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R, RC & UJT FIRING MODULE

(Model No : PEC14M12)

User Manual

Version 1.0

Technical Clarification /Suggestion :


N/F
Technical Support Division,
Vi Microsystems Pvt. Ltd.,
Plot No :75, Electronics Estate,
Perungudi, Chennai - 600 096, INDIA.
Ph: 91- 44-2496 3142, 91-44-2496 1852
Mail : service@vimicrosystems.com,
Web : www.vimicrosystem

R, RC & UJT FIRING MODULE

PEC14M12

Chapter-1

Introduction

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R, RC & UJT FIRING MODULE


1.1

PEC14M12

INTRODUCTION

Power electronics deals with the application of solid-state electronics for the control and
conversion of electric power. Conversion techniques require the switching ON/OFF of power
semi conductor devices.
Modern Power Electronics started with the invention of SCR commonly known as thyristor in
1956. At present, a number of power switching semiconductor devices are available namely
BJT, MOSFET, IGBT and GTO etc. All these devices are turned ON/OFF through control
terminal, either base or gate as the case may be. This makes simple power circuit.
This manual is intended to give you description of R, RC & UJT Firing Circuits. An SCR
can be switched from OFF state to ON state by means of triggering. Gate triggering is the
most common method of turning ON the SCRs, because it is an efficient and reliable method.
The gate control circuit is also called firing or triggering circuit. These gating circuits are
usually low power electronic circuits. A firing circuit should fulfil the following two functions.
(i).

If power circuit has more than one SCR, the firing circuit should produce gating pulses
for each SCR at the desired instant for proper operation of power circuit.

(ii).

The control signal generated by a firing circuit may not be able to turn-on an SCR. It
is therefore common to feed the voltage pulses to a driver circuit and then to gate
cathode circuit. A driver circuit consists of a pulse amplifier and a pulse transformer.

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R, RC & UJT FIRING MODULE

PEC14M12

Chapter-2

About Our Trainer

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R, RC & UJT FIRING MODULE

PEC14M12

2.2

SPECIFICATION

1.

Power Input

230V AC, 50 Hz.

2.

Transformer

230V/24V AC

3.

Load Rheostat

50E/4A

4.

Maximum Load Rheostat

2 Amps

5.

SCR (TYN612)

600V, 12A

6.

UJT

2N2646

7.

Zener Diode

18V/1 W

8.

Fuse

0.5 Amps

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R, RC & UJT FIRING MODULE


2.3

PEC14M12

FRONT PANEL VIEW

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R, RC & UJT FIRING MODULE


2.4

PEC14M12

FRONT PANEL DESCRIPTION

The front panel of R, RC & UJT Firing module consists of


i.

R Firing Circuit

ii.

RC Firing Circuit

iii.

UJT Firing Circuit

1.

Power ON/OFF switch is provided to control the input AC mains supply to the
module.

2.

AC ON/OFF switch is provided to control input AC voltage to the power circuit.

3.

The input supply to the R, RC & UJT firing circuit are given through the T7- T9, T12
-T13 and T1-T2 terminals respectively.

4.

Test points are provided to view different signals in the power circuit.

5.

P & N terminals are provided to apply 24V AC input to the firing circuits.

6.

Pulse output from each firing circuits are terminated at respective G and K terminals.

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R, RC & UJT FIRING MODULE

PEC14M12

TEST POINT DESCRIPTION


i.

UJT FIRING

T3 & T4

Test points to check the input DC current

T3 & T7

Test points to check the input DC voltage

T4 & T7

Test points to check the Zener diode voltage

T5 & T7

Test points to check the capacitor voltage

T6 & T7

Test points to check the output pulses.

Test points to check the output trigger pulse.

T15 & T16

Test points to check the output trigger pulse.

T14 & T16

Test points to check the capacitor voltage

ii.

R FIRING

T10 & T11


iii.

