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CONTROL ESTADISTICO DE PROCESO


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Customer:

(from AIAG SPC MANUAL p.34 fig.9)

Engineering Specification (Unit: mm)

SAMPLE

7.800 SPEC.:
8.000
USL: 8.200
0.200 NOMINAL: 8.000 T+ :
0.200
T- :
GAUGE USED SAMPLE SIZE/FREQ. Subgroupo

Part Number:
Item Key:

SAMPLE
GAP, DIM "A"

Characteristic:

BEND CLIP
SAMPLE

Process:
Date:

PREPARED:
DATE:

CHECKED:
DATE:

TOLERANCIA (bilateral)

AVE. Xbar =

INFORMACIOON DE PROCESO
TENDENCIA DE LOS PUNTOS
X BAR Chart

LSL:

AUMENTANDO

NUMERO DE CORRIDA

5
APPROVED:
DATE:

CONTROL
CHART:

TOLERANCIA (MIN)

LONGITUD CORRIDA

DISMINUYENDO

LONGITUD CORRIDA
NUMERO DE CORRIDA

Fuera de Lmites del Mando


Puntos Sobre el Promedio
Puntos debajo del Promedio

Xbar & R

TOLERANCIA (MAX)

8.025

UCL=

8.060

LCL=

7.991

0.060

UCL=

0.126

LCL=

3
3
3
3
0
4
4

R Chart

4
1
3
3
0
3
5

AVERAGE (X BAR CHART)

8.080
8.060
8.040

8.020
8.000
7.980
7.960

AVE. R =

0.1680
0.1304

0.0928
0.0552

0.0176
-0.0200

RANGES (R CHART)

10

11

12

13

14

15

16

17

18

19

20

21

22

23

LECTURAS

DATE/TIME

1
2
3
4
5

8.0300 8.0400 8.0700 8.0500 8.0800 8.0400 8.0200 8.0400 8.0400 8.0100 8.0000 8.0300 8.0000 8.0000 8.0000 8.0000 8.0100 8.0900 8.0100 8.0200 8.0200 8.0200 8.0400
8.0400 8.0100 8.0500 8.0400 8.0600 8.0000 7.9900 8.0300 8.0300 8.0200 8.0400 8.0100 8.0400 8.0900 8.1200 8.0000 8.0400 8.0300 8.0100 8.0200 8.0200 8.0200 8.0300
8.0700 7.9900 8.0000 8.0200 8.0000 8.0400 8.0000 8.0400 8.0500 8.0000 8.0200 8.0100 8.0000 8.0000 8.0200 8.0900 8.0000 8.0800 8.0300 8.0700 8.0700 8.0300 8.0600
8.0200 8.0000 8.0900 8.0400 8.0300 8.0300 8.0000 7.9800 8.0100 8.0400 8.0000 8.0200 8.0000 8.0100 8.0200 8.0400 7.9900 7.9900 7.9900 8.0200 8.0000 8.0500 8.0100
8.0400 8.0500 7.9900 8.0000 7.9900 8.0200 8.0200 8.0400 8.0300 8.0200 8.0400 8.0200 8.0200 8.0500 8.0100 8.0100 8.0200 8.0000 7.9800 8.0200 8.0400 8.0100 8.0400

AVE .X = 8.0400 8.0180 8.0400 8.0300 8.0320 8.0260 8.0060 8.0260 8.0320 8.0180 8.0200 8.0180 8.0120 8.0300 8.0340 8.0280 8.0120 8.0380 8.0040 8.0300 8.0300 8.0260 8.0360

R=

0.0500 0.0600 0.1000 0.0500 0.0900 0.0400 0.0300 0.0600 0.0400 0.0400 0.0400 0.0200 0.0400 0.0900 0.1200 0.0900 0.0500 0.1000 0.0500 0.0500 0.0700 0.0400 0.0500

