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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

Gear Units and Gearmotors

11509031 / US
Revision 1

FA100000/US09

Manual

SEW-EURODRIVE Driving the world

Contents

M1 M6

Introduction ....................................................................................................... 6

Product Description........................................................................................ 11

Unit Designations and Versions .................................................................... 20

Project Planning for Drives ............................................................................ 41

Project Planning for Gear Units..................................................................... 44

Project Planning for Components on the Input Side................................... 59

Project Planning for AC Motors..................................................................... 84

Project Planning for AC Motors with Inverter ............................................ 142

Mounting Positions and Important Order Information .............................. 149

10

Design and Operating Notes........................................................................ 185

11

Appendix........................................................................................................ 217

Manual Gear Units and Gearmotors

Contents

Introduction...................................................................................................................... 6
1.1
The SEW-EURODRIVE Group of Companies ....................................................... 6
1.2
Products and systems from SEW-EURODRIVE .................................................... 7
1.3
Additional documentation ....................................................................................... 9
Product Description ...................................................................................................... 11
2.1
General notes on product description .................................................................. 11
2.2
Energy efficient motors ( GM) ........................................................................... 14
2.3
Corrosion and surface protection ......................................................................... 15
2.4
Extended storage ................................................................................................. 17
2.5
Drives for applications in hygienic areas .............................................................. 18
Unit Designations and Versions................................................................................... 20
3.1
Unit designations for gear units and options ........................................................ 20
3.2
Unit designations for components on the input side............................................. 22
3.3
Unit designations for the swing base.................................................................... 22
3.4
Example for the unit designation of a gear unit .................................................... 23
3.5
Unit designations for AC motors and options ....................................................... 24
3.6
Example for the unit designation of a gearmotor.................................................. 26
3.7
Examples for the unit designation of AC (brake) motors...................................... 27
3.8
Unit designations MOVIMOT standard design .................................................. 28
3.9
Unit designations for MOVIMOT with integrated AS-interface........................... 29
3.10 Example for the unit designation of a MOVIMOT gearmotor............................. 30
3.11 Gearmotor types................................................................................................... 31
3.12 Types of components on the input side................................................................ 39
3.13 Types of AC (brake) motors ( GM) ................................................................... 40
Project Planning for Drives........................................................................................... 41
4.1
Additional documentation ..................................................................................... 41
4.2
Drive selection data.............................................................................................. 42
4.3
Project planning sequence ................................................................................... 43
Project Planning for Gear Units ................................................................................... 44
5.1
Efficiency of gear units ......................................................................................... 44
5.2
Oil compensator ................................................................................................... 46
5.3
Multi-stage gearmotors ( GM) ........................................................................... 47
5.4
Service factor ....................................................................................................... 48
5.5
Overhung and axial loads ( GM, MM, GK)............................................... 51
5.6
RM gear units ....................................................................................................... 55
5.7
Drives for overhead trolley systems ..................................................................... 58
Project Planning for Components on the Input Side ................................................. 59
6.1
Gear units with IEC or NEMA adapter AM ( GK) .............................................. 59
6.2
Adapter AQ for servomotors ( GK) ................................................................... 62
6.3
Adapter AR with torque limiting coupling ( GK) ................................................ 65
6.4
Adapter with hydraulic centrifugal coupling AT ( GK) ....................................... 70
6.5
Project planning for helical-bevel gear units on swing base MK ( GK) ............. 75
6.6
Input shaft assembly AD ( GK) ......................................................................... 79
Project Planning for AC Motors ................................................................................... 84
7.1
Possible motor options ( GM, MM)............................................................... 84
7.2
Standards and regulations ( GM)...................................................................... 85
7.3
Circuit breakers and protective equipment........................................................... 87
7.4
Electrical characteristics ( GM, MM)............................................................. 90
7.5
Thermal characteristics ( GM, MM) .............................................................. 93
7.6
Starting frequency ( GM, MM) ...................................................................... 96
7.7
Mechanical characteristics ( GM, MM) ......................................................... 98
7.8
Overhung loads ( GM, MM).......................................................................... 99
7.9
US market ( GM, MM) ................................................................................ 101
7.10 Brakes ( GM) .................................................................................................. 103
7.11 Block diagrams of brake control systems ( GM) ............................................. 108
7.12 Plug connectors ( GM) .................................................................................... 114
7.13 Encoders and prefabricated cables for encoder connection ( GM) ................ 117
7.14 Forced cooling fan.............................................................................................. 125
7.15 Additional mass Z, backstop RS and protection canopy C ( GM)................... 126
7.16 Low-noise fan guard........................................................................................... 127
7.17 MOVIMOT ( MM).......................................................................................... 128
7.18 MOVI-SWITCH ( GM) .................................................................................. 137
7.19 WPU smooth multi-speed unit ( GM) .............................................................. 141
Project Planning for AC Motors with Inverter ........................................................... 142
8.1
Operation on inverter.......................................................................................... 142
8.2
Drive properties .................................................................................................. 144
8.3
Selecting the inverter.......................................................................................... 145

Manual Gear Units and Gearmotors

Contents

10

11

8.4
Torque limit curves with inverter operation......................................................... 147
Mounting Positions and Important Order Information............................................. 149
9.1
General information on mounting positions ........................................................ 149
9.2
Important order information ................................................................................ 150
9.3
Key to the mounting position sheets .................................................................. 155
9.4
Mounting positions of helical gearmotors ........................................................... 156
9.5
Parallel shaft helical gearmotors ........................................................................ 161
9.6
Mounting positions of helical-bevel gearmotors ................................................. 164
9.7
Mounting positions of helical-worm gearmotors ................................................. 169
9.8
Mounting positions of Spiroplan gearmotors ................................................... 175
9.9
Mounting position designations AC motor.......................................................... 178
9.10 Mounting position designation MOVIMOT drives ............................................ 179
9.11 Position terminal box and cable entry (MOVIMOT drives)............................... 180
Design and Operating Notes ...................................................................................... 185
10.1 Lubricants........................................................................................................... 185
10.2 Installation/removal of gear units with hollow shafts and keys ........................... 192
10.3 Gear units with hollow shaft ............................................................................... 194
10.4 TorqLOC mounting system for gear units with hollow shaft ............................ 195
10.5 Shouldered hollow shaft with shrink disc option................................................. 197
10.6 Adapters for mounting IEC motors ..................................................................... 204
10.7 Adapters for mounting NEMA motors................................................................. 207
10.8 Adapters for mounting servomotors ................................................................... 209
10.9 Fastening the gear unit....................................................................................... 212
10.10 Torque arms ....................................................................................................... 212
10.11 Flange contours of RF.. and R..F gear units ...................................................... 213
10.12 Flange contours of FF.., KF.., SF.. and WF.. gear units..................................... 214
10.13 Flange contours of FAF.., KAF.., SAF.. and WAF.. gear units ........................... 215
10.14 Fixed covers ....................................................................................................... 216
Appendix ...................................................................................................................... 217
11.1 Abbreviation Key ................................................................................................ 217
11.2 Index................................................................................................................... 218
11.3 Address List........................................................................................................ 221
11.4 SEW-EURODRIVE, INC. Terms and Conditions of Sale ................................... 246

Manual Gear Units and Gearmotors

Introduction
The SEW-EURODRIVE Group of Companies

1
1

Introduction

1.1

The SEW-EURODRIVE Group of Companies

Handbuch

Global presence

Since it introduced the world's first gearmotor 75 years ago, SEW-EURODRIVE has
grown to become the global leader in electromechanical and electronic solutions for
power transmission and motion control. SEW-EURODRIVE does business in more than
144 countries, providing the most advanced and reliable drive solutions to hundreds of
industries: automotive, food and beverage processing, packaging, building materials,
water and wastewater treatment, logistics and transportation, entertainment and many
more. Whether it involves moving people, raw materials or finished goods, SEW-EURODRIVE solutions drive the world.

Always the right


drive

The modular concept behind our global approach to product design enables SEWEURODRIVE to offer customers literally millions of ways to combine our components to
create truly custom solutions. That means each SEW-EURODRIVE solution can be finely tuned for the speed and torque range, available space and ambient conditions of each
customer's unique application. This ability to customize solutions makes SEW-EURODRIVE an ideal partner for OEMs trying to increase the performance of their machines
to meet customer demand for increased quality and throughput.
Our global product line assures that components are the same no matter where in the
world our drive solutions are assembled or used. This is an important benefit for industrial customers with global operations, allowing them to standardize on the best in drive
technology at their facilities anywhere in the world. With 11 manufacturing plants and 58
assembly plants in 44 countries, SEW-EURODRIVE products and technical support are
immediately available to customers worldwide.
SEW-EURODRIVE gearmotors are electronically powered by MOVITRAC frequency
inverters, MOVIDRIVE drives and MOVIAXIS multi-axis servo drives, a combination
that blends perfectly with existing SEW-EURODRIVE systems. As with SEW-EURODRIVE mechanical systems, our drive electronics assure a complete SEW-EURODRIVE solution to deliver the maximum in functionality and flexibility.
Servo drive system products, such as low backlash servo gear units, compact servomotors or MOVIAXIS multi-axis servo drives deliver exacting precision and dynamics.
From a simple single-axis application to complex synchronized process sequences, you
can be confident SEW-EURODRIVE will deliver the optimum solution.
For economical, decentralized systems, SEW-EURODRIVE offers MOVIMOT, the
gearmotor with an integrated frequency inverter, or MOVI-SWITCH, with its integrated
switching and protective functions. SEW-EURODRIVE hybrid cables assure cost-effective installation no matter the size of the system. And in the latest product advances, we
have introduced MOVITRANS, a contactless energy transfer system, MOVIPRO decentralized drive control and MOVIFIT decentralized intelligence.
SEW-EURODRIVE also sets the global standard for power, quality and reliability with its
industrial gear units for large loads. These large gear units are based on the same modular design concept to provide optimum adaptability for a wide range of applications.

Your ideal partner

With its global presence, broad product range and expert technical services, SEWEURODRIVE is the ideal partner for your next equipment design project, no matter your
industry or application.

Manual Gear Units and Gearmotors

Introduction
Products and systems from SEW-EURODRIVE

1.2

Products and systems from SEW-EURODRIVE


The products and systems from SEW-EURODRIVE are divided into four product
groups. These four product groups are:
1. Gearmotors and frequency inverters
2. Servo drive systems
3. Decentralized drive systems
4. Industrial gear units
Products and systems used in several group applications are listed in a separate group
"Products and systems covering several product groups." Consult the following tables
to locate the products and systems included in the respective product group:
1) Gearmotors and frequency inverters
Gear units / gearmotors

Motors

Frequency inverters

Helical gear units/ helical


gearmotors
Parallel shaft helical gear
units / parallel shaft helical
gearmotors
Helical-bevel gear units /
helical-bevel gearmotors
Helical-worm gear units/
helical-worm gearmotors
Spiroplan right-angle
gearmotors
Drives for overhead trolley
systems
Multi-speed gearmotors
Variable speed gear units /
variable speed gearmotors
Aseptic gearmotors

Asynchronous AC motors /
AC brake motors
Multi-speed AC motors /
AC brake motors
Energy efficient motors

MOVITRAC frequency
inverters
MOVIDRIVE drive inverters
Control, technology and
communication options for
inverters

2) Servo drive systems


Servo gear units / servo
gearmotors

Servomotors

Servo drive inverters / servo


inverters

Low backlash servo planetary


gear units / planetary gearmotors
Low backlash helical-bevel
servo gear units / helicalbevel gearmotors

Synchronous servomotors /
servo brake motors

MOVIDRIVE servo drive


inverters
MOVIAXIS multi-axis servo
inverter
Control, technology and
communication options for
servo drive inverters and
servo inverters

3) Decentralized drive systems


Decentralized drives

MOVIMOT gearmotors with


integrated frequency inverter
MOVIMOT motors/brake
motors with integrated
frequency inverter
MOVI-SWITCH geamotor
with integrated switching and
protection function
MOVI-SWITCH
motors/brake motors with
integrated switching and
protection function

Manual Gear Units and Gearmotors

Communication and
installation

Contactless energy transfer


system

Fieldbus interfaces
Field distributors for
decentralized installation
MOVIFIT product range
MOVIFIT MC to control
MOVIMOT drives
MOVIFIT SC with integrated electronic soft
starter
MOVIFIT FC with
integrated frequency
inverter

MOVITRANS system
Stationary components
for energy supply
Mobile components for
energy consumption
Line cables and installation material

Introduction
Products and systems from SEW-EURODRIVE

4) Industrial gear units

Helical gear units


Helical-bevel gear unit
Planetary gear units

Products and systems for several groups of products

Operator terminals
MOVI-PLC drive-based control system

In addition to its products and systems, SEW-EURODRIVE offers a comprehensive


range of services. These are:

Technical application assistance

Application software

Seminars and training

Extensive technical documentation

International customer service

Visit our home page:


www.seweurodrive.com
The website offers a lot of information and services.

Manual Gear Units and Gearmotors

Introduction
Additional documentation

1.3

Additional documentation

Contents of this
publication

This manual "Gear Units and Gearmotors" includes a detailed description of the
following SEW-EURODRIVE product groups:

Helical gear units and helical gearmotors

Parallel shaft helical gear units and parallel shaft helical gearmotors

Helical-bevel gear units and helical-bevel gearmotors

Helical-worm gear units and helical-worm gearmotors

Gear unit components at the input end

Spiroplan gearmotors

MOVIMOT gearmotors

AC motors

This catalog offers the following information:

Additional
documentation

Product descriptions

Type overviews

Project planning information

Visual representation of mounting positions

Explanation on the order information

Design and operating notes

In addition to this "Gear Units and Gearmotors" manual, the following product selection
catalogs are available from SEW-EURODRIVE:

Gearmotors (helical, parallel shaft helical, helical-bevel and helical-worm designs as


well as Spiroplan)

MOVIMOT gearmotors

Gear units (helical, parallel shaft helical, helical-bevel and helical-worm designs)

The catalogs offer the following information:

Important information on tables and dimension sheets

Visual representation of the different designs

Overview of all possible combinations

Selection tables

Dimension drawings

Technical data

Manual Gear Units and Gearmotors

Introduction
Additional documentation

This manual includes references to let you know which catalog includes the technical
data / or dimension drawings associated with the description. Reference is made with
the following pictograms and cross references:

GM
MM
GK

The associated technical data and / or dimension drawings are listed


in the catalog "Gearmotors."
Also note the cross reference "( GM) in the section title and the
header.

The associated technical data and / or dimension drawings are listed


in the catalog "MOVIMOT Gearmotors."
Also note the cross reference "( MM) in the section title and the
header.

The associated technical data and / or dimension drawings are listed


in the catalog "Gear Units."
Also note the cross reference "( GK) in the section title and the
header.

The "Gear Units and Gearmotors" manual and the listed catalog can be ordered separately. The following catalog isavailable:
Gearmotors catalog

Part number US edition:

11508639

Please note that the complete range of technical documentation is available on our
home page:
www.seweurodrive.com

10

Manual Gear Units and Gearmotors

Product Description
General notes on product description

Product Description

2.1

General notes on product description

Power and torque

The power and torque ratings listed in the catalogs refer to mounting position M1 and
similar mounting positions in which the input stage is not completely submerged in oil.
In addition, the gearmotors are assumed to be standard versions with standard lubrication and under normal ambient conditions.
Please note that the motor power shown in the selection tables for gearmotors is subject
to selection. However, the output torque for the desired output speed is essential for the
application and needs to be checked.

Speeds

The quoted output speeds of the gearmotors are recommended values. You can calculate the rated output speed based on the rated motor speed and the gear unit ratio.
Please note that the actual output speed depends on the motor load and the supply system conditions.

Noise levels

The noise levels of all SEW-EURODRIVE gearmotors and motors (brake motors) are
well within the maximum permitted noise levels set forth in the VDI guideline 2159 for
gear units and IEC/EN 60034 for motors.

Coating

Gear units, motors and gearmotors from SEW-EURODRIVE are painted with "SEW
blue" as standard. Special coatings are available on request.

Surface and
corrosion
protection

If required, all SEW-EURODRIVE gear units, motors and gearmotors can also be
supplied with special surface protection for applications in extremely humid and
chemically aggressive environments.

Weights

Please note that all weights shown in the catalog exclude the oil fill for the gear units and
gearmotors. The weights vary according to gear unit design and gear unit size. The
lubricant fill depends on the mounting position selected, which means that in this case
no universally applicable information can be given. Please refer to "Lubricants" in the
"Design and Operating Notes" section for recommended lubricant fill quantities
depending on the mounting position. The exact weight is given in the order confirmation.

Air flow and


accessibility

The gearmotors/brake motors must be mounted on the driven machine in such a way
that both axially and radially there is enough space left for unimpeded air flow and for
the purposes of maintenance of the brake and MOVIMOT inverter, if necessary.
Please also refer to the notes in the motor dimension sheets.

Manual Gear Units and Gearmotors

11

Product Description
General notes on product description

Multi-stage
gearmotors

You can achieve particularly low output speeds by using multi-stage gear units or multistage gearmotors. This involves mounting a helical gear unit or helical gearmotor on the
input end as a second gear unit.
It may be necessary to limit the motor power to match the maximum permitted output
torque of the gear unit.

Design with
reduced backlash

Helical, parallel shaft helical and helical-bevel gear units with reduced backlash are
available from gear unit size 37 and up. The circumferential backlash of these gear units
is considerably less than that of the standard versions so that positioning tasks can be
performed with great precision. The circumferential backlash is specified in angular
minutes [ ] in the technical data. The dimension drawings for the standard versions are
applicable.

NOCO fluid for


protection
against contact
corrosion

As standard, all shaft-mounted gear units and gearmotors are supplied with NOCO
Fluid, a paste that prevents contact corrosion. Use this paste in accordance with the
instructions in the gear unit operating instructions.

RM gear units,
RM gearmotors

RM gear units and RM gearmotors are a special type of helical gear unit and helical
gearmotor with an extended output bearing hub. They are specifically designed for
agitating applications and can be used in applications subject to high overhung and axial
loads. The remaining data correspond to the standard helical gear units and helical
gearmotors. You can find special project planning notes for RM gearmotors in the "Project Planning for Gear Units/RM gear units" section.

Spiroplan rightangle gear


units/motors

Spiroplan right-angle gearmotors are robust, single stage right-angle gearmotors with
Spiroplan gearing. The difference to the helical-worm gear units is the material combination of the right-angle gearing, and the aluminum housing. As a result, Spiroplan
right-angle gearmotors are wear-free, quiet-running and lightweight.

NOCO fluid is food grade according to NSF certified H1.

After the running-in period, Spiroplan right-angle gearmotors are below the sound
pressure level of 58 dB(A) in 4-pole operation on a 60 Hz supply system. The soundpressure level may be 3 to 5 dB(A) higher during the initial "run-in" than after hours of
regular operation.
The wear-free gearing and the lifetime lubrication make for long periods of maintenancefree operation. The oil fill is independent of the mounting position. Any position possible
for Spiroplan right-angle gearmotors without altering the quantity of oil.
Two different flange diameters are available. On request, Spiroplan right-angle gearmotors can be equipped with a torque arm.

12

Manual Gear Units and Gearmotors

Product Description
General notes on product description

Brake motors

On request, motors and gearmotors can be supplied with an integrated mechanical


brake. The SEW-EURODRIVE brake is an electromagnetic disk brake with a DC coil
that releases electrically and brakes using spring force. Due to its operating principle,
the brake is applied if the power fails. It meets the basic safety requirements. The brake
can also be released mechanically if equipped with a manual brake release. You will receive a manual lever with automatic reset. The brake is controlled by a control module
that is either installed in the motor conduit box or the control cabinet.
A significant feature of the brakes is their very short length. The brake bearing end shield
is an integral part of both the motor and the brake. The integrated construction of the
SEW-EURODRIVE brake motor permits particularly compact and sturdy solutions.

International
markets

SEW-EURODRIVE supplies motors with CSA certification meeting the connection requirements to CSA und NEMA guidelines. UL listed motors are available when requested.
We deliver UL listed MOVIMOT drives with connection requirements according to
NEMA guidelines.
For the Japanese market, SEW-EURODRIVE offers motors conforming to JIS standard.
Contact your sales representative to assist you in such cases.

Component on
the input side

The following components on the input side are available for the gear units from SEWEURODRIVE:

Input covers with input shaft extension, optionally with


Centering shoulder
Backstop
Motor mounting platform

Adapter

Swing base

for mounting IEC or NEMA motors with the option of a backstop


for mounting servomotors with a square flange
with torque limiting safety couplings and speed or slip monitor
with hydraulic centrifugal coupling, also with disc brake or backstop

A swing base is a drive unit consisting of helical-bevel gear unit, optional fluid coupling
and electric motor. The complete arrangement is mounted to a rigid mounting rail.
Motor swings are available with the following optional accessories:

Torque arm

Mechanical thermal monitoring unit (fluid coupling option)

Contactless thermal monitoring unit (fluid coupling option)

Manual Gear Units and Gearmotors

13

Product Description
Energy efficient motors ( GM)

2
2.2

Energy efficient motors ( GM)


DT/DV and DTE/DVE four-pole AC motors comply with the energy efficiency standards
and energy efficiency regulations of the following countries:

GM

Europe

USA (EPAct)

Australia

New Zealand

Brazil

Canada

CEMEP, the association of European electric motor manufacturers, has reached an


agreement with the European Commissions General Directorate for Energy that all 2
and 4-pole low-voltage AC motors from 1 to 100 kW will be classified on the basis of
their efficiency, and that this classification will be identified on the nameplate and in catalogs. The classification consists of EFF3, EFF2 and EFF1 classes. EFF3 refers to motors without any particular efficiency requirement. EFF2 indicates improved efficiency
motors and EFF1 is for high-efficiency motors.
Type DT/DV four-pole AC motors of motor sizes 90S to 280M meet the requirements of
efficiency class
.

Type DTE/DVE four-pole AC motors of motor sizes 90S to 280M meet the requirements
of efficiency class
. These motors are referred to as energy efficient motors.

14

Manual Gear Units and Gearmotors

Product Description
Corrosion and surface protection

2.3

Corrosion and surface protection

General
information

Corrosion
protection KS

SEW-EURODRIVE offers various optional protective measures for operation of motors


and gear units in excessive conditions.

Corrosion protection KS for motors

Industry option package

Corrosion protection KS for motors comprises the following measures:

Stainless steel retaining screws.

The nameplates are made from stainless steel or equivalent corrosion resistant material.

Interior motor components are protected with a corrosion resistant coating.

Additional sealing for brake motors.

Motors with a forced cooling fan and motors with a spreadshaft encoder (ES..) cannot
be supplied with corrosion protection KS.

Industry Option
Package

SEW-EURODRIVE provides options that provide protecton to the motor and reducer
when operating in severe environments.
Contact SEW-EURODRIVE for additional information on available IOPs (Industry Option Packages).

Manual Gear Units and Gearmotors

15

Product Description
Corrosion and surface protection

Surface
protection OS

Instead of the standard surface protection, the motors and gear units are available with
surface protection OS1 to OS4 as an option. The special procedure Z can also be performed in addition. The special procedure Z means that large surface recesses are
sprayed with a rubber filling prior to painting.
Surface protection

Suitable for

OSG

Primer only

Standard

Special
protective
measures

NOCO fluid

Normal ambient conditions

OS1

Low environmental impact

OS2

Medium environmental impact

OS3

High environmental impact

OS4

Very high environmental impact

Measure

Protection principle

Suitable for

FKM oil seal

High quality material

Drives subject to chemicals

PTFE oil seal

High quality material

Drives subject to chemicals

Stainless steel output shaft

Surface protection through highquality material

Particularly exacting applications in


terms of exterior surface protection

As standard, SEW-EURODRIVE supplies NOCO fluid corrosion protection and


lubricant with every hollow shaft gear unit. Use NOCO fluid when installing hollow shaft
gear units. Using this fluid helps prevent contact corrosion and makes it easier to
assemble the drive at a later date.
NOCO fluid is also suitable for protecting machined metal surfaces that do not have
corrosion protection, including parts of shaft ends or flanges. You can also order larger
quantities of NOCO fluid from SEW-EURODRIVE.
NOCO fluid is food grade according to NSF certified H1.

16

Manual Gear Units and Gearmotors

Product Description
Extended storage

2.4

Extended storage

Type

You can also order the gear units prepared for "extended storage". SEW-EURODRIVE
recommends the "extended storage" type for storage periods longer than 9 months.
In this case, a VCI (volatile corrosion inhibitor) is added to the lubricant in these gear
units. Please note that this VCI corrosion inhibitor is only effective in a temperature
range of -25 C...+50 C. The flange contact surfaces and shaft ends are also treated
with an anti-corrosion agent. If not specified otherwise in your order, the gear unit will be
supplied with OS1 surface protection. You can order OS2, OS3 or OS4 instead of OS1.

The gear units must remain tightly sealed until taken into operation to prevent the VCI
corrosion protection agent from evaporating.
Gear units will be supplied with an oil fill according to the mounting position (M1 ... M6)
and are ready for operation. Check the oil level before you start operating the gear unit
for the first time!

Storage
conditions
Climate zone

Temperature (Europe,
USA, Canada, China
and Russia, excluding
tropical zones)

Tropical (Asia, Africa,


Central and South
America, Australia, New
Zealand excluding temperate zones)

For extended storage, observe the storage conditions specified in the following table:
Packaging1)

Storage location2)

Storage duration

Packed in containers, with


desiccant and moisture
indicator sealed in the
plastic wrap.

With roof, protected against rain and


snow, no shock loads

Up to three years with regular checks


to the packaging and moisture indicator (rel. humidity < 50%).

open

Packed in containers, with


desiccant and moisture
indicator sealed in the
plastic wrap. Protected
against insect damage
and mold through chemical treatment.

open

Under roof, enclosed at constant temperature and atmospheric humidity


(5C < < 60C, < 50% relative atmoTwo years or more given regular
spheric humidity). No sudden tempera- inspections. During inspection, check
for cleanliness and mechanical damture fluctuations and controlled
ages. Check corrosion protection.
ventilation with filter (free of dust and
dirt). No aggressive vapors and no
shocks.

Under roof, protected against rain, no


shock loads.

Up to three years with regular checks


of the packaging and moisture indicator (rel. humidity < 50%).

Under roof, enclosed at constant temperature and atmospheric humidity


(5C < < 50C, < 50% relative atmoTwo years or more given regular
spheric humidity). No sudden temperainspections. During inspection, check
ture fluctuations and controlled
for cleanliness and mechanical damventilation with filter (free of dust and
ages. Check corrosion protection.
dirt). No aggressive vapors and no
shock loads. Protection against insect
damage.

1) Packaging must be performed by an experienced company using the packaging materials that have been expressly specified for the
particular application.
2) SEW-EURODRIVE recommends to store the gear units according to the mounting position.

Manual Gear Units and Gearmotors

17

Product Description
Drives for applications in hygienic areas

2
2.5

Drives for applications in hygienic areas


High demands are placed on hygiene both for the production of beverages and food and
in the chemical and pharmaceutical industries. Often, regulations stipulate a completely
germ-free environment. The drive solutions used in the past made it very hard to clean
the production system as thoroughly as required. Standard motors usually have cooling
fins and fans. Dirt can collect in these components where it cannot be fully removed due
to problems of accessibility. This can lead to a build up of germs!
SEW-EURODRIVE solves this problem by using special gearmotors in hygienic design.
Thanks to their smooth surface, the helical, parallel shaft, helical-bevel or helical-worm
gearmotors in hygienic design are easy to clean and prevent a build up of germs or
bacteria on the surface.

53239AXX

Figure 1: Gearmotors in hygienic design from SEW-EURODRIVE

The drives for applications in hygienic areas are equipped with special AC motors of the
DAS80 ... DAS100 series. These motors have the following characteristics:

Motors with a smooth surface without cooling fins

Pure convection cooling (without fan)

Rated power in S1 mode 0.25 kW ... 1.5 kW

Motor enclosure IP66 as standard (brake motors IP65)

Electrical connection via plug connector in enclosure IP66

Motor to be mounted directly on standard R, F, K and S gear units

with KS corrosion protection

Surface protection coating to protect against chemicals and solvents

All surface recesses sprayed with elastic rubber compound as an option

Optional with brake for 110 ... 500 V

Optional with encoder for speed-controlled inverter operation

Gearmotors in hygienic design from SEW-EURODRIVE also create the perfect


conditions in your production system for the hygienic production and packaging of food
and beverages.

18

Manual Gear Units and Gearmotors

Product Description
Drives for applications in hygienic areas

Drive package
ASEPTICplus

The ASEPTICplus drive package combines the following additional measures and
specific components for the gearmotor in hygienic design for the best possible
protection for the gearmotor against cleaning agents, chemicals and aggressive
environmental conditions.
The ASEPTICplus drive package includes the following additional measures:

IP69K enclosure for the DAS motor (brakemotor IP65)

Epoxy protection coating

Double oil seals at gear unit output made of FKM

Stainless steel breather valve

Cable entry on the IS connector with stainless steel screw plugs

Gear unit output shaft made of stainless steel as solid shaft for the gear unit types
R17-97, F37-97, K37-97 and S37-97

Gear unit output shaft made of stainless steel as hollow shaft with TorqLOC for the
gear unit types FT27-157, KT37-157 and ST37-97

Contact SEW for availability and delivery.

Manual Gear Units and Gearmotors

19

Unit Designations and Versions


Unit designations for gear units and options

3
3

Unit Designations and Versions

3.1

Unit designations for gear units and options

Helical gear units


RX..

Single-stage foot mounted version

RXF..

Single-stage B5 flange-mounted version

R..

Foot-mounted version

R..F

Foot-mounted and B5 flange-mounted version

RF..

B5 flange-mounted version

RZ..

B14 flange-mounted version

RM..

B5 flange-mounted version with extended bearing housing

Parallel shaft
helical gear units
F..

Foot-mounted version

FA..B

Foot-mounted version and hollow shaft

FH..B

Foot-mounted and hollow shaft with shrink disc

FV..B

Foot-mounted version and hollow shaft with splined hollow shaft to DIN 5480

FF..

B5 flange-mounted version

FAF..

B5 flange-mounted version and hollow shaft

FHF..

B5 flange-mounted and hollow shaft with shrink disc

FVF..

B5 flange-mounted version and hollow shaft with splined hollow shaft to DIN 5480

FA..

Hollow shaft

FH..

Hollow shaft with shrink disc

FT..

Hollow shaft with TorqLOC hollow shaft mounting system

FT..B

Foot-mounted hollow shaft with TorqLOC hollow shaft mounting system

FV..

Hollow shaft with splined hollow shaft to DIN 5480

FAZ..

B14 flange-mounted version and hollow shaft

FHZ..

B14 flange-mounted and hollow shaft with shrink disc

FVZ..

B14 flange-mounted version and hollow shaft with splined hollow shaft to DIN 5480

Helical-bevel gear
units

20

K..

Foot-mounted version

KA..B

Foot-mounted version and hollow shaft

KH..B

Foot-mounted version and hollow shaft with shrink disc

KV..B

Foot-mounted version and hollow shaft with splined hollow shaft to DIN 5480

KF..

B5 flange-mounted version

KAF..

B5 flange-mounted version and hollow shaft

KHF..

B5 flange-mounted and hollow shaft with shrink disc

KVF..

B5 flange-mounted version and hollow shaft with splined hollow shaft to DIN 5480

KA..

Hollow shaft

Manual Gear Units and Gearmotors

Unit Designations and Versions


Unit designations for gear units and options

KH..

Hollow shaft with shrink disc

KT..

Hollow shaft with TorqLOC hollow shaft mounting system

KT..B

Foot-mounted hollow shaft with TorqLOC hollow shaft mounting system

KV..

Hollow shaft with splined hollow shaft to DIN 5480

KAZ..

B14 flange-mounted version and hollow shaft

KHZ..

B14 flange-mounted and hollow shaft with shrink disc

KVZ..

B14 flange-mounted version and hollow shaft with splined hollow shaft to DIN 5480

Helical-worm gear units


S..

Foot-mounted version

SF..

B5 flange-mounted version

SAF..

B5 flange-mounted version and hollow shaft

SHF..

B5 flange-mounted and hollow shaft with shrink disc

SA..

Hollow shaft

SH..

Hollow shaft with shrink disc

ST..

Hollow shaft with TorqLOC hollow shaft mounting system

SAZ..

B14 flange-mounted version and hollow shaft

SHZ..

B14 flange-mounted and hollow shaft with shrink disc

Spiroplan right-angle gear units


W..

Foot-mounted version

WF..

Flange-mounted version

WA..

Hollow shaft

WAF..

Flange-mounted version and hollow shaft

R, F and K gear unit option


/R

reduced backlash

K, W and S gear unit option


/T

with torque arm

F gear unit option


/G

with rubber buffer

Manual Gear Units and Gearmotors

21

Unit Designations and Versions


Unit designations for components on the input side

3
3.2

Unit designations for components on the input side

Adapter
Adapter for mounting IEC/NEMA motors

AM..

../RS

..and backstop

Adapter for mounting servomotors

AQ..

AQA

with keyway

AQH

with clamping ring hub

Adapter with torque limiting coupling

AR..

../W

..and speed monitoring

../WS

..and slip monitoring

Adapter with hydraulic centrifugal coupling

AT ..

../RS

..and backstop

../BM(G) ..and disc brake


../HF ..with manual brake release, lockable
../HR ..with automatic manual brake disengaging
Input shaft
assembly
AD ..

Input shaft assembly


../P

..with motor mounting platform

../RS ..with backstop


../ZR ..with centering shoulder

3.3
MK..

22

Unit designations for the swing base


Swing base
../MTS

Mechanical thermal monitoring unit

../BTS

Proximity-type thermal monitoring unit

../T

Torque arm

Manual Gear Units and Gearmotors

Unit Designations and Versions


Example for the unit designation of a gear unit

3.4

Example for the unit designation of a gear unit


The unit designation of the gear unit starts from the component on the output end. For
example, a helical-bevel multi-stage gear unit with a NEMA C-face adapter has the following unit designation:
K 107 R 87 AM 145

/RS
Gear unit component option on the input side
Gear unit component size on the input side
Gear unit component type on the input side
Gear unit size
2nd Gear unit
Gear unit type
Gear unit size
1st Gear unit
Gear unit type

K107

R87

AM145
59827US07

Figure 2: Example for the unit designation of a gear unit

Other examples:

FH 47 /R /G AQH 100/3

Gear unit type: FH parallel shaft helical gear unit with hollow shaft and shrink disc
Gear unit size: 47
Gear unit option: /R Reduced backlash version
Gear unit option: /G Rubber buffer
Gear unit component on the input side: AQH 100/3 Adapter for mounting servomotors with size 100/3 clamping ring hub

Manual Gear Units and Gearmotors

23

Unit Designations and Versions


Unit designations for AC motors and options

3
3.5

Unit designations for AC motors and options

Standard AC motor of the series


DT.., DV..

Foot-mounted version

DR.., ..DT.., ..DV..

Attached motor for gear units

DFR.., DFT..,
DFV..

Flange-mounted version

DT..F, DV..F

Foot and flange-mounted version

Multi-speed AC motors with soft start


SDT.., SDV..

Foot-mounted version

SDFT.., SDFV..

Flange-mounted version

SDT..F, SDV..F

Foot and flange-mounted version

Motor options
/BR, /BM(G)

24

Brake (noise-reduced)

../HF

.. with lock-type manual brake release

../HR

.. with automatic manual brake release

/MM..

MOVIMOT (integrated frequency inverter)

/MSW..

MOVI-SWITCH (integrated switching and protection function)

/LN

Low-noise fan guard for motor sizes 71 to 132S

/RS

Backstop

/TF

Thermistor (PTC resistor)

/TH

Thermostat (bimetallic switch)

/U

Non-ventilated

/VR

Forced cooling fan, 1 DC 24 V

/VR

Forced cooling fan, 1 100 ... AC 240 V, 50/60 Hz (with UWU52A)

/VS

Forced cooling fan, 1 220 ... AC 266 V, 50 Hz/60 Hz, 1 x 115V

/V

Forced cooling fan, 3 AC 380 ... 415 V, 50 Hz/60 Hz, 3 x AC, 460V

/Z

Additional flywheel mass (flywheel fan)

/C

Protection canopy for the fan guard

Manual Gear Units and Gearmotors

Unit Designations and Versions


Unit designations for AC motors and options

Plug connector on AC motor options


/IS

Integrated plug connector

/AMA..

HAN modular 10B plug connector on terminal box with two-clamp closure

/AMB..

HAN modular 10B plug connector on terminal box with two-clamp closure and EMC
housing

/ASA..

HAN modular 10ES plug connector on terminal box with two-clamp closure

/ASB..

HAN modular 10ES plug connector on terminal box with two-clamp closure and EMC
housing

/ACA..

HAN modular 10E plug connector on terminal box with two-clamp closure

/ACB

HAN modular 10E plug connector on terminal box with two-clamp closure and EMC
housing

/ASE..

HAN modular 10ES plug connector on terminal box with one-clamp closure and EMC
housing

Encoder on AC motor options


/AV1Y

Multi-turn absolute encoder with solid shaft, MSI and sin/cos signals

/AV1H

Multi-turn absolute encoder with solid shaft, Hiperface and sin/cos signals

/AS..H

Multi-turn absolute encoder with spreadshaft, Hiperface and sin/cos signals

/ES..H

Single-turn absolute encoder with spreadshaft, Hiperface and sin/cos signals

/ES..T

Encoder with spreadshaft, TTL (RS-422), signals

/ES..S

Encoder with spreadshaft, sin/cos signals

/ES..R

Encoder with spreadshaft, TTL (RS-422), signals

/ES..2

Encoder with spreadshaft, HTL signals, either 1 or 2 pulses per revolution

/ES..6

Encoder with spreadshaft, HTL signals, 6 pulses per revolution

/EV1T

Encoder with solid shaft, TTL (RS-422), signals

/EV1S

Encoder with solid shaft, sin/cos signals

/EV1R

Encoder with solid shaft, TTL (RS-422), signals

/EV1H

Single-turn absolute encoder with solid shaft, Hiperface and sin/cos signals

/EH1T

Encoder with hollow shaft, TTL (RS-422), signals

/EH1S

Encoder with hollow shaft, sin/cos signals

/EH1R

Encoder with hollow shaft, TTL (RS-422), signals

/NV1..

Proximity sensor with A track

/NV2..

Proximity sensor with A and B tracks

Mounting device for encoders on AC motor options


ES..A

.. with spreadshaft

EV1A

.. with solid shaft

Manual Gear Units and Gearmotors

25

Unit Designations and Versions


Example for the unit designation of a gearmotor

3
3.6

Example for the unit designation of a gearmotor


The unit designation of the gearmotor starts from the component on the output end. For
instance, a multi-staged helical-bevel gearmotor with thermistor sensor in the motor
winding has the following unit designation:
K 107 R 77 DV 112M4 /TF
Thermistor sensor (motor
option)
Motor size and number of
poles
Motor series
Gear unit size
2nd gear unit
Gear unit series
Gear unit size
1st gear unit
Gear unit type

K107

R77

DV112M4/TF
02986BXX

Figure 3: Example for the unit designation of a gearmotor

Other examples:

RF 97 / R DV100M4 / BMG / HR
Gear unit type: Reduced backlash (/ R) helical gear unit in flange-mounted
version
Gear unit size: 97
Motor series: DV AC motor
Motor size 100M, 4-pole
Motor options: Low-noise brake (/ BMG) with automatic manual brake
disengagement (/ HR)

FAF 47 / R DT90L4 / BMG / C


Gear unit type: Reduced backlash (/ R) parallel shaft helical gear unit in B5 flangemounted version with hollow shaft
Gear unit size: 47
Motor series: DT AC motor
Motor size 90L, 4-pole
Motor options: Low-noise brake (/ BMG) and protective canopy for the fan guard
(/ C)

26

Manual Gear Units and Gearmotors

Unit Designations and Versions


Examples for the unit designation of AC (brake) motors

3.7

Examples for the unit designation of AC (brake) motors


DT 90S 4 / BMG/ TF/ IS
Motor option IS integrated plug connector
Motor option: TF thermistor sensor
Motor option BMG brake
Size 90S, 4-pole
DT = Foot-mounted motor

DFV 132M 2 / BM / TF / ABB8 / EV1T


Motor option 5 V TTL incremental encoder EV1T
Motor option ABB8 plug connector
Motor option: TF thermistor sensor
Motor option BM brake
Size 132M, 2-pole
DFV = Flange-mounted motor

DV 112M 4-F / RS/ Z / C


Motor option protective canopy C
Motor option additional flywheel mass Z
Motor option backstop RS
Size 112M, 4-pole and foot/flange mounted motor
(DV..-F)
DV..-F = Foot/flange mounted motor

Manual Gear Units and Gearmotors

27

Unit Designations and Versions


Unit designations MOVIMOT standard design

Unit designations MOVIMOT standard design

3.8

Mechanical versions
DT.. MM.., DV.. MM..

Foot-mounted version

..DT.. MM.., ..DV.. MM..

Attached motor for gear units

DFT.. MM.., DFV.. MM..

Flange-mounted version

DT..F MM.., DV..F MM..

Foot and flange-mounted version

Plug connector
/AVT1

M12 plug connector for RS-485 connection

/RE.A/ASA3

HAN 10ES plug connector with two-clip closure for power

/RE.A/ASA3/AVT1

HAN 10ES plug connector with two-clip closure for power and M12-plug
connector for RS-485 connection

/RE.A/AMA6

HAN Modular plug connector with two-clip closure for power and RS-485
connection

Options
/BMG

28

Brake (noise-reduced)

../HF

.. with lock-type manual brake release

../HR

.. with automatic manual brake release

/RS

Backstop

/LN

Low-noise fan guard

/Z

Additional flywheel mass (flywheel fan)

/C

Protection canopy for the fan guard

/ES..2

Encoder with spreadshaft, HTL signals, either 1 or 2 pulses per revolution

/ES..6

Encoder with spreadshaft, HTL signals, 6 pulses per revolution

/NV1..

Proximity sensor with A track

/NV2..

Proximity sensor with A and B tracks

/R..A/../BGM

Brake control system

/R..A/../BSM

Brake control system

/R..A/../URM

Fast excitation brake

/MLU..A

DC 24 V supply

/MLG..A

Speed control module with DC 24 V supply

/MBG11A

Setpoint generator

/MWA21A

Setpoint converter

/MDG11A

Diagnostic unit

/MF...

Fieldbus interfaces

/MQ...

MQ.. intelligent fieldbus modules

Manual Gear Units and Gearmotors

Unit Designations and Versions


Unit designations for MOVIMOT with integrated AS-interface

Unit designations for MOVIMOT with integrated AS-interface

3.9

Mechanical versions
DT.. MM.., DV.. MM..

Foot-mounted version

..DT.. MM.., ..DV.. MM..

Attached motor for gear units

DFT.. MM.., DFV.. MM..

Flange-mounted version

DT..F MM.., DV..F MM..

Foot and flange-mounted version

Plug connector
/AVSK

MOVIMOT with integrated AS-interface and M12 plug connector for ASinterface

/AZSK

3 x M12 plug connector for AS-interface, AUX PWR and sensor connection

/AND3/AZSK

3 x M12 plug connector for AS-interface, AUX PWR, sensor connection and
AND3 plug connector for power connection

/AND3/AZSK requires longer delivery time from Germany.

Options
/BMG

Brake (noise-reduced)

../HF

.. with lock-type manual brake release

../HR

.. with automatic manual brake release

/RS

Backstop

/LN

Low-noise fan guard

/Z

Additional flywheel mass (flywheel fan)

/C

Protection canopy for the fan guard

/ES..2

Encoder with spreadshaft, HTL signals, either 1 or 2 pulses per revolution

/ES..6

Encoder with spreadshaft, HTL signals, 6 pulses per revolution

/NV1..

Proximity sensor with A track

/NV2..

Proximity sensor with A and B tracks

/R..A/../URM

Fast excitation brake

Manual Gear Units and Gearmotors

29

Unit Designations and Versions


Example for the unit designation of a MOVIMOT gearmotor

3
3.10

Example for the unit designation of a MOVIMOT gearmotor


The unit designation of the MOVIMOT gearmotor starts from the component on the
output end. For example, a MOVIMOT helical-bevel gearmotor with brake has the follwing unit designation:
KA 77 DT 90L4 BMG/MM15/MLU
MOVIMOT option 24 V supply1)
MOVIMOT frequency inverters
Brake (motor option)
Motor size and number of poles
Motor series
Gear unit size
Gear unit type
1) Only options installed at the factory are listed on the nameplate.

MLU..

KA77

MM15

DT 90L4BMG

Figure 4: Example for the unit designation of a MOVIMOT gearmotor

30

53435AXX

Manual Gear Units and Gearmotors

Unit Designations and Versions


Gearmotor types

3.11

Gearmotor types
The types described in this section refer to gearmotors from SEW-EURODRIVE. They
also apply to gear units without motor (without DR/DT/DV) and for MOVIMOT gearmotors (../MM..).

