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Digital Copiers & Multifunction Devices From Approximately 2001-2003 And Some High Volume Analog Copiers of The 1990s INTRAVIA'S SERVICE GUIDE TO COPIERS AND NOW MULTIFUNCTION DEVICES ELEVENTH EDITION ‘The author and publisher of this guide has made every effort to ensure that the maintenance and repair procedures and routines and descriptions of the photocopiers are up to date, accurate and complete. However, neither the publisher or the author make any warranty that any of the material contained in the guide will enable any person to achieve any particular result and assume no responsibilty or any lability of any kind for errors in any of the material Contained in the book or for the consequences of any such errors. This book is intended as a guide and reminder for ‘an experienced repair person who may lack familiarity with all of the peculiarities of certain photocopiers. COPYRIGHT 2005 - JIM INTRAVIA HIL SANDEZER Revision 0 ~ March 2005 ‘All rights reserved. Printed in the UNITED STATES OF AMERICA. Except as permitted under the United States Copyright Act of 7876, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the copyright owner. ‘AB Dick, Adler Royal, Brother, Canon, CopyStar, Gestetner, Hewlett-Packard, Hitachi-Koki, 12M, Imagistics, Kodak, Konica, Konica-Royal, Kyocera-Mita, Lanier/Harris/3M, Minolta, Mita, Monroe, Muratec, NEC, Oce, Olympia, Panasonic, Pitney Bowes, Ricoh, Royal CopyStar, Royal Imaging Systems, Sanyo, Savin, Selex, Sharp, Toshiba and Xerox, ate registered trademarks. INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION TABLE OF CONTENTS INTRODUCTION... INDEX / CROSS REFERENCE. BROTHER DCP8020 / 8025D / 8025DN / MFC8420 / 8820D / 8820DN. CANON IMAGECLASS D320 / D340. CANON IMAGECLASS MF-3110 SERIE! CANON IR-5000 / IR-50001 / IR-6000 / IR-60001 / IR-8500 CANON IMAGECLASS MF5530 / 5550. CANON NP6545 / NP655: CANON NP-6560 ... COPYSTAR 1500 (KYOCERA KM 1500) COPYSTAR 1620 (KYOCERA KM 1620) COPYSTAR 3035 / 4035 / 5035 (KYOCERA KM 3035 / 4035 / 5035) COPYSTAR 6330 / 7530 (KYOCERA KM 6330 / 7530) DANKA ASO (CANON NP 6551). GESTETNER 1302 / F (RICOH AFICIO 1043 / F). GESTETNER 1502 / 1802 / D (RICOH AFICIO 1015 / 1018D).. 185 GESTETNER 2212 / 2712 (RICOH AFICIO 1022 / 1027, GESTETNER 3285 / 32105 (RICOH AFICIO 850 / 1050) HEWLETT-PACKARD 9055MFP (KONICA-MINOLTA DI551) HEWLETT-PACKARD 9065 MFP (MINOLTA Di650).. HEWLETT-PACKARD 9085MFP (KONICA 7085) . IMAGISTICS DL650 (MINOLTA D1650).. IMAGISTICS DL850 (KONICA 7085). IMAGISTICS 2700 / 2701MFP (BROTHER DCP8020). IMAGISTICS ix3010MFP (MURATEC 1700) 122 KONICA 7022 / 7130 / 7135.. KONICA 7045 .. KONICA 7085 .. KONICA-MINOLTA DI551 / 651 KONICA-MINOLTA DI5510 / 7155 / 7165 7210 / 7272 (KONICA-MINOLTA DI551) .. KONICA-MINOLTA BIZHUB DI850 (KONICA 7085) KONICA-MINOLTA BIZHUB DI7085 (KONICA 7085). KYOCERA-MITA 1500 KYOCERA-MITA 1620. KYOCERA-MITA 3035 / 4035 / 5036... KYOCERA-MITA 6330 / 7530... KYOCERA KM 8530 (KONICA 7085).. ‘®2O05 Knight Business Systems Lid. - 81 Buffalo Avenue + Mediord NY 11763 7 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS, ELEVENTH EDITION TABLE OF CONTENTS LANIER 5485 (RICOH AFICIO 850). LANIER 5505 (RICOH AFICIO 1050).. LANIER 5518 (RICOH AFICIO 1018).. LANIER 5613 / F (RICOH AFICIO 1013 /F) LANIER 5618 (RICOH AFICIO 1018D).. LANIER 5622AG / 5627AG (RICOH AFICIO 1022 / 1027) LANIER 7385 (SHARP SD4085) MINOLTA DI551.. MINOLTA DI650.. MINOLTA DI850 (KONICA 7085). MINOLTA EP-6001 / 801 NEC IT5035 (KYOCERA KM 5035) .. PANASONIC DP-2310 / 3010 PANASONIC DP-3510 / 3520 / 4510 / 4520 / 6010 / 6020. PANASONIC DP-6000 / 7000 PANASONIC FP 7760 / 7781 (MINOLTA EP6001 / 8015). PITNEY BOWES C650 / C850 (MINOLTA EP6001 / 8015) PITNEY BOWES DL170 (MURATEC 1690). PITNEY BOWES SF60 / SF80 (MINOLTA EP6001 / 8015) RICOH AFICIO 850 / 1050... RICOH AFICIO 1013 / 1013F AND AFICIO 120 RICOH AFICIO 1015 / 1018 / 1018D RICOH AFICIO 1022 / 1027 SAVIN 2085DP (RICOH AFICIO 850) SAVIN 2105DP (RICOH AFICIO 1050) SAVIN 2515 / 2518 / 2518D (RICOH AFICIO 1015 / 1018 / 1018D) ‘SAVIN 2522 | 2527 (RICOH AFICIO 1022 / 1027) SHARP AL1631 / 1641 / 1651 / 1661 (SHARP AR168D / 1685)... SHARP AR-M160 / AR-M205... SHARP AR-168D / 168S SHARP AR-M208 SHARP AR-M236 / 237 / 276 / 277 SHARP AR-M280U / 280N. SHARP SD-2060 / 2260 / 2075 | 2175 / 2275 | 3062 / 3075 / 408: TOSHIBA E-STUDIO 160 / 2007250 / DP-1600 / 2000 / 2500... TOSHIBA E-STUDIO 161 (SHARP-AR M160): INTRAVIA’S ORDER FORM 05 Kright Business Systems Lid, » 6 Bufalo Avence + Medio NY 11768 Phone: (631) 788-0278 « Fax: (831) 758-0460 » Website: woinravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS: eS ELEVENTH EDITION a 7 INTRODUCTION + 11” EpITioNn OF INTRAVIA’s SERVICE GuIDE To Copiers AND Now MULTIFUNCTION DEVICES This is the 11" book in the series. Everything in production now is digital. However, over the last few years we have received increasing requests for information on some of the heavy-duty machines that we did not cover in the past. Thus there are some big analog machines in here as well, Probably the last time that will be done. ‘addition to the Accessories and Ontions he 10” ation ua have aeucnior aching nds Bs well as physical dimensions and weight of the machines. As the model numbers get more and more sinifar and more confusing I know that some of you would like to have an idea of these things before you service a machine. If you find ut that they are calling you on a $18,000 machine instead of a $1,000 machine it might make a difference in your ) =) INTRAVIA’S SERVICE GUIDE TO COPIERS: ae ELEVENTH EDITION ‘Sharp - continued SFTTOQITT5O een 3 na 54 $SF9510/9560 ..enonve NONE SF780/781, 182... 8B Probably smart 950, 8700 ot. SF7600/7850 a sHe ‘SF9600. 60 ‘SE7855 (7850). 4 SH SFOTOOTE aster ‘SF7900/8300 4 SH F980... Belt SF810. rene 1B vo BD $N142011430...rrrree Bee AT SFB100/8260 over 3 SS 220/22/25127 «None . * Separate publication SF811/8201860 482...90 230 None * Separate Publication SF815/816.... st 250-277. ‘SH-B* SF8200 94 ‘250/88/70 . ei" Z ‘SF825/626, 182... 94 Note: We have a separate book that covers 220-288 ‘SF8350/8400 a SH tn great dota: 9, disassembly, ‘SFB500/8800 114M SHE part numbers, SF8570/8870 st 109) 25212521. «1 Separate publication ‘SF8600, 56 25712571 * Separate publication ‘SFB800... SsH6 260 on 82 SF8870, 109 85/285) * Separate publication SF8875.... 134 288... 1! + Separate publication ‘SFOO0IOF 92 806. on7 SPE1O0. covers 182, 92 281016201625/8360/ ‘Same as 901 835/848... Pan 189 SF9300, 38.57 Note: Separate publication on the 2810 series (Xerox ® 5 109 XC 800, 1000, 1200 series) available. 358 ‘Separate Publication Note: Most Sharps until 1999 were prefixed "SF," thought a few were "SN." Digitals have been “AL* or "AR." STANDARD 213 annem ABB on SBrnsnee Panasonic 1300 i225 ena 1182... 89..0.0.0 Panasonic 2520 SWINTEC 800... Mita CO10/20. * * Separate publication (PC1-65). wap mado numbers. Also, many manufacturers use the same madel numbers as ofers. There ate for example nd Toshiba 2310, Be sure of your model rumba. Furternoce, some ofthe model number sted re do not that may have secompanied a model. For example, Toshibas wore al "20" for many years sna we lf tal of, ‘3 we di the Sharp "SF" Manugeturere sometimes Panasonic 2310, Copystar 231 slay inludo the “rex ors DOS igh Baloo: Symons UW 6 Baa ape « WoaOGRY FTE = 5 X I INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION VAN DYK NON@ annem T 72 XEROX® 1012/1012RE. 3 a 681 5328. 41020 109 5330... 3028/i038 70 5335... 1035 5340654 1038. 5348 osnarcn an 1040. 5350/5382....... ee 050 5358. : None 5366. None 5380... “None 5368, 2121244. seseeseenten Dues 225 ‘590/660... 2300/2350 0 vosost&2.0. 10 2400 : 4968 or so 2600 im 216 2830 “ret 216 2620. 12 216... Similar to 5624? 392/340/425/492/440,.10" «269 246... Similar to 56247 3010 2onnone 5824/5828/5850, “216 310013107 a S75. SNpne 3400. 111 5828...... we BP ee 216 3600. 1968 or so 5830. BP 216 4000 nse 1973 5097 None S008/S000R... “SHS 7000. Nene .1970 oF 80 5008RE 61 WorkCentre Prots..... 10" ...210.. Sharp AL 5009... “ SH-8 swe Sharp Z76 WorkCentre Pro16/P ... 10".....210. sovesee Shap AL 5011/5012/5014.. 127 Pro 215. of 178 . Sharp AR-151/156 5016 (see 5018). 133, PLATZ nee Fax 1 eaition $5018/5026/5034 133° Pro 416... “10®....232 Toshiba eStudio 16 5042 Pro 421.... 407232 Toshiba eStudio 20 5045, Document Centre 332/340. 5052 Document Centre 425/432/44 5053, DC23/XD123 .. 8m 5065. DC220/230 series. ..e 9 sow 5090. DC33/33D. 8" 5100. XDLB3/B3D ossenniesnt BP un 8113/5114/5614. 117. Sharp 2014/ 2114/2214 XC520/540/560/580..... 7". 5201/5202/5203 NOM. vane. Shap Z20ZET* —_ XCB10/820/830/865/XC 1020/1040 5205/5210/5220... None. ...... Sharp 2-30. * 5222 XC1045/1255 were 7 eros 189 w1ee.Shatp 2810 etc. 5240 van Sharp 255." Note: Separate publication for Xerax® 800/1000/1200 series 5260 Sharp 2-70." avalable, 5280... ‘Sharp 2010 XDIO0/102/1G9F/104/105F/120F 1251" 190F/E5DF/I515 5305/5306 ‘Sharp 220-227" _ Note: Separate publication for the Xerox XD and Pro-16 5807 sonar ne Shatp 287. series of machines (most Sharp AL) anticipated in 808/510 cers wns 116.0. Sharp 288 / 2030 2008. 5309. “None. Sharp 2-85" : harp AL-1000 5310. ‘None. Sharp 2-88. * XE60. ‘Sharp 800 Note: We have a separate book that covers the XEB0.. ‘Sharp 640 personal copiers (5008, $009, 5310, 5220, etc.) in XE8B. “457. Sharp FO-) to display “#12 CLEAR." Press “Sot” key. Press leftight arrow keys (<>) to display “ALL.” Press “Si Machine should then display “12 clear clear OK" and then display “Please wait” 41, Papor settings (size and type). 2. Common settings (exposure, toner saver mode, language). 3. Copy settings (image quality, exposure-manual/auto, zoom ratio, copy quantity, size (inch/metric), sharpnes 4. Printer settings (quantity, auto error skip, error time out and printer reset). '5. Timer settings (auto clear and energy save). 6. Print lists ©2008 Knight Business Systems Lid. » 81 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0278 + Fax: (631) 758-0469 + Website: waww.intravia.com YW INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION CANON IMAGECLASS MI Equivalent Machines: None PROFILE: Digital copieriprinter. ‘Speed: 20 copiesipages per minute, Approximate list price when new: $399.00 Year of introduction: 2004 Dimensions: H: 18° ConsumasLes W: 21"; D: 18"; Weight: 26 Ibs. ‘Alkinone cardge (includes toner, developer unit dum, cleaner unt): X25. cartridge. Stated ylld is 2,500 copies based on 5% ‘coverage, Developer: Since this Is a mono-component machine, there Is no developer or calibration, There is no toner empl inciation Cassette backstop... Cassette food role. Cassette pickup roller Cassette separator pad Cassette unit (may not include cover or backstop) cop. = : CCD fat ribbon cable. EGNT board... ECNT board (US) Exit actuator, Ext sensor board Feed sensor board... Fuser fllm unit Fuser fim unit (US) High votage board, FC5-4905, FL2-4042. FL2-4046., FL2-1047 FM2-2882... FY6-0385, Fy8-0262.. FMS-5318, FMS-5317, \FCS-A834.., FMs-5264 FM5-5263.. FM2-1098. FM2-1098 FM5-5262, DIAGNOSTICS AND SIMULATIONS TROUBLE CODES DESC PartNumeen Maw’ Laser unit ee MQAQBT sve 102-2 103-4 | Main motor... foo PHE-1081 ann 104-5, 103-5 | Operation panel assembly FPM2-2887 240-1 300-3 | Operation panel assembly (US). FFM2-2885 ons 24064 Platen cover assembly... FM2-2884... 210-2 Piston cover white mat. FOB-2608 210-8 Power supply 1 FHS- 2688 oa. 110-4 Power supply. FFH3-2689 40-4 Registration sensor flag FC54799 103-2 10-3. | Scan motor... FYE:0286..... 210-9 1057 | SCNT board FG3.2820 on 950-1 405-10} SCNT board (US) FG3-3899 von 950-4 102-3 | SCNT fat ribbon cable. FH2-7189 0 850-8 405-11 | Transfer roller ROAATIB on 103-6 105-11 | Tray fap. HC1-1947 100-41 110-2 SYSTEM ERROR: Wil ist either of the following service codes, E000: Fuser problem. Fuser heater, user film, thermistor, connections, ECNT board or SCNT board. Note: To reset £000, shut power and turn back on. If this does not reset it you must replace the fuser unit or the ECNT board. E100: Laser problem. Shut power off and turn back on. If this does not reset, you must replace the Laser unit or ECNT board. ‘Note: Manual does not lst a reset procedure, but softswitch 1 bit 0 might reset these. See the Service mode. 2008 Knight Business Systems Ltd, 87 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 * Website: wwww.intravia.com mnrigayia’s DIAGNOSTICS AND SIMULATIONS Service mode: Press "Menu." "Press “key. Softswitches: 01 is “error management. 14 is inch/metric.: All other softswitches are not used. However, the manual says that bit 0 of softswitch is for service error code. It will road 1 or 0. Itis not clear if changing this will reset an error code, but it would be worth trying, ROM: Will display ROM version. Test Mode: D-RAM, includes 1 and 2 D-RAM tests. Select "1" from the menu. Scan test: No explanation in service manual. Might not work at all Print test: Press "3." Then press other digits for any of several test patterns. Manual says to use only 3-2 and 3-6. Modem test: Probably won't work. ‘Aging test: Probably won't work. Press the" keys on the operation panel. ‘2005 Knight Business Systems Lid, « 81 Buffalo Avenue = Medford NY 11763, Phone: (631) 758-0279 + Fax: (631) 758-0489 » Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION tart" key to test the operation panel. The first press will give all20 characters. The next press of “Start display dots. The next press (third) of “Start wil ight the LEDs, The next (fourth) press will allow you to test CANON IMAGECLASS MF-3110 SEF Function test (Faculy test): This will test sensors ai components: First press the "3" key. Then do the following: sensor. FCV is front caver switch, ALS is cassettefbypassfext, etc. sensors Press 2" for JAM sensor, TN toner sensor), and JAM cod display. 010 is pickup delay jam. 020 is pickup stationary jam, 030s exit jam, 0401 exit staonary jam, 050 is wrap jam, 060.8 cover open jam. : Press “3 for the scan home sensor (HPS), others listed here (DE and DES) will not 3 work INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ‘CANON IR-5000 1 1R-50001 | 1R-6000 1 1R-60001 | IR-8500 Profile: Digital ‘Speed: 50 / 60 / 85 copiesipages per minute. Approximate fist price when new (without accessories). IR- 5000:$17,000.00. IR-6000: $21,000.00. 1R-8500: $39,000.00. Year of intro: 2000-2001 CONSUMABLES ITEM TED YIELD ‘Drumm: 5000/6000 (amorphous slicon): 4229A003AA. 3,000,000, Drum: 8500 (amorphous silicon): 6749A003AA... = sen 6,000,000 Toner: §000(6000; Two 1650 gram cartridges. por box GPR-4: 4234A003AA. 33,000 @8%, Toner: 8500; Two 1650 gram cartridges. per box. GPR-T: 674BA003AA, 36,500 @8%. “Note: Mono-component. No developer needed. "Note: The 1F5000/50001/6000/6000i are near identical. The IRB5OO is substantially diferent. Note that some codes, simulations, ‘etc. apply to one or the other, not always both I no models listed, the code apples 1 al models covered hae. Accessory Model | Accessory Mode! Document feeder Buitin | Paper deck (8500) mt FISH : Ft | Printer kt (network mut PDL). AZ )— Saddle-sttch finisher F2_ | Printer kit (Canon image pass) inne oUt / Punch unt cee B1 | Card reader (8500) ieee Dt Paper deck (5000/6000) conn A Dimensions without accessories: 5000 / 6000 Dimensions without accessories: 8500 [Depth | Height” | Width | Weight] [Depth [ Height” | widih_[ Weight (ea se [aes a 1R-8500 Process unit, drum, developer unit removal Open front door. 1. Remove developer unit ‘a. Open bypass door. b. Remove six screws and slide developer unit out to side. Slide out fuser/feeder assembly and place drum protective sheet (2) over registration roller areas. Remove inside cover on process unit. Remove primary charge corona (slides out.) Remove pre-transfer charge corona assembly. Hold drum with drum stop, remove screw fo remove process unit, Remove three screws and slide process unit out. Lift process unit out of carriage. Turn support plate (bottorn) so that it does not get rested on when you put process unit on a flat surface. Fuser cleaning web. Replace belt message comes on at approx 300,000 copies. After replacing belt, go to COUNTER MODE>MISC>WEB-FIX to reset. Waste toner: Stored in bottle with expected life of 500,000, When full E013 will display. Must go to service mode: ‘COUNTER>MISC>WST-TNR to reset. 2) 2005 Knight Business Systems Ltd. + 61 Buffalo Avenue « Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: waw.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ae ELEVENTH EDITION PARTS AND MAINTENANCE ITEMS - CANON IR 5000 | 6000 PART DESCRIPTION. Part NuMBER Man Loc Yieun | Pat DESCRIPTION PagtNumser ManLoc Ys AC driver board... FG6-4945.... 931. | Deck pickup assembly (right) AC driver board triac FH4-5920 ..., 931, ‘sensor lever. FB4-2014. eens eae soy | ouxstaan cont oh ADF feed roiter er 80K separator roller. ADF manual feed 8 roller. FB1-8581 vow 120K Deck pickup assembly (hi) ADF manual feed C roller. FB5-0873 ..... 120K sensor flag ee [ADF pickup role. 03.0722. cox | S8ekpihupascombi (GN) og ADF separation pad FC3-0772. 80K 7 ~ 53. [ADF small dust collecting tape... FC2-0788 80K | DeveoP et 908 TT Te ADF upper dust collecting tape .....FC3-0799 BOK | Oeveloper teen 39h aires 2? kdtassombly 66-4927... 600. ae ea Pecteer [AP kit magnetic roller 82-9968 600 Be | eee ee ith Fee aBee Cassette backstop. FB3-9307 ... 300 39, Developer gear 23016 FS6-0028. Cassette paper sensor assembly ..G58221... 106 6/17. Developer gear 221201 (4 "pse.0027. Cassote paper sensor fag. FB6-202... 81038... | DEFMOPE goa, 32420) ESEO2T. vse pets our GPa S080, : Cassette pickup assembly (2). FGS-5035 1. 210. Sonar ae Cassette pickup drive motor (square)..FH6-1717... 261 2. Daveloper uni toner sensor FH?-7337 ... Cassatt pickup roller OM rome FF5AZ20son 310:36, 250K | Devembet UE INES NensOr wwe ETT TA Cassette pickup sensor lever ..n...FB2-7611 ...310 10, eres ’ Consetefenp sonsrowr. rewiare oar | Bumble ‘Cassette separation roller. F62-7777 .... 310 26. 250K “ Cassette VE board (2). 765-1067." 105 104... | Prumbeste fare DC contraller board (5000/6000)... F36-4941 ... 930. Drum separator claw (3)... FB2-889 1C conttoller board (S00Gi6000) .FBE-4940 990 ee ee eee een Deck pickup assembly (lef). FG6-5034 .... 313. ve ‘Duplex feed drive clutch. FH7-5729 . Deck pickup assembly (left) - - paper sensor lever. FB2-7720 .... 313 10.... Ouplex feeder assembly. lareapered paper sensor lever 82.7722...319 12.250K | Duplex feeder motor (mal round). FHE-1253, Deck pickup assembly (left) Duplex feeder motor (square; 1)......FH6-1715, et Ses ee Pape panos esouCu) Fo meter mane cuz zs0a__arase_...| badckom ation ime coeaeih 2 pases ai a De eee eer fe balk 7) FF5-1221..... 313 32. 250K | Ethemet board... suseersee FGB-5964: Soba F827 38 4.250 ene a ee Desk pesap essen gt) cr a | Atari Gl nan 1oto interrupter H os posure amp. : e Ls fee ae AK ea FHT-T462... 912.41 External delivery: Upper asso. FG6-4933. pickup roller; front soma FFE-1220.... 312.32. 250K | Fan Pee e| pickup roller, rear. FFS-1221..... 31233. 250K | Fan toro vertical FH6-1844 005 Knight Business Systems Lid. + 61 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com (ez) INTRAVIA'S SERVICE GUIDE TO COPIERS Fe) ELEVENTH EDITION = CANON IR-5000 | IR-50001 | [R-6000 | 1R-60001 | IR-8500 ‘Canon IR 5000 / 6000 Parts And Maintenance items - continued Pant Descn Ps Li weiton, aT aoc Feeder assembly (rarsport assembiy) FGE-5910 ... 230, Hard disk drive. .WM2-5156... 103 14 Feeder belt (1; center) FB3-8508....3206. High voltage transformer. FG8-5052 ...980 Feeder bel (2)... nnn rns FBS-6522 ou 390 4 Internal delivery upper assembly... FG6-4992 360. Front photo interrupter (1) FH7-7462 102 16..nu- | Inverter board (100v'220y). FH3.7208....210 61 Front photo interupter (4)eoonn-FHT-7304 ... 101 15..0.... | Lamp regulator board, FH3-7209....210 61 Fuser cleaner rote... 82-7233... 810 29, Laser only nu FG8-4872 4804 Fuser cleaner web (supply ltem)....FY1-1157....8101.. 500 Laser unit. FG6-4870 480 Fuser fan -FHE-1548 ...9209... Laser unit beam detect board .....FGS-4957 460 3. Fuser gear... sn FS6-0134....810 60. Liter drive assembly (2).--..nn.F@6-5039 ..232.. Fuser gear; 22060 F56-0105....81057....... | Liter drive motor (2) vse HEMABA 232 8 Fuser gear, 23t sons FSB0106..., 810 58. Lifter drive paper sensor arm (2).:..FB2-9248....232 2 Fuser gear: 28 F56-0103....810 55... Lifter dive photo interrupter (2)... H7-7462.... 232 4 Fuser gear, 60 FS6-0107....810 59, LIPS board... FQ3-1242 10... Fuser gear: 821 FFS7-0664....810 32, Main conirler board (5000/6000) ..FGE-5961 632 Fuser gear, 60t FFS6-0104....810 56, ‘Main control board (5000/6000\) .FG6-5878 ...932 Fuser heat lamp 1 FH7-4549...81040....... | Main controller board DIMM.......WA7-1134. 932 2 Fuser heat lamp 2 FFH7-4850 ... 810 41... Main controller fash memory board. FG3-1192...932 4 Fuser heat roller FB4-2600....810.35.500K | Main dive assembly. FG6-4875 ...250. Fuser héat roller Bearings (2) XG9-0421 1. 810 8tonenin | Main crve clutch, FF3.9964....250 19, Fuser heat roler bushings (2).......F85-3613....810 34.500K | Main drive motor “FHE-1712.,..250 21. Fuser heat roller drive gear. FS7-0666....810 62 Main motor (M2; round, mounted Fuser heat oer separator paws (8)-FBS-9625 0. nna S00K | t0,board or plate). sn oPHO-1713....281 6. Fuser paper sensor lever. 82-7222... 810 15, Main motor drive assembly. FG6-5070 ...284 Fuser photo intersupter. FH?-7394 ...810 44 ‘Manuat; parts (5000/6000) FY8-312V-000. Fuser pressure roller 'FB5-3619...32096.500K | Manual; parts (6000%6000)) FY8-34FL000 Fuser pressure roller bearings (2)..XG9-0983....920 113, Manual en (50008000 FYONBGS-00 Motor (ron)... HOA Fuser pressure roler separator aws (2). FAZ 9037 320 Banc | Motor ((0ar fame?) nnn FHETTAT.. Fuser thermistor (sub thermistor ‘Motor driver board Fe6-4947 “the at gear end)... FG5-612....810.38,500K | Muititoed (ypass) sssombiy... FGE-2904 Fuser thermistor (owards center 7 Matec (09288) bOATE on FG5-6269 ‘ornon-gear end). -FHT-T529....810.43.500K | utiteed (bypass) paper sensor lover FBS-2573. Fuser thermal such, FHT-7154 ..81042....1M | Mutisoed (bypass) photo interupter...H7-7394 Fuser Ute PG6-5084 Muitfeed (bypass) pickup roller... FBY-8581., Fuseriteeder assembly oF GB-5086 Muitfeed (bypass) separator roller FBS.0873. Fuserfeeder connect boat... FG8-4879.. Malt-eed (bypass) tay assembly .F6-6067 Fuserteeder geanpuley, 31041t...FS5-2808... Mult-feed (bypass) tray extension ..FE9-2824, Fusosifeedor gear, 151 “FS7-0660....820 114. ‘Operaton pane! assembly (50006000) FG8.5153 Fuserooser ear tis FS9.0088.. 92088... | Qoarenpua seth onoecbO Fos ste? Fuserifeeder gear. 18 (2) Fusotfeeder gear; 20t Fusedfooder gear, 26 $6.0028....920 16. peraton panel assombiy GOCEVECOO) 55173 :$6-0081.....320 136. ‘Operation panel assembly (5000H0000).FG6-5175... +o FS6-0042..82028. | Operation panel board (5000/6000) FCS-5168 Fusedfeeder gear, 271... FS7-0688....320111 ‘Operation pancl board (600016000) ..FG8-5176 Fuserfeeder gear. 27t FS7-0664....220 100, (Operation pana! CPU board (500015000}F 66-5165. Fuserifeeder gear, 364 83-0082... 32087 ‘Operation panel CPU be. (5000/8000) 63-1798 Fuserifeeder gear, 751221... FS7-0858...320 110.. ‘Operation panel inverter board Fuserifeeder motor (round, mounted (6000/6000). FG3-1230 ...925, ‘on board or plate). FHB-A714 1.32010 em | Operation panel inverter board Fuserfeeder motor (aquare).....FHE-1716 320-44 (600015000). FGB-7738 ...925 Fuserfeeder paper revere sensor leva. FB2-7155....32078..u.ne | Operation panel slat button... FBS-2172....1304 Fuserifeeder photo interrupter (4)...FH7-7394 ...320 61a, 80 | Ozone fier (exhausl fan) FB5-5570... 1902... 500K Fuserifeeder sensor harness (might be Paper deck assembly; left... G8-5044 ..303 ‘micro switch; MSW) FG6-5483 ...320 38, Paper deck assembly; right, FFG5-5040 ...302 **3005 Knight Business Systems Lid. + 61 Buffalo Avenue + Medford NY 11763 7 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www.intravia.com se INTRAVIA'S SERVICE GUIDE TO COPIERS Be ELEVENTH EDITION Canon IR 5000 / 6000 Parts And Maintenance items - continued Par Descutio Pant Nuwaen “MauiLoc Yiewp | Baer Descnirnon aren ree0 nove Separator corona we dearer SOD0G000" For the casseti, right paper deck nd et paper | nit vay 1 ext tay deck, here are the parts commonly needed. youneed the | Shift tray 8-1 ever boar. folowing roles foreach feed station: | separaon ole | Sitter Bt moter (82-7777) 4 font pickup role (FF5-1220) 4 rear pickup roller (FF5°1221,) and 2 feed rollers (F85-3435), pach lection) 1R.9500: For the cassette, ght paper deck and let paper | Shifty B-t photo efector deck, here are the parts commonly needed. younged the | Shift tray B-1 sensor lever. following rollers for each feed station: 1 separation roler | Shift ray B-1 shift drive assembly (F82:7777) and 2 feed rolers (84-2038) Suiting reguator FH9-2590 Paper sensor board (2). FG6-1944... 10419. Suiting regulator... “FH9-2592, Pickopfeedng role (eck cascete8) FFS-9779. 250K | Toner opper assembly. “F06-4896. Potetal measuring Boar assembly. FGS- 5080. 40... Toner hopper sensor FHT 7397. POWE SEC nuns FHT-EBIG.. 105 13.0000. | Toner metor (10) FHe-1495, Pre-registration clit vsssseesFHT-S729... 260... | Tonae motor (9), Fre.1494 Pro-agistation dive assembly... FG-4870... 260... | Transfer corona wire. 734.3687. Pre-registration fan FHEA752.-.2604..-00- -| Transfer corona wire dane. FFE-G289, Pre-registration motor. FH6-4766.. 2603 Tranete corona wie Gleaner. FFS-6804, Prosparatin charge sesery SperFAGIEOT vn 800K | Tranefafsqparter coca assembly. FGESO Pre-ransfér corona assembly ..»FGE-5045...570.--..1M_ | Transferkepaaor corona leaner mar FH-1135, Pre-tranfer corona cleaning motor FHO-1195.. 87020, “hac (ser, on AC diver Boar)... FH4-5920 Prestransfer corona wire FB6-9087 os vnnne 500K | Vertical path dive assembly Pre-ransfer corona wie cleaner.FF5-3000.....-v 500K | (including motor) Fo6-4880... Primary coon a88eMbY neve FO65927.. 550..-.n.1M | Vertical pah duplex eed dive assomy Primary corona clearing motor... FHE-125.. 550 14 inetd m0") nnn FOE-ABBY Primary corona we “reaseer ‘oGK | Vertical path motor (square)... FHOA717 Primary corona wire cleaner (2) ..... FF5-6883. _... 500K | Vertical path motor (square). FH6-1720 Primary corona wire cleaner (2). FF2-0084...... 500K | Vetial path metor (square) .....FH8-1721 Raber tones FOe8060 fi63. erica path motor (aquare; large). FHE-1719.. Reader controller board. FGB-4954 oo, 935.500 ‘Waste toner assembly. F6-4876. Reader photo interrupter FH7-7312 .... 210 24/37, ‘Waste toner assembly micro switch FG6-5487 Registration clutch... FH7-5728 .... 325 28. ‘Waste toner bottle . FE 6783, Registration photo interrupter. FH7-7394 ..:. 325 29. ‘Waste toner tube. FB5-2991. Registration roller, ower. “FB5.5582 325 8.0 Repistraon roller; upper FB6-5601 3257 Pavenreeowores: Registration transfor assembly... FS6-S079.. $25... 00600: Fr the canst, ont paper der ai eee Stee ear foliowing riers foreach feed station: 1 separation Fe Scan cable: ont. “FB5-3065... 21030. ‘Scan cable; rear, --FB5:3086 ... 21031, roller (FF5-1221,) and 2 feed rollers (FB5-3435). ‘Scan motor, FHG-1734.... 210 26. |R-8500: For the cassette, right paper deck end left pa Separation claw dive assembly... FG5-5789... 720. deck, hete ere the pars commonly needed. you ne Separator corona wire FBA-3687 us S00K | follwing rlers foreach fee statlon: separation (FB2-7777( and 2 ed rlers (84-2034). PARTS AND MAINTENANCE ITEMS - CANON IR8500 PART DESCRIPTION PagtNuweer ManLoc Yew | Pair DEScRINON 415K lefvont deck ‘ADF feeding roller Paper stock assembly, 06-7377 : (might be separation unit). 1.5K righttront deck ‘ADF pickup roller (2). FB4-7640, Paper stock assembly Fo6-7376, ‘ADF separation belt (11) FES-2050. AAC driver board (100V), FGE-7203.2. 960 rune | Allday power board... vn FOB-T257 AC ctiver board (208-240V) Fo6-7284. cnn | AP KIL ASSOMBIY nner FOB-T345: ADF feeding Bel e. FB5-9541 nsonm 250K | AP Kit cleaning B10 sone FBB-2720 ADF feeding roller (feeding unl)... FG8-7725, vm 250K | AP Kitfan 2) FHE-1547 ©2006 Knight Business Sysiems Lid. 81 Buffalo Avenue Medford NY 14763 Phone: (631) 758-0279 + Fax: (831) 758-0469 » Website: ww intravia.com ELEVENTH ee INTRAVIA’S SERVICE GUIDE TO COPIERS rea EDITION. CANON IR-5000 / IR-50001 /1R-6000 | IR-60001 | IR-8500 Canon IR 8500 Parts And Maintenance Items - continued x ARTNUMBER MAN Lé ‘AP kit magnetic rol. -FB4-1580..600 12 AP kit separator laws (3). FB4-8018....600 33 Battery. = WK1-5019 ..800 23, Gasset (lower) cute. FHE-SO14... 311 58 Cassette (lower) clutch FHT-5899 311 60 Gasset (ower pio intarupter(5).FHT-7462 311 61. Cassatt ower pickup asserbly @).FG8-7383... 311 Cassate (ower) pickup sensor arm FB2-7611.. 11 7... Cassete (ower) pickup sensor arm FB4-1978.. 1125... Cassette (ower) separation rlle...°B27777... 341 17, 250K Cassette (lower; ont) pickup roller. FFS.7829...311 §3. 250K Cassette (ower, rear) pickup roler.FF5.7830..311 64 250K Cassette backstop inside spring... FS6-2684....300 44. Cassete backstop piece 1 F67-9307...3007 Cassette backstop piece 2....-.FB3-9327...300 20... Cassette backstop piece 3. 03-8308... 300 8 Cassote pickup dive assembly. FGB-4449 261 Gassete VR board (2) enn FGS822A 107 8. Casters (4. x29.0367... 108 11. cob) Foe7401.. 21035... DC contr batery “WKT-0084 930 batt DC contoiler board. FG6-7236..930, DC controler Dn “FG3-2689 $90 1 1DC power supply fans (2) FHEA545 8105 DC power supply relay board... FG8-7239...9104... 1G power supply; 100V (ludes boards, fans, transformers, et) FG6.7257 910... DC power supply; 208-240VV (includes board, ans, transformers, ete). FG? 7238... 910. Developer clutch, narnfFHE-5015 270 3. Developer clutch, TFHE-SO17 |2704 Developer chive assembiy FG6-7327 ..270.. Developer gear; 140131 56-0983... 64029. Developer gear; 14V32... FFS6-0984....640 30... Developer gear; 164311 F96-0982.... 640 28. Developer gear, 16141 £FS6-0985....640 31... Developer gear, 19t FFS6-0960.....640 26, Developer gear; 20t (3).n. 1 .o---F 95-0887... 640 24. Developer gear, 212) “-FS6-0981...640 27. Developer gear, 24 FS6.0979....640 25 Developer magnetic rll .eoFBS-3111....640 15. Developer spacers (2). FS5-6579....640.23. Devetoper unit FG6-7423 640. one Developer unit ionor 80A60r....FHT-T7337 640 20. erDescrwenon 10 Drum heater board (100). FH6-2985....510 11 Drum heater board (208-240\)......FH6-3094....810 11 Drum intake fan assembly. FG6-1987 .. 195 Duplexing feeder assembly. 360... Duplexing feeder clutch (3)... 36065 Duplexing feeder motor. 360 62... Duplexing feeder motor. FH6-1875.... 36063... Duplexing feeder moter... [FH6-1876....260 64 DDuplexig feeder phot interrupt (1). FH-7196.. 360 67 Duplesing feeder photo intemupter (6)..H7-7462.... 260 68 Duploxing footer trough path board... FGS-7273...960 61. Dust proof fiter FF5-7662....101 12... 1M Dust proof iter FF5-7663....101 13... 1M Dust proof iter... FF5-7664....101 14... 1M Dust proo fiter.. FF5-9547.... 10117... 1M Electrical section fan... [FH6-1878.,.. 00 18 Exposure control board FG6-1942...21028... Exposure lamp (fluorescent). FHT-3347,...420 21... Exposure lamp sensor board... G6-1943 ...420 18. Exposure lamp sensor lag FB4-2385....420 16. —0—UhL—U———l Fan. FHB-A544,...210 38... Fear, FFHS-1547....21039... Fan. “FHE-1740... 105 13. Fan, NFHG-1877.... 105 14... Fan (laser area) (FHG-1547,...215 24 Feeder assembly (anspor unt part offuserfeeder). FG6-7333 FB4-2087... Feeder bels (transport bets; 2)... FH6-1889, Feeder suction fan Front deck (lett) clutch . FHT-5839, Front deck (left) feed roi (2). F 54-2034, Front dock (ltt) paper sensor lever 82-7722 Front deck (lt) photo intemupter (6)... FH-7462. Front deck (et) pickup assembly... FB6-7385., Front deck (left) pickup sensor lever B4-1994 Front deck (lef) separation roller...F82-7777.. Front deck (lt: front) pickup roller. FF5-782 Fron deck (of. ro separation roler(2)FF5-7544 Front deck (lf; reer) pickup roller .FFS-7830 Front deck (right trv) pickup roler FF5-7829.. Front deck (right luteh FH6-5014... Front deck (ight) clutch FH7-5826, Front deck right) feed roller (2)....FB2-2034 250K 250K 250K 250K Document detect board FG6-7257 970... Front deck cght) paper fag... FB2-7630, Document detect board DIMM......FG3-1714...970 1 Front deck gh) photointorupter (6). PHT-7462, : Door switch assembly, FG6-7296 Front deck (right) pickup assembly .FG6-7364 .. Door switch micro swith -WC4-0163 120 10. Front deck (Fight) sensor lever... FBA-2014, : Door suite FH7-6253 ..1207 Front deck (ight) sensor lover......FB42016....312 29...» Drum blade??? .FB6.2720....600 45. Front deck (cght) separation roller. FB2-7777....312 15. 250K Drum drive assembly... FG6-7325 251 Front deck (cight; front) Drum drive motor separation roller (2) FF5-7541 250K {part of drum drive assembly) ...FHE-1857 ..251 4, Front deck (right rar) pickup roler.FF5-7830....312 45. 250K 3 2005 Knight Business Systems Ltd. + 81 Buffalo Avenue » Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: wivw.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION CANON TI ‘Canon IR 8500 Parts And Maintenance Items - continued Par DescrieTion ER Laser unit oF G6-7177 Fuser bushing 2) 85-6904 .. 810 3. Laser uni paygon moter drive board. F8-7244 Fuser cleaning roller (web tension) -F85-6096 810 33.Fuser_| Left pickup ve assembly 68-1996 fan assembly. FG6-2247... 190. Liter drive actuator (2) 52.0248, Fuser fan assembly vn FHE-A5AS... 1902. Liter dive assombly. 66-2243, Fuser gear, 19060% 87-0895 .. 810 86. Liter drive photo interapter (2)... FHT-7482 Fuser gear, 190631. FS7-0896 .. 610 85. LIPS board 63-1750 Fuser gear, 22u60t FS6-0108 810.77 LIPS board Dinan FHE-3127 Fuser gear, 20631 FS7-0893 ..810 84 LIPS printer raiser board FO3-1745. Fuser gear, 23. "FS6-0106 810 78, LIPS Network printer Ethernet board..FGE-5864 Fuser gear, 23 FS7-0008 ... 810 82. Low voltage power supply . FG6-7266. Fuser gear, 28 86.0103... 810 76. Main drive assembly. FG6-7326 Fuser gear, aat( FS6-0134 81079, Main moor (pat fain dive assembh)FHE-1868. Fuser gear, 52... FS7-0007 .. 81081 Manual pats. --FY8-3147-000 : Fuser gear, 60t.. 87-0891 | 810 8 Manual; service F¥E-13H3-000. Fuser heat roler 85-6930... 610 28. Motor (rent frame, found 2)... FHB= 1484 Fuser heat role bearings XG90421" 81088........ | Multrfeed assembly... “F66-1990 Fuser jam sensor lever... F84-2191 ... 81018. Muitheed cute (1), FHe-5014 Fuser tamp 1 (100V), FHT-4707 810.59. Mutt-feed clutch (1). FHE-5016 Fuser lamp 4 (2084). FHT-4708.. 810 59. Mutt-feed clutch (2. "FH-5826, Fuser lamp 1 (220/240), “"FHT-4709.. 810 59 Mali-feed drive assembly F66-7330 Fuser lamp 2 (100V). FH7-4710..- 810 60. Mutt-fe feed rlier (2) 64-2035. Fuser lamp 2 (2084). FHT-A711 810 60. Mult-feed photo interupter (1) ...FH?-7462 Fuser lamp 2 220r240v), FH-4712.. 810.60. Mutt-foed pickup role 62-8384, Fuser paper Sensor lever wunn--FB5-6873... 810-42... Matt-feed pickup roller front n.- FF9-1763, Fusor paws; lower (2). FA29087 810 1 Mali-feod pickup roller fea nnn FFO-A7O, Fuser photo interrupter (3. FH-7482... 81061. Mutt-feed tay assembly FG6.2229 Fuser pressure roller 85-6952... 810.40 ‘Operation panel assembly. 66-7338, Fuser pressure roller bearings... XG8-0447.... 810 99, Operation panel boa. FG6-5176 Fuser thermistor. FG6.7748... 810 58..500K | Operation panel CPU board... FG3H1795. Fuser thermistor FH?-7464... 810 62. 500K | Operation pane! inverter board... FG6-7738 Fuser thermal switch FG6-7745....81057.500K | Operation panel start button... FBS-2172. Fuser unit (100V). ""FG6-7287... 810. 02008 EF rn 86-0777. Fuser unit 208V). "66-7288. 810. Ozone fier}. F86-0776.... Fuser unit (220/240) FG8-7289.. 810... Paper pickup drive assembly... FO6-7329. Fuser web FY1-1157 ...810 90. Paper pickup motor (part of Fuserfteeder assembly (100\)....FG5-729... 320.. ‘paper pickup ctve assembly)... FH8-1870 Fuserifeeder assembly (206)... FG6-7292... 320. Paper sensor board (2) ron FGOHDAY Fuserifeeder assembly (220/240¥)..FG6-7293 320 .nunmm | Photo interrupter FHT-7462 Fuserifeeder clutch FH6-5014... 320 78. Photo nterupte (font frame; 3). FH7-7462 Fuserffeeder clutch FH7-5844... 320 61 Pixelfine change board FG8-7281 Fusereeder delivery sensor lever FB4-2303 . 820.35. Platen glass FFS-8794, Fuserfoeder dlivery sensor lever .FB4-2310 .. 320 40 Potonial mung board assombly..F-7428... Fruserfieeder fan (hrtzental suction) FH6-1889....320 75. Potential sensor unit (part of Fuserteder fan (orzentalsucion).FH6-1889....320 77 pot. board assy.) FH4-6019.. Fusenfeederiam rovrsa sensor lover. FB4-2318... 320-44. Power switch -FHT-8327 FUSee6deF MOLO ve nnnns FHE-ABT2... 320 76. resransfer corona assem. FOBTA24, Fuserfeeder photo interruptor (6). FH7-7482... 320 83. PPrecransfer corona clesner motor. FHE-1135 Hard disk dive W2-5182.. 900 24 Pretranster corona wire 784-3687... High vottage AG transformer nnn G7-7248 980 Preransfer corona wire 85-0765. High voltage DG transformer... FGB-7251.__ 985 Pretransfer corona wire cleaner ...FFS-6683.... Humidity sensor. FHT-7342.. 101 26. Prestranser exposure tnt. FO6-7185... Internal delivery upper assembly... FG6-7365... 350. Primary corona assombly. F66-7313, Inverter board. F65-2201... 945 Primary corona cleaner mofo nn FHE-TI35 "©2008 Knight Business Systems Lig. 81 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wewintravia.com Q) INTRAVIA’S SERVICE = ELEVENTH EDITION GUIDE TO COPIERS fe] ‘CANON IR-5000 | 1R-50001 | 1R-6000 /1R-60001/ IR-8500 tenance Items - continued Canon IR 8500 Parts And Mi Past Numer MaxLoc Yieto Descarnion. PagtNuwacr Man Loc Par Descrerion, Primary corona wire (2). _FB4-3687....5508..500K | Toner cartidge micro ewitth........\WC4-5167 ...275 49 Primary corona wike cleaner (2)... FG5-6883 500K |} Toner cartridge motor FH6-1536....275 31 Primary corona wire cleaner (2)...FG5-6884 500K | Toner cartridge photo interrupter ...FH7-7462....275 22... Primary grid wire. FY1-0883.....550 18.600K | Toner hopper assembly “FG5-2011 645. Reader controle Board crn GE-7404 935. Toner hopper clutch [FH7-5840....645 12 Reader contro board battery... WK1-0084 . £35 belt Tones hopper motor. . Reader controller board DIMM... FG3-1680... 935 1 ‘Toner hopper toner sensor (2) = Registration clutch sn FHE5O13 1 325.34 “Transfer corona wire cleaner. 500K Registration photo interrupter... FH7-7482 ... 325 32, “Transfer corona wire cleaner... F5-0562.....570 15 500K Registrationtransfer assembly .....FGE-7200... 925. ‘Translerseparatorcoroia assembly ..FGB-7740 580... ‘Scan motor board FG6-2033.. “Traneferseparatr corona dearex metor FH6-1135....580 23. Scan photo interupter (2) FH-7462 ‘Transterlseparator corona wie... FB5-0768....580 13. ‘Scan photo interrupter (2). FH?-7485, Transformer board FG6-2512....210 30 ‘Scanner fan (larger, end) F-15468 Vertical path tive 86SemIY nnn FGE-2017 «.230.. Scanner fan (small; end). FHO-1544... 198 3, Waste toner assembly. FG6-7747 ..770. Scanner fan (smal; middle). FH6-1705... 194 5 Waste toner bottle £FB4-1953.... 106 5 ‘Scanner fan assembly. 66-1997 .. 194, Waste toner drive assembly... FG8-7328 .. 280. ration claw drive assembly... G1-3472 720. Waste toner photo interupter.....FHT-7462....770 10. ‘Separator corona wire cleaner......FF5-7891....580 21. 