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Contents
Notice
Product Warranty
Terms and Conditions
Offshore Services
Brochure
SmartPlug System
Brochure
Brochure
Brochure
Pipeline Pigs
Brochure
SmartTrack System
Brochure
Brochure
T. D. Williamson, Inc.
Date: March 1999
Supersedes: n/a
Notice
Any operation involving work on pipe containing liquids or gases under pressure is potentially hazardous.
It is necessary that correct procedures be followed in the use of this equipment to maintain a safe working environment.
No person should use this equipment who is not fully trained in the procedures stated in its manual and who is not fully aware
of the potential hazards connected with work on pipe containing liquids or gases under pressure.
The equipment purchaser is responsible for the manner in which the equipment is used and the training and competence
of the operators.
Should any difficulty arise at any time in the use of equipment, please contact TDW immediately. In the U.S., Toll Free:
1-888-TDWmSon (839-6766), Phone: (918) 447-5100, Fax: (918) 446-6327, Email: info@tdwilliamson.com
Copyright 1999.
All rights reserved T.D. Williamson, Inc.
Registered trademark of T.D. Williamson, Inc.
TM Trademark of T. D. Williamson, Inc.
Data subject to change without notice.
Printed in USA.
ISO Certified 9001 and 9002
T. D. Williamson, Inc.
Date: June 2000
Supersedes: n/a
Product Warranty
1. Products manufactured by T. D. Williamson, Inc., are warranted free from defects in material and workmanship for a period of three
(3) years from the date of shipment from the factory. Elastomer products are warranted for one (1) year under proper storage to
be free from defects in material and workmanship. The foregoing warranty does not apply to any items not manufactured by
T. D. Williamson, including but not limited, to, electronic devices, switch components, pumps, o-rings, purchase cylinders,
etc. These third party parts will revert back to suppliers warranty. TDW assumes no liability under this or any other warranty
for components not manufactured by TDW. This Warranty applies only to products shipped after June 30, 2000.
2. If TDW accepts any claim made under this Warranty, TDWs liability, if any, shall be limited to, at TDWs sole option, repair or
replacement of the failed part or product, or a refund of the purchase price, less an allowance for services rendered for the product
prior to the Warranty claim. TDW disclaims any and all responsibility for special, consequential or incidental damages arising
out of or related to the sale, use, or inability to use any products covered by this Warranty.
3. Buyer agrees not to return goods for any reason except with the prior written consent of TDW, which consent, if given, shall specify
the terms, conditions and charges upon which any returns may be made. Materials returned to TDW for Warranty work must have a
Return Material Authorization (RMA) number, and such number must be noted on the package at the time of shipment. Claims
under this Warranty must be made in writing within ten (10) days of any failure and sent by registered mail to: P. O. Box 3409,
Tulsa, Oklahoma 74101. Any failed products or parts must be held for inspection by TDW or, at TDWs option, returned to TDWs
factory. Customer shall prepay shipping charges, and shall pay all duties and taxes, as applicable, for products or parts returned to
TDW for warranty service.
4. This Warranty shall not apply to any product or component which has been repaired or altered by anyone other than TDW, or
has become damaged due to misuse, negligence or casualty, or has been operated or maintained contrary to TDWs printed
instructions and warnings.
5. The sole purpose of the exclusive remedy contained in the limited Warranty shall be to provide repair or replacement of failed
products, or to refund the purchase price of the failed product as explained above in paragraph 2. This exclusive remedy shall not
be deemed to have failed of its essential purpose so long as TDW agrees to repair or replace the failed product or to refund the
purchase price as explained above.
6. All rights, duties, and obligations arising under this limited Warranty shall be governed by the laws of the State of Oklahoma,
U.S.A., regardless of conflict of laws provisions. In the event Buyer initiates litigation under this Warranty, Buyer hereby agrees
that jurisdiction for such litigation shall be brought only in the District Court for the County of Tulsa, Oklahoma.
7. TDW reserves the right to make any changes in or improvements on its products without incurring any liability or obligation to
update or change previously sold product and/or the accessories thereto.
8. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE, WHICH ARE EXPRESSLY DISCLAIMED. TDW NEITHER
ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO MODIFY THESE TERMS AND CONDITIONS, WARRANT SPECIFIC
APPLICATIONS, OR ASSUME FOR TDW ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ANY TDW PRODUCT
OTHER THAN AS PROVIDED IN THIS WARRANTY.
