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—————
GREENTECH
Appendix 1: Technical specifications.
35 MW Phofovoltaic module assembly line
CO-644084-A gweCcmM
Index:
ne composition 3
lay ov 3
(Overall description of the sictions, 4
Equiomen! ana stations 26rrekation wn 5
Specilicahons of tne ine 5
0D OFSUOONcinsame 7
Equipment technical snecitcatian “8
Automatic EVAand backsheel curer 8
Sis ons ae
151400 wih integrated lay-up, 10
Semiautomatic bussing machine (C20. 3
Viva! irspection, ibbon leading and EVA/oack-cheet manual lay-up, 4
Semi-automatic framing,
Hoot Test _
Fiosh tester / Sun simulator
Convevers onal tine
‘Aslomatic sileon dispensing on frames. (120300)
Goma biock press. [1201 20)
Glass west. [025023}
Spore ports, (170395)
ing rework station, (220260).
Pouing test station, (220240)
Gal content test slalion. (220280)
Gloss hancting, {420305}
Automnaic \ap dispensing. (220800).
‘Autores fobon cutter. (220331)
‘Automatic sbon bending machine. (220335)
»Aanual Shelves for larrinales. (220290)...
nine EVA 8, backshee! sloiage lroley.
Shing trays, (20130),
String teay hodeler (220140)
Mateo! rorsoor Irolley, (220280),
In Line sting storage, (220120)
Soietering Kits. 2220190)
Small material kil for aradustion launch, (22034)
Olting outamatic sheon desing an Box. 100300}
Date: 13 e acca lo ie
2oai gecm
1 Line composition
14 Lay out
Le] HM |e
Required area:
Energy requirement:
T= i eos
Foca: Many 1 $00 Koy
e
=
fe nioich ae ior weECcCmM
1.2 Overall description of the stations
1.2.) EVA and back sheet cutie
‘Cuts BVA cine! backshaat fats al the salectea tength thom rolls
1.2.2Gloss loading,
parater luds glass moving It horkonlaly, checks the glass, loads 1
the nest stalion inost conwayer
1.2.3Tabber & Stinger with Lavup.
The machine automatically solders cals between them conferring shings. Once the stings ere
‘gone they are iaidd uo on the glass.
1 2.4lospection Aulomatic interconnection and module closing.
The operators chisck the slrings, cut the leading Gnd fraling fobs te the comnsct lengtty ond load
line inierconneciton fidvons on the gles. Once ail the connectons ere dene, they load EVA
ond backhe ‘gless|. Finotly. aor te enter the laminater, the oparater iokes the
1.2.5 Automatic busing
The panel enter the station with the interconnection rbksons lontied in position, we comets
locale the soldering postions ond two induction heads solder the sting tabs with ihe
interconnection rishon, Tren the pane! exts he station automatically. The machine is located in
the inspection-bussing are.
1.2.66 check,
The ore and pcst-laminetes enter the slaiion aulomolically, a pak ef EL comeros take and El
picture of the pane! fo be shawn in a display. the operator vaidates the pansl. There are two EL
hack salon i the fine. One 'sinsaried offer the autamatic busing machine andl the other
loeoieg bole the sun simulator,
(A, and aligns on
1.2.7 Lominentie
Ax automatic conveyor sysiem is used 1a move the glasses to the torninater,
By means of heal, prgssure and vacuunl the larrination &s done. The miadulesis cooled down on
the output conveyor with bowels lovated under the modules.
The luminatas have'fo be conveyed trom the faminalor 16 the end of fine, This is done through
tomatic eonvayers
1.28Convevors and tine automation,
the ling. The conveyor system
Avlomalic mariou
cleaning,
1.2.10 Edge trimming,
stor to elevate the ponel if verlical gestion for visual insgection and
With the Use of anife ond an idle rotating vacuum cup elder an operator hims the lomination
suiplvs around the panel,
rieatspactdaion:
sorat connection.
