SENR3924

January 1988

24

10

14

3
5

11
13

12

10

12

25

21

20

19

23

13

14 22

15

11 17
7

18 27

14

16

26

10

428 & 438 Backhoe Loaders

Electrical System
13

6TC1-7999
3DJ1-999

12

A
10
19
11

B
7
1

2
14

3
24

9
8

18
13

5 25 16

17 27
8

12

6
14

20 21

22

23

26

11 10
3 15

Circuit
Number

Color

630
631
632
633
634
635
635
636
637

GY
GY
WH
BU
WH
BR
BU
GN
GN

700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749

PK
OR
OR
BU
GY
PK
BR
PU
YL
OR
GN
BR
WH
OR
YL
GN
BU
BR
PU
BR
WH
OR
YL
GN
BU
GN
BU
PU
OR
BU
BR
BR
WH
OR
YL
GN
BR
WH
OR
YL
GN
PU
BU
GY
PK
WH
BR
OR

750
751
752
753
754
755
756
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790

GN
GN
YL
GY
BU
OR
WH
GY
YL
BU
PU
OR
GN
WH
OR
BU
GN
PU
BR
GY
YL
BR
YL
PU
BR
WH
PU
PK
GY
OR
YL
PK
GN
WH
YL
PK
BU

C14612X1
C10282X3

Description
LIGHTING CIRCUITS (CONT.)
FLOOD REAR (ATTACH)
FOG LAMP-RIGHT
FOG LAMP-LEFT
ATTACH LIGHTING CIRCUIT
HEAD LAMP SW TO WORK/HEAD LAMP JUMPER
TURN SIGNAL COMMON
PAYLOAD MONITOR RED LIGHT
PAYLOAD MONITOR GREEN LIGHT
LOCKUP CLUTCH LAMP
CONTROL CIRCUITS
ANTISPIN TEST SWITCH
TRANSMISSION LOCKUP CLUTCH SOL (SCRAPER)
TRANSMISSION BRAKE SWITCH JUMPER
TRANSMISSION UP SOLENOID
TRANSMISSION DOWN SOLENOID
TRANSMISSION LOCKUP CLUTCH SOL BASIC
TRANSMISSION RETARDER SWITCH
TRANSMISSION BED RAISE SWITCH
TRANSMISSION HOLD SWITCH
TRANSMISSION PICKUP POWER
TRANSMISSION SPEED PICKUP SIGNAL
TRANSMISSION LEVER CODE 1
TRANSMISSION LEVER CODE 2
TRANSMISSION LEVER CODE 3
TRANSMISSION LEVER CODE 4
TRANSMISSION LEVER CODE 5
TRANSMISSION LEVER CODE 6
BOWL APRON SOL FLOAT/VCTC SOL
TRANSMISSION BRAKE SW.
TRANSMISSION GEAR CODE 1
TRANSMISSION GEAR CODE 2
TRANSMISSION GEAR CODE 3
TRANSMISSION GEAR CODE 4
TRANSMISSION GEAR CODE 5
TRANSMISSION GEAR CODE 6
STEERING MOTOR RELAY
SUPPLEMENTAL STEERING CONTROL SWITCH
EJECTOR RETURN SOLENOID
EJECTOR RETURN DETENTED SOLENOID
EJECTOR EJECT DETENTED SOLENOID
EJECTOR KICKOUT ON RETURN SOLENOID
SWITCHING GEAR CODE 1 FRONT
SWITCHING GEAR CODE 2 FRONT
SWITCHING GEAR CODE 3 FRONT
SWITCHING GEAR CODE 4 FRONT
SWITCHING GEAR CODE 5 FRONT
SWITCHING GEAR CODE 1 REAR
SWITCHING GEAR CODE 2 REAR
SWITCHING GEAR CODE 3 REAR
SWITCHING GEAR CODE 4 REAR
SWITCHING GEAR CODE 5 REAR
SWITCHING NEUTRAL/RUN SW.
SWITCHING UP SOLENOID
SWITCHING DOWN SOLENOID
SWITCHING SYNCHRONIZE SOLENOID
SWITCHING NO SYNCHRONIZE SOLENOID
SUPPLEMENTAL STEERING DUMP VALVE (MOTOR GR.)
SUPPLEMENTAL STEERING GOVERNOR
SWITCH (MOTOR GR.)
EJECTOR KICKOUT
COUNTERSHAFT SHIFT SOLENOID NO.1 OR 3
COUNTERSHAFT SHIFT SOLENOID NO. 2
LOCKUP CLUTCH CONTROL TO SWITCH
COUNTERSHAFT SHIFT SOLENOID NO.3 OR 1
COUNTERSHAFT SHIFT SOLENOID NO.4 OR 5
TRANSMISSION LOCKUP CLUTCH SOLENOID
LIFT KICKOUT SOLENOID SW.
BUCKET POSITIONER SOLENOID SW.
TORQUE CONVERTER SWITCH
SUPPLEMENTAL STEERING CONTROL SW./MOTOR GR.)
APRON SOLENOID (SCRAPER)
TRANSMISSION DISCONNECT SOLENOID
ANTISPIN PICKUP POWER
ANTISPIN PICKUP TRANSMISSION
WHEEL SPEED PICKUP-LEFT
WHEEL SPEED PICKUP-RIGHT
ANTISPIN SERVICE BRAKE SW.
ANTISPIN RETARDER SW.
ANTISPIN SERVOVALVE
ANTISPIN SOLENOID-LEFT
ANTISPIN SOLENOID-RIGHT
BRAKE RELEASE RELAY CONTROL
BRAKE RELEASE MOTOR
DIRECT DRIVE LOW RANGE SOLENOID
COUPLER ENGAGE SOLENOID
COUPLER DISENGAGE SOLENOID
AUGER MASTER SW. TO AUGER SW.
4TH VALVE SW. TO 4TH VALVE SOLENOID
DOWNSHIFT INHIBIT
LOCKUP CLUTCH INHIBIT
ENGINE SPEED CONTROL PRESS. SW. TO MODE SW.
ENGINE SPEED CONTROL-HI PRESSURE SWITCH
AUGER SWITCH TO AEM RESISTOR
ENGINE SPEED (+)
CONTROL LEVER LOCK
ENGINE SPEED CONTROL-MEDIUM SPEED SOLENOID

Circuit
Number

Color

791
792
793
794
795
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
838
839
856
857
858
859
860
861
863
864
865
866
867
870
871
872
873
874
878
888
889
890
896
897
898
904
905
906
907
908
910
916
916
917
918
919
929
930
931
932
933

