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METHOD STATEMENT OF CABLE PULLING AND CONNECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ. Dok. No. Yay. Tarihi Rev. No. Rev. Tarihi Sayfa No: TL 751.08 18.07.201 1 00 -1/6 Contents 1. Purpose....................................................................................................................................2 2. Scope........................................................................................................................................2 3. Definitions...............................................................................................................................2 4. References................................................................................................................................2 5. Responsibilities........................................................................................................................2 15. Site Manager:....................................................................................................................2 25. Site Engineer:....................................................................................................................2 35. HSE Manager from PPR:..................................................................................................3 45. Supervising Engineer:.......................................................................................................3 6. IMPLEMENTATION..............................................................................................................3 16. General..............................................................................................................................3 26. Equipment List..................................................................................................................3 36. Transport, Storage.............................................................................................................4 46. Preparing Element Prior to Installation.............................................................................4 6.3.1. Elements Cutting...........................................................................................................4 56. 7. Installation.........................................................................................................................4 HSE..........................................................................................................................................5 17. Personal protective equipment..........................................................................................5 27. Machinery.........................................................................................................................5 37. Lifting operations..............................................................................................................5 47. Access and housekeeping..................................................................................................6 57. Manual handling...............................................................................................................6 67. Restriction.........................................................................................................................6 7. Fire prevention and protection..........................................................................................6 87. Emergency response..........................................................................................................6 KKS No. 440-00-YF-SNO-KSR-006 Page 1 of 7 METHOD STATEMENT OF CABLE PULLING AND CONNECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ. Dok. No. Yay. Tarihi Rev. No. Rev. Tarihi Sayfa No: TL 751.08 18.07.201 1 00 1. Purpose Purpose of this method statement is to define the sequence of cable pulling, connections and safe execution of the job. 2. Scope The procedure applies for cable transportation, handling, and installation at all workplaces where these activities will be performed. 3. References Project HSE Manual Drawings and design details 4. Responsibilities 4.1. 4.1.1. 4.1.2. 4.1.3. 4.1.4. 4.1.5. 4.1.6. 4.2. 4.2.1. 4.2.2. 4.2.3. 4.2.4. 4.2.5. 4.2.6. Site Manager: SM is the first responsible point to follow this procedure, In cases when the staff do not apply or do not fulfill requirement of this procedure SM will do required actions such as to inform people who are unaware, to supply right material, machinery and equipment and/or to ensure specific training to improve team’s ability. To revise this procedure if it is necessary. To assign responsible engineers and foremen, to coordinate all activities To ensure training, informing and updating people who work to apply this procedure regardless their position, To coordinate with PPR. Site Engineer: To plan, coordinate and supervise all activities such as storage, lifting, installation. To apply this procedure specification which are mentioned in this document, To implement all protective measures required in accordance with this document, Site engineer ensure the coordination between other adjacent works are well organized, Site engineer shall ensure that pre-work checklist is filled. To perform inspections on daily basis, before each shift and after events that could increase hazards. KKS No. 440-00-YF-SNO-KSR-006 Page 2 of 7 -2/6 METHOD STATEMENT OF CABLE PULLING AND CONNECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ. 