Junetion Box on tha laminate and wi
miautomatic framing
tor will ion the
4 if manually to the open
The tartinate is convayes eulomationty. the aliminium rails ore leaded manvolly. the framing is
1.2.13 Hipot test.
ciric insulation of the module. The opertor carnects the module and the
Insulation fasts done with speciaiaed tes! eaviom:
2.14$un simulator / flash fester,
Tie module is menvaly culled to the flashing station, The opetater connects the mosiule tor ne
sun simelotion, Opiionally 0 grinier wil print ihe resulls ang the onerstor wil lick the lobe to the
module. Then the aaeraiorirarsters the module to the uniood postion,
1.3. Equipment and stations conelation
ip Cuer
TaGiassooding,
381400 with tagiaad torus
lobar lead, cla
nate be
leHipattest
sean
ity Fo the tine
#20
OP = Optional
fos in the station:
2 Specifications of the line
the ine is Gbe 19 produce a wide variety of afer
Regarding:
cels module (ooprox 1.921 x 1m}
= @colis module feaprex dmx Im}
Regering buck substrate!
© Glass/Backsheet
Regarding Cells
+ Ginches call
+ 239/368/488
+ Continuous/discontinuous bus i the fron
Sxl Sérrrn)
orn the back
Avwider vorialy of modules shall be dane by the line. anyway ptior lo any liabiity from the Seller
(en) a module out of these secilications, a leasility sludy wil be Gone and meditications grouse
from the sluay wi be biles to ihe Buyer.
Conta Cos
Aricent ie
16 g@ecm
General specifications of the line
Module sieg. ae : ake s
Maximum modute sie mon} ‘Dood « | 10e
Minimum module size (ew 12005 650
Uneahroughaul (ye oie
164 modulesMhour [4 modulus por 14.8 min
Maximum (72 cet} Regent .
average (maximum throughputs uptime x
mech, veld) (72a) 188 modueshour
Uptime (+2) Bar
Facitles) $ EE IEG
comore: ber
ompres 1500 fri
max. inslolled power 240 KW §13}(%4)
Ltities (pave / voltage /tlequency} 3 Ph 380-420 50-40HE
Powat Consurrpiien 350:eWh/hI"A}
Noise 20a
ambien! Temperature (Storage oreo not sac
inclucled) —s
Ambient Huricly <40%
Floor ioad > 1500 kai?
Floor evenness £15 mm, Mew 50mm in all surfaces
Requires surface 40x20 ("4
Room height 3m
Dale Backup UPS}*5}
Notes: "/ Line Freugrput witne consdorect tor
‘Ceahewous sea on gee
cel rrndules (4 stings witn 1D arn Im}
Cols madules lashings wile 12.e0is. 152m Ie
ung EVA [prscuising ini or laminatian io Be cnecxes with Ine rw mavens
cludest
isot modula; with ECm Gieeniecn cestiiearoretas,
Deponding on iaw material chosen *Feoughnut may change,
2 he Uptiina. Ihe ine wil be eorsiteted without tokiag into conticeration downtimes due
sAdustmanis and Startup af the machine
Stopoace che to ack of parts ot Faully pars
Machine preventive rain ncaa oparationt
“Changes in series
Manual coererions
any ether ci
ofan at the tne
{4 Values ars ptevsions, dative ewes con change,
+5 ine US system include in the line wit ellowecteemect hut cow the machines winoan se
fer the reiter nevclware nist daa loisesin case of lack of slecinelty wuniiy Ths UPS system wl
nol pe ble FOND enough energy 16 continue moraing without power, wo! Even fore lew
seconds,
Conhact Co aHask-a_Anpands ech
Dele: Fela wach aa 9018 Date 12a
GeEcm
3 Scope of supply
. ocivioment Intel in Agpendis 1
f Projent management
+ haining on medule manufocturing fine
Package
+ Delivery cecoming fo the incoterm described inthe purchase contior!
# Instciiaiicn and commissioning of the eauiement supped by ECM up 0 the PAT (Final
Acceptance Teal)
Slack of basic eflleal spares end wear garls
+ Praciuct clasign enginesring ond Cerliicaton os
Row matesas for siart upfocceplance te:
scfived in Appenct 2
4.08 descrbbed in Aopendix 2
The seep.
9 does not inckude {lst non-exhaustive}
+ Tho buletng, infrastectures ond lemel
* Operating, bullding Fo rts
+ Aiciiiconstruction works
+ Ar-condition
+ Uilly systems such 9s electrical pawer. cooling Wale, veniliation. compressed ait. ete.