PK
OR
YL
YL
YL
GN
WH
BU
PK
YL
BU
GN
PK
GY
BR
PU
GN
BU
GY
GN
PK
YL
WH
BR
WH
BR
GY
BU
YL
PK
YL
BU
GN
OR
GY
YL
PK
PU
BU
BR
GY
PK
PU
OR
BU
YL
WH
GY
OR
PK
GY
PU
GN
GN
PU
WH
PK
PU
YL
GY
YL
BU
GY
WH
OR
GN
GN
BR
GY
GN
PU

Description
CONTROL CIRCUITS (CONT.)
ENGINE SPEED CONTROL-LOW SPEED SOLENOID
UNDERSPEED PROPORTIONAL SOLENOID
ENGINE SPEED CONTROL-LOW PRESSURE SWITCH
PAYLOAD MONITOR TRANSMISSION PICKUP
DUAL kW SOLENOID
FAST DUMP SW. TO 4TH FUNCTION SW.
PAYLOAD MONITOR SENSOR POWER
AUTOMATIC MODE-LOCKUP CLUTCH
LUBE SOLENOID
LUBE PRESSURE SWITCH
AUTO FIRE SYSTEM SWITCH POWER
AUTO FIRE BRAKE SWITCH
AUTO FIRE BRAKE SWITCH
AUTO FIRE DISCHARGE SWITCH
AUTO FIRE NITROGEN SWITCH TO CONTROL
AUTO FIRE NITROGEN SW. TO NITROGEN SW.
AUTO FIRE SYSTEM WARNING CKT.
AUTO FIRE SYSTEM FAILURE CKT.
FIRE TEST CKT.
FIRE NITROGEN ACTUATION SOLENOID
AUTO FIRE AGENT CYLINDER SW. TO NITROGEN SW.
AUTO FIRE AGENT SW. TO AGENT SW.
LOCKUP CLUTCH TRANSMISSION PRESSURE SW.
AUTO FIRE ALARM
BACKUP ALARM RELAY
PAYLOAD MONITOR SERIAL DATA (TX)
PAYLOAD MONITOR SERIAL DATA (RX)
PAYLOAD MONITOR TRANSMIT KEY
LOCKUP CLUTCH PRESSURE SENSOR RETURN
FORWARD HYDRST SYNC SOLENOID
FRONT GUARD MOTOR
FRONT GUARD MOTOR
ENGINE UNDERSPEED CONTROL-THROTTLE SWITCH
SWING ORIFICE SOLENOID (EXCAVATOR)
PAYLOAD MONITOR RIGHT FRONT SIGNAL
PAYLOAD MONITOR LEFT FRONT SIGNAL
PAYLOAD MONITOR RIGHT REAR SIGNAL
PAYLOAD MONITOR LEFT REAR SIGNAL
PAYLOAD MONITOR TRANSMIT LCD OUT
PAYLOAD MONITOR CLOCK LCD OUT
PAYLOAD MONITOR LATCH LCD OUT
PAYLOAD MONITOR TEST/SET
PAYLOAD MONITOR MODE
3 POINT HITCH CONTROL-DOWN SOLENOID
3 POINT HITCH CONTROL-SOLENOID COMMON
3 POINT HITCH CONTROL-UP SOLENOID
FRONT GUARD POWER
REAR GUARD POWER
DISPLACEMENT SOLENOID
3 POINT HITCH CONTROL-HITCH POSITION
3 POINT HITCH CONTROL-HANDLE POSITION
3 POINT HITCH CONTROL-HOOKUP SWITCH
NEUTRAL START CONTROL TO AUGER MASTER SW.
REAR GUARD MOTOR
REAR GUARD MOTOR
IMPACTOR SWITCH TO RELAY CONTACT
IMPACTOR SWITCH TO RELAY CONTROL
RELAY CONTACT TO DRAWBAR PRESSURE SWITCH
TRIGGER SWITCH TO HOUR METER
DRAWBAR PRESS. SW. TO RIPPER FRAME PRESS. SW.
TRANSMISSION NEUTRALIZER SWITCH TO OVERRIDE
SCRAPER TRANSMISSION GEAR CODE 6
SWITCH TO LOCKUP CLUTCH CONTROL ENABLE
DUAL HP RELAY TO SWITCH
ENGINE OVERSPEED LIGHT AND HORN
ENGINE OVERSPEED TEST SWITCH
BRAKE RETRACT BREAKER TO RELAY
BRAKE RETRACT SWITCH TO RELAY COIL
AUTO FIRE NITROGEN SW. TO NITROGEN SW.
AUTO FIRE AGENT SWITCH TO AGENT SWITCH
AUTO FIRE AGENT SW. TO NITROGEN SW.

Printed in U.S.A.

1988 Caterpillar
All Rights Reserved

Connectors

Ident.

1
10 CONTACTS

2
3

9 CONTACTS

4
5

8 CONTACTS

6
7

7 CONTACTS
6 CONTACTS

8
9
10

5 CONTACTS

11
12
4 CONTACTS

13
14

Harness And/Or Components

A - 9R0896
K - 9R0893
E - 9R0889
H - 9R0892
E - 9R0889
L - 9R0890
E - 9R0889
H - 9R0892
B - 9R2148
E - 9R0889
B - 9R2148
GG - 9R2149
D - 9R0802
E - 9R0889
E - 9R0889
G - 9R0887
D - 9R0802
E - 9R0889
GG - 9R2149
Head/Position Turn Lamp
GG - 9R2149
MM - 9R2537
A - 9R0896
Front Wiper Motor
A - 9R0896
Rear Wiper Motor
B - 9R2148
NN - *

* For the 428 and 438 use 9R2384.

For the 416, 426 and 436 use 9R5214.

Schematic
Location

A - COMPONENTS IN OPERATOR COMPARTMENT

B - COMPONENTS IN OPERATOR COMPARTMENT - RELAY PANEL

B-8

Ident.
1

B-7

E-3

Schematic Components

Location

Ident.

Schematic Components

Location

Alarm - Backup

B-9

15

Solenoid - Front - Drive

Alarm - Fault

C-3

16

Solenoid - Start Aid

F-2

Alternator

C-1

17

Solenoid - Transmission Neutralizer

C-2

C-2

Circuit
Number

Color

424
425
426
427

GY
PK
BR
GN

428
429
430
431
432
433
434
435
436

OR
YL
BU
GN
PK
BU
BU
YL
OR

Batteries

F-5

Speedometer

D-4

Breaker - Alternator

C-8

Switch - Head/Front Lamp

D-7

Breaker - Running Lamp

C-8

18

Switch - Backup Alarm

D-3

Flasher

C-9

Switch - Beacon

D-7

Fuse Block

C-8

Switch - Blower and Air Conditioner

E-3

437

BR

Gauge - Converter Temperature

D-8

19

Switch - Bucket Positioner

A-1

Gauge - Coolant Temperature

D-8

20

Switch - Coolant Temperature

C-2

Gauge - Fuel

D-9

21

Switch - Coolant Temperature (Start Aid)