Helical
gearmotors

The following types of helical gearmotors can be supplied:

RX..DR/DT/DV..
Single-stage foot-mounted helical gearmotor

RXF..DR/DT/DV..
Single-stage B5 flange-mounted helical gearmotor

R..DR/DT/DV..
Foot-mounted helical gearmotor

R..F DR/DT/DV..
Foot and B5 flange-mounted helical gearmotor

RF..DR/DT/DV..
Helical gearmotor in B5 flange-mounted version

RZ..DR/DT/DV..
Helical gearmotor in B14 flange-mounted version

RM..DR/DT/DV..
B5 flange-mounted helical gearmotor with extended bearing
hub
59848AXX

Manual Gear Units and Gearmotors

31

Unit Designations and Versions


Gearmotor types

Parallel shaft
helical
gearmotors

The following types of parallel shaft helical gearmotors can be supplied:

F..DR/DT/DV..
Foot-mounted parallel shaft helical gearmotor

FA..B DR/DT/DV..
Foot-mounted parallel shaft helical gearmotor with hollow shaft
FV..B DR/DT/DV..
Foot-mounted parallel shaft helical gearmotor with hollow shaft
and splined hollow shaft to DIN 5480

FH..B DR/DT/DV..
Foot-mounted parallel shaft helical gearmotor with hollow shaft
and shrink disc

FF..DR/DT/DV..
B5 flange-mounted parallel shaft helical gearmotor

FAF..DR/DT/DV..
Parallel shaft helical gearmotor in B5 flange-mounted version with
hollow shaft
FVF..DR/DT/DV..
Parallel shaft helical gearmotor in B5 flange-mounted version with
hollow shaft and splined hollow shaft to DIN 5480
03165AXX

32

Manual Gear Units and Gearmotors

Unit Designations and Versions


Gearmotor types

FHF..DR/DT/DV..
Parallel shaft helical gearmotor in B5 flange-mounted version with
hollow shaft and shrink disc

FA..DR/DT/DV..
Parallel shaft helical gearmotor with hollow shaft
FV..DR/DT/DV..
Parallel shaft helical gearmotor with hollow shaft and splined hollow
shaft to DIN 5480

FH..DR/DT/DV..
Parallel shaft helical gearmotor with hollow shaft and shrink disc
FT..DR/DT/DV
Parallel shaft helical gearmotor with hollow shaft and TorqLOC
hollow shaft mounting system

FAZ..DR/DT/DV..
Parallel shaft helical gearmotor in B14 flange-mounted version with
hollow shaft
FVZ..DR/DT/DV..
Parallel shaft helical gearmotor in B14 flange-mounted version with
hollow shaft and splined hollow shaft to DIN 5480

FHZ..DR/DT/DV..
Parallel shaft helical gearmotor in B14 flange-mounted version with
hollow shaft and shrink disc

03166AXX

Manual Gear Units and Gearmotors

33

Unit Designations and Versions


Gearmotor types

Helical-bevel
gearmotors

The following types of helical-bevel gearmotors can be supplied:

K..DR/DT/DV..
Foot-mounted helical-bevel gearmotor

KA..B DR/DT/DV..
Foot-mounted helical-bevel gearmotor with hollow shaft
KV..B DR/DT/DV..
Foot-mounted helical-bevel gearmotor with hollow shaft
and splined hollow shaft to DIN 5480

KH..B DR/DT/DV..
Foot-mounted helical-bevel gearmotor with hollow shaft
and shrink disc

KF..DR/DT/DV..
Helical-bevel gearmotor in B5 flange-mounted version

KAF..DR/DT/DV..
Helical-bevel gearmotor in B5 flange-mounted version with
hollow shaft
KVF..DR/DT/DV..
Helical-bevel gearmotor in B5 flange-mounted version with
hollow shaft and splined hollow shaft to DIN 5480
03173AXX

34

Manual Gear Units and Gearmotors

Unit Designations and Versions


Gearmotor types

KHF..DR/DT/DV..
Helical-bevel gearmotor in B5 flange-mounted version with
hollow shaft and shrink disc

KA..DR/DT/DV..
Helical-bevel gearmotor with hollow shaft
KV..DR/DT/DV..
Helical-bevel gearmotor with hollow shaft and splined
hollow shaft to DIN 5480

KH..DR/DT/DV..
Helical-bevel gearmotor with hollow shaft and shrink disc
KT..DR/DT/DV..
Helical-bevel gearmotor with hollow shaft and TorqLOC
hollow shaft mounting system

KAZ..DR/DT/DV..
Helical-bevel gearmotor in B14 flange-mounted version
with hollow shaft
KVZ..DR/DT/DV..
Helical-bevel gearmotor in B14 flange-mounted version
with hollow shaft and splined hollow shaft to DIN 5480

KHZ..DR/DT/DV..
Helical-bevel gearmotor in B14 flange-mounted version
with hollow shaft and shrink disc

03174AXX

Manual Gear Units and Gearmotors

35

Unit Designations and Versions


Gearmotor types

Helical-worm
gearmotors

The following types of helical-worm gearmotors can be supplied:

S..DR/DT/DV..
Foot-mounted helical-worm gearmotor

SF..DR/DT/DV..
Helical-worm gearmotor in B5 flange-mounted version

SAF..DR/DT/DV..
Helical-worm gearmotor in B5 flange-mounted version
with hollow shaft

SHF..DR/DT/DV..
Helical-worm gearmotor in B5 flange-mounted version
with hollow shaft and shrink disc

03180AXX

36

Manual Gear Units and Gearmotors

Unit Designations and Versions


Gearmotor types

SA..DR/DT/DV..
Helical-worm gearmotor with hollow shaft

SH..DR/DT/DV..
Helical-worm gearmotor with hollow shaft and shrink disc
ST..DR/DT/DV..
Helical-worm gearmotor with hollow shaft and TorqLOC
hollow shaft mounting system

SAZ..DR/DT/DV..
Helical-worm gearmotor in B14 flange-mounted version
with hollow shaft

SHZ..DR/DT/DV..
Helical-worm gearmotor in B14 flange-mounted version
with hollow shaft and shrink disc

03181AXX

Manual Gear Units and Gearmotors

37

Unit Designations and Versions


Gearmotor types

3
Spiroplan
gearmotors

The following types of Spiroplan gearmotors can be supplied:

W..DR/DT..
Spiroplan gearmotor in foot-mounted version

WF..DR/DT..
Spiroplan gearmotor in flange-mounted version

WA..DR/DT..
Spiroplan gearmotor with hollow shaft

WAF..DR/DT..
Spiroplan gearmotor in flange-mounted version with
hollow shaft

03188AXX

38

Manual Gear Units and Gearmotors

Unit Designations and Versions


Types of components on the input side

3.12

Types of components on the input side


The following figure shows the types of components on the input side:

52191AXX

Figure 5: Overview of components on the input side


AD

Input shaft assembly

AR/W

Adapter with torque limiting coupling


and speed monitoring

AD/ZR

Input shaft assembly with centering


shoulder

AR/WS1)

Adapter with torque limiting coupling


and slip monitoring

AD/RS

Input shaft assembly with backstop

/W

Speed monitor

AD/P

Input shaft assembly with motor mounting platform

/WS

Slip monitor

AM

Adapter for mounting IEC/NEMA


motors

AT

Adapter with hydraulic centrifugal


coupling

AQ

Adapter for mounting servomotors

AT/RS

Adapter with hydraulic centrifugal


coupling and backstop

AR

Adapter with torque limiting coupling

AT/BM(G)

Adapter with hydraulic centrifugal


coupling and disc brake

1) Only in conjunction with Varigear variable speed gear unit

Manual Gear Units and Gearmotors

39

Unit Designations and Versions


Types of AC (brake) motors ( GM)

3
3.13

Types of AC (brake) motors ( GM)


The following figure shows an example of components of AC (brake) motors:

GM

DT, DV../BM(G)

DFT, DFV../MSW

DFT, DFV../ASB8

DFT, DFV../MM

DFR../BR/IS, DFT, DFV../BM(G)/IS


50914AUS

Figure 6: AC (brake) motors

40

Manual Gear Units and Gearmotors

Project Planning for Drives


Additional documentation

Project Planning for Drives

4.1

Additional documentation

In addition to the information in this manual, SEW-EURODRIVE offers extensive


documentation covering the entire topic of electrical drive engineering. These are mainly
the publications in the "Drive Engineering Practical Implementation" series as well as
the manuals and catalogs for electronically controlled drives. The list below includes other documents that are of interest in terms of project planning. You can order these publications from SEW-EURODRIVE.

Drive Engineering - Practical


Implementation

Electronics
documentation

Project Planning for Drives

Controlled AC Drives

EMC in Drive Engineering

SEW Disc Brakes

"Decentralized Installation" system


communication and supply interfaces)

"MOVITRAC B" system manual

"MOVIDRIVE MDX60/61B" system manual

Manual Gear Units and Gearmotors

folder

(MOVIMOT,

MOVI-SWITCH,

41

Project Planning for Drives


Drive selection data

4
4.2

Drive selection data


Certain data is essential to specify the components for your drive precisely. These are:
Drive selection data

Your entry

namin

Minimum output speed

rpm

namax

Maximum output speed

rpm

Pa at namin

Output power at minimum output speed

[HP]

Pa at namax

Output power at maximum output speed

[HP]

Ta at namin

Output torque at minimum output speed

[lb-in]

Ta at namax

Output torque at maximum output speed

[lb-in]

FR

Overhung loads acting on the output shaft. Force


application in center of shaft end is assumed. If not,
please specify the exact application point giving the
application angle and direction of rotation of the shaft
for recalculation.

[lb]

FA

Axial load (tension and compression) on the output


shaft

[lb]

JLast

Mass moment of inertia to be driven

R, F, K, S, W
M1 - M6

Required gear unit type and mounting position


( Sec. Mounting positions, churning losses)

IP..

Required degree of protection

Umg

Ambient temperature

Installation altitude

S.., ..% cdf

Duty type and cyclic duration factor (cdf) or exact load


cycle can be entered.

Starting frequency; alternatively, exact load cycle can


be specified

[1/h]

fmains

Supply frequency

[Hz]

UMot,
UBremse

Operating voltage of motor and brake

[V]

TB

Required braking torque

[lb-ft2]
[F]
[ft. above
sea level]

[lb-in]

For inverter operation:


Required control type and setting range

Determining the
motor data

It is first necessary to have data on the machine to be driven (mass, speed, setting
range, etc.) to design the drive correctly.
These data help determine the required power, torque and speed. Refer to the "Drive
Engineering - Practical Implementation, Drive Planning" publication or the PTPilot project planning software at www.ptpilot.com for assistance.

Selecting the
correct drive

42

The appropriate drive can be selected once the power and speed of the drive have been
calculated and with regard to other mechanical requirements.

Manual Gear Units and Gearmotors

Project Planning for Drives


Project planning sequence

4.3

Project planning sequence

Example

The following flow diagram illustrates the project planning procedure for a positioning
drive. The drive consists of a gearmotor that is powered by an inverter.
Necessary information on the machine to be driven
Technical data and environmental conditions
Positioning accuracy
Speed setting range (rotational accuracy)
Calculating the travel cycle

Calculate the relevant application data


static, dynamic, regenerative power
Speeds
Torque ratings
Travel diagram

Select gear unit


Definition of gear unit size, gear unit reduction ratio and gear unit type
Check the positioning accuracy
Check the gear unit utilization (Ta max Ta (t))

Select the system depending on


Positioning accuracy
Setting range
Control

Inverter operation
Voltage-controlled inverter without and with speed control
Voltage-controlled, vector-controlled inverter without and with speed control
Current-controlled, vector-controlled inverter

Motor selection
Maximum torque
For particularly low output speeds: Limit motor power according to Ta max of the gear unit
For dynamic drives: Effective torque at medium speed
Maximum speed
For dynamic drives: Torque curves
Thermal load (setting range, cyclic duration factor)
Selection of the correct encoder
Motor equipment (brake, plug connector, TF temperature monitoring, etc.)

Selecting the inverter


Motor/inverter assignment
Continuous power and peak power in voltage-controlled inverters
Continuous current and peak current in current-controlled inverters

Selecting the braking resistor:


Based on the calculated regenerative power and cdf

Options
EMC measures
Operation/communication
Additional functions

Make sure that all requirements have been met.

Manual Gear Units and Gearmotors

43

Project Planning for Gear Units


Efficiency of gear units

5
5

Project Planning for Gear Units

5.1

Efficiency of gear units

General
information

The efficiency of gear units is mainly determined by the gearing and bearing friction.
Keep in mind that the starting efficiency of a gear unit is always less than its efficiency
at operating speed. This factor is especially pronounced in the case of helical-worm and
Spiroplan right-angle gearmotors.

R, F, K gear units

The efficiency of helical, parallel shaft and helical-bevel gear units varies with the
number of gear stages, between 94 % (3-stage) and 98 % (1-stage).

S and W gear
units

The gearing in helical-worm and Spiroplan gear units produces a high proportion of
sliding friction. As a result, these gear units have higher gearing losses than R, F or K
gear units and thus be less efficient.
The efficiency depends on the following factors:

Gear ratio of the helical-worm or Spiroplan stage

Input speed

Gear unit temperature

Helical-worm gear units from SEW-EURODRIVE are helical gear/worm combinations


that are significantly more efficient than all worm type gear units. The efficiency may
reach < 0.5 if the helical-worm or Spiroplan stage has a very high ratio.
Self-locking

Back-driving torques on helical-worm or Spiroplan gear units produce an efficiency of


= 2 - 1/, which is significantly less favorable than the forward efficiency . The
helical-worm or Spiroplan gear unit is self-locking if the forward efficiency 0.5.
Some Spiroplan gear units are also dynamically self-locking. Contact SEWEURODRIVE if you wish to make technical use of the braking effect of self-locking
characteristics.

Do not use the self-locking effect of helical-worm and Spiroplan gear units as sole
safety function for hoist or incline applications.

44

Manual Gear Units and Gearmotors

Project Planning for Gear Units


Efficiency of gear units

Run-in phase

The tooth flanks of new helical-worm and Spiroplan gear units are not yet completely
smooth. That fact makes for a greater friction angle and less efficiency than during later
operation. This effect intensifies with increasing gear unit ratio. Subtract the following
values from the listed efficiency during the run-in phase:
Spiroplan

Worm
i range

reduction

i range

reduction

1 start

approx. 50 ... 280

approx. 12 %

approx. 40 ... 75

approx. 15 %

2 start

approx. 20 ... 75

approx. 6 %

approx. 20 ... 30

approx. 10 %

3 start

approx. 20 ... 90

approx. 3 %

approx. 15

approx. 8 %

4 start

approx. 10

approx. 8 %

5 start

approx. 6 ... 25

approx. 3 %

approx. 8

approx. 5 %

6 start

approx. 7 ... 25

approx. 2 %

7 start

approx. 6

approx. 3 %

The run-in phase usually lasts 48 hours. Helical-worm and Spiroplan gear units
achieve their listed rated efficiency values when:

Churning losses

the gear unit has been completely run in,

the gear unit has reached nominal operating temperature,

the recommended lubricant has been filled in and

the gear unit is operating in the rated load range.

In certain gear unit mounting positions ( Sec. "Mounting positions and important order
information"), the first gearing stage is completely immersed in the lubricant. Considerable churning losses occur in larger gear units and high circumferential velocity of the
input stage. Contact SEW-EURODRIVE if you wish to use gear units of this type.
If possible, use mounting position M1 for R, K and S gear units to keep the churning
losses low.

Manual Gear Units and Gearmotors

45

Project Planning for Gear Units


Oil compensator

5
5.2

Oil compensator
The oil compensator allows the lubricant/air space of the gear unit to expand. This
means no lubricant can escape the breather valve at high operating temperatures.
SEW-EURODRIVE recommends to use oil compensators for gear units and gearmotors
in M4 mounting position and for input speeds > 2000 rpm.

59648AXX

Figure 7: Oil compensator

Gear unit

Motor

Package no.

Dimension a
[in]

Dimension b
[in]

Dimension c
[in]

R27 ... R67


F37 ... F67
K37 ... K67
S37 ... S67

DT80 ... DV132

0045 627 6

3.35

7.80

1.59

R77 ... R87


F77 ... F87
K77 ... K87
S77 ... S87

DT80 ... DV100

0045 648 9

3.35

7.80

1.59

DV112 ... DV132

0045 628 4

3.35

11.93

1.59

DV160 ... DV180

0045 649 7

3.35

11.93

1.59

DT80 ... DV100

0045 629 2

3.35

7.80

1.59

R97 ... R137


F97 ... F107
K97 ... K107
S97
R147
F127
K127
R167
F157
K157 ... K187

DV112 ... DV132

0045 650 0

4.92

11.93

1.59

DV160 ... DV250

0045 630 6

4.92

11.93

1.59

DV132

0045 631 4

4.92

11.93

1.59

DV160 ... DV280

0045 632 2

4.92

11.93

1.59

DV160 ... DV180

0045 633 0

4.92

11.93

1.59

DV200 ... D315

0045 634 9

4.92

11.93

1.59

The oil compensator is suppled as assembly kit. It is intended for mounting onto the
gearmotor. However, if installation space is limited or if the compensator is intended for
gear units without motor, it can be mounted to nearby machine parts.

46

Manual Gear Units and Gearmotors

Project Planning for Gear Units


Multi-stage gearmotors ( GM)

5.3

Multi-stage gearmotors ( GM)

General
information

GM
Limiting the
motor power

You can achieve particularly low output speeds by using multi-stage gear units or multistage gearmotors. This means an additional second gear unit, usually a helical gear unit,
is installed in front of the gear unit or between gear unit and motor.
The resulting total reduction ratio may make it necessary to protect the gear units.

You have to reduce the maximum output motor power according to the maximum
permitted output torque on the gear unit (Ta max). For this purpose you first have to
determine the allowable motor torque (TN allowable).
You can calculate the allowable motor torque as follows:

TN allowable

= i a max
total total
59717AUS

Use this allowable motor torque TN allowable and the load diagram of the motor to determine the associated value for the motor current.
Take suitable measures to prevent the continuous current consumption of the motor
from exceeding the previously determined value for the motor torque TN allowable. A suitable measure is, for example, to set the trip current of the protective circuit breaker to
this maximum current value. Besides, a protective circuit breaker can compensate for a
brief overload, for example during the motors starting phase. A suitable measure for inverter drives is to limit the output current of the inverter according to the determined motor current.

Checking brake
torque

If you use a multi-stage brake motor, you will have to limit the braking torque (TB)
according to the maximum permitted motor torque TN allowable. The maximum permitted
braking torque is 200 % TN allowable.
TB max 200 % TN allowable
If you have questions on the starting frequency of multi-stage brake motors, please
consult SEW-EURODRIVE.

Avoiding
blockage

Blockage on the output side of the multi-stage gear unit or multi-stage gearmotor is not
permitted. The reason is that indeterminable torques and uncontrolled overhung and
axial loads may occur. This may destroy the gear units.
Consult SEW-EURODRIVE if blockages of the multi-stage gear unit or multi-stage gearmotor cannot be avoided due to the application.

Manual Gear Units and Gearmotors

47

Project Planning for Gear Units


Service factor

5
5.4

Service factor

Determining the
service factor

The effect of the driven machine on the gear unit is taken into account to a sufficient level
of accuracy using the service factor fB. The service factor is determined according to the
daily operating time and the starting frequency Z. Three load classifications are taken
into account depending on the mass acceleration factor. You can read off the service
factor applicable to your application in Figure 8 . The service factor determined from this
diagram must be smaller than or equal to the service factor according to the selection
tables.

T a f b
fB 24*

16*

8*

1.8

1.7

1.6

1.7

1.6

1.5

1.5

1.4

1.6

1.4
1.5

(III)
(II)

1.3
1.2

1.3
1.4

T a max

(I)

1.1

1.2

1.0

1.3

1.1

0.9

1.2

1.0

0.8
0

200

400

600

800

1000 1200 1400 Z [1/h] **


00656BXX

Figure 8: Service factor fB


* Daily operating time in hours/day
** Starting frequency Z: The cycles include all starting and braking procedures as well as changes from
low to high speed and vice versa.

Load classification

48

Three load classifications are distinguished:


(I)

Uniform, permitted mass acceleration factor 0.2

(II)

Non-uniform, permitted mass acceleration factor 3

(III)

Extremely non-uniform, permitted mass acceleration factor 10

Manual Gear Units and Gearmotors

Project Planning for Gear Units


Service factor

Mass acceleration
factor

The mass acceleration factor is calculated as follows:

Mass acceleration factor =

All external mass moments of inertia


Mass moment of inertia on the motor end

"All external mass moments of inertia" are the mass moments of inertia of the driven
machine and the gear unit, scaled down to the motor speed. The calculation for scaling
down to motor speed is performed using the following formula:
JX = J
JX
J
n
nM

( nnM )

= Mass moment of inertia scaled down to the motor shaft


= Mass moment of inertia with reference to the output speed of the gear unit
= Output speed of the gear unit
= Motor speed

"Mass moment of inertia at the motor end" is the mass moment of inertia of the motor
and, if installed, the brake and the flywheel fan (Z fan).
Service factors fB > 1.8 may occur with large mass acceleration factors (> 10), high
levels of backlash in the transmission elements or large overhung loads. Contact SEWEURODRIVE in such cases.

Service factor:
SEW fB

The method for determining the maximum permitted continuous torque Ta max and using
this value to derive the service factor fB = Ta max / Ta is not defined in a standard and
varies greatly from manufacturer to manufacturer. Even an SEW service factor of fB =
1, the gear units afford an extremely high level of safety and reliability in the fatigue
strength range (exception: wearing of the worm wheel in helical-worm gear units). The
service factor may differ from specifications of other gear unit manufacturers. If you are
in doubt, contact SEW-EURODRIVE for more detailed information on your specific
drive.

Example

Mass acceleration factor 2.5 (load classification II), 14 hours/day operating time (read
off at 16 h/d) and 300 cycles/hour result in a service factor fB = 1.51 according to
Figure 8. According to the selection tables, the selected gearmotor must have an SEW
fB value of 1.51 or greater.

Manual Gear Units and Gearmotors

49

Project Planning for Gear Units


Service factor

Helical-worm
gear units

For helical-worm gear units, two additional service factors will have to be taken into
consideration besides service factor fB derived from Figure 8 . These are:

fB1 = Service factor from ambient temperature

fB2 = Service factor from cyclic duration factor

The additional service factors fB1 and fB2 can be determined by referring to the diagrams
in Figure 9 . For fB1, the load classification is taken into account in the same way as for
fB.
fB1

(I)

1.8

(II)
1.6

(III)

fB2

1.4

1.0

1.2

0.8

1.0
-20

0.6
-10

20

30

40 C 50

20

40

60

80

100 %ED

00657BXX

Figure 9: Additional service factors fB1 and fB2

ED (%) =

Time under load in min/h


100
60

Contact SEW-EURODRIVE in case of temperatures below -20 C (-4 F) (fB1).

The total service factor for helical-worm gear units is calculated as follows:
fBges = fB fB1 fB2

Example

The gearmotor with the service factor fB = 1.51 in the previous example is to be a helicalworm gearmotor.
Ambient temperature = 40C fB1 = 1.38 (read off at load classification II)
Time under load = 40 min/h cdf = 66.67% fB2 = 0.95
The total service factor is fBges = 1.51 1.38 0.95 = 1.98
According to the selection tables, the selected helical-worm gearmotor must have an
SEW fB service factor of 1.98 or greater.

50

Manual Gear Units and Gearmotors

Project Planning for Gear Units


Overhung and axial loads ( GM, MM, GK)

5.5

Overhung and axial loads ( GM, MM, GK)

Determining
overhung load

An important factor for determining the resulting overhung load is the type of transmission element mounted to the shaft end. The following transmission element factors fZ
have to be considered for various transmission elements.
Transmission element

GM
MM

Transmission element factor fZ

Comments

Gears

1.15

< 17 teeth

Chain sprockets

1.40

< 13 teeth

Chain sprockets

1.25

< 20 teeth

Narrow V-belt pulleys

1.75

Influence of the tensile force

Flat-belt pulleys

2.50

Influence of the tensile force

toothed belt pulleys

1.50

Influence of the tensile force

The overhung load exerted on the motor or gear shaft is calculated as follows:

GK

Permitted overhung load

FR =

Td 2
d0

fZ

FR

= Overhung load in lb

Td

= Torque in lb-in

d0

= Mean diameter of the installed transmission element in inch

fZ

= Transmission element factor

The basis for determining the permitted overhung loads is the computation of the rated
bearing service life L10h of the anti-friction bearings (according to ISO 281).
For special operating conditions, the permitted overhung loads can be determined with
regard to the modified service life Lna on request.
The permitted overhung loads FRa for the output shafts of foot-mounted gear units with
a solid shaft are listed in the selection tables for gearmotors. Contact SEWEURODRIVE in case of other versions.
The values refer to force applied in the center of the shaft end (in right-angle gear
units as viewed onto the B-end output). The worst-case conditions are assumed
as regards the force application angle and direction of rotation.

Only 50% of the FRa value specified in the selection tables is permitted in mounting
position M1 with wall attachment on the front face for K and S gear units.

Helical-bevel gearmotors K167 and K187 in mounting positions M1 to M4: A


maximum of 50% of the overhung load FRa specified in the selection tables in the
case of gear unit mounting other than as shown in the mounting position sheets.

Foot and flange-mounted helical gearmotors (R..F): A maximum of 50% of the overhung load FRa specified in the selection tables for torque transmission via flange
mounting are permitted.

Manual Gear Units and Gearmotors

51

Project Planning for Gear Units


Overhung and axial loads ( GM, MM, GK)

Higher permitted
overhung loads

Exactly considering the force application angle and the direction of rotation makes it
possible to achieve a higher overhung load. Higher output shaft loads are permitted if
heavy duty bearings are installed, especially with R, F and K gear units. Contact SEWEURODRIVE in such cases.

Definition of force
application point

Force application is defined according to the following figure:

FX
0

FA

59824AXX

Figure 10: Definition of force application point

Permitted axial
loads

FX

= Permitted overhung load at point x [lb]

FA

= Permitted axial load [lb]

If there is no overhung load, then an axial force FA (tension or compression) amounting


to 50 % of the overhung load given in the selection tables is permitted. This condition
applies to the following gearmotors:

Helical gearmotors except for R..137... to R..167...

Parallel shaft and helical-bevel gearmotors with solid shaft except for F97...

Helical-worm gearmotors with solid shaft

Contact SEW-EURODRIVE for all other types of gear units and in the event of
significantly greater axial forces or combinations of overhung load and axial force.

52

Manual Gear Units and Gearmotors

Project Planning for Gear Units


Overhung and axial loads ( GM, MM, GK)

On the input side:


Overhung load
conversion for
off-center force
application

Important: only applies to gear units with input shaft assembly:

On the output
side: Overhung
load conversion
for off-center
force application

The permitted overhung loads must be calculated according the selection tables using
the following formulae in the event that force is not applied at the center of the shaft end.
The smaller of the two values FxL (according to bearing life) and FxW (according to shaft
strength) is the permitted value for the overhung load at point x. Note that the calculations apply to Ta max.

FXL according to
bearing
service life
FxW from the
shaft strength:

Consult SEW-EURODRIVE for off-center force application on the drive end.

a
[lb]
b+x

FxL = FRa

FxW =

c 103
[lb]
f+x

FRa

= Permitted overhung load (x = l/2) for foot-mounted gear units according to the
selection tables in [lb]

= Distance from the shaft shoulder to the force application point in [in]

a, b, f

= Gear unit constant for overhung load conversion[in]

= Gear unit constant for overhung load conversion[in]

x
FX

FRa

FRa

FxL

l/2

x
02356BXX

Figure 11: Overhung load Fx for off-center force application

Manual Gear Units and Gearmotors

53

Project Planning for Gear Units


Overhung and axial loads ( GM, MM, GK)

Gear unit
constants for
overhung load
conversion

Gear unit type

a
[in]

b
[in]

c
[lb-in]

f
[in]

d
[in]

l
[in]

RX57
RX67
RX77
RX87
RX97
RX107

1.71
2.07
2.38
2.89
3.41
4.04

0.93
1.08
1.20
1.32
1.44
1.67

1.34
2.14
1.73
6.81
12.66
21.86

1.35
1.56
0
1.93
2.12
2.45

0.750
1.000
1.250
1.625
2.125
2.375

1.57
1.97
2.36
3.15
3.94
4.72

R07
R17
R27
R37
R47
R57
R67
R77
R87
R97
R107
R137
R147
R167

2.83
3.48
4.19
4.65
5.39
5.81
6.63
6.84
8.53
10.06
11.24
13.52
15.83
17.72

2.05
2.70
3.21
3.66
4.21
4.43
5.26
5.26
6.56
7.70
8.48
10.18
11.69
13.58

0.41
0.58
1.38
1.10
2.16
3.34
2.35
3.51
7.50
10.53
18.23
54.34
76.56
111.52

0.43
0.67
0.46
0
0.59
0.71
0
0
0
0
0
1.18
1.30
0

0.750
0.750
1.000
1.000
1.250
1.375
1.375
1.625
2.125
2.375
2.875
3.625
4.375
4.750

1.57
1.57
1.97
1.97
2.36
2.76
2.76
3.15
3.94
4.72
5.51
6.69
8.27
8.27

F27
F37
F47
F57
F67
F77
F87
F97
F107
F127
F157

4.31
4.86
6.04
6.72
7.14
8.50
10.35
13.78
14.70
17.42
20.16

3.33
3.88
4.86
5.34
5.56
6.53
7.99
11.02
11.36
13.29
16.02

1.00
0.95
1.58
4.86
3.65
6.97
10.53
18.50
37.44
83.64
92.93

0
0
0
1.26
0
0
0
0
0
0
0

1.000
1.000
1.250
1.375
1.625
2.000
2.375
2.875
3.625
4.375
4.750

1.97
1.97
2.36
2.76
3.15
3.94
4.72
5.51
6.69
8.27
8.27

K37
K47
K57
K67
K77
K87
K97
K107
K127
K157
K167
K187

4.86
6.04
6.68
7.14
8.50
9.92
12.56
14.70
17.46
20.04
24.47
28.37

3.88
4.86
5.30
5.56
6.53
7.56
9.80
11.36
13.33
15.91
19.55
22.07

1.25
1.58
6.02
3.65
6.81
14.52
24.78
48.94
73.55
104.44
166.39
269.06

0
0
1.22
0
0
0
0
0
0
0
0
0

1.000
1.250
1.375
1.625
2.000
2.375
2.875
3.325
4.375
4.750
6.250
7.500

1.97
2.36
2.76
3.15
3.94
4.72
5.51
6.69
8.27
8.27
9.84
12.60

W10
W20
W30

3.34
3.88
4.31

2.55
3.09
3.52

0.32
0.39
0.53

0
0
0

0.625
0.750
0.750

1.57
1.57
1.57

S37
S47
S57
S67
S77
S87
S97

4.67
5.12
5.91
7.24
8.82
11.08
12.85

3.88
4.13
4.72
5.87
7.05
8.72
10.09

0.53
1.18
1.89
2.69
4.66
14.87
22.48

0
0
0
0
0
0
0

0.750
1.000
1.250
1.375
1.750
2.375
2.875

1.57
1.97
2.36
2.76
3.54
4.72
5.51

Values for types not listed are available on request.

54

Manual Gear Units and Gearmotors

Project Planning for Gear Units


RM gear units

5.6

RM gear units

Project planning

You must take into account the higher overhung loads and axial forces when planning
projects using RM helical gearmotors with extended bearing housing. Observe the following project planning procedure:

02457BUS

Figure 12: Project planning for RM gear units

Manual Gear Units and Gearmotors

55

Project Planning for Gear Units


RM gear units

Permitted overhung loads and


axial forces

The permitted overhung loads FRa and axial forces FAa are specified for various service
factors fB and nominal bearing service life L10h.

fBmin = 1.5; L10h = 10,000 h


na [1/min]

RM57
RM67
RM77
RM87
RM97
RM107
RM137
RM147
RM167

< 16

16-25

26-40

41-60

61-100

101-160

161-250

251-400

FRa

[N]

400

400

400

400

400

405

410

415

FAa

[N]

18800

15000

11500

9700

7100

5650

4450

3800

FRa

[N]

575

575

575

580

575

585

590

600

FAa

[N]

19000

18900

15300

11900

9210

7470

5870

5050

FRa

[N]

1200

1200

1200

1200

1200

1210

1210

1220

FAa

[N]

22000

22000

19400

15100

11400

9220

7200

6710

FRa

[N]

1970

1970

1970

1970

1980

1990

2000

2010

FAa

[N]

30000

30000

23600

18000

14300

11000

8940

8030

FRa

[N]

2980

2980

2980

2990

3010

3050

3060

3080

FAa

[N]

40000

36100

27300

20300

15900

12600

9640

7810

FRa

[N]

4230

4230

4230

4230

4230

4230

3580

3830

FAa

[N]

48000

41000

30300

23000

18000

13100

9550

9030

FRa

[N]

8710

8710

8710

8710

7220

5060

3980

6750

FAa

[N]

70000

70000

70000

57600

46900

44000

35600

32400

FRa

[N]

11100

11100

11100

11100

11100

10600

8640

10800

FAa

[N]

70000

70000

69700

58400

45600

38000

32800

30800

FRa

[N]

14600

14600

14600

14600

14600

14700

FAa

[N]

70000

70000

70000

60300

45300

36900

< 16

16-25

26-40

41-60

101-160

161-250

251-400

fBmin = 2.0; L10h = 25 000 h


na [1/min]

RM57
RM67
RM77
RM87
RM97
RM107
RM137
RM147
RM167

56

61-100

FRa

[N]

410

410

410

410

410

415

415

420

FAa

[N]

12100

9600

7350

6050

4300

3350

2600

2200

FRa

[N]

590

590

590

595

590

595

600

605

FAa

[N]

15800

12000

9580

7330

5580

4460

3460

2930

FRa

[N]

1210

1210

1210

1210

1210

1220

1220

1220

FAa

[N]

20000

15400

11900

9070

6670

5280

4010

3700

FRa

[N]

2000

2000

2000

2000

2000

1720

1690

1710

FAa

[N]

24600

19200

14300

10600

8190

6100

5490

4860

FRa

[N]

3040

3040

3040

3050

3070

3080

2540

2430

FAa

[N]

28400

22000

16200

11600

8850

6840

5830

4760

FRa

[N]

4330

4330

4330

4330

4330

3350

2810

2990

FAa

[N]

32300

24800

17800

13000

9780

8170

5950

5620

FRa

[N]

8850

8850

8850

8830

5660

4020

3200

5240

FAa

[N]

70000

59900

48000

37900

33800

31700

25600

23300

FRa

[N]

11400

11400

11400

11400

11400

8320

6850

8440

FAa

[N]

70000

60600

45900

39900

33500

27900

24100

22600

FRa

[N]

15100

15100

15100

15100

15100

13100

FAa

[N]

70000

63500

51600

37800

26800

23600

Manual Gear Units and Gearmotors

Project Planning for Gear Units


RM gear units

Conversion
factors and gear
unit constants

Additional weight
RM gear units

The following conversion factors and gear unit constants apply to calculating the permitted overhung load FxL at point x 1000 mm for RM gearmotors:
Gear unit type

cF (fB = 1.5)

cF (fB = 2.0)

FF

RM57

1047

47

1220600

1260400

277

RM67

1047

47

2047600

2100000

297.5

RM77

1050

50

2512800

2574700

340.5

RM87

1056.5

56.5

4917800

5029000

414

RM97

1061

61

10911600

11124100

481

RM107

1069

69

15367000

15652000

554.5

RM137

1088

88

25291700

25993600

650

RM147

1091

91

30038700

31173900

756

RM167

1089.5

89.5

42096100

43654300

869

Type

Additional weight compared to RF with reference to the smallest RF flange


m [kg / lb]

RM57

12.0 / 26.4

RM67

15.8 / 34.8

RM77

25.0 / 55.1

RM87

29.7 / 65.5

RM97

51.3 / 113.1

RM107

88.0 / 194.0

RM137

111.1 / 244.9

RM147

167.4 / 369.1

RM167

195.4 / 430.8

Manual Gear Units and Gearmotors

57

Project Planning for Gear Units


Drives for overhead trolley systems

5
5.7

Drives for overhead trolley systems


Special gearmotors with integrated coupling are required for operating overhead trolley
systems. SEW-EURODRIVE offers a range of drives for overhead trolley systems. You
will find detailed information on this topic in the "Drives for Overhead Trolley Systems"
catalog.

03138AXX

Figure 13: Drive for overhead trolley systems

Type designation

Division into two


groups

Drives for overhead trolley systems have the following unit designation:
Type

Description

HW..

Overhead trolley drive based on Spiroplan gear unit

HS..

Overhead trolley drive based on helical-worm gear unit

HK..

Overhead trolley drive based on helical-bevel gear unit

Drives for overhead trolley systems are divided into two groups:
Group

Drives

Drives for overhead trolley systems


according to VDI 3643 guideline (C1
standard)

HW30
HS40 (up to motor size DT80)

Drives for heavy duty overhead trolley


systems

Technical data

58

HS41 / HS50 / HS60


HK30 / HK40 / HK50 / HK60

The following technical data apply to overhead trolley drives:


Type

Ta max
[lb-in]

FRa
[lb]

Gear ratios
i

HW30

620

1259

HS40

1060

HS41

Shaft end
d[mm]

l [mm]

8.2 - 75

20
25

35
35

1461

7.28 - 201

20
25

35
35

1640

2248

7.28 - 201

25

35

HS50

2660

3372

7.28 - 201

30
35

60
70

HS60

5310

5620

7.56 - 217.41

45

90

HK30

1770

2248

13.1 - 106.38

25

35
60
70

HK40

3540

4159

12.2 - 131.87

30
35

HK50

5310

5620

13.25 - 145.14

45

90

HK60

7260

8992

13.22 - 144.79

55

110

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Gear units with IEC or NEMA adapter AM ( GK)

Project Planning for Components on the Input Side

6.1

Gear units with IEC or NEMA adapter AM ( GK)

GK

04588AXX

Figure 14: Helical-worm gear unit with adapter AM

For mounting motors according to IEC standard or NEMA (type C or TC) to SEW helical
gear units, parallel shaft helical gear units, helical-bevel and helical-worm gear units.
Adapters are available for sizes 63 to 280 for IEC motors. Adapters are available for
sizes 56 to 365 for NEMA motors.
The designation of the adapter size corresponds to the respective IEC or NEMA motor
size.
Torque is transmitted between the motor and the gear unit via a positive and elastomeric
spider. Vibrations and shocks occurring during operation are effectively weakened by
the inserted polyurethane spider.

Manual Gear Units and Gearmotors

59

Project Planning for Components on the Input Side


Gear units with IEC or NEMA adapter AM ( GK)

Power ratings,
mass moments of
inertia

Type (IEC)

Type (NEMA)

Pm1) [HP]

Jadapter [lb-ft]

AM63

0.33

10.45 10-4

AM71

AM56

0.50

10.45 10-4

AM80

AM143

1.0

45.125 10-4

AM90

AM145

2.0

45.125 10-4

AM100

AM182

123.5 10-4

AM112

AM184

5.4

123.5 10-4

AM132S/M

AM213/215

10

451.25 10-4

AM132ML

12.5

451.25 10-4

AM160

AM254/256

20

2161.25 10-4

AM180

AM284/286

30

2137.5 10-4

AM200

AM324/326

40

4132.5 10-4

AM225

AM364/365

60

4132.5 10-4

AM250

75

4108.75 10-4

AM280

120

16268.75 10-4

1) Maximum rated power of the attached standard electric motor at 1750 rpm (applies to ambient
temperatures of -22 F to +140 F)

Selecting the
gear unit

Determine the gear unit type

Determine the gear unit size by means of the


maximum output torque (Ta max)
Gear ratio (i)
in the gear unit selection tables with adapter AM

Check the maximum permitted overhung load value on the output (FRa)

Check the maximum permitted input power at the adapter (Pm)


(see Power ratings, mass moments of intertia on page 60)

Is the required adapter size available?

Is the required combination feasible?

Check the input


power at the gear
unit (Pn)

60

The values in the selection tables refer to an input speed of ne = 1750 rpm. The input
power at the gear unit corresponds to a maximum torque at the input side. If the speed
deviates, convert the input power by means of the maximum torque.

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Gear units with IEC or NEMA adapter AM ( GK)

Backstop
AM../RS

If the application requires only one direction of rotation, the AM adapter can be
configured with a backstop. Backstops with centrifugal lift-off sprags are used. The
advantage of this design is that the sprags move around inside the backstop without
making contact above a certain speed (lift-off speed). This means backstops operate
wear-free, maintenance-free and without losses and are suited for high speeds.
Dimensions:
The backstop is completely integrated in the adapter. This means the dimensions are
the same as with adapter without backstop (see dimension sheets in the Adapter AM
section).
Locking torques:
Type

Maximum locking torque backstop

Lift-off speed

[lb-in]

[rpm]

AM80, AM90, AM143, AM145

795

640

AM100, AM112, AM182, AM184

3010

600

AM132, AM213/215

6200

550

AM160, AM180, AM254/256,


AM284/286

10600

630

AM 200, AM225, AM324/326


AM364/365

12800

430

Specify output direction of rotation when ordering


When you order a gear unit with adapter and backstop, it is necessary to indicate the
direction of rotation for the output shaft/output side. The direction of rotation is given
looking onto the output shaft/output side of the gear unit. For drives with shaft ends at
sides A and B, the direction of rotation must be specified as looking onto side A.
Check the direction of rotation of the drive before starting up the system to avoid
damage.

B
CCW
CW

CW

CCW
50290AXX

Figure 15: Direction of rotation of output

CCW = Counterclockwise rotation


CW

= Clockwise rotation

Manual Gear Units and Gearmotors

61

Project Planning for Components on the Input Side


Adapter AQ for servomotors ( GK)

6
6.2

Adapter AQ for servomotors ( GK)

GK

04595AXX

Figure 16: Helical gear unit with AQ adapter

An adapter with square flange is used for mounting servomotors onto SEW helical,
parallel shaft helical, helical-bevel and helical-worm gear units.
The torque is transmitted via a elastomeric spider. Possible vibrations and shocks occurring during operation are effectively weakened and dissipated by an inserted polyurethane ring gear.
Configuration
variants

62

The clutch half on the motor side can be configured either with a clamping ring hub (nonpositive, for smooth motor shafts) or a keyway (positive) as required.

AQH = with clamping ring hub

AQA = with keyway

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Adapter AQ for servomotors ( GK)

Torques, mass
moments of
inertia

Type
AQ..80/..

AQ..100/..
AQ..115/1
AQ..115/2

AQ..115/3

AQ..140/1
AQ..140/2

AQ..140/3

AQ..190/1
AQ..190/2
AQ..190/3

dRZ1) [mm]

Te max2) [lb-in]

10

68

12

115

10

68

12

115

14

133

16

133

10

68

12

115

14

168

16

265

16

265

18

365

22

470

16

265

18

365

22

665

22

665

28

1280

22

665

28

1500

Jadapter3) [lb-ft2]
21.375 10-4

38.10-4

87.875 10-4

133.10-4

268.375 10-4

387.125 10-4
688.75 10-4

1) The pinion diameter depends on the gear ratio, please contact SEW-EURODRIVE.
2) Maximum permitted input torque (applies to ambient temperatures of -22 F to +140 F; with AQH diameter tolerance of the motor shaft k6)
3) Mass moment of inertia of the adapter to be driven

Required motor
data

As the dimensions of servomotors are not standardized, the following motor data must
be known to select the appropriate adapter:

Shaft diameter and length

Flange dimensions (edge length, diameter, centering shoulder and hole circle)

Maximum torque

Do not hesitate to contact us if you have questions on selection and project planning.

Manual Gear Units and Gearmotors

63

Project Planning for Components on the Input Side


Adapter AQ for servomotors ( GK)

Selecting the
gear unit

Determine the gear unit type

Determine the gear unit size by means of the


Maximum output torque (Ta max)
Gear ratio (i)
in the selection tables AQ

Check the maximum permitted overhung load value on the output (FRa)

Check the permitted input torques on the gear unit (Te max)
(see Power ratings, mass moments of intertia" on the previous page)

Is the required adapter size available?

Is the required combination feasible?

64

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Adapter AR with torque limiting coupling ( GK)

6.3

Adapter AR with torque limiting coupling ( GK)

GK

04604AXX

Figure 17: Helical-bevel gear unit with AR adapter

SEW helical, parallel shaft helical, helical-bevel and helical-worm gear units are
designed with adapter and torque limiting coupling to protect the machine and the drive
against overload. IEC standard motors of sizes 71 to 180 can be mounted.
The torque is transmitted in a non-positive manner via friction ring pads. The slip torque
of the coupling can be adjusted with a setting nut and cup springs. Different slip torques
are possible depending on the thickness and arrangement of the cup springs. In the
event of an overload, the coupling slips and interrupts the power flow between motor and
gear unit. This prevents damages to the system and drive.
Multi-stage gear
unit with adapter
and torque limiting coupling

In combination with multi-stage gear units, the adapter with torque limiting coupling is
preferably installed between the two gear units. Please contact SEW-EURODRIVE if
required.

Selecting the
gear unit

The type sizes of the AR adapter with torque limiting coupling correspond to those of the
AM adapter for IEC motors.
This means you can select the gear unit using the selection tables for AM adapters. In
this case, substitute the unit designation AM with AR and determine the required slip
torque.

Determining the
slip torque

The slip torque should be about 1.5 times the rated torque of the drive. When determining the slip torque, bear in mind the maximum permitted output torque of the gear unit
as well as the variations in the slip torque of the coupling (+/-20 %) which are a feature
of the design.
When you order a gear unit with adapter and torque limiting coupling, you have to
specify the required slip torque of the coupling.
If you do not specify the slip torque, it will be set according to the maximum permitted
output torque of the gear unit.

Manual Gear Units and Gearmotors

65

Project Planning for Components on the Input Side


Adapter AR with torque limiting coupling ( GK)

Torques, slip
torques

Type

Pm1) [HP]

TR2) [lb-in]

TR2) [lb-in]

TR2) [lb-in]

AR71

0.5

8.9 - 53

54 - 142

AR80

1.0

8.9 - 53

54 - 142

AR90

2.0

8.9 - 53

54 - 142

150 - 285

AR100

4.0

44 - 115

124 - 710

AR112

5.4

44 - 115

124 - 710

AR132S/M

10.0

133 - 1150

AR132ML

12.5

133 - 1150

AR160

20.0

265 - 750

760 - 1770

AR180

30.0

265 - 750

760 - 2655

1) Maximum rated power of the mounted standard electric motor at 1750 rpm
2) Adjustable slip torque according to the cup springs

Speed monitor /W
option

We recommend monitoring the speed of the coupling using a speed monitor to avoid
uncontrolled slippage of the coupling and the associated wear to the friction ring pads.
The speed of the output end coupling half of the torque limiting coupling is detected in a
proximity-type method using a trigger cam and an inductive encoder. The speed monitor
compares the pulses with a defined reference speed. The output relay (NC or NO
contact) trips when the speed drops below the specified speed (overload). The monitor
is equipped with a start bypass to suppress error messages during the startup phase.
The start bypass can be set within a time window of 0.5 to 15 seconds.
Reference speed, start bypass and switching hysterisis can be set on the speed monitor.
[1]

[2] [3] [4]

[5]

[6]

[8]

[7]

53574AXX

Figure 18: : Adapter with torque limiting coupling and speed monitor /W
[1]
[2]
[3]
[4]

66

Trigger cam
Encoder (adapter)
Driving disc
Friction ring pads

[5]
[6]
[7]
[8]

Cup spring
Slotted nut
Friction hub
Speed monitor

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Adapter AR with torque limiting coupling ( GK)

Slip monitor /WS


option

In conjunction with Varigear variable speed gear units (see Variable Speed Gear Units
catalog), the speed monitor is replaced by a slip monitor for monitoring the speed difference between the input and output halves of the coupling.
The signal pick-up depends on the size of the variable speed gear unit and consists of
two encoders or one encoder and an AC tachogenerator.
[1]

[2] [3] [4]

[5]

[6]

[7]

[8] [9]
1

7 A1

8 A2

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

52262AXX

Figure 19: Adapter with a torque limiting coupling and slip monitor /WS
[1]
[2]
[3]
[4]
[5]

Connection

Trigger cam
Encoder (adapter)
Driving disc
Friction ring pads
Cup spring

[6]
[7]
[8]
[9]

Slotted nut
Friction hub
Slip monitor /WS
Encoder IG

The encoder is connected to the slip monitor using a two or three-core cable (depending
on the encoder type).

Maximum cable length: 500 m (1640 ft) with a line cross section of 1.5 mm2 (AWG14)

Standard supply cable: 3-core / 2 m (6.5 ft)

Route the signal lines separately (not in multicore cables) and shield them, if
necessary.

Enclosure: IP40 (terminals IP20)

Operating voltage: 110...240 AC/DC (50...60 Hz) or 24V DC

Voltage tolerance [%]: -20...+10

Maximum switching capability of the output relay: 6 A (250 V AC)

Manual Gear Units and Gearmotors

67

Project Planning for Components on the Input Side


Adapter AR with torque limiting coupling ( GK)

Terminal assignment W

[7]

[6]

/W
[4]

10

11

12

13

14

15

16

[1]

[2]

53653AXX

Figure 20: Terminal assignment /W


[1]
[2]
[3]
[4]
[5]

Relay output
Supply voltage AC 110 V (50...60Hz)
External slip reset
Supply voltage DC 24 V
Jumper for synchronous operation monitoring

[6] Signal
[7] Encoder
[/W] Speed monitor

Terminal assignment WS

[4]
[6]

/WS
[2]

13

14 [1]

15

[5]

16

17

18

L1

19

LN

20

21

10

22

11

23

12

24

[7]
[5]

[3]

52264AXX

Figure 21: Terminal assignment /WS


[1]
[2]
[3]
[4]
[5]

68

Relay output
Supply voltage AC 110...240 V (50...60Hz)
External slip reset
Supply voltage DC 24 V
Signal

[6] Encoder 1
[7] Encoder 2
[/WS] Slip monitor

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Adapter AR with torque limiting coupling ( GK)

Dimensions W

52250AXX

Figure 22: Dimensions /W in mm

Dimensions WS
45

120

10 11 12

35.5

78

13 14 15 16 17 18
19 20 21 22 23 24

53576AXX

Figure 23: Dimensions /WS in mm

Manual Gear Units and Gearmotors

69

Project Planning for Components on the Input Side


Adapter with hydraulic centrifugal coupling AT ( GK)

6
6.4

Adapter with hydraulic centrifugal coupling AT ( GK)

GK

04607AXX

Figure 24: Parallel shaft helical gear unit with adapter AT

SEW helical, parallel shaft helical, helical-bevel and helical-worm gear units can be
combined with adapters and hydraulic centrifugal couplings for machines with high
inertia starting (e.g. mixers, agitators, etc.). The hydraulic centrifugal coupling protects
the motor and the driven machine against overload during the startup phase and
ensures that the machine starts up smoothly. The coupling is installed in a housing to
prevent anyone touching it. Cooling of the coupling is ensured via ventilation openings
in the housing. It is possible to mount SEW motor sizes 71 to 180 (0.50 to 30 Hp)1).
Preferred speeds are 1800 rpm and 3600 rpm, i.e. 4 or 2-pole attached motors. There
is increased noise development in 2-pole drive combinations.

