Iranian Gas

Development &
Engineering
Company
BASIC AND DETAIL DESIGN OF 40"GAS PIPELINE
RASHT/SARI/NEKA
DOCUMENT NO. DOCUMENT TITLE:
REV. Ser.No Doc T!e D"#c.Co$e Pro.P%&#e Pro.Sec'"o( PRO) NO.
S!ec"*"c&'"o( For A(c%or
F+&(,e
40RSN
S!ec"*"c&'"o( For A(c%or F+&(,e


Iranian Gas
Development &
Engineering
Company
BASIC AND DETAIL DESIGN OF 40"GAS PIPELINE
RASHT/SARI/NEKA
DOCUMENT NO. DOCUMENT TITLE:
REV. Ser.No Doc T!e D"#c.Co$e Pro.P%&#e Pro.Sec'"o( PRO) NO.
S!ec"*"c&'"o( For A(c%or
F+&(,e
40RSN
TABLE OF CONTENTS

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Iranian Gas
Development &
Engineering
Company
BASIC AND DETAIL DESIGN OF 40"GAS PIPELINE
RASHT/SARI/NEKA
DOCUMENT NO. DOCUMENT TITLE:
REV. Ser.No Doc T!e D"#c.Co$e Pro.P%&#e Pro.Sec'"o( PRO) NO.
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F+&(,e
40RSN
1-INTRODUCTION...........................................................................................5
2-DEFINITIONS................................................................................................5
3-SCOPE...............................................................................................................5
4-REFERENCES................................................................................................5
5-DESIGN REQUIREMENTS........................................................................6
6-MATERIALS...................................................................................................7
7-WELDING........................................................................................................7
8-INSPECTION AND TESTING....................................................................7
9-DOCUMENTATION......................................................................................8
10-MARING.....................................................................................................8
11-PACING......................................................................................................9


Iranian Gas
Development &
Engineering
Company
BASIC AND DETAIL DESIGN OF 40"GAS PIPELINE
RASHT/SARI/NEKA
DOCUMENT NO. DOCUMENT TITLE:
REV. Ser.No Doc T!e D"#c.Co$e Pro.P%&#e Pro.Sec'"o( PRO) NO.
S!ec"*"c&'"o( For A(c%or
F+&(,e
40RSN
-0INTRODUCTION
Iranian Gas Engineering & Development Company a subsidiary of National Iranian Gas
Company (NIGC). Has intended to perform a !" gas transmission pipeline about #$%
&m in 'oute of 'as(t)*ari)Ne+a. t(e ,ro-e.t /ill be E0e.uted in % ,(ase as 1asi. &
Detail Engineering Contra.t.
2(e purpose of .onstru.ting t(is pipeline is to transfer !!!!34!
#
5
#
per day 6ean Gas
from 'as(t Compressor *tation to Ne+a Compressor station and .onsumers lo.ated
along side of t(e pipeline7 also be.ause of e0ist #!" old pipeline t(e ne/ !" pipeline /ill
(andle a part of e0isting pipeline duty in about 8! ,er.ent of 9verall ,ipeline route.
.0De*"("'"o(#
:it(in t(e .onte0t of t(is do.ument7 t(e follo/ing definitions are appli.able.
C+"e(' Iranian Gas Engineering & Development Company (I.G.E.D.C)
Co(#1+'&(' 5iddle East Energy Development Consulting Engineers
S%&++ Indi.ates a 5andatory 'e;uirement
S%o1+$ 'e.ommendation or t(at /(i.( is advised
/0Sco!e
2(is *tandard *pe.ifi.ation ,rovides ,ro-e.t<s 'e;uirements for 5aterial7
5anufa.turing7 and Inspe.tion & 2esting of Carbon *teel =n.(or >lange *uitable for
:elding to define pro-e.t ,ipeline.
2(e an.(or flange /ill be embedded in reinfor.ed .on.rete blo.+s on site.
40REFERENCES
2(roug(out t(is standard spe.ifi.ation7 t(e follo/ing standards & .odes are referred to7
t(e edition of t(ese standards & .odes t(ose are in effe.t at t(e time of issuing of t(is
standard spe.ifi.ation.
2(e appli.ability of .(anges in standards & .odes t(at o..ur after t(e date of standards
t(at referred s(all be mutually upon by t(e pur.(aser and supplier and ) or manufa.turer.
=n.(or flange s(all .onform to latest edition of =*5E 1#4.$ and s(all be manufa.tured