C-1

Gauge - Tachometer

D-9

Switch - Dimmer

E-4

Horn - Forward

D-1

22

Switch - Engine Oil Pressure

D-1

Meter - Service

D-8

Switch - Forward Horn

C-4

Meter - Volt

D-8

Switch - Front Drive

C-6

Motor - Blower

D-3

Switch - Front Wiper

C-6

Motor - Fan

E-7

Switch - Hazard

D-7

Motor - Front Wiper

D-3

Switch - Key Start

D-8

Motor - Rear Wiper

E-9

Switch - Lamp Test

C-4

E-4

Motor - Starter

E-2

23

Switch - Neutral/Start

C-2

Motor - Windshield Washer

F-4

24

Switch - Parking Brake

B-7

D-3

Relay - Main

C-7

25

Switch - Parking Brake Neutral

C-2

Relay - Start

C-7

Switch - Rear Flood Lamp

D-7

Resistor - Alternator Field

D-7

Switch - Rear Wiper

C-6

Resistor - Blower Motor Speed

D-3

26

Switch - Refrigerant

F-1

Sender - Converter

C-2

Switch - Running Lamp

D-6

438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
456
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
483
484
485
A400
A402
A417

YL
YL
BR
OR
GY
YL
BU
GN
PU
PK
WH
BU
YL
BR
PU
PK
GN
YL
BR
PU
PK
PK
BU
OR
YL
YL
GY
OR
WH
WH
YL
GN
PU
PK
OR
GY
WH
BR
BU
YL
GY
BU
PK
GN
BR
YL
YL
PK
BU
WH

500
501
502
503
504
505
506
507
508
509
510
511
512
513

BR
GN
OR
BR
YL
BU
PU
WH
PU
WH
YL
BR
GN
OR

514
515
516
517
518
519
520

PU
GY
GN
BU
OR
PK
WH

521
522
523

YL
WH
BR

B-7
A-8
E-2
B-4
A-7
C-4
A-2, F-3

E-9
A-9, F-9

Sender - Coolant Temperature

C-1

Switch - Start Aid

D-7

10

Sender - Fuel

A-6

Switch - Thermostat

C-3

11

Sender - Speedometer

C-2

Switch - Turn Signal

E-4

12

Solenoid - Air Conditioner Clutch

D-1

Switch - Wiper Disconnect

E-8

13

Solenoid - Bucket Positioner

A-4

27

Switches - Brake {Stop Light)

D-4

14

Solenoid - Engine Shutdown

D-2

Switches - Transmission Neutralizer

Part No.

Function

8N1693

Engine Coolant Temp. (Start Aid)

6T1546

Engine Oil Pressure (EMS)

Fuel Pressure (EMS)

6T2665

Engine Coolant Temperature

6T4949

Engine Oil Pressure (EMS)

Engine Oil Pressure (S.Meter)

N.O. = NORMALLY OPEN

Switch Specifications

N.C. = NORMALLY CLOSED

Actuate

37.8 2.8C
(100 5F)
93 21 kPa
(13.5 3.0 psi)
107.2 2.8C
(225 5F)
93 21 kPa
(13.5 3.0 psi)

Deactuate

26.7C MIN
(80F MIN)
69 21 kPa
(10.0 3.0 psi)
93C min.
(196F)
69 21 kPa
(10.0 3.0 psi)

D-6, D-4

Normal Condition
N.C.
N.O.
N.O.
N.O.

C14611X1

Description
MONITORING CIRCUITS (CONT.)
OPERATOR MON PANEL POWER TRAIN TEMP
OPERATOR MON PANEL POWER TRAIN OIL LEVEL
OPERATOR MON PANEL POWER TRAIN OIL FILTER
OPERATOR MON PANEL POWER TRAIN OIL
FILTER JUMPER
OPERATOR MON PANEL TRANSMISSION OIL TEMP
OPERATOR MON PANEL BRAKE OIL TEMP
OPERATOR MON PANEL AIR FILTER
OPERATOR MON PANEL LOW TRANSFER PUMP PRESS.
OPERATOR MON PANEL BRAKE PRESS. (OIL)
OPERATOR MON PANEL BRAKE PRESS. (OIL) JUMPER
OPERATOR MON PANEL POWER TRAIN TEMP JUMPER
OPERATOR MON PANEL POWER TRAIN TEMP JUMPER
OPERATOR MON PANEL POWER TRAIN OIL
FILTER JUMPER
OPERATOR MON PANEL FUEL LEVEL TO FUEL
FILTER JUMPER
OPERATOR MON PANEL COOLANT TEMP JUMPER
LAMP INDICATOR
AIR PRESSURE GAUGE
ENGINE COOLANT TEMP GAUGE
HYDRAULIC SYSTEM TEMP GAUGE
POWER TRAIN TEMP GAUGE
CONV/RETARDER OIL TEMP GAUGE (TRACTOR)
CONV/RETARDER OIL TEMP GAUGE (SCRAPER)
BRAKE OIL TEMPERATURE GAUGE
FUEL LEVEL GAUGE
AIR PRESSURE GAUGE
SPEEDOMETER SENDER (SIGNAL NO. 1)
TACHOMETER SENDER (+)
TACHOMETER SENDER (-)
TORQUE CONVERTER
SECONDARY STEERING FAULT LAMP
RETARDER INDICATOR LAMP
CONVERTER TEMP SW. TO TIME DELAY
MONITOR PANEL PTO
MONITOR PANEL GROUND SPEED SENDER
MONITOR PANEL +V
MONITOR PANEL IMPLEMENT POSITION
MONITOR PANEL PROGRAM PIN
OPERATOR PANEL BRAKE AIR PRESS. JUMPER
STEERING MOTOR INDICATOR
SENSOR PRESENT
MONITOR PANEL ENGINE OIL PRESSURE SENSOR
LOW CHARGE PRESSURE WARNING
MONITOR PANEL STEERING OIL TEMPERATURE
SYSTEM FAULT (HYDRST)
BRAKE OIL CIRCULATION JUMPER
FUEL LEVEL SENDER B+
CANE SWITCH NEUTRAL
TRANSMISSION NEUTRAL TO PARKING BRAKE
PARKING BRAKE SW TO OVERSTROKE SW.
OVERSTROKE SW. TO OVERSTROKE SW.
OVERSTROKE SW. TO OVERSTROKE SW.
OVERSTROKE SW. TO TRAILING UNIT
CONTROL LEVER LOCK INDICATOR
SPEEDOMETER SENDER (SIGNAL NO. 2)
PRESS. SW. TO RED LAMP-IMPACT RIPPER
PRESS. SW. TO GREEN LAMP-IMPACT RIPPER
NEUTRAL-CST TO AWD
CONV TEMP SW. TO BRAKE OIL TEMP SW.
BRAKE FLUID LEVEL
PRIMARY STEERING LAMP
OPERATOR MON PANEL ALL WHEEL DRIVE FAULT
FUEL PRESSURE SENDER
COOLANT PRESSURE SENDER
EMS SCRAPER TRANSMISSION
ACCESSORY CIRCUITS
WINDSHIELD WIPER - FRONT (PARK)
WINDSHIELD WIPER - FRONT (LOW)
WINDSHIELD WIPER - FRONT (HIGH)
WINDSHIELD WIPER - REAR (PARK)
WINDSHIELD WIPER - REAR (LOW)
WINDSHIELD WIPER - REAR (HIGH)
WINDSHIELD WASHER - FRONT
WINDSHIELD WASHER - REAR
RADIO SPEAKER-LEFT
RADIO SPEAKER-LEFT (COMMON)
WINDSHIELD WASHER-PRIMER
RADIO SPEAKER-RIGHT
RADIO SPEAKER-RIGHT (COMMON)
AIR CONDITIONER COMPRESSOR/REFRIGERANT
PRESS. SW.
AIR CONDITIONER CONDENSER MOTOR
BLOWER MOTOR (HIGH)
BLOWER MOTOR (MEDIUM)
BLOWER MOTOR (LOW)
HAZARD FLASHER TO SWITCH
THERMOSTAT TO REFRIGERANT PRESS. SW.
OPERATOR AIR CONDITIONER SWITCH
TO THERMOSTAT/FUSE
AIR COND SW. TO REFRIGERANT SWITCH
AIR COND CLUTCH TO THERMOSTAT SW.
WINDSHIELD WIPER-LEFT (PARK)

