Varco. Bee© Copyright 2004 Varco LP. All rights reserved, Varco is a registred trademark of Varco IP Reg. U.S. Patent & Trademark Oifice. This publication is the property of, ‘and contains information proprietary to, Varco International, nc. No part ofthis publication may be reproduced or Copied in any form, or by any means, including electronic, mechanical, photocopying, recording, or otherwise without the prior written permission of Varco International, inc. {All product, brand, or trade names used inthis publication are the trademarks or registered trademarks of theit respective overs. Information in this manual is subjact to change withou! notice.—— @—_— Drawings are arranged in numerical order within the binder ST-80 drawings ST-80 Manifold Assembly . Die Holder Assembly. .... 30154910 30160384 LH Spin Wrench Assembly ......0....2cceceeeeecereseeeee 30160387 LH Lower Assembly... vas +++ + 80160388 LH Transmission uu ao : 30160389 RH Spin Wrench Assembly .......0...600ecee 30160390 RH Lower Assembly --- 80160391 RH Transmission «+. 80160392 Guide Assembly. . 30160492 ‘SW Clamp Cylinder. 30160658 Hydraulic Schematic a +» 30170491 Manifold Assembly. 0.20.2 = 30170588 Manifold Assembly fe . 30170647 Control Valves Assembly. oe re becwsan 30171696 ST-80 Wrench Assembly........6.60++ 30171697 Platform Assembly, ceeeeeee 30171698 ST-80 Carriage Assembly . eee ceeeees 80171699 ‘ST-80 Assembly 30171700 Manifold Assembly. 30172354 Kit, ST-80 Floater. i 11ebe : 30173525 Hose Kit, Platform stttees 30174707 Hose Kit, Carriage 30174708 Spares List......... 30174710‘This page left blank intentionallyBill of Material yor_| Descripti ____| Servico Manual, ST-80 Lic Dug yo Convair evAtao NEUEN ec AUC RacuITs resesvED Varco uuuciererenercavcesume..! \VIEBITC30), Systems TLE Ovmor's Manual ST-B0 ‘BEET OWE HT. a | Revisron A 30mo0078 - Nik SHEET 4 OF 4 TORO EV EDGeneral Information Specifications Maintenance Troubleshooting SHEEie General Information Specifications Maintenance ie | TroubleshootingGeneral ntormation — Intended Audience ‘This manual is intended for uso by field engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Varoo® International, Inc., will not be held liable for errors in this ‘material, or for consequences arising from misuse of this material. Conventions Notes, Cautions, and Warnings Notes, cautions, and warnings provide readers with additional information, and to advise the teader to take specific action to protect personnel from potential injury or lethal conditions. Thay may also inform the reader of actions necessary to prevent equipment damage. Please pay close attention to these advisories. The note symbol indicates that additional information is provided about the current topics. Note: Caution: The caution symbol indicates that potential damage to equipment or injury to personnel exists. Follow instructions explicitly. Extreme care should be taken when performing ‘operations or procedures preceded by this caution symbol, Warning: The warning symbol indicates a definite risk of equipment damage or danger to personnel. Failure to observe and follow proper procedures could result in serious oF fatal injury to personnel, significant property loss, or significant equipment damage. justrations llustrations (figures) provide a graphical representation of equipment components or soreen snapshots for use in identifying parts or establishing nomenclature, and may or ‘may not be drawn to scale. For component information specific to your rig configuration, see the technical drawings included with your Varco documentation, 1-3Safety Requirements Varco equipment is installed and operated in a controlled driling rig environment involving hazardous situations. Proper maintenance is important for safe and reliable ‘operation. Procedures outlined in Varco manuals are the recommended methods of performing operations and maintenance. To avoid injury to personnel or equipment damage, carefully observe requirements outlined in this section. Personnel Training All personnel performing installation, operations, repair, or maintenance procedures on ‘the equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation, and maintenance to ensure their safety. Personnel should wear protective gear during installation, ‘maintenance, and certain operations. Contact the Varco Driling Equipment training department for more information about equipment operation and maintenance training. Recommended Tools Service operations may require the use of tools designed specifically for the purpose described. Varco recommends that only those tools specified be used when stated. Ensure that personnel and equipment safety are not jeopardized when following service procedures or using tools not specifically recommended by Varco. 1-4twtormation General System Safety Practices The equipment discussed in this manual may require or contain one or more utilities, such as electrical, hydraulic, pneumatic, or cooling water. Read and follow the guidelines below before installing equipment or performing maintenance to avoid ‘endangering exposed persons or damaging equipment. Isolate energy sources before beginning work. ‘Avoid performing maintenance or repairs while the equipment is in operation. Wear proper protective equipment during equipment installation, maintenance, or repair. Replacing Components 0 Verity that all components (such as cables, hoses, etc.) are tagged and labeled uring assembly and disassembly of equipment to ensure correct installment, 5 Replace failed or damaged components with Varco certified parts. Failure to do so ‘could result in equipment damage or injury to personnel. Routine Maintenance Equipment must be maintained on a routine basis. See the service manual for maintenance recommendations. Failure to conduct routine maintenance could result in equipment damage or injury to personnel. Proper Use of Equipment ‘Varco equipment is designed for specific functions and applications, and should be used only for its intended purpose. 1-5Tool Orientation 1-6Anti-sway Bar uj General Description The ST-80 Roughneck can make or break all tool connections from 4 1/4" to 8 1/2" outside diameter, and can handle nominal drill pipe from 3 1/2" up to 6 5/8". It can also make and brake stabilizers, spiral colors and other bottom hole assembly (BHA) ‘components with sufficient connection length. Pedestal Carriage Wrench Controis Socket Flange ‘and BaseControls 1-9information Ea General Pedestal Shut Off Valve ‘with lockout feature. Pressure Reducing Valve ‘Transport Lock Lit cylinder Inside support column. Insert transport pin prior to transport Extend/Retract Duplex Cylinder ‘Transport Pin Install in stored position for operation. IMac is introduced into the duplex extend cylinder, use extreme caution when ‘extending the platform for th frst time. ‘As the load moves over center, the air will ‘compress causing the support arm fo ‘extend rapidly. Support unit with tugger ‘and stand to the side until airs purged. 1-10Gonorat information FE Wrench The ST-80 uses a combination spinning and torque wrench. The dies of the upper jaws are located between the spinner rollers. The spinner rollers grip the connection and spins with a torque of 1,750 fb. The torque wrench can make up the connection with a maximum torque of 60,000 ft I. The wrench can break out connections with a maximum torque of 80,000 ft Ib. Centralizer Plato Upper Jaw Dies. 4 each side Clamp Cylinder 2 places Spin Rollers 2 each side and Die Holder ‘each side Torque Cylinder ‘Spinner Teach side 1 each side 1-11Controls The ST-80 controls can be mounted on each side of the carriage. The orientation of the controls can be adjusted to accommodate for the best operating angle. The controls can bo easily changed from one side of the ST:80 to the other side using the following procedure: wa enor hake, 2 2. Remove screw and lockwasher from the D> Underside ofthe cartage assembly. Lockwasher Lift the contro! box (100 Ibs) from the pin and Gh some sick to he cabe-tee, 4. Unhook the cable-ee and hook on tho otro ie, 5. Lif the contol box ono te pis. 6. Onin the contol box to obtain proper Working ange snd place cre ostasher matin Hairpin Contro! Box Alternate Locations 1-12General Information ° 4 4 ° ° BACK ~—UP TW UNCLAMP BREAK OUT FWD DOWN SW CLAMP MAKE IN vw Y 3 ans Detail of Contr! Plaque BACK up vow Aus to vera height l - Push/Pull Cable Break - Fueh ree MAKE. Makes or breaks ‘a connection our N Spins in or out UNCLAMP. CLAMP ‘Clamps and unclamps the wrench on a tubular 1-13Cs Operating the ST-80 Checking System Pressure 1. Remove the cover plate to gain access to the main manifold, 2. Attach a pressure gage to test port LC on the main manifold, 3, Clamp the ST-80 using the Clamp lever. It is not necessary to hhave a pipe in the jaws, Read the pressure on the gage, while holding the lever in the clamp position. The pressure should be 1,900-1,950 psi 4, Remove gage and replace the cover plates. Perform the folowing procedure when the system pressure is not between 1,900 and 1,950 psi. 1, Remove the tamper resistent cover from the PRV cartridge. 