..
1. Minimum Order: $50.00 (U.S.). Any combination of products or services is allowed to satisfy minimum on a single shipment to a
single destination.
2. Orders: All orders are subject to acceptance by T. D. Williamson, Inc.
3. Return of Materials: Goods may be returned to T. D. Williamson, Inc., only after approval and receipt by customer of definite
shipping instructions and our written Return Materials Authorization. Returned goods are subject to restocking or reconditioning charges.
Customer fabricated items or those requiring special material or special size will not be accepted for return.
4. Prices: Prices are subject to change without notice.
5. Taxes: Any tax based on or measured by the charges made for, or the cash receipts from the sale of products or services shall be added to
the stated price.
6. Delivery: Our responsibility ceases upon delivery to any common carrier; and we do not, unless previously instructed, insure shipments
beyond the point of delivery to said carrier. We make every effort to ship all material within the time indicated by us, but do not guarantee
to do so, and all such indications are subject to delays occasioned by causes beyond our control. We assume no responsibility for delays
in delivery or defaults resulting from strikes, work stoppages, fire, floods, accidents, inability to obtain materials, fuels or transportations,
governmental decree, or any other causes which are unavoidable.
7. Claims: Claims for shortages or defective products must be made within 10 days after receipt of shipment. Loss or damage to materials
in transit is the responsibility of the carrier.
8. Cancellations and Changes: Orders once placed and accepted can be canceled or changed only with our consent and upon terms that will
save us from loss.
9. Cost of Collection and Attorney Fees: Buyer shall be responsible for all our costs and expenses, including attorney fees, incurred by us
in collecting the purchase price for goods or services sold beyond its due date inclusive of delinquency charge.
10. Terms of Payment and Delinquency Charge: Our terms of payment are as shown on our quotation or invoice. All accounts are payable
in United States funds, free of exchange rate variation or collection charges. A delinquency charge will be added on any amount not paid
within the stated terms of payment and thereafter on all accounts in arrears until paid.
11. Delays in Performance: T. D. Williamson, Inc., shall not be liable for any delay in performance hereunder due to unforeseen circumstances
or due to causes beyond its control including, but not limited to, acts of nature, acts of government, labor disputes, delays in transportation,
and delays in delivery or inability to deliver by T. D. Williamson, Inc.s suppliers.
12. Order of Precedence: (a) These Terms and Conditions and any attachments take precedence over customers additional or different
terms and conditions, to which notice of objection is hereby given. Acceptance by customer is limited to these Terms and Conditions.
Neither T. D. Williamson, Inc.s commence of performance nor delivery shall be deemed or construed as acceptance of customers additional
or different terms and conditions. (b) Customers purchase of T. D. Williamson, Inc., products hereunder represents acceptance of these
Terms and Conditions and any attachments, which together constitute the entire understanding between the parties and supersede any
previous communications, representations, or agreements by either party whether verbal or written. No change or modification of the Terms
and Conditions herein shall be valid or binding on either party unless in writing and signed by an authorized representative of each party.
13. Governing Law: Any dispute regarding the interpretation or validity hereof shall be governed by the laws of the State of Oklahoma.
The parties hereby agree that any dispute relating to the products or services sold hereunder shall be subject to the jurisdiction of the
courts within the State of Oklahoma.
14. Miscellaneous: (a) Except as may be prohibited by the U.S. Bankruptcy Laws, in the event of any insolvency or inability to pay debts as they
become due by a party hereto, or voluntary or involuntary bankruptcy proceeding by or against a party hereto, or appointment of a receiver
or assetnee for the benefit of creditors, the other party may elect to cancel any unfulfilled obligations hereunder. (b) Any required notices
shall be given in writing at the address of each party set forth herein, or to such other addresses either party may substitute by written notice
to the other. (c) Neither party may assign nor transfer any of the rights, duties, or obligations herein, without the prior written consent
of the other, and any purported attempt to do so shall be null and void. (d) TDWs failure to exercise any of its rights hereunder shall
not constitute or be deemed a waiver or forfeiture of such rights. (e) Stenographic and clerical errors are subject to correction.
Offshore Services
Company Introduction
TDW Offshore Services Smart Pipeline Solutions
TDW Offshore is the worldwide leader in tetherless, through-wall remote-controlled pipeline pressure
isolation services. We minimise your pipeline downtime through fast-track delivery of project-specific
pigging, repair and handling tools, both onshore and offshore.
