HITACHI INVERTER EC | HFC-V\WSsEH SERIES INSTRUCTION MANUAL Thank you very much for your purchase of Hitachi Inverter HFC-WWS3 Series. This Instruction Manual covers the handling and maintenance, etc. for the HFC-VWS, Series. Before starting operation, read this Manual carefully for your installation, maintenance and check. After reading this Manual, file it for your later reference. This Instruction Manual should be delivered to the operator of the Hitachi Inverter. @HITACHI NB408BXPRECAUTIONS CAUTION 1: These instructions should be read and clealy understood before working on the HFC-VWS3 series. CAUTION 2: Proper grounds, disconnecting devices and other safety devices and their location are the respon- sibility of the user and are not provided by Hitachi Ltd. CAUTION 3: Be sure to connect any motor thermal switch or overload device back to the HFC-VWS3 sereies control circuit to assure that the inverter will shut down in the event of an overload or an overheated motor, WARNING 1: This equipment should be installed, adjusted and serviced by qualified electrical maintenance personal familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury. WARNING 2: The user is responsible for ensuring that all driven machinery, drive train mechanisms not supplied by Hitachi Ltd., and process line material are capable of safe operation at an applied frequency of 150% of the maximum selected frequency range to the AC motor. Failure to do so can result in destruction of equipment and injury to personnel should a single point failure occur.DANGER HIGH VOLTAGE, J\ Motor control equipment and electronic controllers are connected to hezardous line voltage. When servicing drives and electronic controllers, there may bi ponents with their cases and protrusions al or above line potent should be taken to protect agains! shock. Stand on en insul habit to use only one hand when checking components. Always work with anol Person in case an emergency occurs. Disconnect power whenever possible to check Controllers or to pertorm maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on an electronic controller or electrical rotating equipment. CAUTION: Rotating shatts and above ground electrical potentials can be hazardous. Therelore. it Is strongly recommended that all electrical wark conform to National Electr 4nd local regulations. Installation, alignment and maintenance should be only by qualified personnel. included in the instruction manual, should be power belore working on the unit Factory recommended test proced: followed. Always disconnect electCONTENTS INSPECTION UPON UNPACKING PRECAUTIONS STANDARD SPECIFICATIONS .. INSTALLATION CIRCUIT CONFIGURATION AND PC BOARD LOCATION . 5.1 PC board location . 5.2 Circuit description WIRING AND ADJUSTMENT .... 6.1 Terminals description .... 6.2 Wiring equipment .. 6.3 Wiring precautions 6.4 Adjustment OPERATION Before starting test run ... 1 +2 Operation method Test operation .. 7 7 7.3. Digital operation panel 7 7 4 5. Standard connection diagram and operation .... TYPE AND FUNCTION OF I/O SIGNALS ............2--02000005 DIGITAL OPERATION PANEL HANDLING ....................45 9.1 Configuration of digital operation panel 9.2 Monitor mode list . - tii - 10 10 3 15 1s wv 18 21 23 23 23 25 27 30 37 46 4 519.3 Function mode .... (1) Function mode list ... (2) Function mode operation (3) Function mode display, setting, change and contents .. (4) Retry function (5) Re-setting to initial setting (setting before shipment) 9.4 Sample setting and change operation 10. FUNCTION AND DESCRIPTION OF OPTIONAL UNIT ... 11. MAINTENANCE AND CHECK ... 12, TROUBLESHOOTING AND MESSAGE CONTENTS .............. 13. TROUBLESHOOTING FLOWCHART .. 4. (APPENDIX 1) _HFC-VWS; Series DATA SETTING LIST (APPENDIX 2) TORQUE-OUTPUT FREQUENCY CURVES OF HITACHI 4 POLE GENERAL-PURPOSE MOTORS -iv- 90 96 105 108 109C 1. INSPECTION UPON UNPACKING Before installation and wiring, check to see: (1) No damage is found on each product during transportation; (2) The product is as ordered (check the type name, voltage and frequency); and (3) A set of inverter unit and instruction manual are contained together in the package upon unpacking. For any irregularity, contact your sales shop where purchased immediately. (2. PRECAUTIONS In operating the HFC-VWS, Series inverter, first check that there is no problem on the following: inadequate operation can result in damage to the inverter. 2.1 Environment around installation site and installation surface (1) Avoid a high temperature, high humidity, easy-to-dew ambient environment and a place exposed to dust or dirt, corrosive gas and coolant mist, and set the unit in a well-ventilated room not exposed to direct sunlight. (2) Avoid a place subjected to substantial vibration. (3) When installing the unit within the box, remove the terminal cover and blind cover (refer to Fig. 1). In this case, the unit can be operated within the range of -10 to 50°C.2.3 2.4 2.5 (4) Use a nonflammable material, such a steel sheet on the wall for installation. (The rear side will generate heat | (5) Install the unit always vertically with a marginal spacing around. Check that the input power supply is 1-phase 220 to 240 v 50 Hz, 60 Hz for 200 V class, and 3-phase 380 to 415 V 50 Hz, 400 to 460 V 60 Hz for 400 V class. Never supply single-phase input for 400 V class. Connection (1) Be sure to connect the power supply to L1.N or L1.L2.L3 (input terminal), and the motor to U.V.W (output terminal). terminal), and the motor to U.V.W (output terminal). Girong connections danage to the unit.) (2) Be sure to ground an earth terminal ( PE ) for personnel safety. ‘i Fw] [REV] (3) For operation start and stop, use [>ix|+ |aun|» SHOE) and FW/RV terminals. Never turn ON/OFF input power supply. Maiacenance and adjustment (1) After cutting off power supply, do not touch the internal parts until the display on the digital operation panel goes off for 200 V class, and until the LED at the right side of terminal goes off after the terminal cover is removed for2.6 2.7 2.8 2.9 400V class. (Since the capacitor charged voltage is still present, it is dangerous.) (2) Static electricity may cause breakdown to MCU and IC on PC board. Handle these parts after grounding the work bench, soldering iron and person surely. Insulation resistance test and withstand voltage test Special care should be execised for the insulation resistance and withstand voltage tests. When conducting these tests actually, be sure to refer to "Insulation Resistance and Withstand Tests" given under section 11.4 (g). Storage of setting data The soft memory element is used to store data input from the digital operation panel when the inverter power supply is cut off. Turn power OFF once to store the data in memory when the setting data have been changed. It should be noted that the changed data are not stored in memory if reset is performed before power OFF. Refer to page 74 how to return the setting data back to that before shipment and see page 94 regarding life of soft memory element. Record of setting data It is recommended to fill the setting data out the data sheet shown in appendix for service and maintenance. Standard V/F setting: 50 Hz max. constant torque See page 62, 75 when output frequency is set to 50 Hz max.( 3. STANDARD SPECIFICATIONS ) The standard specifications of HFC-VWS; Series are as shown in Table 1 and 2 below. Table 1 Standard Specifications (1) Input pover supply asa [isphaee A-phase 220.240v=108, $0/60 Het5% [SaBUtT$ soowasows10£, 50/60 uzt3) Output voltage (Max.) -pheve za2407 380.4600 Control system Voltage source type, sine coded Fim Outpue frequency range 1 164 we (0.5 Be etare) Frequency accuracy 20.5 (25210°C) of the maximum frequency Vottage/ frequency characteristics 32 types selectable Overcurrent capactty 130%, 60 seconde (every 10 alnutes) Acceleration/deceleration time (Soft etare/stop) Sip compensation Tndivigval ting avatlable 0.1» 2999.9 seconde c1* 230 seconds, Torque boost Frequency resolution 0.01 He Braking torque Reasnerative | Approx. 10 20% (Hupenerative braking by feedback Go eapaeiter) Dyneste De ‘Restlable below the eininon frequency (Mininum Frequency, braking brakes ine and brake are adjurtable.) TY Speed seceing [tgteat CB] EE) De eer oneratton External eignal 500 = 2 &f potentioncter, BE O™ SV, BC 0% IOV Clajut tapedance Ov sv: 15 eR, 0% 10V! 30 KO), 4 20 eA (Input dapedance 250 M) Forward/reverse| Digital mo). y, tion [=]. peverse operation operation stop | operation peek] 1 Bocientiepscieten anaes Stop operation Extereal eignal Forvard operation/at Reverse operstion/ stor (oormally open Te contact comand) (ia contact’ comand) Fault reset, instantaneous cut-off of output (a contact comand) Free-run atop Jogging operation Tnstantaneous cut-off of output (1b contact command) ‘Adjustable betveen 0.5 and 9.9 Hz (1s contact comand) Hultistage speed operation Up 0 4 atages caa be set up (22 contact comand)rt Teen WHS) Series Conon SPEC | Feasency monitor Flee duty contol output (igital frequency counter, analog ag Secers"0 Zo tov be, Tah fat ecate comectaoie) 3-2 route wiace relay (OFF wien the dnverter fo abvoraal or without put power wvpply Ge Sonat’ ove overcurcent Tndiviual ap éiaplay of overcurrent at acceleration, operation na Yeceterechon overwolcage Trip at approx, 6000 of converter output voltage (2007 class), Tpton, 8007 Coy eases) Overton! Feststion using elecirents Uhemal relay (Gettbia oo 50 be 190) § [Fam overneat Precection using thavaal relay (Heter eo tata 4.) 2 7 . + [rip at lest cham Vi of input volta 5 | undervoicage Tetp at ess chan 150 to 160y [EP ae ts class! up ton : Tlie hens’ doese |e oT teehee! g VEE Juno 5 360v (400v etasay 100 to 3 [ Uisewesaty E [Feateaceacous power failure | opecation contines for Baa leas power fallove z (inen tescare fonction ia selected, restart 4» possible 4a 0,3 eee.) Shere 6 Stott provencion Teeehelie Sf DD a FRURTRE Weol Overload Lint Taverter output current tu decected, and corvent Hatt control performed Ground Foote protection Tater to Hote 5 Relay output of frequency Contact OFF at frequency arrival (1b contact output) § | aeeival signal E [Relay output of running eignal | Contact ON during running (1a contact output) | foeed setting stenet © 20 ah Cnput impedance 250 9) B [toverter output current signal | Output with ¢ voltage (Gv OC output at tnwerter rated current) & DC brake external command DC braking operation with la contact command dabtent teaperature “io ~ «0% (9 — oH3e: 20 » 3070 Meine ernie 1 ap vere 5 lamas 2 WEEN Gia do epdmening sid es | vibration See ote 7) ha per s18c0911 (1988) ge eemteniny _ £8 | Gpececng otce 1,000m or Ieee tn altitude, indoors (place free of corveclve geo as eee ng External color Munsell 5Y5/1, (1.5 3.5SF3EH, 2.5 \ LINPIEH diecast cases are | See eras | -5-Table 2 Standard Specifications (2) (200V Class) WWS; Series Specifications ‘Type Pro- Capacity | Rated Max. (Moder tective (kva)— | ouput Appli- | Cooling | APEX ‘Abbrevia- | Struc- Current | cable systen | “eee tion) ture 2aov | 240v | (a) Motor (KW) z issraeH | Seng, | 1.9 | 2.1 5 0.75 seit 5.5 2,5SF3ER_| FUP 2.9 | 3.1 7.5 15 cooling | 6.0 3.ssr3EK | NegsoP-)] 4.0] 4.4] 10.5 2.2 Ree 6.5 (400v Class) WS; Series Specifications ‘Type Pro- Capacity | Rated Max. a (Model. tective (eva) Output Appli- Cooling | Pre Apbrevia- | Struc= Current | cabie | system | Yetehe tion) ture 3eov | 415v | (A) Motor (KW) is 2. SHFSEH 2.5[ 