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60A

SE-6:SWING RIGHT

60A

B
L

BATTERY
60B

60B

BATTERY
60B
SE-5:SWING LEFT

B
700 WG

59 W

SE-9:TRAVEL RIGHT

R-1:BATTERY RELAY

R-3:GLOW RELAY
2OB

33

61 GrB

34

GLOW

5W

58 P

SE-26:P1 NEGA-CON.

63 WY

M-1:
STARTER MOTOR

R-2:
STARTER RELAY B
SW
59

D-4

S S

SE-27:P2 NEGA-CON.

30 GY
65 WR

5B

B
66 L

SE-28:BACK PRESS.

R
P
L
SE-22:PUMP P1

R-4:SAFETY RELAY
E-3:HOUR METER
65 WR

C-2:CLUSTER GAUGE

7
W

21-7

600 YR

21-3

13

BrW (GND)
OL (5V)

504 PG

5
601 BrR

H -M

YB (5V)

506 VY
956 GrL (GND)
907

YG (5V)

507

VG

957

Br (GND)

908

YL (5V)
VY

508

YR (5V)

509

Sb

959

BG (GND)

910

WY(5V)

510

GR

960

BY (GND)

911

RG(5V)

511

LY
BW(GND)

912

RW(5V)

512

Sb

962

GrG (GND)

915

YL (5V)
V

515
965

BrB (GND)

916

YR (5V)

516

913

RB (5V)

SE-20:P1 OPT.

513

LgR

963

BW(GND)

914

RL (5V)

966

YG

ENG.WATER
TEMP INDICATOR

C-1
14-8

BrY (GND)

514

GO

964

BL (GND)

FUEL METER

21-4

11-33
C-1:MECHATRO CONTROLLER

11-32
11-31
11-15
15-1

11-14
11-13

15-2
15-15

11-16

15-16

11-17

15-3
11-34

11-18

A PHASE

772 B
773 R

11-4
12-18

11-6
15-22

11-9
11-8
11-7

15-21

11-10

15-23

M-2:GOVERNOR MOTOR

SHIELD

11-1

11-5

B PHASE

774 W

11-2

545 Lg
701 V

ON AL ASE
LE
SW-4:SWING PARKING RELEASE SW.

TI
SI RM
PO NO RE

1
2
3

720 PB

702 LgB

703 P

60 WL
61 GrB

B
A

21-6

SW-3:TWO-SPEED SELECT SW.


SW-21:POWER BOOST SW.
SW-35:HEAVY LIFT SW.

540 LG

11-12
11-21

15-6

11-20

15-7

11-19
11-22
11-23

15-8
15-9

11-24
11-27

15-4

11-26

15-5

740 BO
PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.

741 GrR
742 VR

PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.

743 GrB
744 BP

PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.

745 PW

11-25
11-28

15-10

11-29
11-30

15-11

12-9

12-19

746 BrG

546 PG

12-7

E-4:RESISTOR

12-10
12-11

15

12-12
15-18
13-15

15-17

13-14

WB

12-3
12-2

15-20
15-19

SW-5:KPSS MODE RELEASE SW.


B
1
2
3
4
5
6
7
8
9
10
11
12

749 GrG
748 VR

13-13

12-1

PSV-A:ARM VARIABLE RECIRCULATION


PROPORTIONAL SOL.

747 YV

12-8

751 GY
750 VW

12-4
12-5

756 BrY

757 RY

541 PL

542 GrG

543 GO
580 R
581 W
SHIELD

21-2

770 R

21-1

582 W

21-8

980 B
SHIELD

13-4

16-1

13-5

759 RL

16-2

PSV-P2:PUMP P2 PROPORTIONAL SOL.

752 WV
PSV-E: INDEPENDENT TRAVEL
PROPORTIONAL SOL.

753 GR

13-6
13-3
13-2
16-3

13-1

754 WL
PSV-F: INDEPENDENT TRAVEL
PROPORTIONAL SOL.

755 GR

12-13
12-15
12-16

16-7
16-8

13-16

738 WG
PSV-H:SWING PRIORITY
PROPOTIONAL SOL.

739 G

12-17
14-11
15-12
17-9

15-25
15-13

12-20

RY

1A

E2 B (GND)

RY

1B
20

C-1:MECHATRO CONTROLLER(RESISTOR)

12-21
12-22
15-26
14-25

15-14

E3 (GND)

B
YG

4
7

14-26
14-27
14-28
TO

SK210(LC)/SK250(LC)VI Dynamic Acera OM, 09/00 Rev. 2

PSV-P1:PUMP P1 PROPORTIONAL SOL.


B

758 BrB

12-6

LCD
SE-13:ENG.REVOLUTION SENSOR

SV-1:SWING PARKING BRAKE SOL.

SV-3:TWO-SPEED SELECT SOL.


SV-2:POWER BOOST SOL.

11-11

16-4
65 WR

GLOW
LCD BACK LIGHT
SW-36:INDEPENDENT TRAVEL SW.

YN03Z00028P1

771 G

544 GB

11-3

15-24
CHARGE
KEY ON

85 1.25WB
8
R-6:
WORK LIGHT RELAY

BrL (GND)

505 PL

SE-23:PUMP P2

SE-11:P2 OPT.
553 VW
SE-15:
FUEL SENSOR

OB (5V)
LO

953
904

961

E-2:ALTERNATOR

64 LW
D-3

P
L

SE-14:
COOLANT THERMO SENSOR

503

909
SE-10:TRAVEL LEFT
D-2

M
G1
G2
ST

BR (GND)

958 BY (GND)

D-1

ACC

66 5L

TERMINAL

10 1.25WV

LgY

955 Gr (GND)

60B

10

502
952

905 OW (5V)

B2
D-9

WL

W (5V)

954

51 R

60

902

A1

E2 B

S
T
A
R
T

LgW

906
51 G

O A O
F C N
F C

RL (5V)

501

RELEASE

20A
WR
1.25

AIR CON 19

SE-7:ARM IN

SE-8:ARM OUT
B1

E3 B

TION
POSI PREHEATING

901

903
SE-4:BOOM LOWERING

SHIELD
SW-1:KEY SW.

BrR (GND)

TERMINAL

SE-3:BOOM RAISING

RESERVE 20

20A

5A

20A

20A

RW
1.25

WG
1.25

RL

WB
SOLENOID 15

WL
OPT WORKING 17
1.25
LIGHT

WORKING LIGHT(F) 16

AIR CON 18

10A

RB
1.25
WIPER,WASHER 14

20A

5A

20A

5A
YR
1.25
TUNER (RADIO) 11

W
CLUSTER GAUGE
13
POWER WINDOW

RG
FLASHER,WORKING
12
LIGHT (R),ALARM
1.25

C-1
15-25

RB (5V)
LgR

950

951 BL (GND)

53 5Y

MECHATRO
CONTROLLER
C-1
15-26

WR(5V)
BW(GND)

900
500

NORMAL

SE-2:BUCKET DUMP

E-1:FUSE BOX

517
967

POSITION

SE-1:BUCKET DIGGING

TERMINAL

CONTROLLER
BACK UP

ROOM LIGHT
9 CONVERTER BACK UP

PRESS.SENSOR

52 5R

51 2W

50 1.25L

917
SE-16:ACCEL POTENTIO

APPLICABLE YN07-30001~
YQ07-03501~
LQ08-04501~
LL08-03001~

KAI
WV
10 KEY SW.
1.25

ELECTRIC CIRCUIT DIAGRAM (A)

20A

5 HORN
WG

YG

YB

WV

5A

5A

20A

MECHATRO
CONTROLLER

4 CONVERTER
OL

10A

MECHATRO
CONTROLLER

2 RELAY

CIGARETTE
3 LIGHTER

1B

RY

RY

WY

YL
10A

5A

20A

10A

1A

Kobelco Electrical Schematic Section

1E-2

1E---1

SCHEMATIC NOMENCLATURE
SYM B O L

C O LO R

B lack

G reen

B lue

Red

W hite

Yellow

Pink

O range

Br

B row n

Lg

Light G reen

Gr

G ray

Sb

Sky blue

V iolet

Example of wire color:


W
L
Stripe color (Blue)
Base color (White)
Abreviations:
BZ: Buzzer
SV: Solenoid valve
SW: Switch
SE: Sensor
M: Motor
R: Relay
L: Light
PSV: Proportional solenoid valve
D: Diode
E: Electrical Connection

Kobelco Construction Machinery


America LLC
Dynamic Acera 03/05 Rev. 05

Page 11-1

5A

20A

SE-3:BOOM RAISING

20A
AIR CON 19

SE-4:BOOM LOWERING

WR
RESERVE 20
1.25
(Used for Dozer)

RL

AIR CON 18

WG
1.25

5A

20A

20A
WL
OPT WORKING 17
1.25
LIGHT

RW
1.25
WORKING LIGHT(F) 16

WB
SOLENOID 15

WIPER,WASHER 14

20A

10A

20A
RB
1.25

5A
CLUSTER GAUGE
13
POWER WINDOW

RG
FLASHER,WORKING
12
LIGHT (R),ALARM
1.25

YR
1.25

C-1
15-25

TUNER (RADIO) 11

5A

MECHATRO
CONTROLLER
C-1
15-26

20A

53 5Y

SE-7:ARM IN

SE-8:ARM OUT
B1
60A

60A

51 R

E3 B

BATTERY
60B

60B

SE-6:SWING RIGHT

BATTERY
60B

RL (5V)

501

LgW

951

BL (GND)

902

W (5V)

502

LgY

952

BR (GND)

903

OB (5V)

503

LO

953

BrW (GND)

904

OL (5V)

504

PG

954

BrL (GND)

505 PL

YB (5V)

506

VY

956

GrL (GND)

907

YG (5V)

507

VG

957

Br (GND)

C-1:MECHATRO CONTROLLER

11-32
11-31
11-15
15-1

11-14
11-13

15-2
15-15

11-16

15-16

11-17

15-3
11-34

11-18

908
SE-9:TRAVEL RIGHT

ACC

D-2

M
G1
G2
ST

2OB

33

34

YL (5V)
VY

958 BY (GND)

R-3:GLOW RELAY

61 GrB

508

GLOW

5W

M-1:
STARTER MOTOR

R-2:
STARTER RELAY

B
SW

59

S S
S

12-18

11-6
15-22

11-9
11-8
11-7

15-21

11-10

15-23

11-11

66 L

15-6
11-21

15-7

915

R
P

30 GY
65 WR

SE-22:PUMP P1

SE-23:PUMP P2

H -M

C-2:CLUSTER GAUGE

600 YR

21-3

SE-11:P2 Optional
7

ENG.WATER
TEMP INDICATOR

YG

SE-20:P1 Optional
553 VW

5
601 BrR

C-1
14-8

11-19

15-8
15-9

11-22
11-23

15-4

11-24
11-27
11-26

15-10

11-25

15-11

YL (5V)
V

965

BrB (GND)

916

YR (5V)

516

966

BrY (GND)

914

RL (5V)

514

GO

964

BL (GND)

913

RB (5V)

513

LgR

963

BW(GND)

CHARGE

65 WR

KEY ON

60 WL

GLOW

61 GrB

LCD BACK LIGHT


B
A

21-6

SW-3:TWO-SPEED SELECT SW.


SW-21:POWER BOOST SW.
SW-35:HEAVY LIFT SW.

12-19

720 PB

702 LgB

703 P

540 LG

541 PL

542 GrG

543 GO
580 R

SE-13:ENG.REVOLUTION SENSOR

581 W
SHIELD

21-2

770 R

21-1

582 W

21-8

980 B
SHIELD

SV-3:TWO-SPEED SELECT SOL.

SV-2:POWER BOOST SOL.

PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.

741 GrR
742 VR

PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.

743 GrB
744 BP

PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.

745 PW
746 BrG

15-17

12-3

546 PG

WB

749 GrG
748 VR

12-1
15-20
15-19

SW-5:KPSS MODE RELEASE SW.


