Girls A. Hones, Inc. Manufacturers of Industial Gas Equipment i. BurnersSo where's the “Buzzer” in these burners, anyhow? We keep saying it, and It's true: Hones’ Venturi burners are exceptionally quiet, as operation requires no blowers or compressed air. So why do we call them Buzzer burners? Well, my grandfather told me his grandfather had told him this story: It was late one evening in the early 1900's, and our founder Charles A. Hones had been indulging his passion for testing his newly developed Bunsen burners in the kitchen of his Brooklyn apartment for hours. Now in those days, the gas supply was a far cry from what you'd find in a contemporary kitchen. ‘The old Brookiyn “water gas” was valued at only about 440 BTUH/ft* compared to the 2,500 BTUH/ft’ rating of modern propane and was used more for lighting than heating. It also contained considerable impurities, causing it to Charles A. Hones sputter, whistle and pop a bit as it burned. Anyhow, it seems the notse was more than Mrs. Hones could bear to hear coming out of her kitchen until all hours. Raising her voice above the din, she christened his burners: “Charlie, it’s late! ‘Turn that buzzer off and come to bed!” Founder of our family’s company, which was then Incorporated in 1911. ‘And so buzzer it was, and buzzer it remains. We keep calling them Buzzer burners in honor of Charles A. and the dedication to performance that drove him. But you can rest assured you won't hear a bit of buzz from your new burner - the purity of our modern gas supply ‘ensures whisper quiet operation even Charlie would have loved. So now you know! At your service! - The family business today R. Michael Hones Susan E, Hones Robert A. Hones 4th generation 4th generation 5th generation& Key Venturi Air Mixer 1 Venturi Nozzle Burner 3 Immersion Heater Burner 5 Venturi High Pressure Nozzle Burner 8 Pipe Burner with Venturi Air Mixer 10 Raised Port Ring Burner 13 Radial Burner 14 Discport Burner 15 Rectangular Burner U7. Plain Air Mixer 18 Pipe Burner with Plain Air Mixer 19 Ring Burner 21 Urn Burner 22Venturi Air Mixer hes Se “scompid ne SS ‘The Buzzer Venturi air mixer operates efficiently on natural or propane gas to produce a hot blue flame. Our Venturi is recommended by natural gas companies, service technicians, propane suppliers and equipment manufacturers because it is durable, efficient, and simple in design. It inspirates a greater amount of primary combustion air through the mixing tube, requiring less secondary (make-up) air in the combustion chamber. A very high rate of efficiency is obtained, producing aol the hottest and quickest heat without a blower. With more than a dozen standard ‘i sizes (all made of rugged cast iron), the ee Pasa Buzzer Venturi is the time-proven answer to all your heating questions: since 1911, Hones is how. Features ‘The Venturi air mixer is manufactured on Long Island, New York, using class 30 grey cast iron. Our simple all cast iron construction will withstand high ambient temperatures and provide the durability and ruggedness expected of a Buzzer engineered product. The standard Buzzer Venturi mixer will operate on either low or high (above 1 PSI) pressure natural or propane gas. Standard Venturi All standard Venturi mixers come equipped with a fixed brass orifice. In most cases we will supply a #70 guide hole unless a different drill size or BTU output is specified. The advantage of a fixed orifice is that it will provide a pre-determined BTU output that cannot be mistakenly altered. If a change in orifice is needed, (for instance when switching from natural gas to propane), the orifice assembly can be removed without disconnecting the Venturi mixer from the gas line (sizes 1"- 6” only). ‘The standard Buzzer Venturi comes with NPT pipe connections on both inlet and outlet. Standard NPT pipe threads allow for both easy installation, using readily available pipe fittings, and easy replacement of worn parts. Note: the machined outlet on the cast iron Venturi is a male pipe thread ranging from '/." to 6” diameter. However, a steel coupling is supplied on the outlet end both to protect the male pipe threads and to facilitate simple installation to a threaded pipe. 1sae Venturi Air Mixer Ve \- ‘Mer gcbanens Since N-type Venturi For the most demanding applications, we offer our Buzzer N-type Venturi. The N- type Venturi is specially machined with an extra-wide mixing throat, which allows it to inspirate additional primary air for increased BTU output. We manufacture N- type Venturis in the most popular sizes, including 1'/.", 1'/2" and 2”; all are made of durable cast iron. Applications Industrial applications for the Buzzer Venturi air mixer include melting furnaces, heat treating furnaces, forging equipment, casting ovens, ceramic kilns, as well as heating tanks, chemicals, liquids, and various solutions from black oxide to hot rinse tanks. Commercial applications include pizza ovens, bakery ovens, rotisseries, BBQ's, cookers, roasters, scalders, boilers, steam tables and kettles. The durable cast iron Venturi is also used on most equipment manufactured by Charles A. Hones, Inc. pe see in inches Leng im nes ‘Weightim pounds Gas connection in inches_—_«U pr bur in 10008 he Phe os Ys 5 to 10 he 9 1 Ve 10 to 20 1 1 Vhs Ve 15 to 35 Vhs 14 De fe 25 to 65 L/.N type 4 4 fs 35 to 75 Ve 15 Bi “Ie 40 to 80 1/2 N type 15, 5 “se 50 to 120 2 18'/a 6 Ye 60 to 150 2N type 19 Bi Va 70 to 175 Bh 23'/. u 1 90 to 180 3 27'/. 