Diagrama Electrico Con Emcp 4

JUMPER PLUGS
CUSTOMER CONNECTIONS:
AREP
AREP
PMG
SHUNT
SUPPLY 140V MAX 50/60HZ
SUPPLY - AUXILIARY WINDING

10/YELLOW
SUPPLY STATOR PMG
10/YELLOW
X2
ST3
50Hz
60Hz
9/GREEN
10A FUSE
9/GREEN
X1
X2
50Hz
PMG
Z2
ST2
R448
ST6
VOLTAGE ADJUST
P2
E-
ST1
NOTE:E
NOTE:F
415/240V - (T2 380)

400/230V - (T2 380)
380/220V - (T2 380)
220/127V - (T2 220)
600V - (T2 220)
POT
470ohm
3ph
NOTE:C
BLACK
J1
ALTERNATOR
WINDING
CONNECTIONS
BLACK
RFI UNIT
BLACK
ST1
ALTERNATOR
WINDING
CONNECTIONS
3
2
NOTE:C
BLUE
4
ST4
60 HZ VOLTAGE WYE
480/277V - (T2 380)
440/254V - (T2 380)
380/220V - (T2 380)
240/139V - (T2 220)
220/127V - (T2 220)
208/120V - (T2 220)
600V - (T2 220)
S1
S2
TABLE: 2
TI04
STATISME
P2
NOTE:A
50/60 Hz SELECTION
NOTE:B
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
S1
NOTE:H
P1
NOTE:I
R731
U
P2
S2
4
3
2
1
TI04
NOTE:H
P1
60 HZ VOLTAGE WYE
480/277V - (T2 380)
440/254V - (T2 380)
380/220V - (T2 380)
240/139V - (T2 220)
220/127V - (T2 220)
208/120V - (T2 220)
600V - (T2 220)
C15 Generator Set

with EMCP4.1/4.2
Electrical System
ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING)
NOTE:G
REMOVE FOR OPTIONAL VOLTAGE ADJUST POT.
NOTE:H
OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY.
STANDARD POSITION ON PHASE U.
FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT).
V(R731) -> W(ALT) . W(R731) -> U(ALT).
110
230
110
400
400
230
230
110
400
60 HZ VOLTAGE WYE
480/277V - (T1,T2&T3 380)
440/254V - (T1,T2&T3 380)
380/220V - (T1,T2&T3 380)
240/139V - (T1,T2&T3 220)
220/127V - (T1,T2&T3 220)
208/120V - (T1,T2&T3 220)
NOTE:I
FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION
- (T1,T2&T3 220)
ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING)

11
133
133
C5E1-UP
FSE1-UP(Engine)
21
20
55
CONNECTION
TO ALTERNATOR
WINDINGS
T1
W (L3)
T7
T12
T10
SERIES STAR CONNECTION DIAGRAM
T12
(HIGH VOLTAGE WYE)
T11
T5
T0
T8
T2
T6
T9
V (L2)
T11
T5
T8
T4
T7
T2
LINK
CONNECTION
TO EXCITER
132
CONNECTION
TO PMG
132
T10
T6
5+
T3
6-
14
F28
(10A)
18
T1
T2
T3
F1
F2
T3
10
12-3
12-4
12-5
12-6
15
F29
(10A)
18-32
VDC
15A
16A
11
12
17
:1
:3
:2
:4
141
AH2
:11
CR/3
M2
2P 16A
MCB
9-6
9-5
9-4
:5
F28
(10A)
S2
W (L3)
T6
T9
T5
T8
T10
F29
(10A)
F30
(10A)
:A1
CR/2
:6
T8
T0
T12
T2
LINK
T11
CUSTOMER
LOAD
CONNECTIONS
9-1
9-2
9-3
9-7
9-8
78
9-9
78
T10
T7
T4
80
S2
82
78
80
S1
S2
S1
SENSING CT
(5 AMP SECONDARY)
(1 VA BURDEN)
82
T1
:4
:6
AWG 12
SHIELD
AWG 12
MODBUS RS485 COMMUNICATION

AWG 12
AWG 12
AWG 12
RS485 SERIAL ANNUNCIATOR +

RS485 SERIAL ANNUNCIATOR RS485 SERIAL ANNUNCIATOR REF
REMOTE START FROM ATS
ATS
REMOTE START FROM ATS
COMMON SHUTDOWN RELAY - N/C
COMMON SHUTDOWN RELAY - COMMON
COMMON SHUTDOWN RELAY - N/O
GENERATOR RUNNING RELAY - N/C
GENERATOR RUNNING RELAY - COMMON
GENERATOR RUNNING RELAY - N/O
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
FROM
GENERATOR
AWG 8
AWG 8
CUSTOMER SUPPLY POWERS

OPTIONAL JACKET WATER
HEATER, BATTERY CHARGER,
AND GENERATOR SPACE HEATER
JW2
JW1
1
2
3
4
5
6
7
8
9
10
11
12
13
L2 AWG 8
S1
T2
U (L1)
T6
78
:5
16A
T3
V (L2)
T11
15A
:3
HC
AH1
LINK
T2
138
L1
T1
T5
134
N
137
:A2
T4
:4
14A
PARALLEL STAR CONNECTION DIAGRAM
:3
:2
:8
T7
T12
:1
10
11
10
DIGITAL A.V.R. (WITH PMG)
(LOW VOLTAGE WYE)
M1
2P 6A
MCB
CONNECTION TO AREP
132
F30
(10A)
14A
12-9
16
133
8
12
J1939 PRIMARY COMMUNICATION
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
CT EARTH
CT PHASE A
CT PHASE B
CT PHASE C
CT NEUTRAL
T1
CUSTOMER
LOAD
CONNECTIONS
U (L1)
T9
T2
T1
T3
LINK
AWG 12
AH2
14
-131
15
-131
16
-132
17
-132
18
-132
19
-133
20
-133
21
-133
CHASSIS
AC TERMINAL
RAIL
3 WIRE 240V
-12
-30
-30
-37
-38
-55 x2
-55 x2
-59
-73
-77
-95
-96
-ES- x2
-EF1
-EF2
-CAN1-
120 OHM
RESISTOR
BETWEEN
27 & 29
-CAN1+
-SRN
-93
-94
-M+
-M-MREF
-S-SPD
-D-SPD
-SRN
-G407
-G408
-G409
-57
-30
-64
-65
-66
-87
-88
-89
-81
-83
-84
-85
-90
-91
-92
-97
-98
-99
-CAN2+
-CAN2-SRN
-231
-232
-233
120 OHM
RESISTOR
BETWEEN
41 & 42
AWG 8
CHASSIS
DC TERMINAL
RAIL
120 OHM
RESISTOR
BETWEEN
62 & 63
-50
-51
-52
-53
-101
-108
-209
-210
-142
-140
-131
-131
-143
14
-131
15
-131
16
-132
17
-132
18
-132
19
-133
20
-133
CHASSIS
AC TERMINAL
RAIL
2 WIRE 240V
-133
21
-EARTH
-EARTH
PHASE B
NOTES:
WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES.
208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE.
DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING.
SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.
SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON THE GENSET.
ENGINE
HEATER
POLARITY MARK
RAISE
T3
CUSTOMER SUPPLY POWERS

OPTIONAL JACKET WATER
HEATER, BATTERY CHARGER,
AND GENERATOR SPACE HEATER
T9
-6
-8
-55
1
2
3
4
5
6
7
8
9
10
11
12
13
L1 AWG 8
-EARTH
-EARTH
-2 x2
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
CT EARTH
CT PHASE A
CT PHASE B
CT PHASE C
CT NEUTRAL
-50
-51
-52
-53
-101
-108
-209
-210
-142
-140
-131
-131
-143
ALTERNATOR
HEATER
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
J1939 SECONDARY COMMUNICATION

J1939 SECONDARY COMMUNICATION
SHIELD
BREAKER AUX N/C
BREAKER AUX COM
BREAKER AUX N/O
ZKA1-UP
C5H1-UP
C5L1-UP
NKL1-UP
CYY1-UP
FFH1-UP(Engine)
T4
J1939 PRIMARY COMMUNICATION