500K | Waste toner pipe (ony) "FB4-1794....775 5 Toner cartridge drive assembly ...FGE-T348 ...275, Waste toner pipe a8sembly...mmFG6-2020 ...775 “Toner cartridge micro swith .newWC4-5153 «275 48, TROUBLE CODES Note: Canon lists “DC controller” as a solution for every error code, so we decided to leave it off the list of possible problems, rather than listing t dozens of times. Note: The 1R5000/S000i/6000/6000i are nearly identical. The IR8500 is substantially different, Note that some codes, simulations, etc. apply to one or the other, not always both. Ifo model is listed, the code applies to all models: covered here, £000: Fuser did not heat up. Lamps, thermistor, connections, SSR, AC driver board, E001: Fuser temperature too high. AC driver board, shorted thermistor. 002: Fuser temperature not rising al corect pave “Thermistor, thermal switch, lamps. E003: Fuser temperature not rising at correct pace. Thermistor, thermal switch, lamps. E004: SSR, AC diver board. Note: The above codes require a technician to reset the machine. To do so, enter service mode. Select COPIER>FUNCTION>CLEAR®ERR, Press "OK." Tum power off and then back on. 00S: Fuser belt is used up. The above codes require a {echnician to reset the machine. To do so, enter service mode. Select COPIER> COUNTER>MISC>FIXWEB, Then go to ‘COPIER> COUNTER>DRBL-1>FX.WEB, E010: Drive problem. Main motor, motor dive board, gears, ete E012: Drum motor problem. 2005 Knight Business Systems Lid, » 81 Buffalo Avenue = Medford NY 11763 E013: Waste toner backed up. After emptying waste bottle or solving problem, go to service mode COUNTER>MISC>WST-TNR to reset. IIs also possible thatthe folowing will eset it COPIER>YO>DC-CON Change bit 15 of 10-P02 to ie E014: Fuser motor. 015-0000: Pickup motor (8500.) 019.0000: Waste toner is full (8500.) E020: Toner feed problem: shutter, toner sensor, toner ‘motor, motor disconnected. 025-0000: Toner feed motor in cartridge is no good, (8500) E032: Remote diagnostic device connection or main controller board. 032-0000: Copy data controller or main controler. (6500,) 043-000: Side paper deck main motor. (8500.) 051-0000; Horizontal registration sensor. (8500, E061: Laser shutter, potential sensor or laser unit (600016000) 065.0000: Primary charge problem. (8500.) 067-0000: High voltage probiem. (8500.) 068.0000: High voltage problem. (8500,) Phone: (631) 758-0279 + Fax: (631) 758-0469 « Website: www.intravia.com Trouble Codes - continued 069-0000: High voltage problem. (8500.) E100: Laser problem, Laser unit, BD board. 110: Laser motor. E111: Laser fan. (8500.) E121: Controller fan (6000/6000.) 121-0004, -0002: Laser fan. (8500.) E196: EEPROM problem (5000/6000.) 202: Scan problem. Scan switch, scan motor, reader controller board. Panel locked with no code. Scan motor problem, scan ‘sensor, scan motor board, image processor board, 204: ADF read sensor sensitivity adjustment (or replace.) ADF controller board, or scan-motor. 211-0000: Fluorescent lamp thermistor. (B500.) 245-0000: Fluorescent lamp thermistor. (8500.) 218-0000: Fluorescent lamp nat mounted right. Fluorescent lamp thermistor . (8500.) 219-0000: Fluorescent lamp no good. Fluorescent lamp thermistor . (6500.) 220: Exposure lamp inverter board, reader controller board 222-0000: Exposure lamp heater. (8500.) E225: Exposure lamp, CCD, lamp inverter board, reader controller board. (5000/6000.) E240: Main controller board or DC controller board problem, 241-0000: CPU to reader controller communication problem (8500.) 241-0001: Original orientation board problem (8500.) 241-0002: Last original not communicated. (8500.) £243: Main controller board. E248: EEPROM problem. In service mode, do COPIER FUNCTION?CLEAR>R-CON, (5000/6000,) 251-0000; Inverter fan. 302: CCD, reader controller board, main controller board. 315-0000: Reader controller board (8500.) 320-0000: CCDIAP board. (8500.) 400-0000: ADF controller beard (8500.) 402-0000: ADF belt motor (8500.) 404-0000: ADF delivery motor (8500,) 405-0000: ADF separation motor (8500.) 410-0000: ADF pickup motor (8500) 412-0001: ADF fan or ADF board. 420-0001: ADF EEPROM. 421-0001: ADF EEPROM (5000/6000.) 422-0001: ADF controller board (5000/6000.) 1500-0000, -0001: Finisher main board or ‘communication with copier. 501-0000; Finisher controler board (8500.) 503-0000, -0002: Communication probiem with saddle stiteher. INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION 504-0001: Height sensor to finisher commur pprobiem (5000/6000) 504-0002: Height sensor to finisher DC conta ‘communication problem (5000/6000, ££504-0003: Finisher height sensor disconnected, 6000/6000.) oe 504-0004: Finisher sensor adjustment dip (5000/6000.) 1505-0001, 0002: Finisher beck up RAM check sum 506-0001, -0002, -0003, -0004, -0004: Flash R probiem (8500.) or sensor Pi10 (5000/6000,) g £514-00FF Finisher stack delivery motor or cant board (8500,) & E515-O0FF: Inserter clock sensor (8500, ££518-0FF: Folder motor (8500,) 530-0001, -0002: Finisher alignment plate pr motor M3, sensor p16, rear alignment fear aligning plate home sensor. 55-000, 0002 Fisher stapler meter 5 of saely switch or sensor problem, 537-0001, -0002: Finisher aligning plate ho ‘or motor (8500.) ££540-0001, -0002, -0008: Tray lft moor, sensor 542-0001, 0002, 0008, 00FF: Tray B it motor 551-0001: Power supply fan (8500.) 551-0002: Feeding fan (8500.) 577-0001: Paddle motor (8500.) 578-0001, -0002: Knurled belt motor or sensor ££583-0001, -0002: Tray aunliary plate motor co) 584-0001, 0002, -0003: Feshor feedor mat switch, shutler closed swatch, 500.0001, -0002, --03, -0004: Puncher prob E593-0001, -0002: Horizontal registration seni ‘motor of puncher. 504-0001, .0002: Punch sensor home sensor (8500, hee 595-00FF: Punch waste paper feed motor or (8500.) 5F0-0001, 002: Sale Fisher paper post motor ior ame sensor is “position sensor. "2008 Knight Business Systoms Lid, - 81 Buffalo Avenue » Medford NY 11763 Phone: (631) 788-0279 « Fax: (631) 758-0469 » Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION CANON. Bea Trouble Codes - continued E5F3-0001, -0002: Alignment motor MSs or alignment plate home sensor PSs. E5F4-0001, -0002: Stitcher motor (rear) M6s or home ‘switch (rear.) E5F5-0001, -0002: Stitcher motor (front) M7s or home switch (front) £E5F6-0001, -0002: Saddle Finisher paper push plate ‘motor M&s or push plate home sensor. ESF6-0003, -0004, -0005: Saddle Finisher paper push plate motor mBs or push plate lead edge sensor Pits. ESF7-0001, -0002: Saddle tray motor (8500.) E5F8-0001: Saddle Finisher connector of guide plate home sensor PI13s. E5F8-0002: Saddle Finisher connector of push plate home sensor PI14s. E5F8-0003: Saddle Finisher connector lead edge sensor Pits E5F9-0001: Saddle Finisher inlet door open switch msts ‘or inlet door sensor p9s. ESF9.0002: Saddle Finisher front door open switch ms2s oF front door sensor ps2s, E5F9-0003: Saddle Finisher exit door open switch ms3s ‘oF exit door sensor psds. 601-0000, -0001: Main controller board. 602: Main controller board or hard disk drive. £602-0001, -0002, -0003: Main controller board or hard isk drive (€500.) 604.0000: Main controller (8500) 605-0000: Main controler board or battery (8500.) E607: DC controtier board (5000/6000) 674-0000; Fax board (8500) 676-0000: Printer board (accessories) (8500.) E677: Printer board or main controller board. 710-0001: Reader controller board, 740-0002; DC controller board. 740-0003: Main controller board 714-0001: ADF controller board or reader controller board 10001 | 1R-B500 1R-5000 1 1R-500011 1R-6000 /1R-. 711-0002: Finisher controller board or DC controller. E711-0003:Remote diagnostic device board, or main controller board 712-0000, -0001: ADF controller board. ‘main controller board. Reset with service mode: Select COPIER>FUNCTION>CLEAR>ERR. Press. *OK." Turn power off and then back on. E719-0001, -0002: Coin vendor problem or main ‘controller board. Reset with service mode: Select COPIER>FUNCTION>CLEAR>ERR. Press "OK." Turn power off and then back on. 732-0001: Reader controller board, or main controller board. 733-0000, -0001: Main controller board or DC controller board. 737-0000: SDRAM (8500.) 740-0000, -0001, -2, 3: LAN card, network board, Ethernet board or main controller boar. 741-0000: Riser board oF main controller board. 742-0000: RIP board or main controller board (5000'6000.) 743.0000: Reader controller or main controller board (600016000 .) 744-0001, -0002, -0003, -0004: System software version doos not match language module, or no language module that can be used (8500.) 800-0000: Auto power off problem (8500.) 1804-0000, -0004: DC power supply fan; main contro! board high temperature (8500.) 805-0000, -0001: Heat discharge fan. 805-0002: Feed fan (5000/6000) 1820-0000: Drum fan (8500.) 1£823.0000: Pre-transfer fan (8500.) ££824-0000: Primary charge fan (8500.) 830-0000: Separation fan (8500.) Updates and corrections are posted at our website (www.iniravia.com). 2005 Knight Business Systems Lid. « 81 Buffalo Avenue Medford NY 11763 7 Phone; (631) 758-0279 + Fax: (631) 758-0469 » Website: www intravia.com cry INTRAVIA'S SERVICE GUIDE TO COPIERS ba ELEVENTH EDITION SIMULATIONS Service made: (@) for service additonal functions key. ‘Simulations, ete. apply to one or the other, not always both. Ino model is listed, the code applies to all covered here. = key. Press "2" & "8" at the same (ime. Press “.* Display will now show choice of copier, feeder, (finisher) or board modes, level 1. Press “reset” to relum to previous screen. Press "reset" tice to exit Ta the item on the sereen that you wish to access. You will go to level 2 soreen, touch what you wish. Top. Fl list what your choice of screens are (1/0, adjust, function, option, test, counter). Touch the one you wish 1 This will bring you into a level 3 screen. Select what you want an the screen. Keys are self explanatory’ Press. pressing a highlighted item of choice. Lovel3is selected by pressing the item, +/-will reverse * & To print out all service settings, in service mode COPIER>FUNCTION>MIS-P>PRINT. Note that somewhere on the machine (probably inside fron door) there isa "service label seltings for adjustments, When in doubt, set adjustments to this. DISPLAY VERSION: ROM version, DC-CON is DC controler. R-CON is reader controler. PANEL is operation panel Cf FEEDER is feeder controller board. SORTER is finisher contoller board. NIB is network board. PSIPCE printer board. LIPS is for printer board, SDL-STCH is saddle-stitch fisher controler board. MN-CONT 18 Contr bord, RIP is RIP board. BOOT-ROM is boot ROM of main controler block. DIAG-DVC is diagnosis device, RU! isthe version of the RU. Lang-xx is the language. USER: LANGUAGE, COUNTER, MODEL. ACO-STS: Connection of accessories FEEDER (0's none, 1is installed) ‘SORTER: Manuals confusing It says x°0: finisher, 1: saddle finisher, 3: shit ray hole (SWDN) (8500.) It says x=0: no finisher, 1: finisher. aber folding un. saddle fisher * inserter * pape oding unk. y=0: no punch, t: 2holgy hole, 3: 4-hole (FRN,) 4: 4-hole (SWDN.) DECK; O's none. 1 is connected. CARD (control card): 0is none. 1 is connected, ‘ DATA-CON (self diagnosis device): 0 is none. 1 Is copy data controller. 2 is remote diagnostic device: RAM: Size of memory on main controller (64MB or 128MB.) NIB: Network board connection. Os none. 1 is Ethernet board. 2 is Token-Ring. is both, LIPS-RAM: Size of memory mounted on LIPS board (in MB.) LIPS: LIPS board not connected f 0, Connected i. PSIPCL: Os none. PSIPCL connected if 1.2 is PS Kanj. RIP: RIP1 board not connected if. Connected if 1 NETWARE: (8500) Installation of NetWare firmware. 0 none. 1 installed. ANALOG; Readings by sensors. TEMP (machine's intemal temperature,) HUM (humidity, ) ABS-HUM (absolt humniity-#500,) OPTICS (lamp temperature-8500,) FIX-C (luser heat roller temperature: center-B500,) (fuser heat roller temperature; ends-8500,) FIX FIX-U (fuser heat roller temperature; 5000/6000.) « CST-STS: Cassette and-bypass paper sizes, WIDTH-C3, WIDTH-C4, WIDTH-MF. JAM: Deiailed jam data (how many, where, what date, what sensor.) ERR: Detailed service error data (how many, where, what date, what sensor.) HY-STS: PRIMARY fs primary charge current, PRI-GRID IS primary ri voltage (8500.) PRE-TR is pre-ta current. TR i ransfer current, SP fs separetor current. BIAS Is developer bias (500016000,) SP-N2 is se current for 2” side of duplex (5000/6000.) TR-N2 is transfer current for 2” side of duplex (5000/6000.) DPOT: Drum surface potential in various modes. Not listed here ‘SENSOR: State of sensors. DOC-SZ is originals size. LPOWER is 5000/6000 laser power. ALARM: BODY is machine. DF is document feeder. SORTER is fisher. 5000/6000, "©2005 Knight Business Systoms Lid, - 61 Buffalo Avenue - Medford NY 14763 Phone: (631) 758-0279 « Fax: (631) 758-0469 » Website: ww. intravia.com Simulations - continued ‘ALARM-2: (8500.) highly detalled error code information. misc: FL-LIFE is exposure lamp per cent on. ‘STM-P-L is lamp stop position for stream feeding; large size. STMP-Sis small siz, Ing; ip stop position for stream ADJUST (Adjustment mode.) LAMP: L-DATA (8500) allows you to enter exposure lamp intensity. AE: AE-TBL (text mode density.) ‘ADJ-X: Lead edge scan start position. ‘ADJ-¥: CCD read start position. ‘ADJ-S: Scan home position, ‘ADJ-Y-DF: ADF start position STRO-POS: CCD start position adjust for stream feed (5000/6000.) coo: SH-TRGT: To enter white level target value for shading, ‘SH-RATIO: (5000/6000) To enter data on white label ratio (standard white paper and standard white plate.) EGGN-ST: (5000/6000) To enter value for edge gain correct start position for CCD. EGGN-END: (5000/6000) To enter adjust value for edge gain correct. GAIN, OFST, and LUT are all for extremely detailed adjustment of CCE in 8500 only. LASER: PVE-OST: Laser projection adjustment, LA-DELAY: Laser delay value (8500) LA-PWR-A: Laser A power adjustment (8500.) LA-PWR-B: Laser B powet adjustment (8500,) DLY-FINE: Fine agjustment of Lasers A&B. discrepancies (8500.) POWER: (5000/6000)To Adjust laser power for rnon-potential contr. LA-OFF (6000/6000)Laser tral edge deactivation adjustment. DEVELOP: BIAS: (5000/6000)To Development bias adjust. DE-DC (8500): To enter DC developing output value for image area formation DE-NO-DC (8500): To enter DC developing out put value for nor-image area formation, HVT-DE: High voltage output adjust. D-HV-DE: Developer high voltage output of DC controler board INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION. . CANON IR-5000 1 IR-50001 | 1R-6000 1 1R-60001 | IR-8500 es ‘SCAN-LMP is number of times exposure lamp has turned on. VO (8500): DC-CON lists about 350 inputs to DC ‘controller. R-CON is inputs to Reader controller. FEEDER is inputs to document feeder controller, board. SORTER is inputs to finisher controlier board, MN-CON is inputs to main controller board. DENS: DENS-ADJ: Density adjust. 5 is default. BLANK: BLANK-T: Lead edge void BLANK: Tral edge void. BLANK-TE: Left & right void areas (8500.) V-CONT: Adjusts potential control system, EPOTOFST 's offset value for potential sensor. VLLOFST is ost for potential control ight area target (8500.) \VD-OFST is VD copier offset. DE-OFS-P is VL printer targot potential (5000/6000.) VD-OFS-P is VO printer target potential offset value (5090/6000,) DE-OFST is VL target for copier. OHP-OFST is for transparencies (8500_) HV-PRI: PRIMARY is adjustment of primary charger for rnor-potential conto. HV-TR: TR-N1 (6000/6000 transfer bias; 1" side), TRN2 (2 side) PRE-TR: Pre-transfer output adjust (5000/6000.) HVT-TR: Transfer high votage output (600016000.) H-PRE-TR: Offset value for pro-iransfer high voltage of DC controller board (6000/6000,) D-PRE-TR: Offset value for presransfer high voltage of DC controler board (5000/6000) D-HV-TR: Offset value for transfer high voltage of ‘DC controller board (5000/6000.) GRID (8500): Grid current HV-SP: Separation charge adjustments SP-Nt: Separator voltage for fist side of 2-sided sheet. SSP-N2: Separator voltage for second side of 2- sided sheet. HVT-SP: Offset value adjust for separation output of high voltage unit D-HV-SP: Offset value adjust for separation output of DC controior. ©2005 Knight Business Systems Lid. + 81 Buffalo Avenue + Medford NY 11763, 8 Phone: (631) 758-0279 + Fex: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION 2 Ee) 5 CANON IR-5000 1 1R-50001 1 1R-6000 [1R-60001 | IR-8500 Simulations / Adjustment Mode - continued HV-TR: Transfer corona adjustments (8500) TR-N1: Transfer current for 1 side of 2-sided ‘copy. TR:N2: Transfer current for 2" side of 2-sided copy. PRE-TR: Pre-transfer corona adjustment, HVT-TR: Offset value of transfer from HVT. H-PRE-TR: Offset value of prestransfer from HVT. D-PRE-TR: Offset value of pre-transtfer from DC controler board. D-HV-TR: Offset value of transfer from OC controller board. FEED-ADJ: REGIST: Adjust registration timing, ADJ-REFE: Adjust horizontal registration for re pickup, RG-MF: (6000/6000) Adjust registration timing for bypass, FUNCTIONS MODE: Press OK (might not press OK an 8500.) INSTALL, TONER-S: Feeds toner from hopper to developer. CARD: Enter numbers for card reader (8500.) STRD-POS: (5000/6000) Auto adjustment of position of CCD read position for stream food. (CCD-ADJ: Shading auto correct. Should be done after replacing composite board or laser unit. Cover glass with while paper, layers thick. Press “OK-" Runs for 60 sec, LUT-AD4J: (8500) CCD simple gain correction. Do only ater doing CCD-ADJ, Select and press OK. LUT-ADL2: (8500) CCD gain fine adjustment. Do only if LUT-ADJ does not repair cifference in density. Use 10 gradation chart (not white sheets.) Select and press OK. ‘SHDG-POS: (5000/6000) Enter data for auto adjustment to standard white plate shading correct 'SH-PS-ST: (600016000) Execute optimum postion auto adjust for standard white plate for shading corecton, EGGN-POS: (5000/6000) Auto adjust for edge gain correct Posttion for CCD, Open cover. Select and press Ke LASER: POWER, Tests laser. Does not adjust. POWER-A: (8500) Tests laser A POWER-B: (8500) Tests laser B. DPC: Potential sensor related items. DPC is forced potential control. OFST is offset adjustment for potential sensor. CST: Auto adjustment of various cassettes and bypass. ‘Not broken down here: Put paper in place and adjust side plates to paper. Select the appropriate item on the screen, Press “OK." RVS-FD1 (5000/6000 1 bin reversal assed RVS-FD2 (2/3 bin reversal adjustment), RBS: DUP (duplex reversal pin adjustment) = CST-ADY: Cassette and bypass feed equate (@aper width, stacking capacity.) MISC: (S000/6000) ATM for atmospheric conditions. 0 3 up fo 2500metars alts, 1 2500-3000. 2 3000-3500 meters. FEEDER: (500016000) Document feeder. DOCST: Original lead edge registration. LA'SPEED: Something to do with Keanu Re: Criginal feed speed for ADF stream feed. ‘SORTER: (5000/6000) Finisher PNCH-HLE: Adjust punch hole position, EXP-LED: PRE-TR will allow you to adjust output val ‘of pre-transfer exposure lamp (8500.) CLEANING: WIRE-CLN: Cleans charge wire § times. FIXING: NIP-CHK: Make about 20 copies. Place a shea Of paper in the mult-feeder (bypass. Select the mode and press “OK.” Paper will fe¢d, slop int fuser rollers end then eject. Measure shiny area Should be 7.310 8.3 mm wide at ends on '5000/6000. Should be about 8.5-9.5mm on 8506: PANEL: LCD-CHK, LED-CHK, LED-OFF, KEY-CHK. G5 Keys can all be checked and tested. TOUCI will adjust coordinates, After selecting and pressing "OK." press "+" on touch panel at nn Jocation in sequence. Press TOUCHKEY again INPUT KEYIDISPLAY: Various keys will give an indicator, though not necessarily the one you ‘would expect. This is what others call inputs. Iter: Display ‘Counter/Counter chock: Bil Copy (6000/6000): Copy ‘Scan (5000/6000): Othor 009: 0109 ‘Stop : Stop 10:10 ‘Additional features/User mode: User ‘Star: Start ‘Mall box (6000/6000): PB Reset: Reset . Energy saver/Save power: Stand by lear Clear L Interrupt (5000/6000): Interrupt : Guide: 7 = "2005 Knight Business Systems Ltd, + 81 Buffalo Avenue » Medford NY 11763 Phone: (631) 758.0279 + Fax: (631) 758-0469 « Website: waw.intravia.com 05 INTRAVIA'S SERVICE GUIDE TO COPIERS: gee y cE ELEVENTH EDITION = CANON IR-5000 | [R-50001 / IR-6000 | IR-60001/ IR-8500 Simulations / Functions Mode - continued PART-CHK: Test components. This is what others call “Outputs.” CL: Select clutches to test. CL-ON: Check each clutch. Press OK. It will be on for 10 seconds, off for 10 seconds, etc. Code: 5000/6000 Clutch 4: Bypass 2: Left deck pull out 3: Deck pickup : Developer 5: Registration Code: 8500 Clutch 1: Bypass 2: Cassette 3 pickup clutch 3: Vertical path 3 clutch 4; Cassette 4 pickup clutch 5: Vertical path 4 clutch 6; Right deck pickup clutch 7: Vertical path 1 clutch 8: Left deck pickup clutch 9: Vertical path 2 clutch 10: Pre-registration clutch 11: Lower feed middle clutch 12; Lower feed right clutch 43: Left deck feed clutch 14: Delivery speed switch clutch 45: Registration brake clutch 16: Bypass feed clutch 17: Inside hopper magnetic roller drive clutch 18: Developer sleeve (magnatic aller?) clutch 19: Registration clutch 20: Side paper deck feed clutch 21: Side paper deck pickup clutch MTR: Select motors to test. MTR-ON: Check each motor. Press OK. It will be on for 410-20 seconds, then off for 10-20 seconds, Code: 5000/6000 Motor 4: Drum 2: Main 3: Fuser 4: Laser ner stir 6: Toner supply 7: Duplex horizontal registration 8: Right deck lit ©2005 Knight Business Systems Lid. » 81 Buffalo Avenue + Medford NY 11763 ©: Left deck lit 10: Cassotte 3 tit 11: Cassette 4 lift 42: Right deck pickup 18; Left deck pickup 14; Cassettes 3 & 4 pickup 418; Vertical duplex feed 16: Vertical lower motor 47: Vertical upper motor 18: Paper deck main 19: Reversal motor 20: Duplex left motor 21: Delivery motor 22: Pre-registration motor 23: Duplex right motor 24: Shift tray motor Code: 8500 Motor 4: Deum 2: Main 3: Pickup 4: Fuser 5; Inside cartridge toner food 6: Inside hopper toner feed 7: Duplex reverse 8: Duplex feed 9: Side paper deck min 10: Not used 11: Not used SL: Select solenoids to test 'SL-ON: Check each solenoid. Press OK. It will be on for 10 seconds, off for 10 seconds, eta. Code: 5000/6000 Solenoid 1: Right deck pickup 2: Left deck pickup 3: Cassette 3 pickup 4: Cassette 4 pickup 5: Manual feed release 3: Paper dock pickup roller release 7: Delivery lappor 8: Reverse flapper 9: Fuser inlet guide dive; return 10: Fuser inlet guide dive; draw ‘14: Fuser web solenoid Phone: (631) 758-0279 « Fax: (631) 758-0469 + Website: www.intravia.com To INTRAVIA’S SERVICE GUIDE TO COPIERS =] ee). ELEVENTH EDITION Bz) 2 ulations / Functions Mode - continued Code: 8500 Solenoid PWD-CLR: Clear password. 1: Right deck pickup ADRS:BK: (8500) Clear addresses. 2: Left deck pickup CNT-MCON: Clear service counter on main control 3: Deck 3 pickup DNT-DCON: Clear service counter on DC controlte 4; Cassette 4 pickup ‘MMI: Clear user mode seltings. 5: Bypass CARD: (8500) Clear group ID for card reader. 6: Bypass pickup ‘ALARM: (8500) Clear alarm history 7: Delivery flapper MISC-R: SCANLAMP: Tests exposure lamp. 8: Reverse flapper Misc: 9: Fuser web solenoid P-PRINT: Prints out service items. 10: Fuser feed unit lock KEY-HIST: Prints history of key presses. 114: Fuser feed unit lock HIST-PRT: Prints jams and error history. 42: Shutoff USER-PRT: Print user modes, 48: Side paper deck PRE-EXP: Test pro-exposure LEDs. CLEAR: Clears out various items (after power is turned P-TR-PRNT: (8500.) Test pre-exposure lamp, off and back on.) LBL-PRNT: (8500.) Print out service label, ERR: Iniializes (resets) evox codes. Select item and highight | HRD-DISK: (5000/6000)Check hard drive it press "OK" Tum power off and back on. 'SCANDISK: Test for ertors. Runs abous 25: DC-CON' Initializes OC controller. FORMAT: initialize image area. 1 second. R-CON: clear reader controler. CHK-TYPE : (8500) Select partition number when, SERVICE: Initializes backup data for service mode. ‘executing HD-CHECK or HD-Ciear. JAM-HIST: Initializes jam history. HD.CHECK: Check and recover partition: ERR-HIST: initializes error history. HD-CLEAR: Initialize partition, E354-CLR: No explanation. ‘SENS-ADJ: (5000/6000) Test sensors in shift tray. # E355-CLR: No explanation. 3 SYSTEM: x with bicentronios cable, Turm on compute. Turn on machine. select mode. Prese “OK Download with 88 support tool. When done, shut power, disconnect all and tum power back on, DOWNLOAD (8500.): Shut machine. Unplug machine. Shut computer. Disconnect network cable, Connect machi ‘computer with parallel cable or network cable. Turn on computer. Startup with service support tool. Plug it machine, Turn on machine. Select COPIER>FUNCITON>SYSTEM?DOWNLOAD. Press “OK.” Select "RUI." or "Language." Select correct interface (Bi-centronics apparently.) observe prompts on screen, mal Cecisions an make your choices (some explanation in factory manual.) Select "OK" to start connection. Whi done, select “OK.” Select “System sofware download.” Select appropriate fies and country trom “ist of "4 software.” Select “Star.” When done, do the following: "OK>To unit selection screen>OK>To Main Menu>Ending service support tool*End. Shut machine power. Unplug machine. Shut computer. Disconr parallel cable. Reconnect network cable if used. Tum machine back on FEEDER: SENS-INT adjust the sensitivity of ADF sensors. OPTIONS SETTING MODE: BODY, USER, CST, ACC, TEMPO (5000/6000,) INT-FACE (8500.) PO-CNT: Potential control off (0,) or on 1.) TRNSG-SW: (8500) Select transfer guide bias control mode. 1 is 600v. 2 is 200v. 3 is 200v if moisture above 18 Otherwise 600v. 4 is 200vi moisture above 14, Otherwise 6ODv. PO-CNTMD: (5000/6000) Potential control made. 0 at power up. 1 is 10 minutes ané 60 after power upireduced. 21 10 minutes and 60 minutesinormal mode. ‘W-CLN-P: (5000/6000) Charge corona clean interval, 100-2000 prints. MODEL-SZ: ADF size detect. 01s AB. 1is inch, 2is A. 31s ABY/inch. FDICTEMP: Slot down sequence, Oi of. pony on fo When power sues tured on, 7®2005 Knight Business Systems Lid, + 61 Buffalo Avenue + Medford NY 11763, Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS =) ELEVENTH EDITION ee ‘CANON IR-5000 | IR-50001 | 1R-6000 | IR-60001 | IR-8500 Machine Settings FSPD-S1: (5000/6000) Switch fuser control for special paper. 0 is normal. 1 is special paper in high humidity. 2 is thick Paper. FUZZY: Fuzzy control on if 0. 1 is low humidity. 2is normal humidity. 3 is high humidity environment. ‘TSPLY-SW: (5000/6000) 0 changes control of toner supply by humidity data. 1 Is fixed pattern. SCANSLCT: ADF detect off if 0, Onif 4 OHP-TEMP: Transparency fusing temperature lowered to separate from fuser better. 0s off (198 degrees cen default) 1 is -5 degrees centigrade. 2is 10. 3is -18. 4is 20. OHT-CNT: (8500) Transparency mode potential control mechanism: 0 is on. 1 is off CCNT-WIPR: (8500) Enable or disable density variation during PDL print. Ois enable. 1 is disable. F-GD-CNT: (5000/6000) Descent mode for fuser inlet guide. 0 is normal. 1 is down for 1" side only. FIX-TMP1: Set down sequence start temperature, 0 is priority on image quality (183 degrees centigrade.) 1 is 178, 2 is 173 (default) 3is not used (178.) ‘TRSW-P-B: (8500) Transfer current output correct at trail edge is onif 0. Off if 4. ‘SP-MODE: (8500) Tum off separator current correct control. 0 is standardidefauit. 1 is low voltage mode. FTMP-DWN: (8500) Select siack enhance mode (changes fuser temperature to prevent cuts, jams in finisher.) 0 is off (default) 1 is 5 degrees centigrade lower. 2is 10 lower. 3 is 15 lower. DRUM-CLN: (8500) Drum cleaning enhance mode. Stops drum rotation for 1 second at the sheets listed to improve leaning. 0is (defautt) 1000 1-sided., 1 is 500 1-sided. 2 is 250 1 sided. 3 is 1000 if moisture Is 9g or more. 4 does not stop. Manual is confusing, giving two sets of numbers for each ‘-sided value, indicating that they probably meant 2-sided. DRUM-IDL: (8500) Drum idle at power on. 0is none (default) 1 is 30 seconds if moisture fs 189 or higher. 2s 2 minutes if 18 g or higher. 3 is 30 seconds. 4 is 2 minutes. FX-FANSW: (8500) Fuser fan at full speed if 0 (default) Half speed if 4 CONFIG: Selects mutipie firmware on hard drive, Languages and countries. Use +/- key to scroll through, WARM-UP: (5000/6000) Reduce warm-up fime in warm rooms. 0 is standard. 1 is reduced. SHARP: Change sharpness level of image. 1 to 5. Default is 3 LAPG-SW: (5000/6000) Laser APC correction. 0s on in 10 minutes. 1 is on in 60. 2is 120. 3 is intial rotation oniy. 4 is of. FDW-DLV: Switch face up delivery 0s ll face up. 1 is face up for single print of single original. Face dow for mtiples. COTDPC-D: Factory use. EVL-VDT: (6000/6000) Drum target potential. See manual. Default setting Is 1 RMT-LANG: Remote drive user interface (UI) language. Select with +/- key. Present but not used on 8500. HI-HUME: (5000/6000) Change bias frequency in high humidity. 0 is 2700 (default) 1 is 2000. TR-SP-C1: Switch transfer separation output when right deck s used. Ois defaul. 1 is to prevent retranster. 2 is to prevent separation fault. 3 is to prevent transfer fault. TR-SP-C2: Switch transfer separation output when left deck is used. 0 is default. 1 is to prevent retransfer. 2 Is to prevent separation fault 3 is to prevent transfer faut. TR-SP-C3: Switch transfer separation output when cassette 3 is used. 0 is default 1 isto prevent retransfer. 21s to prevent separation fault. 3s to prevent transfer fault. TR-SP-C4: Switch transfer separation output when cassette 4 is used. Os default. 1 is to prevent retransfer. 2is to prevent separation faut. 3s to prevent transfer fault. TR-SP-MF: Switch transfer separation output when bypass is used. O is default. 1 Is to prevent retransfer. 2s to prevent separation fault. 3is to prevent transfer fault. TR-SP-DK; Switch transfer separation output when paper deck is used, 0 is defauit. 1 is to prevent retransfer. 2 is to prevent separation fault 3 is to prevent transfer faut. TPR-DECL: (5000/6000) Switch delivery of thick paper if set to 1. 0 is default. THICK-PR: (8500) Set potential control for thick paper. 0s plain paper. 1 is transparency. DEV-SLOW: (8500) Change mag roller speed. 0 changes to suit environment (default) 1 is standard speed. 2is siow. ‘TEMP-TBL: (8500) Fuser temperature. 0is 198 centigrade (default) 1 is 203. 2is 183, 3s 188. 4 is 183. DRM-H-SW: (8500) Set drum nightheater to off 0 is on (default) 1 monitors and turns it on if ambient humidity is above 9g. 005 Knight Business Systems Ltd, - 61 Buffalo Avenue » Mediord NY 14763 23 Phone: (631) 758-0279 + Fax: (631) 758-0469 « Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION CANON IR-5000 1 1R-50001 | 1R-6000 11R-60 ‘Machine Settings - continued DEV-IDL! 16 g or more. 1 is always on DF-BL.NE: Tum of edge empha or bac nes stream feeding mde, O sf (Seta) 1 fon User Settings COPY-LIM: Mex numberof copies up to 999. SLEEP: Sleop mode offif 0, oni \WEB-DISP: Fuser web wil display waming if set to 1. No warning if0 W-TONER: Tum off wasto toner message (there will bo ‘no warming) i set to 0.1 wil issue warning when containers ful COUNTERI, 2,3, 4, , 6: Soft counters on control panel SIZE-DET: (8500) Original size detect. Offi 1. Oni DATE-DSP: (500016000) Date time type of indicator. 0 is ‘YY MWIDD. 1 is DDIMM YY. 2is MM/DD/YY. MB-CCV: Restricts control card users for mail box. 0 allows printing regardless of card in remote. 1 Prevents printing without card. 2 cisables control in femote; no print job accepted in remote. PR:D-SEL: (8500) PDL input printing density. 4 is default, Osis lightest. 8 is darkest. ‘CONTROL: (8500) Not used B4-L-CNT: 0 counts sheets as small size. 1 as large. TRAY-STP: limits printing total. 0s normal. 1 stops if hhoight sensor is reached. ME-LG-ST: Tun on oxtra length key for longer sheets. ‘SPECK-DP: 0 will disable dust detection in stream feed, 4 will enable it CNT-DISP: Serial number if 0 PH-D-EL: Number of lines for photo mode printing. 0 is 141. 11s 194 COPY-JOB: Prevent auto start if set fo 1 NW/-SCAN: (8500) Enable or disable network scanning is disabled. 1 fs enabied. INS-C/S: (8500) To expand inserter function. 0 is support Cover. 1 Is support cover and interiea. ‘TBIC-RNK: (8500) To reduce uneven intervals. Defaults 1. Sorry, manual does not tll what intervals it means. BOARD MENU-t, -2, -3, 4: Printer settings menu. RIP1-CHK: Test RIP board, PCH-OFF: Turn off slot 4 function if board inserted is out of order. 0 is default. 1 is off. erted is out of order. 0 is default. 1 is off. PCI3-OFF: Turn off slot 3 function if board inserted is out of order. 0 is default. 1 is off. PCI2-OFF: Turn off slot 2 function if board Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wwww.intravia.com 1500) Power on black band pre develop forced idle, 0 is on if 2000 copies made yesterday and ‘ORG-ODR: (8500) Set sequence of reading double originals if original orientation is enabled. 01 from back to front. 1 reads front to back. ‘mode. Offis from control panel (0.) 1 is a detect (default) CST: Cassette settings UT-NAME thru U-4 NAME: Turns off or on the ind off. 1is.on. CST-U1 through CST-U4, Same as above. P-SZ-C': Paper size in right deck. P-SZ-C2: Paper size in left deck. -SZ-C4: (5000/6000) Paper size in cassette C1, C2, DK, C3, C4-DWSW: (5000/6000) Thick Sequence. 0is of. 1is on. For cassettes, ACO: Accessory settings DK-P: Paper size for deck. 0 Is Ad. 1 1s BS: LTR E. ‘TEMPO: (5000/6000) Temporary repair if poter ‘sensor or environment sensor is not wor F-POT-SW: For transfer Fault. is ofauta enables. haf tones, 2is only if white spot SOmm lead edge (about 2°) " F-HUM-SW: Turn off F-HUMLD if enviroamé sensor fails. 0is default. 1 enables: F-HUM-D: Enter approximate humicity ks HUM-SW is set to 1 INT-FACE: (8500) IMG-CONT: To set external co detect switch. 0 is absent (default) 1 is prev INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION (CANON IR-5000 | 1R-50001 | 1R-6000 | 1R-60001 | IR-8500 TEST PRINT MODE PG displays as level 2. Goto ‘TYPE to generate a test print. Select PG and enter number. Press “OK” and then START. ‘TXPHHis used to select text or photo mode. 0 is text. 1is photo. PG-PICK is for paper source for test print. 1 is right deck. 2s let deck. 3s cassette 3. 4is cassette 4. 5 is side deck, Number Test 05: Halfione 00: CoD 06: Black 04: Grid 07: Vertical tines 08: Horizontal lines 02: 17 gradations with image correction 09: Halffone (laser delay) 8500 only 03: 17 gradations without image correction 04: Blank NETWORK; PING. Check connection between machine and network for TCP/IP. Shut power. Connect network cable. ‘Tum on power. Test with system administrator for IP address of. Use COPIER>TEST>NETWORK>PING. Enter IP address and press *OK™ COUNTER MODE Inlevet 2 & 3, you can access counters to read them and to clear ther. The reading will display. To clear the item, highlight it and press "Clear." Counters are. SERVICE 1 & SERVICE 2: Total copy counters 1 & 2. COPY: Total copies. PDL-PRT: PDL print counter, BOX-PRT: ‘Box print counter. RMT-PRT: Remote copy/print counter. FAX-PRT: Faxes received. RPT-PRT: Report print counter, 2-SIDE is duplex. SCAN is scan counter. Level 2: ‘SCANNER: (8500) SC-TTL is total count for scanner. SC-STRM is scanner stream feed count, SC-NRM is scanner fixed reading counter. PICK-UP Level 3, C1 is right front deck. C2 is left front deck. C3 is cassette 3. CA is cassette 4. MF is bypass. DK is deck. 2-side is duplex 2” side, Level 2 FEEDER level 3 FEED is ADF pickup. L-FEED (8500) is large-size originals. S-FEED (8500) is smat! size originals. Level 2: JAM level 3 TOTAL is machine total, FEEDER is ADF jam count. SORTER is finisher jam counter. 2-side is duplex jams. MF is bypass, C1-C4, OK are jams, same as above. Level 2 MISC: FOXCWEB: Resa after replacing fuser web. WST-TNR: Reset after replacing or emptying waste toner bottle. Level 2: PRDC-1 to level 3. Indicator _ttem AR-FIL1: Air filter (8500) CURL-FAN: Curl fan (8500) DEV-FAN: Developer fan (8500) Indicator Item, FX-LW-RL: Fuser lower roller (8500) FX-MTR: Fusor motor (8500) FX-TSW: Fuser thermal switch DLV-FAN: Delivery anti adhesion fan (8500) DLV-LCLW: Delivery lower separation claw (8500) DLV-UCLW: Delivery upper separation claw (8500) DV-FP-SL; Paper solencid (8500) FHTR-M: Fuser heat lamp (8500) FHTR-S: Fuser 2” heat lamp FIX-TH1: Fuser thermistor FIX-TH2: Fuser thermistor FIXWEB: Fuser web FX-BRG-L: Fuser lower beating (8500) FX-BRG-U: Fuser upper bearing (8500) FX-FAN: Fuser fan (8500) FXCIN-BS: Fuser bushing (8500) FX-UP-RL: Fuser upper roller (8500) INV-FAN: (OZ-FIL3: Ozone filter 3 PO-CLN: Pre transfer cleaner PO-WIRE: Pre transfer wire PRM-CLN: Primary-wire-cleaner PRM-GRID: Primary grid PRM-WIRE: Primary wire PWS-FAN: Power supply fan (8500) ‘SP-CLN: Separator wire cleaner (5000/6000) 'SPAWIRE: Separator wire (5000/6000) TR-CLN: Transfer wire cleaner TRAWIRE: Transfer wire ©2005 Knight Business Systems Ltd, + 81 Buffalo Avenue « Medford NY 11783 2 Phone: (631) 758-0279 + Fax: (631) 758-0489 » Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION CANON IR-5000 1 1R-50001 /1R-6000 / 1R-600011 1R-8500 OPTION MODE: Soft Counter: See manual FEEDER: SIZE-SW: Enable or disable ABvinch mix document size detect. 0s disabled. 1 is enabled. 00C-F-SW: Enable/disable stream feed. 0 is enable. 1 is enable for small size. 2is disable. (8500) ‘SLW-SPRT: Decrease separation speed for original pickup. 0 is normal. 1 fs deceleration. (8500) ‘SORTER: BLNK-SW: Folding position side margin for saddle stitch. Set to “W" on both sides of the line of fold when, saddle stitcher is used. 0is Smm. 1 is 10mm. PNCH-HLE: Adjust punch ole position in feed direction, (8500) FEEDER: FEEDSIZE (ADF original size.) (8500.) ADJUST: DOCST Adjust stop position of original for ADF. DOCST-M adjust position of original from ADFibypass. (8500) LA-SPEED: original feed speed in Stream feed, (8500) 'STRD-S: Adjust scan stop position in stream feeding, (8500) STRD-L: Adjust scan stop position in stream feeding. (8500) RVM-SPD: Reversal motor speed (8500.) FEEDER>FUNCTION: (8500) SENS-IN to adjust sensitivity of each ADF sensor. BELT-CLN: Clean ADF separator belt, REG-CLN: Clean ADF registration raler. (Gross Reference Information on All Copiers Is Listed In The Front Of The 1 tth Edition, pds and correclions ae posted l our webste (wna nave. con) "5005 Kright Business Systems Lid,» 61 Buffalo Avenue » Medford NY T1765 a Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Equivalent Machines: None PROFILE: Digital 5550 is fax model. Year of introduction Dimensions: H: 18"; Weight: 33 Ibs. CONSUMABLES ‘Allin-one cartidge (includes toner, developer unt, drum, cleaner uni), Stated yield is 2,500 sheets (based on 5% coverage.) Part Number: X25 B489A001AA Developer: Since this isa mono-component machine, there is ne developer or calibration. PARTS AND MAINTENANCE ITEMS. Past DescR@Tion PARTNUMBER MaNLog | PART DESCRIPTION ADF backup rolers (@)rssnnnnn HUT-6002,.....1197 | Fuser entry guide, ADF dotivery rollers (2).. “HUT-6004..... 1-198 | Fuser exit fag ‘ADF feed roller (large diameter) HCt-0800.....1-216 | Fuser ext sensor board ADF lower assembly conn HM-0284..0 1.2112 | Fuser fm unit. ‘ADF motor assembly... FY6-0370.... 1-21 13 | Fuser pressure ror. ADF photo interrupter (2) WG8-5382...1-2117 | HVT board ADF séparation assemby HM1-0259.....1-211 | Laser unt. ADF separation guide unit ‘Main board (5530). “(night be pa). HRt1-0258.....1-217 | Main board (6550), Bypass sen60F NEG nnn FC5-4808, Main motor. ven FHS ws Cassette backstop, 5.4908, Operation panel (5530). FY0-0964 Cassette cover... HO1-1590.... ‘Operation pane! (5550). Cassette extension ray once HCt-1596, (Owner's manual Cassette pickup roller. FL2-1046, ‘Owner's manus fax Cassette sensor Naguanen FOB B 14 nn 1 Paper pickup solenoids (2) Cassette separator pad vn FL2-1047. Power supply board, Cassette unt (innerparts-cassette does not Registration sensor flag. have a separale part number). HM1-0656.....1-234 | Scan assembly (9530) cop FY6-0368....1-19 10 | Scan assembly (8580). CCD tat cable vo swe FY3-0285...1-19 10A | Scan cover assembly co. 7 4-34 | (includes platen glass) ces FYE-0969 Document white mat... 1938 | Scan motor (atbed motor). FY6-0371 ECNT board 4-74 | Sensor boat: 1OP.wnnnnnsn FMS-5263, Fx board (5550) 4-252 | Toner sensor». HM1-0655. Feed cole (2 on shaft) 4444 | Transfer roller enn RC1-1776. Front door assembly. 