sreota | VENEQUIP Enon < Product Model 6 Configuration: C3: Operation and Maintenance Manual 3600 Engines Media Number -SEBU7563-09 Control Panel SMCS - 7451 6 GENERATOR AND INDUSTRIAL BLE Publication Date -01/04/2010 (69616 GENERATOR AND INDUSTRIAL BLB00001-UP{SEBP9796 - 65) - Documertaton Service Information System Welcome: r400edp Date Updated -27/04/2010 102600163 Ilustration 1 pests cal comsiswstsisuetviechdoctechdoe. print page jsp?return (200824832 suesiswnbiredhasar chiredhaheaderinioraresetjspScalledpage=isisve wssreota (69616 GENERATOR AND INDUSTRIAL BLB00001-UP{SEBP9796 - 65) - Documertaton Control panel (1) Advisor I display (2) Keypad forthe Advisor Il (3) "EMERGENCY STOP" button (4) "ENGINE ON’ indicator (5)"ACTIVE ALARM" indicator ("ENGINE FAILURE" indicator (1)/"MANUAL PRELUBE" switch and "PRELUBE ACTIVE" indicator (8) Mode contro! switch (9) "DESIRED SPEED" potentiometer The features of the control panel are described below. Advisor IT Advisor Il is a device which enables the operator to monitor engine operation. The Advisor II receives information from the Electronic Control Module (ECM). The device cannot be used for programming. A sereen display and a keypad provide the interface for the operator. Ilustration 2 200799615 Keypad Note: At the time of this publication, these keys have no fimction: "X", "." (period or decimal), check and "0" (zero). pests cal consisnsbisuetlechdoctechde. print page jep?rournurl=sisnsbisisuebimedasearchinedaheadetinfotraresetjspdcalledpage=isiswe... 24man (62616 GENERATOR AND INDUSTRIAL BL00001-UP(SEBPO7S5- 85) -Dacunertaton The keypad is protected in a sealed membrane. When you press a key, press firmly. When a key is pressed sufficiently, a small red indicator in the upper left comer of the keypad will flash once. When the control panel is powered up, the screen becomes active, To view the options for the display, press the key. Table | lists the mem. Table 1 Menu 1 _ | Status Screen Mode 2 | Detonation Levels 3 | Ignition Times 4 | Bum Times 5 | Temperatures 6 | Secondary Voltages 7 | Not Used 8 | Events and Diagnostics 9 | Display Setup 2 || Menu To select an option, press the number on the keypad that corresponds to the selection, To exit the option, press the "?" key or any of the numbered keys. It is not necessary to return to the menu in order to select a different option, When you press a different numbered key, the corresponding option is displayed. Status Screen Mode Table 2 Status Screen Mode 1 | Status Screen Menu 2 | Engine Status 3 | Air/Fuel Ratio Status 4 | Speed Status 5 | Pressure Status 6 | Temperature Status —— pests cal comsiswsbisuetiiechdoctechdoe. print page jsp?return sm siswubiretiasearchirudianeadernitameset|spicaledpage=isisve.... V4saeota (G3616 GENERATOR AND INDUSTRIAL BLB00001-UP|SEBP9786 - 85) -ocumrtaton 7 || Mise Status 8 | Relay Status 9 || Not Used ? Menu Status Screen Menu Pressing "1" returns the user to the "Menu screen. Engine Status The "Engine Status" screen displays basie information about the condition of the engine. Table 3 lists the information that is displayed. Table 3 Engine Status Engine Speed RPM || Desired Engine Speed Percent Load Oi Pressure Air Pressure Ait Temperature Oil Temperature Jacket Water Temperature | Fuel Correction Air/Fuel Ratio Status The "Air/Fuel Ratio Status" screen displays the status of parameters that pertain to the air and fitel. The actual data is continuously updated. Table 4 lists the information that is displayed. Table 4 Air/Fuel Ratio Status AIF Ratio Desired A/F Ratio Fuel Quality AirPressure | Desired Air Pressure _| Specific Gravity Air Flow Fuel Flow Feedback Status Speed Status The "Speed Status" screen displays parameters that pertain to the engine speed and some additional parameters. Table 5 lists the information that is displayed. Table 5 hpesistsueb cal comsisnstieuetiiechdoctochdoe. print page jep7relurnurl=siswsbisieuebimedaceerchinedaheaderinforanesetispacalledpagenisiwe.. 