2, Follow steps 1 through 3 as described above. 3, One person needs to hold the clamp lever in the clamp position. 4, Anothar person adjusts hex socket on the PRV cartvidge. (Clockwise to increase pressure, counterclockwise to decrease prossure,) 5. Remove gage, replace tamper resistant cover and cover plates. Cartridge Adjustment _ Hex Socket —S Unelampiclamp Lover 1-14Procedure 1, Adjust the S80 to fully retract. (push bback the lever that is mounted on top of the carriage.) 2. Extend the $0 to its fullest extent (pul the left handle on the control box.) 3, Raise the ST-80 to position the top of the box above the lower dies and below Extend/Retract the spin rollers. (use the second handle Lever tothe left) ‘Special attention is necessary if hard banding is prasent, Do not grip on hard banding, 4, Adjust the ST-80 until the base plate touches the connection diameter. (pull the lever that is mounted on top of the carriage.) Verity that the base plate is on wR Gonoral Information Pin ning ST-80 Properly for Operation Connection Bubble Level 2 places Spin Rollers ‘4 places the connection diameter and not on the taper or pipe. Adjust elevation as necessary, staying within the guidelines ate Ay Over extension wil showy contact with the base plate, but wil tit the wrench out of alignment. 5, Verily correct adjustment. Retract and extend S80. (always full stroke using left handle on the control box). Lightly swing ST-80 by placing left hand on top ff controls guard, and the right hand on {ont of lower let jaw body, Listen and Box Shoulder Range feel for bumping contact against connection and verily bubble is within window. Controls Box Before operating the S1-80 forthe first lime, be sure to remove the transport pin {and place it in is storage position. Connection Box The ST-80 requires adjustment whenever the connection or pipe diameter changes: ‘and requires periodic veriication per step 5 of adjustment procedure. Lower Dies 2 places 1-15Making and Breaking Connec Making Connections Loft Right Right @ cue the jason ne conection en release Hand Hand: Hand the hande Hold the TWISW lever in the SW position. Wait T second before torqueing. © srinine connection @ sats :ne TWSW tver inthe TW postion, Wait ‘second before torquelng Hold the BREAK/MAKE lover in the MAKE position until the desired torque is achieved, Ifthe wrench does not reach the dosired value in one siroke, repeat. © incre jv Recycle the torque wrench to BREAK to prepare for tho next connection. the wrench dove not reach the desired value in one stioke, repeet. Breaking Connections Left Right @ crave the javs on the connection and release the hand © Hts ne Tw/SW overn tho TW postin, Wal 1 second before torqueing. Hold the BREAK/MAKE lever in the BREAK position until the connection is broken. Hold the TW/SW lever in the SW position. Wait 1 second bafore spinning, © spin tn connscton our, © vNceAve tno jv @ ex, ne torqu wrench to MAKE to propre irkent antec ‘e+ ok kw Back UP TW UNCLAMP BREAK OUT Fu OW SW CLAMP MAKE vv voy VM, Detail of Control Plaque 1-16Adjusting the Makeup Torque | Zoro Adjust Located backside of torque gage. Reference Indicator (Red) 1. Back the adjustment knob of the pressure reducing valve (PRV) all the way out 2. Verily gage reads zero, adjust if required. —-9@ - -— Turning the PRV adjustment knob counter clockwise decreases torque. Turning the PRV adjustment knob clockwise increases the torque, 2. Cyclo jaws to break and clamp onto a tubular. 8. Spin the connection in 4, Torque the connection, 5, While holding the torque handle, turn the PRV ‘adjustment knob clocknise while watching the torque gage until the desired torque is achieved. Nes PAV Adjustment oN 1 ‘oe TI EERO N ie Pressure Indicator (Black) ‘torque cylinders reach end of stroke, the gage reads zero. Recycle jaws and retorque. 6. Position the reference indicator (red needle) on the {torque gage al the desired torque value. 0 \Varco offers an additional gage kit that can be installed in the driers eabin (Remote Torque Gage kil, PIN 30173445). 1-17General Information Adjust the Torque Gage Zoro out the torque gage every time you start up the ST-80, or when the torque salting has changed, otum line pressure atfects gage reading. ‘See Troubleshooting Section for gage responsiveness setting. Torque Gage ‘Adjustment Knob 1-18 1, Open the hydraulic shut-off valve handle to lee ee Sat elon DO NOT operate the TORQUE lever while zeroing the torque gage Hydraulic Shut-off ‘Valve Handlo ‘Shown in closed positionStoring the ST-80 Palletize the ST-80 for indoor storage. A cargo container is appropriate for indoor or ‘outdoor storage. Avoid wide temperature and humidity variations. The ideal environment for storing the ST-80 is clean and dry with an ambient temperature of 60° F (16° C). If high humidity is unavoidable, Varco recommends storing the ST-80 at 70° F (21° ©). Al exposed, unpainted metal surfaces are coated with rust preventive at the factory prior {o shipment. Coat all unpainted metal surfaces with rust preventive prior to storage or transport. Cover all openings to prevent water or dust from entering. Varco does not recommend Using silica or dehydrating agents, When the ST-80 is not being used for more than 3 months, perform the following: 1. Clean the ST-80. 2. Grease the ST-80 as described in the maintenance section, 3. Clean and cap all hydraulic quick disconnects (QDs). —— 9 —__—__- Varco recommends Kendall Grade § (GE-D6C6A1) rust Preventive, or an equivalent. Place the transport pin in the transport position prior to storage and /or moving the ST-80 (refer to Transporting the SF80). 1-19Lifting the ST-80 Bofore lifting the ST-80, ensure that the pedestal s in the full down position and that the transport pin is installed in the transport position. When the ST-80 is in uso, store the ‘transport pin in the brackets located on the back of the support column. Use the two lting shackles attached to lugs on top of the support arm whenever lifting the ST-80. Varco recommends using a double chain sling with master link whenever liting the sT-80. Always use the lifting lugs and shackles provided. Nothing alse is rated for, nor intended to support the full weight of the ST-80. (6850 lbs.) ‘The ST-80 has a transportation skid that can be used to pull the ST:80 through the Vedoor onto the drill floor. 1-20 dt naan Hoisting operations should always be handled with care.Transportation ‘Skid Peclestal In fll down, position, Lifting Shackles Unit weight 6850 Ibs. Transport Pin Installed in ‘transport position. Jackscrew Both sides: Lock Pin i 2 places Of sateen | Tie Down Shackles {each side Used to tie down, ‘ST-80 during transport. ‘and Base ‘Assembly Hairpin Floor 2 places Socket 1-21 |1-22 General Information 1. Pull hairpin. 2. Pull lock pin. 8, Hoist transport skid up and out of the holo in the top of the pedestal assembly. Transport ‘Skidtwtormaion FE Transporting the ST-80 Whenever transporting the ST-80, ensure the unit remains vertical and Is supported ina stable manner. ‘Always transport the ST-80 with the transportation skid installed. The skid increases stability. Never lay the ST-80 on its side. ‘Attach tie-down straps to the two lifting shackles attached on the side of the ST-80 frame. Additional straps can be attached to major structural components of the ST-80 as required. Never attach straps to, nor drape straps across the control assembly or side guards. These Components are not designed to handle transport loads and if deformed and can create pinch points, potentially injuring personnel, and damaging the tool, 1-23Using an ST-80 on Floating Vessels Extra precautions are necessary when using an ST-80 on a floating vessel. There is an increased risk associated with using an ST-80 on floating vessels because the ST-80 can make sudden and unexpected movements, Varco offers a special kit (P/N 30173525) for ST-80s used on floating vessels. The kit allows securing the ST-80 at well center, mousehole, and standby positions. 1-24Specifications General Specifications . Hydraulic Requirements . . Wrench Assembly 0.20.0... 