189 ©2005 Knight Business Systems Ltd. « 61 Buffalo Avenue « Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wwww.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS fei ELEVENTH EDITION (| (CANON IMAGECLASS MF5530 1 5550 TROUBLE CODES CHECK PRINTER: Problem inside machine. Open and | PRINTER DATA ERROR: Use Status Monitor to delete Close front door to reset. | job. CLEAR ADF: Paper jam in document feeder. Open and | REC PAPER JAM OPEN THE FRONT COVER: Paper close front door to reset. jam inside. Open and close front door to reset after CLEAR ADF-DOCUMENT TOO LONG: Original longer Clearing jam. ‘SUPPLY REC PAPER TRAY: Paper is empty. than 14°" INCORRECT PAPER SIZE-CASS PAPER MISMATCH: | SYSTEM ERROR: Wil ist any ofthe folowing servico Paper does not match origina codes. INSTALL CARTRIDGE-TONER SUPPLY LOW: E001: Fuser problem. Check connections. ino help, Cartidge is empty or installed wrong replace fuser unit. There is no reset procedure LOAD LTR SIZE PAPER: No letter paper in cassette o- required, in bypass. 100: Laser problem. Check connections. itn help, MEMORY FULL PRESS SET KEY: Too much replace laser uit information to store. Spijob to complete. Might | TONER SUPPLY LOW (5850 only): Cartridge is near rave to press "SET" to make original eject. empty. SIMULATIONS ‘Service mode: Press “Menu.” Press "Copy." Press “#.” Display will show “Service mode #1SSSW." Soft switches: Not used Menu: Not used Numeric parameters: Not used. NCU: not used. Type: Not used. Genesis: Not used, Printor: Not used Clearinitiaize data with “clear all" 9: Firmware version display. 10: Display count of scanned pages and prints. ‘11: Print service reports for fax setting and count. SPrEHAwNa ‘Test mode: Press “Menu.” Press “Copy.” Press “#.” Select “Test mode" with cursor. Press “Set key. 1: D-RAM. Press *Set” key and then press “Start” key. 2: CCD test. Factory manual says this is not used in the field 3: Test print. Factory manual says to only use “Test black.” Press “Set” key. 4: Modem. Factory manual says this is not used In the fied. 5: Aging test. Press "Set" key to print out a “skew band” test pattern. When you press “Stop” it will print out a test pattem and then stop. 6: Faculty test 4, 2 and 3 keys are sensor tests. Actuate sensor and watch display. Press 1: DS is document sensor. DES Is document edge sensor. Press 2: CT1 is cassette paper sensor. MF is bypass sensor. TOP is lead edge top sensor. PE Is ext sensor. OF is paper ful sensor. Press 3: CRG is cartidge sensor. TN is toner sensor (right not be used), Value is toner amount (probably not used). CVs cartridge front cover sensor. Press 4: Panel 2 (not used). In this menu (Faculty test), you can display “operation panel." Pressing "Start will test display. 2 press of “Start” will test LCD dots will display. After completion of this, pressing “Start” again will test LEDs on operation panel. After ‘completing this, you can check operation panel switches by pressing each ane. Press “Stop” to end test. 7005 Knight Business Systems Lid. + 87 Buffalo Avenue » Medford NY 11763 2 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wwww.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS es ELEVENTH EDITION Es CANON NP6545 1. NPI Comparable Machines: Danka A50. PROFILE: Analog. ‘Speed: 45/51 copies per minute, Speed: 45/51 copies per minute Weight: 463 Ibs. Dimensions: 46” H x 29” D x 25" W. Date of introduction: 1998 hese machines are rather old to incude inthis book. At the time we didnot cover them since they are nearly identical ta 'NP-6045, However, we have had so many requests for nfo on these models and for part numbers that we decided to pul inthis edition. CONSUMABLES SUPPLY STATED YIELI ‘Toner: (F42-2521-700 INPG-T4AD)... rn 90,000 "Note: Ktone-component, No developer needed, ruin: Amorphous siicon 9,000,000 ACCESSORIES AND OPTIONS en ~Desicnarion Descewnon | em Desicnavion Document feeder... RDF-D1 Reversing | Sorter. 2, Stapler-soter. He : 20-bin_ | Paper deck Al Stapler-sorter. Keto 20-bin with Sole punch | Duplex : Auto exposure adjustment: Various adjustments can be done in service mode 3. Copy quatity adjustment: There is probably a very easy to use customer adjustment, but itis not inthe servicg. ‘manual. Check the owner's manual, or open the front daor and look for an adjusting knob or slide. There Ma something fairly obvious on the operator's panel or within the touch screen. Developer Unit: Since this is a mono-component machine, there /s no developer calibration. Developer unit rer ‘explained below, in drum removal Drum removal: 41. Open front door and remove toner hopper assembly. A 2. Remove process unit. Rae ‘a. Remove developer unit by doing the following: Open bypass door, remove mounting screw and stopper tae Remove screw and push developer lacking mechanism towards rear of machine. Unplug connector arid § ‘out developer unit (10 right side}, b, Remove toner hopper assembly. ©. Slide out fuserffeedar assembly. dd. Remove two screws (bottom right and upper left) and unplug four connectors, Use drum rotating tool (suy with machine) to fit into shatt. Hold drum shaft with tool and loosen center screw with screwdriver. «. Slide process unit out and then li up and out Remove primary charge assembly (charge corona; one screw and one connector) and pre-ransfer corona ass (one screw and one connector). Remove biank exposure lamp assembly (one screw and two connectors). Remove blank exposure rail stay. Remove three screws from drum cover plate and two screws ffom-front side stay. Lift drum out 2005 Knight Business Sysiems Lid. 81 Buffalo Avenue = Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION hold of the owner's manual Canon NP6545/.NP6557 Fuser cleaning belt: Replace belt message comes on at 250,000 copies. Slide out fuserifeeder assembly. Remove front cover. Remove fuser top cover. Remove webjbelt assembly (two screws). Lift up and push towards rear. Remove oil pan under roller. Wind new belt around take up rlie two or three wraps. After installing, move lever (impossible to describe or picture) towards center of fuser roller and take up any slack in belt. Go to service mode: 6, WEB for reset procedure and to service mode 4 for “ERROR’ reset. Technician's manual exposure adjustment: Go to service mode 3. Using touch screen, go to "GLEAM". User mode: Service mode has no explanation of this, except that itis there. Its accessed by pressing ".* Try to get Waste toner: Changed or emptied (not sure which) by technician. Botte is located on lower right side ofthe machine, near the mulffeeder. One screw must be removed to get to it. There isan indication that it is full. Go to service mode 6 to reset, PARTS AND MAINTENANCE ITEMS Pant Desenprion Pant Nusisen MavLoc YieiD AAC dhiver board. -FG5-9318 ... 10528. AP kit assembly FG5-8736.. Bottom fan (only) FHE-1143, Bottom fan assombly FG5-4520 Bottom fan azone fiter (6045/6545). FB2-8514, Bottom fan ozone fiter (€250(625 1/6 350/655) nn FB2TST Ys 183 Var Cassette ‘Sales number, 300. Cassette back stop (6551). FFS5.6183....301 33... Cassette latch handle (6250162511635) rare 82-7756 «300 18. Cassette latch handle spring (62501625 1/6350) en reneneFS5-2923....300 44 Cassette pickup drive ass'y (6250)..FG5-4449 ... 261... Cassette pickup drive ass'y (6250)..FG5-4482.. 262 2. Cassette pickup drive assembly (6251/6350/6551). FG5-8663 ...261.. Cassette sensor Boat. rns FOS-B224 Cassette VR board FG5-1957 .. 106 12. Casters (4). XZ9-0400.... 107 9. (Charge (orimary) corona assembly. FG5-4378... 50... Charge corona cleaning motor... FHE-1135 550 14 Control panel assembly includes inverter board ‘and control pane! Boat de .G5-8627 Control panel board enone FG5-B79.. Control panel inverter board (part of contro! panel assembly) ..FG9-3515... Control paNE! LED nnn GO-3516 1309. Control panel stat Buon s..»- FB2-7563. DC controler board (English 115V).FG5-9317, DC controller board (English 120V/220v/240V)......FG5-8312 ... 930, Past Desca Paver Nuween, Deck righ pickup assorbly G2516561) FGS-S801 Deck right pickup assembly (6350) .FG5-4440 Deveioper fan (only) FHB-1144, Developer fan assy nnn -FOS4498 Developer unit. FG5-8628 Developer unt bail bearing (3)... XG8-0218 Developer unit Bushing (2)....-FS2-1014.. Developer unit gear; #718t.......FSE-0026, Developer unt gear; #8 -FS6-0025. Developer unit gear; 194 FS6-0029, Developer unit gear, 19t a rnn-nnn.FSE-003A -F36-0857. Developer unit gear; 20 (2) Developer unit gear: 20U21t...... FS6-0024... Developer unit goar, 230164... S8-0028, Developer unit gear, 32020t (4)... FS6-0027 Developer unit mag role. Developer unit mag rler spacers (2). FB2-6838.. Developer unit ol seal (1) X69.0333, Developer unit cl seal (2) XT-8310 Developer unt tonar Sensor ....FFS-58B8. Drum heater assembly (100V).....FH7-4534 Drum heater assembly (120V)... Drum separate claw crive assembly. 65-5729 Duplex dive assemby, “FGS-4456 Duplex feed drive assembly (6045/6548), FGS-0677, Duplex feod drive assembly (6250) .FGS-8677 . uplex feed drive assembly (6251/6380/6551) FGs-6653 Duplex fader assembly FGQS-4425 Duplex holding tray assembly .....FGS-B668 Duplex holding tray assombly FH7-4532, Loc Yuet 312 312 sort 191. 640... 640 33, 64021 40 24 640 23 2840.27 1.235 1288 285 285 ‘360 oS por sep pond (004) ; poner sup boar 00 sto RS FHT 385 2 De power euppy board 120). 910.. Exposure amp, FFH7-2280....A20 12.2504 supply board (120V) ww Exposure lamp thermal fuse ............FH7-7352.....420 13. Backlit assem as ats Feodiaterseparatin bet ack it pop asamby (350. FES. 313 nant a Won Say FOE20 101 Dect ita opr pt false epi ad le sepaan ek SHA aya, nok “lo cameo vase Se a ©2005 Knight Business Systems Ltd. « 81 Buffalo Avefile « Medford NY 11763 Phone: (631) 758-0279 = Fax: (631) 758-0469 + Website: www intravi.com INTRAVIA’S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION PART DescrieTion Brequplne ranaesian ab a INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION. CANON NP6545 1 NP6551 Pant Descrenion cIMWOER_Man Loc Pag DescRIPTION ParrNumper Man Loc Yievo Side mit assembly holo hioruplow: FH-7384..338 19. Upper cassette paper sensing Nag Toner hopper assembly. FC5-8681 2 B20. (6250). F82-8268....910.32 Toner hopper motor. FH61434 620 38 Upper cassette pickup assembly “Toner hopper motor. FH6-1495 620 39.. (6250). se S-G79 1 390. Toner hopper sensor FHI-TS57 620 40 Upper cassie pickup ch (6250) .FHT-S742... 31047 “TranstarSoperator corona ascombly..FGS-8810 580, Upper cassette separation roller “Transfer/ Separator corona (6250; 1) FB2T7T7 31028. ‘leaning mator. FH6-11385 880 27.. Vertical path clatch (on)... FHT-5531.. Tray, ext (on machine). F83-2032... 100 37 ‘Vertical path drive assembly (6250).F 65-4981 ‘ray, exit extensin. FB1-7206....100 6 Vertical path dive assembiy Gree Cas paper oad (6251/636016551) oF C5A84B ..290. (6250; 2) 82.7696... 31023 Waste tone bot. “82-6793... 105 10. Upper cassette paper pickup rol; font Waste toner botl CaP nnn nF B2-8408.... 105 16. (6250), FF51224 ...810.38..120K | Waste toner dhve assemblyancnnu-FGS-8721 vn 280. Upper cassette paper pickup role: rear Waste toner dive assembly fan.....FH7-1938,...280 8 (6250).. FFF5-1220....310:37..120K | Waste toner tube onl) “FB3-8339... 7703 DIAGNOSTICS AND SIMULATIONS TROUBLE CODES Powor shuts off: See note attr E008. Panel locked with no code: Scan motor problem. 000: Fuser did not heat up. Lamp, thermal swich, thormistors, connections, AC diver, OC controle, SSR, ete E001: Fuser temperature too high. Same possiilties 2s £000, as well as shorted wire. £002: Fuser tomperature not rising at correct pace ‘Same possibiies as E000. £003: Fuser temperature drops. Same 2s E000. Note: £000, £001, £002, £003, Power switch wi ‘automatically turn of 20 seconds aftr the machine dotects the problem. 004: Fuser problem: AC driver, SSR bad, wire shorted. Note: The above codes require a technician to reset the machine, To do so, enter the service mode: Cheat front door and press service switch with a tox key. Enter *4". Select “Error with the arrow keys. Press OK key. 005: Fuser cleaning web, or problem with sensor, lever, or connector. Service mode 6 is the probably reset for this. £006: Fuser foad connector. £010: Drive problem. Main motor, gears, etc E43: Waste toner drive problem, or waste toner sensor switch has been actuated fo0 many times. E015: Pickup motor power supply. Could be bad motor or motor board, o DC controle. £020: Problem with developer unit, toner hopper, hopper motor, connection, sensor of DC controler 030: Total counter £031: Option counter or total counts. 043: Deck main motor, deck drive board or DC contol. 2005 Knight Business Systems Ltd, - 61 Buffalo AveAde » Medford NY 11763 Waste toner tube sssembly FG5-8722....770... E050: Holding tray (duplex) home position sensor, motor of board. E051: Holding tray (duplex) home sensor, motor or board. E202; Panel locked up, but might be no code. Scan. ‘motor problem 203: Scan problem or scan sensor. 204: Scan problem or scan sensor. E210; Lens sensor or motor problem. £212; Lens sensor or motor problem, 213: Scan lock sensor or lock solenoid, 220: Exposure lamp regulator board. E240: DC controlier or composite power supply problem, E243: DC controle. E400: ROF to copier communication problem. E401: ROF Pickup motor or pickup sensor. 402; RDF belt motor or pulse sensor. 403: ROF feed motor or pulse sensor. E411: ROF tray sensor or registration sensor. E500: Sorter main board or communication with copier. 510: Sorter feed motor. 522; Sorter push bar motor. £523: Sorter reference wall motor. 524: Sorter mult-guide motor. £528 or £526: Sorter bin paper sensor automatic. ‘adjustment problem, 530: Sorter guide bar motor. E531: Sorter stapler motor E532: Stapler motor. E533: Stapler inside paper sensor. E540: Sorter bin shift motor. 33 Phone: (631) 758-0278 + Fax: (631) 758-0469 + Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Trouble Codes - continued E550: Sorter power supply E713: DC controller. Sorter. Note: £700 codes apply to options and accessories. EB00IE802: Auto power-off circuit problem. Main} E710/E711 DC controler. (or DC controller ‘ £712 Document feeder IC failure. SERVICE MODE : There are 6 service modes, in addition to the user mode. The user mode is accessible by pressing User Key oe It may be * 4.* To get into the service modes, you must cheat the front door interlock switch and then, wat ‘something ike a hex key, press the service switch, through the access hole. You will have fo find the ‘witch. Itis accessible through a tiny hole in the front inner panel, usually on the eft side. You will see "SE the upper right ofthe display, though it may be very tiny (s) Enter the mode you want by pressing", mode number, then "again. Then use the ertow Keys 0 move from screen to screen. Use the asterisk ke ‘though this might be only to accept the data that is already in there. a When all finished with any particular adjustment or setting, you can leave that mode by pressing the reset key an buy the entire faciry sence marual, but itis not necessary to publish this here. However, tere are display screens that might be of interest. " Generally a reading of 1 is bad and 0 is good. Some will be expressed in volts. FTMP: Fuser temperature. SC: separator value. RTMP machine internal temperature. BIAS: developer bias. RHUM machine humidity. DOMET-1, 2,3, 4: original size sensors. LMP1 exposure lamp voltage. B.JAM 3, 6: recent jam locations. LMP2: exposure lamp voltage 230 volt. B-ER1, 2, 3: recent error codes. WIRE: corona cleaner out of position. Be sure to do User | A, B: more detail on fuser errors. ‘mode “wire cleaning” to return it to correct position. | DF-JAM: RDF jam location. PLMT: corona current problem, 'S-JAM: sorter jam location. LLMT: exposure lamp limits. DF-ERR: sorter diagnosis. LIFT: deck or cassette lift sensor test DF-ALM is RDF alarm nature. DPOT: drum potential, ‘S-ALM is sorter alarm nature, \VAE: drum potential during AE measurement. Qitems are particular ROM versions. VLIT: same as VAE. FLIM: light area potential. DF and SORT are ROM versions. VDT: dark area potential target area, KEY-CHK tests keys. \VDM: actual derk area potential DF-SIZE is RDF sensors. PC: charge corona (primary) current, DOC-SIZE is original size GRID: grid value DOC-STS1, 2 are original size sensors outputs. INTRAVIA’S SERVICE Service Mode “3"- continued LE BLANK Lead edge bianking. TE BLANK Trall edge blanking, F-BLANK Front margin. R-BLANK Rear margin PRIMARY Charge voltage. . BIAS Developer DC bias. PRETRANS Pre-ransfer current. TRN- Transfer current. TRN-DUP Transfer current in duplex. ‘TRN-OVL Transfer current in overiay. SEP-1, SEP-DUP, SEP-OVL Same as above transfer items. C3-STMR Fine adjustment of paper width value for cassette 3, C3-AAR Fine adjustment of paper width value for cassette 3. C4-STMR, C4-A4R, MF-ABR, MF-AAR, ME-A4. Same types of things as immediately above, but for cassette 4, and muli-feeder. BOOK-ERA margin for book erase. ELEVENTH EDITION GUIDE TO COPIERS fe) CANON NP6545 | NP6554 ATM Beliove itor not, this is for atmospheric pressure. 1 ‘guess they are preparing us to put on the Titanic in its present location, or maybe Canon is going to place one on the space shuttle soon. DOC-ST RDF original stop position adjustment. P-INTRVL 2-4 mode adjustment. RFAE-FSL RDF AE scan lamp reference voltage. Left pickup. RFAE-FOL Same as above, but for newspaper original. Left pickup. RFAE-FER Same as above, but for right pickup. RFAE-F9R Same as above, newspaper original, right pickup LAALCKPS Adjust RDF lead edge in stream feed, LA-SPEED Original stream feed speed for RDF. RF-LENSY Gompensate for lens. 11X17 PSZ , LGL-PSZ, LTR-PSZ, LTRR-PSZ, STMT- PSZ, A3-PSZ, Ad-PSZ, ASR-PSZ, AS-PSZ, B4- PSZ, BS-PSZ, BSR-PSZ Duplex fine adjusiment for each of these If skew problem from duplex. "4": This is the operation and inspection mode. tn this you can test or operate various components, Press the fouch screen item that you want, Press Usor TONER S: Will add toner. Press OK to start. Machine will ‘add tonar for 7-9 minutes, if you don't stop it! AE-ADJ Specifies how density measurement should take place in AE. Os for FS original, 1 is for F9. BK ROT: Rotate black developer unit ERROR: To clear. £000, £001, £002, £003, £005, £013, E020. Will aiso clear jam histories and service histories. BLANK: Test blank exposure lamp. DISP LED: Check display. LCD CH: Check LCD. SCANLAMP: Exposure lamp. BK-ROT Runs developer cylinder (magnetic roller). PRE EXP: Pre exposure lamp. *B'-This is the settings mode, Use the up side to side arrow keys to enter values. Press OK to lock in setting. ‘SHUT OFF: 0: Machine will shut off automatically. 1: t wont. DENS I-D: 9 or 17 steps of exposure (density). 0= 9. 1 = 17. COIN-SET: 0 for contro card. 1 for coin box. 2 for copy card. SIZE DET: 0 will solect size. 1 will not DK-SZ-R: Deck paper sizes. Dis A4. 1 is LTR, 2s BS. DK-SZ-L: Left deck paper sizes. Same as above. COPY LIM: Copy limit can be set from 1-899. UNOTATI: 0 will solect paper sizes U1-U4. 1 will lst ‘name of paper size (presumably letter, legal, ledger, ete.) MNOTATI: Select method of selecting size from mult feeder if 1. U-NOTAT is for universal size papers. | ie + Medford NY 11763 2005 Knight Business Systems Ltd. - 61 Buffalo Aveal jobsite: www ntravia.com Phone: (631) 758-0279 + Fax: (631) 758-0469 + We Mode key (*) to begin the test HPPR MIR: Hopper motor. ‘AE AD4J: Adjust auto exposure automatically when OK is, pressed with a good test pattern on the glass. PRR CL: Clean primary roller. RR CL: Clean transfer roller. NIP: Adjust fuser nip. PO.CONT Tum potential control off (1) or on (0). C3-STMR, C3-A4R, C4-STMR, C4-A4R, MF-ABR, NF- ‘AAR, MF-Ad Adjust width reference for the cassettes, multifeoder, etc. RFSKEW ROF skew adjustment. S-BCLN Clean ROF belt RAMNIT Initialize RAM on DC controller. keys to move around orrthe touch screen. Use the number AE-SW: Specifies IfAE is copier or RDF for 100 volt ‘machines only. ‘DOC-F-SW: Stream reading-off if for ROF on 400 voit machines. DF-SIZE: Specifies APS for mixed original sizes if set 00. CALL-SW: Cannot make sense of the service manusl Has to do with mode memory. SPCL PPR: Change fuser temperature for certain situations. 0, 1, 2 are normal for normal paper, thick paper and multifeeder thick paper. 3,4 and S will cause the static eliminator fo affect the duplex or overlay copies. Service Mode *5*- continued CST GRP1, 2, 3, 4: Various paper sizes for various sizes, of paper, in conjunction with NOTATI. FUZZY: A cute name for a copier adjustment. Controls the current to pre-transfer, transfer and separator coronas if 0. Set to 1 if light copies during high humility. 2 if normai humidity. 3 if paper touches ‘drum separator claw under normal conditions. Lock in with *, \VDT-SW: Switches dark area potontial if solid areas are light. Setting range is () 2to (*)2. CPMKP-SW: Turns on if0, the speed decrease sequence in low temperature situations. OHP-TEMP: Change fuser temp. 0 is normal, 1-4 will lower temp by 5 degrees Centigrade each. INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION TSPLY-SW: Switch toner relative to humidity ser Ifset to 4, toner motor will be on for 2 sect off for one second. AL-DISP: This one is kind of important. You and fuser web stioutd be on t happen only in service mode. If set to will occur, even if not in service mod Pifblank arees around lead edge. F-HUM-SW Enter 1H enronment sensor flr ‘Temporary fix IDL-SW: Drum idle rotation. 0 is off IDL-MODE: Drum idle rotation will vary with fuser temperature. 0's automatic. 1 is 2 minutes. 2 is § minutes. *6t: This is the counter mode. Change screens using the arrow keys. Pressing "C" key while holding the service switch will clear that counter. L TOTAL: Total count for large copies. L MULTI: Total count for large copies from muli-teeder. L-CST1, 2, 3, 4: These will count large copies from each cassette position. L-OVERLAY, L-2-SIDE, L-DF: Large, 2” side large, overtay, ete a S-TOTAL SMULTL S-CST, 5.0872, 5ST, 8-O8T4, LOVERLAY, $2-SIDE, S-DF: Wil a count smal CS from the appropriate station or option SERVICE 1 and SERVICE2: Service counters 1 and 2. Prevents the rnachine fom operating or not WSTTNR: Waste toner. Same explanation as WEB, L-PU* RDF: left pick up counter. R-PU* RDF: right pickup counter (100 volt only). PRINT-JAM: Jam counter for copier and sorter. DH-JAM: Don't know if this for document feeder or mult-Teeder DC controller dipswitches Dipswitch 101 settings. Factory manual has it labeled incorrectly, so | can't tll which is which. But here is wt Both switches off is for 100 volt AB configuration. Both switches on is for 120 volt inch configuration. The {wo possibilities are for 230volt applications, Grass Reference Information on All Copiers Is Listed In The Front Of The 4th Eoition (005 Knight Business Systems Lid. + 81 Buffalo AveGe « Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469-+ Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION CANON NP-6560 Equivalent Machines: None. Profile: Analog. ‘Speed: 60 copies per minute. 65 cpm in stream feed mode Weight: 465 Ibs. Dimensions: 46” H x 29” D x 25" W. Approx list price when new: $23,000.00 Date of introduction: 1998 CONSUMABLES ‘SUPPLY. YIELD COMMENT “Toner: F42-1925-740 (NPG-14). : 30,000, : 150 grams Drum sn “3,000,000. ‘Amorphous Silicon Note:;Mono-camponent. No developer needed, ACCESSORIES AND OPTIONS tom Designation jescription | Item Designation io Document feoder.......RDF-D1 Reversiig | Paper deck . At . 3,500 sheet Stapler-sorter Kt ...20-bin with 3-hole punch | Duplex .JAncluded Sorter: GA o-20-bin Devétoper Unit: Since this is 2 mono-component machine, there is no developer replacement or calibration. Developer unit removal explained thre tines below (ater process unit) Drum removal: Open front door. Slide out toner hopper assembly. 1. Remove process unit. 2. Remove developer unit. 3. Open mut-feeder door and remove screw at bottom left. Push developer unt locking assembly towards rear of machine and remove. 4. Unplug connector (at lft-towards front of machine.) 5. Remove developer by pulling out to ight side of machine, Set developer unit aside. 6. Remove toner hopper. With front door open, open hopper cover and remove three mounting screws and Connector cover. Unplug connector and side hopper out to front and turn i. 7. Slide out the compiete bottom feederfuser unit. 8. Unplug four connectors on drum unit (towards top of) and remove two screws (one on far left and one on bottom right) 8. Insert drum too! (knob) inte drum shaft. Do not et crum turn counterclockwise. Remove screw from center of drum shaft without letting drum turn counter-clockwise (which could damage the drum blade.) 410. Slide process unit out towards front unit stops. Then lit up and remove careful. Removing drum unit from process unit: 4. Remove primary corona (orrtop of drunt This can be done without removing the process uni). Loosen one screw that holds locking fab. Slide tab up and tighten screw to lock it out of the way. Unplug connector and slide primary corona out. Remove pre-transfer corona assembly (below drum.) Remove one screw and unplug connector and slide out. 2 3, Remove blank-exposure assembly (above and to the right of drum.) Unplug two connectors and remove one. ‘screw and-slide out to front. 4, Remove three screws thatmount the gear piste to the front of the drum unit and remove the plate. 5. Remove the two screws (near the top) and the retainer. 6 Littout drum, ©2005 Kright Business Sysions Lid, «61 Buffalo Ave « Medford NY 11769 Phone: (631) 758-0278 » Fax: (631) 759-0409 » Webster wiv inravia com INTRAVIA'S SERVICE GUIDE TO COPIERS Gl ELEVENTH EDITION Replacing drum blade: With process unit out of machine (as described above,) remove primary corona (described above.) Unplug connector, Remove drum blade (four screws) and replace. Fuser cleaning web/belt.: Replace belt message comes on at 250,000 copies. After repla mode 6, WEB for reset procedure. 1. Slide out fuser/feeder unit and remove its front cover. 2. Remove beltiweb assembly by removing two screws that hold it down (one front and one rear, on top of it) 3. Flip it up and out, being careful to note how it fits back together. Remember that the new belt will have the side where the empty side is now. ES 4. Web/belt is pushed into sockets, Remove and replace. Wind the new belt two or three times around the rollatas ‘Note: there is a fever on the solenoid that you should hold back while you wind the roller. This releases the «am mechanism to allow you to wind it. Sorry, we cannot provide an illustration, but it appears to be on the rear the fuser unit, 5. Empty and dispose of the oil in the pan. This is runoff from the previous belt. 6. Reset web message in service mode 6. User mode: Service mode has no explanation of this, except that itis there. It may be accessed by pressing (8), 11am not sure. Try to get hold of the owner's manual. Here are items that are in the user mode: auto sort, sorter. {front access, skip , feeder manual or feeder auto start, auto cassette change/APS, manual size detect, feeder clean, zoom fine adjust, auto clear time, auto energy saver time, auto power-off time, weekly timer, timelday, user customize, inchimetric, wait time, buzzer orvoff, just fit ration, just fit center, just fit nor-image, energy saver, initialize settings, standard mode change mode 6 to reset. = WEB Fuser cleaning belt. A cisplay will be generated at 250,000 copies, This prevents the machine from operating #4 ‘and must be reset, along with replacing the cleaner web. ‘i Waste toner. Same explanation as WEB. PARTS AND MAINTENANCE ITEMS a Numsen_Mas.koe.Yiio "| PaRrDAscaeion {Sto host pope odooenBy. FGETS 303 | Creuset Sen eet 1800 shot ht pope sock anon FOS 374 302 honor tej (jn FBeane Ac aerbou ans, De celts (eng NF 0D ft econ (i Gare FOB 2083 00 De cone oud (Ens). oF 188 Crete cacy oer crinsrat stead. | Be power sty roe, arotesaty oer Purares atte. | Bement Paras. caves cay pe prrsree.31089.0.1M | Deskeushih raze Sut oi Gases nae 6 FBR TEES... 360K | Doct nOWT Cl nn HED. att peed te 2 bm FBR TEOS TTT Dect pes io “paras Caste ppr ott ben 2 wet FEE T6050 S102), Deck it rnp Frsz2t aot pot tor FAT T504 ny. Dec te ppeood here FBB688 tect om asset: ower’ Deck tt pup ssn. rasoene Ecole pe FOBT ut Doe kt pp ror ree Conte pap titi SakQpeRGSSTST cSt cocses | Doak tattapentenroa fatal) cera? aes pcun scam oer Deck ht font pup elt aFFE22 ee ee FG5-9763......310, Deck, right paper feed roller tires; 2....... FB2-7695 ep iv sco Doo pep sso rose, eee Fos 448.261 Deck tp aso. Fos.o3 a YF 08 282 Onsite on rear cana pou ove ser {Deck eles on we SS$688 28% Fse0800 cate sonar bout rSaRet OS Devlpe gears sens Cassette separation rollers Developer peor; 18t. 80-0029... Gonchar wer FOOTITTa81128..2506 | Developer gear to rsecost Eacumeue rics Devlope gear 20 Foe? ‘Sencha ener Fe0 TMI 81029..250K | Devope gor 20H evant caseete VRbew oe 87 088 Dever gar 231 renco2s. Sane eb 07 Dovepe gear 3120 repo? 2005 Knight Business Systems Ltd. - 81 Bulfalo Aveade - Mediord NY 11763 Phone: (631) 758-0279 + Fax: (634) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION (CANON NP-6560 Past Descaterio ast Nu DescreTion agTNUWBER Max. Los. YIELD Developer gear 24¥20t FSE0801 ... 64030... Lens moor (M4 Hg nnn HTS ca 21087 rn 52948... 640-15 Lons metor (MS lf. IFHE-1189 21096. Developer gear support Developer roller T5995. 640-18 Developer roler bearings (3). XGB.0218... 64034 Developer oer spacers (2) Fe2-8033..- 6402... 1M Developer uit. G5 9508.0 640 Door site FHT-6229.... 101-38. Drum cleaner bade 82-8463... 600-28. 600K Dam heator. FHT-4592.... 510-12. rum separation claw drive assembly. FGS.S789.... 720, Duplex érve ascembly FS 9806.0 238.0 Darfoxteod civ assemty (canoe ype) FCS 9758... 265... Duple fed sive assombly (Deck ypo) FES 9813... 285. Duplex toeder assembly. FOs-4425.... 360. i ee aaa ge eae ec Duplex upper separation bat)... FAGSA27 9402. 250K Exposure famp pce FH-3999 A213 250K Exposure lamp reguator board FHOTITI $0525. Exposure lap thermal fuse “FHT-7352... 420-14 Exlemal delvory upper assenbi.. FGSB6E3.— 38tnn Fan (oear document fesder hingos).. FH61453 15-226, Fan area photo intemuptr.. FHT-TS94. 108-27 FB4-2499... 105-220, Fan fer. Feed rlereep bok assembly (ts of bls an ‘aller in Re plekp assornbly)... FOS-4415...40, Fedor assembly (vanspor bet unt). FGS-0165... 330. Feeder fan HEAD. 192-4 Fuser brake assem FO6O168. 32087 Fuser leaner wal yo. FA-8008.. 610-1. 250K Fuser dutch assembly. FS6-0105 1 32088 Fuso dlivory sensor asserny oF5-8050 on 20-85 HOA 1902, FBO on Fuser goa 22060 (4). ol eS60105... 81057 Fuser gear, 2. e 96-0108... 81058... Fuser gear, 28. COI ese 010s... 81055. Fuser gear, At. Fo6or4 81060 Fuser gear 45t “86.0006... 81062 Fuser 9691 50. FSs0107 810-59. Fuser gear, 521... 86-0905... 810-61. “-FS6-0104.. 810-56 Fuser goa; 601 : Fuso heat lamp Ht FHT-A549 810-40 2 Fuser heat amp H2. FH-4550,.. 81044 Fuser neat ole. -FB4-2600 810-25 ~ S00K Fuser heat rl bushing. ft eae (2) -F84-2609... 810-36. Fuser heat rote bushing ear F3.0176... 810-30 Fuse: lower paws (2) FAQ8087 on 820-3 TM Fuser photo interuter FHT-7304. 810-44 Fuso pressure roller... “eB3-9164.. 320.58. 500K Fuser sensor ven BHP-T394 920-85A. Fuser tormsior (ran). 05.8812... 81038 . 600K FHT-7349... B10-43.. SOOK Fuser termisor (a). Funetthermal sch, FHT-T154.0 81042 1M Fuser unt, CFGS9TII B10. usec upper soparater paws ()...mFO%0381... 00K High vottage tars FO5-0033... 980... Holding ray assembly. FOS S77... 336. Inlet paper guido asseMbi.e nnn FOSAM Bi 987 Init paper photo interrater FAT-7304.. 337-16. Intomal dolvery upper assem. FGS-8596.... 380. FHT-T304 240-40. EHBAMS 2188S FB2E8 14 183-2. n {F5.9800 0.250 ee ‘Lens phot intruptr (2). Machine fan (bottom, horizontal... Mactine fan ozone fier. ain iv aSsoMbly enn olor 14& motor 15 (2); eassents 384 & MOE cnn PHBA oo AEB oe Motor 16 4 motor 172: heassete Nps): tt metas, seer et ee 10S ‘Mutsoos assembly FO5.8673 318... Mutseod photo lntorsptor “URHT-739¢ 315 60) FFF5-1220,..915 96... 120K FF5.1221....31837._. 120K FO5-MI0 318 wn FB2-7822.. 315-8 0. 120K 62-7545... 315-18. 120K FO5-627 130. 05-0759 .820. FOB-I5I5 925. 52-7563... 1903, Mut-o0d pickup rll ont. Must fo0d pick rol rear. Multood vay assomty Mutifeeder fed roter (2) Mut-eeder separator rote (Operation panel assembiy. Operation pane board. (Operation panel inverter board Operation pana stat button, Paper pickup drive assembly (é-cnseeti ype) FOS-9782 ni 282 enn Paper pcp sive assembly (Dock ype) PGB-OITT 232 Photo tere (oat plat 3) an FHT-T272 101-95, Peto ietarruptor ight ste; 2), FHT-7306 402 27. Paton gis. 5.6902... 100 63. Potential measoting Beard nF SAB 18 84D en Powe Be FHT-6228 AOS on Pretranstr corona 8386MBi wn POS-EB0 BID won 1M Predransfr corona cleaner motor. FHE-¥135 87020, Presransfer corona sper “aat867..5708.-. 500K Prestanstor cotana wie FY3.0040..§7023..250K Prestancler corona wie dene... FF5-3080....580-20... 500K Primary corona assembly FST 550 ese TM rary corona cleaner mole no FHBAT35 850-14... mary corona grid wire [FY-0863...850-16...500K Primary corona wire FY8-0040. 560-17 ..250K Primary corona we cleaner #00 FF2-3552... 550-10. 500K Primary eovona wie eleanor 2 FF2.966%..8509....500K RDF-DIIRF-D1 document feeder BE (08) 800 os O2-6918 soe PEST oe ROF-D1RF-D1 document feder bet mater sssemoly. FG2-8734 720 ROF-DURF-D1 document odor te motorboare F291 BBB ROF-DURF-D1 document fesder CP-AE {en@O" DOU en FO2-6910....p1597. ROF-DIIRF-D1 soviment feeder dolvery nol assem ROF-DURF-D1 document Teodor dolvery motor photo mterupters (2) ..NGB-S210....p25-5 ROF-OUIRF-1 document feeder oo PORSTST 2628 allery photo ntrTto (4 ne NGBS2A0 VOUS ROF-D1/RF-D1 document feeder datvory tensor assembly tC 2EBY PIERS, [ROF-DURF-D! document feeder dcumant belt FOR210 p44 RDF-DI/RF-D1 document feeder fn._FHE-1182-p1236, ROF-OWIRF-D1 document feeder ‘ag senso. FO2-486 pt. "2005 Knight Business Systems Lid, » 81 Buffalo Ave « Medford NY 11763 9 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION paniDescuton PuxtNumner Maw Loo.vewn | Pace Descurnon Paar Nowaen_Mat ROPDIRED| wconentooda er FRE TE est AoRonnEDT Oat nase amanie ROP DIRR DI econ ede [laa ee tt 85080 pt. | RORDIRESY soso fot RDF-D1/RF-D1 document feeder ‘separation motor assembly. FG2-6731 ... P22: TOL ORO eu MGBSEA0 A nuns | RORDIREDY coca nr : RORDIREDY arcane’ : fe re ee ae FEBOOSp18S2.mce | ROFDIREDI dosmen toca AOEDURED! sosmerioedar cea ozs eerste F009 988 | ROC DURED' crc onar ROEDIRFD| econ ec’ e rola aromat Wan nea Fos ..8s0 RORDIRDY soared iar AOPDIRED| seeuenocde tress pn trent rozerse ae 18 rr RORDURED| soconnceerwvoue Fitton tose ali FO6 O78 motor board... 3 FER EBN2 oe POT ose Registration transfer assembly clutch..... FHT-5728. ROPDUREO Sosmonosa vena Seen oer rossen Seo t a Fea ‘FG2-6907 .... p15-67, Re-pickup drive assembly. vou PG5-9810. ew PHT 8 Seana i. FH 0 aoe ee eee Separator cota wife nse FYS.0DAD center hot rotor () INGE-5210....p1826 ec Pk er) ° Soper ren we Goa) FES 80 DF OURF-O1 ee Seven svc board. Fosszt3 ROF-DURF-D1 document oad: Fro assent moon Sebi assenby nn Fo8t22. ‘rollers (woodrut 2)... sare CRASS2 wor P17-54...250K | Switch (front; toggle?). ocho ROF-OUR=D1 dome eecerRE Toner hopper assembly. Fos 9780. igh azar Och eeno---FH7-S550...pA7-11.. ‘Toner hopper eto. Fe-t196 ROF-DURF-D | cocumen fader RE ight assony Tena ednsor (Seep. FHP? Gente sonore PERC. p 17-96. “rander corona We “¥9.0080 ROP-DYRF-D1 document eader Ea “raster erona ie Gaoner = FFBSE54 eset fg onoor F296 un 917-00—ns | Tranter ora we Geant ono FF2I882 ROF-O1/RF-D1 document feeder RF right “Transfer/separator coronis assembly... FGS-9592. assembly flag sensor FER 1248 nn PVT TO anne _Transtediseperator corons Geanermoter .., FHE-1135 ... ROF-DURF-01 document feeder RE right ene eee ‘assembly fag sensor (2). FC21228 np, “ray enon machine). 83-2002 ROP-DURF-D1 document fader RF right assem in DE-DURE DI dacomattagir RF AML Tre ei uper ig ion) a PRET ROF-DURE-1 document feeder RE right aesombly Tea hal upper) Fe4-7731 hola hiemupir(). ce eWGO210.. serous eral path eich aur s7a7 ROF-DURF-D1 document eoder RF right assembly Vertcal path cive asco Fos.7et.. tickup olor agsembly. FESD046.. p1748 Waste toner @382M0¥ noon nneF 6-016 ROF-DURF-01 document oder RF rat assent Waste one bot. Fe26793. woodhuffog sensor FEROS roo PI7-SB.cnuen | Waste toner dive aesomy 5.0169. ROF-DURFD1 De. feeder sensor fag FO2-341 i598... | Waste toner ive asset foo. FH71023, ROF-DURF-D1 Dos. feeder sensor fag FO21355.. p15-63. Waste toner 0s 93.0330 DIAGNOSTICS AND SIMULATIONS TROUBLE CODES Power shuts off: See note after E003 i Panel locked with no code. Scan motor problem. 2 E000: Fusor didnot heat up, Lamp, thermal switch, thermistors, connections, AC driver, DC controller, SSR, etG E001: Fuser temperature too high. Same possiblities as £000, as well as shorted wire. s £002: Fuser temperature not rising at correct pace. Same possibillies as E000. 2 008: Fuser temperature drops. Same as E000. Note: £000, £001, £002, £003. Power switch will automatically tur off 20 seconds after the machine detects problem. 004: Fuser problem: AC driver, SSR bad, wire shorted. Note: Tho above [fuser{ codes require a technician to reset the machine. To do so, enter the service mode: Che: front door and press service switch with a hex key. Enter “4*, Select "Error" withthe arrow keys. Press OK 1005 Knight Business Sysiems Ltd, - 61 Buffalo AveAe - Mediord NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: ww intravia.com ‘Trouble Codes - continued E005: Fuser cleaning web must be replaced, or problem with sensor, lever, of connector. Service mode 6 to: reset: this, You might also have to clear “Error* in service mode 4. ‘£006: Fuserifeed unit connection. 010: Drive problem. Main motor, gears, etc. E013: Waste toner drive problem, or waste toner sensor switch has ben actuated too many times E015: Pickup motor power supply. Could be bad motor. ‘motor board, ar DC controler. £020: Problem with developer unit, toner hopper, hopper ‘motor, connection, sensor of DC controler £030: Total counter. E031: Option counter or total counter. E043: Paper deck AM side driver board, deck motor or deck DC control board E050: Holding tray (duplex) home position sensor, motor ‘or board. E051: Holding tray (duplex) home sensor, motor or board. 202: Panel locked up, but might be no code. Scan motor problem, ‘No Trouble code, but panel locked: Same as 202. 203: Scan problem or scan sensor. £204: Scan problem or scan sensor. £210: Lens sensor or motor problem. E212: Lens sensor or motor problem, E213: Scan lock sensor or lock solenoid. E214: Scan motor cooling fen. 220: Exposure lamp reguiator board. E240: DC controller. 243: DC controller or control panel board SERVICE MODE Mor INTRAVIA’S SERVICE GUIDE TO COPIERS aE ELEVENTH EDITION CANON NP-6560 E400: ROF to copier communication problem. E401: RDF Pickup motor or pickup sensor. E402: RDF belt motor or pulse sensor. E403: ROF feed motor or pulse sensor. ‘E404: RDF delivery motor or sensor. E405: RDF pickup motor or sensor. £406: RDF original stop motor or sensor. E407: ROF original tray up motor, sensor. E408: Feed motor or sensor. E411: Registration sensor. E500: Sorter main board or communication with copier. 