N
NOTE:B
REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING.
NOTE:C
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
NOTE:D
ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - NOTE:E
ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - NOTE:F
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - NOTE:G
FIT 5VA TRANSFORMER FOR 600V OPERATION
NOTE:H
OPTION TI04 FOR PARALLEL OPERATION.
S1
NOTE:C
REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731
NOTE:D
ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK.
NOTE:E
ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK.
NOTE:F
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT.
TENSION
P1
50 HZ VOLTAGE WYE
415/240V - (T1,T2&T3 380)
400/230V - (T1,T2&T3 380)
380/220V - (T1,T2&T3 380)
220/127V - (T1,T2&T3 220)
600V - (T1,T2&T3 220)
AWG 12
NOTE:A
50/60 Hz SELECTION
415/240V - (T2 380)

400/230V - (T2 380)
380/220V - (T2 380)
220/127V - (T2 220)
600V - (T2 220)
ETHER START SWITCH
NOTE:B
P2
470ohm
POT
BLACK
P1
QUADRATURE DROOP ADJUST
ST4
TABLE: 1
S2
NOTE:G
RFI UNIT
ALTERNATOR
WINDING
CONNECTIONS
50 HZ VOLTAGE WYE
BLUE
J1
J2
P1
QUADRATURE DROOP ADJUST
AWG 12
ALTERNATOR
WINDING
CONNECTIONS
J2
NOTE:G
380
FUEL LEAK DETECT
BLACK
220
T1
S1 S2
POT
470ohm
AWG 12
AWG 12
AWG 12
CONNECTION
TO EXCITER
BLACK
NOTE:E
NOTE:F
3ph
ST9
380
T1
S1 S2
E-
NOTE:D
SPARE BATTERY +
SPARE BATTERY +
ETHER START SOLENOID
OPTIONAL RFI KIT CONNECTIONS
110
110
50 HZ VOLTAGE WYE
R448
ST6
VOLTAGE ADJUST
P2
OPTIONAL RFI KIT CONNECTIONS
220
ST9
TABLE: 1
5
E+
CONNECTION
TO EXCITER
NOTE:B
NOTE:D
16
Z2
AWG 12
AWG 12
AWG 12
AWG 12
SHUNT TRIP RELAY

ETHER START RELAY COIL
OPTIONS BATTERY +
OPTIONS BATTERY +
X1
STABILITY ADJUST
P3
E+
PMG
15
X1
-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
AWG 12
AWG 12
AWG 12
AWG 12
SPARE BATTERY SPARE BATTERY SPARE BATTERY SPARE BATTERY -
Z1
X1
STABILITY ADJUST
P3
9/GREEN
X1
X2
14
X2
1/2 PHASE
T1- T4 OR
T8 - T11
12/BLACK
Z2
ST2
600V
9/GREEN
10A FUSE
EXCITATION CEILING
ADJUST
P5
16
Z2
Z1
EXCITATION CEILING ADJUST

P5
60Hz
15
X1
12/BLACK
10/YELLOW
X2
11/RED
J3
1/2 PHASE
T1- T4 OR
T8 - T11
11/RED
J3
10/YELLOW
14
X2
SUPPLY STATOR PMG
NOTE:A
NOTE:A
ST3
SUPPLY 140V MAX 50/60HZ
SUPPLY - AUXILIARY WINDING
UENR3164
February 2012
PMG
SHUNT
WIRE IDENT:-
LOWER
INPUT ADJUST
FITTED IN CONTROL PANEL
GENERATOR LEAD WIRING
TERMINAL BLOCK
CAT DIGITAL VOLTAGE REGULATOR (CDVR)
SPACE HEATER CIRCUIT
BLOCK HEATER CIRCUIT
Printed in U.S.A.
2012 Caterpillar
All Rights Reserved
PUMPED FUEL SUPPLY FROM BELOW

FLOOR LEVEL BULK TANK TO BASETANK
- FUEL SYSTEM No. 1
132
RTD #1 - H
FUEL PUMPED FROM FREE STANDING

BULK TANK - FUEL SYSTEM NO. 3
RTD #1 - M
18
RTD #1 - L
DC CIRCUIT
55
:1
M2
2P 16A
MCB
:3
:2
:11
:4
F23
84
(2A)
PUMP
RUN
:8
4
5
RTD #2 - L
84
TH1
PANEL LIGHT
SWITCH
STARTING AID
AUTO/MANUAL
SWITCH (optional)
134
54
138
LOW
LEVEL
FUEL
SWITCH
:6
VOLTAGE ADJUST
SWITCH
EMCP 4.1/4.2 CONTROLLER
PR/2
ENGINE MOUNTED
THERMOSTAT
:7
55
SPEED
POTENTIOMETER (optional)
TH2
:2
:3
:1
:4
RTD #3 - M
RTD #3 - L
MV
:5
HC
:A2
RTD #3 - H
HIGH
LEVEL
FUEL
SWITCH
85
:A1
RTD #2 - SHIELD
81
52
EMERGENCY STOP
PUSH BUTTON
RTD #2 - GND
81
:3
PR/1
:1
:6
-VE SUPPLY
JW1
:2
PR
:10
ENGINE JACKET
WATER HEATER
2
AC CIRCUIT
CONTROL PANEL
NOTE:B
IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A
IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A
JACKET WATER HEATER CIRCUIT
PUMP STOP
SWITCH (if equipped)
AUDIBLE
ALARM
JW2
6 mm2
F22
(2A)
207
PUMP RUN
SWITCH (if equipped)
CUSTOMER SERVICE
CONNECTION
132
16
AC SUPPLY
F21
NOTE:B
CUSTOMER
207
14
208
PUMP
STOP
:X1
PUMP
205
:X2
:9
NOTE: CUSTOMER
CABLE TO ENTER
DIRECTLY ONTO
6 mm 2TERMINALS.
PR/3
17
207
204
208
13
132
14
M4
1P 10A
MCB
O/L
95
211
TO
STARTER
MOTOR
98
210
203
PUMP
RTD #4 - L
33
34
RTD #4 - SHIELD
35
RTD #5 - H
131
-
93
RTD #5 - GND
RTD #5 - SHIELD
10
RTD #6 - H
16
RTD #6 - M
17
19
RTD #6 - SHIELD
20
RTD #7 - H
26
RTD #7 - M
27
RTD #7 - L
28
RTD #7 - GND
29
RTD #7 - SHIELD
30
RTD #8 - H
36
RTD #8 - M
37
RTD #8 - L
38
RTD #8 - GND
39
RTD #8 - SHIELD
40
T2
POWER
WIRING FROM
GENERATOR
55
A1:
A2:
STR/1
14:
T3
L3
POWER
WIRING FROM
GENERATOR
L2
T3
L3
N
P854
65
66
233
:C11
10:
ST
24V DC
SHUNT
TRIP
:C12
:14
231
:12
232
:11
BREAKER
AUXILIARY
MERLIN GERIN BREAKER
REMOTE TERMS
FOR BREAKER
OPEN & CLOSED
POSITIONS
65
67
66
231
:11
:12
233
:13
:14
Q/1
Q/2
STR/1
MCCB
ST
C2/C12
3:
24V DC
SHUNT
TRIP
C2/C12
REMOTE TERMS
FOR BREAKER
OPEN & CLOSED
POSITIONS
67
65
66
233
:14
231
:12
232
ACB
SW
17
133
M4
LEVEL
SWITCH
(TOP VIEW)
84
2
SW
SW
OW
- L
LOW
LOW
ENTRY
IGH
TERMINAL BOX
136
84
54
:3
PR/1
:1
LEVEL SWITCH
(SIDE VIEW)
:6
PR/2
:4
:7
CR/1
:1
52
55
HIGH
LEVEL
FUEL
SWITCH
85
FOR 5A CHARGER FIT (6A) BREAKER

FOR 10A CHARGER FIT (10A) BREAKER
140
:2
MV
:1 MOT.
83
53
:11
:2
PR
:10
5
+ 1
FUEL TRANSFER CIRCUIT
M3
36
(*)
-VE SUPPLY
CONSTANT
VOLTAGE CHARGER
MCB
1P
VALVE
BREAKER
AUXILIARY
* C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS

C11 & C12 CONNECTIONS ON T7 (1250A & 1600A) BREAKERS
132
1P 6A
MCB
CABLE
SW
20
F23
LOW
LEVEL
FUEL
SWITCH
:C2/C12*
232
BREAKER
AUXILIARY
:C1/C11*
133
DC CIRCUIT
(2A)
17
1:
STR
24V DC
SHUNT
TRIP
:C2
67
55
2:
ST
L3
:C1
P853
T3
115
THERMOCOUPLE #3
12
345
THERMOCOUPLE #4
22
346
THERMOCOUPLE #4
32
347
THERMOCOUPLE #5
348
THERMOCOUPLE #5
13
349
THERMOCOUPLE #6
23
350
THERMOCOUPLE #6
33
351
THERMOCOUPLE #7
352
THERMOCOUPLE #7
14
353
RTD
PT100
182
WHITE
116
117
RED
191
118
RTD
PT100
192
WHITE
RED
163
119
WHITE
55
BATT(-)
INPUT #3
21
302
INPUT #4
31
303
INPUT #5
304
INPUT #6
12
305
INPUT #7
22
306
INPUT #8
32
307
INPUT #9
308
INPUT #10
13
309
INPUT #11
23
310
INPUT #12
33
311
INPUT COMMON #1
312
INPUT COMMON #2
14
313
INPUT COMMON #3
24
314
INPUT COMMON #4
34
315
OUTPUT #1 (N/O)
316
OUTPUT #1 (N/C)
317
OUTPUT #1 (COM)
318
126
CHANNEL2 DEFAULT SPN=

'EXHAUST GAS PORT 2 TEMP'
127
128

129
130

131
132

133
134

135
136

137
72
INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'
73
INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN
74
INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'
75
INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
76
INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'
77
INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'
78
INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'
79
INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'
80
INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'
81
INPUT 10 DEFAULT SPN='SPARE'
82
83
84
85
THERMOCOUPLE #8
24
354
121
THERMOCOUPLE #8
34
355
THERMOCOUPLE #9
356
THERMOCOUPLE #9
357
THERMOCOUPLE #10
358
THERMOCOUPLE #10
17
359
OUTPUT #2 (N/O)
17
319
THERMOCOUPLE #11
15
OUTPUT #2 (N/C)
15
320
THERMOCOUPLE #11
16
OUTPUT #2 (COM)
16
321
THERMOCOUPLE #12
27
OUTPUT #3 (N/O)
27
322
THERMOCOUPLE #12
25
OUTPUT #3 (N/C)
25
323
THERMOCOUPLE #13
26
OUTPUT #3 (COM)
26
324
THERMOCOUPLE #13
37
OUTPUT #4 (N/O)
37
325
THERMOCOUPLE #14
35
OUTPUT #4 (N/C)
35
326
THERMOCOUPLE #14
36
OUTPUT #4 (COM)
36
327
THERMOCOUPLE #15
10
OUTPUT #5 (N/O)
10
328
THERMOCOUPLE #15
OUTPUT #5 (N/C)
329
THERMOCOUPLE #16
OUTPUT #5 (COM)
330
THERMOCOUPLE #16
20
OUTPUT #6 (N/O)
20
331
THERMOCOUPLE #17
18
OUTPUT #6 (N/C)
18
332
THERMOCOUPLE #17
19
OUTPUT #6 (COM)
19
333
THERMOCOUPLE #18
30
OUTPUT #7 (N/O)
30
334
THERMOCOUPLE #18
28
OUTPUT #7 (N/C)
28
335
THERMOCOUPLE #19
29
OUTPUT #7 (COM)
29
336
THERMOCOUPLE #19
40
OUTPUT #8 (N/O)
40
337
THERMOCOUPLE #20
38
OUTPUT #8 (N/C)
38
338
THERMOCOUPLE #20
39
OUTPUT #8 (COM)
39
339
BATT(+)
55
BATT(-)
CAN_H
CAN2 +
CAN_L
CAN2 -
SHIELD
SHIELD
122
123
BATT(+)
301
120
RTD
PT100
164
300
11
138

139
140

141
142

143
BATTERY POSITIVE(12-24V DC)

5
BATTERY NEGATIVE (12-24VDC)
62
J1939 DATA LINK - HIGH
BATT(+)
86
87
88
89
OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'
90
91
92
OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'
93
94
95
OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'
96
97
98
OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'
99
100
101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN'
102
103
104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'
105
106
107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
108
109
110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
111
8-PIN CONNECTOR
1
55
BATT(-)
CAN_H
CAN1 +
CAN_L
CAN1 -
SHIELD
SHIELD
18
5
BATTERY POSITIVE(12-24V DC)
18 BATTERY POSITIVE(12-24V DC)

5
BATTERY NEGATIVE (12-24VDC)
CAN2 +
CAN_L
CAN2 -
SHIELD
SHIELD
63
J1939 DATA LINK - LOW
64
29
27
J1939 DATA LINK - HIGH

J1939 DATA LINK - LOW
31
62 J1939 DATA LINK - HIGH

63 J1939 DATA LINK - LOW
64
- 5
140
TERMINAL BOX
DISCREET I/O MODULE
132
BATTERY CHARGER CIRCUIT (240V L-N)
SPN
Suspect Parameter Number (SPN)

SPN Description
SPN

SPN Description
SPN

SPN Description
SPN
Fuel Level (External Tank)
38
Event Input Function #3
703
Exhaust Gas Port 10 Temperature
1146
Engine Auxiliary Coolant Temperature
1212
Aftercooler Temperature
52
704
1147
Accessory Data Link Fault (J1939 #2)
1231
Starting Air Pressure
82
705
1148
Fuel Pressure
94
706
1149
Emergency Shutdown Override Mode Active

Warning
1237
Fuel Filter Differential Pressure
95
707
1150
Ruptured Fuel Basin- Primary Tank
1239
Fuel Level (Local Tank)
96
708
1151
Unexpected Engine Shutdown
1383
Engine Oil Level
98
709
1152
Engine Failure to Start Shutdown
1664
Oil Filter Differential Pressure
99
710
1153
Battery 1 Temperature
1800
Engine Oil Pressure
100
711
1154
Battery 2 Temperature
1801
Crankcase Pressure
101
712
1155
Intake Manifold 5 Temperature
1802
105
713
1156
1803
Air Filter Differential Pressure
107
714
Main Bearing 1 Temperature (engine)
1157
Right Exhaust Temperature
2433
Atmospheric Pressure
108
715
1158
Left Exhaust Temperature
2434
Engine Coolant Temperature
110
716
1159
Generator Frequency
2436
Engine Coolant Level
111
Emergency Stop Switch
970
1160
Generator AC Voltage
2440
Fire Extinguisher Pressure
137
Engine Derate Overridden
971
1161
Generator AC Current
2448
Battery Voltage (switch)
158
Generator Bearing Temperature #1
1122
1162
Generator Reverse Power (kW)
2452
Battery Charging System Voltage
167
Generator Bearing Temperature #2
1123
1163
Generator Reverse Power (kVAr)
2456
Battery Voltage
168
Generator Winding Temperature #1
1124
1164
Service Interval Warning
2648
Ambient Air Temperature
171
1125
1165
Air Damper Closed
4000
Inlet Air Temperature
172
1126
1166
ATS in Normal Position
4001
Exhaust Temperature
173
1131
1167
ATS in Emergency Position
4002
Fuel Temperature
174
1132
Turbocharger 1 Compressor Inlet Temperature
1172
Battery Charger Failure
4003
Engine Oil Temperature
175
1133
1173
Generator Breaker Closed
4004
SW4 NORMALLY OPEN
Turbo Oil Temperature
176
Engine Oil Temperature 2
1135
1174
Utility Breaker Closed
4005
Engine Speed
Auxiliary Temperature 1
190
441
1137
1175
Engine in Cooldown
4006
SW3 NORMALLY CLOSED
1138
Turbocharger 1 Turbine Inlet Temperature
1180
Generator Control Not in Automatic Warning
4007
Generator Breaker Failure to Open

Utility Breaker Failure to Open
4009
SW2 NORMALLY CLOSED
THERMOCOUPLE MODULE
FUEL TRANSFER PUMP CIRCUIT
GRAVITY FUEL SUPPLY FROM HIGH