RC FIRING

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R, RC & UJT FIRING MODULE


2.5

PEC14M12

HARDWARE DESCRIPTION

2.5.1 Block Diagram

230V AC
50 Hz

Step Down
Transformer

Diode Bridge
Rectifier

UJT Firing
circuit

Pulse
Transfomer

G
K

To G & K
of SCR

230/24V
R Firing
circuit

RC Firing
circuit

The block diagram consists of


i.
ii.
iii.
iv.
v.
vi.

Step down transformer


Diode bridge rectifier
UJT Firing circuit
R Firing circuit
RC Firing circuit
Pulse Transformer

2.5.2 Block Diagram Description


i.

Step Down Transformer

The 230V AC input supply is step down to 24 V AC using step down transformer. This
voltage is given as input to the firing circuit.
ii.

Diode Bridge Rectifier

The diode bridge rectifier converts the input AC voltage into fixed dc voltage. The constant
rectified DC voltage is obtained through the zener diode. This dc voltage is given to UJT
Firing circuit.( This rectifier is only for the UJT Firing circuit).
iii.

UJT Firing Circuit

The resistor, charging circuit (RC) Zener diode (Z) & UJT (2N2646) forms the UJT firing
circuit. The input is DC voltage. It is used to generate triggering signals to SCR.

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R, RC & UJT FIRING MODULE


iv.

PEC14M12

R Firing Circuit

R Firing circuit is made up of variable resistance which controls the firing angle of SCR in the
range of 0-90. This circuit controls the gate current to the SCR.
v.

RC Firing Circuit

RC Firing circuit is made up of resistance and capacitance. On varying the resistance, the
current through the gate varies and controls the firing angle in the range of 0-180. This
method also controls the gate current to the SCR.
vi.

Pulse transformer

The purpose of pulse transformer used in triggering circuit are


i.

The isolation of low voltage gate circuits from high voltage anode circuit.

ii.

The triggering of two or more devices from the same trigger source.

vii.

SCR Device (TYN612)

SCR Device along with RC Snubber protection circuit is provided in the module. Using the
device the study of SCR operation for different firing circuit can be done. Snubber circuit is
provided to limit the switching losses of the device.

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R, RC & UJT FIRING MODULE

PEC14M12

2.7

Protection

1.

Fuse is provided to protect the trainer from over current faults.

2.

Earthing is provided to protect the trainer module.

3.

RC Snubber circuit is provided to protect the SCR.

2.8

Precautions

1.

Before doing connections make all switches in OFF position.

2.

Load Rheostat should be kept in maximum position.

3.

Do not view the AC input waveform and pulse waveform in CRO with dual mode.

4.

24V input AC to the SCR device should not be connected directly.

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R, RC & UJT FIRING MODULE

PEC14M12

Chapter-3

Experiment Section

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R, RC & UJT FIRING MODULE


Experiment 1:

PEC14M12

Study of R-Firing Circuit

Aim:
To study the operation of resistance triggering circuit using R, RC & UJT Firing module.
Apparatus Required:
1.
2.

PEC14M12 Module
Patch chords.

Accessories to be provided by the institution


1.
2.
3.

CRO
50E/4A Rheostat
Digital Multimeter - 01

Circuit Diagram

50E/4A
A
Load
Rheostat
24V AC
50 Hz

SCR

Rmin
Rv
(POT)

Rb
K

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R, RC & UJT FIRING MODULE

PEC14M12

Connection Diagram

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R, RC & UJT FIRING MODULE

PEC14M12

Connection procedure:
1.

Connect the input supply to the module.

2.

Connect P & N terminals to T7 & T9.

3.

Connect one end of load rheostat to anode (A) of SCR.

4.

Connect the other end of the load rheostat to the P terminal of 24V AC supply.

5.

Connect the cathode (K) of SCR to the N terminal of 24V AC supply.

6.