0ceeeveee ees Shipping Data (approx., allowing for crate/palette) Allowable Too! Joint Differentials . .. : Installation Orientation and Tolerances . Declaration of ConformitySpecificationsSpecifications General Specifications 2X 26.8 (679) 2X 136 (46) | 143 (263) 25.4 (2170) Without Socket Flange eat Garey 29.0(737) Hydraulic Connection ° Drill Floor 87 7 513 (1302) ‘ST-80 Fully RetractedSpecifications Hydraulic Requirements Hydraulic supply pressure (max.) 2,500 psi Hydraulic supply pressure (min.) 2,000 psi Hydraulic flow rate required (min.) 28 gpm @ 1000 psi Hydraulic flow rate required (max.) 40 gpm (150 Vimin) Supply connections (min.) 1-inch Hose (1 1/4 inch if hose length > 20 ft) Return connections (min.) 1 1/4-inch Hose (11/2 inch if hose length > 20 tt) Wrench Assembly Motor spinning roller ratio 24 Spin speed (rollers) 435 rpm Spin speed (8 1/2" OD) 90 1pm Make up torque {60,000 tt b max. Break out torque £80,000 tb max. Shipping Data (approx., allowing for crate/ palette) Height (without flange) 86 in. Width 60 in. Depth 65in Weight 6,850 lb ST-80 480 Ib Bare AssemblySpecifications Allowable Tool Joint Differentials —> 4 0+ 58" max —+| }¢— 0-6" min — I<—— —>| j#— Max. difference in diameter ‘Max. ctforonce in diamoter pin larger than box. pin smalior than box. Neither pin nor box may be smaller than 4 1/4" ror larger than 8 1/2",Specifications Installation Orientation and Tolerances ‘The ST-80 should be as level as possible in its socket. The following llustration shows the level tolerances for a typical ST-80 installation orientation. ‘A nom-level floor socket tends to cause the pedestal to rotate to the lowest point, making I dificult to reposition. - Well Center $ Ci ‘Socket Flange and eT ss. Floor Socket a Mousehole Allowable Socket The optimum place ofthe centetine ofthe socket of an Center Position S-80's determined by ereating a diamond shape. This Slay toward contor diamond shape is defined by the minimum (71.0") and _1@ allow for tolerances. papa ‘maximum (89.0") reach of the ST-80. When the diamond shape is defined in areas where no floor socket can be welded to the substructure, a reach extender can be used. See goneral arrangement drawing for additional dimensions and the reacting forces on the ‘supporting structure ofthe rg,Specifications Declaration of Conformity VATCO. DECLARATION OF CONFORMITY MANUFACTURER: Varco 743 North Eokhoff St., Orange, California, 92868 USA MACHINERY ST-80 Iron Roughneck COMPLIES WITH: ‘The Machinery Directive 98/37/BC version 22 June 1998 ‘The ATEX Directive 94/9/EC version 23 March 1994 ‘The Pressure Equipment Directive 97/23/EC version 29 May 1997 COPY OF TECHNICAL CONSTRUCTION FILE LODGED WITH: —_ Varco BJ, Nijverheidsweg 45, Etten-Leur, The Netherlands, 4879 AP Signed: BL Rss eS John Parsons a Vice-President Engineering, Varco Date: \PTQUEUST 2003.Specifications 2-8Maintenance Lubricant specifications Selecting a lubricant .... Recommended general lubricants Recommended hydraulic fluids . Recommended gear oil . Inspection and lubrication Inspecting hardware and fittings . . Lubricating the ST-80 Daily .. Weekly Monthly 6Months .......... Changing the oil. MPI Inspections Disassembly and Assembly Precautions .. . Changing Dies ..... Replacing Spin Rollers and Slide Rings _ sai wate Adjusting Torque Gage Responsiveness 2346E Ea MaintenanceLubricant specifications Selecting a lubricant Use the following two tables to select the appropriate lubricant for your specific application Recommended general lubricants. Ambient Temperature Range Below -20° C Above -20° (Below F) (Above 4°) Castro! NR MP Groaso Chevron ‘AvieMative W AvieMotive Exxon Lidok EPt Lidok EP2 uit Gulf Crown EP3t Gulf Crown EP32 Mobil Mobilux EPY Mobilux EP2 Shell Avania EP! Avvania EP2 Statoil Uniway EPIN Uniway EP2N Texaco Multfak EPY Multfak EP2 Total Multis EP1 Mutis EP2 lon Unoba EP1 Unoba EP2 Viscosity Index NGLI 1 2 Recommended hydraulic fluids ll Temperature Range AS" to 75°C 10" to 85°C (6 10167" F) (1a 185") Castrol Hyspin AWS-32, Hyspin AWS-46 Chevron AW Hyd oil 32 AW Hyd oll 46 Exxon Nuto H32 Nuto 446 Gulf Harmony s2aW Harmony 46AW Mobil DTE 24 DTE25 Shell Tellus 92 Tellus 46 Statoil Hydraway HMAS2——-Hydraway HMA 46 Texaco Rando oil HD32 Rando oll HO46 Total Azolla 28 32 Azolla 7S 48 Union Unax AW32 Unax awas ISO Viscosity Grade 92 46Maintenance Recommended gear oil ‘Ambient Temperature Rango “#10 18°¢ 710.0" Above 21°.¢ fete a5 Tete 5 ‘ee a Castrol Apia LSe8 Aba S160 pha (5-220, Chevron NL Goer 68 NL Goa 150 NL Goar 320 Exxon spatan E68 Spartan EP150 spatan £Pac0 ut EP Lube Hoes EP Lube HD160 EP Lube HD220 Mobi Mobioa 626 Mebicar 620 MotiGear exe shel cma 180 or mala 150 mala 220 of spa B0W-00 Ls spira 8140 OLS Statoil Lonanay P68 Loadway EP180 Locday EP520 Texaco Noopa os Meropa 150 Meropa 220 Total Carer € 68 Caer EP 150 cater EP 220 Union Ex Duy NLAEP Ext Duly NAEP Et uty NGEP Tete Gar Labo 7aMP Gear Lube cow ots ‘aow.1a0 Gls ( 7 | ISO Viscosity Grade 150 220 320 | 3-4 |Maintenance Inspection and lubrication Inspecting hardware and fittings Visually inspect the S180 for loose or missing hardware and fittings daily. Make sure all lock safety wire is undamaged and that the safety cable between the 3 guiding pins of the lower jaws is present. Check the iniine pressure fiter weekly. Replace as necessary ifthe indicator is red during operation. Inspect all hoses for wear or damage. Replace as necessary. All hoses are clearly labeled. Consult hose kit drawings for proper routing and hose specification and always label ‘when replacing hoses on theST-80. Lubricating the ST-80 ‘The lubrication intervals described in this manual are based on lubricant supplier recommendations. Severe conditions such as extreme loads or temperature, corrosive atmosphere, etc., may require more frequent lubrication. ‘Worn bushings, binding parts, rust accumulations, and other abnormal conditions indicate more frequent lubrication is necessary. Apply grease daily to all grease fittings as shown on the following page. When greasing the spinner assembly, watch for clean grease extruding from under the spinning wrench rollers. If it becomes dificult to inject grease and no grease extrudes from under the spinner rollers, the grease vent maybe missing or clogged. This can’ jam the spinner rollers Repair or replace as necessary. Glean any grease which falls to the floor to prevent possible injury due to sligping.Daily ca vi 0° tieesas tes Fitting eT 2 places! Guide Pins: sauna ‘surfaces with grease Grease Grease Grease Fiting Fitting Fiting teaches 1 each ado 2 places Ly, it GENS sel Uae Ne =e Hh Grease - Grease Fitting Fitting 2 places 2 places Grease Grease Pion Fitting Fitting = 2 places Each grease fiting is to be greased unl clean grease is seen extruding {rom related component, 3-6Weekly Sy Ly ( Pressure Filter Replace if indicator is red during operation Inti Grease Fitting Grease Fitting. WaNiCC ST 80 8, Grease Fitting Grease Grease Grease Fitting Fitting Grease Fitting3-8 Maintenance Monthly /)/2)7v0 / BY ‘Spinner Gearbox Check oil level 1. Remove this fitting and view oll evel 2, Oil level should be approximately 2-4/2 inches below the top surface of the top plate.Maintenance 6 Months Changing the oil RH Spinner Assembly Manifold Ln spinner spin Assembly Manifold Gearbox Fi Plug Spinner spinor Aevory eembox tivetPIn Assembly Pivot Pin Level Plug ‘Typical each poren Fill Plug Change the oll in the ST-80 spinner gear box every 6 months. Disconnect the hydraulic hoses from the spinner assembly manifolds and cap flings. Remove the spinner assembly pivot pin. Lift out the spinner assembly. Flemovo fill and level plug. Drain oll by tipping gearboxes. Look for sign of debris or contamination. Report any unusual findings to your local Varco Service Center. Place the spinner assembly in position, 7. Apply anti-seize to the spinner assembly pivot pin and instal it in the spinner assembly torque 0360-400 ft Ib 8. Fillthe gearboxes with fresh oll through the fll port (approx. 0.5 gallons). Refer to the Recommended General Lubricants chart 9. Replace the fill and level plug 10, Attach the hydraulic hoses to the spinner assembly manifold. 11. Operate the tool and verify SPIN-IN causes all rollers to turn CCW as viewed from above. 