15'/2 1 125 to 300 4 35'/s 35 Ve 250 to 600 6 46 70 Va 600 to 1,250 Please note: length is figured from end of coupling to end of nipple. Sizes from 1/2" to 3” are available with adjustable orifices. Ranges of gas consumption shown are those at which these Venturi air mixers are designed to give their best efficiency using low pressure gas (under 1 PSD; there are conditions, however, under which it is not advisable to go to the maximum.1. No gosonet_ NOCOMPrESSe Venturi Nozzle Burner 10'/2 ‘VNB 100 ¥ 11 13 A ‘VNB 125 oe 14'/s 16°/s VNB 150 il 15'/2 18 B ‘VNB 200 14 20 22/2 ‘VNB 250 17s 23/5 26'/s Cc ‘VNB 300 19'/« 28 31's ‘VNB 400 25'/2 36'/2 40'/2 ‘VNB 600, 23 52 57 ME ma RSsunkh« palthiaes emeuueteas Bie aees nee nc as ‘VNB 50 Ya Vf/o 1 Js 9 VNB 75 Ys 12*/2 VA Ie 15 ‘VNB 100 1 15 Vhs ds 25 ‘VNB 125 ye 19 5 Ye 50 VNB 150 Vf 22 Bh Ys 65 ‘VNB 200 2 26/2 l/s ‘Ya 100 ‘VNB 250 Bo 33 19%/+ 1 150 ‘VNB 300 3 39'/s 32 t 250 ‘VNB 400 4 53/2 70 vA 500 ‘VNB 600 6 75/2 129 Vh 1,250 Pauls ah igoa tos GAO Goa oan Ul dg GAL Sees eae a a crap er Sp rear Pre eee acer erent er ahenpImmersion Heater Burner =" Immersion heater burner with pilot and safety valve. The classic method of applying heat to a liquid by firing a gas burner into a submerged coil was pioneered by Buzzer engineers, as well as other manufacturers, almost 70 years ago. The immersion burner concept was first developed as a means of converting early steam-heated tanks to gas heat back in the early 1930's. Today, the immersion burner method of applying heat to a liquid can deliver efficiencies that approach 80% when combined with modern lightweight and highly insulating refractories, microprocessor-based digital controls, and proper coil length and design. ‘The Buzzer immersion heater burner provides a strong and efficient torch type flame using low pressure natural or propane gas. It provides quick intense heat with a wide range of flexibility. By firing into the submerged flue coil, the available heat is concentrated and rapidly transferred into the liquid, minimizing heat loss. ‘The all cast iron construction provides a husky burner suitable for machine shop, tool room, and other industrial environments. Features All Buzzer immersion burners come equipped with the Buzzer Venturi air mixer, made in the USA of class 30 grey cast iron. Engineered for efficiency, our Venturi mixes combustion air at atmospheric pressure for the quickest and hottest flame without a blower, The Buzzer Venturi inspirates maximum primary air to require less secondary air in the combustion chamber, operates without flashback, provides excellent turn-down, and delivers a superior “Bunsen blue” flame. Immersion heater burners also include a cast iron adapter which secures the burners to the proper sized coil. The cast iron adapter is designed to allow both secondary and make-up air to come freely around the nozzle, helping to keep the nozzle cool and extending its productivity. The open and simple design of our cast iron adapter secures tightly to the coil and to the nozzle. This unique Venturi style burner is both rugged and simple and can be fitted with flame safety, spark ignition, and temperature controls which are readily available for your convenience. 5sse, Immersion Heater Burner \\ ‘Sti estan one Applications ‘The Buzzer immersion heater burner is primarily used for heating liquids, including water, oils, detergents, chemicals, and other solutions. It is commonly used for evaporators, asphalt heating, degreasing tanks, quench tanks, black oxide tanks, plating tanks, dip tanks, boilers, and spray washers. It is also used in limited commercial and air heating applications for heating green houses, storage areas, and specialty ovens. Immersion heater burners are also used in food preparation with Genndard ieyeue'cusieing cll stainless steel coils for boiling seafood, submerged within an poultry, bagels, vegetables, and meat prior insulated welded steel tank. to smoking. Moe LPS. Col sze colt ent ‘Weight in pounds (Gas connection [BTU pee hour in infect nines 1000 IH-100 2 Bis Bh Is 25 1H-125 3 Bia o/s “he 50 TH-150 3 9 By fe 65 1H-200 4 ny 18 th 100 TH-250 5 13/ 30 1 150 IH-300 6 18/+ 39 1 250 IH-400 8 av) 85 Lh 400 Please note: universal ratings are for straight burners with “N” type nozzle operating on low pressure gas. ‘90° ells can be supplied but will soften flame. To get a flame {dentical to that of a straight burner, use “N" type ‘Venturis, or