2.7] 3.8 1.5) ts 3. SHFSEH 3.5] 3.8 5.3 2.2 ey ine |_2E S.SHF3EH | gous. 5.7 | 6.2 8.6 4.0 8.5, SHF3EH | enclosed| 8.6| 9.3 B 5.5 14.5 type tine3eH | P50) u| 2 16 7.5 15 LOHFSEH as | a7 23 ai 22.5 22HF3EK a | 23 32 15 24.5 _ 33HF3E 32 | 35 48 22 30 ‘4SOHESE 38 | 42 58 30 yorcea |_ 40 SOHF3E 49 [54 75 37 air 48 60HF3E 59 | 65 90 45 Sah sae 156 Open 75HF3E | type 72] 79 | 110 55 58 (zP00) LOOHFSE 96 | io7| iso 75 105 120HF3E 6] 126| 176 90 105 150HF3E 3] 156] 217 110 150 180HF3E azi{ 197] 260 132 160 |Note 1) Note 2) Note 3) Note 4) Note 5) Note 6) Note 7) Note 8) The applicable motor shown in the table above refers to Hitachi Standard 3-phase 4-pole squirrel-cage motor. When other types of motors are used, select suitable ones 50 that motor current does not exceed the inverter rated current value during inverter operation. When a general-purpose motor is operated at over 60lz, contact the motor manufacturer. Output voltage also drops when supply voltage drops. This function is not provided for models (1.5 to 2.5SF3EH, 2.5 to 5.S5HF3EH) not provided with a cooling fan. The ground fault protection circuit detects the output unbalance current caused by the short circuit between inverter output lines and the ground. As the detection level is nearly inverter rated current, the person cannot be saved, just inverter pro- tection against its damage. Avoiding the electric shock and death, put the earth leakage current breaker on the input power supply lines. The start-up druing motor free running may cause the ground fault trip by the transient current. The restart function is standard equipped; however, it should be noted that the allowable instantaneous power failure time is 0.3 second. The amplitude by vibration is 0.5G (10 to 55 Hz) for 1.5 to 3.5SF3EH and 2.5 to 11HF3EH and 0.2G (10 to 55 Hz) for 16 to 22HF3EH and 33 to 180HP3EH, The protective system conforns to JEM1030-1977. A rubber bushing is inserted into the wiring hole. When IP20 pro- tection is required, provide a conduit for wiring to block the hole.4. INSTALLATION 4.1 Installation precautions qa) (2) @) (4) «s) (6) When some looseness is found on the installation surface, place a plate under the inverter mounting legs to eliminate the looseness before installation. When the inverter is installed in loose conditions, strain caused by such an installation adversely affects the main circuit element, possibly causing damage to the unit. For the mounting wall surface, use a nonflammable material, such a steel sheet to avoid personal injury. anda fire. (The heating element is located at the rear.) Since the heat of approx. 5% of the rated capacity is generated from the inverter, special care should be given to the ventilation when the inverter is built in the box, for example. When a plurality of inverters are stored within the box, arrange those units in line. The ambient temperature of inverter may increase, and fin overheat may trip the inverter if the units are stacked inside. When installing the inverter inside the box, remove the terminal cover at the front lower part. (Refer to Fig. 1.) The roof cover is recommended to install above the top vent- ilating cover of the inverter with the specified space so that the conductive materials of 3 mm or smaller size cannot enter the inside of the inverter. Such the conductive materials inside may cause the inverter damage.4.2 Installation direction and space Be sure to install the HFC-VWS; inverter vertically for cooling. Further, as shown in Fig. 2 below, always keep the unit away from other parts and the wall. Fig. 1 Inverter Appearance (For 1.5% 3.5SF38H, 2.5 v 11nF3ER) Z e [Bo Air flow i? Bs [ [ga = Sis (b) Fig. 2 Inverter Installation (Values in parenthese apply to SOUPIEH or greater.)(CG. CIRCUIT CONFIGURATION AND PG BOARD LOCATION ) 5. 1 PC board location ‘The HFC-VWS; PC board location and its circuit configuration are shown in Fig. 3 and Fig. 4 below respectively. 7 To JL Note) S0H93E or more base power mde cat Sotrbae prvtsed ee err me the rear side of ‘nore for #007 cl oute board. ‘to pover sodutel = : 0 AU pro-watectvcate westeroy "71? Digtcal ] ee sit operation pase! Operation ey unit for dipiear} setting [Appr sssithles capacitor ‘Theses, peter for. ny (ac) ey wet i08 ) Pover supply for control cireutt (De) for 2000 class options Pc Beard connects Pot. meters for _| séjusteenc Fault reser borton Fin overheat ——T devect ion Pe Seteei pal ac surrent Setection “Spoothing capacttor sk LED for ‘herein toovet Fig. 3. PC Board Location (For 11HF3EH) -10-Hain chreutt gall 71% f control etreutt son ra || ae mee en mee at one onnD ope: oom Opetonal FC board (2 fee nan Signet tema reste stare { Giistetese Notes: Explanation of symbols © @: tisctromagsette concactor OS We shunt ceatstor oo: wee © fs: curent iietingseator © 0H: osace nedte (onercersdste) OF HS dover anule (Taverter sds Oc: saethag exper © tw: Treat soley © @: raute atere relay © 0 : current transtoreer © Bm : Seas sinorter Fig. 4 (a) Circuit Configuration (For 200V Class) -u-Meta checutt control execute hoalog odule PU treat Feegueney 002i Ro DP Signa cer rate ate { Notes! Explanation of ayabols © @: Hestrouaguetic contactor ONT) + nase board (10384 or more) © tr + teanaforsee (only for 400¥ clase) O $ We: shune restator (5.3H9E8 or 1618) © 9H: tote nedute (Converter woduted © cm : current exenetorate (OHF3EH oF wore) 0 € 8: Saooening capacitor O RS: current Mnteing resistor O @: taste aterm relay PX: over module (Inverter module) O THY: ermal relay (O28 = surge absorber (Provided 00 SOWaEH oe wore) © © : fae (urseA oF wore) OF : Flywheet diode Fig. 4 (b) Circuit Configuration (For 400V Class: pase ears for © Oe : curcene tran Seoothing capacitor charging chack LED be reactor 22HF3EH or less) -i2-r 5.2 Circuit description 5.261 5.2.2 Main circuit (1) 3-phase AC input voltage is converted to DC voltage through full-wave rectifying diode module DM. (2) DC voltage thus full wave rectified is smoothed through smoothing capacitor CB. (3) DC voltage thus smoothed is inversely converted to AC voltage through inverter module PM. This circuit outputs a waveform similar to a sine wave due to sine-wave modulation (sine coded PWM control) by changing the pulse width of output voltage during inverse conversion. Control circuit (1) CPU circuit + The output voltage/output frequency (V/F) characteristics conforming to motor characteristics are obtained. (32 types of V/F characteristics are built in.) + This circuit allows soft start and soft stop of output frequency command linearly (or curved) preset. + Sine coded PWM control for obtaining inverter output voltage is performed. + Plectronic thermal characteristics and overload limiting characteristics are obtained by means of output current detecting signals. rises5.2.3 + This circuit receives operation, stop, forward operation, reverse operation and multistage speed commands for execution. + This circuit commands the display on the digital operation panel. + Stall is prevented when overcurrent and overvoltage occur. (2) The analog module unit is an interface circuit for trans- mitting analog frequency command and analog detecting signal to CPU. (3) The interface circuit unit transmits to CPU various external commands, including operation/stop commands, multistage speed command, jogging operation command and reset command given by a digital signal. (4) The base drive circuit unit, receiving a sine coded PWM signal controlled by CPU, drives the inverter module. (5) The digital operation panel unit allows various displays, using a 16-digit LCD, and also has a built-in control circuit which gives operation/stop instructions. Protection description For HFC-VWS, protecting description and display contents, refer to the "Troubleshooting and Message Contents" paragraph given under para. 12. --C 6. WIRING AND ADJUSTMENT 4») 6.1 Terminals description The main circuit terminal location and the description of terminals are shown in Fig. 5 and Table 3 respectively. aan, Tevainad vodet Terminal Location Seres Rerminay, ee Dianster = SS ses Ls tals [esl fv [v Jee] +T TJ] | sucopemn | nex, 3. SSF3EH It Cy & terminal [5.5 au? aS eee fy arte |meagaan |e ULHF SEH Li[L2|L3|PE| u |v |W |PE] +] M | - omeney os Lat 160 Lief European | * 2ouF3ex rotor © Noo) Speer | Ratt [a Some i ore —efaa [ae ma |e afezhiafrefu |v] wee ws [we 40, 50HF3EH M6 | me | 17 | 23 60, 75H3EH) | -]—————_ m1 ————++misj a | ma | 23 | 2 enteot pour supny ma | He 23 rooursen | fuibzip aq ukadog ape] ne [mio] 33 78 ne [10 [8.5 ees vee rte t ee wlolefele[ebefe[e[- fa] [me mo} a> a m1 [re [e [es oe a fa] 1e0nF3eH Exar ob ao paths Ta [mio [ndividual f me a a |? foatviava SI owe, T™ | M3 8.5 (urft2 [ca [relulv [w [Pe Cross section area Ground Fig. 5 Main Circuit Terminal Location -15-Table 3. Description of Terminals Terminal Code | Teratoat Kame Peaseinn 4 8 Coamerctat pover supply |} 9 220 ~ 2400/50 He, 60 te 2 tay 1a |fapue eareadet 5 § 380 © 6154/50 fs, 4o0'™ 4600/60 ue Blu vw werter output terainal | Motor connecting terainal E [em = [Pe voiege terminal [Regenerative brating untt conecting tarainaT = ie Earth tereiaal Grounding E| HB G28, 158 |eonerot power evpply [only for IO0NFIEH or greater 2G] tim: ae) tan | SSpee°eoteanaa Us, U38, ta ers. WEOY input “ut, iat, Lae LIM, L2H, L3H. 415 to 440V input Cite tat, 1au 2221! Sa0 ee 400 topue i = ot ured Hever connacts) 36 sessing termina Contact (close): Jonuing operation on ateazeas erent | contact (eove): aultLatnge speed operation cr net. voleage cerninal * for frequency setting Lated 7 Fetsinel tor Frequency setting ; eradnat for = frequency setting a]: omen ternal ‘comes of conteot terainal (not for gromding) E aly Forwacd operation? [contact (clone): forward operation ¥ cop ceceieal Gontact (open) + a2op z bly fcveces operation? |Contact (closs): reverse operation d stop terainal Contact (open) + stop £ Jas rasts reset tarsisat —[oncece (clon): fault atgnai reser . omon cerninal conerot terminal common (oot for grounttog) 5 Frequency wonttor Digital frequency counter or analog autor (0 ¥ 10v rerainal TEA taal state, tnpedance 10"™ 22°42) selectable tact (open): taverter stop, wotor free-run ato Rs Feee-run stop termina | soca (tio fault, fas rect.) a a Tein, power off: ALO ~ 12 (open) fo = hz (loz) aa Fevtt elarm contact leoneact rating: AC 250V 2.54 (reatetive toad) vrainal 0.24 (CoS¢ 0.4) DE Sov 3A {ecetative toed) 0 8.24 (eas $008) 16 -6.2 Wiring equipment Select the wiring equipment and wiring size, refer to Table 4 below. It should be however noted that the wiring equipment and wiring size may change, depending on the wiring length and power capacity. Table 4 Standard Applicable Equipment, ne i Te Sareea rose ‘Signa Line oeeot ie fam ane (eae) AL | BRR [EJ nt fer keke) & cs oe [esi sane| Pet, | RENE Te sencisay | neo | awzo-tec2.00) cpa fet [frau [we rama 2.2 _|wes.surea] an? Se fesorasay | mo | r20-1803.00) [55 _|rwseursen FASOF (204) 20 ‘FRIO-1E(9A) ose i=? seem | os [anos ao et jeeron | ero ee ar jp-rogec7say | ns _TRAD-1E(4OA) a eas 9300F 3H i 2 ma? [r-100c¢7sa) | 450 THAO-1E(4OA) ww Pys¢omr 3m ry }F-1006(78a) | xson- THLOO-1B(55A) a7 | wessouraen emt [rezasecazsay | neow-er | ranoo-aEc6ra) = ew | w= ee 2 a ws re [es | i 90 [estrone] 00 a? F-2ese(azsm | waooe-er | HATE Tio | wensoura 120 = F=vo0r 300) | wason-er | Ta@-2ECE- WAT 1b? |rvsttonran iso a | BST 1s Be F-icorasen | wearer [PRERES iis6.3 Note Note Note Note Note Note 1) The applicable equipment in the table above refers to Hitachi standard 3~phase 4-pole squirrel-cage motor. 