44saeota (63616 GENERATOR AND INDUSTRIAL BLB00001-UP|SEBP97S6 - 85) -Documertaton Speed Status Engine Speed Desired Engine Speed _| Percent Load Speed Control Droop Setting Governor Type Wastegate Command | Choke command Fuel Command Pressure Status The "Pressure Status" screen displays parameters that pertain to the engine pressures. Table 6 lists the information that is displayed. Table 6 Pressure Status Fuel Pressure | Air Pressure Desired Air Pressure OilPressure | Differential Oil Pressure | Crankease pressure Not Used Jacket Water Not Used Temperature Status ‘The "Temperature Status" screen displays parameters that pertain to the engine temperatures. Table 7 lists the information that is displayed. Table 7 ‘Temperature Status Air Temperature || Jacket Water | Oil Temperature Fuel Temperature | Odd Bank Even Bank Not Used Not Used Not Used Miscellaneous Status The "Miscellaneous Status" screen displays the parameters that are listed in Table 8 Table 8 Miscellaneous Status Detonation Level Service Hours Battery Voltage Engine Configuration | Muli Strike Feature | Engine Cylinders hpesis'sne cal consiswsbieuetiiechdoctochdoe. print page jeprelururl=siswsbisieuebimedaceerchinedahaaderinfatranesetjspécalledpagenisiwe.. 5saeota (63616 GENERATOR AND INDUSTRIAL BLB00001-UP{SEBP97S6 - 85) -Documrtaton Multi Strike Mode Muti Strik: Relay Status The "Relay Status" sereen displays the status of switches and relays that are identified in Table 9. Table 9 Relay Status Mode Status E-Stop Status Driven Equipment Prelube Solenoid Prelube Oil Pressure Switch Initiate Contact Start Solenoid Fuel Control Solenoid Hydrax Oil Pressure Switch Normal Stop Not Used Option 9 of this screen is not used at this time. Menu Pressing "?" returms the user to the "Menu" screen. Detonation Levels The "Detonation Levels" screen displays the level of detonation for each cylinder as bars on the screen. The average detonation level for all ofthe cylinders is also displayed. Table 10 pests cal comsiswsbisuetiiechdoctechdoe. print page jsp?return ism siswubirediasearchirudianeadernitameset|spcaledpage=siswe.... 14saeota (63618 GENERATOR AND INDUSTRIAL BLB00001-UP{SEBP9786 - 85) -Documertaton Even Bank Odd Bank Engine Average Detonation Level Ignition Timing The "Ignition Timing” screen displays the current degrees before top center for the timing of each eylinder. The values for the programmable desired timing are listed. The current active selected timing is indicated. Table 11 Ignition Timing Even Bank Odd Bank Actual Timing Base Timing Burn Times The "Burn Times" screen can display either the "Filtered Burn Times" or the "Uniittered Bum Times", "Filtered Bur Times" displays an average of the combustion burn time for each bank of eylinders. The desired combustion bum time and the time for each individual cylinder are also displayed. "Unfitered Burn Times" displays the actual instantaneous combustion bum time for each individual cylinder. The desired combustion bum time and the average combustion bur time for each bank of cylinders are also displayed. Table 12 Burn Times Filtered Unfiltered Even Bank Odd Bank Even Bank Odd Bank Desired Bum || Fuel Correction Temperatures The "Temperatures" screen can display either "Exhaust Temperatures" or "Turbo Temperatures", "Exhaust Temperatures" displays the actual exhaust port temperature for each cylinder. The average temperature for all of the exhaust ports in each bank is ako displayed. If the engine is operating at a load that is less than 40 percent, the desired exhaust temperature is displayed. Ifthe engine load is greater than 40 percent, the desired exhaust temperature is not a factor. "Turbo Temperatures" displays the temperatures of the exhaust at the inlet and outlet ofeach turbocharger, The average temperature