SPEC.NO.

: IP060-45-62-01

REV. 1

PROJECT NO.

: IP060

SH. 1 OF 5

DESCRIPTION

: CONTROL VALVE (GLOBE)

CHEMTEX
AREA : INSTRUMENTATION

IP060
FINE PROJECT

CONTROL VALVE (GLOBE)

(BUYER'S SCOPE)

PT. INDORAMA VENTURES INDONESIA

BANTEN, INDONESIA

REFERENCE SPEC. NO. EIT012-45-62-01 REV.2

THIS DOCUMENT IS PROPRIETARY AND CONFIDENTIAL INFORMATION OF CHEMTEX AND ITS LICENSOR AND MAY BE USED ONLY WITH THEIR PRIOR WRITTEN CONSENT.

REV.

0
1

DESCRIPTION

ISSUED FOR ENQUIRY

REVISED AS MARKED & REISSUED FOR ENQUIRY

STD56201.00X

PREP'D.

CHK'D

APPR'D.

DATE

RKM
RKM

VIM
VIM

SSG
SSG

MAY 24 2013
AUG 26 2013

FILE NAME : IP060-45-62-01-1.XLS

SPEC NO. IP060-45-62-01 REV. 1

CHEMTEX

SHEET 2 OF 5

CONTROL VALVE (GLOBE)

REV.
1

SCOPE:
THIS SPECIFICATION COVERS THE MINIMUM REQUIREMENTS FOR DESIGN, FABRICATION, TESTING AND
GUARANTEES FOR OPERATION AND PERFORMANCE OF THE INSTRUMENTS LISTED HEREIN. VENDOR SHALL
SUPPLY DOCUMENTATION PER "VENDOR DOCUMENT REQUIREMENT SCHEDULE" VD45-62

REFERENCE STANDARDS/ DESIGN CODES :

a)
b)
c)
d)
e)
f)

ISA 75.01.01, 2001

ASME B16.10, 2009
ASME B16.5, 2009
ANSI / FCI 70-2
ASME B16.34, 2004
ISA S75.08.01, 2003

:
:
:
:
:
:

FLOW EQUATIONS FOR SIZING CONTROL VALVES.

FACE TO FACE AND END TO END DIMENSIONS OF VALVES.
PIPE FLANGES AND FLANGED FITTINGS.
LEAKAGE CLASS FOR CONTROL VALVES.
VALVES - FLANGED, THREADED, AND WELDING END.
FACE TO FACE DIMENSIONS FOR INTEGRAL FLANGED GLOBE-STYLE
CONTROL VALVE BODIES.

CODES AND STANDARDS SHALL BE THE LATEST ISSUE TO THE DATE OF INQUIRY INCLUDING ADDENDA,
REVISIONS OR SUPPLEMENTS.
3

TECHNICAL REQUIREMENTS:
ANY DEVIATIONS FROM THE REQUIREMENTS OF THIS SPECIFICATION SHALL BE STATED AS EXCEPTIONS IN
VENDOR'S PROPOSAL. UNLESS SPECIFIC EXCEPTIONS ARE STATED, IT SHALL BE UNDERSTOOD THAT THE
INSTRUMENTS ARE IN COMPLETE ACCORDANCE WITH THE SPECIFICATION.

VALVE CAPACITY :
FOR EQUAL PERCENTAGE VALVES 1.8 TIMES THE CALCULATED CV AT NORMAL FLOW OR 1.3 TIMES THE CALCULATED CV AT MAX. FLOW
WHICHEVER IS GREATER.

VALVE POSITIONER :
VALVE POSITIONER SHALL BE TUBED TO CONTROL VALVE ACTUATOR, TUBING SHALL BE OF SS, 1/4" OD.
HOWEVER VENDOR TO ALTER TUBING SIZE DEPENDING UPON ACTUATOR SIZE & SPEED OF RESPONSE,
ELECTRICAL LEADS SHALL BE TERMINATED ON A JUNCTION BOX.FLYING LEADS ARE NOT ACCEPTABLE.
1/2" NPTF CABLE ENTRY SHALL BE PROVIDED.

