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File 0140

L1

L2

GND

L3

L1

OFF

F
U
1

F
U
2
460 V

H1

H3

230 V
H2

H1

H4

H3

H2

A1
B1
15
B2
B2
STOP
B3STOP STOP
1B1
15

Supply voltage

ON

H4

START
2

OL

16 18
B3
A2

16
18

Electrostatically
Shielded Transformer

F
U
5

Power
On

F
U
6

X1A

F
U
4

21

31 43

53

14

22

32 44

54

AC
1

Status
(N.O. or N.C.)

10

12
14 (+)

13 ()

A1/+ 15 25 Z1 Z2

NONHAZARDOUS LOCATIONS

FIBER OPTIC
TRANSCEIVER

Supply voltage

FIBER OPTIC
PUSH BUTTON,
SELECTOR SWITCH,
LIMIT SWITCH, ETC.

A1
15
B2
B1 B3

15

16 18
B3
A2

16
18

CLASS 9005 TYPE FT

B1
B2

16 18 26 28 A2/

L
M

Vs

2 Levels
FIBER OPTIC CABLE
ELECTRICAL
CONNECTIONS

1
3
5
L1 L2 L3

A1

BOUNDARY SEAL TO BE IN
ACCORDANCE WITH ARTICLE
501-5 OF THE NATIONAL
ELECTRICAL CODE

L2

A1 A2

A2
L3

3
L1
T1 T2 T3

L2

1CT

M
L1

CIRCUIT BREAKER
OR DISCONNECT SWITCH

FIBER OPTIC CABLE

L2

Optional

HAZARDOUS LOCATIONS
CLASS I GROUPS A, B, C & D
CLASS II GROUPS E, F & G
CLASS III

X2
Green
X1

2 Levels

13

X3

Orange
LOAD

Location

X2A

22

14

R
F
U
3

L1

21

13

START

Optional Connection
X1 115 V X2

AC

L2

START

T1

T2

MOTOR

3CT

L3

T3

SOLID STATE
OVERLOAD RELAY

1
TO 120 V
SEPARATE
CONTROL

MOTOR

STOP

T1

T1 T2 T3
2
4
6

Wiring Diagram Book

T2

START
OT*

T3

* OT is a switch that opens


when an overtemperature
condition exists (Type MFO
and MGO only)

TRADEMARKS

QWIK-STOP and ALHPA-PAK are registered trademarks of Square D.


NEC is a registered trademark of the National Fire Protection Association.

COPYRIGHT NOTICE

1993 Square D. All rights reserved. This document may not be copied in whole or in part, or transferred to any other media, without the written permission of Square D.

PLEASE NOTE:

Electrical equipment should be serviced only by qualified electrical maintenance personnel, and this
document should not be viewed as sufficient instruction for those who are not otherwise qualified to
operate, service or maintain the equipment discussed. Although reasonable care has been taken to provide accurate and authoritative information in this document, no responsibility is assumed by
Square D for any consequences arising out of the use of this material.

Table of Contents

Standard Elementary Diagram Symbols ..................... 1-3


NEMA and IEC Markings and Schematic Diagrams ...... 4
Control and Power Connection Table
4
Terminology ...................................................................... 5
Examples of Control Circuits .......................................... 6
2-Wire Control
6
3-Wire Control
6-9
Shunting Thermal Units During Starting Period
10
Overcurrent Protection for 3-Wire Control Circuits
11
AC Manual Starters and Manual Motor
Starting Switches ........................................................... 12
Class 2510
12
Class 2511 and 2512
13
2-Speed AC Manual Starters and
IEC Motor Protectors...................................................... 14
Class 2512 and 2520
14
GV1/GV3
14
Drum Switches................................................................ 15
Class 2601
15
DC Starters, Constant and Adjustable Speed.............. 16
Class 7135 and 7136
16
Reversing DC Starters, Constant and
Adjustable Speed ........................................................... 17
Class 7145 and 7146
17
Mechanically Latched Contactors ................................ 18
Class 8196
18
Medium Voltage Motor Controllers.......................... 18-25
Class 8198
18-25
Solid State Protective Relays ................................... 26-27
Class 8430
26-27
General Purpose Relays ................................................ 28
Class 8501
28
NEMA Control Relays..................................................... 29
Class 8501 and 9999
29
General Purpose Relays ................................................ 30
Class 8501
30

Sensing Relays............................................................... 30
RM2 LA1/LG1
30
IEC Relays.................................................................. 31-32
IEC D-Line Control Relays
31
Class 8501
32
Type P Contactors..................................................... 33-35
Class 8502
33-35
Class 8702
35
Type T Overload Relays............................................ 33-35
Class 9065
33-35
Type S AC Magnetic Contactors.............................. 36-40
Class 8502
36-40
IEC Contactors .......................................................... 41-42
IEC Contactors and Auxiliary Contact Blocks
41
Input Modules and Reversing Contactors
42
Type S AC Magnetic Starters ................................... 43-50
Class 8536
43-50
8538 and 8539
45,49
1-Phase, Size 00 to 3
43
2-Phase and 3-Phase, Size 00 to 5
44
3-Phase, Size 6
45
3-Phase, Size 7
46
3-Phase Additions and Special Features
47-50
Integral Self-Protected Starters ............................... 51-57
Integral 18 State of Auxiliary Contacts
51-52
Integral 32 and 63 State of Auxiliary Contacts
53-54
Wiring Diagrams
55-57
Type S AC Combination Magnetic Starters ............ 58-59
Class 8538 and 8539
58-59
3-Phase, Size 0-5
58
3-Phase Additions and Special Features
59
Reduced Voltage Controllers ................................... 60-66
Class 8606 Autotransformer Type
60-61
Class 8630 Wye-Delta Type
62-63
Class 8640 2-Step Part-Winding Type
64
Class 8647 Primary-Resistor Type
65
Class 8650 and 8651 Wound-Rotor Type
66
Solid State Reduced Voltage Starters .......................... 67
Class 8660 ALPHA PAK, Type MD-MG
67
Solid State Reduced Voltage Controllers ............... 68-70
Class 8660 Type MH, MJ, MK and MM
68-70

Table of Contents

Type S AC Reversing Magnetic Starters71-72


Class 873671-72
2- and 3-Pole71
3- and 4-Pole72
Type S AC 2-Speed Magnetic Starters73-76
Class 881073-76
Special Control Circuits75-76
Multispeed Motor Connections76-77
1- Phase76
3-Phase76-77
Programmable Lighting Controllers78
Class 886578

Pneumatic Timing Relays and Solid State


Industrial Timing Relays95-96
Class 905095-96
Timers97
Class 905097
Transformer Disconnects98
Class 907098
Enclosure Selection Guide99
Conductor Ampacity and Conduit Tables100-101
Wire Data102

AC Lighting Contactors79-81
Class 890379-81
Load Connections79
Control Circuit Connections80
Panelboard Type Wiring81

Electrical Formulas103-104

Electronic Motor Brakes81-82


Class 8922 QWIK-STOP81-82

List of Tables
Table 1
Standard Elementary Diagram Symbols 1
Table 2

NEMA and IEC Terminal Markings 4

Table 3

NEMA and IEC Controller Markings and


Elementary Diagrams 4

Fiber Optic Transceivers82


Class 900582

Table 4

Control and Power Connections for


Across-the-Line Starters, 600 V or less4

Table 5

Motor Lead Connections 64

Photoelectric and Inductive Proximity Switches83


Class 900683

Table 6

Enclosures for Non-Hazardous Locations 99

Table 7

Enclosures for Hazardous Locations 99

Table 8

Conductor Ampacity100

Table 9

Ampacity Correction Factors 101

Table 10

Adjustment Factors 101

Table 11

Ratings for 120/240 V, 3-Wire,


Single-Phase Dwelling Services101

Table 12

AWG and Metric Wire Data 102

Table 13

Electrical Formulas for Amperes,


Horsepower, Kilowatts and KVA 103

Table 14

Ratings for 3-Phase, Single-Speed,


Full-Voltage Magnetic Controllers
for Nonplugglng and Nonjogging Duty 103

Table 15

Ratings for 3-Phase, Single-Speed,


Full-Voltage Magnetic Controllers for PlugStop, Plug-Reverse or Jogging Duty 104

Table 16

Power Conversions 104

Duplex Motor Controllers82


Class 894182

Photoelectric and Proximity Sensors84-89


XS, XSC, XSF and XSD84
XS and XTA85
SG, ST and XUB86
XUM, XUH, XUG, XUL and XUJ87
XUE, XUR, XUD, XUG and XUE S88
XUV89
Limit Switches and Safety Interlocks90-92
Class 900791
XCK and MS92
Pressure Switches and Transducers93
Class 9012, 9013, 9022 and 902593
Level Sensors and Electric Alternators94
Class 9034 and 903994

ii

Standard Elementary Diagram Symbols

The diagram symbols in Table 1 are used by Square D and, where applicable, conform to NEMA (National Electrical Manufacturers Association)
standards.

Table 1

Standard Elementary Diagram Symbols


SWITCHES

Disconnect

Circuit Interrupter

SELECTORS

Circuit Breakers
w/ Thermal OL

Circuit Breakers
w/ Magnetic OL

2-Position Selector Switch


J

K
A1
A2
J

A1
A2

Pressure &
Vacuum Switches
N.O.
N.C.

Liquid Level Switches


N.O.

Temperature
Actuated Switches
N.O.
N.C.

N.C.

3-Position Selector Switch


K
L

A1
A2
J

Limit Switches
N.O.

Speed (Plugging)

N.C.

Anti-Plug

A1

A2

2-Position Selector Push Button


Held Closed

Held Open

R
Flow Switches
N.O.
N.C.

N.O.

Selector
Position

Foot Switches

N.C.

Push
Button

Contacts
1-2 3-4

Free
Depressed
Free
Depressed
= contact closed

PUSH BUTTONS MOMENTARY CONTACT

N.O.

N.C.

N.O. & N.C.


(double circuit)

Mushroom
Head

Wobble
Stick

PUSH BUTTONS MAINTAINED


CONTACT
2 Single
Circuits

Illuminated

1 Double
Circuit

PILOT LIGHTS
Non Push-to-Test

INSTANT OPERATING CONTACTS

Push-to-Test

w/ Blowout
N.O.
N.C.

w/o Blowout
N.O.
N.C.

TIMED CONTACTS
Contact action retarded after coil is:
Energized
Deenergized
N.O.T.C.

N.C.T.O.

N.O.T.O.

N.C.T.C.

G
(indicate color by letter)

Standard Elementary Diagram Symbols

Table 1

Standard Elementary Diagram Symbols (cont'd)


TRANSFORMERS

INDUCTORS
Iron Core

Auto

Air Core

Iron Core

Air Core

OVERLOAD RELAYS
Thermal

Current

Dual Voltage

AC MOTORS
Single Phase

Magnetic

3-Phase
Squirrel Cage

2-Phase, 4-Wire

Wound Rotor

DC MOTORS
Armature

Shunt Field
(show 4 loops)

Series Field
(show 3 loops)

Commutating or
Compensating Field
(show 2 loops)

WIRING
Not Connected

Connected

Power

Control

Terminal

CAPACITORS
Fixed

Ground

Mechanical
Connection

Mechanical
Interlock
Connection

RESISTORS

Adjustable

Fixed

Heating
Element

Adjustable,
by Fixed Taps

Rheostat,
Potentiometer or
Adjustable Taps

RES

RES

RES

SEMICONDUCTORS
Diode or Half
Wave Rectifier

Tunnel
Diode

Full Wave
Rectifier

NPN
Transistor
C

AC
+
DC

Zener
Diode

DC

Bidirectional
Breakdown Diode

Triac

PNP
Transistor

UJT,
N Base

SCR

AC

Photosensitive
Cell

Gate Turn-Of
Thyristor
A

B2
E
G

B1
E

UJT,
P Base

B2
E

PUT

B1

Standard Elementary Diagram Symbols

Table 1

Standard Elementary Diagram Symbols (cont'd)


OTHER COMPONENTS
Bell

Annunciator

Buzzer

Horn, Alarm,
Siren,etc.

Meter (indicate
type by letters)
VM

Battery

Fuse

Meter Shunt

Thermocouple

SUPPLEMENTARY CONTACT SYMBOLS


SPST, N.O.
Single Break
Double Break

SPST, N.C.
Single Break
Double Break

SPDT
Single Break
Double Break

DPST, 2 N.O.
Single Break
Double Break

DPST, 2 N.C.
Single Break
Double Break

DPDT
Single Break
Double Break

IEC SYMBOLS
Push Buttons
N.C.
N.O.

Coil

Aux. Contacts
N.O. N.C.

Contactor
Breakers

STATIC SWITCHING CONTROL


Limit Switch, N.O., Static Control

Static switching control is a method of switching electrical circuits without the use of contacts,
primarily by solid state devices. To indicate static switching control, use the symbols shown in this
table, enclosing them in a diamond as shown.

TERMS
SPST:
SPDT:
DPST:
DPDT:

Single Pole, Single Throw


Single Pole, Double Throw
Double Pole, Single Throw
Double Pole, Double Throw

N.O.:
N.C.:
T.O.:
T.C.:

Normally Open
Normally Closed
Timed Open
Timed Closed

PUT:
SCR:
Triac:
UJT:

Programmable Unijunction Transistor


Silicon Controlled Rectifier
Bidirectional Triode Thyristor
Unijunction Transistor

NEMA and IEC Markings and Schematic Diagrams


Control and Power Connection Table
Table 2

NEMA and IEC Terminal Markings


NEMA
L1

L2

L3

T1

T2

T3
No standard
designation

No specific
marking

Alphanumeric, corresponding
to incoming line and motor
terminal designations

Control Terminals

Power Terminals

Coil Terminals

IEC
1

A1

14

A1 A3

A1 B1

A2 B2

22

Single digit numeric,


odd for supply lines,
even for load connections

2-digit numeric, 1st


designates sequence,
2nd designates function
(1-2 for N.C., 3-4 for N.O.)

Power Terminals

Control Terminals

Table 3

A1

A2

A2 A3

A2

One
Winding

Tapped
Winding

Tapped
Winding

Two
Windings

Coil Terminals

NEMA and IEC Controller Markings and Elementary Diagrams


NEMA
3

1/L1

L2

L1

L3

L2
START
1

T1

T2

STOP

OL

T3

Typical Controller Markings

Typical Elementary Diagram

IEC
A1

13

21

A2

14

22

11 STOP 12 23 START

Table 4

96

Typical Elementary Diagram

Control and Power Connections for Across-the-Line Starters, 600 V or less


(From NEMA standard ICS 2-321A.60)

Line Markings
Ground, when used
Motor Running
Overcurrent,
units in:

1 element
2 element
3 element

Control Circuit Connected to


For Reversing, Interchange
Lines

A2 95

24

23

Typical Controller Markings

24 A1

1-Phase

2-Phase, 4-Wire

3-Phase

L1, L2

L1, L3: Phase 1


L2, L4: Phase 2

L1, L2, L3

L1 is always ungrounded

L2

L1

L1, L4

L1, L2, L3

L1, L2

L1, L3

L1, L2

L1, L3

L1, L3

Terminology

WIRING DIAGRAM
A wiring diagram shows, as closely as possible, the actual
location of all component parts of the device. The open
terminals (marked by an open circle) and arrows represent
connections made by the user.
Since wiring connections and terminal markings are
shown, this type of diagram is helpful when wiring the
device or tracing wires when troubleshooting. Bold lines
denote the power circuit and thin lines are used to show the
control circuit. Black wires are conventionally used in
power circuits and red wire in control circuits for AC
magnetic equipment.
A wiring diagram is limited in its ability to completely convey
the controllers sequence of operation. The elementary
diagram is used where an illustration of the circuit in its
simplest form is desired.

ELEMENTARY DIAGRAM
An elementary diagram is a simplified circuit illustration.
Devices and components are not shown in their actual
positions. All control circuit components are shown as
directly as possible, between a pair of vertical lines
representing the control power supply. Components are
arranged to show the sequence of operation of the devices
and how the device operates. The effect of operating
various auxiliary contacts and control devices can be
readily seen. This helps in troubleshooting, particularly with
the more complex controllers.
This form of electrical diagram is sometimes referred to as
a schematic or line diagram.

Examples of Control Circuits


2- and 3-Wire Control
Elementary Diagrams
Low Voltage Release and Low Voltage Protection are the basic control circuits encountered in motor control applications. The simplest schemes
are shown below. Other variations shown in this section may appear more complicated, but can always be resolved into these two basic
schemes.
Note: The control circuits shown in this section may not include overcurrent protective devices required by applicable electrical codes. See page
11 for examples of control circuit overcurrent protective devices and their use.

Low Voltage Release:


2-Wire Control
FIG. 1

Low Voltage Protection:


3-Wire Control

L1

L2

FIG. 2

OL

L1

L2

STOP

START

OL

PILOT DEVICE SUCH AS


LIMIT SWITCH,
PRESSURE SWITCH, ETC.

Low voltage release is a 2-wire control scheme using a


maintained contact pilot device in series with the starter coil.
This scheme is used when a starter is required to function
automatically without the attention of an operator. If a power
failure occurs while the contacts of the pilot device are closed,
the starter will drop out. When power is restored, the starter
will automatically pickup through the closed contacts of the
pilot device.
The term 2-wire control is derived from the fact that in the
basic circuit, only two wires are required to connect the pilot
device to the starter.

Low voltage protection is a 3-wire control scheme using


momentary contact push buttons or similar pilot devices to
energize the starter coil.
This scheme is designed to prevent the unexpected starting of
motors, which could result in injury to machine operators or
damage to the driven machinery. The starter is energized by
pressing the Start button. An auxiliary holding circuit contact on
the starter forms a parallel circuit around the Start button
contacts, holding the starter in after the button is released. If a
power failure occurs, the starter will drop out and will open the
holding circuit contact. When power is restored, the Start button
must be operated again before the motor will restart.
The term 3-wire control is derived from the fact that in the
basic circuit, at least three wires are required to connect the
pilot devices to the starter.

2-Wire Control:
Maintained Contact Hand-OFF-Auto Selector Switch
FIG. 3

L1

L2
A1
A2

3-Wire Control:
Momentary Contact Multiple Push Button Station
FIG. 4

L1

L2

START

I
I
HAND OFF AUTO
A1

3A

OL

1 STOP STOP STOP

START
2

M
3

OL

START
1A

2A

A2
M
2-WIRE CONTROL DEVICE

A Hand-Off-Auto selector switch is used on 2-wire control


applications where it is desirable to operate the starter manually
as well as automatically. The starter coil is manually energized
when the switch is turned to the Hand position and is
automatically energized by the pilot device when the switch is
in the Auto position.

When a motor must be started and stopped from more than one
location, any number of Start and Stop push buttons may be
wired together. It is also possible to use only one Start-Stop
station and have several Stop buttons at different locations to
serve as an emergency stop.