reduce input as follows: IH-100, and IH-125 by 15%; IH-150 by 10%; TH-200 by 5%; remaining burners are unchanged. Adapters for oversize colls are available for a nominal additional charge. Pressure gauges with 2'/:" dial available for 0-15" w/c and 0-60" w/c. +66; Nocompr yo owet Pred ap Immersion Heater Burner onplcd ppg S18" Immersion burner dimensions A: Width of cast iron adapter B: Length of cast iron adapter C: Length from adapter to Venturi, including elbow D: Length from cast iron nozzle to end of Venturi in 90° ell layout E: Length from cast iron nozzle to end of gas cock in 90° ell layout F: Length from tip of cast iron adapter to end of Venturi in straight layout G: Length from tip of cast iron adapter to end of gas cock in straight layout H: Minimum distance coil must protrude from tank to slip into adapter properly I: Coil size - schedule 40 pipe (L.P.S.) Burner 4 B © > e r e H 1 TH-100 3 3 8 ll 12%/ 14fs 16'/e She 2 TH-125 4 B/2 P/s 14 16°/s 18°/s Qf. Ys 3 TH-150 4 Bir 12 15'/s 18 aus 23%/s Sls 3 TH-200 Bi/s By. 15'/« 17, aus 27s 30 Me 4 TH-250 Css 7 M/s 23'/s 26°/. 33'/2 36/2 "he 5 TH-300 Pls Th 21 26 31's 39'/. 42'/2 1 6 TH-400 D/a 12'/s 30 36'/2 40'/> 53 57 Vs 8 Please note: all measurements on this chart are in inches: 77+« Venturi HP Nozzle Burner ‘Venturi high pressure burner with pressure gauge and needle valve ‘The Buzzer high pressure nozzle burner offers a powerful and efficient torch type flame using high pressure (1 PSI and above) natural or propane gas. The high pressure burner provides a quick and very intense heat without the need for blowers, compressed air, or complicated piping. Our all cast iron construction and flexible Venturi design make them ideal performers in the metal working, foundry, forging, heat treating, glass, and ceramic fields. Features High pressure nozzle burners come equipped with our retaining port nozzle. This unique nozzle is designed with a series of small retaining ports encircling the main exit port. The recessed design and angle position of the retaining ports prevent the main flame from being blown off the nozzle. This self-piloting design provides a stable flame operating on gas pressures exceeding 25 pounds. Burner output can be increased simply by increasing the gas pressure. As you can see in the accompanying orifice chart, a VNB 200-HP operating at 5 PSI is rated at 280,000 BTU/hr., while the same burner operating at 15 PSI is rated at 480,000 BTU/hr. Buzzer high pressure nozzle burners come equipped with either a heavy duty needle valve ('/s", '/+", #/s", and '/:” sizes) or a globe valve (1” and 1'/." sizes). These valves are made of brass and provide a very accurate degree of turndown. The “needle” valve may be of particular interest to potters, kiln users, and those who require both fine tuning and measurability in order to replicate heat conditions in subsequent firings.Venturi HP Nozzle Burner Pre-packaged burner with safety valve, pressure gauge, and pilot. otto NOMI “ccomtcctggng SO" Applications The Buzzer high pressure nozzle burner can be positioned to fire horizontally or vertically (upwards). ell if space is limited. If the application calls for firing vertically down (toward the It can be supplied as a straight burner or equipped with a 90° floor), burners can be equipped with a 45° ell so that the Venturi remains horizontal and the nozzle can be positioned to fire down at a 45° angle. Venturi nozzle burners are commonly used as high powered torches for singeing, flame treating, pre- heating, and ladle/crucible heating, They are widely used in heat treating ovens, foundry equipment, metal melting furnaces, glass annealing kilns, and pottery kilns. Natural cy ae ste Fr o#tleaimensions | wos UE per ee een ‘VNB 50-HP 73 is) 5 12 16 20 25 HPS5O ‘fe UA V/s ‘VNB 75-HP 66 70 9 20 29 35 46 HP75 hs V/s ha ‘VNB 100-HP = =60. 63 16 35 50 61 78 HP100 1 1/5 Bhs ‘VNB 125HP 50 53 41 94 130 160 210 HP12 V/a V/s Qs VNB 150-HP 9-43. 48 68 150 212 250 310 HP150) l/s /e QWs ‘VNB 200-HP —"/s 38 125 280 390 480 620 HP200 2 2/0 Ba VNB 250-HP 29 32 160 360 500 620 800 HP250 2'/2 ay as ‘VNB 300-HP 17 26 260 580 820 1,000 1,300 HP300 3 ass 5 ‘VNB 400-HP 3 16 360 840 1,200 1,500 1,900 HP400 4 6 BY ‘VNB 600-HP */w Pp 1,000 2,500 3,500 4,800 5,300 HP600 6 8 8 0-15" w/c and 0-60" w/c, Please note: these nozzles are use with Buzzer Venturi air mixers on air heate-s to retain burner flames under suction, Measurements given in inches. Pressure gauges with 2'/:" dial available: 0-15 PSI, 0-80 PSI, 0- 60 PSI,ee Pipe Burner with x Venturi Air Mixer ¢ barnes, Since Pipe burner equipped with cast iron legs ‘The Buzzer pipe burner equipped with our Venturi air mixer provides a simple and efficient way to heat a large variety of processing tanks, Our pipe burners can be used to heat tanks constructed of carbon steel, cast iron, or stainless steel. With some 50 standard sizes and an almost limitless number of custom modifications, Buzzer pipe