3-9MPI Inspections Oy cw Oo WPlinapect nore every two years {or linear indications an im ropair as necessary, Disassembly is required MP! inspect radius including te ‘overlap of one inch on top and bottom surfaces yearly {or linear indications and ropair as necessary, Disassembly is not required OQ a MPI inspect bore every two years for linear indications and repair as necessary. Disassembly is rete o Upper Right Hand Jaw Shown Inspection is Typical for Upper Right Hand Jaw, Lower Right Jaw, Upper Lett Hand Jaw and Lower Left Jaw. 3-10Disassembly and Assembly Precautions Transport hydraulic components to a clean, dusi-free service area before disassembling for service. Disassembly procedures are performed witen replacing damaged components that are causing a tool function to fall. Whenever performing a disassembly, practice preventive maintenance by: 2 Cleaning and inspecting all disassembled parts. Replace all worn and damaged parts before they can cause another failure. © Installing thread protectors on exposed threads. Torque all fasteners to the limits given in DS 00008 (Design Specification Design Torque Standard) unless an alternative torque value is given in the procedure. 3-11Release all_hydraulic_ oll pressure before disconnecting hydraulic lines. Hydraulic oil under pressure can penetrate skin and cause serious injury, Before opening the hydraulic system, thoroughly clean the work area, Maintain system’ cleanliness by promptly capping all disconnected lines. Dirt is extremely harmful to hydraulic system components and can cause equipment failure and subsequent injury to personnel. Ensure all hydraulic lines are isolated and the ball valve is closed before any work is performed on the sT-80 fair is introduced into the duplex extend cylinder, use extreme caution when extending the platform for the first time. As the load moves over center, the air will compress causing the support arm to extend rapidly. ‘Support unit with tugger and stand to the side until air purged,Changing Dies Procedure Replacing upper cles 4.Clean the area around the dies and remove the two screws holding ‘each die and discard screws. 2. Remove worn aie. 8. Clean the backing surfaces with wire brush, inspect and grease lightly. 4, Install now dies and screws, torque to 198-182 ftb, Replacing lower dies 1. Remove all main socket head screw (2 per die cartier) and all sot ‘screws (4 per die cartier) trom both die carriers. 2, Screw handtight 1 socket head screvr in each of the 4 corners. 3, Advance each of the 4 socket head screws 1/2 turn ata time in an X pattem until die carrier comes free. Carr Caution the die can slip out ofthe dle holder once its free of the housing. 4, Remove die and socket head screws from die carrier. 5, Discard the existing screws, sot screws and dles after disassembly. 6. Clean receiving pocket and die holder thoroughly, and liberally apply anti-seize to all mating surfaces before reinstaling them. 7- Install new dies in die carrier and slide dle cartier back in pocket. & Install new screws and torque to 70-80 fb. 9. Install and tighten the jacking screws to prevent them from faling out (15-20 f11b) Screw OS SS) each side is aking see | ‘4 each side Die Holder {each side Lower Die 1 each side 3-13Maintenance Replacing Spin Ro! ers and Slide Rings Spinner Assembly Pivot Pin RH Spinner ‘Assembly rae Manitold 1/2-UNC Ca), BA, litt Thread Spinner Gearbox 1. Disconnect the hydraulic hoses from the spinner assembly manifolds and cap fitings. 2, Remove the spinner assembly pivot pin. 3, Lilt out the spinner assembly and place it on a table, 4, Remove the socket head screw from the bottom of the lower assembly. ‘5, Flomove the lowor assombly. 6, Slide off rollers, remove keys and upper and lower slide rings. Upper slide Ring Install upper slide rings with groove. Ensure the shaft keys are in place and slide on new rollers. Install lower slide rings and replace the lower assembly. Replace socket head screw in bottom of lower assembly. Apply ant seize to entre length and torque to 480-600 1 Ib 5, Reassembl the spinner assembly o upper awe and neta epiner ascamby po pin. Apply antscazo to th road to pla and torguo to 350-400 6. Aach hydraulic hoses fo spinner assombly manifold 7. Operate the toc and very SPIN causes alors to turn CCW as ena viewed trom above. Lower Assembly 3-14Adjusting Torque Gage Responsiveness IF the torque gage is not responding or is too sensitive, adjust the needle valve on the torque gage untl the gage reacts with the desired response, 2. Clamp jaws on pipe and operate the lever for making up pipe. (The needio will show activily when pressure is building up.) 8. Rotate scrow with a screvelriver to ‘change responsiveness (CW decreases speed), 4, necessary repeat step 2 and 3 until dosired speed is acquired. 5. Tighten jam nut Do not screw out set screw al the way. will loose engagement with counterpart 3-15Maintenance 3-16Troubleshooting Troubleshooting the ST-80 Troubleshooting tables 243 44Troubleshootinga > | Troubleshooting the ST-80 This section describes general troubleshooting methods and provides tablos for troubleshooting specitic problems or components. ‘Make sure all hydraulic lines are isolated and the bail valve is closed before any work is performed on the S80. ‘When troubleshooting the ST:80, make sure the hydraulic pressure is between 1,900 and 1,950 psi at the inlet of the manifold. Check the back pressure of the tank line {ensure the pressure does not exceed 30 ps). 1. Ensure that all hoses and QDs are properly connected. 2, Check manifold, fitings, QDs and hoses for leaks or damage. 3. Ensure the tool is lubricated per the Maintenance section. The most important things to check after each rig move and before operating the ST-80 are: Ensure that the ST-80 is fully inserted in the socket. Ensure all QDs are fully engaged Ensure the operating pressures are correct Verity the condition of the filter. Check all fitings for leaks. Lubricate entire ST-80 and check the condition of the filter per the Maintenance section. Peabo re 4-3hooting, Troubleshooting tables Operating mode problems ‘Symptom Probable cause Remedy Too! runs siowiy "Hydraulic quickoisconnacton Tighten until fully shouldered. supply oF return lines not tuly shouldered. Power unit not delving full Check power supply flow while spin out valve is flow. _cluatod. Flow should be 35 GPM minimum, Power unit returning fiter Replace filler element of HPU. airy. Pressure filler dirty Roplacsfiter element of STO. Torque pressure set too low. Increase pressure setting Vertical positioning problems Symptom Probably cause Remedy Vertical positioning assembly Power supply not operating, or Re-establish hydraulic power. ‘moves in one direction only or pressure too low. does not move at all. Litt cylinder damaged or dir. Clean or repair cylinder Binding of carriage in Lubricate or replace side rollers. pedestal. PustvPull cable broken. Replace cable, Does not maintain vertical Counterbalance valve out of Replace, or adjust counterbalance valve to position adjustment ‘maintain vertical position, Litt oylinder leak Replace seals.Troubleshooting the torque wrench System Probable cause Remedy “Torque cylinders do not makeup. ‘Torque cylinders do not breakout Torque cylinders dit in makeup direction, ‘Torque cylinders drit in breakout direction. Torque cylinder don't move or move slowly. ‘Torque gage does not indicate pressure during makeup ‘Torque gage goes not retrun to 2010, “Torque valve set too low. “Torque valve or pressure reducing valve stuck closed, dirty, or damaged. Torque cylinders already al end ot stroke, Torque setting damaged, ‘Torque setting pressure reducing valve stuck closed, dirty or damaged, Sticking or worn main operating valve. Exesssive back pressure on return line. Sticking or worn main operating valve. PustvPull cable broken. Dirty return fiter in power supply. Dirty inlet port or gage Dump vaive stuck open (depressed, pressure does not build up) or set incorrectly ‘Torque cylinders reached end of stroke and actuated dump valve ‘gage damper closed, {gage not adjusted to zero. Tank line pressure Defective gage. Increase setting. Check valves, clean or replace. FReoycle the upper jaw for next bit. ‘Check, clean, or replace. Check valves, clean or replace Disassemble valve, Inspect for ‘contamination or wear, and repair or replace, Chock for restriction in return line. Check hydraulic power supply. Check for other ‘equipment using same tank line. Disassemble valve, inspect for ‘contamination or wear, and repair or replace. Replace cable. Replace fter element Clean inet port or replace gage. ‘Adjust fll CW tes sti no pressure reading, replace, readjust 1/4 turn from full CCW position. Reset for addtional stroke. ‘Open damper located ontop front of gage (rotate counterclockwise). Rotate zero adjust knob on back of gage cease. Recheck torque setting Check and correct, Replace. 