Examples of Control Circuits


3-Wire Control
Elementary Diagrams
3-Wire Control:
Pilot Light Indicates when Motor is Running
FIG. 1

L1
1

3-Wire Control:
Pilot Light Indicates when Motor is Stopped
L2

STOP

START

FIG. 2

L1

OL

L2

STOP

START
3

OL

M
M

A pilot light can be wired in parallel with the starter coil to


indicate when the starter is energized, indicating the motor is
running.

3-Wire Control:
Push-to-Test Pilot Light Indicates when Motor is
Running
FIG. 3

L1
1

L2
STOP

START

A pilot light may be required to indicate when the motor is


stopped. This can be implemented by wiring a normally-closed
auxiliary contact on the starter in series with the pilot light, as
shown above. When the starter is deenergized, the pilot light
illuminates. When the starter picks up, the auxiliary contact
opens, turning off the light.

3-Wire Control:
Illuminated Push Button Indicates when Motor is
Running
FIG. 4

L1

OL

L2

STOP

START*

OL

M
M

TEST

* Pushing on pilot light operates Start contacts.


When the Motor Running pilot light is not lit, there may be doubt
as to whether the circuit is open or whether the pilot light bulb
is burned out. To test the bulb, push the color cap of the Pushto-Test pilot light.

3-Wire Control:
Fused Control Circuit Transformer and Control Relay

3-Wire Control:
Fused Control Circuit Transformer
FIG. 5

The illuminated push button combines a Start button and pilot


light in one unit. Pressing the pilot light lens operates the Start
contacts. Space is saved by using a two-unit push button
station instead of three.

L1

L2

FIG. 6

L1

L2

CR

FU2

FU1

START
STOP

OL
START

STOP
GROUND
(If used)

CR

OL

M
GROUND
(If used)

As an operator safety precaution, a step-down transformer can


be used to provide a control circuit voltage lower than line
voltage. The diagram above shows one way to provide
overcurrent protection for control circuits.

A starter coil with a high VA rating may require a control transformer of considerable size. A control relay and a transformer with a low
VA rating can be connected so the normally-open relay contact
controls the starter coil on the primary or line side. Square D Size 5
Combination Starter Form F4T starters use this scheme.

Examples of Control Circuits


3-Wire Control
Elementary Diagrams
Jogging: Selector Switch and Start Push Button
FIG. 1

Jogging: Selector Push Button


FIG. 2

FPO 7-2
FPO 7-1

Jogging, or inching, is defined by NEMA as the momentary


operation of a motor from rest for the purpose of accomplishing
small movements of the driven machine. One method of jogging
is shown above. The selector switch disconnects the holding
circuit contact and jogging may be accomplished by pressing the
Start push button.

A selector push button may be used to obtain jogging, as shown


above. In the Run position, the selector-push button provides
normal 3-wire control. In the Jog position, the holding circuit is
broken and jogging is accomplished by depressing the
push button.

Jogging: Control Relay

Jogging: Control Relay for Reversing Starter

FIG. 3

FIG. 4

FPO 7-4

FPO 7-3
When the Start push button is pressed, the control relay is
energized, which in turn energizes the starter coil. The normallyopen starter auxiliary contact and relay contact then form a
holding circuit around the Start push button. When the Jog push
button is pressed, the starter coil is energized (independent of the
relay) and no holding circuit forms, thus jogging can be obtained.

This control scheme permits jogging the motor either in the


forward or reverse direction, whether the motor is at standstill or
rotating. Pressing the Start-Forward or Start-Reverse push button
energizes the corresponding starter coil, which closes the circuit
to the control relay.The relay picks up and completes the holding
circuit around the Start button. As long as the relay is energized,
either the forward or reverse contactor remains energized.
Pressing either Jog push button will deenergize the relay,
releasing the closed contactor. Further pressing of the Jog button
permits jogging in the desired direction.

3-Wire Control:
More than 1 Starter, 1 Push Button Station Controls all

3-Wire Control:
Reversing Starter

FIG. 5

FIG. 6

FPO 7-5

When one Start-Stop station is required to control more than one


starter, the scheme above can be used. A maintained overload on
any one of the motors will drop out all three starters.

FPO 7-6
3-wire control of a reversing starter can be implemented with a
Forward-Reverse-Stop push button station as shown above. Limit
switches may be added to stop the motor at a certain point in either
direction. Jumpers 6 to 3 and 7 to 5 must then be removed.

Examples of Control Circuits


3-Wire Control
Elementary Diagrams
3-Wire Control:
Reversing Starter Multiple Push Button Station

3-Wire Control: Reversing Starter w/ Pilot Lights to


Indicate Motor Direction
FIG. 2

FIG. 1

More than one Forward-Reverse-Stop push button station may be


required and can be connected in the manner shown above.

3-Wire Control:
2-Speed Starter

Pilot lights may be connected in parallel with the forward and


reverse contactor coils, indicating which contactor is energized
and thus which direction the motor is running.

3-Wire Control: 2-Speed Starter w/ 1 Pilot Light to


Indicate Motor Operation at Each Speed
FIG. 4

FIG. 3

3-wire control of a 2-speed starter with a High-Low-Stop push button


station is shown above. This scheme allows the operator to start the
motor from rest at either speed or to change from low to high speed.
The Stop button must be operated before it is possible to change from
high to low speed. This arrangement is intended to prevent excessive
line current and shock to motor and driven machinery, which results
when motors running at high speed are reconnected for a lower speed.

One pilot light may be used to indicate operation at both low and
high speeds. One extra normally-open auxiliary contact on each
contactor is required. Two pilot lights, one for each speed, may
be used by connecting pilot lights in parallel with high and low
coils (see reversing starter diagram above).

Plugging:
Plugging a Motor to a Stop from 1 Direction Only

Anti-Plugging:
Motor to be Reversed but Must Not be Plugged

FIG. 5

Plugging is defined by NEMA as a braking system in which the motor


connections are reversed so the motor develops a counter torque, thus
exerting a retarding force. In the above scheme, forward rotation of the
motor closes the normally-open plugging switch contact and
energizing control relay CR. When the Stop push button is operated,
the forward contactor drops out, the reverse contactor is energized
through the plugging switch, control relay contact and normally-closed
forward auxiliary contact. This reverses the motor connections and the
motor is braked to a stop. The plugging switch then opens and
disconnects the reverse contactor. The control relay also drops out.
The control relay makes it impossible for the motor to be plugged in
reverse by rotating the motor rotor closing the plugging switch. This
type of control is not used for running in reverse.

FIG. 6

Anti-plugging protection is defined by NEMA as the effect of a


device that operates to prevent application of counter-torque by
the motor until the motor speed has been reduced to an
acceptable value. In the scheme above, with the motor operating
in one direction, a contact on the anti-plugging switch opens the
control circuit of the contactor used for the opposite direction.
This contact will not close until the motor has slowed down, after
which the other contactor can be energized.

Examples of Control Circuits


Shunting Thermal Units During Starting Period
Elementary Diagrams
Shunting Thermal Units During Starting Period
FIG. 1

Article 430-35 of the NEC describes circumstances under


which it is acceptable to shunt thermal units during
abnormally long accelerating periods.
430-35. Shunting During Starting Period.
(a) Nonautomatically Started. For a nonautomatically
started motor, the overload protection shall be
permitted to be shunted or cut out of the circuit during
the starting period of the motor if the device by which
the overload protection is shunted or cut out cannot be
left in the starting position and if fuses or inverse time
circuit breakers rated or set at not over 400 percent of
the full-load current of the motor are so located in the
circuit as to be operative during the starting period of
the motor.

FPO 9-1

(b) Automatically Started. The motor overload protection


shall not be shunted or cut out during the starting
period if the motor is automatically started.

Exception. The motor overload protection shall be


permitted to be shunted or cut out during the starting period
on an automatically started motor where:
(1) The motor starting period exceeds the time delay
of available motor overload protective devices, and
(2) Listed means are provided to:
a. Sense motor rotation and to automatically
prevent the shunting or cut out in the event
that the motor fails to start, and
b. Limit the time of overload protection shunting
or cut out to less than the locked rotor time
rating of the protected motor, and
c. Provide for shutdown and manual restart if
motor running condition is not reached.
Figures 1 and 2 show possible circuits for use in
conjunction with 3-wire control schemes. Figure 1 complies
with NEC requirements. Figure 2 exceeds NEC
requirements, but the additional safety provided by the zero
speed switch might be desirable.
Figure 3 shows a circuit for use with a 2-wire, automatically
started control scheme that complies with NEC
requirements. UL or other listed devices must be used in
this arrangement.

FIG. 2

FPO 9-2

FIG. 3

FPO 9-3

10

Examples of Control Circuits


Overcurrent Protection for 3-Wire Control Circuits
Elementary Diagrams
3-Wire Control:
Fusing in 1 Line Only
FIG. 1

3-Wire Control:
Fusing in Both Lines

L1

L2

FIG. 2

L1

FU1

FU2

FU1
START

STOP

OL

START

STOP

3-Wire Control:
Fusing in Both Primary and Secondary Lines

L1

L2

FIG. 4

L1

FU2

L2
FU4

FU3

PRI

PRI
FU1

X1
STOP

SEC

START

X2

FU2
X1

OL

STOP

X2
M

OL

Control circuit transformer with fusing in both primary lines, no


secondary fusing and all lines ungrounded.

Control circuit transformer with fusing in both primary lines and


both secondary lines, with all lines ungrounded.

3-Wire Control:
Fusing in Both Primary Lines and 1 Secondary Line
L1

L2
FU1

SEC

START

FIG. 5

OL

Common control with fusing in both lines and with both lines
ungrounded.

3-Wire Control:
Fusing in Both Primary Lines

FU1

GND

Common control with fusing in one line only and with both lines
ungrounded or, if users conditions permit, with one line grounded.

FIG. 3

L2

3-Wire Control:
Fusing in Both Primary and Secondary Lines
For Large Starters using Small Transformer
FIG. 6

L1

L2

FU2
FU3

PRI

FU4

CR

FU3

STOP

SEC
START

PRI
M

OL

FU1

FU2
X1

M
GND

STOP

SEC

START

X2
CR

OL

Control circuit transformer with fusing in one secondary line and


both primary lines, with one line grounded.

Control circuit transformer with fusing in both primary lines and


both secondary lines, with all lines ungrounded. Used for large VA
coils only.

11

AC Manual Starters and Manual Motor Starting Switches


Class 2510

Manual Motor Starting Switches:


Class 2510 Type K
FIG. 1

T1

FIG. 2

L1

T1
L1

L1
T2
T3

L2

L3

T3
L2

T1

L3

PILOT
LIGHT
(IF USED)

PILOT
LIGHT
(IF USED)

T3

T1 T2 T3

MOTOR

MOTOR

2-Pole, 1-Phase

3-Pole, 3-Phase

Fractional Horsepower Manual Starters:


Class 2510 Type F
FIG. 3

FIG. 4

T2

FIG. 5

T2

L2

L2

L1

L1

T2

A
O
H

T1
T1

PILOT
LIGHT
(IF USED)

PILOT
LIGHT
(IF USED)

T1

T2

T1

MOTOR

2 1
L1

4 3

PILOT
LIGHT
(IF USED)

T1

T2

MOTOR

1-Pole

L2

A O H

2-WIRE
CONTROL
DEVICE

2-Pole

T2

MOTOR

2-Pole w/ Selector Switch

Integral Horsepower Manual Starters:


Class 2510 Size M0 and M1
FIG. 6

L1

L2

FIG. 7

L1

L2

T2

FIG. 8

L1

L2

FIG. 9

L1

L2

L3

T1

T2

T3

FIG. 10

L1

L2

L3

T1

T2

T3

L2
L3

L1

T1

T2
T1

T1

T2

T1

T2

T1
MOTOR

T2
T1

T3

T1 T2 T3

T1 T2 T3

MOTOR

MOTOR

T3

MOTOR
MOTOR

2-Pole, 1-Phase

3-Pole, DC

3-Pole, 1-Phase

3-Pole, 3-Phase

3-Pole, 3-Phase w/ additional


Interlock (Form X)

12

AC Manual Starters and Manual Motor Starting Switches


Class 2511 and 2512

AC Reversing Manual Starters and Manual Motor Starting Switches:


Class 2511
FIG. 1

FIG. 2

REV

FWD

T1

L1

T2

L2

T3

L3

L1

L2

L3

T1

T2

T3

T1 T2 T3

T1 T2 T3

MOTOR

MOTOR

Reversing Manual Motor Starting Switch


Type K, 3-Pole, 3-Phase

Reversing Manual Starter


Sizes M0 and M1, 3-Pole, 3-Phase

AC 2-Speed Manual Motor Starting Switches:


Class 2512 Type K
FIG. 4

FIG. 3

FPO
12-6b

FPO
12-6a

2-Pole, 1-Phase w/ Pilot Lights

3-Pole, 3-Phase

AC 2-Speed Manual Motor Starters:


Class 2512 Type F
FIG. 5

FIG. 6

FPO
13-1a
2-Unit, 2-Pole w/ Mechanical Interlock and Pilot Lights

FPO 13-1b

3-Unit, 2-Pole w/ Selector Switch and Pilot Lights

13

2-Speed AC Manual Starters and IEC Motor Protectors


Class 2512 and 2520 and Telemecanique GV1/GV3

2-Speed AC Manual Motor Starters:


Class 2512 Size M0 and M1
FIG. 1

L1

L2

L3

T2 T11 T13
T1 T3 T12

MOTOR
T1

T2

T3

T11

T12

T13

2-Speed Manual Starter for Wye-Connected, Separate Winding Motor

Motor Protective Switches:


Class 2520
FIG. 2

1/L1

3/L2

FIG. 3

5/L3

1/L1

3/L2

5/L3

FIG. 4

1/L1

3/L2

5/L3

2/T1 4/T2 6/T3

2/T1 4/T2 6/T3

2/T1 4/T2 6/T3

T1 T2 T3

T1

T3

T3

MOTOR

MOTOR

MOTOR

3-Pole, 3-Phase

2-Pole Application

1-Pole Application

IEC Manual Starters:


GV1/GV3

FIG. 5

1/L1 3/L2

5/L3

FIG. 6

FIG. 7

GV3 B
D1

I> I> I>


2/T1 4/T2 6/T3

GV3 A08
95

D2
GV3 D
C1

GV3 M Motor Protector


FIG. 8

<

GV3 A09
97

96

I>

98

GV3 A0 Fault Signalling Contacts

GV1 A02

13

21

13

23

14

22

14

24

GV1 A03
13 23 31

GV1 A05
13 23 33

14 24 32

14 24 34

GV1 A06
C2

I>

GV1 A01

GV3 Voltage Trips

GV1 A07

13 23 33

13 23 31

14 24 34

14 24 33

GV1 A0 Contact Block

14

Drum Switches
Class 2601

Drum Switches:
Class 2601

REVERSE

OFF

MOTOR

FORWARD

2 1

4 3

6 5

DRUM SW.

MOTOR

MOTOR

DRUM SW.

FIG. 3

MOTOR

DRUM SW.
1

LINE

1-Phase, Capacitor or Split-Phase Motor

FIG. 5

LINE

MOTOR

1-Phase, 4-Lead Repulsion Induction Motor


FIG. 6

LINE

3-Phase, 3-Wire Motor

Internal Switching
FIG. 4

DRUM SW.

START

FIG. 2

HANDLE END

RUN

FIG. 1

DRUM SW.
1

LINE

1-Phase, 3-Lead Repulsion Induction Motor


FIG. 7

LINE

DRUM SW. LINE

MOTOR

COMMON

2-Phase, 4-Wire Motor


MOTOR

LINE
1

DC, Shunt Motor

DRUM SW.
1

ARMATURE
3

DC, Series Motor

LINE

FIG. 10

MOTOR

DRUM SW.
LINE

1
2
ARMATURE
SERIES
FIELD

DRUM SW.

SERIES
FIELD

ARMATURE

SHUNT FIELD

MOTOR

FIG. 9

SHUNT FIELD

2-Phase, 3-Wire Motor


FIG. 8

DC, Compound Motor

15

DC Starters, Constant and Adjustable Speed


Class 7135 and 7136

Constant Speed DC Starter: Class 7135


FIG. 1

FPO 15-1

Typical Elementary Diagram for


NEMA Size 2, 3 and 4

Adjustable Speed DC Starter: Class 7136


FIG. 2

FPO 15-2

Typical Elementary Diagram for


NEMA Size 2, 3 and 4

Acceleration Contactors: Class 7135, 7136, 7145 and 7146


NEMA Size

No. of Acceleration Contactors

16

Reversing DC Starters, Constant and Adjustable Speed


Class 7145 and 7146

Reversing Constant Speed DC Starter: Class 7145


FIG. 1

FPO 16-1

Typical Elementary Diagram


for NEMA Size 2, 3 and 4

Reversing Adjustable Speed DC Starter: Class 7146


FIG. 2

FPO 16-2

Typical Elementary Diagram


for NEMA Size 2, 3 and 4

17

Mechanically Latched Contactors and Medium Voltage Motor Controllers


Class 8196 and 8198

Mechanically Latched Contactor:


Class 8196 Type FL13, FL23, FL12 and FL22
FIG. 1

FPO 17-2
150%

Full-Voltage, Non-Reversing Squirrel Cage Motor Controller:


Class 8198 Type FC11, FC21, FC13, FC23, FC12 and FC22
FIG. 2

FPO 17-1
145%

18

Medium Voltage Motor Controllers


Class 8198

Full-Voltage Squirrel Cage Motor Controller:


Class 8198 Type FCR1 and FCR2
FIG. 1

FPO 17-3
160%

19

Medium Voltage Motor Controllers


Class 8198

Reduced-Voltage, Primary Reactor, Non-Reversing Squirrel Cage Motor Controller:


Class 8198 Type RCR1 and RCR2
FIG. 1

FPO 18-1
130%

20

Medium Voltage Motor Controllers


Class 8198

Reduced-Voltage, Primary Reactor, Autotransformer, Non-Reversing Squirrel Cage Motor Controller:


Class 8198 Type RCA1 and RCA2
FIG. 1

FPO 18-2
150%

21

Medium Voltage Motor Controllers


Class 8198

Full Voltage, Non-Reversing Synchronous Motor Controller:


Class 8198 Type FS1 and FS2
FIG. 1

FPO 19-1
170%

22

Medium Voltage Motor Controllers


Class 8198

Reduced-Voltage, Primary Reactor, Non-Reversing Synchronous Motor Controller:


Class 8198 Type RS1 and RS2
FIG. 1

FPO 19-2
140%

23

Medium Voltage Motor Controllers


Class 8198

Reduced-Voltage, Autotransformer, Non-Reversing Synchronous Motor Controller:


Class 8198 Type RSA1 and RSA2
FIG. 1

FPO 20-1
160%

24

Medium Voltage Motor Controllers


Class 8198

Full-Voltage, Non-Reversing, Brushless Synchronous Motor Controller:


Class 8198 Type FSB1 and FSB2
FIG. 1

FPO 20-2
155%

25

Solid State Protective Relays


Class 8430

Solid State Protective Relays:


Class 8430 Type DAS, DASW, DASV and DASVW
FIG. 1
L1
L2
L3

OL

T1

OL

T2

OL

T3

MOTOR

START

STOP

OL
M

Dashed lines
represent
optional contacts

12

L1

14
22

L2
L3

24

11

With the line voltage connections directly at


the motor terminals, the relay will detect all
phase loss conditions ahead of the connection
points. However, the motor may sustain a
momentary bump in the reverse condition if
the proper phase sequence is not present.