Circuit
Number

Color

524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586

BU
GY
YL
GN
PK
WH
OR
WH
WH
OR
WH
BU
WH
GR
BR
BU
WH
GN
BU
BR
RD
BU
BU
OR
GY
PK
OR
YL
WH
YL
PK
OR
WH
YL
GN
YL
GN
BU
YL
PU
GY
PU
YL
WH
GN
PK
BU
OR
PU
GN
WH
YL
PK
PU
BU
BR
OR
GY
PK
OR
YL
YL
BR

600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629

BR
GY
WH
PK
OR
YL
GY
PK
GN
YL
OR
PU
GY
PK
PU
YL
BU
BR
YL
GR
WH
GY
PU
BU
YL
BK
BU
YL
PK
PK

Description
ACCESSORY CIRCUITS (CONT.)
WINDSHIELD WIPER-LEFT (LOW)
WINDSHIELD WIPER-LEFT (HIGH)
WINDSHIELD WIPER-RIGHT (PARK)
WINDSHIELD WIPER-RIGHT (LOW)
WINDSHIELD WIPER-RIGHT (HIGH)
WINDSHIELD WASHER-LEFT
WINDSHIELD WASHER-RIGHT
FIRE WARNING HORN
FIRE WARNING LAMP
HEAT SENSOR/TEST SW.
HEAT SENSOR/TEST SW.
WINDSHIELD SW. TO WIPER SW.
HAZARD SWITCH TO TURN SWITCH
TURN SIGNAL SW. TO FLASHER
HAZARD INDICATOR
TURN SIGNAL INDICATOR BASIC/RIGHT
TURN SIGNAL INDICATOR LEFT
ACCESSORY 1
ACCESSORY 2
TRAILER CONNECTOR (TAIL LAMP)
TRAILER CONNECTOR (STOP LAMP)
TOGGLE SW. TO BUTTON:MOMENTARY TILT ENABLE
AUX HYDRAULIC-ROTATE CLOCKWISE
AUX HYDRAULIC-ROTATE COUNTER-CLOCKWISE
AUX HYDRAULIC-OPEN
AUX HYDRAULIC-CLOSE
AUX HYDRAULIC LEFT-DISCONNECT TO SW.
AUX HYDRAULIC RIGHT-DISCONNECT TO SW.
FOUR WHEEL DRIVE SOLENOID
PITCH SOLENOID TO TRIGGER SW.-DUAL TILT
MOMENTARY SW. TO SINGLE TILT SOL.-DUAL TILT
TRIGGER SW. TO TOGGLE-DUAL TILT
DIFFERENTIAL LOCK
TRAILER CONNECTOR (LEFT TURN/HAZARD)
TRAILER CONNECTOR (RIGHT TURN/HAZARD)
AUTOLUBE SOLENOID
HALON PRESS. SW./HALON PRESS. SW.
HALON PRESS. SW./NITROGEN PRESS. SW.
NITROGEN PRESS. SW./NITROGEN PRESS. SW.
NITROGEN PRESS. SW./ FIRE MONITOR
REAR WIPER INTERRUPT SW. TO WIPER SW.
TOGGLE SW. TO BUTTON:MOMENTARY TILT DISABLE
CONDENSER RELAY COIL TO THERMOSTAT SW.
A/C SWITCH JUMPER
WARNING BUZZER TO DIODES
A/C SWITCH JUMPER NO.2
BLADE CUSHION SOLENOID
DOZER FLOAT SOLENOID/BUCKET
BLADE FLOAT LIMIT SW. NO.1
BLADE FLOAT LIMIT SW. NO.2
BLADE FLOAT SOLENOID
WINDSHIELD WIPER-AUX (PARK)
WINDSHIELD WIPER-AUX (LOW)
WINDSHIELD WIPER-AUX (HIGH)
WINDSHIELD WASHER-AUX
A/C BLOWER MOTOR NO.1
A/C BLOWER MOTOR NO.2
LEFT REAR TURN/HAZARD
RIGHT REAR TURN/HAZARD
A/C BLOWER TO BLOWER BREAKER
WIPER SWITCH JUMPER
AUX HYDRAULIC-OPEN
AUX HYDRAULIC-CLOSE
LIGHTING CIRCUITS
DASH BASIC
DASH HIGH
DOME LAMP
ROTARY BEACON
STOP LAMP
TURN-LEFT
TURN-RIGHT
FLOOD-FRONT
FLOOD-REAR
FLOOD-SIDE
HEAD LAMP BASIC
HEAD LAMP HIGH
BACKUP
LICENSE PLATE
PARK/TAIL/DASH
CAB FLOOD/ROPS
BUCKET FLOOD/BOOM FLOOD
TAIL/POSITION LAMP-LEFT (ROADING PACKAGE)
TAIL/POSITION LAMP-RIGHT (ROADING PACKAGE)
HEAD LAMP LOW
FLOOD-FRONT (ENGINE FLOOD LAMP)
FLOODLAMP INDICATOR LAMP
FLOODLAMP 3 WAY SWITCH JUMPER
FLOODLAMP 3 WAY SWITCH JUMPER
FLOODLAMP BOWL
COURTESY LAMP
DASH DIMMER
FOG LAMP
RIGHT TURN DASH INDICATOR
AUX HEAD LAMP