510: Sorter feed motor. £522: Sorter push bar motor. 523: Sotter reference wal motor. 524: Sorter mult-guide motor. 528 or E526: Sorter bin paper sensor automatic adjustment problem. 530: Sorter guide bar motor. 531: Sorter stapler motor. 532: Stapler shift motor. E533: Stapler sensor automatic adjustment problem. E540: Sorter bin shift motor. E550: 24 volts missing from power supply. E710/E711: Document feeder DC controller or machine's DC controller. E712: Document feeder DC controller or machine's DC’ controler £713: Sorter or copier's DC controler. E800: Auto power-off circuit problem. Main switch or DC controler 802: DC controller or power switch. ‘There are six service mddes. To get into the service modes, you must cheat the front door interlock switch and then, ‘with something ike a hex key, press the service switch, accessible through a tiny hole in the front inner pane! on the left side, You will sce "3" in the display. Enter the mode you want by pressing this key (®). it may be ‘marked “additonal functions” or “user.” Then enter the mode number, then ()again. Then use the arrow keys. n to screen. Use the (&)to lock in, though this might be only to accept the data that is to move from already in there. Change sereens jth the << and >> keys, Change values with number keys. Press the ©®) to lockin new setting. When all finished with any particular adjustment or setting, you can leave that made by pressing the reset key (11). When you are completely finished, press reset (i) agai to ex the service mode, Or you can Shut power to reset the machine “1" Display mode. The factory service manual ists many pages of things thal you can display. This includes various states and stages ht ust about any signal, switch or sensor in the machine. Itis not necessary to publish tis here: However, here are a fow display screens that might be of interest Generally @ reading of 1 is bad and 0 Is good. Some wil be expressed in vols. FTMP: Fuser temperatut. RHUM: machine humidity. RTMP: machine internal temperature. LMP1: exposure lamp voltage. | 005 Knight Busindss Sysioms Lid, - 61 Buffalo Avotdo » Medford NY 11763 Phone: (631)758-0279 + Fax: (631) 758-0469 + Website: wer intravia.com | a Display Mode - continued LMP2: exposure lamp voltage 230 volt. WIRE: corona cleaner out of position. Be sure to do User ‘mode “wire cleaning" to retur i to correct position. PLMT: corona current problem. LLMT: exposure lamp limits LIFT: deck or cassette lit sonsor test. DPOT: drum potential VAE: drum potential during AE measurement, VLIT: same as VAE, VLAM: light area potential \VL2M: measured value of VL2 (light area potential for developer bias.) VDT: dark area potential target area, VDM: dark area potential. PC: primary current. GRID: grid value. PTC: pre-transfer value. TO: transfer value. ‘SC: separator value, There are dazens of pages of more detalled information on °2 This is the i/0 (Input and cutput) display mode, Thore are hundreds of these in the factory manuel. This LIGHT-S: Adjusts reference on voltage of exposure lamp. Range is -35 to + 35, LIGHT-5P: Adjusts reference on voltage of exposure lamp in photo mode. Range is -38 to + 35. ‘AE-SLOP: bias in AE mode with dark original. GLEAN-5: Exposure adjustment. Range is 0-1023. REGIST: Registration adjustment. Range is -100 to + 100, LE BLANK: Lead edge blanking. Range is -100 to + 100. F-BLANK: Front margin. Range is 100 to + 100 B-BLANK: Rear margin, Range is -100 to + 100. TE BLANK: Tral edge blanking. Range is -100 to + 100. PRIMARY: Charge voltage. Range is 0 to + 1023 BIAS Developer: DC bias. Sotto +/- 34 PRETRANS: Pre-transfer current. Set to #/- 200. TRN-1: Transfer curent. Value is +/- 100. ‘TRN-DUP: Transfer curentin-duplex. Value is +/- 100, TRN-OVL: Transfer curent in overlay. Value ts +/- 100. SEP-1, SEP-DUP, SEP-OVL: Same as above transfor items. Value is +/- 200, C4, C2, ete-STMR, MF: Fine adjustment of paper width Value for cassettes & mult-feeder. Range is 000 to 4255, BOOK-ERA: margin for book erase. Range is 10 to 30. 2005 Knight Business Systems Ltd, + 81 Buffalo Aveade + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION is the adjustment mode. Press the appropriate item on the touch screen and change the settings on thé, touch screen. To check the setting, use the User Mode (@) key. To lock in the setting, press the OK key. BIAS: developer bias. DCMET-1, 2, 3, 4: original size sensors. B-JAM 0, 3, 6: recent jam locations. B-ERt, 2, 3: recent error codes. A,B: more detail on fuser errors. DF-JAM: RDF jam location S-JAM: sorter jam location. DF-ERR: document feeder diagnosis result. 'S-ERR: sorter diagnosis result DF-ALM is RDF alarm nature. ‘S-ALM is sorter alarm nature. Qitems are particular ROM versions. DF and SORT are ROM versions, KEY.CHK tests keys. DF-SIZE Is RDF sensors. DOG-SIZE is original size. DOC-STS1, 2 are original size sensors outputs MULTI is width sensors in multi-feeder. CST, 2, 3, 4 are paper sensors in cassette bays. these codes in the factory service manual 1023. RFAE-FSL RDF: AE scan amp reference voltage. Lett pickup. Range is -1023 to + 1023. oe RFAE-F9L: Same as above, but for newspaper originalayage Left pickup. Range is ~1023 to + 1023. ae RFAE-FOR: Same as above, but for right pickup. Ran is 1023 to + 1023. 2 RFAE-FOR: Same as above, newspaper original, right pickup. Range is -1023 to + 1023. LAALCKPS: Adjust ROF lead edge in stream food: Ri is 2300 to 2500. LA-SPEED: Original stream feed speed for RDF. Rar is 1023 to + 1023. foreach ofthese I skew prob for dupln Range is -10 to + 10. Service Modes - continued “4 INTRAVIA’S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION CANON NP-6560 ‘unction mode. This is the operation and inspection mode. In this you can test or operate various components. Press the touch screen item that you want. Press User Mode key (to begin the test. TONER -S: Will add toner. Press OK to start, Machine will add toner for 7-9 minutes. Note: When doing TONER-S, the machine chacks that the developer units installed. Press OK after that. ERROR: To clear. E000, E001, E002, E003, E005, E013, E020, Wil also clear jam historios and service histories. DISP-LED: Check display. LCD-CHK: Check LCD. SCANLAMP: Exposure lamp BLANK: Test blank exposure lamp. PRE-EXP: Pre exposure lamp. HPPR-MTR: Runs both hopper motors. ‘AE ADsJ: Adjust auto exposure automatically when OK is pressed with @ good test pattern on the glass. 0 means F5 original. 1 means use F9 orginal NIP: Adjust fuser nip. PO-CONT Turn potential control off (1) or on (0). CI-STMTR, C1LAGR, C2-STMTR, C2-A4R, C3-STMR, C3-A4R, C4-STMR, C4-A4R, MF-ABR, MF-AR, (MF-Ad Adjust width reference for the cassettes, mult-feeder, etc. Slide out the cassette, Adjust the ‘width guides. Reinstall cassette and then select the appropriate item on the screen, RFSKEW: RDF skew adjustment. RF-AE: auto adjust RF AE sensor. RFSE-INT: initialize ROF sensor. S-BCLN: Clean ROF belt RAMLINIT: Initialize RAM on DC controller. BK ROT: Rotate black developer unit *5*:This Is the options mode. Use the << and >> keys to move around on the touch screen. Press the item to highlight. Use the number keys to enter values. User mode (®) to lock in setting. SHUT-OFF: 0: Machine wil shut of automaticaly 1: wont. DENS4D: 9 oF 17 steps of exposure (densi). 0= 9.1 =17 SIZE-DET: 0 will select size 1 will ot. GOIN-SET: Control card iO, Coinif 1. Copy card 2 DK-S2-R: Deck paper sizes. 0'6 Ad, 1 is LTR. 2s B5. DK-SZ-L: Left deck paper sizes, Same as above, ‘SDK-SZ: Paper deck At. Same as above. COPY-LIM: Copy limit can be set from 1-999. CALL-SW: Unknown, MNOTATE Scloct method of selecting size from mult feeder if 1. U-NOTATI is for universal size papers U-NOTATI:0 wil select paper sizes U1-U4. 1 wil ist name of pape size (presumably fter, egal ledger, etc) .AE-SW: Spociies if AE fs copior or ROF AE. Os copier. Tis ROF, DOC-F-SW: Stream reading on if 0. Stream reading off if 4 DE-SIZE: Specifies APS for mixed original sizes if set to 4. Disabled if set to 0. FUZZY: Controls the current to pro-transfer, transfer and separator coronas if 0. Set to 1 if light copies during high humicty. 2f normal humidity. 3 if paper touches drum separator claw under normal Conditions. Loc in with * VOT-SW: Switches dark area potential if solid areas aro light. Setting range is (2 0 (+) 2. Os defaut CPMKP-SW: Turns on fo, the speed decrease ‘sequence in low temperature situations. OHP_TEMP: Lovers fuer temperate. Ois dafaut 1 is 5 degrees conigrade lower. 2 10.38 15.4820. IDL-SW: Drum ile rotation. 0's oft ©2005 Knight Business Systems Ltd. - 61 Buffalo Avelde » Medford NY 11763 IDL-MODE: Drum idle rotation will vary with fuser temperature. Qis automatic. 1 is 2 minutes. 2is 5 minutes. ‘TSPLY-SW: Switch toner relative to humidity sensor if 0 If set to 1, toner motor willbe on for 2 seconds and off for one second. ‘AL_DISP: Enable or disable messages; fuser web and waste toner. 0s in service mode only. 1 is always. F-POT-SW: Enter 1 if transfer separator fails due to an error inthe potential sensor. Temporary fix. F-POT-D: Set to 0 for text originals. 1 for photo originals, 2if blank areas around lead édge. Use with F- POT-sW. F-HUM-SW: Defaults 36. SCAN_SEL Turn on/off orginal size detect for RDF non- default sizes. 0s off. 1 Ison. 25IDE_SL Select 2-sided mode (1:2) as std Ifset to 1. M-LENGTH: Register non-defaut size for muit-feeder (with no sorter.) PO-CNTMD: Enable or disable potential control frst copy at power on, after 10 minutes and after 60 minutes. CST-SZ:1,CST-S2-2, CST-SZ-3: Change paper size of 4%, 2 and 3" cassettes. ‘SPCL-PPR: Selact cassette for making copies 1 thick paper mode. FIX-TEMP: Change fuser temp for cycio down HLHUME: Change developer bias frequency to humidity WARM-UP: 180 degrees centigrade, 185 or 188 at star. COTDPC_D: Select target potential for lower dark area potential a3 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Service Modes - continued *6t: This is the counter mode. Change screens using << and >> keys. Press the appropriate key to highlg item. Pressing "C key while holding the service switch wil clear that counter. os L-MULTI: Total count for large copies from mul-eeder. L-CST1, 2, 3,4 These will coun large copies from each cassette postion. LOVERLAY, L2-SIDE, L-DF Large, 2" side large, overlay, etc. S-TOTAL: Small size counter. S-MULTE Muli-feeder counter for smal sizes S-CST1, -CST2, S-CST3, S-CST4: Smal size counter for each cassette, S-SDK: Counter for paper deck At for small copies. S-OVERLAY, $-2-SIDE, S-DF: Counters for small sizes for each of these. WEB: Warning to change fuser cleaner web after 250,000 copies. WSTTNR: Waste toner counter warning at 250,000 copies. PU, RPU: Counters fo left and right RDF pickup sections. PRINT-JAM: Copier and sorter jam counters. DH-JAM: Document feeder jams count. ‘Updates and corrections are posted al our website (wwmwintravia com). ‘Gross Reference Information on All Copiers Is Listed In The Front Of Tha 11" Edition. 52005 Knight Business Systoms Lid. « 81 Buffalo Avedde « Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION KONICA 7022 1713017735 Equivalent Machines: Konica-Minolta 7022 / 7430/7135 Profile: Digital 2/30/35 copies per minute H: 30"; W: 23"; D: 23"; Weight: 158 Ibs. Approximate list price when new: $5,200- $7,800: Year of introduction: 2002. CONSUMABLES ‘Surety. PaetNuwoer: __Yeeuo | Supe. Pat Nuusee __Yieto 1702217 130 Toner (675 gram) '950-246.......-90,000 | Staples. on 950-764, = ASS Tones Sees 950-367 28,000 | 7022/7130 PM it 1950-256. Developer (600 grams) 950.258......200,000 | 7135 PM ki 950-368... Drum 990-253 .....200,000 ACCESSORIES Accossory ‘Accessory Model RAOF 950 294. Fax dual line option 950 245 ea eer 0a Piaten cover 950 233. PS Kit nnn sones PS-BABIPS-345, Finisher 950 222.. vo Print controller... 1P-422IIP-423 Finisher trays 950 228. Windows print contvoller 850 228. senses POA Finisher inner tray unt 950 255 . Ethernet Network board... KN-SOQ/KN-804 2.tray paper feed unit ~ Printer memory (22MB)... nner MAO Ler. = ser DB-408/08-410 | Printer memory (B48) reve AAU-AO4IMU-A 4 Pedestal (cabinet) 850 228 nnn DK-109 | Printer memory (128MB)..... sn MUAOS Fax Wt 980 244 vonannninne FKAO2 | ERDH memory (256MB) 950 257... oo MUA, = F101 | Hard drive (268) 1030-107 Faxkit.. ‘Total counter, PM counter, PM start date, Drum counter: Read andior reset in "P" mode or "25 mode." Some in *47. mode.” Developer replacement & calibration: Open front door, loosen set screw and slide developer unit out. Remove cover by prying off the two hooks. Empty old developer and replace developer (do not tum gear in reverse direction). Use "L" adjustment in 36 mode. Hold 3 & 6 keys while tuming on power. Select "HV adjustment." Press “next” until “L detection adi.” displays. Press "Star.” "OK" should display-along with the value. Drum unit: includes drum, charge corona, pre-charge lamp assembly, cleaner unit, separator claws, toner recycling section. Drum unit removal: Remove developer unit, open duplex unit & transport handle. Loosen screw and slide out drum unit. You will have to tumn ito an angle to get It out. Remove-cleaning rod shaft stopper fitting and remove cleaning rod. Unplug connector and remove charge corona (2 screws). Remove stop ring & drum shaft. Remove bearing (2 screws). Remove lock blocks on each end (lift up). Remove drum by pushing toward rear and iting. New drum: Use starting powder. f you use starting powder on new drum, you should wipe off the toner control sensor board surface to be sure that starting powder does not interfere with density readings. To reset drum: 36 mode; counter clear. Drum biade replacement: Remove drum unit from machine. Remove charge corona, remove drum from unit (all described above in drum removal). Remove two screws that hold blade in place thraugh the "suppressor piece." Remove and replace blade. The factory manual advises to coat the drum and biade with starting powder. 2005 Knight Business Systems Ltd. + 61 Buffalo Avenue » Medford NY 1176: Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com 6 INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Konica 7022 1713017135 Fuser web/cleanor roller replacement: Remove fuser unit and remove separator finger assembly. Unplug ‘connectors and remove three mounting screws. Pull out fuser cleaner unit. Remove three screws and three web bearings. Remove web and shaft, Remove springs and e-ring to remove roller. Reinstall. Wind web unti the end with green mark is less than 10mm (3/8") from the point that the heat roller and cleaner roller meet. Copy quality: 36 mode has a “Density adjustment" and a "Copy quality adjustment.” Waste toner: Recycled baok to the developer unit. PARTS AND MAINTENANCE ITEMS 135 parts may be different in some casos; most Wkly the ones hat have (7022/7130) next o them. All three are in one service Note anual but parts marl doesnot ist 35, Paste Deserurro: "PARTNUMBER MaNLoc_Yewp | PagTDescmenow: Part Nuwacr_MANLoc Ye. Board: OC power source 2ENABKSTT.81 (Seasons | OB-208/409 dive board assembly .13GU-9070.. 923. Board: main eriving (702217190). 26TA-9021 81 2 108-208/409 de Un nn nur 36U-1800.-9 28. Board; parameter MeMOY.0unns 26NA-8110..81 19. 1D8-208/409 paper fed drive motor 12RB0010. 926... Board; system contol (7022)... 26WA-8300 81 3... 18-210410 ve board assembly .13NA-GO10... 823. Boar ptm conte (120) 204 8800.81 93 08-21014%0 dive unt... 413NA-500.. 91 Bypass actuator. T26NA#2260.6312........ | DB-2401410 paper feed drive motor 26TANUOIO. 9 26. Bypass actuator... 25NA42260..63 12.. 200K | Developer couping 26NA30050..31 3 Bypass conveyance role...» 540040562..63 14... 300K | Developer goar agitate A 22t....26NA30140.31 19. Bypass feed rll. '540040562..57 28...300K | Developer gear agitate B; 224.nn.20NABO*SO Bypass feed tray faplextension ..26NAAZ20 65 10. Developer gear C snore 2ONASDBSO 3 Bypass paper detect, Developer gear, 26. 26NA3O7OO ‘etuator assembly. 26NA-4330..65 24...200k | Develoger gear, coupling...-.-26NA30730. Bypass photo inter Upte .ornun» 852086510. 57 29.ranvu Developer motor? Mana does not stone. Bypass photo interrupter S6AABSS10 63 10 “The Srve mato hay tobe the developer malo Bypass pickup assembly 26NA-4260.. 634 Developer nit (702277130) rn 26TABOO1 311 : ‘Bypass pickup roller ..-vsoe-----25BA40920 63 19... 360K | Developer unl toner densify sensor 26NASED40.. 333. Bypass ror (2), 26NAA2560. 41 15 (OF-314 double feed prevent roler..13GL40050.. 6 15. Bypass ray base ‘26NAA21B1 65 20. DF-314 doube feed provertroler A... 13GL-4050..5 13. 20K of Cassette backstop (each cassette) 26NAA7040. 75 2. F314 dive motor 1 436L80010..9 36. Cassette drive moto (0) enon 28NABDOA1.71 11. DF-314 crve motor 2 vv #IGLBOORA..7 25. Cassette dive motor it?) 26WABO010 174 DF-314 cve motor 3. 136115190..11 34 Cassette motor. vn 26NABOOA1 17 18 F-314ert actstr (org curved ore). 13GLABB5O..11 24. GOD assembly (7022/7190)... 26NA-6261., 11 16 D-344 ext actuator (smal one)... 13GL48640., 11 22. Charge corona assembly. 26WA-2500.27 14... 200K | DF314 (00d FONE A en nnnn YSGLAO110..7 12. 280K orig Charge corona discharge D814 hinge len BGL10110..3 5, Plate assombly {26NA-2510.. 26 9.scunn | OF-314 hinge: right tage wp of bout 10 pecs. Nat sted here Charge corona wite 26NA25060.27 8. (F-314 ginal ray photo hteruter.S5WA85520. 1713. Charge ard. 26NA25160. 27 3... | DFWS14 orginal tay size detect board 13°G-9390..17 14 Grout breaker ‘26NABBAEO. 81 17 DF-314 photo interypte (8)... 12QVBBS10..5 83. Conveyance unit 26NA-4601..49 4. DF-314 pickup rer “2qv40se0.7 3. 3-209/210%4091410 actuator tomer. SHATO7O. 4 24 DF st es sensor) “12ERESBHT 5 16. 108-209/210/4091410 actuator upper _1SHALOQ6O. 3 6. oor switch “40q496010. 79 1 '08.200721040610 cassato backstop. 26NAS7O4O. 10 1. Drive mator ‘26TABOOTO.. 1514 (08.-209/210/409/610 cassette Drum blade assembly (7022/7190)..26TA-2080,..23 20..200K ative mator (2) 26NABOOAT 9 12 num motor (7022/7130) ‘26WAB0010. 17 4 108-200/210/408/410 caster (4)... 12XQ10040.34..-----. | Drum rocovary blade assembly? 1D8-208/210/400/¢10 double feed (702207130)... 26TA-2240...23 17 provent roler lower 26NACO120.7 20... 200K | Drumseparator daw (2) '58AA20700..23 18. (08-208/2101409/410 double feed Drum nit assembly (7022/7130). 26WA-2000 217. Drevent roller UppET.r.nmnnnn 26NAKO110. 7 16.....200K | Duplex area photo internupter.......6AABS510,. 74 22. 105-209210/4091410 paper feed re. 26NAGO0G0.79......200 } Dyplexmotor.....--.--...,,S8GA80060. 71 14 8-209/2101409/4%0 Duplex reverse actuator sen 2BNASOO71 71 24 photo interuptr (3) '552085510..35. Eee aes 005 Kright Business Systems Ud.» 67 Bulfalo Avenue » Medford NY 11765 7% Phone: (631) 756-0279 = Fax: (651) 758-0469 » Website: wun ntravia.com Pant Descarion: Part Nueen Mawkoc visa Exposure lamp harness to board (includes board?) 26NA.9510.. Fan (3) ‘28NAB0510, Fan (electrical area). ‘26NAB0510, Fan (electrical 18). .on ‘28NAB0S10.. Fan (squirrel cage) (7022/7130)... 26NA-7390.. Fan (squirel cage) (7025) "-26NA-7390 Filter (let side). = 26NATS6EO, 8-107 elect moor mal round; 2). 13GQ50011 FS107 dtive motor. 136080020. FS-107 exit actuator. "136048200. = FS-107 exit roller $3GQ6519"..9 31... 600K FS-107 exittray A. 136Q48010.5 1 FS-107 extttray B 196048020. 2. FS-107 fan... : 186080510.7 26 FS-107 motor 1 (small round, mounted undemeath, hofzoraly... 186080030, FS+107 motor 2 (square) 418GQ80040. FS-107 motor 3 (eyindrcal)... 18680051 FS-107 photo interupter. wavessio. 8-107 photo interrupter (2) .--12QVES510. FS+107 postioning actuator a... 19GQ48250.7 41 1 20H50402. FS-107 stapler unit Fuser deaner assembly (7022/7130). 26NA-S401 Fuser cleaner roller 1 26NAS3E30. Fuser cleanor roller goar, 441 (702217 130), Fuser cleaner web Fuser exit actuator (7022/7130) Fuser gear, 1evsdt (3) (7025). Fuser gear; 21t.. Fuser gear 21t (702277130). Fuser gear; 2102tt (7025)... Fuser heat lamp 1 (upper) Fuser heat lamp 2 (ower). Fuser heat roller (7022/7130) Fuser heat rer bearings (2)....26NA53710. Fuser heat roller bushings (2)... 26NA53720. Fuser heat role ive gear (702217130). 26NAS4D60. Fuser photo interupter -SSVAB5520.. Fuser pressure roller (7022/7130) ..26NAS3040. Fuser pressure roler bearings (2). 26NAS3590. Fuser soparator paw: 6. 26NA54270. Fuser thermistor (2in one assembiy)..26NABBOM, Fuser thermal use assembly {Includes mounting plate)... Fuser unit (7022/7130). High voltage unit, 26NAS3470,.55 17 "25NAS3430..55 18... 100K 26TAS3I71..57 3. ‘26NAS#200.. 57 26... 26NAS3940..57 27... NASBA ve PBNAS3450..57 28 ee ‘26NEB3020.. 539... 400K "-26NE83030..53 4... 400K 26NAS3034 'SP00-0110 53 15... 400K ‘26WE-5300..51 1 26AABAO11..79 16... Laser unit (7022/7130). 2EWA-B500..83 $n (poration pane! assembly, ‘28WE-T001..9 20... Operation panel board... --2BWA-£030..9 14 ‘28WE7004.0 9, Operation panel overiay ‘Operation pane! start button... 26NATO112..9 11. INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Ozone filler (702217130) 1 2OWA+B500.,7 18. 200K 2005 Knight Business Systems Ltd 81 Buffalo Avenue Konica 7022 1713017135 08 wrNuMBeR MaNLoc Yun Paper detect actuator (7180) ....26XA80820.,39 23. Paper exit unit ‘26NA-4801 87 t Paper feed actuator, upper Tot 2on shat. .26NAAOTS1..41 9 Paper feed actuator, upper 2of2on shal an sn: 26NASO2B1..41 5 Paper feed clutch... -26NA82020,,17 22 Paper feed double foed prevention roller; upper. vvnnneeBBNAAO120,A1 2 200K Paper feed lower actuator. 26KAM0920..45 24 rn Paper feed lower double feed prevention lle, lower ..-.nnn-26NA4O110. 43 19 ..200K Popes food loner poo interupior(1)..58AABSB10.45 2... Paper teed lower photo intorupter/ ‘actuator essembly7? (2)... Paper feed pickup roller photo interrupter (7130) Paper food pickup roller: ‘Upper and lower (2). Paper feed upper double feed prevention ower rote. Paper feed upper double feed ‘prevention roler ‘26NA40100..45 20. Paper fee upper photo interupter (2) S6AABS510..99 7 Paper fod upper roller m= 26NA40090.,39 15... Paper sensor mounting plate (Pliactuator assembly, 7190) ...26%A-4050..39 24 se PPhoto interrupter (Inside rear rame)...66AAB5510..9 17 Piaten glass assembly (includes left and 26XA-4060...45 22. O6AA85510..45 5 .26NA40090..45 14... 200K 26NASO120, ‘war edge guides) 26NA6273..11 4 Piaten sit glass... “26NA-6282 117 Power switch, ‘S5GABGO10.81 22.. PTL light shield assembly (Seems to include lamp) . Rogjstration photo intorupter Registration roller A (lower). Registration roller B (upper. Resist actuator. Resist clutch (27) ‘Sean cable; front. ‘Scan cable; rear. ‘Scan home photo interupter 25NA-4581 ..49 5. 'S6AABS510, 596... 26NAAS120..55 13 ‘2BNASS130..65 12... 26NAGS160.,59 8. ““"2BNAB2010..59 4 ""26NAB1221..13 19 26NABI211..13 20. n SBAABS510, 11 9 Scan motor (7022/7130) ‘28WABOO20. 13 17 ‘Scan ribbon cabie.. sn 2ONA-9510 . 13 18. ‘Suction fan, ‘26NAB0510..43 11 Suction fier (7022/7130). 26TAS1T 10.43 8.1. 200K Toner éetect board assombiy (in cram caredgelcleaner unt)..26NA-9180 23 9 Toner Mol (2) :26NAB0060.,35 17, ‘Toner remaining sensor {intone supply section)... “Toner supply dive assembly (702217130), 1 B8TAB2I0. 37 4 “Toner supply unt (702217130)...-26WA-3200. 35 4 “ranelr seperatar corona assembly .26NA.2600..29 3... 00K Transfer separator corona assem fingers _26NA26190,291 Tensfesparator corona wie (2). 26NAZO0B0. 29 2 AONABBD20..96 22 ooo Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION DIAGNOSTICS AND SIMULATIONS TROUBLE CODES 88-1: Control board. 89-1 thru-8: Control board F10-1,-2, 8: Communication error between printer bboard and copier. F 18-1: Upper paper feed lit problem, F18.2: Lower paper feed lit problem, F183: Upper DB it problem. F18-4: Lower DB lit problem, F224: Drum temp too high. 22-2: Pre-charge lamp connector problem. F23-1: Pre-charge lamp connector problem. F26-1,-2,-3: Auto toner detect problem, F28-1: Charge corona problem F28-2: Transfer corona problem. F28-3: Separator corona problem. F28-4: Developer problem at patch. 34-1: High fuser temperature or bad thermistor. 34-2: High fuser tomperatur. 95-1 thru F35-8: Low fuser temperature or open thermistor. 35-7, -8: Low fuser temperature! wrap jam. F35-9.-10: Fuser thermistor. 36-1: High fuser temperature at Thermistor 1. F36-2: High fuser temperature at Thermistor 2. 36-3: Open Thermistor 4 F36-4: Open Thermistor 2. F34, F35 & F36 codes must be reset using 25 mode. Dipswitch 3, bit 1 is the fuser reset command. 0 is fo. 1 is yes. I you must reset a fuser fault, you enter this mode, select Dipswitch 3, select bit4 and change no 0. Go to 25 mode for exact procedure 97-1: Replace fuser cleaning web. Go to 36 mode to reset web counter. Ths sro ited inthe latest version ofthe service manual and may not be necessary F40-4, -9: Optics communication error. 41-1: Scan return problem, 43-1; Exposure lamp or larnp board problem, F46-1: Laser motor problem F46-8: Laser index error. F46-10: AOC error. F46-11: AGC error. 49-2: Laser board connection error. 49-4; Index sensing board connection error. 49-6: ADB (A/D conversion board) connection error. 51-4: Developer speed problem. 51-5: Main motor speed problem. F51-6: Laser motor problem. 52-1: Optics fan problem. 52-2: Fuser fan problem, 52-3: DC power supply fan F52-4: Developer suction problem. 52-6: CPU fan problem, F60-1: RADF control board or main control F60-11; RADF control board, "finisher; main control board or finisher b F70-8: Finisher error caused by SRGA error dai 70-11: Finisher board. 77-2: Finisher board, up/down motor or up/da ‘sensor problem. 77-8; Finisher alignment problem. F77-5: Finisher board or pressure motor. F77-6: Stapler problem or finisher board, F77-11: Stapler problem. F77-16: Finisher rear alignment error. F77-48: Finisher fan problem. 77-22; Rear alignment motor or sensor or fini ‘board, a 80-1 thru -5: PRMB (parameter memory ba control board, F81-1,-2, -3: Control board. F86-2, -3: Fax board. 87-1, 2: Printer controtler. F87-8: Printer hard drive. 88-1: Control board. 89-1 thru -6: Control board. 110: Bypass jam. J11: Upper feed jam. J12: Upper feed jam. ‘413: DB upper feed jam. ‘J14: DB lower feed jam, 16: Jam in DB. 1J20-2: Duplex door opened. 1420-3: Finisher opened. 1120-4: Emergency stop signal form copier. 420-5, 6: Finisher opened. 1130: Jam, probably registration area. 31: Exit jam. 132: Paper exit jam, 432-2: Fuser exit jam. 433: Paper exit jam. ‘450-1: Print request failure from system. 150-2: Valid signal failure. 1150-8: Registration did not start on time, "2005 Knight Business Systems Ltd. + 61 Butfalo Avenue + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www intravia.com i INTRAVIA’S SERVICE GUIDE TO COPIERS eS ELEVENTH EDITION Konica 7022713017135 Trouble Codes - continued 62-0 thru J62-5: RADF feed jam. 472.28: Finisher exit jam. 463-0 thru J63-5: RADF internal or exit jam. 5572-81: Stapler jam. 3: RADF feed jam, 75-10, -11, 12, 13: 17401 jams, 1165.8: RADF exit jam, 81: Duplex paper feed jam. 1482: DB or duplex feed jam. 1490: Fuser exit 91: Paper exit, STAT: Finisher exit jam. 182: Duplex jam. 1472-48: Finisher entry jam. 987-4, 2: Duplex problem. 472-21: Finisher exit jam. ‘5100; Duplex jam. SIMULATIONS Note: 9272 is the standard password to enter simulations. Press 9, 2, 7, 2, Start. To use each of these, with power already on, press and hold the "key, until the display says "Piease enter service password.” Note: Factory manual says "keep pressing.” This might mean hold down or it might mean press repeatedly. Press 9,2,7,2, Start. Mode select menu screen will appear. Press the mode you want (P, 25, 36 or 47). When finished, press “normal mode" to retumn to standard screen. Use the number keys to change values. Press Print ey to check item. Press “Stop/clear’ when finished. function. Counters. Press™" key. “P” screen and total count will display, as will counts for installed options; Press "to see other counters. Press "Print" key to print out, Press "OK" or "Stop/ciear" to return to normal Counters available are: Total count, total count start date, PM count/PM count limit, PM count start date, Fax send count, Fax receive count, Printer count, Scanner count, Drum count, Developer count, Fuser count "25 Mode": To enter this mode, tum off power. Press the "2" and "S" keys and hold them down, While they are held down, tum on power. Menu screen will ist choices 1: Software switches 8: ROM version 2: PM count reset and PM cycle setting. 9: KRDS setting 3: Collecting data 40: ISW (in system writer) 4: Parts count 41: Root counter 5: Password set 12: Setting Date 6: Service phone number 13: Counter clear 7: Serial number ‘Select your choice. Enter value. Press "Retum’ to see that your new value has been entered. Turn pawer off. New information will not take effect until power is off and back on again, 1. Software SW: use up/down arrow keys to select dip switch. Use up/down arrow keys to select to select bit number. "On" is "1." "Of is *0." On will set bit, Off will clear bit. Press "Retum’ to retum to menu. Listing dipswitches and all their bits cannot be done in a short publication such as this one. These are covered in pages 4-7 thru 4-18 of the factory service manual, We list only those that are essential Dipswitch 3, bit 4 is the fuser reset command (for error codes F34, F35 and F36). Os no. 1 is yes. To reset a fuser fault, you enter this mode, select Dipswitch 3, select bit 1 and change "1" to°O" by pressing “off.” Dipswitch 23, bit7 Is fuser web count-over stap. Machine will stop operating when fuser web life Is reached if this. is set to" 2. PM count. Enter value with number keys. Select PM count or PM oycie. Press "Yes" to reset count. Press "SET" to Jock in. PM cycle: Enter three digits (100 =100K. 015=15K) for the PM cycle you want. Press "SET" to lock in. 3. Data collection. Five pages in the service manual of various counts of jams, copies in each mode, etc. itis possible that the screen displays the verbal description of each item. However, the manual lists numbers of steps, Classifications, counts, sizes, occurrences, points of occurrence, errors, etc 2005 Knight Business Systems Lid. iuffaio Avenue » Medford NY t Phone: (631) 758-0279 + Fax: (631) 758-0468 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION 25 Mode - continued 4, Parts Count. Displays the copies made, allows you to clear the count and to set the maximum number of co item, Press "Count reset" to reset. Press “Limit set” to entra limit value. Press “PIN set” to entor the pert = ‘number. Press "Parts name" to enter the parts name. Press "Yes" to clear count of an item in the *Count f soreen. There are 39 items listed in the factory manual, including heat lamp, exit rollers, etc. We wil only 2; drum blade. 3; drum unit. 4/ Us corona. 5; developer unit. 7; ozone filter. 10, feed tire, upper double feed" prevention tire, 12 Tray 1 double feed prevention tre, 13 main tray feed tire, 14 feed unit upper double fe prevention tre, 15 tray 2 lower doubie feed prevention tre, 16-18, DB feed tires (tray 3 to LCT), 19-21; DB. ties (Way 4), 22-24; Bypass feed tres, 25-38; fuser unt items. 39-40; To set “imit" Enter 26 mode, solect “Parts counter.” Select “Limit sel." Select tem with up/down arrow keys; setting imit, except with "PIN SET" screen. To set “Parts Name.” Same procedure, except press "OK" ins set. To reset count, selec "Parts counter." Use upldown arrow keys fo select item. Press “Count reset” P “Yes.” 5, Paseword sat. Entor 25 mode. Select ‘Password seting” Select ‘Key operator password se." Enter a 4-digt Password with the number keys. Press "SET" To lock in. If password is set to "0000" no password will be“ equired for the weekly timer. *EKC" master code; same procedure as password (Big code). ‘Weeky th (4-digis) is same procedure. z 6, Sarvice phone number. Enter 25 mode. Select “Service TEL no.” Press "TEL forphone and "FAX for fax. U ‘number keys to enter up to 21 digit for each. Cursor can be moved with Corrections. Entre number can be deleted with "stopiclear” key. Press "SET" to lock in 7. Serial number. Enter 25 mode. Seloct "Serial number.” Enter 9 digit serial number. Press "SET" to lock in Destination for Fax. Enter 25 mode, Select "Serial number.” Then select "Destination." Use upldown arrow to select counity. Press “OK” to lock in 8. Row erson, Ener 25 mode: Select ROM varson” tom rame and ROM vrsion wl depay ang wih ei control, Panel, Optical control, RADF, Finisher, Fax, Pinter 8. KRDS. KRDS allows copier to call the host computer periodically and when there is a problem. With KRDS, data can be accessed and changed via the computer; total count, PM count, RADF count, et adjustment data. To use KRDS, initialize KRDS, set modem & tine (not necessary if FAX-KRDS used), ents host password, set phone number. For any further KROS information, you will need the factory service mat pages 6-1 thru 6-19. 10. ISW: ISW stands for In-Systom Write." This is flash-ROM rewrite. You will need the specific ISW service "454 handbook to perform this procedure, but here is what the service manual says othenwise. Enter "25" mods Select {SW (service manual lists it as 10, but says to press 11, so be careful. should lit 'SW.") When have that screen, you will see "ISW menu screen.” Select ROM. Next screen should be *Program rewnte.t "Siar" Most machines aro not trbly dfiout Usualy, you shut power before instaling pre-programmed rom (programmed from your computer previously). 411. Root Counter. Enter 25 mode. Select "Root counter.” The total copy count will display. 412: Date: Enter 25 mode. Press “12 setting date.” Enter year, month and day with number keys. Press "OK" to I Updates and corrections are posted at our website (www.intravi | ‘Cross-Reference Information on All Copiers 1s Listed In The Front Of The 11th Edition. ©2008 Kright Businoss Systems Ud.» 6 Ballo Avenue Weatord NY T1763 Phone (631) 758-0278 « Fax (631) 758-0409 » Website: wen intavia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION KONIGA 7022 1713017135 36 Mode: This is an adjustment mode. To enter, turn off power. Hold down the "3" & "6" keys while turning on power. Menu will display choices. Select the item. Each will have a set of choices. Enter new information. Press "Retum" to see if the data has been entered. Tum power off. New data wil take effect when machine is powered up again. 36 Mode Adjustments And Settings. 1. HV (high voltage). Includes charge, transfer, separator AC, separator DC, grid, developer bias, L detect. L detect is done when developer is replaced. 2. Timing. includes printer vertical magnification, platen vertical & horizontal magnification, RADF in various reduction & enlargements for single sided & double sided modes. Also, restart timing ffom various feed positions, paper feed loop adjustment form all feed positions, lead edge registration, centering adjustment from all feed positions, timing adjustment for centering, image read and restoring standard data. ADJUSTMENT PROCEDUE in timing mode: Enter 36 mode. Select "Timing ad." Selec item. Press "Next key to get the lem you want. Press "Copy." Select paper size, tc. Press "Start to print test pattern. Check the adjustment of the item you are interested in, If you wish to change it, press "#" and "*" keys simultaneously to elu to previous adjustment screen. Change value with number keys. Press, "SET" key to lock in. Test, measure, redo as needed. Press "Retuin” when finished to retum to normal. 3. Running mode includes intermittent copy, no paper intermittent, no paper, no paper continuous, and running, 4. Test pattern can be printed out 5. Density adjustment for test pattern can be made in 36-5. 6. Copy quality adjustment. Place white sheet in RADF. Press "Start" 7. Varioustists can be printed; test pattern, fonts, memory dump, machine management, 25 & 36 mode adjustment list, log lists and analysis list 8. Counter clear: Clear drum counter. Clear fuser web counter. 9, RADF adjustment for vertical magnification in various modes, restart timing for RADF in various modes, as well as centering adjustment of RADF, and RADF scanner density adjustment, 10: Finisher adjustment, 13: Counter clear: Enter 26 mode, Press “f counter clear.” Select the item to be cleared. Press “Yes” to clear. 47 Mode: To enter this mode, turn off power (sw2). Press and hold "4" & "7" while turning on power. Inputs: These are signals, such as from switches and sensors. When checking inputs, you will activate the device (Switch, sensor etc.) and watch the magnification display to see if t changes. For "Multi-mode" (which allows you to test additional ‘tems at the same fime) press "* and enter multi-mode with number keys. Outputs: These are items thal are operated, such as motors, lamps, solenoids, etc. When testing an output, you will press the "Start" button to test the item. For "Multi-mode" (which allows you to test additional items at the same time) press "*" and enter multi-mode with number keys. Press “Stop/clear’ to end test. Note: The same procedure is used for inputs and outputs. Use the number keys fo enter the input or output. If an input and output have the same code number that does not mean that they are related. You can activate a sensor for an input, and without even changing codes, press “Start” to test something. They are two different types of tests. To end a test, press "Stop/clear." To exit 47 mode, shut power switch SW2. Inputs 20-6; Intermediate pls lower sensor. 00: Drum temperature signal. (01: Toner control data 0. (02: Toner control data 4 03: Fuser temperature sensor 0. 04: Fuser temperature sensor 1 05: L detect signal (06: Humicity sensor signal. 10-1 thru 10-5: No paper 412-4 thru 42-4: Upper limit paper sensor. 18-4 thru 13-4: Tray detect paper sensor. 16-1 thrut6-4: Paper size signal 20-1: Paper feediregistration sensor signal 20-3: Upper tray jam detect sensor. 20-4: Lower jam tray detect sensor. 20-5: Intermediate pls upper sensor. ©2008 Knight Businoss Sysioms Lid, - 61 Buffalo Avenue « Medford NY 11763 22-1; Fuser & Paper exil sensor. 23: Duplex door open. 38: Measured LD alarm value. 40: Optics sensors. -1; home. -2 APS timing, -2 APS. ‘sensor 1. -4 APS sensor 2, ‘50: Serial communications; -1; RADF. -2; Finisher. -3; ‘Scanner drive board. -4; Printer drive board 57: Toner supply. -1; Toner level detect. -2; Toner battle {60-00 thru -09: RADF inputs. 70-1 thry -22 : Finisher inputs ‘75-1, 2 and 3: ITU set detect, IT door PS and IT exit PS. 80: Duplex sensor. Bt Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www. intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION 47 Mode - continued Outputs: These are items that are operated, such as motors, lamps, solenoids, ete, When t press the "Start button to test the item. For "Mult-mod" (which allows you to test additional items at time) press "* and enter mul-mode with number keys. Note: The same procedure is used for inputs and outputs. Use the number keys to enter the input or output and output have the same code number that does not mean that they are related. You can activate a senaae ‘an input and witnout even changing codes, press “Star” to test something. They are two different types ofl To end a test, press "Stopiclear.” To exit 47 mode, shut power switch SW2. 00: Exposure lamp. (01: Toner motor, developer sleeve, main motor. (02: Charge corona. 08: Transfer corona. 04: Separator corona (ac). 05: Transfer & Separator corona. 06: Separator corona (dc). 07: Grid 08: Drnax/yLED. 410: Guide plate. 411: Developer bias, 18: Clear Service counters 4: Service 2; Reuse (developer ‘10: EKC, 411: Job memory. 12: Arbitrary parts replacement 413: Coded dialing 44: One touch fx clear. 