DISCLAIMER:

This document should not be relied on or used in circumstances other than those for which it was originally prepared and for which Mott MacDonald was commissioned. Mott MacDonald accepts no
resposibility for this document to any party other the person by whom it was commissioned.

m3 No. OFF

ITEM DESCRIPTION:

INSTRUMENT AIR RECEIVER

VESSEL DESIGN CODE:

ASME SECTION VIII DIVISION 1, 2007 EDITION

CODE STAMP:

NOT REQUIRED

SERVICE:

INSTRUMENT AIR

LOCATION:

OUTDOOR

SPECIFICATIONS:

AS PER MATERIAL REQUISITION

EARTHQUAKE:

IS-1893-2002, PART 1, ZONE-II, 2% DAMPING, SOIL TYPE - SOFT,

TOTAL / OPE. VOL.:

3.05 / 3.05

TWO

NOZZLE DATA
MARK

SIZE

SCH. / THK.

STD

TYPE

CLASS

STANDOUT

N1

2"

160

ANSI B16.5

SORF

150#

780

500

INLET

N2

2"

160

ANSI B16.5

SORF

150#

780

1900

OUTLET

N3

1"

160

ANSI B16.5

SORF

150#

SEE SKETCH

SEE SKETCH DRAIN

N4

1"

160

ANSI B16.5

SORF

150#

SEE SKETCH

SEE SKETCH VENT

IMPORTANCE FACTOR = 1.0

INDIAN WIND CODE IS-875 (PART 3)-1987: WIND VELOCITY 50m/s, K1= 1.08, TERRAIN CAT. = 3, K3= 1.22, FORCE COEFF. = 0.7, EFF. DIA = (NOTE 22)

INSPECTION AND TESTS

RADIOGRAPHY

SHELL: 10% SPOT + ALL 'T' JOINTS

CONE:

N/A

HEAD:

FULL

JOINT EFFICIENCY

SHELL:

CONE:

N/A

HEAD:

1.0

HYDROSTATIC TEST PRESSURE:

SHOP:

0.85
AS PER CODE & SPEC

IMPACT TEST

AS PER CODE

POST WELD HEAT TREATMENT

AS PER CODE

HEADS

ASME SA-516 GR.70

FUTURE SITE :
OTHER N.D.T.:

AS PER CODE & SPEC

LOCATION

SERVICE

N5

2"

160

ANSI B16.5

SORF

150#

SEE SKETCH

SEE SKETCH PRESSURE INDICATOR

N6

HOLD-1

HOLD-1

ANSI B16.5

SORF

150#

SEE SKETCH

SEE SKETCH PRESSURE SAFETY VALVE

M1

18"

6 THK

ANSI B16.5

SORF

150#

880

650

MANHOLE (SEE NOTE 2)

AS PER CODE & SPEC

MATERIAL SPECIFICATIONS
SHELL

ASME SA-516 GR.70

FORGINGS

ASME SA-105

PIPE NECKS

ASME SA-106 GR B

PLATE NECKS

ASME SA-516 GR.70

REINFORCEMENT

ASME SA-516 GR.70

BLIND FLANGES

ASME SA-105

* VENDOR TO CONFIRM DURING DETAIL DESIGN

HOLD LIST:

GASKETS

SEE NOTE 17

BOLTING / NUTS

INTERNAL:

N/A

EXTERNAL:

INTERNALS

WELDED:

ASME SA-516 GR.70

REMOVABLE: N/A

SUPPORTS ( PAD / LEGS)

ASME SA-516 GR.70 / SA36

STRUCTURAL ATTACHMENTS

ASME SA-516 GR.70 / SA36

PAINTING

INTERNAL:

INSULATION (BY OTHERS)

1. NOZZLE SIZE FOR PRESSURE SAFETY VALVE

N/A

NO

EXTERNAL:

THICKNESS:

--

ASME SA-193 B7/ SA-194 2H

2. NOZZLE ORIENTATION
3. DISH NOZZLE LOCATION.

AS PER PAINTING SPEC.