é e and! duties
+ Uniooding the equioment from the tricks upon orival at the final destination, unpacking
nd disposed of packaging material
Crane ond tools lor assembly
+ The huncling equipment other inan specific tools fo! loading the various 6:
+ Exvenlucl storage cast far diay incurred by the customer
And generaly sosoking. oil suoplias ond services thal ate not exskcitly mentioned in ou
propesttion.
Al machines are prod
ed to cerliied Europsan {CE} standard,
CO-sPnELA., Anaenicia Mechanics inet
haa 218 geCcmM
4 Equipment technical specification
4.1 Automatic EVA and back-sheet cutter.
rotuniisin the tne: |
nition: Cut EVA ang backsheet t
Description:
1.1, UNWINDING STAND - EVA
1.2, UNWINDING STAND 2~ BACKSHEET
1) Lower aosition unwinding the ®
2) One 2" ak exp
3] Mox. diam. ef the mall
aj Mox. weigh. 75 a weight
5] One pneumatic broke wth manual
‘caiusting som.
vig sha
1.3, DIE-CUTING
1] Die-culting un ic eyineer
2) One secon soabie,
A, FEEDING-CROSS CUTTING
nefhanadaer eae 4.2 Glass loading.
per of unis in ine
eck qualty betore starting panel assembiy
Teehnicakdaie
Suface dimension 1000 2000 rae
cae) CLAN goon eg
lion eight SOD een
Verio Stroke Toomey
Weight 470K
Noise leve! 042 dB
) meee a operator calor, acceding wa EM NO gwecm
4.3 181400 with integrated lay-up.
Ust of equipment included:
(Gant abet
a
lay
carveyor
fing and —{ Raciad ings
postions
(Programmable)
nobles,
eC ond FC
panel
Teworees
igs os,
Tao
‘ating siceos
“Singeteck
“iar syste
‘Sia taler
Wating beam smaiic lay-up on glass, code: 040510 fs Included:
4 Ganiry robo! with sal
3 hea troy holies Io load reworked sings.
ny teneces, (¥, Zand W}
onvevor wilh centing devie. {X)
+ ingut and outut conveyor.
Adalitionaaly when skiing vision check, code: 040610
Is included: ~
+ Shing check vision camera with tumination
z ray nokers for rejected
Additionally when end cut. code: 040700 Is
included:
+ With adjustable cutters and ends collestos
ail parameters LS
ef dimension range 154186 min,
cel thickness ange 100-300 ur
cel geametty Square and Sseudo-square
Tabs s a = 2
umber of fab per cs Zand4
Min tab soacing 229 mam, (38) and 56 rman, (288) (71)
pros lots soncing extemol tabs 150 mar. (1)
Tab width 17225 mam. 1)
lob solvering process line
Tabbing a swinging see
cel aligning ‘Allitici! vision
tabbing & shinging omceis ‘ado
‘ox application method Spray. automatic, 6
sakieting orocess _IR+ Heating plate
‘Cell transport sist eS .
Taobin Walking bea
Stinging, woking bear
Loading & unioaigg © 90.) e
Max number of cols (6) per oa
coselle ee
ceitleocing: Automatic [é slacks inclucied wlth the equioment)
sang unloading Automatic on b
toy Ue RE Gee toeide
Sling handing Seno oxes
sling check Yes (72)
umber of ftovs for net Good stings 3
Number ofveintroduction trays 2
PERFORMANCE AND QUALITY —
‘Performanice featutes <9) 0 Re. Sa
Nomina! Inrougnpat |é’cetl, 1300 celsrh (*3)
Average coll breakage ratio <0.3% 4)
Other defaciive call roto <8 (A)
uptime 95% .
Soldering quality crfleia PAL cope eetanmamncecenence
Peel loca ger bus joveroge} >ASOgF (5)
vera suriece, 08 (5)
Preventive maintenance did changer seres cperditions, CS
Hota GoeECM
EREENTEGH
5 prinutes/3 spools (2 operators can work on the
machine on the same
Ribbon spool changing petiocicity —_Once-every 8 hours (so00's with moe than 1800.m.)