21
FIG. 2
L1
L2
L3

STOP

START

12

L1

14
22

L2
L3

24

11

Dashed lines represent


optional contacts

OL

T1

OL

T2

OL

T3

MOTOR

With the line voltage connections


ahead of the starter, the motor can
be started in the reverse direction.
The relay cannot detect a phase loss
on the load side of the starter.

OL
M

21

Solid State Protective Relays:


Class 8430
FIG. 3

FIG. 4

FIG. 5

3
Input
Signal

2
L1
L2
L3

A1 11 21 B1 B2

L1

L2
L3

Type MPS 240V


FIG. 6

12 14 22 24 A2
VS

9 10 11 12

Dashed lines represent optional contacts


(DIAW and DUAW devices only)

Type DIA, DIAW, DUA and DUAW

B
L3
L2
L1

Type MPD

Type MPS 480V

26

Solid State Protective Relays


Class 8430

Load Detector Relay:


Class 8430 Type V
FIG. 1

FPO 22-1

Wiring Diagram

FPO 22-3

Elementary Diagram (Common Control)

Load Converter Relay:


Class 8430 Type G
FIG. 2

FPO 22-2

27

General Purpose Relays


Class 8501

Control Relays:
Class 8501 Type CO and CDO
FIG. 2

FIG. 1

Type CO6 and


CDO6

FIG. 3

Type CO7 and


CDO7

FIG. 4

Type CO8 and


CDO8

FIG. 5

Type CO21 and


CDO21

FIG. 6

Type CO15 and


CDO15

Type CO16, CDO16, CO22 and


CDO22

Control Relays:
Class 8501 Type UBS
FIG. 7

START

L1

STOP

L2

10

TERMINAL NUMBERS

Control Relays:
Class 8501 Type K
FIG. 8

FIG. 9

FIG. 10

8
RESET
A

COMMON

LATCH

4
3

FIG. 12

FIG. 11

7
1

Type KU, KF, KX, KUD, KFD and KXD


2-Pole

Type KL

FIG. 13

LATCH
RESET
Type KLD

Type KP and KPD


2-Pole

9
2

10
1

Type KU, KF, KX, KUD, KFD and KXD


3-Pole

11

Type KP and KPD


3-Pole

28

NEMA Control Relays


Class 8501 and 9999

10 A Control Relay w/ Convertible Contacts:


Class 8501 Type X
FIG. 1

FPO 27-1

* Note: Class 8501 Type XOXL, XDOXL, XDOXDL and


XOXDL latch relays use the same diagram except for the
addition of an unlatch coil (8 poles maximum).

Timer Attachment:
Class 9999 Type XTD and XTE
FIG. 2

TIMED CONTACTS
14

2 N.O.

1 N.C. 1 N.O.
14

14

13

13

13

14
POLE #13

14

2 N.C.

14

POLE #14

Note: All contacts are


convertible.

13

13

ON
DELAY
(TDE)

13

OFF
DELAY
(TDD)

No. of
Timed
Contacts

Class
9999
Type

XTD
XTE

Pole No.*
13

14

* O = N.O. Contact
1 = N.C. Contact

29

General Purpose Relays and Sensing Relays


Class 8501 and Telemecanique RM2 LA1/LG1

Miniature Control Relays:


Class 8501 Type RS and RSD
FIG. 1

FIG. 2

12

14 (+)

13 ()

Type RS42 and RSD42

Type RS41 and RSD41


FIG. 3

FIG. 4

12

10

11

12

10

14 (+)

13 ()

14 (+)

13 ()

14 (+)

13 ()

Type RS4, RSD4, RS14, RSD14, RS24, RSD24,


RS34, RSD34, RS44 and RSD44

Type RS43 and RSD43

Control Relays w/ Intrinsically Safe Terminals:


Class 8501 Type TO41 and TO43
FIG. 6

FIG. 5

ON

OFF

SUPPLY
VOLTAGE

OFF

ON

10

11

12

Non-Hazardous Location Terminals

Intrinsically Safe Terminals

Sensing Relays:
RM2 LA1/LG1
FIG. 7

M
H

16
18

B1
B2

A1 15 B3 B1 B2

B1
B2

15

16 18
B3
A2

L
M

B2
B1 B3

15

H = High level
electrode
L = Low level
electrode

16 18
16 18 X

2 Levels
RM2 LG1

H
M

Supply voltage

Supply voltage

L
A1
15
B2
B1 B3

X A2

1 Level

M = Reference
electrode
(common)

RM2 LA1

30

IEC Relays
IEC D-Line Control Relays
(for input modules see page 42)
Control Relays: CA2 and CA3
FIG. 1
A1

13 23 33 43
NO NO NO NO

A2

14

24

34

FIG. 2

44

13 21 33 43
NO NC NO NO

A2

14

22

34

FIG. 3

44

3 N.O. & 1 N.C. Instantaneous


CA2 DN31 and CA3 DN31

4 N.O. Instantaneous
CA2 DN40 and CA3 DN40
FIG. 4

A1

A1

13 21 35
NO NC NC

47
NO

A2

14

48

22

36

13 21 31 43
NO NC NC NO

A2

14

22

32

44

2 N.O. & 2 N.C. Instantaneous


CA2 DN22 and CA3 DN22

FIG. 5

2 N.O. & 2 N.C. Instantaneous, w/ 2 Make-Before-Break


CA2 DC22 and CA3 DC22

A1

E1

A1

E2

A2

13 21 31
NO NC NC

14

22

43
NO

32

44

2 N.O. & 2 N.C. Instantaneous w/ Mechanical Latch


CA2 DK22 and CA3 DK22

Front-Mounted Standard Instantaneous Auxiliary Contact Blocks: LA1


FIG. 6

FIG. 7

53 61
NO NC

54

53 63
NO NO

62

54

52

54

62

76

54

54

64

74

FIG. 13

72

52

62

72

53 61 71 81
NO NC NC NC

84

51 61 71 81
NC NC NC NC

84

4 N.O.
LA1 DN40

2 N.O. & 2 N.C. w/ 2 Make-Before-Break


LA1 DC22

62

FIG. 10

54

2 N.O. & 2 N.C.


LA1 DN22

53 63 73 83
NO NO NO NO

88

53 61 71 83
NO NC NC NO

62

2 N.C.
LA1 DN02
FIG. 12

53 61 75 87
NO NC NC NO

FIG. 9

51 61
NC NC

64

2 N.O.
LA1 DN20

1 N.O. & 1 N.C.


LA1 DN11
FIG. 11

FIG. 8

62

72

82

1 N.O. & 3 N.C.


LA1 DN13
FIG. 14

53 61 73 83
NO NC NO NO

82

54

4 N.C.
LA1 DN04

62

74

84

3 N.O. & 1 N.C.


LA1 DN31

Front-Mounted Damp- and Dust-Protected Instantaneous Auxiliary Contact Blocks: LA1


FIG. 15

53
NO

63
NO

54

64

FIG. 16

53
NO

63
NO

54

64

FIG. 17

54

2 N.O. w/ Grounding Screw


LA1 DY20

2 N.O.
LA1 DX20

FIG. 18

53 63 73 83
NO NO NO NO

64

74

53 61 73 83
NO NC NO NO

84

54

2 Dusttight N.O. & 2 N.O.


LA1 DZ40

62

74

84

2 Dusttight N.O. & 1 N.O. & 1 N.C.


LA1 DZ31

Front-Mounted Time Delay Auxiliary Contacts: LA2 and LA3

E1

46

E2

A2
E2

LA6 DK2

65
NC

58

66

Off Delay, 1 N.O. & 1 N.C.


LA3 DR

Side-Mounted Auxiliary Contact Blocks: LA8


FIG. 24

53/
NO

83
NO

45
A1

A2

LA6 DK1

FIG. 23

57
NO

54/

61/
NC

71
NC

E1

68

FIG. 21

62/

1 N.O. & 1 N.C. Instantaneous


LA8 DN11

FIG. 25

53/
NO

83
NO

Front-Mounted Mechanical Latch Adder Blocks: LA6


A1

56

On Delay, 1 N.C. w/ 1 Offset N.O.


LA2 DS

On Delay, 1 N.O. & 1 N.C.


LA2 DT

FIG. 22

67
NO

54/

63/
NO

73
NO

68

55
NC

84

56

FIG. 20

72

67
NO

84

55
NC

74

FIG. 19

64/

2 N.O. Instantaneous
LA8 DN20

31

IEC Relays
Class 8501

Miniature IEC Relays:


Class 8501 Type PR 1
FIG. 1
A1

13 21
NO NC

A2

14

PR 1.11 E

FIG. 2

33 41
NO NC

PRD 1.11 E

A1

PV 11

22

34

42

14

44

PV 02

PRD 1.20 E
A2

PV 20
34

31 41
NC NC

13 23
NO NO

PR 1.20 E

33 43
NO NO

32

24

Type PR 1 and PRD 1 Relays

42

Type PV Adder Decks for PR 1.20 E

Alternating Relays:
Class 8501 Type PHA
FIG. 3

relay coil

A1
13

23
13

14

energized
deenergized
closed
open

14
A2

24

23

24

closed
open

32

Type P Contactors and Type T Overload Relays


Class 8502 and 9065

Power Terminals
FIG. 1

Coil Terminals

FIG. 2

A1

A2

Power terminals on contactors, overloads and switches are single


digits odd for line side terminals and even for load side terminals.

Coil terminals are designated by a letter and a number. Terminals


for a single winding coil are designated A1 and A2.

Overload Relay Contact Terminals

Auxiliary Contact Terminals


FIG. 3

FIG. 4

Location
13

21

31 43

53

95

97

96 98
With Isolated
N.O. Alarm Contact
14

22

32 44

95

Status
(N.O. or N.C.)

54

Auxiliary contacts on contactors, relays and push button contacts


use 2-digit terminal designations, as shown in the diagram above.
The first digit indicates the location of the contact on the device. The
second digit indicates the status of the contacts, N.O. or N.C. 1
and 2 indicate N.C. contacts. 3 and 4 indicate N.O. contacts.

96 98
With Non-Isolated
N.O. Alarm Contact

Overload contact terminals are marked with two digits. The first
digit is 9. The second digits are 5 and 6 for a N.C. and 7 and
8 for a N.O. isolated contact. If the device has a non-isolated
alarm contact (single pole), the second digits of the N.O. terminals
are 5 and 8.

Class 8502 Type PD or PE Contactor


w/ Class 9065 Type TR Overload Relay
FIG. 5

FPO 30-2 120%


Wiring Diagram

FPO 30-2 120%

Elementary Diagram

33

Type P Contactors and Type T Overload Relays


Class 8502 and 9065

Class 8502 Type PG or PD Contactor


w/ Class 9065 Type TD Overload Relay
FIG. 1

FPO 30-3 120%


FPO 30-3 120%
Wiring Diagram

Elementary Diagram

Class 8502 Type PE Contactor


w/ Class 9065 Type TE Overload Relay
FIG. 2

FPO 30-4 120%


FPO 30-4 120%
Wiring Diagram

Elementary Diagram

Class 8502 Type PF, PG or PJ Contactor


w/ Class 9065 Type TF, TG or TJ Overload Relay
FIG. 3

FPO 31-1 120%


FPO 31-1 120%
Wiring Diagram

Elementary Diagram

34

Type P Reversing Contactors and Type T Overload Relays


Class 8502, 8702 and 9065

Class 8502 Type PJ or PK Contactor


w/ Class 9065 Type TJE Overload Relay
FIG. 4

FPO 31-2 120%

FPO 31-2 120%


Wiring Diagram

Elementary Diagram

Class 8702 Type PDV or PEV Reversing Contactor


w/ Class 9065 Type TR Overload Relay
FIG. 1

FPO 31-3
Elementary Diagram

FPO 31-3 120%


Elementary Diagram

35

Type S AC Magnetic Contactors


Class 8502

AC Magnetic Contactors:
Class 8502 Type S
FIG. 1

L1

FIG. 2

L2

3
T1

L2

T1

MOTOR

T1

T2

T2

T1

1-Pole, Size 0 and 1


FIG. 3

2-Pole, Size 00, 0 and 1


FIG. 4

3
L1

L2

T2

T1 T2 T3

MOTOR

L1

L2

L3

T1

T2

T3

MOTOR
2

T1

T2

3-Pole, Size 00 to 5

2-Pole, Size 2 to 5
FIG. 5

L2

MOTOR
2

T1

L1
1

FIG. 6

3
L1
T1 T3 T4 T2

L3

L4

L2

L1

L2

L3

T2

T3

T1 T2 T3
X2

MOTOR

MOTOR
2

T1

T3

T4

T2

4-Pole, Size 0, 1 and 2


FIG. 7

T1

5-Pole, Size 0, 1 and 2


FIG. 8

TO
SEPARATE
CONTROL

2- and 3-Wire Control for Figure 1 to 5

3
X2

Separate Control for Figure 6

36

Type S AC Magnetic Contactors


Class 8502

Size 6, 3-Pole Contactor Common Control


Class 8502 Type SH Series B
FIG. 1

Wiring Diagram
This symbol denotes the coil function,
provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.
Short-Circuit Protection
Rating of branch circuit protective device must
comply with applicable electrical codes and the
following limitations:
Max. Rating
Type of Device
Class K5 or RK5 time-delay fuse 600 A
Class J, T or L fuse
1200 A
Inverse-time circuit breaker
800 A

Elementary Diagram

37

Type S AC Magnetic Contactors


Class 8502

Size 6, 3-Pole Contactor Separate Control


Class 8502 Type SH Form S Series B
FIG. 1

Wiring Diagram

This symbol denotes the coil function,


provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.
Short-Circuit Protection
Rating of branch circuit protective device must
comply with applicable electrical codes and the
following limitations:
Max. Rating
Type of Device
Class K5 or RK5 time-delay fuse 600 A
Class J, T or L fuse
1200 A
Inverse-time circuit breaker
800 A

Elementary Diagram

38

Type S AC Magnetic Contactors


Class 8502

Size 7, 3-Pole Contactor Common Control


Class 8502 Type SJ Series A
FIG. 1

Wiring Diagram
This symbol denotes the coil function,
provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.
Short-Circuit Protection
Rating of branch circuit protective device must
comply with applicable electrical codes and the
following limitations:
Max. Rating
Type of Device
Class K5 or RK5 time-delay fuse 600 A
Class J, T or L fuse
1600 A
Inverse-time circuit breaker
2000 A

Elementary Diagram

39

Type S AC Magnetic Contactors


Class 8502

Size 7, 3-Pole Contactor Separate Control


Class 8502 Type SJ Form S Series A
FIG. 1

Wiring Diagram

This symbol denotes the coil function,


provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.
Short-Circuit Protection
Rating of branch circuit protective device must
comply with applicable electrical codes and the
following limitations:
Max. Rating
Type of Device
Class K5 or RK5 time-delay fuse 600 A
Class J, T or L fuse
1600 A
Inverse-time circuit breaker
2000 A

Elementary Diagram

40

IEC Contactors
IEC Contactors and Auxiliary Contact Blocks
(for Input Modules see page 42)
3- and 4-Pole Contactors: LC1 and LP1
(Terminal markings conform to standards EN 50011 and 50012)
FIG. 1
A1

A2

1
L1

3
L2

5 13
L3 NO

T1
2

T2
4

T3
6

FIG. 2
A1

A2
14

A1

A2

5 21
L3 NC

T1
2

T3
6 22

T2
4

FIG. 3

1
L1

3
L2

5
L3

7
L4

T1
2

T2
4

T3
6

T4
8

FIG. 5
A1

A2

R1

A2

FIG. 6

R4

D12 008 and D25 008

D12 004 to D80 004

T1
2

5
L3

T2
4

13 21
NO NC

T3
6

14

22

D40 11 to D95 11

R3

R2

1
3
L1 L2

A1

D09 01 to D32 01

D09 10 to D32 10
FIG. 4

1
3
L1 L2

A1

R1

3 R3

A2

R2

4 R4

D40 008 to D80 008

Front-Mounted Standard Instantaneous Auxiliary Contact Blocks: LA1


FIG. 8

94

FIG. 7

43

54

FIG. 10

53 63
NO NO

62

54

FIG. 11

51 61
NO NO

64

52

53
NO

62

54

61 71
NC NC

83
NO

62

84

72

FIG. 12

53
NO

61 71
NC NC

54

62

81
NC

72

82

93

44

1 N.O. & 1 N.C


LA1 DN 11

1 N.O.
LA1 DN 10

FIG. 14

92

FIG. 13

FIG. 9

53 61
NO NC

NO

41
NO

2 N.O.
LA1 DN 20

53
NO

61 75
NC NC

54

62

FIG. 15

87
NO

76

2 N.C.
LA1 DN 02
53
NC

54

88

63 73
NC NC

64

74

2 N.O. & 2 N.C.


LA1 DN 22
FIG. 16

83
NC

51
NC

84

61 71
NC NC

52

62

72

1 N.O. & 3 N.C.


LA1 DN 13
FIG. 17

81
NC

82

53
NO

61 73
NC NO

83
NO

54

62

84

74

91

42

2 N.O. & 2 N.C. w/


2 Make-Before-Break
LA1 DC 22

1 N.C.
LA1 DN 01

4 N.O.
LA1 DN 40

4 N.C.
LA1 DN 04

3 N.O. & 1 N.C.


LA1 DN 31

Front-Mounted Damp- and Dust-Protected (IP 54) Instantaneous Auxiliary Contact Blocks: LA1
FIG. 18

53
N0

63
NO

54

64

FIG. 19

53
N0

63
NO

54

64

FIG. 20

53
N0

63
N0

73
N0

83
N0

54

64

74

84

FIG. 21

53 61
N0 NC

73
N0

83
N0

54 62

74

84

2 N.O. (5-24 V) w/ Grounding Screw 2 Dusttight N.O. (24-50 V) & 2 N.O. 2 Dusttight N.O. (24-50 V) & 1 N.O. & 1 N.C.
LA1 DY 20
LA1 DZ 40
LA1 DZ 31

2 N.O.
LA1 DX 20

Front-Mounted Time Delay Auxiliary Contacts: LA2 and LA3

56

On Delay, 1 N.O. w/ 1 Offset N.O.


LA2 DS

45

E1

46

E2

A1

A2

A2
E2

LA6 DK 1

FIG. 26

LA6 DK 2, LA6 DK 3

Side-Mounted Auxiliary Contact Blocks: LA8


FIG. 27

53/
NO

83
NO

E1

Off Delay, 1 N.O. & 1 N.C.


LA3 DR

54/

61/
NC

71
NC

A1

66

62/

1 N.O. & 1 N.C. Instantaneous


LA8 DN 11

FIG. 28

53/
NO

83
NO

Front-Mounted Mechanical Latch Adder Blocks: LA6


FIG. 25

58

84

On Delay, 1 N.O. & 1 N.C.