LEVEL BULK TANK TO BASETANK
FUEL SYSTEM No. 2
L2
REMOTE TERMS
FOR BREAKER
OPEN & CLOSED
POSITIONS
POWER
WIRING FROM
GENERATOR
8
3
T2
17
11:
STR
L2
T2
344
RTD MODULE
HIG
H
HIG H
L1
125
8-PIN CONNECTOR

SPN Description
T1
THERMOCOUPLE #3
INPUT #2
45
BATTERY CHARGER CIRCUIT (120V L-N)
L1
114
18
RTD #6 - GND
33
CHARGER COMMON
T1
343
INPUT #1
M
CHARGER FAIL
L1
31
RTD #5 - L
CAN_H
140
THERMOCOUPLE #2
113
RED
181
RUN
30
T1
WHITE

GND
2
ANNUNCIATOR PANEL
209
:X2
1
342
40-PIN CONNECTOR
124
:X1
140
CONSTANT
VOLTAGE CHARGER
21
8-PIN CONNECTOR
131
POWER
DISTRIBUTION
PANEL
THERMOCOUPLE #2
97
96
REAR VIEW
341
23
32
207
11
22
RTD #4 - M
PC
A2
21
31
131
14
A1
172
15
RTD #4 - H
131
:11
131
203
TRIP/
STOP
132
14
25
RTD #6 - L
100V TO 250V
131
THERMOCOUPLE #1
13
24
RTD #5 - M
340
12
RTD #3 - SHIELD
RTD #4 - GND
RTD
PT100
53
This circuitry
applies to fuel
system No. 3
only.
It does not exist
in fuel system
No. 1.
HIGHLIMIT
THERMOSTAT
11
RTD #3 - GND
83
MOT.
VALVE
THERMOCOUPLE #1
112
RTD #1 - SHIELD
RTD #2 - M
RED
171
RTD #1 - GND
RTD #2 - H
84
CR/3
THERMOCOUPLE
TERMINAL
STRIP
40-PIN CONNECTOR
SW1 NORMALLY CLOSED
FUEL LEVEL SWITCH
Auxiliary Temperature 2
442
1139
1181
Generator Rotating Diode Failure
612
1140
1182
SCADA Data Link Fault
625
1141
1183
Generator Breaker Failure to Close
4011
Voltage Regulator Failure
628
1142
Turbocharger 1 Turbine Outlet Temperature
1184
Utility Breaker Failure to Open
4010
Primary Data Link (J1939 #1)
639
1143
1185
Generator Breaker Failure to Close
4011
701
1144
1186
Utility Breaker Failure to Close
4012
702
1145
1187
Utility to Generator Transfer Failure Warning
4015
4010

SPN Description
SPN
Generator to Utility Transfer Failure Warning
4016
Loss of Utility
4017
Earth Fault
4028
Earth Leakage
4029
Failure Mode Identifier (FMI) Codes

Description
Data Valid but Above Normal Operational RangeMost Severe Level
Data Valid but Below Normal Operational RangeMost Severe Level
(Dimensions: 39 inches x 28 inches)
21
30 Page,
11
RTD
TERMINAL
STRIP
40-PIN CONNECTOR
UENR3164
OR
133
FMI
0
1
Data Erratic, Intermittent or Incorrect

Voltage Above Normal or Shorted to High Source
Voltage Below Normal or Shorted to Low Source
Current Below Normal or Grounded Circuit
Current Above Normal or Grounded Circuit
Mechanical System Not Responding or Out of
Adjustment
2
3
4
5
6
7
Abnormal Frequency, Pulse Width or Period

Abnormal Update Rate
Abnormal Rate of Change
Unexpected Engine Shutdown
Bad Intelligent Device or Component
Out of Calibration
Special Instructions
Data Valid But Above Normal Operational RangeLeast Severe Level
8
9
10
11
12
13
14
15
Data Valid But Above Normal Operational RangeModerately Severe Level (Derate)
16
Data Valid But Below Normal Operational RangeLeast Severe Level
17
Data Valid But Below Normal Operational RangeModerately Severe Level (Derate)
18
Received Network Data In Error

Not Available or Condition Exists
19
31
CORE BALANCE
CURRENT TRANSFORMER
IF REQUIRED
T3
N
S1
S2
CT1
S1
S2
CT2
S1
S2
CT3
L2
55
18
30
14
22
21
12
24
EARTH FAULT
RELAY
8
9
7
1
30
13
EF1
25
14
14
EF2
73
EF1
EF2
61
62
26
GENERATOR
RECEPTACLE
1030213
T2
T3
F2
(2A)
ANNUNCIATOR
# 1
J16 P16
1
1
NEUTRAL EARTH LINK
T1
BATT -
108
EF2
CORE
BALANCE
C.T.
EF1
110
101
21
GEN CONN.
70 WAY
G407
G408
RS-485 REF
32
41
33
22
21
22
67
66
CB3
(15A)
CB2
(20A)
24
+
PS1
CAN2 SRN
CAN2+
63
CAN2-
CAN2 -
62
CAN2+
CAN2 +
ENGINE CONTROL
MODULE (ECM)
CONNECTOR
J1/P1
42
29
43
27
62
31
120
OHMS
63
64
35
36
37
120
OHMS
CB1
(60A)
60
65
55
52
55
18
A+
1
SR/1
SMMS1/1
:87
B+
PS1
IC
109
110
101
39
13
11
G407
G408
59
+
VC
I RETURN
G409
49
RS485
VB
CAN1+
CAN1-
M+
64
63
62
+
SRN
CAN2 J1939
50
34
42
+
SRN
CAN1 J1939
17
REF
CAN2-
CAN2+
M-
5
+
NOTE G
NOTE G
3
4
REF
MODBUS
(RS485)
NOTE G
EMCP4.1/4.2
RLY1
RLY2
RLY3
ENG
CRANK
FUEL
CONTROL
ASR
SWITCH
RLY4
RLY6
NOTE G
RLY7
NOTE G
RLY8
AUDIBLE
ALARM
GFR
SWITCH
GRR
SWITCH
PROG
O/P
PROG
O/P
1A
EMERG
STOP
REMOTE
START
1 24 14
70
55
LOW
COOLANT
LEVEL
I/P 1
54
27
28
29
55
30
CAN 1+
32
40
26
27
14
55
41
37
55
36
55
55
38
55
55
PANEL
LIGHT
SWITCH
11
17
18
3 COMMON
ALARM
:2
97 98 99
17
57
18
D+
D-
PANEL
LIGHT
52
66
S-SPD
68
53
D-SPD
35
36
S-SPD
38
D-SPD
38
:2
GRR
:10
D
+B
11 10
40
GEN
RUNNING
8
22
ES-
27
46
45
28
44
43
42
17
30
24
ENGINE
ELECTRONIC
CONTROL
MODULE(ECM)
{ENGINE MOUNTED}
2
11
E
8
ES-
:86
:1 MAN
EPIR
:2 AUTO
:85
ETHER
START SWITCH
-VE
SUPPLY
:30
ASOR/1
EPIR/1
49
17
17
16
19
62
62
25
62
ACB
ASOR
ASOS
ALR
AVR
CR
CT
CTR
CDVR
ECM
EMCP
EPIR
E/STOP
GFR
GRR
LCD
MCCB
MV
O/L
PC
POT
PR
PTS
PWM
RTD
SASV
SMMS
SRN
19
COMMON ALARM
ALR/3
:12
:14
:2
80
:1
:3
:11
82
64
46
65
66
47
48
REMOTE CONTACTS
FOR GENERAL ALARM
12
59
78
80
82
GENERATOR RUNNING
18
20
GRR/3
:12
:14
72
64
59
54
55
56
70
:11
46
17
30
78
80
87
82
49
88
50
89
51
23A
EMER.
STOP ON
ENCLOSURE
8 WAY PLUG
REMOTE CONTACTS
FOR GENERATOR RUNNING
80
AIR CIRCUIT BREAKER