1S minutes per machine head. 4 head in the
mashine (2 operaters can werk on the same fire)
Clearing periodicity Once every Bhours
Moduls reierence changing time
Riboon soool changing time
Machine
leaning time
(258-388 or 5-6 sete
Module reference changing tine P
{less site, sting sae...) Amitai
FACILITIES
Airsupply
camiprossed cir oressure bhor
compressed oi How 750 Wenig
Power supply type 88
max. power 31 KW (4)
Lifes (chase / wollage /liequency) 3 Ph 380-420V s0-6o
power consumption low
Indvect contact arotecton scoma
Sockst [230V) Fy
Ps Not lickides
‘System size (approx) a e = é
Weisht 2500 «3
length x wich x height tor transom! ¢900%3290%2800 mm
Colour BAL 9010 (3002/7025
System contol & software 2
computer haraware Beckhott PLC + euch panel PE with Hi
sofiware lows remote diagnosis Yes
caved date: compalioie w.
‘Access, Excel ts
ST Wig apna Wat cone praceted bo medio. The machine lve pranee f@
Segie megere Heer suse ered CpHONG are WOLD G84
Notes: a aser ne quaity check he aing
donencia meena et NG St. Ne
1 urlocteeen ana hoy oan ne aber
irerwdd os done acerca fo Ihor Dole,
© Nomina ough! orig oes ce proce He Us cconae
‘ran wonine wil fehtosveed sige wih stings ih cllcen! eee quantly or mesealreaviing
hp wil ea
sz ohjpontig cn ns Quy of ha onl, Rose ana fens us mos et
enony enve TM
Groonioc nl lace tw teach al rw matics ts
ieee ne spection values,
eee uueteadmmand ibben Ber and carted sta. Me 2 of hewnsccleted a
tsps navy been ote bus ected tne oe eget
could
Cantar! CO-4088.A_Anpords echnicaltoactfections
ide Merch ae 2013,
soot wEeECmM
‘oeoMenRY
Flux dosing sovay i
‘icin fev 8 4 4h
a
4.4. Semi-automatic bussing machine C20.
Maichine macel ic
Number of unis in the fine: 1. Code: 050400
Funetfont interconnects the sirings and propates the wing tor the junction box.
Description:
ablained vie the uti
19 preckion and repeatabitty
rnbly's busing syslems offer hig!
ction sokdering process,
ol anificial vision systems a
hot spots
specifications %
Eoiderina pot art n von eames. bon ane Tob a
the dng cl. with promised
snot sao.
Pornanert durable wleeing, No tool wer
Iibesn iosding
Ribbon helding wEeECmM
4.5 Visual inspection, ribbon loading and EVA/back-sheet manual lay-up,
Number of units in the ines 1
Function: Th
hem during var
Characteristies:
ou
sendent moter
5 helo aR?
Advantages:
nly of 4
Gear motor Pow Description:
using
Working mode:
The pane! ene the
oa
7 @ along the por
. ond shows on ihe di 398 of the panel. @ECM
47 laminator.
Number sini
+ Lamination cycle time : 14.5 min, (Depending on used EVA)
* Lamination area by cycle : 4200 x 2200 mm (42/22) : sie comoononts with High ually low mein
Rw 5
rs fLAWRH).mim SO7OxAwOK6e2, oF QUE
nitric Included
J 10 change without prior wiiten notes 4.8 Visual inspection and cleaning,
Function: Shaws the sunny ids of the p
Characteristics
Al insoection ond ator.
49° Edge trimming.
Function: Tabie alows the ge hiring
Characteristics: Funetion:
4.11 Semi-automati
lumber of urs
Function: Frome:
Characteristics:
. ayy junction box ns
ic framing,
@: 1. Code: 1201
SINE: Gaambing Tour i
SOF ncn ming anes
dene weECmM
4.12 Hi-pot Test.
Number of units in the in
Function: Che lectiica! folattion
ished
Characteristics:
2.900 x 1.500% 985
ELECTRICAL TESTER SPECIFICATIOS
input
vol 5) 230 VAC, £ 10% User 5
Sogo hes 5%
63 Ame 250V Slo-Bia
Dielectric Withstand Test Mode
BKV 8 20mA AC.