Circuit
Number

Color

101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
156
157
158
159
160
161
162
163
165
167
168
169
170
171
172
173
174
175
176
176
177
178
180
181
182

RD
BU
YL
YL
BR
WH
WH
BU
OR
GN
YL
PU
OR
GN
PK
BR
YL
GY
PK
YL
YL
BU
WH
GN
OR
PK
OR
PK
BU
GN
BR
PK
OR
PK
BU
GN
OR
GN
OR
BU
PK
BU
BK
GN
BU
GY
PU
WH
PU
OR
GN
BU
WH
WH
YL
YL
BR
BU
PU
PK
YL
WH
YL
OR
GN
PK
YL
GN
GN
YL
PK
PK
YL
OR
OR
GN
GN
GY
PU

200
201
202
203
204
205
206
207
208
209
210
211
212
213

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

C14610X1

Description
POWER DISTRIBUTION CIRCUITS

BATTERY
HEAD LAMP
DOME/DASH LAMP/PARK, TAIL LAMP
TORQUE CONVERTER SWITCH
KEY SWITCH
MAIN POWER RELAY/INPUT
ENGINE SHUT DOWN/AUTO FIRE CONTROL
MISC WIPER, DOME LAMP, CIGAR LIGHTER
ALTERNATOR
WINDSHIELD WIPER SW. (RIGHT)
WINDSHIELD WIPER SW. (LEFT)
MAIN POWER RELAY/OUTPUT
OPERATOR MONITOR PANEL
WARNING HORN (FORWARD)
FLOOD LAMP (FRONT)
FLOOD LAMP (REAR)-(SIDE ON D8,D9,D1 O,D11)
FLOOD LAMP (SIDE)
WINDSHIELD WIPER SW. (FRONT)
WINDSHIELD WIPER SW. (REAR)
CONVERTER (24 V to 12 V)
BACKUP ALARM/LAMP
AIR DRYER
GAUGES (SERVICE METER, TORQUE CONV SOLENOID)
AIR CONDITIONER
FUEL TRANSFER PUMP
TRANSMISSION CONTROL
CAB FLOOD LAMP
KICKOUT SOLENOID SW.
CIGAR LIGHTER
STOP LAMP AUX FLOODS
FIRE CONTROL-OPERATOR WARNING
ANTISPIN CONTROL
MAIN POWER RELAY DIAG RES TO DIAGNOSTIC
PROGRAMMED ELECTRONIC ENG CONT LOGIC
AM/FM RADIO
SUPPLEMENTAL STEERING
STEERING MOTOR FUSE-SMALL TRUCKS
AUTOMATIC LUBE PUMP/PAYLOAD MONITOR
BRAKE RELEASE RELAY
BRAKE RELEASE SWITCH
AUXILIARY HEATER/DEFROSTER (FRONT)
FAST DUMP SOLENOID
TRANSMISSION DISCONNECT SWITCH
FOG LAMP/BEACON
DUAL HP SOLENOID SWITCH
ACCESSORY SWITCH 1
ACCESSORY SWITCH 2
A/C SWITCH
FLOODLAMP (FRONT ATTACHMENT)
FLOODLAMP (REAR ATTACHMENT)
DEFROSTER
AUX. WIPER SWITCH
3 PT. HITCH CONTROL
AIR CONDITIONER
CB RADIO
TURN FUSE TO HAZARD SWITCH
B+ TO CONDENSER RELAY CONTACT
WIPER MOTOR-RIGHT
WIPER MOTOR-LEFT
HAZARD FUSE TO HAZARD SWITCH
AUXILIARY HYDRAULIC LEFT
AUXILIARY HYDRAULIC RIGHT/SWING
DIFFERENTIAL LOCK/APRON SOLENOID
LOCKUP CLUTCH
REFUELING PUMP
BLADE CUSHION
BLADE FLOAT
DOZER FLOAT
HAZARD FUSE TO FLASHER
TURN FUSE TO FLASHER
CUSTOMER ADD-ONS
TRAILER TURN/HAZARD
CUSTOMER ADD-ONS
CRANKCASE GUARD - PUMP MOTOR
MAIN BREAKER
MAIN BREAKER
DUAL H.P. BREAKER
ENGINE SPEED CONTROL- +BATTERY
ENGINE UNDERSPEED CONTROL
GROUND CIRCUITS
MAIN CHASSIS
OPERATOR MONITOR PANEL
TRANSMISSION CONTROL
CHASSIS DIAGNOSTIC
OPERATOR MONITOR PANEL (SCRAPER)
INSTRUMENT
BATTERY SIDE OF DISCONNECT
STARTER DIAGNOSTIC
TRAILER CONNECTOR (GROUND)
FIRE SUPPRESSION SYSTEM
CONVERTER OUTPUT (24/12 VOLT)
DISCONNECT DIAGNOSTIC RESISTOR
ANTISPIN CODING PIN 16
ANTISPIN CODING PIN 17

Circuit
Number

Color

214
215
216
217
218
219
220
221
222
223
224
226
227
228
230
231
232
233
234
236
240
241
242
243
244
250
251
252
256
257
258
259
260
261
262
263

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

301
302
304
305
306
307
308
309
310
311
312
313
314
315
316
317
320
321
322
323
324
325
326
327
328
329
330
331
332
333