18: Group fax clear 99: Initialize KRDS non-volatile area. 20-1 through 6: 1st paper feed solenoid fr five separate feod stations. 21-1, 2; Paper feed motor & DB drive motor. 23: Tray lit motors (1-4). 25: Registration otc, 26: Loop clutch, 27: Tray select (1-4) 28-1, -2: Bypass size adjust. 29: Drum separator solenoid. 31: Scan motor. 32: Laser motor (1 is no pre-otate, 2s pre-otate). 33: Laser motor + APC. 234: Shading correction. 36: Laser PWM, 37: Conpel to laser ON. '39: Platen stil APS operation. 44: Main motor 42: Fan motors (1 through 7). (-™pdates an Zorrecions are posted al our wabale (wan itevia com. 43: Total counter. 448: Fuser lamps 4 and 2. 48: Lights display LEDs. 49: Operation panel test. ‘50: Developer motor. 51: PCL (pre-charge lamp). 52: TSL. (transfer synchronization lamp). '53: Fuser cleaner web solenoid. 54: Toner auto supply. 55: Toner motor. 57: TLO power. 58: Toner bottle. 59: 24volts (1,2; scanner & printer). 60: Doc feed motors & solenoids (0-8). 69: Doc feed original size adjustments. (0,1). 70: Finisher tests. 25 tests. 75: {TU gate solenoid. 80: Duplex motor (1-4). 83: Duplex gate solenoid. ‘90: Clear PM count. 81: Clear process counter (0), clear érum counter Factory use only. : 93: Initial setting (restore to factory defauit). Mal “assembly line. ‘94: 36 mode list display. 92: Factory use (no explanation at all), 95: L detect referonce value auto adjustment. (D counter reset) Factory only 2 96: Process delivery completion. Manual says "as line." : 97: Light distribution check (no explanation in 4101: Message display 121: Initialize Fax non-volatile memory. Manual "assembly ne.” 497: Display E-RDH memory size 4198: E-RDH memory check. £999: Factory control board check 1005 Knight Business Systems Lid, + 81 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wow intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Konica 7045 Equivalent Machines: None. Profile: Digital 45 copies per minute. Approximate list price when new (without accessories). $13,000.00 Year of introduction: 2000 Dimensions without accessories: H:29"; W: 26”; D: 28"; Weight: 229 Ibs. CONSUMABLES ‘SUPPLY STATED YieLo | SUPPLY STATED YIELD. Toner nn. 950-414 (600 grAMS) rnenanenen26,000 | Drum: «950-611. ssn 200,000 Developer: 950-442 (650 grams) swnsn 200,000 | Staple cartridge FS-109 ACCESSORIES & OPTIONS irew. Move.___DesignaTion | [TEM Mopet__DesicNarion Finisher ~FS-109 950-626 | Memory: 128MB..... 950-219 S.drawer paper feed unit... DB-208 950-406 | Postscript kit. 950-625 drawer paper feed Unit. .nnDB-208A. wn | Ethernet NIC, 950-230 950-405 | Hard drivelscanner... 950-231 DB-608 _ P43 950-628 | Standard key counter U021-0020......944-807 Memory: 32MB. MU-493 scene 950-217 | Xerox compatible key counter U050-0120:......943-102 ‘Memory: 64MB... MU04 vous 950-218 | 100K Maintenance kit. 950-413, 400K Maintenance kt includes drum blade, fuser cleaner roller, oil pad, cleaning wite, 182 collection roller assemblies fiter'S & filter H, charge & discharge wires, fuser oil roller, dusiproof file, charge cleaner assembly biock LOT/t-tray unit. Print controlter. To read total count: Press "P* bulton. Total count wil display. Waste toner: Recycled back to the developer unit Drum removal: Open front door and loosen screw on right side. Release toner lock plate and swing (2) or move toner ‘unit towards the right. Drop transport lever down. Remove one serow and remove transfer corona. Remove the ‘one screw (might be two) towards the top of the drum unit and slide it out. Pull out drum shaft and use lock lever to hold in place. Lif drum out of drum unit. Unplug “eley connector” and fit and remove charge corona. Remove pro- clean lamp (one connector) Use starting powder when installing new drum. Developer replacement: Remove drum and components (described immediately sbove). Unplug connector CN6S. Loosen two screws on bottom of developer unit and lif the unit cut ofthe drum unt. Remove developer unt. Unhook tabs that hold developer cover closed. Empty old developer. The service manual wams to be sure rot to rotate the developer unitin the opposite of normal direction. Developer calibration: Go to 36 mode and do “L detection adjustment. Press "start." You should see "OK. Press "Return Drum cleaner blade replacement: Remove drum unit from machine, Remove charge corona, drum and developer Unit, as described above, Drum blade is held in with two screws. Fuser cleaner roller replacement: Remove fuser unit from machine. Open exit section. Remove four screws to remove assembly. remove front and rear Exings, spring and bearings to remove rollers. Remove the fuser cleaner pad (three screws) and replace. Replace the two cleaner rollers and reassemble. Total counter, PM counter, PM start date, Drum counter, Developer counter: Read in “P” mode. Clearing PM count: See 25 mode or 47 mode. Clearing drum count: See 25 mode or 47 mode. "2005 Krighi Business Systems Lid. - 61 Buffalo Avenue + Mediord NY 11763 53 Phone: (631) 758-0278 + Fax: (631) 758-0469 + Website: vww.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION MAINTENANCE ITEMS AND PARTS PART DEscRrow Part Nuwoer Man Loc Yisio | r Bypass actuator. 55GA42080.41 16, (0B-208/08-608 paper feed unit Bypass clutch 40AA42270 41 21 paper detect actuate... Bypass detect board. 55GA-0070.. 45 15... (DB-206/08-608 paper feed unit Bypass double feed PV roller... 40AR40330 43 4 paper detect actuator; right 40447090, Bypass paper sensor (several)... 552085510..41 5......... | OB-208/DB-608 paper feed unit Bypass role 258440320. 41 11 paper feed rol. 258440920 Bypass role (2). 40040562... 41 6. 1DB-206/08-608 pepe feod unit Cassette assembly. S5GA-4702..75 4 apet feed rer. OAMAONED. Cassette backstop ‘oAOAAATON | 75 9 DE-208/06-508 paper feed wnt cen eeveeattia paper feed roller (eversing?).... 540040562, oe (0B-208/08-608 paper feod unit Charge corona assembly S5GA-2502.23 4 aoe toed ook asbate? 9) nn 65G%~A008. Charge corona cleaning block C...55GA-2530..23 14 ibe coaibe aie eee ead a Charge corona cleaning block D...S8GA-2550.. 2317, hole sensor. ‘552085610 Charge corona contol plate... SSGAZ5071.23 15. 08 206/D8-608 paper fed unit Charge corona wie S5FA26012..23 11 Teverse role Un. S5GA-4022. Charge grid S5GA26071. 23 16. 1DB-208/08-608 paper feed unit Cicut breaker. 25AABEA6.73 9 Universal CASSEt ven AOAAS7O2 « Cleaner mount assembly. '55GA-2520,.23 8 .DB.608 paper feed Ut or nnns SSGAAOOB... 8-208 paper feed unit DB.608 paper feed unitit lit drive assembly 12xQ-4114..513 hive aSSEMDIY nn 12xa-4106. 128.208 paper feed un paper feed 108-608 paper feed unit it unit ‘detect board S5GAG211.5 2mm |. tive Bord : 1D8-208/D8-608 paper feed uni 108.808 paper feed unit paper ‘cassette backstop AOAAATIO4 13 Boo elect actuator. s2Raaott0: DanrinpF8 nana tons Adi gnae foes st ano ina 40440060, 12x0.4150, INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Konica 7045 es se _WasLae Das Bri cbcuorfon pasar 2OABSEGED 1025. | FSO rahe ma (oan Drsteaocumon code php Souder ont¥GQ0090.24 12 feed roller (2).. A20A45820..15 5......90K | FS-109 finisher motor (square; ors ameaenicca iy dash 294470..1518.cesae | TaN be atU) en TSLPGOOD. 1149 Dr dca ed'tendarer12HS6H0.8 Bevan | FEAOD ahr mer oar DF-315 document feeder resist roller...129H45590..3 13... might be 2 of this). +--1SLP60040 .. 17 15. DF-315 document feeder roller........120A45240..3 14. FS-109 finisher motor (square; 1F-315 document feeder sensor. 120A85520..17 11. ight be larger than others 1 SLPGOO90 1922 DF-15coeumon fede Sonsor1ROABE20 97 | gto pape act 204EE000 1927 DRS document Sede F109 nah Sosa ramp AZONESSIO. F3t5 document "42088550176... | F109 tia er nt (ori). ZOMEDIO2. 238 ee ee FSG inaner sop unk for 120NEDI02- 23 8. S0OK pd aston 120A48H0..17 2K | Fue’ dooer pc *S3gnsse00 498. 00K ae Fuser doaet oe SSGABSIZT aD 8 took holo sonar ”sswaessc0.210 Fuse’ dane oer SEGASSIIO.49 7 00 Daca tt pris ska sOMAGTEED< yc Funerclane fr Sing) S8QA7S09Y 48400 Dect arts VET. £8 Fue nor (con htc SSGASE200.63 1 Drone. sscaso0t0 212 Fuse ent ea SSGATI20. 83 5 Drum eng nicer na SEGAMDNO. 192i | Fume ex ene ncnsoosos QRB086810, 8826, Drum ave een Som cot 1720, Pose en sero aca SGaSeR6t 8814 Drum mer IITsab000, 1790 Foe tan rn ssGn79370.7120 Drm recov ade Sec 2001 218 Fuser eur 2078 SEOATTTO. 0338 Drum sepmate cw @) oc su88@N060.21 12-0 | Fuse gear 2a SEOA7T00.63 8 Duper town Sov toot 7124 Puce eat a Seneootct 4 1.800 Dapox motor sot s0e0 612 Fuser healonp 2. cao SHeBanat 49000 Diner sons Samet 7022 Fuerte SSGAS3tS1| 40 10.200 Dupo sre sana 1924 Fuse ea ar beings hs S8GATBIRD 48 8.0 Dapdewers ok acon A000. 63 35 Fuser eat ler busing (2 onosAS408091 4 14. 200K Entry (bce onmacing) sc ADAAIRIGD. 81 Fase pon! pring Se0nsoe21. #910 Extoy fap. foaatziet-22. Fuse’ paw BsSAgst6169 11 Exess lon “SovatactO. 3, | Feserpos owe Se00S00. 631 AGO Expsur lon invert bow. BEVABSEIO. Htc | Fuser ross ee SSOASD2 40 19.0200 Fan(et sige? & tock 2 Fer rss rar bags SEGATSO4 40 12.00% “le same pat se nn SSGABSHO.7118 Fuser tote ave ga’ SSGATT91 4816. Fon(et sam 2 back? Fuse thermal ich ZonaseetO. 1 18 (ain epee SOAH0.71 Fuser hema "ceca. 22 evo Fuse tht 2 "Seanso%20 61 23. ee ‘art number) ea ote ” High voltage power source 1 ‘SSYAB4010..71 23. Fan ers or above fa : i volage power sor 2 SEGABAZD. 71 18 4, all the same) 55GA73250 .69 18. inter swilch a = Foto acute sseatzat2 82 rad ve, AORABEDNO. 38. FS-109 exit drive roller/A ray: 2). -.13LP-4980...5 5. ee pee ee FS-109 exit drive rolter/A (tray 3)..... 13LP-4980 ...5 5 serne 200K Laser unt rive board eae F509 tise eauster Ken oar or bad) BBV AS00094 (outside, maybe!) +20H42201..77 vation unit (inchuces bose x FS-109 finisher actuator, inside)... 120442201 11 5. Soe alee pare 10 fe ea apr oe dub pos AOAAGRESY, 8 28 (includes cylindrical motor. 13LP80010..9 1.. Paper feed lift drive unitllower.......SSGA-4115 ..37 4 FS-109 finisher interlock en 13LP45480...7 30. Paper feed motor. S5GA-1820 ..15 8... FS-109 finisher interlock switch ......12QR86010.7 12. Paper feed roller. 540040562...35 14....700K FS-109 finisher motor (round).........13LP80020..5 3. Paperfeed roller . A0AA40230...35 5... ee aectires Perea ter SORMOI20. 354 ok (round, on bottom). 4136080030.19 13. Paper feed roller (2)... '540040562...41 6... 100K “fone 38 3 2005 Kright Business Systems Ud. + Buffalo Avenue - Mediord NY 11763 Paper feed sensor actuator. Phone: (631) 758-0279 » Fax: (631) 758-0469 « Website: wwwintravia.com ES Pasr Desens Paper feed sensor achlatOF nnn AOARMOOS2 35-11 Paper feed sensor board nn. SSGAS211. PPaper feed unit (ncudes pickup role) S5GA-4006. Paper feed unit ft drive unit board. S5GA-4160. Papert motor. S5GA4131 "100K Paper pickup roller (-28BA40320.41 14 Picture contro! board 1 SSYA-9020 Piaten glass... S5YA-G450...91.. Power switch. 55GAB6010. 9 4, 26NA-0080...317. Power switch (on operation panel PTL assembly, os Registration clutch (2) Registration roller (lower). Registration roller (upper) 5GA-B131.. SSGAG2011. 83 6 SSSHASOT40. 83 14, ‘S5HASOISO.83 18... Resist clutch ‘55GAB2011. 65 16, sist conveyance role (1 os SSGA43230. 15.25, Resist rller (Lowe) oan. ‘S5GA43112. 65 5, S5GA43120..65 1 ‘582085510. "-55GA43140. 55GA4304, Resist roller (upper) Resist sensor (saveral... Resist sensor actuator. Resist uni. DIAGNOSTICS AND SIMULATIONS TROUBLE CODES 56-1 to E56-5: Control board, Image control board, ‘scan drive board or printer drive board. 56-6 to E56-10: Control board, operation board 1 or 2, “oF display board, 88-1: Control board, image control board, or scan board. 89-1 t0.£89-5: Control board, image control board, scan board or printer driver board. 89-6: Control board, F10-1: Communication problem. Printer driver to image ‘control board. 10-2; AID conversion problem. F 10-3: DB communication problem. F18-2: Lower paper feed lit problem, F18-3: Uppor paper feed unit lt problem. F 18-4: Middle paper feed unit it problem, 18-5: Lower paper feed unit lit problem. F28-1: Charge corona problem, 28-2: Transfer corona problem. F28-3; Separator corona problem. 3-1 lo F34-4: High fuser temperature or bad theristor. 35-1; Low fuser temperature or open thermistor. F35-2: Low fuser temperature. F36-1: Low fuser temperature. 36-2: Low fuser temperature or open thermistor. All F34, F35 & F36 codes must be resot using 25 ‘mode, setting bit 4 of soft switch 3 to 1, and then back to 0. Go to 25 mode for exact procedure, 1005 Knight Business Systems Ltd. « 81 Buffalo Avenue + Medford NY 11763, Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION 25AA85520. '55GA61202. S5GAGI212. 552085510, vom S5GA-620, " SBVA-9050.. Reverse exit sensor. ‘Scan cable (front) ‘Scan cable (ear) ‘Scan home sensor. Scan Motor ‘Scan motor board... Toner density sensor (on developer unt) 25SA88030, Toner detecting board (on cleaner unlJSSGA-9160, Toner empty sensor (Loner uni) ...40AABB030, Toner motor. SSGA-3281 Toner supply unit (does not Include meter). Toner worm assembly Transfer corona assembly ‘Transferlseparator corona fingers ‘Transferlseparator corona wire. Transport bet Transport motor... Transport unit SSSHE-3202.. 'SSHE-3290.. ‘= 55GA-2600 . '55GA26080 "S5GA26074 S5GA45150, "55GAB0010. S5GA-4501 F40-0: SRGA error. F411: Scan return problem. F48-1: Laser problem, 46-8: Laser problem. "control board, A/D board, inverter board, of exposure lamp. F49-2: Laser diode board not connected, 49-4: Index sensing board not connected. 49-6: CCD, anaiogidigitat converter board or Imag Contrél Board problem, F51-2: Main motor speed. 51-3: Toner motor problem. 51-4: Developer drive problem. 51-5: Drum drive problem. 51-6: Laser motor problem, Duplex motor drive problem Fan problem. 2: Suction fan problem. 52-4: Optics fan. 52-5; Printer fan, 52-6: Printer fan. 56-11: Software, ICB program. F60-1: Communication problem - machine and RADE F60-11: RADF flash ROM problem: RADF control of program. INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ‘Konica 7045 Trouble Codes - continued 70-1: Communication problem - machine and finisher; | J34-3: Exit jam. image control board, scan board or finisher board. | J34-6: Duplex reverse jam, 77-1: Finisher up down problem; fnisher board, 1150-1: Registration jam. Upidown motor or upidown switches. J50-2: Jam. F77-2: Finisher up down problem. 1450-3: Registration jam. F77-3: Finisher exit problem; finisher board or ‘461-0: RADF opened during run, or other RADF jam, conveyance drum drive motor. J61-1: RADF open close switch. F77-4: Finisher motor ertor or board 1162-0: RADF feed jam. F775, -6, -7,-8,-9, 10: Alignment motor error. 1462-1: RADF registration jam. F77-11; Finisher board, ROM, program. 1482-3: RADF duplexing jam, F77-21, -22: Finisher stapler problem. 162-4: RADF duplexing jam, 77-30. Finisher up down problem. 62-5: RADF duplexing jam. F80-1 to F80-5: Function parameter. 1163-0 to J63-7: RADF jam. Parameter memory board. {165-1 to J65-8: RADF jam. 81-1: Checksum problom, Image contol board 72-4: Finisher jam. F81-2: Control board or image control board. 372-4: Finisher exit jam. 81-3: Control board or system program. ‘372-10; Finishor exit jam. F87-2, -3:1P431 board. 72-44 to 72-16: Finisher jam. 110: Bypass jam. J72-21: Front stapler jam. 312: Tray 1 jam, | 472-22: Rear stapler jam. 13: Upper feed jam. 474: Different width papers in stapler. 14: Middle cassette or LCT feed jam ‘375: Stapler problem. 18: Lower cassette feed jam. ‘380: Feed jam, 16: Registration area jam. 481: Registration jam J20-1: Front door opened. 482: Feed jarn. J20-2: Main door opened. . 1190: Exitjam. 1120-8: Finisher opened 91: Exit jam, 4130: Jam, registration area. 1482: Reverse jam. 431: Extjam. 1499: Reverse jam. 32: Exit jam. 197-1: Duplex feed jam. 133: Exit jam. 41100: Duplex registration jam, 484-1: Duplex reverse jam. +J34-2: Duplex reverse jam. SIMULATIONS To use each ofthese, with power already on, press and hold the “P* key until the display says "Please enter service password", The permanent service password is 9272, Enter this, From the Mode select menu screen, select the tone you want. Press *P” button to search. When all done, press "6.exit" to escape. “Key Operator Mode": To enter this mode, tum on both power switches. Press "P". Enter password (9272). Press "Start. When "Mode select menu screen" displays, select the 25 mode. “P" (Functions) Adjustments. Tum on power. Press "P". Total count will display, as wil count for pages run on each installed option. Press “Check” button to read service counters, To print a list ofthese, press "Print" key. You can also read total count start date (f 25 mode, 22-7 is set to 1,) PM count, PM count start date, print count, scan count, drum count and developer count. Press OK when finished. "25 Mode”: To enter this mode, turn off power switch 2 (upper right rear comer.) but leave power switch 1 on (left side reat), Press and hold "2" & "5" keys while tuning on power switch 2. The 25 mode screen will display. Make your selection on the screen. Enter new value, Press "Return" o confirm your entry. Turn off power to lock in and escape. When power is tumed back on, the new values will take place. 1005 Knight Business Systems Lid. - 01 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: waw.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Select “on or “off” On sets the bit. Off clears the bit. Press "Retum* to retumn to 25 mode menu. Dipswitch 0: Key counter removal. 1 will cause instant stop, Default is 1 1: 1 will cause 11X17 or A3 to be counted as 2, Default is 0. 3 & 4: Maximum copies that can be stapled by finisher. 3&4 050, 4 at 0 and 3 at 1= 45. 4 at 1 and 3 at 0= 40. Both at 1 = 35, Default is 0. 5 & 6 Maximum copies that can be stapled by finisher with thick paper. 5&6 at 0= 20. 5 at 1 and 6 at 0 = 15, 5a0 and 6 at 1 = 25, Both at 10 copies. Default is 0. If set to 0, no limit to amount of stapled copies. If set to 1, maxis 25, Default is 0. Dipswitch 2: 0: Stop replenishing toner after paper exits (as set by SW 3-2). Defauitis 0 5: One shot message if staple mode is ‘automatically canceled, if set to 0. Default is 1 7: Prohibits non-image area erases, repeat and original position correction if set to 1. Default is Dipswitch 3: 0: F4 size for Latin America if set to 1. Default is 0. 1: Reset F34, F35 or F36 fuser problems, Set to "1" to reset, then set back fo 0. 2: Toner replenish stop at end of copying if 0; at interval lf 1. Defauttis 0 3: Retutn to EKC after copy reservation if set to 1. Defaults 0. 5: Bypass feed for non-standard size if set to 1 Default is 0 Dipswitch 4 (0 1: Toner needed indicator. If both set to 0, at 100 copies. 0 sot to 1 and 1 set {0 0, 1,000 copies. If0 set to 0 and 1 set to 1, 2,000 copies. If both set to 1, 3,000 copies, 2.& 3: Number of copies at which point machine will completely siop after toner indication. Both at 0 =O copies. 2at 1 and Sat 0=1,000 copies. 2 at 0 and 3 at 1 = 2,000 copies. Both at 1 = 3,000 copies. 5: If sotto 1, copies can not be made when tow toner is detected. Defauttis 1 6: Coin op machines if set lo 1. Default is 0. Dipswitch 5 08 1: Court. Both at USA OatOand tat 4: ADF size detect when 8 % paper and ADE sensor is on if sotto 0. Ifsetto 1, 8112 5 & 6: Fuser soting. 0 & Os normal 0 & 118 49 degrees hotter. 1 & 0is 10 degroes cools: ‘is normal Period, et to 1, Default sO Dipswiteh 6: (Prevents image problems in high temphigh humidity conditon, i machine has bean long time, ise to 0. Defautis 0 4: Ksize for Taiwan if set to 4. Defauitis 0. Dofaut is 0 485: Laser motor low speod rotation timing. ©, wl pin for 15 seconds after ob i do is tnd 51 0, 30 seconds, 4 is O and 5 60 seconds. If both set to 1, 120 seconds Defautis 0. a 6&7: Laser motor low speed rotation select both 0, there is no low speed rotation. 6184 al 1, itis at stop. Default is 0. Dipswitch 7: ‘0: Image erase area. 0 is non-image area er is image on whole page in non-ADF med Default is Defauttis 0. 3 & 4: Choices for APS. modes, if set to 1. Defaultis 0. 6: Select A size in European version, if sat to Default is 0. Dipswitch 8: 1: Key operator fixed magnification setting permitted if 0. Default is 0. 2: Disable copying when PM indicator comes fi set to 0. Default is 0, 3: LOD contrast adjustable if 1. Default is 0. 4-6: Priority feed station if APS is off. All 0is no. prioty. Only 5 on is lower tray of machine. Only 6 offs DB1. Only 6 on is D2. Only 5 offs *®2008 Knight Business Systems Ltd, « 61 Buffalo Avenue - Medford NY 11763 Phone: (631) 758-0279 « Fax; (631) 758-0469 + Website: wiww.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Konica 7045 25 Mode Dip Switches - continued Dipswitch 9: (3: Copy limit, AllO is united. Only Oat 1 is 1 copy limit, Only 4 at tis 3 copy limit. Oand 1 atts 5 copy mit. Only 2 at 4 is 9 copy limit. 0 & 2s 10.1 & 2is 20.0, 1,215 30. 315 50. 08 3s 99. 6 & 7: Message selection for P81 Dipswiteh 10: 0-3: Weekly timer daylight savings time. 0 minutes if all 0. 30 minutes if O and 4 are 1. 60 minutes if1 & 2 are 1. 90 minutes if0 & 3 are 1. 120 minutes if 2 & 3 are 1. 150 minutes ifal set to 4. Defaults 0 for 0, 1 for 1,1 for2, and 0 for 3, 4; Magnification mode when APS is off.Ois auto. 1 15 1:1, Dofaultis 0. 5: Screen message. 0 is guidance. 1 is machine state, Default is 0, 6: loon display to line 34. 0 fs no. 1 is yes (toner, PM, etc.) Default is 0. 7: Display jam code if 1. Defauit is 0 Dipswitch 11 6: Tray icon display in LCD size select. 0 is no. 1 is, yes. Default is 0. Dipswitch 15 — continued ‘4: Feed face up when bypass selected, wlo Finisher or when tray output selected, Defaut is 0. 5: Display A series on universal ray switch screen iF. Default is 0. 6: Finisher tay 1 full stack detect & auto tray switching i 1. Default is 0 7: Auto tray switching when finisher tray 2/3 full stack detected, if 1. Defaultis 0. Dipswitch 16: (08 1: Fuser temperature in low power mode. Default is 0. 2:Toner auto feed. is no. 1 is yes. Default is 0. 3: Copy inhibit flag before "L* detect. Enable copy if set to 0. Inhibit i. Defaults 0. 4: Half-lone fusing improved in early morning copying if set to 1. Default is 0. Dipswiteh 17: 0, 1.& 2 F4 setting. Default for all three is 0. 3: Printer job with key counter installed. 0 allows print. 1 does not. Default is 0. Dipswitch 18: \ ipswich 12: ‘Unt isolaton. | believe this shuts certain cassettes, or ») 3, 4, 5: PM count inhibit. Copies after PM indicator ‘may have to do with turing on optional casseites. ‘hat machine locks up. All a Ois 1,000 copies. Dison. Apparently 1 i for copier tay 1.4 i for Sat tis 2,000. 4.at 1 is 3,000. 3.84 at Tis, DB upper vay 2.5 is fer DB tay 3. Gis for DB tray 4,000, 5 at1is 6,000. Defaults 0. 4,7 is for DB, Defaults 0 forall 66: KRDS connection recognition. Not recognized it} Dipswitch 18: 0. Connect if set to 1. Defauit is 0. Unit isolation. 0 is printer board. 4 is duplex unit. 7 7: FIE screen switchover (except for F34/35/36) if is RADF. 0 allows use. 1 shuts it off. Default is set to 1. Defaults 0. Oforall. Dipswitch 13: Dipswiteh 20: 6 & 7; Nomimage area erase threshold value. 6 Apparently 2 at 0 allows use of finisher. 4 at 0 defaults 1. 7 dofaultis 0 allows stapler. Dipswitch 14: Dipswiteh 21: 0.& 4: Stapling not possible in certain situations for 0:Platen size select switch 1 recognition. 0 is large size paper. 0 defaultis 0.1 defaults 1. letter. 1 is Ad, Defaultis 0 2.8 3: Stapling not possibio in certain situations for 1: Platen size select switch 2 recognition. 0 is small size paper. 2 default is 1. 3 default is 1 letter-R. 1 is A4-R. Default is 0. 4.8 5: Stapling not possible when {-posiion 2:Platen size select switch 1 recognition. 0 is stapling not available, 4 defauttis 0.5 defauit legal 1 is Ad. Default is 0. 80 3:Platen small siz. 0 is APS detected, 1 is non- 6&7: Two staples asked for, but none in positon. standard size. Default is 0 6 default is 0.7 default is 0 4:,Job suspension if key counter pulled out. Default Dipswitch 15: is 0. 1: Waits for print to start at copy reservation 5; Platen small size copy. 0 is APS detected. 1 is (Supposed to prevent fuser wrinkling) if set to letter. Defaults 0 1. Defaultis 0. 6: Counter & key counter increment. 0s count up 2: Same as 1, but for “other than copy reservation.” in all modes. 1 is printer counts up oniy total Default is 0. Default is 0. SD 3: Display universal try switch screen if0. Default 7: Bypass thick paper. 0is no, 1 Is yes. Default is is 0, 0. 005 Knight Business Systems Lid, » 61 Buffalo Avenue » Medford NV 11763 5 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wiww.intravia.com Sl INTRAVIA'S SERVICE GUIDE TO COPIERS fz) ELEVENTH EDITION KONICA 70: 25 Mode Dip Switches - continued Dipswitch 22: Dipswitch 24: (0: Turn on sub-power switch when main switch is 6: Display job nurmber if 0. Display quently 1. turned on. Defaults 0. Default is 0, 5: Agitation rotation time. 0 is four minutes. 1 is 2 7: dob start and changeover without print proce ‘minutes. Defaults 0 stop if 0. With process stop if 1, Default Display start date in P mode. Dis no. 1is yes. | Dipswitch 25: 2 Defautis 0 0, 1,2, 3: Adjust lead edge of reverse side in « Dipswitch 23: image rotation. Default is 0 for al. 0: Search start tray APS setting, Defaults 1. 4,5,6,7: Adjust load edge position in platen ‘memory. Defaults 0 for al "25 mode" continued. 2. Paper size. Change size with up/down arrow keys. Press "return, 3. PM count, PM reset, PM start date, PM cycle. ‘+ Press "yes" to reset PM counter. + For PM start date, press “Set” key. Press "Retum’. + To set PM cycle, use only first three digits (100 would be 100,000). Press "Set to lock in. Press "Return". 4; Data collection. Can obtain the count of various occurrences and problems in the machine. Press “collect data’. Press “Count data’, Change value with upidown arrow keys. Parts counter. Press "5. Parts counter” key. Press "1.count of parts (fixed)" key. Use up/down arrows to select, Press "Count reset", Press "Yes" to reset. There are 49 items listed. You can do this same procedure for “co of parts (named," but we don't have an explanation for it. You can reset count, set the limit, set the part num and set the part name in this section. tach one, select the item (key, EKG oF timer). Enter password. Press "set. Press "eter 7: Your phone number and fax number. Press "7. Service tel no.” key. Press tel Key and enter numbers with nu ays. Select ax’ and repeat procedure for fax number. Press “Set. Press "Retur’. 8: Serial number. Same procadure as 7, immediately above. 9: Display ROM version for system control image control, panel, optical control, RADF, frisher and optional ray. 10: KRDS: This allows the copier to call the computer, there are 18 pages of tables and matices on this subject i factory service manual. aa 11: ISW (In-system writer). Rewrite fash ROM contents of each board (except printer). Press “11.ISW". ISW mend 3 soreen wil display. Select ROM to rewrite, Press “Start aftor "Sta displays. More deal is available inthe 1S handbook. ROMs that can be rewritten ae System contol (17, Image control (2), RADF control and FNS {firsher) control. Green data LED lights steadily, Remaining EPROM transfers to ISW tool and ROMdata’ transfers. LCD goes off. When compete, 25 mode menu screen wil dispiay. 42: Check values of root counter. os 13: Start date of total counter. Use number keys to enter year, month and day. 36 Mode: This is an adjustment mode. To enter this mode, turn off power switch 2 (upper right rear comer,) but le ‘power switch 1 on (left side rear). Hold down the "3" & "6" keys while turning on power. Display will show "Adjustment mode". Select item on screen that you want. The new settings will take effect when the machin tumed back on. The following can be adjusted in 36 mode: A HV Adjustment: Charge, transfer, separator AC & separator DC, charge grid voltage are not field adjustable. LL detection (when developer is replaced): Enter 36 mode. Select "HV adjustment. Press “Next” until you reach "HV adj. datecon ad” Press “Star. When frishod, “OK” wil danly. Press Relum’ adjustment, restoring all to factory default. For each one, select "2.timing adj" Prass "Next" or "Back" to sole item. Change value with number keys. Press "Copy" key to retum to basic screen. ©2005 Knight Business Systems Lid, « 81 Buffalo Avenue » Medford NY 11763 60 Phone: (631) 758-0279 + Fax: (631) 758-0489 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS £53 ELEVENTH EDITION Konica 7045 36 Mode - continued Running test mode: Aging tests, Total counter is tumed of. + is intermittent copy. 2 is intermittent without paper. 3s no paper. 4 is infiite numberof copies. 5 is process running mode. 6 is cartridge set mode. Use this if black spots after replacing drum unit Test pattem: Enter 36 mode. Press "4. Test pattern’. Select a pattern number. Press "Copy". Press “Start”. Press "Return" when done. Density adjustment: Enter 36 mode. Press "S.Density ad." Press “1, Print densiy ad,” Change value with number keys. Press "Set". Range is 000-255. Press "Copy" key. Press “Start” to print test pattem. Press *Retura" when finished. Image quality adjustment: Enter 36 mode. Press "6, Image quality”. Solect either PWM, RADF scanner or non-image erase. Specify value on screen (manual doesn't sey i you use number keys, arrow keys or multiple choice on touch screen). Pross *Return® when done. RADF scan density adjustment: Press 6. Image qualiy ad." Press "2. RADF scan density ad," Place white chart on ADF tray. Press "Start™. When *Gomploted” displays, press “Return” Non-image area erase: Press "6, Image quality ad’. Press “3. Non-image area erase check’. Press “Start When finished, press “Return”. List print: Can printout the folowing; test patter, font pattom, memory dump, management lst (machine configuration, counters, ef.) adjustment ist (all 25 & 36 mode info.) og ist 1, lg list 2 (memory hex and ASCII cata), RADF agjustment: Press "8. RADF ad." You can select vertical magnification (drum clock, restart timing, paperioop . centering and RADF scan density. Use "Next" and "Back" keys. Enter value with number keys, Press *Set' to iock in. Press "Copy’. Press “Return” when done. 47 Mode: To enter this mode, turn off power switch 2 (upper right rear comer), but leave power switch 1 on (left side: rez), Press the "4" and 7" keys and hold them down. While they are held down, turn on power switch 2, Display will show "VO check mode" Inputs: These are signals, such as from switches and sensors. They go to the main board. When checking inputs, you will activate the device (switch, sensor etc.) and watch the display. Resulls will appear in the "Input Check resut" section of the display. If does, the item is working, ‘Outputs: These are items that are operated, such as motors, lamps, solenoids, etc. When testing an output, you will press the "Start" button to test the item. Press "Stoplelear" to ond the test. ‘Note that the same procedure is used for inputs and outputs. Use the nurnber keys to enter the input or output an input ‘and output have the same code number, that does not mean that they are related. You can activate a sensor for an input, and without even changing codes, press print to test something. They are two different types of test. To end a test, press “stop/clear.” To exit 47 mode, shut power. Muiti-mode: This allows you to do more than one test at the same time. Use the following procedure for multi-mode testing, After entering the code number, press "P* button. Standard mode will lash in the display. Enter the multi-mode number (other code you want to use) That code will fash in the display. Press "P*. Press "Start (for outputs) to run your test. Inputs (00: Drum temperature signal 12: Upper limit paper sensor (foreach | 23: Front door open. 01: Toner data 0. ‘of four trays and bypass) 40: Optics sensors (home, APS 02: Toner data 1 416: Paper size signal (for each of Timing, and APS sensors 1, 2). 03: Fuser thermistor 0 four trays and bypass). 70: 20 separate finisher signals. 04 Fuser thermistor 1. 17: Paper feed door interlock. 80: Duplex reverse dotect 05: L detect signal 20; Paper feed sensor signal (paper | 81: Duplex reverse detect 2 06: Humidity-sensor signal, feed, registration and paper 82: Duplex registration sensor. 07: Bypass paper signal. food detect). 85: Duplex set sensor. 10: No paper detected (for each of |_| 22: Paper exit sensor (fuser and paper ext), four trays and bypass). ©2005 Knight Business Systems Ltd. « 61 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0278 + Fax: (631) 758-0469 » Website: www intravia.com 6 INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Konica 7045 47 Mode -continued Outputs 00: Exposure lamp. (1: Toner motor. (02: Charge corona. 03: Transfer corona. (04: Separator corona (AC component). 05: Transfer & Separator corona, 08: Separator corona (DC component) 07: Grid (38 mode adj) (08: Dmax (36 mode adj) 10: Guide plate. 11: Developer bias. 48: 4: Clear service counter. 410: EKC data bock clear. ‘1: Job memory data clear. 42: Count of parts clear. 98: KRDS NVM clear. 18: Dmax level adjustment . 18: PWM y correction (36 mode ad} 20: Papar feed solenoids (5). 21: Paper feed motors (4). 23: Tray motors (4). 25: Registration clutch. 28: Bypass size adjustment detect VR. 29: Drum separator solenoid 31: Scan motor, forward & reverse. 32: Laser motor (rotation and wait. 36: Laser PVM (output reading) 37: Laser diode alarm measurement 39: Platen stationary APS. : 40: Transport motor. 44: Drum motor. 42: Fan motors (5) 43: Total counter. 45: Fuser lamps (2). 48: Light display. 0: Developer motor. 51: Pre-clean lamp, 52: PSL, 58: Agitation moto. 54: Toner auto supply. '55: Toner motor (36 mode). ‘56: Developer MC. 57: Toner level detéct power source 58: Toner cartridge. 59: 24 Volt power source (1is scanner; 2is printer). 60: RADF belt drive motor, forward and reverse, clutches, solenoids, etc. 61: RADF vertical magnification 50%. 62: RADF vertical magnification 100%. 63: RADE vertical magnification 200%. 64: RADF vertical magnification 400% 65: RADF registration (front). ‘86: RADF loop setting (forward). 67: RADF loop setting (reverse). 68: RADF registration (back) 69: RADF original size detect (VR301). 70: Finisher loads, 1 is drum postion. 3iis conveyance. 5s stapler, front is stapler move to size. 9 is rear side alignment. 10 is rear side alignment. 11 is rear side alignment openiclose. 121s front side alignment. 13is front side alignment move. “14s front side alignment openictose. 415is tray movement down. 16 is tray movement up, 417 is gate switching. On is tray 1. Off is tray 2, 3. 418is tray 2 spinase roller. 49 is tray 3 spinose roller. There is nothing in the parts manual called ‘spinose,” ‘and the dictionary hints it might be something spiny. Good luck! 20 is shutter solenoid. 25 is rear side alignment. 26 is rear side alignment. 27 is teat side alignment openiciose, 30 is front Side alighment, 31 is front side‘aignment 32s front side‘aignment openvcose. 35'iSiray down, 2364s tray up. 40 is gate switching.” 48's tray 2. a bee ABistiay 3, 50 js shuiter, ee HE 80! Duplex feedmotor. 4 Bt: Duplex: 4, 2,6 are forward. 3/4,'5 dle reverse. 82: Duplex clutches: 1 is restart. 2 & Sare loop. 4s, conveyance. : 83: Gate solenoid 2 a (090: Clear PM count. 091: Glear drum counter. 92: Factory setting for process inital setting 93: Inia setting (setalrback to default), £96; Process delivery completing (factory only). 97: Lighting Sdjustment. 2 is drum operation. 4's stapler, rear. 6 is stapler movement. Bis paper exit. 2005 Knight Business Systems Ltd, + 61 Buffalo Avenue + Medford NY 11763 2 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wayw.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Konica 7085 2 Equivalent Machines: s = Hewlett-Packard 9085mfp yy Imagistics DL850, Konica-Minolta Bizhub i860, Konica-Minolta Bizhub 7085, b Kyocera-Mita KM-8530, Minolta Di350 | = Profile: Digital | l =, Speed: 85 copies per minute. Dimensions: H: 47”; W: 35%; D: 31”; Weight: 616 ibs. Approximate list price when new: $39,000.00. Year of introduction: 2002. Konica ConsumanLes suy_ Descusnow areoYein | Sure _Desownow arep Veto To noes 980 070 e000 | Stepes FST). S00 974 sr 15,000 Developer aso 7s OS Sbalo00 | Staples (5410340213) .950 764. 5,000 Drum unt “eso 972 200.000 | Wiese 900978 oo g90,000 00K Maintenance Kit: includes charge wire (SSVA2509);2, charge plate (55VA2508), charge wire cleaning unit (25VA-258), charge wie vibration damping rubber (25BA2501), drum biade (B5VASG0t), fuser web (55VA-524),tonor guide brush (S5VA- 578), suction iter (55VA3108),transferlseparator wire (55VAZ613); 3, transfer clesner unt (55VAZ76), drum separation claws {(85VA29 14); 3, scatter prevention felt (SSVASSES), resin ring (45452040) 2, separator wire cleaning unit (S5VA-277), ftansfer/separator vibration damping rubber (55VA2615); 3), dust bag, vary bag gloves, clearing pad, toner collecor sheet, cleaner brush, cotton swabs, 850 873... mennn800,000 MINOLTA CONSUMABLES supply. Destination ‘Stated Vield Toner MT 802A: 1600 gram crn ‘0937-807 160,000 Developer 802: 1320 grams sonny ne 8987-817 : 4,000,000, Drum kit 802.. ve vor 4027-0291-01 -750,000 Staple cartridge MS-5C (FN-6, 7, 8, 10, 100, 102, 104, 120, 421, 500, 602, 603, 504)... 4aagi2t «3 cartridges / 6,000 each vn 4599181 sme 9 cartridges / 5,000 each ‘Staple cartridge MS-10A (FN-115). HEWLETT-PACKARD CONSUMABLES HP toner. 25701¢ Note: We don't know if any toner cartridges are interchangeable amongst all these models. ACCESSORIES & OPTIONS ‘Konica Designation item Number Part Number Other Number FIRISHOF nnsrnsennsenonenenennsnn S411 (950 828), FNAB rnnenASTE61Z Finisher (booklet 8 folding) cones FS211 (850 956). a Finisher (booklet). FN... AS77812 Exit ray (if no fnishe . oe 4014-171-01. Post inserter (Cover PPI-108 (050.636)... 4378-612... soon Trim unt. ~-TU-108 (850 647). oA BBIE1Z serene MCR Hole punch ki crwnnnne PUIO9 (950 975) -A395-612, 4379-512. PT Punch and Z-fold unit (2 or 3 hole) .....P2-109 (850 876), 4394-612... 2K3 6 2006 Knight Business Systems Ld, « 81 Buffalo Avenue - Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION tom Number Part Number Konica Designation Punch and Z-fold unt (3-hole). ——— 4380-612. Large capacity tray (4,000 sheet LCT)...LT-402 (950 958)... 4593-622. Large capacity tay (12x18 4K sheet Lon.L1-412 (65095) . 4592-622... Post process inserter PI-108 (950 639) svn : DUPLEX Unt nnennn oes ADU ens Included Document feeder nnn DF-313 seven tnCluded. Copier memory: 64MB, “MU-401 (950 631), M64... 7640-0001-10. Copier memory: 128MB.... IMU-402 (950 632), M128-4..nrnne 7640-0001-11 Hard disk drive... senemees HDAO2 (950 630) wcrnnenesee ABTSAEN2 so Key counter (standard). 021-0020 (944 907)... 7 Key counter (Xerox® compatibl)......UU050-0120 (943 102) : Print contraler... sour PH602 (950 951) nn 1 4340x001 Token ing card on — sn - 7640-0001-19.. Doe builder PO nnennnnnnnnne Seen 7640-00012 Print memory: 128M... seaiNU-802 1-B (950 961) Notwork UFcard, -KN-306 (950 953) Etherwork NIG UF card, KN-302A (950 582).. Video UF kit nn ernn -V1-602 (950 952) Postscript kit snennesnPS-362 (950 954), ‘NetFusion Ethernet 10/100 1950 957 NetFusion Token tng ..nnennenne 950 598 NeiFusion TX IPDS upgrade. 950 596, 'NetFusion SCS upgrade... 