burners can be used to heat large, small, square, rectangular, sloping, V-bottom, or any specialty shaped tank. Pipe burners provide a very uniform heat source and represent one of the simplest, most cost-effective ways to apply heat in a wide range of applications. Features ‘The pipe burner includes a precisely drilled burner pipe, pipe cap (or welded plug, on larger sizes), cast iron Venturi air mixer, and quarter turn gas cock. Cast iron legs (as shown in photograph) are available for all standard sizes for an additional fee. Our cast iron legs offer secure placement and easy installation. They are shipped loose and attach quickly and easily to the burner pipe using a simple set screw. All standard pipe burners are fabricated of sturdy schedule 40 black steel pipe. Custom pipes can be fabricated of stainless steel in order to meet the unique needs of various applications such as industrial heating or commercial cooking. Our standard burner pipes are manufactured using a combination of automated machine drilling and precision hand drilling to ensure accuracy and a professional appearance. Buzzer plain drilled pipe burners come standard with a single row of drilled ports (1'/." and smaller) or a double row of drilled ports (1'/2" and larger). Buzzer plain drilled pipe burners provide rapid lighting, a stable and uniform flame, a wide range of turn-down, and excellent on/off cycling for use with the latest flame monitoring systems and temperature controls, Our pipe burners can be set up to operate on either natural or propane gas, requiring only a simple orifice change to convert from one gas to the other. All Buzer pipe burners come equipped with the Buzzer Venturi air mixer, made in the USA of class 30 grey cast iron. Engineered for efficiency, our Venturi mixes combustion air at atmospheric pressure for the quickest and hottest flame without a blower. The Buzzer Venturi inspirates maximum primary air to require less secondary air in the combustion chamber, operates without flashback, provides excellent turn-down, and delivers a superior “Bunsen blue” flame. S04Pipe Burner with =e Venturi Air Mixer iclppme SB Pre-packaged burner with legs, 90° ell, Buzzer pilot and safety valve. Applications Buzzer pipe burners can supply efficient gas heat for many industrial heating applications, including casting ovens, OEM heating equipment, low temperature ovens, plating tanks, black oxide tanks, evaporators, and cleaning tanks. Additional heating applications include bakery ovens, food processing, commercial cooking, singeing, flame treating, heat processing, pre-heating, curtain burners and pilots. Multiple pipe burner with Venturi air mixers with Baso™ safety set, solenoid valve, and Buzzer cross-flame pilotat eating for he 08 ot Pipe Burner with Venturi Air Mixer ¢ "St gtanan Since Gas BTUs per Gas TVs per ee eee Ne cee Ko nae "eee tiene “nates 100 Ye 12 23%/s hs 7 Ph 48 6r/. os 55 fe 16 27/6 Ye 8 Bh 84 73%. fs 60 Ye 20 31's ‘fe 9 Lh 60 79°/s ss 65 fs 12 25'/s ‘he a 2 36 59'/. ‘h 62 %s 18 ars Ye 12 2 42 65/1 Ye co) %s 24 36'/s Ys 13 2 48 m/s Ye 80 of 30 42'/s Ye 15 2 54 Is fe 83 1 18 33°/s Ye 13 2 60 83'/. A 86 1 24 39%/s Ys 16 2 66 89'/. s 90 1 30 45%/. Ys 20 2 2 96'/. he 93 1 36 51"/s Me 22 2 84 108%. fs 100 1 42 BT'/s hs 24 2 72 99'/. 1 106 1 48 63"/s oA 25 af 84 112 1 14 1 50 65"/s ss 30 2h 96 124/s 1 ug bys 24 42"/0 4s 47 af. 108 187°/. 4 121 Lh 30 48*/5 fe 22 2s 120 150'/s 1 130 Lh 36 54/5 fs 26 Qf. 132 163 1 140 Ly 42 60'/s ss 31 ah 144 176/. 1 150 Lhe 48 66"/s “fs 40 3 84 1168/2 1 123 Lh 54 72/6 “fs 50 3 108 142'/s 1 146 Lip 18 87s fs 28 3 132 164/s 1 149 Lh 24 43°/4 % 36 3 156 (194/s 1 164 Lip 30 49%/. of 45 3 180 220*/s 1 188 Vp 36 85"/. of 50 3 204 246'/2 1 200 Vp 42 61/s “f 58 38 228 —-268'/s 1 250 Please note: total length is from end of Venturi air mixer to end of cap, not including gas cock. For gas cock, ‘add approximately 12/1" for '/:",°/<" and 1” burners: add 2'/.* for 1'/*, 1'/a" and 2° burners. ‘Height of legs is 4” for t/2".*/¢" and 1° burners; 7'/." for 1'/s*, 1'/:" and 2° burners. Pressure gauges with 2'/." dial available for 0-15" w/e and 0-60" w/e. sisRaised Port Ring Burner »=“"“« Ao, g pad pg. SH ‘The Buzzer raised port ring burner is the Clydesdale workhorse of our industrial ring burner family. They are ideal for use in high ambient temperatures where resistance to radiated heat is required. Each ring is constructed of cast iron to provide exceptional strength and ruggedness, making them dependable performers in the metal working industries, heat treating, tool room, and foundry. ‘V15 raised port ring burner assembly Features All five standard sizes feature raised cast iron ports which produce short, tight flames requiring minimum head space and combustion space. The raised port ring burner is also designed with ample space between each burner ring to allow secondary and make-up air to pass up in between individual rings, which contributes to shorter, more