6KV @ 5mADC
Rating :0. SRW Al
wave Foun: Sing wave, Distortion :<2%THO
i enh Dane 0.2 - 999.9 seconds. 0.1
senlinueus running
High iit = 0.10.- 1200 mA, 0.01 mA / ste
Failure Seti Low lvl = 0.00, 0.10 - 12.00 mA, 0.01 mA / sie W0= OFF)
Acouracy = + (2% of salting + 0.02ma
Accuracy * £ [2% of reacing + 10)
ange: 0.0.0- 5.00. mA
siviion: 8.1 ma/siep
2 fing + 0.02 m
on Resistance 1
Range: 1
Cutout Veltage Resolution: | vaitistep
Accuracy: [2% of reading + 5 ols}
fonge:9- 1000 V
Ressiution: ! valt/stey
{C-294004A_Anotice lackeeatsnacifoatns g@ecm
esitorice Display.
Range’
Resclution
Retistance Display
Lun
it:
nelay
Ground Band Test Mode”
‘Oviput Vetlage
Tine!
Milian Offsal
un
4.13 Flash tester / S
Number of ur
Function: Check the
module,
¥:£ (2% of reading + 2 counts}
17000 Mala Digh, Aula Ranging}
Ma ScOvOe MO. rooovpc ac
al 190 - 40.00 1.60 » 80.00
al 350-9995 750-999
olreading +2
0%
counts! of tas
vis) abies
Range: 0, |. 1000 MO =
Range: t= 1000 MO
Ranga! 0. |- 1008 Ma
Range 0.085 999.9 seo (@
aluton: 0.1 sacisteo
(0.1% + 0.98 36c}
=O}
Constant}
sey 6
Range: 30-200 Amps AC
Resolution: 0.1 Ampistep
Ting +0.02 A}
Accuracy: 2 %ot Se!
Ranga: $9- 30.0 Amps AC
Resolution: 0.1 Ama/siep
Accuracy: + {2 % of Setting
Ronge:G= 510 mo
0-810 me for 30
0-200 mOter 10.4
(0-150 mf? for 25.1
Retelution: 1 enc) is
Accuracy: + {2% oi Sein
Ronee: 0.0.5 - 999.9 302 [0 =
Onl secistep
+0024)
10.0 Amos
2s0.Amps
30.0. Amps
Acouracy: 2% of Selling + 2a)
simulator.
1. Code: 110102
curve of each
rile eiicoions gwecmM
General
Flash tester type AAA
kaximurn module Sze 2000 « 1000 mm
Generator
Ambient temperature #IO°E 10 495°C
Spectr Am1.S according £C40904 or adiustabie
Unitowrity Class A according IEC60904
Temporal staitiy Closs A secording IEC60904
wadiance 200-1200 Wem?
Total puise time: 2x Toms
Measure time: 100m
Measuring load
Measurement range V: wio/so/i0a v
Measurement range 25/1/2510
Measurement range Re samy
AID Converters 12 it unipolar
Max, number cf mecsuring Goints; §——400
Accurcey ger tonge <05%
Dimensions (Lx ¥¥ XH} 22500x1 500x906 mm.
4.14 Conveyors and line automation.
ors included in this project exe the ones shown on ihe kay out on section 1.1-and are
included on the
+3 Tabber. Stinger and Loy-up
2 IxStraigh! conveyer (3Sections) through tne layup.
2 1 xcontrol board with PLC.
+ 4 Inspection, busting and EVA/Back-shoet manual lay-up.
8 4xdbeltconveyors,
© I x2ontiol board with PLE 1 guitch board
+ §.lomination
‘@ Conveyers for transferring laminates to lamination chamber and then to the press
‘and finaly to the laminating butt
© | xébelt conveyer with buihin fing raler conveyor.
+ 4. Vival inspection and cleaning
© 2x90 conveyors, batts and iting rollers combined.
© 2x2 bell conveyors.
© 1x2 belt conveyor for rapid toad / uniolad panels,
8} cenvayor builtin the station
© 1xcontrol board with PLC + Switch bord
+7. Edge trimming ane tapping.
© 1 xTwo bells conveyor
+ 8.Junefon box loading,
2 }xdibel conveyors
@ _1xconirol board with PLC + F switch boord.