Connect the G & K terminals of firing circuit to G & K terminals of SCR.

7.

Connect the CRO groung to Anode of SCR. Connect channel 1 probe to T7 & channel
2 probe to cathode of SCR.

Experiment Procedure
1.

Verify the connection as per the connection diagram.

2.

Switch ON the power supply.

3.

Switch ON the power on/off switch.

4.

Switch ON the 24V AC S/W.

5.

Switch ON power supply to CRO & select suitable sensitivity and time settings. Use
line trigger module.

6.

Observe the waveform for input AC voltage & the load voltage.

7.

Study the waveform for various firing angle by varying the POT in R firing circuit.

8.

For a particular firing angle, plot the waveforms on a graph sheet to scale.

9.

Measure the average DC voltage across the load & rms value of the ac input voltage
using a Digital multimeter.

10.

Calculate the dc output voltage using the equation.

Vdc
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2V
1 cos
2
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R, RC & UJT FIRING MODULE

PEC14M12

and compare the measured value.

Firing angle delay


RMS value of the ac input voltage.

Model Graph

es

Vak

VL,i L

Vi Microsystems Pvt. Ltd.,

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R, RC & UJT FIRING MODULE


Experiment 2:

PEC14M12

Study of RC-Firing Circuit

Aim:
To study the operation of resistance capacitance triggering circuit using R, RC & UJT Firing
module.
Apparatus Required:
1.
2.

PEC14M12 Module
Patch chords.

Accessories to be provided by the institution


1.
2.
3.

CRO
50E/4A Rheostat
Digital Multimeter - 01

Circuit Diagram

50E/4A
+

Load
Rheostat

24V AC
50 Hz

D2

SCR

Rv
(POT)

D1
G
C
K

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R, RC & UJT FIRING MODULE

PEC14M12

Connection Diagram

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R, RC & UJT FIRING MODULE

PEC14M12

Connection procedure:
1.

Connect the input supply to the module.

2.

Connect P & N terminals to T12 & T13.

3.

Connect one end of load rheostat to anode (A) of SCR.

4.

Connect the other end of the load rheostat to the P terminal of 24V AC supply.

5.

Connect the cathode (K) of SCR to the N terminal of 24V AC supply.

6.

Connect the G & K terminals of firing circuit to G & K terminals of SCR.

7.

Connect the CRO ground to Anode of SCR connect channel -1 probe to T12 &
channel 2 probe to the cathode.

Experiment Procedure
1.

Verify the connection as per the connection diagram.

2.

Switch ON the power supply.

3.

Switch ON the power on/off switch.

4.

Switch ON the 24V AC S/W.

5.

Switch ON power supply to CRO & select suitable sensitivity and time settings. Use
line trigger module.

6.

Observe the waveform for input AC voltage & the load voltage.

7.

Study the waveform for various firing angle by varying the POT in R firing circuit.

8.

For a particular firing angle, plot the waveforms on a graph sheet to scale.

9.

Measure the average DC voltage across the load & rms value of the ac input voltage
using a Digital multimeter.

10.

Calculate the dc output voltage using the equation.

Vdc

Vi Microsystems Pvt. Ltd.,

2V
1 cos
2

[ 18 ]

R, RC & UJT FIRING MODULE

PEC14M12

and compare the measured value.

Firing angle delay


RMS value of the ac input voltage.

Model Graph

es

Vak

VL,i L

Vi Microsystems Pvt. Ltd.,

[ 19 ]

R, RC & UJT FIRING MODULE


Experiment 3:

PEC14M12

Study of UJT Firing Circuit

Aim:
To study the operation of UJT triggering circuit using R, RC & UJT Firing module.
Apparatus Required:
1.
2.

PEC14M12 Module
Patch chords.

Accessories to be provided by the institution


1.
2.
3.