1) Helical-bevel gear units with a hydraulic centrifugal coupling on a swing base are available for motors of
size 200 to 280 (40 to 120 Hp).

70

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Adapter with hydraulic centrifugal coupling AT ( GK)

Centrifugal
coupling

The centrifugal coupling used is a hydrodynamic coupling that operates according to the
Fttinger principle. The coupling is filled with oil and consists of a pump wheel (motor
side) and a turbine wheel (gear unit side). The pump wheel converts the input mechanical energy into fluid energy and the turbine wheel converts this energy back into
mechanical energy.
[1]

[2]

[3]

[4]

[5]

[6]

[7]

52251AXX

Figure 25: Centrifugal coupling


[1]
[2]
[3]
[4]
[5]

Filling plug
Turbine wheel
Coupling half
Operating fluid (hydraulic oil)
Pump wheel

[6]
[7]
[A]
[B]

Flexible connecting coupling


Fusible safety plug
Gear unit side
Motor side

The power which the coupling can transmit significantly depends on the speed. A
distinction is made between startup phase and stationary operation. During the startup
phase, the motor starts without load until the coupling transmits torque. The machine is
accelerated slowly and smoothly during this phase. Once stationary operation is
reached, there will be an operating slip between motor and gear unit caused by the
operating principle of the coupling. Only the load torque of the system is required from
the motor. Load peaks are attenuated by the coupling.
The hydraulic centrifugal coupling is equipped with fusible safety plugs that allow the
operating fluid to be evacuated in the event of excessive temperature (severe overload,
blockage). In this way the coupling and system are protected from damage.

Manual Gear Units and Gearmotors

71

Project Planning for Components on the Input Side


Adapter with hydraulic centrifugal coupling AT ( GK)

Characteristic
curves
Motor startup

Driven machine startup

T/T N

T/T N

Torque /time characteristic

TM

T/T N
2

TK

TK

TM
1

TL

TK
0

5 sec.
Motor speed
TM Motor torque
TL Load torque

Selecting the
gear unit

Machine speed

20 sec.
Time

TK Coupling torque
TN Fusible safety plug

Determine the gear unit type

Determine the gear unit size by means of the


Maximum output torque (Ta max)
Gear ratio (i)
in the gear unit selection tables with adapter AM

Determine the adapter type by means of the


Motor speed (nM)
Gear unit size
Rated power of the driving motor (Pm)
in the selection tables for adapter AT

72

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Adapter with hydraulic centrifugal coupling AT ( GK)

Backstop AT../RS
option

If the application requires only one permitted direction of rotation, the hydraulic centrifugal coupling can be configured with a backstop. Backstops with centrifugal lift-off
sprags are used. The advantage of this design is that the sprags move around in the
backstop without making contact above a certain speed. This means the backstops
operate wear-free, maintenance-free, without losses, and are suited for high speeds.

Dimensions

The dimensions of the hydraulic centrifugal coupling with backstop AT../RS are identical
to those of the hydraulic centrifugal coupling AT.. (see dimension drawings in the section
Hydraulic centrifugal coupling AT..).

Locking torques
Type

Maximum locking torque backstop


[lb-in]

Lift-off speed
[rpm]

3010

600

AT311/RS - AT322/RS

Specify output
direction of rotation
when ordering

AT421/RS - AT422/RS

6200

550

AT522/RS - AT542/RS

10600

630

When you order a gear unit with adapter and backstop, it is necessary to indicate the
direction of rotation for the output shaft/output side. The direction of rotation is given
looking onto the output shaft/output side of the gear unit. For drives with shaft ends at
sides A and B, the direction of rotation must be specified as looking onto side A.
Check the direction of rotation of the drive before starting up the system to avoid
damage.

B
CCW

CW

CW
CCW
53721AXX

Figure 26: Specify output direction of rotation when ordering

CCW

Counterclockwise rotation

CW

Clockwise
rotation

Manual Gear Units and Gearmotors

73

Project Planning for Components on the Input Side


Adapter with hydraulic centrifugal coupling AT ( GK)

Disc brake
AT../BM(G) option

04611AXX

Figure 27: Parallel shaft helical gear unit with adapter AT and disc brake
BM(G)

The adapter with hydraulic centrifugal coupling can be configured with an SEW disc
brake if the machine is to be braked in a defined manner. The brake is an electromagnetic disc brake with a DC coil which is released electrically and braked using spring
force. As a result, the brake satisfies the safety requirement of braking in the event of a
power failure. The braking torque can be varied by means of the type and number of
brake springs used. The brake can be supplied with DC or AC voltage connection; the
equipment needed for controlling the brake and the connection terminals are accommodated in a terminal box attached to the adapter. The brake can additionally be equipped
with manual brake release on request.
Braking torques
Type

AT311/BMG - AT322/BMG

AT421/BMG - AT422/BMG

AT522/BM - AT542/BM

drz1)
[mm]

TBmax2)
[lb-in]

10

84

Reduced braking torques (guide values)


[lb-in]

12

112

84

16

265

168

112

84

22

485

400

325

265

16

265

168

112

84

22

485

400

325

28

485

400

325

168

112

84

265

168

112

84

265

168

112

84

665

445

22

665

445

28

1330

1110

890

665

445

32

2210

1770

1330

1110

890

1) The pinion spigot diameter depends on the gear ratio, please contact SEW-EURODRIVE.
2) Maximum braking torque

Order information

74

Specify the required braking torque and brake voltage when ordering a gear unit with
adapter, centrifugal coupling and brake. If you do not specify these values in your order,
the maximum permitted braking torque will be set.

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Project planning for helical-bevel gear units on swing base MK ( GK)

6.5

Project planning for helical-bevel gear units on swing base MK ( GK)

GK

04616AXX

Figure 28: Helical-bevel gear unit on swing base MK

Pre-assembled drive units comprising helical bevel gear units, hydraulic centrifugal
couplings and electric motors are available especially for conveyor systems, bucket
conveyors and other machines with high inertia starting. The complete arrangement is
attached to a torsionally rigid mounting rail. A protective canopy serves as touch guard
for the rotating parts and a collecting pan protects from leaking oil in the event of a
failure. The collecting pan is only relevant for mounting position M1. For other mounting
positions, the customer must take appropriate measures.
Helical-bevel gear units in type sizes 107 to 187 with 4-pole motors of sizes 200 to 280
(40 to 120 Hp) are available in combination with a swing base.1). The gear units can be
used with a solid shaft or as shaft-mounted versions. The mounting rail is equipped with
a foot mounting option as standard for use as base plate (output free from overhung
loads using elastic coupling). A torque arm is available as option for shaft mounted gear
units.
Horizontal mounting positions are standard for the swing base MK. Please contact
SEW-EURODRIVE for other mounting positions.

1) The adapter with hydraulic centrifugal coupling is available for motors of size 71 to 180 (0.5 to 30 Hp).

Manual Gear Units and Gearmotors

75

Project Planning for Components on the Input Side


Project planning for helical-bevel gear units on swing base MK ( GK)

Structure

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]
52255AXX

Figure 29: Helical-bevel gear unit on swing base MK


[1]
[2]
[3]
[4]
[5]

76

Helical-bevel gear unit


Mounting rail
Oil pan
Protective canopy
Hydraulic centrifugal coupling

[6]
[7]
[8]
[9]

Thermal monitoring device (optional design)


Electric motor
Torque arm (optional design)
Speed monitor (optional design, only in conjunction with
thermal monitoring BTS)

Select gear unit

Please contact SEW-EURODRIVE.

Torque arm /T

See dimension sheets "Helical-bevel gear unit on swing base MK" (for shaft-mounted
gear units only).

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Project planning for helical-bevel gear units on swing base MK ( GK)

Centrifugal
coupling

The centrifugal coupling used is a hydrodynamic coupling that operates according to the
Fttinger principle. The coupling is filled with oil and consists of a pump wheel (motor
side) and a turbine wheel (gear unit side). The pump wheel converts the input mechanical energy into fluid energy and the turbine wheel converts this energy back into
mechanical energy. Furthermore, the centrifugal couplings on the swing base have a
deceleration chamber which holds part of the oil volume when the coupling is stationary.
The oil is slowly returned to the pump and turbine wheels during the starting phase. This
has a positive influence on the starting phase and reduces strain on the drive and the
machine.
[1]

[2]

[3]

[4]

[5]

52256AXX

Figure 30: Centrifugal coupling


[1]
[2]
[3]
[4]

Pump wheel
Operating fluid (hydraulic oil)
Turbine wheel
Deceleration chamber

[5] Flexible connecting coupling


[A] Gear unit side
[B] Motor side

The hydraulic centrifugal coupling is equipped with fusible safety plugs that allow the
operating fluid to be evacuated in the event of excessive temperature (severe overload,
blockage). In this way the coupling and system are protected from damage. We recommend you use a thermal monitoring device (MTS or BTS option) to prevent the coupling
from loosing oil and protect the environment in the event of an oil leakage.

Manual Gear Units and Gearmotors

77

Project Planning for Components on the Input Side


Project planning for helical-bevel gear units on swing base MK ( GK)

Mechanical
thermal
monitoring
device /MTS

Using a mechanical thermal monitoring device can prevent the operating fluid from
being sprayed into the environment. A switch pin screwed into the coupling releases a
spring-loaded switch pin if the temperature reaches an excessive level. This switch pin
operates a switch by means of which a warning signal can be output or the machine can
be switched off.

[1]

[2]

[3]
52258AXX

Figure 31: Mechanical thermal monitoring device /MTS


[1] Hydraulic centrifugal coupling
[2] Switch bolt
[3] Switch

[A] Gear unit side


[B] Motor side

Apart from the monitoring device, the centrifugal coupling is equipped with fusible safety
plugs. However, these react considerably later than the monitoring device.
Proximity-type
thermal monitoring device /BTS

Using a contactless thermal monitoring device can prevent the operating fluid from
being sprayed into the environment. The monitoring device consists of three components: a switch pin, which is screwed into the coupling and that changes its inductance
if the temperature reaches an excessive level, a switch which detects that the inductance of the switch bolt has changed, and an evaluation unit (speed monitor), which
evaluates the signals from the switch. In turn, a warning signal can be output via the
speed monitor or the machine can be switched off.
The switch pin regenerates itself and is ready for use again once the coupling has
cooled down.

[1]

[2]

[3]

[4]
52259AXX

Figure 32: Proximity-type thermal monitoring device /BTS


[1]
[2]
[3]
[4]

78

Hydraulic centrifugal coupling


Switch bolt
Switch
Speed monitor

[A] Gear unit side


[B] Motor side

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Input shaft assembly AD ( GK)

6.6

Input shaft assembly AD ( GK)

GK

04583AXX

Figure 33: Helical gear unit with AD input shaft assembly

SEW helical, parallel shaft helical, helical-bevel and helical-worm gear units are
equipped with an input shaft assembly for drive via an exposed shaft extension. The
dimensions of the drive shafts are given in metric units according to IEC standard
(dimensions in inch on request). The end of the input shaft has a center bore to DIN 332
for mounting and attaching drive components.
The bearings of the input shaft are grease-lubricated. NBR oil seals and gap rings are
used to seal the covers. The solid bearing of the drive shaft allows for high overhung
loads.

Manual Gear Units and Gearmotors

79

Project Planning for Components on the Input Side


Input shaft assembly AD ( GK)

Selecting the
gear unit

Determine the gear unit type

Determine the gear unit size by means of the


Maximum output torque (Ta max)
Gear ratio (i)
in the gear unit selection tables with input shaft assembly AD
When selecting AD/P, please observe the selection note on page 82.

Check the maximum permitted overhung load value on the output (FRa).

Check the maximum permitted input power at the gear unit (Pe) by taking account of
the thermal limit rating (see page 83).

Check the overhung load at the input (FRe).

In the case of other requirements (such as higher overhung loads on the input side),
please contact SEW-EURODRIVE.

80

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Input shaft assembly AD ( GK)

Centering
shoulder AD../ZR

The input shaft assembly can be configured with a centering shoulder as an option. In
this way, a customers application can be attached to the cover centrally in relation to
the input shaft side.

Backstop AD../RS

The input shaft assembly can be supplied with a backstop if the application only requires
one permitted direction of rotation. Backstops with centrifugal lift-off sprags are used.
The advantage of this design is that the sprags move around inside the backstop without
making contact above a certain speed (lift-off speed). This means backstops operate
wear-free, maintenance-free, without losses, and they are suited for high speeds.
Dimensions:
The backstop is completely integrated in the cover. This means there is no difference in
dimensions between an input shaft assembly with or without backstop (see dimension
sheets in the "Input shaft assembly AD" section).
Locking torques:
Type

Maximum locking torque backstop


[lb-in]

Lift-off speed
[rpm]

AD2/RS

795

640

AD3/RS

3010

600

AD4/RS

6200

550

AD5/RS

10600

630

AD6/RS

12800

430

AD7/RS

12800

430

AD8/RS

25300

430

Specify output direction of rotation in your order:


When you order a gear unit with input shaft assembly and backstop, it is necessary to
indicate the direction of rotation of the output shaft/output side. The direction of rotation
is given looking onto the output shaft/output side of the gear unit. For drives with shaft
ends at sides A and B, the direction of rotation must be specified as looking onto side A.
Check the direction of rotation of the drive before starting up the system to avoid
damage.

B
CCW

CW

CW
CCW
53722AXX

Figure 34: Specify output direction of rotation when ordering

CCW

Counterclockwise rotation

CW

Clockwise
rotation

Manual Gear Units and Gearmotors

81

Project Planning for Components on the Input Side


Input shaft assembly AD ( GK)

Motor mounting
platform AD.. /P

Belt drives are available with adjustable motor mounting platform for space-saving
installation. The motor mounting platform is arranged parallel to the drive shaft and is
without tapped holes (also available with tapped holes for IEC standard on request). The
distance from the input shaft can be adjusted using threaded columns.

53585AUS

Figure 35: Helical gear unit with input shaft assembly and motor mounting platform
AD../P

82

Manual Gear Units and Gearmotors

Project Planning for Components on the Input Side


Input shaft assembly AD ( GK)

Thermal limit
power for gear
units with input
shaft assembly

The power values given in the selection tables for gear units with input shaft assemblies
are mechanical limit powers. Depending on the mounting position, however, gear units
may become thermally overloaded before they reach the mechanical power limit.
Relevant cases for mineral oils are identified in the selection tables (see column under
the arrow) by giving their mounting position.

R107 AD... , ne = 1750 rpm


i

na
[rpm]

Ta max
[lb-in]

Pe
[HP]

4300 lb-in
FRa
[lb]

FRe
[lb]

(/R)
[']

m
[lb]

50338AUS

Figure 36: Selection table

If the required mounting position corresponds with an indicated one, please consult
SEW. By considering the actual operating conditions, it will then be possible to recalculate the thermal limit rating based on the specific application. Alternatively, suitable
measures can be taken (e.g. using a synthetic lubricant with higher thermal stability) to
increase the thermal limit rating of the gear unit. The following data are required for recalculation:

Gear unit type ....................


Output speed [na]

............... rpm

Gear ratio i

..........................

Ambient temperature

............... F

Cyclic duration
factor cdf

..........................%

Power drawn [P]

............... HP

Installation site: .........................................................................................................................


...in small, enclosed rooms
...in large rooms, halls
...outdoors
Installation on site:
.........................................................................................................................
e.g. base made of steel or concrete

Manual Gear Units and Gearmotors

83

Project Planning for AC Motors


Possible motor options ( GM, MM)

7
7

Project Planning for AC Motors

7.1

Possible motor options ( GM, MM)

Overview

GM
MM

Technical data
and dimension
drawings

The following motor options are available in various combinations:

BM(G)/BR disc brakes ( page 103)

IS integrated plug connector ( page 115)

Plug connectors AS.., AC.., AM.., AB.., AD.., AK.. ( page 116)

Encoders and pre-fabricated cables for encoder connection ( page 117)

Encoder mounting adapter ( page 120)

Forced cooling fan VR/VS/V ( page 125)

Backstop RS ( page 126)

Additional flywheel mass Z (flywheel fan) ( page 126)

Protection canopy C ( page 127)

MOVIMOT integrated frequency inverter ( page 128)

Integrated motor circuit breaker/motor protection MOVI-SWITCH ( page 137)

Smooth pole-changing unit WPU ( page 141)

The technical data and dimension drawings for the motor options are listed in the catalog
"Gearmotors."

GM

84

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Standards and regulations ( GM)

7.2

Standards and regulations ( GM)

Conformance to
standards

AC motors and AC brake motors from SEW-EURODRIVE conform to the relevant


standards and regulations, in particular:

IEC 60034-1, EN 60034-1


Rotating electrical machinery, rating and performance.

EN 60529
IP degrees of protection provided by enclosures of electrical equipment.

IEC 60072
Dimensions and performance of rotating electrical machinery.

EN 50262
Metric threads of cable glands.

EN 50347
Standardized dimensions and power ratings.

Rated data

GM

The specific data of an asynchronous AC motor (AC squirrel cage motor) are:

Size

Rated power

Cyclic duration factor

Rated speed

Rated current

Rated voltage

Power factor cos

Enclosure

Thermal classification

Efficiency class

This data is given on the nameplate of the motor. In accordance with IEC 60034
(EN 60034), the nameplate data apply to a maximum ambient temperature of 40 C (104
F) and a maximum altitude of 1000 m (3300 ft) above sea level.

Type

DT80K4BMG1HR

HP
rpm

TEFC

3PH

870173930.03.03.001

S.O.
V

230 YY / 460 Y

2.50 / 1.25

HZ
Code

.75

S.F.

1.0

Brake

Duty

460AC

Torque

7.4

lb-ft Control

DT79

CONT

Ins
Class

1700

60
Conn
Dia

NEMA
H Nom
Eff %

Maximum
Ambient

Design
Letter

40

B
C

BG1.5
03214AUS

Figure 37: Motor nameplate

Manual Gear Units and Gearmotors

85

Project Planning for AC Motors


Standards and regulations ( GM)

Tolerances

According to IEC 60034 (EN 60034), the following tolerances are permitted for electric
motors (also applies to the rated voltage range):
Voltage and frequency

Tolerance A or tolerance B
PN 67 HP
PN > 67 HP

Efficiency

Power factor cos

PN < 1.3 HP
PN 1.3 HP

Slip

Tolerance A,
tolerance B

-0.15 (1-)
-0.1 (1-)

1 - cos
6

30%
20%

Starting current

+20%

Tightening torque

-15%...+25%

Breakdown torque

-10%

Mass moment of inertia

10%

Tolerances A and B describe the permitted range within which the frequency and
voltage are allowed to deviate from their respective rated points. The origin identified
with "0" indicates the respective rated points for frequency and voltage.
V [%]
+10

B
+5
+3

A
f [%]

-5

-2

+2 +3

-3
-5
-7
-10
59771AXX

Figure 38: Tolerance ranges A and B

In the tolerance range A, the motor must be able to deliver the rated torque in continuous
duty (S1). The other characteristic values and the increase in temperature may deviate
slightly from the values for rated voltage and rated frequency.
In the tolerance range B, the motor must be able to deliver the rated torque but not in
continuous duty. The increase in temperature and deviations from the rated data are
higher than in tolerance range A. Avoid frequent operation of the motor at the limits of
tolerance range B.
Undervoltage

86

It is not possible to achieve the values in the catalog such as power, torque and speed
in the event of undervoltage due to weak supply systems or an insufficiently large motor
cable. This is applies in particular to the starting up phase of the motor during which the
starting current amounts to a multiple of the rated current.

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Circuit breakers and protective equipment

7.3

Circuit breakers and protective equipment

EMC measures

AC motors, AC brake motors and MOVIMOT drives from SEW-EURODRIVE are components for installation in machinery and systems. The designer of the machine or
system is responsible for complying with the EMC Directive 89/336/EEC. Please refer
to the publication "Drive Engineering - Practical Implementation, Electromagnetic
Compatibility (EMC) in Drive Engineering" for detailed information about this topic. For
specific information on MOVIMOT drives, refer to the "Drive System for Decentralized
Installation" system manual.

Line voltage operation, MOVIMOT


drives

SEW-EURODRIVE AC (brake) motors satisfy the EMC generic standards EN 50081


and EN 50082 when used in accordance with their designated use in continuous line
voltage operation. Interference suppression measures are not necessary. MOVIMOT
drives also satisfy the EMC generic standards EN 50081 and EN 50082 when operated
in accordance with their designated use.

Switching
operation

For switching operation of the motor, take suitable measures for suppressing
interference from the switchgear.

Inverter operation

Regarding inverter operation, please refer to the installation and EMC instructions
provided by the inverter manufacturer. Also note the following points:

Brake motors on
the inverter

Install the brake cables of brake motors separately from the other power cables,
maintaining a distance of at least 200 mm (7.87 in). Joint installation is only permitted if
either the brake cable or the power cable is shielded.

Tachometer
connection on the
inverter

Observe the following instructions when connecting the tachometer:

Positive temperature coefficient


(PTC) thermistor
TF connection on
the inverter

Use a shielded cable with twisted pair conductors only.

Connect the shield to the PE potential on both ends over a large surface area.

Install signal cables separately from power cables or brake cables (min. distance or
200 mm or 7.87 in).

Install the connecting lead of the positive temperature coefficient (PTC) thermistor TF
separately from other power cables, maintaining a distance of at least 200 mm (7.87 in).
Collective installation is only permitted if either the TF cable or the power cable is
shielded.

Manual Gear Units and Gearmotors

87

Project Planning for AC Motors


Circuit breakers and protective equipment

Motor protection

Selecting the correct protection device is a significant factor in determining the operational reliability of the motor. We distinguish between protection devices that are currentdependent and those that depend on the motor temperature. Current-dependent
protection devices include fuses or motor circuit breakers. Temperature dependent
protection devices are PTC thermistors or bimetallic switches (thermostats) in the
winding. PTC thermistors or bimetallic switches respond when the maximum permitted
winding temperature is reached. Their advantage is that temperatures are measured
right where they occur.

Motor circuit
breakers

Motor circuit breakers offer adequate protection against overload in standard operation
with a low starting frequency, brief start-ups and starting currents that are not excessive.
The motor circuit breaker is set to the rated motor current.
Motor circuit breakers are not adequate as the sole means of protection given switching
operation with a high starting frequency (> 60 1/h) and for high inertia starting. In these
cases, we recommend you use positive temperature coefficient (PTC) thermistors TF in
addition.

PTC thermistor

Three positive temperature coefficient (PTC) thermistors TF (PTC, characteristic curve


according to DIN 44080) are connected in series in the motor and connected from the
terminal box to the TF/TH input of the inverter or to a trip switch in the control cabinet.
Motor protection with positive temperature coefficient (PTC) thermistors TF provide
comprehensive protection against thermal overload. Motors protected in this way can be
used for high inertia starting, switching and braking operation as well as with fluctuating
mains power supply. A motor circuit breaker is usually installed in addition to the TF.
SEW-EURODRIVE recommends always using motors equipped with TF for inverter operation.

Bimetallic switch

Three bimetallic switches TH, connected in series in the motor, are looped directly into
the motor monitoring circuit from the terminal box.

Fuses

Fuses do not protect the motor from overload. Their only purpose is short-circuit
protection.
The following table provides an overview of the various protection devices used for
various causes.
= no protection
= limited protection
= comprehensive
protection

Current dependent
protection device
Fuse

Temperature dependent
protection device

Protective
circuit breaker

PTC
thermistor (TF)

Bimetallic
switch (TH)

Over-currents up to 200 % IN
High inertia starting, reversal
Switching operation up to Z =
30 1/h
Stalling
Single phasing
Voltage deviation
Frequency deviation
Insufficient motor cooling

MOVIMOT
protection devices

88

MOVIMOT integrate protective equipment to prevent thermal damage.

No other external devices are required for motor protection.

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Circuit breakers and protective equipment

Secure switching
of inductances

Note the following notes for switching of inductances:

Switching of low-speed motor windings.


If the cable is installed unfavorably, switching of low-speed motor windings can
generate voltage peaks. Voltage peaks can damage windings and contacts. Install
varistors in the incoming cable to avoid such problems.

Switching of brake coils.


Varistors must be used to avoid harmful switching overvoltages caused by switching
operations in the DC circuit of disk brakes.
Brake control systems from SEW-EURODRIVE are equipped with varistors as
standard. Use contactors with contacts in utilization category AC3 or better to
EN 60947-4-1 for switching of brake coils.

Suppressor circuit on the switching devices.


According to EN 60204 (Electrical Equipment of Machines), motor windings must be
equipped with interference suppression to protect the numerical or programmable
logic controllers. Because problems are primarily caused by switching operations,
we recommend installing suppressor circuits on the switching devices.

Manual Gear Units and Gearmotors

89

Project Planning for AC Motors


Electrical characteristics ( GM, MM)

7
7.4

Electrical characteristics ( GM, MM)

Suitability for use


with an inverter

AC (brake) motors can be operated on inverters, for example SEW-EURODRIVE


MOVIDRIVE, MOVITRAC and MOVIMOT, thanks to the high quality of insulation
(including phase separator) with which they are equipped as standard.
The winding option "reinforced insulation" is available for voltages higher than AC 500V.
The SEW unit designation for this option is "/RI".

Frequency

SEW-EURODRIVE AC motors are designed for a system frequency of 50 Hz or 60 Hz


on request. As standard, the technical data for AC motors refer to a 50 Hz supply
frequency.

Motor voltage

AC motors are available for rated voltages from 220 to 690 V. Pole-changing motors in
sizes 63 ... 90 are available for rated voltages from 220 ... 500 V only.
Motor sizes 71 to 132S are usually supplied in a version for the voltage range 220 ...
240/380 415 VAC, 50 Hz. The jumpers for setting the star or delta connection are
supplied with the motor in a bag inside the terminal box. For motor sizes >132S, the
standard design is 380 ... 415/660 ... 690 VAC, 50 Hz. The star or delta jumpers are
mounted on the terminal board.

For 50 Hz power
supply

The standards voltages are:


Motors

Motor size
56 (4-pole only)

63...90
Motor voltage

2, 4 and 6-pole motors,


applies to the voltage range

220...240 VAC
380...415 VAC

Single-speed

Multi-speed, single winding

Multi-speed, separate winding

220...240/380...415 VAC /
230/400 VAC /
290/500 VAC /
400 VAC /
400 VAC /

Brake voltage
2, 4 and 6-pole motors,
applies to the voltage range

220...240 VAC
380...415 VAC

220...240 VAC
380...415 VAC

Standard voltages

24 VDC / 230 VAC / 400 VAC


Forced cooling fan voltage

Standard voltage VR

Voltage range VS

24 VDC1)

1 220...266 VAC1)
1 x 115 V

1) not applicable for motor size

Motors

Motor size
100...132S

132M...225

225...280

Motor voltage
2, 4 and 6-pole motors,
applies to the voltage range

220...240/
380...415 VAC /

Single-speed

220...240/380...415 VAC /
380...415/660..0.690 VAC /

230/400 VAC /
290/500 VAC /
400/690 VAC /
500 VAC
400 VAC /

Multi-speed, single winding


Multi-speed, separate winding

400 VAC /

2, 4 and 6-pole motors,


applies to the voltage range

220..0.240 VAC
380...415 VAC

Brake voltage

Standard voltages

24 VDC / 230 VAC / 400 VAC


Forced cooling fan voltage

Standard voltage VR
Voltage range VS

90

24 VDC

1 220...266 VAC
1 x 115 V

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Electrical characteristics ( GM, MM)

Motor size

Motors

100...132S

132M...225

225...280

3 380...415 VAC
3 x 230 VAC
3 x 460 VAC

3 346...500 VAC

Voltage range V

Motors and brakes for 230/400 VAC and motors for 690 VAC may also be operated on
supply systems with a rated voltage of 220/380 VAC or 660 VAC respectively. The
voltage dependent data will slightly change in this case.
Standard
connections 50 Hz
motors

No. of
poles

Synchronous speed nsyn at 50 Hz [1/min]

Connection

3000

1500

1000

/
;/
/
/
/ Dahlander
/ separate winding

50 Hz motor on
60 Hz supply
system

750/1500

8/2

750/3000

The rated data of motors designed for 50 Hz supply systems are slightly different when
the motors are operated on 60 Hz supply systems.
Motor voltage
at 50 Hz

Motor connection

230/400 VAC /
230/400 VAC /
400/690 VAC /

For 60 Hz power
supply

750

8/4

Changed rated data

U [V] at 60
Hz

nN

PN

MN

MA/MN

230

+20%

0%

-17%

-17%

460

+20%

+20%

0%

0%

The standard voltages are indicated in bold:


Motors

Motor size
56

63

71...90

Motor voltage
2, 4 and 6-pole motors,
applies to the voltage range

240..0.266 VAC
415..0.460 VAC

Single-speed

Multi-speed, single winding

Multi-speed, separate winding

240...266/415..0.460 VAC /
266/460 VAC /
220/380 VAC /
330/575 VAC /
230/460 VAC /

266/460 VAC /
220/380 VAC /
330/575 VAC /
200/400 VAC /
220/440 VAC /
230/460 VAC /

460 VAC /

460 VAC /

Brake voltage

2, 4 and 6-pole motors,


applies to the voltage range

240..0.266 VAC
415..0.460 VAC

240..0.266 VAC
415..0.460 VAC

Standard voltages

24 VDC / 230 VAC / 266 VAC / 460 VAC


Forced cooling fan voltage

Standard voltage VR
Voltage range VS

Manual Gear Units and Gearmotors

24 VDC

1 220..0.266 VAC1)
1 x 115 V

91

Project Planning for AC Motors


Electrical characteristics ( GM, MM)

Motor size

Motors

100...132S

132M...225

250...280

Motor voltage
2, 4 and 6-pole motors,
applies to the voltage range

240...266/
415..0.460 VAC /

Single-speed

240...266/415..0.460 VAC /
415..0.460 VAC

266/460 VAC /
220/380 VAC /
330/575 VAC /
200/400 VAC /
220/440 VAC /
230/460 VAC /
460 VAC /

Multi-speed, single winding


Multi-speed, separate winding

460 VAC /

2, 4 and 6-pole motors,


applies to the voltage range

240..0.266 VAC
415..0.460 VAC

Brake voltage

Standard voltages

24 VDC / 230 VAC / 266 VAC / 460 VAC


Forced cooling fan voltage
24 VDC

1 220..0.266 VAC
1 x 115 V

3 380...415 VAC
3 x 230 VAC
3 x 460 VAC

3 346...500 VAC

Standard voltage VR
Voltage range VS
Voltage range V

Standard
connections 60 Hz
motors

No. of
poles

Synchronous speed nsyn at 60 Hz [1/min]

3600

1800

60 Hz motor on
50 Hz supply
system

Motors for USA


and Canada

Connection
/; /

/; /
/; /

1200

8/4

900/1800

8/2

900/3600

/ single winding

/ separate winding

The rated data of motors designed for 60 Hz supply systems are slightly different when
these motors are operated on 50 Hz supply systems.
Example: NEMA C-motor, designed for the USA, operation on a 50 Hz supply system:
Motor voltage
at 60 Hz (USA)

Motor connection

230/460 VAC /

Changed rated data

U [V] at 50
Hz

nN

PN

MN

MA/MN

400

-17%

-17%

0%

0%

Motors for USA and Canada are designed according to NEMA or CSA regulations.
Single-speed motors in NEMA or CSA design are registered with Underwriters Laboratories (UL). The following voltage assignments (60 Hz) are customary in the USA and
Canada:

USA
Canada

Rated voltage of the supply power

Rated voltage of the motor

208 V

200 V

240 V

230 V

480 V

460 V

600 V

575 V

The motor voltage may deviate up to 10 % from the rated voltage. This deviation
corresponds to tolerance B ( page 86).
In the USA, 230/460 VAC / 60 Hz motors are usually used

92

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Thermal characteristics ( GM, MM)

7.5

Thermal characteristics ( GM, MM)

Thermal classes
according to IEC
60034-1 (EN
60034-1)

GM
MM

Power reduction

AC motors, AC brake motors and MOVIMOT drives are available in the following
thermal classes:

The standard design for all single-speed AC motors/AC brake motors and Dahlander
motors is thermal class B. Thermal classes F or H are available on request.

The standard design for all multi-speed AC motors/AC brake motors with separate
winding is thermal class F. Thermal class H is available on request.

Standard design for all MOVIMOT drives is thermal class F. Other thermal classes
are not possible for MOVIMOT drives.

The table below lists the overtemperatures to IEC 60034-1 (EN 60034-1).
Thermal class

Overtemperature limit [K]

Old

New

130 C

80 K

155 C

105 K

180 C

125 K

The rated power PN of a motor depends on the ambient temperature and the altitude.
The rated power stated on the nameplate applies to an ambient temperature of 40 C
(104 F) and a maximum altitude of 1,000 m (3300 ft) above sea level. The rated power
must be reduced according to the following formula in the case of higher ambient temperatures or altitudes:
PNred = PN fT fH

AC motors

For AC motors, the factors fT and fH are listed in the following diagram:
fT

fH

1.0

1.0

0.9

0.9

0.8

0.8

0.7

0.7

86

104

122

140

[F]

3300 6600 9900 13200

H [ft]

00627BUS

Figure 39: Power reduction dependent on ambient temperature and altitude

= Ambient temperature
= Altitude above sea level

Manual Gear Units and Gearmotors

93

Project Planning for AC Motors


Thermal characteristics ( GM, MM)

MOVIMOT drives

For MOVIMOT drives, the factors fT und fH are given in the following diagrams:
[1] f
T

[2]

fH
1.0

1.0
0.9
0.8

0.9

0.7
0.6

0.8

0.5
0.7

0.4
0.3
86

104

122

140

3300

6600 9900 13200

ft
04051BUS

Figure 40: Power reduction dependent on ambient temperature and altitude


[1] Ambient temperature
[2] Altitude above sea level (Altitudes of more than 6600 ft subject to limitations. Observe the
installation notes in the "MOVIMOT MM03C"MM03C-MM3XC operating instructions.

Duty types

The following duty types are defined in IEC 60034-1 (EN 60034-1):
Duty type

Explanation

S1

Continuous duty: Operation at a constant load; the motor reaches thermal equilibrium.

S2

Short-time duty: Operation at constant load for a given time followed by a time at rest.
The motor returns to ambient temperature during the rest period.

S3

Intermittent periodic duty: The starting current does not significantly affect the temperature rise. Characterized by a sequence of identical duty cycles, each including a time of
operation at constant load and a time at rest. Described by the "cyclic duration factor
(cdf)" in %.

S4...S10

Intermittent periodic duty: The starting current affecting the temperature rise. Characterized by a sequence of identical duty cycles, each including a time of operation at
constant load and a time at rest. Described by the "cyclic duration factor (cdf)" in % and
the number of cycles per hour.

For inverter operation, S1 continuous duty is usually assumed. For a great number of
cycles per hour, it may be necessary to assume S9 intermittent periodic duty.

94

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Thermal characteristics ( GM, MM)

03135AXX

Figure 41: Duty types S1, S2 and S3

Cyclic duration
factor (cdf)

The cyclic duration factor (cdf) is the ratio between the period of loading and the duration
of the duty cycle. The duration of the duty cycle is the sum of times of operation and
times at rest and de-energized. A typical value for the duration of the duty cycle is ten
minutes.

cdf =

Power increasing
factor K

total on-times (t1 + t2 + t3)


cycle duration (T)

100 [%]

Unless specified otherwise, the rated power of the motor refers to duty type S1 (100 %
cdf) according to IEC 60034 (EN 60034). If a motor designed for S1 and 100 % cdf is
operated in mode S2 "short-time duty" or S3 "intermittent periodic duty", the rated power
can be multiplied by the power increasing factor K specified on the nameplate.
Power increasing
factor K

Duty type
S2

Period of operation

60 min
30 min
10 min

1.1
1.2
1.4

S3

Cyclic duration factor (cdf)

60%
40%
25%
15%

1.1
1.15
1.3
1.4

S4...S10

The following information must be specified to determine the rated


power and the duty type: number and type of cycles per hour, starting
time, time at load, braking type, braking time, idle time, cycle duration,
period at rest and power demand.

On request

In the case of extremely high counter torques and high mass moments of inertia (high
inertia starting), please contact SEW-EURODRIVE and provide the exact technical
data.

Manual Gear Units and Gearmotors

95

Project Planning for AC Motors


Starting frequency ( GM, MM)

7
7.6

Starting frequency ( GM, MM)


A motor is usually rated according to its thermal loading. In many applications the motor
is started only once (S1 = continuous running duty = 100 % cdf). The power demand
calculated from the load torque of the driven machine is the same as the rated motor
power.

High starting
frequency

Many applications call for a high starting frequency at low counter-torque, such as in
travel drives. In this case, it is not the power demand that is the decisive factor in determining the size of the motor, but rather the number of times the motor has to start up.
Frequent starting means the high starting current flows every time, leading to disproportionate heating of the motor. The windings become overheated if the heat absorbed is
greater than the heat dissipated by the motor ventilation system. The thermal load capacity of the motor can be increased by selecting a suitable thermal classification or by
means of forced cooling ( Sec. "Thermal characteristics" on page 93).

No-load starting
frequency Z0

SEW-EURODRIVE specifies the permitted starting frequency of a motor as the no-load


starting frequency Z0 at 50 % cdf. This value indicates the number of times per hour that
the motor can accelerate the mass moment of inertia of its rotor up to speed without
counter-torque at 50 % cdf. If an additional mass moment of inertia has to be accelerated or if an additional load torque occurs, the starting time of the motor will increase.
Increased current flows during this acceleration time. This means the motor is subjected
to increased thermal load and the permitted starting frequency is reduced.

Permitted
starting
frequency of the
motor

You can determine the permitted starting frequency Z of the motor in cycles/hour [1/h]
using the following formula:
Z = Z0 KJ KM KP

You can determine the factors KJ, KM and KP using the following diagrams:
Depending on the additional
moment of inertia

Depending on the counter-torque


at startup

Depending on the static power


and the cyclic duration factor (cdf)

T
T
00628BUS

Figure 42: Dependency of the starting frequency

96

JX =

Total of all external mass moments of


inertia in relation to the motor axis

JZ =

Mass moment of inertia flywheel fan

JM =

Mass moment of inertia of the motor

TL =

Load-torque during startup

TH =
Pstat =
PN =
%cdf =

Acceleration torque motor


Power requirement after start-up (static
power)
Rated motor power
cyclic duration factor

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Starting frequency ( GM, MM)

Example

Motor:

DT80N4/BMG ( Sec. "Technical data of AC motors")


No-load starting frequency Z0 = 14000 1/h

1. (JX + JZ) / JM = 3.5


2. TL / TH = 0.6

KJ = 0.2

3. Pstat / PN = 0.6 and 60% cdf

KP = 0.65

KM = 0.4

Z = Z0 KJ KM KP = 14000 c/h 0.2 0.4 0.65 = 728 c/h


The cycle duration is 5 s, the operating time 3 s.

Permitted work
done by the brake

If you are using a brake motor, you have to check whether the brake is approved for use
with the required starting frequency Z. Refer to the information in Sec. "Permitted work
done by the brake" on page 105.

Manual Gear Units and Gearmotors

97

Project Planning for AC Motors


Mechanical characteristics ( GM, MM)

7
7.7

Mechanical characteristics ( GM, MM)

Degrees of protection according to EN 60034


(IEC 60034-5)

GM
MM

The standard degree of protection for AC motors, AC brake motors and MOVIMOT
drives is IP54. Enclosures IP55, IP56, IP65 or IP66 are available upon request.
1st digit
IP

Touch guard

Protection against water

No protection

No protection

No protection

Protected against access to


hazardous parts with the back
of your hand

Protection against solid foreign


objects 50 mm and larger

Protection against dripping


water

Protected against access to


hazardous parts with a finger

Protection against solid foreign


objects 12 mm and larger

Protection against dripping


water when tilted up to 15

Protected against access to


hazardous parts with a tool

Protection against solid foreign


objects 2.5 mm and larger

Protection against spraying


water

Protection against solid foreign


objects 1 mm and larger

Protection against splashing


water

Protection against dust

Protection against water jets

Dust-proof

Protection against powerful


water jets

4
5

Protected against access to


hazardous parts with a wire

98

2nd digit

Protection against foreign


objects

Protection against temporary


immersion in water

Protection against permanent


immersion in water

Other options

Increased corrosion protection for metal parts and additional impregnation of the
winding (protection against moisture and acid) is available as is the supply of explosionproof motors and brake motors with EExe enclosure (increased safety), EExed
(increased safety motor, flameproof brake) and EExd (flameproof). Refer to the information in in Sec. "Product Description and Overview of Types/General information" in this
regard. Contact SEW-EURODRIVE for availability.

Vibration
properties of
motors

The rotors of AC motors are dynamically balanced with a half key. Motors according to
vibration severity grade "N" according to DIN ISO 2373 (EN60034-14:1997) or vibration
grade "A" according to IEC 60034-14:2003. In the case of specific requirements on the
mechanical running smoothness, single-speed motors without brake, forced cooling fan,
encoder, etc. are available in low-vibration design vibration class "R" according to
DIN ISO 2373 or vibration grade "B" according to IEC 60034-14:2003.

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Overhung loads ( GM, MM)

7.8

Overhung loads ( GM, MM)


Refer to the section "Project Planning for Gear Units"Overhung loads and axial forces/
for general information about overhung loads. The following table lists the permitted
overhung loads (top value) and axial forces (bottom value) of AC motors:

Mounting
position

Foot
mounted
motor

Flangemounted
motor

Permitted overhung load FR [lb]


Permitted axial load FA [lb]; FA_tension = FA_pressure

[rpm]
No. of
poles

Size
63

71

80

90

100

112

132S

132ML
132M

160M

160L

180

200

225

250
280

900
8

156
45

205
54

790
72

380
90

395
108

425
126

585
144

810
215

850
215

1260
1290

1350
450

1200
6

144
36

189
45

270
54

340
72

360
90

395
108

540
126

740
180

765
180

1120
250

1240
425

1800
560

1800
4

126
27

162
36

235
47

290
61

315
61

335
61

450
90

585
144

695
144

1010
210

1060
540

1570
540

1800
560

3600
2

90
18

117
22

162
33

215
43

220
45

245
47

325
72

450
108

515
108

775
180

830
415

900
8

191
56

260
67

3600
90

470
112

495
135

540
157

7220
180

1030
270

1080
270

1570
360

1690
560

1200
6

135
34

180
45

235
56

335
67

425
90

450
112

495
135

650
157

920
225

970
2250

1420
315

1530
540

2470
675

1800
4

112
25

157
31

200
45

290
56

370
79

395
79

425
79

560
112

720
180

880
180

1260
270

1330
675

1960
675

2020
585

3600
2

90
16

112
22

146
29

200
40

270
54

270
56

290
58

405
90

560
135

650
135

970
225

1030
515

Overhung load
conversion for
off-center force
application

The permitted overhung loads must be calculated using the following formulae in the
event that force is not applied at the center of the shaft end. The smaller of the two
values FxL (according to bearing service life) and FxW (according to shaft strength) is the
permitted value for the overhung load at point x. Note that the calculations apply to MN.

FxL based on
bearing life

FxL = FR

a
[lb]
b+x

FxW from the shaft


strength

FxW =

c 103
[lb]
f+x

FR

= Permitted overhung load (x = l/2) [lb]

= Distance from the shaft shoulder to the force application point [in]

a, b, f

= Motor constant for overhung load conversion [in]

= Motor constant for overhung load conversion [in]

Manual Gear Units and Gearmotors

99

Project Planning for AC Motors


Overhung loads ( GM, MM)

l
l

l/2
l/2

dd
FA

FA
Fx

Fx F R
FR
03074AXX

Figure 43: Overhung load FX for off-center force application

Motor constants for overhung load conversion


a

Size

4-pole
[lb-in]

6-pole
[lb-in]

8-pole
[lb-in]

[in]

[mm]

[in]

[in]

[in]

63

6.34

5.75

0.10

0.15

0.17

0.51

14

1.18

71

6.24

5.66

0.10

0.14

0.16

0.17

0.54

14

1.18

80

8.42

7.63

0.15

0.21

0.25

0.27

0.54

19

1.57

90

8.97

7.98

0.24

0.35

0.40

0.43

0.52

24

1.97

SDT100

10.66

9.48

0.37

0.51

0.59

0.66

0.56

28

2.36

DV100

10.66

9.48

0.37

0.51

0.59

0.66

0.56

28

2.36

112M

11.29

10.11

0.47

0.67

0.77

0.84

0.95

28

2.36

132S

13.46

11.88

0.62

0.85

0.99

1.08

0.95

38

3.15

132M

13.56

11.99

0.77

1.06

1.27

1.38

0.79

38

3.15

132ML

15.93

14.35

1.06

1.38

1.75

1.92

0.79

38

3.15

160M

16.52

14.35

1.33

1.73

2.19

2.39

0.79

42

4.33

160L

17.15

14.98

1.57

2.12

2.32

2.59

0.87

42

4.33

180

19.98

17.81

2.35

3.07

3.42

3.82

0.87

48

4.33

200

21.16

19.00

1.80

2.29

2.68

2.92

55

4.33

225

24.67

21.91

4.34

60

5.51

250

25.91

23.15

5.58

65

5.51

280

25.91

23.15

5.58

75

5.51

2nd motor shaft

Contact SEW-EURODRIVE regarding permitted load for 2nd motor shaft end.

Motor bearings
used

The following table shows which bearings are used in SEW-EURODRIVE AC (brake)
motors:
Drive-end bearing
Motor type

Flange-mounted
motor

Non drive-end bearing

Gearmotor

Foot mounted
motor

56

6302-Z

63

6203-2Z-J

6303-2Z-J

6204-2RS-J-C3

6303-2RS-J-C3

71 ... 80
90 ... 100
112 ... 132S
132M ... 160M

100

2-pole
[lb-in]

6306-2RS-J-C3
6208-2RS-J-C3

6307-2RS-J-C3

without brake

with brake

6001-2RS-J
6202-2Z-J

6202-2RS-J-C3

6204-2RS-J-C3 6203-2RS-J-C3

6203-2RS-J-C3

6205-2RS-J-C3

6205-2RS-J-C3

6208-2RS-J-C3 6207-2RS-J-C3

6207-2RS-J-C3

6309-2Z-J-C3

6209-2Z-J-C3

160L ... 180L

63122Z-J-C3

6213-2Z-J-C3

200 ... 225

6314-2Z-J-C3

6314-2Z-J-C3

250 ... 280

6316-2Z-J-C3

6315-2Z-J-C3

Manual Gear Units and Gearmotors

Project Planning for AC Motors


US market ( GM, MM)

7.9

US market ( GM, MM)

CSA/NEMA/UL-R

GM

SEW-EURODRIVE offers the NEMA MG1 version or the "CSA/UL-R" option for drives
delivered to North America ( " Motors for the USA and Canada" on page 92). These
versions have the following characteristic features:

Terminal designation T1, T2, etc. in addition to U1, V1, etc.

In MOVIMOT drives additional earth terminal via an external terminal.

Some terminal boxes are made of gray-cast iron and others of aluminum:

MM

Motor size

Terminal box material

DT56/DR63

Aluminum (part of the motor housing)


Gray-cast iron for wiring diagram DT79, otherwise
aluminum

DT71 ... DV132S


DT71 ... DV132S / BM(G) with BSR/BUR

Gray-cast iron

DV132M ... DV280

Always gray cast iron

Cable entry in the terminal box compliant with ANSI / ASME B1.20.1.-1983 with NPT
threads (conical inch threads). The following table shows the number of cable entries
and NPT sizes for the respective motor sizes.
Motor size

Number and type of threads

DT56

1 1/2 NPT + 1 3/8 NPT (with adapter)

DR63

2 1/2 NPT (with adapter)


2 1/2 NPT

DT71 ... DT90

1 3/4 NPT + 1 1/2 NPT

DT100 ... DV132S


DV132M ... DV160M

1 1 1/4 NPT + 1 1/2 NPT

DV160L ... DV225

2 1 1/2 NPT + 1 1/2 NPT

DV250M ... DV280S

2 2 1/2 NPT + 2 1/2 NPT

The NPT openings are sealed with plugs for transportation and storage.

For AC motors/AC brake motors modified nameplate with the following information:
TEFC, K.V.A. code and design. With CSA/UL-R option also CSA and UR mark (UL
registration no. E189357).

