TPM Club India

TPM Club India

TPM Implementation Road Map

for Cluster projects
(2 years Period)

Confederation of Indian Industry © Rajesh Parim

TPM Implementation Road Map for TPM Club India
cluster projects
Time Input Activity Output/Result
period Consulting Training

• 1S,2S Education to all

Month TPM topics Employees tuning
• Basics of TPM employees
1-4 towards TPM

Methodology of 1S&2S Clean & neat factory

Month
carrying out implementation
1-4
1S & 2S activities
Not OK
Result • TPM Policy
• TPM promotion
Details about TPM • TPM Facilitators OK organisation and sub
Month
basic activities Programme committees
5-6 TPM Basic
• Data Collection formation
• 4-5 participants activities • TPM Targets
per company • Draft master plan
Methodology for • An ideal machine(s) is
selection of • Autonomous (are) selected.
Model machine Maintenance Selection of Manager • Activities to make it “as
based Workshop Model Machine(s) it should be”.
On P,Q,C,D,S,M • Focussed • Estimation of losses
Improvement • Setting targets
• 4-5 participants
per company
Confederation of Indian Industry © Rajesh Parim
TPM Implementation Road Map for TPM Club India
cluster projects
Time Input Activity Output/Result
period Consulting Training
• Clean m/c, visual
Implementation of operation
Month • No break downs
• 1-3 Steps of JH Activities on • No quality defects
7-12
• KK Basics of Manager • Elimination /
• QM • Planned Model Machine(s) reduction of losses
• PM Maintenance • Machine is “as it
• E&T • Quality should be condition”
• Monitoring Maintenance • OEE improvement
implementation • Education & Are the No • Managers fully
• Guidance Training Targets conversant with the
• Course correction • 4-5 participants achieved activities to be
per company carried out on
Yes machines.
• The results of
Model machines
Is the Yes creates the
Further Scope confidence on TPM
Possible

• Revisit Master plan

No and firm up
• Categorizing
Kick off activity machines

Confederation of Indian Industry © Rajesh Parim

TPM Implementation Road Map for TPM Club India
cluster projects

Time Input Activity Output/Result

period Consulting Training

• Planned
Month Inputs on
• 1-4 Steps of JH Maintenance
12-20 • Quality Implementation of TPM
• KK
• QM Maintenance across the company
• Education &
• PM • Clean m/c, visual
• E&T Training
• 4-5 participants operation
• Monitoring • No break downs
per company Are targets No
implementation • No quality defects
• Guidance achieved
• Elimination / reduction
• Course of losses
correction • Machine is “as it
Yes
should be condition”
• OEE improvement
21-24 • Monitoring
• Achieving target
months implementation
• Guidance
• Course Sustaining with activities
correction & further improvements

Confederation of Indian Industry © Rajesh Parim