B
1
2
3
4
5
6
7
8
9
10
11
12

12-2

12-4
12-5

PSV-A:ARM VARIABLE RECIRCULATION


PROPORTIONAL SOL.

747 YV

E-4:RESISTOR

751 GY
750 VW

756 BrY

757 RY

PSV-P1:PUMP P1 PROPORTIONAL SOL.


B

758 BrB

759 RL

PSV-P2:PUMP P2 PROPORTIONAL SOL.

12-6

13-3

16-1

13-2

16-2

752 WV
PSV-E: INDEPENDENT TRAVEL
PROPORTIONAL SOL.

753 GR

13-1
12-9
12-8
16-3

12-7

754 WL
PSV-F: INDEPENDENT TRAVEL
PROPORTIONAL SOL.

755 GR

12-13
12-15
12-16

16-7
16-8

13-16

738 WG
PSV-H:SWING PRIORITY
PROPOTIONAL SOL.

739 G

12-17
14-11
15-12
17-9

15-25
15-13

12-20

RY

1A

E2 B (GND)

RY

1B
20

C-1:MECHATRO CONTROLLER(RESISTOR)

12-21
12-22
15-26
14-25

15-14

E3 (GND)

B
YG

4
7

14-26
14-27
14-28
TO

VI Dynamic Acera TM, 09/03 Rev. 3

SV-1:SWING PARKING BRAKE SOL.

740 BO

11-29
11-30

LCD

Page 11-2

1
2
3

11-28

16-4

SW-36:INDEPENDENT TRAVEL SW.

YM03Z00001P3 SK160LC/ED190

701 V

15-24

85 1.25WB

R-6:
WORK LIGHT RELAY

515

FUEL METER

21-4

545 Lg

N L E
TIO A AS
SI RM LE
PO NO RE
SW-4:SWING PARKING RELEASE SW.

65 WR

SE-14:
COOLANT THERMO SENSOR

BG (GND)

11-20

15-18

E-3:HOUR METER

21-7

Sb

959

544 GB

11-12

5B

R-4:SAFETY RELAY

509

M-2:GOVERNOR MOTOR

SHIELD

11-4
11-5

B PHASE

774 W

15

P
L

13

YR (5V)

773 R

11-1

E-2:ALTERNATOR

64 LW
D-3

SE-10:TRAVEL LEFT

D-4

909

A PHASE

772 B

11-2

58 P
63 WY

771 G

11-3

15-5

D-1

SE-15:
FUEL SENSOR

901

11-33

R-1:BATTERY RELAY

66 5L

TERMINAL

10 1.25WV

S
T
A
R
T

SE-5:SWING LEFT

700 WG

59 W

60B

10

O A O
F C N
F C

BrR (GND)

906

B2
D-9

WL

LgR

950

A1

SHIELD
60

RB (5V)

500

905 OW (5V)

E2 B

ION
G
POSITPREHEATIN

900

955 Gr (GND)

51 G

SW-1:KEY SW.

BW(GND)

NORMAL

SE-2:BUCKET DUMP

E-1:FUSE BOX

967

RELEASE

SE-1:BUCKET DIGGING

WR(5V)

517

POSITION

PRESS.SENSOR

52 5R

51 2W

50 1.25L

APPLICABLE YM02U0101~

KAI

917

TERMINAL

SE-16:ACCEL POTENTIO

TERMINAL

ELECTRIC CIRCUIT DIAGRAM (A)


WV
10 KEY SW.
1.25

ROOM LIGHT
9 CONVERTER BACK UP

8
WV
20A

YG
5A

10A

YB

CONTROLLER
BACK UP

5 HORN

4 CONVERTER

WG

OL

10A

10A

2 RELAY

CIGARETTE
3 LIGHTER

YL

MECHATRO
CONTROLLER
1B

5A

20A

RY

WY

MECHATRO
CONTROLLER

RY

1A

Pre-Minor Change SK160/ED190 Electrical Schematic

1E-2

1E---1

Dynamic Acera 03/05 Rev. 05

Pre-Minor Change SK160/ED190 Electrical Schematic


C-1:MECHATRO CONTROLLER

KAI

ELECTRIC CIRCUIT DIAGRAM (B)


FROM

547

SW-6:ENG.WATER TEMP.SW.

GB

14-1

548 GY

SW-7:ENG.OIL PRESS.SW.
SW-8:AIR FILTER RESTRICTION SW.
SW-23:ENG.OIL LEVEL SW.

549 Lg

550 BG

SW-24:ENG.COOLANT LEVEL SW.

C-1
15-13
C-2

14-5

20

14-7
14-18
14-20

553 VW
B

520 LO

563 O

14-21

14-8

14-22
14-23

12-14

14-19

SW-37:HYD.FLUID TEMP.SW.

562 O

32-9

564 LY

32-12

561 GR

32-14

569 LO

32-15

570 YB

14-6

330

RY

MAINTENANCE CONNECTOR
(Auto-Acceleration connector)

14-3

552 BrL
1

32-8

S W -38:WARM-UP SW.

982 BG

17
C-3

14-2

551 GL

SW-25:HYD.FLUID LEVEL SW.

SE-15:FUEL SENSOR

C -3:SW.BOX ASSY

1E-1

14-24

17-8

15

S W -29:NIBBLER OPEN SW
S W -30:NIBBLER CLOSE SW

RG (5V)

31-6

32-3

572

GrG

LgR

31-4

32-4

573

705

LG

31-3

706

VW

31-2

707

LY

31-1

556

BrW

31-5

981

GW(GND)

31-8

31-7

982 BG (GND)

OPTION

16

704

17

S W -15:
CONFLUX/SINGLE SELECT SW.
S W -46:
COUNTER REMOVAL SW.

930

SW-15

APPLICABLE YM02U0101~

MODE

WB

1 B

PL

32-5

574

32-6

575

LgB

32-7

576

LB

S W -2:SW.ASSY(MODE,BUZZER STOP)

BUZZER
STOP

3
85

R-6 8

OPTION

WIPER

S W -20:SW.ASSY(WIPER,WASHER,LIGHT)

WASHER

LIGHT

3
2

1 B

R-7:WIPER RELAY ASSY

Europe Only
583 VW

540

SW-39: OVER LOAD


DETECTOR SWITCH

LG

WY

13-16
PREVENT
SPARK
RELAY

SW-12: OVER LOAD


ALARM SELECTOR SW.

14-12
14-13

14
708 LR

1.25RB

14-14

80

GrR
M-3:WIPER MOTOR

6
7

709 GB

M
WIPER MOTOR
REVERSING RELAY

10

KAI Option

2
WIPER MOTOR RELAY

81

GrB

R-5:HORN RELAY
5

WG

83

GO

84

WR

B
B

E-5:HORN HIGH

E-6:HORN LOW

SW-10:HORN SW.

710 Gr

L-5:ROOM LIGHT
R-10
Breaker Relay

M-4:WASHER MOTOR

WINDOW WASHER MOTOR RELAY


5

21

14-15

82

GO

D-11

220 LW

14-10

22

YB

YL

711 GrL

3
14-9

E-14:CIGARETTE LIGHTER

STOP

557 L
558 G

REVERSE

R-12
ClockWise
Relay

20

C-4
AIR CON.

R-15
Nibbler
Open Relay
17-13

PB

559

LW

SW-19:WIPER INTERLOCK SW.

85

WB

18

18

1.25WG

19

19

RL

R-6

D1

R-20:TIMER RELAY

To R-28 for
Dozer

15

WB

87 YV

86 OW

TXD

TIMER

151 R

24V

152 G

RXD

153 W

TXD

154 B
SHIELD

SV-4:
OPERATING LEVER LOCK SOL.

SW-11:
SAFETY LEVER LOCK SW.

SW-13:AIR CON CONTROL PANEL

1.25B
24V

E-11:AIR COMPRESSOR CLUTCH

155 BR

150 BP

RXD
15

E-10:RECEIVER DRIER

GND

COOLING
UNIT

17-11

1E---2

Dynamic Acera 03/05 Rev. 05

TO

1E-3

YM03Z00001P3 SK160LC/ED190

VI Dynamic Acera OM, 08/01 Rev. 1

Page 11-3

Pre-Minor Change SK160/ED190 Electrical Schematic


C-1:MECHATRO CONTROLLER

KAI

ELECTRIC CIRCUIT DIAGRAM (C)

FROM

WB

1E-2
16

1.25RW

14-16

713 BrY

1.25WB

WB

L-1:BOOM WORKING LIGHT LEFT


B

WB

C-4

SW-2, SW-20, and C-2

YR

11

14-17

401

Br

100

LR

E-8:SPEAKER LEFT

E-9:SPEAKER RIGHT

OB
B

Standard for KAI

R
YG

E-22:DC-DC CONVERTER

Y
4

GW

715

LW

101

8(-)

11

BACK UP

98
99

WB

714

402

17-3

GR

YB

L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT

RG

1(+)
7(-)
FM/AM
2(+)

L-2:FRAME WORKING LIGHT RIGHT

9
R-19:FLASHER RELAY
12

E-7:TUNER AM&FM

ANT.
85

WY

APPLICABLE YM02U0101~

L-6:BOOM WORKING LIGHT RIGHT

R-6:WORK LIGHT RELAY

403

Br

Br

OL

1GN

YB

12V

24V

MEM

96

WG

97

YV

E-23:12V SOCKET
B

GND
17-4
B

SW-9:SWING FLASHER SW.

560

LgY

WV

716

Standard for Europe

17-10

401

GR
R

402

E-7:TUNER AM&FM

ANT.

YG

1(+)
7(-)
FM/AM
2(+)

403

WG

96

Br

RY BACK UP

97

Br

8(-)

11

98

LW

99

Br

100

LR

101

OB

E-8:SPEAKER LEFT

E-9:SPEAKER RIGHT

L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT


SWING FLASHER & WORKING LIGHT

KAI Option: HAND CONTROL FOR BREAKER


17- 6

15

223

WB

YG

R-8: Travel Alarm

1.25 RG

12

262 LY

LW

21

Standard for Europe

SV-5:
Breaker Sol.

R-10: Breaker Relay

SW-43:
Clockwise SW

717

611

LG

88

R-9:OPT.WORK LIGHT RELAY

PG
B

WY

E-13: TRAVEL ALARM


1.25WL

17

WY

BP

RY

90
89

BrL

SW-26:
OPT.WORK LIGHT SW.

14-14

214

WY

YG

SV-6:
Clockwise Sol.

R-12: Clockwise Relay


22

216

LW
89

SW-40:ROTARY LIGHT SW.

GrL

17-12

17

SV-7:
Counterclockwise Sol.

D-6

982

240

BG

RW

L-16:CAB WORKING LIGHT FRONT 4


L-18:CAB WORKING LIGHT BACK
L-17:BACK LIGHT

L-10:ROTARY LIGHT
91

982

BG

10A

WV

Optional
B

LW

WY

17

750

SW-16:ENG.ROOM LIGHT SW.

SV-9:
NIBBLER OPEN SOL.

YB

L-11:ENG.ROOM LIGHT
B

R-16:
NIBBLER CLOSE RELAY
17

241

17-5

Page 11-4

R-15:
NIBBLER OPEN RELAY

SW-30: NIBBLER CLOSE SW.

YM03Z00001P3 SK160LC/ED190

RW

L-15:CAB WORKING LIGHT FRONT 3

M-11:FUEL SUPPLY PUMP

17-2
YB

WL

SW-34:
Counterclockwise SW

SW-29: NIBBLER OPEN SW.

570

GY

20

16

RW

LO

L-8:CAB WORKING LIGHT FRONT 2

Optional for KAI

KAI Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE

569

RY

L-7:CAB WORKING LIGHT FRONT 1

STD for Europe


P

218

15

R-11:CAB WORKING LIGHT RELAY 2

B
SW-33:
Clockwise SW

GR

R-13:Counterclockwise
Relay

RY

89

610

219

BrL

D-5

215

RW

92

1.25WL
KAI Option: HAND CONTROL FOR ROTATION

RY
B

VI Dynamic Acera OM, 08/01 Rev. 1

751

GL

LO

Optional
B

SV-10:
NIBBLER CLOSE SOL.