TDW Offshore has a large in-house engineering department, allowing TDW Offshore to meet customer
needs. TDW Offshore is certified to ISO 9001:2000 Quality Management System.
TDW Offshore Services is a subsidiary of T.D. Williamson, Inc. (TDW). TDW, the worlds most
recognized name in pipeline equipment and services, delivers safe integrity solutions for onshore
and offshore applications. TDWs experts provide hot tapping and plugging, pipeline cleaning,
geometry and MFL inspection, pigging and non-tethered plugging pig technology services for any
pressurized pipeline system, anywhere in the world.
TDW Offshore offers a broad range of products and services, such as:
Pipeline Pigging
TDW Offshore develops and fabricates pigs for every purpose and specialises in the development
of multi-diameter pigs.
Based on TDW Offshores ability to engineer, fabricate and test pipeline pigs, we excel in solving multiple
pigging challenges for our customers. By focusing on continual innovation in product development,
TDW Offshore consistently increases pipeline pig performance and capacity.
We develop tailor-made pigging equipment based on our customers needs. TDW Offshore has a line
of products ranging from receivers, launchers and pig tracking products to pig handling equipment.
The following advantages have resulted in savings for our customers:
The ability to monitor pipeline pressure during low-pressure isolation projects.
Reduced vessel time, ROV time and diving time through the ability to remotely track and locate
pigs at a specific location in a pipeline.
Increased pipeline flow rates by removing wax and build-up in pipelines (some that were thought
to be un-piggable).
Minimised risk and elimination of the cost of recovering stuck pigs by testing the pig before operation.
Pipeline Construction
TDW Offshore fabricates a range of pipeline construction tools, including handling, recovery,
and hang-off clamps.
The TDW Offshore SmartLift PRT (Pipeline Recovery Tool) enables the end of a pipeline to safely
be recovered to the surface or laid on the sea floor. These tools can be both diver-operated and
ROV-operated. After recovery, the TDW Offshore Hang-Off Clamp holds the pipeline end securely while
modifications are performed.
These tools reduce the use of vessel, ROV and diving time. Applications for TDW Offshores range
of pipeline construction tools include the following:
Subsea pipelines can be isolated and pressure tested without the installation of a blind flange
or welded end cap
Remote-operated dewatering of a pipeline to facilitate pick-up
Remote-controlled flooding of subsea pipelines
Quick release and retrieval of pipelines during or after pipelay
Pig launching and receiving
TDW Offshores PRT are available for pipeline hydrotest, pipeline dewatering, pig launch and receiving.
Pipeline Repair
TDW Offshore provides quick delivery of complete pipeline, riser and caisson repair solutions.
Our products are typically applied when unusual or extreme situations prevent standard repairs
from being performed.
TDW Offshore maintains a staff of experienced engineers who excel in the custom design and fabrication
of a wide range of repair clamps. Our pipeline repair clamps can be structural or non-structural and are
designed so they can be installed both by a diver and ROV.
The following advantages have resulted in savings for our customers:
Reduced vessel time, ROV time, and diving time
Reduces the need to excavate around the pipeline for clamp installation
Very quick installation
Short lead times required to mobilise
Prevention of pipeline leaks in environmentally sensitive areas by reinforcing pipelines and platform risers
Ability to fabricate clamps to fit pipeline sizes/pressure ratings that are not available through joint
industry programmes.
TDW Offshore designs and manufactures a large variety of hot tap clamps capable of launching plugs
and pigs into pipelines that have no pig launchers.
T.d. Williamson
Asia Pacific Pte Ltd
4 Tech Park Cescent, 3rd Floor
Singapore 638128
Phone: +65 6364 8520
Fax: +65 6364 8521
www.tdwoffshore.com
SmartPlug System
The TDW Offshore Services SmartPlug tool is designed
to isolate a section of pipeline while it is at operating pressure.
This enables pipeline repair without reducing pipeline pressure
or bleeding down the entire pipeline system.