LA2 DT

68

54/

63/
NO

73
NO

68

57 65
NO NC

72

56

FIG. 24

55 67
NC NO

84

FIG. 23

55 67
NC NO

74

FIG. 22

64/

2 N.O. Instantaneous
LA8 DN 20

41

IEC Contactors
Input Modules and Reversing Contactors

Input Modules:
LA4
FIG. 2

FIG. 1

FIG. 3

AC/DC

PLC

AC

A1

A2

B2

A1

A2

AC/DC
B1

A1

A2

A/M
0

A2

A1

A1

+
E1

A1

A2
K

K
Off Delay Timer Module
LA4 DR

On Delay Timer Module


LA4 DT

AC
A1

1/0

A2

FIG. 4

E2

AC
A2

A1

FIG. 5

AC
A1

+
E1

E2

A1

A2

Auto-Manual-Off Control Module


LA4 DM

AC
A2

FIG. 6

AC
A1

A2

+
E1

A1
K

Relay Interface Amplifier Module w/


Manual Override, LA4 DL

Relay Interface Amplifier Module


LA4 DF

AC
A2

A2

E2

Solid State Interface Amplifier Module


LA4 DW

Contactors:
LC2, LP2 and LA9
FIG. 8

FIG. 7

A1

5 A1

A2

6 A2

FIG. 9

01
01

V W

A1

A1

A2

A2

A1

A1

A2

A2
02

21

21
02

KM2

KM2

22
KM1

22
KM1

A2

A2

Reversing Contactor
3-Pole, for Motor Control
LC2, LP2 D0901 to D3201

Transfer Contactor,
4-Pole, Mechanically Interlocked
LC2, LP2 D12004 to D8004

Mechanical Interlock w/ Electrical Interlock


LA9 D0902, D4002 and D8002

42

Type S AC Magnetic Starters


Class 8536
1-Phase, Size 00 to 3
1-Pole, 1-Phase Magnetic Starters, Size 00 to 3:
Class 8536 Type S
FIG. 1

* Marked OL if alarm
contact is supplied

Wiring Diagram

Elementary Diagram
Single Phase Starter w/ Single Voltage Motor

FIG. 2

* Marked OL if alarm
contact is supplied

Note: Starters are factory-wired with coil connected for


the higher voltage. If starter is used on lower
voltage, connect per coil diagram.

Wiring Diagram

Elementary Diagram
Single Phase Starter w/ Dual Voltage Motor

3-Pole, 3-Phase Magnetic Starters, Size 00 to 3, Connected for Single Phase:


Class 8536 Type S
FIG. 3

* Marked OL if alarm contact is supplied


Wiring Diagram

Elementary Diagram

3-Phase Starter Connected for Single Phase, Single Voltage Motor

43

Type S AC Magnetic Starters


Class 8536
2-Phase and 3-Phase, Size 00 to 5
4-Pole, 2-Phase Magnetic Starters:
Class 8536 Type S
FIG. 1

* Marked OL if alarm contact is supplied


Elementary Diagram

Wiring Diagram
Size 0, 1 and 2
FIG. 2

* Marked OL if alarm contact is supplied

Elementary Diagram

Wiring Diagram
Size 3 and 4

3-Pole, 3-Phase Magnetic Starters:


Class 8536 Type S
FIG. 3

* Marked OL if alarm contact is supplied


Elementary Diagram

Wiring Diagram
Size 00 to 4
FIG. 4

If alarm contact is supplied, a single (3 thermal unit)


overload block is furnished, fed from 3 current transformers.
* Marked OL if alarm contact is supplied

Elementary Diagram

Wiring Diagram
Size 5

44

Type S AC Magnetic Starters


Class 8536, 8538 and 8539
3-Phase, Size 6
3-Pole, 3-Phase Magnetic Starters, Size 6 Common Control
Class 8536/8538/8539 Type SH Series B
FIG. 1

Wiring Diagram

This symbol denotes the coil function,


provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.

Elementary Diagram

45

Type S AC Magnetic Starters


Class 8536
3-Phase, Size 7
3-Pole, 3-Phase Magnetic Starters, Size 7 Common Control
Class 8536 Type SJ Series A
FIG. 1

Wiring Diagram

This symbol denotes the coil function,


provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.

Elementary Diagram

46

Type S AC Magnetic Starters


Class 8536
3-Phase Additions and Special Features
3-Pole, 3-Phase Magnetic Starters, Size 00 to 4:
Class 8536 Type S
FIG. 1

* Marked OL if alarm contact is supplied


Elementary Diagram

Wiring Diagram
Form A Start-Stop Push Button Mounted in Cover
FIG. 2

* Marked OL if alarm
contact is supplied

Wiring Diagram

Elementary Diagram

Form C Hand-Off-Auto Selector Switch Mounted in Cover


FIG. 3

* Marked OL if alarm contact is supplied


Single or dual voltage primary connection
per transformer nameplate.

Wiring Diagram

Single or dual voltage primary connection


per transformer nameplate.

Elementary Diagram

Form F4T Control Circuit Transformer and Primary Fuses

47

Type S AC Magnetic Starters


Class 8536
3-Phase Additions and Special Features
3-Pole, 3-Phase Magnetic Starters, Size 00 to 4:
Class 8536 Type S
FIG. 1

* Marked OL if alarm
contact is supplied

Elementary Diagram

Wiring Diagram
Form S Separate Control
FIG. 2

* Marked OL if alarm contact is supplied


On NEMA Size 3 and 4 starters, holding circuit contact is in position
#1. Max. of 3 external auxiliary contacts on NEMA Size 00.
Wiring Diagram

Elementary Diagram
Form X Additional Auxiliary Contacts

3-Pole, 3-Phase Magnetic Starters, Size 5:


Class 8536 Type S
FIG. 3

* Marked OL if alarm contact is supplied


If alarm contact is supplied, a single (3 thermal unit) overload
block is furnished, fed from 3 current transformers

Wiring Diagram

Elementary Diagram

Form F4T Control Circuit Transformer and Primary Fuses

48

Type S AC Magnetic Starters


Class 8536, 8538 and 8539
3-Phase Additions and Special Features
3-Pole, 3-Phase Magnetic Starters, Size 6 Separate Control
Class 8536/8538/8539 Type SH Form S Series B
FIG. 1

Wiring Diagram

This symbol denotes the coil function,


provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.

Elementary Diagram

49

Type S AC Magnetic Starters


Class 8536
3-Phase Additions and Special Features
3-Pole, 3-Phase Magnetic Starters, Size 7 Separate Control
Class 8536 Type SJ Form S Series A
FIG. 1

Wiring Diagram

This symbol denotes the coil function,


provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.

Elementary Diagram

50

Integral Self-Protected Starters


Integral 18
State of Auxiliary Contacts
State of Auxiliary Contacts for LD1
FIG. 1

LD1

Auxiliary contact actuators

1
3
5
L1 L2 L3

AUTO

AUTO

A1 A2

Auxiliary contacts

LA1-LB019

LA1-LB017

LA1-LB015

LA1LB001

LA1LB031

LA1-LB034

T1 T2 T3
4
6

Contact open
Contact closed

Off

AUTO

On, contactor
open

AUTO

On, contactor
closed

13 23 31

95 97

13 31

97

13 31

95

41

16 18

16 18

14 24 32

96 98

14 32

98

14 32

96

42

15 17

15 17

13 23 31

95 97

13

31

97

13

31

95

41

16 18

16 18

14 24 32

96 98

14 32

98

14 32

96

42

15 17

15 17

13 23 31

95 97

13

31

97

13

31

95

41

16 18

16 18

14 24 32

96 98

14 32

98

14 32

96

42

15 17

15 17

13 23 31

95 97

13

31

97

13

31

95

41

16 18

16 18

14 24 32

96 98

14 32

98

14 32

96

42

15 17

15 17

13 23 31

95 97

13

31

97

13

31

95

41

16 18

16 18

14 24 32

96 98

14 32

98

14 32

96

42

15 17

15 17

13 23 31

95 97

13

31

97

13

31

95

41

16 18

16 18

14 24 32

96 98

14 32

98

14 32

96

42

15 17

15 17

13 23 31

95 97

13

31

97

13

31

95

41

16 18

16 18

14 24 32

96 98

14 32

98

14 32

96

42

15 17

15 17

13 23 31

95 97

13

31

97

13

31

95

41

16 18

16 18

14 24 32

96 98

14 32

98

14 32

96

42

15 17

15 17

TRIP. +

Tripped on
overload

Tripped on
short circuit

Off after short


circuit

Manual reset

TRIP. +

TRIP. +

TRIP. +

RESET

51

Integral Self-Protected Starters


Integral 18
State of Auxiliary Contacts
State of Auxiliary Contacts for LD5
FIG. 1

LD5

Auxiliary contact actuators


1 3 5
L1 L2 L3

A1A2

AUTO

+ 0

A1A2

Auxiliary contacts
LA1-LB015

Contact open
Contact closed

T1 T2 T3
4
6

Off

AUTO

On, contactor
open

AUTO

On, contactor II
closed

AUTO

On, contactor I
closed

Tripped on
overload

Tripped on
short circuit

Off after short


circuit

Manual reset

LA1-LB019

LA1-LB017

LA1LB001

LA1-LB021

LA1LB001

On
Integral

13 23 31

95 97

13 31

97

13 31

95

41

13 23 31

16 18

41

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

13 23 31

95 97

13

31

97

13

31

95

41

13 23 31

16 18

41

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

13 23 31

95 97

13

31

97

13

31

95

41

13 23 31

16 18

41

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

13 23 31

95 97

13

31

97

13

31

95

41

13 23 31

16 18

41

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

13 23 31

95 97

13

31

97

13

31

95

41

13 23 31

16 18

41

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

13 23 31

95 97

13

31

97

13

31

95

41

13 23 31

16 18

41

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

13 23 31

95 97

13

31

97

13

31

95

41

13 23 31

16 18

41

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

13 23 31

95 97

13

31

97

13

31

95

41

13 23 31

16 18

41

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

13 23 31

95 97

13

31

97

13

31

95

41

13 23 31

16 18

41

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

TRIP. +

TRIP. +

TRIP. +

TRIP. +

RESET

52

Integral Self-Protected Starters


Integral 32 and 63
State of Auxiliary Contacts
State of Auxiliary Contacts for LD4
FIG. 1

LD4

Auxiliary contact actuators


1 3 5
L1 L2 L3
AUTO

+ 0
U

A1 A2

Auxiliary contacts
T1 T2 T3
2 4 6

Contact open
Contact closed
LD4

LA1-LC010

LA1-LC012

LA1-LC020

LA1-LC030

98

13 23 31

(63)
53

05

95

14 24 32

54
(64)

08

98

13 23 31

53

14 24 32

05

95

14 24 32

54

13 23 31

08

98

13 23 31

53

14 24 32

05

95

14 24 32

54

13 23 31

08

98

13 23 31

53

14 24 32

05

95

14 24 32

54

96 98

13 23 31

08

98

13 23 31

53

95

14 24 32

05

95

14 24 32

54

06 08

96 98

13 23 31

08

98

13 23 31

53

05

95

14 24 32

05

95

14 24 32

54

16 18

06 08

96 98

13 23 31

08

98

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

14 24 32

15

05

95

14 24 32

13 23 31

16 18

06 08

96 98

13 23 31

14 24 32

15

05

95

13 23 31

16 18

06 08

96 98

14 24 32

15

05

95

13 23 31

16 18

06 08

96 98

14 24 32

15

05

95

13 23 31

16 18

06 08

14 24 32

15

05

13 23 31

16 18

14 24 32

15

13 23 31

08

Off + isolation

Off

On, contactor open


AUTO

On, contactor closed


AUTO

Tripped, on overload
TRIP. +

Off, after overload


TRIP. +

Tripped, on short circuit


TRIP. +

Off, after short circuit


TRIP. +

Manual reset
TRIP. +

RESET

53

Integral Self-Protected Starters


Integral 32 and 63
State of Auxiliary Contacts
State of Auxiliary Contacts for LD5
FIG. 1

LD5

Auxiliary contact actuators

1 3 5
L1 L2 L3

AUTO

A2 A1

+ 0
U

A2 A1

Auxiliary contacts
LA1-LC010

T1 T2 T3
2 4 6

LA1-LC012

LA1-LC020

LA1-LC021

98

13 23 31

13 23 31

53 63

LA1-LC031

13 23 31

16 18

06 08

96 98

13 23 31

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

08

Contact open
Contact closed

Off + isolation
13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

13 23 31

53 63

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

Off

On, both contactors open


AUTO

On, contactor

open
AUTO

On, contactor

closed
AUTO

Tripped on overload
TRIP. +

Off, after overload


TRIP. +

Tripped on short circuit


TRIP. +

Off after short circuit


TRIP. +

Manual reset
TRIP. +

14 24 32
RESET

54

Integral Self-Protected Starters


Wiring Diagrams

Integral 18
FIG. 1

FIG. 2

1
3
5
L2
L1
L3

1
3
5
L1 L2 L3

A1 A2

A1 A2

A1 A2

T1
2

II

T2 T3
4
6
T1

T2
4

T3
6

Self-Protected Reversing Starter w/ Protection Module LB


Integral 18 LD5 LB130 + LB1 LB03P

Self-Protected Starter w/ Protection Module LB


Integral 18 LD1 L80

Integral 32
FIG. 3

FIG. 5

1
3
5
L1 L2 L3

A1 A2

(
1
L1

T1 T2 T3
2
4
6

A1

3
L2

5
L3

A2

A1

A2

Starter w/ Isolator
Integral 32 LD4
FIG. 4
External
control
circuit

1
3
5
L1 L2 L3

A1 A2

Handle
operator
Control
circuit
contact

Instantaneous
trip
mechanism
(Trip coil)

Protection
module
trip
mechanism

T1 T2 T3
2
4
6

Protection module
Thermal trip
Magnetic trip
T1 T2 T3
2
4
6

Reversing Starter w/ Isolator


Integral 32 LD5

Starter w/o Isolator


Integral 32 LD1

Protection Modules: LB
FIG. 6

FIG. 7

T1 T2 T3
2
4
6

Thermal and Magnetic Trip


LB1

T1 T2 T3
2
4
6

Magnetic Trip Only


LB6

55

Integral Self-Protected Starters


Wiring Diagrams

Auxiliary Contact Blocks


FIG. 1

LA1 LC010

LA1 LC012

LA1 LC020

13 23 31

13 23 31

13 23 31

14 24 32

14 24 32

14 24 32

9698

98

95

95

0608

08

05

05

Trip signal

Short-circuit signal

Knob position signal


Auto + O

16

Contactor signalling placed


on the right

18

15

For LD1 or LD4 and reverser LD5 (mounted on right)


LA1 LC010, LA1 LC012 and LA1 LC020
FIG. 2

FIG. 3

LA1 LC030
(63)
53

(63)
53

54
(64)

54
(64)

1 or 2 LA1 LC030

For LD4 w/ isolating contacts


(mounted on left)
LA1 LC030

Remote Reset Units1


for LD1, LD4 and LD5
FIG. 5
AUTO
TRIP
+
O
RESET

AC
B4

AC

B1

LA1 LC021
13 23 31

LA1 LC031
14 24 32

Contactor signalling placed


on the left

For reversing LD5


(mounted on left)
LA1 LC021

Use of the
LA1 LC020
contact
block
prevents the
mounting
of trip or
remote units

FIG. 6

Interface Modules
FIG. 7
AC A1
+ E1
- E1
AC A2

C1

A1

A2

D1

LA1 LC180, LA1 LD180

U<
C2

D2

FIG. 8
AC A1
+ E1
- E1
AC A2

For starter and reverser already fitted


with a block, LA1 LC010 or LA1 LC012.

LA1 LC052

Isolating contacts
(mounted on left)
LA1 LC031

Trip Units
for LD1, LD4 and LD5

B2
B3

FIG. 4

LA1 LC07

A1

A2

LA1 LC580, LA1 LD580

56

Integral Self-Protected Starters


Wiring Diagrams

Add-on Blocks: LA1 LB0


FIG. 1

Contactor breakers

Trip signal

LA1 LB015
13 23 31

LA1 LB017
13
31

LA1 LB019
13
31

14

24 32

14

14

95

97

97

95

96

98

98

96

32

LA1 LB001
41

32

42

and

For LD1 (mounted on right)


FIG. 2

FIG. 3
LA1 - LB034
5
7

6
15

LA1 - LB031

Knob position

17

Auto

15 17

Short
circuit
signal

42

18

Contacts integrated
into device

14 24 32

Short
circuit
signal

0
15 17

Signal
16

Contactor breakers

LA1 - LB021
13 23 31

LA1 - LB001
41

Auto

Signal

16 18
16 18

For LD1 (mounted on left)

For LD5 (mounted on left)

Time Delay Modules


FIG. 4

Control Module

FIG. 5
AC

A1

Knob position

AC

A1

A2

FIG. 6
A2

B2

TSX

AC
B1

A1

A1

A2

A/M
1/0

A2

A1

A1

On Module
LA4 DT

A2

A2
K

Off Module
LA4 DR

Auto-Man-Stop Module
LA4 DM

Interface Modules
FIG. 7

AC
A1

E1

AC
A2

E2

A1

FIG. 8

AC
A1

E1

A1

A2

AC
A2

E2

FIG. 9

AC
A1

Solid State Module


LA4 DW

AC
A2

E2

A1

A2

A2
K

E1

Relay Module
LA4 DF

Relay Module w/ Manual Override


LA4 DL

Voltage Converters: LA1 LC080 and LA1 LD080


FIG. 11
Control by supply switching 24 or 48V
E1
+
A1
DC
- (OV) E3

AC

A2

FIG. 12
110V
+

A1

DC
- (OV) E2

Low voltage control 24 or 48V


E1

E1
AC

A2

Supply

FIG. 10

E3 +

{-

A1

DC
AC

A2

E2

E2
Low voltage input

For 24 or 48 V Supply

For 110 V Supply

For 24 or 48 V Supply w/ Low Voltage Input

57

Type S AC Combination Magnetic Starters


Class 8538 and 8539
3-Phase, Size 0-5 (see pages 45 and 49 for Size 6)
3-Pole, 3-Phase Combination Starters:
Class 8538 and 8539 Type S
FIG. 1

* Marked OL if alarm contact is supplied


Elementary Diagram

Wiring Diagram
Size 0-4
FIG. 2

* Marked OL if alarm contact is supplied


Elementary Diagram

Wiring Diagram
Size 5

58

Type S AC Combination Magnetic Starters


Class 8538 and 8539
3-Phase Additions and Special Features
3-Pole, 3-Phase Combination Starters w/ Control Circuit Transformer and Primary Fuses:
Class 8538 and 8539 Type S Form F4T
FIG. 1

L1

L2

L3

2-WIRE CONTROL
(If used)