efficient and uniform flames. Our raised port ring burner is equipped with the Buzzer Venturi air mixer, made in the USA of class 30 grey cast iron. Engineered for efficiency, our Venturi mixes combustion air at atmospheric pressure for the quickest and hottest flame without a blower, The Buzzer Venturi inspirates maximum primary air to require less secondary air in the combustion chamber, operates without flashback, provides excellent turn-down, and delivers a superior “Bunsen blue” flame. Buzzer raised port ring burners can be set up to operate on either natural gas or propane. Ideal for heavy duty OEM heating equipment, these rugged high output cast iron burners are easily converted from one gas to the other is desired. Applications Buzzer raised port ring burners are used to supply gas heat for tanks, kettles, and furnaces for a variety of applications from metal melting to micro-brewing. Applications include cleaning tanks, hot rinse tanks, black oxide tanks, quench tanks, pre-heating, heat exchanges, boilers, and flame treating. Dae “Tar Tragie Weight aa conneton BT per Bou Mode! Rings In tnces tn ines tn tnches pounds in inches ‘1.000% vi 1 Sh 21/s 6h 12 fe 47 vi2 2 of 28 7 34 ve 122 vis 3 14/4 31 7 66 ve 232 vis 4 19°/« 33'/2 7 112 Lh 382 vis, 5 24°/+ 42 Zz 200 2 532 Please note: To order burners with special combinations, speciy ring to be omitted. For example, V19 less V1 will contain the V13 and V12 rings only. Pressure gauiges with 2'/:" dial available for 0-15" w/c and 0-60" w/c. +136sone AR tg Radial Burner \\- "Stigma Snce 811 radial burner with gas cock ‘The Buzzer radial gas burner offers cast iron port construction to outlast and outperform mass-produced burners made of stamped-out sheet metal when resistance to radiated heat is required. Our radial gas burners are designed for rugged and dependable performance in high ambient temperatures. They are appreciated by both the industrial metals industry and the commercial cooking industry for providing high BTU output combined with economical design. Features ‘The radial burner head is constructed of cast iron and features raised cast iron ports which produce short, tight flames, requiring minimum head space and combustion space. Slotted burner head design allows secondary and make-up air to pass through the center, producing shorter, more efficient and uniform flames. The free movement of secondary air around the burner head helps to keep it cool and extend its productivity. All radial burners are equipped with the Buzzer Venturi air mixer, made in the USA of class 30 grey cast iron. Engineered for efficiency, our Venturi mixes combustion air at atmospheric pressure for the quickest and hottest flame without a blower. The Buzzer ‘Venturi inspirates maximum primary air to require less secondary air in the combustion chamber, operates without flashback, provides excellent turn-down, and delivers a superior “Bunsen blue” flame. Applications Buzzer radial burners can supply gas heat for vats, tanks, kettles, and furnaces for a variety of applications from metal melting to micro-brewing. Common applications include cleaning tanks, hot rinse tanks, black oxide tanks, quench tanks, pre-heating, boilers, heat exchanges, and flame treating. Dame Ta Taga Waar Tas Connection TT per Rou Model In aches sn inehes sn inehes sn pounds inimenen 1.110008 vi06 6 15. ae 5 Ye 33, 307 7 19 6 Bi/e a 60 308 8 20 6 wih ss 75 311 12 26 7 20 fe 100 312 16 33 7 42 Uf 180 313 21 33 i 52/2 Lh 270 Please note: diameter of 313 listed is at the widest point. Narrowest point measures 16 inches. Optional stand is 4° in diameter and increases height 2 inches. Pressure gauiges with 2'/2° dial available for 0-15" w/c and 0-60" w/c. + 14-Discport Burner ete My 605 discport burner pre-packaged with optional stand, pilot, and safety valve {top port style) ‘The Buzzer discport burner is designed to provide a large volume of heat within a tight combustion chamber. Our simple discport burners have been steady workhorses for over 85 years, providing quick and intense heat for a wide variety of industrial heating applications, ‘The flexible discport burner is easily modified to operate on high pressure natural or propane gas (which at 5 PSI will double the listed BTU output). The discport burner is also available with two styles of “space-saving” cast iron burner heads. Features ‘The discport burner comes with one of two different “space-saving” burner heads, depending upon the model chosen. Our original style cast iron head (see accompanying photograph) produces a circular flame slightly smaller than the burner diameter. This circular flame is not as focused or as concentrated as a torch-type flame, making it softer on applications in which flame impingement occurs. Our original discport burner head is constructed of thick cast iron and will perform well in high ambient conditions. ‘The newer style burner head (designated with the suffix “A’) is available