Advantages
The primary advantage of using the SmartPlug tool as a method of pipeline isolation is the ability to
minimise production down time. The following advantages have resulted in savings for our customers:
Acoustic antenna
Safety Features
The SmartPlug system is designed to be self-locked in the set position, as long as there is delta pressure
across the tool. This means that the higher the pressure, the harder the plug seals, regardless of the status of
the communication system. The SmartPlug system also includes a redundant unsetting systems, so that if all
communication fails, the plug can still be unset and recovered. The SmartPlug tool is designed to achieve
no leakage.
SmartPlug Operation, Tracking and Communication
The SmartPlug tool is activated/de-activated, tracked and monitored by a topside laptop computer through
the use of TDW Offshores proprietary control and communication system. The laptop communicates with the
SmartPlug system by sending signals to an ELF antenna placed in the vicinity of
the isolation location. The ELF antenna provides real time two-way, through-wall data
communication with the system. This allows the operator to send commands and to
receive confirmation of plug conditions and pipeline pressures.
The SmartPlug tool has an onboard SmartTrack system for tracking and
accurate positioning.
SmartPlug tools setting sequence
42
as
pip
elin
Project Applications
Pipeline Valve Replacements or Repairs
Use of the SmartPlug tool allows the replacement of topside valves without reducing pipeline pressure or affecting
the production of downstream platforms.
Riser Replacement or Repairs (including flexible risers)
The SmartPlug tool can isolate the riser from the rest of the pipeline and allow pipelines with multiple downstream
platforms to remain in production while risers are replaced or repaired.
Pressure Testing and Leak Detection of Risers or Repaired Pipelines
The use of a three-plug module SmartPlug train, with one-plug module in the reverse direction to isolate the
test pressure, enables the operator to pressure test the repaired sections of the pipeline or riser as soon as the
construction is completed.
Midline Pipeline Repair and Tie-Ins
The use of two SmartPlug tools in a train allows the isolation of a specific section of a pipeline for repairs,
replacement or tie-ins. Pipeline intervention can be completed without the displacement of pipeline content
and without interrupting production in other pipelines connected to the transport system.
~250 km
26 Gas
line
30 Oil lin
e
Replaced valve
Water at 135 bar
Gas at 7
0 bar
24 Gas pipeline
71.6 km
10.3 km
www.tdwoffshore.com
Jumper Replacement
The SmartPlug tool can be pigged from the FPSO or platform to isolate the jumper. This allows jumper
replacement without wetting the system and without replacing the oil or gas, thus preventing costly and timeconsuming commissioning operations.
Flex Joint Isolation for Repair
SmartPlug tools are used to prevent the flooding of SCRs while lifting the pipeline to the surface or during
underwater construction. The SmartPlug system allows production to continue downstream if the SCR is part
of a wider transportation system.
Tie-In of Deep-Water Flow Lines and Pipelines
Deep-water flow lines and pipelines often have a preinstalled tee to allow for tie-in of future wells or pipelines.
One SmartPlug tool on each side of the tee allows quick and safe performance of such tie-ins. The SmartPlug
system allows the tie-in to be performed without shutting down the flow line/pipeline, without flooding, and
without environmental impact or clean-up.
Flood Prevention during Deepwater Pipelay
The SmartLay system is towed inside the pipeline above the sag bend to protect the lay barge in the event of
a wet buckle. The SmartLay system can also be installed below the sag bend to protect the laid pipeline from
flooding.
The SmartLay system is fitted with sensors to detect the ingress of water, or pressure build-up inside the pipeline.
When such conditions are detected, the SmartLay plug activates and isolates the pipeline. The SmartLay system
can be activated and deactivated with an ROV fitted by TDW Offshores electromagnetic communication system.
www.tdwoffshore.com
T.d. Williamson
Asia Pacific Pte Ltd
4 Tech Park Cescent, 3rd Floor
Singapore 638128
Phone: +65 6364 8520
Fax: +65 6364 8521
www.tdwoffshore.com
SmartLift Pipeline
Recovery Tools
TDW Offshore Services maintains a range of SmartLift Pipeline
Recovery Tools (PRTs) that can be customized to meet project
requirements at short notice for both rental and sale. These PRTs are
designed to handle large diameter pipelines, heavy loads and lifts with
high bending moments. The SmartLift PRT can perform multiple
functions in addition to standard pipeline retrieval.
