Micro Mesoscale

Micro andMesoscale modelling
Composites
6/11/2013
IvesDeBaereandJorisDegrieck 20132014
Micromesomacrohomogenizationmethods
Motivation
Part Design
Stiffness
Strength
Damage tolerance
Fatigue
F ti
Static
Experimental
Numerical
Wednesday,
06
6/11/2013
November 2013
Composites
Micromesomacrohomogenizationmethods
Motivation
Textile composites
Plain weave
Twill weave
UD composite
Fibre
Satin weave
2D braided composite
Knitted composites etc..

6/11/2013
Composites
AnalyticalMicromechanical
homogenization
6/11/2013
Composites
Micromechanicalhomogenizationofparticlereinforced
composites
ifthereinforcementconsistsofparticles,ellipticalinclusionsorshortfibres,
homogenizationmethodsexistforpredictionofelasticmoduli andthermal
expansioncoefficients
themostwellknownhomogenizationmethodistheMoriTanakamethod
commercialimplementationsexist,amongstothers,byeXstream
Engineering(Digimat software)
mainlyappliedforshortfibre composites
6/11/2013
Composites
MicromechanicalhomogenizationofUDfibrereinforced
composites
analyticalhomogenizationmethodsforsphericalandellipticalinclusionsfail
forcontinuousfibres (muchlargeraspectratios)
analyticalRulesofMixture(ROM)areusedinstead
analytical Rules of Mixture (ROM) are used instead
6/11/2013
Composites
Physical properites:density
Thereisadirectlinkbetweenthevolumefractionandthemassfraction
vm v f vv 1
With
vf
vm
vv
volumefractionofthefibers
volumefractionofthematrix
volumefractionofthevoids
f vf
mf
f
M
Mf
mm
M m m
v
M
m f
.v f (1 v f vv )
vf
vm
m .(1 v f vv ) vm
Remark:inliterature,fibre volumefractionisoftennotedwith
capitalVf,toavoidmistakingitwiththePossions ratio
Composites
6/11/2013
AnalyticalRulesofMixture(ROM)forUDcomposites
Representativevolumeelementofunidirectionalply
stress taken by fibres and matrices
average applied stress
matrix
fibre
homogeneous
matrix
Equilibrium in axial direction:
F1 W E111 W f E f 11 Wm Em11
E1 V f E f Vm Em
(W,Wf andWm =surfaceareas,

V,VfandVm =volumefractions!!)
Rule of Mixture requires elastic properties of fibre and matrix !
6/11/2013
Composites
Pucksformulasarefrequentlyusedtoestimate4(outof5)elasticproperties
oftheunidirectionalply.Pucksformulasassumeanisotropicmatrixandan
isotropicfibre (nottrueforcarbonfibre !!!)
Ef,G
Gf enf
E11 V f E f (1 V f ) Em
Em,Gmenm = isotropicmatrixproperties,
12 V f f (1 V f )m
E22 Em
1 0.85 V
Vf =1 Vm
2
f
(1 V f )1.25 V f
G12 Gm
fibre volumefraction
Gf
Em
Ef
1 0.6 V f
(1 V f )1.25 V f
= isotropicfibre
i t i fib properties,
ti
Gm
Gf
Ef
2(1 f )
Em0
Em
1 m2
Gm
Em
2(1 m )
Composites
6/11/2013
TheformulabyFoye providesanestimateofthefifthelasticpropertyofa
unidirectionalply
23 V f f (1 V f ) m
6/11/2013
1 m Em
12
E1
1 m2 m Em
12
E1
Composites
10
Otherpopularformulasformicromechanicalhomogenizationaretheones
proposedbyChamis
6/11/2013
Composites
11
6/11/2013
Composites
12
FiniteElementMicromechanical
homogenization
Composites
6/11/2013
13
Finiteelementmicromechanicalhomogenization
YARN
(carbon)
MATRIX
(epoxy)
6/11/2013
[MPa]
COMPOSITE
[MPa]
Composites
14
Implementation ofPeriodic Boundary Conditions (PBC)through node
coupling constraints
Loading
oad g case:
case u
uniaxial
a a st
strain
a xx
X1
N1
X2
x
N2
Constraintequations:
q
y=y2 y1=0
z=z2 z1=0
y,z,xy,xy,xy =0
Composites
6/11/2013
15
ImplementationofPeriodicBoundaryConditions(PBC)throughnode
couplingconstraints
Degreesoffreedom(3)ofeachpairofnodesbelongingtooppositefacesof
Degrees
of freedom (3) of each pair of nodes belonging to opposite faces of
theRVEareconstrainedkinematically
Constraintequations:
h
with
6/11/2013
u x x
v 0
w 0
d ff
d l
d
u,v,w=differenceindisplacementineverydirection
x,y,z=differenceincoordinatesineverydirection
x,y,z,xy,xy,xy =farfieldappliedstrains
Composites
16
Modelinput
Homogenised strains ij
Analysis output
Homogenised stresses ij
ij ij dV
One modelfor every loading:

1.11 nonzero
2.22 nonzero
3.33 nonzero
4.12 nonzero
5.23 nonzero
6.13 nonzero
or
ij
Pij
Sj
HomogenisedelasticconstantsCij
Composites
6/11/2013
17
48
elements
[MPa]
6/11/2013
36,320
elements
4,400
elements
[MPa]
[MPa]
Composites
4,410
elements
[MPa]
18
PERFECTBONDING
ORIGINALMODEL
yarn
matrix
nocohesivelayer
yarn
matrix
softcohesivelayer
yarn
matrix
stiffcohesivelayer
perfectbonding
bydefinition
WEAKBONDING
E=10E6MPa
G1=10E6MPa
G2=10E6MPa
E=1000MPa
G1=1000MPa
G2=1000MPa
Composites
6/11/2013
19
3Dperiodicboundaryconditions
y
xy
y =xy =1%
6/11/2013
Composites
20
10
ORIGINALMODEL
[MPa]
PERFECTBONDING
[MPa]
WEAKBONDING
[MPa]
Composites
6/11/2013
21
ORIGINALMODEL
[MPa]
6/11/2013
PERFECTBONDING
[MPa]
WEAKBONDING
[MPa]
Composites
22
11
FiniteElementMesomechanical
homogenization
Composites
6/11/2013
23
Finiteelementmesomechanicalhomogenization
1. Geometry
1
2.
2 Mesh
4
3. Material Properties
3
4. Boundary conditions
5
5. Finite Element calculation
6. Homogenisation
Wednesday,
06
6/11/2013
November 2013
Composites
24
12
Finiteelementmesomechanicalhomogenization
Micro-CT
FE -Abaqus ***
Catia V5 ***
Local Material
Orientations
PBC Creator
Homogenization
(Chamis)
Homogenized Properties
FE calculations
l l ti
Macro homogenization
Wednesday,
06
6/11/2013
November 2013
Composites
25
Illustrationofprocedurefortextilecomposite
Compositematerialunderstudy(TenCate)
5harnesssatinweavecarbonfabricreinforcedPPS(Vf =50%)
[(0,90)]4s stackingsequence:8layersof
(0,90
(0
90))fabric
fabric
Compositeplateswerehotpressed
310Cand10bar
CETEX:6tonsinAirbusA380
6/11/2013
Composites
26
13
7.4mm
6/11/2013
Composites
27
6/11/2013
Composites
28
14
One ply
Warp yarn
Weft yarn
Macroscale
Mesoscale
Yarn crimp
Micro-scale
Composites
6/11/2013
29
RVE
Yarn width
Yarn spacing
Yarn thickness
Weave pattern
Unit cell width,, mm

Number of fibres, K
Thickness of the yarn, mm
6/11/2013
5 HS
Yarn spacing, mm
- 1.48
7.4
Unit cell thickness,, mm - 0.319
Width of yarn, mm - 1.32
- 0.156
Composites
30
15
Meshing arbitrary 3D yarns with correct local material orientations
6/11/2013
Composites
31
6/11/2013
Composites
32
16
Cohesive elements applications

DONE
3Dperiodicboundaryconditions
x =0,5%
Composites
6/11/2013
33
Method
E11
[GPa]
E22
[GPa]
E33
[GPa]
23
G12
[MPa]
G13
[MPa]
G23
[MPa]
Periodic BCs
& volume
averaging
56.49
56.41
10.53
0.08
0.41
0.41
4280
3048
3045
Experiment
57.0
57.0
0.05
4175
Composites
This sheet is property of Stefan Jacques and shall not be copied or disclosed to a third party without a written authorization
Wednesday,
06
6/11/2013
November 2013
34
17
Composites
6/11/2013
35
Max strain
6/11/2013
Average strain
Min strain
Composites
36
18
6/11/2013
Composites
37
19

Micro Mesoscale

Cargado por

Información del documento

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

Micro Mesoscale

Cargado por

Copyright:

Formatos disponibles

Micro andMesoscale modelling

Knitted composites etc..

average applied stress

Equilibrium in axial direction:

(W,Wf andWm =surfaceareas,

Rule of Mixture requires elastic properties of fibre and matrix !

One modelfor every loading:

5. Finite Element calculation

Unit cell width,, mm

Thickness of the yarn, mm

Unit cell thickness,, mm - 0.319

Width of yarn, mm - 1.32

Cohesive elements applications

También podría gustarte