2) Select a circuit breaker while studying the breaking capacity. 3) Adjust the RC value of thermal relay to the rated current value of motor. 4) The inverter leak current is approx. 3 mA/unit. (Not including the wiring) 5) No thermal relay is required when the standard applicable motor (Hitachi standard 3-phase 4-pole squirrel cage motor) is used at more than 10 Hz, less than 60 He. 6) Select the breaking capacity with consideration given to the power supply and wiring system. Wiring precautions For wiring connections, note the following. aM I£ an electromagnetic contactor is inserted between the inverter and motor for start and stop, a rush start current flow is caused, letting excessive current flow, thereby giving rise to overcurrent tripping of the inverter. Repeated operation may danage the element; therefore, avoid inserting an electromagnetic contactor where applicable. When it is used, be sure to turn it ON after both the in- verter and motor stop. = 18 -(2) Absolutely avoid connecting a phase~advance capacitor and surge absorber between the inverter and motor. (3) Insert a circuit breaker into the power supply side to protect the wires. Do not use a blade type switch only instead of the circuit breaker. Phase fault may result. (4) Use a shielded wire for a signal line, and process it as shown in Fig. 6 below. The wire length should be less than 20m. If the wire length unavoidably exceeds 20m, use optional VX application controller CVD-E (signal isolation converter). Insulate here. oS No earth connection is > required. Connect this lead to the inverter's earth PE (@). Fig. 6 Shield Processing (5) Select a signal line switch or relay for weak current which can be used at 12V DC, 3 mA for control circuit terminals except for AL1, AL2 and ALO. (6) Separate the inverter signal line from the power line as shown in Fig. 7 below. If cross-over is unavoidable, however, cross them perpendicularly each other. -19-Main circuit power line “ (LL, L2, £3, U, V, W, +, -, ALO, ALL, AL2 etc.) Right angles are required. ee Signal input line I (i, 0, 01, L, FH, RV, FM, ete.) 10 cm or more spacing is required. (When the parallel distance for cables exceeds 30m in 4OHF3EH or greater, 25 cm spacing is required, and when the parallel distance exceeds 100m even for the models less than the above, 25 cm or more spacing is required.) Fig. 7 Cable Separation For the frequent ground fault, AC reacter is recommended to insert into the power supply side to reduce the electlic stress to the smoothing capacitors. (7) Provide a grounding securely as follows. + Provide Glass 3 grounding (100% or less) for a terminal. + Separate an inverter grounding cable from the grounding cable for other power electrical equipment. Absolutely avoid using the grounding pole together. + When grounding several inverters, make connections as shown in Fig. 8 (b) below so that no loop is produced as shown in Fig. 8 (a) below. (8) For L0OWF3EH or greater, be sure the tap of control power supply terminals is suitable for input power supply voltage shown in Table 3. ~20-6.4 Inverter © Inverter® Inverter®: (b) a Fig. 8 Grounding Adjustment This inverter has almost no adjusting points on PC board. How- ever, only some points to be adjusted are shown in Table 5 below. For other functional setting, refer to the following paragraphs: all are to be set on the digital operation panel. -2-Table 5 Adjustments on PC Board Desertption Content ot. meters for| @| vr For factory adjustment. Fretory : fFsccory Never vary these VA's. ® | vez (or not provided) Be ow Factory wetting When operation is gerforned ts per explanation given under 9.3, (5) vith Ste av eet at "OW, the preset value before hipeent ie selected. i Moe weeds The guiteh should cenain OFF. (LEN ] Lesote tock 10 “on position, all date cannot ———. be changed: eternal frequency setting voltage svitehing: Sv side: 0'~ 3V De/0 - teax iy shdst 8 “age B/S = FEE Pot. For external frequency meter (analog meter) meters for| | adjustnent (Refer to para. 8) tajuctnent For overload Limiting level adjustwent (Refer to 9.3 (3)) Lor atsp coupensation adjuscnent (Refor to 33 OS Fault eee reset Forced reset button = 22-(7. OPERATION ») 7.1 Before starting test run Prior to test run, check the following. (1) Check that all power lines (input terminals Ll, 12, 13, output terminals U, V, W, braking unit terminals +, -) are connected correctly. (2) Check the signal lines for wrong wiring. (3) Check that the inverter case earth PE (®) is grounded. (4) Check that other terminals than PE (@) are not grounded. (5) Check that the inverter is mounted on the wall. Also check that non-flammable material, such steel sheet is used for the that non-flammable material, such steel sheet is used for the wall surface on which to install it. 7.2 Operation method HEC-VWS, series inverter is capable of 4 types of operations. These operation patterns are shown in Table 6. -23-Table 6 Operation Pattern Operation-Sto Frequency Command Dore aera eee pattern | pigiean mere Remarks Operation | External | Operation | External Panel Panel Operation ° ° pattern 1 4 Operation e ° Standard ] pattern 2 setting operation ° pattern 3 |e / Operation ° ° J pattern 4 Operation pattern 1 .. Operation pattern 2 ....- Operation pattern 3 ....- Operation is performed with frequency command and operation/stop cotnand on the digital operation panel. Operation is performed with frequency command and operation command at the outside. In this manual, operation through the operation panel (OPE) is shown. Operation is performed with frequency command on the digital operation panel and with operation/stop command at the outside. BrioOperation pattern 4 ..... Operation is performed with frequency command at the outside, and with operation/stop command on the digital operation panel. 7.3. Digital operation panel Fig. 9 below shows the appearance of digital operation panel. -—Digital display LCD; 16 digits -—— Data setting and change N)-—— Operation (forward/reverse run) stop control Fig. 9 Digital Operation Panel The digitel operation panel allows the monitor of output frequency and current as well as run/stop control and function setting/ change. Table 7 shows the functions. = 25 -Table 7 Digital Operation Panel Function Section ne Lien Description NOW Monitor |+ Selects the monitor mode, | including the operating condi~ tions, frequency setting and | fault display. + For contents, refer to pare. 9.2. | fl pattern and acceleration/decele~ = ration time. < + For detailed contents, refer to & para. 9.3. Fl mode shows the 2 | item list, and F2 mode shows the s | changeable mode. In this F2 S | mode, data is changed. When [FUN] | is depressed once, Fl mode is selected, and when it is depressed twice, F2 mode is selected. When it is pressed 3 times, the operation mode is returned to Fl mode. sal Memory | + Stores the data set and changed | (Storage) | in the function mode. ss cursor | + Moves the cursor to the data BE shift | setting/changing position. f28 Data + Sets and changes data, and 884 | a modifica~ | changes the made. tion FAD Forward | + Commands forward run. ~ RUN run 3 [REV Reverse | + Commands reverse run. fa RUN run a3 sa ST0r] Stop + Commands inverter operation stop. (The inverter stops operation according to the preset decele- tation time.)1.4 Precautions after Data Setting The data changed, using the [FUN] key is stored in memory, using the key. Even after pover is turned OFF, however, the data is further stored in the soft menory element: ‘this 1s to Provide for the case in which power is turned ON again. Therefore, after the [STR] key is ON or data is changed with the [MON] key, turn power OFF once. No data can be stored if Tesetting operation is performed before power is cut off. Power OFF is checked by no display of LCD on the digital operation panel. Test operation Description is given below of a simple operation on the digital operation panel. Connection diagram EEF | cow BUD Ty | Motor Mcp ou pong Digital operation panel — For the standard setting of this inverter, the frequency setting, run and stop are designed to be carried out on the digital operation panel. When operation is performed on external operation panel, using external signal, refer to Fig. 12. -27-Standard setting (only main setting) sees For others, refer to the "Monitor-Function Mode List" paragraph (para. 9). Monitor mode: + Frequency setting (FS) + Frequency command method (F-SET-M) + Operation command method (F/R-SW) Function mode: + U/F pattern | Maximum frequency 50 Hz, (F-00) constant torque VEI-Ve 050-050 characteristics + Acceleration | 20 seconds time setting ACCEL-1 0020.05 (F-01) |+ Deceleration | 20 seconds time setting DECEL-1 0020.08 (F-02) Note: For operation pattern 2 and 3, [STOP] key is valid ever when RUN/STOP is set by external command (signal to terminal). Operation shall be done by releasing external cowmand once or reset. [STOP] key is valid even if software lock shown in Table 5 is "ON" position. - 28 -Digital Step gical éiepla jenarks " | operation panei | P#8ttal Steplay Reaarks Power ol Power ON, and output fre~ 000.0 He | | quency (Fu) is displayed. Selection of Press (HON] or Terainar | | Frequency setting by frequency command method Selection of operation command method Frequency setcing Operation hen, accelera— tien and de~ required stop [A] 2 eines. Nove the cursor asing [B], and set to Ope.key, using [¥] [al] - F-SEr-4 ia Move the cursor using [Pp] , and set to Ope.-key, vsies [¥] [al Press (HOS) or (Al. wove — | press he Cursor, using [pb], ‘and |S) set the fre | [Fe quency, using | LE! [e/R-sW Terminal F/R-SW Op key to display 000.0 Sample setting of 45 Hz Pom > 040.0 te mE 045.0 he @igital operacion panel Operation by digital operation panel IThe frequency setting (FS) lnode is selected. [The ratio of set value to the maximum frequency (standard preset value 50 Hz) is indicated on part 6 Ithe changes in frequency] Select the, {re"lcan be monitored in the Fsy fode, and output frequency (FM) EEde°ehe #e- node. suanty seteias doing bila) iy) FSmm> 030.0 & L operation and reverse operation. The motor starts to accelerat: for operation. If the setting is changed during notor operation, Scceleration of deceleta- {on are started, reaching the set value: The nosge decelerates when] he fe°prested, ang stops operation. Press S705 . -29-7.5 Standard connection diagram and operation For a typical standard connection diagram and operation method of 75HF3E or smaller, recommended in Figs. 10 to 15 (a) below in accordance with the operation patterns. For 1OOHF3E or greater, shown in Fig. 15 (b). Note) Operate and stop the inverter, using a command from the control terminal. The soft memory element is used to store data input from the digital operation panel when the inverter power is cut off. There is a limit to the frequency of memory in this memory element; this frequency corresponds to the life span. I power is turned ON and OFF several times/day to store the changed data in memory, its life will be approx. 