Advantages
Subsea pipelines can be isolated and pressure-tested without the installation of a blind flange
or welded end cap
The tool can be installed and actuated by ROV
Short lead times for design and fabrication
The gripping elements are manufactured to suit the pipeline material
Ability to dewater the pipeline by remote control before pick-up
Control the flooding of subsea pipelines
Quick release and retrieval of pipelines during or after pipelay
Reduction of vessel, ROV and dive time
10 SmartLift PRT
Pipeline recovery tools are traditionally used for recovering pipelines to the surface, or laying them down on the sea floor.
TDW Offshore designs and manufactures the SmartLift PRT for a variety of special functions, and for all pipeline sizes.
By using a SmartLift PRT, there is no need to prepare the pipe end for pick-up or lay-down. Our PRTs shorten
the recovery time and enable quick pipeline handling.
Features
The SmartLift PRT system can be designed so that a single tool can be used to pick up and recover multiple pipeline
diameters. The SmartLift PRT is also equipped with a fail-safe pipeline gripping system that self-locks mechanically
after setting the tool. This PRT can be activated by divers or remotely by ROV. Each SmartLift PRT is approved and
certified by Det Norske Veritas (DnV).
Pig Launcher with pre-installed pig
The
16 SmartLift PRT
The SmartLift PRT can be used to install a SmartPlug tool in order to pressure-isolate a section of pipeline
before lifting it to the surface. By using the SmartLift PRT in combination with the SmartPlug tool, the isolated
section of pipeline will remain dry once the PRT is removed from the end of the pipe at the surface.
Various combinations of the applications above can be designed into a SmartLift system to meet multiple tool
function requirements.
External SmartLift system
TDW Offshore provides external SmartLift systems that attach the PRT to the outside of the pipeline.
This may be preferable when the combination of pipe size and load makes an internal SmartLift system
unsuitable. The external SmartLift PRT is ideal for damaged pipeline ends with internal obstructions,
pipe bundles, or pipe-in-pipe configurations.
Eye Lifting (Stab-over)
TDW Offshore offers external eye lifting tools that operate on the principle that holes are drilled through the pipe
wall on opposite sides of the pipe. This is performed by a ROV or diver-operated hole-saw. A lifting bolt is then
inserted through the holes and the pipe is recovered to surface by means of a lifting clamp.
These tools are typically used under project conditions where the other SmartLift systems are unsuitable.
www.tdwoffshore.com
T.d. Williamson
Asia Pacific Pte Ltd
4 Tech Park Cescent, 3rd Floor
Singapore 638128
Phone: +65 6364 8520
Fax: +65 6364 8521
www.tdwoffshore.com
Pipeline
Repair Clamps
TDW Offshore Services engineers, designs and manufactures complete
pipeline, riser and caisson repair solutions. Our clamp designs enable
rapid manufacture, delivery and installation of clamps to fit pipeline
sizes/pressure ratings that are not readily available in the market.
Advantages
The advantages that have resulted in savings for our customers include the following:
Restoration of a pipelines maximum allowable operating pressure (MAOP)
Short lead times required to deliver and mobilize
Very quick installation
Reduced vessel, ROV and dive time
Flexibility to fabricate clamps that are suitable for both carbon steel and stainless steel pipelines
Reduced excavation around the pipeline or reduced need to lift the pipeline for clamp installation
Repair Clamps
We maintain an engineering staff that excels in the custom design and fabrication of a wide range of repair
clamps. TDW Offshores clamps can be installed by divers or ROVs, and by our technicians for topside applications.
We also specialize in clamps for all diameter pipelines or clamps that require zero leak tolerance due to hazardous
pipeline contents. TDW Offshore supplies these clamps with extremely short lead times.
Pipeline Leakage Repair Clamps
TDW Offshores pipeline repair clamps incorporate two clamp halves that are fitted with seals. These halves
are then closed around the leaking pipeline or the defect area to stop or prevent it from leaking.
Tensioned bolts run through the clamp halves binding the two half-pieces securely together. Longitudinal seals
are then energized to stop external leakage between the two halves. TDW Offshores repair clamps ensure a high
level of sealing integrity by using multiple sealing methods.
If the pipeline has structural damage we will integrate structural modules within the system design.
ROV-Installed
Short clamp installation times are achieved with less excavation. TDW Offshores clamps use running tools
to reduce ROV task complexity and the need for extensive access around the pipeline.
All functions of our tools are automated by making hot stab connections with API standard stabs. Automated
running tools reduce vessel time required to install the clamp and reduce pipeline production downtime.