45| ? eo Troubleshooting the torque wrench (cont’) System Probable cause Remedy ‘Jaws slip on too! joint. Worn or broken dies, Replace dies. Hydraulic pressure too low. Make sure the pressure at the manifold is. se t0 1,900-1,950 psi Upper torque wrench body its Interference between upper and Check and remove interference. ‘while cycling in makeup or lower body sets. breakout mode, ‘Torque wrench clamp Check valves on manifold Clean, repair, or adjust valves, cylinders too slow or uneven. contaminated or defective. Lack of lubrication Lube all. grease titings. PustuPull cable broken. Replace cable. Troubleshooting the spinner assembly Symptom Probable cause Remedy ‘Spinner assemblies do notclamp Flow restricted, Locate cause or restriction and correct. ‘0 unoiamp and/or motors do not run, Power supply detective. ‘Chack power supply. PustuPull cable broken. Replace cable. ‘Spinner assemblies or motor Leaking or sticky valve. Return valve to center postion manually. If creep with valve in neutral problem persists, inspect valve spool for position. wear or contamination. Repair or replace. Motor runs iregularly. Contaminated motor. Repair motor or replace. Bent shat. Repair motor or replace. Spinner assemblios do not move Defective pivot Check hinge pins and bores and repair or inunison. replace as required. Lack of lubrication. Lube all grease fittings. Defective piston(gland. Repair or replace. Restriction in hydraulic tine, Check for pinched, clogged, or otherwise 38. Clear obstructed hydraulic fir obstruction,nn | Troubleshooting the spinner assembly (cont’) ‘System Spin rollers do not turn with motor running, oF have Insutticient power. Loss of power, torque. Drill pipe or collars rub against spinner housing druing spinning Spin rollers slip. Spinner motor does not run. Probable cause ‘Shared ctive roller key. Nut that keeps bevel gear in place on motor shalt is backed of. Motor seal blown, Flow resticted to motor. Detective roller bearings. Detective motor. Motor Drive shat broken, Power supply not operating, Restricted hydraulic lines. Worn cylinder seals, Spin rollers worn excessively Insufficient clamping pressure. Detective seal on spin clamp cylinder piston, Slippery connection. Spin rollers worn PushvPull cable broken. Remedy Replace key. Remove motor, retighton nut and secure nut with tock tab, Replace motor seals. Check that motor drain ines are opon to tank. Locate cause of restriction and correct Replace bearings. Repair motor. Replace Shatt. Chack power supply pressure gage for Indication. Ensure that supply pressure remaine high with operating valve energized. ‘Check for pinched, clogged, or otherwise ‘obstructed hydraulic lines. Cloar obstruction. Replace seals. Replace spin rollers, Check pressure at manifold set to 1,900: 1,950 psi. Check for leaks in clamping lines and replace as required. Replace and ‘check relieving valves in manifold (CBB, (GB and RV1), Replace seal Clean connection, Replace spin rolors. Replace cable, 4-7| ? 4-8General Information Intended Audience Conventions . Notes, Cautions, and Warnings a Illustrations . ‘ Safety Req Personnel Training . Recommended Tools General Systom Safety Practices . Replacing Components . . Routine Maintenance .... Proper Use of Equipment . OPaHAaDHKEKLOOOH Tool Orientation General Descrip Socket Flange . .. Carriage . Pedestal . Wrench . Controls . Operating the ST-80 Checking System Pressure . Positioning ST-80 Properly for Operation. Making and Breaking Connections . Adjusting the Makeup Torque Adjust the Torque Gage Storing the ST-80 . Lifting the ST-80 ... Transporting the ST-80 ; Using an ST-80 on Floating Vessels - =SeoN RSSSsisasaen RRsat idGeneral InformationNOTES: UNLESS OTHERWISE SPECIFIED |, THOROUGHLY CLEAN ALL PORTS, PARTS, AND SURFACES PRIOR TO ASSEMBLY 2. REFERENCE SCHEMATIC 30170491 FOR STBO GEN 2.5. Db AND 30174414 FOR STBO GEN 3. cor as rurins : 7 Tonue aut comonets ro mgracTRES see ZA TWESE ITEMS ARE NOT SHOWN ON THE FIELD OF THE DRAWING f° Ob “a Bey 4 ° I rz] PART BO. DESCRIPTION wareriat [ae bel ar i | Beeisme ore0029 | sT-60/ASSY, MANIFOLD - ST8O) fame tenss| [Soe |e" Tete [ae aera | meee S00, SE PZ acati_vonsoxsMenoxpovest sodaa53077056.01T | Jun 2, 2004 2a i g bd c } aa at a Tiati-ne fetes i IT 6 [112609-06 ICAP, DUST Fo in) one 1 [s0r72 158 INSERT, ORTFICE TIS 26 iD T[1ostos-45-$ JCONNECTOR, O-RING BOSS 737 3 ye 1 [o3e67-K13. [CAVITY PLUG XGCA-KIR [22 8 1 [er96-12-$ PLUG, STRAIGHT THO, HEX W/ O-RING 2 3 fSeseae tes ANT STOTT i 30154910-1 1 [ti9b44-18. JORIFICE PLUG. 174 WPT ¥ 071 DIA 2 Bene [ise mro «seo FT age TF 4.500 2 coi yonsausABepcnone aodeassorroe7 ut 7 wn2s 20000. las 6 5 t 4 2 !4 3 ¢ 2 NOTES (UNLESS OTHERWISE SPECIFIED): |. REMOVE ALL BURRS AND SHARP EDGES .03 MAX. D| 2. BAG AND TAG WITH VARCO PART NUMBER AND REVISION LETTER D 3. WAS VARCO PART NUMBER 50002084 ” © ) B CY © B © SCALE 0.500 oars 1 [30160383 DIE HOLDER ay 1 [30160382 LOWER DIE, DOVETAIL 3 4 |50708- 12-00 SCREW, SET-SOCKET HEAD 2 2 |50108-14-C SCREW, CAP-SOCKET HEAD 1 bor PART NO. DESCRIPTION MATERIAL me F aE ETD] ae Sacuctes [sornrear[—arcae—) TERRE ano PER ave 13k | pn nd VARGO, A Bae serena para] NEEM Ee | RS RPA Ri + A Ons WET ASST USED On bo WOT SCALE ORAWING CURRENT [INITIAL spate pagt | aPPCrenTran eer THEE PRT. Fam [D. Brose ASSY, DIE HOLDER ‘consveune | SESE OTEWIE SEEETEIEE | SFE GO TABLE [———-—-—[eMten| B. de Jong | 8. de Jon: 2 Bem | the formar men —}@ pepo | ta Paw Ie 3016038418 | Gi mins a o Fi eure [11711703 | 875/03 [seni 000 MR 1 oT 4 3 * 2 | eae cea cbacalli WORAZKSFSEDCIEDCIREL\200410113060764.PLT Jun 28, 200409:44:24 eee8 7 6 5 ¥ 4 3 2 ! NOTES (UNLESS OTAEANISE SPECIFLEDD: 1. REMOVE ALL BURRS AHO SHARE EDGES 03 wax 2, ORGAN, TAG HLTH VHECO PART NUNC AnD ied adtiston Letek ; 3. ORIENT conucerine 218 sNO ToROUE SHOULDER > Sacre asset | D 4145 VARCO FART HUBER 5000220-1 5. 17 WITH “8 OF -RC SUFFIX nDicaTES 1 werbiel ito, LWSTALL SET SCRE LT QLUE LoerITE (242) ‘ SETSCREN SHULD BLOCK LOMEE GREASE FORT Ow Fert" hein | ALE £ A ' q sera 7 SEALE 1008 6 c ) Adssuun auarries ave as neuen» ro cota Tie PROPER GHCHLASH BEIWEEN BEVEL cagA CROWN MEE TSoTaeeaT=1_—— [EVEL WSCA ai BEER 1 SET-UP PROSEDUREaSpon0eaT To SET BNCRLAS. [sorisrst—— [sur a¥ ROLLER 30 sero RED LoctiTE 262 no TREADS Axo ToRoue To 2 sor rauak——[seace a So" rites, Geno toch Tap SO‘ cA¥S cONPLETELT FLAT [Ti fsorretss—— nor, oRnUCTe_ WaT a8 OW GABE BF GROGHE 1% WUT. 1 730171334-03 [SHIM, METRIC Gl Av ressune rest rove nsearine sacarace e651 1 ]30171335-05 fot, vETRIE at EFLE TO SETUr PROCEDURE SASPOODST OR PRESSURE Tes 7 [30r7135-01 [shiv WETRIC a [oreorsi-« —[tockine aii a {fs0.6o731-3—|LooK nea a [7] soisorss=4——JRCTALNER RK @ 1f50160736-3 AC TAINER RUNG Hi (fso.6o7st_ BEARING, BALL ra (fsor6o733——JBtaaTNG ALL 3 5 [soo7se-T—Jocaai, nu 3 2 [s1sorsi_——]oeani, HOLLER a 7 [soieoeer=a [Sta ASST ae 3 [seoses | sta, eas COVER a c fl | {30160625 |SEAL, HYD HOTOR 34 7 sore0set sca nUSIA 3s ‘fanvetees——Inevet_otae 3 [3016062 evom WHEEL 31 130160621 wavs 1on GEA 3 7 [oisoseo [10.8 eae zs 2 [soicosis——|srimick eae 2 7 [soie06it ——Joistaice 116 a [360608 RETAIN WASHER le_| ( [soicooos JAY, 125m as TfanveteeY [ner revbsssen z [Cf fseretees=ior —oentine cover a [Lz [sosocos——fetanine-cover z [sor6060s ——JocaRG,_ EAR” SIDE a 2 [soisosor [10 sine 2 2 [sorsoses —— [Lockie en, re 1s 1 |3t1e0306-507_—|qovsinG,_UPRER,_ te is 8 1 |30160885-501 HOUSING, MIDDLE, BE it 130760381501 —[HousiN6LOFER, “Ex te T]tiei74-354_—|Rins, saat aETAUITNE 15 Tania PL, STRAIGHT THD, WET Ww? O-RIN te rerio PLUG, STRAIGHT THD_REE-W/ O-RING i 2s1300- o-anie te ‘fsrete= ek, on 1 2 [srave-ak [Pi oove te is] s1e08-c Asi, LOBE WERT H 2 [stane-< SHR LoGk-HEAVT z [01-05-08 —[SCRN,BUTTON- HAD 1.25 LOWE 1 SeALE 0.500 2 sons-e-c8 SCRE, _cAP-HEK HEAD 1 soane-$2-C8 [SCRE _CAP-W HEAD sans 2-050 SCR, CAF-HE HEAD H stne-eT-0s —[SCRN,_caP-HEK- HEAD 3 [10688 Bean, ROLLER z Ax Cittessr BREATHER FTN 1 7 re Foy Es are TRC oteeae ae Seome pEAae Pan tsoreosaotat=eo—SSY. RH TRANSMISSION [Binnue zB [*sbiees02_ |S" 3 @ betas Pater e586 FP * aT eT AT; OTT jacali_NoRAaKsSEDCEDC REL Zodao5.3075052.LT Jun 28, 20m09:512 6 § I i a 2 J8 7 6 i 5 ¥ 4 3 2 HOTES (UNLESS OTHERWISE SPECIFIED) 1. REMOVE ALL BURRS AND SHARP EDGES .03 KARL 2, TAG WITH YARCO PART MUNBER AND REVISION LETTER | 3. mis vanco paRT auwaeR Soonzze2-1 D | Ad swim ouarrirtes ane *As neouineD* 10 OBTAIN THE BEOPcR GACALASH SETWEEN BEVEL Aa AND CROMW WHEEL Tr sea7=|_——[CEVET,_TOSULAR a REFER TO SET-UP PROCEDURE 3A8P00003T TO. SET BACKLASH. 7 [SOT SSF OLE 3 APPLY REO LOCTITE 262 TO THREADS ARO roROUE 70 7 so1T34ee SPACE 8 30 F1/LBs, BEND LOGE TAB SO'1T CANS COMPLETELY FLAT 1 ]30rre60———[WOToR, TORATLTE,WODTETED 48 On BASE OF GREOVE TH NUT Tfa0rri3s4-03 — [sui ereic i Av pnessune test otrore insearin paearice fru 5st 1 ]30r71333-03 [SHIN WeTRIC 16 REFER TO SETUP PROCEDURE. 