2
START

DISCONNECTING MEANS,
PROVIDED BY USER OR
WITH CONTROLLER

START
1 STOP

OL

3
M
M

STOP

L1

L2

L3

FU2
X2

X1

3-WIRE CONTROL

FU1

SEC

PRI

FU2

FU1

GROUND
(If used)

PRI

X2

SEC

3
A

2-WIRE CONTROL

GROUND
(If used)

ALARM (IF
SUPPLIED)

T1 T2 T3

MOTOR

T1

L1
L2

OL

COM

DISCONNECTING
MEANS

T2

L3

T3

OL

OL

OL

* Marked OL if alarm contact is supplied


Elementary Diagram

Wiring Diagram
Size 0-4
FIG. 2

L1

L2

L3

2-WIRE CONTROL
(If used)

2
START
DISCONNECTING MEANS,
PROVIDED BY USER OR
WITH CONTROLLER

START
1 STOP

OL

3
CR

STOP

CR

1
3-WIRE CONTROL

X2

X1
1

L1

L2

L3

SEC
FU2
FU1
FU1

PRI

X2

T1 T2 T3
A

A
GROUND
(If used)

ALARM (IF
SUPPLIED)

*
COM

L1
L2

OL
L3

T1

T2

DISCONNECTING
MEANS

SEC
2

MOTOR

GROUND
(If used)

CR

2-WIRE CONTROL

FU2
PRI

OL

OL

OL

T3

* Marked OL if alarm contact is supplied


Elementary Diagram

Wiring Diagram
Size 5

59

Reduced Voltage Controllers


Class 8606
Autotransformer Type, Size 2-6
Reduced Voltage Autotransformer Controllers w/ Closed Transition Starting: Class 8606 Size 2-5
FIG. 1

L3

50
0

100
84
65

OL

T1

OL

T2

1S

AT

R
2S

MOTOR
AT

2S

1S

TR

L2

2S

100
84
65
50

L1

CIRCUIT BREAKER
OR DISCONNECT SWITCH

OL

T3

1S

TR

R
1S
1S
2S
2S
2 WIRE CONTROL DEVICE (IF USED)
START

STOP

OL

TR

TR

Reduced Voltage Autotransformer Controller w/ Closed Transition Starting: Class 8606 Size 6
FIG. 2

L3

50
0

100
84
65

2S

T1

1OL
1S

AT

2CT

T2

2S

MOTOR
2OL
AT

2S
R

1S
0

L2

1CT

100
84
65
50

L1

CIRCUIT BREAKER
OR DISCONNECT SWITCH

3CT

T3

3OL
1TR

1TR

1S
1S
2TR

2TR
2S
R
1S 2S

(H1) PRI

(X1) SEC

(X2)

R
(H1)

PRI

(X1)

SEC

(X2)

2 WIRE CONTROL DEVICE (if used)


START

STOP
1

GROUND
(if used)

OL
1TR

1TR

60

Reduced Voltage Controllers


Class 8606
Autotransformer Type, Size 7
Reduced Voltage Autotransformer Controllers w/ Closed Transition Starting:
Class 8606 Size 7
FIG. 1

L3

50
0

100
84
65

1CT

T1

2CT

T2

1S

AT

R
2S

MOTOR
AT

2S

1S

L2

2S

100
84
65
50

L1

CIRCUIT BREAKER
OR DISCONNECT SWITCH

3CT

T3

SOLID STATE
OVERLOAD RELAY
1TR

(H1) PRI

1TR

(X1) SEC

(X2)

1S
1S
2TR

2TR

(H1) PRI

(X1) SEC

(X2)

2S

R
1S 2S

(H1) PRI

(X1) SEC

(X2)

R
(H1)

PRI

(X1)

SEC

(X2)

2 WIRE CONTROL DEVICE (If used)


START

STOP
1

GROUND
(If used)

OL
1TR

1TR

61

Reduced Voltage Controllers


Class 8630
Wye-Delta Type, Size 1Y-5Y
Wye-Delta Type Reduced Voltage Controllers, Size 1Y-5Y:
Class 8630
FIG. 1

FPO
46-1
110%

Size 1Y-5Y Controllers with Open-Transition Starting


FIG. 2

FPO
46-2
110%

Size 1Y-5Y Controllers with Closed-Transition Starting

62

Reduced Voltage Controllers


Class 8630
Wye-Delta Type, Size 6Y
Wye-Delta Type Reduced Voltage Controllers, Size 6Y:
Class 8630
FIG. 1

FPO
46-3
110%

Size 6Y Controller with Open-Transition Starting


FIG. 2

FPO
46-4
110%

Size 6Y Controller with Closed-Transition Starting

63

Reduced Voltage Controllers


Class 8640
2-Step, Part-Winding Type
Table 5

Motor Lead Connections

Part Winding Schemes


1/2 Wye or Delta 6 Leads
1/2 Wye 9 Leads

[1]

1/2 Delta 9 Leads


[1]

[2]

A
T1

Lettered Terminals in Panel


B
C
D
E
F
T2
T3
T7
T8
T9

T1

T2

T3

T7

T8

T9

T1

T8

T3

T6

T2

T9

Connect terminals T4, T5 and T6 together at terminal box.

[2]

Part Winding Schemes

Lettered Terminals in Panel


B
C
D
E
F
T2
T9
T7
T8
T3

2/3 Wye or Delta 6 Leads

A
T1

2/3 Wye 9 Leads [1]

T1

T2

T9

T7

T8

T3

T1

T4

T9

T6

T2

T3

2/3 Delta 9 Leads

[2]

Connect terminals T4 and T8, T5 and T9, T6 and T7 together in 3 separate pairs at terminal box.

Part-Winding Reduced Voltage Controllers: Class 8640, Size 1PW-7PW


FIG. 2

FIG. 1

Size 1PW-4PW, 2-Step Part-Winding Controllers

Size 5PW, 2-Step Part-Winding Controller


FIG. 4

FIG. 3

Size 6PW, 2-Step Part-Winding Controller


Disconnect means (optional): 2 required, 1 for each motor winding.

Size 7PW, 2-Step Part-Winding Controller


See Table 5 for motor lead connections.

64

Reduced Voltage Controllers


Class 8647
Primary-Resistor Type
3-Phase Primary-Resistor Reduced Voltage Controllers:
Class 8647, Size 1-7
RES

L2

L3

OL

FIG. 2

T1

M
L1

DISCONNECT MEANS
(OPTIONAL)

L1

A
RES

OL

T2
L2

MOTOR
A
RES

OL

T3
L3

DISCONNECT MEANS
(OPTIONAL)

FIG. 1

RES

OL

T1

RES

OL

T2

A
M

MOTOR

A
RES

OL

T3

TR

TR
M

TR

TR
A

2 WIRE CONTROL DEVICE (if used)

2 WIRE CONTROL DEVICE (if used)

START

STOP
1

START

STOP

OL

TR

TR

Size 5

L3

1CT

RES
A

2CT

M
L1

T2
MOTOR

L2

2OL
3CT

RES
A

F
U
2

T1

1OL
RES

FIG. 4

T3
L3

3OL

F
U
3

DISCONNECT MEANS
(OPTIONAL)

L2

DISCONNECT MEANS
(OPTIONAL)

M
L1

1TR

1CT

T1

RES

2CT

T2
MOTOR

A
M

RES

3CT

T3

A
SOLID STATE
OVERLOAD RELAY

F
U
3
1TR

2TR

RES
A

F
U
2

1TR

TR

TR

Size 1-4
FIG. 3

OL

1TR
2TR

2TR

2TR

(H1) PRI

M
A

(X1) SEC

(H1) PRI

(X1) SEC

(X2)

(H1) PRI

A
(H1)

PRI

FU1 (X1)

SEC

(X1) SEC
(X2)

(X2)

2 WIRE CONTROL DEVICE (if used)

(H1)

PRI

FU1 (X1)

SEC

GROUND
(if used)

START

STOP
1

(X2)

2
1TR

OL
1TR

(X2)

2 WIRE CONTROL DEVICE (if used)


START

STOP
1

GROUND
(if used)

OL
1TR

1TR

Size 6

Size 7

65

Reduced Voltage Controllers


Class 8650 and 8651
Wound-Rotor Type
Wound-Rotor Reduced Voltage Controllers:
Class 8650 and 8651
FIG. 1

FPO 49-3
135%

Non-Reversing Wound-Rotor Motor Controller w/ 3 Points of Acceleration


Class 8650
FIG. 2

FPO 49-4
135%

Reversing Wound-Rotor Motor Controller w/ 3 Points of Acceleration


Class 8651

66

Solid State Reduced Voltage Starters


Class 8660
, Type MD-MG
ALPHA PAK
ALPHA PAK Solid State Reduced Voltage Starters:
Class 8660 Type MD-MG
FIG. 1

1CT

CIRCUIT BREAKER
OR DISCONNECT SWITCH

M
L1

L2

L3

T1

T2

MOTOR

3CT

T3

SOLID STATE
OVERLOAD RELAY
TO 120 V
SEPARATE
CONTROL
STOP

START
OT*

* OT is a switch that opens


when an overtemperature
condition exists (Type MFO
and MGO only)

Type MD (16 A), ME (32 A), MF (64 A) and MG (128 A)

L1

L2

L3

CIRCUIT BREAKER
OR DISCONNECT SWITCH

FIG. 2

ISO

ISO

1CT

T1

T2

MOTOR

ISO

3CT

T3

SOLID STATE
OVERLOAD RELAY
TO 120 V
SEPARATE
CONTROL
STOP

START
OT*
M

M
CR

* OT is a switch that opens


when an overtemperature
condition exists (Type MFO
and MGO only)

TR

TR
ISO

ALARM
CR

Type MD (16 A), ME (32 A), MF (64 A) and MG (128 A) w/ Isolation Contactor

67

Solid State Reduced Voltage Controllers


Class 8660
Type MH, MJ, MK and MM
Solid State Reduced Voltage Controllers: Class 8660 Type MH, MJ, MK and MM
FIG. 1

Type MH (200 A), MJ (320 A), MK (500 A) and MM (750 A)


FIG. 2

Type MH (200 A) w/ Shorting Contactor


FIG. 3

Type MJ (320 A), MK (500 A) and MM (750 A) w/ Shorting Contactor

68

Solid State Reduced Voltage Controllers


Class 8660
Type MH, MJ, MK and MM
Solid State Reduced Voltage Controllers: Class 8660 Type MH, MJ, MK and MM
FIG. 1

FPO
51-1
130%

Type MH (200 A) w/ Isolation Contactor


FIG. 2

FPO
51-2
130%

Type MJ (320 A), MK (500 A) and MM (750 A) w/ Isolation Contactor

69

Solid State Reduced Voltage Controllers


Class 8660
Type MH, MJ, MK and MM
Solid State Reduced Voltage Controllers: Class 8660 Type MH, MJ, MK and MM
FIG. 1

FPO
51-3
130%

Type MH (200 A) w/ Isolation Contactor and Shorting Contactor


FIG. 2

FPO
51-4
130%

Type MJ (320 A), MK (500 A) and MM (750 A) w/ Isolation Contactor and Shorting Contactor

70

Type S AC Reversing Magnetic Starters


Class 8736
2- and 3-Pole
Reversing Starters, 2- and 3-Pole, Size 00-1:
Class 8736 Type S

FPO 52-1

FIG. 1

FPO 52-1
* Marked OL if alarm contact is supplied
Elementary Diagram

Wiring Diagram
2-Pole, w/ Single Phase, 3-Lead Motor
FIG. 2

FPO 52-2
* Marked OL if alarm contact is supplied

FPO
52-2
Elementary Diagram

Wiring Diagram

3-Pole, w/ Single Phase, 4-Lead Repulsion-Induction Motor

FPO 53-1

FIG. 3

FPO 53-1
* Marked OL if alarm contact is supplied
Wiring Diagram

Elementary Diagram

3-Pole, w/ Single Phase, 4-Lead Capacitor or Split-Phase Motor

71

Type S AC Reversing Magnetic Starters


Class 8736
3- and 4-Pole
Reversing Starters, 3- and 4-Pole:
Class 8736 Type S
FIG. 1

FPO 53-2

FPO
53-2

* Marked OL if alarm contact is supplied


Elementary Diagram

Wiring Diagram
Size 00-2, 4-Pole, 2-Phase
FIG. 2

FPO 53-3
* Marked OL if alarm contact is supplied

FPO
53-3
Elementary Diagram

Wiring Diagram
Size 00-4, 3-Pole, 3-Phase
FIG. 3

FPO
54-1
FPO 54-1
Elementary Diagram

Wiring Diagram
Size 5, 3-Pole, 3-Phase

72

Type S AC 2-Speed Magnetic Starters


Class 8810

Starters for 2-Speed, 2-Winding (Separate Winding), 3-Phase Motors:


Class 8810 Type S

FPO 54-2

FIG. 1

FPO
54-2
Elementary Diagram

Wiring Diagram
Size 0-4
FIG. 2

FPO 54-3
Size 5 Wiring Diagram

Starters for 2-Speed, 1-Winding (Consequent Pole), Constant or Variable Torque, 3-Phase Motors:
Class 8810 Type S

FPO 55-1

FIG. 3

FPO
55-1
* Marked OL if alarm contact is supplied
Elementary Diagram

Wiring Diagram
Size 0-2

73

Type S AC Reversing Magnetic Starters


Class 8810

Starters for 2-Speed, 1-Winding (Consequent Pole), Constant or Variable Torque, 3-Phase Motors:
Class 8810 Type S
FIG. 2

FIG. 1

FPO
55-3

FPO
55-2
* Marked OL if alarm contact is supplied

Size 5 Wiring Diagram

Size 3 and 4 Wiring Diagram

Starters for 2-Speed, 1-Winding (Consequent Pole), Constant Horsepower, 3-Phase Motors:
Class 8810 Type S

FPO 55-4

FIG. 3

FPO
55-4
* Marked OL if alarm contact is supplied
Elementary Diagram

Wiring Diagram
Size 0-2
FIG. 4

FIG. 5

FPO 56-2
75%

FPO 56-1
75%
* Marked OL if alarm contact is supplied
Size 3 and 4 Wiring Diagram

* Marked OL if alarm contact is supplied


Size 0, w/ High-Off-Low Selector Switch (Form C7) Wiring Diagram

74

2-Speed Magnetic Starters


Class 8810
Special Control Circuits
Form R1

Form R2

FIG. 1

FIG. 2

FPO
57-1

FPO 57-2

Compelling Relay, Requiring Motor Starting in Low Speed

Accelerating Relay, Providing Timed Acceleration to Selected Speed

Form R3

Form R2R3
FIG. 4

FIG. 3

FPO
57-3
FPO
57-4
Accelerating Relay and Decelerating Relay

Decelerating Relay, w/ Time Delay During Transfer from


Higher to Lower Speed

Form R1R3
FIG. 5

Form A10C

FPO 57-5

FIG. 6

FPO
57-6
Compelling Relay and Decelerating Relay

Hand-Off-Auto Selector Switch and High-Low Push Button

Form CC17

Form A10CR1

FIG. 7

FIG. 8

FPO
57-7
Hand-Off-Auto Selector Switch and High-Low Selector Switch

FPO
57-8
Hand-Off-Auto Selector Switch and High-Low Push Button w/
Compelling Relay/Timer

75

2-Speed Magnetic Starters and Multispeed Motor Connections


Class 8810
Special Control Circuits and 1- and 3-Phase Motor Connections
Form C25

Form CC17 R2R3

FIG. 1

FIG. 2

FPO
57-10
120%
FPO
57-9

Hand-Off-Auto Selector Switch and High-Low Selector Switch w/


Accelerating and Decelerating Relay/Timer

High-Low-Off-Auto Selector Switch

Multispeed Motor Connections:


1-Phase, 2-Speed Motors
FIG. 3

T1

T2

T3

FIG. 4

T4

T1

T2

T3

FIG. 5

T4

COM

Speed

L1

L2

Open

Together

Speed

L1

L2

Open

Together

Speed

L1

L2

Open

Together

Low
High

T1
T3

T2
T4

T3,T4
T1,T2

Low
High

T3
T1

T4
T2

T1,T2
T3,T4

Low
High

COM
COM

A
B

B
A

2 Windings
FIG. 6

T1

2 Windings

COM

FIG. 7

T4

T1

1 Winding

COM

FIG. 8

T4

T1

COM

T4

Speed

L1

L2

Open

Together

Speed

L1

L2

Open

Together

Speed

L1

L2

Open

Together

Low
High

COM
COM

T1
T4

T4
T1

Low
High

T1
T1

T4
COM

COM

T1,T4

Low
High

T1
T1

COM
T4

COM

T1,T4

1 Winding

1 Winding

1 Winding

Multispeed Motor Connections:


3-Phase, 2-Speed Motors
FIG. 9

FIG. 10

T4
T3

FIG. 11

T4

T1

T3

T4

T1

T1

T3
T5
Speed

L1

L2

L3

Low
High

T1
T6

T2
T4

T3
T5

Open

Together

T4,T5,T6
All others

1 Winding, Constant Horsepower


FIG. 12

T1

T3
Speed
Low
High

L1

L2

T13
L3

T1 T2 T3
T11 T12 T13

Separate Windings

Speed

L1

L2

L3

Low
High

T1
T6

T2
T4

T3
T5

T12
Open
All others
All others

T6
Open

Together

All others

T1,T2,T3

T3
Speed
Low
High

T2
L1

L2

T13 T17
L3

T1 T2
T3
T11 T12 T13,T17

Separate Windings

T6

Speed

L1

L2

L3

Low
High

T1
T6

T2
T4

T3
T5

Open

Together

All others

T1,T2,T3

1 Winding, Variable Torque


FIG. 14

T11

T1

T2

T5

1 Winding, Constant Torque


FIG. 13

T11

T2

T2

T5

T6

T2

T12

T1

T3

T11

T2 T13

T7

Open

Speed

All others
All others

Low
High

L1

L2

T1 T2
T11 T12

T12

L3

Open

T3,T7
T13

All others
All others

Separate Windings

76

Multispeed Motor Connections


3-Phase

Multispeed Motor Connections:


3-Phase, 2-Speed Motors
FIG. 1

T1

FIG. 2

T11

T1

FIG. 3

T5

T11

T1

T2
T4

T4

T2

T14

L3

L2

T12

T6
T3

T7

T2 T13 T17

Speed

L1

Low
High

L2

T12

L3

Open

T1 T2
T3,T7
T11 T12 T13,T17

T3

T3
Speed

All others
All others

L1

Low
High

Separate Windings

L3

T1
T1,T5

L2

L4

Open

T5
T2
T6
T3 T2,T6 T4

T13

Speed L1
Low
High

T3,T4

2-Phase, 1 Winding, Variable Torque

L4

Open

T1 T3 T2
T4 All others
T11 T13 T12 T14 All others

2-Phase, Separate Windings

Multispeed Motor Connections:


3-Phase, 3-Speed Motors
FIG. 4

T4

FIG. 5

T11

T4

T3
T1

T7

L1

Low
2nd
High

L2

L3

T12

Open

Together

Speed L1
Low
2nd
High

T1

L1

Low
2nd
High

T13

T12

L3

Open

Together

Speed

T3
T5
T13

All others
All others
All others

T1,T2,T3

Low
2nd
High

T6

L2

T1 T2
T6 T4
T11 T12

Together

2 Windings, Variable Torque

L1

L2

T1 T2
T11 T12
T6 T4

Together

2 Windings, Constant Torque


FIG. 9

T14

T1

T11

T13
T3

T13

T12

L3

Open

Together

Speed

T3
T13
T5

All others
All others
All others

T1,T2,T3

Low
2nd
High

T6

T16

Open

Low T1 T2
T3
All others

2nd T11 T12 T13,T17 All others

High T16 T14 T15


All others T11,T12,T13,T17

T11

T2

T5

T11

T12

T15

L3

T1

T3

T2

Open

T4

T11

T3

L3

T2

Speed L1 L2

T1 T2 T3,T7 All others

T11 T12 T13 All others

T6 T4
T5
All others T1,T2,T3,T7

FIG. 8

T4

T5

L2

T3

T12

2 Windings, Constant Torque

2 Windings, Constant Torque

Speed

T13
T17

T6 T13

T2

T5

T1 T2 T3,T7 All others

T6 T4
T5

T1,T2,T3,T7
T11 T12 T13 All others

FIG. 7

T14

T1

T1

T7
T6 T13

T2

T5
Speed

FIG. 6

T11

T3

2 Windings, Variable Torque

L1

T2

T15

L2

L3

T1 T2
T11 T12
T16 T14

T3
T13
T15

T12

T16

Open

Together

All others

All others

All others T11,T12,T13

2 Windings, Variable Torque

Multispeed Motor Connections:


3-Phase, 4-Speed Motors
FIG. 10

T4
T3

FIG. 11

T14
T1

T13

T4

T11

FIG. 12

T14

T3

T1

T13

T4

T14
T13

T3

T11

T1

T7

T7 T2

T5
Speed
Low
2nd
3rd
High

L1

L2

T6
L3

T1 T2
T3
T6 T4 T5,T7
T11 T12
T13
T16 T14 T15,T17

T15 T17 T12


Open

T16

Speed

All others T4,T5,T6,T7


All others

All others T14,T15,T16,T17


All others

T4
T1

T7
T2

T5

Low
2nd
3rd
High

T15 T17 T12

T6
L3

Open

T1 T2
T3
T11 T12
T13
T6 T4 T5,T7
T16 T14 T15,T17

T16

Speed

All others T4,T5,T6,T7


All others T14,T15,T16,T17
All others

All others

T4

T2

T5

Together

L1

Low
2nd
3rd
High

2 Windings, Constant Horsepower


FIG. 14

T14

L2

T6

L2

L3

T12

T15
Open

T16
Together

T1 T2 T3,T7 All others

T6 T4
T5
All others T1,T2,T3,T7
T11 T12 T13,T17 All others

T16 T14
T15
All others T11,T12,T13,T17

2 Windings, Constant Torque


FIG. 15

T14

T4

T14

T13

T3

Speed

L1

Low
2nd
3rd
High

2 Windings, Constant Horsepower


FIG. 13

T7 T2

T5

Together

T11

T17

L1

L2

T11

T17
T6
L3

T15
Open

T1

T3
T12

T16
Together

T1 T2 T3,T7 All others

T11 T12 T13,T17 All others

T6 T4
T5
All others T1,T2,T3,T7
T16 T14
T15
All others T11,T12,T13,T17

2 Windings, Constant Torque

T5
Speed
Low
2nd
3rd
High

T2
L1

T6
L2

T11

T13

L3

T1 T2 T3
T6 T4 T5
T11 T12 T13
T16 T14 T15

T15

T12

T16

T5

Open

Together

Speed

All others
All others
All others
All others

T1,T2,T3

T11,T12,T13

Low
2nd
3rd
High

2 Windings, Variable Torque

T1

T3
T2
L1

T6
L2

T11

T13

L3

T1 T2 T3
T11 T12 T13
T6 T4 T5
T16 T14 T15

T15

T12

T16

Open

Together

All others
All others
All others
All others

T1,T2,T3
T11,T12,T13

2 Windings, Variable Torque

77

Programmable Lighting Controllers


Class 8865

Programmable Lighting Controller:


Class 8865 Type TC12
FIG. 1

CIRCUIT 12
CIRCUIT 9
CIRCUIT 8

RELAY OUTPUT CONNECTIONS


CIRCUITS 7-12

CIRCUIT 11
CIRCUIT 10

35

CIRCUIT 7

18

19

17

20

16

CIRCUIT 6

21

15

22

14

23

13

CIRCUIT 5

24

12

25

11

26

10

CIRCUIT 4

27

28

29

30

6
CIRCUIT 3

RELAY OUTPUT CONNECTIONS


CIRCUITS 1-6

31

32

CIRCUIT 2

33

34

CIRCUIT 1

INPUTS

Demand
Input

36

+1 +2 +3 +4 +5 +6 +7 +8

24 VAC
INPUT

78

AC Lighting Contactors
Class 8903
Load Connections
Load Connections for AC Lighting Contactors:
Class 8903
FIG. 1

FIG. 2

L1

L2

L2

L1

IF
USED

LOAD
LOAD

IF
USED

LOAD

LOAD

Vload = Vline-tol-line

Vload
L2 = Vline-to-lineLN

L1
1-Phase, 2-Wire, Single Load
FIG. 3

L1

L2

1-Phase, 2-Wire, Multiple Loads


FIG. 4

LN

L1

L2

IF
USED

LN

IF
USED

LOAD
LOAD
Vload = Vline-to-neu-

LOAD
Vload = Vline-to-line

1-Phase, 3-Wire, Loads Connected Line-to-Neutral


FIG. 5

L1

L2

1-Phase, 3-Wire, Load Connected Line-to-Line


FIG. 6

L3

LOAD

L1

L2

LOAD

L3

LOAD

LOAD
LOAD
Vload = Vline-to-line
L1

L2

1.732

L3

Vload = Vline-to-line
LN

3-Phase, 3-Wire, Wye-Connected Load


FIG. 7

L1

L2

L3

LOAD
Iload = Icontacts
1.732

3-Phase, 3-Wire, Delta-Connected Load

LN

LOAD

IF
USED

LOAD
LOAD
Vload = Vline-to-neu-

Application Limits:
1. Voltage between line side conductors must not
exceed line-to-line voltage rating of contactor.
2. Vload must not exceed volts-per-load rating of
contactor.
3. Line current carried by any contact must not
exceed ampere rating of contactor.
For contact ratings, refer to the Square D Digest.

3-Phase, 4-Wire, Loads Connected Line-to-Neutral

79

AC Lighting Contactors
Class 8903
Control Circuit Connections
Control Circuit Connections for Electrically-Held Contactors:
Class 8903 Type L and S
FIG. 1

ON

OFF
To AC common
or separate
control supply

COIL

FIG. 4

On-Off Push Button (Form A12)


FIG. 2

2-WIRE
PILOT DEVICE

A1
A2

COIL

I
I
HAND OFF AUTO

To AC common
or separate
control supply

A1
A2

A1

To AC common
or separate
control supply

Direct Control from Pilot Device


FIG. 3

COIL

2-WIRE
PILOT
DEVICE

A2

I
I
ON OFF

COIL

A1

To AC common
or separate
control supply

A2

On-Off Selector Switch (Form C6)

Hand-Off-Auto Selector Switch (Form C)

Control Circuit Connections for Mechanically-Held Contactors:


Class 8903 Type LX and S
FIG. 5

COIL CLEARING
CONTACTS
(Supplied)

ON

FIG. 6

A1
A2

LATCH

I
ON OFF

LATCH

14

17

14

A
OFF

UNLATCH
15

18

A2

To AC common
or separate
control supply

On-Off Push Button (Form A3)

On-Off Selector Switch (Form C6)


COIL CLEARING
CONTACTS
(Supplied)

FIG. 8

1-POLE
PILOT
DEVICE

CR

CR

LATCH

COIL
CLEARING
CONTACTS
(Supplied)

LATCH
14

17
A

To AC common
or separate
control supply

A
UNLATCH
15

2-POLE
PILOT
DEVICE

17

A1
18

To AC common
or separate
control supply

FIG. 7

COIL CLEARING
CONTACTS
(Supplied)

14

UNLATCH
15

Control from 2-Pole Pilot Device

17
A

18
B

CR
To AC common
or separate
control supply

UNLATCH
15

18
B

1-Pole Pilot Device w/ CR relay (Form R6)

80

AC Lighting Contactors and Electronic Motor Brakes


Class 8903 and 8922

Panelboard Type Wiring:


Class 8903 Type PB, 30-225 A
FIG. 1

FIG. 3

FIG. 4

L1

L2/N

ON

ON

Control Circuit Standard

CR1
CR2

CR2

L2/N

CR1

CR

Control Circuit 2-Wire Control


(Form R6)

SC
L = Line (common)
O = Open (unlatch)
C = Close (latch)

L1

BR

SO

CR

T3

L1

CR

T2

C
OFF

FIG. 2
2-Wire
Pilot Device

T1

L2/N

L1

L3

L
OFF

L2

Control Circuit Long-Distance Control


(Form R62)

Omit middle pole


for 2-pole unit

Power Circuit

QWIK-STOP Electronic Motor Brake:


Class 8922
FIG. 5

CUSTOMER CONTROL CIRCUIT


F1

F1
ETB 10/18
15 18
Xo

START
OL
M

Xo

OL

T1

F2

OL

T2

F2

OL

T3

L2

[1]

STOP

F2
L1

MOTOR

L3

24 VDC

F3

[3]

ETB 10/18
[2]

F3

[3]

L1

L+

L2

[4]

[1] Contacts 15 and 18 close when

L1 and L2 are energized.

PLC

[2] When controlling electronic motor brake

ETB 10/18 with a PLC (programmable logic


control), terminals Xo-Xo must be jumpered.

B
B1

[3] Semiconductor fuses.

B+

[4] Connection for ETBS only.

POWER CIRCUIT

Type ETB10, ETB18 and ETBS18 w/ Internal Braking Contactor


FIG. 6
CUSTOMER CONTROL CIRCUIT
F1

F1
ETB 20/800

STOP

START
OL

T1

F2

OL

T2

F2

OL

T3

MOTOR

24 VDC

M
B

Xo

OL

L3

M
M
25 28

L2

[1]

15 18

F2
L1

F3

[3]

ETB 20/800

Xo
F3

M
PLC

[2]

[3]

L1

L+

L2

[4]

[1] Contacts 15 and 18 close when L1 and L2 are energized.


[2] When controlling electronic motor brake ETB 20/800 with a PLC

B
B1

(programmable logic control), terminals Xo-Xo must be jumpered.


[3] Semiconductor fuses.
[4]

B+
POWER CIRCUIT
QWIK-STOP is a registered trademark of Square D.

Connection for ETBS only.

Type ETB20-ETB800 and ETBS20-ETBS800

81

Electronic Motor Brakes, Duplex Motor Controllers and Fiber Optic Transceivers
Class 8922, 8941 and 9005

QWIK-STOP Electronic Motor Brake: Class 8922 Type ETBC


FIG. 1

CUSTOMER CONTROL
CIRCUIT

F1

F2

OL

T1

F2

OL

T2

F2

OL

T3

L1
F1
L2

1
2

L3

[1]

MOTOR

M
START

4
5

ETBC

M
M

F3

[2]

L1

T1/2

L2

T2/4

[1] To control electronic motor

PLC

B 10

B+

[2]

6
7

F3

OL

STOP

24 VDC INPUT

brake ETBC with input B+/B,


terminals 3 and 4 must be
jumpered.
[2] Semiconductor fuses.

QWIK-STOP is a registered trademark of Square D.

Type ETBC

AC Duplex Motor Controller: Class 8941


FIG. 2

Fiber Optic Transceiver: Class 9005


FIG. 3
14

OUTPUT
12
11

POWER

86
GAIN
ADJ.
SCREW

GAIN
OUTPUT
STATUS
LED

SETUP
LED
SETUP

OUTPUT

FIBER RELEASE

FIBER
RELEASE
LEVER

FIBER
A1

Elementary Diagram for Duplex Motor Controller w/


Electric Alternator

INPUT

A2

Transceiver, Front View


FIG. 4

HAZARDOUS LOCATIONS
CLASS I GROUPS A, B, C & D
CLASS II GROUPS E, F & G
CLASS III

NONHAZARDOUS LOCATIONS

FIBER OPTIC
TRANSCEIVER

FIBER OPTIC
PUSH BUTTON,
SELECTOR SWITCH,
LIMIT SWITCH, ETC.
FIBER OPTIC CABLE

CLASS 9005 TYPE FT


FIBER OPTIC CABLE
ELECTRICAL
CONNECTIONS
BOUNDARY SEAL TO BE IN
ACCORDANCE WITH ARTICLE
501-5 OF THE NATIONAL
ELECTRICAL CODE

Location

82

Photoelectric and Inductive Proximity Switches


Class 9006

Photoelectric Switches:
Class 9006 Type PE1 (Obsolete)
FIG. 1

FIG. 2
AC thru-beam emitter has no
output switching capability,
therefore leakage current is not
applicable. Thru-beam emitter is
connected directly across the AC
line and typically draws 15 mA.

Connect load in series. To prevent


damage, all switches except
emitters must have load
connected to switch.

2-Wire AC, Single Device Operation

AC Emitter

FIG. 3

FIG. 4
DC thru-beam emitter has no
output switching capability,
therefore it requires only a 2-wire
cable connected directly across
the DC. Thru-beam emitter draws
a maximum of 45 mA.

DC switches cannot be wired in


series. To prevent damage, all
switches except emitters must
have load connected to switch.

4-Wire DC, Single Device Operation, 10-30 VDC, 250 mA Max. Load

DC Emitter

Photoelectric Switches:
Class 9006 Type PE6 and PE7 (Obsolete)

Photoelectric Switches:
Class 9006 Type PEA120 (Obsolete)

FIG. 5

FIG. 8

12-24 VDC, Sinking (NPN)


FIG. 6

These switches are light


operated only.

12-24 VDC, Sourcing (PNP)

Beam broken = load deenergized


Beam unbroken = load energized

FIG. 7

Diagram shows contact arrangement with beam broken.


120 VAC, Emitter Only

120 VAC Amplifier

Inductive Proximity Switches:


Class 9006 Type PS (Obsolete)
FIG. 9

FIG. 10

2-Wire AC, N.O.


FIG. 12

FIG. 11

2-Wire AC, N.C.


FIG. 13

2-Wire DC, N.O.

2-Wire AC, N.O. or N.C.


FIG. 14

4-Wire DC, Sinking (NPN)

4-Wire DC, Sourcing (PNP)

83

Inductive Proximity Sensors


XS, XSC, XSF and XSD

XS Tubular Inductive Proximity Sensors


FIG. 1

+/

BN/3

FIG. 2

for connector version only


BN/2

NO BU/4

/+
BU/3

2-Wire DC, Non-Polarized


FIG. 3

BN/1

FIG. 5

BN/1

PNP

BK/4 NO
BK/2 NC

NO
NC

NO

BU/3
BN/1

BN/1

3-Wire DC, N.O. or N.C.

WH/2

BU/3 (NO), BN/1 (NC)


+

NC

BU/3

BK/4

PNP

NO

NO

BK/4

NPN

BK/2 NC
BK/4 NO

BN/1 (NO), BU/3 (NC)

BU/3

NPN

L2 /+

2-Wire AC/DC
FIG. 4

PNP

L1 +/
AC/DC

BU/3

NPN

BK/4

BK/4

WH/2

BN/1 (NO), BU/3 (NC)

3-Wire DC, N.O. and N.C., Complementary

3-Wire DC, Selectable PNP/NPN, N.O./N.C.

XSC Rectangular Inductive Proximity Sensors


FIG. 6

+/

FIG. 7

FIG. 8

L1

FIG. 9

1
PNP

AC/DC
NO

NC

/+

+/

/+

NO 6

NO
7
8

L2

8 BK
5

L1

L2

5
AC/DC

NC

NC
7

7 BK

2-Wire AC, Programmable

2-Wire DC, Non-Polarized

NO
NC

1
NPN

+
NO

NC

2-Wire AC/DC, Programmable

4
2

3-Wire DC, N.O. or N.C.

XSF Rectangular Inductive Proximity Sensors


FIG. 11

FIG. 10
1
NO

NC

L1

1
PNP

4
NO
NC

L2

L1

1
NPN

L2

NO
NC
3

2-Wire AC, Programmable N.O. or N.C.

4
2

3-Wire DC, N.O. or N.C.

XSD Rectangular Inductive Proximity Sensors


FIG. 13

FIG. 12
3
NO

FIG. 14

+/

/+

+/

NO
7

NC

/+

NC
7

NO

1
NPN

+
NO

L2

2-Wire AC, Programmable N.O. or N.C.

NC
3

2-Wire DC, Non-Polarized

4
NC

L1

LOAD
8

1
PNP

4
2

3-Wire DC, N.O. or N.C.

84

Inductive and Capacitive Proximity Sensors


XS and XTA

XS Tubular Inductive Proximity NAMUR Sensors


ed to a solid state in ut (e.g. : ST1 CC/CS, TSX DET 466)
Ri = 1K
BN-1 +
Object
+
present
7...12V DC

FIG. 1

Object
absent

BU-2

BN-1

BU-2

I < 1mA
Ri = 1K

FIG. 2

(110...240 V)
(110...240V)
ACHzP=
AC
P = 5 VA, 50

Wiring diagram

+
BN

proximity
sensor

2
XZD

BU

7...12V DC

I > 3mA

4 2.F 2.0 1.+

Non-Intrinsically Safe Applications (Normal Safe Zone),


Connected to a Solid State Input

With XZD Power Supply/Relay Amplifier Unit

XS Inductive Proximity Sensors w/ Analog Output


FIG. 3

FIG. 4

Output current
@ 24 V:
0-10 mA
0-16 mA
@ 48 V:
0-10 mA

Value of Load R (max.)


1800
1125
4200

Output current
@ 24 V:
4-14 mA
4-20 mA
@ 48 V:
4-14 mA

2-Wire DC

FIG. 5

Value of Load R (max.)


640
450

These sensors may be wired in


the 2- or 3-wire mode, depending
on the current output
characteristics required.

2350

3-Wire DC

XTA Tubular Capacitive Proximity Sensors

,
BN
BU

FIG. 6

BN

L1
L2

PNP

BN

+
NPN

BK

+
BK

Gn*
BU

* Ground for XTA A115 only


2-Wire AC

BU

3-Wire DC

85

Magnet Actuated Proximity Sensors and Photoelectric Sensors


SG, ST and XUB

SG Magnet Actuated Proximity Sensors, Surface Mount Style


FIG. 1

FIG. 2

L2

L1

FIG. 3

L2

L1

Black

Red

LOAD

LOAD

White

SGA 8016, SGA 8031, SGA 8182, SGA 8053,


SGA 8176, SGA 8177, SG0 8168 and SG08239

SGB 8175

LOAD
LOAD

SG2 8195

SG Magnet Actuated Proximity Sensors, Limit Switch Style


FIG. 4

FIG. 5

L2

L1

FIG. 6

L2

L1

NO
Com

LOAD

LOAD

NC

SG0 8003, SG1 8004, SGA 8005 and SGA 8040


FIG. 7

SG0 L8003 and SG1 L8004


FIG. 8

Com

SG1 8056 is normally closed. Connect


red terminal (+) to power source.
Connect minus (-) terminal to load.
Housing must be connected to minus.