FIREPROOFING SUPPORTS REQD:

NO

DESIGN DATA
DESIGN PRESSURE:

8.5 kg/cm2g

OPERATING PRESSURE:

7.7 kg/cm2g

(MAX.) OPE. TEMP.:

CORROSION ALLOWANCE:

(MAX./NOR./MIN.)

SHELL/HEADS:

1.5 mm

DIAMETER(S)
SHELL

EXT.PRESS :

50 / 35 / 15 C MDMT :

INTERNALS FIXED:

3 mm

0 C
INTERNALS REMOVABLE:

1250 mm I/D

HEADS TYPE:

HEAD MANUFACTURING PROCESS:

VENDOR TO ADVISE

6* mm

2:1 SEMI-ELLIPSOIDAL

256324-500-SP-PIP-003

PAINTING SPECIFICATION

256324-500-ST-MEC-001

NAME PLATE FOR VESSELS

6* MIN. (AFTER FORMING)

256324-500-SP-GEN-001

LOCAL CONDITIONS

HEAT TREATMENT AFTER FORMING:

FABRICATION (SHIPPING)

1400*

kg

OPERATING:

2200*

kg

SHEAR FORCE AT BASE:

5450*

kg

MOMENT AT BASE:

TEST:
REMOVABLE INTERNALS:

WIND/EARTHQUAKE LOADS

kg/m3

--

FLANGE FINISH:

LEGS

SADDLE BOLT CENTRES :

SADDLE CENTRES:

SADDLE HOLDING DOWN BOLTS :

BASE PLATE DETAILS:

No. OFF:
-

ONE PIECE

SEE PAGE 2

DOCUMENT NO.

REV. DOCUMENT TITLE

REFERENCE STANDARD DRAWINGS & SPECIFICATIONS:

700*

100*

kg

1600*

225*

kg-m

125 - 250 Ra

SUPPORT METHOD:

SHIPPING DETAILS:

TO CODE

N/A

8.42

U/S BASEPLATE TO VESSEL CENTRELINE:

N/A

THICKNESS

2100 mm
-

BOOT

DESIGN DENSITY / LIQUID LEVEL

kg/cm2g

--- @ --C

TANGENT / TANGENT LENGTH

1250 mm I/D

HEADS

WEIGHTS:

65C

DESIGN TEMPERATURE:

19/08/2009

ISSUED FOR TENDER

13/08/2009

ISSUED FOR COMMENTS

REV

DATE

REQUISITION No.

DESCRIPTION

MDK

ASA

MDK

BY

CHKD

ITEM No.
PROJECT:

( H.D. BOLTS BY OTHERS )

ASA

VESSEL
TECHNICAL DATA SHEET

PJC
APP

500V-003 A/B

HPCL
LPG TERMINAL AT VISAKHAPATNAM

PJC

JOB No 256324

DATA SHEET No.

REV

256324-500-DS-MEC-021
SHEET

1 OF

256324-500-DS-MEC-021_Rev.B.xls

DISCLAIMER:
This document should not be relied on or used in circumstances other than those for which it was originally prepared and for which Mott MacDonald was commissioned. Mott MacDonald accepts no resposibility
for this document to any party other the person by whom it was commissioned.