AIR SETS :
AIR FILTER REGULATOR SHALL BE OF CAST ALUMINIUM HOUSING WITH 5 MICRON FILTER SIZE, 1/4" NPT
CONNECTION WITH A PRESSURE GAUGE. AIR FILTER REGULATOR SHALL BE MOUNTED & TUBED TO THE
CONTROL VALVE ACTUATOR.

NOISE :
VENDOR SHALL PERFORM NOISE & VELOCITY CALCULATION. MAX. PERMISSIBLE NOISE IS 85 db AT 3 FEET
DISTANCE. IN CASE OF EXCESSIVE NOISE, LOW db TRIM SHALL BE CONSIDERED.

NAMEPLATE :
EACH VALVE SHALL HAVE A CORROSION RESISTANT NAMEPLATE PERMANENTLY FASTENED TO THE VALVE
WITH DETAILS.

VENDOR TO PERFORM SIZING CALCULATIONS AND SHALL BE SUBMITTED ALONG WITH THE OFFER.

10

VENDOR TO PROVIDE STUD BOLTS (FULL THREAD, ASTM A193 GR. B7) & NUTS (HEAVY HEX NUTS, ASTM A194 GR. 2H)

11

ALL NECESSARY HARDWARE WITH VALVE TO ACHIEVE FAIL LOCK POSITION IS PROVIDED BY VENDOR

STD56201.00X

SPEC NO. IP060-45-62-01 REV. 1

CHEMTEX

SHEET 3 OF 5

CONTROL VALVE (GLOBE)

REV.
12

EACH VALVE SHALL HAVE A STAINLESS-STEEL NAMEPLATE PERMANENTLY FASTENED TO THE

SUPERSTRUCTURE, WHICH SHALL BE VISIBLE WHEN THE VALVE IS IN SERVICE AND FULLY INSULATED.
THIS NAMEPLATE SHALL INCLUDE FOLLOWING INFORMATION :
(a)
MANUFACTURE'S NAME
(b)
VALVE SERIAL NUMBER / MODEL NUMBER
(c)
VALVE TAG NUMBER
(d)
VALVE TYPE
(e)
MAXIMUM VALVE BODY PRESSURE RATING
(f)
VALVE BODY MATERIAL AND NOMINAL PIPE SIZE
(g)
TRIM MATERIAL, SIZE AND CHARACTERISTICS
(h)
STEM TRAVEL IN MM
(i)
VALVE ACTION ON AIR FAILURE
(j)
OPERATING SIGNAL RANGE
(k)
CV CAL / CV SEL
ACTUATOR SPRING RANGE
(l)
A SEPARATE TAG INDICATING PACKING MATERIAL.
(m)

13

ALSO, THE TAG NUMBER SHALL BE PROMINENTLY DISPLAYED BY MEANS OF A SEPARATE TAG PLATE
FASTENED TO THE ACTUATOR.

14

IN ADDITION, EACH VALVE SHALL BEAR AN ARROW STAMP ON THE BODY INDICATING THE DIRECTION
OF FLUID OR GAS FLOW.

15

RANGEABILITY :
RANGEABILITY SHALL BE 30:1 UNLESS OTHERWISE SPECIFIED.

16

FLOW DIRECTION :
FLOW DIRECTION ARROW SHALL BE SHOWN ON THE BODY OR PROVISION SHOULD BE MADE FOR
INDICATING SUCH DIRECTION.

17

FLOW DIRECTION SHALL GENERALLY BE AS FOLLOWS :

a) FLOW TENDING TO OPEN FOR SINGLE SEATED VALVES
b) FLOW ENTERING THE SEATS FOR DOUBLE SEATED VALVES
c) SIDE INLET AND BOTTOM OUTLET FOR ANGLE VALVES

18

STEM TRAVEL INDICATOR :

ALL VALVES SHALL BE EQUIPPED WITH A VALVE STEM TRAVEL INDICATOR, WHERE SO FEASIBLE.

19

TESTING :
VENDOR SHALL SUBMIT THEIR COMPLETE QUALITY ASSURANCE TESTING PROCEDURE FOR
CONTROL VALVES.