for each bank is also displayed. pessoa cal comsiswstieuetviechdoctochdoe. print page jeprelururl=siswsbisisuebimedaceerchinedahsaderinforanesetjspacalledpagentsiwe.. Tisreota (63616 GENERATOR AND INDUSTRIAL BLB00001-UPSEBP9786 - 85) -Documrtaton Table 13 ‘Temperatures Exhaust Turbo Even Bank Odd Bank Even Bank Odd Bank Desired Temp | Fuel Correction Secondary Voltages The "Secondary Voltages" screen display the voltage drop across the spark plugs as a percent. ble Secondary Voltage Even Bank | Odd Bank Actual Timing Base Timing Not Used Option 7 of this sereen is not used at this time. Events and Diagnostics ‘The "Events and Diagnostics" sereen displays event codes and diagnostic codes. Table 15 Codes Events and Diagnostics MID Code ||OCC | First |Last | Act pests cal comsiswstieuettechdoctechde. print page jep?relururl=siswsbisieuebimedaceerchimedaheaderinforanesetjspécalledpagenisiwe.. 84saeota (63616 GENERATOR AND INDUSTRIAL BLB00001-UP{SEBP9786 - 85) -Documertaton ay Display Setup The "Display Setup" screen enables the operator to adjust the display. The contrast and back lighting can be adjusted. Metric units or English units can ako be selected for the display. Use the left arrow or the right arrow to navigate the options. Use the up arrow or the down arrow to select the preference. Table 16 Display Setup LCD Contrast || Backlighting Offset Lights On, Metric English Imperial Units Menu Pressing "?" returns you to the "Menu" screen, "EMERGENCY STOP" Button OTICE Only use the "Emergency Stop" button in order to stop the engine in an emergency situation. Do not use the "Emergency Stop" button for normal engine stopping. ‘To prevent damage to the engine, use the mode control switch or use the remote start/stop initiate contact for normal engine stopping. pests cal comsiswstsisuetviechdoctechdoe. print page jsp?return ism siswobirediasearchirudianeadernitameset|spicaledpage=isisve.... 4sreota (63616 GENERATOR AND INDUSTRIAL BLB00001-UPSEBP9786 - 85) -Documrtaton Illustration 3 200824884 The fel and the ignition are immediately shut off when the "EMERGENCY STOP" button is pressed. No postlube cycle oceurs, The "EMERGENCY STOP" button and the mode control switch must be reset before the engine will start. To reset the "EMERGENCY STOP" button, tur the button clockwise. To reset the mode control switch, turn the switch to the OFF/RESET position. Note: The engine mounted junction box abo has an "EMERGENCY STOP" button. Indicators The remote panel has three indicators for the tus of the engine operation. pes 'sue cal comsiowsbisuetviechdoctechdoe. print page jep?relururl=siswsbisisuebimedaceerchimedahaaderinfotranesetjspécalledpagenisiw,. 10°sreota (63616 GENERATOR AND INDUSTRIAL BLB00001-UPSEBP9786 - 85) -Documrtaton doo Iiustration 4 1200824980 ("ENGINE O? indicator (2)"ACTIVE ALARM" indicator (3)"ENGINE FAILURE" indicator Mumination of green "ENGINE ON" indicator (1) indicates normal operation, Yellow "ACTIVE ALARM" indicator (2) illuminates if the control system initiates a warning for an event or a diagnostic condition, Red "ENGINE FAILURE" indicator (3) iluminates ifthe control system shuts down the engine due to an event ora diagnostic condition. The "ENGINE FAILURE" indicator also illuminates ifn emergency stop is performed. "MANUAL PRELUBE" Switch and "PRELUBE ACTIVE" Indicator AlLG3600 Engines require lubrication prior to start-up. The ECM will not permit the engine to start until sufficient prelube pressure has been achieved. Lubrication of the engine is required prior to rotation of the crankshaft. This includes crankshaft rotation in order to service the engine, Rotating the crankshaft before prelube may cause damage to the crankshaft bearings ifthe surfaces of the bearings are dry. hpess'sue cal comsiewsbieuetitechdoctochdoe. print page jep?rlururl=siewsbisieuebimedareerchinedahsaderinfotranesetispécalledpagenisiw,. 