General Introduction to

HP Cone crushers

Mechanical features

Range

Production, curves ....

Why high performance?

Main features

References

Metso Minerals, Inc. 2003

NAMING OF THE CRUSHER

HP XXX
High Performance

Designed power in
Horse Power

For example , HP300 = 300HP (220KW)

Metso Minerals, Inc. 2003

MECHANICAL FEATURES
Power transmitted by
countershatf and
straight gear/pinion
Eccentric/gear
rotating around fixed
shaft
Mantle support
(head) driven by the
eccentric with
rotation and
oscillation movements
Bronze bushings

Metso Minerals, Inc. 2003

MECHANICAL FEATURES
Non contacting seals ("U" and

"T")
Wear compensation provided by
"screw/nut" system
Tramp release device
6 double effects cylinders + 6
accumulators/ large clearing
stroke
Tramp release and adjustment
devices are independant
Complete dismantling from the
top
Versatility : same bowl/head for all
applications (secondary to
quaternary)

Metso Minerals, Inc. 2003

HP RANGE: SMALL SIZE CRUSHERS

Type

HP 100

HP 200

Head Diam (mm )

715

940

Weight (kg)

5 400

10 400

15 810

Power

90 kW

132 kW

220 kW

Product at CSS 32mm

120 t/h

210 t/h

290 t/h

Prod at CSS 10mm

65 t/h

105 t/h

130 t/h

Max Feed Size (mm)

125

190

250

Manuf. Units

205

472

775

Metso Minerals, Inc. 2003

(sept 2001)

HP 300
120

HP RANGE: MEDIUM SIZE CRUSHERS

Type

HP 400

HP 500

Head Diam (mm)

1320

1520

1750

Weight (kg )

23 000

33 150

61 900 / 64100

Power

315 kW

355 kW

560 / 600 kW

Product at CSS 32mm

377 t/h

465 t/h

612 / 690 t/h

Product at CSS 10mm

157 t/h

200 t/h

300 / 320 t/h

Max Feed Size mm

300

350

365 / 385

Manuf. Units

327

126

73 (HP700 + HP800)

Metso Minerals, Inc. 2003

(sept 2001)

HP 700 / HP800
( 1750 )

Crusher Capacities
Closed Side Settings

6mm 8mm 10mm 13mm 16mm 19mm 22mm 25mm 32mm 38mm 45mm 51mm

HP100
here HP200

45-55

50-60

55-70

60-80

70-90

75-95 80-100 85-110 100-140

90-120 120-150 140-180 150-190 160-200 170-220 190-235 210-250

HP300

115-140 150-185 180-220 200-240 220-260 230-280 250-320 300-380 350-440

HP400

140-175 185-230 225-280 255-320 275-345 295-370 325-430 360-490 410-560 465-630

HP500

175-220 230-290 280-350 320-400 345-430 365-455 405-535 445-605 510-700 580-790

Represents instantaneous capacity through crusher

Metso Minerals, Inc. 2003

GRADATION CURVES REGARDING the SETTING

6
8
10
13
16
19
22
25
28
32
38
45
51

100
90
80

% Passing

70
60
50
40
30
20
10
0
1

10

mm
Metso Minerals, Inc. 2003

100

Capacities of finished products

Produits

HP 100

HP 200

HP 300

HP 400

HP 500

HP 800

0 / 40 mm

100

190

260

350

430

545

0 / 20 mm

70

140

180

250

300

400

0 / 10 mm

45

75

105

140

180

245

here

Metso Minerals, Inc. 2003

CAVITY SELECTION

Metso Minerals, Inc. 2003

CUBICITY
Old Technology

New Technology:

Single layered crushing

Multi-layered crushing

Perfect shape

Metso Minerals, Inc. 2003

HIGH PERFORMANCE THANKS TO

High pivot point

High eccentricity
High speed

Metso Minerals, Inc. 2003

HIGH PERFORMANCE THANKS TO

A HIGH PIVOT POINT...

High pivot point increases the stroke, then the production

Metso Minerals, Inc. 2003

HIGH PERFORMANCE THANKS TO

A HIGH ECCENTRICITY...

High eccentricity plus the increased pivot point provide

Greater crushing force
Metso Minerals, Inc. 2003

HIGH PERFORMANCE THANKS TO

In secondary applications, a low speed is

preferred to boost up the throughput

Throughput

An HIGH SPEED ...

But in tertiary and quaternary applications,

a high speed will lead to :
Less stresses in the crusher
Smaller setting allowed
Smaller product ( more fines and sand )

Metso Minerals, Inc. 2003

speed

THE HP CRUSHERS OFFER MANY

USEFUL FEATURES
Which all together lead to

EASE of OPERATION
then consequently

REDUCTION of OPERATING COSTS

Metso Minerals, Inc. 2003

EASE OF OPERATION :
Remote control with basic version

Metso Minerals, Inc. 2003

EASE OF OPERATION

Hydraulic motor
Setting adjustment under load
Continuous and accurate adjustment
Complete bowl removal
less downtime for maintenance

Metso Minerals, Inc. 2003

EASE OF OPERATION
Hydraulic clearing system

Provides quick and easy restart in case of blockage, without damaging the
machine
The same jacks are used for protection and self clearing

Metso Minerals, Inc. 2003

EASE OF OPERATION

Complete crusher
dismantling from
the top

Metso Minerals, Inc. 2003

EASE OF OPERATION
The same unit for :
Lubrication
and
Hydraulic

Metso Minerals, Inc. 2003

GLOBAL REFERENCES
France

America

Brazil

South Africa

HP100

220

HP200

465

47

20

533

HP300

620

204

25

853

HP400

323

35

10

368

HP500

118

15

133

HP800

77

86

39

2213

Total

1305

20

Total

769

100

240

Total machines built up to JULY 2002

Metso Minerals, Inc. 2003

WEIGHTS - CRUSHER & ASSEMBLIES

Metso Minerals, Inc. 2003

 Metso Minerals, Inc. 2003