10 years. ‘The inverter should be operated and stopped, using a control terminal command, not by turning power ON and OFF. It should be noted, therefore, that if the inverter is operated and stopped by turning power ON and OFF, whenever the setting data are changed, its life will be expired at rlier stages. = 30-a THRY N Se OF wes Ma LU) —t LUL) v L2 —T 12 vw 130) —<~}-—__+ 13(N) PE ae FRS: Forward operation v = rewitch a a L ew B Ata 7 hae Frequency setter u Ley Ps Frequency meter tte | ore-«i OFe-aM HEC-V#S3 (for reversible operation) THRY tor A. Free run stop ~ Fault reset yu Fault alara relay ‘Terminal for regenerative braking unit Fig. 10 Recommended Connection Diagram Example Good operation exampl: +++ Operate and stop the inverter with terminals FW-L ON/OFF, with Mz ON. Bad operation example: +++ Operate and stop the inverter with Mg ON/OFF, with terminals FW-L remaining ON.Operation Pattern 1 comand are carried ovt on the digital operation panel ae re Selection of press the [OW] or [a] key once to select the frequency setting mode. nun? aa Operaeton neceteration/ { SUB E ARe eens (A). 0, stag the leording to the peeeet d eft ante sb ery grams aoe so -32-Operation Pattern 2 en the frequency settin nd operetion/atep comand Description 1a given here of the operation on the oper AFtor pover Of, the output frequency tn Glaplayed operetion comand pethed ae comand Frequency I En 00.0 SEO ese [HDR] of [A] 2 timer to select the Frequency comand eethod. —————— voser-m Ope-key ‘Adjunt the cursor to °O" position with the [B] key, aad re SMES gen [BBR] ox [2] to setece she operation comand eto position, wsteg (B] , and press [Z] to Adjust the corsor to Tereinal face the Frequency setting is noe entered, no wotor ie operated ree) Frequency setter ‘the motor vill be op ‘Set the aviten (10D or REV) ‘he operation panel ts pressed, the woter 1d stops aceerding to the preset decal ‘ime,Operation Pattarn 3 ‘hss the feequapey Uo eet om the Gigital operation panel, and operacion/stop comand fa carried out externally (FW/AU} eR ‘= So neo Ze Seo =F Fa [Arcee rover om, the output frequency ie ayes. Ee 000.0 (Gam or (3 eines to setece tne operation conmnd setbod. Fie-su Qre-Key sujet ses yw pao eB fees oe soe pe mee ee Fie-sw z elect the frequency aeceing m0 (i) He eequency sertane. | operation command Hove the cureor, using the key, and re-enter the preset value of Eroueeony vith (a) Le] (ints operation te tnvaltd evan ac a ah oo the taps [2] (Ey) 9 Heep the creates berweun PC bow Fist and RY-L open: ‘INI dacelerate and atop according to the preset jecelerasion thet -36-Operation Pattern 4 ‘When the frequency 40 set externally and operatlon/ sto operation pene sed 16 carried out on the dlgital Bey Bay SSH Propaney sect Ne icing (Fonard nalseap “Ye eae (ines navee Description = ‘AEEaE power OB, the output Erequency te diepleyed. ame EM 900.0 wz [HBR] or [HZ] 2 cima, ee setece the frequency comand at 5 AYE ay r-set-m Zereieel to dtapiay (AO orvard operatton, te at Tor reverse aperetion, ace the Frequency setting {8 908 entecad, mo miter ney ett © = 10V 0¢ or 0 ~ 5V DC betvers O-L of ceratnals on FC Board Pees the (toy. -35-ce Liiy—t 12 130%) Forward operation switch Frequency setter Terminal for regenerative cea braking unit operation) = (a) Connection Diagram (7SHF3EH or smaller) Ti] . U21|For 380 to 40ov (Factory setting) 4 ral (For 415 to 4400) : EH cor cam " rowed Operation switch yr Pepe eter (Feb Rete stam te Ag quency meter M -} Terminal for regenerative accents - braking unit aa vd ne io (For reversible operation) — (b) Connection Diagram (100HP3EH or greater) Fig. 15 Main Circuit Power Supply, Control Power Supply and Signal Make/Break Sequence (Forward operation) = 36 -8. TYPE AND FUNCTION OF I/O SIGNALS S The type, function and electrical characteristics of input and output signals are as show in the table below. 1/0 stgnat Desertption Frequency | Set the Frequency dn the following sanner. Voltage Anput or: Current Anput (a) When the vartable resistor £9 used Connect 1 ka (500g % 2 kg avatlable) resistor between H and Lon PC board (2) When external setting etgnel 4s used: © Voltage eeceing Connection: Make connections as shown fon the right. Toput tmpedance outov Note) Do not apply 12 pc cor nore voltage Beeveen O and Le © Current setting Connection: Make connections #8 on the Fight, 2500 Input Ampedanes ® ® For suttehing Ov1O¥ and Onsy, refer to Table 5 ke paras 6-45 nen evitening the frequency command to the ‘terainel, refer to para. Sel, Reset comand as) Wake connections as shown on the right, When SWS 16 closed, the output 42 Anpediately torned off, and the motor cones to free-run atop, When the SWRS Le opened sn the precence of setting and operation Command, che motor accelerates fron the lovest frequency. IE the SWES 1s opened during motor was: vill flow, to speed tpn and frequency tony therefore, avoid euch en operation. 7S tL + Use this terminal for a quick operating OFF brake, for exemple. setting | Teese operation Miniaue input pulse width 250 L level 5 0.37 Wlevel 22.4 IL + 3.504 een the SWRS 18 OM, the digital display is black, eed so ateplay However, i 1 operation. -37-Rewarks 10 Stgnat Description Foner Take conection av Shove on che FIEKE Taput eireutt gveretion.y) | The tine chart during forvard/ zz, | Feat spteion teen shun wows Sa sav poet 5 i , pene speration command (RV) ‘Swe T]__ofF__[ oN) OFF 7 wR Jc ron OS ESSN ' FW, RV, JG, CF1, CF2 14 350A aigacate (F st0p-7) cl ousting Take connection as showa on the right- gperation | tue eine chart during Sonstos L lever § 0.39 Gprration i te shows below, wheel a nav deamis c= Oheeemiser Tal"Ta] 4 ee Agser 01 second at 36 ” L eerie = Ls Speracion comand Of Petes a ve poration ia 2. Oo 7 hen the oper foe? Bag + — tw input. aaa ~ Minimum input pulse wideh | cpio cmd: Fe tal eden (Bex digital eration | 2'S0"ag pay alee oe of cereinale (OF1,CF2) allove maxiun Speed opera- | Scntape speed change operatson. ‘len command (eri,er) ae | > separ 7 a [Etcced open [cee SSaesie Tam = a mie st apeed: Frequency set by speed-1 Ind apeed! Frequency set by speed? 3rd apeed: Frequency wet by epeed-3 4 For apeed-4 (SWI/SH2 open), operation is performed, using # comand given by the frequency setter. = 38 -1/0 Stgnat Description Renarke lreee-ron atop ommend ras) ‘When FRS-L is open ctzcusted, the tavercer turns off the output, and the motor fuse freely. When it de closed, if che operation comand ie given, the aoror Suacts’fron the sero speed ageia; therefore, acer cuacking that the aotor has stopped, release che Exeertun #109. Note 1: Ie should be noted chat if an operation 4s further given aftec FRS ia turned OFF, then OM, operation ia restarted Note 2: The delay cine up to the (ree-run after Sv is OFF Le approx. 300 Note 3: When tt ts desired to turn off savercer outpue a Lesa than 100 aa, using ¢ sotor wich brake, uve a reser (RS) temminal without Welag FAS teraioal In this case, the ample connection ate fare shown da'Figs. 16 (3), (B)= Input eireutt trv fie (F Miniman inpet pulae width FHS 2 200 me Level 5 0.39 H evel 2 2.4¥ 39 -10 Stgeat Description Remarks Frequens The Frequency sondtor eigaal (Fc by selecting 2 typee of signals belov. © Digitad sonitor for frequency counter This oon{tor outpate the same frequency pulse nae the output frequency. The duty ts so EL epee 10 Daepat i frequency @ Monster for analog seter ‘Tala monttor outpute the duty (1/7) proportional songet fie “Atjut the vartable aol) re reeleter of Eetguency Souneee feself wo thet the eeter Se Eccinsn'Ze the nighentfevguency. ae 4 ala ltne p 5 ealog voter 48 constant CAUTION: This signal 42 only for indicator. Tt Cannot be therefore ured 42 4 Line opet signal. 0% 10v Fatt 6 (Load reetetance: 10 ¥ 22 ko 1 mA max.) Fault alarm signal (alg, AL ay) ‘This eigoal ie transmitted in abooreal conditions, Output ekeeute Tepry | Oreraring condone Jato > ata | Ao ~ ate ax | ta normal conditions | OFF on ce | sucieonat eretciond ore | er oF | = oF om Cats conte epcitestin ac aon, 2. Czugeanee oh GRR sc s0r, 3.08 (ezigtence Sh ieee ~ 40 -* Sample connection diagram when a motor with brake is used: When the brake is actuated, the inverter output is turned off, thus placing the motor in free-run conditions, but when it is necessary to shorten the operating time for de cut-off of a brake unit, for example, if FRS terminal is used, approx. 100 ms is required for signal receiving within the inverter; therefore, the motor may be momentarily braked, thus causing overcurrent trip. Consequently, in such a case, use a reset terminal (RS). If RS terminal remains used, no setting can be changed, and no display can be changed as well; therefore, make connections in accordance with Figs. 16 (a), (b) below. -41-LLL213 ep ws ahah tics | | For OFF brake For OW brake wh 2 ial RYT RY (Set the time up to : : ! wp CE ; For ON brake | ON | ofr [ON ] OFF “ Fig. 16 - (a) = 42 -Note 1) When optional PC board (IA-TWK) is used: Ll 12 13 (41) (x) i ee Mal Ll 12 13 (4) (nN) Inverter rst For OFF brake For ON brake (For ON-OFF Les power supply) Option PCB (For operation/stop) Poet dry | Brake}. Fig. 16 - (b) Fig. 16 Sample Connection Diagram When a Motor with Brake is Used ots(C2. DIGITAL OPERATION PANEL HANDLING ) 9.1 Configuration of digital operation panel — Digital display unit (16-digit LCD display) Sa I ao ("DATA SETTING ——_, OPERATION————, —— Node selection ——— ata setting and change —— operation/Stop command foe Fig. 17 Digital Operation Panel = bhsection | [Rey] | key wt Function Mode a pee wonitor | Selects the monitor mode Function | Selects the function mode. Function 1 mode: Selects the function nase | Function 2 mode: Selects and changes TERED | womeey | Stores the precor ata tn memory Daca uceor | Hoves the cursor to the place Sm WMEGh the daca ts set setting ane | CEI | ov find changed. henge Glew Sete end changes date, TET | oe | ete sn saprenaated oy, [Ew ancremesnen wy ER] + The sunber is Ne Wake ree For character: (HJ ext (48) [e) tack aay For code [B]_ weet (ep. Ope.-Key > Terntnal) | [¥] tack (Terminal Ope.-bay) For mode Next node (0g. F-00 VEL-WC & “> F-O1 ACCEL-1) [E] Previous mode (op. FHO1 AcceL | 721-00 VEL-¥0) (men the key 40 continuously pressed, data is changed continuously.) | operation/ | Forvard Commands the forvard operation. Stop operation Neverse | Comands the reverse operation. operation stop Stops operation. = 45 -(1) Basic procedure of key operation + Mode selection Example 1: Monitor mode Key Operation Ke os ie oa Display Explanation Rebels nl ae ete ge PM (000.0 Hz Fs (000.0 He SET-M Terminal gq-_——-fa-) The operation FM 000.0 He node returns to ene its initial state after one cycle. - 46 -Example 2: Function mode Key Operation Jitpen the opere-[hen the opera: Display ixplanation EELELS AB Stee : _ - = , = (4) (y) a [4] [y] DECEL~1 | | | a i] ae The operation ———J mode returns to vFl-ve its initial stat Se after one cycle. -47-(2) Data setting and change within the mode 1) Cursor movement using [> Example: [Bb] moves the cursor so that the data can be set and changed. The cursor moves only left to right unidirec— tionally, and returns back to its original position. Key Operation Display Fs (000.0 He >) Fs 000.0 He > FS (000.0 He > FS (000.0 He FS (000.0 He ook2) Data setting and change using [a] [¥ + For numeral and character: Set and change the numeral and character, using [a Example: Numeral, Key Operation Display Tacrenent | Decrement | Fs 000.0 Hs | zm | | Fs 010.0 Wa ' | + —_ 020.0 Hs a iv } 1 |Fs 090.0 Hs i ! ; a fal fa] Fs 100.0 He - 49 -+ For codes Set and change the codes of numeral and character, using a] fv 7 Example: Character code Key Operation Display F-SET-M Terminal — F-SET-M ‘Terminal Sto9.2 Monitor mode (1) Monitor mode list + Monitor mode table The monitor mode initial display contents, standard preset value and changing range are as shown in the table belov. standard [ctaesine |] peaacee [ead Monitor Mane nteiat Diaplay —— [Seeeier [suse Remark: ‘uepur frequeney M ons] } = "| assptay = uals Seceing aad Frequency changesare 2 | setting comand | [e5 Tooeke||| = ~ | peeefiae'te co frequency of the" eeleceed WE pattern: Frequency Conmandtethod ty 3 EoSe9-M Terminal | | teminat | "oe Operation feeamend method | po mer ‘ EZRsW Terminal || termina | "Ge rein Motor speed 5 | display Rem 4p 00000rpm]| 4 | ne j Output current = - |e as | gieees 000. om cao anal congue 7 | Noose adjusenent a | om | o | farigeet. Toox]] | me —————— | o | wae, jercins WOES] | os | omen secting a L i | W shows normal Spanthor Fault dteplay erst Severter taut 10 * - ~ | eeustettptay takes. preced~ ence over ail dispeys, fedlesthag ful ‘cst.