SW-47:EXTRA & BREAKER SW.


15

WB

94

RL

SV-11:EXTRA SOL
B

Optional

1E---3

Dynamic Acera 03/05 Rev. 05

KAI

ELECTRIC CIRCUIT DIAGRAM (D)

Pre-Minor Change ED190 Electrical Schematic

APPLICABLE YM02U0101~

20

20

87 RW

WR

O
F
F

TERMINAL
170A GW

SV-20
DOZER PILOT SV

O
N
140E BW

R
170 GW

RW
SAFETY LOCK LEVER
D1
FROM LEVER-LOCK SWITCH

POSITION

140 BW

RESERVE
POWER

140D BW

140D

140 BW
R-28

SW-42

INTERLOCK RELAY

B
D-20

DOZER FUNCTION

170B GW

140E BW

140A

149

BW

BW

144 LB

141 LW

144A

LB

141 LW

SV-21
ANGLE LEFT SV
B

144B LB
LEFT

ANGLE LEFT RELAY


R-25

D-25

D-21

ANGLE

590 G

142 RW

SW-43

RIGHT

140B BW

149 BW

145 RB

142 RW

145A RB

SV-22
ANGLE RIGHT SV
B

145B RB

ANGLE RIGHT RELAY


R-26

RELAYS R-25, R-26, R-27 & R-28


ARE LOCATED ON BRACKET
ON TOP LEVEL OF CONTROLLER.

D-22

SW-43 & SW-44 ARE


LOCATED ON DOZER
CONTROL HANDLE.

143 OW

140C

BW

143B

OW

FLOAT
PB
SW-44

146 OB

146B OB

147 WB

SV-23
FLOAT SV
B

146C OB

FLOAT RELAY
R-27

D-23

146A OB

B
FLOAT CANCEL
SW-45

FLOAT CANCEL SWITCH-N/C SWITCH


OPENS WHEN BLADE-UP FUNCTION IS
ACTIVATED-REMOVING THE GROUND FROM
THE FLOAT RELAY.

590 G
C-1
MECHATRONICS CONTROLLER

SE-29:

DOZER RAISE/LOWER

SE-30:

1E---4
Dynamic Acera 03/05 Rev. 05

DOZER TILT

932 WY(5V)
525 GR
970 BY (GND)
931
526
971

RG (5V)
LY
BW (GND)

13-9
13-8
13-7

16-5

13-10
13-11
13-12

YM03Z00001P3 SK160LC/ED190

VI Dynamic Acera OM, 08/01 Rev. 1

Page 11-5

APPLICABLE: YM03U-0480~
YL03U-0136~
(Minor
change)
E-1:FUSE BOX

SE-4:BOOM LOWERING

SPARE 20

A/C CONTROLER 19

WR
1.25

RL

WG
1.25
AIR CONDITIONER 18

51

SE-3:BOOM RAISING

20A

10A

20A

20A
OPT WORKING 17 WL
1.25
LIGHT (CAB)

FRONT WORKING 16 RW
1.25
LIGHT

LEVER LOCK
15
SOLENOID

WB

20A

10A

20A
RB
1.25
WIPER,WASHER 14

W
CLUSTER GAUGE
13
POWER WINDOW

10A

20A

YR
1.25

RG
FLASHER, R-WORK.
12
LIGHT, ALARM
1.25

10A
AM/FM RADIO 11

C-1
15-25

SE-2:BUCKET DUMP

5Y

53

MECHATRO
CONTROLLER
C-1
15-26

SE-1:BUCKET DIGGING

52 5R

51 2W

50 1.25L

PRESS.SENSOR

SE-7:ARM IN

SE-8:ARM OUT
B1

E2 B
R

B
L

51

SE-5:SWING

60A

E3 B

60B

BATTERY
60B

BATTERY
60B
SE-9:TRAVEL RIGHT

60

D-9

WL

59

SE-10:TRAVEL LEFT

R-1:BATTERY RELAY

OPTION

D-1

ACC

D-2

M
G1
G2
ST

2OB

33

61 GrB

SE-11:P2 OPT.

R-3:GLOW RELAY
GLOW
34 5W

58 P
SE-20:P1 OPT.

M-1:
STARTER MOTOR

R-2:
STARTER RELAY B

D-4

S S
64

SW
59

B
66 L

R
P
L

D-3

SE-28:BLADE LOWER

E-2:ALTERNATOR
LW

30 GY
65 WR

5B
931

R
P

SE-29:BLADE RAISE

RG(5V)

63 WY

66 5L

TERMINAL

10 1.25WV

S
T
A
R
T

60B

10

O A O
F C N
F C

700 WG

B2

ION
G
POSITPREHEATIN

BW(GND)

900

RB (5V)

500

LgR

950

BrR (GND)

901

RL (5V)

501

LgW

951

BL (GND)

902

W (5V)
LgY

952

BR (GND)

903

OB (5V)

503

LO

953

BrW (GND)

904

OL (5V)

504

PG

954

BrL (GND)

905

OW (5V)

505

PL

955

Gr (GND)

906

YB (5V)

506

VY

956

GrL (GND)

908

YL (5V)
VY

ED190

(GND)

BY

909

YR (5V)

509

Sb

959

BG (GND)

914

RL (5V)

514

GO

964

BL (GND)

913

RB (5V)

513

LgR

963

BW(GND)

932

WY(5V)

525

GR

970

BY (GND)

915

SE-22:PUMP P1
E-3:HOUR METER
65

LgR

WR

5
601 BrR

85

ENG.WATER
TEMP INDICATOR

21-3

600 YR
553 VW

SE-15:
FUEL SENSOR

21-7

C-1
14-8

H -M

B
SE-23:PUMP P2

YG

15-15

773

15-16

774

A PHASE

544

GB

11-1
11-4

11-8
11-7

545

Lg

15-22

701

15-21

702

LgB

15-23

703

YR (5V)
L

966

BrY (GND)
WR

60

WL

61

GrB

11-21

15-6

11-20
11-19
11-27
11-26
11-25
11-28
11-29
11-30
12-15
12-14

741 GrR

15-8

742 VR

15-9

743 GrB

15-4

744 BP

15-5

745 PW

15-10

746 BrG

15-11

747 YV

12-10
12-11

11-23

546 PG
E-21: RESISTOR

12-12
15

WB

11-34
11-32
11-31
15-18

749 GrG

15-17

748 VR

12-5
15-20
15-19

12-9
12-8

751

GY

750

VW

13-7

754 WL

17-18

755 GR

SE-13:ENG.REVOLUTION SENSOR

13-11

12-20

3
F

LED

LED

1B
4
7

PSV-P1: PUMP P1
PROPORTIONAL SOL.

PSV-P2: PUMP P2
PROPORTIONAL SOL.

PSV-E: P1 INDEPENDENT TRAVEL


PROPORTIONAL SOL.

PSV-F: P2 INDEPENDENT TRAVEL


PROPORTIONAL SOL.

16-4

RY

15-12

E2 B (GND)

15-25

RY
E3 (GND)

16-3

21-8
A

16-2

980 B
SHIELD
1A

1
2
3
4
5
6
7
8
9
10
11
12

16-1

582 W
21-1

SW-5: KPSS RELEASE SW.

12-22

770 R
21-2

N
IO AL ASE
SIT RM LE
PO NO RE

12-21

SHIELD

21-6

LCD

PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.

14-2

581 W

B
B

PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.

13-3

17-17

PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.

12-7
15-24

753 GR

543 GO

SV-2:POWER BOOST SOL.

PSV-A:ARM VARIABLE RECIRCULATION


PROPORTIONAL SOL.

752 WV

SV-3:TWO-SPEED SELECT SOL.

12-13

17-16

SW-35:HEAVY LIFT SW.

SV-1:SWING PARKING BRAKE SOL.

740 BO

15-7

17-15
542 GrG

720 PB

13-6
13-2

540 LG

1
2
3

11-12

12-6

516

SW-4:SWING PARKING RELEASE SW.

11-10

12-4

916

N
IO AL ASE
SIT RM LE
PO NO RE

13-5

11-6
11-9

M-2:GOVERNOR MOTOR

11-2

11-5

B PHASE

SHIELD

LCD BACK LIGHT

15-13
B
YG

15-26

ED---1

15-14
TO

Page 11-6

772

11-3

BrB (GND)

580 R

YM03Z0006P1

771

15-2

15-3
13-1

11-18

965

65

SW-21:POWER BOOST SW.

15-1

FUEL METER

21-4

LED

11-16

YL (5V)
V

CHARGE

GLOW

R-6:
WORK LIGHT RELAY

A: SCREEN CHANGE SW.


B: BUZZER STOP SW.
C: MODE SW.
D: WASHER SW.
E: FAST TRAVEL SW.
F: AUTO ACCEL SW.
G: WORK LIGHT SW.
H: WIPER SW.

11-14
11-13

515

KEY ON

SW-36:INDEPENDENT TRAVEL SW.

1.25WB

11-15

11-33

C-2:CLUSTER GAUGE
13

12-1

971 BW

R-4:SAFETY RELAY

SE-14:
COOLANT THERMO SENSOR

C-1:MECHATRO CONTROLLER

12-2

11-11

958

526

12-3

11-17

502

508

SHIELD
SW-1:KEY SW.

967

A1

60A

WR(5V)

517

TERMINAL

KCMALLC

917

TERMINAL

SE-16:ACCEL POTENTIO

20A

10A

20A

YB

WV

YG
10A

ELECTRIC CIRCUIT DIAGRAM (A)


WV
10 KEY SW.
1.25

ROOM LIGHT
9 CONVERTER BACK UP

8 OPTIONAL FUEL
SUPPLY PUMP

CONTROLLER
BACK UP

5 HORN

4 CONVERTER
10A

10A

WG

OL

CIGARETTE
3 LIGHTER

10A

10A

20A

YL

2 WIPER, WASHER
RELAY

MECHATRO
CONTROLLER
1B

RY

WY

MECHATRO
CONTROLLER

RY

1A

Minor Change SK160/ED190 Electrical Schematic

ED-2

SK160LC/ED190LC6E Dynamic Acera OM, 03/03 Rev. 0

Dynamic Acera 03/05 Rev. 05

Minor Change SK160/ED190 Electrical Schematic


C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (B)


FROM

547

SW-6:ENG.WATER TEMP.SW.

SW-8:AIR FILTER RESTRICTION SW.


SW-23:ENG.OIL LEVEL SW.
SW-24:ENG.COOLANT LEVEL SW.
SW-25:HYD.FLUID LEVEL SW.

550 BG

551 GL

552 BrL

C-2

13-10
13-12
13-13

14-16

14
708 LR

14-17

709

SW-37:HYD.FLUID TEMP SW.

SW-38: WARM UP SW.

80

GrR
M-3:WIPER MOTOR

M
WIPER MOTOR
REVERSING RELAY

10

81

GrB

82

GO

Gr

M-4:WASHER MOTOR

WINDOW WASHER MOTOR RELAY

13-15

563 O

B
710

WIPER MOTOR RELAY

1.25RB

GB

13-14

553 VW
FUEL WARNING

PREVENT
SPARK
RELAY

13-9

14-18

SE-15:FUEL SENSOR

APPLICABLE: YM03U-0480~
YL03U-0136~
(Minor change)

WY

13-8

549 Lg

R-7:WIPER RELAY ASSY

GB

548 GY

SW-7:ENG.OIL PRESS.SW.

KCMALLC

ED-1

14-19

711 GrL

13-16

557

STOP

14-1

558

REVERSE

14-3

562

LO

14-10

564

LY

14-11

540

LG

Optional
SW-15:DOUBLE/SINGLE
PUMP SELECT SW

14-8

PB

LW

559

SW-19:WIPER INTERLOCK SW.