4.2.7. 4.2.8. 4.2.9. 4.2.10. 4.2.11. 4.2.12. 4.2.13. 4.2.14. 4.3. 4.3.1. 4.3.2. 4.3.3. 4.3.4. 4.3.5. 4.3.6. 4.3.7. 4.4. 4.4.1. 4.4.2. 4.4.3. 4.4.4. 4.4.5. Dok. No. Yay. Tarihi Rev. No. Rev. Tarihi Sayfa No: TL 751.08 18.07.201 1 00 -3/6 To identify existing and predictable hazards or working conditions that are hazardous, unsanitary, or dangerous to employees, To take prompt corrective measures to eliminate or control hazards and conditions. To coordinate with Supervising Engineer from PPR. To ensure that the staff involved in the activities has read and understand the method statement. To brief the staff involved about the healthy and safe performance of all activities (toolbox talks). To receive and/or define all standards including this Method Statement, To obtain all the necessary standards, To ensure maintenance compliance with this method statement. HSE Manager: To define all HSE procedures to be followed, Overseeing site activities day-to-day, To follow with corrective actions of all violations of HSE rules. To organize for health and safety execution of the job, To provide and cooperate with the site engineers for toolbox talks. To ensure that the equipment, tools, PPEs meet the site requirements, To ensure supervision and compliance with the health and safety provisions of this document. Supervising Engineer: To supervise the activities and to ensure that the job is implemented in accordance with the design and the provisions of this document, To provide assistance for the protective measures required in accordance with this document, To perform inspections on daily basis, To identify existing and predictable hazards or working conditions that are hazardous, unsanitary, or dangerous to employees, To take prompt corrective measures to eliminate or control hazards and conditions. 5. IMPLEMENTATION 5.1. General Cables are used for carrying energy. According to scope, it is included transportation, pulling and connections. KKS No. 440-00-YF-SNO-KSR-006 Page 3 of 7 METHOD STATEMENT OF CABLE PULLING AND CONNECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ. 5.2. Dok. No. Yay. Tarihi Rev. No. Rev. Tarihi Sayfa No: TL 751.08 18.07.201 1 00 -4/6 Equipment List Crane Cable scissors Drums Truck Hand tools Scaffold 5.3. Transport, Storage Transportation of cable is made when the site is ready. Crane will be used and all necessary precaution will be taken. Providing crane to transportation of cable drums from lay down area to the field. Transportation pickup or crane carriage will have 4m length space. Use crane and pickup for lifting and carrying cables and accessories. Cable stay suitable place, so it prevents to work and workers work safely. 5.4. Preparing Element Prior to Installation 5.4.1. Elements Cutting Cables comply with the project requirements. Where cutting of the cables is needed, cable scissors will be used. 5.5. Installation Installation will be carried out in accordance with the last approved revision of the installation projects. Request form for materials will be prepared. Cables will be transported from lay down area to site with crane. Crane will be loaded with slings and manpower. Cables will be fixed safely in the pickup board. At the working area, the cables will be placed in a way that will not prevent safe access and egress. The assembly drawings will be checked on the place of installation. Tower, fixed and movable type scaffold, which is approved and build according to safety requirements, will be used as access to works at high. The personnel that will erect the scaffolding will be competent. Scaffold will be tagged, ladder will be color-coded. Drums will be transported to the site, drums will be put on drums truck. Drums will be rolled with rod, cables will be pulled easily, and then meter of cable will be enough to cut, cables will be cut with cables scissors. Then edges of cutting cable will be prepared properly where it will be connected. When the works will be gone area that give permission to work, we will take permission from Customer for working. After cables will be pulled, cables direction will be coded according to projects where it goes. After the works is done daily, working areas will be cleaned. KKS No. 440-00-YF-SNO-KSR-006 Page 4 of 7 METHOD STATEMENT OF CABLE PULLING AND CONNECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ. Dok. No. Yay. Tarihi Rev. No. Rev. Tarihi Sayfa No: TL 751.08 18.07.201 1 00 -5/6 6. HSE 6.1. Personal protective equipment PPE will be provided and used in accordance with the Project HSE Manual. Helmet, safety glasses, gloves, high visibility vest, and safety shoes will be used at all the times. When work in dusty environment personnel will use dust protective half masks. Hearing protection will be used where exposure levels exceed 85 dB. When work at height scaffolding will be provided. Fall arrest system will be used if other protective measures are not feasible. 