(2) Monitor mode operation a) When power is supplied to the inverter, the monitor mode output frequency is displayed automatically. b) The data which can be set and changed during inverter operation include (0: Possible Impossible Only display) Monitor name Data setting/ Remarks change | Output frequency display - Frequency setting command ° Frequency command method x Setting and change are possible only during inverter stop. Operation command method x Setting and change are possible only during inverter stop. Motor speed display ° Output current display ° Manual torque boost ° adjustment Output voltage gain = adjustment Jogging frequency setting ° Fault display c) The monitor mode is effective even when the| STR (store) ig not pressed after data setting and change. aie4) Monitor mode operating procedure —_—e eration Step | Key Operation Explanation Power ON (on) The output frequency in the monitor mode is displayed automatically. | The required monitor mode is selected. re? a| [¥]) data is set and changed. Data [4 | For only display (output frequency display/fault fp) \ | display), no operation is required. | setting/change > ~53-(3) Monitor mode display, setting, change and contents Data can be changed where the cursor in the data setting column is present. EEhenscod coy kasi! Ene opearion ents a beseipton - | node | tnsttat : | i | - pues” Fo20 ons! ( m202, @ 10%) oS —_ aa jee ‘The Erequency 18 set at part Yee | teen BS SUSIE ene thereat oo i selection | display the frequency ae at the sane tine StAISD apt ee ona s > | ON] | [Es (000. OHz een ee = iLL. 1 im J frequency erie 0 i eo treqeency at part > | 7 pact @ only di 3 Rerotay therefore select the cserat reget eapityaesethee_| FS hey (cigital operation el) t@) dtaplaye F and R during werd end respectively. } Part @) dlaplaye the ratto of = 54 =3A reneot er buspley chine, Descrition Eg] sae | Speration y cae co fits fect es wir de one 8 B Jesteceton Tntttel display Jem te ing te cists esata {| (Mond | [oset—™ Terminal % tsa 2 I Gif re is pera ing imac sep | z | [4] lfeccancy wml ef enc ne ipa i Jocetat tape siya plore volt sa i essa, Oster ee ete get 5 ln” Cele vtea sigs 09 tr, O10 2 fitz, Seung bh ase cs) | i cee Meme em ate tet ection Peete ty ae on (r] | [Foserow Ope key, cay ob av tS oui Gili 5 z 3 (000) (wooo) (#000 = Foro S zw & 180 35 (2) (ooo) [acoo Beg, Fea. se 98 ts font tur en he er Sr a set ° Ty Th fucten elite wer for Boge | mucuat eteptey cgrsioly oo es emi a | fpetseston ut y che digital cparetin peel | (won) |[z/R-sw Terminal (Gerctep ot stern! ings sips eat). z a Do this during inverter stop. i Salty) | ait cme | 5 Oe -tey | Ss | E [eettins bE F/R-SW Ope.-key Je us @ pode 3 selection : P_00000rpm : fol Fe 5 nig | totor pole nuser co leet alsa) RPM 4P_01800r pma seeing! output corrent display beapia Desertption Operation pay Pare @ displays the ratio to the Inoue Jertectton | Inteset depiey Spree rated eaervec te oot entered ue Ai mOOCTO") The rms value (A) of inverter output Tf 5.0A 1m004. 5A]| 20~260 ‘A_1m080. 0% Current i# displayed at part @ if the inverter rated current to the fable below te entered in part © ley 2 3 4 3 6 Tt a oe pve] [ae | is |e ea “ater peafespaefwofes| a || gee eee ete SNE Taree EEO TENET Tene EET ‘a7 | ae | 20 t i aL pete a a tise 7 [eo 7 ee [rae ro 90 Te this mode, the output voltege {9 Increeeed at start and in the Lov Frequency fone, and boost { i i : one g Kevery 1 3 VoBoost codecog> % £008) G peleceton | initial display fae for xh output voltage frequency| i [v-cein 100%] ; $ vo~s0 ea ee i Sarin 50% - 56 -Display Setting! Change ange. Deseriptton Mote selection aotetal display Joesing 00.5 He Jogging trequaseysttt 08.0 Hz oes every Orr te “The Jogging Frequency is eet. Since direct operation of Jogging £5] ‘eedily tripped, eet this Frequency 25 Hz where applicable: (ehort elreuit between J0| rnd 1), forvard and reverse operation) Ate petformed by efther FE ED eta switching of external terminate Bi tet av. se tac “Tel [ewe] Yon men J0G command {9 turned OFF during Josging, the {overter te stopped. When re starting operation, turn FU/ WW'oFF once, then give the operation commend. Avtonstie restart action during Jogging operation feauses trip (N-d00). ote 2: 10 tettecuon | Bortse sornet operation i : # j 2 |AIE | 2 ERROR Over V. Dtpty coe loc. ACCEL overcurrent at acceleration Joc: DECEL Overcurrent cacleretion foc: DRIVE Owcearet ring cperation lovee Vs orerolcage Jover L. Orel! [OW Fin Inverter fin overtmat Under ¥. Unecoicage fer Y ecor nae. P-P Incanto pase fate msi9.3 Function mode qa) Function mode list In Function 1 mode, the function name is selected. (No data setting or change is possible in this mode.) In Function 2 mode, data is set and changed. The table below shows the initial display contents, standard setting and changing range. - 58 -eat ~RaR ESS(2) Function mode operation a) »b) 5) Set and change the data in the function mode during inverter stop. (No data canbe set or changed during inverter operation.) The conditions in which the inverter is stopping include: @ Conditions innedistely after power is ON @ Conditions in which the inverter is stopped by a push on the [STOP] during operation on the digital operation panel @ Conditions in which the inverter is stopped with the circuit open between control circuit terminals FW-L or RV-L on PC board @ Conditions in which the inverter is stopped with the circuit between control circuit terminals RS-L short- circuited or FRS-L open-circuited on PC board. After data setting and change, be sure to press the [STR (memory). (Otherwise, the data setting and change become invalid, and the previous data contents remain saved.) In the function mode, no motor can be operated; therefore, press the [MON] and select the monitor mode again. - 60 -4) Function mode operating procedure Operation Step | Key Operation Description Function 1 mode selection Selects Function 1 wode Aa] [¥] | Selects the function name. Function 2 mode Selects Function 2 mode selection D (When setting and changing data in another function node after data menory, press the fal[yjto select function 2 mode.) | @e Data ‘setting/ | a ehatee o When the data is changed, asterisk "*" is | displayed on the 8th digit Store When the preset value limit is reached, exclamation" !" is displayed on the tl digit. When the data is stored in memory, "*" on the Bch digit disappears. selection] When operating the motor, select the monitor mode. -61-@) Function mode display, setting, change and contents Data can be changed on the cursor in the data setting column. Pispiay sequence] Fonction] ey Operation Disptay contents (F-00) we pattern Seeeing Inietat meeting walve VF1-ve 050-050 ECON he serting value 9 displayed atoms ically by enterine oxrt VE2-VC 050-144 VE2-VP1 050-146 Secting/Changing Range Y= output vodrage (2 f= Output frequency (Hz) -62-Fa peeren pay FA hind Seen ane Ee cote 2 | (Fo) n Sets the acceleration time before| pier! Intedal setting valve (20 fc auear | Selah feageency Be ances ele fstectien | frou operation start. ea ACCEL—L 0020.0 5 setting arm ciection | Notes the ant tine at me ct 730__| Carve eetection te Ritery“aray | from etaeeporse te Taso EfeTaet "point, eeenieney. 3 | ee) Sete the decelerevion tie before Ina setting value 9 a6 ‘he operation is stoped feo th Paes r 8 setee (90 need iat Bases ae DECEL-1 0020.0 § setting = ere lc curve | notes the set tine at Mcisction | Suse aetectlon fa: eron Starfpotnt’ tothe eet DECEL—1 0100.0 S| |tevery dun) | Polat Ereweency. a) ee texto ntetal setting vatue (0 Hs) Sool tFmax, 000.0 He +Fmax, 018.0 He ous (every 0.1) e coon qvency(Hz) ouspet isoHe wisn ea o Nas. ovens feeguency (2) 5 | (Foy In thal setting value (0.5 Hz) eg eee ene Scarting ‘Sopemny | ‘Fmin 00.5 Hz shoo petting 05-5. a} Fmin 05.0 Hal |verr oY os 80 oo ovspee Le ceareangt eavency (HD) Ereguends = 63 -Fd SEE secting/ $F renetion| Sperecton Guenits contents BS loa serge 6 [cr-05) [wm Yeeauency upper Vintter | The upper and towne Hinits of ve 7 [eees) se aa Inittel setting value (0 2) i saateer Reet eROOOSORRT Tlepe of 0'1 Hs betveen the o~159 every 0-1) HOLINGF 045.0 He Fass over Linieer Tndteal setting valve (0 He) LOLIM-F 000.5 He o~159 | | every 0.1) > be] _ | [eruiner 920.9 He ‘ies leet! GZ) os sovigs neateHttry hen Ine erasing: Breet execute LOUNGE, al fo avoid resonance with load, 4 3 | (ri Inttial cetting value (02) ts asgstnte bo sump op 3 free to | (09) peceeaaenseaen eaten $0 38) _ avencies. , | [puNp—F1 000.0 He She setting sequence may be re- 20 laced. Feequene JUNP—F2 000.0 He ————— Liuep JUNP—F3 00,0 He lerequene; o~159 Decree = every 0.1) TUNP—F1 010.0 He JUNP—F2 - af" ehe preset frequency. JUNP—FS 045.0 He Stan passing, che frequency 8 ‘anenicted ven"in the Jupp aces] he inverter carrier fi 11 | ce-t0) Tetetal secting valve assed, aeking ft po = cPovede D> hinge’ che antor ena tae eet ine c)e le Ty HI _ | [eecseas <> oe STH - 64 -Franction Settine/ ant Display changing Content Jescttoa} Operatson on re jean “Stops the Frequency venporarily Inietal seteiog value (0-55) (epergeant. setorioeeciecemneon [recency rare eS | oaca Fatop-t 0.05 ey [iat secting . 