2 How different reaction parameters affects the particle size
Andersson et al. (2006) reported that the mesoporous silica particle size distribution is determined by the droplet size distribution of the emulsion. The emulsion droplets are affected by several critical parameters, such as shear forces e.g. stirring rate, temperature, composition in terms of both continuous phase and emulsifier and the viscosities of both the continuous phase and the dispersed phase (7). Kosuge et al. (2004) have synthesized spherical mesoporous silica particles and noticed that the particle size distribution became narrower with decreasing particle size and that the stirring rate affected the particle size distribution, which Huo et al. also confirmed (34, 35). Kosuge claimed that monodisperse spheres were obtained in the range of 500-700 rpm and Huo noticed that low stirring speed (<200 rpm), medium stirring speed (200-400 rpm) and high stirring speed (>450rpm) resulted in what was defined respectively as soft gel particles, spheres and fine powders. In an article, Nooney et al. reported how the particles size could be controlled over a range of diameters only by varying the
initial silicate/emulsifier concentration. They observed that the particle
size increased with increasing concentration of silicate and emulsifier (36). 4.1.1 The effect of stirring rate The effect of stirring rate was investigated by varying the stirring rate during the emulsification step. The stirring rate in the reference system was 450 rpm. The green and the blue curve represent in figure 4.4 the synthesis where the stirring rate was increased to 550 rpm and decreased to 350 rpm respectively.
The Canadian Journal of Chemical Engineering Volume 81 Issue 1 2003 (Doi 10.1002/cjce.5450810114) M Prasad Babu Y Pydi Setty - Residence Time Distribution of Solids in A Fluidized Bed