BU
OR
WH
BU
GN
OR
YL
GY
PU
WH
PK
GY
PU
GN
PK
YL
OR
BR
GY
WH
BU
PK
PU
PK
OR
YL
YL
OR
BU
GN

400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420

GN
BU
YL
GN
YL
GY
PU
PK
WH
OR
WH
PK
BU
BR
PK
GN
OR
GY
WH
YL
OR

421
422
423

BU
YL
PU

Description
GROUND CIRCUITS (CONT.)
ANTISPIN CODING PIN 18
ANTISPIN CODING PIN 19
ANTISPIN CODING PIN 20
TRANSMISSION CODING PIN 17
TRANSMISSION CODING PIN 18
TRANSMISSION CODING PIN 19
ENGINE OIL PRESSURE SENSOR
ENGINE COOLANT TEMP SENSOR
MONITOR PANEL CODING 1
MONITOR PANEL CODING 2
ENGLISH/METRIC CODING
HYD OIL TEMP SENSOR
TRANSMISSION CODING PIN 37
FUEL LEVEL SENDER
TMC ACTUATOR GROUND
TRANSMISSION SWITCH
ENGINE SPEED CONTROL SOLENOID GROUND
ENGINE UNDERSPEED CONTROL-PROPORTIONAL SOL
ENGINE SPEED CONTROL SOLENOID GROUND
TRANSMISSION CODING PIN 36
ENGINE SPEED CONTROL
OPERATOR MON PANEL TIME DELAY PIN 3
OPERATOR MON PANEL TIME DELAY PIN 4
OPERATOR MON PANEL TIME DELAY PIN 5
OPERATOR MON PANEL TIME DELAY PIN 6
PAYLOAD MONITOR-CUSTOMER GROUND
PAYLOAD MONITOR-SYSTEM GROUND
PAYLOAD MONITOR-DISPLAY TO CONTROL
LUC HARNESS CODE 0
LUC HARNESS CODE 1
LUC HARNESS CODE 2
LUC HARNESS CODE 3
TECH ID CODE 0
TECH ID CODE 1
TECH ID CODE 2
TECH ID CODE 3
MACHINE BASIC CIRCUITS
STARTER NO.1 SOLENOID TO RESISTOR
STARTER NO.1 RESISTOR TO DIAGNOSTIC
STARTER RELAY NO.1 OUTPUT
KEY SWITCH TO ALARM HORN
STARTER RELAY COIL/NEUTRAL START SW. OR KEY SW.
KEY SW. TO NEUTRAL START SW.
MAIN POWER RELAY COIL
ALTERNATOR REGULATOR TERM
ETHER SW. TO ETHER SOLENOID
ETHER SOLENOID TO TEMPERATURE SW.
STARTER NO.2 SOLENOID TO RESISTOR
STARTER NO.2 RESISTOR TO DIAGNOSTIC
STARTER RELAY NO.2 OUTPUT
START AID BREAKER TO START AID RELAY
CANE TO ELEVATOR NEUTRAL START SW. JUMPER
START AID RELAY TO START AID SOLENOID
HORN RELAY COIL TO SWITCH
BACKUP ALARM/LAMP/TRAVEL ALARM
WARNING HORN (FORWARD)
FUEL TRANSFER PUMP POWER
DIFFERENTIAL LOCKUP SOLENOID
FUEL PUMP RELAY OIL PRESSURE SW.
KEY SWITCH "C" TERMINAL
SHUTDOWN SOLENOID
SHUTDOWN MODULE "OFF"
FUEL PUMP TO SWITCH
NEUTRAL START RELAY COIL
BACK-UP ALARM RELAY COIL
SHUTDOWN SWITCH TO SHUTDOWN CONTROL
SCRAPER KEY SW. "R" TERMINAL
MONITORING CIRCUITS
SERVICE METER SWITCH
HYD OIL TEMP GAUGE SENSOR B+
COOLANT TEMP GAUGE SENSOR B+
ALTERNATOR (R) TERMINAL
OPERATOR MON PANEL HYDRAULIC OIL TEMP
OPERATOR MON PANEL OIL PRESS. (LOW SETTING)
OPERATOR MON PANEL COOLANT TEMP
OPERATOR MON PANEL CONV/RETARDER OIL TEMP
OPERATOR MON PANEL BRAKE PRESS. (AIR)
OPERATOR MON PANEL NEUTRAL
OPERATOR MON PANEL FAULT ALARM
OPERATOR MON PANEL MASTER FAULT LAMP
OPERATOR MON PANEL COOLANT FLOW
OPERATOR MON PANEL FUEL PRESS.
OPERATOR MON PANEL LOW FUEL
OPERATOR MON PANEL TEST SW.
SECONDARY STEERING SW.
PRIMARY STEERING SW.
OPERATOR MON PANEL OIL PRESS. (HIGH SETTING)
OPERATOR MON PANEL PARKING BRAKE
OPERATOR MON PANEL FUEL FILTER/LOW
ACCUM PRESS.
OPERATOR MON PANEL FAULT LAMP (SCRAPER)
OPERATOR MON PANEL WARNING HORN (SCRAPER)
OPERATOR MON PANEL TEST SW. (SCRAPER)

