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WASTEWATER TREATMENT PLANT CALCULATIONS UNIT PROCESS: HEADWORKS ‘TNRCC Requirements: Bar Screen: Openings not less than 4" for mechanical cleaning; backup manually cleaned bar screen; channel velocity of 2 fps or greater at design flow; velocity through screen opening less than 3 fps at design flow. GrivGrease Removal: Grit washing facilities; mechanical means of grit removal; dewatering capability; suitable containers with lids to hold removed materials, Preliminary Design: Bar Screen A. DESIGN CRITERIA 1. Maximum Daily Flow Q = 2,778 gpm or 4.000 mgd Design (24Hr. Avg) Q = 200mgd ‘Velocity Range in Front of Screen - 2 ft/sec. to 3 ft/sec. ‘A. 10% Blinding Factor Maximum Head Loss at Max. Flow of 8 in, including Blinding. One foot freeboard upstream at Maximum Flow and 10% Blinding. B. CROSS SECTIONAL AREA REQUIRED (Width x Side Water Depth). = —Maximum Daily Flow | __2,778 | a2 (60 x 7.48) (60x 7.48) cles Q 6.19 cfs = 248sqft 2 Am Vy" * “Assume 2.50 sec. @ Maximum Daily Flow C. BAR SCREEN EQUIPMENT SIZING AND SELECTION 1, Number of units 1 with manual by-pass Width of screen 1 foot 6 inches 2. Screen Drive Horsepower 0.75 hp each Brake Horsepower required at design 0.03 bhp 3. Max Slide Water Depth (Upstream) 2 feet 10 inches Minimum Channel Depth 4 feet 6 inches 4, Width of screen bars 0.375 inches Spacing of bars (center to center) ‘1.00 inches Clear opening between bars 0.625 inches Preliminary Design: Grit/Grease Removal ‘A. DESCRIPTION OF SYSTEM ‘Aerated system with baffle - separated grit and grease channels, traveling automatic submersible sit pump for discharge in hydraulic channel to grit container and electric grease bucket elevator to covered grease container. B. DESIGN CRITERIA 1. Grit chamber - minimum detention for Q max = $ min. Qmax. 24 hr Flow = 2778 gpm 2. Grease Chamber - Maximum Hydraulic Surface Rate - = 1000 gal/sq ft/hr @ Q 16 = 2083 gpm (Average x 1.5) 3. Air Requirements - 1.50 cu ft/ hr x cu ft of Degritter. Or 1.30 eu ft/min x Grit Chamber Length C. TOTAL REQUIRED SURFACE AREA OF GREASE CHAMBER: = 2,083 gpm x 60min Surface Area oo 125 sq ft D. TOTAL REQUIRED DEGRITTER VOLUME = Simin x 2,778 gpm _ Volume Tai plea 1,857 cuft E. GRIT & GREASE EQUIPMENT SIZING AND SELECTION PER UNIT Grease Channel: 4 ft. 7 in wide by 42 ft Grit Channel: 5 f3 in wide by 42 ft Grit Chamber SWD =9 ft in Channel depth = 10 ft 10 in Diffuser submergence = 7 ft8 in Grease Channel: Surface Area = 4.58 A x 42 f= 192 sq ft total Total Grit: Channel Volume = 44 sq ft x 42 ft= 1,848 cu fttotal F. AIR REQUIRED BY VOLUME AirRequired = —PSQcuR/hrxI84BcufL 49 6 junit 60 min’ G. AIR REQUIRED BY LENGTH Air Required = 1.30 cu ft/min/ftx42& = 55 cfm/ unit H. LARGEST AMOUNT OF AIR REQUIRED 55 CFM/UNIT * 1. GRIT & GREASE BLOWER EQUIPMENT SIZING AND DATA Number of Duty Blowers 1 Brake Horsepower at Design 3.50 bhp Capacity of Each Blower 35 cfm + _AtaDischarge Pressure of 3.8 psi Total Capacity of Duty Blowers 55 scfin J. GRIT CLASSIFIERS Use 1-12 inch diameter grt classifier K. MOTOR LISTING FOR GRIT & GREASE SYSTEM ‘No.of | Motor | Total HP | Bhp @ Motors | HP Installed | Grit & Grease Bridge | 1 020 0.01 Grit Pump 1 2.30 0.04 Grease Hoist 1 0.50 0.03 Grit Blowers 2 5.00 3.50 (Grit Classifier 1 IT PR ib ‘TEND! ICATION