on all five standard sizes. Our A-style burner head produces a shorter and wider flame pattern. This shorter pattern is ideal for combustion chambers in which vertical head space is highly limited, Our newer style head (see accompanying photograph) produces a 360° flame generated from between the top and bottom section of the burner. This uniform flame pattern is about 6 inches larger than the diameter of the burner head. Our A- style burner head is also constructed of thick cast iron and will perform well under high ambient conditions. ‘The discport burner can be set up to operate on natural or propane gas. Conversion from one type of fuel to the other requires only a simple orifice change. + 15+& % oc rel etn “82s burners. Since Sing i Discport Burner GO6A discport burner (side port style) Applications The Buzzer discport burner can supply efficient gas heat for tanks, kettles, and furnaces to meet the need of a wide variety of industrial applications. Common applications include: die casting machinery, battery manufacturing, and other metal melting equipment. They are also commonly used on cleaning tanks, hot rinse tanks, evaporators, boilers, heat exchangers, asphalt melting, pre-heating, singeing, and flame-treating applications. ee Bee a a et ee Rs 605, v/s 19 7 10'/. “fs 50 606 5 22 Bf 14/0 he 80 607 8 28 10 30 1 125 608 8 33 i 40 t 175 605A. as 19 Th 10 wi 65 606A 5 22 9 14 he 100 607A 28 10'/2 30 1 150 ona 8 2 4 0 1 250 Please note: length is measured from end of burner head to end of gas cock. Height is from bottom of ell to top of burner head. Ratings for Nos. 605A through 607A can be increased slightly in the fleld during installation by raising adjustable cover and enlarging orifice. Ratings will then increase from about 10% on No. 605A to about 20% on No. 607A. Pressure gauges with 2'/:° dial available for 0-15" w/c and 0-60" w/c. Optional stand is 4” in diameter and adds 3 inches to height. +166jontt_Nocompresed Rectangular Burner “compcespiing. SI ‘The Buzzer rectangular gas burner offers cast iron port construction to ensure our burner will outlast and outperform mass-produced burners made of stamped- out sheet metal when resistance to radiated heat is required. Our rectangular gas burners are designed for rugged and dependable performance in high ambient temperatures. They are appreciated by both the industrial metals industry and the commercial cooking industry for providing high BTU output combined with affordable and economical design. Features ‘The rectangular burner head is constructed of cast iron and features raised cast iron ports which produce short, tight flames, requiring minimum head space and combustion space. Slotted burner head design allows secondary and make-up air to pass through the center, producing shorter, more efficient and uniform flames. The free movement of secondary air around the burner head helps to keep it cool and extend its productivity. Rectangular burners can be set up to operate on either low pressure natural or propane gas. Conversion from one type of fuel to another requires only a simple orifice change, easily accomplished in the factory or out in the field. Applications Buzzer rectangular burners can supply gas heat for vats, tanks, kettles, and furnaces for a variety of applications from metal melting to micro-brewing. Common applications include cleaning tanks, hot rinse tanks, black oxide tanks, quench tanks, food processing, low temperature salt baths, pre-heating, boilers, heat exchanges, and flame treating, In general, our rectangular gas burners with cast iron burner heads can replace lesser quality sheet steel stampings which quickly burn through in high heat applications. Tahar Mode bbumer head Length Height Weight Gas connection TW per hour ‘minches inches snvinches sn pounds imines in 1.0008 114 i/o By ah af Ye 30 314 w/a 16 7 16/« ha 90 315 Bf 12. Bile 10 fe 50 ase note: engi stad is for burner head. Total ngs inching gas cock are: 16° for 114,26" for 14 and 21°/:" for 815. stand i four inches in dlameter and adds three inches to height. Pressure gauges with 2/:" dal avadable for 0-15" w/cand G60" w/c. 217+ont or et tetng ss Plain Air Mixer fe . “i gacbamen Sine ‘The Buzzer plain air mixer is made of rugged cast iron and can be used on either propane or natural gas to produce a hot blue gas flame. Since 1911 our plain air mixers have found frequent use supplying gas heat for EL pizza ovens, bakery ovens, rotisseries, cookers, BBQ's, scalders, boilers, 90M (left) and steam tables, and a variety of light 125M slip-on industrial applications. Features Our economical plain air mixer is still entirely made in the USA. Casting, machining, and assembly are done by skilled foundry men and metal working craftsmen. The Buzzer plain air mixer is manufactured of class 30 grey cast iron and measures over '/s” thick in most sections to provide a durable, heavy-duty mixer able to withstand high ambient temperatures. It is