Type

DT80K4BMG1HR

S.O.

TEFC

3PH

870173930.03.03.001
V
A

230 YY / 460 Y
2.50 / 1.25

HP

.75

rpm

1700

Brake

HZ
Code

S.F.

1.0

Duty

460AC

7.4

lb-ft Control

DT79

CONT

Ins
Class
Torque

60
Conn
Dia

NEMA
Nom Eff %

Maximum
Ambient

Design
Letter

40

B
C

BG1.5

E189357

59773AUS

Figure 44: Motor nameplate for the CSA/UL-R version

Manual Gear Units and Gearmotors

101

Project Planning for AC Motors


US market ( GM, MM)

For MOVIMOT drives modified nameplate with the following information: TEFC, UL
identification character (UL registration no. 2D06).
Inverter/Vector Duty VPWM
CPWM
Type

DFT71D4MM03A

S.O.

460 Y

rpm

3PH

870173930.03.03.001
V

HP

TEFC

HZ

1.00

Code

0.5

S.F.

1.0

Torque

Duty

DT93

CONT

Ins
Class

CT 300-1800/10-60/Hz

C
US
C
US
LISTED Brake V

60
Conn
Dia

NEMA
Nom Eff %

Maximum
Ambient

Design
Letter

40

B
C

lb-ft Control

Ind. Cont. Eq.


2D06

06703AUS

Figure 45: Motor nameplate

102

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Brakes ( GM)

7.10

Brakes ( GM)

General

GM

On request, SEW-EURODRIVE motors and gearmotors can be supplied with an


integrated mechanical brake. The brake is a DC-operated electromagnetic disc brake
that is released electrically and applied using spring force. The brake is applied in case
of a power failure. It meets the basic safety requirements. The brake can also be
released mechanically if equipped with a manual brake release. You will receive a manual lever with automatic reset. The brake is controlled by a control module that is either
installed in the motor conduit box or the control cabinet. For detailed information on
brakes from SEW-EURODRIVE, refer to the publication "Drive Engineering - Practical
Implementation SEW Disc Brake."
A main advantage of brakes from SEW-EURODRIVE is their very short length. The
brake bearing end shield is an integral part of both the motor and the brake. The integrated construction of the brake motor permits particularly compact and sturdy solutions.

Basic structure

The illustration below shows the basic structure of the brake.


1

6
7

3
9

10

4
11
5
00871BXX

Figure 46: Basic structure of the brake


1

Brake disc

Working air gap

Brake endshield

Pressure plate

10

Motor shaft

Driver

of brake spring

11

Electromagnetic force

Spring force

Brake coil

Manual Gear Units and Gearmotors

Brake coil body

103

Project Planning for AC Motors


Brakes ( GM)

Short response
times

A primary feature of the brake is the patented two-coil system. This system consists of
the accelerator coil (BS) and the holding coil (TS). The special SEW-EURODRIVE brake
control system ensures that, when the brake is released, the accelerator coil is switched
on first with a high current inrush, after which the holding coil is switched on. The result
is a particularly short response time when releasing the brake.
The principle of the two coil system also reduces back EMF so that the brake is applied
more rapidly. The result is a reduced stopping distance. The brake can be switched off
in the DC and AC circuit to achieve particularly short response times when applying the
brake, for example in hoists.

104

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Brakes ( GM)

Permitted work
done by the brake

If you are using a brake motor, you have to check whether the brake is approved for use
with the required starting frequency Z. The following diagrams show the permitted work
done Wmax per cycle for different brakes and rated speeds. The values are given with
reference to the required starting frequency Z in cycles/hour (1/h).
Example: The rated speed is 1800 rpm and the brake BM 32 is used. At 200 cycles per
hour, the permitted work done per cycle is 9000 J ( Figure 48).
3600 rpm
105

BM 15

104

BMG 8
BMG 2/BMG 4

W max
103
[J]

BMG 05/BMG 1
BR 03

102

10

10

102
Z (1/h)

103

104
60653AXX

Figure 47: Maximum permitted work done per cycle at 3600 rpm

1800 rpm
105

BMG 122
BMG 61
BM 32 / BM 62
BM 30 / BM 31

104
9000

BM 15

W max
103
[J]

BMG 8

102

BMG 2 / BMG 4 / BC 2
BMG 05 / BMG1 / BC 05
BR 03

10

10

102 200
Z [1/h]

103

104
60661AXX

Figure 48: Maximum permitted work done per cycle at 1800 rpm

Manual Gear Units and Gearmotors

105

Project Planning for AC Motors


Brakes ( GM)

1200 rpm
105

BMG 122
BMG 61
BM 32 / BM 62
BM 30 / BM 31

104

W max
103
[J]

BM 15
BMG 8
BMG 2 / BMG 4
BMG 05 / BMG1
BR 03

102

10

10

102
Z [1/h]

103

104
60662AXX

Figure 49: Maximum permitted work done per cycle at 1200 rpm

900 rpm
105
BMG 122
BMG 61
BM 32 / BM 62

104
BM 30 / BM 31

W max
103
[J]
BM 15
BMG 8

102

BMG 2 / BMG 4
BMG 05 / BMG 1
BR 03

10

10

102
Z [1/h]

103

104
60663AXX

Figure 50: Maximum permitted work done per cycle at 900 rpm

106

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Brakes ( GM)

Emergency stop
features

In hoist applications it is mandatory that the limits of the permitted maximum work done
(maximum work done see diagrams on page 105) are not exceeded even in the event
of an emergency stop. In other applications, such as travel drives with reduced braking
torques, much higher values can be permitted based on the type of application. Please
consult SEW-EURODRIVE if you need values for increased brake work for emergency
stops.

Brake control
system

Various brake control systems are available for controlling disc brakes with a DC coil,
depending on the requirements and the operating conditions. All brake control systems
are fitted as standard with varistors to protect against overvoltage. Refer to the "Brakes
and Accessories" manual for detailed information about SEW-EURODRIVE brakes.
The brake control systems are either installed directly in the motor conduit box or in the
control cabinet. In case of motors of thermal class H and explosion-proof motors
(eDT..BC), the control system must be installed in the control cabinet.

Standard version

As standard, DT/DV...BM(G) AC brake motors are delivered with integrated brake


control system BG/BGE for AC connection or an installed control unit BS/BSG for
DC 24 V connection. The motors are delivered completely ready for connection.
Motor type

AC connection

DC 24 V connection

DT56./BMG02, DR63../BR

BG

without control unit1)

DT71../BMG - DV100../BMG

BG

BS

DV112../BMG - DV225../BM

BGE

BSG

DV250../BMG - DV280../BMG

BGE

1) The overvoltage protection must be implemented by the customer, for example using varistors.

Brake control
system in the
motor conduit box

The supply voltage for brakes with an AC connection is either supplied separately or
tapped from the supply system to the motor in the conduit box. Only motors with a single
speed can be supplied from the motor supply voltage. With pole-changing motors and
for operation on an inverter, the supply voltage for the brake must be supplied
separately.
It is important to take into consideration the brake reaction is delayed by the residual
voltage of the motor in case the brake is powered by the motor supply voltage. The
brake reaction time t2I stated in the technical data for cut-off in the AC circuit applies to
a separate supply only.

Manual Gear Units and Gearmotors

107

Project Planning for AC Motors


Block diagrams of brake control systems ( GM)

7
7.11

Block diagrams of brake control systems ( GM)

Key

GM

AC
DC
AC

BS
TS

Cut-off in the AC circuit


(standard brake application)

Cut-off in the DC and AC circuits


(rapid brake application)

Brake
BS = Accelerator coil
TS = Coil section

1a
2a

3a

Auxiliary terminal strip in terminal box

4a
5a

Motor with delta connection

Motor with star connection

Color coding according to IEC 757:


WH

White

RD

Red

BU

Blue

BN

Brown

BK

Black

Control cabinet limit

108

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Block diagrams of brake control systems ( GM)

BG, BMS
VAC

BG
1
2
3
4
5

WH
RD

BS
TS

AC

BU

01524BXX

VAC

BG
1
2
3
4
5

WH
RD

BS
TS

DC
AC

BU

01525BXX

VAC

BMS

WH
RD

1
2

1a

2a

BS

3a

TS

BU

4a

13

5a

14

AC

15

01526BXX

VAC

BMS

WH

RD
1a

2a

BS

3a

TS

BU

DC

3
4

4a

13

5a

14

AC

15

01527BXX

Manual Gear Units and Gearmotors

109

Project Planning for AC Motors


Block diagrams of brake control systems ( GM)

BGE, BME
VAC

BGE
1
2
3
4
5

WH
RD

BS
TS

AC

BU

01533BXX

VAC

BGE
1
2
3
4
5

WH
RD

BS

TS

DC
AC

BU

01534BXX

VAC

BME
WH
RD

1
2

1a

2a

BS

3a

TS

BU

4a

AC

13

5a

14
15

01535BXX

VAC

BME
WH

RD
1a

2a

BS

3a

TS

BU

DC

3
4

4a

13

5a

14

AC

15

01536BXX

110

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Block diagrams of brake control systems ( GM)

BSR
SR

WH

WH

RD

BU

BGE

WH

1
2
3
4
5

RD
W2 U2 V2

BS
U1 V1 W1

TS

DC
AC

BU

L1 L2 L3

01537BXX

SR

WH
WH

RD
BU

BGE

WH

1
2
3
4
5

RD
W2 U2 V2

BS
U1 V1 W1

TS

DC
AC

BU

L1L2 L3

01538BXX

BUR
VAC

UR

WH
RD

BS
TS

BU

BN/WH

RD

BN/WH

DC
AC

BGE
1
2
3
4
5

BU

01634BXX

Manual Gear Units and Gearmotors

111

Project Planning for AC Motors


Block diagrams of brake control systems ( GM)

BS
24 VDC

BS
1

WH

2
3
4
5

RD

BS

TS

BU

03271AXX

BSG
24 VDC

BSG
1

WH

BS

TS

DC

2
3
4
5

RD

AC

BU

01539BXX

BMK
VAC

BMK
WH

RD

1a

2a

BS

3a

TS

BU

+
24 VDC

DC

3
4

4a

13

5a

14

AC

15

03252AXX

112

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Block diagrams of brake control systems ( GM)

BMP, BMH
VAC

BMP
WH

RD

1a

2a

BS

3a

TS

BU

4a

13

5a

14

AC

15

01540BXX
VAC

BMP
WH

RD

1a

BS

3a

TS

BU

DC

2a
4a

13

5a

14

AC

15

01541BXX
VAC

1)

1) Heating
2) Ventilating

2)
BMH

WH

RD

1a

2a

BS

3a

TS

BU

4a

13

5a

14

AC

15

01542BXX
VAC

1)

1) Heating
2) Ventilating

BMH

WH

RD

1a

2)

2a

TS

4a

13

5a

14

3a
BU

DC

BS

AC

15

01543BXX

Manual Gear Units and Gearmotors

113

Project Planning for AC Motors


Plug connectors ( GM)

7
7.12

Plug connectors ( GM)

Contact rating
depending on the
temperature

GM

The "Technical data" tables for plug connectors ( "Gearmotors" catalog) lists electrical
current values for the maximum permitted contact load (= max. contact load) of the plug
connectors. These current values are valid for ambient temperatures of up to max. 40
C (104 F). Higher ambient temperatures apply for reduced current values. The following illustration shows the permitted contact load as a function of the ambient
temperature.

Ieff
100%

70%
50%

40

60

80
06443AXX

Figure 51: Permitted contact load as a function of the ambient temperature

114

Ieff

Current value of the maximum permitted contact load, 100% = value as listed in the
"Technical data" table ( "Gearmotors" catalog).

Ambient temperature

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Plug connectors ( GM)

IS integrated plug
connector

GM

03075AXX

Figure 52: AC gearmotor with IS integrated plug connector

On request, AC (brake) motors DR63 and DT71 ... DV132S.. can be supplied with the
integrated, 12-pole IS plug connector instead of the standard terminal box. The upper
section of the IS plug connector (mating connector) is included in the scope of delivery.
The IS plug connector is particularly compact and offers the following connection
options:

Motor, single-speed or two-speed pole changing

Brake

Temperature monitoring (TF or TH)

As with the terminal box, the cable run with the IS integrated plug connector can be from
four different directions offset at 90.

IS requires a clearance of 30 mm (1.18 in) for removing the connector.

For DR63 brake motors with IS size 1 only: Only brake control systems BG1.2,
BG2.4, BSR and BUR can be accommodated in the IS plug connector. Other brake
control systems must be installed in the control cabinet.

Manual Gear Units and Gearmotors

115

Project Planning for AC Motors


Plug connectors ( GM)

Plug connectors
AS.., AC.., AM..,
AB.., AD.., AK..

GM

05664AXX

Figure 53: AC motor with ASE.. plug connector

The plug connector systems AS.., AC.., AM.., AB.., AD.. and AK.. are based on plug
connector systems from Harting.
Han 10E / 10ES

AS.., AC..

AM.., AB.., AD.., AK.. Han Modular

The plug connectors are located at the side of the terminal box. They are locked either
using two clamps or one clamp on the terminal box.
UL approval has been granted for the plug connectors.
The mating connector (sleeve housing) with socket contacts is not included in the
scope of delivery.
AS.., AC..

The ten contacts of the AS.. and AC.. plug connector systems connect the motor winding
(6 contacts), the brake (2 contacts) and the thermal motor protection (2 contacts) of single speed motors.
Types AS.. and AC.. differ as follows:

AS = Spring cages

AC = Crimp contacts and shortened contacts for thermal motor protection

Applies to AS.1 and AC.1:


For brakemotors, you can select the version with brake control in the terminal box only.
In this case, the disconnection in the DC circuit has to take place electronically using
BSR or BUR.
The ASE.. type with single clip longitudinal closure correspond to the DESINA regulation
issued by the Association of German Machine Tool Manufacturers (VDW).

Note the following point:

AM.., AB.., AD..,


AK..

Cable entry in position 1 is not available for motor sizes DT71... DV132S.

Plug connectors AM.., AB.., AD.. and AK.. can be used for connecting single speed motors.
With brake motors, the brake control system can be either located in the terminal box or
in the control cabinet. All versions of the brake control system are possible.
Some plug connectors may require longer delivery times.

116

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Encoders and prefabricated cables for encoder connection ( GM)

7.13

Encoders and prefabricated cables for encoder connection ( GM)

Tachometer

GM

Various types of tachometers are available for installation on DT../ DV.. AC motors as
standard depending on the application and motor size. With rare exceptions, the encoders can be combined with other optional components installed in the motor, such as
brakes and forced cooling fans.

Overview of
encoders
Name

For motor

Encoder type

Shaft

Specification

EH1T
EH1S

DR63

Hollow shaft

ES1T

DC 5 V controlled
DT71...DV100

ES1R

9 VDC ... 26 VDC

Encoders

ES2T
ES2S

Spreadshaft

1024 pulses/revolution
DC 5 V controlled

DV112...DV132S

9 VDC ... 26 VDC

ES2R
EV1T
EV1S

DC 5 V controlled
DT71...DV280

Solid shaft

10 VDC ... 30 VDC

EV1R
ES12

DT71...DV100

ES22

DV112...DV132S

ES16

DT71...DV100

ES26

DV112...DV132S

NV11
NV21

NV16

Encoder

Spreadshaft

A track

Proximity sensor

Solid shaft

DT71...DV132S

DT71...DV280
DT71...DV100

ES4H

DV112...DV132S

AS3H

DT71...DV100

AS4H

DV112...DV132S
DT71...DV280

TTL/RS-422
TTL/RS-422
1 VSS sin/cos
TTL/RS-422
TTL/RS-422
1 VSS sin/cos
TTL/RS-422
TTL/RS-422
1 VSS sin/cos
TTL/RS-422
Either 1 or 2 pulses/revolution

1 pulse/revolution, normally open contact

A track
A+B tracks

10 VDC ... 30 VDC

A track
Multi-turnabsolute
encoder
Single-turn
HIPERFACE
encoder
Multi-turn
HIPERFACE
encoder
Multi-turn
HIPERFACE
encoder

2 pulses/revolution, normally open contact


6 pulses/revolution, normally open contact

A+B tracks

ES3H

AV1H1)

9 VDC ... 26 VDC

A+B tracks

NV26
AV1Y

A+B tracks

1 VSS sin/cos

6 pulses/revolution

DT71...DV100

NV12
NV22

Signal
TTL/RS-422

9 VDC ... 26 VDC

EH1R
ES1S

Power supply
DC 5 V controlled

Solid shaft

10 VDC ... 30 VDC

MSSI interface and


1 VSS sin/cos

Spreadshaft

7 VDC ... 12 VDC

RS-485 interface and 1


VSS sin/cos

Solid shaft

7 VDC ... 12 VDC

RS-485 interface and 1


VSS sin/cos

1) recommended encoder for operation with MOVIDRIVE MDX61B with option DEH11B

Manual Gear Units and Gearmotors

117

Project Planning for AC Motors


Encoders and prefabricated cables for encoder connection ( GM)

Encoder
connection

When connecting the encoders to the inverters, always follow the operating instructions
for the relevant inverter and the wiring diagrams supplied with the encoders!

Maximum line length (inverter encoder): 100 m (330 ft) with a cable capacitance
120 nF/km

Conductor cross section: 0.20 ... 0.5 mm2 (AWG 20 - 24)

Use shielded cable with twisted pair conductors and apply shield over large area on
both ends :
At the encoder in the cable gland or in the encoder plug
To the inverter on the electronics shield clamp or to the housing of the sub D plug

118

Install the encoder cables separately from the power cables, maintaining a distance
of at least 200 mm (8 in).

Encoder with cable gland: Observe the permitted diameter of the encoder cable to
ensure that the cable gland functions correctly.

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Encoders and prefabricated cables for encoder connection ( GM)

Incremental
encoder
(Encoder)

The encoders from SEW-EURODRIVE are available as incremental encoders with 1024
signals/revolution or as encoder with 1, 2 or 6 pulses/revolution.

Hollow shaft
encoder and
spreadshaft
encoder

GM

52115AXX

Figure 54: Encoder with spreadshaft

Solid shaft encoder

GM

01935CXX

Figure 55: AC motor with solid shaft encoder and forced cooling fan VR

Manual Gear Units and Gearmotors

119

Project Planning for AC Motors


Encoders and prefabricated cables for encoder connection ( GM)

Encoder
mounting adapter

The motors can be equipped with various encoder mounting adapters for installing
encoders from different manufacturers.

GM

01949CXX

Figure 56: AC motor with encoder mounting adapter EV1A and forced cooling fan VR

The encoder is attached to the EV1A (synchro flange) using three encoder mounting
clamps (bolts with eccentric discs) for 3 mm flange thickness.

Absolute encoder

The absolute encoders AV1Y from SEW-EURODRIVE are combination encoders. They
contain a multi-turn absolute encoder and a high-resolution sinusoidal encoder.

GM

03078BXX

Figure 57: AC motor with absolute encoder and forced cooling fan VR

120

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Encoders and prefabricated cables for encoder connection ( GM)

HIPERFACE
encoder

HIPERFACE encoders are available as single-turn or multi-turn combination encoder.


They contain an absolute encoder and a high-resolution sinusoidal encoder.

GM

59810AXX

Figure 58: AC motor with HIPERFACE encoder AS3H

Proximity sensor

GM

The proximity sensors from SEW-EURODRIVE can be used to easily and inexpensively
monitor whether the motor is turning. If a two-track proximity sensor is used, the
direction of rotation of the motor can also be detected. Proximity sensors can either be
installed on the side of the fan guard (motor maintains original length) or as spreadshaft
encoder on the motor.

03242AXX

Figure 59: Proximity sensor NV..

The connection cable is not included in the scope of delivery. Contact your retailer to
purchase the appropriate connection cable.

Manual Gear Units and Gearmotors

121

Project Planning for AC Motors


Encoders and prefabricated cables for encoder connection ( GM)

Prefabricated
cables for
encoder
connection

SEW-EURODRIVE offers prefabricated cables for simple and reliable connection of


encoder systems. It is necessary to differentiate between cables used for fixed installation or for use in cable carriers. Contact SEW-Eurodrive concerning availability and
length.

DEH11B

MOVIDRIVE
MOVIDRIVE
compact
MDX61B
MCH4_A

ES1T, ES2T,
EV1T, EH1T

X1: MOVIDRIVE

DWI11A

DEH11B

X2: Encoder

MOVIDRIVE
MOVIDRIVE
compact
MDX61B
MCH4_A

DWI

ES1S, ES2S, EV1S, EH1S


ES1R, ES2R, EV1R, EH1R

06608AXX

Figure 60: Prefabricated cables for encoder connection and encoder


MOVIDRIVE
MOVIDRIVE
MDX61B
compact
MCH4_A

DEH11B

4
ES3H, ES4H,
AS3H, AS4H,
AV1H

Figure 61: Prefabricated cables for HIPERFACE encoders

122

06607BXX

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Encoders and prefabricated cables for encoder connection ( GM)

Prefabricated cables for encoder connection:


Part number

817 957 3

Installation

Fixed installation

for encoders with


5 V voltage supply
Cable cross section

ES1T, ES2T, EV1T, EH1T


420.25 mm2 (AWG23) + 10.25 mm2 (AWG23)
A: Yellow (YE)
A: Green (GN)
B : Red (RD)
B : Blue (BU)
C : Pink (PK)
C : Gray (GY)
UB: White (WH)
: Brown (BN)
Sensor cable: Violet (VT)

Conductor colors

Manufacturer and type


Lapp
Helukabel

Unitronic Li2YCY (TP)


Paar-Tronic-CY
MOVIDRIVE MDX61B with DEH11B option

For inverter
Connection
on the DWI11A
on the inverter

with 9-pin sub D socket


with 15-pin sub D plug

Prefabricated cables for incremental TTL encoders with 5V voltage supply:


Part number
Installation
for encoder

198 828 X

Fixed installation

Cable carrier installation

ES1T, ES2T, EV1T, EH1T via DWI11A and cable 817 957 3

Cable cross section

Conductor colors

Manufacturer and type


Lapp
Helukabel

420.25 mm2 (AWG23) + 10.25 mm2 (AWG23)


A: Yellow (YE)
A: Green (GN)
B : Red (RD)
B : Blue (BU)
C : Pink (PK)
C : Gray (GY)
UB: White (WH)
: Brown (BN)
Sensor cable: Violet (VT)
Unitronic Li2YCY (TP)
Paar-Tronic-CY

Unitronic LiYCY
Super-Paar-Tronic-C-PUR

MOVIDRIVE MDX61B with DEH11B option

For inverter
Connection on
encoder / motor
DWI11A

Manual Gear Units and Gearmotors

198 829 8

with conductor end sleeves


Connect the violet conductor (VT) with the encoder at UB.
with 9-pin sub D plug

123

Project Planning for AC Motors


Encoders and prefabricated cables for encoder connection ( GM)

Prefabricated cables for incremental TTL sensors and sin/cos encoders (TTL sensors
and sin/cos encoders) with 24V voltage supply:
Part number
Installation
for encoder
Cable cross section

1332 459 4

1332 458 6

Fixed installation

Cable carrier installation

ES1S, ES2S, EV1S, EH1S, ES1R, ES2R, EV1R, EH1R


420.25 mm2 (AWG23) + 10.25 mm2 (AWG23)
A: Yellow (YE)
A: Green (GN)
B : Red (RD)
B : Blue (BU)
C : Pink (PK)
C : Gray (GY)
UB: White (WH)
: Brown (BN)
Sensor cable: Violet (VT)

Conductor colors

Manufacturer and type


Lapp
Helukabel
For inverter
Connection on
encoder / motor

Unitronic Li2YCY (TP)


Paar-Tronic-CY

Unitronic LiYCY
Super-Paar-Tronic-C-PUR

MOVIDRIVE MDX61B with DEH11B option


with conductor end sleeves
Cut off the violet conductor (VT) of the cable at the encoder end.
with 15-pin sub D plug

Inverter

Prefabricated cables for HIPERFACE encoders:


Part number
Installation

1332 453 5

1332 455 1

Fixed installation

Cable carrier installation

for encoder

ES3H, ES4H, AS3H, AS4H, AV1H


6 2 0.25 mm2 (AWG 23)

Cable cross section

Conductor colors

Manufacturer and type


For inverter
Connection on
encoder / motor
Inverter

cos+: Red (RD)


cos-: Blue (BU)
sin+: Yellow (YE)
sin-: Green (GN)
D+: Black (BK)
D-: Violet (VT)
TF/TH/KTY+: Brown (BN)
TF/TH/KTY-: White (WH)
GND: Gray/pink + pink (GY-PK + PK)
US: Red/blue + gray (RD-BU + GY)
Lapp, PVC/C/PP 303 028 1

Nexans, 493 290 70

MOVIDRIVE MDX61B with DEH11B option


With 12-pin round connector plug
(Intercontec, type ASTA021NN00 10 000 5 000)
with 15-pin sub D plug

Extension cables for HIPERFACE cables


Part number
Installation
Cable cross section
Conductor colors
Manufacturer and type
Connection on
encoder / motor
HIPERFACE cable

124

199 539 1

199 540 5

Fixed installation

Cable carrier installation

6 2 0.25 mm2 (AWG 23)


HIPERFACE cable
Lapp, PVC/C/PP 303 028 1

Nexans, 493 290 70

With 12-pin round connector plug


(Intercontec, type ASTA021NN00 10 000 5 000)
with 12-pin round connector plug (Intercontec, type AKUA20)

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Forced cooling fan

7.14

Forced cooling fan

Forced cooling
fan VR, VS and V

GM

The motors can be equipped with a forced cooling fan if required. A forced cooling fan
is usually not required for mains operated motors in continuous duty. SEWEURODRIVE recommends a forced cooling fan for the following applications:

Drives with high starting frequency

Drives with additional flywheel mass Z (flywheel fan)

Inverter drives with a setting range 1:20

Inverter drives that have to generate rated torque even at low speed or at standstill.

Following figure shows a typical speed-torque characteristic for a dynamic inverter drive,
for example with MOVIDRIVE MDX61B with DEH11B option in CFC operating mode.
3
x

2
1
01651BXX

Figure 62: Speed/torque characteristic curve in CFC operating


mode
TN

= Rated torque of the motor

= With self-cooling

Tmax

= Maximum torque of the motor

= With forced cooling

nbase

= Rated speed (transition speed) of the motor

= Maximum torque

A forced cooling fan must be used if the load torque in the 0 ... nbase is above curve 1.
The motor becomes thermally overloaded without forced cooling.
VR forced cooling
fan

The VR forced cooling fan is supplied with a voltage of DC 24 V. For voltage supply with
1 AC 230 V, SEW-EURODRIVE offers switched-mode power supply type UWU52A
(part number 188 181 7).
Switched-mode power supply UWU52A is mounted on a support rail in the control
cabinet.

Combination with
encoders

Forced cooling fans can be combined with the following motor encoders:
Motor encoder

For motor size

ES1T, ES1R, ES1S, ES3H, AS3H

Forced cooling fan


VR

VS

71 ... 100

V
-

ES2T, ES2R, ES2S, ES4H, AS4H

112 ... 132S

EV1T, EV1R, EV1S

71 ... 132S

EV1T, EV1R, EV1S

132M ... 280

AV1Y, AV1H

71 ... 132S

AV1Y, AV1H

132M ... 280

VR forced cooling fans can be combined with any encoder from SEW-EURODRIVE.
Forced cooling fans VS and V can be combined with encoders with solid shaft only. In
DV250M/DV280S motors, the motor encoder can only be installed in conjunction with a
forced cooling fan.

Manual Gear Units and Gearmotors

125

Project Planning for AC Motors


Additional mass Z, backstop RS and protection canopy C ( GM)

7
7.15

Additional mass Z, backstop RS and protection canopy C ( GM)

Additional
flywheel mass Z
(high inertia fan)

GM

The motor can be equipped with additional mass, the cast iron fan, to achieve smooth
startup and braking behavior of mains operated motors. In this way, the motor obtains
additional mass moment of inertia JZ. The cast iron fan replaces a normal fan. The outer
motor dimensions remain the same. It can be installed on motors with and without a
brake. For technical data of the "cast iron fan Z" option, refer to the "Gearmotors" catalog.

Note the following points:

Backstop RS

GM

Check the starting frequency. Multiply the permitted no-load starting frequency Z0
with the factor 0.8 or use a forced cooling fan.

Use the total mass moment of inertia Jges = Jmot + JZ at the motor end. You can find
the values for the mass moments of inertia JMot and JZ in the section "Technical data
of additional flywheel mass Z and backstop RS."

DC injection braking and moving against the RS backstop are not permitted.

Not available in vibration grade R.

Only for DT80..: The cast iron fan for DT71.. (part number 182 232 2) is used in combination with a solid shaft encoder or a mounting device for a solid shaft encoder . In
this case JZ = 475 10-4 lb-ft2 must be used for configuration.

The mechanical backstop RS is used for protecting equipment against reverse


movement when the motor is switched off. For technical data of the "backstop Z" option,
refer to the "Gearmotors" catalog.

03077AXX

Figure 63: Design of the RS backstop


1

Non drive-end bearing shield

Wedge element train

Driver

Specify the direction of rotation for the motor or gearmotor when placing your order. CW
rotation means the output shaft rotates clockwise as viewed onto its face end and is
blocked to prevent it from turning counterclockwise. The vice versa principle applies to
counterclockwise direction of rotation.

126

Manual Gear Units and Gearmotors

Project Planning for AC Motors


Low-noise fan guard

Protection
canopy C

Liquids and/or solid foreign objects can penetrate the air outlet openings of motors in a
vertical mounting position with their input shaft pointing downwards. SEW-EURODRIVE
offers the motor option protection canopy C for this purpose.

GM

05665AXX

Figure 64: AC motor with protection canopy


C

7.16

Low-noise fan guard


The noise of the gearmotor is usually louder due to the fan guards of the drives.
SEW-EURODRIVE offers the "low-noise fan guard" option for motor sizes DT71D to
DV132S. This guard can reduce the noise level by about 3 db(A) compared to the
standard version.
This option is only available for motors and brake motors. The "low-noise fan
guard"option cannot be combined with encoders or forced cooling fans. The option is
indicated by the letters "LN" in the type designation.

Manual Gear Units and Gearmotors

127

Project Planning for AC Motors


MOVIMOT ( MM)

7
7.17

MOVIMOT ( MM)

General notes

Note the following points during project planning for MOVIMOT AC motors:

For detailed project planning notes, technical data and information on the communication of MOVIMOT via fieldbus interfaces or RS-485, refer to the system folder
"Decentralized Installation" (MOVIMOT, MOVI-SWITCH, Communication and
Supply Interfaces).

The use of MOVIMOT for lift applications is limited. Please contact SEWEURODRIVE to inquire about suitable solutions with MOVITRAC or MOVIDRIVE.

The suitable MOVIMOT gearmotor is selected with regard to the speed, power,
torque and spatial conditions of the application (see the selection tables in the
"MOVIMOT Gearmotors catalog). The options are then determined depending on
the control type.

MM

Functional
description

MOVIMOT is the combination of an AC (brake) motor and a digital frequency inverter


in the power range 0.5 ... 5 Hp. It is the perfect match for decentralized drive
configurations.

MM03 - MM15

MM20 - MM30
04005AXX

Figure 65: MOVIMOT AC motor

Features of
MOVIMOT

MOVIMOT is the ideal solution for a variety of decentralized drive tasks. The following
functional description provides an overview of the most important features:

MOVIMOT is a gearmotor with integrated digital frequency inverter in the power


range from 0.5 ... 5 Hp and integrated brake management.

MOVIMOT is available for the supply voltages 3 200...240 V, 50/60 Hz and


3 380...500 V, 50/60Hz.

MOVIMOT is available for rated speeds of 1800 rpm and 3000 rpm.

The brake coil is used as braking resistor in motors with mechanical brake; an internal braking resistor will be a standard component of MOVIMOT units for motors
without brake.

MOVIMOT is available in two designs:


MM..C-503-00: Standard version
MM..C-503-30: with integrated AS-interface

128

Manual Gear Units and Gearmotors

Project Planning for AC Motors


MOVIMOT ( MM)

Control takes place via binary signals, via the serial interface RS-485 or optionally
via all commercial fieldbus interfaces (PROFIBUS, INTERBUS, DeviceNet,
CANopen or AS-interface).

Overview of MOVIMOT functions (all versions):

Advantages of
MOVIMOT

Clockwise, counterclockwise operation


Changeover between two fixed setpoints
Setpoint f1 can be scaled
Ready signal to controller
Diagnostics of MOVIMOT via status LED
Additional functions for specific applications

Additional functions of version with integrated AS-interface

Addressing via M12 (AS-interface address 1-31)


Connection option for two external sensors
Additional LED for AS-interface status
Additional diagnostic interface via modular jack 4/4 plug connector

MOVIMOT is supplied with UL approval (UL listed) on request.

MOVIMOT offers the following advantages:

Compact design

Interference-free connection between inverter and motor

Closed design with integrated protection functions

Inverter cooling independent of the motor speed

No space required in the control cabinet

Optimum presetting of all parameters for the expected application

Compliance with EMC standards EN 50 081 (interference suppression level A) and


EN 50 082

Easy installation, startup and maintenance

Easy to service for retrofitting and replacement

MOVIMOT can be used to equip extensive systems or can be integrated into existing
systems. MOVIMOT is also the electronic replacement for multi-speed motors or mechanical variable speed drives.
MOVIMOT is available as motor, brake motor, gearmotors or geared brake motor in
many different standard versions and mounting positions.

Manual Gear Units and Gearmotors

129

Project Planning for AC Motors


MOVIMOT ( MM)

Connection technology MOVIMOT standard design


Overview

MOVIMOT MM..C-503-00 is supplied without plug connector if not specified otherwise


in the order. The plug connectors listed in the following table are preferred components.
For other types, please contact SEW-EURODRIVE.
Order designation

Function

Terminal box
design

Manufacturer designation

MM../AVT1

RS-485

Standard

M12 x 1 round plug connector

MM../RE.A/ASA3
RE1A = MM03-15
RE2A = MM22-3X

Power

Modular

Harting HAN 10 ES pin element


(built-on housing with two clips)

MM../RE.A/ASA3/AVT1
RE1A = MM03-15
RE2A = MM22-3X

Power/RS-485

Modular

Harting HAN 10 ES pin element


(built-on housing with two clips) +
M12 x 1 round plug connector

MM../RE.A/AMA6
RE1A = MM03-15
RE2A = MM22-3X

Power/RS-485

Modular

Harting HAN modular pin element


(built-on housing with two clips)

Terminal box design:


The modular terminal box offers the following functions compared to the standard
terminal box:

Possible plug
connector
positions

The position of the cable entries/plug connectors can later be turned to the opposite
side (see "MOVIMOT" operating instructions).

Integration of brake control systems (see Sec. "Options")

The following positions are possible for plug connectors:


Plug connector

Possible positions

AVT1

X (standard)
2

RE.A/ASA3

X (standard)
2

RE.A/ASA3/AVT1

ASA3 = X (standard) + AVT1 = X (standard)


ASA3 = 2 + AVT1 = 2
ASA3 = X + AVT1 = 2
ASA3 = 2 + AVT1 = X

RE.A/AMA6

X (standard)
2
X

270 (T)

2
2

(R) 0

180 (L)

X
X
2

90(B)

52532AXX

Figure 66: Possible plug connector positions

130

Manual Gear Units and Gearmotors

Project Planning for AC Motors


MOVIMOT ( MM)

MOVIMOT operating modes


4Q operation of
motors with
mechanical brake

The brake coil is used as braking resistor in 4Q operation.

No external braking resistor may be connected.

Brake voltage is generated internally within the unit, which means it is mainsindependent.

Resistance and assignment of the brake coil:


Motor

Resistance of the brake coil1)

Brake

MOVIMOT with 380500 VAC


input voltage

MOVIMOT with 200240 VAC


input voltage

DT71

BMG05

277 (230 V)

69,6 (110 V)

DT80

BMG1

248 (230 V)

62,2 (110 V)

DT90

BMG2

216 (230 V) / 54.2 (110 V)

54,2 (110 V)

DV100/DT100

BMG4

43.5 (110 V)

27.3 (88 V)

1) Rated value measured between the red connection (terminal 13) and the blue connection (terminal 15) at
20C, temperature-dependent fluctuations in the range -25% / +40 % are possible.

Regenerative load capacity of the brake coil (MOVIMOT with 380 500 VAC
supply voltage)

20.000

[1]

[J]
15.000

[2]
10.000

[3]
5.000

[4]

0
10

100

1.000

10.000

[c/h]
52711AXX

Figure 67: Regenerative load capacity


[c/h]
[1]
[2]
[3]
[4]

Cycles per hour


BMG2/BMG4 (110 V)
BMG2
(230 V)
BMG1
(230 V)
BMG05
(230 V)

Manual Gear Units and Gearmotors

131

Project Planning for AC Motors


MOVIMOT ( MM)

Regenerative load capacity of the brake coil (MOVIMOT with 200...240 VAC
supply voltage)
20.000

[1]

[J]
15.000

10.000

[2]
[3]

5.000

0
1

10

100
[c/h]

1.000

10.000

52712AXX

Figure 68: Regenerative load capacity


[c/h]
[1]
[2]
[3]

132

Cycles per hour


BMG2 (110 V), BMG4 (88 V)
BMG1 (110 V)
BMG05 (110 V)

Manual Gear Units and Gearmotors

Project Planning for AC Motors


MOVIMOT ( MM)

4Q operation with
integrated braking
resistor BW..

The brake resistor is integrated in the terminal box of MOVIMOT as standard in


motors without mechanical brake.

4Q operation with integrated braking resistor is recommended for applications in


which the level of regenerative energy is low.

The resistor protects itself (reversible) against regenerative overload by changing


abruptly to high resistance and no longer consuming any more energy. The inverter
then switches off and signals an overvoltage error (error code 04).

Field distributors or P2.A option for mounting the MOVIMOT unit in close proximity
to the motor, the braking resistor must be ordered separately.

Assignment of internal braking resistors:

52714AXX

Figure 69: Integrated BW.. braking resistor


MOVIMOT
with input voltage
380500 VAC

with input voltage


200240 VAC

MOVIMOT type

Braking resistor

MM03..MM15

BW1

MM22..MM3X

BW2

MM03..MM07

BW3

823 598 82)

MM11..MM22

BW4

823 599 62)

Part number
822 897 31)
800 621 02)
823 136 21)
800 622 92)

1) Two screws M4 x 8, included in delivery


2) Retaining screws not included in scope of delivery (not available in the US)

Manual Gear Units and Gearmotors

133

Project Planning for AC Motors


MOVIMOT ( MM)

Regenerative load capacity of internal braking resistors:


BW2 BW1
BW4 BW3

1200

600
[1]

[J]
1000

500

800

400

600

300

400

200

200

100

[2]
[3]

0
0

10

50

100

200

500

1000
[c/h]

2000

3000

4000

5000

6000

52713AXX

Figure 70: Regenerative load capacity


[c/h]
[1]
[2]
[3]

134

Cycles per hour


Brake ramp 10 s
Brake ramp 4 s
Brake ramp 0.2 s

Manual Gear Units and Gearmotors

Project Planning for AC Motors


MOVIMOT ( MM)

4Q operation with
brake and external
braking resistor

4Q operation with external braking resistor is recommended for applications in which


the level of regenerative energy is high.

External braking resistors are only permitted with brake motors in combination with
brake control BGM/BSM.

When using external braking resistors and BGM/BSM brake control, MOVIMOT
special functions must be activated. Refer to the MOVIMOT operating instructions
for more information.

Assignment of external braking resistors:


MOVIMOT

MOVIMOT type

Braking resistor

Part number

BW200-300

826 267 5

BW200-005

826 270 5

BW200-003/K-1.5

828 291 9

with input voltage


380500 VAC
MM03..MM15

MM22..MM3X

BW200-005/K-1.5

828 283 8

BW150-010

802 285 2

BW100-003

826 266 7

BW100-005

826 269 1

BW100-003/K-1.5

828 293 5

BW100-005/K-1.5

828 286 2

BW068-010

802 287 9

BW068-020

802 286 0

Power diagrams of external braking resistors:


3

8 9 10

30

40

50

60

70 80

100
2.0

100/200 - 005

1.0
0.8
[1]

20

1.0
0.8

0.6

0.6

0.4

0.4
100/200 - 003

0.2

0.1

8 9 10

[3]

2.0

0.2

20
[2]

30

40

50

60

70 80

0.1
100

59788AXX

Figure 71: Power diagrams of braking resistors BW100-003, BW200-003, BW100-005 and
BW200-005
[1]
[2]
[3]

Short-term power in kW
Cyclic duration factor cdf in %
Continuous power 100 % cdf in kW

Manual Gear Units and Gearmotors

135

Project Planning for AC Motors


MOVIMOT ( MM)

10
8

8 9 10

20

30

40

50

60

70 80

100
10
8
6

068 - 020

[1]

2
068 - 010
1
0.8

1
0.8

0.6

0.6

0.4

8 9 10

20
[2]

30

40

50

60

70 80

[3]

0.4
100

59789AXX

Figure 72: Power diagrams of braking resistors BW068-010 and BW068-020


Short-term power in KW
Cyclic duration factor cdf in %
Continuous power 100 % cdf in KW

10
8

8 9 10

20

30

40

50

60

70 80

100
10
8
6

[1]

068 - 020

2
068 - 010

1
0.8

1
0.8
0.6

0.6
0.4

[3]

[1]
[2]
[3]

8 9 10

20
[2]

30

40

50

60

70 80

0.4
100

59795AXX

Figure 73: Power diagrams of braking resistors BW068-010 and BW068-020 according to
UL approval
[1]
[2]
[3]

136

Short-term power in KW
Cyclic duration factor cdf in %
Continuous power 100 % cdf in KW

Manual Gear Units and Gearmotors

Project Planning for AC Motors


MOVI-SWITCH ( GM)

7.18

MOVI-SWITCH ( GM)

GM

MOVI-SWITCH is the gearmotor with integrated switching and protection function.


Single speed AC (brake) motors in sizes DT71 to DV100 can be combined with all
appropriate gear units in the modular concept as part of the MOVI-SWITCH product
range. For detailed information on MOVI-SWITCH, refer to the system folder
"Decentralized Installation" (MOVIMOT, MOVI-SWITCH, Communication and Supply
Interfaces).
MSW-1E

Figure 74: Gearmotor with MOVI-SWITCH

Advantages of
MOVI-SWITCH

2 versions

MSW-2S

MSW1E_MSW2S

MOVI-SWITCH offers the following advantages:

The circuit breaker and protection functions are completely integrated, saving control
cabinet space and cabling.

Robust and compact, resulting in space-saving installation.

Use MOVI-SWITCH to operate motors in the voltage range 3 380 ... 500 V,
50 / 60 Hz.

AC motors and AC brake motors with the same connection configuration, therefore
simple installation.

Two MOVI-SWITCH versions are available: one for operation with one direction of
rotation (MSW-1E); one for operation with direction of rotation reversal (MSW-2S).
The mains and control connections are the same for motors with or without brake.

MSW-1E

MOVI-SWITCH MSW-1E is switched on and off without changing direction by means


of a short circuit-proof star bridge switch. A thermal winding monitor (TF) is also
integrated, which acts directly on the switch.
MSW-1E requires longer delivery time from Germany.

MSW-2S

The direction of rotation is reversed in MOVI-SWITCH MSW-2S using a reversing relay


combination with a long service life. Supply system monitoring, phase-sequence
monitoring, brake control, circuit breaker and protection functions are grouped together
in the controller. The various operating states are indicated by the diagnostic LED.
The pin assignment for clockwise direction of rotation (CW) is compatible with that of
MSW-1E. The integrated AS-interface connection is compatible with MLK11A.

Manual Gear Units and Gearmotors

137

Project Planning for AC Motors


MOVI-SWITCH ( GM)

Available
combinations

The following MOVI-SWITCH AC motors and AC brake motors can be combined with
all suitable gear unit types, mounting positions and versions in accordance with the
selection tables for gearmotors.
Power [HP] with pole number

Motor size

Order information

DT71D.. (/BMG)/TF/MSW..

0.75

0.50

0.33

0.20

DT80K.. (/BMG)/TF/MSW..

1.0

0.75

0.50

DT80N.. (/BMG)/TF/MSW..

1.5

1.0

0.75

0.33

DT90S.. (/BMG)/TF/MSW..

2.0

1.5

1.0

0.50

DT90L.. (/BMG)/TF/MSW..

3.0

2.0

1.5

0.75

DV100M.. (/BMG)/TF/MSW..

4.0

3.0

2.0

1.0

DV100L.. (/BMG)/TF/MSW..

4.0

1.5

Note the following points when ordering AC (brake) motors or gearmotors with MOVISWITCH:

Voltage for winding in connection only.

Only two brake voltages are possible:


Motor voltage / 3 or
motor voltage.

Position of the terminal box preferably 270. Please consult SEW-EURODRIVE for
other positions.

Block diagram
MSW-1E

Theory of operation of MOVI-SWITCH MSW-1E:


MOVI-SWITCH -1E

[1]

0V

OK

24V

Run

&

U2 V2 W2

U1 V1 W1
4

0V RUN 24V OK

L1

L2

L3

Figure 75: Block diagram MOVI-SWITCH MSW-1E

51946AXX

[1] Brake control

138

Manual Gear Units and Gearmotors

Project Planning for AC Motors


MOVI-SWITCH ( GM)

MSW-2S with
binary control

Theory of operation of MOVI-SWITCH MSW-2S with binary control:


MOVI-SWITCH -2S

[1]

U2 V2 W2

U1 V1 W1

[2]

4
4
11

33
22

33 44

22

11

4
4
11

33
2
2

33 44

22

11

0V 24V 0V 24V
CW OK CW CCW

L1 L2 L3

Figure 76: Block diagram MOVI-SWITCH MSW-2S with binary control

[1]

Brake control

[2]

Rotating field detection

Manual Gear Units and Gearmotors

51945AXX

139

Project Planning for AC Motors


MOVI-SWITCH ( GM)

MSW-2S with ASinterface control

Theory of operation of MOVI-SWITCH MSW-2S with AS-interface control:

AS - AS + DI2 DI3
0V 24V 24V
0V

L1 L2 L3

Figure 77: Block diagram of MOVI-SWITCH MSW-2S with AS-interface control

140

[1]

Brake control

[2]

Rotating field detection

AS

AS-interface

06454AXX

Manual Gear Units and Gearmotors

Project Planning for AC Motors


WPU smooth multi-speed unit ( GM)

7.19

WPU smooth multi-speed unit ( GM)

GM

Function

Normal mulit-speed motors cannot switch from high to low speed without jerks unless
special measures are taken. In order to limit the occurring regenerative braking torque,
either the voltage is reduced to a lower value at the moment of changeover through
chokes, a transformer or dropping resistors, or only 2-phase switchover takes place. All
mentioned measures involve additional installation effort and switchgear. A time relay
causes the voltage to return to normal voltage conditions. The relay is adjustable. The
WPU unit operates purely electronically.
The changeover command blocks a phase of the mains voltage using a triac and in this
way reduces the shifting down torque to about a third. As soon as the synchronous
speed of the high-pole winding is reached, the third phase is activated again in a current
optimized manner.

03100AXX

Figure 78: Smooth pole-change unit WPU

Advantages of
WPU

Load independent and wear-free

No energy loss which means high efficiency

No restriction on start-up and rated torque and no restriction on the motor starting
frequency

Minimum wiring

Suitable for any standard motor

Technical data
Type

WPU 1001

WPU 1003

WPU 1010

WPU 2030

Part number

825 742 6

825 743 4

825 744 2

825 745 0

0.2 ... 1 AAC

1 ... 3 AAC

3 ... 10 AAC

10 ... 30 AAC

For mulit-speed motors with rated


current at low speed
IN
0.2 ... 1 AAC
in S3 intermittent periodic duty 40/60% cdf

1 ... 5 AAC

3 ... 15 AAC

10 ... 50 AAC

For multi-speed motors with rated


current at low speed
in S1 continuous running duty

IN

Rated supply voltage

Usupply

2 150...500 VAC

Supply frequency

fsupply

50/60 Hz

Rated current in S1 continuous running


duty
IN
Ambient temperature

1 AAC

Umg

3 AAC

Mechanical design

Manual Gear Units and Gearmotors

30 AAC

-15 ... +45C

Enclosure
Weight

10 AAC
IP20

0.66 lb

0.66 lb
DIN rail housing with
screw connections

1.32 lb

3.31 lb
Control cabinet
rear panel

141

Project Planning for AC Motors with Inverter


Operation on inverter

8
8

Project Planning for AC Motors with Inverter

8.1

Operation on inverter

Range of
products

The extensive product range of SEW-EURODRIVE inverters is available for designing


electronically controlled drives. SEW-EURODRIVE offers the following inverter series:

MOVITRAC B: Compact and inexpensive frequency inverter for the power range
0.3-175HP. Single-phase and three-phase supply connection for 230 VAC and threephase supply connection for 460 VAC.

