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TECHNICAL REPORT

Ultrasonic testing in the crack


located in the upper case of
turbine 1
Rev: 00

March 2015

Page 1 of 13

ULTRASONIC TESTING IN THE UPPER


CASE BELONGING TO THE TURBINE 1

March 2015
WDS INGENIERIA, S.A.
Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

March 2015

Page 2 of 13

Panama, March 2015


Gentlemen:
CELSIA
Attention. Eng. Dominguez Milagros.
REF:

Ultrasonic testing to upper case belonging to the turbine


Cot C1503-023S

Respected Engineer

Attached Technical Report Ultrasonic inspection, by WDS Ingeniera, S.A.,


Testing conducted in upper case belonging to turbine of CELSIA.

This report contains observations and conclusions relating to the service.

Best regards

ENG. Daniel Rivero


ASNT-TC-1A Level II PT, VT, MT.
Level I UT, ECT
AWS Member No 675950
WDS INGENIERIA, S.A.
Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

March 2015

Page 3 of 13

REPORT CONTENTS
1. OBJECTIVE
2. INSPECTION DATE, PERSONNEL AND EQUIPMENTS
3. INPECTION RESULTS AND ANALYSIS
4. ANNEXES

WDS INGENIERIA, S.A.


Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

March 2015

Page 4 of 13

1. OBJECTIVE
Evaluate by ultrasonic testing (UT) in the crack located in the upper case
of turbine 1
2.

DATE

OF

INSPECTION,

PERSONNEL

AND

EQUIPMENT

Inspection of the unions was held on February 25th 2015 in Colon, Panama
The

staff

was

involved

for

inspection:

- Eng Cuicas Wisthon, ASNT-TC-1A Level II: VT, PT, MT, and UT.
EQUIPMENT USED:
- Ultrasound Equipment Olympus EPOCH LTX.
- Calibration block IIW Type 1.
- Digital Camera.
- Coupling Gel.
- Tape Measure.

WDS INGENIERIA, S.A.


Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

3.

March 2015

Page 5 of 13

INSPECTION RESULTS, ANALYSIS AND RECOMMENDATIONS


During the ultrasound inspection of the crack belonging to the upper

case of the turbine 1, for the detection of the crack on the points UP-12,
UP-13, UP-14, UP-15, UP-16, UP-17, UP-18, UP-19, UP-20, LEFT-1, LEFT2, LEFT-3, LEFT-4, DOWN-15, DOWN-16, DOWN-17, DOWN-18, DOWN19 and DOWN-20, the gain was needed to be increased in 25Db to
manage to see the crack, otherwise it could have not been detected
anything, which could means that the crack is extremely thin at these
points, but due to the high gain it is difficult to know for sure.

WDS INGENIERIA, S.A.


Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

March 2015

Page 6 of 13

REINSPECTION REPORT ULTRASONIC FLAW


DETECTOR
EQUIPMENT USED
Brand: Olympus
Serial: SD010312
Model: EPOCH LTC
Transducer: Sonatest
Dimensions: 0.250 "
Frecuency: 2.25 MHz
Pattern calibration : ASME SECC V, ART 4
Pattern Reference: N / A
Others:
TECHNICAL PARAMETERS AND INSPECTION
Technique: Defectology
Range: 150 mm
Reference level: 50 dB
DAC calibration beam path: N / A
Reference Reflector:
Scanning Level (dB):
Incident angle: 45
Beam exit: Normal and Tilt
Coupling: Methylcellulose
Delay
Probe delay
Velocity
PCS
DSS
0,0 s
6,0 s
3280 m/s and 5800 m/s
N/A
N/A
Defects determination
%DAC
Result
Defect
Weld
Stamping
Sector Ubicac. Length
Depth height 45 60 70 type Acept Reject
UP 1
39.42
UP 2
39.51
UP 3
38.41
UP 4
37.32
UP 5
38.01
UP 6
35.85
UP 7
34.26
UP 8
33.54
UP 9
34.26
UP 10
35.20
UP 11
36.33
UP 12
33.94
UP 13
38.21
UP 14
41.40
UP 15
43.28
UP 16
45.02
UP 17
39.69
MADE BY
REVIEWED BY
APPROVED BY
COMPANY
SIGNATURE
NAME
ENG. Wisthon Cuicas
Eng. Wisthon Cuicas
Eng. Wisthon Cuicas
DATE
01-30-2014
01-30-2014
01-30-2014
WDS INGENIERIA, S.A.
Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