LOAD

SG0 B8114, SG1 B8147, SG0 BL8114,


SG0 BL8147 and SGC 8142-T-P

LOAD

SGC 8027 and SGC 8025

LOAD

LOAD

SG0 8079 and SG1 8056

SG Magnet Actuated Proximity Sensors, Tubular Style


FIG. 9

FIG. 10

L2

L1

NO

LOAD

Com

LOAD

LOAD

NC

SGC 8058 and SGC 8181

SGA 8057, SGA 8189, SGA 8072, SGA 8179,


SGA 8180 and SGA 8038

SG Magnet Actuated Proximity Sensors, Maintained Contact


FIG. 11

FIG. 12

L2

L1

L1

LOAD

6.8k

SGA 8018, SGO 8026

L2
LOAD

SGO 8110

ST Grounded Probe Switch


FIG. 13

FIG. 14
Blk Gnd Wht Red

L1

L2

LOAD

hot

1
L1
hot
housing

neutral

Target connected to ground

Not
used

L2
LOAD
neutral

Target connected to ground. Housing


must be grounded for proper operation.

Cable Wiring

ST switches may be wired in series or parallel.


For series operation, connect red lead
(terminal 4) to black lead (terminal 1) of other
switch. The voltage drop across each switch
(in the closed state) does not exceed 2 VAC.

Terminal strip Wiring

XUB Short Range Tubular Photoelectric Sensors


FIG. 16

FIG. 15

2-Wire AC

FIG. 17

AC Emitter

DC Emitter

86

Photoelectric Sensors
XUM, XUH, XUG, XUL and XUJ

XUM Miniature High Performance Photoelectric Sensors


FIG. 1

+ Light

Prog.

FIG. 2

FIG. 3

Test
W

OG

- Dark

BN
BK

BN
BK

LOAD

LOAD

+ Light

Prog
.

OG
Test

LOAD

BU

BU
W

XUH and XUG Medium Range


Photoelectric Sensors

LOAD

- Dark

NPN Output

PNP Output

5-Wire AC

XUL Subcompact Photoelectric Sensors


FIG. 4

Emitter DC

FIG. 5

Connector, PNP output


BN
1
4

BU

3
Prog.

Emitter

+ light
- dark

DC 3 wire
Connector, NPN output

PNP output

Prog.

+ light

+ light

BK

DC connector

NPN output
BN

1
+ light
- dark

AC/DC
OG
RD

BK
BU
OG

AC/DC

Relay output
AC/DC versions

- dark

- dark

Prog.

BU

4
3

BU
OG

AC/DC

BN
BK

Prog.

BN

2
prog.

BU

BN

AC/DC

4
Output

DC

AC/DC

XUJ Compact High Performance Photoelectric Sensors


FIG. 7

FIG. 6

FIG. 8

FIG. 9
1
Dark 2
Light 3

NPN

or

+
+

+
PNP

1 k

5-Wire Relay, AC/DC

AC/DC Microchange
DC Connector

DC Output

LOAD

Test

DC Output Microchange
DC Connector

87

Photoelectric Sensors and Security Light Barriers


XUE, XUR, XUD, XUG and XUE S

XUE Long Range Plug-In Photoelectric Sensors


FIG. 1

FIG. 2

FIG. 3

XUE A

DC Emitter

XUE H, NPN

FIG. 5

FIG. 4

FIG. 6

XUE F

XUE H, PNP

XUE T

XUR Color Registration Photoelectric Sensors


FIG. 8

FIG. 7

PNP

NPN

XUD Amplifiers
FIG. 9

XUG Amplifiers

FIG. 10
BN

PNP
H

+
OG
BK

BU

FIG. 11

Light Mode:
Connect to +

BN

Dark Mode:
Connect to

NPN
J

+
BK

OG

BU

Light Mode:
Connect to +
Dark Mode:
Connect to

XUD J

XUD H

for XUF N Plastic Fiber Optics DC models

XUE S Security Light Barriers


FIG. 12

FIG. 13
5
6
T1
T2

Open
to
test

A1

L1

A2

L2

Emitter

4
1

L1

L2

Receiver

88

Photoelectric Sensors
XUV

XUV Photoelectric Sensors w/ Separate Optical Heads


FIG. 1

+
H

Grey

Test
W
J

+
LOAD

BU
W

Gating Sensor

BN
BK

FIG. 2

PNP

Synchro

LOAD

BK
BU

LOAD

Grey
Synchro

NPN

LOAD

Test

PNP Output
FIG. 3

BN

Gating Sensor

NPN Output

1 CHANNEL AMPLIFIER

Terminals

13 15 17 19

Potentiometers

2
4
6-8
13
15
17
19

TERMINALS
L1 Supply
L2 Supply
Relay output (1 contact)
Receiver (white wire)
Receiver shielded cable
Emitter shield
Emitter (red wire)

1
2
A
1
2
3

SWITCHES
Light/Dark
Monostable timer (pulse stretcher)
POTENTIOMETERS
Sensitivity adjustment
LED INDICATORS
Green: power supply
Red: unstable
Yellow: output

Switches
1

LED indicators

1 2
3

Terminals

2 CHANNEL AMPLIFIER FORM C RELAY

10 12 14 16 18 20
Terminals

9 11 13 15 17 19

Potentiometers

Switches
2

1 23 4
3
4

LED indicators

Terminals

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

TERMINALS
L1 Supply
L2 Supply
NC output, Channel 2
NC output, Channel 1
Common, Channel 2
Common, Channel 1
NO output, Channel 2
NO output, Channel 1
12 VDC output
for synchro sensors
12 VDC output
for synchro sensors
Synchronization, Channel 2, NPN
Synchronization, Channel 1, NPN
Emitter shield, Channel 1
Receiver, Channel 1 (white wire)
Emitter, Channel 1 (red wire)
Receiver shield, Channel 1
Emitter shield, Channel 2
Receiver, Channel 2 (white wire)
Emitter, Channel 2 (red wire)
Receiver shield, Channel 2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

TERMINALS
L1 Supply
L2 Supply
Output test (1 contact relay)
Output test (1 contact relay)
Channel 1 output (1 contact relay)
Channel 1 output (1 contact relay)
Channel 2 output (1 contact relay)
Channel 2 output (1 contact relay)
12 VDC output
for synchro sensors
12 VDC output
for synchro sensors
Synchronization, Channel 2, NPN
Synchronization, Channel 1, NPN
Emitter shield, Channel 1
Receiver, Channel 1 (white wire)
Emitter, Channel 1 (red wire)
Receiver shield, Channel 1
Emitter shield, Channel 2
Receiver, Channel 2 (white wire)
Emitter, Channel 2 (red wire)
Receiver shield, Channel 2

1
2
3
4
A
B
1
2
3
4
5

SWITCHES
Monostable timer (pulse stretcher), Channel 1
Light/Dark, Channel 1
Monostable timer (pulse stretcher), Channel 2
Light/Dark, Channel 2
POTENTIOMETERS
Sensitivity adjustment, Channel 1
Sensitivity adjustment, Channel 2
LED INDICATORS
Green: power supply
Red: unstable, Channel 1
Yellow: output, Channel 1
Red: unstable, Channel 2
Yellow: output, Channel 2

2 CHANNEL LOGIC MODULE

10 12 14 16 18 20
Terminals

9 11 13 15 17 19
LED indicators

5 6

Potentiometers

9 10

Switches
1 23 4 5 67 8
1 2
3
4

LED indicators

Terminals

SWITCHES
Time delay, Channel 1 (0.05 to 3 s or 1 to 60 s)
Time delay, Channel 1 (On/Off)
Time delay mode (mono. or adjustable time delay)
Leading/Trailing edge selection
Logic function (And/Or)
Logic function (On/Off)
Light/Dark, Channel 1
Light/Dark, Channel 2
POTENTIOMETERS
A Time delay, Channel 1
B Sensitivity adjustment, Channel 1
C Sensitivity adjustment, Channel 2
LED INDICATORS
1 Green: power supply
2 Red: output test
3 Yellow: output, Channel 1
4 Yellow: output, Channel 2
5 Green: synchronization, Channel 1
6 Yellow: detection, Channel 1
7 Red: unstable, Channel 1
8 Green: synchronization, Channel 2
9 Yellow: detection, Channel 2
10 Red: unstable, Channel 2
1
2
3
4
5
6
7
8

AC Wiring Diagrams

89

Limit Switches
Class 9007

Contact Forms for


Class 9007 Limit Switches
FIG. 1

Limit Switches:
Class 9007 Type C
FIG. 2

FIG. 3

Types C52, C54


1-Pole

FIG. 4

Type C62
2-Pole, Same Polarity Each Pole

Type C66
2-Pole, 2-Stage, Same Polarity Each Pole

FIG. 5

FIG. 6

[1]

On CR switches, terminals 1-4 on left


side are for CW rotation and terminals
5-8 on right side are for CCW rotation.

Types C68T5, C68T10, CR67T5 [1] and CR67T10 [1]


2-Pole Neutral Position, Same Polarity Each Pole

Type C Reeds

Limit Switches:
Class 9007 Type XA
FIG. 8

FIG. 7

Type XA73 Reeds

Type XA75 Reeds

90

Limit Switches
Class 9007

Limit Switches:
Class 9007 Type AW
FIG. 2

FIG. 1

Type AW12 and AW14

Type AW18

FIG. 3

FIG. 4

[1]

FIG. 5

[1]

If lever arm is placed at same end of box as


conduit, N.O. contacts become N.C. and
vice versa.

Type AW16
w/ Lever Arm Opposite Conduit Hole [1]
FIG. 6

If lever arm is placed at same end of box as


conduit, N.O. contacts become N.C. and vice
versa.

Type AW19
w/ Lever Arm Opposite Conduit Hole [1]
FIG. 7

Type AW32, AW34, AW42


and AW44
FIG. 8

Type AW36 and AW46

Type AW38 and AW48

Type AW39 and AW49

Limit Switches:
Class 9007 Type SG GATE GARDTM Switch
FIG. 9

FIG. 10

Type SGS1DK

Type SGP1

91

Limit Switches and Safety Interlocks


XCK and MS

XCK Limit Switches


FIG. 1

FIG. 2

SPDT, 1 N.O. and 1 N.C.


Positive Opening, Snap Action

FIG. 3

2 SPDT, 2 N.O. and 2 N.C.

SPDT, Isolated N.O. and N.C.


Positive Opening, Slow-Make Slow-Break

XCK Safety Interlocks


FIG. 4

FIG. 5

13
21

FIG. 6

LED 24 VDC

AC

24 VDC

21

13

22

14

L1

21

13
14

22

14

Orange
LOAD

No polarity

SPDT, Positive Opening,


Slow-Make Slow-Break

X3
X1

22
X3

Orange
LOAD

X2
Green
X1

0V

SPDT, w/ 24 VDC LED, Positive Opening,


Slow-Make Slow-Break

AC

Note: N.O. and N.C.


contacts are shown with
key inserted and fully
engaged.

L2

SPDT, w/ 2 Pilot Lights, Positive Opening,


Slow-Make Slow-Break

Contact Blocks for XY2CE Limit Switches


FIG. 7

21

13

FIG. 8

21

11

FIG. 9

11

FIG. 10

13

FIG. 11

X1

X1

X2
22

Zb 14

XEN P2151, Isolated N.C.


and N.O.

22

12

Zb 12

XEN P2141, Isolated N.C.


and N.O.

X2

Za 14

XEN P2051, N.C./N.O.,


12 and 14 same polarity

Indicator Light, Direct

Indicator Light
w/ Resistance

MS Miniature Limit Switches


FIG. 12

FIG. 13
Black
Green

White

Black

Orange

Red
Red

SPST

White

Green

SPDT

92

Pressure Switches and Transducers


Class 9012, 9013, 9022 and 9025

Pressure and Temperature Switches:


Class 9012 and 9025 Type G
FIG. 1

FIG. 2

FIG. 3

Machine Tool, SPDT,


1 N.O. and 1 N.C.

Machine Tool, DPDT,


2 N.O. and 2 N.C.

FIG. 4

Industrial, SPST,
1 N.O. and 1 N.C.

FIG. 5

Machine Tool, SPDT, 1 N.O. and 1 N.C. w/ Form H10

Machine Tool, SPDT, 1 N.O. and 1 N.C. w/ Form H11

Commercial Pressure Switches:


Class 9013 Type CS
FIG. 6

Acceptable Wiring Schematics

Pressure Transducers:
Class 9022 Type PTA and PTB
FIG. 7

DC SUPPLY

FIG. 8

Black

DC SUPPLY

TRANSDUCER
White or
Red
Brown

TRANSDUCER
Red

LOAD

FIG. 9

DC SUPPLY

TRANSDUCER
4

LOAD

Black

2
1

LOAD

Type PTA, 2-Wire


FIG. 10

Type PTA, 3-Wire

DC SUPPLY

Green

Type PTA, 4-Wire

DC SUPPLY

TRANSDUCER

TRANSDUCER
Red

FIG. 11

LOAD

B
C

FIG. 12

DC SUPPLY

TRANSDUCER
LOAD

Red

Green

Black

White

LOAD

Type PTB, 2-Wire

Type PTB, 3-Wire

Type PTB, 4-Wire

93

Level Sensors and Electric Alternators


Class 9034 and 9039

Level Sensors:
Class 9034 Types LSD and LSV
FIG. 1

Wiring Diagram

Elementary Diagram

Output selection of both sensors in maximum (N.C.


when absent). Both devices at max. setting.

Fill Cycle, Tank Full


FIG. 2

Wiring Diagram

Elementary Diagram

Output selection of both sensors in minimum (N.O.


when absent). Both devices at min. setting.

Drain Cycle, Tank Empty

Electric Alternators:
Class 9039 Type X
FIG. 3

Set pilot device A contacts to close before pilot device


B contacts.
Connections shown are for common control. If motor
line voltage is different from voltage rating stamped on
alternator coil terminals, alternator must be connected
to motor lines thru control transformers.
Control circuit conductors require overcurrent
protection in accordance with applicable electrical
codes.
* Overlapping contact.

FPO 69-1

94

Pneumatic Timing Relays


Class 9050

Pneumatic Timing Relays:


Class 9050: Type AO
FIG. 1

FIG. 2

Type AO10E

FIG. 3

Type AO10D

FIG. 7

FIG. 8

Type AO11E

Type AO20E
FIG. 9

Type AO11D

FIG. 13

FIG. 14

Type AO12E

FIG. 20

Type AO210DE

Type AO20D

Type AO21E

FIG. 21

Type AO21D

FIG. 22

FIG. 25

FIG. 26

Type HO10D, Off Delay

Type AO111DE

Type AO121DE
FIG. 18

Type AO112DE

Type AO122DE
FIG. 24

Type AO221DE

Type AO222DE

Pneumatic Timing Relays:


Class 9050: Types B and C
FIG. 27

FIG. 28

Off Delay
Type HO10E, On Delay

Type AO120DE
FIG. 12

FIG. 23

Type AO220DE

Pneumatic Timing Relays:


Class 9050: Type HO

Type AO110DE

FIG. 17

Type AO22D

Type AO212DE

FIG. 6

FIG. 11

FIG. 16

Type AO22E

Type AO211DE

FIG. 5

FIG. 10

FIG. 15

Type AO12D

FIG. 19

FIG. 4

Type B

On Delay

Off Delay

On Delay

Type C

95

Pneumatic Timing Relays and Solid State Industrial Timing Relays


Class 9050

Class 9050 Pneumatic Timing Relays: Typical Elementary Diagrams


FIG. 1

FIG. 2

Interval, Momentary Start


FIG. 3

On Delay

Interval, Maintained Start

FIG. 4

FIG. 5

Off Delay

Repeat Cycle

Solid State Industrial Timing Relays: Class 9050 Types FS and FSR
FIG. 6

FIG. 7

L1

L2
AC Supply Voltage

FPO 71-1

L1

L2
C1
Timed
Contacts
C2

C3

Instantaneous C5
Contacts
(optional)
P1
C6

C7

C4

C8

External Initiating Contact

Elementary Diagram

Wiring Diagram

Solid State Industrial Timing Relays: Class 9050 Type FT


FIG. 8

FIG. 9

L1

L2
AC Supply Voltage

FPO 71-2

C1

C3

C5

C7

L1
L2
Instantaneous
Contacts
(optional)
P
C2
C4
Timed
Contacts

C6

C8

External Initiating Contact

Elementary Diagram

Wiring Diagram

96

Timers
Class 9050

Solid State Industrial Timing Relays:


Class 9050 Type JCK
FIG. 1

FIG. 2

FIG. 3

External Initiating Contact

External Initiating Contact


(used in one-shot and
off-delay mode only)

5
5

7
8

6
5

3
1

11

Control Power

Polarity markings are for DC units


only. JCK 60 is AC only.

10

Control Power

Terminals 5 and 10 are internally jumpered. Applying


power to terminal 7 or jumpering from terminal 5 to 7
through an external contact initiates the timer.

Type JCK 11-19, 31-39 and 51-60

10

Polarity markings are for DC units only.