AIR SHUT-OFF RELAY
AIR SHUT-OFF SOLENOID
ALARM RELAY
AUTOMATIC VOLTAGE REGULATOR
CONTROL RELAY
CURRENT TRANSFORMER
CRANK TERMINATION RELAY
CAT DIGITAL VOLTAGE REGULATOR
ENGINE CONTROL MODULE
ELECTRONIC MODULAR CONTROL PANEL
ETHER POWER INJECTOR RELAY
EMERGENCY STOP
GENSET FAULT RELAY
GENERATOR RUNNING RELAY
LIQUID CRYSTAL DISPLAY
MOLDED CASE CIRCUIT BREAKER
MOTORIZED VALVE
OVERLOAD
PUMP CONTACTOR
POTENTIOMETER
PUMP RELAY
POWER TERMINAL STRIP
PULSE WIDTH MODULATED
RESISTIVE TEMPERATURE DETECTOR
STARTER AID SOLENOID VALVE
STARTER MOTOR MAGNETIC SWITCH
SCREEN
ENGINE CONTROL
MODULE (ECM)
CONNECTOR
K-C1
TIMING CALIBRATION (TC)

PROBE CONNECTOR
K-C2
PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
K-C6
TIMING CALIBRATION
PORT
SYMBOLS
COMMON ALARM RELAY
:85
AVR
CHASSIS DC TERMINAL
LOCATED ON DC TERMINAL RAIL
2
10
59
SASV
2
ASOS
:2
START AID SOLENOID VALVE

SOCKET
RELAY BOX
:3
:1
Harness identification code

This example indicates
wire 135 in harness "AG".
:3
POTENTIOMETER
PANEL LAMP SWITCH

:2
J174
P174
1306795 1306795
FUSE
CHASSIS TO DOOR DC SOCKET
EARTH
325-AG135 PK-14
ENGINE SOCKET
EMERGENCY STOP
PUSHBUTTON
ECM CONNECTION
5
Plug
Wire
Gauge
Wire
Color
Part Number For

J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2
Fuse
Pin or Socket
Number
200-L32 BK-14
Ground
Circuit
Connection
Number
Identification
Component
Part Number
PANEL LAMP
Single Wire
Connector
CIRCUIT BREAKER
CHASSIS TO DOOR AC SOCKET
Socket
Pin
30
Pin or Socket
Number
Connector Reference
Designator
P274
1117898
ESTOP CONNECTION
30
RELAY CONTACT N/O
58
GND
:3
GENERATOR CONNECTION
COOLANT LOSS
R/1
DOOR TERMINAL
Receptacle 8
:1
ATB TERMINAL
AIR SHUTOFF
28
Circuit
Identification
Number
Harness And Wire Symbols- Controller and Generator
SCREEN CABLE
GSC 40 WAY HARNESS

CONNECTOR
CHASSIS AC TERMINAL
LOCATED ON AC TERMINAL RAIL
E
REF
B05
CONNECTION
START AID
AIR
SHUT-OFF
SOLENOID
Pin
RELAY COIL
:2
11
18
EMCP CONNECTION
45
POWER TERMINAL
2
3
Ground
Connection
Socket
Receptacle
Integral with
Component
:10
CHASSIS CUSTOMER TERMINAL

LOCATED ON DC TERMINAL RAIL
11
ST4
REF
B05
45
Plug
Plug
GENERATOR ALARM RELAY

FUEL
LEVEL
SWITCH
RELAY BOX
CDL+
Connector Identification
Receptacle Part Number
P-B J-B
Signal
1117898 3E5179
Description
1
Plug Part Number
82
FOR
USE
WITH
CVDR
:86
SR
P-B
1117898
CDL-
10
SMMS1
P Indicates a Plug
J Indicates a Receptacle
Component Description
and Part Number
ENGINE OIL PRESSURE

SENSOR CONNECTOR
K-C9
ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
K-C4
ABC MODULE
105-9344
SECTION COLOR LEGEND

78
REF.
C05
VOLTS ADJUST
POTENTIOMETER
SEE NOTE F
78
:87
23A
65
2
1
23
14
19
30
30
48
50
10
BODY
PASSIVE
ANALOG 329
13
12
OIL
TEMP
PASSIVE
ANALOG 237
23A
14
46
34
:2
REF.
E04
DOOR
ENGINE
TEMP
PASSIVE
ANALOG 146
:87
59
50
CHASSIS
OIL
PRESSURE
ABBREVIATIONS
FOR
USE
WITH
CVDR
:30
REF.
C05
SPEED
ADJ. POT.
(2K, 10T)
REF.
E03
ETHER
START
OIL
TEMP
10
44
45
ES-
SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
K-C8
23
34
13
23
REMOTE
START
CONTACT
22
62
21
PASSIVE
ANALOG 2+
38
15
94
93
33
SPEED CONTROL
14
65
28
(16A)
F27
30
30
63
96
PASSIVE
ANALOG 3+
30
ENGINE
TEMP
PASSIVE
ANALOG 1+
56
55
GEN CONN.
70 WAY
:3
-B
61
NOTE G
68
SINK O/P 2
ETHER
START
55
:1
D-SPD
39
37
36
OIL
PRESSURE
AIR
SHUTOFF
:2
CR
:10
PWM SPEED CONTROL

S-SPD
95
FUEL
LEAK
SWITCH
34
REF.
B04
72
PROG
I/P 6
20
57
34
REF.
A03
10
73
PROG
I/P 5
11
70
48
I/P 3
45
LOW
FUEL
LEVEL
I/P 4
44
77
21
41
REF.
C04
45
EARTH
FAULT
I/P 2
53
59 60 61
EMER.
STOP
23
2
90 91 92
16
6 :2
ALR ALARM
RELAY
:10
2
:3
15
41
25 15
FUEL
LEAK
36
37 :86
AIR
ASOR SHUTOFF
RELAY
2 :85
SERVICE CONNECTOR
40
D-
41
1A
33
4
CAN 1-
C
D+
43
15
A
35
32
39
CAN 1+
58
31
NOTE G
69
SINK O/P 1
12
13
41
40
50
48
55
10
CAN 1-
61
56 57 58
REF.
A05
34
51
F4
(10A)
55
RLY5
DC
12
F5
(10A)
1
MREF
+5V 16
ALT
KEY
REMOVABLE
57
IB
108
40
CHARGING
ALTERNATOR
30 2
47
IA
50
BATTERY (12/24Vdc)
RELAY
BOX
25
SM1
31
+
MAG
PICKUP
53
EARTH (MOUNTING SCREW)
(OPTIONAL)
BATTERY
ISOLATOR
SWITCH
AC
52
VA
:30
24V
51
1
REF.
B05
(Dimensions: 39 inches x 28 inches)
NC
G409
120
OHMS
21
30 Page,
SRN
CAN2-
RS-485-
3
64
UENR3164
ENGINE COOLANT
TEMPERATURE
SENSOR CONNECTOR
K-C10
BATT -
SRN
SERVICE
CONNECTOR
22
31
ANNUNCIATOR
# 1
P16 J16
BATT +
1
1
55
18
18
RS-485+
REF.
B05
NC
BREAKER
T2
T3
N
E
GEN CONN.
70 WAY
109
55
10
REMOTE ANNUNCIATOR
F3
(2A)
LOCAL ANNUNCIATOR
55
101
BATT +
GENERATOR
PLUG 9X4391
T1
50
53
F1
(2A)
MAGNETIC
PICK UP No.1
20
CAN 2 SERVICE
CONNECTOR
EF1
52
FUEL TEMPERATURE
SENSOR CONNECTOR
L-C3
N
E
51
FUEL PRESSURE
SENSOR CONNECTOR
L-C2
L3
EF2
INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
CONNECTOR
K-C5
L1
T2
INJECTOR HARNESS
CONNECTOR
K-C13
BOOST PRESSURE
SENSOR CONNECTOR
K-C7
METERING C.T.s
POLARITY
MARKS
FUEL JUMPER
HARNESS CONNECTOR
K-C11
4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL
T1
105-9344
Harness And Wire Symbols-Engine
RELATED ELECTRICAL SERVICE MANUALS