+ 9 Semiouiomatic foming
‘© Ix bell convayor through the machine.
©) xeontrol board with PLE + Iswiteh board
10, Hipot station:
© 1x2 belts conveyor
© 1 xcontrol board with PLE * 1 switch boars
1), Hash tester
CO-sst-8_appaicie\Tectwie) ope
ae waren sn AS
r0i31 loading / Unloading Mandi
Salety Light vars weCcmM
5.2 Comer block press. (120120)
ishorr resis
hart profiles with Features!
Air ter EUS
fan
Fours
BN
Technical data
‘ax. widin of glass 0
Min, width of gloss
al reference edge
tae tetera’
Conveyor
5.4. Spare parts. (170030)
5.5 String rework station. (220260)
Number of onits in the ire: 1
Function: Eosy hanaling af =
Characteristics: weECM
5.6 Peeling test station. (220240)
Nur
Funetion:
Characteristics
Advantages:
nose ensuing quaily
5.7 Gel content test station. (220250)
Number af units inthe fines
Function:
Mecsure de gel one lon ual
Characteristics:
+ Cons ‘ot included
Advontages: Number af unitsin the line: 2
Fonetion:
Characteristies:
specifications Schmid’ VACUMASTER BASIC Mod: 100 /H8-1400 EVE
00 4
B40
Wocvum Pump 0/38 v,- 80 He, 0.97 Kix Over
5.9 Automatic tap dispensing. (220320)
Number of unisin thetline: 4
Function: i supply
automatic
Characteristics:
-
hic machine to supply toe 2208
Advantages:
cor to tik weECM
5.10 Automatic ribbon cutter, (220331)
Funetion: Cut the ribbon forinterconnection
Characteristics:
Advantages:
Gigense ribbon in the eppropriate length, staigh
6 and win good (2 bord
5.11 Automatic ribbon bending machine. (220335)
Funelion: Cul and bend the iibbons thal
Chatacteret
tr fram 20.%0 1
wiha pedal oviteh,
‘omponent
5.12 Manual Shelves for laminates. (220290)
5,13 Inline EVA & backsheet storage trolley
Num 3
Function: 1d iransparts EVA sl
Description:
wingels, 2 with pedal braking
Advantages: 5.14 String trays. (220130)
Number of urits ine: 17
Function: Stares Stings
‘Characteristics:
Advantages:
5.15 Sting tray holder. (220140)
miter of units the he
Function: Stores strrig trays close to orking are:
Description:
Advantages
5.16 Material transport trolley. (220280)
Function: &
EVA ond Back-sheat 10s
Characteristics:
Advantages:
5.17 In Line string storage. (220120)
Number of unisin the tne: 1
Funetion: Stores prea!
Description:
Advantages: savages 3 4 ("
——
5.19 Small material kit for production launch. (220340)
Number of units in the tine: 1 sel
Function:
i 5 a Gof some small elements thal are needed ter the manual operations eA Ihe fine, This
materiel can be usually found in hardware stores
Hlements (Not complete list:
Pliers
Steel culer
+ Screwariver
Bode hendie
+ Blades
Smaai Teflon sh
Advantoges: .
All the necosary small hardware is avatable trom the very beginning and production is
lounchad! os coon os 6 pragromed.
5.20 Off-line automatic silicon dossing on JBox. (100300)
Narhber of unity ithe tier 1
Function:
Ta0! allows the eperater easy apolication of slicone on the J8ox edge belore installation,
Characteristics:
‘© Aluminum ferme sts
Silcone pur
# Servo-aiven movament of the nozlé while opplasslicane on the Jbox.
© Manual londing/unloading and switching operation.
Advantages:
Etfortioss ana aceurate working
a1cose ee
Dae tarer
Apion \-Tachinet ne
eens ees
GREENTECH
Appendix 1b: Estimated Number of operators.