GENERAL NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETRES, UNLESS OTHERWISE SPECIFIED.
2. MANHOLE COMPLETE WITH COVER , STUDS, NUTS, GASKET, DAVIT & SPARES.
3. SHELL NOZZLE STANDOUTS ARE FROM VESSEL CENTRE LINE TO F.O.F. (FACE OF FLANGE). FOR HEAD NOZZLE IT IS
FROM TAN LINE TO F.O.F.
4. MAIN SHELL NOZZLE " LOCATIONS " ARE FROM REF.TAN LINE OF THE VESSEL.
5. WELDED SEAMS TO CLEAR NOZZLES & ATTACHMENTS.
6. ALL NOZZLES UPTO 50NB. SHALL BE SUITABLY BRACED BEFORE DISPATCH WITH 40Wx6T.FLATS @ 90 APART.
7. OUTLET NOZZLE IS TO BE FITTED WITH A FLUSH TYPE VORTEX BREAKER.
8. ACCESSORIES SUCH AS VORTEX BREAKER, PRESSURE SAFETY RELIEF VALVE SHALL BE SUPPLIED BY VESSEL VENDOR.
9. ALL BOLT HOLES IN NOZZLE FLANGES AND MANHOLES TO STRADDLE PRINCIPAL VESSEL CENTRE LINES EXCEPT AS NOTED.
10. REINFORCING PADS TO HAVE TELL TALE HOLES TAPPED 1/4" NPT, PADS TO BE AIR TESTED WITH 1.05 Kg/Cm Sq.(g)
PRESSURE AND CHECKED FOR LEAKS WITH SOAP SUDS. AFTER TEST, HOLES TO BE PLUGGED WITH HARD GREASE.
11 EARTHING BOSS NOT TO BE GALVANISED OR PAINTED.
12 SERVICE GASKETS SUPPLIED SHALL NOT BE USED FOR HYDROTEST. HYDROTEST GASKETS SHALL BE SAME AS SERVICE GASKETS.
13 ALL TOLERANCES WILL BE AS PER CODE / SPECIFICATION.
14 NOMINAL THICKNESS OF DISHED END PLATE SHALL BE DECIDED BY VENDOR TO ACHIEVE MINIMUM THICKNESS AFTER FORMING.
15 ITEM NO. AND EMPTY WEIGHT OF EQUIPMENT TO BE PAINTED ON PROMINENT POSITION.
16. VENDOR SHALL DESIGN PRESSURE SAFETY RELIEF VALVE AS PER API RP 520 PARTS 1 & II, API 521 & SUBMIT CALCULATIONS
FOR THE SAME FOR APPROVAL ALONG WITH THE BID.
17. GASKET SHALL BE 4.5MM THICK, SS SPIRAL WOUND, NON ASBESTOS FILLED WITH SS304 INNER RING/ C.S. OUTER RING TO ASME B16.20.
18. VENDOR SHALL BE RESPONSIBLE FOR DESIGN, PREPARATION OF FABRICATION DRAWING, SUPPLY OF MATERIAL,
FABRICATION, STAGEWISE INSPECTION, TESTING, ERECTION AND HANDING OVER THE EQUIPMENT.
19. PROTECTION:- ALL C.S. MACHINED SURFACES TO HAVE ONE COAT OF RUST PREVENTIVE. ALL THREADED CONNECTIONS
TO BE PLUGGED. ALL FLANGES TO BE BLANKED OFF WITH 12THK. PLYWWOD OR STEEL DISC. EACH DISC TO BE
SECURED BY A MINIMUM OF FOUR BOLTS.
20. ALL F.P. WELD TO BE CHIPPED BACK TO SOUND METAL ON THE SECOND SIDE & REWELDED OR F.P. WELD MAY BE
ACHIEVED FROM ONE SIDE ONLY USING PROPER QUALIFIED WELDING PROCEDURE.
21. LIFTING LUGS TO BE PROVIDED (DESIGN TO INCLUDE FOR SNATCH FACTOR=1.5)
22. EFFECTIVE DIAMETER D = MAXIMUM OF (1.2 X D1 OR 600 + OUTSIDE DIAMETER)
AND D1 = OUTSIDE DIAMETER + (2 X INSULATION THICKNESS)
23 ALL MANHOLE & NOZZLES WITH BLIND FLANGE SHALL BE SUPPLIED WITH MANDATORY SPARES. QUANTITY OF
MANDATORY SPARES SHALL BE AS FOLLOWS.
- 2 SETS OF GASKETS FOR EACH TYPE & SIZE OF NOZZLE / MANHOLE
- 10% FASTENERS WITH MINIMUM OF 2 NOS. FOR EACH TYPE & SIZE
24 REFERENCE PROCESS DATA SHEET NO. 256324-500-DS-PRO-005, REV. A.

REQUISITION No.

ITEM No.
PROJECT:

500V-003 A/B

HPCL
LPG TERMINAL AT VISAKHAPATNAM

JOB No 256324

DATA SHEET No.

REV

256324-500-DS-MEC-021

VESSEL
TECHNICAL DATA SHEET

SHEET

2 OF

256324-500-DS-MEC-021_Rev.B.xls