MOVIDRIVE MDX60/61B: High-performance drive inverter for dynamic drives in


the power range 0.75-175HP. Great diversity of applications due to extensiveexpansion options with technology and communication options. Three phase supply
connection for 230 VAC and 460 VAC

MOVITRACB

MOVIDRIVE
MDX60/61B

59188AXX

Figure 79: Range of inverters for AC motors

142

Manual Gear Units and Gearmotors

Project Planning for AC Motors with Inverter


Operation on inverter

Product
characteristics

The following table lists the most important product characteristics for the various
inverter series. The overview of product characteristics can help you to choose the
suitable inverter series for your application.
Product characteristics

Voltage range

Power range

MOVITRAC B

MOVIDRIVE MDX60/61B

1 200 ... 240 VAC (limited power


range)
3 200 ... 240 VAC (limited power
range)
3 380 ... 500 VAC

3 200 ... 240 VAC (limited power


range)
3 380 ... 500 VAC

0.3-175HP

0.75-175HP

150% IN1) briefly and 125% IN permanently during operation without


overload

Overload capacity
4Q capable

Yes, with integrated brake chopper as standard.


At 1 200 ... 240 VAC: according
to class B limit
At 3 200 ... 240 VAC und 3 380
... 500 VAC: sizes 0, 1 and 2
according to class A limit

Integrated line filter

TF input

Sizes 0, 1 and 2
according to class A limit

Yes
U/f or voltage-controlled flux vector control (VFC)

U/f or voltage-controlled flux vector control (VFC), with speed


feedback speed control and current-controlled flux vector control
(CFC).

Speed feedback

No

Option

Integrated positioning and


sequence control system

No

Standard

Control mode

System bus (SBus)


and RS-485

Serial interfaces
Fieldbus interfaces

Optional via gateway PROFIBUS,


INTERBUS, CANopen, DeviceNet, Ethernet

Optional PROFIBUS-DP, INTERBUS, INTERBUS LWL,


CANopen, DeviceNet, Ethernet

Technology options

IEC 61131 control

Input/output card
Synchronous operation
Absolute encoder card
IEC 61131 control

Yes

Yes

Safe stop
Approvals

UL and cUL approval, C-tick

1) Only for MOVIDRIVE MDX60/61B: The short-time overload capacity is 200% IN for units of size 0 (0005
...0014).

Manual Gear Units and Gearmotors

143

Project Planning for AC Motors with Inverter


Drive properties

8
8.2

Drive properties
The required drive properties are the main factors determining the selection of the
inverter. The following illustration serves as assistance for inverter selection.

System selection
Positioning accuracy of the motor
shaft
< 360

< 5...45

< 1

U/f without encoder or voltage-controlled flux vector control (VFC)


without encoder.

Setting range (reference 3000 rpm)

MOVITRAC B
MOVIDRIVE MDX60/61B

1:200

1:800

> 1:800

U/f with encoder or voltage-controlled


flux vector control (VFC) with
encoder.

MOVIDRIVE MDX61B with


DEH11B option

Motor selection for U/f and VFC


Max. torque < 150 % TN
Max. speed < 140 % nEck
Thermal load (setting range, cyclic duration factor)
Selection of the correct encoder (if necessary)

Control
Pos. reg.

n reg.

M reg.

Current-controlled flux vector control


(CFC) with encoder

MOVIDRIVE MDX61B with


DEH11B option

Motor selection for CFC


Max. torque < 300 % TN for asynchronous servomotors and < 180 % YN for AC gearmotors
R.m.s. torque < TN at average speed
Torque characteristic curves
Selecting the correct encoder (for example Hiperface
encoder only with MCH units)

Key

144

Pos. reg.

= Positioning control

n reg.

= Speed control

T reg.

= Torque control

VFC

= Voltage flux control

CFC

= Current flux control

TN

= Rated torque of the motor

ntrans

= Rated speed (transition speed) of the motor

Manual Gear Units and Gearmotors

Project Planning for AC Motors with Inverter


Selecting the inverter

8.3

Selecting the inverter

Drive categories

The large number of different drive applications can be divided into five categories. The
five categories are listed below together with the recommended inverter. The assignment is based on the required setting range and the resulting control process.
1. Drives with a base load and a speed dependent load, such as conveyor drives.

Low requirements on the setting range.


MOVITRAC B
MOVIDRIVE MDX60/61B

High requirements on the setting range (motor with encoder).


MOVIDRIVE MDX61B with DEH11B option

2. Dynamic load, e.g. trolleys; brief high torque demand for acceleration followed by low
load.

Low requirements on the setting range.


MOVITRAC B
MOVIDRIVE MDX60/61B

High requirements on the setting range (motor with encoder).


MOVIDRIVE MDX61B with DEH11B option

High dynamic properties required (motor with encoder, preferably sin/cos encoder).
MOVIDRIVE MDX61B with DEH11B option

3. Static load, e.g. hoists; mainly steady high static load with overload peaks.

Low requirements on the setting range.


MOVITRAC B
MOVIDRIVE MDX60/61B

High requirements on the setting range (motor with encoder).


MOVIDRIVE MDX61B with DEH11B option

4. Load falling in inverse proportion to speed, e.g. winding or coil drives.

Torque control (motor with encoder, preferably sin/cos encoder).


MOVIDRIVE MDX61B with DEH11B option

5. Variable torque load, e.g. fans and pumps.

Low load at low speeds and no load peaks, 125% utilization (ID = 125% IN).
MOVITRAC B
MOVIDRIVE MDX60/61B

Manual Gear Units and Gearmotors

145

Project Planning for AC Motors with Inverter


Selecting the inverter

Further selection
criteria

Power range

Communication options (serial interfaces, fieldbus)

Expansion options (such as synchronous operation)

PLC functionality (IPOSplus, application modules)

Additional
documentation

For detailed information and additional project planning instructions on the individual
inverter series, refer to the manuals and catalogs of electronically controlled drives. The
SEW-EURODRIVE homepage (http://www.seweurodrive.com) provides links to a wide
selection of our documentation in various languages for download as PDF files.

Electronics
documentation

Other documents that are of interest in terms of project planning are given below. You
can order these publications from SEW-EURODRIVE.

Motor selection

146

MOVITRAC B system manual

MOVIDRIVE MDX60/61B system manual

Note the thermally approved torque when selecting the motor. Section 14.3 lists the
torque limiting curves of 4-pole asynchronous AC motor DR, DT, DV. Use these limiting
curves to determine the thermally approved torque.

Manual Gear Units and Gearmotors

Project Planning for AC Motors with Inverter


Torque limit curves with inverter operation

8.4

Torque limit curves with inverter operation

Thermally
approved torque

Note thermally approved torque in project planning for operation of DR, DT, DV
asynchronous AC motors with frequency inverter. The following factors determine the
thermally permitted torque:

Duty type

Type of cooling: Self-ventilation or forced cooling

Base frequency fbase = 60 Hz (460 V ) or fbase = 120Hz (230

Use the torque limit curves to determine the thermally permitted torque. The projected,
effective torque has to be less than the limit curve value. The following illustration shows
the limit curves for 4-pole DR, DT, DV asynchronous AC motors with fbase = 60 Hz and
fbase = 120 Hz. The following peripheral conditions apply to the shown limit curves:

fbase = 60 Hz
(460 V /60 Hz)

Duty type S1

Supply voltage of the inverter Usupply = 3 460 VAC

Motor in thermal class F

The following diagram shows the limit curves for operation at fbase = 60 Hz. The curves
are different for those motors with self-ventilation and those with forced cooling (=
optional forced cooling fan).
2

3.

1.8
1.6

460 V /60Hz

1.4

T /TR

1.2
2.

0.8

1.

0.6
0.4
0.2
0
0

500

1000

1500

2000

2500

3000

3500

rpm
60850AXX

Figure 80: Torque limit curves for fbase = 60 Hz

1. S1 operation with self-ventilation (= without forced cooling fan)


2. S1 operation with forced cooling (= with forced cooling fan)
3. Mechanical limitations for gearmotors

Manual Gear Units and Gearmotors

147

Project Planning for AC Motors with Inverter


Torque limit curves with inverter operation

fbase = 120 Hz
(230 V /60 Hz)

The following diagram shows the limit curves for operation at fbase = 120 Hz. The curves
are different for those motors with self-ventilation and those with forced cooling (=
optional forced cooling fan).
2

4.

1.8
1.6

230 V

T /TR

1.4

/60Hz

1.2
2.

1.
3.

0.8
1.

0.6
0.4
0.2
0
0

500

1000

1500

2000

2500

3000

3500

rpm
60851AXX

Figure 81: Torque limit curves for fbase = 120 Hz

1. S1 operation with self-ventilation (= without forced cooling fan)


2. S1 operation with forced cooling (= with forced cooling fan)
3. S1 operation with self-ventilation (+without forced cooling fan)>160M
4. Mechanical limitations for gearmotors

148

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


General information on mounting positions M1 M6

Mounting Positions and Important Order Information

9.1

General information on mounting positions

Mounting position designation


SEW-EURODRIVE differentiates between six mounting positions M1 ... M6 for gear units, gearmotors and
MOVIMOT gearmotors . The following figure shows the position of the gear unit in mounting positions M1 ...
M6.

M6

M6

M1

M1
M2

M2
M5

M5
M4

M4

R..
M3

M3

M6

M6

M1

M2

M2

M1
M5
M5

M4

M4

F..
M3

M3

M6
M1
M1

M6
M2

M5

M5

M2

M4
M4
M3

K..
S..
W..

M3

03203AXX

Figure 82: Depiction of mounting positions M1 ... M6

Manual Gear Units and Gearmotors

149

M1 M6

9.2

Mounting Positions and Important Order Information


Important order information

Important order information


The following order information is required for R, F, K and S gear units and gearmotors
in addition to the mounting position to exactly determine the design of the drive.
This information is also required for Spiroplan gearmotors (W gearmotors) that do not
depend on a particular mounting position.

The following
applies to all gear
units and gearmotors

Observe the following notes for all gear units, gearmotors and MOVIMOT gearmotors
from SEW-EURODRIVE.

Direction of
rotation of the
output with a backstop

If the drive has a backstop RS, you have to indicate the direction of rotation of the output
for the drive. The following definition applies:
As viewed at the output shaft:

Clockwise (CW) = Rotating clockwise


Counterclockwise (CCW)= Rotating counterclockwise

CCW

CW

CCW

CW

57504AXX

Figure 83: Direction of rotation of output

In right-angle gear units, you also have to indicate whether the direction of rotation is
given looking onto the A or B end.
Position of the
output shaft and
output flange

In right-angle gear units, you also have to indicate the position of the output shaft and
the output flange:

A or B or AB ( Figure 84)

B
A

57505AXX

Figure 84: Position of the output shaft and the output flange

150

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Important order information M1 M6

Position of output
end in right-angle
gear units

In shaft mounted right-angle gear units with a shrink disc, you also have to indicate
whether the A or B end is the output end. In Figure 85, the A end is the output end. The
shrink disc is located opposite the output end.
In shaft mounted right-angle gear units, the "output end" is equivalent to the "shaft
position" of right-angle gear units with solid shaft.

57506AXX

Figure 85: Position of the output end

You will find the permitted mounting surfaces (= hatched area) in the mounting position
sheets (page 156 and the following pages).
Example: Only the mounting surface at the bottom is possible with helical-bevel gear
units K167/K187 in mounting positions M5 and M6.

Manual Gear Units and Gearmotors

151

M1 M6

Mounting Positions and Important Order Information


Important order information

For all
gearmotors

Observe the following notes for all gearmotors and MOVIMOT gearmotors from SEWEURODRIVE.

Position terminal
box and cable
entry

The position of the motor terminal box has so far been specified indicated with 0, 90,
180 or 270 as viewed onto the fan guard = B-end ( Figure 86). A change in the
product standard EN 60034 specifies that the following designations will have to be
used for terminal box positions for foot-mounted motors in the future:

As viewed onto the output shaft = A-end

Designation as R (right), B (bottom), L (left) and T (top)

This new designation applies to foot-mounted motors without a gear unit in mounting
position B3 (= M1). The previous designation is retained for gearmotors. Figure 86
shows both designations. Where the mounting position of the motor changes, R, B, L
and T are rotated accordingly. In motor mounting position B8 (= M3), T is at the bottom.
The position of the cable entry can be selected as well. The positions are "X" (= standard
position), "1", "2" or "3" ( Figure 86).
X

270 (T)
2

2
1

3
X
180 (L)

180 (L)

0(R)

3
X
0 (R)

90 (B)

51302AUS07

Figure 86: Position of terminal box and cable entry

Unless indicated otherwise, you will receive the terminal box type 0 (R) with cable entry
"X". We recommend selecting cable entry "2" with mounting position M3.

152

When the terminal box is in the 90 (B) position, check to see if the gearmotor has
to be supported.

Only cable entries "X" and "2" are possible for DT56 and DR63 motors. Exception:
Cable entry "3" is also possible for DR63 with IS plug connector.

The following cable entries are possible in the DT71..BMG motor with gear unit
flange diameters 160 mm and 200 mm:

Terminal box position

0 (R)

90 (B)

180 (L)

270 (T)

Possible cable entries

"X", "3"

"X", "1", "3"

"1", "2"

"X", "1", "3"

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Important order information M1 M6

Applies to all
MOVIMOT
gearmotors

The following information applies to MOVIMOT gearmotors in addition to the gearmotors.

Position terminal
box and cable
entry

Position of the terminal box (MOVIMOT inverter):

Not all positions are possible with MOVIMOT gearmotors. Note the information in
section "Position of the terminal box (MOVIMOT inverter)" on page 180.
Position of the cable entry:
You do not have to select the position of the cable entry for MOVIMOT gearmotors.
Positions "X" (= standard position) and position "2" are always possible (see Figure 87).
Position of plug connectors options:
You will have to select the position for MOVIMOT optional plug connectors (e.g. ASA3)
(see Figure 87).
Not all position are possible. See the notes in the section "Mounting Positions, Technical
Data and Dimension Sheets MOVIMOT".
X

270 (T)

2
2
2

(R) 0

180 (L)

X
2

90(B)

X
50947AXX

Figure 87: Position terminal box and cable entry, plug connectors

Manual Gear Units and Gearmotors

153

M1 M6

Mounting Positions and Important Order Information


Important order information

Sample orders
Mounting
position

Shaft
position

Flange
position

Terminal
box
position

Position of
cable entry

Direction of
rotation of
output

K47../RS

M2

"X"

CW

SF77DV100L4

M6

AB

AB

90

"3"

KA97DV132M4

M4

270

"2"

KH107DV160L4

M1

180

"3"

"X"

M3

Type
(Examples)

WF20DT71D4
KAF67A

Change in
mounting
position

154

Make sure to read the following information when you operate the gearmotor in a
mounting position other than the one indicated in the order:

Adjust lubricant fill quantity to match the new mounting position

Adjust position of breather valve

For helical-bevel gearmotors: Contact the SEW-EURODRIVE customer service prior


to changing to mounting position M5 or M6 and when changing from M5 to M6 or vice
versa.

For helical-worm gearmotors: Contact the SEW-EURODRIVE customer service


when changing to mounting position M2.

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Key to the mounting position sheets M1 M6

9.3

Key to the mounting position sheets


Spiroplan gearmotors do not depend on any particular mounting position. However,
mounting positions M1 to M6 are also shown for SPIROPLAN gearmotors to assist you
in working with this documentation.
Important: Spiroplan gearmotors cannot be equipped with breather valves, oil level
plugs or drain plugs.

Symbols used

The following table shows the symbols used in the mounting position sheets and their
meaning:
Symbol

Meaning
Breather valve

Oil level plug

Oil drain plug

Churning losses
Churning losses may occur in some mounting positions. Contact SEW-EURODRIVE in case of
the following combinations:

* page 45

Mounting position
M2, M4

Gear unit type


R
F

M2, M3, M4, M5, M6

K
S

Displayed shaft

Gear unit size

Input speed
[1/min]

97 ... 107

> 2500

> 107

>1500

97 ... 107

> 2500

> 107

> 1500

77 ... 107

> 2500

> 107

> 1500

77 ... 97

> 2500

Note the following information regarding display of shafts in the mounting position
sheets:

For gear units with solid shaft: The displayed shaft is always on the A end.

For shaft mounted gear units: The shaft with dashed lines represents the customer
shaft. The output end ( shaft position) is always shown on the A end.

Manual Gear Units and Gearmotors

155

M1 M6

9.4

Mounting Positions and Important Order Information


Mounting positions of helical gearmotors

Mounting positions of helical gearmotors

RX57-RX107

* page 155

156

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting positions of helical gearmotors M1 M6

RXF57-RXF107

* page 155

Manual Gear Units and Gearmotors

157

M1 M6

Mounting Positions and Important Order Information


Mounting positions of helical gearmotors

R07-R167

* page 155

158

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting positions of helical gearmotors M1 M6

RF07-RF167, RZ07-RZ87

* page 155

Manual Gear Units and Gearmotors

159

M1 M6

Mounting Positions and Important Order Information


Mounting positions of helical gearmotors

R07F-R87F

* page 155

Important: See the

160

information in the section "Project Planning for Gear Units/Overhung and axial loads" (page 51).

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Parallel shaft helical gearmotors M1 M6

9.5

Parallel shaft helical gearmotors

F/FA..B/FH27B-157B, FV27B-107B

* page 155

Manual Gear Units and Gearmotors

161

M1 M6

Mounting Positions and Important Order Information


Parallel shaft helical gearmotors

FF/FAF/FHF/FAZ/FHZ27-157, FVF/FVZ27-107

* page 155

162

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Parallel shaft helical gearmotors M1 M6

FA/FH27-157, FV27-107, FT37-97

* page 155

Manual Gear Units and Gearmotors

163

M1 M6

9.6

Mounting Positions and Important Order Information


Mounting positions of helical-bevel gearmotors

Mounting positions of helical-bevel gearmotors

K/KA..B/KH37B-157B, KV37B-107B

* page 155

Important: See the

164

information in the section "Project Planning for Gear Units/Overhung and axial loads" (page 51).

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting positions of helical-bevel gearmotors M1 M6

K167-187, KH167B-187B

* page 155

Important: See the

information in the section "Project Planning for Gear Units/Overhung and axial loads" (page 51).

Manual Gear Units and Gearmotors

165

M1 M6

Mounting Positions and Important Order Information


Mounting positions of helical-bevel gearmotors

KF/KAF/KHF/KAZ/KHZ37-157, KVF/KVZ37-107

* page 155

166

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting positions of helical-bevel gearmotors M1 M6

KA/KH37-157, KV37-107, KT37-97

* page 155

Manual Gear Units and Gearmotors

167

M1 M6

Mounting Positions and Important Order Information


Mounting positions of helical-bevel gearmotors

KH167-187

* page 155

168

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting positions of helical-worm gearmotors M1 M6

9.7

Mounting positions of helical-worm gearmotors

S37

* page 155

Important: See the

information in the section "Project Planning for Gear Units/Overhung and axial loads" (page 51).

Manual Gear Units and Gearmotors

169

M1 M6

Mounting Positions and Important Order Information


Mounting positions of helical-worm gearmotors

S47 - S97

* page 155

Important: See the

170

information in the section "Project Planning for Gear Units/Overhung and axial loads" (page 51).

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting positions of helical-worm gearmotors M1 M6

SF/SAF/SHF37

* page 155

Manual Gear Units and Gearmotors

171

M1 M6

Mounting Positions and Important Order Information


Mounting positions of helical-worm gearmotors

SF/SAF/SHF/SAZ/SHZ47-97

* page 155

172

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting positions of helical-worm gearmotors M1 M6

SA/SH/ST37

* page 155

Manual Gear Units and Gearmotors

173

M1 M6

Mounting Positions and Important Order Information


Mounting positions of helical-worm gearmotors

SA/SH/ST47-97

* page 155

174

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting positions of Spiroplan gearmotors M1 M6

9.8

Mounting positions of Spiroplan gearmotors

W10-30

page 155

Manual Gear Units and Gearmotors

175

M1 M6

Mounting Positions and Important Order Information


Mounting positions of Spiroplan gearmotors

WF10-30

page 155

176

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting positions of Spiroplan gearmotors M1 M6

WA10-30

page 155

Manual Gear Units and Gearmotors

177

M1 M6

9.9

Mounting Positions and Important Order Information


Mounting position designations AC motor

Mounting position designations AC motor

Position of motor
terminal box and
cable entry

270 (T)

2
180 (L)

0(R)

X
0 (R)

90 (B)

51302AUS

Figure 88: Position of terminal box and cable entry

Mounting
positions

B3

B6

B7

180

270

90

90

90

270
180

B8

V5

V6

90
0

180

270

270

90

180

180
180

270
90

270
0

B5

V1
270
0

180

V3

90

270

90

B35

V15

270

90
180

180

180

270
90

180

B65

B75

270

270

90

270
0

B85
0

180

180

90

90

V36

90
90

270
180

180
270

04375AXX

Figure 89: Mounting positions of AC motors

178

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Mounting position designation MOVIMOT drives M1 M6

9.10

Mounting position designation MOVIMOT drives

Position of
terminal box and
cable entry

270 (T)

2
2

(R) 0

180 (L)

X
2

90(B)

59151AXX

Figure 90: Position of terminal box and cable entry

Mounting
positions

B3

B6

B7

270
180
180

90

90

270

90

B8

V5

180

V6

0
270

90
180

90
0

0
270

180
180
90

270

270
0

B5

V1

270

180

B35

V36

0
90

270

90

V3

V15
0

90

270
180

180

270

180
90

180

180
270 90

270

0
0

0
90

B65

B75

B85
90
0

180

180

0
90

270
0

270

90
180

Figure 91: Mounting positions of MOVIMOT drives

Manual Gear Units and Gearmotors

270

04375AXX

179

M1 M6

Position terminal box and cable entry (MOVIMOT drives)

AC

9.11

Mounting Positions and Important Order Information


Position terminal box and cable entry (MOVIMOT drives)

AC

00005102

Figure 92: Possible terminal box positions RX..D..MM..

Gear unit Motor


DT71D MM..
DT80..MM..
RX57
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
RX67
DT90..MM..
DV100..MM..
DT80..MM..
RX77
DT90..MM..
DV100..MM..
DT80..MM..
RX87
DT90..MM1..
DV100..MM..
DT80..MM..
RX97
DT90..MM1..
DV100..MM..
RX107
DV100..MM..

AC

90
2)

6.30in

2)
2)
2)
2)

6.30in

2)
2)
2)
2)

7.87in

2)
2)

9.84in

2)
2)

11.81in
13.78in

180

2701) Gear unit Motor


AC
DT71D MM..
DT80..MM..
RXF57
6.30in
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
RXF67
6.30in
DT90..MM..
DV100..MM..
DT80..MM..
RXF77
DT90..MM..
7.87in
DV100..MM..
DT80..MM..
RXF87
DT90..MM1.. 9.84in
DV100..MM..
DT80..MM..
RXF97
DT90..MM1.. 11.81in
DV100..MM..
RXF107 DV100..MM.. 13.78in

90

180

2701)

1) Standard position
2) Gear unit must be mounted on a base
Possible terminal box position
When using plug connectors/MOVIMOT options, the number of possible positions can be even more limited. Please contact
SEW-EURODRIVE.

180

Manual Gear Units and Gearmotors

Mounting Positions and Important Order Information


Position terminal box and cable entry (MOVIMOT drives) M1 M6

RF/RZ..DT/DV..MM..

AC

AC

R..DT/DV..MM..

00006102

Figure 93: Possible terminal box positions R..D..MM..

Gear unit Motor


R07
DT71D MM..
DT71D MM..
R17
DT80..MM..
DT71D MM..
DT80..MM..
R27
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
R37
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
R47
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
R57
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
R67
DT90..MM..
DV100..MM..
DT80..MM..
DT90..MM1..
R77
DT90L MM22
DV100..MM..
DT80..MM..
R87
DT90..MM1..
DV100..MM..
DT80..MM..
R97
DT90..MM1..
DV100..MM..
R107
DV100..MM..

AC
9.31in

90

2)

2)

2)

2)

9.31in

4.72in

180

2)
2)
2)

2)

2)

2)

2)

2)

2)

4.72in

2)
2)

2)

2)

2)

2)

2)

6.30in

2)
2)
2)

6.30in

2)
2)
2)

6.30in

2)
2)
2)
2)

7.87in

2)
2)

9.84in

2)
2)

11.81in
13.78in

2701) Gear unit Motor


2)
RF/RZ07 DT71D MM..
DT71D MM..
RF/RZ17
DT80.. MM..
DT71D MM..
DT80..MM..
RF/RZ27
2)
DT90..MM..
2)
DV100..MM..
DT71D MM..
DT80..MM..
RF/RZ37
2)
DT90..MM..
2)
DV100..MM..
DT71D MM..
DT80..MM..
RF/RZ47
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
RF/RZ57
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
RF/RZ67
DT90..MM..
DV100..MM..
DT80..MM..
DT90..MM1..
RF/RZ77
DT90L MM22
DV100..MM..
DT80..MM..
RF/RZ87 DT90..MM1..
DV100..MM..
DT80..MM..
RF97
DT90..MM1..
DV100..MM..
RF107
DV100..MM..

AC
9.31in

90

180

2701)

9.31in

4.72in

4.72in

6.30in

6.30in

6.30in

7.87in

9.84in

11.81in
13.78in

1) Standard position
2) Gear unit must be mounted on a base
Possible terminal box position
When using plug connectors/MOVIMOT options, the number of possible positions can be even more limited. Please contact
SEW-EURODRIVE.

Manual Gear Units and Gearmotors

181

Mounting Positions and Important Order Information


Position terminal box and cable entry (MOVIMOT drives)

AC

M1 M6

AC

00007102

Figure 94: Possible terminal box positions F..D..MM..

Gear unit Motor


DT71D MM..
F27
DT80..MM..
DT90..MM..
DT71D MM..
DT80..MM..
F37
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
F47
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
F57
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
F67
DT90..MM..
DV100..MM..
DT80..MM..
F77
DT90..MM..
DV100..MM..
DT80..MM..
F87
DT90..MM1..
DV100..MM..
DT90..MM1..
F97
DV100..MM..
F107
DV100..MM..

AC

90

2)

4.72in

4.72in

4.72in

6.30in

6.30in

7.87in

9.84in

2)

2)
2)

180
2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

2)

11.81in
13.78in

2701) Gear unit Motor


DT71D MM..
FF27
DT80..MM..
2)
DT90..MM..
DT71D MM..
DT80..MM..
FF37
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
FF47
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
FF57
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
FF67
DT90..MM..
DV100..MM..
DT80..MM..
FF77
DT90..MM..
DV100..MM..
DT80..MM..
FF87
DT90..MM1..
DV100..MM..
DT90..MM1..
FF97
DV100..MM..
FF107
DV100..MM..

AC

90

180

2701)

4.72in

4.72in

4.72in

6.30in

6.30in

7.87in

9.84in
11.81in
13.78in

1) Standard position
2) The gear unit must be mounted on a base if the inverter is on the foot-mounting end
Possible terminal box position
When using plug connectors/MOVIMOT options, the number of possible positions can be even more limited. Please contact
SEW-EURODRIVE.

182

Manual Gear Units and Gearmotors

AC

AC

Mounting Positions and Important Order Information


Position terminal box and cable entry (MOVIMOT drives) M1 M6

Fig 1

Fig 2

00008102

Figure 95: Possible terminal box positions F..D..MM..

Gear unit Motor


Fig
AC
DT71D MM..
F..27
DT80..MM..
4.72in
DT90..MM..
DT71D MM..
DT80..MM..
F..37
4.72in
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
F..47
4.72in
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
F..57
6.30in
DT90..MM..
1
DV100..MM..
DT71D MM..
DT80..MM..
F..67
6.30in
DT90..MM..
DV100..MM..
DT80..MM..
F..77
DT90..MM..
7.87in
DV100..MM..
DT80..MM..
F..87
DT90..MM1..
9.84in
DV100..MM..
DT90..MM1..
F..97
11.81in
DV100..MM..
F..107
DV100..MM..
13.78in

90

180 2701) Gear unit Motor


Fig
AC
DT71D MM..
F..27
4.72in
DT80..MM..

F..37

F..47

F..57

F..67

F..77

F..87
F..97
F..107

DT71D MM..
DT80..MM..
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
DT90..MM..
DV100..MM..
DT80..MM..
DT90..MM..
DV100..MM..
DT80..MM..
DT90..MM1..
DV100..MM..
DT90..MM1..
DV100..MM..
DV100..MM..

90

180 2701)

4.72in

4.72in

6.30in
2

6.30in

7.87in

9.84in
11.81in
13.78in

1) Standard position
Possible terminal box position
When using plug connectors/MOVIMOT options, the number of possible positions can be even more limited. Please contact
SEW-EURODRIVE.

Manual Gear Units and Gearmotors

183

Mounting Positions and Important Order Information


Position terminal box and cable entry (MOVIMOT drives)

AC

M1 M6

AC

00009102

Figure 96: Possible terminal box positions K..D..MM.., S..D..MM.., W..D..MM..

Gear unit Motor


DT71D MM..
DT80..MM..
K37
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
K47
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
K57
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
K67
DT90..MM..
DV100..MM..
DT80..MM..
K77
DT90..MM..
DV100..MM..
DT80..MM..
K87
DT90..MM1..
DV100..MM..
DT90..MM1..
K97
DV100..MM..
K107
DV100..MM..
Gear unit Motor
W20
DT71D MM..
DT71D MM..
W30
DT80..MM..

AC

90

180

2)
2)

4.72in

2)
2)
2)
2)

6.30in

2)
2)
2)
2)

6.30in

2)
2)
2)
2)

6.30in

2)
2)
2)
2)

7.87in

2)
2)

9.84in

2)

11.81in

2701) Gear unit Motor


DT71D MM..
S37
DT80..MM..
DT90..MM1..
DT71D MM..
DT80..MM..
S47
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
S57
DT90..MM..
DV100..MM..
DT71D MM..
DT80..MM..
S67
DT90..MM..
DV100..MM..
DT80..MM..
S77
DT90..MM..
DV100..MM..
DT80..MM..
S87
DT90..MM1..
DV100..MM..
DT90..MM1..
S97
DV100..MM..

AC

90

180

2701)

2)

4.72in

2)
2)
2)

4.72in

2)
2)
2)
2)

4.72in

2)
2)
2)
2)

6.30in

2)
2)
2)
2)

7.87in

2)
2)

9.84in

2)
2)

11.81in

13.78in
0

90

180

2701)

2)
2)
2)

1) Standard position
2) Gear unit must be mounted on a base
Possible terminal box position
When using plug connectors/MOVIMOT options, the number of possible positions can be even more limited. Please contact
SEW-EURODRIVE.

184

Manual Gear Units and Gearmotors

Design and Operating Notes


Lubricants

10

Design and Operating Notes

10.1

Lubricants

10

General
information

Unless a special arrangement is made, SEW-EURODRIVE supplies the drives with a


lubricant fill adapted for the specific gear unit and mounting position. The decisive factor
is the mounting position (M1 M6, Sec. "Mounting positions and important order
information" in the Gearmotor catalog) specified when ordering the drive. You must
adapt the lubricant fill in case of any subsequent changes made to the mounting position
( Lubricant fill quantities).

Lubricant table

The lubricant table on the following page shows the permitted lubricants for SEWEURODRIVE gear units. Please refer to the following legend for the lubricant table.

Legend for the


lubricant table

Abbreviations, meaning of shading and notes:


CLP

= Mineral oil

CLP PG

= Polyglycol (W gear units, NSF certified H1)

CLP HC

= Synthetic hydrocarbons

= Ester oil (water hazard class 1 (German regulation))

HCE

= Synthetic hydrocarbons + ester oil (NSF certified H1)

HLP

= Hydraulic oil
= Synthetic lubricant (= synthetic-based anti-friction bearing grease)
= Mineral lubricant (= mineral-based anti-friction bearing grease)

1)

Helical-worm gear units with PG oil: please contact SEW-EURODRIVE.

2)

Special lubricant for Spiroplan gear units only

3)

SEW-fB 1.2 required

4)

Pay attention to critical starting behavior at low temperatures!

5)

Ambient temperature
Lubricant for the food industry (food grade oil)
Biodegradable oil (lubricant for agriculture, forestry, and fisheries)
Oil

Anti-friction
bearing greases

The anti-friction bearings in gear units and motors are given a factory-fill with the greases listed below. SEW-EURODRIVE recommends regreasing anti-friction bearings with
a grease fill at the same time as changing the oil or replacing the anti-friction bearings.
Anti-friction bearing in
gear unit
Anti-friction bearing in
motor1)2)

Ambient temperature

Manufacturer

Type

-10 C ... +60C

ExxonMobil

Mobilux EP2
Mobilith SHC 100

-40 C ... +80 C

ExxonMobil

-20 C ... +80 C

ExxonMobil

Polyrex EM

+20 C ... +100 C

Klber

Barrierta L55/2

-40 C ... +40 C

ExxonMobil

Mobilith SHC 1003)

-25 C ... +80 C

Shell

Shell Cassida Grease EPS 2

-35 C ... +60 C

Klber

Klbersynth UH1 14-151

-15 C ... +80 C

Klber

Klbersynth UH1 14-222

-20 C ... +40 C

Klber

Klberbio M 32-82

Special greases for anti-friction bearings in gear units:

Oil

1) The motor anti-friction bearings are covered on both sides and cannot be regreased.
2) Greases providing equivalent performance are acceptable
3) Recommended for continuous operation at ambient temperature below 0C, example in a cold storage.

The following grease quantities are required:

For high-rpm bearings (gear unit input end): Fill the cavities between the rolling elements one-third full with grease.

For low-rpm bearings (in gear units and at gear unit output end): Fill the cavities between the rolling elements two-thirds full with grease.

Manual Gear Units and Gearmotors

185

186

4)

4)

4)

4)

4)

4)

4)

W...(HW...)

4)

R...,K...(HK...),
F...,S...(HS...) 4)

S...(HS...)

F...

K...(HK...)

R...

+40

Standard

+40

-20

-20

-40

-20

+40

+10

+40

Standard

+40

-30

-20

-40

+20

-25

+10

+80

+80

+80

+60

+40

+10

Standard

-20

+10

+10

+25

+40

-20

-40

-30

-20

-40

-40

-30

-20

-40

-40

-25

+40

0 +50 +100
Standard

-10

C -50

5)

Oil

CLP PG

API GL5

SEW PG

HCE

CLP PG

CLP HC

CLP PG

CLP (CC)

CLP HC

VG 680

CLP PG

1)

Shell Omala Klbersynth


HD 150 GEM 4-150 N

Shell Omala Klbersynth


HD 460 GEM 4-460 N

Mobil
SHC 634
Mobil
SHC 629

Aral Degol
Shell Omala Klberoil
GEM 1-680 N BG 680
680
Shell Tivela Klbersynth
S 680
GH 6-680

Isoflex
Shell Tellus
MT 30 ROT
T 15

Mobilgear
600XP 680

Mobil
D.T.E. 11M

VG 460

3)

Mobil
SHC 624

SAE 75W90 Mobilube SHC


(~VG 100) 75 W90-LS

2)

1)

VG 460

VG 460

VG 460

VG 460

VG 32

Klbersynth
UH1 6-460

Klber SEW
HT-460-5

Klberbio
CA2-460

Shell Cassida Klberoil


Fluid GL 460 4UH1-460 N

Klbersynth
UH1 6-460

Klber-Summit
HySyn FG-32

Aral Eural
Gear 460
Aral Degol
BAB 460

Mobilgear Shell Omala Klberoil


Aral Degol
600XP 100
GEM 1-150 N BG 100
100
1) Mobil
Shell Tivela Klbersynth Aral Degol
VG 220
S 220
GH 6-220
Glygoyle 30
GS 220

VG 150
VG 100

VG 150

VG 460

VG 680

VG 22
VG 15

BP Energol
GR-XP 100
BP Enersyn
SG-XP 220

BP Enersyn
SG-XP 680

BP Energol
GR-XP 680

BP Energol
HLP-HM 15

Klber-Summit
HySyn FG-32

Mobil
SHC 624

Optileb
GT 460
Optisynt
BS 460

Optiflex A
220
Synlube
CLP 220
Tribol
800/220

Cetus
PAO 46

Optigear
BM 100

Optigear
BM 680

Meropa 150

Pinnacle
EP 150

Synlube
CLP 680
Pinnacle
EP 460

Meropa 680

Optigear
32

Optigear
BM 100

Tribol
1100/100

Tribol
800/680

Tribol
1100/680

Rando
HDZ 15

Cetus
PAO 46

Rando EP
Ashless 46

VG 32

Tribol
1100/68

Shell Tellus Klberoil


GEM 1-68 N
T 32

Mobil
D.T.E. 13M

VG 68-46
VG 32
Aral Degol
BG 46

Meropa 150

Aral Degol
Mobilgear Shell Omala Klberoil
GEM 1-150 N BG 100
100
600XP 100

VG 150
VG 100
Tribol
1100/100

Pinnacle
EP 150

Renolin
CLP 220

Renolin
CLP 150

Renolin
CLP 680

Renolin
B 46 HVI

Renolin
CLP 150

Optigear Syn- Renolin Unisyn


thetic A 220
CLP 220

Optiflex A
220

Synlube
CLP 220
Pinnacle
EP 220

Optigear
BM 220

Meropa 220

Shell Omala Klbersynth


HD 150 GEM 4-150 N
BP Energol
GR-XP 100

Tribol
1510/220

Tribol
800/220

Tribol
1100/220

Mobil
SHC 629

Shell Omala Klbersynth Aral Degol


HD 220 GEM 4-220 N PAS 220

BP Enersyn
SG-XP 220

Shell Tivela Klbersynth Aral Degol


Mobil
GH 6-220
GS 220
S 220
Glygoyle 30
Mobil
SHC 630

BP Energol
GR-XP 220

Aral Degol
Mobilgear Shell Omala Klberoil
GEM 1-220 N BG 220
220
600XP 220

VG 150

CLP (CC)

HLP (HM)

CLP HC

HLP (HM)

CLP (CC)

CLP HC

VG 220

CLP PG
VG 220

VG 220

ISO,NLGI

CLP(CC)

DIN (ISO)

Oil

Dacnis SH 32

Carter SY 220

Carter EP 100

Carter SH 150

Carter EP 680

Equivis ZS 15

Dacnis SH 32

Equivis ZS 46

Carter EP 100

Carter SH 150

Carter SY 220

Carter EP 220

TO T A L

10
Design and Operating Notes
Lubricants

Lubricant table
01 805 09 92US

Manual Gear Units and Gearmotors

Design and Operating Notes


Lubricants

Lubricant fill
quantities

10

The specified fill quantities are recommended values. The precise values vary depending on the number of stages and gear ratio. When filling, it is essential to check the oil
level plug since it indicates the precise oil capacity.
The following tables show guide values for lubricant fill quantities in relation to the
mounting position M1 ... M6.

Helical (R) gear


units

RX..
Gear unit

Fill quantity in liters


M1

M2

M3

M4

M5

M6

RX57

0.60

0.80

1.30

1.30

0.90

0.90

RX67

0.80

0.80

1.70

1.90

1.10

1.10

RX77

1.10

1.50

2.60

2.70

1.60

1.60

RX87

1.70

2.50

4.80

4.80

2.90

2.90

RX97

2.10

3.40

7.4

7.0

4.80

4.80

RX107

3.90

5.6

11.6

11.9

7.7

7.7

M1

M2

M3

M4

M5

M6

RXF57

0.50

0.80

1.10

1.10

0.70

0.70

RXF67

0.70

0.80

1.50

1.40

1.00

1.00

RXF77

0.90

1.30

2.40

2.00

1.60

1.60

RXF87

1.60

1.95

4.90

3.95

2.90

2.90

RXF97

2.10

3.70

7.1

6.3

4.80

4.80

RXF107

3.10

5.7

11.2

9.3

7.2

7.2

RXF..
Gear unit

Manual Gear Units and Gearmotors

Fill quantity in liters

187

10

Design and Operating Notes


Lubricants

R.., R..F
Gear unit
R07

Fill quantity in liters


M11)

M21)

M3

M4

M5

M6

0.12

0.20

0.20

0.20

0.20

0.20

R17

0.25

0.55

0.35

0.55

0.35

0.40

R27

0.25/0.40

0.70

0.50

0.70

0.50

0.50

R37

0.30/0.95

0.85

0.95

1.05

0.75

0.95

R47

0.70/1.50

1.60

1.50

1.65

1.50

1.50

R57

0.80/1.70

1.90

1.70

2.10

1.70

1.70

R67

1.10/2.30

2.60/3.50

2.80

3.20

1.80

2.00

R77

1.20/3.00

3.80/4.10

3.60

4.10

2.50

3.40

R87

2.30/6.0

6.7/8.2

7.2

7.7

6.3

6.5

R97

4.60/9.8

11.7/14.0

11.7

13.4

11.3

11.7

R107

6.0/13.7

16.3

16.9

19.2

13.2

15.9

R137

10.0/25.0

28.0

29.5

31.5

25.0

25.0

R147

15.4/40.0

46.5

48.0

52.0

39.5

41.0

R167

27.0/70.0

82.0

78.0

88.0

66.0

69.0

1) The larger gear unit of multi-stage gear units must be filled with the larger oil volume.

RF..
Gear unit
RF07

Fill quantity in liters


M11)

M21)

M3

M4

M5

M6

0.12

0.20

0.20

0.20

0.20

0.20

RF17

0.25

0.55

0.35

0.55

0.35

0.40

RF27

0.25/0.40

0.70

0.50

0.70

0.50

0.50

RF37

0.35/0.95

0.90

0.95

1.05

0.75

0.95

RF47

0.65/1.50

1.60

1.50

1.65

1.50

1.50

RF57

0.80/1.70

1.80

1.70

2.00

1.70

1.70

RF67

1.20/2.50

2.70/3.60

2.70

2.60

1.90

2.10

RF77

1.20/2.60

3.80/4.10

3.30

4.10

2.40

3.00

RF87

2.40/6.0

6.8/7.9

7.1

7.7

6.3

6.4

RF97

5.1/10.2

11.9/14.0

11.2

14.0

11.2

11.8

RF107

6.3/14.9

15.9

17.0

19.2

13.1

15.9

RF137

9.5/25.0

27.0

29.0

32.5

25.0

25.0

RF147

16.4/42.0

47.0

48.0

52.0

42.0

42.0

RF167

26.0/70.0

82.0

78.0

88.0

65.0

71.0

1) The larger gear unit of multi-stage gear units must be filled with the larger oil volume.

188

Manual Gear Units and Gearmotors

Design and Operating Notes


Lubricants

Parallel shaft
helical (F) gear
units

10

F.., FA..B, FH..B, FV..B


Gear unit

Fill quantity in liters


M1

M2

M3

M4

M5

M6

F..27

0.60

0.80

0.65

0.70

0.60

0.60

F..37

0.95

1.25

0.70

1.25

1.00

1.10

F..47

1.50

1.80

1.10

1.90

1.50

1.70

F..57

2.60

3.50

2.10

3.50

2.80

2.90

F..67

2.70

3.80

1.90

3.80

2.90

3.20

F..77

5.9

7.3

4.30

8.0

6.0

6.3

F..87

10.8

13.0

7.7

13.8

10.8

11.0

F..97

18.5

22.5

12.6

25.2

18.5

20.0

F..107

24.5

32.0

19.5

37.5

27.0

27.0

F..127

40.5

54.5

34.0

61.0

46.3

47.0

F..157

69.0

104.0

63.0

105.0

86.0

78.0

M1

M2

M3

M4

M5

M6

FF27

0.60

0.80

0.65

0.70

0.60

0.60

FF37

1.00

1.25

0.70

1.30

1.00

1.10

FF47

1.60

1.85

1.10

1.90

1.50

1.70

FF57

2.80

3.50

2.10

3.70

2.90

3.00

FF67

2.70

3.80

1.90

3.80

2.90

3.20

FF77

5.9

7.3

4.30

8.1

6.0

6.3

FF87

10.8

13.2

7.8

14.1

11.0

11.2

FF97

19.0

22.5

12.6

25.6

18.9

20.5

FF107

25.5

32.0

19.5

38.5

27.5

28.0

FF127

41.5

55.5

34.0

63.0

46.3

49.0

FF157

72.0

105.0

64.0

106.0

87.0

79.0

FF..
Gear unit

Fill quantity in liters

FA.., FH.., FV.., FAF.., FAZ.., FHF.., FHZ.., FVF.., FVZ.., FT..
Gear unit

Fill quantity in liters


M1

M2

M3

M4

M5

M6

F..27

0.60

0.80

0.65

0.70

0.60

0.60

F..37

0.95

1.25

0.70

1.25

1.00

1.10

F..47

1.50

1.80

1.10

1.90

1.50

1.70

F..57

2.70

3.50

2.10

3.40

2.90

3.00

F..67

2.70

3.80

1.90

3.80

2.90

3.20

F..77

5.9

7.3

4.30

8.0

6.0

6.3

F..87

10.8

13.0

7.7

13.8

10.8

11.0

F..97

18.5

22.5

12.6

25.2

18.5

20.0

F..107

24.5

32.0

19.5

37.5

27.0

27.0

F..127

39.0

54.5

34.0

61.0

45.0

46.5

F..157

68.0

103.0

62.0

104.0

85.0

77.0

Manual Gear Units and Gearmotors

189

Design and Operating Notes


Lubricants

10

Helical-bevel (K)
gear units

K.., KA..B, KH..B, KV..B


Gear unit

Fill quantity in liters


M1

M2

M3

M4

M5

M6

K..37

0.50

1.00

1.00

1.25

0.95

0.95

K..47

0.80

1.30

1.50

2.00

1.60

1.60

K..57

1.20

2.30

2.50

2.80

2.60

2.40

K..67

1.10

2.40

2.60

3.45

2.60

2.60

K..77

2.20

4.10

4.40

5.8

4.20

4.40

K..87

3.70

8.0

8.7

10.9

8.0

8.0

K..97

7.0

14.0

15.7

20.0

15.7

15.5

K..107

10.0

21.0

25.5

33.5

24.0

24.0

K..127

21.0

41.5

44.0

54.0

40.0

41.0

K..157

31.0

62.0

65.0

90.0

58.0

62.0

K..167

33.0

95.0

105.0

123.0

85.0

84.0

K..187

53.0

152.0

167.0

200

143.0

143.0

M1

M2

M3

M4

M5

M6

KF37

0.50

1.10

1.10

1.50

1.00

1.00

KF47

0.80

1.30

1.70

2.20

1.60

1.60

KF57

1.30

2.30

2.70

3.15

2.90

2.70

KF67

1.10

2.40

2.80

3.70

2.70

2.70

KF77

2.10

4.10

4.40

5.9

4.50

4.50

KF87

3.70

8.2

9.0

11.9

8.4

8.4

KF97

7.0

14.7

17.3

21.5

15.7

16.5

KF107

10.0

21.8

25.8

35.1

25.2

25.2

KF127

21.0

41.5

46.0

55.0

41.0

41.0

KF157

31.0

66.0

69.0

92.0

62.0

62.0

KF..
Gear unit

Fill quantity in liters

KA.., KH.., KV.., KAF.., KHF.., KVF.., KAZ.., KHZ.., KVZ.., KT..
Gear unit

190

Fill quantity in liters


M1

M2

M3

M4

M5

M6

K..37

0.50

1.00

1.00

1.40

1.00

1.00

K..47

0.80

1.30

1.60

2.15

1.60

1.60

K..57

1.30

2.30

2.70

3.15

2.90

2.70

K..67

1.10

2.40

2.70

3.70

2.60

2.60

K..77

2.10

4.10

4.60

5.9

4.40

4.40

K..87

3.70

8.2

8.8

11.1

8.0

8.0

K..97

7.0

14.7

15.7

20.0

15.7

15.7

K..107

10.0

20.5

24.0

32.4

24.0

24.0

K..127

21.0

41.5

43.0

52.0

40.0

40.0

K..157

31.0

66.0

67.0

87.0

62.0

62.0

K..167

33.0

95.0

105.0

123.0

85.0

84.0

K..187

53.0

152.0

167.0

200

143.0

143.0

Manual Gear Units and Gearmotors

Design and Operating Notes


Lubricants

Helical-worm (S)
gear units

10

S
Gear unit

Fill quantity in liters


M1

M2

M31)

M4

M5

M6

S..37

0.25

0.40

0.50

0.55

0.40

0.40

S..47

0.35

0.80

0.70/0.90

1.00

0.80

0.80

S..57

0.50

1.20

1.00/1.20

1.45

1.30

1.30

S..67

1.00

2.00

2.20/3.10

3.10

2.60

2.60

S..77

1.90

4.20

3.70/5.4

5.9

4.40

4.40

S..87

3.30

8.1

6.9/10.4

11.3

8.4

8.4

S..97

6.8

15.0

13.4/18.0

21.8

17.0

17.0

1) The larger gear unit of multi-stage gear units must be filled with the larger oil volume.