607-PK-14
200-BK

608-GN

FRONT
FLOOD
LAMP
9W1001

200-BK

605-YL-14
617-BR
611-PU-14
200-BK-14
619-GN-14

BB

QQ

200-BK
200-BK-14
200-BK
200-BK-14

BEACON
7T0618

BK-6

WASHER
6T1375

TO
FRAME

REFRIGERANT SW
(NOTE A)
5V5698

TO
FRAME

521-YL
513-OR
OPERATOR STATION

DOME
LAMP
4M3601

200-BK

607-PK-14
200-BK

FUSE
3K8782
FUSE HOLDER
4K5122

306-GN

766-GN
143-BR

2
1

611-PU-14
619-GN-14
618-YL
200-BK-14
606-GY-14
501-GN
502-OR
118-GY
500-BR

304-WH-10
101-RD-6

GN
OR
GY
BR
113-OR
405-GY
406-PU

BK-00
200-BK

BACKUP
ALARM SW
6T4949

D
405-GY
400-GN
200-BK

310-PU
311-WH

FAULT
ALARM
7T9157
TO
PLATFORM

200-BK
766-GN

1
2

503-BR
504-YL
505-BU
564-GY
500-BR
501-GN
502-OR
118-GY

2
6
1
3
4
5

477-YL
449-BU

200-BK
200-BK
200-BK-14

477-YL
449-BU
LL

LL

5
8
7
6
2
1
4
3
E

1
2
SPEEDOMETER
SENDER
7T7757

BK
BK

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

T-

311-WH
COOLANT SW
8N1693

COOLANT
SENDER
7N8532

T-

441-OR

NEUTRAL/
START SW
8C5492

T-

P
1
2

BK
BK

CIRCUIT NOT CONNECTED

D+

109-OR-6

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

W
ALT

ALTERNATOR
7T2876

RR
419-YL

200-BK

PARKING
BRAKE
NEUTRAL SW
6T5925

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
S

ATCH WIRE, CABLE,

COMPONENT

TO
ENGINE

405-GY
406-PU
310-PU
400-GN
450-YL
441-OR
308-YL
309-GY

IDENT

H
H

1
2
3

521-YL
522-WH

R
2
1

H
1
2
3
4
5
6
7
8
9

109-OR-6
Q

308-YL
309-GY
441-OR
443-YL
306-GN
307-OR
121-YL
128-PK
143-BR
200-BK-14

M
N

1
2
3
4
5
6
7
8
9
10

552-WH
F
B

447-PK
400-GN
450-YL
310-PU
618-YL
617-BR
603-PK
608-GN
536-WH-14

K
B

607-PK-14

506-PU

124-GN-10
K
T

113-OR
610-OR-14
538-BR-14

1
5
3
4
2
6
7
8
9
10

101-RD-6
109-OR-6
304-WH-10

564-GY

102-BU-14
119-PK
504-YL
503-BR
505-BU
502-OR
501-GN
500-BR

118-GY

109-OR-6

200-BK-14
200-BK
PARK
BRAKE SW
6T5925

OPERATOR STATION

RR

522-WH

419-YL
419-YL
200-BK

143-BR
536-WH-14

200-BK-14
617-BR
604-OR
605-YL-14
200-BK
603-PK
608-GN
607-PK-14

128-PK
538-BR-14

LICENSE
LAMP

B
1
2
3

A
STOP/TURN/
TAIL LAMP
922992

REAR
FLOOD
LAMP
9W1001

OR
YL
GY-14
BK-14

1
2
3
4
NN B

BUCKET
POSITIONER
SOLENOID
9T7304

607-PK-14
608-GN
603-PK

604-OR
618-YL
606-GY-14
200-BK-14

608-GN
603-PK
617-BR
618-YL
610-OR-14
604-OR
605-YL-14
606-GY-14

321-BR
322-GY
200-BK
128-PK
121-YL
447-PK
400-GN

7
2
4
8
1
5
3
6
B

506-PU
610-OR-14
606-GY-14
618-YL
605-YL-14
617-BR

608-GN
200-BK

FUEL
SENDER
7W1279

2
1

762-YL
128-PK

400-GN

400-GN

1 COM

N.O.
BUCKET
POSITIONER SW
6T5925

LOC

NOTE

04
04
02
10
09
01
03
02
01
06
04
02
00
02
02
01
02
04
02
01
01
03
01
03

B-8
A-8
A-9
C-4
B-7
B-8
A-6
B-7
B-8
E-3
C-2
E-3
B-4
E-3
D-3 STD
D-3 ATCH
E-3
E-2
E-4
C-4
D-5
A-9/F-9
E
A-9/F-9
D
F-4

J
M
N
S
T
U
X
Z
EE
RR

WIRE AS.
9R0895
9R0984
9R2206
7W0810
9R0902
9R0763
9R0894
9R1176
1V1151
9R5907

03
05
01
04
04
05
05
02
01
01

D-7
B-8
B-8
C-1
B-8
C-4/C-5
D-9
F-5
E-7
C-2

AA
AA
BB
BB
CC

CABLE AS.
9R1035
9R1083
9R1175
9R1925
7P6682

04
06
02
03
01

F-5
F-5
F-5
F-5
D-2

STD
ATCH
STD
ATCH

THIS SCHEMATIC IS FOR THE 416, 426, 428,

436 & 438 BACKHOE COSA (7T3474 CHG 04)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
AND XMSN SHIFTER IN NEUTRAL

G
619-GN-14
200-BK-14
611-PU-14
618-YL
606-GY-14

447-PK

321-BR
121-YL

607-PK-14
200-BK

762-YL

CHG

607-PK-14
200-BK

N.C. 2
3

762-YL

7
3
1
2
6
5
4
E

BK
BK

PART NO.

HARNESS AS.
A
9R0896
B
9R2148
C
9R1626
D
9R0802
E
9R0889
F
9R1428
G
9R0887
H
9R6792
K
9R6793
L
9R0890
P
9R0985
Q
9R0803
R
9R7811
V
7T3550
W
9R2400
W
9R5906
DD
7T3551
GG
9R2149
HH
9R2127
LL
9R2402
MM
9R2537
NN
9R2384
NN
9R5214
QQ
9R1066