20

CERTIFICATION :
VENDOR SHALL PROVIDE CERTIFICATION FOR MATERIALS, MECHANICAL TESTS AND ELECTRICAL
CERTIFICATION FOR ACCESSORY, (INCLUDING STATUTORY REGULATIONS AND REQUIREMENTS).

21

VENDOR SHALL QUOTE FOR SPARES FOR TWO YEARS OF OPERATION.

STD56201.00X

SPEC NO. IP060-45-62-01 REV. 1

CHEMTEX

SHEET 4 OF 5

CONTROL VALVE (GLOBE)

REV.

TAG NO :

1810-PV-63535

SERVICE :

ATM AIR BLEED IN TO LRVP SYSTEM

P & ID NO.
503635-1810-060

FLUID :

AIR

NIL

% OF SOLIDS :

CRIT. TEMP.: -140.7 DEG C

UNITS

MAX

NORM

FLOW RATE

kg/hr

INLET PRESSURE

mmHg(A)

760

760

OUTLET PRESSURE

mmHg(A)

380

380

35

4
5
6
7
8
9
10

SERVICE CONDITIONS

FLUID STATE: GAS

11

INLET TEMPERATURE
MOL WT / DENSITY
VISCOSITY/SPEC HEAT RATIO

29

/ kg/m3

cP /

CALCULATED CV
%

TRAVEL

1.41

85

1
1
1

1 Kg/cm2G

1.41

SHUT OFF

0.019 /

dBA

ALLOW. / * PREDICTED SPL

CR. PRES: 38.5 kg/cm2 a

30
29

0.019 /

kg/cm2 a

VAPOR PRESSURE PV

MIN

*
-

85

12
1"

53

TYPE

SPRING & DIAPHRAGM

SCH 80

54

MFR & MODEL

15

LINE NO

1" SU-63515 PS-1

55

SIZE

16

TYPE

GLOBE

56

MODULATING

YES

17

SIZE (BODY / PORT)

*"

57

SPRING ACTION OPEN/CLOSE

CLOSE

18

MAX.PRESS/TEMP

58

MAX. ALLOWABLE PRESSURE

19

MFR & MODEL

59

MIN. REQUIRED PRESSURE

20

BODY/BONNET MATL

ASTM A216 GR.WCB

60

AVAILABLE AIR SUPPLY PRESS

MAX

kg/cm2G

LINER MATERIAL/ID

61

MIN

7.5

kg/cm2G

END

IN

*"

150# FF

62

FAIL POSITION

FAIL LOCK

CONNECTION

OUT

150# FF

24
25
26

*"

63

ACTUATOR ORIENTATION

VERTICAL UP

AS PER ASME B16.5

64

HANDWHEEL TYPE

--

END EXT/MATL

65

AIR FAILURE VALVE

--

FLOW DIRECTION

66
:

4-20 mA DC

TYPE OF BONNET

STANDARD

LUB & ISO VALVE

29

PACKING MATERIAL

PTFE

30

PACKING TYPE

67
LUBE: -

69
70

31

71
TYPE

SINGLE SEAT TOP GUIDED

33

SIZE

34

CHARACTERISTIC

EQUAL %

74

35

BALANCED/UNBALANCED :

75

36

RATED

SS 316

37

TRIM

32

CV

PLUG/BALL/DISK MATL.

INPUT SIGNAL

68

72

RATED TRAVEL: 100% 73

FL:

XT:

76
77

: E/P TYPE

MFR & MODEL

: *

ON INC SIG O/P INCR/DECR

: FIELD SELECTABLE

GAGES

: YES

CAM CHARACTERISTIC

: *

INPUT/OUTPUT SIGNAL

: 4-20mA /

TAG NO.

: -

MFR & MODEL

: -

VOLTS / HZ

: -

WATTS:

BODY MATERIAL

: -

78

CONDUIT CONNECTION

: -

RETAINER MATL.

SS 316

79

MFR & MODEL

: *

40

CAGE/GUIDE MATL.

80

SET PRESSURE

: -

41

STEM/SHAFT MATL.