TITLE
K-C13
1552252
CLR-GA
GN-16-HV
BR-16-HV
K-C1
WIRE NAME
K738-K41
K737-K4
BU-18
BU-16-HV
PK-18
995-K11
K739-K40
R746-K18
GN-18
G829-K2
BK-18
WH-18
GY-18
PK-18
WH-18
YL-18
PK-18
YL-18
BU-18
BU-18
GY-18
E963-K23
G856-K8
994-K10
G833-K7
E964-K22
G857-K9
C991-K6
E966-K26
E965-K27
C967-K13
R747-K5
YL-18
F421-K12
WH-18
T725-K44
WH-18
PU-18
G828-K1
N707-K43
POS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
TERM/PLUG
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
OR-16-HV
GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
WH-16-HV
PU-16-HV
YL-16-HV
QTY
1
200mm
CLR-GA
WH-18
YL-18
QTY
1
200mm
1
CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm
CLR-GA
BU-18
PK-18
QTY
1
200mm
CLR-GA
BK-18
WH-18
QTY
1
200mm
CLR-GA
WH-18
GN-18
PK-18
QTY
1
200mm
K-C1 (continued)
90
91
92
93
94
95
96
97
98
T860-K14
99
100
101
102
103
T858-K15 104
T962-K25 105
T959-K17 106
T961-K16 107
T960-K24 108
109
110
111
112
113
114
T859-K21 115
T957-K20 116
117
T958-K19 118
119
120
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C2
WIRE NAME POS
G856-K8
1
G857-K9
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE
K-C4
WIRE NAME POS
G828-K31
1
G829-K32
2
R747-K5
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C5
WIRE NAME POS
C967-K13
1
G833-K38
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C6
WIRE NAME POS
E963-K23
1
E964-K22
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C7
WIRE NAME POS
G828-K30
1
G829-K34
2
R746-K18
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C1
2645732
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
CLR-GA
BU-18
YL-18
QTY
1
200mm
CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm
CLR-GA
BU-18
PK-18
QTY
1
200mm
P/N
264-5732
110-3202
K-C8
WIRE NAME POS
E965-K27
1
E966-K26
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C9
WIRE NAME POS
G828-K29
1
G829-K33
2
994-K10
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C10
WIRE NAME POS
995-K11
1
G833-K36
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18
TERM/PLUG
180-9340
180-9340
P/N
230-4011
110-3202
*NOTE B
TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227
110-3202
QTY
1
200mm
*NOTE B
CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
GY-16-HV
WH-16-HV
OR-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
TERM/PLUG
180-9340
180-9340
P/N
230-4011
110-3202
*NOTE B
QTY
1
200mm
1
TERM/PLUG
180-9340
180-9340
PRESSURE SENSOR COMMON
*NOTE B
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
PASSIVE SPD -1:

A CRANK SPEED
TDC SERVICE PROBE +
OIL PRESSURE SENSOR
TEMPERATURE SENSOR COMMON
PASSIVE SPD +1:

A CRANK SPEED
TDC SERVICE PROBE -
FUEL PRESSURE
PASSIVE SPD +2:

PASSIVE SPD -2:
B CAM SPEED
B CAM SPEED
P/N
155-2252
110-3202
155-2258
ENGINE COOLANT
TEMPERATURE SENSOR
CONNECTOR
K-C10
FUEL DIFFERENTIAL PRESSURE SW
PRESSURE SENSOR +5V
*NOTE B
INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
K-C5
FUEL JUMPER
HARNESS
CONNECTOR
K-C11
FUEL DIFFERENTIAL PRESS SW RETURN
SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
K-C8
K-S1
(G833-PK)
K-S2
(G829-GN)
*NOTE B
K-S3
(G828-WH)
TERM/PLUG
180-9340
180-9340
TIMING
CALIBRATION(TC)
PROBE CONNECTOR
K-C2
ENGINE OIL
PRESSURE
SENSOR
CONNECTOR
K-C9
INJECTOR 5 & 6
INJECTOR 1 & 2
INJECTOR 6 COMMON
INJECTOR 3 COMMON
INJECTOR 5 COMMON
INJECTOR 4 COMMON
*NOTE B
ENGINE CONTROL
MODULE(ECM)
CONNECTOR
K-C1
TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227
110-3202
COOLANT TEMPERATURE
BRAKE COMMON
INTAKE MANIFOLD AIR PRESSURE
FUEL TEMPERATURE SENSOR
INJECTOR HARNESS
CONNECTOR
K-C13
TERM/PLUG
180-9340
180-9340
P/N
230-4011
110-3202
P/N
231-2295
110-3202
BRAKE SOLENOID M/H
BOOST PRESSURE
SENSOR CONNECTOR
K-C7
TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4011
110-3202
K-C13
WIRE NAME POS
T957-K20
1
T958-K19
2
T959-K17
3
T960-K24
4
T961-K16
5
T962-K25
6
T858-K15
7
T859-K21
8
T860-K14
9
K737-K4
10
K738-K41
11
K739-K40
12
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE
BRAKE SOLENOID L/H
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
INTAKE MANIFOLD AIR TEMPERATURE

ATMOSPHERIC PRESSURE SENSOR
P/N
155-2269
110-3202
155-2261
P/N
230-4013
110-3202
POS
1
2
3
4
5
6
7
8
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
*NOTE B
PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
K-C6
ATMOSPHERIC
PRESSURE
SENSOR
CONNECTOR
K-C4
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752