Diver-Installed
TDW Offshore designs and manufactures clamps for diver-assisted projects. Like the diver-less clamps,
these clamps are designed for rapid manufacture and delivery.
TDW Offshore can engineer and manufacture clamps to meet a variety of project conditions
in order to isolate all elements of a pipeline system, including:
Flanges
Mainline
Branch connections
www.tdwoffshore.com
T.d. Williamson
Asia Pacific Pte Ltd
4 Tech Park Cescent, 3rd Floor
Singapore 638128
Phone: +65 6364 8520
Fax: +65 6364 8521
www.tdwoffshore.com
Pipeline Pigs
TDW Offshore Services has the unique ability to engineer, manufacture,
and test pipeline pigs that solve multiple pipeline pigging challenges.
By focusing on continual innovation in product development, TDW
Offshore consistently increases pipeline pig performance and capacity.
TDW Offshore specializes in multi-diameter, multi-function pigs, and we are the leading designer and manufacturer
of such pigs.
Advantages
TDW Offshores pipeline pigs are often piggability-tested before installation to ensure the
intended results. The following advantages are some of the benefits to our customers:
Allows the operator flexibility in new pipeline construction, including pigging systems for reduced bores,
multi-diameter steps, varying valve bores and other non-full-bore line equipment.
Increased pipeline flow rates by removing wax and build-up in pipelines
(some that were thought to be unpiggable)
Dependable low pressure pipeline isolation with simple (non-intelligent) systems
The ability to monitor pipeline pressure during low-pressure isolation projects
Minimized risk, and elimination of the cost of recovering stuck pigs by testing the pig before
putting it into the pipeline
Reduced vessel, ROV and dive cost by providing the ability to track and locate pigs at a specific
location in a pipelin
TDW Offshore employs a dedicated pig development team, and maintains a specialized workshop facility
to develop and test customized high performance pigs.
Many pigging requirements cannot be addressed by standard off the shelf pigs. Typical projects for
TDW Offshore include multiple challenges, including the following:
Multiple pipeline diameters
Restricted valve and pipeline equipment boring
High or low pipeline operating temperatures
Limitations in, or lack of, pipeline pig launching/receiving facilities
The need to transverse long wye pieces or unusual T-pieces
Major obstructions in the pipeline system caused by pipeline damage
Small radius pipeline bends
Stringent pig functionality requirements
Long distance pigging
Combinations of the above
J-Tube Pigs
In most cases J-tube pigs must be pulled through the J-tube instead of being pigged. TDW Offshore designs
J-tube pigs that are specifically constructed to handle the multiple impact forces associated with this type of
pigging application.
Pipeline Geometry Pigs
The SmartGauge system allows the gauging status of the pipeline to be communicated through the pipeline
wall. This reduces the scope of subsea intervention during pipeline commissioning. The pig receiver and gauge
pig no longer need to be recovered before hydrotest operations.
High Friction Pigs for Low Pressure Isolations
High friction pigs are designed to isolate pipelines at low differential pressures. These pigs are equipped with
TDW Offshores electromagnetic communication system to assist positioning and monitoring of pressures during
the isolation.
Pig Tracking
The SmartTrack system is TDW Offshores intelligent pipeline pig tracking system, available for all of our pigs.
This system allows pigs to be tracked onshore and offshore in both shallow and deep water. Each pig can be tracked
using its own unique ID, using our proprietary electromagnetic communication system.
www.tdwoffshore.com
T.d. Williamson
Asia Pacific Pte Ltd
4 Tech Park Cescent, 3rd Floor
Singapore 638128
Phone: +65 6364 8520
Fax: +65 6364 8521
www.tdwoffshore.com
SmartTrack System
The SmartTrack system revolutionizes pig tracking by utilizing
two-way (bi-directional), through-wall, electromagnetic communication
between the transponder and receiver. Its accuracy and reliability,
combined with its ability to remotely activate and deactivate the
transponder make it the most flexible system on the market.