WB

R-6:WORK LIGHT RELAY


583 VW

SW-39: OVER LOAD


DETECTOR SWITCH

13-16

1.25RW

16

SW-12: OVER LOAD


ALARM SELECTOR SW.
14-20

1.25WB

WY

Europe Only

85

L-6:BOOM WORKING LIGHT RIGHT

WB

L-1:BOOM WORKING LIGHT LEFT


B

WB
7

C-4

E-14: Cigarette Lighter

R-18
Breaker Relay

R-5:HORN RELAY

21

R-8: Travel Alarm


R-15
Nibbler
Open Relay

20

D-10

220 LW

L-2:FRAME WORKING LIGHT RIGHT

713 BrY

12

1.25 RG
2

14-25

22

88

E-13: TRAVEL ALARM

WG

YV

SV-4:
OPERATING LEVER LOCK SOL.

SW-11:
SAFETY LEVER LOCK SW.

YB

YL

TIMER

918

12-11

518

WY

12-12

968

BG (GND)

C-4
AIR CON.
From R-6
18

R-10: Extra Dis-Press Relay


15

15 WB
2

14-6

19

789 PB

85

WB

18

1.25WG

19

RL

17-9

14-22

790A OL

E-27: RESERVE INPUT 1

591 LgY

14-14

14-26

791 V

E-28: RESERVE INPUT 2

592 GY

14-15

24V
TXD

WY

RXD

Dynamic Acera 03/05 Rev. 05

790B OL

SW-13:AIR CONDITIONER SW.

151 R

24V

152 G

RXD

153 W

TXD

154 B
SHIELD

GND

COOLING
UNIT

E-29: Reserve Output 1


E-18: Reserve Output 2
ED190

TO

ED---2

E-11:AIR COMPRESSOR CLUTCH

155 BR

1.25B

790C OL

590 G

E-10:RECEIVER DRIER
150 BP

SV-5: Extra Dis-Press Sol.

SW-54: DOZER SW
(See YM03ZU0004P1 Dozer Function)

E-14:CIGARETTE LIGHTER

85 WB

RG(5V)

12-10

E-6:HORN LOW

L-5:ROOM LIGHT
9

Extra Dis-Press (EU OPT.)

86 OW

E-5:HORN HIGH

BP

717

R-20:TIMER RELAY
87

B
B

SW-10:HORN SW.

From R-6

WB

WR

WY

15

GO

84

PG

R-12
ClockWise
Relay

15

83

ED-3
YM03Z0006P1

SK160LC/ED190LC6E Dynamic Acera OM, 03/03 Rev. 0

Page 11-7

Minor Change SK160/ED190 Electrical Schematic


C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (C)

FROM

ED-2

KCMALLC
E-7:TUNER AM&FM

ANT.

APPLICABLE: YM03U-0480~
YL03U-0136~
(Minor change)

R-19:FLASHER RELAY
12

L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT

RG

401

GR

1(+)
7(-)
FM/AM
2(+)

YR

11

YB

14-21

714

11

BACK UP

8(-)

98

LW

99

Br

100

LR

E-8:SPEAKER LEFT

E-9:SPEAKER RIGHT

OB

101

WB
402

YG

Y
24 V Standard for KCMALLC

14-23

715

403

GW

Br

E-22:DC-DC CONVERTER

Br

4
B

SW-9:SWING FLASHER SW.

LgY

560

14-5

401
14-24

716

1GN

YB

24V

12V
MEM

WG

97

YV

E-23:12V SOCKET
B
Standard for Europe

YG
Y

403

96

GND

GR

WV

402

OL

ANT.

E-7:TUNER AM&FM
1(+)
7(-)
FM/AM
2(+)

Br
Br

96

L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT

97

WG

RY BACK UP

SWING FLASHER & WORKING LIGHT

KCMA Option: HAND CONTROL FOR BREAKER

11

8(-)

98

LW

99

Br

100

LR

101

OB

E-8:SPEAKER LEFT

E-9:SPEAKER RIGHT

C-1:MECHATRO CONTROLLER

SV-14: Breaker Sol.


R-18: Breaker Relay
15

223

WB

YG

10P Connector

262 LY

LW

21

SW-53:
BREAKER SW.
D-12

925

(5V)

16-6

975

BW (GND)

16-7

775

16-8

614

983

16-5

611

LG

17-10

16-9
KCMA Option: HAND CONTROL FOR ROTATION
SV-6: Clockwise Sol.

YG

214

R-12: Clockwise Relay


22

216

LW
89

779

617

618

Gr

R-9:OPT. CAB WORK LIGHT RELAY


17

90

RY

BrL

89

RY

1.25WL
WL

L-7:CAB WORKING LIGHT FRONT 1

SW-26:
CAB WORK LIGHT SW.

92

RW

RY

L-8:CAB WORKING LIGHT FRONT 2

RY

L-9:CAB WORKING LIGHT FRONT 3

RW

RW

RW

L-15:CAB WORKING LIGHT FRONT 4

89
R-17:
CAB WORK LIGHT RELAY 2

PHS

GrL

1.25WL
WL

16-14
SW-33: B
Clockwise SW
610

215

778

16-11
16-12
16-13

BrL

D-5

16-10

Optional Working Lights (Std. for Europe)

L-16:CAB WORKING LIGHT BACK


L-17: BACK LIGHT

14-7

SV-7: Counterclockwise Sol.

GR
D-6

218
219
R-13:Counterclockwise
Relay

Optional Rotary Light (Std. for Europe)

B
B

GY

SW-40:ROTARY LIGHT SW.

SW-34:
Counterclockwise SW

C-1:MECHATRO CONTROLLER

17

L-10:ROTARY LIGHT

WL

91

KCMA Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE


6P Connector
YB

244

22

LW

SV-9: NIBBLER OPEN SOL.

R-15: Nibbler open


Relay

246

LY

17-14

247 BrW

D-13

SW-29: B
NIBBLER OPEN SW.
612

245

925

17-19

975

Sb

17-20

775

17-21

614

983

17-22

M-11:FUEL SUPPLY PUMP

248
249

YM03Z0006P1

Page 11-8

VW

Optional

17-11
SW-16:ENG.COMPARTMENT
LIGHT SW.

SV-10: NIBBLER CLOSE Sol.

PL

10A

ORBCOM & DOWNLOAD

GrG

D-14

R-16:NIBBLER CLOSE
RELAY

WV

YB

L-11:ENG.ROOM LIGHT
B

B
SW-30:
NIBBLER CLOSE SW.

SK160LC/ED190LC6E Dynamic Acera OM, 03/03 Rev. 0

Optional

ED---3

Dynamic Acera 03/05 Rev. 05

Minor Change ED-190 Dozer Circuit

KCMALLC

ED190LC-6E DOZER FUNCTION

APPLICABLE: YL03U-0136~
140D

20

From safety lever-lock


switch relay (see base
machine schematic)

20
D1

WR
RW

170A GW

170A GW

R-28:
SAFETY LOCK LEVER
INTERLOCK RELAY

PO

140D

BW

SV-20:
DOZER PILOT SV

N
IO
SIT FF N
O O

R
RW

140 BW

Reserve
power

TERMINAL

140 BW

SW-54:
DOZER FUNCTION

149

140E BW

170B GW

140A BW

141 LW

141 LW

D-25

590 G

BW

LEFT

142 RW

RELAY R-25, R-26, R-27 & R-28


ARE LOCATED ON BRACKET
ON TOP LEVEL OF REAR CONTROL
PANEL.

SW-44:
FLOAT PB

SV-21:
ANGLE LEFT SV

SV-22:
ANGLE RIGHT SV

SV-23:
FLOAT SV

149 BW

145

RB

145A RB

R-26: ANGLE RIGHT RELAY

140C BW
143 OW

144A LB

140B BW

142 RW

SW-43 & SW-44


ARE LOCATED ON
DOZER CONTROL
HANDLE

LB

R-25: ANGLE LEFT RELAY

SW-43:
ANGLE
RIGHT

144

143B OW

146 OB

146B

OB

147 WB

R-27:
FLOAT RELAY

146A OB

B
SW-45:
FLOAT CANCEL

FLOAT CANCEL SWITCH-N/C SWITCH


OPENS WHEN BLADE-UP FUNCTION IS
ACTIVATED-REMOVING THE GROUND FROM
THE FLOAT RELAY

C-1:
MECHATRONICS CONTROLLER

NOTES:
A. Wires used
1. (AVSS) or (AVX) for 0.75 mm2 and 1.25 mm2.
2. (AVS) for 2 mm2, 5 mm2
3. (AV) for others.

ED-4

Dynamic Acera 03/05 Rev. 05

B. Grounding for which wire color is not shown to be


performed with component case.
C. Number in squares shows circuit numbers

931

SE-29:BLADE RAISE

RG(5V)

SE-28:BLADE LOWER

932

WY(5V)

525

GR

970

BY (GND)

526

LgR

11-34
11-32
11-31

17-9

11-33

971 BW

YM03ZU0002P1

SK160LC/ED190LC6E Dynamic Acera OM, 03/03 Rev. 0

Page 11-9

5A

52 5R

SE-3:BOOM RAISING

20A
WR
1.25

SE-4:BOOM LOWERING

RESERVE 20

AIR CON 19

RL

5A

20A
WG
1.25
AIR CON 18

WORKING LIGHT(F) 16

WL
OPT WORKING 17
1.25
LIGHT

RW
1.25

20A

20A

10A
WB
SOLENOID 15

5A

20A
RB
1.25
WIPER,WASHER 14

W
CLUSTER GAUGE
13
POWER WINDOW

RG
FLASHER,WORKING
12
LIGHT (R),ALARM
1.25

YR
1.25

C-1
15-25

TUNER (RADIO) 11

5A

MECHATRO
CONTROLLER
C-1
15-26

20A

53 5Y

SE-7:ARM IN

SE-8:ARM OUT
B1

51

SE-6:SWING RIGHT

60A

E2 B
R

E3 B

51

BATTERY
60B

60B

BATTERY
60B
SE-5:SWING LEFT

S
T
A
R
T

60

D-9

WL

59

SE-9:TRAVEL RIGHT

R-1:BATTERY RELAY
D-1

SE-10:TRAVEL LEFT

ACC

D-2

M
G1
G2
ST

R-3:GLOW RELAY
2OB

33

61 GrB

34

GLOW

5W

58 P

SE-26:P1 NEGA-CON.

63 WY

M-1:
STARTER MOTOR

R-2:
STARTER RELAY

B
SW

59

D-4

66 5L

10 1.25WV

O A O
F C N
F C

700 WG

B2

ION
G
POSITPREHEATIN

60B

10

TERMINAL

SHIELD
SW-1:KEY SW.

S S
S

B
66 L

R
P
L

D-3

SE-27:P2 NEGA-CON.
E-2:ALTERNATOR

64 LW

30 GY
65 WR

5B
SE-28:BACK PRESS.

R
P
L
SE-22:PUMP P1

R-4:SAFETY RELAY
E-3:HOUR METER
65

C-2:CLUSTER GAUGE

7
SE-14:
COOLANT THERMO SENSOR

13

WR

H -M

SE-23:PUMP P2

YG

SE-20:P1 OPT.

21-7
21-3

600 YR

ENG.WATER
TEMP INDICATOR
SE-11:P2 OPT.

553 VW
SE-15:
FUEL SENSOR

5
601 BrR

85

C-1
14-8

LgR

950

BrR (GND)

901

RL (5V)

501

LgW

951

BL (GND)

902

W (5V)

502

LgY

952

BR (GND)

903

OB (5V)

503

LO

953

BrW (GND)
OL (5V)

504

PG

954

BrL (GND)

905

OW (5V)

505

PL

955

Gr (GND)

906

YB (5V)

506

VY

956

GrL (GND)

11-31
11-15
15-1

11-14
11-13

15-2
15-15

11-16

15-16
15-3
11-34

11-18

773

774

544

GB

A PHASE

11-1
11-4
12-18
15-22

11-8
11-7

15-21

11-10

15-23

N
IO AL ASE
SIT RM LE
PO NO RE
SW-4:SWING PARKING RELEASE SW.