3A8P00037 TOR PRESSURE TEST 2[30171335-01 | SHIN_WETEIC 6 3 [soneo7sT=« [Loc 6 FINE a 1301607373 [LookiNRi ie 3 30N607SE=4——|RETAHER EW @ 1 [30tb0r3e-3—— [RETAINS fi 1 f30rw0se——Jacanin, BALL 0 1 [30190733 BEARING, BALL a 7 [stisorse-T ——[acaniwenOUER El 7 [auisorst——Jocaniws, noucen 1 7 [suisoebe=t [SEAL ASST a 5 [sovsueee [sta seats COMER 35 : 1 |3o1s0ses SEAL, 70 HOTOR | [3016u624 [SEAL HOUSING 3 1 [aorwne23—— Jaevet cea I 1 f3orasee—— [ono ECT 5 1 [sotaoset ——[reawsi rion Gea 30 7 [scvsvez0 [ioc sear za 2 [sc16u6i [SPINNER GLA 2 2 [30reo611 [DISTANCE z 7 [soieve0e [RETAINING ASHE Fle [30160606 [KEY 1256350. zi [30160607 ——[ee¥, 1261350 2 [30160606-500 —[OEARTS coveR 2 Z[S01e0606 —_—[acxBiNe cove z 7 [s01c0605 canine, cEAt SLIDE z 7 [zo1cosoe ——[uocen starr 2 2 [s01€0608 [LOKI 1, UPPER i 1] 30160396-300 —]WouSTHG_UPPER, Li is 8 1] 30160395-500 —]HousiNs_MIODLE, UT TT 1 30160394500 — [HOUSING LOWER, Li is T]116r-334 —]eING, SPURAL_RETATTNG 15 1]61196-8-5 | PLUG, STRALGRT THD, HO WT OBIE 0 T[srise-6-s ——[PLu6,- STRAIGHT THHEX-W/ O-RING 3 Z[sise0-117-8 —lo-a6 12 1212-16 [PT DOWEL it 2 [1206-06 PI DowEL 19 Talsrov8-€ sie, LCeR-HEATY 2 TES SHER, LOeK- HEAT @ 50176-05-03 SOREN, BUTTOR-HEAD 1.28 LOWS i sa0te-6-C8 SCREW, CAP-HEXREAD S0066-52-C5 | SCAEW._CAP-HEX HEAD i sa00e-12-¢s) —[scatW.cAP-HEX READ 4 Sa006-07-€5 —[SCREW.CAP-HEX READ 3 ScALE 0.500 Toss BeARIN, ROLLER z es BREATACR FTG 1 ‘ var secre | gar Ge oeme [Been sprenaiT|—sT=5o_['SSV, LH TRANSMISSION] Seca ‘siund| ‘§ [™S0ieba00 [I L 3 [ir Girne meer Smo. 300) 240 TP a ocos_normoxsiepacnowervodaasgorse7r 7 m2, 200unadss 8 5 i a 7 2 ;1 2 3 4 NOTES (UNLESS OTHERWISE SPECIFIED): FRENOVE ALL BURRS AND SHARP EDGES 03 NA. TAG WITH YARCO PART NUNBER AND REVISION LETTER WAS YARCO PART NUMBER 50002210-1 APPLY ANTI-SEI2E TO ALL THREADS. TOROUE PER Ds0o0e8 USE BLUE LOCTITE (#242) ON SETSCRENS AND NOUKT FLUSH WITH BOTTOWEACE LOWER LES. c seme 0.280 aay cp su eS Gy SO B _ sons CE i porrrast—— see, cP © i porTetse ——[Puioe,- aie Te aa A SOTRHESE-? fan FO aH SP it Y OURaRIT JRE, Teno if ® Sree fn 1 stsest?——[ri, Sat it see peTait A- 1] 30160382 [ASST, RH TRANSHTSSION ¢ 4 Z 1 [30160391 [LOWER ASSY, RH 8 oe > y [arf 10-5 —— [uve THR TERE WT OTE f e]sess1-18eutoe, #8, 37 OATS ¢ Efssiocteet— [cate On ETIE 5 2 [sis 11255—fo-ane t saat — re ETT 3 serosa [sent SE ScRET HED 2 4 {50105-20-C TSCREW, CAP-SOCKET HEAD 1 Farle] Parvo. ‘| ESCH TION Ey A A (PART FLAGS} ob Wetemne DETAIL a : SEE athe eae Ee Bitar a orsusr|sr-ma_]ASSV. RH SPIN WRENCH) Bemus fourm] ["B0R300_["E"| section A-A inte ig eT oP TRE PERT pp BET — or De ate oi ee ET acon nonanesABeonsnonenaodonsnrsarae.t 7 wn7, romseds7 6 5 f 3 2 !8 7 6 5 ¥ 4 3 2 1 Bees ees 1. OKOTE ALL SORES A SUP OES 08 wt 2 maaan Yc eat i 7 CATEST REVISION LETTER, I 2. OREM cnnerig 16 uD Tomuestonoca : v BOLE AT REXT ASSEMDL D +4. WAS VARCO PART NUMBER 50002201-1 4 5. pg ery x on te sarret eves t : ane Ad tustace se, sonew wrtn aus voctite (242). ' Se eer NE EET (2 og seen 3 | Ale ie if | ies ora, Z TEM hg c . c ; S C> pat 8 1 oy] 4 | BS Pa i t see oem 2 | i eee i ate ; voy 8 L ‘ \ B 4 | T SCALE 0.500 ame TERRE a TT 1H pee oe ae [30171431 ISCREN, CAP S. HEAD [ie ee thers — erate i + tots — Rene : ae if 2 [301606662 [SEAL_ASSY in seerion D-D sere —— rst ATSB + ' TTT a ; RST eo Tee WE $ Tanck —[erscee : tat Sane: EE TET ; PART NO. DESCRIPTION | ‘ oe PA A ca ar CO ‘ eee Fe ca] Tit se AE Se et Sane an a ae LOWER ASSY, RH eee ae eee Pa D8 eeu 0, Sonsoget___L acai_onamcsiBencenone:vodaoasorsie2Pt 1 sn 25, 200400538 6 5 * 4 3 T 2 IZN | section E-E a FSO 509 FP 2 a Th [aera TF Fie a Sone Assy, ea Transsson fe cfocen_vonancsrSenceocne: vodusse7sess.e1 7 Jun 28, zo40es) 28 7 6 5 v 4 3 2 OT DD @® a B o See _ at B i ? B ? c section B-B > B ® rT B/ section A-A 8 YE zt 7 ci B A A 4 section FF a. SCHLE 0.500 section C=C Fase, ransnsson) fe —eBeeme TF cacali__voraaKsHeoceociRELi2000613076054.PLT 7 Jun 28, 200400:5407 6 8 £ 4 2 Cm CSRJun 28, 00409:53:43, \s07s055.PLT | ji_NORAZKsFcDc\EDCIRELODADANOTES (UNLESS OTHERWISE SPECIFIED) |. REMOVE ALL BURRS AND SHARP EDGES .03 MAX. D 2. TAG WITH VARCO PART NUMBER AND REVISION LETTER, POSITION ROD TO DIMENSION SHOWN PRIOR TO PINNING THIS: NUT AA BREGoND couPRESSION SPRING TO DIMENSION sHOHN PRIOR TO PINNING THIS NUT. POSITION STABBING GUIDE FOR DESIRED PIPE SIZE AND TOROUE THESE NUTS AT FINAL ASSEWBLY. Att t t 2x .1878°905 THRU KUT AND ROD: i | PERPENDICULAR TO AKY WUT FLAT fag i “nA c . i Ly AlegAiasi) a Uj Zs i | Kt y ee La {[soreoeat ——[ACTomiEnT PLATE 7 in z[sie0s- << ——[Piw, LL 19 2 [sosie-t Asie, LOCK ACSIA te ([s0eis-i-¢ J SHER_FLAT é ¢ iP z 1 |S0616-4-¢ WASHER, FLAT T we T 4 [50216-C TwuT, HEX, & 117035 STAGE nc GUIDE z isi SPER “ 35032 SPRING, BELLEVILE z [isos SPRING, CONPRESS OR 2 sterion A-A 1 reese 00 1 Ta sen TiO se} . Varco [soreoees| aT ASSY, GUIDE ae — gre — a — retool [I ce aaa | eatire | ome [me fo Seo IE “1 _vormaxsrooepoReworeonao10194 PLT? Jon 2a, z00Kend8 6 5. t 4 £ 2 uNOTES (UNLESS OTHERWISE SPECIFIED: |. REMOVE ALL BURRS AND SHARP EDGES .03 MAX 2, TAG WITH VARCO PART NUMBER AND LATEST REVISION LETTER. 3. SEAL KIT PN 30160658-SK CONSISTS OF: Ix 30160705-1 Ix 3016070) Ix 30160703-1 Ix 30160702-1 Ix 51300-226-8 4x 30160751 AX secure THREAD LOCK PLUGS IN PLACE WITH SILICONE ADHESIVE. 5. PART NUWBER 30160658-R IS A PART RETURNED FRON THE FIELD. THIS PART NUMBER IS ONLY CREATED TO HAVE A DISTINCTION BETWEEN NEW TO BE MADE PARTS OR RETURNED PARTS. PARTS ARE FULLY INTERCHANGEABLE. Are Mf, = i A 1+ (2.82 srRowe (5.511) section A-A SCALE 1,000 | SETeoTST [PU TaRERT L0G z Tfser60705-1— |sta.7isTOr 7 i fsoTsove4-1 — [went In t i fs0160763-1_—— Ista, SHAFT s TfsoipoTe2-1 [stat SHAFT n 1 fsois06s1 [elas z 1 isnt [Piso se car z Tpia0s- 223 —[o-nlne 1 ge ae — 'SSY, PISTON, SH CLAMP| pienar arr} Sir fief [iboss ae aE NORARKS! odoas071824.PLT 7 Jun 26, 2004005634 6 OEY | eaNOTES UNLESS OTHERWISE SPECIFIED: Sc Me ‘erunenee sss bras FORTHE, GOvMROLED 2. ALL PORTS ARE PER SOCIETY OF AUTOMOTIVE ENGINEERS D a STANDARD J1926, O-RING BOSS UNLESS NOTED. suas BAMBRROM, pogmens crane, 3. VALVE NAMES AND PORT NAMES ARE NOTED ie: See meee eee ee ree See THE HAGrOLD RSENELY DANS FOR LOGAN. ; ara paca i 5, VALVE SET POINTS ARE NOTED ie: 3:25 DA BORE x 35.0 STROKE 6. GRAPHIC SYMBOLS CONFORM TO ISO STANDARD 1219. (oxen “Teves oxen) sors cee i] Si oe ic wt a) otis Ta : food 0 ® 0 le | aim ener i iat sie ames 7 8 (DETALED REPRESENTATION OF WAVE 124015=31 es = i a or TS: SUPPLY PRESSURE ~12 HOSE- uy 4 4 [| =2ik Lele - i am i is ee | 5 eae oer eed ery $5 @ [orl howe ‘wins w | ose | A | "Wa 1 i weap coacati_ yoraaKsPrnceDoREueodiosea7et750NG7 sun 28, 0408710 6 5 f 4 3 I 2 Pon oer5 + 4 | 2 1 20 RE Poe D D 4 ae c c Fl L r of\ tT we cue a ome 6 ar yom on 2 8 Bons 8 | aa LI | | Le Vit = : re i = | = ae 1 — oe ji 4 pal Z ' oe a E Al |! eee g Ea] * + j A fl & || 7! a Tae ee a ee FF rocuig goune [EP ehzo PE cbacelt yormaxsMenceDcRELzodaos2a7e47e.OWG? sun 26, 20408:97 2 i 2 TT FEST berms (sr 8)8 7 6 5 ¥ 4 2 ae vores cuMLessotenwsesreciF ie: 1. RVOVE AL BUR AD SHARP EDGES 0 wt 2. Tae WITH YRC wR nce AD AESiON CEE a +. lott, ste, aNo STORE Te ASEELY ue 4 qo oy, RAGES 0p hia fo @® A 4. Tonoue AL comoners To wmracrRes Pes, oo si@ ® a oo oo c a B a Oa B { @=2 } ft i fany ©= @ gd ews 8 seat 0.280 ie 30170588-702 30170588- 602 BON FOR ASSEMBLY 30170588-502 seat 0.25 Sia — com z ‘hierar et 7 Pfau, San OT AOS i #sstetete — [aot 0ST OAS + BOM FOR ASSEMBLY 30170588-702 BOM FOR ASSEMBLY 30170588-602 1 [30170587-502_|WANIFOLD, LOAD HOLD 2 RTT aE NTE : A -TE : zfureneot fo, ict te ry A iste — [Fines ae z 2 fasta TT TET HE 3 = ee g ZleTi96-6-8 ——[PL0s, SiRAIGHT TW, ET W O-ATE ni Z[e1196-6-8 ——[PLte, sTRAroiT 1, ECW TAS “ GEE | ome see YE, 0, £ 2 sess — fen oes aie $ 1 [30170567-702_[WANIFOLD, LOAD HOLD 2 1 [30170587-602 [MANIFOLO, LOAD HOLD 2 SoiTies6 | ST-80 | 2] 112809-04 CAP, PLASTIC, -4 JIC. 1 2[112609-06 [CAP, PLASTIC, -6 JIC 1 ‘0rs002e| —st-g0—|MANFOLD, LOAD HOLD =n we escaerin a iPr 0 pescxierian fy [ide Gia ie PF aH oT : , Fi ¥ : : SECRET wea cot_vonceficocpaneieodsosoorsroepir 7 im26 2ouoedor8 7 6 2 NOTES (UNLESS OTHERWISE SPECIFIED) f 1. REMOVE ALL BURBS AND SHARP EDGES .