6.2. Machinery All machinery, equipment and tools will be maintained in good working order; will be inspected regularly and color coded; and will be operated by competent persons. All necessary measures will be in place in order to prevent environmental pollution. Guards will be in place to protect workers from moving parts. Electrical tools will be double insulated and grounded connected to ground fault circuit interrupters (GFCI). All vehicles will have backing warning device. Banks man will guide vehicles in narrow work places and when reversing. Vehicles will not pass, will not be positioned or parked close to excavation edges. 6.3. Lifting operations Execution of the lifting operations will comply with the provisions of the Project HSE Manual. Cranes will be set on even flat ground. Pads will be used under the outriggers feet where necessary. When work is close to excavation the lifting equipment will be positioned away from the excavation edge according to the soil type and the weather conditions, in order to prevent earth collapse. Working limits of the lifting equipment stipulated by the manufacturer will not be exceeded. All lifting equipment will be stored in closed area away from wet and direct sunlight. Lifting of the drums of cables will be carried out only with fabric slings with the proper safe working load limit. The slings will be inspected and color-coded. Lifting operation shall be segregated from other persons on site. All personnel and third parties will be kept out of any area where they might be struck or crushed by a load or lifting equipment if it swings, shifts or falls. Operators of lifting equipment will be able to see the full path of the load or have a signaler with an appropriate means of communication to guide them. Operator will obey an emergency stop signal at all times, no matter who gives it. The operator will not leave the operating controls while the load is suspended. KKS No. 440-00-YF-SNO-KSR-006 Page 5 of 7 METHOD STATEMENT OF CABLE PULLING AND CONNECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ. Dok. No. Yay. Tarihi Rev. No. Rev. Tarihi Sayfa No: TL 751.08 18.07.201 1 00 -6/6 Taglines will be used all time, it refers to load to be guided and controlled. Lifting equipment will not be used in the open air where weather conditions could affect the integrity of the equipment or expose persons to danger. All lifting equipment shall be stored in closed area away from wet and direct sunlight. 6.4. Access and housekeeping Safe access to the workplace will be provided at all times. Guardrails will be provided at the edges and openings where risk of fall from 1.5 m presents. Top-rails will be set head level, midrails will be set waist level. Tower type scaffold will be used. Where scaffolding is in use it will meet the following requirements: scaffolding will be assembled, dismantled and modified only by competent persons. Scaffolding will be checked by PPR and HSE specialist and will be tagged. Scaffolding will be erected on a stable base. It will be fully planked and toe-boards will be placed. It will have top and mid-guardrail and will be fixed to an existing structure or stabilized using outriggers. Walkways will be kept clear of trash, debris and other materials to prevent slipping and tripping. 6.5. Manual handling Where manual handling cannot be avoided tasks will be designed to minimize the weight, range of motion, and frequency of the activity. During manual handling all workers have to wear safety gloves. The distance between the person and the object being handled will be as small as possible. Employees will use good manual handling techniques for lifting, pulling or pushing. Material handling equipment will be easy to move, with handles that can be easily grasped in an upright posture. Heavy objects will be stored at waist level. Manual handling training will be delivered. 6.6. Restriction No food or beverages to be consumed at jobsite No smoking No work without permit 6.7. Fire prevention and protection Fire extinguishers will be there where personnel will work. 6.8. Emergency response In order to minimize the consequences and to provide adequate response in case of emergency the involved staff will receive training in accordance with the Procedure for emergencies. KKS No. 440-00-YF-SNO-KSR-006 Page 6 of 7 METHOD STATEMENT OF CABLE PULLING AND CONNECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ. Contact persons in case of emergency: In case of emergency call: 0530 568 11 70 0530 568 11 66 Site Manager: 0530 237 08 54 HSE: 0507 762 69 64 List of attachments: 1. List of the staff involved in the job 2. Toolbox attendance sheet 3. Risk Assessment KKS No. 440-00-YF-SNO-KSR-006 Page 7 of 7 Dok. No. Yay. Tarihi Rev. No. Rev. Tarihi Sayfa No: TL 751.08 18.07.201 1 00 -7/6