950 595., NNetFusion Ethemel/TR IPDS upgrade....050 594... Postscript kit... . ss PS-362 Waste toner: Recycled. screws). Dump developer by pouring out and by rotating developer gear on rear outer plate rae sts counterclockwise, using @ screwdriver in the gear's slot, Replace developer. Service manual says to ne developer gear (single drive gear on rear cutside frame) clockwise (apparently as viewed from rear). After drum or developer is replaced the following should be done in 36 mode: Drum potential adjustr Extremely important note: Service manual does not list any developer calibration procedure. This is rather ‘and | am suspicious that the procedure may appear in a bulletin that we don't have access to yet. Check bs Us in the future. We may have more information. Drum Replacement: Open right front door. Slide duplex unit ut, remove transferlseparator corona. Remove di ‘cover. Remove four screws to remove transfer/exposure cover. Unplug relay connector CNS67. Remove to supply unit. Remove three screws that hold drum cover. Hold solenoid release lever under dupiex unit an duplex lever. Remove two screws that hold drum unit in, Remove screw that holds drum coupling (When’ reinstalling coupling, align the line with the siot in the drum sha). Sfide out complete drum unit. Remove c corona by connecting CNSSSandiftegstaigh up. Remove sensor guide ea Seow and loosen trode" and select drum counter i te “copy counts by pats to be replaced.” Drum blade replacement: There are two identical drum blades in the cleaner unt. Each is held in with one S36 ‘You will probably have to release the “blade replacement lever” on the cleaner unit, and rotate the blade Ye: before removing the screw. The manual says “Don't release the blade release arm, Must keep pulling it.” ¥¢ should also go to “36 mode" to perform “blade setting mode adjustment." 5 Knight Business Systems Ltd. « 81 Buffalo Avenue » Medford NY 11763 Phone: (631) 758-0273 + Fax: (631) 758-0469 + Website: www.intravia.com 5 INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Konica 7085 Fuser cleaner web replacement: Slide out duplex unit. Open fuser top cover. Remove two screws. Lift off and replace web. Copy quality: Press "Special original” key. Press “text/photo Enhance” key. Press “P." Enter value with number keys (0-5). Press "OK key. Press "OK" to end. Total counter, Copier counter, Printer counter and PM counter can be read in *P” mode, On operation panel, press button marked “P* with “counter” undemeath it. Display will then show f counters. Press "Check’ to read the count. Press “Counter list output" to print the count and then press “start.” Clearing PM counter: See 25 mode. PARTS AND MAINTENANCE ITEMS. Past Deccan PARTNUMBER MaxLoc Yio ) PART DeScReToN PartNuwsen MawLoc Yievo 7000-she! tray f664 ER wn SOAABZOI0.115 28-moue | Gleaner unit fr brush 1 SBVACBTA | 65 6 $00K 1000-sheet tray feed clutch...» 56AAB2010..117 141... | Cleaner unit photo sensor....».08ARBS510,.69 4 1000-sheet tray feed toler A.....55VA-4840..115 7... | DC power source 13KK-9010...129 15.. 1000-shost tay fed roller 8 ...55VA-4830 113 12....... | Developer goar, 20¢ “SBVATTSI 1000-sheet tray feed ler B nnn SEVA-AB20 . 115 35. Doveloper gear; 20025 '55VATT350..47 9 1000-sheet tray motor. 5VA-4650 . 119 20. Developer gear 22139 °'85VA77330..47 17 41000-sheet ray phot interupter Developer gear 23. 'S5VA77370..47 6 (several) (8aa85510 ~ | Developer gear; 28 'S5VATT350..47 8 1000-shoet vay photo sensor... S6AAB5S10 Developer gear; 300404 vn oS8VAT7320.47 11... 41000-sheet ray photo sensor... SEAAB5S20. Developer gear 31 'S8VATT340..47 10. 41000-sheet tray size detect board... 13FG-8330 Developer moter... SSBVABOO31. 25 6.0000 '500-sheet tray feed elute ‘S6AAB2010. Developer suction fier» “TSBVA31080 49 5... 500K ‘509-sheot ray feed roller AB nn SSVA-A640 Developer uni '6GA-3000, 00-sheet tray feed roller BS. 5SVA4630 DF-319 actuator Tyagaasaao 6 2 500-sheat tay feed roler BS ..-n SSVAAB3O DP-313 APS actuator nn 13GA73220.7 3. '500-shest tray motor. “"5BVA-4690 DF-313 ext sensor assembly... 13GA-1160..23 15 '500-sheot tray photo Sensor s..5OAABSS20. ~ | DF-313 exit tray vo A3GA40O7O .23 2 '500-sheet tray photo sensor OF-313 feed tre. 13GA76000.5 10 (several). S56AA85510..97 2. DF-313 feed ry. 13GA40010.94 500-shest tay size detec board... 13FG-0830 99 10... DF-313 feed tray switch 13GAB55409 12. APS sensor t sn SERRBSS2D. 17 16. DDF-319L paper ext sensor assembly 13GA-1140..19 9 APS sensor 2 wr SAABSSIO..17 17, DF-313 motor (large, square)... 13GABOOIO 11 13 Bypass actuator nn ‘SSVAG3320._125 10 1DF-313 motor (large, square). 3GAB0020 Bypass feed roller A... SSVA4630 . 123 5 (F-313 motor (large, square)... 13GAB0O30 Bypass feod roller AS... SSVAA640 . 125 3 F313 motor (equate) “¥3¢a80040 Bypass feed roller BB. nun SSVA4O9O 125 9 F-313 paper exist sensor flag... 13GA45410 Bypass MOF wee 56GA5120.. 123.6. DF-343 photo sensor "12085520. Bypass photo sensor. O8AABES10..125 6... | DF-313 photo sensor (Several)... 1SGABSER0 Bypass photo sensor “S6AAB5520..121 10.----- | DF-913 reistrolir (2 on ends of Bypass size dolect board 13F6-9930.. 121 15 ‘conter resist role). 136446300 F-315 resist roller (Center, 1)... 13GA4B400 Casters(2 on left side)... 25AA10080..3 6 cop... --5OGA6110. | 0F-313 retard roller. 13GA46060. ‘Charge corona assembly. ‘5BGA-2500..45 13, 1DF-313 sensor (several. 13GA9930. (Charge corona cleaner block. DF-313 sensor assembly. 13GA1710 Charge corona cleaner motor. DF-313 sensor assombly. 13GA-1720.. Charge corona control plate .....SSVAZ5080..45 9 DF-313 S9p8F80F?? ener nn 1GAABTOO CCharge corona photo sensor ....08AABESI0..45 8 DF-313 tray board "-A3GA-$320 Charge corona wire. '59VA25260..45 7. F-313 up-down motor mall, round) 13GA-1060 . Charge corona wire clean... 5S5VA2550 . 45 20 DF-313/917 ausiiary roller. 13GAG6010 Charge corona wire DF-819/317 double food vibration proof rubber (2) nnn 25BA25011,.45 92....00K | prevention oler 3GAABO6O 13 Ten 1B Circuit breaker sn 2SQABBAEO , 128 11... F-319/917 fan (3GABO06O 15 23... 200K Cleaner unit 56GA-5500..651 DF-319/317 feed roller "-A3GA46050 5 4....200K {005 Knight Business Systems Lid, - 81 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wwww.intravia.com Par Desoripr DF-313/917 pickup roller 13GA46040, DF-319/317 separation assist roler. 13GA46010. Driving unit motor (22) nnn SBARBOOI Drum cartridge assembly. Drum cartridge resin ring (2)... Drum cleaner blade (2 of ther). Drum cleaner blade MOt0F nn» SSVABD13O Drum cleaner seal bade. '55VA-5620.. ‘Drum potenti meter assembly (ooard) S5VA-2080 Drumm separator pawi (3). S8GASE010. Duplex actuator. Duplex actuator (sever) Dupx drive bosre Duplex dive board Duplex... Duplex eed cutch.. Duplexmotar 2. Duplex photo sensor « Duplex photo sensor (several Duplex photo sensor (several) Duplex registration role, upper Duplextuser squiel cage fan, Ba nn Exposure lamp Exposure lamp slater board: Fan (2 mounted next to eachother) 5SFABOSZ Fan (laser area). [56AABOS4O Fan (last area, right ont Fan (laser area, right rar) Fan (eft side) Fan (near COD; angie). Fen; ution (rear frame). FS-108/1088M sponge rater FS-111 staple cartidge FS-111 stapler, tront & rear (2). FS-1111211 conveyance leaner brush (2. FS-1117241 exit oer (1). FS-111/211 paper feed motor FS-411/211 sponge roller (10). 8-211 staple carte. FS-211 stapler, ont & rear (2). Fuser auxllary heat lamp (ausiary rote. Fuser liar heat rolor (ema wth one arp). Fuser aur heat roler bearings 2). 2BAA53160 Fs aus neater bans 2) 26AASS150 Fuser coaning shoot 58GA5470. Fuser cleaning web... S8VA5240 Fuser caning web 58GA53530 Fuser cleaning web motor...» S8GA80170. Fuser dive gear, 48tinner.. SSVATTBOt '58GA47820. 58GA-0070. ‘5868-9080, 26NABO510 ‘55VA82010. S6ARBSS20 ‘25AAR0583 ‘540012114 ‘SGAABGOTO ‘26NABOS1O. ‘S6AABO540 SSGAABOSSO. 12248250. 13TOK1010. 43742500. ASTR-2720, 122H48250. 1290-1080 12248260. 2aRK0010 120U2680, SssVBE9040. 55VAZ0100 . Drum temperature sensor (drum uni) .86GA-2090... 25AA47810. 55VA46030 . vn SBAABS510. 'SBAABOSAO 25SAB0531 . \S5VAS3070. INTRAVIA’S SERVICE GUIDE TO. COPIERS ELEVENTH EDITION tan Loo 5 20.. 516, +595. 596. 598 594, 59.32... IM 63.9... 500K 639... 500K 635. 6128, Pars Nuwar = SVATTOS1 '55VA53090. '55VA53830.. 392053360 -85VA77820.. 55VAT7810.. '55VA77870. Pagr Descnieto Fuser drive gear; 48t-oute, Fuser exit actuator. Fuser ext actuator. Fuser gear inner bushing (4). Fuser gear; 23 Fuser gear, 38t Fuser gear: 381 Fuser heat iamp {one of two in large heat role). Fuser heat lamp (one of two In large heat roller) ...65VB83030 Fuser heat fe age with two lamps) 56853040, Fuser heat rofer bearings (2)....-454075040 Fuser heat roller bushings (2)......- 454053391 Fuser feat roller paw! springs (6)... S5VAS3460. Fuser heat roller pawls (6). 1 5SVASI210... Fuser knob assembly (including pin and shaf).. Fuser photo sensors (several). Fuser pressure roller Fuser pressure roller pawis (2). Fuser thermistor Fuser thermistor... Fuser thermistor (near web?) Fuser thermal switch Fusar ama (mar wa Fuser unit 58vB63020, S5VA-5370... 'SBVAB5520, 'S6GA-5260. 25AA532090 “ BSVABED50. ‘55VA86060, “S5VAB8O4C ‘SPO0-0040. 'SP00-0020 . ."156GE-6200, (near web). HS motor/40 (square-criving unit component Tn ton@F SUPPIY UR nnn SOGABOOSD. 85 25 HE motor/40 (squaresdriving unit component) High tension power sourcer2. UF board. UF bose. Image conto! board Image UF board... Intertock switch (ront) Interlock switch actuator (ont). LAN UF boat nese Laser unit L7-401 actuator 7-401 actuator LT-401 easters(ront 2) LT-401 casters (rear 2). LT-401 double feed prevention piste 7-401 drive board UT-401 drive mator UT-401 feed clutch (2) LLT-401 interlock switch (rear) 7-401 photo sensor (several... LT-401 reversal roller. 58GA-6500. 2ARA5611 va TRARAS611 "2TRI0110. +2UM10090. 319, ‘SSVA40990..17 1 1366-9011..3 12, 136680010.7 6 '55VA82010. 20R86010.. OBAABESIO.. 35: 50BA40220..9 5, 1005 Knight Business Systems Ltd, « 61 Buffalo Avenue - Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS Ge ELEVENTH EDITION Konica 7085 Parr Desenprion Past Nuwocx MaNLoc Ying. Ds ATNuuseR MAN Loc Views TAO teh acne 25AAB5010..3 Brvncinonen | PU-108 punch clutch ABNKKOO10 sen TM 7-401 transfer paper supply motor PU-108 punch scraps (bottom). 136680020, 19 12... conveyance motor. 1260-4170... u 1L7-401/4021441/442 double foed PZ-108 punch clutch. ‘1BNKKO010. 1M roller assembly +85VA-4890 ..various 00K | PZ-108 punch seraps 147-401/40216111442 feed roler conveyance m z ™ assembly A. SSVA-4840..13 16...500K | Scan home sensor. 154 LT-4011411 feed roller assembly B (2).S8VA-4830 .9 3.....500K | Scan motor " S6GAB0120..15 24 LT-401/411 pre-registration roller ..13GG40050.11 20... LT-40 interlock switch vou 2QRB6010.3 7 {LT-4021412 conveyance clutch... SEAABZ010. se 800K L7-402/612 feed cluten /BBAAB2010. on SOOK LLT-4021412 pre-registration rollar.1GG40050. = Main driving uni. von SBGA-1594 29 1 Operation pane! board 4 'S6GE-9040..11 8... Operation pane! board 2. ‘55VA.9082 ..11 16... Operation panel ovetay.se.n nn 58GE7O05O ‘Ozone fitart (2 over rear top bax fans). SFA73010. Ozone fiter 2 (fan fier rear suction)S5VA11070..3 11. Paper exit motor (square) /-BBAABO110..25 13. Paper reverse area feed clutch... SSVAB2010..91 15. Paper reverse exit motor (2)... 5BGA-0330 91 4 Paper reverse motor (small round) .S6AABOOO..91 27. Paper reverse photo Sen60F -v-m-SEGAB5S30..91 12. PCL assembly (Pre-charge lary part of charge corona?) POLO $€NS0F rn Photo sensor (driving unt). Pi.108 double feed prevention roller assembly. P1108 feed roller assembly A (3) 1-108 feed roller assembly B. Piaten glass. Power source control board. Power source relay. Power switch (let side... Power sich (under operat Printer board SSVA-2571 45 19, SBAASS5I0.. 13-10... ‘SEGAB5530..27 14... 1196-4060 100K 'SOBAS740 rer 200K 50BA S750 on OOK 'S5GA61501 17 1. -SBVA-9130 ..129 4 '55VAB8410..129 12. 55GA86010.7 15. panel?) SSGABEO10. 13 12. '56GA-9020.. 1292. DIAGNOSTICS AND SIMULATIONS TROUBLE CODES Note: Some codes do not display, but can be read only in data collection, list output and KRDS. E46-01, -02, -03, -05, -06, -08, -12, 13, -14, -15, -16, -17, -19, -21, -23, -24: Image contro! board. 46-25: A/D conversion board, exposure lamp. E46-26, -27, -29, -30, -31, -32, 33, ~34, -35, -36, -40, 41, 2, 43, -50, -61: Image control board or image ‘control program. 46-60: Laser problem, 46-61: Document feeder control board, 46-62: Papor not centering. 46-63: Exposure lamp, 46-64: Toner controt board. 2005 Knight Business Systems Lid. « 81 Buffalo Avenue + Medford NY 11763 {5BAABE510.15 4 on '55VAS5680..85 20... 500K Seperation law (3) '55VA29190..39 17 .. 500K Separator leaner assembly ......S6GA-2780 43 34... ‘Separator wire cleaning unit 1 (se!) 6GA2770...43 13....500K ‘Separator wire cleaning unit 2 (se!) S6GA-2780..43 34...500K Toner control board assembly ‘Scan sensors (several). ‘Scatter prevention fet (2). (deum uni), SBVA-9510..35 Mh ov Toner motor. “-5EAABOOBO. 53 6 Toner supply unit (does not Include mater) S6GE-3200..511 Transfer deaner assembly SOGA2770 43 13... '56GA-2760..43 12....600K “5BVA26130..43 6. ‘56GE-2700..43 22 Transfer corona wire cleaner unit ‘Transfer separator corona wire “Transfexiseparator corona assembly Transfer!separator corona fingers assembly... ‘Transfer/soparator corona ‘motor assembly. ‘Transfecleeparator corona vibration proof rubber {55VA26150..43 30....500K Transferseparaior corona wire (Sa) ..5VAZ6130..43 6....500K ‘Transport bets (center 1). SS6GA45060 .89 8 Transport bets (outer 4) 'S8GA45090 .89 7. aoe ‘25AE89080.. 127 5 TU-108 fower knife. -ALHK0020 500K TU-108 upper knife 13LHKOO0 's00K Vertical conveyance clit (2) 58ARB2010..95 10 ear Vertical conveyance photo hiemuptor..56ARBS510..93 6. Vertical conveyance photo sensor...S0AAB5520..03 1 SBGA26180 .43 7... S8GA.0730. 46-66: ICB program, 46-80, -81, -82, -83: Image control board: 48-90: Image control board or DIMM contact. 46-91; Image control board. 49-00, -01, -02: Video iF program. 50-01, -02, -03, -04, .05: Print control board 50-10, -11: Printer control board or image cortrol board. 56-2: Image control board. 60-01, -02, -03: Image control board or docurnent feeder control board. 70-1, -2: Finisher control board. 90-01, -02: Duplex stand drive board. 7 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com Trouble Codes - continued F43-01, -02: Paper feed board or printer control board. F13-03: DC drive board. F1-10, -11, ~12, 13, -20, -21, -22, 23: Upper peper feed drive/ DC drive board printer control board, sensor etc, F 18-20, -31, -32, -33: Paper feed lit probleny DC érive board, printer board F18-40, -61, -42, -43: LCT paper feed uni it problem. F 18-51, -52, -83: Bypass up/down feed problem. 21-01, -02, -03: Charge corona cleaning problem, F21-04, -05, -06: Transfer/separator corona cleaning Probiem, F23-01: Toner motor problem, 23-02: Developer motor. F 23-03, -04, -05, -06, -07, -08, -09: Cleaning blade problem, F 23-10: Drum problem (drum motor or drive?) 23-11: Toner supply drive problem, F28-01: Charge high voltage unt 4 28-02: Transfer high voltage unit 2. 34, F35 & F36.codes must be reset using 25 mode, Soft: Note: If you have the 10" edition, this procedure should from the factory manual. F41-01, -02, -03, -04, -05, -06, -07, -08, -09: Scan problems or blown fuse. F41-10,~11: Laser polygon motor. F42.01, -02, -03: Scan drive board or scan coating fan F42-04, -05, -06, -07, -08, -09, -10, -11, -12, -13, -14, - ~19: DC drive board or laser cooling fans or image control board, F52-01, -02, -03, -04: AC drive board, fan 3 oF fan 4, 52-03, -04: AC drive board or fan 3. 52-05, -06: AC drive board or fan 2, 52-07, -08, -09: AC drive board or fan 3, 52-10: AC drive board, fan 3 or fan 4 F52-11: AC drive board or fan 6. 53-01: Main motor. F53-02, -03: AC drive board or total counter. F53-04, -05: AC drive board or key counter. 53-08, -07, -08: Printer board. 53-08: Abnormal input voltage. F53-10, -11, -12: Printer board, solenoids, motors, blown fuse on printer board. 56-2: Image control board or operation board.. F56-11, -12, -13: 01, 02, or O3 programs. F60-01, -02, -03: Image control board or document feeder control board, F60-11: Document feeder control board o- RADF program, F67-01,-02, -03: Document feeder sensor problem. 67-04: Document feeder board. INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION 28-08, 04: Separator corona high voltage. F 2001, 02-03-04 -05, 06-07-08: Ton ‘sensor board, image control board or prit 29.09, 10,11; Drum potential sensor board, board 20-12, 13,14, 18: High votlage unt oF 2 F32-01, -02, -03, 04, -05, -06, -07: Fan motor: I drive board or ADU stand dive boa 33-01: Duplex egisation area, F33-02: Duplex paper reverse or fuse. plex transter or fuse plex ex or use, 33-05: Duplox web drive or fuse F33-06: Duplex web drive or fuse. ‘user temperature too low. 02, 09,04 85,06: Fuse probe 67-07: Document feeder exit problem, F67-08: Document feeder tray up/down prob F771: Finisher roller shift problem. 77-2: Finisher tray up/down or staple probiet F77-3; Finisher alignment plate, relay board, board, 77-4; Finisher control board or exit motor. F77-5: Finisher control board, exit problem. F77-6: Finisher contro! board, relay board, st stapler sensor. F77-7: Finisher control board, retay board or rotate motor. FT7-8: Fisher control board, relay board or sta home sensor. relay board, sensors, F77-61: Finisher cooling fans (1, 2 or 3). F 80-01: Print control board. 80-02: image control board. 80-03: Operation board. 0-10, FB0-21: Video UF program, FB0.31: Printer cable or program file, ©5008 Knight Business Systems Ltd, - 61 Buffalo Avenue » Medford NY 11763 Phone: (631) 758-0279 » Fax: (631) 758-0469 « Website: www intavia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ‘Trouble Codes ~ continued 90-01, -02: Duplex stand drive board (service manual ‘says E90, which might be a typo). 93-01, -02: Duplex stand drive board, fuse. 93-03, -04; Duplex reverse motor, fuse. 93-05, -08: Duplex solenoids or motors. F 95-01, -02, -03: Dupiex drive board, fan 10, fan 14 or DC power supply 2. J10-4, J10-2: Bypass jam, J11-1, -2, 3, 4, -5: Main cassette (tray 1) or LOT jam, S124, -2, 3, 4, -5: Main cassette (tray 2) or LOT Jam, 413-1, -2, -8, 4, -5: Main cassette (tray 3) or LCT jam, J14-1,-2, 3, 4: LCT jam, srt, 6,6, 3,10: Internal, vertical 119-4, -2: Door opened. 24-1, -2: Drum wrap jam, SIMULATIONS ‘Konica 7085 31-1: Paper intemal jam. Fuser jam. 4, -5,-6, 8, -9, 10, -11: Fuser jam. }oor opened. -2: Document feeder cover. 2, -3,-4,-5, 6-7, 8, -9, 10: Document feeder jam. J63-1, -2, -3, -4, -5, 6, -7, -8,-9, -10, -11: Document ‘feeder jam. 85-1, -2, 4, -8, -10, -20, ~40: Document feeder jam, JT1-4, -2, 3: Finisher front door open. J72-16, through -51, -81, -82, -83, -90: Finisher jam. °2,-3,-4,-5, “6, -7,-9, -10, -14, -18: Finisher jam. +2, -3: Duplex problem. -2,-8, 4: Duplex problem. -2,-3: LCT to duplex unit jam. Mode selection: Turn on power. Press and hold “P" until ‘password selection” displays. Enter *9272" and press “Start Select the number that you want (1 is basic screen, 2 is 36 mode, 3 is 25 mode, 4 is key operator mode and 5 is 47 mode). Press “Exit” to retum to basic screen. (Functions) Adjustments. To.use each of these, with power already on, press the "P" key. Counter list will display. Press “Counter menu". Press “Start” to print counter list. Press “End” if you don't want to see the counter list, “25 Mode": To enter this mode, turn off main switch, Press and hold "2" & "5" keys while turning on power switch. ‘Make your selection with number keys. Enter data with number keys. Turn off power to escape and to lock in new data 4: Software "DIP SW" setting. Enter 25 mode. Select “software DIP SW setting." Select DIP switch number using up/down arrow keys on left. To use number keys. invert DIP switch number at left before entering a DIP switch umber. Select bit number using up/down arrow keys. Select “on or Yof” with “on* “off buttons. On sets the bit. Off clears the bit. Press "Previous Screen" to retum to 25 mode menu. ‘There are many pages of dipswitches and dipswitch bits, arranged in a matrix, with pages of footnotes. They cannot be reproduced here. If you need them, you will have to obtain a factory service manual. We have listed a very few that might be necessary. Dipswitch t= Bits 1 & 2 are for copies allowed after toner empty. Defaults 1 on and 2 off (4K copies). 1 off and 2on is 3k. Both offis 1.5K. Both on is SK. Bi 3 is when to stop after toner needed is displayed, butis ted to bit 2; see service manual revision. Defauitis 4 Bit 4 has to do with PM indicator. Defauitis both at 0. Bit §, 6 and 7 are copies before stopping, Range is ‘k10 5K. defaults all ff for 1k 2. Paper size. ©2008 Knight Business Systems Lid, - 61 Buffalo Avenue + Medford NY 11763, Dipswitch 3: Bit 0 set both to 0 for regular toner supply. Bit1 is to clear service call problems. 1 is latched. 0 is unlatched. Default is 0.1 beliove you set to 1 to clear error and then back to 0 to run machine. Bit 2: 25, 36, 47 mode password request. 0is not requested. 1 is requested. Bit 3is charge corona cieaning, Dis on. 1 is off Bit 4 is transfer/separator corona cleaning. 0 is on. 1s off. Bit 6: 47 mode 15-01 data collect clear. Dipswitch 5: Bit 0 & 1: Toner concentration. 0 on both is default, 5+1 set fo"1"is light. Both set to "1" is lightest. 5-0 set to"1"is darkest Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Konica 7065 3, PM count: Select 3 PM count." Press "Count Reset." Then, on reset confirmation screen, press “Yes* to reset the ‘count and the pm date. Press "OK." PM cycle: Select “3 PM count.” Press "PM cycle setting” Three digits of PM cycle will display in reverse. Enter the value you want, using only 3 cigits. (Presumably, 89K would be 099; 250K would be 250). Press "OK: 4, Data callection. Can obtain the count of various occurrences and problems in the machine. in 25 mode, select “4 Data Collection.” Select item with number key. Scroll with upidown arrow keys. Go to software dipswitch 3-6 to clear these counts if you wish, Use "Count Reset” to clear. There are 93 items that can be kept track of and cleared. Everything from drum to fuser pawis to how many times a switch has been actuated, as well as various counts of paper sizes, et. 5, Parts counter. This can be set in the 25 mode: fuser web, developer, drum, blade, etc. About 90 tems altogether. ‘Select °5 parts counter.” Select "Count of each part” Select item with up/down arrow keys. Press "part name set,” “PIN set” or ‘Limit set." Press corresponding term on “data change” screen. Enter new value with number & letter keys. Press “OK” to lock in, Press “Previous screen’ to escape. 68. Password can be set as well as a key operator password. 7. Your phone number and fax number can be entered in 25 mode. 8. Serial number can be cisplayed and changed 8. ROM version can be displayed. 10. KRDS: This allows the copier to call the computer, there are many pages of tables and matrices on this subject in the factory service manuel. 11.18W. 412, Data input 36 Mode: This is an adjustment mode, To enter this made, turn off power switch. Hold down the "3" & "6" keys while ‘turing on power. Select item on screen that you want. There will be various adjustments. Select the one you : Want with "Next item” or “Previous item." Enter the new sotting and press “Set” key if tis available to confirm. Press "Previous adjustment” to end. These adjustments will take effect only after turning the machine off and back on again. Press "Start" to pericim the adjustment. Press "Previous screen to return to adjustment menu ‘The following can be adjusted in 36 mode. Process Adjustments, 1. HV: charge, transfer, separator AC & DC, charge grid voltage, developer bias. However, factory manual says ‘charge arid, bias and transfer guide should be cone only with Konica direct support. After drum ot developer is replaced the following should be done: Drum potential adjustment. Select “auto drum potential adjustment”. Press “Start.” Press Previous screen to escape and end. 2. Drum Peculiarty adjustment: Blade setting (when replacing drum), Drum potential adjustment, Auto maximum density adjustment (Omax), Auto dot diameter adjustment, LD4 (laser write adjustment; press "Copy screen,’ load 11x17 paper and press “start” to produce a test patter. Vertical & horizontal density should be even. If not, press °C" while holding "P." Enter an offset value with number keys and press "SET." Repeat until vertical & horizontal density is equal. LD2; same procedure as |.D1. Auto Gamma adjustment. Follow screen prompts. Takes place automatically and takes 20 seconds. NOTE: All of the previous “drum peculiarity adjustments” should be done when drum is replaced, : 3. Drum Peculiarity adjustment: Drum characteristic adjustment; to be done only with Konica suppor Dot diameter agjust ment. 4. User paper settings: Transfer & soparator corona settings at various positions in various modes (20 of them). 5, Recall standard data: Image Adjustments, Within "Process adjustment” are several settings, some of which willbe within “Image adjustment” screen. “Cartridge set mode,” which the factory manual says to do if black dots appear after installing a drum. Select ‘and then press "Start." Drum and developer unit will rotate for two minutes. “Recall standard." Restores process adjustments settings to default. “Tray adjustment.” Set appropriate tray to correct location with a ruler and then press “Start” ‘Magnification adjustment." “Printer horizontal magnification adjustment.” ‘Scanner platen vertical adjustment.” ©2005 Knight Business Systems Lid, « 61 Buffalo Avenue » Medford NY 11763 70 Phone: (631) 758.0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ee) ELEVENTH EDITION Konica 7065 Mode 36 Image Adjustments - continued “RADF adjustments”. Density, original size, sensor sensitivity incline offset 1. Trays 1, 2, 3, 4 (bypass). “Magnification.” Printer drum clock, horizontal, scanner drum clock, various RADF. “Scanner vertical adjustment.” “Timing adjustments.” Printer restart, printer resist, printer pre-resist, lead edge registration, scan restart, RADF adjustments. ‘Centering adjustments." Printer, scanner, RADF. “RADF density adjustment, original size adjustment, sensor sensitivity, skew offset, centering, print centering, scan centering.” “Warp adjustments’, Platen scan & RADF scan, “Non-image area erase check." Running Test Modes (in 36 mode). Intermittent copy mode, paperless running mode, paperless mode, paperless endless mode, running mode. Test pattern mode. ‘Test pattern density setting. Finisher Adjustment: Stapling & folding stopper adjustment, folding stopper adjustment, cover sheet tray size adjustment, timming stopper adjustment. 47 Mode: To enter this mode, tur off power switch, Press the "a" and 7" keys and hold them down. While they are hd down, tum on power switch. Display will say "UO check made." Inputs: These are signals, such as from switches and sensors. They go to the main board. When checking inputs, you will activate the device (switch, sensor, ete.) and watch the display, it will display "Hor “L." Outputs: These are tems that are operated, such as motors, lamps, solenoids, etc. When testing an output, you will press the "Start" button to test the tem, Press "Stop" to end the output test Note: The same procedure is used for inputs and outputs. Use the number keys to enter the input or output. If an input and output have the same code number, that does not mean that they are related. You can activate a sensor for “an input, and without even changing codes, pross print to test something. They are two different types of tests, To ond a test, press “stop/clear." To exit 47 made, shut power or hold "P" button while pressing "stop/clear.” Multimode: This allows you to do more than one test at the same time, Use the following procedure for multi-mode testing. After entering the code number, press “P" button, Enter the mut-made number {other code you want to use). () will display. That code will display. Press "P." Press "Start (for outputs) (o run your test. Escape 47 mods by shutting power. Inputs: There are too many to lst all the muiti-modes. The number in parentheses is the number of multi-mode signals. You will have to see factory manual if you need all of them. 001: Toner detect signal. 021: Paper conveyance sensors(3 sensors). 002: Drum internal temp signal. 022: Paper feed detect sensor (4 sensors). 003: Fuser up rolier temperature. 023: Lead edge, paper buckle and secondary feed 004: Fuser heat roller temperature. detect. 005: Humiaity sensor signal. 024: Paper exit & reverse signals (6 of them). 006: Dmax MONI signal 025: Six door open checks, fuser installed and drum. 007: Dmax signal. installed. 008: "y" signal 030: -4: scan home. ~2: exposure home. ~3: ADF brake. 008: Brum potenti signal 4: scan reverse. 010: Drum jam signal 031: APS sensors (8). 044: Tray paper detect (5 trays) 050: LT414/412 identification 012; Paper remaining (7 locaton). 051: LCT down, 018: Paper size detect (8 locations). 052: Key counter detect. 014: Paper size VR (4 locations). 053: Power supply ID. 015: Tray paper sizes (4 locations). (054: Corona cleaning positions (4), 016: Paper tray limit signal (7 focations). (060: RADF signals (15 of them) 017: Paper tray sot (3 signals). 976: Fisher sonal (1) 018: Handle release (3 handles). Duplex signals (7). 020: Paper feed registration sensor signal (4 signals). "2005 Knight Business Systems Lid. + 81 Buffalo Avenue » Medford NY 11763, 7 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www.intravia.com Simulations 47 Mode - continued Outputs There are too many to list all the mult-modes. The number in parentheses is the number of multi-mode signals wit that output test. 000: Exposure lamp. 001: Toner motor. (002: Charge corona. 003: Transfer corona, 004: Separator corona, Dmax LED. "LED. Jam detect LED. ‘Transfer corona installation guide plate. Developer bias. 01: Clear copy count, ADF count, jam count. ): Paper feed solenoids (5). Paper feed motors (5). >: First paper feed MC (6). Tray motors (7) : Look solenoids (3). Registration clutch. Loop roller drive motor (fast forward and backward, slow forward & backward). 027: Paper exit motor (fast & siow). 028: Paper feed & LCT motors. 029: Drum separator solenoid ‘Scan motor. : Laser motor @ 400dpi or 600d Shading correction @ 600dpi. ): Main motor. Drum motor Fan motors (15 fans). Counter total & key. Fuser web motor. 005: INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION 046: oar: 04s: 049: 050: 051 02: 054: 055: 056: 060: O75: 080: oat 082: 083: 084: 085: 086. 087: 092: 094: 096: 097: 098: 089: Konica 7085 ‘Charge corona motor. 0 is back & front. 1 sto rear. is to front. TIS corona motor. Os back & front. 1 isto rear. 2s to front Control panel LEDs ‘Charge & transtoriseparator corona clean. Developer moter rotation. POL. (Pre-charge lamp). TSL. (Transfer synchronization amp) Toner mot. Message. Test jam display. RADF motors, solenoids, fans. Finisher tests of motors, stapler, solenoids, ete Duplex sotencids (3). Duplex food MS. Duplex pro-ransfer motor. Duplex 2™ feed motor. Duplex reverse motor (fast forward, sow forward ana fast backwards). Duplex conveyance motor (ast & slow). Duplex reverse & eject motors (fast forward, slow forward and fast backwards). Duplox fan. Factory only. Adjust mode list display Factory only E-ROH SIMM capacity check E-ROH SIMM check. Hard drive total capacity check, remaining capactty check and bad sector checkirecovery 1SW: (In system writer) for updating flash ROM. Requires separate ISW handbook. Updates and corrections are posted at our website (www:intravia.com). I 2005 Knight Business Systems Lid. - 61 Buffalo Avenue + Medford NY 11763 72 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wwww.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS fe) ELEVENTH EDITION KONICA-MINOLTA DI551 1 650 1 551017155171651721017272 Hewlett-Packard S0SSMFP, S0S5MFP Imagistics DL650 Minolta Di551 / Di6so inolta DiS510 / 7210 7255 / 7272 ‘Speed: 55/65/72 copies per minute. Dimensions: Machine with document feeder. H: 45°; W: 26”; D: 31”; Weight: 448 Ibs. Year of introduction: 2002. Approximate list price when new: $17,500-$26,000 KONICA CONSUMABLES Suppwy Desionarion SrareoYiexo | Surety Desicxanion Srateo Yiewo Toner: 950 564... 747,500 | Staples... 15,000, Developer: 950 565 . 260,000} MK kit 250,000 Drum unit. 950 568 . 500,000 ‘MINOLTA CONSUMABLES ‘Sueruy DesionaTion SwareoYieuo | Supeur Desionarion ‘Stareo View Toner: MT 604A PM Kit vor A024-3117-01 250,000 (1080 grams) ....8971-801 47,500 | Staple cartridge MS-5C (FN, 7,100, 102, 104, 112, 500, Developer: MT'604 '502, 603, 504)... 1.3 earridges / 5,000 each (780 grams) asar.ari £250,000 | Staple cartridge MS-SDFN-S, FN-105, FN-113 Deum... “4024-0291 ‘500,000 Hewlett Packard ‘surety Desiensvion SrAtED YIELD HP. csatner @3681C J 1040 grams 47,500 of toner cartridges betwean any or all of the above model numbers. Note: We do not know if there is any interehangeat Accessories & OPTIONS Note: These machines have been marketed as Minolta, Konica and Konica-Minolta as woll as by Hewlett-Packard and Imagistics. There have been various model numbers assigned to machines, accessories, etc. | hope this list will help you. We were not able to be more specific because of al the changes and variables. Descavrion’ Desicuanions | DescreTion Desionsrions Finishers} FN-6, FN-T, FN-10, FN-112, | Document feeder ED, EDH+7 Included : 'NA13, EN-115, FN-121, FS-110, FS-210 | Copier memory: 64MB. MU-401, MB4-1 Shift tay. sua OT-404 | Copier memory: 128MB. MU-402, M1284 Post inserter (Cover inserter) Pi-110,8 | Copier memory: 250M8, (MU-303, 258-1 Hole punch kt PK-110, PK-205 | Hard disk dive sone HO-105, HDD-2 Paneh § 2 ld unt (or 3 bol) PZ-109, 2-2/3 | Print contol. 1P-511, Pi6500, P6500 Adapter kit PZ-08/109, ZK-A | Post scxpt unit PS.351 Punch unit (note) -=-PK-A20A | Print memory: 64MB.. MU-404 Punch unit (Rol) PK-120 | Scan kit for Pi6500¢ (P934) 1 1429-004 Large capacity tray (sK sheet LCT). LT-402, 6-403 “Scan ktfor Pi85000 (P53). 1429-002 Large capac ny (sheet 2A18LET) = L-412, GAOL, | age Sytem Wit IS Duplex unit e ‘ADU Included 73 1005 Knight Business Systems Lid, - 81 Buffalo Avenue - Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Konica-MINOLTA Di551 | 650 15510171551 7165172101 7272 Past Descr Fisher exit sponge roller (10)..-.4954-207401.. EN-112 finisher control board .....4024-2016-01., FN-112 finisher elevator cable; front4584-2096-01.. FN-112 finisher elevator cable: rear 4594-2095.01 FFN«112 finisher stapler board nen 8594-2130-01.. FNG6 finisher bottom tr nnn 4594-212-01 FN-6 finisher bottom tray wire guides (2, front and rear)... 4594-2154-01..4 05, FN finisher contrl board 4024-2020-01..2 17. FN finisher elevator cable; front...4594-2161-01 FN-6 finisher elevator cable; rear..4594-2160-01., FN finisher stapler actuator.......4014-1193-01 FN6 finisher stapler actuator ....4594-2080-01 FEN-6 finisher stapler board. 4594-2187-01. N-6 finisher stapler board (LED on it probably) 4504-2186-01..36 16. FFAG finisher stapler detect sensor..4014-2380-01..36 01..-... FASE finisher stapler motor (cylindrical, ow, mounted vertically beneath plate & gears), 1 A014-2372-01..98 12 NB finisher stapler motor (round on boardfbracket, toward bottom) nn '4024-2075-01..34 22 FN-6/112 finisher 2 & 4 hole punch ‘unit actuator... FN-5/112 finisher 2 & 4 hole punch unit board, 4597-2014-01..40 04. FN-S/112 finisher 2 & 4 hole punch unit motor (cyindrical, ‘mounted horizontally) 14024-2013-01..40 22 FN-6/112 finisher 2.& 4 hole punch unit ‘photo interuptr (1). -4024-2092-01..40 13. FN6/142 finisher 3 hole punch 4597-2008-04,.40 24 unit actustor. sue 859T-2008-01 42 24 ae FN-6/112 finisher 3 hole punch unit board, : 4987-2014-01..42 05... FN-6/112 finisher 3 hole punch unit motor (cytintica, ‘mounted horizontally) 4024-2013-01..42 22. FN-6/112 finisher 3 hole punch unit photo intoreuptr.. FN-6/112 finisher 3 hole punch unit Photo interrupter (1) FN-6/112 finisher 3 hole punch unit photo interrupter (4) FNGITT2 finisher actuator 4594-2205-01 FN-6/112 finisher castors (ift:2).. 4594-2021-01.. EN-6/112 finisher casters (right; 2) .4594-2016-01, FN-6/112 finisher conveyance 12-000 roller (452 tops and 2 botloms) nm». 4024-2006-01..8 15... 250K FNS/112 fisher ooverinserter board. 4598-2051-01. 44 22 FN-8/112 finisher covertinserter feed roller (2: rbbed)... rnsA014-2070-01.46 13, FN-8/142 finisher coveriinserter feed roller @;riobed) 4014-3152-01 48 10.u-200K FN-G/112 finisher coveriinserter motor 4014-1023-01..42 02 4024-2082-01, 4014-1023-01, FN-6/112 fisher coverinserter photo interrupter (many) wven4O14-1029-01 FN6/12 fisher coverinserter sutch .4014-1301-01 FN-6/112 fisher coverinserter take up clutch 2)... FN-6/112 fisher coverfinsartor take up tray photo interrupter (2)..4024-2032-04 FN-6/412 finisher coverfinserter take up tray ‘photo interrupter (4) -4024-2030-01 FN-6/112 finisher coveriinserter take up tray size board (2) 4014-3124-01 FN-6/112 finisher coverfinserter transport actuator. 4594-2076-01 FN-6/112 fisher coverfnsertor transport photo interrupter (many) FN-6/112 finisher coveriinserter transport reverse roller (2). 4594-1003-01 4594-1004-01 feods, FN-6/112 finisher drive motor (cyfindica) 4014-3118-01 N-6/112 finisher drive section ‘motor (round). 1014-1184.01 FN-GI112 fisher drive section motor (ound, op boardracket).....4024-2025-01 FFN-6/*12 finisher drive section rvnAO24-1028-01 holo interupter. FN-6/112 finisher elevator actuator 4594-2097-01 FN6/112 fisher elevator drive motor.4594-2206-01 FN.6/112 finisher elovator dive holt interrupter (2) FN-6/112 finisher elevator tray (larger-outer one). FN-6/112 fisher elovator tray 4014-1023-01 4594-2192-01 (emaller-outer one).. 4894-2199-01 FN-6/112 finisher exit drive motor (square-near belts & pulleys)...6024-2078-01 FN-B/112 Gnisher exit drive section Photo ntertupte. ene FFN-6 finisher ext sponge roller (4) .4024-2006-01 N-6/412 finisher ext rollor (10) ....4014-2087-01 FNG/112 fisher ext section actuator. 4594-1023-01 FN-6/112 finisher ext section photo interrupter. FN-G/112 finisher exit vay (mounts to finisher) FN-S/T12 finisher ext ray side ((rounts to othe ray on machine) ....4684-2186-01 -FN'S/112 inishor irforlock actuator...4014-1239-01 PNG/112risherinesiok svtch (fon). 4014-1301-04 4014-1023-01 FN4/112frisher phot interupter (2)..4014-1023.-01 FN-6/112 finisher punch unt ‘Photo interrupter (4) FFN-6/112 finisher shift rive motor '4014-1028-01. -4024-2138-01. 4014-1023-01.. es A418 4621 56.02 152.02 100k 1216 1608... 11825. 10.05 250K 1005 1608 (oflindrical, vertical points down) 4014-3122-01..48 04 (oyna. 14014-3118-01 14 01 FN.8I112 fisher coverinserter motor FNGI112 finisher chit drive (on boardoracket) 4024-2034-01..48 17 photo interupter. 4014-1023-01..14 02, 76 2008 Knight Business Systems Lid. « 81 Buffalo Avenue « Medford NY 11763, Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION =) KONICA-MINOLTA D1551 | 65015510 1715517165172101 7272 arr Descaurnon Numer Mattoc vee | Parr Descurnon wuvocn_MawLoc veo FAI risher slay (Won) 4564 T00701-2607 toe | Foserhemal wich aove T6500" 58 15,00 Fibet2 tisheretaplr (ear) 4604 1001-01 9041. | Funerin saze 2047018207. FNeIt 12 tiser stapler ecto 45942076-01.28 19.0. | oer Web un Me2et00 1 30K FN t2 finisher stapler actuator. 48942000-01.24 08... | HVT board dtze 200801 11807. FN/2 ihe stp motor Img contcl bord (80 ony) doae 205704118. (many sal fone) sorert6401, image contol board (ater model) 4396127001 Fert! fisher stapler noir Ler unt (80 oi) wenn 4004206201 22 01. (square, smal) 4014-1307-01.26 17 Laser unit (later model?) 4396-1239-01 FAL t2tisher solr Ler conveyance catch 4024-1020-04 Tee ~--4014-1023-04 ..various. LCT conveyance roller. --4014-3028-01 .... FN-6/1 12 finisher stapler stopper motor LCT double feed prevent roller. 4014-3029-01 ... 500K feeds {mall square). 4024-2010-01 2219 ee coe nea gas ERE ie Wetetot rene! lien Aer cn eat 1022) LCT feed roller 14014-9028-01 .. 