engineered to inspirate a large volume of combustion air, requiring less secondary or “make-up” alr around the burner flames. Our plain air mixer provides good turndown and operates without flashback or coughing. The sturdy Buzzer cast iron plain air mixer can be handled with traditional tools such as pipe wrenches and channel locks without becoming twisted, crushed, dented or damaged. Our plain air mixers are supplied with standard (NPT) pipe connections: no metric sizing, no fussing with RP pipe threads or gaskets. ‘The 100M through 200M plain air mixers are designed to slip onto an unmachined or unthreaded schedule 40 black steel or stainless steel pipe. Our mixer slips on over the pipe and is secured using a simple set screw. These styles come equipped with a machined hex brass spud. Unless otherwise specified, we will supply a guide hole only (#70 drill size) as an orifice. The 50M through 90M plain air mixers are designed to screw onto a threaded schedule 40 black or stainless steel pipe. All pipe threads should be standard NPT (National Pipe Thread) for proper fit and tightness. These smaller plain air mixers come standard with '/s" threaded inlets. We stock our standard '/s” brass spud which comes with a guide hole only (#70 drill size if no other size is specified). ve oe en us conmcon en eae 50M ‘fe ‘fe ‘fe 75M hs ‘fe ‘he 90M. 1 ‘fe Ya 100M 1 Ys VA 125M Ve %e 1 150M. Vf “fo Vs 200M. 2 va De Please note: special 50M, 75M and 90M slip-ons all have '/." threaded inlet unless otherwise specified. + 18 +qotiowtt NOcOMpresed Pipe Burner with Plain Air Mixer S plicated piping. Sin Pipe burner equipped with plain air mixer, gas cock and cast iron legs ‘The Buzzer pipe burner equipped with our plain air mixer provides both a moderate amount of heat and a simple economical design to serve most commercial heating and cooking applications. Our pipe burners are often recommended for outdoor BBQ's, cookers, scalders, rotisseries, ovens, griddles, and a host of other commercial and light industrial applications. With over 34 standard sizes from 12” to 90" flame length, we manufacture a Buzzer pipe burner to meet most small and large heating applications. Our rugged steel pipe burners provide a very uniform and evenly distributed heat source and when combined with lava rocks (which assist in further heat distribution for many cooking applications), they represent one of the simplest and most cost effective ways to apply gas heat to a wide range of commercial heating projects. Features ‘The pipe burner includes a precisely drilled burner pipe, pipe cap, cast iron plain air mixer, and quarter turn gas cock. Upon request cast iron legs (as shown in the photograph) are available for all standard sizes. Our cast iron legs offer secure placement and easy installation. The legs are shipped loose and are quickly and easily attached to the burner pipe using a simple set screw. All standard pipe burners are fabricated of sturdy schedule 40 black steel pipe. Upon request, pipes can be specially fabricated of stainless steel in order to meet individual requirements. Our standard burner pipes are manufactured using a combination of automated machine drilling and precision hand drilling to ensure accuracy and a professional appearance. 180° drilling is readily available upon request. When pipe burners are being used with lava rocks, we recommend ports drilled on 180° centers for optimum heat distribution. The 180° drilling will also protect the ports (holes in burner pipe) from becoming clogged by grease or drippings which fall through the lava rocks and down to the pipe burner.aces HE ting eS Pipe Burner with . << Plain Air Mixer "rigas burners, SINCE TTT Pipe burner with slip-on mixer and gas cock Applications Buzzer pipe burners equipped with cast iron plain air mixers can supply a moderate amount of heat to meet many commercial and light industrial applications. Such applications include heating vats, tanks, kettles, steam tables, griddles, BBQ's, ovens, rotisseries, cookers, and scalders. These economical burners have been used for everything from melting waxes and chemicals for cosmetic manufacturing to cooking apple pies and pancakes at large fairs and carnivals. Gas BTUs per Gas BTUs per Pipe size Flame lenglh Total length connection hour in. | Pipesize Flame length Tota length connection hour in ininches "“ininehes In inches”—ininehes’ 1,000 | ininches "in inches" In inches in oches’ 1,000 Ye 12 17 Ws 6 Vs 15 26 “fe 22 he 16 21 Ms 2 Vs 18. 29 Ss 24 h 20 25 Ms 8 Ih 24 35 fe 31 he 12 18/6 Me 9 Vhs 30 4l fs 39 % 18 24°/s Us 10 Mh 36 a7 ofa 43 sh 24 30°/s Ye n Lh 42 53 “fs 45 fe 30 36°/s Me 13, Ih 48 59 ofa 50 a 18 257/s Me n Mh 54 65 fa 55 1 24 317/s Ue 14 2 30 44 ‘he 55 1 30 3877/5 Me 7 2 36 50 ih 61 1 36 43°/s Ms 19 2 42 56 fe 65 a 42 49"/s se 20 2 48 62 fe 67 1 48 55"/s Ye 21 2 54 68 ‘f n Vs 24 33/s oh 15 2 60 74 Ye 73 Ls 30 39°/s he 19 2 66 80 fe 76 Ve 36 45°/s She 22 2 72 86 Ya 79 Ve 42 51°/s he 26 2 78 92 he 80 Ls 48 57°/s oa 30 2 84 98 th 82 V/s 54 63°/s “Ye 34 2 90 104 % 85 Please note: total length is from end of plain air mixer to end of cap, nat including gas cock. For gas cock, add approximately 1!