€3 wax 2, TAG WITH VARCO PART NUMBER AND REVISION LETTER 3. PACKAGE, SHIP AND STORE THIS ASSEMBLY IN SUCH A KAGHER is 10 PREVA ORWAGL AMO CONIA To c a 3 it 30170647-2 eae on [[i]ieesse-z [WANIFOLD, LOAD HOLDING - T-11A/.50 CODE 61 [io] a ‘figura —fow, rudtie-=t ie ; tater — fai co EDT i Taste — etree are ; Tlaneesee—[re, siken- eC W OE ¢ atts — [encod ere ae : r{aeni-rt — [omc etn aT : T[asies's — [poe ST $ Tfssisseess [gon ae i Hisces — [aon aes nT al nar rn rf A a | leer SOTS0030] —ST-4_]*SS. MANFOLD, LOAD HOLD} Tae em era “D ["36i7e47_["e| sha eae decal NORAZKSHSeocIEDeRELZodnos\3074021,eLT 7 Jun 28, 200400:5444 5 2 U8 7 6 5 ri 4 3 2 I vores cutess oTveavse stcieieo 1. REVOVE ALL BRS AND SHARE EOGES 10 03M 2.146 ITH YAO PART NOBER AD LATEST nevis LETTER 2. SEOTE YALE congo, sexes rNLUDE conaoL 0 ae rT ST ee it > AN, su as REOUIAEDWsINGsuPPieo wastes TAN, nenove re oe tat cones -—Ad eel erate morte Free icon ; ° ° g ° a Cc oO fi ° seme .280 + fe i 1) sorTsess—— [TE ASST, Tome GRE TE [snrtiset —— fre aon st tt 8 1} 30171624 JCONTROLS ENCLOSURE is] B 3 [30 Tege-SOT|RBOTE VLE COvTROE 15 33017124500 REOTE VTE COWL it 1 [oreeeer-1-—[rorooeeuet 1 ie 1 [78736-1 SUPPORT, CLAMP, .50 1D 12 Teser-oe-s —Tteeew-s0 rae i T[sesee=e-as ——[EUeo, 48 BUERERD ST Tt T[ptstt=t-e-s —letoon a0" GT HPC H a] S]ste0t<< for ab-secrtoetine £ 2 |sneoe-¢ na, oat RL 1 1 [sses-e——— WaHEE Loe EGO q ]sn00r¢ —— et -RGIEA 5 [s000¢-€ WASHER FLaT i 2 |s0008-1e-€5— Soe, CF -HET HERD z sone o0-05 — SHEEP HED 2 [3000-5 Seen eR HERD t Sched oa ETON A rar ae | i E ay il rset come | VECO, Yim senna | sa eg Ea rie ERT assr_| vate oF tee ile RENT _[_TRTTTAL VALVE cl SCALE 1.000 seant_panr| SRE OTRERNSE secCTETET aa Wena s.tict [a ST ‘ONTROL ASSY ree | r Gey meee rp 2OtZ1896 E coit_vonaacsiBeooooue anduassaret4et 7 wn2s.z0onesde o I 5 t 4 I 3 I 28 7 6 5 ¥ 4 3 2 I oTES (UWLESe OTWEANIGE SPECIFIED: 1. APP ANT-SEL2EcOWPOND TO ALL THREADS, TROUE PER OnE 2. TAG WITH VAReO PART RUWER AND LATEST AEVISIO LETTER, IX ose aco cacrire «4211 40 cUDe sus ato ToROUE TO 130 F288 | 4 tm wore as acer veut 7 USE BLUE LECTITE (4 242) Of LAND RUT OF SY CLAMP CYLINDER ASST, CIENT GREASE FLTING To ALLONGREASING FROM FROET OF oO. 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APPLY ANTI-SEIZE COMPOUND TO ALL TAREADE, TORQUE PER soetos ie. fe 246 ITH YARCO PART NOEEE AD LATEST REVISION LEVEL 0171604 fae PORT SE Sein1603 [Ur em GE sr oreo —— [aL PEDESTAL Ea vb 30171018 TBE ASST, LIFT CYL si] © i SorTors? [aunt Teck Pr 30 ' SOTTEAa-2— [eet MTFOD, LOND OLD is “| srTeeac” Janice Taito i SOTOS06-THE—[aS9, MHTFOUD, LORD TOLD i | 30170588-602_ 3S, MANIFOLD, LOAD HOLD 45 e = a5] ; 1 OTSToSE-ZTE ALE, CHE, IRE HATED ia ae 1 otstnnt= pine eT a ‘ 1 [940315-20 FITTING, TEST, 1/4 WPT ae [riebueze- 2 [ponINGFreeheLIoe ii 2 [Tiebttze- 1 [bshivGSLENE, 1-75.00, FIBERS 9 Sa iiee 2 bse 3t-5¢— [GRE TART FTRERSIOE $i ttszi-e~—JeoTTeR Rava 3 rhiieet SHER, COE fl : 1 ftogT eee — [ne 007 THR a Tftoseti-te —[o-r 3 é 1 [aes eaten YALE RTE 3H] i eeieste Jane Wave 3 [soit —— Rea ne 00 TFT 2 rane icren, esse it Tferaesit——|surort,-cuwe, 3-10 3 1 SST eE — [LEON STREET HF EEE 38 1 [sseee-Te-5|AebuCa, OAT oss, S[sesii-Te-8 [toon Boao i 1 esHe-16-10 unio AUERAE 37 # ical T[sesse-ie-8—[ELOOR W031 ORT fee 2 [56529-16-16-S [CONNECTOR, O-RING BOSS 737 24 2 [sgt 1612-¥ [OOECTOR-0-RE-BOSE TT Fa Tasestecte-t [eto #0" 37 O-KG 2 SSeS eS — [EL 90ST OT fl 1 fsstect2-T2-5 [bore 37 ET #t Ufesrrsieto-8 [abut AT 3737 it SeME 0.128 Teste ¢—OMetiR ERAT FET it 1ssrtee Yat ee soTTeD Ca it BI T [3203 FITTING, GREASE, 90 Of6 te] B 5 fs0r TING GREASE STON ST if TERT — ae FTG, To] [pi fsias=rees — |r core if 1 [sorss16 [WFD Eo 00 REE $8] [Ts sis0-21088— foi ts ET a TT fs] [Te lsooe-e fate, ae RT ia 1307360 oA ETE YALE TCE 1] []ee|sosoese Juste Locr-arouit ir state —— ost TT PATO Se] [~en]sososs¢ ———nsaeRLocT-REGULRT Th 1 sess oP 5] | loeseisas-a — [Senn ca-a0TTOC ETD p fe 1 [orrast0——TWoo Te UVOH BULLHEAD a] | Le fstoestene5— [Sern ea -WOX HERE Tsorerse——eevarie Puate 5] |e lstboesices— [see exPHE EAE ; 2 so TensT-Te [ng GRLOGT TEDL $a] [Te lstboe=te-es — [set ear HEAP i [so T4721 [SHS GALE TWPE_OPE ti] [Pefsonoe=reces — [seen eA HEC HEAD re 2 sOTeXT 2-1 RUB —eATLOGKTWPE-OPL o} [| sooe=en-cs —]seREneAP-HET REN : trate otk SOOT AE $5] | helseoosar-es — [seen en HEA + Terao) —— Tosa 3a] [Te faens SHER CALC HEAD + T[S0rTates Tse ASSLT 31] [elses SHEN eA-HEC HEAD Li T PART NO. DESCRIPTION Te! A [2 Wen} * poe be ee PLATFORM ASSY pacer) ene a Ce SCALE 0.125, Doone | ta qe eaewree n | wiaioe—|—azores—|_ D 3017169! pe | a a ere [STON ey coli vonaacsScceponetaodsonsares74rut 1 Jn 29, 20800L00 6 5 t 4 I 3 I 2 Sa |8 7 6 ¥ 4 3 REASE FITTING SHOULD FACE DevakD u D Ste DETAIL c 7 4 i EXE ail © Q) f 5 : t! 4a ee (| D bb ® J ° ao i | . I f r ' ° O° (Facts ma) ’ l = : dé é 7 Tere | —ormie08 NE mae ocol_vonancsrBcpcepeneuzodaossoresrs Pit 1 yn 25 2o0s100d07 6 * 4 3 i ssD D ¢ y ora B c ea SCALE 0.260 SCALE 6,500 | » l | le =| 5 5 ¥ etl q jes A section F-F A vera E fee SEALE" 0.500 section A-A SCALE 0.128 = —aoi698 | aE ae ca_onaoxsMBenoenone odscasoroa7e pL 7 Ju 9, 2004100820 6 5 *: 4 3 2 1 saan8 7 6 5 ¥ 4 3 2 I Trae — Ts s-6 a yores ames orcs #10): Tsetse = 2 sares¢ —— [i st A245 AAT SRRE gow To amicus oR aso {penser oe ae TE s AGE To STP eoscnge24r0007 FOR STLLATION Tsetse — LORE FTE # A nee eee Tfaorrr6s6 [VALVE CONTROL _ASSY 32) DY 5. ww waco a nce suo LrEst ension LEER Thetis —— [ace eu si 2 sures [oa st sr 1, aa ak AE MEE AP GEE Tisetiez] cou YALE 987 Gi ee UBL te tf hs on s aint eke Stn a rere 1 JA, test stews Ate Hor sont ox THE FIELD OF THE ORANG. 2]3ern60s——Jouatd STanr ra 2 [seri ter ste FN a i T[etirst— ues 1-0 a [sso —— [xo He OTE z T[eoros—— Jae, TER BATE a 2 sareses leo a Tet sate-T ST WATE 3 2 res —— fae 3 [atte [WAS ERT 31 Tei TFL 3 Teese, HEHE “CTT 3: ¢ T/Sst 16-5 [Lenn aA 31 ¢ S415 [OAT AURA 3r ices 3 vt AREY 31 S621, _BUHAD 3 Tsao 0-5 [OBO a Sfesit4-5 [UB 98 37 OT 2 Cee cn ARTETEE a A hlse sr eae Tre err # 4 A ess sete aa she Corvin oor sas staat SELLA te 2|staeze—— In, corres a Tsao z Bsa si, Loca a [4 Js0sr0-c WASHER, LOCK-REGULAR 20, esse Wee 1 Tse ust too recs i 1 isc Lose acL Tr 8 r ras re] 8 a 5 esis SER Ta Te 7 see Sa, aT ED 15 A 2 wut, Hex-SLOTTED 12 : Scns KT m SCR _CA-SLEET RA Te a ERA : \ Sot 6¢5 SUC HED 4 e006 -4-e5 SHENAE ED tires sere ROE Sab 0-8 see AEC HE StbF08¢5 SHEN APY HE steor268 —serye-aETROE Sab 0s — sey enrAEL HO sa HK, HEE fehl FATTO STE : oa a Vaireo, Bite * a ee a ee anaes, ,, | MORE fatale oem eee eumINGS teed ee uh fete teeter — | % ye TTT fatt—[arisroe—[esrisies|_D ean | yy ™ (ea pa ET asa asa wonaneMencenenenaodnoosrasne.t 7 sz soeti2d 6 5 t 4 l 3 z I | aesTYR) BYP BYDYS VR a BY CRY EREKE 30171699 ae clacat_vonaaKsiBepceoonetvodaoasrrsssa put | an 24 zooericde8 7 6 4 3 2 1 oTEs CMLESS OTHERVISE SPECIFIC 1. APPLY AMT-SEIZE cenPouND To ALL THREADS fopobe FASTERERS PEE 0008 AEFERECE, ALL HATERLALS BSED LN THE mauractORE OFTHE Sad Hate Cese Sud oe Wace Oe 0) AX sevove ecastic muons raow acvore vate couraays Axo D Disedhos Aercice ATH SUALACEse SYELUATL AHOHS ASCH Bioe Coes Tre (242) Yo THREAS 1 [eua36-1 | eor SERIES 1 CARTRIDGE TRE rH Tfs3020-106K PITTING TEST.-1/6 WT a Toe 2-¥-e WASH, FLAT i 2 [1329-1 —— [eorTen- AIFS 3 T envob=T0-C5 SRE, EAP-HEY HEAD 3 T]ses08-c asi LOEK-REGULAR st 1 sono —— [sven rear 3 e[s0rrsees —— [BAL Kio Fa ¢ 1 fserri7ee——[otied A887 U8 Bt] C Tsor7t7a8——[etuto SSA 33 Tf ser71 73-1 —[eawraacs PLAQUE 32 Ties ——lenan nc a387 31 T [30171686 [FLATFORW ASST 3 T[sor716z0——[uanFoLe COVER 28 130 7618-76— [ets rear, FE 2 13007061610 [QUHED-FLAP-“U Fi [fe fsorrera-1e—Teuane Fur 2 > 1 [sorters jock PIN 2h TSOrT1611-T_—PLABIE WARTS 2 130171601 ——|s810 FAR 2 T]SH1T1380-1 —[PUOiE, HARTA 2 T]s01T1055 Joa, sunt cORTEOL Hl 2 sovriost —— [isi s¥kt eawTeOC 2 T [zo To90¢——[euird, ToRue ee 0 T [30179684 ——[eoveR WD FITTINGS iB [sorters —— aout, waavine a 8 [30170868 PLATE, RETAINER ie} B T[sor7o6e2—[rik, ADs. LI 1s 1 [rvence-17-08 —[ausivne,TTotneUIDESCEETE in 2 Teest-2e= et [BUSHING THRLST-TIBERSLIOE 3 1 [t1es20-6 Teor TER TARP Tz Ba[s330r= 10-0 [sone BRTVE-THAET Tr T[Stele-c NOT ER-SELFLOERING 79 i [s1exs-12——[PIk, eoTTC8 : a 2 [sunla-0 [WSR Lock AEST p [sot WASHER Lock-REGTLAE 7 2 [nota — [SCRAP HEE HEAD n T/s0B16-R-c- [SHEE FLAT A T[s0510-c [NUT WEX-SLOTRED a T[s001z-26-C5 — [sent CAP=HEX HEAD 3 2 Songs o7-c5 SOR. EAP-HEY HEAD 2 1 fiares TSAUGE, 0-3000 PSI 1 ari PART NO. | DESCRIPTION al ra Ta ie aE ES ‘ lcm TERE baa. Pe 4541.54 Varco. Wee] 4 Sia ae een é se Peeper ae | EE ae has ep etal _ 81-20 ASSEMELY Sanne are MA Sit ys ieee eee aries | D 30171700 E TEE ee ca_woraaxseocgooe vodnanso74zs4 e177 Jun 28, 2008110420 6 4 I 3 2 [asaz ? oS : 3 vi v I TAL see perait D- ic q (3011698) 7 i / \ on @ (301716991 x ™I (g € = > 7 AN 7 = 5 - acct, 0,8 ® A e c Le xg 37 Cyn ies CAT | A ao a K li | ali i MT USSSS L ¢ cc i fl ee Gs : f | a na | nm f TYR %. : DE | rau oa (Esa | l U os rare ee i) Oe ii_vonaxs*eoceponeteodzowsors2ss.e.r 7 Jone, 200tlst 6 5 t 4 [ 3 2 I I8 7 6 4 3 2 NOTES CULESS OTHERWISE SPECIFIED |. REMOVE BUBRS AND SHARP EDGES .03 WAX 2. TAG ITH YARCO PART MUWBER AND LATEST REYISION LETTER. 