AND 239-5929(EARLIER VERSIONS SEE NOTE B)
INJECTOR 3 & 4
INJECTOR 1 COMMON
INJECTOR 2 COMMON
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
NOTE C
EJ-S4
K737-EJ10 BR-16-KYNAR
J2
K-C11
WIRE NAME
F421-K12
G833-K37
T725-K44
N707-K43
G828-K28
G829-K35
C991-K6
EJ-C1
3E8969
K738-K41 GN-16-HV
K737-K4 BR-16-HV
T957-K20 PU-16-HV
T958-K19 YL-16-HV
T959-K17 BR-16-HV
T960-K24 BU-16-HV
T961-K16 GN-16-HV
T962-K25 WH-16-HV
T858-K15 GY-16-HV
T859-K21 WH-16-HV
T860-K14 OR-16-HV
K737-K4 BR-16-HV
K738-K41 GN-16-HV
K739-K40 BU-16-HV
K737-K4 BR-16-HV
K738-K41 GN-16-HV
K739-K40 BU-16-HV
T858-K15 GY-16-HV
T859-K21 WH-16-HV
T860-K14 OR-16-HV
T957-K20 PU-16-HV
T958-K19 YL-16-HV
T959-K17 BR-16-HV
T960-K24 BU-16-HV
T961-K16 GN-16-HV
T962-K25 WH-16-HV
T957-EJ1 PU-16-KYNAR
T958-EJ2 YL-16-KYNAR
T959-EJ3 BR-16-KYNAR
T960-EJ4 BU-16-KYNAR
T961-EJ5 GN-16-KYNAR
T962-EJ6 WH-16-KYNAR
T858-EJ7 GY-16-KYNAR
T860-EJ9 OR-16-KYNAR
K738-EJ11 GN-16-KYNAR
K739-EJ12 BU-16-KYNAR
1
2
3
4
5
6
7
8
9
10
11
12
EJ-C2
7E6513
K737-EJ19
BR-16-KYNAR
K737-EJ20
BR-16-KYNAR
T957-EJ1 PU-16-KYNAR
1
2
1
2
GY-16-KYNAR
GY-16-KYNAR
T860-EJ17
T860-EJ18
OR-16-KYNAR
OR-16-KYNAR
T859-EJ16
T859-EJ15
WH-16-KYNAR
WH-16-KYNAR
T958-EJ2 YL-16-KYNAR
1
2
T859-EJ8
WH-16-KYNAR
K738-EJ11
T957-EJ1
T959-EJ3
T958-EJ2
T960-EJ4
T961-EJ5
T962-EJ6
E963-K23 BK-18
G856-K8 WH-18
INJECTOR 2
EJ-C3
EJ-C4
7E6513
GN-16-KYNAR
PU-16-KYNAR
BR-16-KYNAR
YL-16-KYNAR
BU-16-KYNAR
GN-16-KYNAR
WH-16-KYNAR
T959-EJ3 BR-16-KYNAR
1
2
G833-K7 PK-18
NOTE A
E966-K26 YL-18
E965-K27 BU-18
K-S1
994-K10 GY-18
995-K11 BU-18
F421-K12 YL-18
C967-K13 BU-18
C991-K6 PK-18
E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18
G828-K1 WH-18
G829-K2 GN-18
G833-K7 PK-18
G856-K8 WH-18
G857-K9 YL-18
N707-K43 PU-18
R746-K18 PK-18
R747-K5 GY-18
T725-K44 WH-18
G833-K7 PK-18
G833-K36 PK-18
G833-K37 PK-18
G833-K38 PK-18
NOTE A
K-S2
NOTE A
G829-K34
G829-K33
G829-K32
G829-K35
G829-K2 GN-18
K-S3
G828-K30
G828-K29
G828-K31
G828-K28
G828-K1 WH-18
NOTE A
GN-18
GN-18
GN-18
GN-18
995-K11 BU-18
G833-K36 PK-18
WH-18
WH-18
WH-18
WH-18
G828-K1
SIGNAL
GROUND
1
2
SIGNAL
GROUND
K-C8
2304011
994-K10 GY-18
995-K11 BU-18
C967-K13 BU-18
C991-K6 PK-18
E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18
F421-K12 YL-18
G856-K8 WH-18
G857-K9 YL-18
N707-K43 PU-18
R746-K18 PK-18
R747-K5 GY-18
T725-K44 WH-18
WH-18
1
2
E965-K27 BU-18
E966-K26 YL-18
1
2
BK-18
WH-18
NOTE A
K-C6
2304011
E963-K23 BK-18
E964-K22 WH-18
1
2
BK-18
WH-18
NOTE A
K-C7
2370227
G828-K30 WH-18
G829-K34 GN-18
R746-K18 PK-18
N707-K43 PU-18
SYMBOL
T858-K15
T962-K25
T959-K17
T961-K16
T960-K24
RD
RED
WH
WHITE
OR
H#
COLOR
CIRCUIT NOT CONNECTED
1
2
1
2
1
2
INJECTOR 6
PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT)
1899266
S/T +
S/T -
HARNESS
239-5929
K-C7
1552267
BOOST PRESSURE
SENSOR
2490096
1
2
HARNESS
239-5929
K-C6
1552269
1
2
EVA BRAKE 3
NOTE C
EJ-C7
7E6513
PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT)
2717538
INJECTOR 5
EJ-C10
1539693
HARNESS
239-5929
SECONDARY ENGINE
SPEED/TIMING SENSOR
(CAMSHAFT)
2016617
BK-18
WH-18
1
2
INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
1309811
SIGNAL
GROUND
K-C8
1552269
SECONDARY ENGINE
SPEED/TIMING SENSOR
(CAMSHAFT)
2717537
T961-EJ5 GN-16-KYNAR
1
2
3
VS
GROUND
SIGNAL
INJECTOR 4
EJ-C5
YELLOW
PK
PINK
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
BK
BLACK
GY
GRAY
CONNECTOR
PU
PURPLE
BR
BROWN
GN
GREEN
BU
BLUE
CIRCUIT GROUPING
DESIGNATION
K-C4
2304013
BOOST PRESSURE
SENSOR
2393478
G828-K31 WH-18
G829-K32 GN-18
R747-K5 GY-18
1
2
3
VS
GROUND
SIGNAL
1
2
3
K-C9
2370227
G828-K29 WH-18
G829-K33 GN-18
994-K10 GY-18
1
2
3
VS
GROUND
SIGNAL
1
2
3
VS
GROUND
SIGNAL
ENGINE OIL
PRESSURE SENSOR
1946725
N-C2
3E3370
G828-L1
G829-L2
C991-L3
T958-K19 YL-16-HV
K-C11 L-C1
2312295 2312300
F421-K12 YL-18
G833-K37 PK-18
T725-K44 WH-18
N707-K43 PU-18
G828-K28 WH-18
G829-K35 GN-18
C991-K6 PK-18
1
2
3
4
5
6
7
8
F421-L4 YL-18
G833-L5 PK-18
G828-L1 WH-18
G829-L2 GN-18
C991-L3 PK-18
G828-L1
G829-L2
C991-L3
WH-18
GN-18
PK-18
1
2
3
VS
GROUND
SIGNAL
L-C3
2304011
F421-L4 YL-18
G833-L5 PK-18
WH-18
GN-18
PK-18
1
2
3
VS
GROUND
SIGNAL
N-C3
1552269
1
2
SIGNAL
GROUND
FUEL JUMPER HARNESS
ENGINE WIRING
ATMOSPHERIC
PRESSURE SENSOR
1946722
HARNESS
239-5929
K-C9
3E3370
ENGINE OIL
PRESSURE SENSOR
2739067
L-C2
2370227
ENGINE CONTROL
MODULE (ECM)
2267467
VS
GROUND
SIGNAL
FUEL
PRESSURE
SENSOR
2769067
FUEL
TEMPERATURE
SENSOR
2345013
K-C11 N-C1
1552264 3E3388
1
2
3
4
5
6
7
8
F421-N4
G833-N5
T725-N6
N707-N7
G828-N1
G829-N2
C991-N3
T725-N6 WH-18
N707-N7 PU-18
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18
BK-18
BK-18
N-C4
1309811
F421-L4 YL-18
G833-L5 PK-18
(-) BATTERY / SENSOR RETURN
SIGNAL
GROUND
FUEL JUMPER HARNESS

2408721
SENSOR / ACTUATOR SUPPLY

SIGNAL TO ECM
EVA BRAKE 3
EJ-C10
NOTE C
EVA BRAKE 2
EJ-C9
NOTE C
CONTROL (POSITIVE) FROM ECM

CONTROL (RETURN) FROM ECM
INJECTOR
HARNESS
CONNECTOR
EJ-C1
SECTION BORDER
CAT DATA LINK

J1939(CAN) DATA LINK
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 352-2826

AND 278-5657(EARLIER MODELS SEE NOTE C)
EJ-C1
CLR-GA
WIRE NAME POS TERM/PLUG
PU-16-KYNAR T957-EJ1
1
180-9339
YL-16-KYNAR T958-EJ2
2
180-9339
BR-16-KYNAR T959-EJ3
3
180-9339
BU-16-KYNAR T960-EJ4
4
180-9339
GN-16-KYNAR T961-EJ5
5
180-9339
WH-16-KYNAR T962-EJ6
6
180-9339
GY-16-KYNAR T858-EJ7
7
180-9339
8
180-9339
OR-16-KYNAR T860-EJ9
9
180-9339
BR-16-KYNAR K737-EJ10 10
180-9339
GN-16-KYNAR K738-EJ11 11
180-9339
BU-16-KYNAR K739-EJ12 12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-8969
1
WEDGE
3E-5180
EJ-C5
CLR-GA
WIRE NAME POS
1
BU-16-KYNAR T960-EJ4
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR_AS
50mm
TUBE
EJ-C2
CLR-GA
WIRE NAME POS
1
PU-16-KYNAR T957-EJ1
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
EJ-C7
CLR-GA
WIRE NAME POS
1
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
TERM/PLUG
P/N
7E-6513
112-8144
EJ-C6
CLR-GA
WIRE NAME POS
1
GN-16-KYNAR T961-EJ5
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
EJ-C8 (NOTE C)
CLR-GA
BR-16-KYNAR K737-EJ19
A
154-2389
BU-16-KYNAR K739-EJ21
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
TERM/PLUG
P/N
7E-6513
112-8144
TERM/PLUG
EJ-C9 (NOTE C)
CLR-GA
GN-16-KYNAR K738-EJ11
A
154-2389
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
P/N
7E-6513
112-8144
FUEL PRESSURE
SENSOR
2769067
FUEL
DIFFERENTIAL
PRESSURE
SWITCH
2122788
EJ-C4
CLR-GA
WIRE NAME POS
1
BR-16-KYNAR T959-EJ3
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
IDENT
P/N
7E-6513
112-8144
EJ-C10 (NOTE C)
CLR-GA
BR-16-KYNAR K737-EJ20
A
154-2389
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
P/N
7E-6513
112-8144
PART NUMBER
K
K
L
N
EJ
EJ
FUEL TEMPERATURE
SENSOR
2345013
276-4752
239-5929
276-4754
240-8721
352-2826
278-5657
CHG
NOTE
01
03
00
01
00
02
ENGINE HARNESS
ENGINE HARNESS(EARLIER PRODUCTION)
FUEL JUMPER HARNESS (EPG)
FUEL JUMPER HARNESS(EARLIER PRODUCTION)
INJECTOR HARNESS
INJECTOR HARNESS(EARLIER PRODUCTION)
TERM/PLUG
ELECTRONIC ENGINE CONTROL