545

Lg

701

702

LgB

703

11-6
11-9

M-2:GOVERNOR MOTOR

SHIELD

11-2

11-5

B PHASE

11-3

1
2
3

720 PB

YG (5V)

507

VG

957

Br (GND)

908
508

YL (5V)
VY

958

BY

909

YR (5V)

509

Sb

(GND)

959

BG (GND)

910

WY(5V)

510

GR

960

BY (GND)

911

RG(5V)

511

LY

961

BW(GND)

912

RW(5V)

512

Sb

962

GrG (GND)

915

YL (5V)
V

965

BrB (GND)

916

YR (5V)

516

966

BrY (GND)

913

RB (5V)

513

LgR

963

BW(GND)

914

RL (5V)

514

GO

964

BL (GND)

CHARGE

65

WR

KEY ON

60

WL

GLOW

61

GrB

LCD BACK LIGHT


B
M

21-6

SW-3:TWO-SPEED SELECT SW.


SW-21:POWER BOOST SW.
SW-35:HEAVY LIFT SW.

540 LG

541 PL

542 GrG

543 GO

11-21

15-6

11-20

15-7

11-19
11-22
11-23

15-8
15-9

11-24
11-27

15-4

11-26

SV-3:TWO-SPEED SELECT SOL.


SV-2:POWER BOOST SOL.

15-5

740 BO
PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.

741 GrR
742 VR

PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.

743 GrB
744 BP

PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.

745 PW

11-25
11-28

15-10

11-29
11-30

15-11

12-9

12-19

746 BrG

546 PG

12-7

E-4:RESISTOR

12-10
12-11

WB

15

12-12
15-18
13-15

15-17

13-14

749 GrG
748 VR

12-3
15-20

12-1

15-19

751

GY

750

VW

SW-5:KPSS MODE RELEASE SW.


B
1
2
3
4
5
6
7
8
9
10
11
12

13-13
12-2

PSV-A:ARM VARIABLE RECIRCULATION


PROPORTIONAL SOL.

747 YV

12-8

12-4
12-5

756 BrY

757 RY

SE-13:ENG.REVOLUTION SENSOR

581 W
SHIELD

21-2

SK210(LC)/SK250(LC)VI Dynamic Acera OM, 09/00 Rev. 2

770 R

21-1

582 W

21-8

980 B
SHIELD

PSV-P1:PUMP P1 PROPORTIONAL SOL.


B

758 BrB

759 RL

PSV-P2:PUMP P2 PROPORTIONAL SOL.

12-6
13-4

16-1

13-5

16-2

752 WV
PSV-E: INDEPENDENT TRAVEL
PROPORTIONAL SOL.

753 GR

13-6
13-3
13-2
16-3

13-1

754 WL
PSV-F: INDEPENDENT TRAVEL
PROPORTIONAL SOL.

755 GR

12-13
12-15
12-16

16-7
16-8

13-16

738 WG
PSV-H:SWING PRIORITY
PROPOTIONAL SOL.

739 G

12-17
14-11
15-12
17-9

15-25

LCD
580 R

SV-1:SWING PARKING BRAKE SOL.

11-12

16-4

1.25WB

Page 11-10

772

15-24

SW-36:INDEPENDENT TRAVEL SW.

YN03Z00028P1

771

11-11

907

515

C-1:MECHATRO CONTROLLER

11-32

11-17

904

FUEL METER

21-4

8
R-6:
WORK LIGHT RELAY

RB (5V)

500

A1

60A

900

11-33

NORMAL

SE-2:BUCKET DUMP

E-1:FUSE BOX

BW(GND)

RELEASE

SE-1:BUCKET DIGGING

967

POSITION

PRESS.SENSOR

WR(5V)

517

TERMINAL

KAI

51 2W

50 1.25L

APPLICABLE YN07-30001~
YQ07-03501~
LQ08-04501~
LL08-03001~

917

TERMINAL

SE-16:ACCEL POTENTIO

WV
10 KEY SW.
1.25

ROOM LIGHT
9 CONVERTER BACK UP

ELECTRIC CIRCUIT DIAGRAM (A)

20A

WV
20A

YG
5A

YB

CONTROLLER
BACK UP

5 HORN
WG
10A

10A

10A

5A

4 CONVERTER
OL

CIGARETTE
3 LIGHTER

YL

2 RELAY

MECHATRO
CONTROLLER
1B

20A

RY

WY

MECHATRO
CONTROLLER

RY

1A

Pre-Minor Change SK210~250 Electrical Schematic

15-13

12-20

RY

1A

E2 B (GND)

RY

1B
20

C-1:MECHATRO CONTROLLER(RESISTOR)

12-21
12-22
15-26
14-25

15-14

E3 (GND)

B
YG

4
7

14-26
14-27
14-28
TO

1E-2

1E---1

Dynamic Acera 03/05 Rev. 05

Pre-Minor Change SK210~250 Electrical Schematic


C-1:MECHATRO CONTROLLER

KAI

ELECTRIC CIRCUIT DIAGRAM (B)


FROM

547

SW-6:ENG.WATER TEMP.SW.

GB

SW-8:AIR FILTER RESTRICTION SW.


SW-23:ENG.OIL LEVEL SW.
SW-24:ENG.COOLANT LEVEL SW.
SW-25:HYD.FLUID LEVEL SW.
C-1
15-13
SE-15:FUEL SENSOR

C-2

550 BG
551 GL

552 BrL
1

14-18

14-7

14-20
14-22

553 VW

14-8

520 LO

14-23
14-19

12-14

14-24
B

SW-37:HYD.FLUID TEMP.SW.

32-9

564 LY

32-12

561 GR

SW-38: WARM-UP SW.

982 BG

17
C-3

32-14

569 LO

32-15

570 YB

APPLICABLE YN07-30001~
YQ07-03501~
LQ08-04501~
LL08-03001~

SW-15:
CONFLUX/SINGLE SELECT SW.
OPTION
SW-46:
COUNTER REMOVAL SW.

OPTION

15

SW-29: NIBBLER OPEN SW

16

SW-30: NIBBLER CLOSE SW

14-6

14-21

562 O

14-5

330

RY

32-8

14-3

MAINTENANCE CONNECTOR
(Auto-Acceleration connector)

14-2

549 Lg

20

1E-1

14-1

548 GY

SW-7:ENG.OIL PRESS.SW.

C-3: SW.BOX ASSY

563 O

930 RG (5V)
704 LgR

31-6

32-3

572 GrG

31-4

32-4

573 V

705 LG
706 VW

31-3

707 LY
556 BrW

31-1

981 GW(GND)

31-8

85

R-6 8

WB

31-5

17

31-7

982 BG (GND)

1 B

PL

32-5

574

32-6

575 LgB

32-7

576 LB

WIPER

SW-20: SW.ASSY(WIPER,WASHER,LIGHT)

WASHER

LIGHT

3
2

Europe Only

SW-2: SW.ASSY(MODE,BUZZER STOP)

BUZZER
STOP

31-2

SW-15

17-8

MODE

1 B

R-7:WIPER RELAY ASSY


583 VW

540

SW-39: OVER LOAD


DETECTOR SWITCH

LG

13-16

WY

SW-12: OVER LOAD


ALARM SELECTOR SW.

PREVENT
SPARK
RELAY

14-12
14-13

14
708 LR

1.25RB

80

GrR
M-3:WIPER MOTOR

6
7

709 GB

M
WIPER MOTOR
REVERSING RELAY

10

14-14

2
WIPER MOTOR RELAY

81

GrB

R-5:HORN RELAY
5

WG

83

GO

84

WR

B
B

E-5:HORN HIGH

E-6:HORN LOW

SW-10:HORN SW.

710 Gr

KAI Option

L-5:ROOM LIGHT
R-10
Breaker Relay

M-4:WASHER MOTOR

WINDOW WASHER MOTOR RELAY


5

21

14-15

82

GO

D-11

220 LW

14-10

YB

YL

711 GrL

3
14-9

E-14:CIGARETTE LIGHTER

STOP

557 L
558 G

REVERSE

22

R-12
ClockWise
Relay

20

C-4
AIR CON.

R-15
Nibbler
Open Relay

17-13

PB

559

LW

SW-19:WIPER INTERLOCK SW.

85

WB

18

18

1.25WG

19

19

RL

R-6

150 BP

24V
TXD
RXD

15

WB

87 YV

86 OW

TIMER

SW-13:AIR CON CONTROL PANEL

151 R

24V

152 G

RXD

153 W

TXD

154 B
SHIELD

SV-4:
OPERATING LEVER LOCK SOL.

SW-11:
SAFETY LEVER LOCK SW.

E-11:AIR COMPRESSOR CLUTCH

155 BR

1.25B

R-20:TIMER RELAY

15

E-10:RECEIVER DRIER

GND

COOLING
UNIT

17-11

TO

1E---2

Dynamic Acera 03/05 Rev. 05

1E-3
YN03Z00028P1

SK210(LC)/SK250(LC)VI Dynamic Acera TM, 09/03 Rev. 3

Page 11-11

Pre-Minor Change SK210~250 Electrical Schematic


C-1:MECHATRO CONTROLLER

KAI

ELECTRIC CIRCUIT DIAGRAM (C)

FROM

WB

1E-2
16

14-16

713 BrY

1.25WB

WB

L-1:BOOM WORKING LIGHT LEFT


B

WB

C-4

SW-2, SW-20, and C-2

L-2:FRAME WORKING LIGHT RIGHT

E-22:DC-DC CONVERTER
R-19:FLASHER RELAY

14-17

17-3

17-4
B

LgY

560

L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT


401

RG

12

SW-9:SWING FLASHER SW.

85

WY

APPLICABLE YN07-30001~
YQ07-03501~
LQ08-04501~
LL08-03001~

L-6:BOOM WORKING LIGHT RIGHT

R-6:WORK LIGHT RELAY


1.25RW

GR

WB

714

OL

1GN

YB

12V

24V

MEM

96

WG

97

YV

E-23:12V SOCKET
B

GND
402

YG

403

Br

Br

GW

715

E-7:TUNER AM&FM

ANT.

WV

716

17-10

401

GR
R

96

WG

R
97

402

1(+)
7(-)
FM/AM
2(+)

RY BACK UP

8(-)

11

98

LW

99

Br

100

LR

101

OB

E-8:SPEAKER LEFT

E-9:SPEAKER RIGHT

YG
Y

403

Br
Br

L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT


SWING FLASHER & WORKING LIGHT

KAI Option: HAND CONTROL FOR BREAKER


SV-5:
Breaker Sol.

R-10: Breaker Relay


15

223

WB

YG

Standard for Europe


R-8: Travel Alarm

1.25 RG

16

262 LY

LW

21

17- 6

B
SW-43:
Clockwise SW
611

717
LG

88

R-9:OPT.WORK LIGHT RELAY

PG
B

WY

E-13: TRAVEL ALARM


1.25WL

17

WY

BP

14-14

WY
SV-6:
Clockwise Sol.
216

LW
89

RY

RY

RY

RW

RW

RW

L-7:CAB WORKING LIGHT FRONT 1

RW

92

1.25WL

YG

R-12: Clockwise Relay


22

BrL

SW-26:
OPT.WORK LIGHT SW.

KAI Option: HAND CONTROL FOR ROTATION


214

RY

90
89

L-8:CAB WORKING LIGHT FRONT 2


L-15:CAB WORKING LIGHT FRONT 3
L-16:CAB WORKING LIGHT FRONT 4

89
L-18:CAB WORKING LIGHT BACK

R-11:CAB WORKING LIGHT RELAY 2

BrL

L-17:BACK LIGHT

B
D-5

SW-33:
Clockwise SW

215

D-6
218
219
R-13:Counterclockwise
Relay

SW-40:ROTARY LIGHT SW.