0 ~15 stop 0-15 pe Fstop-T 15.0 s| f° | oe ‘caquency 4] “The stop frequency is the one foetfeh baste frequency oF overt frequency, whichever ts higher. Taltial setting valve (Ote) | Up to 4 stages of operations are Speed—1 000.0 He Srallabte, including, the f ‘uency comand fron the dtghcal Speration pavel (or exter panel). Speed—2 000.0 He This setting ts effective for pattern operation of carsLape and Conveyors for eae Speed—3 000.0 He ousa Ti, o everey 0.19 2. Speed—1 010.0 He al@| 7H) | [se< o Speeds Oe @ FS 2 Ty Ee = = rereioa Ourput frequency (Re) Frege) [open [open | Frequancy comesd (row OFseey of cerainal =e [ctesedJopen[Vblve preaet by Spend-T jen _[etosed | Value preset by Spred=2 (closed [ctesed [Vaive pre = 65 -vo Seven? "ea outer as conn 7 Adjusts the starting frequency for DC feskng or aclersin son Bo Waking ncetal setting valve (1.0 ts) fe mictnd(ectiv ny soon F-DeB_ 01.0 He saa er se) oas ory 021) | ae tg ct) | ropes iis. 0 He tos~rsHz ‘ae () 17) ea Tatetel settiog value (20) iene y—pcB 010 @ om every 1 v—DCB 020 ace Rains Cw Totes seeing valve (58) IF we Quem Tres 05.0 S z oni [ore scarry 0) every 0.1) Tee 15.0 § 19 | ay lnectronte em wet 1 1 setting valve (1008) E-therm 100% Tae tatting roy ie Entherm 050%] |cevery 19 Lasley STR] fe electronic the love ca be fewest (10D SiR) ij to i rent value for secing. son concn fous operation ia performed at ese thn Tue, use the thereat rely ACCline Initial setting value (Lineat) ACCline S-Curve selec Lower sceleration (Limae) | Jomved secelaratin (Snr). eee ee GETS EE ol = 66 -& & | Function! Set i fo buaptey & —— 7 Spleatton & 2 Toucan seeing vue (nen) eles, meee aon DECIine Linear (curve). [pectine Lineer} (oy mirza) Liner at | cata) Tas tacalaration tine ont= Feed merger stare Ti tt Chesine 216) 22 | ea © Ercereal Greyenney eetene 23 | F270 fh ef Esi®?, quency comands (O™10V DC, OvS¥ feegeane FSTART 000.0 He SS56°SaS tothe Laverters ection re O~159 output frequency lexteraat|™ _. (every 0.1] 2) aoe FOSTART 020.0 He Trcecoal frequency etn Oe 227) 7 * rateflt Eee vatve (0H F-END 000.0 He o~159 ta secting| (every 0.1) V/F pattern. &] Flinn 040.0 He soe 2) Se Saige, guee Giz 24 | ce-20) cia} geting value (See below) Saya - Todeiat setting vale (See below Sane ae ttch SWITCHI 00000101 Eo eel ates lect vo Tho terse fiction Se a ® oid are © © Omran in reticent or te Sete ance ecctn SAS ip verre ot eae FI E05 B SwitcHi 00101901 oe pare saser (00 ae 2 REELS coment lo ceeeee 1 tre ree (Ge mOve AF) do rot use D od ©. oe further detail, rofer to pH@e 70 -67-FRET Seceing! Fanetioal 0 Display Chenaing contente F-30) Initial eevting valve (1.0 He) - LM,CONS 001.0 esting, one every 0.1) liken teipping egiater els Uia ES" eedace the i Saiki evel 26 | rose Only during acceleration, boost Se applied. autoaseteally. The Close cam be adjunted to 20 Steps. The voltage Le dncreased Sy approx. or at 920. sae acceleration ~2 every 1) Vv=auto +20 a) romance men manual boost As used togethe fhe voltage © added as shown stove (8) > Ta Bef to onstor Mode 2 tnd "Manual Torque Boos: 27 | 36: Besar he eee pe i ‘ration re-start can be preset edad eatttng valve (105 Tee pa che fn ee eda aay poste ‘allowble) instantanmous siop tine thus IPS-R-T 001.0 § ease Gee tres ors.o Minmezz—7a WZ: twory 0.1) | aca sein Imrie 0.20) meee TRF ie bi IPS-R-T 003.0 S eget ZZ area 2 Page a= ZEA | ares) =:68 =§ | coder eo Display ‘Changing Contents F | Fenceson] operation out —: peeieat Change the overload Limit level, isk Prorat | a sett sees (mene [7] courtercioctutse 80% mee 1% oy [Eyota 108% a current shall be 1002. coe foray pms gan snr Ragen hr Enceessed load. Tn the range under condition of V/F constant fad above 1silz, speed accuracies fot appror. 1.5% ay can de shaved without vacho gensrator Feedback. ‘Turning ee "SL.COM" (VR) elock- ise, reduces the alip. -~69-swrrcer | 0 | | o | t | o | 2 olelololelea ® = | wot sea, wo 6 © | beating ® ofer to Fo20 eo Fo22. 1 | braking present Freqeney © | atgieat 9 fer co "Frequency Monitor Signal (FH)" given under pare. 6 | Frequency 1 |anniog c = [woe sed. Standard secctoy: 0 |retp ‘io Since sigesl 4 output for tnstancaneous povee Fallure, Cndervorcage ase other tetpped contents Ths wetelag ellovs operation re-start whes the folioving trips “overcurrent @ Overvoitage nestace | Uadervoleag io jBestert | Tostancanecus power fatlure wsction | rye feaquency of operation re-start 43 3 tines/10 aimutes except foe instantaneous power fatluve and undervoitage, For tascant~ Snoous power Eailurey the time required for opevation re-start | Corresponds co che the preset by F-36 (195-2-7) @ = Not used: Tovalid even when sec. -70-(4) Retry function (a) Retry function Retry function is performed without transmitting an alarm signal when tripping occurs due to overcurrent (0c), overvoltage (OV), undervoltage (UV) and instanta- neous power failure (IP). The number of times of retry when tripping occurs due to overcurrent (OC) and over~ voltage (OV) is 3 times/10 minutes. This function is standard equipped in this inverter. However, the retry function can be selected by switch selection F-28 in the function mode; that is, | p-28 | switch | 00 | 00 | 0101 (Standard setting) ee) i oo Trip An alarm signal is output when | (Standard | tripping occurs. setting) | 10 Restart Try operation restart when _ i by retry | tripping occurs. Note: Retry operation is the same as restart after instantaneous power failure. -1-(b) (c) Restart function after instantaneous power failure Retry function after tripping when instantaneous power failure (IP) corresponds to the restart function after instantaneous power failure. In other words, when instantaneous power failure occurs and it is recovered, operation is restarted automatically. If the motor is rotating in free-run conditions, the frequency at which the motor is rotating is picked up, and operation is restarted with nearly the same speed rpm. (When "10" of switch selection F-28 in the function mode is selected) However, in the following cases, operation may be started from the lowest frequency (normally called zero start). @® When the standby time for restart after instantaneous power failure recovery (function mode 7-36, IPS-R-T) is set to 3 seconds; @® when the output frequency exceeds 50 Hz; @ When the output frequency is less than 1/2 of the basic frequency with 50 Hz max. setting; and @ hen the motor induced voltage attenuates earlier (for example, pump such that a motor decelerates in 2 few seconds, and load with high ratio gear). Specification of restart function after instantaneous power failure ‘The allowable instantaneous power failure time is 0.3 second. -72-Note 1: The motor runs freely during retry operation time. This function should not be applied when the motor should be held with a mechanical brake during free running. Note 2: The instantaneous power failure restart timing is shown below. Timing Chart = failure (The instantaneous power failure tripping i+ occurs when the power failure time exceeds the allowable time 0.3 sec.) a = a 1 Sms T140.5s Restart stand-by time (IPS-R-T) 0.3% 3 sec. motor operation once, a YY When the load = \ / (3 fe Terne, for example. Instantaneous power failure restart timing Output frequency (Note) When the free-run stop occurs earlier than (Ty#T;#0.5s) time, stop (Note) Motor speed rpm Output voltage -73-(5) Re-setting to initial setting (setting before shipment) When returning the setting to its initial state (setting before shipment) for some reason, follow the steps below. @® turn power ON. @® Set the right side of DIP SW on PC board to "ON". OFF (Refer to Table 5.) @ with the [mon] [Fun] [STR] keys on the digital operation panel depressed at the same time, turn the forced reset button ON. (Refer to Table 5.) @ After resetting, release these 3 keys thus depressed in 1 or 2 seconds. At this time, [BO0............| (ROM No.) is displayed, and operation stops. If the display unit displays | FM 000. Ouz|, it follows that these 3 keys have been released too early. Repeat steps @)~ @ above again. Tura power OFF. Turn the DIP SW OFF. ee@ Turn power ON again, and check that the data corresponds to the standard preset value. ~ 74 -9.4 Sample setting and change operation (1) V/F pattern setting and change Output voltage Output voltage When changing the setting to 100% the following V/F pattern: Output tz frequency He frequency (Bee [eeaien) say planation a Selects Function Mode 1 and selects V/F 1 | (ews) | [z-00 VELVC J} pattern node. VFI-VE 050-050} selects Function Mode 2. |) | femsve oboe} meee se ttre two te tie ee joc [7]: the enaracter witt 4 oF VF3-VC + 060-060 to a desired one. 5 Press [P], and adjust it to the setting s | [eo] | [vF3-we + 060-060 || ana changing position. the code will change. o | or |{vF3-wPi* 060-060 jer ( wy Adjust HE to # deetzed one. Stores the preset dat in memory. 7 WF3-VP1 060-060 Will disappear if stored in memory. [HON]: the monitor node is selected ain. uv 3 (000. 00H] | The motor starts operation when the operation and frequency commands are entered. Ta Data ie stored im an element in which to Tie oa store it even vhen pover is interrupted. ° lor i ve : - 75 -(2) Acceleration/deceleration time change When changing the setting as follows: Acceleration time 20 sec. (standard preset value) + 120 sec. Deceleration time 20 sec. (standard preset value) + 120 sec. | cee WEEE ]| setecee ete function nade setting node. Selects the function 7 node of 3 ACCEL-1 0020.0 s]| acceleration time setting mode. Wove the cureor and adjust it to the a | ] | [Recet=1 0020.0 5] | setting and changing position. ee career movabl [ACCEL—1* 0120,008 Frese [@]or [¥]y ond adjust to Gesited tine Bote) "I" ie displayed when the setting init value ip reached 20.005 Stores the preset data in memory. Wote) When the data is caved, "ai" disappears. ‘After conpletion of acceleration tine storage, the step vill return to atep 2 above if [INI 18 depressed. | Selects the deceleration tine eetting node. Selects the function 2 mode of decelera~ tion time setting mode. Move the eureor to the position in vhich w 3] DECEL 0020.0 to set and change the data. _ Ju rl ‘Press | & Jor L¥ J: the figure in the position GI | ee eT cee eae, u or DECEL~1° 0120.0 S|] Adjust to the desired time. Tote) °F be dleplayed 4€ che preast value » nad tented pecet-1 0120.0 $s Scores che data i fe) When che da W disappea: is saved, (000. on ‘ress [HEN]: the monitor wode fo selected again. The motor 4s operated vhen the frequency sd cperation commds are entered. Deta is stored in en elennt in which to ene At even shen power ds cut off.C 710. FUNCTION AND DESCRIPTION OF OPTIONAL UNIT _) 10.1 Operation box (OPE-4M/8M) The standard specification of operation box is shown in Table 6 below. To connect the operation box and inverter, use a shielded cable. Table 8 Standard Specification Model No. OPE-4M OPE-84 Protective Reema Enclosed type Frequency 43 mm square (0°50 Hz, | 80 mm square (0.50 Hz, meter 0100 Hz; 0°60 Hz, On100 Hz, 0X200 Hz; 90120 Hz, Co-used scale) | 060 Hz, 0v120 Hz, (1.240 Hz, Co-used scale) Frequency 0.5W 1 ka setting device Switch PWD/STOP, REV/STOP, JOG (DC 10V, 10 mA) Painting color Munsell 5¥7/1 Note 1: The frequency meter internal impedance should be 10 22 ka. Note 2: For frequency meter adjustmeny, use a variable resistor (M.ADJ) within the inverter and variable resistor of frequency counter itself. -1-oy tna Fig. 17 Operation Box Internal Sequence 10.2 Optional function (IA~TWK) 5 functions can be expanded by mounting one optional PC board | (IA-THK) DC voltmeter Fig. 18 Optional PC Board Terminal+ Installation ‘As shown below, install the IA~TWK securely so that no poor contact is found. Optional function PC board Gre Note) This optional PC board is only for HFC-VWS3EH series bo not install this PC board on aay inverter other than this series. HFC-VWS3EH series inverter main unit Fig. 19 PC Board (Optional) Installation -79-(1) Funetion 5 types of functions are available by installing this single PC board. The respective functions are shown in Table 9. Table 9 Function Tustten | ruction ame | Terminal ued conan Termine apecittenton @ | sreea ToL Connect Oi with O terminal secting m0 ‘of main PCB Sasa + Sagat O¥0e betwoes oo The) mete. env 2.39 pe vane | BL TBC brat to applied frendly 2 ‘external during deceleration by short- 8 = bie tegperd a cone ot L + me tontvingatjstnen can 7 | tity the digital, an Teatien [variate ial osm] Lom frseeney rat |e weaxig]O~ 20 | 0 ee a Te powse i tareed OF and fecty senision a performed | Sin acrente weboeen aTeTe HEE siveccisuteede "NC DB" tripping occurs. wy @ | imerer [ae ~The voltage propertionl vo Soe Theres Sur ecto = Sint Sip reauammcecreeet ig cree Be 7s 8 0-99 0) etersaction] pyceton same | Teretal weed contents Ternbsa apeettteation © = met Wor wed. me | + connect BRK wish Le wo. + 1€ ans not connected with 1, Mov.ata™ tetppive mum b + Never ute 82 and 11s contact spec: ae 250 9, 2.5 A(R Lond) 212 A (Cond = 008 be 30 ¥, 3.0.4 (hbo 27 A Got 0.0) HT wemntna | oa «| hy comet sg cloned abate Sigel eeley The Goverter ta operasine: one shefer to Has 20 o Tes the presse frequency 4 eschel, she contact $8 open: | s neter to Fae 20: 1 t - 8l-SwITCH!I|00/00] 0 | 1 | 0 Supply voltage ——— Output frequency — Trip | +1 __+__ Running signal RNO-RN1. oo Trip Open Frequency arrival signal ARO-ARL Fig. 20 Timing Chart ~ 82 - closed t ————— 1 1 1 1 1 ' H11. MAINTENANCE AND CHECK Prior to maintenance and check, note the following. (a) During maintenance and check, be sure to turn power OFF. (p) For 200V class inverter, start this operation when the characters on the digital display unit disappear after pover OFF, For 400V class inverter, the charge lamp beside ‘the main circuit terminal block should go off before ope- ration. (However, approx. 