500K feeds PNaIt2 ter areprt eco aso42076.01 1029. | LET eet Seana Nit fiser varepo ; Photo inerupter ere nvo4O24-2082-01..6 01 eee ee Nert2 wiser tary Doren) AON4023.0.1078... | Pee aD oy). aEBHANEGY +1000, rnortt2tishortarspori2oon etre Hen pare neat . (50) tops and 8 atoms nn ADSOSEON.$0 10 Urn | en 4004207801 1007 eet eae emcee Operation panel start button A 024-2977-01 Fer busting i) foatzies0t 5411 som | Paton pane sak lon AO 2E2977 Fuse clearer cu oer. 4004271015411] OPS DRE (OWA) ADA ZIOSN MOL Fuser clearer wb 4024-10404 .60 10 nq. | OF en bg fn) AOA ATOEDY 1810250 Fr ive oreo ach en 2) 404 2051016823 Peet eh) “4024-1028-01 24 01: Fuser gear 4024-2036-01 58 07 fe cena ne Fuser gear. stot 00604097 Paper feed motor 4024-2075-01 .24 17. Fuser gear. 4024-2069-01 ..54 09 Paper feed unit A actuator ...-...-.4024-2541-04 ..66 04... Fuser gear A02A-2070.01 54 14 Paper feed unit A complete assembly..4024-2540-01 .66 15. Fuser gear . eee etna ee Paper feed unit A feed rol (ribbed) ..4024-2056-01 ..66 08. 125K Fuser gear. ee Paper feed unit A feed roler (smooth). 4024-2058-01 ..66 10. 125K Fuser gear. 14024-2074-01 60 06. Paper feed unit A photo iterupter (2).4014-1023-01 .66 12... Fuser gear) 4024-2040.01 8 18 | Bape fed ur Balaton en 0242506 01-6813 Fuser gear @) ssn 4024-2051-01 ..68 23. Paper feed unit B clutch (2) .......4024-1028-01 .68 17. Unkn Fuser heat roller 4028-200201 £605 500K | POPET eed ru 8 pao erpior AOTAc1023.01 68 6 Fuser heat role. ne MO 2AA012, vy 8006 | Barer foed unt B role (2.cn re shat) .4024-2539-01 .68 15... Esa eat ter baring (2) wn AO14-47A7.01 6821 806. | Pores teod unt fea vl (2)oneAD 24 2080-01 70 1 Fier estar uhngs().aOteaon7- ot <8 02 Some | PaPe eed wl Fuverhet oer het lp 4402420800158 101m | PAREN Fucerhect ler tetianp 2. a0atabos01 oa 20 | pine ole meant Fuser heat roller pawi springs (6) ...4024-2718-01 ..62 13.. charge corona assembly). 4024-2093-01 ..40 02. Unkn Fuser eat rer pv (6). AO28-1014-01 0212 250%. | Patan ass asomBH nn A0242780-01 16 0. Fuser nob “4014 2531-01-84 18. | Resi ni paper food Gch. MODE 102601 Fuser photo interrupter. 4024-2287-01 ..64 02. Resist unit photo interrupter. 4014-1023-01 Fuse resure reler. o24t0%301 64 13 So | Rit unt photo tempter... A024 20061 Fuser pressure relrbeangs 4024 2008016411 erox | Recktont he one anon aerot Fusr pressure fle hea! lmmp.-4t24-200¢-01. 6412.1 | Seschune see oz 2000-0 ‘Fuser pressure roler pawl (3-650 only?}4024-1018-01 ..66 05 500K | Scan motor. . 4014-2287-01 ve resut olerpom! Seprtr oor Going aso. 4024010. 38 1.280 (Sater models?). ~-4396-1013-01 ‘Shelf (right side). 4024-2963-01 ..6 17. Fuser pressure hemal ovis a0ze-200¢0 64 ta sao | Sete Speers Fuser thermistor. -4024-1021-01..60 09 800K | Toner hopper detect sensor. 4014-1742-01 ,.46 20. ‘aze 2101160 02 sos Fuser thermistor. 2005 Krig i Business Systems Ltd 81 Buffalo Avenue = Medford NY 1 Phone: (631) 758-0279 + Fax: (631) 758-0469 « Website: www.intravia.com Mantoc vio 4517 48.21... 38 16 250K 38-26 on Past Desc us Toner motor. "4024-2077-01. ‘Toner motor (on board/brackel)...4024-2025-01 Transfer corona cleaning assembly. 4024-10101 ‘ransferlseparator corona assembly .4024-1018-01 Transferlsepatator corona assembly (ater models?) '4396-1014-01 ‘Transferlseparator corona fingers (first half. Transfer/separator corona fingers (second halt) ‘Transfer/separator corona stopper (2 for charge & 2 for transfer). 4024-2493-01 38 17 on A024-2490-01..38 18... 1~4014-1750-01..98 20 250K DIAGNOSTICS AND SIMULATIONS ‘TROUBLE CODES Note: Some codes do not display, but can be read only in data collection and/or list output INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION : KONICA-MINOLTA DI551 | 650 1 5510/7155 17165172101 7272 Paar Descremr Numa ‘rans(erisepaator corona wire a rubber sip (3) 4024-3059-01 36 04 230K “Transferfseparator corona wires (8) 4024-10%0-01 98 02 250K: “Transport assembly. 4396-1187-01 Transport bet (2) 4024-2064-01 108 02: TSL (eansfor synchronizing lamp) cover assembly 4024-2622-01 ‘Vertical conveyance unt actuators (8) .024-2615.0 Verical conveyance unt Photo iteruper (5) Vertical conveyance urit photo interuptor (5). 110-12. Unis 7215. 4014-1023-04 72.11 4024-2038-01 7212. Note: Some "E" codes may be "F” codes. Service manual mixes thom up and seoms to be non-alphabotical, 46-01, -02, -08, -06, -06, -08, -12: Image control board. 46-13, -14, -15, -16, 17, -19, -21, 23, 24: Image control bboaird or printer control board. 46-25: AID conversion board, exposure lamp. 46-26, -27, -29, -30, -31, -32, -33, -34, -35: Image control board or image control program. 46-80, -81, -82, -83: Image control board. 46-90: Image control board or DIMM contact. 46-91: Image control board. Note: Some "F" codes may be "E" codes. Service manual mixes them up and is non-alphabetic F13-01, -02; Paper feed board or printer control board. F13-03: DC drive board, F18-10, -11,-20, -21: Upper paper feed drive/ DC drive board! printer control board, sensor etc. F18-30, 31: Paper fed lift problem/ DC drive board, printer board, F 18-50, 51: LCT paper feed unit it problem. F18-60: Bypass up/down foed problem. F21-01, -02, -03: Charge corona cleaning problem. 24-06, 06-07: Transtefseparator corona cleaning problem. F22-01, -02: Fan problems. F23-01: Toner motor problem. Extremely important note: F34, F35 & F36 codes must be reset using 25 mode, Softswitch 3, bit 1. F41-01, 02: Scan problems. 42-01, -02: Scan cooling fan, printer section fan F46-40, -41, -42: Image control board F 46-40, -41, -42: Image control board or hard drive. 46-43: Image control board or hard drive. 46-50, -51: Image control board. 46-60: Laser problem. 46-61: Printer control board. F48-62: Paper not centering, F 48-63: Exposure lamp. 46-64: Toner control sensor board, "©2005 Knight Business Systems Lid. « 81 Buffalo Avenue « Medford NY 11763 46-99: Image control board. : £50.01, -02, 03, -04, -05: Print control board => 50-10: Printer control board or image control board. 50-11; image control board 56-02: Image control board or operation board. E70-1,-2: Finisher control board. £EB0.01, -02: Print control board 80-03: Operation board 90-01, -02: Duplex stand sive board a £23.02: Developer motor, 23-03: Drum motor problem. 28-01: Charge high voltage problem. 28.02: Transfer high voltage problem, F28-08: Separator high voltage problem. F201, -03, -04, -5, -06, 07, -08: Toner controls board or printer board 32-01, -02, -03, 04: Fan motor problem 33-01: Conveyance drive problem. 34-01, -02: Fuser temperature too high. 35-01, -02, 03: Fuser temperature too low. ae 36-01, 02: Fuser problem-iow tomparature (henmiston, lamp, print control board, AC drive board). F52-01, -02: AC drive board, DC power supply, fan 1; fant 53-01: Fuser motor. 62-01: Scan board or RADF fan. F77-1: Finisher roller shift problem. F77-2: Finisher tray upldown or staple problem. 77-3: Finisher alignment plate, relay board, control board, motor: ke 77-4: Finishor-control board, motor. F77-S; Finisher control board, exit problem, motor.» = Phone: (631) 758-0279 « Fax: (631) 758-0469 + Website: www.intravia.com WI FE INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION KONIGA-MINOLTA DI551 | 650 | 5510 17155171651 724017272 ‘Trouble Codes - continued 77-6: Finisher control board, relay board, stapler motor, stapler sensor. F77-7: Finisher control board, relay board or stapler rotate motor. FIT-14, -12, 13, -14, -21, -22, -25, -26, -41, 42, -43, - 84, -81, -91, -92: Finisher contro! board, conveyor motor, relay board, sensors. F80-11, 20, 31, 32: Printer control board program, cable, parallel port. 80-40: Finisher program. F 92-01: Duplex cooling fan, drive board or printer control board. J10-1, J10-2: Bypass jam. 2, -3, ~6: Main cassette (tray 1), conveyance or LCT jam. 5: Main cassette (trey 2), conveyance or LCT jam. J13-4, -2, 3, -5: Main cassette (tray 3), conveyance or LCT jam. -4: LOT jam, 1-2, -3, -, -5, 8, -9, -10 ~12: Internal, vertical, or LCT jam. J19-4, -2: Vertical conveyance or LCT door opened. J24-1, 2: Drum wrap jam. SIMULATIONS Key Operator Mode 81-4: Conveyance jam, 131-2: Fuser exit jam. 132-1, -2, -3, 4,5, -6, 8, -9, 10,: Fuser jam or exit jam. {§51-1: Door opened. 461-1, -2: Document feeder cover. 482-1, -2,-3, 4, -6, -6, 7, -8, -9, 10: Document feeder jam. 163-1, -2,-3, 4, -5: Document feeder jam. 165-4, -2, 4, 8, -10, -20: Document feeder jam. 471-1: Finisher door opened. 572-16, -17, 18, -19, -20, -29, -20: Finisher jam, J72-35: Post inserter (in finisher) jam. 1472-43: Punch does not tum on. 4572-48: Finisher folding problem. ‘572-49, -50, -51: Post Inserter jam. 472-81, -82, -83, -90: Finisher jam. TBA, “2, 6, 7, -8, -9, -10: Finisher jam. 73-14, -17: Post Inserter problem. 1492-1, “3: Duplex problem. 2, -3: Duplex problem. 2, -3: LCT to duplex uit jam. 5-23, 24, 26, -26, -27, -28, Press [HELP], Press “Key operator mode.” Operator must enter 4-digit password, only if this has been programmed. Press "OK* to display key operator made screen, Use up/down arrow keys to select menus 1-10 ‘or 11-20, Operator then uses the touch screen to make their choices. Press "Previous screen” to retum to menu. (Functions) Adjustments. To use each of these, wilh power already on, press the *P* key. "Counter menu will display. Press “Check” display. Press "Start" to print out counter list and cancel P function. Mode change menu: Press “P" on control panel.” Wait for "Enter password.” Enter 9272. Press "Start." Enter number you want and wait for menu, Press "Exit "to return to regular (basic) screen. “P" function set up: With power on, press “Special original” key. Select the item. Press "P"to set the item. Enter a value with umber keys. Press "OK" key. Press "OK" again o return to regular screen. "25 Mode": To enter this mode, turn off main switch. Press and hold "2" & "5" keys while turning on power switch. ‘Make your selection. Enter data. Turn off power to escape. New information will not take effect until after machine is cycled off and on. Software "DIP SW" setting. Enter 25 mode. Using up/down arrow keys, select “software DIP SW setting.” Select DIP ‘switch number using up/down arrow keys on left. To use number keys, press bit number at upper center before centering a dipswitch number. Select bit number using up/down arrow keys. Select “on* or “off” On sets the bit. Off clears the bit. Press "Rotur to return to 25 mode menu There are many pages of dipswitches and dipswitch bits, arranged in a matrix, with pages of footnotes. They cannot be reproduced here. If you need them, you will have to obtain a factory service manual. We have listed a very few that might be necessary. 7005 Knight Business Systoms Lid, « 61 Buffalo Avenue « Medford NY 11763 79 Phone: (631) 758-0278 + Fax: (631) 758.0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION 25 Mode - continued |: Softswitches. Dipswitch 3: Bit 1 is "SC latch.” This clears trouble codes that are latched (such as fuser errors). Unlatch by chai to Bit 2: 25, 36, 47 mode password request. Bit 6: 47 mode 15-01 data collect clear. Dipswitch 5: Bit 0 & 1: Toner concentration. 0 on both is default 5-1 set to "1" is light. Both set to" is darkest, not requested. 1 is requested. 2: Paper tray size, 3: PM count: Select "3 PM count." Pross "Count Reso.” Then, on reset confirmation screen, press "Yes" to reset t count and the PM date. Press "OK" 3: PM cycle: Select "3 PM count.” Press "PM cycle setting." Three digits of PM cycle wil display (In reverse). Ent value you want, using only 3 digits. (Presumably, 99K would be 099; 250K would be 250.) Press "OK. ‘select "4 Data Collection.” Select item with number key. Scroll with up/down arrow keys. Clear count by sela "Count Reset." 5: Parts counter. Similar to data collection, but counts copies on each item. Over 100 items that can be checked reset with "Count Reset.” 68: Password can be set as well as a Key operator password using number keys. Press "OK" to lock in. 7: Your phone number and fax number can be entered, Press "OK" to lock in 8: Serial numbers of machine, optional feeder and finisher can be displayed and changed. 8: ROM versions can be displayed. 10: RD-mode setting 14: ISW update. 12; Set date. 36 Mode: This is an adjustment mode. To enter this mode, turning on power. Select the one you want with number next to it. Use *Nes Enter the new setting and press "Set" key ifit is available lo confirm, Press "Retum " to end. These adjust will take effect only after turing the machine off and back on again. The following can be adjusted in 36 mode. Process Adjustments. ‘1TH: charge, transfer, separator AC & DC, charge grid voltage, developer bias. However, factory manual says th should be done only with factory support 2 Drum Peculiarty adjustment: 1) Blade setting (when replacing drum), 8) Auto Gamma adjustment. Follow screen prompts, 2) Auto maximum density adjustment (max), ‘Takes place automatically and takes 10 secon 3) Auta dot diameter adjustment, 9) Auto Gamma 2-dot adjustment. Press “Start.” Tab 4) LD (laser write adjustment; press "Copy screen,” 10 seconds. NOTE: All ofthe previous "drum: load 11x17 paper and press "Start" to produce a peculiarity adjustments" should be done when test pattern. Vertical & horizontal density should be drum is replaced. even, Ifnot, press "C while holding "P." Enteran | 10) Cartsidge set mode (to eliminate black dots). Pret offset value with number keys and press "SET." “Start” Developer and drum will rotate for two's minutes. Press "Copy Screen” key. Using 11" Repeat until vertical & horizontal density is equal paper, run 10 copies. Press "Return* when 5) LD2; same procedure as LD1. 3 Drum Peculiarty adjustment and dot diameter adjustments: to be done only with factory support 4 User papar settings: Transfer & separator corona settings at various positions in various modes (20 of ther). ©2005 Knight Business Systems Ltd. + 81 Bulfalo Avenue + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 « Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS: eS ELEVENTH EDITION a KONICA-MINOLTA DI551 165015510 7155171651 721017272 36 Motie - continued Image Adjustments. 4: Trays 1,2, 3,4 (bypass). 6: Warp adjustments: Platen scan & RADF scan 2: Magnification: Printer drum clock, horizontal, scanner (Gistortion). I this doesn’t work, replace dilethium ‘drum clock, various RADF. crystals and use impulse engines (Star Trek fans 3: Timing adjustments: Printer restart, printer registration only.) loop, printer pre-registration, toad edge 7: Non-mage erase area. registration, scan restart, RADF adjustments, 8: Recall standard data. In "Image Adjustment.” press "8 Recall standard data." Press "Yes" to restore to 4: RADF adjustments: Density, original size sensor sensitivity, incline offset 5: Centering adjustments: Printer, scanner, RADF, factory defautt. Running Test Mode. Select, press "Set," press "Copy Screen.” Press “Start.” Intermittent copy mode, paperless running mode, paperless mode, paperless endless mode, running made. Test pattern mode. Various test pattems, Test pattern density setting Finisher Adjustment. Stapling & folding stopper adjustment, folding stopper agjustment, cover sheet tray size adjustment, timming stopper ‘adjustment, punch adjustment, punch position adjustment, punch registration loop adjustment. List output mode, Machine management list 1, adjustment data lst 2, Black ratio data list 3, machine management lst 4, parameter list 5, memory dump list 6, font pattern 7. 47 Mode: Inputs and Outouts. To enter this mode, tum off power switch. Press the "4" and 7" keys and hold them down, While they are held down, turn on power switch. Display will say "VO check mode." Inputs: These are signals, such as from switches and sensors. They go to the main board. When chacking inputs, you wil activate the device (switch, sensor ,ete.) and watch the display. It will display "H" or “L” Outputs: These are items that are operated, such as motors, lamps, solenoids, etc. When testing an output, you will press the "Start" button to {est the lem. Press "Stop" to end the output test. Note: The same procedure is used for inputs and outputs. Use the humber keys to enter the input or output. fan input ‘and output have the same code number, that does not mean that they are related. You can activate @ sensor for an input, and without even changing codes, press print fo test somettiing. They are two different types of test. ‘To end a test, press “Stop.” To exit 47 mode, shut power. Multimode: This allows you fo do more than one test at the same time, Use the following procedure for multi-mode testing. Press "Utlty’ key. Afler entering the code number, press “Utility” key. Enter the multi-mode number (other code you want to use). That code will display. Press "Start” (for outputs) to run your test. Press "Stop" to end test Inpute: There are too many multi-modes to list. The number in parentheses is the number of multi-mode signals within that input test, 001; Toner detect signal 012: Paper remaining (8). 030: Scan home. 002; ADF original size VR signal 013: Paper size detect (6). 031: APS sensors (4). (003: Fuser up roller temp detect 014: Paper size VR (4) 051; LCT down switch, signal 015: Tray paper sizes (4). 082: Key counter detect 004: Fuser heat roller temperature. | 046: Paper limit signal (7 060: RADF signals (12). 008: Humility sensor signal 017: Paper tray sat (3) 076: Finisher signals (many 006: Dmax moni signal 020: Paper food sensor signal (4). | dozens), 007: Dmax signal. 021: Paper vertical conveyance (3). | 080: Duplex signals (6) 008: *y" signal 022: LCT detect sensor. | 09: Machine inside temperature 023: Lead edge (3). | signal 024: Paper exit (4). 011: Tray paper detect (5) (025: Door open (7) | "52006 Knight Business Systems Utd, « 61 Buffalo Avenue « Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0468 + Website: vwwintravia.com a INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ~ __ Kontca-Minoita D551 1 6501 55101715517 1651721017272 Simulations 47 Mode Outputs that output test 000: Exposure lamp. 004: Toner motor. 002: Charge corona. 003: Transfer corona 004: Separator corona 095: Drax LED 006: "LED 007: Jam detect LED. 008: Transfer cna guide plate 008: Developer bias 610: Toner guide role. 020: LCT paper feed solenoids 021: Paper feed motors or clutches (6) 022: Paper feed motors or clutches (4) 023: Tray up/down motors (7). 025: Registration cutch 026: Loop motor (8) 027: Paper reverse & exit motor (two speeds & two: directions). 028: Paper feed & LCT motors. 029: Drum separator solenoid. 03%: Scan motor. 032: Laser motor (3 tests). 034: Shading correction. 040: Fuser motor (3 tests). 041: Drum motor (3 tests). 042; Fan motors (12). 043: Counter; total & key. 045: Fuser web solenoid 046: oar: 048: os: 050: ost: 052 054: 055: 056: 080: 075: 080: Bt: 082: 083: 084: 085: 088: 092: 094: 86: 097; 098, 088: * 81 Bulfaio Avenue + Madiord NY 11763 There are too many multi-modes to list. The number in parentheses is the number of multi-mode signals within Charge corona motor (4 tests) TIS corona motor (3 tests). Control panet LEDs. Control panel test. Developer motor & drum motor rotation. PCL (pre-charge lamp). TSL. (Transfer synchronization lamp), Toner recycle motor, Jam display. Toner motor. Doc feed belt drive motor, forward and reverse, clutches, solenoids, fan, switch, etc. Finisher tests of motors, stapler, solenoids, etc. (dozens). Also test punch components. Duplex solenoids (2). Duplex feed clutch, Dupiex feed ciuteh, Dypiex 2” feed motor. Duplex reverse motor (8 tests). Duplex conveyance motor (2) Duplex reverse & eject motors (6 tests). Adjust mode list. Factory only. RDH SIMM capacity check. RDH SIMM check. Hard drive total capacity check, remaining capacity ‘check and bad sections check and recovery. Phone: (631) 758-0279 + Fax: (B31) 758-0469 » Website: wvaw.intravia.com + INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Equivatent Models: Copystar 1500 Profile: Digital. 15 copies per minute. H: 16"; W: 16"; D: 18”; Weight: 31 bs. Approximate list price when new: $999.00. Year of introduction: 2003. CONSUMABLES Mone. trem DESIGNATION Yrevo Copystar. Toner (TK-A7ES) '370PU009. 6,000 Copystar ...Process unit (includes drum & developer)... 20093040. ‘100,000 Copystar. Fuser unit. 20093060. 100,000 Copystar nnn oenn bSEr Unit sv-BDO93O7O. 100,000 Copystar. . Memory options... 16MB, 32MB, 64MB, 126MB, ‘Supplies and consumables. Important note. Toner cartridges are usuelly not interchangeable between K-M & Copystar, but that may not be the case with this machine. ACCESSORIES & OPTIONS tem Wiodel Number Automatic Document Feeder eee e100 250-sheet paper {660 UNI ranonnnenn PEAT Additioral memory; 168, 32MB KYOCERA-MITA 1500 Dimensions: Machine without any accessories or cabinet: ‘To Read Total Copies: Hold down "Stop/cleer” key for about three seconds. Display will show total count. If you want, press “Star.” The total count will print out Copy Quality Adjustment: See user modes and simulations, Drum Replacement: Remove imaging unt by doing the following: Open both front covers. Lift Process unit out of machine. Charge Corona Removal: With process unit out of the machine, remove the cover (3 snap tabs). Lift the opposite end of the corona and slide out. Developer Replacement: Developer is replaced with process unit. No calisration or separate developer repiacem is required. PARTS AND MAINTENANCE ITEMS ent Past Descapnon PaetNuuger _ManLoc | Past Descapron PartNumpet __Manloc Board (erge, square). -2DCEBT TO rnn263 | Cassette backstop BDCOTOW cnn 24 Board (L-shaped right side) ‘2D068120......252 | Cassette backstop small par (lft)... 2ABOT191.....7 13 Board (rectangutar front) veo @DCOIO6D......254 | Gassatte backstop small part (ght)... 20007020 Board (rectangular lef side) 20628070......278 | Cassette cork? pad (notin separator ki) 24807080. Board in optics (inverter?) 2DCOH020.oun8 1 | Cassette Separator Kl. nnnn@BX6B340, Bypass actuator enn 2A808600......314 | Cassette springs (2) '20¢07030, Bypass clutch ‘2asosee......223 | CCD assembly 20C83010 ‘Bypass photo interrupter. ronnBA@2T10.nn 327 | CCD Abbon cable Bypass pickup roller. 2806510... | _ (included in CCD assembiy), 2DC2TO80 w..8 32 Bypass separator pad, ‘26806560.......212 | Cleaning temp, BDCOVATO 3 29 Bypass separator pad hate: ‘28806550.......3 14 | DIMM ve 2DEO1080 yon 10 4 Bypass separator pad spring. '24806570.....3 12 | Document feeder (0P-100) actuator... SHKO7129 4 13 Cassette assembly 20¢93090 7 _| Document feeder (OP-100) diver board. SHKOIO10 vant 4 wus. = vs vunany avenue » Medford NY 11763 Ea Phone: (631) 758-0279 + Fax: (631) 758-0469 « Website: wwww.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Pagr Descauprion PastNuwser___MawLoc | Past Descmirion Part Nuwsee Document feeder (DP-100) feed table... 3HKBEOTD.......39 | Fuser pawis (4) anne 2AB20360.. Document feeder (DP-100) hinge: lef... SHKO3O10......35 | Fuser pressure roller... 20620080. Document feeder (OP-100) hinge: rght..SHKO3020........35 | Fuser pressure roler bushings (2) x... 2BY20070 Document feeder (OP-100) Fuser thermistor : "2DC20050. interface coraihamess 3HK27020......320 | Fuser thermal switch .2B¥20020 Document feeder (DP-100) MNT timing switch Document feeder (OP-100) motor Fuser unit 3HK08110......427 | Laser unt. SHEZTOO wn 4 41 | Rain motor Docume feeder (DP-100) paper fendraler BROTO4O... 454 | Ooeraten gancl sony ‘Document feeder (OP-100) photo interrupter (3) {includes board, sheet, buttons, etc.) 2BL27450. 448 | Operation panel board. Document feeder (OP-100) pickup roller 36211110.......451 | Operation pane! print bution Document feeder (OP-100) ‘separator pad assembly Document feeder (DP-100) ‘separator pad springs (2). Document feeder sit glass Drive assembly includes board, mot ‘all on right side of machine) Exposure lamp (nluded in CCD assem). 20612200... 831 Fan... Front coverioypass tray assembly... Fuser actuator (short one) Operation panel sheet SHKEEOZO 4 11 | Paper food clutch, SHOT AOA $2 | Fit cover etary 20612060....-87 | includes hinges, write mat, ec). or, gears; TS 80 aaa 4 | Piston cover hinge post (2). Piaten cover hinge, top part (2) Platen glass Progess unt. Process uni. Process unit charge cotone. Process unt sweep roller 20623010... 264 20C93100.... 3.48 20088100......32 2A820300,.0..02 53 Fuser actuator sng (fr long actin ..28820520..--8 18 | Rleeener gerry fnclodes ot) Fuser exit actuator (long one), Fuser gear, ext; 231. Fuser gear, idler 34t Fuser gear, idler; 181 Fuser heat lamp Fuser heat roller Fuser heat roller bushing (ef). Fuser heat roier bushing (ight) Fuser heat rller gear Fuser paw springs (4) DIAGNOSTICS AND SIMULATIONS Jam Codes +400: Paper feed jam, 4404: Cover open. 405: Registration area jam, ‘J10: Bypass feed jam. 11: Paper feed jam. 4J12: Paper feed jam trom optional feed unt. 1120: Bypass multiple jam Error Codes Most error codes are reset by tuming power off and back on. OP: Front caver open, BAe 2OO vB 42 | Registration actuator 2A820170.....- 89 BAEEONED i 8 10 | Regetaten stator 2aszotgo....611 | Reel te Registration clutch Registration roller; fower. Registration roller; upper 20020000... 626 ‘2BY20010 619 Sesotho dpecoian. 66 | Santen 24820160. 68 mpty STOO Big | Tanstee role 21; Feed jamimatipies. 4140: Fuser jam. 150: Exit jam. 470, 471: Document feeder jam. E42: No paper in cassette, 20093060. 20693070. 20622010. 20093020. 20€01050.. "20025050. 20625020. ‘2006010... ‘2006030. 20093110... 20611040... 20611030. 20612080.. “20¢82030. "20033040. 2A892062, 2818220. ‘2A868700... ‘2A806090. '2A806100.. vo 2BYO6O40.. 20806120... -24808040.. "24808060... 120012160. ss 29688080. 2005020. 4122: Optional feed unit jarn/multiple sheets, OP: Document feeder cover open. | E31: Waste toner full. Requires service. E07: Paper is ditferent size than original, | £32; Toner not installed. E11: Upper paper cassette not installed. E33: Toner empty. "2008 Knight Business Systems Ltd. - 67 Buffalo Avenue - Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 75 -0469 + Website: www. intravia.com Teen) INTRAVIA’S SERVICE GUIDE TO COPIERS ee ELEVENTH EDITION bea KYOCERA-MITA 1500 Error Codes - continued E70: Last original did not copy in document feeder. E71: Reload originals into document feeder. 72: Document stil in document feeder. E90: Memory is full. Press "Recall/Enter" and then press “Start to copy and reset remaining originals. Note: Some machines may display AO... instead of co. | (©3300: Exposure lamp too weak; exposure lamp, £0100: Riemory problem. Bad main board I inverter board, scan board or shading plate position, or home sensor. (©4000: Laser polygon motor; connections, laser unit or engine board. (C4010: Laser problem; laser unit or engine board. (C4200: Laser diode or laser mator problem; laser unit or ‘main board. (©6000: Fuser open circuit, thermistor problem, thermal switch; replace lamp, thermoswitch or thermistor. (©6020: High Tuser temperature; thermistor or power supply, (C6050: Low fuser temperature; connections, thermal switch, heat lamp, thermistor To reset fuser errors, use simulation U163. After entering simulation U163, press “Start.” “CLE” will display. Press “Start” again to clear. (©6400: Zero cross; power supply board, engine board or ‘connections C7800: External temperature thermistor; replace operation board or connections. (©7810: External temperature thermistor; replace operation board or connections. C7980: With fess than 100K copies, waste toner is full ‘fier £31 displays and 1,000 copies are made, or there is more than 5 grams of waste toner. Could be bad waste toner sensor or engine board. (C7990: With more than 100K copies, waste toner is full ‘atter E21 displays and 1,000 copies are made, or there is more than five grams of waste toner. Could be bad waste toner sensor or engine board. C0110: Backup memory problem. Power off and back on and run sim, 20, ifno help, replace RAM or main board. C0150: Memory read/urite; replace engine boar. C0160: Backup memory problem. Power off and back on ‘and run sim. 20. ifno help, replace RAM or engine board. C0170: Count problem. Main board or engine board. (C0180: Number problem. Main board or engine board (C0210: Main board, engine board or connections. C0640: Bitmap error. Check that DIMM is plugged in property, or replace DIMM or replace main board ©0620: Memory input; main board. C0830: DMA probiem: main board. (C0800: image processing problem; engine board, (©2000: Main motor problem. Lube bushings, etc. or replace motor . C3100: Scan’ problem; home sénsor, scan motor or engine board (©3200: Exposure lamp, scan board, inverter board, position, connections. shading pl SIMULATIONS (Maintenance Mode) Simulation Procedure: Press these keys in this order and keep holding them down: “Stop/ciear” key, “Start” key and left copy density key. Press “Stopiclesr’ key again. Then enter the code number with the density keys or the zoom keys. Press the “Start” key. AMter the item is run or testad, press “Stopiclear.” Exit the mode with 001. {U000: Prints status report. Print out maintenance settings, jam occurrences, service call occurrences. od}: Ends Simutation (returns copier to warm-up or ready) WO04: Set machine serial number. Use @ copy density LED for each. 1,2,3 lt ae first three. 1,2,3,1, 2,3, 1 ere 4th through 10th digits. [U005: Aging (Copy with no paper.) P is copier. P-d is copier & document feeder. U019; Display ROM version. See service manual (page 1-4-5 for detail). 1020: initialize all backup RAM on the main board. Use zoom +/- keys to select. U021: initialize memories; counters, service calls, etc. to factory defaults. Use zoom +/- keys to select. (W022: initialize back up data for scanner or engine. 1U030: Motor test (A is main motor. F1 is optional feed moter U031: Paper path ewitches test. Press "Start" to see choices, Exposure LEDs are the indicators. (W082: Paper path clutch test. Use exposure keys to change choice. P1 is paper feed. Pb is bypass. 2F is registration clutch, 005 Knight Business Systems Lid. + 81 Buffalo Avenue + Medford NY 11763 Phono: (631) 758-0278 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION Sirmulations - continued [U034: Adjust print start timing (print registration) Enter 034 using expasure keys or zoom keys. Press “Start forlead edge from cassette. Exp 2 for lead edge from bypass. Press program key. Press “Start for test patternitest copy. Change setting with zoom keys. Press “Start” key to lock in. Press "Stopiclear” to exit, ist Adjust centerline: Exp 3 is for centerline from cassette. Exp 1 fiashing is centerline from bypass. Exp 2 fiat in, Press clear/stop te ext. Range for main scan is -3 to +3, Default is 0. Range for a Defauitis 0. 05%: Paper buckle. Press "Start." Exp 1 for cassette. Exp 2 for bypass. Exp 3 for optional cassette. Press prog coxit. Range is -51 to +51. Defaull is 0. (W060: Scan input properties; This is density for entire copy. Default is 12. Range is 0-23. UO6S: Scan magnification adjustment: Press "St lock in, Press *Stop/clear” to exit. Range Is -25 to +25, Default is 0. (U086: Scan lead edge registration adjustment for document on glass. Press “Start.” Press program key. Press for test copy. Change setting with zoom keys. Press “Start” key to lock in, Press "Stoplciear” to exit, Range is -32 to +32, Default is 0. [U0S7: Scan centerline adjustment. Press “Star.” Press program key. Press "Start" for test copy. Change setting’ Zao kay, Press ‘Siar ky ook in, Pose ‘Stole to elt Range e660 ¥65, Delt +16. feeder, Press “Stat for test copy. Change seting with zoom keys. Press "Stat key to leek in. Press "Stopiclear’ to ext. Range is-25 to +25, Deteutis 0. 07 t: Document feeder scan liming, Press "Start." Exp 1is lead edge. Exp 2is trail edge. Press program key. original in the document feeder. Press "Stat" for test copy: Change setting with zoom keys. Press "Start" lock in. Press “Stoplctear’ to exit. Range is ~32 to +22. Defaults 0. {Uo72: Document feeder centarine adjustment. Press “Stat” Press program key. Press “Slat for test copy. Change with zoom keys, Press "Start key to lock in, Press “Siopiciear to ext. Range is -0.0 10 +66 Defaulk is. UO7S: Scanner test. Exp 1 is magnification. Exp 2 is paper size. Exp 3 is exposure lamp onvott UO74: DF exposure adjustment. 'U087: DF scan position agjust mode on or off (compares for dust on sit glass i on.) Also set raference dats for identifying dust. Exp 1 ts mode om/of. Exp 2 i setting reference data for identifying dust. Reference data is with #/ keys. Range is 10-95, Default is 35, ; Onis Scan position adjust mode on. Off is Scan position adjust mode of. {U08®: Setting input fite (or donsty problems on haltones, especialy in enlargement). Described as “moiré red mode.” Moire raduction ison ‘on Off “ot: [U089: Print any of four iferent test patterns 14091: Check shding, On scans bate shading. Ot scan ater shading. See sonvce manta fr details, Page 1-41 ‘magnification in auxiliary direction W093: Exposure density gradient. Adjust for each mode with the indicator for that mode (Text is toxt fext/photo, Photo is textiphato, photo and text all lit) Use zoom +/- keys. Press “Start” to lock in. U100: Tums on charge corona. Exp 1 is charge only. Exp 2 is charge and laser unit. U101: Setting high voltage; developer bias, transter. Exp 1 is bias clock frequency. Default is 26 Exp 2 is bias clock duty. Default is 58. Exp 3 is transfer off timing. Defautt is 60. Exp 1 flashing is transfer on timing. Default is 43. Press "Start to lock in U144: Setting toner loading. 0 is no toner loaded. 1 is based on printing ratio. 2 is between sheets, based on pri ratio. 3 is (apparentiy) based on paper feed. Change with zoom keys. Default is 0. | don't know what this simulation really means. G05 Kright Business Syslows Ud + 1 Bullio Avenue « Medford NY 11769 Phone’ (31) 7580278 « Fax (661) 750-0469 » Website: win itravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS, ELEVENTH EDITION _ KYOCERA-MITA 1500 Simulations - continued U157: Chock or clear developer drive time. Exp 1 is first 3 digits. Exp 2 is last 3 digits. Exp 3 clears drive time. U158: Check, change or clear developer count. Exp 1 is first 3 digits. Exp 2 is last 3 digits. Exp 3 clears count. U164: Fuser temperature. Exp 1 is primary stabilization (125) Exp 2 is secondary stabilization (135). Exp 3 s.copying temp 1 (180). Exp 1 flashing is copying temp 2 (195), Exp 2 flashing is number of shoots (5) 1U182: Forced fuser stabilizing. Puts the machine into "ready" without heat, U163: Reset fuser errors. Press “Start.” “CLE” will display. Press “Start” again to clear. U199: Display fuser temperature (Exp 1) and room temperature (Exp 2). 1U200: Light up panel LEDs. 1U203: Test document feeder. D-P is Exp 1 with paper. d-n is Exp 2 without paper, continuous, U207: Test operation panel keys. U243: Test document feed motors, clutches, solencids. Use density keys. F-0 is exp 1 for pickup. C-0 is exp 2 for ‘conveying, 1U244: Test document feed switches. Each oné will give a different indicator in the density indicator display. U252: Destination. Inc is inch (North America). EUP is Europe. ASA is Asia Pacific U254: Auto-start function on.or off with zoom keys. 1U255: Set auto clear time with zoom keys. 0 is no auto clear. Otherwise, up to 270 seconds, 1U258: Toner empty will allow single copying or multiple, depending on setting. Use zoom keys to select sin (single) or ‘Con (continvous.) If set to continuous, machine wil allow 70 copies. U260: Change copy count timing point (elect or secondary feed). 1U265: Print product name on customer printout/reports if set to 0. No name if set to 2, (U332: Setting black ratio for 8 % x 11 paper. Range is 0-3.0. Change with zoom keys. Press “Start” 0 display. Press “Start” ta lock in, . 1U342: Limits internal exit tray to 100 sheets if set to on. No limit if set to off. Ud02: Printing margin acjustment. Press “Star.” Exp 1 for printer lead edge: Exp 2 for printer lefthight. Exp 3 for printer tail Press “Start to print test patternfest copy. Change setting with zoom keys. Press “Start” key in. press “Stopiclear to exit. Range is 0 to +/-10 for lead and lefthight. Trail is -5 to #7. 10. 'U403: Adjust margins for reading an cxigital on platen glass. Press “Stir.” Exp 1 is scan lat margin. Exp 1is scan lead edge ‘margin, Exp 3is scan right margin. Exp 1 lashing is scan trail edge margin. Press program key. Press “Star” for test copy. Change seiting with zoom keys. Press “Start” key to lock in. Press “Stopiciear® to exit. Range is 0 10 +/-10. Us04: Adjust margins for reading via document feeder. Press *Start.” Exp 1 is left margin, Exp 2 is lead edge margin. Exp Is right margin. Exp 1 flashing is trail edge margin. Press program key. Place document in feeder. Press ‘Stan for test copy. Change setting with zoom keys, Press “Stat” key to lock in, Press “Stop/ciear” to exit. Ranga is 0 to +/-10. U804: Check and clear copy counts for various feed statis. See service manual, pages 1-4-25, 'USO3: Check and ciear jam counts. Display by pressing “Start” Jam code will display and you can get count with exposure keys, Press “Star.” Jam count wil display. Press “Stop/clear” and jam code wil isplay again. Display “CLE” with the exposure keys, Press “Start to clears all counts at once. U904: Check and clear service call counters, Same procedure as 903, but unlike 903, you can clea US0S: Check and clear document feeder counter. Exp 1 is first 3 digits. Exp 2 is tast 3. Exp (CLE) clears count, {U908: Check total count. Exp 1 is 1% 3 digits. Exp 2is last 3 digits, U910: Clear black ratio data. Press "Start." Select On with zoom keys. Press “Start.” U911: Clear copy counts by size. See service manual, page 1~4-26. 1U927: Clear accounting counter (total count and scan count). Done only at installation. Will not work if either one is ‘greater than 1,000. Select "on" with zoom keys. Press “Start.” U990; Check and clear time exposure lamp has been it, Exp 1 is ist 3 digits. Exp 2's last 3. Exp 3 clears count. Press “Start.” [U994: Check scan count Press "Start." Exp 1 Is 1% digis. Exp 2is last 3 digits. Change with exposure keys. Press "Stopiclear" when done. U993: Print VTC-PG pattem. 0 is centerline aj pattem. 1 Is graph paper. 2 is sold black ividually, or ail ©2005 Knight Susiness Systems Ltd. » 81 Buffslo Avenue « Medford NY 11763 Phone: (631) 758-0278 + Fax: (631) 758-0489 « Website: www.intravia.com Se INTRAVIA’S SERVICE GUIDE TO COPIERS 2) ELEVENTH EDITION (ee Upgrading firmware on main board: Check ROM version with UO19. Shut ower and unplug. Remove back ‘and move jumper on board to lower position (jumper two lower pins}. Insert DIMM. Plug in and tum on. Upgr will “Start” automatically. Checksum wil display and machine will beep when finished. Shut power and unph ROM is upgraded, User modes. These are not service modes. They are accessible to the customer and are described in the owner's ‘manual Hold down both exposure (density) keys for three seconds until F00 displays. Select code with number keys or: keys. Change value with zoom keys or number keys. Press Recall/Enter key. Use number keys or zoom ke} change seitings. in some cases, you will press “Start.” When compete, press “Slop/clear" to lock in. When’ finished, you may have to press "Power/Reset” key. 00: Quit default and raturn to ready. F01: Print user settings. FO2; Select image mode: 1 is Auto exposure. 2 is texliphoto. 3 is photo. 4's text. 5 Is eco-copy. FO3: Exposure steps. 1 Is 5-step. 2is 7-step. FO4: Auto exposure setting. 15. 1s lightest. is darkest FOS: Text/ photo exposure setting. 1-5, 1is lightest. 5 is darkest. FO6: Photo exposure adjustment. 