GrL

610
GR

17

SV-7:
Counterclockwise Sol.
P
B

SW-34:
Counterclockwise SW

982

BG

240

750

YB

982

BG

10A

WV

Optional
B

LW

SW-16:ENG.ROOM LIGHT SW.

WY

17

R-15:
NIBBLER OPEN RELAY

SV-9:
NIBBLER OPEN SOL.

YB

L-11:ENG.ROOM LIGHT
B

R-16:
NIBBLER CLOSE RELAY

SW-30: NIBBLER CLOSE SW.


570

M-11:FUEL SUPPLY PUMP

17-2

16

STD for Europe

SW-29: NIBBLER OPEN SW.


LO

91

GY

20

569

WL

Optional for KAI

KAI Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE

15

L-10:ROTARY LIGHT

17-12

17

241

17-5

751

GL

LO

Optional
B
SW-47:EXTRA & BREAKER SW.

SV-10:
NIBBLER CLOSE SOL.

15

WB

94

RL

SV-11:EXTRA SOL
B

Optional

YN03Z00028P1

Page 11-12

SK210(LC)/SK250(LC)VI Dynamic Acera TM, 09/03 Rev. 3

1E---3

Dynamic Acera 03/05 Rev. 05

SE-16:ACCEL POTENTIO

WV
10 KEY SW.
1.25

KCMALLC
APPLICABLE: YQ08U-0969~
YQ09U-0575~
(Minor change)
E-1:FUSE BOX

51

SE-3:BOOM RAISING

20A

10A

WR
1.25

SE-4:BOOM LOWERING

A/C CONTROLER 19

SPARE 20

WG
1.25
AIR CONDITIONER 18

RL

20A

20A
OPT WORKING 17 WL
1.25
LIGHT (CAB)

FRONT WORKING 16 RW
1.25
LIGHT

20A

WB
LEVER LOCK
15
SOLENOID

10A

10A

20A
RB
1.25
WIPER,WASHER 14

W
CLUSTER GAUGE
13
POWER WINDOW

20A

YR
1.25

RG
FLASHER, R-WORK.
12
LIGHT, ALARM
1.25

10A
AM/FM RADIO 11

C-1
15-25

SE-2:BUCKET DUMP

5Y

53

MECHATRO
CONTROLLER
C-1
15-26

SE-1:BUCKET DIGGING

52 5R

51 2W

50 1.25L

PRESS.SENSOR

SE-7:ARM IN

SE-8:ARM OUT
B1

SE-5:SWING

60A

E2 B
R

E3 B

51

BATTERY
60B

60B

BATTERY
60B
SE-9:TRAVEL RIGHT

O A O
F C N
F C

S
T
A
R
T

60

D-9

WL

59

SE-10:TRAVEL LEFT

R-1:BATTERY RELAY

D-1

ACC

D-2

M
G1
G2
ST

R-3:GLOW RELAY
2OB

33

61 GrB

34

SE-22:PUMP P1

GLOW

5W

58 P
63 WY

SE-23:PUMP P2

M-1:
STARTER MOTOR

R-2:
STARTER RELAY B

D-4

S S
S

B
66 L

R
P
L

D-3

BW(GND)

900

RB (5V)

500

LgR

950

BrR (GND)

901

RL (5V)

501

LgW

951

BL (GND)

902

W (5V)

C-1:MECHATRO CONTROLLER

12-2
12-1
11-15
15-1

11-14
11-13

15-2
15-15

11-16

15-16

11-17

502

LgY

952

BR (GND)

903

OB (5V)

503

LO

953

BrW (GND)

904

OL (5V)

504

PG

954

BrL (GND)

905

OW (5V)

505

PL

955

Gr (GND)

906

YB (5V)

506

VY

956

GrL (GND)

908

YL (5V)
VY

508

12-3

15-3
13-1

11-18

(GND)

BY

909

YR (5V)

509

Sb

959
915

5B

SE-20:P1 OPT.

11-5

13-5
15-22

11-9
11-8
11-7

15-21

11-10

15-23

11-21

15-6

11-20

15-7

11-19
11-27

15-8

11-26

15-9

11-25

BG (GND)
YL (5V)
V

12-4

515
965

BrB (GND)

916

YR (5V)

516

966

BrY (GND)

R
P

30 GY
65 WR

SE-11:P2 OPT.

LgR
BW(GND)

914

RL (5V)

514

GO

964

BL (GND)

15-10
15-11

12-5
12-6

15-18

12-9
12-8

15-17

15-19
12-11
17-15

12-12

17-16

12-15
12-14

C-2:CLUSTER GAUGE

17-18

SE-14:
COOLANT THERMO SENSOR

13

5
601 BrR

ENG.WATER
TEMP INDICATOR

21-3

600 YR
553 VW

SE-15:
FUEL SENSOR

21-7

C-1
14-8

545

Lg

701

702

LgB

703

1
2
3

720 PB

SV-1:SWING PARKING BRAKE SOL.

SV-3:TWO-SPEED SELECT SOL.

SV-2:POWER BOOST SOL.

740 BO
741 GrR

PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.

742 VR
743 GrB

PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.

744 BP
745 PW

PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.

746 BrG
747 YV

PSV-A:ARM VARIABLE RECIRCULATION


PROPORTIONAL SOL.

749 GrG
748 VR

PSV-P1:PUMP P1 PROPORTIONAL SOL.

751

GY

750

VW

PSV-P2:PUMP P2 PROPORTIONAL SOL.

752 WV
753 GR

PSV-E: P1 INDEPENDENT TRAVEL


PROPORTIONAL SOL.

754 WL
755 GR

PSV-F: P2 INDEPENDENT TRAVEL


PROPORTIONAL SOL.

15-24
65

WR

KEY ON

60

WL

GLOW

61

GrB

540 LG

LCD BACK LIGHT


SW-21:POWER BOOST SW.

542 GrG

SW-35:HEAVY LIFT SW.

543 GO

13-6
13-2
13-3
13-7

14-2
13-11

580 R
SE-13:ENG.REVOLUTION SENSOR
A

12-20

581 W

12-21

SHIELD

12-22

21-6

LCD

770 R

16-1

582 W
21-2

16-2

980 B
SHIELD

21-1

16-3
16-4

21-8
A

1A
3

LED

LED

LED

1B
4
7

RY

15-12

E2 B (GND)

15-25

RY
E3 (GND)

15-13
B
YG

15-26

ED---1

15-14
TO

YN03Z00045P1

SW-4:SWING PARKING RELEASE SW.

YG

SW-36:INDEPENDENT TRAVEL SW.

N
IO AL ASE
SIT RM LE
PO NO RE

FUEL METER

21-4

85 1.25WB
8
R-6:
WORK LIGHT RELAY

A: SCREEN CHANGE SW.


B: BUZZER STOP SW.
C: MODE SW.
D: WASHER SW.
E: FAST TRAVEL SW.
F: AUTO ACCEL SW.
G: WORK LIGHT SW.
H: WIPER SW.

GB

CHARGE
W

544

12-13
17-17

H -M

M-2:GOVERNOR MOTOR

SHIELD

12-10

E-3:HOUR METER
WR

B PHASE

12-7

R-4:SAFETY RELAY

65

A PHASE

11-12

15-5

963

774

11-6

15-4

513

773

11-4

11-29
11-30

RB (5V)

11-1

11-28

913

772

11-2

11-11

958

771

11-3

15-20
E-2:ALTERNATOR

64 LW

SW
59

967

66 5L

10 1.25WV

ION
G
POSITPREHEATIN

700 WG

B2

60B

10

TERMINAL

SHIELD
SW-1:KEY SW.

WR(5V)

517

A1

60A

917

TERMINAL

ELECTRIC CIRCUIT DIAGRAM (A)

20A

10A

20A

YB

WV

ROOM LIGHT
9 CONVERTER BACK UP

8 OPTIONAL FUEL
SUPPLY PUMP

CONTROLLER
BACK UP

7
10A

YG

WG
10A

10A

5 HORN

4 CONVERTER
OL

CIGARETTE
3 LIGHTER

10A

10A

20A

YL

2 WIPER, WASHER
RELAY

MECHATRO
CONTROLLER
1B

RY

WY

MECHATRO
CONTROLLER

RY

1A

Minor Change SK210~250 Electrical Schematic 1/3

ED-2

SK210LC/SK250LC6E Dynamic Acera TM, 09/03 Rev. SC

Dynamic Acera 03/05 Rev. 05

Page 11-13

Minor Change SK210~250 Electrical Schematic 2/3


C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (B)


FROM

KCMALLC
547

SW-6:ENG.WATER TEMP.SW.

SW-8:AIR FILTER RESTRICTION SW.


SW-23:ENG.OIL LEVEL SW.
SW-24:ENG.COOLANT LEVEL SW.
SW-25:HYD.FLUID LEVEL SW.

549 Lg

550 BG

551 GL

552 BrL

C-2

13-10
13-12
13-13

14-16

708

14
LR

14-17

709

GB

SW-37:HYD.FLUID TEMP SW.

562

M
WIPER MOTOR
REVERSING RELAY

10

540

SW-39: OVER LOAD


DETECTOR SWITCH

81

GrB

82

GO

Gr

M-4:WASHER MOTOR

WINDOW WASHER MOTOR RELAY

14-19

711

GrL

13-16

557

STOP

14-1

558

REVERSE

14-3

LO

14-10

14-8

GrR
M-3:WIPER MOTOR

PB

LW

559

SW-19:WIPER INTERLOCK SW.

Europe Only
583 VW

80

B
710

13-15

563 O

SW-38: WARM UP SW.

1.25RB

WIPER MOTOR RELAY

13-14

553 VW

APPLICABLE: YQ08U-0969~
YQ09U-0575~
(Minor change)

PREVENT
SPARK
RELAY

13-9

14-18

SE-15:FUEL SENSOR

R-7:WIPER RELAY ASSY


WY

13-8

548 GY

SW-7:ENG.OIL PRESS.SW.

ED-1
2

GB

LG

13-16

WB

R-6:WORK LIGHT RELAY

SW-12: OVER LOAD


ALARM SELECTOR SW.

16
2
14-20

1.25RW

85

1.25WB

WY

L-6:BOOM WORKING LIGHT RIGHT

WB

L-1:BOOM WORKING LIGHT LEFT


B

WB

713 BrY

L-2:FRAME WORKING LIGHT RIGHT

C-4
R-5:HORN RELAY

SW-15: CONFLUENT/SINGLE SELECT SW.

564

LY

14-11
5

R-8: Travel Alarm


12

R-18
Breaker Relay

21

14-25

717

BP

88
WY

LW

83

GO

84

WR

B
B

E-5:HORN HIGH

E-6:HORN LOW

SW-10:HORN SW.

PG
B

L-5:ROOM LIGHT
9

3
220

WG

E-13: TRAVEL ALARM

R-15
Nibbler
Open Relay

20

D-10

1.25 RG

YB

YL

E-14:CIGARETTE LIGHTER

22

R-12
ClockWise
Relay
C-4
AIR CON.
85

WB

18

18

1.25WG

19

19

RL

From R-6

150 BP

24V
TXD
RXD

15

WB

87

YV

86

OW

TIMER

SW-13:AIR CON. CONTROL PANEL

151 R

24V

152 G

RXD

153 W

TXD

154 B
SHIELD

SV-4:
OPERATING LEVER LOCK SOL.

SW-11:
SAFETY LEVER LOCK SW.

E-11:AIR COMPRESSOR CLUTCH

155 BR

1.25B

R-20:TIMER RELAY
15

E-10:RECEIVER DRIER

GND

COOLING
UNIT

14-6

TO

ED---2

Page 11-14

ED-3
YN03Z00045P1

SK210LC/SK250LC6E Dynamic Acera OM, 11/02 Rev. 0

Dynamic Acera 03/05 Rev. 05

Minor Change SK210~250 Electrical Schematic 3/3


C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (C)

FROM

ED-2

KCMALLC
E-7:TUNER AM&FM

ANT.