50 VDC still remains immediately after the display disappears.) (ce) When removing or re-installing # connector do not pull the cable. (a) Take special care not to mis-insert the connector. 11.1 General precautions Always keep the unit clean to prevent entry of dust or dirt. Carefully note disconnector or poor contact. Be sure to tighten the terminals and connectors securely. it should be noted that electronic equipment is not resistant to moisture and of] mist, and intrusion of dust oF iron powder will damage the insulation, leading to an unexpected accident. 11.2 Routine check times a. Supply voltage b. Output frequency, output voltage and output current ~ 83 -11.3 1s c. Abnormal noise ..,.. Inverter and motor d. Temperature ........ Ambient temperature, inverter temperature and motor temperature increase e. Wunidity . 90% Max. (no dew condensation is allowed) f£. Oil mist and coolant ..... Check that the oil mist or coolant do not enter the inverter unit. Periodical check items a. Loose wiring terminals and connectors Dust or dirt in vent hole PC board and main circuit cleaning (air blow) d, Insulation resistance (See Fig. 26.) Checking method (a) Output voltage, I/O current and input power measuring method The inverter output voltage cannot be measured accurately, using a moving iron type meter. When measuring the fundamental wave rms value Vac contributing direct to motor torque, it is possible to measure this value approximately, using Fig. 21 circuit.“Ia or more (200V class) Diode 600V, 0.1A or more(400V class) Diode 1000V, 3000 (200V class), 600V (400V class) moving-coil type voltmeter Fig. 21 Output Voltage Measuring Circuit 1/0 current can be approximately measured, using a moving iron type meter. Measure input power, using 3 single-phase electrodynamic meters. When no load is connected to outputs U.V.W, DC voltage will develop on terminals U.V.W due to leak current (approx. 2 mA) of a semiconductor even when the output frequency command is set to 0. Even in such a case, when a voltmeter is connected to the output terminal, make connections as shown in Fig, 22 to prevent meter indication errors. |. 22 Output Voltage Measuring Circuit - 85 -(b) Maintenance for PC board No maintenance is required for parts on PC board under normal use; when abnormal conditions occur, however, contact your nearest service station. When maintenance is required, note the following. (i) Electrostatic breakdown prevention MCU and IC on PC board may cause electrostatic breakdown; therefore, be sure to ground the workbench, soldering iron and human body before handling those parts. (ii) TC socket When IC socket is used, do not connect or disconnect it unnecessarily: poor contact may cause malfunctions to the unit. (c) It is recommended that smoothing capacitor CB be replaced with a spare one at least once per 5 years in point of this expected service life. It should be noted that the life is significantly reduced when it is used under high temperature and heavy load conditions in particular. When the capacitor is replaced with a capacitor which has been stored more than 3 years, the aging is required under the followLug conditions before use. @ At first, apply voltage of 80% of the capacitor rated voltage under normal temperature for one hour. @ Next, increase the voltage up to 90% and apply it under normal temperature for one hour. @ Finally, apply the rated voltage under normal temperature for 5 hours. ~ 86 -(a) (e) () It is recommended that the cooling fan be replaced with a spare one at least once per 2 or 3 years in point of its expected service life. The life span of digital operation panel is approx. 7 years. If the display is hard to see, the digital operation panel unit exchange is required. (The display unit may be hard to see depending on the viewing angle since it uses a liquid crystal (LOD): it is normal if the display can be read.) Inverter module checking method Inverter module acceptability can be checked to some extent by measuring it at the terminal. Fig. 23. Circuit Diagram at Inverter Module Unit StofueweEh = omwyrt=h CuewET-h | ew Ta]- + + a To~209 4009 ot more (Q)Q3 acceptability checking) 4000 or more Boao (Qy Qe acceptability checking) © Connect a tester for approx. 10 seconds. Immediately after the connection, the resistance value may be small due to a capacitor, such as a snubber. Make measurements with a tester in 19 range. Fig. 24 Inverter Module Acceptability Checking at Terminal A correct acceptability checking method is as shown in Fig. 25. The unit is acceptable if all numerical values below are satisfied. When replacing a module, apply a thin coat of conductive silicone grease onto the installation surface. If the inverter module is damaged, the base drive modules (BM1 ~ 2) on PC board may be also damaged; therefore, visually check the conditions. con +04 3@ Sh +0} 7 =o} =o} 50-200 or nore 100Mor less S0Mor less +9F = 50 KRor more 50 kor more 10Sor more Fig. 25 Inverter Module Acceptability Checking Method Ae(g) Insulation resistance test and withstand voltage test As shown in Fig. 26 below, short-circuit the terminal, and conduct the test under the following conditions. + In this test, measure insulation resistance between the following terminal and earth, using a 500 VDC meggers check that it is 5 MQ or more. + For withstand voltage test, apply 1500 VAC (200 V class), oF 2000 VAC (400 V class) between Fig. 26 terminal and earth for one minute: Check that the no abormality is found. payee) = 1) et aac Fig. 26 Insulation Resistance Test and Withstand Voltage Test = 89 -( 12. TROUBLESHOOTING AND MESSAGE CONTENTS ) The inverter will operate as shown in Table 10 below if abnormal. Locate the cause and take corrective measures promptly before re- starting operation. Table 10 Fault Message and Diagnosis ieeray we check potata suggented renesy | check for decelerst Tacrease the de ‘Check het the motor [the aotor cannot Pigeoeracsve. tone: ‘Dencce | © | Overcurrent during | A nerease the (eusreureent at Seeteration Ghee for outpae heck that torque |iaduce the torque | toost Le not toe Rtgh.| Soore- Gheck thee the potor [heck the nator oF | ta sor tecked toads Check Uhre Jogging — [Reduce the Touaine Ecequency 8 too Rtgh.| frequency. deceleration round Feule. cc.onrve | © | Overcurrent during | A | Check for wud conttant opeeation Shange be Yond sewer heck for on relscute round foule. [Sheek the output Line | cheek that he eduee the Tose ration) | heck that he lectroote thersel Goat charged) = 90 -pin of eteton ES] Ze] FE | otaptey on | | couse for taut = SE [EF | dated °° eg | cecsaze concence) * EERE | Gran i & lide | i (Fin overheat) | | ‘during Jonging. ia tat WO moar or| toca is pom | oriasy | Sra aes tei | | Sate meh ar ieee Sa aeeate susirs & Se aa Tas soe -91-epten of alfunrton F8/ez| 2 r PREF | cated] et E TEs|E | Coteacton [2 fotze concence) ee ela Seageated remedy Eleili | fia, |: i 5 [EEE i : om © [reeves 1 | eae sna oo ange | ewe sie stan saree Sonar namie native sie | ine 4 woe | a [ihe sopping moe] @ | mek bs Saag ca, cabtinses "| Ee as pee Spey sercories | eo eteas se pares = ail 7 = ir supply wide Repair the short Towalficieee | Toeeuse BD c Tovercer soia ov | tapete ; 5 = [esaratioe | Teak we We pore | Sovir cle pom eee soni erecta hack tha ao pos | eras HEN and | eouerans Tm 7 as 5 5 © | overiest saa wa asa em |e 1 | wes om of, gover to | with OF on, do aoe Se a ies OY Se oe Seer Gectiiets || Gene Maelo! wait ~ Pin sgeary emeeqen | sees oe pore speeseeee Seep | petty oe (Wadervoltage) Yedertortage’ evel or less. - vane |e sam cornsa tw | | check mt stort= | commace tan oath Sea, Sr a Ss T"Teesiaa, StooSyapton of malfunction 22122) 3) B | cause for taut i 3 [e5|é at evan ° “ Check ehe power ne Supply eyeten, Maxed Sepst voteane, Toereane the decele beakion fer to gare, 122| > eter to para. 12.2. emerah tn the fofteviog foftoviee pee, fot shows the equipeant which aseus to operate in general - 93 -12.1 12.2 Resetting method and explanation After motor operation stop, close the circuit between terminals RS and L on PC board or press the reset button (RESET) at the left lower part on PC board. Operate the circuit breaker and electromagnetic contactor. C: After motor stop, reset the terminal relay. Life of soft memory element In the following case, it is presumed that the expected service life of soft memory element mounted on PC board has been reached; therefore, replace it with a new PC board. Numerals After power ON, | B00 [ }f }{"}] remains displayed, and no d operation is performed. operation is performed even for forced reset or even when the initial setting is selected. Note: Operation and stop should be performed, using a command from the control terminal. The soft memory element is used to store date input from the digital operation panel when the inverter power supply is interrupted. In this memory element, there is a limit to the frequency of memory, and its frequency corresponds to the life span. If power is ON and OFF several times/day to store the changed data in memory, its service life will be approx. 10 years. = 94 -12.3 It is recommended that the inverter be operated and stopped, using a control terminal command, without turning power ON and OFF. If abnormal conditions other than the above should occur, turn power OFF without any delay. When no data is stored in memory after various operations are performed although the data is set and the [STR] is depressed, it should be noted that this abnormality is due to the following reason. Reason .. sees Set the data and press the [STR], then press the [Forced Reset] (or short-circuit RS-L terminals) and cut off the power supply. Countermeasures ... Set the data and press the [STR] to store it in memory, then turn power OFF once, and store the data in an element to save it even after power OFF. (Refer to page 27) BrosCas. TROUBLESHOOTING FLOWCHART No motor rotates. To Che Fated voltage applied] [Cireute Breaker) wiactioaagaatle it 0 mai cireuie termioele eoseactor end Or Te the trip display es [Refer to, "roublovbocetig and Weamaa risa [contents in Table 10: TaaTe the clecole beeweee | vey [Oper EET control ctseust tarainale (8S_{eboeee [eiitortseteeattea "| Jetwente, Tavarear tatereal power eiveute defective [as Lo Sa The MN ey eo eelect the staan the wo he eagle wal FTE BT CRT EE] [ele Nopessey"t | oo fete hse ce niet | wo [etenee Fa vere i [ferer [ preant-p [device fatiere fre onttor sede |e [EE TT ae 2 S-phaae ba japplied to inverter output | ™ _Staverter failure eat bs TTT yy (EEE a paral? eee BieWo motor accelerates. [To sorter woe voperkey"t Tiwenitor weds yes pricy see to a Fie aaceal voltane | cy setting fe teratnale OFT, ert-L on PC board lepent see correctiy? i Set correctly. TE TET on PO toast peat Jeoce than VEI-VC Pais Ye see FOND coreectiy. Set correctly, Ficdace tha Toad or gust te] Jovertoad lintt Level by "OL. iar” (imp elect. et tha eccelaration tine |xes|coreactsy. [See the Fetop-t co a Longer vel ASjust he toad Lente ta Sy MGL Lumen locket Motor rotation is high.