SF..
Gear unit

Fill quantity in liters


M1

M2

M31)

M4

M5

M6

SF37

0.25

0.40

0.50

0.55

0.40

0.40

SF47

0.40

0.90

0.90/1.05

1.05

1.00

1.00

SF57

0.50

1.20

1.00/1.50

1.55

1.40

1.40

SF67

1.00

2.20

2.30/3.00

3.20

2.70

2.70

SF77

1.90

4.10

3.90/5.8

6.5

4.90

4.90

SF87

3.80

8.0

7.1/10.1

12.0

9.1

9.1

SF97

7.4

15.0

13.8/18.8

22.6

18.0

18.0

1) The larger gear unit of multi-stage gear units must be filled with the larger oil volume.

SA.., SH.., SAF.., SHZ.., SAZ.., SHF.., ST..


Gear unit

Fill quantity in liters


M1

M2

M31)

M4

M5

M6

S..37

0.25

0.40

0.50

0.50

0.40

0.40

S..47

0.40

0.80

0.70/0.90

1.00

0.80

0.80

S..57

0.50

1.10

1.00/1.50

1.50

1.20

1.20

S..67

1.00

2.00

1.80/2.60

2.90

2.50

2.50

S..77

1.80

3.90

3.60/5.0

5.8

4.50

4.50

S..87

3.80

7.4

6.0/8.7

10.8

8.0

8.0

S..97

7.0

14.0

11.4/16.0

20.5

15.7

15.7

1) The larger gear unit of multi-stage gear units must be filled with the larger oil volume.

Spiroplan (W)
gear units

The fill quantity of Spiroplan gear units does not vary, irrespective of their mounting position.
Gear unit

Fill quantity in liters


M1

M2

M3

M4

W..10

0.16

W..20

0.24

W..30

0.40

Manual Gear Units and Gearmotors

M5

M6

191

Design and Operating Notes


Installation/removal of gear units with hollow shafts and keys

10
10.2

Installation/removal of gear units with hollow shafts and keys

Installation

Always use the supplied NOCO fluid for installation. The fluid prevents contact
corrosion and facilitates subsequent removal.

The keyway dimension X is specified by the customers, but X must > DK.

SEW-EURODRIVE recommends two variants for installation of gear units with hollow
shaft and key onto the input shaft of the driven machine (= customer shaft):
1. Use the fastening parts supplied for installation.
2. Use the optional installation/removal tool for installation.

1) Supplied
fastening parts

The following fastening parts are supplied as standard:

Retaining screw with washer (2)

Circlip (3)

Note the following points concerning the customer shaft:

The installation length of the customer shaft with contact shoulder (A) must be L8 1 mm (0.04 in).

The installation length of the customer shaft without contact shoulder (B) must equal
L8.

[A]

[B]

[1] [4] [3] [2]

[1]

[4] [3] [2]

Figure 97: Customer shaft with contact shoulder (A) and without contact shoulder (B)
(1)
(2)
(3)
(4)

192

Hollow shaft
Retaining screw with washer
Circlip
Customer shaft

Manual Gear Units and Gearmotors

Design and Operating Notes


Installation/removal of gear units with hollow shafts and keys

10

Dimensions and tightening torque:


The retaining screw (2) must be tightened to the tightening torque MS given in the
following table.
DH7 [mm]

DK [mm]

L8 [mm]

MS [Nm]

WA..10

16

16

69

WA..20

18

18

84

WA..20, WA..30, SA..37

20

20

84, 106, 104

FA..27, SA..47

25

25

88, 105

20

FA..37, KA..37, SA..47


SA..57

30

30

105
132

20

FA..47, KA..47, SA..57

35

35

132

20
40

Gear unit type

FA..57, KA..57
FA..67, KA..67
SA..67

40

40

142
156
144

SA..67

45

45

144

40

FA..77, KA..77, SA..77

50

50

183

40
80

FA..87, KA..87
SA..77, SA..87

60

60

210
180, 220

FA..97, KA..97
SA..87, SA..97

70

70

270
220, 260

80

FA..107, KA..107, SA..97

90

90

313, 313, 255

200

FA..127, KA..127

100

100

373

200

FA..157, KA..157

120

120

460

200

DH7 [in]

DK [in]

L8 [in]

MS [lb-ft]

WA..10

0.625

0.625

2.72

5.9

WA..20

0.75

0.75

3.31

5.9

WA..30

0.75

0.75

4.17

5.9

SA..37

0.75

0.75

4.09

5.9

FA..27

3.5

15

FA..37, KA..37, SA.47

1.25

1.25

4.13

15

FA..47, KA..47, SA..57

Gear unit type

1.375

1.375

5.2

15

FA..57, KA..57

1.5

1.5

5.59

30

SA..67

1.5

1.5

5.67

30

FA..67, KA..67

1.5

1.5

6.14

30

7.2

30

FA..87, KA..87

2.375

2.375

8.27

59

SA..87

2.375

2.375

8.66

59

FA..97, KA..97

2.75

2.75

10.63

59

FA..77, KA..77, SA..77

2) Installation
/removal tool

SA..97

2.75

2.75

10.23

59

FA..107, KA..107

3.625

3.625

12.32

148

FA..127, KA..127

14.69

148

FA..157, KA..157

4.5

4.5

18.11

148

For information on the optional installation/removal tool, refer to Tech Note GM-024.

Manual Gear Units and Gearmotors

193

Design and Operating Notes


Gear units with hollow shaft

10
10.3

Gear units with hollow shaft

Chamfers on
hollow shafts

The following illustration shows the chamfers on parallel shaft helical, helical-bevel and
helical-worm gear units with hollow shaft:

59845AXX

Figure 98: Chamfers on hollow shafts

Version
Gear unit

Special
motor/gear unit
combinations

194

with hollow shaft (A)


[mm x]

with hollow shaft and shrink disc (H)


[mm x]

F..27

2 30

0.5 45

F../K../S..37

2 30

0.5 45

F../K../S..47

2 30

0.5 45

S..57

2 30

0.5 45

F../K..57

2 30

0.5 45

F../K../S..67

2 30

0.5 45

F../K../S..77

2 30

0.5 45

F../K../S..87

3 30

0.5 45

F../K../S..97

3 30

0.5 45

F../K..107

3 30

3 2

F../K..127

5 30

1.5 30

F../K..157

5 30

1.5 30

KH167

1.5 30

KH187

1.5 30

Please note for parallel shaft helical gearmotors with hollow shaft (FA..B, FV..B, FH..B,
FAF, FVF, FHF, FA, FV, FH, FT, FAZ, FVZ, FHZ):

If you are using a customer shaft pushed through on the motor end, there may be a
collision when a "small gear unit" is used in combination with a "large motor".

Check the motor dimension AC to decide whether there will be a collision with a
pushed-through customer shaft.

Manual Gear Units and Gearmotors

Design and Operating Notes


TorqLOC mounting system for gear units with hollow shaft

10.4

10

TorqLOC mounting system for gear units with hollow shaft

Description of
TorqLOC

The TorqLOC hollow shaft mounting system is used for achieving a connection between customer shaft and the hollow shaft in the gear unit. As a result, the TorqLOC
hollow shaft mounting system is an alternative to the hollow shaft with shrink disc, the
hollow shaft with key and the splined hollow shaft that have been used so far.
The TorqLOC hollow shaft mounting system consists of the following components:
1
2
3

4
5
6
7

Figure 99: Components of the TorqLOC hollow shaft mounting system

51939AXX

1. Customer shaft
2. Clamping ring
3. Tapered support bushing
4. Hollow shaft in gear unit
5. Shrink disc
6. Tapered torque bushing
7. Fixed cover

Advantages of
TorqLOC

The TorqLOC hollow shaft mounting system is characterized by the following


advantages:

Cost saving because the customer shaft can be made from turned shaft stock or cold
rolled stock without additional machining.

Cost saving because different customer shaft diameters can be covered by one
hollow shaft diameter and different bushings.

Simple installation since there is no need to accommodate any shaft connections.

Simple removal even after many hours of operation because the possibility of contact
corrosion has been eliminated and the tapered connections can easily be released.

Manual Gear Units and Gearmotors

195

Design and Operating Notes


TorqLOC mounting system for gear units with hollow shaft

10

Technical data

The TorqLOC hollow shaft mounting system is approved for output torques of 814 lbin to 159300 lb-in.
The following gear units are available with TorqLOC hollow shaft mounting system:

Available options

Bore sizes

Parallel shaft helical gear units in gear unit sizes 37 to 157 (FT37 ... FT157)

Helical-bevel gear units in gear unit sizes 37 to 157 (KT37 ... KT157)

Helical-worm gear units in gear unit sizes 37 to 97 (ST37 ... ST97)

The following options are available for gear units with TorqLOC hollow shaft mounting
system:

Helical-bevel and helical-worm gear units with TorqLOC (KT.., ST..): The "torque
arm" (../T) option is available.

Parallel shaft helical gear units with TorqLOC (FT..): The "rubber buffer" (../G)
option is available.

Metric and inch bores are available as shown below.


Model

inch

ST37

0.625

0.6875

0.75

FT37, KT37, ST47

1.00

1.1875

1.25

FT47, KT47, ST57

1.1875

1.25

1.375

1.4375

FT57, KT57

1.375

1.4375

1.50

1.625

FT67, KT67, ST67

1.375

1.4375

1.50

1.625

1.688

FT77, KT77, ST77

1.625

1.75

1.9375

2.00

FT87, KT87, ST87

1.9375

2.00

2.375

2.4375

FT97, KT97, ST97

2.4375

2.75

2.9375

FT107, KT107

3.250

3.4375

3.625

3.750

FT127, KT127

3.4375

3.750

4.00

4.1875

FT157, KT157

4.4375

4.50

4.9375

5.00

Model

196

mm

ST37

16

19

20

FT37, KT37, ST47

25

30

FT47, KT47, ST57

30

35

FT57, KT57

35

38

40

FT67, KT67, ST67

35

38

40

FT77, KT77, ST77

50

FT87, KT87, ST87

51

62

65

FT97, KT97, ST97

62

70

75

FT107, KT107

80

90

95

FT127, KT127

105

FT157, KT157

110

125

Manual Gear Units and Gearmotors

Design and Operating Notes


Shouldered hollow shaft with shrink disc option

10.5

10

Shouldered hollow shaft with shrink disc option


As an option, gear units with hollow shaft and shrink disc (parallel shaft helical gear units
FH/FHF/FHZ37-157, helical-bevel gear units KH/KHF/KHZ37-157 and helical-worm
gear units SH/SHF47-97) can be supplied with a larger bore diameter D.

D'

D'

As standard, D = D.

03389AXX

Figure 100: Optional bore diameter D

Gear unit

Bore diameter
D / optionally D
[mm]

FH/FHF/FHZ37, KH/KHF/KHZ37, SH/SHF/SHZ47

30 / 32

FH/FHF/FHZ47, KH/KHF/KHZ47, SH/SHF/SHZ57

35 / 36

FH/FHF/FHZ57, KH/KHF/KHZ57

40 / 42

FH/FHF/FHZ67, KH/KHF/KHZ67, SH/SHF/SHZ67

40 / 42

FH/FHF/FHZ77, KH/KHF/KHZ77, SH/SHF/SHZ77

50 / 52

FH/FHF/FHZ87, KH/KHF/KHZ87, SH/SHF/SHZ87

65 / 66

FH/FHF/FHZ97, KH/KHF/KHZ97, SH/SHF/SHZ97

75 / 76

FH/FHF/FHZ107, KH/KHF/KHZ107

95 / 96

FH/FHF/FHZ127, KH/KHF/KHZ127

105 / 106

FH/FHF/FHZ157, KH/KHF/KHZ157

125 / 126

Diameter D / D must be specified when ordering gear units with a shouldered hollow
shaft (optional bore diameter D).
Sample order

FH37 DT80N4 with hollow shaft 30/32 mm

Manual Gear Units and Gearmotors

197

10

Design and Operating Notes


Shouldered hollow shaft with shrink disc option

Parallel shaft helical gear units with shouldered hollow shaft (dimensions in mm):

04341AXX

Figure 101: Shouldered hollow shaft FH/FHF/FHZ37...77

198

Manual Gear Units and Gearmotors

Design and Operating Notes


Shouldered hollow shaft with shrink disc option

10

04342AXX

Figure 102: Shouldered hollow shaft FH/FHF/FHZ87...157

Manual Gear Units and Gearmotors

199

10

Design and Operating Notes


Shouldered hollow shaft with shrink disc option

Helical-bevel gear unit with shouldered hollow shaft (dimensions in mm):

04343AXX

Figure 103: Shouldered hollow shaft KH/KHF/KHZ37...77

200

Manual Gear Units and Gearmotors

Design and Operating Notes


Shouldered hollow shaft with shrink disc option

10

04344AXX

Figure 104: Shouldered hollow shaft KH/KHF/KHZ87...157

Manual Gear Units and Gearmotors

201

10

Design and Operating Notes


Shouldered hollow shaft with shrink disc option

Helical-worm gear units with shouldered hollow shaft (dimensions in mm):

04345AXX

Figure 105: Shouldered hollow shaft SH/SHF/SHZ47...77

202

Manual Gear Units and Gearmotors

Design and Operating Notes


Shouldered hollow shaft with shrink disc option

10

04346AXX

Figure 106: Shouldered hollow shaft SH/SHF/SHZ87...97

Manual Gear Units and Gearmotors

203

Design and Operating Notes


Adapters for mounting IEC motors

10
10.6

Adapters for mounting IEC motors

Gear unit type


R..27, R..37
F..27, F..37, F..47
K..37
S..37, S..47, S..57

Adapter type
AM63

95

AM711)

110

AM801)
AM90

130

1)

AM63

95

AM71

110

R..472), R..57, R..67 AM80


F..57, F..67
AM90
K..472), K..57, K..67
AM1001)
S..67
AM1121)
AM132S/M

R..77
F..77
K..77
S..77

130
180
1)

230

AM63

95

AM71

110

AM80

130

AM90
AM1001)
AM112

180

1)

AM132S/M

1)

AM132ML1)
AM80
AM100

180

AM112
AM132S/M
AM132ML
AM160

230
130

AM90
R..87
F..87
K..87
S..873)

Dimensions in mm
B5

230

1)

AM1801)

250

D
10
12
14
10
12
14
16
18
22
10
12
14
16
18
22
28
12
14
16
18
22
28
28
32

E5

F5

G2

115

3.5

140

130

160

165

4.5

120

G5

200

115

3.5

140

130

160

165

4.5

215

160

200
250

265

S5

Z5

M8

72

M10

106

M8

66

M10

99

M12

300

115

3.5

140

130

160

165

4.5

200

4.5

200

215

300

30

16.3

19

40

21.8

24

50

27.3

11

23

12.8

14

30

16.3

21.8

27.3

134

28

60

31.3

191

38

80

41.3

10

11

23

12.8

14

30

16.3

92

M10

250

19

40

21.8

24

50

27.3

126

28

60

31.3

179

38

80

41.3

10

19

40

21.8

24

50

27.3

121

28

60

31.3

174

38

80

41.3

10

87

M12
300

14

40

M10

250

265

U1

50

60

300

12.8

M12

265
165

T1

23

19

M8

250
5

L1

11

24

200
215

D1

350

M16

232

42
48

110

45.3

12

51.8

14

1) Check dimension 2 G5 because component may protrude past foot-mounting surface if installed on R, K or S foot-mounted gear unit.
2) not with AM112
3) not with AM180

204

Manual Gear Units and Gearmotors

Design and Operating Notes


Adapters for mounting IEC motors

Gear unit type Adapter type

AM132S/M
AM132ML

AM160
AM200

300

AM100

180

AM112
AM132S/M
AM132ML

AM160
AM200
2

AM132S/M
AM160

AM180
AM200
AM225

D
16
18
22
28
28
32
38
16
18
22
28
28
32

E5

300
350

350

400

215

Z5

D1

L1

T1

U1

116

28

60

31.3

169

38

80

41.3

10

M16

45.3

12

110

51.8

14

59.3

16

227

55

110

28

60

31.3

300

163

38

80

41.3

10

350

221

45.3

12

110

51.8

14

250
M12

265
350
300

300

300

38

350

350

38

400

400

265

42
48

268

400

32

300
6

38

28

S5

M12

300

350

250

G5
250

265

350

28

G2

38
22

F5

215

300

230

AM132ML
R..137

230
250

AM180
AM225

230
250

AM180

R..107
F..107
K..107

B5
180

AM112
R..97
F..97
K..97
S..971)

Dimensions in mm

Fig.

AM100

10

M16

450
300
400

M12

350
400
450

262

55

59.3

16

277

60

140

64.4

18

156

38

80

41.3

10

45.3

12

110

51.8

14

59.3

16

140

64.4

18

214
M16

42
48

42
48

255

55

270

60

1) Not with AM200

Manual Gear Units and Gearmotors

205

Design and Operating Notes


Adapters for mounting IEC motors

10

Gear unit type Adapter type

Fig.

AM132S/M

230

AM132ML
AM160
R..147
F..127
K..127

AM180

22
28
28
32

E5

300

350

AM225

350

38

400

450

48

500

AM180

250

28
32

300

300

38

350

AM225

350

38

400

450

48

500

AM280

450
7

S5

Z5

M12

148
206

38
38

L1

T1

U1

80

41.3

10

45.3

12

110

51.8

14
16

42
48

400

247

55

59.3

262

60

64.4

550

336

350
550

D1

450

M16

AM200
AM250

G5
300

350

AM280

G2

38

F5

265

300

AM160

206

250

AM200
AM250

R..167
F..157
K..157
K..167
K..187

Dimensions in mm
B5

198

65

140

69.4

18

75

79.9

42

45.3

12

51.8

14
16

48

110

400

239

55

59.3

450

254

60

64.4

550

328

65
75

140

69.4
79.9

20

18
20

Manual Gear Units and Gearmotors

Design and Operating Notes


Adapters for mounting NEMA motors

10.7

Adapters for mounting NEMA motors

Gear unit type

Adapter
type

AM56
R..27, R..37
F..27, F..37, F..47
K..37
AM143
S..37, S..47,
AM145
S..57

Dimensions in inch
B5

R..47, R..57,
R..67, F..57,
F..67, K..472)

AM143

4.50
0.47
0.43
4.50
0.47

AM145
AM182

K..57, K..67
S..67

AM184
AM213/215

0.39
8.50

AM56
AM143

AM143
AM145
R..87
F..87
K..87
S..87

4.50
0.47

AM182
AM213/215

0.39
8.50

AM213/215
AM254/256

D1)

E5

F5

G2

G5

10
12 5.87 0.18 4.72 6.69
14

12

5.87 0.18

4.50 0.47
0.39

8.98

5.87 0.18

8.50

0.19

3.13 0.25

6.69

D1

L1

0.625 1.85

T1

U1

0.71
0.1875

2.24

0.97

0.625 1.85

0.71

4.35 0.57 0.875 2.24

0.97

5.81 0.65 1.125 2.72

1.25

7.89 0.62 1.375 3.35

1.52 0.3125

3.43

0.65

0.41

0.1875

0.19

0.59

3.19

0.65

0.25

0.625 1.85

0.71

4.07 0.57 0.875 2.24

0.97

5.49 0.65 1.125 2.72

1.25

7.42 0.62 1.375 3.35

1.52 0.3125

0.41

0.1875

7.87
2.63 0.12
8.98

5.87 0.18

6.69 2.13 0.12 0.41

3.88 0.57 0.875 2.24

0.97 0.1875

2.63 0.12

5.30 0.65 1.125 2.72

1.25

7.24

0.47 28

AM284/286 10.50 0.59 32 9.00

9.84
0.20

8.98

3.13 0.25

3.13
3.75 0.25

11.26 4.37

0.59

0.25

7.24 0.20

16

0.43 22

Z12
0.65

4.61 0.57 0.88

2.13 0.12

16

18

2.13 0.12

2.07

14

14

Z5
3.68

2.63 0.12
7.24 0.20

10

12

S5

0.41

6.69

22

18

0.19

6.30

16

12

L5

2.13 0.12

14
18

I2
2.07

2.07

10

0.43 22

AM182
AM184

0.43
0.43

AM145
AM184

C5
0.43

AM56

R..77
F..77
K..77
S..77

10

0.59

0.25

7.22 0.62 1.375 3.35

1.52 0.3125

9.21 0.35 1.625 3.98

1.80

0.375

9.49 0.62 1.875 4.61

2.10

0.5

1) Dimension in mm
2) Not with AM213/215

Manual Gear Units and Gearmotors

207

Design and Operating Notes


Adapters for mounting NEMA motors

10

Gear unit
type

Adapter
type

Dimensions in inch
B5

AM182
AM184
R..97
F..97
K..97
S..97

AM213/215

0.39
8.50

AM254/256

AM364/365
AM184
AM213/215

AM213/215
AM254/256

AM364/365
R..147
F..127
K..127

18

0.43 22

0.39
8.50

18

0.43 22

AM213/215
AM254/256

0.47 28

AM364/365

9.00

8.50

0.43 22
0.47 28

L5

Z12

D1

L1

T1

U1

5.10

0.65

1.125

2.72

1.25

0.25

0.59 7.03

0.62

1.375

3.35

1.52 0.3125

9.02

0.35

1.625

3.98

1.80

11.26 4.37 0.25

9.29

0.62

1.875

4.61

2.10

0.69 11.65

1.37

2.125

5.24

2.36

2.375

5.87

2.66

0.625

4.86

0.65

1.125

2.75

1.25

0.25

8.98
0.20 13.78

Z5

3.75
5.00
5.63
2.63 0.12

9.00

S5

3.13

14.02

7.24

0.375
0.5

3.13

0.59 6.79

0.62

1.375

3.38

1.52 0.3125

3.75

8.78

0.35

1.625

4.00

1.80

11.26 4.37

9.06

0.62

1.875

4.62

2.10

0.69 11.42

1.37

2.125

5.25

2.36

2.375

5.88

2.66

14.02

5.00

0.25

5.63

0.375
0.5
0.625

3.13

6.52

0.62

1.375

3.38

1.52 0.3125

3.75

0.59 8.50

0.35

1.625

4.00

1.80

9.00 0.20 15.75 11.26 4.37

8.78

0.62

1.875

4.62

2.10

0.69 11.14

1.37

2.125

5.25

2.36

2.375

5.88

2.66

7.24

12.50 0.67 38 11.00

AM284/286 10.50 0.59 32


AM324/326

8.98
0.20 11.81

12.50 0.67 38 11.00

0.43 22

I2

2.63 0.12
7.24

0.47 28

8.50

G5

16

AM284/286 10.50 0.59 32


AM324/326

G2

16

AM284/286 10.50 0.59 32


AM364/365

F5

12.50 0.67 38 11.00

AM254/256
AM324/326

E5

0.47 28

AM182

R..137

D1)

AM284/286 10.50 0.79 32


AM324/326

R..107
F..107
K..107

C5

7.24

8.98

14.02

8.98

5.00

0.25

5.63

14.02

0.5
0.625

3.13

6.20

0.62

1.375

3.38

1.52 0.3125

3.75

0.59 8.19

0.35

1.625

4.00

1.80

8.46

0.62

1.875

4.62

2.10

2.125

5.25

2.36

2.375

5.88

2.66

0.625

1.625

4.00

1.80

0.375

1.875

4.62

2.10

2.125

5.25

2.36

2.375

5.88

2.66

9.00 0.20 17.72 11.26 4.37 0.25

12.50 0.67 38 11.00

0.375

5.00
5.63

0.69 10.83 1.37

7.87 0.35
AM254/256 8.50 0.47 28 7.24
8.98 3.75
R..167
0.59
F..157
AM284/286 10.50 0.59 32 9.00
11.26 4.37
8.15 0.62
0.20 21.65
0.25
K..157, K..167,
AM324/326
5.00
K..187
12.50 0.67 38 11.00
14.02
0.69 10.51 1.37
AM364/365
5.63

0.375
0.5

0.5
0.625

1) Dimension in mm

208

Manual Gear Units and Gearmotors

Design and Operating Notes


Adapters for mounting servomotors

10.8

10

Adapters for mounting servomotors

Gear unit type Adapter type

Dimensions in mm
A5

AQ..80/1
AQ..80/2
R..27, R..37
F..27, F..37,
F..47
K..37
S..37, S..47,
S..57

82

60

D
10 12

E5
75

F5

G2

S5
M5

AQ..80/3

50

95

AQ..100/1

80

100

M6

AQ..100/2

95

115

M8

AQ..100/3

100

AQ..100/4

95
115

AQ..115/3
AQ..80/1
AQ..80/2

80
95

AQ..115/1
AQ..115/2

R..47, R..57,
R..67
F..57, F..67
K..473), K..57,
K..67
S..67

B5

82

10 12
14 16

60

120
4

10 12

75

M6
M8

130

110

M8

M5

AQ..80/3

50

95

AQ..100/1

80

100

M6

AQ..100/2

95

115

M8

AQ..100/3

100

AQ..100/4

95

AQ..115/1
AQ..115/2

95
115

AQ..115/3
AQ..140/1
AQ..140/2

140

AQ..190/1

130
130

190

AQ..190/3

10 12
14 16

180

100
115

M6
4

M8
160

M8

16
18

165

22
22
28

M10
5

215

Z122)

D1

L1

T11)

U11)

104.5

5.5

5.5

11

23

12.8

14

30

16.3

129.5

14

30

16.3

143.5

14

19

40

21.8

152.5

11

23

19

40

21.8

16

16

24

50

27.3

11

23

12.8

14

30

16.3

98

5.5

5.5

122.5

14

30

16.3

136.5

14

19

40

21.8

11

23

19

40

21.8

16

16

24

50

27.3

175

16

16

24

50

27.3

188

22

22

32

60

35.5

10

237.5

24

24

32

60

35.3

10

261.5

34

34

38

80

41.3

10

M6

130

110
110

AQ..140/3
AQ..190/2

80

Z121)

M6

100
115

Z5

M12

145.5

1) For versions with keyway (AQA..).


2) For version with clamping ring hub (AQH..).
3) Not with AQ190

Manual Gear Units and Gearmotors

209

Design and Operating Notes


Adapters for mounting servomotors

10

Gear unit type Adapter type

Dimensions in mm
A5

AQ..80/1
AQ..80/2

60

10
12

E5

F5

G2

75
75

S5
M5

50

AQ..100/1

80

100

M6

AQ..100/2

95

115

M8

100

AQ..100/4
AQ..115/1
AQ..115/2

95
115

AQ..115/3
AQ..140/2

140

AQ..140/3

AQ..190/3
AQ..100/1
AQ..100/2
AQ..100/3

100

AQ..100/4

AQ..115/3
AQ..140/1
AQ..140/2
AQ..140/3
AQ..190/1
AQ..190/2
AQ..190/3

200

130
16
18
22

M8

165

M8

M10
5

22
28

100

M6

95

115

M8

80

12
14
16

130

180

100
115

M6
4

M8

130

110

130
190

M6
4

80

110
140

100
115

Z5

Z121)

Z122)

D1

L1

T11)

U11)

92

5.5

5.5

11

23

12.8

14

30

16.3

115.5

14

30

16.3

129.5

14

19

40

21.8

11

23

19

40

21.8

16

16

24

50

27.3

167

16

16

24

50

27.3

180

22

22

32

60

35.3

10

225.5

24

24

32

60

35.3

10

249.5

34

34

38

80

41.3

10

110.5

14

30

16.3

124.5

14

19

40

21.8

11

23

19

40

21.8

16

16

24

50

27.3

162

16

16

24

50

27.3

175

22

22

32

60

35.3

10

220.5

24

24

32

60

35.3

10

244.5

34

34

38

80

41.3

10

M6

M12

95
115

95

215

180

95

AQ..115/1
AQ..115/2

130
130

190

10
12
14
16

110
110

AQ..190/1
AQ..190/2

80
95

AQ..140/1

R..87
F..87
K..87
S..87

AQ..80/3

AQ..100/3
R..77
F..77
K..77
S..77

82

B5

M8

138.5

133.5

250
16
18

165

22
22
28

M10
5

215

M12

1) For versions with keyway (AQA..).


2) For version with clamping ring hub (AQH..).

210

Manual Gear Units and Gearmotors

Design and Operating Notes


Adapters for mounting servomotors

Gear unit type Adapter type

Dimensions in mm
A5

AQ..140/1
R..97
F..97
K..97
S..97

AQ..140/2

140

AQ..140/3
AQ..190/1
AQ..190/2

190

AQ..140/1
R..107
F..107
K..107

AQ..140/3
190

AQ..190/1

AQ..190/1

110

16
18
22

165

130

180

130

180
130

AQ..190/2
AQ..190/3

R..147
F..127
K..127

E5

130

AQ..190/3
R..137

110
140

AQ..190/1
AQ..190/2

B5

130

AQ..190/3
AQ..140/2

10

180
190

AQ..190/2
AQ..190/3

130
180

F5

G2

S5
M10

300
22
28

215

16
18
22

165

M12

M10
5

22
28

350

215

22
28

M12

400
215

22
28

M12
450

Z5

Z121)

Z122)

D1

L1

T11)

U11)

157

16

16

24

50

27.3

170

22

22

32

60

35.3

10

215.5

24

24

32

60

35.3

239.5

34

34

38

80

41.3

151

16

16

24

50

27.3

164

22

22

32

60

35.3

10

209.5

24

24

32

60

35.3

233.5

34

34

38

80

41.3

202.5

24

24

32

60

35.3

226.5

34

34

38

80

41.3

194.5

24

24

32

60

35.3

218.5

34

34

38

80

41.3

10

10

10

1) For versions with keyway (AQA..).


2) For version with clamping ring hub (AQH..).

Manual Gear Units and Gearmotors

211

Design and Operating Notes


Fastening the gear unit

10
10.9

Fastening the gear unit


Use bolts of quality 8.8 to fasten gear units and gearmotors.

Exception

Use bolts of quality 10.9 to fasten the customer flange to transmit the rated torques for
the following flange-mounted helical gearmotors (RF ../RZ..) and foot/flange-mounted
versions (R..F):

RF37, R37F with flange 4.72 in

RF47, R47F with flange 5.51 in

RF57, R57F with flange 6.30 in

RZ37 ... RZ87

10.10 Torque arms


Available torque
arms
Gear unit

37

47

57

67

77

KA, KH, KV, KT

643 425 8

643 428 2

643 431 2

643 431 2

643 434 7

SA, SH, ST

126 994 1

644 237 4

644 240 4

644 243 9

644 246 3

013 348 5

013 348 5

013 348 5

013 348 5

013 348 5

013 349 3

FA, FH, FV, FT


Rubber buffer (2 pieces)

Gear unit

97

107

127

157

KA, KH, KV, KT

643 437 1

643 440 1

643 443 6

643 294 8

SA, SH, ST

644 249 8

644 252 8

FA, FH, FV, FT


Rubber buffer (2 pieces)

013 349 3

013 350 7

013 350 7

013 351 5

013 347 7

WA

212

Size
87

Gear unit

Torque arms for


KH167.., KH187..

Size
27

Size
10

20

30

1 061 021 9

168 073 0

168 011 0

As standard, torque arms are not available for gear unit sizes KH167.. and KH187...
Please contact SEW-EURODRIVE for design proposals if you require torque arms for
these gear units.

Manual Gear Units and Gearmotors

Design and Operating Notes


Flange contours of RF.. and R..F gear units

10

10.11 Flange contours of RF.. and R..F gear units


04355AXX

Check dimensions L1 and L2 for selection and installation of output elements.


Inch Dimensions
Type

RF07, R07F

RF17, R17F

RF27, R27F

RF37, R37F

RF47, R47F

RF57, R57F
RF67, R67F
RF77, R77F
RF87, R87F
RF97
RF107
RF137
RF147
RF167

A1
4.72
5.511)
6.301)
4.72
5.51
6.301)
4.72
5.51
6.30
4.72
6.30
7.871)
5.51
6.30
7.87
6.30
7.87
9.841)
7.87
9.84
9.84
11.811)
11.81
13.78
13.78
17.72
13.78
17.72
17.72
21.65
17.72
21.65
21.65
25.98

D2

D1

0.750

0.87

1.50

0.750

0.98

1.81

1.000

1.18

2.13

1.000

1.38

2.36

1.250

1.38

2.83

1.375

1.57

2.99

1.375

1.97

3.54

1.625

2.05

4.41

2.125

2.44

4.84

2.375

2.83

5.35

2.875

3.23

6.18
7.32

3.625

4.25

7.09

4.375

4.92

8.27

4.750

5.71

11.42

RF

R..F
1.50
1.81
2.13
2.48
2.52
2.95
3.54
3.94
4.8
-

D3

F1

2.83
3.35
3.94
2.56
3.07
3.74
2.60
3.11
3.62
2.76
3.78
4.69
3.23
3.78
4.57
3.78
4.57
6.30
4.65
6.30
6.30
8.27
8.27
8.90
9.29
12.60
9.13
12.44
12.44
16.38
12.44
16.38
16.38
20.35

0.12
0.12
0.14
0.12
0.12
0.14
0.12
0.12
0.14
0.12
0.14
0.14
0.12
0.14
0.14
0.14
0.14
0.16
0.14
0.16
0.16
0.16
0.16
0.205

L1

I1

1.57

1.57

1.57

1.57

1.97

1.97

1.97

1.97

2.36

2.36

2.76

2.76

2.76

2.76

3.15

3.15

3.94

3.94

0.20

4.72

4.72

0.35

0.20

5.51

5.51

0.43

0.20

6.69

6.69

0.39

0.20

8.27

8.27

0.39

0.20
0.24

8.27

8.27

0.04
0.08

0.39
0.43

RF
0.08
0.08
0.10
0.04
0.04
0.04
0.04
0.12
0.12
0.20
0.04
0.04
0.16
0.02
0.02
0.16
0
0.02
0.08
0.04
0.02
0.02
0
0.04

R..F
0.08
0.04
0.04
0.16
0.04
0.10
0.16
0.10
0.06
-

L2
0.24
0.24
0.26
0.20
0.20
0.24
0.24
0.28
0.28
0.28
0.30
0.30
0.24
0.26
0.26
0.20
0.20
0.22
0.28
0.30
0.28
0.28
0.31
0.35

1) The flange contour protrudes from under the base surface.

Manual Gear Units and Gearmotors

213

Design and Operating Notes


Flange contours of FF.., KF.., SF.. and WF.. gear units

10

10.12 Flange contours of FF.., KF.., SF.. and WF.. gear units
59720AXX

Check dimensions L1 and L2 for selection and installation of output elements.


Type
FF27
FF37
FF47
FF57
FF67
FF77
FF87
FF97
FF107
FF127
FF157
KF37
KF47
KF57
KF67
KF77
KF87
KF97
KF107
KF127
KF157
SF37
SF37
SF47
SF57
SF67
SF77
SF87
SF97
WF10
WF10
WF20
WF20
WF20
WF20
WF30
WF30

214

A1
6.30
6.30
7.87
9.84
9.84
11.81
13.78
17.72
17.72
21.65
25.98
6.30
7.87
9.84
9.84
11.81
13.78
17.72
17.72
21.65
25.98
4.72
6.30
6.30
7.87
7.87
9.84
13.78
17.72
3.15
4.72
4.33
4.33
4.72
4.72
4.72
5.35

D
1.000
1.000
1.250
1.375
1.625
2.000
2.375
2.875
3.625
4.375
4.750
1.000
1.250
1.375
1.625
2.000
2.375
2.875
3.625
4.375
4.750
0.750
0.750
1.000
1.250
1.375
1.750
2.375
2.875
0.625
0.625
0.750
0.750
0.750
0.750
0.750
0.750

D1
0.98
1.18
1.38
1.57
1.57
1.97
2.36
2.76
3.54
3.94
4.72
1.18
1.38
1.57
1.57
1.97
2.36
2.76
3.54
3.94
4.72
0.79
0.79
1.18
1.38
1.57
1.97
2.36
2.76
0.63
0.63
0.71
0.79
0.71
0.79
0.79
0.79

D2
2.76
2.99
2.99
3.74
4.72
7.56
8.82
7.28
7.87
2.44
2.76
2.99
2.99
3.74
4.72
7.56
8.82
7.28
7.87
2.95
3.74
4.53
5.51
6.89
1.57
1.93
2.17
2.17
1.81
1.81
2.52
2.52

Inch Dimensions
D3
F1
3.78
0.14
3.70
0.14
4.53
0.14
6.10
0.16
6.10
0.16
8.07
0.16
8.66
0.20
12.60
0.20
12.60
0.20
16.54
0.20
20.47
0.24
3.70
0.14
4.53
0.14
6.10
0.16
6.10
0.16
8.07
0.16
8.66
0.20
12.60
0.20
12.60
0.20
16.54
0.20
20.47
0.24
2.68
0.12
3.86
0.14
3.70
0.14
4.53
0.14
4.53
0.14
6.46
0.16
8.66
0.20
13.98
0.20
1.57
0.10
2.91
0.12
4.09
0.12
4.09
0.16
1.81
0.10
1.81
0.10
2.52
0.10
2.52
0.10

I2
0.79
0.94
0.98
0.93
0.91
1.46
1.18
1.63
1.61
2.01
2.36
0.94
0.98
0.93
0.93
1.46
1.18
1.63
1.61
2.01
2.36
0.59
0.59
0.94
0.98
1.67
1.79
2.07
2.36
0.91
0.91
1.18
1.18
1.18
1.18
0.77
0.77

L
1.97
1.97
2.36
2.76
3.15
3.94
4.72
5.51
6.69
8.27
8.27
1.97
2.36
2.76
3.15
3.94
4.72
5.51
6.69
8.27
8.27
1.57
1.57
1.97
2.36
2.76
3.54
4.72
5.51
1.57
1.57
1.57
1.57
1.57
1.57
1.57
1.57

L1
0.41
0.08
0.33
0.18
0.16
0.71
0.35
0.61
1.14
1.89
2.56
0.08
0.33
0.18
0.18
0.71
0.35
0.61
1.14
1.89
2.56
0.24
0.26
0.08
0.33
0.45
0.85
1.08
1.34
1.18
0.20
0.91
0.91
1.26
1.26
0.55
1.00

L2
0.73
0.39
0.14
0.47
0.16
0.20
0.20
0.20
0.63
0.24
0.39
0.39
0.14
0.47
0.47
0.20
0.20
0.20
0.63
0.24
0.39
0.24
0.26
0.39
0.14
0.16
0.20
0.24
0.26
1.18
0.94
0.91
0.91
1.26
1.26
0.87
1.24

Manual Gear Units and Gearmotors

Design and Operating Notes


Flange contours of FAF.., KAF.., SAF.. and WAF.. gear units

10

10.13 Flange contours of FAF.., KAF.., SAF.. and WAF.. gear units
59719AXX

Check dimensions L1 and L2 for selection and installation of output elements.


Type
FAF27
FAF37
FAF47
FAF57
FAF67
FAF77
FAF87
FAF97
FAF107
FAF127
FAF157
KAF37
KAF47
KAF57
KAF67
KAF77
KAF87
KAF97
KAF107
KAF127
KAF157
SAF37
SAF37
SAF47
SAF57
SAF67
SAF77
SAF87
SAF97
WAF10
WAF10
WAF20
WAF20
WAF20
WAF20
WAF30
WAF30

A1
6.30
6.30
7.87
9.84
9.84
11.81
13.78
17.72
17.72
21.65
25.98
6.30
7.87
9.84
9.84
11.81
13.78
17.72
17.72
21.65
25.98
4.72
6.30
6.30
7.87
7.87
9.84
13.78
17.72
3.15
4.72
4.33
4.33
4.72
4.72
4.72
5.35

D
1.57
1.77
1.97
2.17
2.17
2.76
3.35
3.74
4.65
5.31
6.10
1.77
1.97
2.17
2.17
2.76
3.35
3.74
4.65
5.31
6.10
1.38
1.38
1.77
1.97
2.56
3.15
3.74
4.72
0.98
0.98
1.18
1.18
1.18
1.18
1.18
1.18

Manual Gear Units and Gearmotors

D1
1.000
1.250
1.375
1.500
1.500
2.000
2.375
2.750
3.625
4.000
4.500
1.250
1.375
1.500
1.500
2.000
2.375
2.750
3.625
4.000
4.500
0.750
0.750
1.250
1.375
1.500
2.000
2.375
2.750
0.625
0.625
0.750
0.750
0.750
0.750
0.750
0.750

D2
2.76
2.99
2.99
3.74
4.72
7.56
8.82
7.28
7.87
2.44
2.76
2.99
2.99
3.74
4.72
7.56
8.82
7.28
7.87
2.95
3.74
4.53
5.51
6.89
1.57
1.93
2.17
2.17
1.81
1.81
2.52
2.52

Inch Dimensions
D3
3.78
3.70
4.53
6.10
6.10
8.07
8.66
12.60
12.60
16.54
20.47
3.70
4.53
6.10
6.10
8.07
8.66
12.60
12.60
16.54
20.47
2.68
3.86
3.70
4.53
4.53
6.46
8.66
13.98
1.57
2.91
4.09
4.09
1.81
1.81
2.52
2.52

F1
0.14
0.14
0.14
0.16
0.16
0.16
0.20
0.20
0.20
0.20
0.24
0.14
0.14
0.16
0.16
0.16
0.20
0.20
0.20
0.20
0.24
0.12
0.14
0.14
0.14
0.14
0.16
0.20
0.20
0.10
0.12
0.12
0.16
0.10
0.10
0.10
0.10

I2
0.79
0.94
0.98
0.93
0.91
1.46
1.18
1.63
1.61
2.01
2.36
0.94
0.98
0.93
0.93
1.46
1.18
1.63
1.61
2.01
2.36
0.59
0.59
0.94
0.98
1.67
1.79
2.07
2.36
0.91
0.91
1.18
1.18
1.18
1.18
0.77
0.77

L1
0.41
0.08
0.33
0.18
0.16
0.71
0.35
0.61
1.14
1.89
2.56
0.08
0.33
0.18
0.18
0.71
0.35
0.61
1.14
1.89
2.56
0.24
0.26
0.08
0.33
0.45
0.85
1.08
1.34
1.18
0.20
0.91
0.91
1.26
1.26
0.55
1.00

L2
0.73
0.39
0.14
0.47
0.16
0.20
0.20
0.20
0.63
0.24
0.39
0.39
0.14
0.47
0.47
0.20
0.20
0.20
0.63
0.24
0.39
0.24
0.26
0.39
0.14
0.16
0.20
0.24
0.26
1.18
0.94
0.91
0.91
1.26
1.26
0.87
1.24

215

Design and Operating Notes


Fixed covers

10

10.14 Fixed covers


Parallel shaft helical gear units, helical-bevel gear units and helical-worm gear units with
hollow shafts and shrink discs of size 37 up to size 97 in some cases come equipped
with a rotating cover. If for safety reasons fixed covers are required for these gear units,
you can order them for the respective gear unit types by quoting the part numbers in the
following tables. Parallel shaft helical gear units and helical-bevel gear units with hollow
shafts and shrink disks of size 107 and higher as well as parallel shaft helical gear units
of size 27 come equipped with a fixed cover as standard.

1.

2.

03190AXX

Figure 107: Replacing a rotating cover with a fixed cover

1. Pull off the rotating cover.


2. Install and fasten fixed cover.
Part numbers and
dimensions

04356AXX
Parallel shaft helical gearmotors

FH..37

FH..47

FH..57

FH..67

FH..77

FH..87

FH..97

643 513 0

643 514 9

643 515 7

643 515 7

643 516 5

643 517 3

643 518 1

DT80..

DT80..

DT80..

DV132S

DV160M

DV180..

DV180..