APPLICABLE: YQ08U-0969~
YQ09U-0575~
(Minor change)

R-19:FLASHER RELAY
12

L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT

RG

401

GR

11

R
9

1(+)
7(-)
FM/AM
2(+)

YR

YB

14-21

714

11

BACK UP

8(-)

98

LW

99

Br

100

LR

E-8:SPEAKER LEFT

E-9:SPEAKER RIGHT

OB

101

WB
402

YG

Y
24 V Standard for KCMALLC

14-23

715

403

GW

Br

E-22:DC-DC CONVERTER

Br

4
B

SW-9:SWING FLASHER SW.

LgY

560

14-5

401
14-24

716

1GN

YB

24V

12V
MEM

WG

97

YV

E-23:12V SOCKET
B
Standard for Europe

YG
Y

403

96

GND

GR

WV

402

OL

ANT.

E-7:TUNER AM&FM
1(+)
7(-)
FM/AM
2(+)

Br
Br

96

L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT

97

WG

RY BACK UP

SWING FLASHER & WORKING LIGHT

KCMA Option: HAND CONTROL FOR BREAKER

11

98

LW

99

Br

100

LR

101

8(-)

E-8:SPEAKER LEFT

E-9:SPEAKER RIGHT

OB
B

C-1:MECHATRO CONTROLLER

SV-14: Breaker Sol.


R-18: Breaker Relay
15

223

WB

YG

10P Connector

262 LY

LW

21

SW-53:
BREAKER SW.
D-12

925

(5V)

16-6

975

BW (GND)

16-7

775

16-8

614

983

16-5

611

LG

17-10

16-9
KCMA Option: HAND CONTROL FOR ROTATION
SV-6: Clockwise Sol.

YG

214

R-12: Clockwise Relay


22

216

LW
89

778

16-11

779

617

618

Gr

WY

90

RY

BrL

89

RY

RY

L-7:CAB WORKING LIGHT FRONT 1

B
SW-26:
OPT.WORK LIGHT SW.

L-8:CAB WORKING LIGHT FRONT 2

Optional Rotary Light


SW-40:ROTARY LIGHT SW.

SW-33: B
Clockwise SW
610

215

17

16-14

BrL

D-5

R-9:OPT.WORK LIGHT RELAY


1.25WL
2

16-10

16-12
16-13

Optional Working Lights

PHS
17

GrL

L-10:ROTARY LIGHT

WL

91

14-7

SV-7: Counterclockwise Sol.

GR
D-6

218
219
R-13:Counterclockwise
Relay

M-11:FUEL SUPPLY PUMP

B
B

GY

SW-34:
Counterclockwise SW

C-1:MECHATRO CONTROLLER

WV

10A

Optional

KCMA Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE


6P Connector
YB

244

22

LW

SV-9: NIBBLER OPEN SOL.

R-15: Nibbler open


Relay

246

LY

247 BrW

D-13

SW-29: B
NIBBLER OPEN SW.
612

245

925

17-19

975

Sb

17-20

775

17-21

614

983

17-14

17-22

SW-16:ENG.COMPARTMENT
LIGHT SW.
9

YB

L-11:ENG.ROOM LIGHT
B

Optional

ORBCOM & DOWNLOAD

GrG

17-11

SV-10: NIBBLER CLOSE Sol.

PL
D-14

248
249
R-16:NIBBLER CLOSE
RELAY

YN03Z00045P1

VW

B
B

SW-30:
NIBBLER CLOSE SW.

SK210LC/SK250LC6E Dynamic Acera OM, 11/02 Rev. 0

Dynamic Acera 03/05 Rev. 05

ED---3

Page 11-15

Minor Change SK330 Electrical Schematic 1/4

Page 11-16

Dynamic Acera 03/05 Rev. 05

Minor Change SK330 Electrical Schematic 2/4


C-1 Mechatro Controller

Dynamic Acera 03/05 Rev. 05

Page 11-17

Minor Change SK330 Electrical Schematic 3/4

Page 11-18

Dynamic Acera 03/05 Rev. 05

Minor Change SK330 Electrical Schematic 4/4

Dynamic Acera 03/05 Rev. 05

Page 11-19

ROOM LIGHT

9 TUNER BACKUP

WV
10 KEY SW.
1.25

YB

ELECTRIC CIRCUIT DIAGRAM (A)

E-1: FUSE BOX

5A

3A
22
23

E5 (GND)

WR
1.25

SPARE 20

AIR CON 19

E4 (GND)

6-92

6-56

6-99

6-58

6-42

6-52
55 1.25WP

67

6-33

BG

6-1
6-51
6-60

60A

60A

6-35
6-43

E5 W
60B

BATTERY
60B

BATTERY
60B

KEY ON

WL

60

6-61
WY

51 R

329 LgR
R21: HEATER
RELAY

SHIELD

6-36

309 B
R

311 W

312 LW

313 BW

314 YV

6-53

6-91

6-22

315 BrY

Br

316 BP

317 V

330 Lg

W
6-40
6-44

L-14: DIAG LAMP (Amber)

2OB

ACCEL1 (SIG)

ACCEL1
(GND)

E-2: ALTERNATOR
64 LW

B
66 L

R
P
L

D-3
30 GY
65 WR

5B

C-1: MECHATRO CONTROLLER

R
P

6-17
6-5

315 BrY

Br

VB
POWER GND
PMW

319 B

320 W

4
6-26
6-25

16-13

SIGNAL GND

SIGNAL GND
VCC

SHIELD

6-73

6-83

318 LY

331 YB

VCC

6-75

GND
SIGNAL

321 BO

R
B

322 BR

RW
BW

323 YR

YL

324 BrL

16-14

R-4: SAFETY RELAY

6-27
6-6

E-3: HOUR METER


65 WR

H -M

ACCEL2 (SIG)

ACCEL2 (GND)

6-18
6-50

6-28

325

326

OL (SIG)

(5V)

327 GrL (GND)

TCV
ADV-RTD
(PUMP)(RET)

59

5W

D-4

S
R-2:
STARTER RELAY

6-45

HEATER

781 LR

M-1:
STARTER MOTOR

SW-1: KEY SW.

33

R-3: HEATER RELAY


34

PMW
BUF VIST

TIMING
SENSOR

63 WY

2OB

780 LG

61 GrB

66

66 5L

ACC

POWER GND

LIMP HOME

58 P

D-1

VB

PULL DOWN

64 LW
59 W
60B

TERMINAL

M
G1
G2
ST

SE-30: ENG.RPM
SENSOR FOR ELECT.
GOVERNOR

310 R

6-9

L-14: DIAG LAMP (Red)

R-1: BATTERY RELAY

E3 W

10 1.25WV

6-65

700 WG

E2 B

10

GOVERNOR

63

ENGINE START

51 G

D-9

ENGINE
CONTROLLER
CHECK
CONNECTOR

SHIELD
308 G

WL

B
B

306 R
307 W

6-4

6-54
6-34

SHIELD

60

SHIELD

54 R

S
T
A
R
T

6-87

6-15

E4 B

O A O
F C N
F C

16

305 GL

6-100

54 G

ION
G
POSITPREHEATIN

304 GB

SHIELD

20A

5A
RL

WG
1.25
AIR CON 18

WL

OPT WORKING 17
1.25
LIGHT

20A

20A

20A
RW
1.25
WORKING LIGHT(F) 16

WB
SOLENOID
15
LEVER LOCK

WIPER,WASHER 14

RB
1.25

10A

20A
CLUSTER GAUGE 13

RG
FLASHER,WORKING
12
LIGHT (R),ALARM
1.25

5A

20A
CONVERTER 11

OL
1.25

10A

55 1.25WP

54 2R

303 BrG

53 5Y

C-1
15-25
3

302 BrW

6-93

50 1.25L

MECHATRO
CONTROLLER
C-1
15-26

6-37

6-46

3B

52 5R

22

6-82

301 Sb

E-18: Q-ADJ. RESISTOR

51 2W

23

6-71

328 GrR

APPLICABLE YS06U0101 ~

KAI

SW-44: DIAG DISPLAY SW.

SW-45: MEMORY RESET SW.

20A

TUNER (RADIO)

CPU BACK UP
8 BACK-UP HR-METER

C-6: ENG. CONTROLLER

YG
5A

5A

10A

10A

YR

WG

6 HORN

CIGARETTE
LIGHTER

5
YL

ENGINE

4 CONTROLLER

15A

15A

CONTROLLER

ENGINE
3B CONTROLLER

2 RELAY

3A ENGINE

WY

MECHATRO
CONTROLLER

1B

RY
20A

5A

MECHATRO
CONTROLLER

RY

1A

SK480 Electrical Schematic 1/4

WATER
TEMP.
SENSOR

YR
LW
GW

BOOST
SENSOR

6-84

15-24
CHARGE

KEY ON

65 WR
60 WL

PREHEATING
1A
3
1B
C-1: MECHATRO CONTROLLER

Page 11-20

SK480(LC)VI Dynamic Acera TM, 09/03 Rev. 3

12-15
61 GrB

RY

12-16
15-12

E2 B (GND)

15-25

RY

15-13

19

LS03Z00003P1

12-13

E3 (GND)

15-26

YG

15-14
TO

1E-2

1E---1

Dynamic Acera 03/05 Rev. 05

SK480 Electrical Schematic 2/4


FROM

ELECTRIC CIRCUIT DIAGRAM (B)

1E-1
C-1:MECHATRO CONTROLLER

SE-3:BOOM RAISING

SE-4:BOOM LOWERING

SE-7:ARM IN

967

BW(GND)

900

RB (5V)

500

LgR

950

BrR (GND)

901

RL (5V)

501

LgW

951

BL (GND)

902

W (5V)

502

LgY

952

BR (GND)

903

OB (5V)

503

LO

953

BrW (GND)

904

OL (5V)

504

PG

954

BrL (GND)

905 OW (5V)
SE-8:ARM OUT

505 PL
955 Gr (GND)

SE-6:SWING RIGHT

SE-5:SWING LEFT

LOW PRESS.SENSORS

SE-9:TRAVEL RIGHT

906

YB (5V)

506

VY

956

GrL (GND)

907

YG (5V)

507

VG

957

Br (GND)

908

YL (5V)
VY

508

958 BY (GND)
SE-10:TRAVEL LEFT

SE-26:P1 NEGA-CON.

SE-27:P2 NEGA-CON.

SE-28:BACK PRESS.

SE-22:PUMP P1

C-2: CLUSTER GAUGE


SE-14:
COOLANT THERMO SENSOR

13

SE-15:
FUEL SENSOR

5
601 BrR

21-3

ENG.WATER
TEMP INDICATOR
SE-20:P1 OPT.

C-1
14-8

FUEL METER

21-4

SE-11:P2 OPT.

YR (5V)

509

Sb

959

BG (GND)

910

WY(5V)

510

GR

960

BY (GND)

911

RG(5V)

511

LY

961

BW(GND)

912

RW(5V)

512

Sb

962

GrG (GND)

915
515

YL (5V)
V

965

BrB (GND)

916

YR (5V)

516

966

BrY (GND)

21-7

600 YR
553 VW

SE-23:PUMP P2

909

913

RB (5V)

513

LgR

963

BW(GND)

914

RL (5V)

514

GO

964

BL (GND)

11-33
11-32
11-31
11-15

SW-4: SWING PARKING RELEASE SW.

11-14
11-13
11-16
11-17
11-18

12-18

11-3
15-22

11-2

545 Lg
701 V

N L E
TIO A AS
SI RM LE
PO NO RE

SV-1: SWING PARKING BRAKE SOL.


1
2
3

720 PB

11-1
11-4
15-21

11-5

SV-3: TWO-SPEED SELECT SOL.


B

702 LgB

11-6
11-9

15-23

11-8
11-7
11-10

15-6

11-11

15-7

11-12
11-21

15-8

11-20

15-9

11-19
11-22
11-23

15-4
15-5

11-24
11-27

15-10

11-26

15-11

SV-2: POWER BOOST SOL.