Iranian Gas
Development &
Engineering
Company
BASIC AND DETAIL DESIGN OF 40"GAS PIPELINE
RASHT/SARI/NEKA
DOCUMENT NO. DOCUMENT TITLE:
REV. Ser.No Doc T!e D"#c.Co$e Pro.P%&#e Pro.Sec'"o( PRO) NO.
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40RSN
in a..ordan.e /it( t(e standards spe.ified (erein an as supplemented in t(is
spe.ifi.ation.
4.-. NORMATIVE REFERENCES:
?=*5E se.tion @III Div. I & Div. II ,ressure vessel .ode
?=*5E se.tion IX Aualifi.ation for /elding and braBing pro.edures
?=*5E 1#4.$ Gas transmission and distribution (end preparation) piping
system
?5** *,C%D *tandard mar+ing system for valves7 fittings 7 flanges &
unions
?=*25 = 4!D *tandard spe.ifi.ation for .arbon steel forging for ,iping
.omponents
?=*25 = EF *tandards spe.ifi.ation for .arbon and alloy steel
forging for pipe flanges fittings 7 and parts for (ig(
pressure transmission servi.es
?=*25 E%# *tandard test met(ods for not.(ed bar impa.t testing of
metalli. material
?IG*C5C,6C!%8 *teel ,ipe t(e flanges
20DESIGN RE3UIREMENTS
2.-. 2(e 5anufa.turer ) *upplier *(all >urnis( Dra/ings =nd Cal.ulations 2o 2(e
,ur.(aser.
2.. ,ermissible design stresses s(all not e0.eed t(ose spe.ified by t(e =*5E se.tion @III.
(DI@.4 & %.) 7 latest edition. (=s appli.able.).
2./ =s temperature in.reases (2G!)7 design and manufa.turing load .al.ulation s(ould be
based on follo/ing formulaH
> I (J. 2.E. K!.% L() Mt (DCt) NO
>H 6oad on an.(or flange. (N)
JH 2(ermal e0pansion .oeffi.ient (IN)IN) C
!C
2H 2emperature differen.es of design and installation (C
!
)
EH 5odulus of elasti.ity of .arbon steel (PNI26E**)
L(H Hoop tensile stress (N or ,*I)
tH ,ipe /all t(i.+ness (IN)


Iranian Gas
Development &
Engineering
Company
BASIC AND DETAIL DESIGN OF 40"GAS PIPELINE
RASHT/SARI/NEKA
DOCUMENT NO. DOCUMENT TITLE:
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DH ,ipe outside diameter (IN)
2.42ransition pie.e s(all be s(op /elded to t(e (ubs and t(e entire assembly to be stress
relieved and t(en radiograp(ed.
40MATERIALS
4.- >lange material s(all be .arbon steel or alloy steel in a..ordan.e /it( =*25 =4!D or
=*25 =EF7 6>X7 /(i.( ma0. Qield strengt( differen.es bet/een flange and pipe pie.e
s(all be D!R of pipe yield strengt(.
4..>or t(e transition pie.es t(e material s(all be made by t(e openS(eart(7 basi. o0ygen or
ele.tri. furna.e pro.esses and is suitable for field /elding at !C to mat.(ing pipe
/it(out preC (eating. 2(e transition pie.es s(all (ave mill .ertifi.ate or tested FDR of
yield strengt( or 4.D times of design pressure 5a0.
4./ TEST SPECIMENS SELECTION:
4./.-2/o spe.imens for tensile test s(all be ta+en from t(e dis. of flange7 one (aving its
lengt(/ise a0is dire.tionally normal to flange bore7 t(e se.ond spe.imen to be ta+en /it(
its lengt(/ise a0is dire.tionally at rig(t angles to t(e e;uivalent a0is of t(e first
spe.imen.
4./..2(ree .(arpynot.( impa.t test spe.imens7 ea.( t/oSt(ird siBe as spe.ified in =*25
E %#7 s(all be ta+en from t(e (ub7 /it( t(eir lengt(/ise a0is tangential to t(e flange bore
and t(ree spe.imens e;ually spa.ed around t(e (ub. 2ests s(all be .arried out at S4!C
and t(e average obtained value from t(ree tests s(all not be less t(an %.4 &gf and no
individual test result being less t(an 4. &gf.
506ELDING
2(e s(op /elding s(all .onform to t(e relevant part of =*5E .ode. *e.tion @III & IX as
*ummariBed as follo/sH
5.- :elder performan.e test s(all .onform to t(e =*5E .ode se.tion IX.
5..*(op /elding s(all be eit(er by manual ='C or automati. or semiC submerged ar. or
inert gas s(ielded pro.ess.
5./,reC (eating pro.edures s(all be mentioned in :,* as per =*5E .ode.
5.4Heat treatment s(all .onform to t(e defined pro.edures of =*5E *EC7 @III.
70INSPECTION AND TESTING
Inspe.tion & nonCdestru.tive testing of flange assembly s(all .onform to t(e
re;uirements of =*5E .ode7 se.tion IX as summariBed (ereunderH