/«" for '/2",3/° and 1” burners; add 3!/" for 1'/." and 1°/:" burners : and 3'/: for2" burners. Height of legs is 4° for */2",*/«" and 1” burners; 7'/4" for 1'/«", 1'/2" and 2° burners. Pressure gauges with 2'/." dial available for 0-15" w/e and 0-60" w/e. + 20 +‘The Buzzer ring burner provides quick, intense heat and offers dependable all cast iron construction. Ring Burner Designed to provide a moderate amount of heat to meet the heating needs of our customers’ smaller applications. ‘They are ideal for installations in which little head space (vertical combustion space) is available. Features #116 ring burner with raised port design, equipped ryanet_ NOCOMPEAeY npleact png SO with pilot and flame safety shut-off valve. Some features of our ring burners vary by model. The #112, #113, and #116 ring burners feature raised cast iron ports which produce tight flames, requiring minimum head space and combustion space. The #109, #110, and #111 ring burners feature plain drilled burner heads, which provide adequate heat with an economical design. All Buzzer ring burners have a slotted head design which allows secondary air to pass through the center of the burner head, producing shorter, more efficient and uniform flames. All ring burners have side port entry into the burner head, making them appropriate for applications where little vertical space is available. All of our ring burners are equipped with the Buzzer plain air mixer, made in the USA. of class 30 grey cast iron. This simple economical mixer produces a hot blue flame with a wide range of turndown. The plain air mixer is ideally suited to meet the heating requirements of many commercial and light industrial applications. All ring burners can be set up to operate on either low pressure natural or propane gas. Conversion from one type of fuel to another requires only a simple orifice change. Applications Buzzer ring burners can supply a moderate amount of gas heat for tanks, kettles, cookers, and food processing, as well as for heating water, oil, and other liquids. They also find uses in laboratory and commercial heating applications ranging from heating large glass beakers to heating professional style woks. Diameter Length Hest Ween ‘Gas conneeton U8 per hour Mosel finches sone sninches sm pout in mehes in 10008 109 as 10°/2 V/s 2a fn 10 10 Bie Ivf Bs 4 ts 15 ul Bs 16 Bs 5 Me 25 112 Pl 16/2 24 8 be 35 113 Pl. rf 2s fs of 50 116 12 28/0 4 30 ih 125 21heat rating ss tig Urn Burner he . "tereesbamen, Since The Buzzer urn burner provides quick, intense heat and offers dependable all cast iron construction. Sizes range from 11,000 to 60,000 BTU/hr. to meet a wide range of heating needs. Unlike many mass- produced stampings, our all cast iron burners will stand up to high ambient temperatures. Features ‘The #106, #107, and #108 urn #106 (left), and #4 urn burners burners feature raised cast iron ports which produce tight flames requiring minimum head space and combustion space. They also have a slotted head design which allows secondary air to pass through the center, producing shorter, more efficient and uniform flames. These models can be fitted with extension nipples to raise the burner head closer to the item being heated. This will take advantage of better efficiency and better heat transfer. The #3 and #4 urn burners feature plain drilled burner heads which provide moderate heat with an economical design. They have a single row of ports along the outer edge of the burner head, allowing adequate secondary air around each burner flame. These models are cast as one piece and offer a very simple design. Our urn burner is equipped with the Buzzer plain air mixer and can be set up to operate on either natural or propane gas. Conversion from one type of fuel to another requires only a simple orifice change. Applications ‘The Buzzer urn burner can supply a moderate amount of gas heat for tanks, kettles, cookers, and food processing, as well as for heating water, oil, and other liquids. Top Tae Tiegh Wait Tas conn BIDE per Model ‘inches sn inches tn pounds ‘a inches "000 3 3 3/5 Vs Ys 1 4 4 Bf 2 fe 20 106 6 Bi 4 Ye 30 107 7 Ths ess ye 45, 108 8 Bi/s Bf oe 60 Please note: height i from alr shutter to top of burner. Pressure gauges with 2:/* dial available for 0-15" w/e and 0-60" w/e. + 22+Catalog 1608.01BR Need further information or want to place an order? Our local factory representative for your area, listed below, would be happy to assist you. If no representative is listed, please contact our Long Island office directly. We look forward to your call! Tel: 631.842.8886 Fax; 631.842.9300 www.CharlesAHones.com 607 Albany Ave P.O, Box 518 North Amityville, Long Island New York 11701-0518 E-mail: info@charlesahones.com