B

703 P

740 BO
PSV-B: P2 BY-PASS CUT PROPORTIONAL SOL.

741 GrR
742 VR

PSV-C: TRAVEL PRIORITY PROPORTIONAL SOL.

743 GrB
744 BP

PSV-D: P1 BY-PASS CUT PROPORTIONAL SOL.

745 PW
746 BrG

PSV-A: ARM VARIABLE RECIRCULATION


PROPORTIONAL SOL.

747 YV

11-25
11-28
11-29
11-30

12-19

546 PG

E-4: RESISTOR

12-9
12-8
15

12-7
12-10
12-11

15-18
15-17

12-12

749 GrG
748 VR

13-15
13-14
13-13

15-20

12-3

15-19

12-2

751 GY
750 VW

WB

NORMAL

SE-2:BUCKET DUMP

517

RELEASE

SE-1:BUCKET DIGGING

WR(5V)

POSITION

SE-16:ACCEL POTENTIO

917

TERMINAL

APPLICABLE YS06U0101~

TERMINAL

KAI

SW-5: KPSS MODE RELEASE SW.


B
1
2
3
4
5
6
7
8
9
10
11
12

756 BrY

757 RY

PSV-P1: PUMP P1 PROPORTIONAL SOL.


B

758 BrB

759 RL

PSV-P2: PUMP P2 PROPORTIONAL SOL.

12-1
12-4
12-5

16-1

12-6

16-2

752 WV
753 GR

PSV-E: INDEPENDENT TRAVEL


PROPORTIONAL SOL.

13-4
13-5

16-3

13-6

16-4

13-3
13-2

754 WL
755 GR

PSV-F: INDEPENDENT TRAVEL


PROPORTIONAL SOL.

13-1

85 1.25WB

R-6:
WORK LIGHT RELAY

LCD BACK LIGHT

SW-36: INDEPENDENT TRAVEL SW.


B

21-6

SW-35: HEAVY LIFT SW.


SW-3: TWO-SPEED SELECT SW.
SW-21: POWER BOOST SW.

540 LG

543 GO

541 PL

542 GrG

16-7
13-16

16-8

738 WG
739 G

PSV-H: SWING PRIORITY


PROPOTIONAL SOL.

17-9
12-17
14-11

LCD
580 R
SE-13: ENG.REVOLUTION SENSOR
FOR MECHATRONIC CONTROLLER

581 W
SHIELD

21-2

770 R

21-1

582 W

21-8

980 B
SHIELD

12-20
12-21
12-22
14-25
14-26
14-27
14-28
TO

LS03Z00003P1

SK480(LC)VI Dynamic Acera OM, 10/00 Rev. 0

Dynamic Acera 03/05 Rev. 05

1E-3
1E---2

Page 11-21

SK480 Electrical Schematic 3/4

C-1:MECHATRO CONTROLLER

FROM

547

SW-6: ENG.WATER TEMP.SW.

GB

SW-8: AIR FILTER RESTRICTION SW.

C-1
15-13
SE-15: FUEL SENSOR

C-2

19

SW-37: HYD.FLUID TEMP.SW.

14-18
14-20

553 VW
B

520 LO

563 O

32-9

564 LY

32-12

561 GR

32-14

569 LO

32-15

570 YB

14-7

330

RY

MAINTENANCE CONNECTOR
(Auto-Acceleration connector)

14-6

552 BrL
1

562 O

982 BG

17
C-3

14-21

14-8

14-22
12-14

14-23
14-19

OPTION

14-24

17-8

15

SW-29: NIBBLER OPEN SW

16

SW-30: NIBBLER CLOSE SW

31-6

32-3

572 GrG

31-4

32-4

573 V

705 LG
706 VW

31-3

707 LY
556 BrW

31-1

981 GW(GND)

31-8

85

R-6 8

WB

31-5

31-7

982 BG (GND)

MODE

OPTION

1 B

PL

32-5

574

32-6

575 LgB

32-7

576 LB

WIPER

SW-20: SW.ASSY(WIPER,WASHER,LIGHT)

WASHER

LIGHT

3
2

566 LW

SW-2: SW.ASSY(MODE,BUZZER STOP)

BUZZER
STOP

31-2

17

APPLICABLE YS06U0101~

SW-15:
CONFLUX/SINGLE SELECT SW.
SW-46:
COUNTER REMOVAL SW.

930 RG (5V)
704 LgR

SW-15

SW-42: ENG.OIL FILTER SW


(BY-PASS ALARM).

KAI

SW-38: WARM-UP SW.

14-5

551 GL

SW-25: HYD.FLUID LEVEL SW.

14-3

550 BG

SW-24: ENG.COOLANT LEVEL SW.

32-8

14-2

549 Lg

SW-23: ENG.OIL LEVEL SW.

1E-2

14-1

548 GY

SW-7: ENG.OIL PRESS.SW.

ELECTRIC CIRCUIT DIAGRAM (C)

C-3: SW.BOX ASSY

1 B

16-15
R-7: WIPER RELAY ASSY
2

WY
PREVENT
SPARK
RELAY

Europe Only

14-12
583 VW

540

SW-39: OVER LOAD


DETECTOR SWITCH

LG

13-16

14
708 LR

1.25RB

GrR
M-3: WIPER MOTOR

10

81

GrB

R-5: HORN RELAY


5

WIPER MOTOR
REVERSING RELAY

709 GB

14-14

80

14-13

SW-12: OVER LOAD


ALARM SELECTOR SW.

2
WIPER MOTOR RELAY

WG

83

GO

84

WR

B
B

E-5: HORN HIGH

E-6: HORN LOW

SW-10: HORN SW.

710 Gr

KAI Option

L-5: ROOM LIGHT


M-4: WASHER MOTOR

WINDOW WASHER MOTOR RELAY

R-10:
Breaker Relay

21

82

GO

YB

YL

711 GrL
14-15

3
14-9
D-11

220 LW

14-10

E-14: CIGARETTE LIGHTER

STOP

557 L
558 G

REVERSE

22

R-12:
ClockWise
Relay

20

C-4:
AIR CON.

R-15:
Nibbler
Open Relay

17-13

PB

559

LW

SW-19: WIPER INTERLOCK SW.

85

WB

18

18

1.25WG

19

19

RL

R-6 7

150 BP

24V
TXD
RXD

15 WB

87 YV

86 OW

SV-4:
OPERATING LEVER LOCK SOL.
B

SW-13: AIR CONDITIONER SW.

151 R

24V

152 G

RXD

153 W

TXD

154 B
SHIELD

SW-11:
SAFETY LEVER LOCK SW.
TIMER

E-11: AIR COMPRESSOR CLUTCH

155 BR

1.25B

R-20: TIMER RELAY

15

E-10: RECEIVER DRIER

GND

COOLING
UNIT

17-11

TO

1E---3

Page 11-22

1E-4
LS03Z00003P1

SK480(LC)VI Dynamic Acera OM, 10/00 Rev. 0

1E---3

Dynamic Acera 03/05 Rev. 05

SK480 Electrical Schematic 4/4

C-1: MECHATRO CONTROLLER

KAI

ELECTRIC CIRCUIT DIAGRAM (D)

FROM

1E-3
16

1.25RW

85 1.25WB

WY

APPLICABLE YS06U0101~
14-16

WB

R-6: WORK LIGHT RELAY

713 BrY

L-1: BOOM WORKING LIGHT LEFT


B

WB

C-4

SW-2, SW-20, and C-2

R-19: FLASHER RELAY

L-2: FRAME WORKING LIGHT RIGHT

401

GR

YR

11

1(+)
7(-)
FM/AM
2(+)
4

YB

714

WB

402

YG

8(-)

11

BACK UP

R
14-17

E-7: TUNER AM&FM

ANT.

L-3: SWING FLASHER & WORKING LIGHT UNIT LEFT

RG

12

L-6: BOOM WORKING LIGHT RIGHT

WB

98

LW

99

Br

E-8: SPEAKER LEFT

100 LR

E-9: SPEAKER RIGHT

101 OB
B

Y
Standard for KAI

17-3

715 GW
403

17-4
B

Br

E-22: DC-DC CONVERTER

Br

WV

OL

17-10

401

SW-9: SWING FLASHER SW.

24V

MEM

WG

97

YV

E-23:12V SOCKET
B
Standard for Europe

YG
Y

403

96

GND

GR
R

402

1GN 12V

YB

LgY

560

716

E-7: TUNER AM&FM

ANT.

1(+)
7(-)
FM/AM
2(+)

Br
Br

L-4: SWING FLASHER & WORKING LIGHT UNIT RIGHT

97

RY BACK UP

R-8: Travel Alarm

223 YG

WB

1.25 RG

16

262 LY

LW

611

717
LG

B
Standard for Europe

BP

R-9: OPT.WORK LIGHT RELAY

14-14

1.25WL

17

RY

90
89

BrL

SV-6:
CLOCKWISE SOL.

R-12: Clockwise Relay

SW-26:
OPT.WORK LIGHT SW.

89

D-5

WY

RY

L-8: CAB WORKING LIGHT FRONT 2

RY

L-15: CAB WORKING LIGHT FRONT 3

RW

RW

L-18: CAB WORKING LIGHT BACK

GrL

R-11: CAB WORKING LIGHT RELAY 2

17-12

RW

L-17: BACK LIGHT

L-7: CAB WORKING LIGHT FRONT 1

L-16: CAB WORKING LIGHT FRONT 4

89

SW-33:
CLOCKWISE SW.
610

SV-7: CCW SOLENOID

GR

D-6

M-11: FUEL SUPPLY PUMP

218 P
219
R-13: COUNTER CLOCKWISE
RELAY

RW

92

1.25WL

BrL
B

215

B
216 O

LW

RY
B

KAI Option: HAND CONTROL FOR ROTATION

22

E-9: SPEAKER RIGHT

PG

WY

214

100 LR

E-8: SPEAKER LEFT

E-13: TRAVEL ALARM


88

WY

SW-43:
Clockwise SW

YG

Br

101 OB

8(-)

11

LW

17- 6

SV-5:
BREAKER SOL.

R-10: BREAKER RELAY

21

WG

SWING FLASHER & WORKING LIGHT

KAI Option: HAND CONTROL FOR BREAKER

15

96

98
99

GY

10A

WV

SW-34:
COUNTERCLOCKWISE SW

Optional
SW-40: ROTARY LIGHT SW.

KAI Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE


R-15:
NIBBLER OPEN RELAY

20

240

SW-29: NIBBLER OPEN SW.


15

569 LO

982 BG

17

17-2
570 YB

982 BG

Optional for KAI


STD for Europe

LW

SW-16: ENG.ROOM LIGHT SW.

SV-9:
NIBBLER OPEN SOL.

750 G

R-16:
NIBBLER CLOSE RELAY
17

241

LO

751

GL

L-11: ENG.ROOM LIGHT

YB

Optional

B
SW-47: EXTRA & BREAKER SW.

17-5

L-10: ROTARY LIGHT


Y

91

WY

SW-30: NIBBLER CLOSE SW.


16

17

WL

SV-10:
NIBBLER CLOSE SOL.

15

WB

94

RL

SV-11: EXTRA SOL


B

Optional

LS03Z0000P1 SK480(LC)VI Dynamic Acera OM, 10/00 Rev. 0

Dynamic Acera 03/05 Rev. 05

1E---4

Page 11-23

Minor Change SK480 Electrical Schematic 1/4

Page 11-24

Dynamic Acera 03/05 Rev. 05

Minor Change SK480 Electrical Schematic 2/4

Dynamic Acera 03/05 Rev. 05

Page 11-25

Minor Change SK480 Electrical Schematic 3/4

Page 11-26

Dynamic Acera 03/05 Rev. 05

Minor Change SK480 Electrical Schematic 4/4

Dynamic Acera 03/05 Rev. 05

Page 11-27