35 MW Photovoltaic module assembly line
CO-694084-A
index
1. Operator tasks deserintion and Loy-out. am a 2
[He Me of een eck ane! clase the mode sandwich,
ing laminates.
ing and JBox prenaratien ond joo,
to fabrication
Rewari sk gweECM
Appendix 2: Services included
Line Start Up
‘The Installation, connections and commissioning of the equipment will be carried out
by the seller’s qualified personnel, The buyer will be responsible to provide all human
resources and materials for handling the equipment, such us forklifts, cranes, tools,...)
that will be requested by the sellers personnel and necessary to unload and place the
equipment, make all connections and startup of the machines in the buyers premises
and bearing in mind the application of the Safety regulations followed by the Seller, CE.
Training
ECM Greentech will give training to customer's personnel during the project in three
different stages:
Lo After or during the acceptance tests performed in ECM Greentech’s premises a
training course will be given for the operators, process engineers and maintenance
technicians of the customer. This training will last at least 4 days and will include items
as:
‘© General concepts of the line
© General aspects
Principal operations for the manufacture of modules
Mechanical aspects
Pneumatic aspects
Electrical aspects
e000
© Operation of machinery and line
‘Switching machines on and off
Use of control panels
Alarms and warnings
Resetting machines
°
oooo
= Maintenance
Preventive maintenance
Problem-solving
‘Change of model
Parameterisation
Calibration
20
o000
‘Appendix 2: Services included
Date 09-Mar-15 10t5 wecm
© Basic training for special purpose machines
©. Infrared lamps
© Robot, PLC, vision
(© Servo-controlled shafts
°
‘+ Safety precautions
3. A final training will be given to the operstors, process engineers and maintenance
technicians, after the installation, tuning and set up of the equipment once the
machines are operational and been settled, This training will last around 5 days and
will be given by ECM Greentech engineers.
Training in standard equipment (robots, PLC..} is not included, however ECM
Greentech may organise specific training with the manufacturers of such equipment at
‘an additional cost.
The purchaser's personnel who follow these courses should not exceed the amount of
8 people and they should have the necessary qualifications to perform the
corresponding tasks.
‘The training will be in English or Spanish language.
Documentation and HMI
Documents are provided in duplicate in English or Spanish language and in electronic
format.
Documentation includes:
General instructions
Instructions for installation
Operating Manual
Design of automatism (grafeet level 2)
List of mechanical components
List of proposed spares
Overall drawings ofall workstations (.dxf , we)
Detailed drawings of fittings, spares and wear parts
Electrical and pneumatic diagram
General instructions for maintenance
Technical documents for commercial equipment Included,
All Equipment’s HMI will be in English or Spanish language.
‘Appendix 2: Services included
Date 09-Mar-15 2015 Manufacturing start up package
4.1.- Product engineering / certification:
The Seller will facilitate necessary product information and (BOM) raw materials
suppliers and will pass a Fast Track certification of the ECM Greentech certified module
50 the customer will be entitled to produce this module design without violating the
point 8 (“confidentiality”) of the purchase contract document,
Photovoltaic modules must be certified according to the norms 1EC or UL. The
certification process is carried out by entities like TUV, Certisolis, CENER, etc
In order to go through the process of certification, It is required to prepare an
application file and to produce module (between 20 to 30 units). As soon as the
certification company receives the file and modules, it can take from 3 to 6 months to
receive final approval.
More specifically, ECM takes care of this first certification procedure for you. Our
responsibilities include:
+ Module design engineering (1 reference)
"Definition of the BOM (Bill Of Material)
+ Generic specifications of each item of the BOM,
= Identification of recommended supplier for each item of the BOM (+
alternative supplier(s) for key items of the BOM)
Support of our process engineer for manufacturing the modules which go
for certification (8 days of work)
‘Use of key manufacturing equipment (tabber stringer, laminator,
etc)
© Manual operations (e.g. : Interconnection ribbon positioning,
~ junction box set up, etc.)
* Compilation of the certification application file, ready to be sent to the
certifying organism,
= Success warranty for certification (guaranteed to go through at the first
submission given that our design, manufacturing procedures and
recommended materials/suppliers have been followed)
Not included for the certification:
‘+ Foo charged by the certification body
+ Generally speaking, anything that is not explicitly mentioned in our offer
Appendix 2: Services included
Date 09-Mar-15 3015 wecm
4.2.- Raw material tor start up / certification
ECM Greentech provides module raw materials (solar cells, glass, EVA, etc..) as per the
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