3. CAP AL FITTIGS. O | 4, ToROUE ALL COMPONENTS TO MANUFACTURER'S SPECIFICATIONS D SEREW via outa Lino! Le4Se AND Tedee= ZN, sen sev senew with cuP Po1NT FURST, BACKUP WITH FLATEOUNT. °°. c c wl e i 301 72354-502 le- ; SCALE 1,000 Taorra-502 pO WONT a Tpsor7i7e8 [VALVE DIRECT IOWA it 8 T [sta 7- 3A [VALVE REO RG RELTEVTIG is] B 1 Jeseee-01 TPL, oniFIcE (028 BTAD is 1 ]s4536- 3301 [CNECHVALYE, FLOW 152, 30 P31 i T[eriae-4- ——[PU06, STRAIGHT THD, WEE W7 O-RING iH 1 [artae-10-5 [P06 STRATGHT-TWD.-HOC 7 O-RING i T]seseest-4-5—[COMecTOR, O-RING BOSS 737 ir 3 |seses-t-4-5 [come ToR. O-RING BOSS 737 ii 2 [56518-16-6-8 ]ELBOK, 90.37 O-RINe 2 at [sesibst-4-§ —[TL60F 90" SWIVEL TITS z 7 [s5105-16-c ——|ScROn, CAP= SOCKET E20 i Tsea0e-c WASHER, LeGK-REGULAR a Tso7oe=02-8¢—[scnen,SET- SOCKET HERD : i ]serea-02-nc sehen. S€1-SOERET HEAD tc sane r2-c5 [SCRAPE ACAD x Trees nc Fav z i fisaae inca Fav 1 shel PART. DESCRIBE = 4 TTT TERT MT | oe RE A AE eo saan er sces wom | VEUCO, Yew ( Siar i a cd NS Et was oman ee ttn aE ST-80 MANIFOLD ASSY San rate NA Sie a eevee] OT =| ee ™_[@eapee fara inert p |" gorvzas4 [5 coli_vonnexsiScocEpone wodsossaretse.t 7 Jun, 2004 6 4 I 3 I 2 1 umesNOTES (UNLESS OTHERWISE SPECIFIED) THE PURPOSE OF THIS KIT 18 TO PROVIDE RIGID LockDOwS FOR SETTING THE ROTATION OF THE COLUMK WHEW THE $7-80 1S USED ON A FLOATING VESSEL. BAG AND TAG ALL HARDWARE AND THE ORAWING ITEMS 30173626 AND 30173526 ARE WADE OF A-633 PLATE (VARCO SPEC MSE). WELD USING £-7018 ROD. PAINT ALL BARE METAL AFTER WELDING TO PREVENT CORROSION FOR WELDING REQUIRED BY THIS KIT, ALVAYS GROUKO TO 30173854 BASE PLATE. 0 NOT WELD TO BEARING. USE CAUTION AFTER INSTALLING ST-80. ALWAYS. SECURE AGAINST UNCONTROLLED ROTATION WHENEVER THE JACKSCREWS ARE RELEASED. ALWAYS FULLY TIGHTEN BOTH JACKSCREWS BEFORE USING THE ST=80, FLOATER KIT INSTALLATION PROCEDURE: a 8) 0 0 e Fi 6 » » MARK THE INSIDE OF THE TURNTABLE BEARING AND SOCKET FLANGE TO AID ALIGNMENT DURING REASSEMBLT DISCONNECT THE GREASE TUBE FROM THE FITTING ON THE TURNTABLE BEARING. DISASSEMBLE THE TURKTABLE BEARING FROM THE SOCKET FLANGE; REVOVE 20 SCREWS AND DISCARD, ORIENT 30173654 SASE PLATE ON THE, SOCKET FLANGE $0 THE INDEXING PIM HOLE IS ALIGNED RELATIVE TO THE GREASE FITTING OM THE OD OF THE SOCKET FLANGE SUCK THAT WHEN I1SERTED IN THE RIG FLOOR, THE GREASE FITTING FILL BE EASILY ACCESSIBLE REINSTALL THE TURNTABLE BEARING OW THE SOCKET FLANGE, SANORICKING THE BASE PLATE BETHEEN. GE SURE TO ALIGN THE BEARING To THE FLANGE USING THE WARK WADE IW STEP Al. “ATTACH WITH 20f 50010-20-CB SCREKS AND 20x 50910-C UOCHWASHERS PROVIDED IK THIS KIT. USE ARTI-SEIZE COMPOUD ARD TOROUE TO 151-173 FT-LBS PLACE THE SOCKET FLANGE ASSEVBLY INTO THE FLOOR SOCKET, ORIEMT AS REQUIRED, AND WATCH DRILL A 1.00 INCH DIAMETER OLE INTHE DRILL FLOOR FOR THE (NDEKING Pin, INSERT $6416-36-S CLEVIS PIM IN INDEX HOLE OF BASE PLATE AND THRU HOLE IN FLOOR, WELD HEAD OF PIN TO BASE PLATE USING E7018 ROD. DO NOT WELD PIK TO FLOOR. INSTALL ST-80 TO SOCKET FLANGE ASSEMBLY, THEN EXTEND AND CLAKP OW PIPE LOCATED IN SLIPS AT WELL CENTER. TIGHTEN JACKSCRENS, AND WELD 30173526 JACKSCREW POCKETS AROUUD BOTH JACKSCREMS AS SHOWN USING E-7018 ROD. UNSCREW JACKSCRENS, UNCLAKP ST-80, AND RECLAMP ST-80 ON PIPE CENTERED IN NOUSEHOLE. REPEAT STEP 1) SCALE 0,125 won Pia SCALE 0.375 BASE PLATE ASSEMBLY ‘OF PEDESTAL COLUM 2X IACKSCREW x, OUTSIDE PERIMETER ONLY Po SHoTe20-C8_[SOREW, CHP TEE EAD 20 50910 WASHER, 106 K-AESULAT S6416-30°5 PIN, CLEVIS 30173525-¥G__[DRAVING, ST: 50 FLOATER RIT 130173526 IACHSCREN Fr KET Tenaee S07 3654 PLATE, BASE WSOO06E AR DescRIrTIOn warcnia, laa sRESSy en Sane RE Weeme sro] KIT, ST-80 FLOATER lh [seiras25 cra ree vail_\onamsrBepoeoneuendsonsoares2e.t 1 wn 29 200s idee REV ESTchacalt NoRAzKsFSEDd| JEDCIENGREL'S079708.PLT Jun 28, 200811:18:36 4 3 v 2 | NOTES (UNLESS OTHERWISE SPECIFIED) Z\ LETTER INDICATES SUB HOSE KIT. A = HOSES ATTACHED TO OUTSIDE ARM SUPPORT D B = HOSES ATTACKED TO HOIST AND DUPLEX CYLINDER D C = HOSES BACK OF PEDESTAL BUNDLE AND LABEL SUB HOSE KITS 2. LAST 3 DIGITS OF HOSE PART NUMBER INDICATES LENGTH OF HOSE ASSEMBLY. 3. TAG ALL HOSES WITH PARTNUMBER. HAVE TAG AS CLOSE AS POSSIBLE TO THE FITTING, ~T THE QUANTITIES SHOWN FOR THE NYLON SLEEVES REPRESENT THE NUMBER OF "FEET" REQUIRED. ic c > < 4\ | - [27] 131085-016 SLEEVE, NYLON 13 C| 1 {59024°290013 HOSE_ASSY, PRV OUT / BALL VALVE (FILTER IN) 2 B C1 [59044P35N027 [HOSE ASSY, BULKHEAD T / CHK VALVE u B | 2[59024P 170032 HOSE_ASSY, EXTENSION (DEPLOY) CYLINDER (EC2 8 RC2) 10 8 [2 ]59024P080040 [HOSE ASS, EXTENSION (ADJUST) CYLINDER (ECI & RCI) ¢ B/2|59024P 170092 HOSE_ASSY, VERTICAL CYLINDER (1 & VI) 8 AJ 1 1590247080070 HOSE_ASSY, OUTSIDE CARRIAGE, ECL, BULKHEAD TO BULKH. F A| 1 [59024P080082 HOSE _ASSY, OUTSIDE CARRIAGE, RCI, BULKHEAD TO BULKH. 6 Alt |59024P 170081 HOSE ASSY, OUTSIDE CARRIAGE, X, BULKHEAD 10 BULKH. 5 Poe A 1159024? 170079 HOSE_ASSY, OUTSIDE CARRIAGE, Vi, BULKHEAD TO BULKH st Ali |59024P 170074 HOSE_ASSY, OUTSIDE CARRIAGE, EC2, BULKHEAD TO BULKH. 3 Alt [59024P 170072 HOSE ASSY, OUTSIDE CARRIAGE, RC2, BULKHEAD TO BULKH, 2 1 [30174707-0WG HOSE KIT, PLATFORM ST-80 I Fi PART NO. DESCRIPTION ¥ ierielies ac ae aT eR aa a Varco. Sete A sorTTen| 80 ie peg nave a A err yest [ eto coh EGK? ont CURRENT [INITIAL ABPLTEATION [TT ‘warage [m[—n. sera fs. oc Joe] HOSE KIT, PLATFORM ST-80 WEE TRAN PTET] See BOM TABLE ence] 6. De ONE |W. WEST bape yor 7 ‘a Noa janenarnor —]@-e pw 16. pe is [i wer 1G 30174707 B| Bice " ourt [06775704 10722105 leet et 4 3 * @ | aa4 3 v 2 | NOTES (UNLESS OTHERWISE SPECIFIED): Zin LETTER INDICATES HOSE KIT: oll 59043P290121 HOSE ASSY, COLUNN GLKHEAD TO CARRIAGE BLKHEAD ‘P* 40 Se A eee Te ee tS D] Lf [4043350113 [HOSE ASSY, COLON BLAHEAD TO CARRIAGE BLKNEAD “T™ 38 D C= HOSES FROM INSIDE SUPPORT ARM TO CARRIAGE Cc] 1] [590247170039 [HOSE ASSY, RC2 TO CTRL VALVE 38] D D = HOSES FROM COLUMN TO CARRIAGE cil 59024P 170038 /HOSE_ASSY, EC2 10 NEEDLE VALVE. 37 BUNDLE AND LABEL SUB HOSE KITS cll 59024P 170043 HOSE ASSY, VITO CTRL VALVE 36. 2. LAST 3 DIGITS OF HOSE PART NUMBER INDICATES cll 59024P 170044 HOSE ASSY, % TO CTRL VALVE 35 LENGTH OF HOSE ASSEMBLY cll 59024P 080032 HOSE_ASSY, EC! TO PRY A PORT 34 3. TAG ALL HOSES WITH PARTNUMBER. HAVE TAG AS CLOSE C{i} |ssodspoeno2s HOSE ASST. ACI TO PAB PORT 7 Be KS POSSIBLE TO THE FITTING, BI] |59544P230025 [HOSE ASSY, PRY ‘MI’ TO CTRL VALVE “MAKE” PORT 32 Bil 59043P29U032 HOSE ASST, 'P’ CARRIAGE BLKHEAD TO "P’ ON MANIFOLD 31 THs QUATTIES SHON FORTHE Lou SLEEVES BT [ssourasvost [RST CTGBE To-TC LE " Bit 59044P080020 HOSE ASSY, “P’ FROM CTRL VALVE TEE TO ‘P’ PRV 29 Bil $9044P290014 HOSE ASST, MANIFOLD ‘VC’ TO ‘VC’ CTRL VALVE 28 Bil 59044? 176020 HOSE ASST, MANIFOLD ‘UC’ TO LEFT ACCUMULATOR 21 Bil 59045P 170026 HOSE ASST, MANIFOLD ‘UV’ TO RIGHT ACCUMULATOR 26 e Bil 59043P 170016 HOSE ASSY, MANIFOLD “YU° TO ‘VU" CTRL VALVE 25. Cc Bil 59045P17A018 HOSE_ASSY, MANIFOLD ‘TP’ TO ‘TP’ CTRL VALVE 24 Bit 59043P170017 HOSE ASSY, NANIFOLD ‘SP’ TO ‘SP’ CTRL VALVE 23 Bit 59043P08A014 HOSE _ASSY, ‘T’ FROM ‘T’ MANIFOLD TO PRY 22} * BIL 59044P296016, HOSE ASSY, NARIFOLD ‘P’ TO CTRL VALVE. 2 Bil 59045P29U019 HOSE ASSY, MANIFOLD ‘T’ TO CTRL VALVE. 20 All 59546P23R034 HOSE ASSY, LWR PORT TORQUE CYLINDER TO PRV “HO” 19 ( > All 59526P236042 HOSE _ASSY, TOP TORQUE CYL PORT TO “BREAK” PORT CTRL VALVE 18 kq— All $9524P230062 HOSE_ASSY, TORQUE TO TORQUE OUTSIDE nu All 59527P23A064 HOSE_ASSY, TORQUE TO TORQUE INSIDE 16 All 59545P230046 HOSE_ASSY, TRANSKISSION SPIN OUTSIDE TO CTRL VALVE ‘OUT’ 15 All $9545P230046 HOSE_ASSY, TRANSKISSION SPIN INSIDE TO CTRL VALVE ‘IN’ 4 All $9024P230028 HOSE _ASSY, TRANSMISSION SPIN TO SPIN (OUTSIDE) 3 All §9024P230026 HOSE ASSY, TRANSHISSION SPIN TO SPIK (INSIDE) l2 B All 59024P080094 HOSE ASSY, TORQUE GAGE TO CTRL BLKHEAD u All 59043P080036 HOSE _ASSY, TORQUE CYL_“GAGE’ TO CTRL BLKHEAD 10 All 59546P29T046, |HOSE_ASSY, ‘LC’ MANIFOLD TO LOWER CLAMP CYLINDER 9 All 59545P29A029 HOSE ASSY, ‘UC’ MANIFOLD TO UPPER CLAMP CYLINDER 8 All 59548P29T056. HOSE ASSY, ‘LU’ MANIFOLD TO LOWER UNCLANP CYLINDER i ~ [14] 131085-040 SLEEVE, NYLON 44 All 59547P29X040 HOSE _ASSY, ‘UU’ MANIFOLD TO UPPER UNCLAMP CYLINDER 6 J = [ie] 13 1085-032, SLEEVE, NYLON 43 ALI 59046PO8L051 HOSE ASSY, LH JAW SU’ TO MANIFOLD ‘SU’ 5 = ~ [30] 131085-024 SLEEVE, NYLON 42 Atl 59044P080052, HOSE_ASSY, LH JAW “SC’ TO MARIFOLD ‘SC’ AT ~[s0fi31085-016 ——_[scetve.nrLow 41] [ALTE [5s026r080051 —|iost ASS. mH JAY SU~ TO aANTFOLD “SU” 3 Att 59026PO8K049 HOSE_ASSY, RH JAK ‘SC’ TO MANIFOLD “SC* 2 I 30174708-DWG HOSE KIT, CARRIAGE ST-80 I ae PART NO. DESCRIPTION Fy Ta Aer oer fo iTegREE a TA s.| VARO. Fees A Diath eee | amen] Alt Pats cuRmeNT [INITIAL | A See eerie sO PTAC] HOSE KIT, CARRIAGE 7-80 SE Pe Suh eal former Oj emt eer [ewe 16)" soivavos TB] Vv. VY * or oar tasOu love2so3 [sce [irr i 4 3 2 ena cbacaii WORA2KSFSEDCIEDCIREL\2004)0413074627.PLT___Jun 28, 200411:16:09 a