March 2015

Page 7 of 13

REINSPECTION REPORT ULTRASONIC FLAW


DETECTOR
EQUIPMENT USED
Brand: Olympus
Serial: SD010312
Model: EPOCH LTC
Transducer: Sonatest
Dimensions: 0.250 "
Frecuency: 2.25 MHz
Pattern calibration : ASME SECC V, ART 4
Pattern Reference: N / A
Others:
TECHNICAL PARAMETERS AND INSPECTION
Technique: Defectology
Range: 150 mm
Reference level: 50 dB
DAC calibration beam path: N / A
Reference Reflector:
Scanning Level (dB):
Incident angle: 45
Beam exit: Normal and Tilt
Coupling: Methylcellulose
Delay
Probe delay
Velocity
PCS
DSS
0,0 s
6,0 s
3280 m/s and 5800 m/s
N/A
N/A
Defects determination
%DAC
Result
Defect
Weld
Stamping
Sector Ubicac. Length
Depth height 45 60 70 type Acept Reject
UP 18
36.00
UP 19
38.42
UP 20
--------DOWN 1
51.15
DOWN 2
49.22
DOWN 3
35.33
DOWN 4
36.21
DOWN 5
37.54
DOWN 6
35.60
DOWN 7
36.69
DOWN 8
38.22
DOWN 9
44.30
DOWN 10
45.68
DOWN 11
41.27
DOWN 12
39.05
DOWN 13
38.40
DOWN 14
41.23
DOWN 15
37.30
MADE BY
REVIEWED BY
APPROVED BY
COMPANY
SIGNATURE
NAME
ENG. Wisthon Cuicas
Eng. Wisthon Cuicas
Eng. Wisthon Cuicas
WDS INGENIERIA, S.A.
Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00
DATE

March 2015
01-30-2014

Page 8 of 13
01-30-2014

01-30-2014

REINSPECTION REPORT ULTRASONIC FLAW


DETECTOR
EQUIPMENT USED
Serial: SD010312
Model: EPOCH LTC
Dimensions: 0.250 "
Frecuency: 2.25 MHz
Pattern Reference: N / A
Others:
TECHNICAL PARAMETERS AND INSPECTION
Technique: Defectology
Range: 150 mm
Reference level: 50 dB
DAC calibration beam path: N / A
Reference Reflector:
Scanning Level (dB):
Incident angle: 45
Beam exit: Normal and Tilt
Coupling: Methylcellulose
Delay
Probe delay
Velocity
PCS
DSS
0,0 s
6,0 s
3280 m/s and 5800 m/s
N/A
N/A
Defects determination
%DAC
Result
Defect
Weld
Stamping
Sector Ubicac. Length
Depth height 45 60 70 type Acept Reject
DOWN 16
34.52
DOWN 17
43.38
DOWN 18
40.96
DOWN 19
42.31
DOWN 20
46.27
RIGHT 1
45.37
RIGHT 2
44.50
RIGHT 3
42.29
RIGHT 4
43.37
LEFT 1
39.80
LEFT 2
41.22
LEFT 3
40.36
LEFT 4
39.38
Brand: Olympus
Transducer: Sonatest
Pattern calibration : ASME SECC V, ART 4

MADE BY

REVIEWED BY

COMPANY
SIGNATURE
WDS INGENIERIA, S.A.
Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

APPROVED BY

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00
NAME
DATE

March 2015
ENG. Wisthon Cuicas
01-30-2014

Page 9 of 13
Eng. Wisthon Cuicas
01-30-2014

4. ANNEXES

WDS INGENIERIA, S.A.


Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

Eng. Wisthon Cuicas


01-30-2014

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

March 2015

Page 10 of 13

WDS INGENIERIA, S.A.


Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

March 2015

Page 11 of 13

PHOTOGRAPHIC RECORD

WDS INGENIERIA, S.A.


Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

March 2015

Page 12 of 13

WDS INGENIERIA, S.A.


Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

TECHNICAL REPORT
Ultrasonic testing in the crack
located in the upper case of
turbine 1
Rev: 00

March 2015

Page 13 of 13

WDS INGENIERIA, S.A.


Inspected by:
Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares,
+507 6662 4768 / +507 68604245

Report by:
Eng. Cuicas Wisthon
Ciudad de Panam
wdsingenieria@gmail.com

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