CRO
50E/4A Rheostat
Digital Multimeter - 01

Circuit Diagram
50V/4A
A
Load
Rheostat
R1
D1

D3
R
(POT)

24V AC

E
D4

D2

B2
B1

SCR

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R, RC & UJT FIRING MODULE

PEC14M12

Connection Diagram

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R, RC & UJT FIRING MODULE

PEC14M12

Connection procedure:
1.

Connect the input supply to the module.

2.

Connect one end of load rheostat to anode (A) of SCR.

3.

Connect the other end of the load rheostat to the P terminal of 24V AC supply.

4.

Connect the G1 & K1 terminals of the UJT firing circuit to gate(G) and cathode (K)
terminals of SCR.

Experiment Procedure
1.

Verify the connection as per the connection diagram.

2.

Switch ON the power supply.

3.

Switch ON the power on/off switch.

4.

Connect the CRO ground to ground terminal of UJT Firing circuit.

5.

Switch ON the power supply to CRO & select suitable sensitivity and time settings.
Use line trigger module.

6.

Observe the waveform for input ac voltage & pulsating DC output.

7.

Connect channel 2 probe to terminal T4 and to observe the zener diode voltage.

8.

Connect channel 2 probe to terminal T5 and to observe the capacitor voltage.

9.

Study the waveform for various firing angle.

10.

For a particular firing angle plot a waveform on a graph sheet to scale.

11.

Observe the capacitor voltage is zero at the end of every half cycle.

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R, RC & UJT FIRING MODULE

PEC14M12

Model Graph

Vac

Vdc

Vz
0

Vc
0

Vg

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R, RC & UJT FIRING MODULE

PEC14M12

Chapter-4

Theoretical Concept

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R, RC & UJT FIRING MODULE

PEC14M12

The following section is discussed about the various types of firing circuits.
4.1.

R Firing Circuit:

This is the simple method for varying the triggering angle upto 90. Instead of using gate
pulse, here gate current is used to trigger the SCR. The circuit diagram is shown in fig 4.a.
Vo
+

Load

A
Rmin

24V AC
50 Hz

SCR

Rv

Rb
K

Fig 4.a. R Firing circuit


The circuit operates as follows,
1.

When a gate current Ig is equal to Ig(min), SCR turns ON while es goes positive and eL
is approximately equal to es.

2.

As es goes negative, SCR turns OFF and the load voltage (eL) is zero during this
period.

3.

The purpose of the diode(D) in the gate circuit is to prevent the gate cathode reverse
bias during the negative half cycle.

4.

The same sequence is repeated, when eS again goes positive.

5.

By varying Rv, the load voltage can be controlled.

6.

If Rv increases, the firing angle will increase & vice versa.

7.

The limiting resistor Rmin is used to limit the gate current to a safe value while varying
Rv.

8.

The stabilizing resistor Rb should have such a value that maximum voltage drop across
it does not exceed maximum possible gate voltage Vgm. This can happen only when Rv
is zero.

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R, RC & UJT FIRING MODULE

PEC14M12

When the supply voltage has reached its peak, Emax

From the voltage distribution

The thyristor will trigger when the instantaneous anode voltage, es, is

where

Ig(min) =
Vd
=
Vg(min) =

Minimum gate current to trigger the thyristor


Voltage drop across the diode
gate-voltage to trigger, corresponding to Ig(min).

The waveform for R firing circuit is shown in Fig 4.b.

es

Vak

VL,i L

Fig. 4.b Waveform for R Firing circuit

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R, RC & UJT FIRING MODULE


4.2.

PEC14M12

RC Firing Circuit:

The RC firing circuit which is normally used for simple phase control gives variation of firing
angle beyond 90. The circuit diagram is shown in fig 4.c.
Vo

Load

A
D2

24V AC
50 Hz

SCR

Rv

D1
G
C

Fig. 4.c RC Firing circuit


The circuit operates as follows,
1.

When es goes positive and the capacitor voltage Vc equals to gate trigger voltage
Vgt(=Vg min + VD1), the SCR will turn ON.