SS316

81

FILTER

: YES

82

REGULATOR

: YES
: : CL. IV

45
46
47
48
49
50
51

AREA CLASSIFICATION

NON HAZARDOUS

83

HYDRO PRESSURE

ENCLOSURE CLASS

IP 65

84

LEAKAGE CLASS

52

85

VENDOR TO SPECIFY / CONFIRM.

86
87
88

TESTS

44

SPECIALS/ ACCESSORIES

43

AIRSET

SEAT RING/

39

42

89
90
91
92

STD56201.00X

DELETED

SET AT:

TYPE

38

EFF AREA:

28

27

1
-

FLG FACE FINISH

POSITIONER

23

SOL. VALVE

22

VALVE BODY/ BONNET

21

ASME CLASS : 150#

ACTUATOR

& SCHEDULE

14

LINE

PIPE LINE SIZE

13

BY-PASS: -

*
TYPE: -

MFR STD
GAGE: YES

SPEC NO. IP060-45-62-01 REV. 1

CHEMTEX

SHEET 5 OF 5

CONTROL VALVES
REV.

CHEMTEX
VENDOR DOCUMENT REQUIREMENT & SCHEDULE
INSTRUMENTATION
ITEM : CONTROL VALVES
PROJECT : IP060

SPECNO.: IP060-45-62-01

DESCRIPTION OF DOCUMENTATION

PO NO.:

----QUOTE---

VALIDATION DATE:

----------APPROVAL----------

QTY_P QTY_D QTY_P QTY_D

Outline Dimensional Drawings & Connections

Installation Drawings
Wiring / Termination Drawings
Specifications
Calculations - Cv & Noise Level
Calibration Procedures
FM Certificate (if applicable)
UL Certificate (if applicable)
Bill of Materials
I. O. M.
Dimensional Inspection Report (All Valves)
Quality Certificate
Certificate of Conformance (CFC)
Spare Parts List / Commissioning Spares
Hydrostatic Test (All Valves)
Functional Test (All Valves)
Hysteresis and dead band test for throttling valves (All Valves) (Random)

Seat Leakage Test (All Valves)

Capacity Test (Random)
Low Temp. Test (Type Approval, Production Testing)
Vacuum Test (Sample)
Fugitive Emission Test (Sample)
Post Weld Heat Treatment

2
2

3
3
3
3
3

3
3
3

3
3
3
3
3
3
3
3

LEAD (wks)

(4) ARO

----------CERTIFIED---------QTY_R QTY_P QTY_D

5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

LEAD (wks)

(4) ARO
(4) ARO
(4) ARO
(4) ARO
(4) ADA
(4) ARO
(4) ARO
(4) ARO
(4) ARO
(4) ARO
(2) PTSR
(2) PTSR
(4) ARO
(4) ARO
(4) PTSR
(4) PTSR
(4) PTSR
(4) PTSR
(4) PTSR

INSTRUCTIONS :
1. Vendor shall be responsible for the correctness of all Drawings and Documents.
2. Vendor must obtain written approval from Chemtex for any deviation from Drawings / Documents specifications.
3. Vendor shall identify Drawings by printing the following information in the title box on each Drawing :
a.
Customer name.
b.
Chemtex Purchase Order Number and Vendor Order Number.
c.
Equipment Item Number and Name to which the print applies.
4. All final Documents are to be bound together with an index. This is to include all applicable items shown in the
table above.
5. Drawings will not be accepted unless the above information is incorporated on all Documents furnished by vendor.
NOTES :
APPROVAL:
CERTIFIED :
ADA
ARO
PTSR
Qty_P
Qty_R
Qty_D
QUOTE

:
:
:
:
:
:
:

Drawings/Documents require Chemtexs approval prior to fabrication.

Vendor shall certify that the Drawings/Documents being furnished accurately describe the
equipment/items covered by this purchase order.
After Drawing/Document Approval
After Receipt of Order
Drawings/Documents required Prior To Shipment Release
Quantity of Prints or Copies
Quantity of Reproducibles
Quantity of Digital Documentation
Prints or copies of Drawings / Documents required With Quotation.

SCHEDULE : VD45-62
REVISION : 14/03/07 REV. A