TTNRCC Requirement: Extended Activated Sludge: Aeration tank organic loading not to exceed 15 # BOD, / day / 1000 CF; liquid depth greater than 8 feet with 18” freeboard of peak flow, two or more basins with design flows greater than 2.0 mgd; RAS provisions of 200-400 gpd per sf for each clarifier with largest pump out-of-service; minimum of 2.2 #0, per #BOD,; multiple blowers providing maximum design air requirements with the largest unit out-of-service. Clarifiers: Provision for scum removal; effluent weir loading not exceeding 20,000 gpd per If at peak design flow; maximum surface loading at peak flow of 1000 gal/day/sf and minimum effective detention time of 1.8 hrs; maximum surface loading at design flow of 500 gal/day/sf and minimum effective detention time of 3.6 hrs. Preliminary Design: Activated Sludge A. TYPE - EXTENDED AERATION B. DESIGN CRITERIA : 0.05 to 0.1 Ib BOD Ib MLSS MLSS Operating Level - 2500 to 7500 mg/R MLVSS assumed to be 0.65 x MLSS Texas State Standards require 2.2 Ib Oylb BOD,, with corrections for Alpha, Beta, Temperature and Altitude at a 2.0 mg/R D.O. level. aeRe AERATION REACTOR CAPACITY REQUIRED 1, Total Ib of MLSS in Reactor 3,336 Ib BOD, = ——3336IbBOD,___ 0.055 lb BOD / Ib MLSS 60,655 Ib MLSS 2. Lb MLSS = Volume in mil. gal x concentration mg/R x 8.34 Ib / gal Assume 4,000 mg/R Concentration 60,655 Ib MLSS. Vol mi = = mil. gal re “4,000 mg/R x 8.34 oe 243,072 of AERATION EQUIPMENT SIZING AND SELECTION: 1. Configuration - Dual Train ‘Number of units required 2 Diameter of each unit 125 ft Side Water Depth of each unit. 14 ft Per Reactor Total 2. Hp of each drive motor 5.00 hp 10,00 hp BHP required at design 3.75 bhp 7.50 bhp 3. Volume of each unit 123,909 cuft —-247,818 cut Actual Detention Time at Design Flow: = —247,818 cuft'x 7.48 gaVeuftx26hr _ 72,000,000 gal 22.2 hours Biological Loading Rate Ibs BOD / 1000 cu ft = 3336.00 (Ib BOD) = 1b BOD / 1000 247.818 (1000 cu ft) a 7 Temp of Inlet Air= 80E F Alpha =0.70 D.0. = 2.00 mgR E, AIR REQUIREMENTS 1. Classification - Rotary positive displacement blowers and fine bubble diffusers. “2. Oxygen Requirements & 0 Required = 3,336 Ib/day x 2.20 = 7,339 Ib Oy/day (For BOD,) 306 Ib O,/day ¢. Total Q, Req'd (AOR)= 306 1b 0; /hour . (AOR) C*an SomR O2™MOS Ca-d Where SOTR Standard Oxygen Transfer Rate AOR — 305.80 Actual Oxygen Requirement CY» 10.50 Assumed from Previous Clean Water Tests oO 0.70 Alpha (2) 1.024 Theta = Oxygen Transfer Coefficient T 20 EC Temperature of water o 1.00 Tau= Oxygen saturation value 9.09 OED eros Gl ary) 1.00 C*st 9.09 Correction for temperature C*sm 9.09 C standard conditions oO 0.95 Beta (S) 0.984 Omega Pb 14.460 © = = sige 0.984 Pb 14.460 Atmospheric pressure Ps 14.696 Standard Atmospheric pressure c 2.00 Dissolved Oxygen Concentration 105.80) (10. 24 * 0) [(1,000) (0.95) (0.984) (10.50) SOTR = (70) SOTR 586.98 Ib/hr AIR REQUIREMENTS Air Required @ 0.0174799 Ib Oxygen / cu ft of Air. @ 5.50% efficiency per meter immersion depth @ 4.06 meters immersion depth of diffusers 586.98 Ib Phe Qrequired = 90174799 x 0.055 x 4.06 eee = 2,504 scfm BLOWER EQUIPMENT SIZING 1. Calculations PS = Standard Atmospheric Pressure 14,696 PS.LA. Pb = Atmospheric Pressure due to altitude 14.46 P.S.LA. P2 = Pressure due to inlet conditions. (P.S..A.) RH= Relative Humidity at TI 50% T = 68EF +460 528ER Tl = Inlet temperature EF + 460 S40ER P2 = Pb-[(in Hg/ 29.921) x Ps x RH] P2 = 1446 -[ Cen x 14,696x0.50}= P.S.LA. PQ=MRT, therefore: = PQ = 14,696) (2,504 CFM) )144) = M = "Rr (533) (628) 188.28 1 m/min MRTL 2 Pz = —188.28 Ib m/min x 53.3xS40ER_ _ @ 14.21 PS.LAx 144 2,649 icfim S H. BLOWER EQUIPMENT SELECTION LY Total Connect hp = 150.00 hp - Operating PSIG = 7.02 PSIG S iy = 3:312=2,649 min, . Standby Capacity 2649 x 100 25% Cal System is capable of operating at the STATE REQUIRED design conditions with 1 blower out of service. - 1. OPERATING BHP REQUIRED (2.2 lb Oylb. BOD @ 2.0 mgR D.0.) Bhp for Blowers 101.76 = Bhp for Bridge Drives 750 Total bhp Required 109.26 = 54,63 bhp /mgd Preliminary Design: Clarifier - A. CRITERIA 1. Secondary clarifier design is based upon a parameter called Reference Sludge Volume for Surface Settling Rate determination. S (RSv in ml/g = SV1 in ml/g x MLSS in g/L) 2. Calculation of SWD shall include Zone for Thickening (H-1), Zone for Storage at Maximum, Flow Rates (H-2), Zone for Separation (H-3), and Zone for Clean Water (H-4) - 3. Maximum Allowable Surface Setling Rates are at peak sanitary low, Q-16 hr. 4. SVIis assumed @ 100 mil 5. MLSS @ design is 4,000 mg/R (See Aeration Design) _ 6 Calculations for Depth: Hel = Zone for Thickening Surface Area = TSAI = meters x3.28 =f H-2 = Zone for Storage - Assuming RAS Rate is not changed. = (MLSS @ avg, - MLSS @ peak) x Vol. Aeration in cu ft x $VI 1000 x Surface Area Final Clarifiers in sq H-3_ = Zone for Separation = 3'-4" if H-2 is less than 3 ft, otherwise H-3, 5 He = 1-8" minimum B, MAXIMUM ALLOWABLE SURFACE SETTLING RATE: Reference Sludge Volume RSv = MLSS x SVI = 4.00 x 100 = 400 mi/L Allowable Surface Seftling Rate qf= 0.80 m/hr Qi6h. = “a = 83,333 galhhr= = 125,000 gal/nr S = 473.13 cumbr : 473.13 cu mor L Minimum Surface Area = —““-TSLREE— = 591 sqm = 6366 sqft - C. REQUIRED DEPTH OF FINAL CLARIFIERS Total Depth = H-1 +H-2+H-3 + H-4 - 7 for Thickening ~ —MLSS in Aeration in g/L x SVI in ml/g Zone 1000 - = 4.00 100.00. | 7 - a 0.40 meters x 3.28 = 1.318 c 7 7 S @ ave. - MLSS x Vol. Aeration x SVI H-2 = Zone for Storage 1,000 x Clarifier Surface Area ~~ . + 35) x 247,818 x100_ 1,000 x 6,434 e - H-3 = Zone for Separation 167 ft H-4 = Zone for Clean Water 1.67 ft minimum ~ Total Depth Required (minimum) 11.01 ft Recommended Side Water Depth 13.008 - D. SECONDARY CLARIFIER EQUIPMENT SIZING AND SELECTION 1. Number of units required 2 - Diameter of each unit oan Side Water Depth of each unit 13.08 p - Each Clarifier Total 2. HP of each drive motor 0.20 hp 0.40 hp Bhp required at design 0.16 bhp 0.32 bhp 3. Surface area of each unit 3,217 sqft 6,434 sq ft - 4, Volume of each unit 41,821 cu 83,642 cut ~ 5. Approx. Length of overflow weir 192 3838 ~ E, SURFACE SETTLING RATE PROVIDED Qarg = —2:000,000 = 310.85 gal/day/sq ft Z 6,434 sq ft 4,000,000. = @Qmax - “ee = 621.7 gal/day/sqft F. DETENTION TIME PROVIDED UL 72,000,000 gal/day 83,642 cu ft x 7.48 x 24 br ‘4,000,000 gal/day G. WEIR OVERFLOW RATE @Qmx = 3.75 hours = —2,000,000 gal _ @Qavg a 5,218 gal // day @Qmx = Ao = 10,436 gal /ft/ day UNIT PROCES: ISINFEC ON TTNRCC Requirements: Capacity greater than highest expected dosage; capable of operating under all

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