C15 (276-4751) (CHG00)
P/N
7E-6513
112-8144
NOTE A:
NOTE B:
HIGHWAYS
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
WIRINGWIRINGWIRINGWIRINGWIRINGWIRING-
372-8295-01
244-5866-02
254-1260-01
239-5745-02
239-8007-01
261-5834-17
IDENT
HARNESS
CHG
Y
X
X
258-4700
266-7116
283-5608
07
09
01
EMCP4.1/4.2
VOLTAGE REGULATOR(3 PHASE)
DIGITAL VOLTAGE REGULATOR
VOLTAGE REGULATOR(SINGLE PHASE)
GENERATOR LEADS
OPTIONAL EQUIPMENT
DESCRIPTION
EMCP3 HARNESS
J1 / GENERATOR SET CONTROL HARNESS
J1 / GENERATOR SET CONTROL HARNESS
TERM/PLUG
TERM/PLUG
NOTE C:
1
2
STARTING CIRCUIT
OPTIONAL WIRING
EJ-C3
CLR-GA
WIRE NAME POS
1
YL-16-KYNAR T958-EJ2
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
HARNESS
239-5929
K-C4
3E3370
ATMOSPHERIC PRESSURE
SENSOR
2768548
(+) BATTERY SWITCHED
INJECTOR 5
EJ-C6
RS-232/RS-485 DATA LINK

INJECTOR 4
EJ-C6
7E6513
HARNESS
239-5929
1
2
INJECTOR 6
EJ-C7
EJ-S4
(K737-BR)
NOTE C
EVA BRAKE 2
NOTE C
1
2
ENGINE COOLANT
TEMPERATURE SENSOR
1309811
SIGNAL
GROUND
K-C5
1552269
INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
2345013
T960-EJ4 BU-16-KYNAR
HARNESS
239-5929
INJECTOR 3
EJ-C4
EVA BRAKE 1
EJ-C8
NOTE C
ORANGE
YL
ATCH WIRE, CABLE

COMPONENT
T859-K21 WH-16-HV
T957-K20 PU-16-HV
ABBREV
SPLICE
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
VS
GROUND
SIGNAL
ENGINE COOLANT
TEMPERATURE SENSOR
2345012
UENR1209
(+) BATTERY
EJ-S5
(K739-BU)
NOTE C
EJ-C5
7E6513
K-C10
1552269
EJ-S3
(T860-OR)
EJ-S2
(T859-WH)
DESCRIPTION
BLADE, SPADE, RING,

OR SCREW TERMINAL
T860-K14 OR-16-HV
1
2
3
1
2
TIMING CALIBRATION(TC) PROBE
K-C5
2304011
C967-K13 BU-18
R747-K5 GY-18
T725-K44 WH-18
1
2
K-C10
2304011
C967-K13 BU-18
G833-K38 PK-18
F421-K12 YL-18
K738-EJ11 GN-16-KYNAR
K-C2
1552269
G856-K8 WH-18
G857-K9 YL-18
SEBU7909
TROUBLESHOOTING / SYSTEMS OPERATION /

TESTING AND ADJUSTING (EMCP4.1/4.2)
INJECTOR 3
EJ-C9
1539693
994-K10 GY-18
C991-K6 PK-18
INJECTOR 2
EJ-S2
G829-K2 GN-18
E964-K22 WH-18
G857-K9 YL-18
EJ-S1
(T858-GY)
INJECTOR 1
EJ-C2
EJ-S3
OPERATION & MAINTENANCE MANUAL
EJ-C3
7E6513
NOTE C
995-K11 BU-18
K739-K40 BU-16-HV
R746-K18 PK-18
EVA BRAKE 1
NOTE C
EJ-S1
T858-EJ13
T858-EJ14
SENR9928
EJ-C8
1539693
EJ-S5
RENR5096
SYSTEMS OPERATION / TESTING AND ADJUSTING

INJECTOR 1
NOTE C
FORM NUMBER
TROUBLESHOOTING
MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm

HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR
DIFFERENCES:
3E-3370 USED ON K-C4 & K-C9.
155-2264 USED ON K-C11.
155-2267 USED ON K-C7.
155-2269 USED ON K-C5,6,8 & 10.
HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES:
290-8858 USED ON J-C1.
WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE
CONNECTORS NOT INCLUDED.
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE

WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS
NOTE F:
POTENTIOMETER NOT REQUIRED WITH CDVR. VOLTS ADJUST RAISE/LOWER

SWITCH IS FITTED WITH CDVR (REF. CDVR DIAGRAM ON OUTSIDE PAGE).
NOTE G:
NOT AVAILABLE WITH EMCP 4.1
NOTE H:
WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES. 208AC IS ACCEPTABLE

VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE. DO NOT TURN ON
AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING. SEE SEPARATE
DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.
SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON GENSET.
NOTE J:
CUSTOMER SUPPLY FROM 2 POLE BREAKER IN EMERGENCY PANEL POWERS:

OPTIONAL JW HEATER, UNIT MOUNTED BATTERY CHARGER AND GENERATOR
SPACE HEATER.
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG.
ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
ENGINEERING APPROVAL.
THIS SCHEMATIC IS FOR THE C15 GENERATOR SET WITH EMCP 4.1/4.2
ELECTRICAL SYSTEM
MEDIA NUMBER: UENR3164
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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Diagrama Electrico Con Emcp 4

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JUMPER PLUGS

SUPPLY - AUXILIARY WINDING

SUPPLY STATOR PMG

415/240V - (T2 380)

C15 Generator Set

ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING)

ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING)

SERIES STAR CONNECTION DIAGRAM

(HIGH VOLTAGE WYE)

MODBUS RS485 COMMUNICATION

RS485 SERIAL ANNUNCIATOR +

CUSTOMER SUPPLY POWERS

PARALLEL STAR CONNECTION DIAGRAM

DIGITAL A.V.R. (WITH PMG)

(LOW VOLTAGE WYE)

J1939 PRIMARY COMMUNICATION

CUSTOMER SUPPLY POWERS

J1939 SECONDARY COMMUNICATION

J1939 PRIMARY COMMUNICATION

415/240V - (T2 380)

ETHER START SWITCH

FUEL LEAK DETECT

OPTIONAL RFI KIT CONNECTIONS

OPTIONAL RFI KIT CONNECTIONS

SHUNT TRIP RELAY

SPARE BATTERY SPARE BATTERY SPARE BATTERY SPARE BATTERY -

EXCITATION CEILING ADJUST

SUPPLY STATOR PMG

SUPPLY 140V MAX 50/60HZ

SUPPLY - AUXILIARY WINDING

GENERATOR LEAD WIRING

CAT DIGITAL VOLTAGE REGULATOR (CDVR)

SPACE HEATER CIRCUIT

BLOCK HEATER CIRCUIT

PUMPED FUEL SUPPLY FROM BELOW

FUEL PUMPED FROM FREE STANDING

EMCP 4.1/4.2 CONTROLLER

JACKET WATER HEATER CIRCUIT

MERLIN GERIN BREAKER

FOR 5A CHARGER FIT (6A) BREAKER

FUEL TRANSFER CIRCUIT

* C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS

CHANNEL2 DEFAULT SPN=

CHANNEL3 DEFAULT SPN=

CHANNEL4 DEFAULT SPN=

CHANNEL5 DEFAULT SPN=

CHANNEL6 DEFAULT SPN=

CHANNEL7 DEFAULT SPN=

INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'

INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN

INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'

INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'

INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'

INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'

INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'

INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'

INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'

INPUT 10 DEFAULT SPN='SPARE'

INPUT 11 DEFAULT SPN='SPARE'

INPUT 12 DEFAULT SPN='SPARE'

CHANNEL8 DEFAULT SPN=

CHANNEL9 DEFAULT SPN=

CHANNEL10 DEFAULT SPN=

BATTERY POSITIVE(12-24V DC)