1114sreota (63616 GENERATOR AND INDUSTRIAL BLB00001-UPSEBP9786 - 85) -Documrtaton Ilustration $ 200825028 "MANUAL PRELUBE" switch and "PRELUBE ACTIVE" indicator ‘The "MANUAL PRELUBE" switch enables the operator to prelube the engine by pressing the switch. A lamp behind the switch illuminates when the prelube is active. This is the "PRELUBE ACTIVE" indicator. If the mode control switch isin the "AUTO" position and the remote start/stop initiate contact closes, the prelube system will operate and the lamp will illuminate. The lamp will also iluminate during the posthube. Note: The ECM is programmed to provide engine lubrication after the engine is shut off The typical duration of the posthibe is 180 seconds. Mode Control Switch hpesstsue cal comsiswstieuetviechdoctechdoe. print page jep?relururl=siswsbisisuebimedaceerchimedaheaderinforaresetjspacalledpagenieiw,. 128sreota (63616 GENERATOR AND INDUSTRIAL BLB00001-UPSEBP9786 - 85) -Documrtaton wB aT © © ® {} o® pid ° START o Qo sw iustation 6 00825087 Mode control switch in the "AUTO" position The mode control switch has four positions: "AUTO", "START", "STOP" and "OFF/RESET" "AUTO" - When the mode control switch is in the "AUTO" position (12 o'clock), the system is configured for remote operation, When the remote start/stop initiate contact closes, the prelube system will operate. When the prelube pressure is sufficient, the engine will start. When the remote start/stop initiate contact opens, the engine wil shut off Ifthe cool down eyck is programmed, the engine will operate for the cool down period before the engine stops. The cool down eycle can be programmed for a 0 to 30 minute period. "START" - When the mode control switch is tumed to the "START" position (3 o'clock), the prelube system will operate. When the prelube pressure is sufficient, the engine will start. The engine will operate until the ECM. receives a shutdown signal, The following methods cause a shutdown signal: 1 opens when the mode control switch is in the "AUTO" position. + The remote start/stop initiate cont © The mode control switch is tumed to the "STOP" position. © The mode control switch is tumed to the "OFF/RESET" position, * The "EMERGENCY STOP" button is pressed. + Anundesirable operating condition is sensed and an engine shutdown is initiated by the ECM. "STOP" - When the mode control switch is tuned to the "STOP" position (6 o'clock), the engine will shut off Ifthe cool down cycle is programmed, the engine will operate for the cool down period before the engine stops. When the engine is coasting to a stop, a postlube cycle will operate. The power to the control panel is maintained when the mode control switch is in the "STOP" position, The "STOP" position can be used to troubleshoot some smsiswobiretiasearchirudiaheadernitameset|sp&caledpage=isisw.... 1914 pests cal comsiswstsisuetviechdoctechdoe. print page jsp?returnsmote 62616 GENERATOR AND INDUSTRIAL BLBO000'-UP(SEBPO795- 8) -Docurertaton problems without starting the engine "OFF/RESET" - When the mode control switch is turned to the "OFF/RESET" position (9 o'clock), the engine is immediately shut off and the diagnostic lights are reset, Power is removed from the control panel and the actuators after the engine completes the posthibe cycle. "DESIRED SPEED" Potentiometer a Mlustration 7 200825039 "DESIRED SPEED" potentiometer ‘The "DESIRED SPEED" potentiometer allows the operator to adjust the desired engine speed. This is achieved by providing a 0 to 5 volt input to the ECM. The desired speed can be viewed on the Advisor panel or by using Cat ET. Copyricht 1993 - 2014 Caterpillar Inc All Rights Reserved. Private Network For SIS Lic Thu Jul 17 2024 10:09:36 GMT-0430 (Hora estindar de Venezuela) ra0vedp pests cal comsiswstsisuetviechdoctechdoe. print page jsp?return sohsiswobiretiasearchirudiaheadernitameset|spicaledpage=isisw... 14/14