2.

After this, the capacitor holds to a small positive voltage as shown in the waveform.

3.

During negative half cycle, capacitor c charges through D2 with lower plate positive to
the supply voltage Emax.

4.

The diode D1 prevents the break down of the gate to cathode junction during negative
half cycle.

5.

In the range of power frequencies, the RvC for zero output voltage is given by
137
.
Rv C
2
Where T= 1/f = period of AC line frequency in seconds
6.

The maximum value of Rv is given by,

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R, RC & UJT FIRING MODULE

PEC14M12

Where
VD1
eS

=
Voltage drop across the diode D1
Supply voltage at which SCR turn ON

The waveform for RC firing circuit is shown in Fig 4.d.


Emax
es

Vg(min)

Vc
-Emax
e

t
V
AK

Fig. 4.d Waveform for RC Firing circuit

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R, RC & UJT FIRING MODULE

PEC14M12

4.3. UJT FIRING CIRCUIT:


4.3.1. UNI JUNCTION TRANSISTOR:
UJT is commonly used to generate triggering signals for SCR. UJT has three terminals called
the Emitter E, Base one, B1 and Base two, B2. The basic structure and circuit symbol of UJT
is shown in Fig 4.e and 4.f.

B2
B2

R B2

P-type

E
R B1

N-type

B1

B1
Fig. 4.e. Basic Structure of UJT

Fig. 4.f. Circuit Symbol for UJT

Between B1 and B2 the unijunction has the characteristics of an ordinary resistance. This is
the interbase resistance RBB and has value in the range 4.7 to 9.1K. The VI characteristics
of UJT is shown in fig 4.g.

V
E

Negative
Resistance
Region

Cutoff
region
VP

Saturation
region

Peak Point

Valley Point

IP

IV

IE

Fig. 4.g. V-I Characteristics of UJT

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R, RC & UJT FIRING MODULE

PEC14M12

4.3.2 Synchronized UJT Triggering [or Ramp Triggering


A synchronized UJT triggering circuit using an UJT is shown in fig 4.h. Diodes D1-D4
rectifies the input AC to DC. Zener diode Z is used to clip the rectified voltage to a standard
level Vz, which remains constant except near the Vdc zero.
R1
+

D1

+
i1

D3

R2

24V AC

Vdc

VZ

B2
G1

D4

D2

C
Vc

B1

K1
G2

Pulse
Transformer

K2

Fig. 4.h Synchronized UJT Triggering circuit


The zener voltage Vz is applied to charging circuit RC. So capacitor C charges by current i1.
When the capacitor voltage reaches threshold voltage Vz, the E-B1 junction of UJT breaks
down and C charges through primary of pulse transformer sending a current i2.
As the current i2 is in the form of pulse, SCR with positive anode voltage would turn ON.
Varying R can control rate of rise of capacitor voltage. This method of control is called ramp
control. The firing angle can be controlled up to 150. The waveform for generation of output
pulses for the given circuit is shown in fig 4.i.
Vdc
Vc

Vz

Vdc
Vz

Vc

Vc

Pulse
Voltage

t
Fig.4.i Waveform for synchronized UJT triggering circuit

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R, RC & UJT FIRING MODULE

PEC14M12

The period of oscillation, T, is independent of the dc supply voltage Vs, and is given by

(5.1)

The line synchronized UJT trigger circuit can be used for,


1.

Single phase AC controller

2.

Single phase half wave controlled converter

3.

Single phase controlled rectifier with center-tapped transformer (bi-phase half wave
converter)

4.

Single phase half controlled bridge rectifier.

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R, RC & UJT FIRING MODULE


2.6
1.

PEC14M12

DATA SHEETS
SCR (TYN612)

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R, RC & UJT FIRING MODULE


2.

PEC14M12

UJT (2N2646)

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[ 33 ]

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