| ier correceiy, -97-The causes on TRIP display Overcurrent TRIP (OG. ACCEL, OC. DECEL, OC.DRIVE) Ten't the output ter] ypg es minal (U, V, W) shore~ Repair the short: ted ntl point. circuited? No f ves Ts ground fault present] [Repair ground fault pointe. NO | H a Tea't the load tov vES Reduce the load or increase heavy? the motor inverter capacity. xo = [isn't the setting of Jacceleration/decelere~ | ypg tion time too small for the magnitude of “Set the acceleration/de- load GD"? celeration time to a longer iL} level. +Use the regenerative unit. tIncrease Fstop-T setting. No YES Ten"t the Joniing mn frequency too high? be “T0 Tea't the starting ws Taek frequency too bigh? | : [xe ves Tan't the V.boost : | +| reduce it. too high? Reduct No Inverter failure - 98 -Jnstantaneous power failure TRIP (Inst. P-F) Ten't power turned ON again when | YES, “POWER OFF" is displayed? i Ts there a motor compressor, for example, which requires a large |YES starting current in the power system? Reset the unit or turn power ON again after "POWER OFF" splay disappear! Review the power system. No Je no chattering of Mg at the |ygs power side found from main j-—>) Replace Mg. eircuit terminals Li, L2, 137 480 yes [Reset inverter and restart Did the power failure occur? operation. NO Inverter failure -99- Set the instantaneous power failure restart function, using SWITCH 1 in the function mode.Ts the cooling fan within [the inverter rotating? YES Are the air inlet and exhaust ports on the control panel blocked? 1 | No 1 Is the inverter cooling air path blocked? No a Ts the panel temperature less than the specified value? No Inverter failure Fin overheat TRIP (OH Fin) NO YES Replace the cooling fan. (2000 class: 3.5 kVA 400V class: Remove the obstacles. YES Remove the obstacles. YES ~ 100 - Tmprove the panel for more efficient cooling. 8 KVA or more’ )Overload (Over L) Ts the electronic thermal level in the function mode set correctly? No YES Is the load too heavy? NO Inverter failure Overvoltage TRIP (Over V) 3 the declera~ x | ¥ES_______Jerease the motor/in- Set the level to a proper level. Reduce the load or in- verter capacity. tion time too short for the magnitude of load ow” YES The deceleration time set- | cing should be longer. Or use the regenerative braking unit. NO re the phase advance capacitors connected to| input lines nearby? YES Change the wiring system with the phase advance capacitor. NO Inverter failure = 101 -Undervoltage TRIP (Under V) ———- Is the voltage of input | YES (L1, 12, L3) lower than |-———~}Review the power system. the protection value? - 1 Has the power system a YES motor and compressor, etc. which require a large starting current? Provide the function mode SWITCH 1 with restart function. No ! Has comercial power ves |_ fa a supply voltage signifi- eae cantly dropped? e : NO Has the power failure YES Reset and restart occurred? joperation. NO Ts no chattering found in the power supply side ves [Replace the magnet magnet switch from input switch. (LL, £2, 13)7 No Inverter failure ~ 102‘oypiee neck point ‘Supgented remedy ‘operation comand from "Terainal” once, and Wo tavercer op- | Check chat che GUE) tay on the digital operation ‘comand once ageis Cration ta [panel da not depressed in "Teraioal” nods input the operst ponatbie, Check Ghat BE comand fe wot Topot t6 ed Cae TM Tapat the operation coma ‘Check that FAS command fa sot fapots Check that the frequency setting ie not 0. ‘heck shat the @laftal operation panel GU Ghistsoe indicate the foretion mode | Check for eripping Benet oview tha apeed comand eiveuie. Sok he Foqueney €8 one Tesoe the GERD tay to evlect the eer mode [OSE SoG TLAGSSS he tree actoo nethod (FSETOW) te MTerainel™, a cooscud de Togue to wulelatage opeed toput Ger SPERD 1 = 3 to a deaived Frequency oF Got Che ferainal CFi, €F2, but check that SPEED I~ omand to CHL and GFZ. Spann 3 aeceing i not ORE. Check that BF command fa not Topol Gat BS command Check the operation wode, Gh Sn'the preset mode.) Wish dotergalcomed (opto) sat the operation Command Cfereinel) wove selected, San't the comand Anput Flom the aipieed operetion peoel? ‘Gheck hat the Jogging comand f BOE fn rupted during Jouping operation. Shoring inveraal comand (operiay) weds + Ducing external comand (Terainal) sede: ‘Geack That the operation commuad fe noe input SESENIaG aa afer taterupeing the Joesine + cueck tae ebe ASN] « ig] Haye ate nor dom yore tn make arrangements 40 a4 to perfore either operation. presped at che aane thae Aa the Aaternal com Sind feperney) woses | check shat the external command (Terataat) soe | PUDaG (Staunaie"tre ct iapot etmuleaneossty. |. Chock sae ene seeing teequancy Sa aot Leas | fat che freunney to more than the Lowes frequney: Shin ela dowest frequency. | ‘Gueck hat The Jopatog comand Uo pot Tnpit | Stap operation cues, and turn the Jougins command OF {Bering novel epertetter SES CESS Seconda, then input ether fervard oF “Geeck Hat the Felationship between the jop~ | The solution ohould be JOG-F z Pato. og frequency setting (000-7) sed the Jovest Eraguency secting (Pate) 4 not JO0-P ¢ Fats, Ghack that the Gelationship between the jor | The Felation should be JOY @ L-LUFT. fing frequency secting (0C-F) andthe Frequency lowce Linteer setting (LIND) te nor vecct © LLDER. fo nen it te desiced to return he value set on he digital operation panel to che snictal secting when the wnte Wa'tnipped fron the factory, refer te pare. 9-3 (3) = 103 -13.6 Others @ @) Open phase at input side This inverter is protected from open phase at the input side. If this open phase occurs, the inverter does not work and no indication appears on the digital display unit. In the following case, it should be noted that the converter module may be damaged. + When the unbalance percentage of supply voltage is more than 3%. + When the power supply capacity is more than 10 times of the inverter capacity and more than 500 kVA. + When sudden changes in supply voltage occur (Example) When a plurality of inverters are provided mutually together, using a short bus bar; and when a phase advance capacitor is ON and released. In the aforementioned cases, it is recommended that a reactor of approx. 3% (voltage drop at the rated current) for supply voltage be inserted into the power supply side. = 104 ~C 74. WHEN ORDERING OR INQUIRING PARTS _) when ordering parts of the defective product or inquiring, inform your shop where purchased or your nearest service station of the following. (1) Type (2) Output (kVA) (3) Production No. (MFG. No.) (4) Symptom of malfunction If the,contents are unclear due to an old naneplate, inform only the clear items, and furnish a simple sketch showing your required parts. qo reduce the non-operation tine, the following parts is recommended to stock. = 105Table 11 Recommended Spare Parts delivered. the date of delivery. The warranty period under normal installation and handling conditions shall be one (1) year after The warranty shall cover the repair of only equipment main unit to be Pes. | Q'ty Parts Name peavence Remark; | symbol [Normally] . sams | Used tere Inverter module | PM iv is | 1% 18) Coolig fan FAN avai fiat Converter module| DM v3 fins Smoothing cB 1% 10 |1~10| Store this capacitor capacitor at -20 v 430°C Digital D.OPE 1 fl operation panel Printed cireuit | Control | 1 1 | All models (unusable in (PC) board PC board| common) Printed circuit | Base PC] 1 1 | 1 22uP3EH (BC) board board 33 L8OHE3E Warranty 1. The repair in the following cases even within the warranty period shall be charged to the purchaser. (a) Malfunction or damage caused by mis-operation or remodelling and improper repair - 106 -(b) Malfunction or damage caused by drop after your purchase and transportation (c) Malfunction or damage caused by: fire, earthquake, flood, falling or thunderbolt, natural calamities, pollution and abnormal voltage. When repair is required for the product on your worksite, all expenses associated with field repair shall be charged to the purchaser. This Manual is not re-issued. Always keep it handy. Do not lose ite ~ 107 -(APPENDIX 1) HFC-VWS, Series DATA SETTING LIST HFC-VWS ; inverter has many functions so that the setting data can be changed by customers. It is recommended to fill the setting data out the following data sheet for service, maintenance and investigation of trouble. nee: ure-ws [7] Described on spec. abel on top cover MFG. No. + © Monitor Mode : |? | atsptay = OH [| ees ; Paeeairecare) |e | ‘Operation a = 7 [tant sorwe | (yopess coer @n]] a 8 | gain adjuctecnt 100%] | 1 9 | frequency 0.5© Function Mode Display, ee Fovetton 1] Dlaplay Setting Sequence Node Contents Beta 1 W/P pattern setting E-00 | vei-ve 2 Acceleration tine setting r-o1 | accen-1 20 7 Deceleration tine setting ~ Cett a Oo? | pEce a z Maxine frequency fine adjusteent | E> O03 | +Fawex o 5 Starting frequency adjuetaent os | srmsa. os 6 Maximum frequency Limiter setting | F- 05 IM-F ° 7 Heoimum frequency lintter setting | F- 06 IM-F ° . “Taso Frequency 1 setting 3-07 [unre v ° Jump Frequency 2 aetting oo | sumr-r2 ° 10 Junp frequency 3 secting 09 | sump-r3 ° u Motor nofse adjustnent 10 | cr-code v 2 Adjustment of frequency atop z-t1 | peeop-t ° ve af start 3 Multtarage speed 1 encting 12 | Speea-t ° u Malttatage apeed 2 setting B-13 | speea-z ° 3 Moletetage speed 3 setting z-1t | speea-3 ° « DC braking frequency adjustment |F-20 | F-DES 7 v UC braking pover adjustaent zE-zi | v-pes 10 8 0c braking tine adjustment 22 | t-pee 5 » Hlectete thermal Yevel adjusteent | F-23 | E-there 100 20 Linear/S-character curved E-24 | accitee Linear acceleration selection a Linear/S-character curved E-25 | Deciine Lines deceleration selection = Eeart potne frequency of anternat [E26 | FF TART e 2 . aveney Frequency seeeing 5 End point Frequency of exter a7 | Few ° frequency setting ‘Svitch selection E-28 | swrte#: | ooo (Overload Limit time cosetant LM. cons 10 setting 26 ‘Avtonatie torque boost adjustment V-aute 0 ” Stand-by tine wetting for restart | F=36 | 1 7 after Anstantaneous pover faLlure - 108 ~(APPENDIX 2) TORQUE-OUTPUT FREQUENCY CURVES OF HITACHI 4 POLE GENERAL-PURPOSE MOTORS The following data show the reference values of torque characteristics of Hitachi 4 pole motor with HFC-VWS; series. + Applicable motor: 0.4 V 11 kW Torque (3) 1926-30 4030-60-70 +80 90 100 110 120 Output frequency (Hz) + Applicable motor: 15% 22 kW Torque (2) re a a) 3000 Tid 120 Output frequency (Hz)+ Applicable motor: 30 0 37 kW 1 150 130}--— ais a 3060 70-80 Output frequency (Hz) + Applicable motor: 45 1 55 kW 90-100 A, ian 1 1 I ' ' i 1 i 1 1 1 0510 20 30 40 50 6065 Output frequency (Hz) Applicable motor: 75 v 132 kW Ly Tso 2030403060 uD output frequency (lz) Note: 1) V/F : VE2-VC 50 - 144 2) Continuous working torque iz 5082 Fz) Max. torque for short time by adjusted torque boost 3) Max. torque is not starting torque (shaft locked torque). ‘This is generated in condition of slipping speed. - 109 -