11

Control Power

Type JCK 21-29 and 41-49

Type JCK 70

Solid State Timers:


Class 9050 Type D
FIG. 4

FIG. 5

A1/+ 15 25

FIG. 6

A1 15 25

A1/+ 15 25 Z1 Z2

16 18 26 28 A2/

A1 15 25 Z1 Z2

16 18 26 28 A2

16 18 26 28 A2/

Vs

Vs

Vs

Type DER, DZM, DTR, DWE,


DEW and DBR

FIG. 7

Type DERP, DERLP, DWEP


and DZMP

16 18 26 28 A2
Vs

Type DAR

Type DARP

Solid State Timers:


Class 9050 Type M
FIG. 8

FIG. 9

17 25 A1

15

18 26 A2

16 18 A2

Vs
Type MAN, MBR, MER, MEW,
MTG, MWE and MZM

A1

Vs
Type MAR

97

Transformer Disconnects
Class 9070

Transformer Disconnects:
Class 9070
Note: Some factory modifications, depending on enclosure and transformer VA size selected, are not available. Consult factory modification chart.
FIG. 1

L1

L2

FIG. 2

GND

L3

L1

L2

GND

L3
OFF

OFF

ON

ON
F
U
1

F
U
2

F
U
1

460 V
H1

F
U
2
460 V

230 V

H3

H2

H4

H1

H3

H2

H4

H1

H3

230 V
H2

H1

H4

Optional Connection

F
U
5

X1A

F
U
4

R
Power
On

F
U
3
X2B

X2A

F
U
5

F
U
4
X2A

Optional

For Size 1 Enclosures except w/ Form E23


L1

F
U
6

X1A

Optional

FIG. 3

L2

For Size 1 Enclosures w/ Form E23


FIG. 4

GND

L3

L1

L2

GND

L3

OFF

OFF

ON
F
U
1

ON

F
U
2

F
U
1

H3

F
U
2

230 V

460 V
H1

H2

H4

H1

H3

230 V

460 V
H2

H4

H1

H3

H2

H4

Optional Connection

F
U
5

X1A

F
U
4

R
Power
On

F
U
3
X2B

X2A

Optional

For Size 2 Enclosures except w/ Form E23

H3

H2

H4

Electrostatically
Shielded Transformer

X1 115 V X2

Power
On

X1B

H1

Optional Connection

X1 115 V X2

F
U
3

H4

Electrostatically
Shielded Transformer

X1 115 V X2

Power
On

X1B

H2

Optional Connection

X1 115 V X2

F
U
3

H3

X1A

F
U
7

F
U
5

X1B

F
U
6

F
U
8
X2B

F
U
4
X2A

Optional

For Size 2 Enclosures w/ Form E23

98

Enclosure Selection Guide

Table 6

Enclosures for Non-Hazardous Locations

Provides Protection Against

NEMA
NEMA
NEMA
NEMA
NEMA
NEMA
Type 5
Type 1 Type 3 [1] Type 3R [1] Type 4 [2] Type 4X [2]
Type 12 [3]

Type 12K

NEMA
Type 13

Accidental contact w/ enclosed equipment

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Falling dirt

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Falling liquids and light splashing

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Dust, lint, fibers and flyings

Yes

Yes

Yes

Yes

Yes

Yes

Hosedown and splashing water

Yes

Yes

Oil and coolant seepage

Yes

Yes

Yes

Oil and coolant spraying and splashing

Yes

Corrosive agents

Yes

Rain, snow and sleet [4]

Yes

Yes

[5]

Yes

[5]

Yes

Yes

Windblown dust
[1]

Yes

Intended for outdoor use.

[2]

Intended for indoor and outdoor use.

[3]

Square D Industrial Control design NEMA Type 12 enclosures may be field modified for outdoor applications.

[4]

External operating mechanisms are not required to be operable when the enclosure is ice covered.

[5]

Square D Industrial Control design NEMA Type 4 enclosures provide protection against these environments.

Table 7

Enclosures for Hazardous Locations


Enclosure
Class [1]

Group [1]
7B

7C

7D

9E

9F

9G

Hydrogen, manufactured gas

Yes

Ethyl ether, ethylene, cyclopropane

Yes

Yes

Gasoline, hexane, naphtha, benzine, butane, propane,


alcohol, acetone, benzol, natural gas, lacquer solvent

Yes

Yes

Yes

Metal dust

Il

Yes

Carbon black, coal dust, coke dust

Il

Yes

Flour, starch, grain dust

Il

Yes

Yes

Provides Protection Against

[1]

NEMA Type 7

NEMA Type 9

As described in Article 500 of the National Electrical Code.

99

Conductor Ampacity and Conduit Tables


Based on 1993 National Electrical Code

Ampacity Based on NEC Table 310-16 Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, Not More Than Three Conductors
in Raceway or Cable. Based on 30 C Ambient Temperature. Trade Size of Conduit or Tubing Based on NEC Chapter 9, Table 1 and Tables 3A,
3B, 3C, 4 and 5B. Refer to Chapter 9 for Maximum Number of Conductors in Trade Sizes of Conduit or Tubing. Dimensions of Insulated Conductors for Conduit Fill Determined from NEC Chapter 9 Tables 5 and 5A.
For information on temperature ratings of terminations to equipment, see NEC Section 110-14c. Underlined conductor insulation
types indicates ampacity is for WET locations. See NEC Table 310-13.

Table 8

Conductor Ampacity based on NEC Table 310-16


ALUMINUM CONDUCTORS

THWN, XHHW

Conduit Conduit Conduit Conduit


3W
3W
4W [2]
4W [2]

THHN, XHHW
Conduit Conduit
3W
4W [2]

Wire
Size
AWG
kcmil

Table 310-16
Ampacity
Insulated Copper

THHW, THW,
RW, USE

90 C (194 F)
Conductor Insulation [1]
Table 310-16
Ampacity
Insulated Copper

Wire
Size
AWG
kcmil

Table 310-16
Ampacity
Insulated Copper

75 C (167 F)
Conductor Insulation [1]

75 C (167 F)
Conductor Insulation [1]

90 C (194 F)
Conductor Insulation [1]

THHW, THW,
USE

Table 310-16
Ampacity
Insulated Copper

COPPER CONDUCTORS

XHHW

Conduit Conduit Conduit Conduit


3W
3W
4W [2]
4W [2]

THHN, XHHW
Conduit Conduit
3W
4W [2]

14

20

1/2

1/2

25

1/2

1/2

12

25

1/2

1/2

30

1/2

1/2

12

20

1/2

1/2

25

1/2

1/2

10

35

1/2

1/2

40

1/2

1/2

10

30

1/2

1/2

35

1/2

1/2

50

3/4

1/2 [3]

3/4

55

1/2 [3]

3/4

40

3/4

3/4

1/2

3/4

45

1/2

3/4

3/4

[4]

3/4

[4]

65

3/4

75

3/4

50

3/4

3/4

3/4

60

3/4

3/4

85

1-1/4

95

65

3/4

75

3/4

100

1-1/4

1-1/4

1-1/4

110

1-1/4

75

85

115

1-1/4

1-1/4

1-1/4

130

1-1/4

90

1-1/4

1-1/4

100

1-1/4

130

1-1/4

1-1/2

1-1/4

1-1/2

150

1-1/4

1-1/2

100

1-1/4

1-1/2

1-1/4

1-1/2

115

1-1/4

1-1/2

1/0

150

1-1/2

1-1/4

1-1/2

170

1-1/4

1-1/2

1/0

120

1-1/4

1-1/2

1-1/4

1-1/2

135

1-1/4

1-1/2

2/0

175

1-1/2

1-1/2

195

1-1/2

2/0

135

1-1/2

1-1/4

1-1/2

150

1-1/4

1-1/2

3/0

200

1-1/2

225

1-1/2

3/0

155

1-1/2

1-1/2

175

1-1/2

4/0

230

2-1/2

260

4/0

180

1-1 /2

205

1-1/2

250

255

2-1/2

2-1/2

2-1/2

290

2-1/2

250

205

2-1/2

230

300

285

2-1/2

2-1/2

320

2-1/2

300

230

2-1/2

2-1/2

255

2-1/2

350

310

2-1/2

2-1/2

350

2-1/2

350

250

2-1/2

2-1/2

280

2-1/2

305

2-1/2

2-1/2 [5]

350

2-1/2

400

335

2-1/2

380

2-1/2

400

270

2-1/2

2-1/2

500

380

3-1/2

430

500

310

2-1/2

600

420

3-1/2

3-1/2

475

3-1/2

600

340

3-1/2

385

700

460

3-1/2

3-1/2

520

3-1/2

700

375

3-1/2

3-1/2

420

3-1/2

750

475

3-1/2

3-1/2

535

3-1/2

750

385

3-1/2

3-1/2

435

3-1/2

800

490

3-1/2

3-1/2

555

3-1/2

800

395

450

900

520

3-1/2

585

3-1/2

900

425

480

1000

545

3-1/2

615

3-1/2

1000

445

3-1/2

3-1/2

500

3-1/2

[1]

[2]

Unless otherwise permitted in the Code, the overcurrent protection for conductor types marked
with an with an obelisk () shall not exceed 15 A for No. 14, 20 A for No. 12 and 30 A for No. 10
copper, or 15 A for No. 12 and 25 A for No. 10 aluminum after any correction factors for ambient
temperature and number of conductors have been applied..

[3]

2-1/2

[5]

#8 XHHW copper wire requires 3/4" conduit for 3W.

[4]

#6 XHHW copper wire requires 1" conduit for 34W.

[5]

400 kcmil aluminum wire requires 3" conduit for 34W.

On a 4-wire, 3-phase wye circuit where the major portion of the load consists of nonlinear loads
such as electric discharge lighting, electronic computer/data processing, or similar equipment
there are harmonic currents present in the neutral conductor and the neutral shall be considered
to be a current-carrying conductor.

NEC is a Registered Trademark of the National Fire Protection Association.

100

Conductor Ampacity and Conduit Tables


Based on 1993 National Electrical Code

Ampacity Correction Factors:


For ambient temperatures other than 30 C (86 F), multiply the ampacities listed in Table 8 by the appropriate factor listed in Table 9.
Adjustment Factors:
Where the number of current-carrying conductors in a raceway or cable exceeds three, reduce the allowable ampacities as shown in Table 9.

Table 9

Ampacity Correction Factors

Ambient
Temperature (C)

75 C (167 F)
Conductors

90 C (194 F)
Conductors

Table 10

Adjustment Factors

Ambient
Temperature (F)

No. of Current-Carrying
Inductors

Values in Tables as Adjusted


for Ambient Temperature

4-6

80%

21-25

1.05

1.04

70-77

26-30

1.00

1.00

78-86

7-9

70%

31-35

.94

.96

87-95

10-20

50%

36-40

.88

.91

96-104

21-30

45%

41-45

.82

.87

105-113

31-40

40%

46-50

.75

.82

114-122

41 and above

35%

51-55

.67

.76

123-131

56-60

.58

.71

132-140

61-70

.33

.58

141-158

71-80

.41

159-176

For exceptions, see exceptions to Note 8 of NEC Table 310-16.

Ratings for 120/240 V, 3-Wire, Single-Phase Dwelling Services:


The ratings in Table 11 are permitted ratings for dwelling unit service and feeder conductors which carry the total load of the dwelling. The
grounded conductor (neutral) shall be permitted to be not more than 2 AWG sizes smaller than the ungrounded conductors, provided the requirements of 215-2, 220-22 and 230-42 are met.

Table 11

Ratings for 120/240 V, 3-Wire, Single-Phase Dwelling Services see NEC 310-16 Note 3

Rating (A)

100

110

125

150

175

200

225

250

300

350

400

Copper

4 AWG

3 AWG

2 AWG

1 AWG

1/0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

250 kcmil

350 kcmil

400 kcmil

Aluminum

2 AWG

1 AWG

1/0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

250 kcmil

300 kcmil

350 kcmil

500 kcmil

600 kcmil

NEC 240-3 Protection of Conductors:


Conductors, other than flexible cords and fixture wires, shall be protected against overcurrent in accordance with their ampacities as specified
in NEC Section 310-15, unless otherwise permitted in parts (a) through (m).
NEC 220-3 (a) Continuous and Noncontinuous Loads:
The branch circuit rating shall not be less than the noncontinuous load plus 125% of the continuous load (see exception for 100% rated devices).
NEC 220-10 (b) Continuous and Noncontinuous Loads:
Where a feeder supplies continuous loads or any combination of continuous and noncontinuous loads, the rating of the overcurrent device shall
not be less than the noncontinuous load plus 125% of the continuous load (see exception for 100% rated devices).
NEC 430-22 (a) Single Motor Circuit Conductors:
Branch circuit conductors supplying a single motor shall have an ampacity not less than 125% of the motor full-load current rating (see exceptions).
NEC is a Registered Trademark of the National Fire Protection Association.

101

Wire Data

Table 12
AWG
Size

Conductor
dia. (mm)

29

Conductor
dia. (in)

Resistance @ 20 C (68 F)
Ohm per ft
.08180

.2684

.01240

.06743

.2212

.01264

.06491

.2130

.01398

.05309

.1742

.01420

.05143

.1687

.01575

.04182

.1372

.01594

.04082

.1339

.01772

.03304

.1084

.01790

.03237

.1062

.01969

.02676

.08781

.02010

.02567

.08781

.02205

.02134

.07000

.02257

.02036

.06679

.02480

.01686

.05531

.02535

.01614

.05531

.02795

.01280

.04201

.02846

.01280

.04201

.750

.02953

.01190

.03903

.800

.03150

.01045

.03430

.315

.355
27
.400
26
.450
25
.500
24
.560
23
.630
22
.710
21

20

AWG
Size

Ohm per m

.01126

28

13

Conductor
dia. (mm)

Conductor
dia. (in)

Resistance @ 20 C (68 F)
Ohm per ft

Ohm per m

1.900

.07480

.001853

.006081

2.000

.07874

.001673

.005488

.08081

.001588

.005210

2.120

.08346

.001489

.004884

2.240

.08819

.001333

.004375

12

11

.09074

.001260

.004132

2.360

.09291

.001201

.003941

2.500

.09843

.001071

.003512

.1019

.0009988

.003277

2.650

.1043

.0009528

.003126

2.800

.1102

.0008534

.002800

10

.1144

.0007924

.002500

3.000

.1181

.0007434

.002439

3.150

.1240

.0006743

.002212

.1285

.0006281

.002061

3.350

.1319

.0005662

.001956

3.550

.1398

.0005309

.001742

.1443

.0004981

.001634

3.750

.1476

.0004758

.001561

4.000

.1575

.0004182

.001372

.1620

.0003952

.001296

.03196

.01015

.03331

.850

.03346

.009261

.05038

.900

.03543

.008260

.02642

4.250

.1673

.0003704

.001215

.03589

.008051

.02642

4.500

.1772

.0003304

.001084

.950

.03740

.007414

.02432

1.000

.03937

.006991

.02195

19

18

.04030

.006386

.02095

1.060

.04173

.005955

.01954

1.120

.04409

.005334

.01750

.04526

.005063

.01661

1.180

.04646

.004805

.01577

1.250

.04921

.004282

.01405

17

16

.05082

.004016

.01317

1.320

.05197

.003840

.01260

1.400

.05512

.004016

.01317

.05707

.003414

.01045

1.500

.05906

.002974

.009756

1.600

.06299

.002526

.008286

15

14

13

AWG and Metric Wire Data

.1819

.0003134

.001028

4.750

.1870

.0002966

.0009729

5.000

.1968

.0002676

.0008781

.2043

.0002485

.0008152

.2205

.0002134

.0007000

.2294

.0001971

.0006466

.2480

.0001686

.0005531

.2576

.0001563

0005128

.2795

.0001327

.0004355

.2893

.0001239

.0004065

.3150

.0001045

.0003430

.3249

.00009825

.0003223

.3543

.00008260

.0002710

.3648

.00007793

.0002557

.3937

.00006691

.0002195

.4096

.00006182

.0002195

.4600

.00004901

.0001608

.4646

.00004805

.0001577

4
5.600
3
6.300
2
7.100
1
8.000
0
9.000
2/0

.06408

.002315

.007596

1.700

.06693

.002315

.007596

3/0

10.000

1.800

.07087

.002065

.006775

4/0

.07196

.002003

.006571

11.800

102

Electrical Formulas

Table 13

Electrical formulas for Amperes, Horsepower, Kilowatts and KVA


Single phase

3-phase

Direct current

I x E x PF
1000

I x E x 1.73 x PF
1000

IxF
1000

IxE
1000

I x E x 1.73
1000

I x E x % Eff x PF
746

I x E x 1.73 x %Eff x PF
746

I x E x %Eff
746

HP x 746
E x %Eff x PF

HP x 746
1.73 x E x %Eff x PF

HP x 746
E x %Eff

Amperes when Kilowatts is


known

KW x 1000
E x PF

KW x 1000
1.73 x E x PF

KW x 1000
E

Amperes

KVA x 1000
E

KVA x 1000
1.73 x E

To find
Kilowatts
KVA
Horsepower (output)
Amperes when Horsepower is
known

E=Volts

l = Amperes

%Eff = Percent efficiency

PF = Power factor

HP = Horsepower

KVA = Kilovolt-Amps

Average Efficiency and Power Factor Values of Motors:


When actual efficiencies and power factors of the motors to be controlled are not known, the following approximations may be used:
Efficiencies:
DC motors, 35 hp and less:
DC motors, above 35 hp:
Synchronous motors (at 100% PF):

80% to 85%
85% to 90%
92% to 95%

Apparent efficiencies (Efficiency x PF):


3-phase induction motors, 25 hp and less:
3-phase induction motors above 25 hp:
Decrease these figures slightly for single phase induction motors.

Table 14

Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers


for Nonplugglng and Nonjogging Duty
Continous
Current Rating
(A)

Size of
Controller

[1]

70%
80%

Horsepower at [1]
60 Hz 200 V

60 Hz 230 V

50 Hz 380 V

60 Hz
460 or 575 V

Service-Limit
Current Rating
(A)

00

1-1/2

1-1/2

1-1/2

11

18

21

27

7-1/2

7-1/2

10

10

32

45

10

15

25

25

52

90

25

30

50

50

104

135

40

50

75

100

156

270

75

100

150

200

311

540

150

200

300

400

621

810

300

600

932

These horsepower ratings are based on typical locked-rotor current ratings. For motors having higher locked-rotor currents,
use a larger controller to ensure its locked-rotor current rating is not exceeded.

103

Electrical Formulas

Table 15

Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers


for Plug-Stop, Plug-Reverse or Jogging Duty

[1]

Horsepower at [1]

Continous
Current Rating
(A)

Size of
Controller

60 Hz 200 V

60 Hz 230 V

50 Hz 380 V

1-1/2

1-1/2

1-1/2

18

27

45

7-1/2

10

90

15

20

135

25

30

270

60

540

125

60 Hz
460 or 575 V

Service-Limit
Current Rating
(A)

21

32

15

15

52

30

30

104

50

60

156

75

125

150

311

150

250

300

621

These horsepower ratings are based on typical locked-rotor current ratings. For motors having higher locked-rotor currents,
use a larger controller to ensure its locked-rotor current rating is not exceeded.

Table 16

Power Conversions

From

to kW

to PS

to hp

to ft-lb/s

1 kW (kilowatt) = 1010 erg/s

1.360

1.341

737.6

1 PS (metric horsepower)

0.7355

0.9863

542.5

1 hp (horsepower)

0.7457

1.014

1 ft-lb/s (foot-pound per sec)

1.356 x

10-3

1.843 x

10-3

1.818 x

550.0
10-3

104

From single products


to complete systems, look to
Square D.
Square D Company is a leading manufacturer
and supplier of electrical distribution, automation and
industrial control products. The full line of Square D
and Telemecanique brand products are available from
an extensive network of Square D distributors located
throughout North America.
Square D Company is part of Groupe
Schneider, an $11 billion global manufacturer of
electrical distribution, automation and industrial
equipment, a company whose primary business resides
in those markets.
Square D has been serving industrial and
construction markets, as well as public utilities,
individual consumers and government agencies for
over 85 years. We offer unsurpassed quality, innovative
design and a committed staff of trained sales
representatives and service technicians willing to stand
behind every product we sell.
For further information on how we can help
fill your electrical needs, call your local Square D field
representative or authorized Square D distributor.

Square D Company
Automation and Control Business
P.O. Box 27446, Raleigh, N.C. 27611, USA
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6675 Rexwood Road
Mississauga, Ontario L4V 1V1
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