G4 [in]

3.07

3.46

3.94

3.94

4.76

6.46

7.28

O1 [in]

6.18

7.42

8.17

8.72

10.04

11.61

14.31

X [in]

0.08

0.18

0.30

0.24

0.24

0.16

0.26

Y [in]

2.95

3.27

3.27

3.66

4.49

6.26

6.85

Part number
Max. size of motor that can be
mounted

Helical-bevel gearmotors1)

KH..37

KH..47

KH..57

KH..67

KH..77

KH..87

KH..97

643 513 0

643 514 9

643 515 7

643 515 7

643 516 5

643 517 3

643 518 1

G4 [in]

3.07

3.46

3.94

3.94

4.76

6.46

7.28

O2 [in]

3.74

4.39

4.82

5.08

5.79

6.77

8.29

X [in]

0.06

0.22

0.12

0.04

0.08

0.18

Y [in]

2.95

3.27

3.27

3.66

4.49

6.26

6.85

Part number

1) Not possible in foot-mounted helical-bevel gear units with hollow shafts and shrink discs (KH..B).
Helical-worm gearmotors

SH..37

SH..47

SH..57

SH..67

SH..77

SH..87

SH..97

643 512 2

643 513 0

643 514 9

643 515 7

643 516 5

643 517 3

643 518 1

G4 [in]

2.32

3.07

3.46

3.94

4.76

6.46

7.28

O2 [in]

3.46

3.74

4.39

4.94

5.79

6.93

8.05

X [in]

0.04

0.06

0.12

0.04

0.02

Y [in]

2.09

2.95

3.27

3.66

4.49

6.26

6.85

Part number

216

Manual Gear Units and Gearmotors

Abbreviation Key

11

Appendix

11.1

Abbreviation Key

a, b, f
c
cosj
FA
fB
fsupply
FR
fT, fH
fZ
H

h
h75%/h100%
IA/IN
IN
IP..
iges
isch
JUmg
JLast
JMot
JX
JZ
Ta
TB
TH/TN
TA/TN
na
ne
nM
nN
Pa
Pe
PN
S.., %ED
T
t1
t2
UBrake
UMot
Z
Z0

Constants for converting overhung loads


Constant for converting overhung load
Power factor of the motor
Axial load on the output shaft
Service factor
Mains frequency
Overhung load on the output shaft
Power reducing factors of the motor
Transmission element factor for determining the overhung load
Installation altitude
Forward efficiency
Retrodriving efficiency
Efficiency of the motor at 75%/100% rated load
Ratio between starting current and rated current of the motor
Rated current
Degree of protection
Total gear reduction ratio
Helical-worm stage ratio
Ambient temperature
Mass moment of inertia to be driven
Mass moment of inertia of the motor
Mass moment of inertia scaled down to the motor shaft
Mass moment of inertia of the flywheel fan
Output torque
Braking torque
Ratio between acceleration torque and rated torque of the motor
Ratio between run-up torque and rated torque of the motor
Output speed
Input speed
Motor speed
Rated speed
Output power
Calculated drive power of the gear unit
Rated power
Duty type and cyclic duration factor cdf
Duty cycle time
Brake response time
Brake application time
Operating voltage of the brake
Operating voltage of the motor
Starting frequency
No-load starting frequency

Manual - Gear Units and Gearmotors

11

[in]
[lb-in]
[lb]
[Hz]
[lb]

[ft]

[A]

[F]
[lb-ft2]
[lb-ft2]
[lb-ft2]
[lb-ft2]
[lb-in]
[lb-in]

11

[rpm]
[rpm]
[rpm]
[rpm]
[HP]
[HP]
[HP]
[min]
[10-3 s]
[10-3 s]
[V]
[V]
[1/h], [c/h]
[1/h], [c/h]

217

Index

11.2

Index

Numerics
4Q operation
For MOVIMOT gearmotors with brake and external braking resistor 135
For MOVIMOT gearmotors with integrated
braking resistor 133
For MOVIMOT gearmotors with mechanical
brake 131
A
Absolute encoder 120
AC motor with brake
Brake control system 107
Brake control systems, block diagrams 108
General information 103
Work done, permitted 105
AC motors
Additional flywheel mass Z (high inertia fan)
126

Backstop RS 126
Circuit breakers and protective equipment
CSA/NEMA/UL-R 101
Degrees of protection 98
Drive properties with inverter 144
Duty types 94
Electrical characteristics 90
Encoders and prefabricated cables 117
Forced cooling fan 125
Motor options, overview 84
Mounting position designations 178
MOVIMOT 128
MOVI-SWITCH 137
Operation with SEW inverter 142
Overhung loads 99
Protection canopy C 127
Rated data 85
Smooth pole-change unit WPU 141
Standards and regulations 85
Starting frequency 96
Thermal classes 93
Types, examples 40
Unit designation, examples 27
Unit designations 24
Vibration properties 98
Adapter
for mounting IEC motors 204
for mounting servomotors 209
Anti-friction bearing greases 185
Axial loads 51
B
Brake motors

13

C
Churning losses 45, 155
Contact rating plug connector

218

114

87

Corrosion protection
Covers, fixed 216

15

D
Designs, possible
Brake motors 13
For international markets 13
Multi-stage gearmotors 12
Reduced backlash 12
RM Gearmotors 12
Spiroplan gearmotors 12
Documentation, additional 9, 41
Drive selection
Required data 42
E
Efficiency of SEW gear units 44
Emergency stop features 107
Encoder
Hollow shaft encoder EH.. and spreadshaft encoder ES.. 119
Solid shaft encoder EV.. 119
Encoder cables, prefabricated 122
Encoder mounting adapter 120
Encoders and prefabricated cables 117
Encoders, overview 117
Energy efficient motors 14
Extended storage, gear unit 17
F
Fastening the gear unit 212
Flange contours FAF.., KAF.., SAF.. and WAF..
215

Flange contours RF.. and R..F 213


Flange controus FF.., KF.., SF.. and WF..
G
Gear unit
Extended storage 17
Project planning 44
Gear units
Unit designations 20
Gear units with reduced backlash
General notes 11

214

12

H
Helical gearmotors
Mounting positions 156
Types 31
Helical-bevel gearmotors
Mounting positions 164
Types 34
Helical-worm gearmotors
Mounting positions 169
Types 36
HIPERFACE encoder 121
Hollow shaft, shouldered with shrink disc

197

Manual - Gear Units and Gearmotors

Index

Hygienic design gearmotors

18

I
Installation of gear units with hollow shaft and key
Supplied fastening parts 192
Use the SEW installation/removal set 193
International markets 13
L
Lubricants
Anti-friction bearing greases
General information 185
Lubricant fill quantities 187
Lubricant table 186

185

M
Mounting adapter, encoder 120
Mounting position designation
Six mounting positions M1-M6 149
Mounting Positions 149
Mounting positions
AC motors 178
Churning losses 45, 155
Helical gearmotors 156
Helical-bevel gearmotors 164
Helical-worm gearmotors 169
Key to the mounting position sheets 155
MOVIMOT drives 179
Parallel shaft helical gearmotors 161
Spiroplan gearmotors 175
Mounting system TorqLOC 195
MOVIMOT AC motors
Operating modes 131
MOVI-SWITCH
Theory of operation 138
Multi-stage gearmotors 12, 47
O
Oil compensators 46
Operating modes MOVIMOT AC motors 131
Order information
Direction of rotation of the output with a backstop
150

Examples 154
Position of output end in right-angle gear units
151

Position of the output shaft and output flange


150

Position terminal box and cable entry


153,

180

Overhead trolley systems


Overhung loads 51

58

P
Parallel shaft helical gearmotors
Mounting positions 161
Types 32
Plug connectors, contact rating 114

Manual - Gear Units and Gearmotors

152,

Product description, General 11


Product groups 7
Project planning for AC motors
Cyclic duration factor 95
EMC measures 87
Forced cooling fan 125
Frequency and voltage 90
Motor protection 88
Motors for USA and Canada 92
Overhung load conversion 99
Power reduction 93
Rated data 85
Selecting the tachometer 117
Starting frequency 96
Tolerances 86
with inverter 143
Project planning for drives
Additional documentation 41
Drive selection data 42
Sequence 43
Project planning for gear units
Churning losses 45
Efficiency of SEW gear units 44
Force application, definition 52
Multi-stage gear units 47
Oil compensator 46
Overhead trolley systems 58
Overhung and axial loads 51
Overhung load conversion, gear unit constants
54

Permitted axial load 52


Permitted overhung load 51
RM gear units 55
Self-locking helical-worm or Spiroplan gear
units 44
Service factor 48
Project planning for RM gear units 55
Project planning of gear units
Off-center force application, overhung load conversion 53
Project planning sequence 43
Proximity sensor 121
R
RM Gearmotors

11

12

S
Self-locking helical-worm or Spiroplan gear units
44

Service factor
Additional service factor for helical-worm gear
units 50
Determining the service factor 48
SEW service factor fB 49
SEW-EURODRIVE
6

Products

219

Index

Systems 7
Spiroplan gearmotors
Types 38
Spiroplan gearmotors
Mounting positions 175
Spiroplangearmotors 12
Surface protection 15
T
TorqLOC mounting system 195
Torque arms
Available torque arms 212
Design proposals 212
Types
AC motor, Examples 40
Helical gearmotors 31
Helical-bevel gearmotors 34
Helical-worm gearmotors 36
Parallel shaft helical gearmotors
Spiroplan gearmotors 38

32

U
Unit designation
AC motors and options 24
Example for a gearmotor 23, 26
Example for a MOVIMOT gearmotor
Examples for AC motors 27
Gear units and options 20
MOVIMOT 28
MOVIMOT with AS-interface 29

220

30

Manual - Gear Units and Gearmotors

11.3

Address List

USA
Assembly
Sales
Service

Ohio

SEW-EURODRIVE INC.
2001 West Main Street
Troy, Ohio 45373

Tel. 937 335-0036


Fax 937 440-3799
cstroy@seweurodrive.com

New Jersey

SEW-EURODRIVE INC.
Pureland Ind. Complex
2107 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014

Tel. 856 467-2277


Fax 856 845-3179
csbridgeport@seweurodrive.com

South Carolina

SEW-EURODRIVE INC.
1295 Old Spartanburg Highway
P.O. Box 518
Lyman, SC 29365

Tel. 864 439-7537


Fax Sales 864 439-7830
Fax Ass. 864 439-0566
cslyman@seweurodrive.com

Texas

SEW-EURODRIVE INC.
3950 Platinum Way
Dallas, Texas 75237

Tel. 214 330-4824


Fax 214 330-4724
csdallas@seweurodrive.com

California

SEW-EURODRIVE INC.
30599 San Antonio St.
Hayward, CA 94544

Tel. 510 487-3560


Fax 510 487-6381
cshayward@seweurodrive.com

Production

South Carolina

SEW-EURODRIVE INC.
1275 Old Spartanburg Highway
P.O. Box 518
Lyman, SC 29365

Tel. 864 439-8792


Fax Manuf. 864 439-9948
http://www.seweurodrive.com

District Sales
Offices

Alabama

Bob Whittlesey
5374 Pineywood Rd.
Birmingham, AL 35242

Tel. 205 408-8886


Fax 205 408-8883
bwhittlesey@seweurodrive.com

Alaska

William A. Aschenbrenner
4132 "B" Place N.W.
Suite 200
Auburn, WA 98001

Tel. 253 333-8517


Fax 253 333-8518
baschenbrenner@seweurodrive.com

Arizona

Rick A. Burdick
3942 Canyon Terrace
Yorba Linda, CA 92886

Tel./Fax 714 970-6197


rburdick@seweurodrive.com

Arkansas

Ed Lockett
1402 Trails Edge Drive
Conway, AR 72032

Tel. 501 336-8620


Fax 501 327-8579
elockett@seweurodrive.com

California

Rick A. Burdick
3942 Canyon Terrace
Yorba Linda, CA 92886

Tel./Fax 714 970-6197


rburdick@seweurodrive.com

Michael Haskins
7750 Chisamore Ranch Lane
Vacaville, CA 95688

Tel./Fax 707 453-1550


mhaskins@seweurodrive.com

Steve Highley
15283 Rousseau Lane
La Mariada, CA 90638

Tel. 323 219-9681


Fax 714 994-5882
shighley@seweurodrive.com

John McNamee
5610 Havencrest Circle
Stockton, CA 95219

Tel./Fax 209 473-4887


Mobile 209 481-6928
jmcnamee@seweurodrive.com

Colorado

Leo Dudley
7773 S. Ames Way
Littleton, CO 80128

Tel./Fax 303 948-2805


Mobile 720 670-6352
ldudley@seweurodrive.com

Connecticut

David Danforth
9 Windmill Road
Ellington, CT 06029

Tel. 860 875-7938


Fax 860 870-1025
ddanforth@seweurodrive.com

Delaware

Edward Tucker
806 Front Street
Glendora, NJ 08029

Tel. 856 939-2535


Fax 856 939 2114
etucker@seweurodrive.com

District of
Columbia

Edward Tucker
806 Front Street
Glendora, NJ 08029

Tel. 856 939-2535


Fax 856 939 2114
etucker@seweurodrive.com

221

USA
District Sales
Offices (Cont.)

Florida

Georgia

Idaho

Illinois

Indiana

Iowa

Kansas

222

Tony O. Toledo
901 25th Avenue W.
Palmetto, FL 34221

Tel. 941 729-0717


Fax 941 729-7507
ttoledo@seweurodrive.com

Bob Whittlesey
5374 Pineywood Rd.
Birmingham, AL 35242

Tel. 205 408-8886


Fax 205 408-8883
bwhittlesey@seweurodrive.com

Jim Garrett
3843 Boulder Creek Road
Martinez, GA 30907

Tel. 706 210-0116


Fax 706 228-4990
jgarrett@seweurodrive.com

Jim Walsh
1806 Scholar Drive
Lawrenceville, GA 30044

Tel. 770 237-8734


Fax 770 237-5735
jwalsh@seweurodrive.com

Abraham Masourian
PO Box 27
Flowery Branch, GA 30542

Tel. 770 965-0077


Fax 770 965-0097
amasourian@seweurodrive.com

Duwayne Hogan
3622 Hillcrest Drive
Coeur dAlene, ID 83815

Tel. 208 667-0414


dhogan@sewdurodrive.com

Steven Jacobson
5520 S. 225 E.
Ogden, UT 84405

Tel. 801 612-9558


Fax 801 612-9561
sjacobson@seweurodrive.com

Tom Ellis
24146 Brancaster Dr.
Naperville, IL 60564

Tel. 630 579-4500


Fax 630 579-4540
tellis@seweurodrive.com

Dan Wittenberg
509 North Wooster
Algona, IA 50511

Tel. 515 395-1414


Fax 888 313-1413
dwittenberg@seweurodrive.com

Scott R. Johnson
52 Boxwood Lane
Cary, IL 60013

Tel. 847 639-9774


Fax 847 639-9775
sjohnson@seweurodrive.com

Ted Knue
2852 Coventry Lane
Greenwood, IN 46143

Tel 317 422-9352


Fax 317 422-9357
tknue@seweurodrive.com

Gregory R. Tucker
6808 Cottage Grove, Unit G
St. Louis, MO 63129

Fax 314 845-6129


Mobile 314 973-7060
gtucker@seweurodrive.com

Jeffrey L. Westrom
2 S. 111 Stratford Road
Glen Ellyn, IL 60137

Tel. 630 790-2868


Fax 630 790-2878
jwestrom@seweurodrive.com

Tom Ellis
24146 Brancaster Dr.
Naperville, IL 60564

Tel. 630 579-4500


Fax 630 579-4540
tellis@seweurodrive.com

Ted Knue
2852 Coventry Lane
Greenwood, IN 46143

Tel 317 422-9352


Fax 317 422-9357
tknue@seweurodrive.com

Jay Kunz
9400 Doewood Lane
Louisville, KY 40291

Tel. 502 762-0106


Fax 502 762-0108
jkunz@seweurodrive.com

Mike Kushman
20610 Sugar Ridge Lane
Lawrenceburg, IN 47025

Tel. 812 537-9318


Fax 812 537-4268
mkushman@seweurodrive.com

Dan Wittenberg
509 North Wooster
Algona, IA 50511

Tel. 515 395-1414


Fax 888 313-1413
dwittenberg@seweurodrive.com

Mike Marksbury
3510 Lindenwood Street
Sioux City, IA 51104

Tel. 712 255-3662


Fax 712 258-9299
mmarksbury@seweurodrive.com

John Mikovsky
5859 Loran Avenue
St. Louis, MO 63109

Tel. 314 352-8444


Fax 866 752-0169
jmikovsky@seweurodrive.com

USA
District Sales
Offices (Cont.)

Kentucky

Jay Kunz
9400 Doewood Lane
Louisville, KY 40291

Tel. 502 762-0106


Fax 502 762-0108
jkunz@seweurodrive.com

Mike Kushman
20610 Sugar Ridge Lane
Lawrenceburg, IN 47025

Tel. 812 537-9318


Fax 812 537-4268
mkushman@seweurodrive.com

Gregory R. Tucker
6808 Cottage Grove, Unit G
St. Louis, MO 63129

Fax 314 845-6129


Mobile 314 973-7060
gtucker@seweurodrive.com

Louisiana

Sheldon Anderson
4515 Tartan Drive
Baton Rouge, LA 70816

Tel. 225 223-6440


Fax 888 522-9013
sanderson@seweurodrive.com

Maine

Kevin Molloy
84 Pear Tree Lane
Newmarket, NH 03857

Tel. 603 659-3361


Fax 866 878-2843
kmolloy@seweurodrive.com

Maryland

John Shoop
4 Crestview Court
Milton, PA 17847

Tel. 570 713-1593


Fax 866 775-1595
jshoop@seweurodrive.com

Edward Tucker
806 Front Street
Glendora, NJ 08029

Tel. 856 939-2535


Fax 856 939 2114
etucker@seweurodrive.com

David Danforth
9 Windmill Road
Ellington, CT 06029

Tel. 860 875-7938


Fax 860 870-1025
ddanforth@seweurodrive.com

Kevin Molloy
84 Pear Tree Lane
Newmarket, NH 03857

Tel. 603 659-3361


Fax 866 878-2843
kmolloy@seweurodrive.com

Charles F. McLaughlin
2918 Walmsley Circle
Lake Orion, MI 48360

Tel. 248 391-0543


Fax 248 391-0563
cmclaughlin@seweurodrive.com

Jeff Robinson
17443 Harley Woods Drive
Bowling Green, OH 43402

Tel. 419 823-0920


Fax 419 823-0950
jrobinson@seweurodrive.com

Automotive Technical Sales Center


51183 West Pontiac Trail
Wixom, MI 48393

Tel. 248 668-0404


Fax 248 668-9363

District Sales Representative


Flaherty Electro-Mechanical Products, Inc.
Dirk Lockwood / Don Young / Tom Verhil
1577 Jefferson, S.E.
Grand Rapids, MI 49507

Tel. 616 245-8631


Fax 800 854-2765
dlockwood@seweurodrive.com
dyoung@seweurodrive.com
tverhil@seweurodrive.com

Minnesota

Andy Semelis
154 147th Street
Deer Park, WI 54007

Tel. 715 248-4892


Fax 715 248-7890
asemelis@seweurodrive.com

Mississippi

Sheldon Anderson
4515 Tartan Drive
Baton Rouge, LA 70816

Tel. 225 223-6440


Fax 888 522-9013
sanderson@seweurodrive.com

Russell Mook
2501 Golden Pond Lane
Spring Hill, TN 37174

Tel. 931 486-3242


Fax 931 486-1281
rmook@seweurodrive.com

Gregory R. Tucker
6808 Cottage Grove, Unit G
St. Louis, MO 63129

Fax 314 845-6129


Mobile 314 973-7060
gtucker@seweurodrive.com

John Mikovsky
5859 Loran Avenue
St. Louis, MO 63109

Tel. 314 352-8444


Fax 866 752-0169
jmikovsky@seweurodrive.com

Montana

Duwayne Hogan
3622 Hillcrest Drive
Coeur dAlene, ID 83815

Tel. 208 667-0414


dhogan@seweurodrive.com

Nebraska

Mike Marksbury
3510 Lindenwood Street
Sioux City, IA 51104

Tel. 712 255-3662


Fax 712 258-9299
mmarksbury@seweurodrive.com

Massachusetts

Michigan

Missouri

223

USA
District Sales
Offices (Cont.)

Nevada

Rick A. Burdick
3942 Canyon Terrace
Yorba Linda, CA 92886

Tel./Fax 714 970-6197


rburdick@seweurodrive.com

Michael Haskins
7750 Chisamore Ranch Lane
Vacaville, CA 95688

Tel./Fax 707 453-1550


mhaskins@seweurodrive.com

New Hampshire

Kevin Molloy
84 Pear Tree Lane
Newmarket, NH 03857

Tel. 603 659-3361


Fax 866 878-2843
kmolloy@seweurodrive.com

New Jersey

Edward McLaughlin
7 Ridgeview Lane
Port Jervis, NY 12771

Tel. 845 856-8811


Fax 845 856-8844
emclaughlin@seweurodrive.com

Edward Tucker
806 Front Street
Glendora, NJ 08029

Tel. 856 939-2535


Fax 856 939 2114
etucker@seweurodrive.com

New Mexico

Leo Dudley
7773 S. Ames Way
Littleton, CO 80128

Tel./Fax 303 948-2805


Mobile 720 670-6352
ldudley@seweurodrive.com

New York

Art Conner
6273 Pine Cone Ct.
Clarence Center, NY 14032

Tel. 716 741-7728


Fax 716 568-8441
aconner@seweurodrive.com

Richard Maggio
38 Roe Street
Melville, NY 11747

Tel. 631 549-8750


Fax 631 351-0872
rmaggio@seweurodrive.com

Edward McLaughlin
7 Ridgeview Lane
Port Jervis, NY 12771

Tel. 845 856-8811


Fax 845 856-8844
emclaughlin@seweurodrive.com

Peter T. Schmitt
4627 Slippery Rock
Manlius, NY 13104

Tel. 315 682-5369


Fax 315 682-3556
pschmitt@seweurodrive.com

Brent Craft
4004 Smithfield Road
Greensboro, NC 27406

Tel. 336 674-5361


Tax 336 674-1290
bcraft@seweurodrive.com

Jack F. Jung
117 N. Brackenbury Lane
Charlotte, NC 28270

Tel. 704 362-2674


Fax 704 362-2961
jjung@seweurodrive.com

North Dakota

Mike Marksbury
3510 Lindenwood Street
Sioux City, IA 51104

Tel. 712 255-3662


Fax 712 258-9299
mmarksbury@seweurodrive.com

Ohio

Lowell Bishop
4080 Bayberry Court
Columbus, OH 43220

Tel. 614 538-0880


Fax 614 538-0889
lbishop@seweurodrive.com

Guy Borchers
82 Countryside Drive N.
Troy, OH 45373

Tel. 937 339-1333


Fax 937 339-1140
gborchers@seweurodrive.com

John Herstine
248 Plain Street
PO Box 82
Magnolia, OH 44643

Tel. 330 866-2544


Fax 330 886-2553
jherstine@seweurodrive.com

Mike Kushman
20610 Sugar Ridge Lane
Lawrenceburg, IN 47025

Tel. 812 537-9318


Fax 812 537-4268
mkushman@seweurodrive.com

Jeff Robinson
17443 Harley Woods Drive
Bowling Green, OH 43402

Tel. 419 823-0920


Fax 419 823-0950
jrobinson@seweurodrive.com

Robert Schmidt
1214 Shady Lakes Drive
Kent, OH 44240

Tel. 330 678-2550


Fax 330 678-2446
bschmidt@seweurodrive.com

Ed Lockett
1402 Trails Edge Drive
Conway, AR 72032

Tel. 501 336-8620


Fax 501 327-8579
elockett@seweurodrive.com

North Carolina

Oklahoma
(Eastern)

224

USA
District Sales
Offices (Cont.)

Oklahoma
(Western)

Kyle M. Sandy
3804 Southwestern Blvd.
Dallas, TX 75225

Tel. 214 696-5595


Fax 214 696-0242
ksandy@seweurodrive.com

Oregon

Michael S. Johnson
15804 N.E. 160 Ct.
Brush Prairie, WA 98606

Tel./Fax 360 256-1785


mjohnson@seweurodrive.com

Pennsylvania

Mark Betzer
17 West Main Street
Canton, PA 17724

Tel. 570 673-3443


Fax 570 673-3552
mbetzer@seweurodrive.com

Paul Decker
245 Washington Street
Red Hill, PA 18076

Tel. 215 679-5638


Fax 215 679-6281
pdecker@seweurodrive.com

John Shoop
4 Crestview Court
Milton, PA 17847

Tel. 570 713-1593


Fax 866 775-1595
jshoop@seweurodrive.com

Rhode Island

Kevin Molloy
84 Pear Tree Lane
Newmarket, NH 03857

Tel. 603 659-3361


Fax 866 878-2843
kmolloy@seweurodrive.com

South Carolina

Bill Kinard
20 Wrenwood Court
Greer, SC 29651

Tel. 864 288-2725


Fax 864 288-3573
bkinard@seweurodrive.com

South Dakota

Mike Marksbury
3510 Lindenwood Street
Sioux City, IA 51104

Tel. 712 255-3662


Fax 712 258-9299
mmarksbury@seweurodrive.com

Tennessee

Russell Mook
2501 Golden Pond Lane
Spring Hill, TN 37174

Tel. 931 486-3242


Fax 931 486-1281
rmook@seweurodrive.com

Todd Styles
6820 Chiswick Drive
Chattanooga, TN 37421

Tel.423 305-0360
Fax 888 849-4186
tstyles@seweurodrive.com

John Hill
6846 Cedar Cove Road
Belton, TX 76513

Tel. 254 939-0033


Fax 254 939-0040
jhill@seweurodrive.com

Ed Lockett
1402 Trails Edge Drive
Conway, AR 72032

Tel. 501 336-8620


Fax 501 327-8579
elockett@seweurodrive.com

Kyle M. Sandy
3804 Southwestern Blvd.
Dallas, TX 75225

Tel. 214 696-5595


Fax 214 696-0242
ksandy@seweurodrive.com

Stewart Sappington
13519 Fawcett
Houston, TX 77069

Tel. 281 893-2377


Fax 281 715-5300
ssappington@seweurodrive.com

Mike Stewart
2903 Shadwell Lane
Mesquite, TX 75149

Tel. 972 289-7996


Fax 972 288-3549
mstewart@seweurodrive.com

Utah

Steven Jacobson
5520 S. 225 E.
Ogden, UT 84405

Tel. 801 612-9558


Fax 801 612-9561
sjacobson@seweurodrive.com

Vermont

Kevin Molloy
84 Pear Tree Lane
Newmarket, NH 03857

Tel. 603 659-3361


Fax 866 878-2843
kmolloy@seweurodrive.com

Virginia

Todd Bauer
1188 New Hope Rd.
Staunton, VA 24401

Tel. 540 248-2420


Fax 866 522-1952
tbauer@seweurodrive.com

Mike Nojaim
13606 Winterberry Ridge Road
Midlothian, VA 23112

Tel. 804 744-2179


Fax 757 282-5800
mnojaim@seweurodrive.com

Edward Tucker
806 Front Street
Glendora, NJ 08029

Tel. 856 939-2535


Fax 856 939 2114
etucker@seweurodrive.com

Texas

225

USA
District Sales
Offices (Cont.)

Washington

West Virginia

Wisconsin

Wyoming

William A. Aschenbrenner
4132 "B" Place N.W.
Suite 200
Auburn, WA 98001

Tel. 253 333-8517


Fax 253 333-8518
baschenbrenner@seweurodrive.com

Duwayne Hogan
3622 Hillcrest Drive
Coeur dAlene, ID 83815

Tel. 208 667-0414


dhogan@seweurodrive.com

Michael S. Johnson
15804 N.E. 160 Ct.
Brush Prairie, WA 98606

Tel./Fax 360 256-1785


mjohnson@seweurodrive.com

Lowell Bishop
4080 Bayberry Court
Columbus, OH 43220

Tel. 614 538-0880


Fax 614 538-0889
lbishop@seweurodrive.com

Todd Bauer
1188 New Hope Rd.
Staunton, VA 24401

Tel. 540 248-2420


Fax 866 522-1952
tbauer@seweurodrive.com

John Herstine
248 Plain Street
PO Box 82
Magnolia, OH 44643

Tel. 330 866-2544


Fax 330 886-2553
jherstine@seweurodrive.com

Frank Carr
1171 W. Cecil Street
Neenah, WI 54956

Tel. 920 751-3871


Fax 920 751-0107
fcarr@seweurodrive.com

Dan Wittenberg
509 North Wooster
Algona, IA 50511

Tel. 515 395-1414


Fax 888 313-1413
dwittenberg@seweurodrive.com

Andy Semelis
154 147th Street
Deer Park, WI 54007

Tel. 715 248-4892


Fax 715 248-7890
asemelis@seweurodrive.com

Walter Sturgeon
7645 West Cleveland Avenue
West Allis, WI 53219

Tel. 414 321-8472


Fax 414 324-8473
Mobile 414 418-9993
wsturgeon@seweurodrive.com

Leo Dudley
7773 S. Ames Way
Littleton, CO 80128

Tel./Fax 303 948-2805


Mobile 720 670-6352
ldudley@seweurodrive.com

Steven Jacobson
5520 S. 225 E.
Ogden, UT 84405

Tel. 801 612-9558


Fax 801 612-9561
sjacobson@seweurodrive.com

Duwayne Hogan
3622 Hillcrest Drive
Coeur dAlene, ID 83815

Tel. 208 667-0414


dhogan@seweurodrive.com

Additional addresses for service in the USA provided on request!


Canada
Assembly
Sales
Service

Toronto

SEW-EURODRIVE CO. OF CANADA LTD.


210 Walker Drive
Bramalea, Ontario L6T3W1

Tel. +1 905 791-1553


Fax +1 905 791-2999
http://www.sew-eurodrive.ca
marketing@sew-eurodrive.ca

Vancouver

SEW-EURODRIVE CO. OF CANADA LTD.


7188 Honeyman Street
Delta. B.C. V4G 1 E2

Tel. +1 604 946-5535


Fax +1 604 946-2513
marketing@sew-eurodrive.ca

Montreal

SEW-EURODRIVE CO. OF CANADA LTD.


2555 Rue Leger
LaSalle, Quebec H8N 2V9

Tel. +1 514 367-1124


Fax +1 514 367-3677
marketing@sew-eurodrive.ca

Additional addresses for service in Canada provided on request!

226

Germany
Headquarters
Production
Sales

Bruchsal

SEW-EURODRIVE GmbH & Co KG


Ernst-Blickle-Strae 42
D-76646 Bruchsal
P.O. Box
Postfach 3023 D-76642 Bruchsal

Tel. +49 7251 75-0


Fax +49 7251 75-1970
http://www.sew-eurodrive.de
sew@sew-eurodrive.de

Production

Graben

SEW-EURODRIVE GmbH & Co KG


Ernst-Blickle-Strae 1
D-76676 Graben-Neudorf
P.O. Box
Postfach 1220 D-76671 Graben-Neudorf

Tel. +49 7251 75-0


Fax +49 7251 75-2970

stringen

SEW-EURODRIVE stringen GmbH


Franz-Gurk-Strae 2
D-76684 stringen
P.O. Box
Postfach 1174 D-76677 stringen

Tel. +49 7253 92540


Fax +49 7253 925490
oestringen@sew-eurodrive.de

Central

SEW-EURODRIVE GmbH & Co KG


Ernst-Blickle-Strae 1
D-76676 Graben-Neudorf

Tel. +49 7251 75-1710


Fax +49 7251 75-1711
sc-mitte@sew-eurodrive.de

North

SEW-EURODRIVE GmbH & Co KG


Alte Ricklinger Strae 40-42
D-30823 Garbsen (near Hannover)

Tel. +49 5137 8798-30


Fax +49 5137 8798-55
sc-nord@sew-eurodrive.de

East

SEW-EURODRIVE GmbH & Co KG


Dnkritzer Weg 1
D-08393 Meerane (near Zwickau)

Tel. +49 3764 7606-0


Fax +49 3764 7606-30
sc-ost@sew-eurodrive.de

South

SEW-EURODRIVE GmbH & Co KG


Domagkstrae 5
D-85551 Kirchheim (near Mnchen)

Tel. +49 89 909552-10


Fax +49 89 909552-50
sc-sued@sew-eurodrive.de

West

SEW-EURODRIVE GmbH & Co KG


Siemensstrae 1
D-40764 Langenfeld (near Dsseldorf)

Tel. +49 2173 8507-30


Fax +49 2173 8507-55
sc-west@sew-eurodrive.de

Electronics

SEW-EURODRIVE GmbH & Co KG


Ernst-Blickle-Strae 42
D-76646 Bruchsal

Tel. +49 7251 75-1780


Fax +49 7251 75-1769
sc-elektronik@sew-eurodrive.de

Service
Competence Center

Technical Offices

Drive Service Hotline / 24 Hour Service

+49 180 5 SEWHELP


+49 180 5 7394357

Augsburg

SEW-EURODRIVE GmbH & Co KG


August-Wessels-Strae 29
D-86156 Augsburg

Tel. +49 821 22779-10


Fax +49 821 22779-50
tb-augsburg@sew-eurodrive.de

Berlin

SEW-EURODRIVE GmbH & Co KG


Lilienthalstrae 3a
D-12529 Schnefeld

Tel. +49 33762 2266-30


Fax +49 33762 2266-36
tb-berlin@sew-eurodrive.de

Bodensee

SEW-EURODRIVE GmbH & Co KG


Burgbergring 91
D-88662 berlingen

Tel. +49 7551 9226-30


Fax +49 7551 9226-56
tb-bodensee@sew-eurodrive.de

Bremen

SEW-EURODRIVE GmbH & Co KG


Bornstr.19 ... 22
D-28195 Bremen

Tel. +49 421 33918-10


Fax +49 421 33918-22
tb-bremen@sew-eurodrive.de

Dortmund

SEW-EURODRIVE GmbH & Co KG


Hildastrae 10
D-44145 Dortmund

Tel. +49 231 912050-10


Fax +49 231 912050-20
tb-dortmund@sew-eurodrive.de

Dresden

SEW-EURODRIVE GmbH & Co KG


Hauptstrae 32
D-01445 Radebeul

Tel. +49 351 26338-0


Fax +49 351 26338-38
tb-dresden@sew-eurodrive.de

Erfurt

SEW-EURODRIVE GmbH & Co KG


Blumenstrae 70
D-99092 Erfurt

Tel. +49 361 21709-70


Fax +49 361 21709-79
tb-erfurt@sew-eurodrive.de

227

Germany

228

Gstrow

SEW-EURODRIVE GmbH & Co KG


Am Gewerbegrund 3
D-18273 Gstrow
P.O. Box
Postfach 1216 D-18262 Gstrow

Tel. +49 3843 8557-80


Fax +49 3843 8557-88
tb-guestrow@sew-eurodrive.de

Hamburg

SEW-EURODRIVE GmbH & Co KG


Bramfelder Strae 119
D-22305 Hamburg

Tel. +49 40 298109-60


Fax +49 40 298109-70
tb-hamburg@sew-eurodrive.de

Hannover/
Garbsen

SEW-EURODRIVE GmbH & Co KG


Alte Ricklinger Str.40-42
D-30823 Garbsen
P.O. Box
Postfach 1104 53 D-30804 Garbsen

Tel. +49 5137 8798-10


Fax +49 5137 8798-50
tb-hannover@sew-eurodrive.de

Heilbronn

SEW-EURODRIVE GmbH & Co KG


Zeppelinstrae 7
D-74357 Bnnigheim

Tel. +49 7143 8738-0


Fax +49 7143 8738-25
tb-heilbronn@sew-eurodrive.de

Herford

SEW-EURODRIVE GmbH & Co KG


Radewiger Strae 21
D-32052 Herford
P.O. Box
Postfach 4108 D-32025 Herford

Tel. +49 5221 9141-0


Fax +49 5221 9141-20
tb-herford@sew-eurodrive.de

Karlsruhe

SEW-EURODRIVE GmbH & Co KG


Ettlinger Weg 2
D-76467 Bietigheim
P.O. Box
Postfach 43 D-76463 Bietigheim

Tel. +49 7245 9190-10


Fax +49 7245 9190-20
tb-karlsruhe@sew-eurodrive.de

Kassel

SEW-EURODRIVE GmbH & Co KG


Lange Strae 14
D-34253 Lohfelden

Tel. +49 561 95144-80


Fax +49 561 95144-90
tb-kassel@sew-eurodrive.de

Koblenz

SEW-EURODRIVE GmbH & Co KG


Bahnstrae 17a
D-56743 Mendig

Tel. +49 2652 9713-30


Fax +49 2652 9713-40
tb-koblenz@sew-eurodrive.de

Lahr

SEW-EURODRIVE GmbH & Co KG


Europastrae 3/1
D-77933 Lahr / Schwarzwald

Tel. +49 7821 90999-60


Fax +49 7821 90999-79
tb-lahr@sew-eurodrive.de

Langenfeld

SEW-EURODRIVE GmbH & Co KG


Siemensstrae 1
D-40764 Langenfeld

Tel. +49 2173 8507-10


Fax +49 2173 8507-50
tb-langenfeld@sew-eurodrive.de

Magdeburg

SEW-EURODRIVE GmbH & Co KG


Breiteweg 53
D-39179 Magdeburg

Tel. +49 39203 7577-1


Fax +49 39203 7577-9
tb-magdeburg@sew-eurodrive.de

Mannheim

SEW-EURODRIVE GmbH & Co KG


Radeberger Strae 2
D-68309 Mannheim

Tel. +49 621 71683-10


Fax +49 621 71683-22
tb-mannheim@sew-eurodrive.de

Mnchen

SEW-EURODRIVE GmbH & Co KG


Domagkstrae 5
D-85551 Kirchheim

Tel. +49 89 90955-110


Fax +49 89 90955-150
tb-muenchen@sew-eurodrive.de

Mnster

SEW-EURODRIVE GmbH & Co KG


Von-Vincke-Strae 14
D-48143 Mnster

Tel. +49 251 41475-11


Fax +49 251 41475-50
tb-muenster@sew-eurodrive.de

Nrnberg

SEW-EURODRIVE GmbH & Co KG


Plattenckerweg 6
D-90455 Nrnberg

Tel. +49 911 98884-50


Fax +49 911 98884-60
tb-nuernberg@sew-eurodrive.de

Regensburg

SEW-EURODRIVE GmbH & Co KG


Im Gewerbepark A15
D-93059 Regensburg

Tel. +49 941 46668-68


Fax +49 941 46668-66
tb-regensburg@sew-eurodrive.de

Germany
Rhein-Main

SEW-EURODRIVE GmbH & Co KG


Niederstedter Weg 5
D-61348 Bad Homburg

Tel. +49 6172 9617-0


Fax +49 6172 9617-50
tb-rheinmain@sew-eurodrive.de

Stuttgart

SEW-EURODRIVE GmbH & Co KG


Friedrich-List-Strae 46
D-70771 Leinfelden-Echterdingen

Tel. +49 711 16072-0


Fax +49 711 16072-72
tb-stuttgart@sew-eurodrive.de

Ulm

SEW-EURODRIVE GmbH & Co KG


Dieselstrae 14
D-89160 Dornstadt

Tel. +49 7348 9885-0


Fax +49 7348 9885-90
tb-ulm@sew-eurodrive.de

Wrzburg

SEW-EURODRIVE GmbH & Co KG


Nrnbergerstrae 118
D-97076 Wrzburg-Lengfeld

Tel. +49 931 27886-60


Fax +49 931 27886-66
tb-wuerzburg@sew-eurodrive.de

Zwickau /
Meerane

SEW-EURODRIVE GmbH & Co KG


Dnkritzer Weg1
D-08393 Meerane

Tel. +49 3764 7606-0


Fax +49 3764 7606-20
tb-zwickau@sew-eurodrive.de

Alger

Rducom
16, rue des Frres Zaghnoun
Bellevue El-Harrach
16200 Alger

Tel. +213 21 8222-84


Fax +213 21 8222-84
reducom_sew@yahoo.fr

Buenos Aires

SEW EURODRIVE ARGENTINA S.A.


Centro Industrial Garin, Lote 35
Ruta Panamericana Km 37,5
1619 Garin

Tel. +54 3327 4572-84


Fax +54 3327 4572-21
sewar@sew-eurodrive.com.ar
http://www.sew-eurodrive.com.ar

Melbourne

SEW-EURODRIVE PTY. LTD.


27 Beverage Drive
Tullamarine, Victoria 3043

Tel. +61 3 9933-1000


Fax +61 3 9933-1003
http://www.sew-eurodrive.com.au
enquires@sew-eurodrive.com.au

Sydney

SEW-EURODRIVE PTY. LTD.


9, Sleigh Place, Wetherill Park
New South Wales, 2164

Tel. +61 2 9725-9900


Fax +61 2 9725-9905
enquires@sew-eurodrive.com.au

Adelaide

SEW-EURODRIVE PTY. LTD.


9C Park Way
Mawson Lakes, SA 5095

Tel. +61 8 8294-8277


Fax +61 8 8294-2893
enquires@sew-eurodrive.com.au

Brisbane

SEW-EURODRIVE PTY.LTD.
1 /34 Collinsvale St
Rocklea, Queensland, 4106

Tel. +61 7 3272-7900


Fax +61 7 3272-7901
enquires@sew-eurodrive.com.au

Perth

SEW-EURODRIVE PTY. LTD.


105 Robinson Avenue
Belmont, W.A. 6104

Tel. +61 8 9478-2688


Fax +61 8 9277-7572
enquires@sew-eurodrive.com.au

Townsville

SEW-EURODRIVE PTY. LTD.


12 Leyland Street
Garbutt, QLD 4814

Tel. +61 7 4779 4333


Fax +61 7 4779 5333
enquires@sew-eurodrive.com.au

Assembly
Sales
Service

Wien

SEW-EURODRIVE Ges.m.b.H.
Richard-Strauss-Strasse 24
A-1230 Wien

Tel. +43 1 617 55 00-0


Fax +43 1 617 55 00-30
http://sew-eurodrive.at
sew@sew-eurodrive.at

Technical Offices

Linz

SEW-EURODRIVE Ges.m.b.H.
Reuchlinstr. 6/3
A-4020 Linz

Tel. +43 732 655 109-0


Fax +43 732 655 109-20
tb-linz@sew-eurodrive.at

Algeria
Sales

Argentina
Assembly
Sales
Service

Australia
Assembly
Sales
Service

Sales
Service

Technical Office

Austria

229

Austria
Graz

SEW-EURODRIVE Ges.m.b.H.
Grabenstrae 231
A-8045 Graz

Tel. +43 316 685 756-0


Fax +43 316 685 755
tb-graz@sew-eurodrive.at

Dornbirn

SEW-EURODRIVE Ges.m.b.H.
Lustenauerstrae 27/1
A-6850 Dornbirn

Tel. +43 5572 3725 99-0


Fax +43 5572 3725 99-20
tb-dornbirn@sew-eurodrive.at

Dhaka

Jainex Industrial and Engineering Ltd


B 12 Apon Nibash
East Nasirabad
Bangladesh

Tel. +880 1713103502


Fax +880 31 613041
jainexbd@onlinectg.net

Minsk

SEW-EURODRIVE BY
RybalkoStr. 26
BY-220033 Minsk

Tel.+375 (17) 298 38 50


Fax +375 (17) 29838 50
sales@sew.by

Assembly
Sales
Service

Brssel

SEW Caron-Vector S.A.


Avenue Eiffel 5
B-1300 Wavre

Tel. +32 10 231-311


Fax +32 10 231-336
http://www.sew-eurodrive.be
info@caron-vector.be

Service
Competence Center

Industrial Gears

SEW Caron-Vector S.A.


Rue de Parc Industriel, 31
BE-6900 Marche-en-Famenne

Tel. +32 84 219-878


Fax +32 84 219-879
http://www.sew-eurodrive.be
service-wallonie@sew-eurodrive.be

Technical Office

Vlaanderen

SEW Caron-Vector S.A.


Verlorenbroodstraat, 122, bus 6
B-9820 Merelbeke

Tel. +32 92 1686 25


Fax +32 92 2741 55

Sao Paulo

SEW-EURODRIVE Brasil Ltda.


Avenida Amncio Gaiolli, 152 - Rodovia
Presidente Dutra Km 208
Guarulhos - 07251-250 - SP
SAT - SEW ATENDE - 0800 7700496

Tel. +55 11 2489-9133


Fax +55 11 2480-3328
http://www.sew-eurodrive.com.br
sew@sew.com.br

Sofia

BEVER-DRIVE GmbH
Bogdanovetz Str.1
BG-1606 Sofia

Tel. +359 2 9151160


Fax +359 2 9151166
bever@fastbg.net

Douala

Electro-Services
Rue Drouot Akwa
B.P. 2024
Douala

Tel. +237 33 431137


Fax +237 33 431137

Santiago de
Chile

SEW-EURODRIVE CHILE LTDA.


Las Encinas 1295
Parque Industrial Valle Grande
LAMPA
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile

Tel. +56 2 75770-00


Fax +56 2 75770-01
http://www.sew-eurodrive.cl
ventas@sew-eurodrive.cl

Bangladesh
Sales

Belarus
Sales

Belgium

Brazil
Production
Sales
Service

Bulgaria
Sales

Cameroon
Sales

Chile
Assembly
Sales
Service

230

China
Production
Assembly
Sales
Service

Tianjin

SEW-EURODRIVE (Tianjin) Co., Ltd.


No. 46, 7th Avenue, TEDA
Tianjin 300457

Tel. +86 22 25322612


Fax +86 22 25322611
info@sew-eurodrive.cn
http://www.sew-eurodrive.cn

Assembly
Sales
Service

Suzhou

SEW-EURODRIVE (Suzhou) Co., Ltd.


333, Suhong Middle Road
Suzhou Industrial Park
Jiangsu Province, 215021

Tel. +86 512 62581781


Fax +86 512 62581783
suzhou@sew-eurodrive.cn

Guangzhou

SEW-EURODRIVE (Guangzhou) Co., Ltd.


No. 9, JunDa Road
East Section of GETDD
Guangzhou 510530

Tel. +86 20 82267890


Fax +86 20 82267891
guangzhou@sew-eurodrive.cn

Shenyang

SEW-EURODRIVE (Shenyang) Co., Ltd.


10A-2, 6th Road
Shenyang Economic Technological
Development Area
Shenyang, 110141

Tel. +86 24 25382538


Fax +86 24 25382580
shenyang@sew-eurodrive.cn

Wuhan

SEW-EURODRIVE (Wuhan) Co., Ltd.


10A-2, 6th Road
No. 59, the 4th Quanli Road, WEDA
430056 Wuhan

Tel. +86 27 84478398


Fax +86 27 84478388

Bogot

SEW-EURODRIVE COLOMBIA LTDA.