Iranian Gas
Development &
Engineering
Company
BASIC AND DETAIL DESIGN OF 40"GAS PIPELINE
RASHT/SARI/NEKA
DOCUMENT NO. DOCUMENT TITLE:
REV. Ser.No Doc T!e D"#c.Co$e Pro.P%&#e Pro.Sec'"o( PRO) NO.
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7.- :elds s(all be e0amined eit(er ultrasoni.ally or radiograp(y at full lengt( after
(ydrostati. testing
7..2(e flange assembly in.luding transition pie.es s(all be (ydrostati.ally tested /it(
4.D times of t(e spe.ified design pressure and t(e pro.edures s(all .onform to =*5E
.ode se. @III.
2(e duration of test s(all be at least #! minutes /it(out loss of pressure as spe.ified by
end user. :elding repair is not permitted after t(e above test7 unless /it( t(e prior
agreement of t(e end user.
80DOCUMENTATION
2(e manufa.turer ) supplier s(all submit t(e follo/ing do.uments to end user7 as
spe.ified in t(e ,ur.(ase orderH (t(ree set).
8.- Certifi.ate of /or+s inspe.tion
8..:elding pro.edure7 /elder ;ualifi.ation and ,A'.
8./Certified report provides .(emi.al analysis and p(ysi.al properties of ra/ material.
8.4*tress relieves & (eat treatment reports.
8.2Non S destru.tive test report.
8.4Hydrostati. test report.
8.5=sCbuilt dra/ing.
-00 MARKING
5ar+ing s(all .onform eit(er to =*5E 14E.D or 5**C*, %D as spe.ified by end user
and s(all be in.luded follo/ing items on body of flangeH
?Design .ode. (=*5E *EC.@III DI@.4 &%.)
?Design pressure. (,*I).
?2rust for.e.(N or ,*I)
?5anufa.turer<s name.
?9rder no.


Iranian Gas
Development &
Engineering
Company
BASIC AND DETAIL DESIGN OF 40"GAS PIPELINE
RASHT/SARI/NEKA
DOCUMENT NO. DOCUMENT TITLE:
REV. Ser.No Doc T!e D"#c.Co$e Pro.P%&#e Pro.Sec'"o( PRO) NO.
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40RSN
--0PACKING
=ll flanges s(all be suitably pa.+ed so to prevent damage during s(ipment. 2(e pa.+ing
s(all be appropriated for storage /it(out .over7 order no. & t(e spe.ifi. item no s(all be
.learly identified on ea.( pa.+age.
--.- Pp to %! in.7 s(all be pa.+ed in /ooden bo0.
--.. 6arger t(an %! in.7 s(all be pa.+ed on t(e pallet /it( bevel prote.tor.
DATA SHEET 9TO BE COMPLETED B: PURCHASER;
Pro!er'"e# Re<1"re=e('#
Nominal diameter of mat.(ing ,ipe (IN.)
Grade of mat.(ing pipe
:all t(i.+ness of mat.(ing pipe (IN.)
,ipeline design pressure (,*I)
,ipeline a0ial t(rust (N or ,*I)
,ipeline end beveling details =s per =,I D6
6engt( of transition pie.es (/(en appli.able) 5in. !.D 5
=llo/able .on.rete stress 4% 5.,a
Differential temp. 2ID TC (5a0)