N/A
N/A

N/A
N/A

STATISTICAL PROCESS CONTROL CHART v1.03


PAGE 2 / 2
HISTOGRAM WITH LIMITS
F
R
E
C
U
E
N
C
I
A

Nmero de Lecturas

Limite de Especificacion Inferior (LSL)

Total sum
Media de las Lectutas
Maximum
Minimum
Lecturas debajo de LSL
Lecturas sobre USL
Average Range (R)
Valor : D2
Indice de capacidad superior (Cpu)
Indice bajo de capacidad (Cpl)
Indice de Capacidad (Cp)
Proporcin de capacidad (Cr)

115
7.80
8.00
8.20
922.93
8.03
8.120
7.980
0
0
0.060
2.326
2.272
2.935
2.603
0.384

Capacidad de Porceso (Cpk)

2.272

Desviacin Std (n-1)


Desviacin Std (n)
Variacin (n-1)
Variacin (n)
Performance index (Pp)
Performance ratio (Pr)

0.027
0.026
0.001
0.001
2.513
0.398

Process Performance index (Ppk)

2.193

Nominal

Limite de especificacion Superior (USL)

3
2
2
1
1
0

7.79724 to
7.80000

7.83312 to
7.83588

7.86900 to
7.87176

7.90488 to
7.90764

7.94076 to
7.94352

7.97664 to
7.97940

8.01252 to
8.01528

8.04840 to
8.05116

8.08428 to
8.08704

8.12016 to
8.12292

8.15604 to
8.15880

8.19192 to
8.19468

RANGO

NORMAL PROBABILITY PLOT

NORMALITY TEST

100.000
90.000

OBSERVED

80.000
70.000

PPM < LSL =


PPM > USL =
PPM =
% DEFECTS =

60.000
50.000
40.000
30.000

EXPECTED

0
0
0
0.00%

2.5156E-100
0
0
0.00%

20.000

10.000

Proceso Estable Sin Defectos

0.000
0

10

15

20

25

30

El proceso rene los requisitos del cliente actualmente.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

8.030
N/A
N/A
8.030
8.038
8.018
8.030
8.026
8.036
8.004
8.040
8.030
8.026
8.012
8.026
8.006
8.028
8.032
8.020
8.012
8.040
8.018
8.018
8.032
8.034

Z
Obs Cum Freq
0.439 0.565217391
#N/A
#N/A
#N/A
#N/A
0.439 0.608695652
1.215 0.913043478
-0.725 0.260869565
0.439 0.608695652
0.051 0.391304348
1.021 0.869565217
-2.084 0.043478261
1.409 0.956521739
0.439 0.695652174
0.051 0.391304348
-1.308 0.130434783
0.051 0.391304348
-1.890 0.086956522
0.245 0.52173913
0.633 0.739130435
-0.531 0.347826087
-1.308 0.130434783
1.409
1
-0.725 0.217391304
-0.725 0.260869565
0.633 0.739130435
0.827 0.826086957

Exp Norm Dist Normal Percent

0.670
#N/A
#N/A
0.670
0.888
0.234
0.670
0.520
0.846
0.019
0.921
0.670
0.520
0.096
0.520
0.029
0.597
0.737
0.298
0.096
0.921
0.234
0.234
0.737
0.796

66.954
#N/A
#N/A
66.954
88.776
23.408
66.954
52.018
84.630
1.860
92.054
66.954
52.018
9.552
52.018
2.941
59.663
73.653
29.756
9.552
92.054
23.408
23.408
73.653
79.579

Average Std Dev.


8.025
0.010

n=
23

13
#VALUE!

-2.500

-2.000

-1.500

-1.000

1
Kolmogorov-Smirnov
Xbar & R
1.2
1

X - MR
MEDIAN

0.8
Obs Cum Freq

0.6
Exp Norm Dist

0.4
0.2

-1.000

-0.500

0
0.000

0.500

1.000

1.500

2.000