Calle 22 No. 132-60
Bodega 6, Manzana B
Santaf de Bogot

Tel. +57 1 54750-50


Fax +57 1 54750-44
http://www.sew-eurodrive.com.co
carlos.gomez@sew.eurodrive.com.co

Zagreb

KOMPEKS d. o. o.
PIT Erddy 4 II
HR 10 000 Zagreb

Tel. +385 1 4613-158


Fax +385 1 4613-158
kompeks@inet.hr

Sales

Praha

SEW-EURODRIVE CZ S.R.O.
Business Centrum Praha
Lun 591
CZ-16000 Praha 6 - Vokovice

Tel. +420 255 709 601


Fax +420 220 121 237
http://www.sew-eurodrive.cz
sew@sew-eurodrive.cz

Technical Offices

Brno

SEW-EURODRIVE CZ S.R.O.
Kenov 52
CZ -60200 Brno

Tel. +420 543256151 + 543256163


Fax +420 543256845

Hradec Krlov

SEW-EURODRIVE CZ S.R.O.
echova 498
CZ-50202 Hradec Krlov

Tel. +420 495510141


Fax +420 495521313

Plze

SEW-EURODRIVE CZ S.R.O.
Areal KRPA a.s.
Zahradni 173/2
CZ-32600 Plze

Tel. +420 378775300


Fax +420 377970710

Klatovy

SEW-EURODRIVE CZ S.R.O.
Technick kancel Klatovy
Domalick 800
CZ-33901 Klatovy

Tel. +420 376310729


Fax +420 376310725

Kopenhagen

SEW-EURODRIVEA/S
Geminivej 28-30
DK-2670 Greve

Tel. +45 43 9585-00


Fax +45 43 9585-09
http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk

Colombia
Assembly
Sales
Service

Croatia
Sales
Service

Czech Republic

Denmark
Assembly
Sales
Service

231

Egypt
Sales
Service

Cairo

Copam Egypt
for Engineering & Agencies
33 EI Hegaz ST, Heliopolis, Cairo

Tel. +20 2 22566-299 + 1 23143088


Fax +20 2 22594-757
http://www.copam-egypt.com/
copam@datum.com.eg

Tallin

ALAS-KUUL AS
Reti tee 4
EE-75301 Peetri kla, Rae vald, Harjumaa

Tel. +372 6593230


Fax +372 6593231
veiko.soots@alas-kuul.ee

Assembly
Sales
Service

Lahti

SEW-EURODRIVE OY
Vesimentie 4
FIN-15860 Hollola 2

Tel. +358 201 589-300


Fax +358 3 780-6211
sew@sew.fi
http://www.sew-eurodrive.fi

Technical Offices

Helsinki

SEW-EURODRIVE OY
Luutnantintie 5
FIN-00410 Helsinki

Tel. +358 201 589-300


Fax + 358 9 5666-311
sew@sew.fi

Vaasa

SEW-EURODRIVE OY
Hietasaarenkatu 18
FIN-65100 Vaasa

Tel. +358 201 589-300


Fax +358 6 3127-470
sew@sew.fi

Rovaniemi

SEW-EURODRIVE OY
Valtakatu 4 A
FIN-96100 Rovaniemi

Tel. +358 201 589-300


Fax +358 201 589-239
sew@sew.fi

Karkkila

SEW Industrial Gears Oy


Valurinkatu 6
FIN-03600 Karkkila

Tel. +358 201 589-300


Fax +358 201 589-310
sew@sew.fi
http://www.sew-eurodrive.fi

Production
Sales
Service

Haguenau

SEW-USOCOME
48-54, route de Soufflenheim
B. P. 20185
F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00
Fax +33 3 88 73 66 00
http://www.usocome.com
sew@usocome.com

Production

Forbach

SEW-EUROCOME
Zone Industrielle
Technople Forbach Sud
B. P. 30269
F-57604 Forbach Cedex

Tel. +33 3 87 29 38 00

Assembly
Sales
Service

Bordeaux

SEW-USOCOME
Parc d'activits de Magellan
62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00
Fax +33 5 57 26 39 09

Lyon

SEW-USOCOME
Parc d'Affaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00
Fax +33 4 72 15 37 15

Paris

SEW-USOCOME
Zone industrielle
2, rue Denis Papin
F-77390 Verneuil I'Etang

Tel. +33 1 64 42 40 80
Fax +33 1 64 42 40 88

Alsace FrancheComt

SEW-USOCOME
1, rue Auguste Gasser
F-68360 Soultz

Tel. +33 3 89 74 51 62
Fax +33 3 89 76 58 71

Alsace Nord

SEW-USOCOME
15, rue Mambourg
F-68240 Sigolsheim

Tel. +33 3 89 78 45 11
Fax +33 3 89 78 45 12

Estonia
Sales

Finland

Production
Assembly
Service

France

Technical Offices

232

France
Aquitaine

SEW-USOCOME
Parc d'activits de Magellan
62, avenue de Magellan
B.P.182
F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00
Fax +33 5 57 26 39 09

Ardennes
Lorraine

SEW-USOCOME
1, rue de la Fort
F-54250 Champigneulles

Tel. +33 3 83 96 28 04
Fax +33 3 83 96 28 07

Bourgogne

SEW-USOCOME
10, rue de la Poste
F-71350 Saint Loup Ganges

Tel. +33 3 85 49 92 18
Fax +33 3 85 49 92 19

Bretagne Ouest

SEW-USOCOME
4, rue des Chtaigniers
F-44830 Brains

Tel. +33 2 51 70 54 04
Fax +33 2 51 70 54 05

Centre
Auvergne

SEW-USOCOME
27, avenue du Colombier
F-19150 Laguenne

Tel. +33 5 55 20 12 10
Fax +33 5 55 20 12 11

Centre Pays de
Loire

SEW-USOCOME
9, rue des Erables
F-37540 Saint Cyr sur Loire

Tel. +33 2 47 41 33 23
Fax +33 2 47 41 34 03

Champagne

SEW-USOCOME
Impasse des Ouises
F-10120 Saint Andr les Vergers

Tel. +33 3 25 79 63 24
Fax +33 3 25 79 63 25

Lyon Nord-Est

SEW-USOCOME
Parc d'Affaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin

Tel. +33 4 72 15 37 03
Fax +33 4 72 15 37 15

Lyon Ouest

SEW-USOCOME
Parc d'Affaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin

Tel. +33 4 72 15 37 04
Fax +33 4 72 15 37 15

Lyon Sud-Est

SEW-USOCOME
Monte de la Garenne
F-26750 Gnissieux

Tel. +33 4 75 05 65 95
Fax +33 4 75 05 65 96

Nord

SEW-USOCOME
30, rue Lon Garet
F-62520 Le Touquet

Tel. +33 3 21 90 21 40
Fax +33 3 21 90 21 44

Normandie

SEW-USOCOME
5 rue de la Limare
F-14250 Brouay

Tel. +33 2 31 37 92 86
Fax +33 2 31 74 68 15

Paris Est

SEW-USOCOME
45, rue des Cinelles
F-77700 Bailly Romainvilliers

Tel. +33 1 64 17 02 47
Fax +33 1 64 17 66 49

Paris Ouest

SEW-USOCOME
42 avenue Jean Jaurs
F-78580 Maule

Tel. +33 1 30 90 89 86
Fax +33 1 30 90 93 15

Paris Picardie

SEW-USOCOME
25 bis, rue Klber
F-92300 Levallois Perret

Tel. +33 1 41 05 92 74
Fax +33 1 41 05 92 75

Paris Sud

SEW-USOCOME
6. chemin des Bergers
Lieu-dit Marchais
F-91410 Roinville sous Dourdan

Tel. +33 1 60 81 10 56
Fax +33 1 60 81 10 57

233

France
Provence

SEW-USOCOME
Rsidence Les Hesprides Bt. B2
67, boulevard des Alpes
F-13012 Marseille

Tel. +33 4 91 18 00 11
Fax +33 4 91 18 00 12

Pyrnes

SEW-USOCOME
179, route de Grazac
F-31190 Caujac

Tel. +33 5 61 08 15 85
Fax +33 5 61 08 16 44

Sud-Atlantique

SEW-USOCOME
12, rue des Pinsons
F-44120 Vertou

Tel. +33 2 40 80 32 23
Fax +33 2 40 80 32 13

Libreville

Electro-Services
B.P. 1889
Libreville

Tel. +241 7340-11


Fax +241 7340-12

Assembly
Sales
Service

Normanton

SEW-EURODRIVE Ltd.
Beckbridge Industrial Estate
P.O. Box No.1
GB-Normanton, West- Yorkshire WF6 1QR

Tel. +44 1924 893-855


Fax +44 1924 893-702
http://www.sew-eurodrive.co.uk
info@sew-eurodrive.co.uk

Technical Offices

London

SEW-EURODRIVE Ltd.
764 Finchely Road, Temple Fortune
GB-London N.W.11 7TH

Tel. +44 20 8458-8949


Fax +44 20 8458-7417

Midlands

SEW-EURODRIVE Ltd.
5 Sugar Brook court,
Aston Road,
Bromsgrove, Worcs
B60 3EX

Tel. +44 1527 877-319


Fax +44 1527 575-245

Scotland

SEW-EURODRIVE Ltd.
Scottish Office
No 37 Enterprise House
Springkerse Business Park
GB-Stirling FK7 7UF Scotland

Tel. +44 17 8647-8730


Fax +44 17 8645-0223

Northern Ireland

Heyn Engineering (NI) Ltd.


1 Corry Place,
Belfast, BT3 9AH

Tel. +44 02890350022


Fax +44 02890350012
info@heyn.co.uk
http://www.heyn.co.uk

Sales
Service

Athen

Christ. Boznos & Son S.A.


12, Mavromichali Street
P.O. Box 80136, GR-18545 Piraeus

Tel. +30 2 1042 251-34


Fax +30 2 1042 251-59
http://www.boznos.gr
info@boznos.gr

Technical Office

Thessaloniki

Christ. Boznos & Son S.A.


Maiandrou 21
562 24 Evosmos, Thessaloniki

Tel. +30 2 310 7054-00


Fax +30 2 310 7055-15
info@boznos.gr

Hong Kong

SEW-EURODRIVE LTD.
Unit No. 801-806, 8th Floor
Hong Leong Industrial Complex
No. 4, Wang Kwong Road
Kowloon, Hong Kong

Tel. +852 36902200


Fax +852 36902211
contact@sew-eurodrive.hk

Gabon
Sales

Great Britain

Greece

Hong Kong
Assembly
Sales
Service

234

Hungary
Sales
Service

Budapest

SEW-EURODRIVE Kft.
H-1037 Budapest
Kunigunda u. 18

Tel. +36 1 437 06-58


Fax +36 1 437 06-50
office@sew-eurodrive.hu

Reykjavik

Vlaverk ehf.
Bolholti 8, 3h.
IS - 105 Reykjavik

Tel. +354 568 3536


Fax +354 568 3537
velaverk@velaverk.is

Assembly
Sales
Service

Vadodara

SEW-EURODRIVE India Private Limited


Plot No. 4, GIDC
POR Ramangamdi Vadodara - 391 243
Gujarat

Tel. +91 265 2831086


Fax +91 265 2831087
http://www.seweurodriveindia.com
sales@seweurodriveindia.com
subodh.ladwa@seweurodriveindia.com

Technical Offices

Bangalore

SEW-EURODRIVE India Private Limited


308, Prestige Centre Point
7, Edward Road
Bangalore - 560052 - Karnataka

Tel. +91 80 22266565


Fax +91 80 22266569
salesbang@seweurodriveindia.com
ganesh@seweurodriveindia.com

Kolkata

SEW EURODRIVE India Private Limited


2nd floor, Room No. 35
Chowringhee Court
55, Chowringhee Road
Kolkata - 700 071 - West Bengal

Tel. +91 33 22827457


Fax +91 33 22894204
saleskal@seweurodriveindia.com
a.j.biswas@seweurodriveindia.com

Chandigarh

SEW EURODRIVE India Private Limited


Sujit Kumar Mishra
H.No.5464/3 Modern Housing Complex
Manimajra
Chandigarh -160101

Tel. +91 9878469579


Fax +91 1722738664
saleschand@seweurodriveindia.com

Chennai

SEW-EURODRIVE India Private Limited


2nd Floor, Josmans Complex,
No. 5, McNichols Road,
Chetpet
Chennai - 600031 - Tamil Nadu

Tel. +91 44 42849813


Fax +91 44 42849816
saleschen@seweurodriveindia.com
c.v.shivkumar@seweurodriveindia.com

Coimbatore

SEW-EURODRIVE India Private Limited


Office No 60
Arpee Centre (Opp Annapoorna Hotel)
420 N, NSR Road, Saibaba Colony
Coimbatore 641 0111 - Tamil Nadu

Tel. +91 422 2455420


Fax +91 422 2443988
salescmb@seweurodriveindia.com
p.selvakumar@seweurodriveindia.com

Madgaon

SEW-EURODRIVE India Private Limited


Flat No.-G1,
Shivas-Laxmi Prasad Co-Operative Housing
Society,
Padmanarayan Estate,
Near Jivottaam Math,
Gagole Madgao, Goa - 403 602

samrat.chakravorty@seweurodriveindia
.com

Hyderabad

SEW-EURODRIVE India Private Limited


408, 4th Floor, Meridian Place
Green Park Road
Amerpeet
Hyderabad - 500016 - Andhra Pradesh

Tel. +91 40 23414698


Fax +91 40 23413884
saleshyd@seweurodriveindia.com
ma.choudary@seweurodriveindia.com

Jaipur

SEW-EURODRIVE India Private Limited


55/102, Rajat Path
Mansarovar
Jaipur 302020 - Rajasthan

Tel. +91 9784742348


amit.nigam@seweurodriveindia.com

Iceland
Sales

India

235

India
Jamshedpur

SEW-EURODRIVE India Private Limited


Flat No.: B/2, B.S. Apartment
Road No.: 4, Contractors area,
Bistupur
Jamshedpur 831 001 - Chhattisgarh

Tel. +91 9934123671


siddaratha.mishra@seweurodriveindia.
com

Lucknow

SEW-EURODRIVE India Private Limited


69, Shiv Vihar Colony
Vikas Nagar-5
Lucknow 226022 - Uttar Pradesh

Tel. +91 9793627333


amit.nigam@seweurodriveindia.com

Mumbai

SEW-EURODRIVE India Private Limited


312 A, 3rd Floor, Acme Plaza, J.B. Nagar,
Andheri Kurla Road, Andheri (E)
Mumbai - 400059 - Maharashtra

Tel. +91 22 28348440


Fax +91 22 28217858
salesmumbai@seweurodriveindia.com
p.s.ray@seweurodriveindia.com

New Delhi

SEW-EURODRIVE India Private Limited


418-419, Suneja Tower-1
District Centre, Janak Puri
New Delhi 110 058

Tel. +91 11 25544111


Fax +91 11 25544113
salesdelhi@seweurodriveindia.com
vikram.juneja@seweurodriveindia.com

Pune

SEW-EURODRIVE India Private Limited


Office No. 2 & 7, First Floor, Triveni Apartment
Model Colony, Gokhale Road
Pune 411016 - Maharashtra

Tel. +91 20 25671751


Fax +91 20 25661668
salespune@seweurodriveindia.com
praveen.hosur@seweurodriveindia.com

Raipur

SEW-EURODRIVE India Private Limited


A-42 Fourth Floor
Ashoka Millenium Complex
Ring Road-1
Raipur 492 001 - Chhattisgarh

Tel. +91 9893290624


sutanu.sarkar@seweurodriveindia.com

Jakarta

SEW-EURODRIVE Pte Ltd.


Jakarta Liaison Office,
Menara Graha Kencana
Jl. Perjuangan No. 88, LT 3 B, Kebun Jeruk,
Jakarta 11530, Indonesia

Tel. +62 21 5359066


Fax +62 21 5363686
Service Hotline: +65 61000 739
sew@cbn.net.id

Dublin

Alperton Engineering Ltd.


48 Moyle Road
Dublin Industrial Estate
Glasnevin, Dublin 11

Tel. +353 1 830-6277


Fax +353 1 830-6458
info@alperton.ie
http://www.alperton.ie

Tel-Aviv

Liraz Handasa Ltd.


Ahofer Str 34B / 228
58858 Holon

Tel. +972 3 5599511


Fax +972 3 5599512
http://www.liraz-handasa.co.il
office@liraz-handasa.co.il

Assembly
Sales
Service

Milano

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Via Bernini,14
I-20020 Solaro (Milano)

Tel. +39 02 96 9801


Fax +39 02 96 799781
http://www.sew-eurodrive.it
sewit@sew-eurodrive.it

Technical Offices

Bologna

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Via della Grafica, 47
I-40064 Ozzano dell'Emilia (Bo)

Tel. +39 051 65-23-801


Fax +39 051 796-595

Caserta

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Viale Carlo III Km. 23,300
I-81020 S. Nicola la Strada (Caserta)

Tel. +39 0823 219011


Fax +39 0823 421414

Indonesia
Technical Office

Ireland
Sales
Service

Israel
Sales

Italy

236

Italy
Firenze

RIMA
Via Einstein, 14
I-50013 Campi Bisenzio (Firenze)

Tel. +39 055 898 58-21


Fax +39 055 898 58-30

Pescara

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Viale Europa,132
I-65010 Villa Raspa di Spoltore (PE)

Tel. +39 085 41-59-427


Fax +39 085 41-59-643

Torino

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Filiale Torino
c.so Unione Sovietica 612/15 - int. C
I-10135 Torino

Tel. +39 011 3473780


Fax +39 011 3473783

Verona

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Via P. Sgulmero, 27/A
I-37132 Verona

Tel. +39 045 89-239-11


Fax +39 045 97-6079

Abidjan

SICA
Ste industrielle et commerciale pour l'Afrique
165, Bld de Marseille
B.P. 2323, Abidjan 08

Tel. +225 2579-44


Fax +225 2584-36

Assembly
Sales
Service

Iwata

SEW-EURODRIVE JAPAN CO., LTD


250-1, Shimoman-no,
Iwata
Shizuoka 438-0818

Tel. +81 538 373811


Fax +81 538 373814
http://www.sew-eurodrive.co.jp
sewjapan@sew-eurodrive.co.jp

Technical Offices

Fukuoka

SEW-EURODRIVE JAPAN CO., LTD.


C-go, 5th-floor, Yakuin-Hiruzu-Bldg.
1-5-11, Yakuin, Chuo-ku
Fukuoka, 810-0022

Tel. +81 92 713-6955


Fax +81 92 713-6860
sewkyushu@jasmine.ocn.ne.jp

Osaka

SEW-EURODRIVE JAPAN CO., LTD.


B-Space EIRAI Bldg., 3rd Floor
1-6-9 Kyoumachibori,
Nishi-ku, Osaka, 550-0003

Tel. +81 6 6444--8330


Fax +81 6 6444--8338
sewosaka@crocus.ocn.ne.jp

Tokyo

SEW-EURODRIVE JAPAN CO., LTD.


Izumi-Bldg. 5 F
3-2-15 Misaki-cho Chiyoda-ku, Tokyo
101-0061

Tel. +81 3 3239-0469


Fax +81 3 3239-0943
sewtokyo@basil.ocn.ne.jp

Ansan-City

SEW-EURODRIVE KOREA CO., LTD.


B 601-4, Banweol Industrial Estate
1048-4, Shingil-Dong
Ansan 425-120

Tel. +82 31 492-8051


Fax +82 31 492-8056
http://www.sew-korea.co.kr
master@sew-korea.co.kr

Busan

SEW-EURODRIVE KOREA Co., Ltd.


No. 1720 - 11, Songjeong - dong
Gangseo-ku
Busan 618-270

Tel. +82 51 832-0204


Fax +82 51 832-0230
master@sew-korea.co.kr

Daegu

SEW-EURODRIVE KOREA Co., Ltd.


No.1108 Sungan officetel
87-36, Duryu 2-dong, Dalseo-ku
Daegu 704-712

Tel. +82 53 650-7111


Fax +82 53 650-7112

DaeJeon

SEW-EURODRIVE KOREA Co., Ltd.


No. 1502, Hongin officetel
536-9, Bongmyung-dong, Yusung-ku
Daejeon 305-301

Tel. +82 42 828-6461


Fax +82 42 828-6463

Ivory Coast
Sales

Japan

Korea
Assembly
Sales
Service

Technical Offices

237

Korea
Kwangju

SEW-EURODRIVE KOREA Co., Ltd.


4fl., Dae-Myeong B/D
96-16 Unam-dong, Buk-ku
Kwangju 500-170

Tel. +82 62 511-9172


Fax +82 62 511-9174

Seoul

SEW-EURODRIVE KOREA Co., Ltd.


No.504 Sunkyung officetel
106-4 Kuro 6-dong, Kuro-ku
Seoul 152-054

Tel. +82 2 862-8051


Fax +82 2 862-8199

Riga

SIA Alas-Kuul
Katlakalna 11C
LV-1073 Riga

Tel. +371 7139253


Fax +371 7139386
http://www.alas-kuul.com
info@alas-kuul.com

Beirut

Gabriel Acar & Fils sarl


B. P. 80484
Bourj Hammoud, Beirut

Tel. +961 1 4947-86


+961 1 4982-72
+961 3 2745-39
Fax +961 1 4949-71
gacar@beirut.com

Alytus

UAB Irseva
Naujoji 19
LT-62175 Alytus

Tel. +370 315 79204


Fax +370 315 56175
info@irseva.lt
http://www.sew-eurodrive.lt

Brssel

CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre

Tel. +32 10 231-311


Fax +32 10 231-336
http://www.sew-eurodrive.lu
info@caron-vector.be

Assembly
Sales
Service

Johore

SEW-EURODRIVE SDN BHD


No. 95, Jalan Seroja 39, Taman Johor Jaya
81000 Johor Bahru, Johor
West Malaysia

Tel. +60 7 3549409


Fax +60 7 3541404
sales@sew-eurodrive.com.my

Technical Offices

Kota Kinabalu

SEW-EURODRIVE Sdn Bhd


(Kota Kinabalu Branch)
Lot No. 2,1st Floor, Inanam Baru
Phase III, Miles 5.1 /2, Jalan Tuaran, Inanam
89350 Kota Kinabalu
Sabah, Malaysia

Tel. +60 88 424792


Fax +60 88 424807

Kuala Lumpur

SEW-EURODRIVE Sdn. Bhd.


No. 2, Jalan Anggerik Mokara 31/46
Kota Kemuning Seksyen 31
40460 Shah Alam
Selangor Darul Ehsan

Tel. +60 3 5229633


Fax +60 3 5229622
sewpjy@po.jaring.my

Kuching

SEW-EURODRIVE Sdn. Bhd.


Lot 268, Section 9 KTLD
Lorong 9, Jalan Satok
93400 Kuching, Sarawak
East Malaysia

Tel. +60 82 232380


Fax +60 82 242380

Latvia
Sales

Lebanon
Sales

Lithuania
Sales

Luxembourg
Assembly
Sales
Service

Malaysia

238

Malaysia
Penang

SEW-EURODRIVE Sdn. Bhd.


No. 38, Jalan Bawal
Kimsar Garden
13700 Prai, Penang

Tel. +60 4 3999349


Fax +60 4 3999348
seweurodrive@po.jaring.my

Zourate

AFRICOM - SARL
En Face March Dumez
P.B. 88
Zourate

Tel. +222 54 40134


Fax +222 54 40538
cybertiris@mauritel.mr

Quretaro

SEW-EURODRIVE MEXICO SA DE CV
SEM-981118-M93
Tequisquiapan No. 102
Parque Industrial Quretaro
C.P. 76220
Quretaro, Mxico

Tel. +52 442 1030-300


Fax +52 442 1030-301
http://www.sew-eurodrive.com.mx
scmexico@seweurodrive.com.mx

Casablanca

Afit
5, rue Emir Abdelkader
MA 20300 Casablanca

Tel. +212 22618372


Fax +212 22618351
ali.alami@premium.net.ma

Rotterdam

VECTOR Aandrijftechniek B.V.


Industrieweg 175
NL-3044 AS Rotterdam
Postbus 10085
NL-3004 AB Rotterdam

Tel. +31 10 4463-700


Fax +31 10 4155-552
http://www.vector.nu
info@vector.nu

VECTOR Aandrijftechniek B.V.


Gelderhorst 10
NL-7207 BH Zutphen
Industrieterrein de Revelhorst

Tel. +31 575 57 44 94


Fax +31 575 57 24 43
oost@vector.nu

VECTOR Aandrijftechniek B.V.


Mercuriusweg 8A
NL-5971 LX Grubbenvorst

Tel. +31 77 36 61 873


Fax +31 77 36 62 109
zuid@vector.nu

VECTOR Aandrijftechniek B.V.


Weberstraat 74
NL-1446 VV Purmerend
Industrieterrein "De Baanstee"

Tel. +31 299 66 63 38


Fax +31 299 47 60 55
noordwest@vector.nu

Auckland

SEW-EURODRIVE NEW ZEALAND LTD.


P.O. Box 58-428
82 Greenmount drive
East Tamaki Auckland

Tel. +64 9 2745627


Fax +64 9 2740165
http://www.sew-eurodrive.co.nz
sales@sew-eurodrive.co.nz

Christchurch

SEW-EURODRIVE NEW ZEALAND LTD.


10 Settlers Crescent, Ferrymead
Christchurch

Tel. +64 3 384-6251


Fax +64 3 384-6455
sales@sew-eurodrive.co.nz

Palmerston
North

SEW-EURODRIVE NEW ZEALAND LTD.


C/-Grant Shearman, RD 5, Aronui Road
Palmerston North

Tel. +64 6 355-2165


Fax +64 6 355-2316
sales@sew-eurodrive.co.nz

Mauritania
Sales

Mexico
Assembly
Sales
Service

Morocco
Sales

Netherlands
Assembly
Sales
Service

New Zealand
Assembly
Sales
Service

Technical Office

239

Norway
Assembly
Sales
Service

Moss

SEW-EURODRIVE A/S
Solgaard skog 71
N-1599 Moss

Tel. +47 69 24 10 20
Fax +47 69 24 10 40
http://www.sew-eurodrive.no
sew@sew-eurodrive.no

Lima

SEW DEL PERU MOTORES REDUCTORES


S.A.C.
Los Calderos, 120-124
Urbanizacion Industrial Vulcano, ATE, Lima

Tel. +51 1 3495280


Fax +51 1 3493002
http://www.sew-eurodrive.com.pe
sewperu@sew-eurodrive.com.pe

Manila

SEW-EURODRIVE Pte Ltd


Manila Liaison Office
Suite 110, Ground Floor
Comfoods Building
Senator Gil Puyat Avenue
1200 Makati City

Tel. +63 2 894275254


Fax +63 2 8942744
sewmla@i-next.net

Lodz

SEW-EURODRIVE Polska Sp.z.o.o.


ul. Techniczna 5
PL-92-518 d

Tel. +48 42 67710-90


Fax +48 42 67710-99
http://www.sew-eurodrive.pl
sew@sew-eurodrive.pl

24 Hour Service

Tel. +48 602 739 739


(+48 602 SEW SEW)
sewis@sew-eurodrive.pl

Tychy

SEW-EURODRIVE Polska Sp.z.o.o.


ul. Nad Jeziorem 87
PL-43-100 Tychy

Tel. +48 32 2175026 + 32 2175027


Fax +48 32 2277910

Bydgoszcz

SEW-EURODRIVE Polska Sp.z.o.o.


ul. Fordoska 246
PL-85-959 Bydgoszcz

Tel. +48 52 3606590


Fax +48 52 3606591

Poznan

SEW-EURODRIVE Polska Sp.z.o.o.


ul. Romana Maya 1
PL-61-371 Pozna

Tel. +48 61 8741640


Fax +48 61 8741641

Szczecinek

SEW-EURODRIVE Polska Sp.z.o.o.


ul. Mickiewicza 2 pok. 36
PL-78-400 Szczecinek

Tel. +48 94 3728820


Fax +48 94 3728821

Assembly
Sales
Service

Coimbra

SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada

Tel. +351 231 20 9670


Fax +351 231 20 3685
http://www.sew-eurodrive.pt
infosew@sew-eurodrive.pt

Technical Offices

Lisboa

SEW-EURODRIVE, LDA.
Ncleo Empresarial I de So Julio do Tojal
Rua de Entremuros, 54
Fraco I
P-2660-533 So Julio do Tojal

Tel. +351 21 958-0198


Fax +351 21 958-0245
esc.lisboa@sew-eurodrive.pt

Porto

SEW-EURODRIVE, LDA.
Av. 25 de Abril, 68
4440-502 Valongo

Tel. +351 229 350 383


Fax +351 229 350 384
MobilTel. +351 9 32559110
esc.porto@sew-eurodrive.pt

Peru
Assembly
Sales
Service

Philippines
Technical Office

Poland
Assembly
Sales
Service

Technical Office

Portugal

240

Romania
Sales
Service

Bucureti

Sialco Trading SRL


str. Madrid nr.4
011785 Bucuresti

Tel. +40 21 230-1328


Fax +40 21 230-7170
sialco@sialco.ro

Assembly
Sales
Service

St. Petersburg

ZAO SEW-EURODRIVE
P.O. Box 36
195220 St. Petersburg Russia

Tel. +7 812 3332522 +7 812 5357142


Fax +7 812 3332523
http://www.sew-eurodrive.ru
sew@sew-eurodrive.ru

Technical Office

Yekaterinburg

ZAO SEW-EURODRIVE
Kominterna Str. 16
Office 614
RUS-620078 Ekaterinburg

Tel. +7 343 310 3977


Fax +7 343 310 3978
eso@sew-eurodrive.ru

Irkutsk

ZAO SEW-EURODRIVE
5-Armii Str., 31
RUS-664011 Irkutsk

Tel. +7 3952 25 5880


Fax +7 3952 25 5881
iso@sew-eurodrive.ru

Moskau

ZAO SEW-EURODRIVE
RUS-107023 Moskau

Tel. +7 495 9337090


Fax +7 495 9337094
mso@sew-eurodrive.ru

Novosibirsk

ZAO SEW-EURODRIVE
pr. K Marksa, d.30
RUS-630087 Novosibirsk

Tel. +7 383 3350200


Fax +7 383 3462544
nso@sew-eurodrive.ru

Togliatti

ZAO SEW-EURODRIVE
Sportivnaya Str. 4B, office 2
Samarskaya obl.
RUS-445057 Togliatti

Tel. +7 8482 710529


Fax +7 8482 810590

Dakar

SENEMECA
Mcanique Gnrale
Km 8, Route de Rufisque
B.P. 3251, Dakar

Tel. +221 338 494 770


Fax +221 338 494 771
senemeca@sentoo.sn

Beograd

DIPAR d.o.o.
Ustanicka 128a
PC Koum, IV floor
SCG-11000 Beograd

Tel. +381 11 347 3244 / +381 11 288


0393
Fax +381 11 347 1337
office@dipar.co.yu

Singapore

SEW-EURODRIVE PTE. LTD.


No 9, Tuas Drive 2
Jurong Industrial Estate
Singapore 638644

Tel. +65 68621701


Fax +65 68612827
http://www.sew-eurodrive.com.sg
sewsingapore@sew-eurodrive.com

Bratislava

SEW-Eurodrive SK s.r.o.
Rybnin 40
SK-831 06 Bratislava

Tel. +421 2 33595 202


Fax +421 2 33595 200
sew@sew-eurodrive.sk
http://www.sew-eurodrive.sk

ilina

SEW-Eurodrive SK s.r.o.
Industry Park - PChZ
ulica M.R.tefnika 71
SK-010 01 ilina

Tel. +421 41 700 2513


Fax +421 41 700 2514
sew@sew-eurodrive.sk

Bansk Bystrica

SEW-Eurodrive SK s.r.o.
Rudlovsk cesta 85
SK-974 11 Bansk Bystrica

Tel. +421 48 414 6564


Fax +421 48 414 6566
sew@sew-eurodrive.sk

Russia

Senegal
Sales

Serbia
Sales

Singapore
Assembly
Sales
Service

Slovakia
Sales

241

Slovakia
Koice

SEW-Eurodrive SK s.r.o.
Slovensk ulica 26
SK-040 01 Koice

Tel. +421 55 671 2245


Fax +421 55 671 2254
sew@sew-eurodrive.sk

Celje

Pakman - Pogonska Tehnika d.o.o.


UI. XIV. divizije 14
SLO - 3000 Celje

Tel. +386 3 490 83-20


Fax +386 3 490 83-21
pakman@siol.net

Johannesburg

SEW-EURODRIVE (PROPRIETARY) LIMITED


Eurodrive House
Cnr. Adcock Ingram and Aerodrome Roads
Aeroton Ext. 2
Johannesburg 2013
P.O.Box 90004
Bertsham 2013

Tel. +27 11 248-7000


Fax +27 11 494-3104
http://www.sew.co.za
info@sew.co.za

Cape Town

SEW-EURODRIVE (PROPRIETARY) LIMITED


Rainbow Park
Cnr. Racecourse & Omuramba Road
Montague Gardens
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town

Tel. +27 21 552-9820


Fax +27 21 552-9830
Telex 576 062
cfoster@sew.co.za

Durban

SEW-EURODRIVE (PROPRIETARY) LIMITED


2 Monaceo Place
Pinetown
Durban
P.O. Box 10433, Ashwood 3605

Tel. +27 31 700-3451


Fax +27 31 700-3847
hengela@sew.co.za

Nelspruit

SEW-EURODRIVE (PTY) LTD.


7 Christie Crescent
Vintonia
P.O.Box 1942
Nelspruit 1200

Tel. +27 13 752-8007


Fax +27 13 752-8008
robermeyer@sew.co.za

Port Elizabeth

SEW-EURODRIVE PTY LTD.


8 Ruan Access Park
Old Cape Road
Greenbushes
6000 Port Elizabeth

Tel. +27 41 3722246


Fax +27 41 3722247
dtait@sew.co.za

Richards Bay

SEW-EURODRIVE PTY LTD.


103 Bulion Blvd
Richards Bay
P.O. Box 458
Richards Bay, 3900

Tel. +27 35 797-3805


Fax +27 35 797-3819
jswart@sew.co.za

Assembly
Sales
Service

Bilbao

SEW-EURODRIVE ESPAA, S.L.


Parque Tecnolgico, Edificio, 302
E-48170 Zamudio (Vizcaya)

Tel. +34 94 43184-70


Fax +34 94 43184-71
http://www.sew-eurodrive.es
sew.spain@sew-eurodrive.es

Technical Offices

Barcelona

Delegacin Barcelona
Avenida Francesc Maci 40-44 Oficina 4.2
E-08208 Sabadell (Barcelona)

Tel. +34 93 7162200


Fax +34 93 7233007

Lugo

Delegacin Noroeste
Apartado, 1003
E-27080 Lugo

Tel. +34 639 403348


Fax +34 982 202934

Slovenia
Sales
Service

South Africa
Assembly
Sales
Service

Technical Offices

Spain

242

Spain
Madrid

Delegacin Madrid
Gran Via. 48-2 A-D
E-28220 Majadahonda (Madrid)

Tel. +34 91 6342250


Fax +34 91 6340899

Seville

MEB
Plogono Calonge, C/A Nave 2 - C
E-41.077 Sevilla

Tel. +34 954 356 361


Fax +34 954 356 274
mebsa.sevilla@mebsa.com

Valencia

MEB
Msico Andreu i Piqueres, 4
E-46.900 Torrente (Valencia)

Tel. +34 961 565 493


Fax +34 961 566 688
mebsa.valencia@mebsa.com

Colombo

SM International (Pte) Ltd


254, Galle Raod
Colombo 4, Sri Lanka

Tel. +94 1 2584887


Fax +94 1 2582981

Assembly
Sales
Service

Jnkping

SEW-EURODRIVE AB
Gnejsvgen 6-8
S-55303 Jnkping
Box 3100 S-55003 Jnkping

Tel. +46 36 3442 00


Fax +46 36 3442 80
http://www.sew-eurodrive.se
info@sew-eurodrive.se

Technical Offices

Gteborg

SEW-EURODRIVE AB
Gustaf Werners gata 8
S-42132 Vstra Frlunda

Tel. +46 31 70968 80


Fax +46 31 70968 93

Malm

SEW-EURODRIVE AB
Borrgatan 5
S-21124 Malm

Tel. +46 40 68064 80


Fax +46 40 68064 93

Stockholm

SEW-EURODRIVE AB
Bjrkholmsvgen 10
S-14146 Huddinge

Tel. +46 8 44986 80


Fax +46 8 44986 93

Skellefte

SEW-EURODRIVE AB
Trdgrdsgatan 8
S-93131 Skellefte

Tel. +46 910 7153 80


Fax +46 910 7153 93

Assembly
Sales
Service

Basel

Alfred lmhof A.G.


Jurastrasse 10
CH-4142 Mnchenstein bei Basel

Tel. +41 61 417 1717


Fax +41 61 417 1700
http://www.imhof-sew.ch
info@imhof-sew.ch

Technical Offices

Rhaetian
Switzerland

Andr Gerber
Es Perreyres
CH-1436 Chamblon

Tel. +41 24 445 3850


Fax +41 24 445 4887

Bern / Solothurn

Rudolf Bhler
Muntersweg 5
CH-2540 Grenchen

Tel. +41 32 652 2339


Fax +41 32 652 2331

Central
Switzerland and
Ticino

Beat Ltolf
Baumacher 11
CH-6244 Nebikon

Tel. +41 62 756 4780


Fax +41 62 756 4786

Zrich

Ren Rothenbhler
Nrgelbach 7
CH-8493 Saland

Tel. +41 52 386 3150


Fax +41 52 386 3213

Bodensee and
East Switzerland

Markus Knzle
Eichweg 4
CH-9403 Goldach

Tel. +41 71 845 2808


Fax +41 71 845 2809

Sri Lanka
Sales

Sweden

Switzerland

243

Taiwan (R.O.C.)
Sales

Nan Tou

Ting Shou Trading Co., Ltd.


No. 55 Kung Yeh N. Road
Industrial District
Nan Tou 540

Tel. +886 49 255353


Fax +886 49 257878

Taipei

Ting Shou Trading Co., Ltd.


6F-3, No. 267, Sec. 2
Tung Hwa South Road, Taipei

Tel. +886 2 27383535


Fax +886 2 27368268
Telex 27 245
sewtwn@ms63.hinet.net

Assembly
Sales
Service

Chonburi

SEW-EURODRIVE (Thailand) Ltd.


700/456, Moo.7, Donhuaroh
Muang
Chonburi 20000

Tel. +66 38 454281


Fax +66 38 454288
sewthailand@sew-eurodrive.com

Technical Offices

Bangkok

SEW-EURODRIVE (Thailand) Ltd.


6th floor, TPS Building
1023, Phattanakarn Road
Suanluang
Bangkok,10250

Tel. +66 2 7178149


Fax +66 2 7178152
sewthailand@sew-eurodrive.com

Hadyai

SEW-EURODRIVE (Thailand) Ltd.


Hadyai Country Home Condominium
59/101 Soi.17/1
Rachas-Utid Road.
Hadyai, Songkhla 90110

Tel. +66 74 359441


Fax +66 74 359442
sewthailand@sew-eurodrive.com

Khonkaen

SEW-EURODRIVE (Thailand) Ltd.


4th Floor, Kaow-U-HA MOTOR Bldg,
359/2, Mitraphab Road.
Muang District
Khonkaen 40000

Tel. +66 43 225745


Fax +66 43 324871
sew-thailand@sew-eurodrive.com

Tunis

T. M.S. Technic Marketing Service


Zone Industrielle Mghira 2
Lot No. 39
2082 Fouchana

Tel. +216 71 4340-64 + 71 4320-29


Fax +216 71 4329-76
tms@tms.com.tn

Assembly
Sales
Service

Istanbul

SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti.
Bagdat Cad. Koruma Cikmazi No. 3
TR-34846 Maltepe ISTANBUL

Tel. +90 216 4419164, 3838014,


3738015
Fax +90 216 3055867
http://www.sew-eurodrive.com.tr
sew@sew-eurodrive.com.tr

Technical Offices

Adana

SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti.
Kizilay Caddesi 8 Sokak No
6 Datekin Is Merkezi Kat 4 Daire 2
TR-01170 SEYHAN / ADANA

Tel. +90 322 359 94 15


Fax +90 322 359 94 16

Ankara

SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti.
zcelik Is Merkezi, 14. Sok, No. 4/42
TR-06370 Ostim/Ankara

Tel. +90 312 3853390 / +90 312


3544715 / +90 312 3546109
Fax +90 312 3853258

Bursa

SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti.
Besevler Kk Sanayi
Parkoop Paracilar Sitesi 48. Sokak No. 47
TR Nilfer/Bursa

Tel. +90 224 443 4556


Fax +90 224 443 4558

Thailand

Tunisia
Sales

Turkey

244

Turkey
Izmir

SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti.
1203/11 Sok. No. 4/613
Hasan Atli Is Merkezi
TR-35110 Yenisehir-Izmir

Tel. +90 232 4696264


Fax +90 232 4336105

Sales
Service

Dnepropetrovsk

SEW-EURODRIVE
Str. Rabochaja 23-B, Office 409
49008 Dnepropetrovsk

Tel. +380 56 370 3211


Fax +380 56 372 2078
http://www.sew-eurodrive.ua
sew@sew-eurodrive.ua

Sales

Kiev

SEW-EURODRIVE GmbH
S. Oleynika str. 21
02068 Kiev

Tel. +380 44 503 95 77


Fax +380 44 503 95 78
kso@sew-eurodrive.ua

Donetsk

SEW-EURODRIVE GmbH
25th anniversary of RKKA av. 1-B, of. 805
Donetsk 83000

Tel. +380 62 38 80 545


Fax +380 62 38 80 533
dso@sew-eurodrive.ua

Montevideo

SEW-EURODRIVE Uruguay, S. A.
German Barbato 1526
CP 11200 Montevideo

Tel. +598 2 90181-89


Fax +598 2 90181-88
sewuy@sew-eurodrive.com.uy

Ukraine

Uruguay
Sales

245

11.4

SEW-EURODRIVE, INC. Terms and Conditions of Sale

1 GENERAL
All orders for products and drawings furnished in connection therewith (hereinafter collectively called products) manufactured or supplied by SEW-Eurodrive, Inc. (Eurodrive), shall be subject to these terms and conditions
of sale. No modifications or additions hereto will be binding unless agreed to
in writing by an authorized officer of Eurodrive.

2. QUOTATIONS
Price quotations by Eurodrive are subject to change without notice. All products sold are subject to price in effect at time of shipment.

3. TAXES
Prices do not include Sales, Use, Excise, or other taxes payable to any governmental authority in respect of the sale of Eurodrive's products. The
purchaser shall pay the amount of any such taxes or shall reimburse Eurodrive for the amount thereof that Eurodrive may be required to pay.

4. PAYMENTS
Unless otherwise provided, terms of payment are 30 days net from date of
invoice for purchasers whose credit is approved. Eurodrive reserves the right
to charge interest on any balance outstanding at 2% per month (or fraction
thereof) or as Eurodrive shall determine, up to the maximum rate allowed by
law, from the date payment is due to the date payment is actually received.
Pro rata payments shall become due as shipments are made. If shipments
are delayed by or at the request of the purchaser, payment shall become due
when Eurodrive is prepared to make shipment. If the cost to Eurodrive of products is increased by reason of delays caused by the purchaser, such additional cost incurred by Eurodrive shall be paid by the purchaser. Eurodrive
may, if it deems itself insecure by reason of the financial condition of
purchaser or otherwise, require full or partial payment in advance and as a
condition to the continuance of production or shipment on the terms specified
herein.

5. ACCEPTANCE
No order or other offer shall be binding upon Eurodrive until accepted in writing by an authorized officer of Eurodrive.

6. CHANGES
Eurodrive will not accept changes in specification unless such changes are
requested in writing and agreed to in writing by an authorized officer of Eurodrive and the purchaser agrees to pay, if necessary, in addition to the original
purchase price a sum so set by Eurodrive.

7. CANCELLATION
Any order when placed with and accepted by Eurodrive is not subject to cancellation unless agreed to in writing by an authorized officer of Eurodrive.
Cancellations are subject to reasonable charges based upon expenses already incurred and commitments made by Eurodrive.

8. DELIVERY
Any indicated dates of delivery are approximate only, but Eurodrive will attempt to meet them where possible. Eurodrive shall not be liable for delays
in manufacturing or delivery or failure to manufacture or deliver due to any
event in the nature of force majeure or any cause beyond Eurodrive's reasonable control. Eurodrive will not be bound by any penalty clause contained in
any specification or order submitted by the purchaser unless such clause is
agreed to in writing by an authorized officer of Eurodrive. Delivery of products
shall be made FOB Eurodrive's factory unless otherwise agreed to in writing
by authorized officer of Eurodrive.

9. PATENTS
Eurodrive shall indemnify and hold harmless the purchaser against all claims
or actions that are instituted against the purchaser on the grounds that the
purchaser has infringed the patent rights of others by using, reselling, or promoting the sale or resale of Eurodrive's products, provided that Eurodrive
shall not be obligated hereunder if:
a) The purchaser fails to give Eurodrive prompt notice of any such
claim or actions, or
b) Such claims or actions against the purchaser are based wholly
or in part on the existence or operation of any complete installation
or apparatus incorporating Eurodrive's products as components
and which is designed or manufactured by the purchaser or its customers.

10.REGULATORY LAWS OR STANDARDS


Eurodrive makes no representation that its products conform to state or local
laws, ordinances, regulations, codes or standards except as may be otherwise agreed to in writing by an authorized officer of Eurodrive.

11.LIMITED WARRANTY
Eurodrive warrants all its products against defects in material and workmanship for a period of one (1) year from the date the product is placed in service
to a maximum of eighteen (18) months from date of shipment. Parts subject
to replacement due to operational wear and tear, viz. Varigear belts and
Varimot traction elements, are not covered by this Limited Warranty. Notwithstanding the foregoing, any equipment or components of the products
not of Eurodrive's own manufacture and/or specified by the purchaser is sold
under only such warranty as the maker thereof gives Eurodrive and Eurodri-

246

ve is able to enforce, but such items are not warranted by Eurodrive in any
way. Use of products above rated capacity, misuse, field alterations of products, damage due to lack of maintenance or improper storage, neglect or
accident are also excluded from this Limited Warranty.
This Limited Warranty is effective provided:
a) The purchaser notifies Eurodrive in writing of the alleged defect
immediately after it becomes known to the purchaser; and
b) no alterations, repairs, or services have been performed by the
purchaser or third parties on the products without written approval
of an authorized officer of Eurodrive.
Eurodrive's obligation under this Limited Warranty is limited to the repair or
replacement FOB Eurodrive's factory or any part or parts found to be defective in material or workmanship.
Eurodrive shall, in no event, be liable to the user/purchaser under this Limited
Warranty, or otherwise, for claims, expenditures or losses arising from operational delays or work stoppages or damages to property or people caused
by defective products or for consequential or indirect damage of any nature
whatsoever.
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.

12.ASSIGNMENT
No contract to purchase goods from Eurodrive may be assigned by the
purchaser without prior agreement in writing by an authorized officer of Eurodrive.

13.SECURITY INTEREST
Unless and until the products are fully paid for, Eurodrive reserves a security
interest in them to secure the unpaid balance of the price and all other obligations of the purchaser to Eurodrive however arising. The purchaser hereby
grants Eurodrive a power of attorney to execute and file on behalf of
purchaser all necessary financing statements and other similar documents
required to protect the security interest granted herein.

14.DAMAGES; LIMITATION
In the event of breach of this agreement by Eurodrive, the rights of the
purchaser are limited to the amount therefore paid to Eurodrive for the goods.
THE PURCHASER SHALL HAVE NO RIGHT TO CONSEQUENTIAL OR INDIRECT DAMAGES, WHETHER FOR INJURES TO PERSON, PROPERTY
OR OTHERWISE.

15.DEFAULT
If the purchaser defaults in performing any of its obligations to Eurodrive under this agreement, or any other agreements, Eurodrive may, at its option
and without incurring any liability thereby, elect to terminate this agreement
or to terminate any or all other agreements with the purchaser or to terminate
this agreement together with any or all such other agreements. Furthermore,
Eurodrive shall have a right to all damages sustained, including loss of profits.

16.INSOLVENCY
If the purchaser shall be insolvent or cease doing business or be the subject
of any proceedings under any bankruptcy, insolvency, reorganization or arrangement statute or law, such act shall at the option of Eurodrive, be deemed a default under this agreement, and Eurodrive may elect to cease performing and cancel this agreement with respect to any products not delivered
or received prior to the election. All of the foregoing shall be without prejudice
to recovery by Eurodrive of damages for work performed and for loss of profits and material and products delivered.

17.MISCELLANEOUS
The provisions of this agreement shall be governed and construed in accordance with the laws of the State of South Carolina. These terms and conditions set forth the entire understanding and agreement of the parties hereto in
respect to the subject matter hereof, and all prior undertakings between the
parties hereto, together with all representations and obligations of such parties in respect to such subject matter, shall be superseded by and merged
into this agreement. No provisions hereof shall be waived, changed, terminated, modified, discharged or rescinded, orally or otherwise, except by a writing signed by the party to be charged by any such waiver, change, termination, modification, discharge, or rescission. No waiver of any breach of any
provision of this agreement shall constitute an amendment or modification of
this agreement, or any provision thereof. If any provision of this agreement
shall be held to be unenforceable or inapplicable in any way or respect, such
holding shall not affect the enforceability of any other provision of this agreement under any other circumstances. The provisions of this agreement shall
bind and inure to the benefits of the parties hereto and their respective heirs,
executors, administrators, successors, and (subject to any restrictions on assignment hereinabove set forth) assigns. In the event unspecified redress or
commitments develop not covered above, terms of the Uniform Commercial
Code under the laws of South Carolina will be construed as being effective
as they may pertain.

Overview of Mounting Positions*

M6

M6

M1

M1
M2

M2
5
M5

5
M5

M4

M4

M3

M3

Helical gearmotors

M6

M6

M2

M1

M1

M5

M5
5

M4

M2

M4

M3

M3

Parallel shaft helical gearmotors

M6
M1

M1
M2

M6
M5

M5

M2

M4

M4
M3

M3

Right-angle gearmotors

03343AEN

* Refer to the main document for detailed information on mounting positions for SEW gearmotors.

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

How were driving the world

With a global presence


that offers responsive
and reliable solutions.
Anywhere.

With uncompromising
quality that reduces
the cost and complexity
of daily operations.

With drives and


controls that
automatically improve
your productivity.

With comprehensive
knowledge in virtually
every branch of
industry today.

With industry-leading
training and 24-hour
technical support,
nationwide.

SEW-EURODRIVE
Driving the world

With a worldwide
service network that
is always close at hand.

With innovative
technology that solves
problems today.

With online information


and software updates,
via the Internet, available
around the clock.

SEW-Eurodrive ... Wherever you are, we are


North America:
Midwest Region
Assembly Center
SEW-Eurodrive, Inc.
Troy, OH
Tel. (937) 335-0036
Fax (937) 440-3799
cstroy@seweurodrive.com

Northeast Region
Assembly Center
SEW-Eurodrive, Inc.
Bridgeport, NJ
Tel. (856) 467-2277
FAX (856) 845-3179
csbridgeport@seweurodrive.com

Southeast Region
Assembly Center
SEW-Eurodrive, Inc.
Lyman, SC
Tel. (864) 439-7537
Fax (864) 439-7830
cslyman@seweurodrive.com

Southwest Region
Assembly Center
SEW-Eurodrive, Inc.
Dallas, TX
Tel. (214) 330-4824
Fax (214) 330-4724
csdallas@seweurodrive.com

Mexico
SEW-Eurodrive Sales and
Distribution SA de CV
Queretaro, Mexico
Tel. (011) 52-422-103-0300
Fax (011) 52-422-103-0301
scmexico@seweurodrive.com.mx

Canada
SEW-Eurodrive Co.
of Canada Ltd.
Bramalea, Ontario
Tel. (905) 791-1553
Fax (905) 791-2999
marketing@sew-eurodrive.ca

SEW-Eurodrive Co.
of Canada Ltd.
Delta, B.C.
Tel. (604) 946-5535
Fax (604) 946-2513
marketing@sew-eurodrive.ca

SEW-Eurodrive Co.
of Canada Ltd.
LaSalle, Quebec
Tel. (514) 367-1124
Fax (514) 367-3677
marketing@sew-eurodrive.ca

Western Region
Assembly Center
SEW-Eurodrive, Inc.
Hayward, CA
Tel. (510) 487-3560
Fax (510) 487-6381
cshayward@seweurodrive.com

www.seweurodrive.com (U.S.)
www.seweurodrive.ca (Canada)

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