Advantages
Each pig is given a unique ID, so that the location of each pig in a multiple pig train can be identified
Eliminates the need to use radioactive isotopes for offshore pig tracking and locating
The system tracks pigs subsea, topside, and in pipelines buried onshore
High positioning accuracy
Monitors multiple pig tracking locations without the need to move subsea tracking systems or vessels
Wireless communication between the subsea receiver and the platform or vessels
Signal strength, transponder speed, and ID can be changed while the transponder is in the pipeline
Reduces vessel, ROV and dive time
The SmartTrack system can be put into dormant mode while inside the pipeline to extend
the transponder battery lifetime
Detects and identifies pigs at a distance of up to 10 meters (30 ft) from the receiver
The SmartTrack transponders are available for pig body sizes from 6 and above.
They are designed for pipeline pressures up to 300 bar (4350 PSI).
SmartTrack Transponders
The TDW Offshores SmartTrack transponders have two different operating modes (active and dormant).
In active mode the transponder sends an electromagnetic signal that can be tracked. In dormant mode it saves
batteries by only listening for commands from an outside transceiver.
Pigs with transponders can be loaded into launchers in dormant mode and activated at a later date.
If an operation is interrupted or delayed, the transponders can be put into dormant mode until needed.
The output power of the SmartTrack transponder is adjustable at any time to optimize battery lifetime, pigging
speed, burial depths and positioning accuracy. The same transponder can be adjusted for long life for thin walled
lines or high power for deeply buried and heavy wall pipelines.
The SmartTrack transponder sends out a unique identification code to enable the simultaneous tracking
and locating of multiple pigs.
SmartTrack Remote Transceiver
The SmartTrack remote transceiver is used in combination with the PC to locate, track and identify pigs inside
pipelines both topside and onshore. Using the PC the topside transceiver can activate, deactivate or adjust any
operational parameters of the SmartTrack remote transceiver.
The SmartTrack transceiver can be placed on, or strapped to the pipeline, mounted on an ROV or held in
an ROV arm. Communication takes place through cable or ROV umbilical.
SmartTrack Subsea Communications Unit
The SmartTrack subsea communications unit is used in offshore applications where it is logistically impossible to
use the cabled remote transceiver. The primary application for this system is in wireless offshore pig tracking projects
that otherwise require the vessel to be moved or vessels to be added.
The subsea communications unit uses a bi-directional acoustic modem that is fixed to the antenna housing.
A second acoustic modem is connected to a standard laptop at the surface.
The diver-held receiver functions at water depths up to 300 meters (980 ft).
www.tdwoffshore.com
T.d. Williamson
Asia Pacific Pte Ltd
4 Tech Park Cescent, 3rd Floor
Singapore 638128
Phone: +65 6364 8520
Fax: +65 6364 8521
Underwater
Hot Tapping & Plugging
The Choi
Hot Ta
ce for Underwater
pping & Plugging
The STOPPLE plugging
technique, developed
by TDW in the 1950s,
enables TDW Services
engineers to design
innovative solutions to
individual situations.
On a typical STOPPLE
Plugging Installation, for
example, TDW-engineered
LOCK-O-RING
Flanged STOPPLE
Fittings are attached to the pipeline
at each end of the section to be
replaced. To allow the continued use
of the pipeline, a bypass pipe can be
fitted. To enable this, spools are bolted
STOPPLE
Plugging
Machine
Trapping Machine
New Pipe
Section
Damaged Section Replaced
Damaged Section
SANDWICH
Valve
LOCK-O-RING
STOPPLE
Fitting
Bypass
Spool
LOCK-O-RING
STOPPLE
Fitting
Rigid or Flexible
Bypass
The long list of TDW Services' pioneering pipeline maintenance work includes
working at a depth of 120 feet (35m)
beneath the Adriatic Sea to install
hot taps on crude oil and natural gas
pipelines operating at 1,440 psi
(100 bar). Using TDW's clamp-on fittings,
a number of hot taps were carried out
on pipelines between 6 inches (150mm)
and 16 inches (400mm) in diameter.
Registered Trademark of T.D. Williamson, Inc. in the United States and in foreign countries.
mm
psi
bar
1/4 36
8 900
1440
100
-20 100
-29 - 38
1/4 36
8 900
700
48
700
371
30 60
750 1500
1200
83
-20 200
-29 - 93
Max. operating
temperature range
Inches
Max. operating
temperature range
Inches
mm
psi
bar
4 56
100 1544
1400
70
-20 180
-29 82
TM Trademark of T.D. Williamson, Inc. in the United States and in foreign countries.
T. D. Williamson SA.
6, rue du Travail
B-1400-Nivelles BELGIUM
Pub: 70-221-0500