101-RD-6

CIRCUIT CONNECTED

450-YL
309-GY

304-WH-10

121-YL
321-BR

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

T-

568-GN

1
2

405-GY
406-PU
310-PU
400-GN
450-YL
441-OR
308-YL
309-GY

406-PU

FRONT DRIVE
SOLENOID
6T9519

BK
BK

307-OR

THERMOSTAT SW
6T9395

1
2

FORWARD
HORN
7T0635

ABBREV

306-GN
T-

AIR
CONDITIONER
CLUTCH
SOLENOID
8T8812

COOLANT SW
6T2665
200-BK
200-BK

200-BK
552-WH

521-YL
522-WH

TRANSMISSION
NEUTRALIZER
SOLENOID
6T9519

CONVERTER
SENDER
4W9972

143-BR
766-GN
321-BR
306-GN
307-OR
443-YL

BU-18
RD-18
BK-18

RD
BK
2
1
321-BR

200-BK

OPERATOR STATION

3
2
1

ENGINE
OIL SW
6T1546

766-GN
143-BR

118-GY

109-OR-6
304-WH-10

TO
ENGINE

443-YL

607-PK-14
608-GN

109-OR-10
109-OR-6

304-WH-10
200-BK

109-OR-10
109-OR-6
109-OR-6

200-BK
308-YL

MAIN
RELAY
7X1379

1
2
113-OR
568-GN

521-YL

406-PU
405-GY
LAMP
TEST SW
7N8009

1
2
L

DIODE
9P5153

200-BK
200-BK
200-BK

520-WH-12

322-GY
128-PK

477-YL
449-BU
610-OR-14
605-YL-14
606-GY-14
617-BR
618-YL
506-PU
200-BK

143-BR
766-GN

200-BK
419-YL
322-GY
538-BR-14
128-PK
536-WH-14
143-BR
605-YL-14
606-GY-14
604-OR
521-YL
522-WH
113-OR
406-PU
405-GY

FORWARD
HORN SW
3T2357

113-OR
406-PU
405-GY

200-BK
200-BK

10A

B
B

E
W

200-BK

W
P

FRONT
WIPER
6T6529

MOTOR

200-BK

118-GY

B
B
506-PU

614-PU

121-YL
116-BR
143-BR

FRONT
WIPER SW
3T6655

W
P

START
RELAY
302266

536-WH-14
537-GN-14
161-PK-14
157-YL-14

200-BK-14

PANEL
LAMP
8L9801

552-WH

308-YL

308-YL

194-GN-10
109-OR-10

112-PU-10

10A
10A
10A
10A

10A
10A
10A
TURN LAMPS
GAGES
BUCKETPOS/HORN

30A

10A
10A
REAR WIPER
FRONT WIPER

BLOWER MOTOR

RELAY
7X1379

143-BR

200-BK

BACKUP
ALARM
6T7622

REAR
WIPER SW
3T9495

308-YL

49
49A
31

+ BATTERY
OUT (LAMP)
GROUND
FLASHER
7T4848

200-BK

112-PU-10

ALTERNATOR
BREAKER
9S0173

116-BR
REAR FLOOD
121-YL
BACKUP ALARM/BEACON
113-OR
MONITOR LAMPS
XMSN NEUT/STOP LAMP/FRONT DRIVE

60A

157-YL-14
123-WH
128-PK

161-PK-14
105-BR
617-BR
618-YL

101-RD-14

OPERATOR STATION

15A

119-PK
118-GY

124-GN-10

15A
10A
10A
10A
HAZARD LAMPS
KEY
LEFT TAIL LAMP
RIGHT TAIL LAMP

101-RD-14

450-YL
447-PK
400-GN
443-YL
441-OR

RUNNING LAMP
BREAKER
3T2662
102-BU-14
102-BU-14

FRONT
DRIVE SW
7N8000

BLOWER
7T2054

T-

ENGINE
SHUTDOWN
SOLENOID
7W6249

308-YL
200-BK

200-BK
200-BK

1
2

RIGHT TURN
IND LAMP
8M6176

TO
FRAME

1
2
3
4

COOLANT
TEMP LAMP
8M6176

STARTER
7X1361

CC
BK-00

MOTOR
E

405-GY
406-PU

BRAKE SW
(NOTE B)
6T5925

194-GN-10
FUSE HOLDER
4K5122
NOTE F

515-GY-12
516-GN-12
517-BU-12

405-GY
405-GY

N.C
TRANSMISSION
NEUTRALIZER SW
9R2612

MOTOR

RD
BK

COM

766-GN
143-BR

PARK BRAKE
LAMP
8M6176

MTR BAT

200-BK-12

TRANSMISSION
NEUTRALIZER SW
9R2612

537-GN-14
536-WH-14
161-PK-14
157-YL-14

310-PU

N.O.
3
2

RESISTOR
7T3828

200-BK
606-GY
406-PU

RUNNING
LAMP SW
7T3946

604-OR

1
3
4

102-BU-14

608-GN
607-PK-14

START
AID SW
7N8001

610-OR-14
614-PU

N.C

GRD

HAZARD SW
3T4405

116-BR

603-PK

121-YL
R

B
S
C

IGN

ENGINE OIL
PRESS LAMP
8M6176

COM

SEND

102-BU

124-GN-10

143-BR

REAR FLOOD
LAMP SW
7N8000

309-GY

BEACON SW
7N8000

614-PU

536-WH-14
538-BR-14

200-BK

308-YL
308-YL
308-YL

105-BR
307-OR

614-PU-14
123-WH

X H

ST
ON
OFF

614-PU
614-PU

200-BK

614-PU

200-BK

GRD

441-OR

GRD

614-PU

200-BK

200-BK

SERVICE
METER
6T7337

START SW
9G7641

N.O.
3
2

DIODE
9P5153
J
H

SEND

GRD

443-YL

447-PK
614-PU

COOLANT
TEMP GAGE
4W2622
LAMP
8M6176
IGN

VOLTMETER
4W2142
LAMP
8M6176
IGN

SEND

GRD

RESISTOR
8C4110

308-YL

123-WH

123-WH

SEND

614-PU
400-GN

123-WH

IGN

450-YL
200-BK
200-BK

CONV TEMP
GAGE
4W2621
LAMP
8M6176
IGN

FUEL
GAGE
4W2620
LAMP
8M6176

SPEEDOMETER
7T6987

304-WH-10

1
2
5
4
3

520-WH-12

113-OR
419-YL
406-PU

200-BK
477-YL
449-BU
618-YL
143-BR

123-WH

BRAKE SW
(NOTE B)
6T5925

LEFT TURN
IND LAMP
8M6176

113-OR

HIGH BEAM
IND LAMP
8M6176

200-BK

GG

113-OR

610-OR-14
NOTE C

521-YL
522-WH
BLOWER SW
6P3236

RED
BLK
BLU
GRN
OR

200-BK

3
1

143-BR

1
5
3
4
2

611-PU

DIMMER SW
3T3134

123-WH

2
1
DD Q

143-BR

634-WH-14

HEAD LAMP/
FRONT FLOOD
LAMP SW
3T3134

123-WH

4
6

605-YL

503-BR
504-YL
505-BU
564-GY
119-PK
102-BU-14
500-BR
501-GN
502-OR
118-GY

REAR
WIPER
6T6529

123-WH

SIG

3
1

MM

TACHOMETER
6T7540
LAMP
8M6176

1
3

538-BR
2

MOTOR
T-

515-GY-12

564-GY
503-BR
505-BU
504-YL

606-GY-14

200-BK
200-BK
604-OR
143-BR

3
4
2
1

HAZARD
IND LAMP
8M6176

766-GN
143-BR

GY
BR
OR
GN

605-YL-14

1
2

TURN
SIGNAL SW
7T3946

1
3
4
7
2
6
8
5

200-BK-14
610-OR-14
449-PU
618-YL
477-YL
619-GN-14
611-PU-14

605-YL-14
606-GY-14
536-WH-14
538-BR-14
322-GY
128-PK
113-OR
419-YL
406-PU
405-GY

522-WH
200-BK

1
2
3

200-BK

610-OR-14
619-GN-14
611-PU

477-YL

HH

521-YL
522-WH

GG

E
1
2
3
4
5
6
7
8
9
10

538-BR-14

N.C.
COM 1
2
119-PK
3
N.O.
WIPER
DISCONNECT SW
6T5925
564-GY

200-BK
200-BK

603-PK
608-GN
607-PK-14
200-BK
OPERATOR STATION

TO
PLATFORM

604-OR
143-BR

WH/RD-14
BK-14

FAN
5D2855

BK-14

EE
200-BK-14

605-YL-14
606-GY-14

603-PK

GG B

119-PK
200-BK

OR-14
RD-14

617-BR
604-OR
605-YL-14
200-BK-14

HEAD/POSITION
TURN LAMP
7T7103

200-BK

102-BU-14
200-BK-14

MOTOR

310-PU
311-WH
D

200-BK-14

TO
PLATFORM

OPERATOR STATION

MOTOR

506-PU

1
2

BK-00

POS NEG BATTERY

3T5760

BK
BK

322-GY
200-BK

AA

RD-00
BK-00

GY
YL
PU
BK
GN

611-PU-14
619-GN-14
605-YL-14
200-BK-14
617-BR

BATTERY
3T5760

449-BU
618-YL

1
604-OR
2
617-BR
3
605-YL-14
4
200-BK-14
NN B

BK-00

OR
YL
GY-14
BK-14
STOP/TURN/
TAIL LAMP
922992

RD-00

POS NEG

START AID
SOLENOID
3T9493

GG
4
3
1
5
2

OPERATOR STATION

REAR
FLOOD
LAMP
9W1001

521-YL
513-OR

BK-6

RD-00

101-RD-6

FRONT
FLOOD
LAMP
9W1001

2
5
1
3
4
GG

GN
BK
PU
YL
GY

HEAD/POSITION
TURN LAMP
7T7104

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: NORMALLY CLOSED WHEN BRAKE IS DEPRESSED
NOTE C: WITH ATCH FRONT FLOOD LAMPS MOVE 610-OR-14
FROM TERM 1 OF THE RUNNING LAMP SW TO TERM
3 OF THE HEAD LAMP/FRONT FLOOD LAMP SW
NOTE D: FOR THE 416, 426 AND 436 ONLY
NOTE E: FOR THE 428 AND 438 ONLY
NOTE F: FUSES 10A-3K8787 15A-8M8948 30A-8M8947

D32346