1-5, 1 is lightest. § is darkest. FO7: Text exposure adjustment. 1-5. 1 is lightest. 5 is darkest. FOB: Black line correction (ftom doc feeder. 1 is off (default) 2 is weak. 3 is strong. 09: Photo processing. 1 is error diffusion (default) 2is dithering, F410: Drawer default. 1 is standard cassette. 2 is optional feed unit. F11: Auto cassette switching if same size (with optional feed unit). OA or off F12: Upper cassetta size. Seloct appropriate one with display, 13: Optional paper feed unit cassette size, Select appropriate one with display. =F 14: Bypass paper size, Select appropriate one with display. F 15: Non-standard paper width: Set with display. F46: Copy timit. Sot maximum for one aun from 1-89. 17: 4 int layout. Different orientations and different lefuright or Z formation, F18: Sot borderline in layout. 1 is none. 2is solid. 3 is dotted line. F18: Silent mode (motors shut off this many seconds after copying). 0, 5, 10, 15 F20: Auto clear on or off 21: Auto power shut off mode off or on. 22: Auto clear time. Default is 90 seconds. Range is 10-270 seconds. F23: Energy saver time delay. Time in minutes (default is 15). 1, 5, 15, 30, 45, 60, 90, 120, 180 or 240. 24: Auto shutoff time. If auto shutoff {F21) is on, machine wil welt this many minutes before shutting power. 15, 30, 90, 120, 180 or 240, Default setting is 30 minutes. 25: Audible error alarm on or off (off is default), F26: Document feeder lead edge registration adjustment. Range is -32 to +32. F27: Standard cassette skew/off center adjustment. Operator manual says “adjustment is complete at time of purchase." F 28: Optional paper feed unit skew/off center adjustment. Operator manual says ‘adjustment fs complete at time @ purchase.” F2: Bypass skewloff conter adjustment. Operator manual says “adjustment is complete at time of purchase.” F30: Document feeder skew/off center adjustment, Operator manual says “adjustment is complete at time of purchase.” F3t: Folio width adjustment. Default is 240 mm, F32: Printout of copies made and average amount of toner use. "=5005 Knight Businoss Systers Ld.» 61 Bufalo Avenue > Medford NY T1765 hone: (681) 756-0278 » Fax: (631) 758-0469 » Website: wawrava com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION KyocerA-WMiTa 1620 Equivalent Models: Copyster 1620 Profile: Digital. 16 copies per minute. Dimensions: Machine without any accessories or cabinet: H; 20"; W: 23"; D: 22"; Weight: 86 Ibs. Approximate list price when new: $1,995.00. Year of introduction: 2003. Consumasies Move. trem DESIGNATION Yeu Copystar “Toner (FK-815; 870 grams) ‘7OAMOTE.. 15,000@6% Kyocera-Mita| ‘Toner (TK-410; 870 grams). ‘STOAMOT6. 15,000@8% Copystar. Maintenance kit (MK-410 drum ual)... 20962010. : 1 160,000 Copystar Developer unit (0V-470) ve 2CB$303 sees 150,000 Copystar Fuser unit (FK-410). 20998060 +60,000 Copy Memory options 400-pin DIAM 7602/6426MB ‘Supplies and consumables. important note. Toner cartridges are not interchangeable between K-M & Copystar. ! suspect, but have not been able to find out for sure, that the developer unit is not the same, but that the drum, fuser, memory and options are the same. ACCESSORIES & OPTION: todo! Number Du-«10 tesn Modei Number | tom Reversing Automatic Document Feeder... DP-110 | 3000! pape food wt oan a ven) F410 | Cabinet 80080746 PPlaten covar (needed i no document feeder)... 2082010 . ‘Spacer (3 needed Ifa PF-410, SubWact 1 per PF). 80080747 jold down *Stopiciear’ key for about three seconds. Display will show tolal count. I you want, press “Start” and the total count will print out. Copy Quality adjustment: See user modes and simulations Drum replacement: Open front cover and left cover. Remove waste toner and toner cartridge, Remove inner cover. Remove one screw to release developer lever, and release developer unil. Unplug one connector. Slide drum unit ut of machine. ‘Charge corona removal: Open front door. Lift and slide charge corona out. Developer unit reptacement: Remove drum unit from machine (as described above). Stide developer unit out of ‘machine. Mono-component machine; no developer replacement or calibration required, PARTS AND MAINTENANCE ITEMS Pant Descmrnow eer mes_ Maas. Vata Desemprion Pass x ADF sit glass... 20812280....8 27 CCD assembly. None BSIEd nen Bypass elute '26906200...6 21 CO fat cable 20927630....8 66. Bypass pad. svn 2CH06120...6 13. Charge carons assembly 20993020...9 13. Bypass pickup roller. 8150... 6 19. CGharge corona grid ‘2c910040...9 16. Bypass S0M50F seen 20827210... 8 27 Charge corona wire 20K10060...9 15... ‘Bypass size board... 2C901080...6 1 Cont sensor assembly. 20901180.0.2 1 on Cassette assembly 20993010...3 1. Devoloper unit (DV-440) 20983030...9 41... 150K Cassette backstop piece 1 [26907 190....3 13. Developer unt gear; 20k 20914280...94 Cassette backstop piece 2. 20907600...3 25. Disposal sensor 20901170... 122. Cassette backstop spring 20907360...3 15. |_ Document feeder conveyor actuator... HLOBOTO...4 7 Cassette board. 20901100...6 1 | Document feeder conveyor motor...0HL27100...4 37. Cassette springs (2). 20907 150...3 12 Document feeder fiction pad......2A107060 ...3 38. ‘20s Knight Business Systems Lia. + 81 suntaio Avenue « Medford NY 11763 Phone: (631) 758-0278 + Fax: (631) 758-0469 « Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION KYOCERA-MITA 1620 banrDeseneroe Pan Nwoes Watoe Vain | Pant Dassen ant Awaes_MawLo Yeuo Secor erp an aciae BET. 1 i mot eee Wat Became ener an bord SMLOOHD. 24 Craton sry ries oar, Dovumenteadr mtr SALATGD, 8 35 com sea of) a BocurttrenjatecSLOTYSD, 8 18 opeeson om oro 192. Decumerteeder opal ate. SHL00D0. 4 Operation rt ton ocasst 138 Boctmer eed papeond la, SaRO7OS0. 9 44 person shone i coe. 20805120. 10 1 Became eee pupae. 5814110.0 347 Cpomonsot fare eg 2052500. 12. Beemer esd: push ston 2.0080 217 onal pape end ut sate sno Become ead: roscca Sansrscaente cnponen re. Sesser sH.01020..31 eral poe ee nt ephemera ret Conner ue 280 2 Document ede separator pa MLOTICO. 311 cpt pressures) 26.0021 124 Psa el acta porcini onara Optra apertura one HVOIDIO™ 42 Document feeder size board. 20901050... 1 16. ‘Optional paper feed unit paper Document feeder size detect actuator .SHLO6060... 1 9. ee eres ; sid cee Document feeder white mat. 3HLO2280.... 1 14. "ational paper feed unit paper Brum ceaner bade zenro. 08 Oe mn NTE 2 Ba Brum pws) poutsro.9 na pn eon Brim acer ds celta) acete40 28 aS Drum unit (K-10). 2C982010. 150K Heed roller 2ARO7220... 2 16. Duplo scator SOTTO HE Wome | pee porondnd ona. 2ASET0 Dept ach saezr00.. 1922." | Cent paperanian” SPORE. 430, Dupo sen aesarai0.1828.0--~- | Spon apron : Geutneor eseons 1138 egal t 2OBOPHO 222 ne Engine beard 26868190..1224.- | opal paper ood unt sonsor(@h 20027210. 290.0 = Exit section actuator; inner. 20921100.... 7 25. Optional paper feed unit $ Ex sesionacitaten nn abserio.. Fab. | moprtanrter PROTO 21 os Eusecion pteutcnhond2690100..71 cia soso Besar. 65 Epc amo esta. 8 1 apr onpy achat sc00ri0. 58. Fane) aeeeTre. 113i... | Papert ter PARarI 8 95. Feedenich SSE07100.. 1142.0. | Paprfoedsecon pak satch” S000 845.0 ie Ferengi acacia. 10.72 | Paper pop ot anorao 81 Fuser heat lamp; sub... 20920240..., 10 18. | Paper separation roller. .28R07230 ... 540. Feserhes er Sesr0s0. 105, Pon cove hot a). 2A 000 404 ser eater ting on. 2082010. 10 94 Rater cover sem Seneanio- 14 Faser enor bushing ar 208201704012. | Patonenver begs (2) saoraaza 143 Foner pesewe or oszooo. 108 Fiat cover pose Sonatas tt Fete Sopate pnt pgs). 820190. 10 122 | Palo er ea anosaeia 2 Four spar pale) 20Reeet0. 1024. | Pion gas oeenay Fuser thermistor. 26920310... 10 18... (includes tapes, sit glass, etc.)....20968200.... 8 18. 23, Foe el wih Soazon. 102 seoisraton oe envi. a Poser ret) feoeos0. 0.006 | Ropsteten mt oueram. tet Honsoing om 20828080." 1234..0-- | Regoeton ore evi. Inorackwch ZOBETIO0 Boon | Ragen lenge. 9e80780. 68 etek wh fourm. 2 8 Scaneai Seutza0. 0 2 Imorer board Zoarsoe 07 Scan nt “estan. 88 Gaon easoen 24 Senco op a) g08RB. 858. Lewvotane pone spy bard acs 42 | Tater ofr soot aat- Man sow soso 1225 ©2008 Knight Bu: 8 SySlems Lid, » 81 Buffalo Avenue » Medford NY 11763 Phone: (631) 758.0279 + Fax: (631) 758-0460 + Website: waw.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ‘KyvoceRa-Mira 1620 Diagnosties And Simulations Jam Codes ‘J00: Paper feed jam. J24: Optional feed unit jam or multiple sheets in 3° ‘Jos: Cover oper, drawer. 4105: Registration area jam 420: Jam in transfer roller section, 410: Bypass feed jam. 140: Fuser jam. J: Paper feed jam, 550: Exit jam, 312: Paper feed jam from optional feed unit top drawer, | J52: Feed shit jam. 13: Paper feed jam from optional feed unit 2" drawer. J60: Duplex jam. 14: Paper feed jam from optional feed unit 3" drawer, (J61: Duplex exit jam. 15, 116 Jam in vertical transport. ‘370, $71: Document feeder jam. 4320: Bypass mutiple jam. | 472: Document feeder original size error jam 421: Feed janvimultiples. 73: Document feeder 2” side jam, 1122: Optional feed unit jam or multiple sheets in top 474: Document feeder jam. drawer. 575: Document feeder switchback jam. 1J23: Optional feed unit jem or multiple sheets in 2” drawer. Operator Error Codes ‘A3/200: Condensation in machine. Shut power and leave | EQ41: Memory ful in inlerupt, Press "Stop/ctear” and then off for 10-20 minutes, E12: No paper. E13: Paper size has not been set propery. 14; Original size problem, 15: Cannot dupiex the size selected. E31: Waste toner ful Replace waste toner box. E32: Toner not installed. E33: Toner empty. E70: Last original did not copy in document feeder. E71: Reload originals into document feeder. E72: Document stil in document feeder in duplex mode. E90: Memory is full, Press "OK" to print the copies already scanned. Then press "Reset" or “Stopiclear’ to delete that data, Reload fewer original. Service Error Codes Most error codes are reset by turing power off and back on Note: Some machines may display A0. C010: Memory problem. Bad main board, cont cots: cor6: C017: core: coat C044 C042: Optional paper feed unit board of machine board. (C050: Optional 2 feed board or main board. (C081: Optional 3° feed board or main board. 0061: C062: Memory read/write; replace engine board. Count problem. Main board or engine board, Number problem. Main board or engine beard. Main board, engine board or connections. Memory input; main board, ©2005 Knight Business Systems Lid. « 61 Buffalo Avenue « Medford NY 11763 stead of CO. press “Interrupt” to exit, Maintenance indicator: 150,000 copy service required (Drum unit, developer unit, fuser unit), OF: 250 copies in machine. Remove copies and continue by pressing “Start.” OP: Front cover open. OP1: Document feeder ieft cover open. OP2: Left cover open (OP3, OP4 or OPS: Left cover of optional paper feed unit open, PE: Paper drawerlcasselte empty. PF: Bypass emply. Ut: Key counter or key card no installed. Backup memory problem. Power off and back on and run sim. 20. tine help, replace RAM or main board. Backup memory problem. Power aff and back on and run sim 20, If no help, replace RAM or engine board. Document feeder board problem or machine main board. imap error, Check that DIMM is plugged in properly, or replace DIMM or replace main board. a Phone: (831) 758-0278 + Fax: (634) 758-0469 » Website: www intravia.com as INTRAVIA’S SERVICE GUIDE TO COPIERS Ss ae ELEVENTH EDITION Service Error Codes - continued C063: DMA problem; main board C080: Image processing problem; engine board. C200: Main motor problem, (€310: Scan problem; home sensor, scan motor or engine board, C320: Exposure lamp, scan board, inverter board, shading plate position, connections, C330: Exposure lamp too weak; expesure lamp, invertor board or shading piate position C400: Laser polygon motor; connections, laser unit or engine board, (C401: Laser problem; faser unit or engine board, C420: Laser diode or taser motor problem; laser unit or main board. (C600: Fuser open circuit, thermistor problem, thermal switch; replace lamp, thermal switch or thermistor. C602: High fuser temperature; thermistor or power supply. ©605: Low fuser temperature; connections, thermal switch, heat lamp, thermistor. To reset fuser errors, use simulation U163. After entering simulation U163, press “Start.” CLE" will display. Press “Start” again to clear. : (6640: Zero cross; power supply board, engine board or connections. (C780: External temperature thermistor, replace operation board or connections. C781: External temperature thermistor, replace operation board or connections SIMULATIONS / SERVICE MODE (Maintenance Mode) Simulation Procedure: Press these keys in this order. 10871087. Then enter the code number with the number ‘the zoom keys. Press the “Start” key. After the item is run or tested, press “Stop/clear.” Ext the mode by pressing 001, and then “Star.” Test copy can often be made by pressing "interrupt and then “Start.” {UO00: Prints ststus report Print out maintenance settings, jam occurrences, service call occurrences. {UO01: Ends Simulation (retums copier to warm-up oF ready). 004: Display machine sera number. Use @ copy density LED for each. 1-5 tare frst five. 1-5 ashing are through 10" digits. L005: Aging (Copy with no paper). Pis copier. Pd is copier & document feeder. U018: Display ROM version. See service manual (page 1-4-6 for detail), (020: initialize all backup RAM on the main board. Use zoom +/- keys lo select U021: Intialize memories; counters, service calls, elc. to factory defaults. Use zoom +/- keys to select. ; U030: Motor test; A is main motor. 2F is registration motor. F1 is optional feed motor 1. F2 is optional feed motor 2% is optional feed motor 3. EJ1 is exit motor forward. E.2 is exit motor reverse. a UOa1: Paper path switches test. Press "Start to see choices, Paper size LEDs are the indicators. UG32: Paper path clutch test. Use exposure keys to change choice, P1 Is paper feed. Pb is bypass. Ft, F2, F3 are optional feed clutches. " 'U034: Adjust print start timing (print registration.) Enter 034 using exposure keys. Press “Start.” Press “Image: mode selection key" and light “Text. Exp 1 for lead edge from cassette, Exp 2 for lead edge trom bypass. Eig 4, § are for optional feeder trays. Exp 1 flashing is for secend side of duplex. Press interrupt key. Press "Start {or test patlemitest copy. Change setting with zoom keys. Press “Start” key to lock in. Press stop/cloar to exit Range for each is -5 to +10. Default is 6.1 for cassette; 0 forall others. Adjust centerline: Enter 034 using exposure keys. Press “Star.” Press "Image mode selection key" fo tight - “photo/text." Exp 1 for lead edge from cassette. Exp 2 for lead edge from bypass. Exp 3, 4, 5 are for optional i feeder trays. Exp 1 flashing is for second side of duplex. Press interrupt key. Press “Start” for test pattems ‘copy. Change setting with zoom keys. Pross “Star” key to lock in, Press stop/clear to exit. Range for each is 4 to +10. Default is 1.2 for cassette; 0 for all others. U0S1: Paper buckle. Enter 051. Press "Start". Select with exposure keys. Exp 1 for buckle from cassette. Exp 2 for | buckle from bypass. Exp 3, 4, § are for optional feeder trays. Exp 1 flashing is for second side of duplex. P interrupt’ key. Press “Start for test copy. Change setting with zoom keys. Press “Start” key to lock in. Press. stopiclesr to exit. Range for each is -60 lo +80 for cassette and bypass. Cassette default is 20. Bypass is 0. Optional feeder ranges are -80 to +127. Default is 70 for upper and 80 for lower 2. Duplex range is -60 to +80; default is 0, "2005 Knight Business Systems Lid, « 81 Buffalo Avenue » Medford NY 11763 cA Phone: (631) 758-0279 Fax: (631) 758-0469 + Website: vaww.intravia.com 5 & INTRAVIA’S SERVICE GUIDE TO COPIERS cra] ee ELEVENTH EDITION | ‘Kyocera-Mira 1620 Simulations / Service Mode - continued U0S3: Motor speed adjustments. See service manual page 1-4-10. U060: Scan input properties. Density adjustment. Range is 0-23, Default is 12. W061: Test exposure lamp. 1U063: Shading position adjustment. May solve white line problem. Change with zoom keys. Range is -5 to + §. Defauitis 0. [U085: Scan magnification adjustment; Press “Star.” Exp 1 fs for main scan direction. Exp 2s for uxlary scan direction. Press interrupt key. Press “Start for test copy. Change sett ‘eys. Press “Start” key to Jock in. Press stopictear to exit. Range is -25 to +25. Default is 0 for main scan, 12 for auxiliary scan. [U06S: Scan lead edge registration adjustment for document on glass. Press “Start.” Press “interrupt” Key. Press “Start” for test copy. Change setting with zoom keys. Press “Start” key to lock in, Press “Stopiclear" to exit. Range is -32 to +32. Default is 10. 067: Scan centerline adjustment. Press "Start. Press interrupt key. Press “Star” for test copy. Change setting with Zoom keys. Press “Start” key lo lock in, Press stopiciear to ent. Range is 66 to +66. Defaultis 0. (W068: Adjust scan position for document feeder originals. Press “Start.” Change setting with zoom keys. Press “Start” to lock in. Range is -17 to +17. Default is 0. W070: Docurnent feeder magnification adjustment. Press "Start. Change seiting with zoom keys, Press “Start” key to lock in, Press stop/clear to exit. Range is -25 to +25, Default is 0. U07#: Document feeder scan timing. Press “Start” Exp 1 is lead edge. Exp 2is trail edge. Change setting with zoom keys, Put an original in the document feeder. Press “Start” key to lock in, Press stop/clear to exit. Range is -32 to £32 for lead edge; ~42 to #32 for trail edge. Defaul i 0 (W072: Document feeder centerline adjustment, Press “Start.” Change setting with in, Press stopiclear to exit. Range is -6.6 to +6.6, Defeultis 0. Uo73: Scanner (1 is magnification. Exp 2 is paper size. Exp 3 is exposure lamp onvott 1074: DF exposure adjustment. Range is 0:8. Defauit is 1. 'U087: DF scan position adjust mode on or off (compares for dust on sit glass if on.) Also set reference data for identifying dust. Exp 1 Is mode oniof, Exp 2s setting reference data for identifying dust. Turing mode on/off is done with zoom keys. “On" is on, “Off is off. Reference data is set with zoom keys. Range is 10-95. Default is 35. 'Ud68: Seiting input fiter (for density problems on haittones, especially in enlargement}. Descritied as “moiré reduction mode." Moire reduction is on if on." Off if off” Default is of U08s: Print any of four diferent test patterns. UOSt: Check shading. On scans before shading. Off scans after shading. See service manual for details, Page 1-4-19, W092: Adjust scanner automaticaly. Exp 1 is scen centerline. Exp 2s scan lead edge registration, Exp 3 is scan ‘magnification in auxikary direction. Occurs automatically when “Siar is pressed, Press “Stop/clear’ when done. (W093: Exposure density gracient in menval mode. Adjust for each mode with the indicator for thal mode (Text is text. ‘Textiphoto is textiphoto. Photo is text/photo, photo and text allt.) Use zoom keys. Press "Start to lock in. Exp 4 is manual dark. Exp 2 is manual light. Range is 0-3. Defauttis 0. 'U009: Original size detect. Press “Start Use zoom keys fo select item. dA is original width. L ttveshold. See manual, page 1-4-22 for more detail Ut00: Allows you to change charge corona grid voltage. Press “Start.” Use Exp keys to select item. Exp 1 Is charge ‘rid. Exp 2 is charge corona. Exp 3 is charge corona and laser unit. Exp 4 is charge copy quantity correct? And Copy interval, Exp 6 is charge copy quantity correct and copy quantity? Exp 1 flashing is charge corona copy ‘quantity corréct and correction amount. Change grid voltage with zoom kays. Range is 0-255. Default seting is $95. Lock in with “Start.” Copy interval is time from previous copy in minutes. These things can be set from 5- 4120 minutes or from 10-2,000 copies and from 5-50 bits correction, Ut01: Setting high voltage; developer bias, transfer. With “Text it Exp 1 is bias clook frequency. Range is 2-256. Default is 27 Exp 2 is bias clock duty. Range is 1-99. Default is 45 Exp 3s transfor large size voltage. Range is 0-258. Default is 168. Exp 4s transfer small size voltage. Range is 0-255. Default is 179, Exp 5iis transfer off timing. Range is 0-255. Defaut is 38. Exp 1 flashing is transfer on timing. Range is 0-255. efauitis 94. Press “Start” to lock in zoom keys. Press "Start” key to lock 's original width ©2006 Knight Business Systems Lid, - 61 Buffalo Avenue « Medford NY 11763 93 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ‘Simulations / Service Mode - continued UI10: Check and clear drum count, Press “Start” and then use exposure keys: 1 is for fist 3 digits. 2s for last § digits. 3s to clear count. Then press “Star.” Use zoom or number keys to set a new number, Press “Start minutes. “Ge" will display if all OK. “nG* wil display if @ problem. Press stopiclear when done. Ut44: Setting toner loading. 0 is no toner loaded. 1 is based on printing ratio. 2s between sheets, based on pring tatio. 3 is (apparently) based on paper feed. Change with zoom keys. Default is 0. Press “Stop/otear’ when: done. I dan't know what tis simulation really means [U188: Check, change or clear developer count. Exp 1 is fist 3 digits, Exp 2 is last 3 digits. Exp 2 clears count. Ch with number keys or 200m keys. Press “Start” and then press “stopiciear’ to exit = U161: Fuser temp. Exp 1is primary stabilization (140). Exp 2s secondary stabilization (160). Exp 3 is copying temp 4 (170). Exp 4 copying temp 2 (180). Exp 8 is number of sheets (5). Exp 1 flashing is number of sheets fr thick paper (20). 162: Forced fuser stabilizing, Puts the machine into "ready" without heat Ut63: Reset fusor errors. Press “Start”. “CLE" wll display. Press “Start” again to clear. Press “Stop/clear to exit U167: Check or clear fuser count. Exp 1is 1" 3 digits. Exp 2is last 3 digits. Exp 3 clears count. “ U199: Display fuser temperature (Exp 1) and room temperature (Exp 2} U200; Light up pane! LEDs. 202: Setting KMAS host monitor system {U203: Test document feeder. ¢-P is Exp 1 with paper. d-n is Exp 2 without paper, continuous. cp? is Exp 3 is with paper. dn2 is Exp 4 is duplex without paper. U204: Off is no key counter. On is key counter. 1U207: Test operation panel keys. [U243: Test document feed motors, clutches, solenoids. Use dersty Keys. F-0 Is exp 1 for pickup. C-0 Is exp 2 fof conveying. b-S is exp 3 for Switchback feedshitt solenoid. P-S Is exp 4 for swlichback pressure solenoid. ‘Test document feed switches. Each one will give a different indicator in the density indicator dispiay. U250: Set PM cycle. Press “Start” to see current setting, Use exposure LEDs to change cycte if you wish. Exp 4 3 digits, Exp 2is last 3 digits. Change value with zoom or number keys. Press “Start” 0 lock in, 251: Check or clear Pit count. Press “Start to see current setting. Use exposure LEDS to change cycle if you! Exp 1is fist 3 digits. Exp 2 is last 3 digits. Exp 3 clears count. Press “Start” to clear count. Change value Zoom oF number keys, Press “Stat” to lock in, Press “Stop/clear’ to escape. U252: Destination. Jpn is Japan. Incis inch (North America). EUP is Europe. ASA is Asia Pacific. zoom keys, 254: Auto start function on or off with 200m keys. 25S: Set auto clear time with zoom keys. 0 is no auto clear. Othonwise, up to 270 seconds. 90 is default. 258: Toner empty will alow single copying or mutiple, depending on setting. Use zoom keys to select sin (sing Con (continuous) [U260: Change copy count timing point (eject or secondary feed.) U285: Print preduct name an customer printoutrepors if st to 0. No nme i sett 2. (U332: Setting black ratio for & x 11 paper. Range is 0-3.0. Default is 1. Change with zoom keys. Press "Start" 4S 2m display. Press “Start” to lock in. 342: Limits intemal ext tray to 260 sheets if set to on, No limit st to of, Set to on oof. U345: Maintenance due (Jepan only). Ud02: Printing margin adjustment. Press “Star.” Exp 1 for printer lead edge. Exp 2 for printer lefight. Exp 3 for pi trail edge. Press Interrupt. Press “Start” to print test patternitest copy (with 14x17 paper). Change setting wih zoom keys. Press "Start" key to lock in. press stopiclear to exit. Range is 0 to +/-10 for lead edge and -S to for others, Default is 3.0 for lead and fright and 4.0 for tail edge. S {U403: Adjust margins for reading an orginal on platon glass. Press Start" Exp 1 is scan left margin, Exp 2is scat lead edge margin. Exp 3s scan right margin. Exp 4 is scan trail edge margin. Press interrupt key. Press “St for test eopy. Change seting with 200m keys. Press "Stat" key lo lock in, Press stopltear to exi, Range is G +H-10 for each, Defaults are 2.5 for lef, 4.0 for lead, 4.0 for right and 3.0 for tral 3 "©2005 Knight Susinass Systems Lid, + 81 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0279 « Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS. ELEVENTH EDITION - KYOGERA-MiTA 1620 Simulations / Service Mode - continued Uso4: Adjust margins for reading an orignal via document feeder. Press “Start. Exp 1 is left margin. Exp 2s lead edge margin. Exp 3s right margin. Exp 4 is tral edge margin. Change setting with zoom keys. Press “Stat” key to lock in. Press stop/ctoar to exit, Range is Oto +10. Defaults 2 for fet. 3 for lead edge. 2for right and 2 for tral edge {U407: Lead edge for memory printing. Press “Star.” Press “interupt" Press “Start for test copy. Adjust with zoom keys, Press ‘Start to lock in. Press “Sloplelear to lack in. 1U901: Check and clear copy counts for various feed stains. See service manual, pages 1-437, W903: Check and clear jam counts. Display by pressing “Start.” Jam code wil display and you can get count wth expesure keys, Press “Start Jam count wil display. Press “Stopclear ar jam code wll display egain. Display “CLE with the exposure keye, Press “Start to cears al cunts al once. (U904: Check and clear service call counters, Same procedure as 903, but unlike 903, you can clear individually, or al at once. SOB: Check and clear document feeder counter. Text lit: Exp 1is fst 3 digits. Exp 2 last 3. Exp 3 (CLE} clears count Photo lt and Text lt: Double sided orginal. Same readings os above Press "Slart to clear counts. U908: Check total count. Exp 1 Is 1% 3 digits. Exp 2is last 3 digits. U310; Clear black ratio deta, Press "Star." Select On with zoom keys. Press “Star.” 911! Clear copy counts by size. See service manual, page 1-441 U927: Clear accounting counter (total count and scan count). Done only a instalation. Wil not work if ether one fs greater than 1,000, Select “on* with zoom keys, Press “Star” U928: Machine life count ((ota!2) Press “Start” Exp 1is 1* 3 digits. Exp 2s last 3 dials. Exp 3 clears count. U860: Check and clear time exposure lamp has been il. Exp 1 first 3 digs, Exp 2s last 3. Exp 3 clears count. Press “Start.” UQS1: Check scan count. Press "Ster." Exp 1is 1" 3 digits, Exp 2is last 3 digits. Press “stopleieae” when done. 283: Frit YTC-PG alter. 0 is center ine adj pattem. 1 is graph paper. 2is sold black Upgrading firmware on main board: Check ROM version with U019. Shut pawer and unplug. Remave back cover ‘and move jumper an board to left position (umper two left pins). Insert DIMM. Plug in and tum on. Upgrade will start automatically. During upgrade, display will show JIG>1>99%6. Checksum will display and machine will beep ‘when finished, Shut power and unpiug. Remove DIMM. Put jumper back to original position (two right pins) Reinstall rear cover. Run U019 to see that ROM is upgraded, Updates and corrections are posted at our website (www.intravia.com). Gross Reference Information on All Copiers is Listed In The Front Of The 11" Ec 005 Kright Business Sysioms Ld, «67 Buffalo Avenue « Mediord NY 11763 % Phone: (631) 758-0279 + Fax: (631) 758.0469 « Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION User modes. These are not service modes. They are accessible to the customer and are described in the own manual Hold down both exposure (density) keys for 3 seconds until FO0 displays. Select code with zoom keys. Press “ key to lock in F01: Print user settings. 02: Select image mode: 1 is text/photo. 2 is photo. 3s text F03: Exposure stops. 1 is manual, 2 is auto. 04: Eco-copy set with on, FOS: One-step or % step exposure; 1 is one-step. 2is 4 step. 08: Auto exposure adjustment. 1-7. 1 is lightest. 7 is darkest. FO7: Text/photo exposure adjustment. 1-7. 1 is lightest. 7 is darkest. F08: Photo exposure adjustment, 1-7. 1 is lightest. 7 fs darkest. FOS: Text exposure adjustment. 1-7. 1is lightest. 7 is darkest 10: Black line correction (from doc feeder). 1 is off (defauil). 2 is weak. 3is strong, F11; Photo processing. 1 is ertor diffusion (default) 2is dithering, F12: Ground color adjustment. 1 is lightest. 5 is darkest. F13: 4 is APS (auto paper selection). 2 is Drawer selection, F 14: Drawer defautt, 1 is standard cassette. 2 is top tray of optional feed unit. 3 is 2" tray of optional unit. 4 is 3°44 of optional feed unit F15: Auto cassette switching if same size (with optional feed unit). On or off, 16: Auto magnification or 100%. FIT: Upper cassette size. Select appropriate one with cisplay 18: Optional paper feed unit 1 crawer. cassete size. Select appropriate one with disp. F419: Optional paper feed unit 2” drawer. cassette size. Select appropriate one with dsoigy. F20: Optional paper feed unit 3" drawer. cassette size, Select appropriate one with display. 21: Bypass paper size. Select appropriate one with display, F22: Non-standard paper size. Set with display. F23: Non-standard paper size. Set with display. 24: Copy limit, Set maximum for one run from 1-88. 25; Duplex reverse side rotate if set to‘on.” 26: Margin wich (1-18 mm) 27: Border erase width (6, 12 or 18mm). 28: 4 int layout. Different orientations and dtferent lofttight or Z formation. F29: Set borderline in layout. 1 is none. 2s solid. 3is dotted line. 30: Rotate sort can be set to on or off F31; Silent mode (motors shut off this many seconds efter copying). 0,5, 10, 18 or 30. F282: Auio clear on or oft 33: Auto power shut off mode of or on. 34: Auto clear time, Defauit is 90 seconds. Range is 10-270 seconds. F35: Energy saver time delay. Time in minutes (defaultis 18). 1, 5, 15, 30, 45, 60, 90, 120, 180 or 240, FF36: Auto shutoff time. If auto shutoff (F21) is on, machine wik wail this many minutes before shutting power. 18, 30, 45, 90, 120, 180 or 240. Default setting is 30 minutes. 37: Audible error alarm on or of F38; Toner coverage. Print report showing total copies and blackness ratios for each size. 2008 Knight Business Systems Lid. « 81 Buffalo Avenue » Mediord NY 11763, Phone: (631) 758-0278 « Fax: (831) 758-0469 » Website: wwww.ntravia.com Appi INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Equi Kyocera-MitA 3035 | 4035/5035 Profile: Digital, 30 / 40 / 50 copies per minute. A-si (amorphous silicon) drum, valent Models: Copystar CS 3035 / 4035 / 5035 NEC T5035 roximate list price when new: 16,000. 4035: $7,600. 5035: $9,300. cabinet. W: 23”, D: 25”, H: 29", Weight: 165 Ibs, Year of introduction: 2003. ‘SUPPLIES AND CONSUMABLES Important note. Toner cartridges are not interchangeable between K-M & Copystar. Model tom Desianation Yield kyocera Mila. Toner (1900 grams) ‘370A8014 184,000 Copystar Toner (1800 grams). S70ABOIS. 34,000 Waste toner botie 2 Included with toner ear 28199190 Copystar 3035 Maintenance Ki Includes drum assembiy, fuser assembly, developer assembly and TR.700 transfer assembly : MK-708 400K Copystar 4035/5035 Maintenance Kit Includes drum assembly, (user assembly, daveloper assembly and TR-700 transfer assembly. M707. son 500K ‘Copystar 3035 ... Complete drum uni, 28,930: ‘200K/500K/500K Copystar 4035/5035 Complete orum unit ‘2FG9a010, se BOOK Copystar developer assembly (Complete uit... 2899010. “400K 500K/500K Copystar fuser assembly (Compete uni)... 2F 693040. 400K/500K/00K ‘Copystar 2035 transfer assembly Complete transfer assem, Including transfer eollar TR-700 2aKes070 400K Copystar 4035/5035 transfer assembly Comite transfer assama including transfer roller TR-701 25199030, 500% Staple cartridge for OF-7 1 3 cartidges per unit 6882040. ‘5000 per cartridge Staple cartridge for OF-75 3 cartridges per unt GH82010.... “5000 per cartridge Staple carriage for DF-78 3 cartidges per unt, BAXB2010, '3000 per cartridge ACCESSORIES & OPTIONS ‘Accessony [DescneTON Hoon, | Ascessomy/ Orscarnow Moos, Document processor (feeder) Reversing SROF-2 | LCT 3,000-sheot PFT Platen cover (i no feeder)... 2ave2040 | Duplex unit AD-63 Finisher (3,000 sheet with hole punch) DF-71 | Print Scan system U ‘o8sH19503 Finisher 1K fisher, 0F-73. | Hard drive For printer. HD-ME4 Finisher Saddie-stich... 0F-75 | Hard dive For copier HO-70 Finisher Internal ono DF-78 | Network interface (108a¢0 7-1/100 BaseTX, 108ase2 18-20 Attachment kit For OF-71, DF-73 anc DF-T5. AK-TIC | Wireless NIC 802.118. e220 Mailbox finisher 7-bia for use with DF-71 finer... M-2107 | Serial RS-232C. B14 Punch unit 2-hole or hole. PH-2A | Fax system J. 02308603 ‘Switchback unit Reversing adapter for OF-76 fisher ....RAet | Fax optional memory (BME), MT 8M wero | Job separator, ‘sce Paper deck 2x500-sheet. To read counter: “Counter Check’ button on operation pans! keys). 088 “Default seingicounter” button (above “1°& “2” 2005 Wright Business Systems Lid. + 61 Bufalo Avenue + Medford NY 11768 ow Phone: (631) 758-0279 + Fax: (631) 758.0469 » Website: wwrw.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ez ELEVENTH EDITION ‘Kyocers-MiTa 3035 140351. Drum and developer replacement: Open front cover. Remove toner cartridge and waste toner bottle, Remave 0 screw, tum developer latch lever and slide out developer unit. Remove screws that hold drum unit into machin Slide drum unit out of machine. Developer calibration: Perform maintenance mode (simulation) 130. This is a mono-component machine. PARTS AND MAINTENANCE ITEMS Desceenow —_ Nuwar Man Loc. oy ‘AD-63 Dupiox assembly actuator .28L07000...3 11 Dini Board 26628070 ‘AD-63 Duplex assembly clutch... 2BL27500. Discharge lamp (a deaneridium uni). 28193420. A053 Duplex assembly so120s0...3 4. Drum (Royal Copystar). 28J83020 photo interrupter . Drum ceaner bade vn 2BL1B300. ADF openiclose switch 2AC12970. 24 38. ‘rum recoveryseal blade, 2818070. ADF sit glass sven 2FG12020 24 1Bennonn | Duplex actuator 2.07020. Bypass assembly “2FG68020.. 221 Ejeet motor “28127560. yeas chi DAVZTASN 2348, Empty switch (mer ent ay”)... 2BL01170 pass cll 1 23-48 Engine board 2F601010 Bypass feed actuator. 3A206100...23 26. Exitunt sn 2883100. Bypass feed assembly Exibunt actuator (6) cnn BBLZAIO a AE Exit unt actuator (righ) 28121120. ass feed assembly actuator. Exit unit ston (2) 38327400 Bypass feod roller (upp) u.-- 61706770. 25 28... 400K1500% | Exposure lamp. 2AV12100.. Bypass fi Exposure lamp verter boord.. 2AV28080... (night be a separator pad?) 28L06880.. 23 28 Fan (roar tamer?) eran Bypass photo intorupter 28127450... 2318... | Eoniehadier Se 3FGz1000.. Bypass pickup rller 2AROTZAO..28:20..4000500% } an tmounted agonal) 2FG27000. pass separation rller....2AROT230 .. 23 34..00W/500« |” For syaton) batty 2AW2TOTO. Bypass sie deel Doar. AS01020 238, Fax system d data preserve board. 3CM68030. coe ol ~ pha Lr oe Fax sysiom J flash jig board. 36968010 asset backst a Fax system J main board ‘30804110. Cassette size detect assembly (2)..2F601020.. 7 29 Fax eysiem J moma board 238182010. ae eee 3915, Fax system J NCU board 30801130 oa Fax pte J ub power upp. SCMOTHO.. S00 drive boa 90d motor (19 FAME) nanan BFGRTOR Charge corona (min, W700). 28493000. 38 5. Peas erenna Cleaner lam 28199420... 263 Fuser dive 968" nnn 2FE2OOTO. Cleaner unit separator claws (5)... 28L95310... 33.6 Fuser goer ‘2512020, Gieanertsrum unit (3035). 2,193020...33 4a | Fao Peat lamps Ma 3FO20120 lesen nt A005). BFOREOIO 3 Paare oe 2F620120 >eveloper parts Bre not aveileble separately - Fuser heat ler "2620080. Developer nit 28199010... 29.400K00K | Fuser heat roller bearings (2). 2FG20230 Beare ont handiaftevr. 2B114240.... 295. Fuser heat roller bushings (2).....0.2FG20190 78 Fisher conveying : Fuser noat roller pawl springs (6). 28120240... oom. Frt—r—SS Ee ELL DF-78 Finisher feed shit motor... 3BN27O11 Finer pee lt 2000 DF-78 Finisher fed switch 35827400... § 30. aera DF-78 Finisher jam detect switch... 78727110... 7.41 ee ree ence Pere tara Fusor thermistor (on... 2620210 switch assembly... 3A601010....52. Fuser temisior (ean. poheciceed DDF-T8 Finisher side registration pe piece ey aN27020 ..7 35 Fuser u ar 693080 DF-78 Finisher stapler. BAW27010 ..3 39. Heed crv. anole DE7e Fumtortee Hard dive power SUppYY..o SURO TOTO photo interrupters (3) .95927400...7 22 High volage board 28128051 2068 Kright Business System Ld,» 61 Bufalo Avena » Medford NY 11763 Phone. (651) 750-0278 « Fax: (631) 758.0469 + Webste: wv.itravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ea ELEVENTH EDITION Kyocera Mira 303514035 / 5035 DescaenoH Nuween Man Locvexc yan | Desonerow Nuwoee Ma Locvie.e Gay Humiaty sensox 7 2BH27E20...39 60 Patan glass ceo 35912010...21 48. {ntelock suite (1. 2ARZ7O40 3946, Power source board 2F62e020...39 19 Interiock switch (2). 2FG27420 3948. | Power switch ce BAN2T290. 39.49. 41402 Job separator conveying Primary paper feed assembly (2)... 2BL00050...9. wiih actuator en BB610070... 322, Primary paper feed empty actuator. 2AROTGAO...9 15 1402 Job separator feed switch ...38327400 ... 313. Primary paper feed pickup roller (2).2AR07240....9 6 400K/500K 4J-1402 Job separator paper switeh 65006360 ...3 30. Pris paper f60d rb 2) nonn2ARD7220..9 4 AOOKISOOK Laser fan 2B127700...27 14 | mary pape feed sopaatr lr (}.2AROT230, 95 400K/500K Laser unit 28199181 ..27 4 Prinlscan systom U conte Lit motor (2) 28127581 ..95.28 (rain board) sHe01010...3 4 Main moter. 2127540... 17 2 Prinecan system U DIN ‘aHe0t020.. 32. Operation panel Board A 20X01100 43 25, Prinvecan system U sean NIC... 289010%3...3 15. peration panel board B 2CX01050 "4318. Aci Reverse unit maia board, SCPO1010..3 82. Operation panel cover. 28625010 .-43 42 R&C Reverse unt papor path sith, .66008360....3 67. Operation pane isnot fisted asa unit Réct Reverse unt snitch 3CNOT010. 3.60 Operation panel print But... 2825300... 43 5 Rt Reverse unk switback mctor (2)3CN27030 3 51 Original detect sensor. 20927080...21 53 Reglation eae rrr 2BLEDASD..AOORISOOK, Paper feed clutch (rear fame; 2). 28127500. 35 16 Registation cleaner assembly... 268201... 1387 PF-70 Paper deck | Registration clutch, soe BBLZITH ....37 25, cassette backstop (2) 2ARO7O8O 7 11 | Registration cuich 2BL27730 ...11 70 PF-70 Paper deck caster (4)... 38502600... 6. Registration cutch?? PF-70 Paper deck desk motor... BAT9GO10...14 14 (Pear transfer un) 28127500... 1765 70 Paper deck feed ler (2) 2AROT220...84...<00N600K | Registration guide (2) 28116190 17 16..«00K/500K 70 Paper deck inoriockswich,.61727540 ~. 133 Regitation rola. 2EG19020...17 1 vee PF-T0 Paper dock if motor (2) .n-2BL27580... 11 16 Rogistaton oir tt 2B. 16021 PF-70 Paper deck main boerd nn. 3SC2B010 4.13 13 | Registration roller; right. ‘2BL06270....11 54 PF-70 Paper deck paper emply | Registration switen 2FezT110,..13 83... actuator (2), -2AR07640 ...9 15, Registration under cleaner....... 2BL07950 ....17 48 ...400K/500K PF-70 Paper deck photo interupter (4) 35327400 ....9 27. ‘Scan cable; front. 2AV12190....21 13 ‘0 Paper deck pickup roller (2) ..2AR07240 ...9 6 400K/500K | Scan cable; rear. snsenenieBAW12200 24 14 Paper deck registration clutch (3)2AC06230 ... 11 8. ‘Scan home photo interrupter... 72427100....24 54 PF-70 Peper deck separator roler (2),2ARO7230 8 5400800 | Scan motor Avi2221. 24 16 PF-70 Paper dec sizo dct board @) 38020111 .7 20 Shei "28460600 472. ETO Paper deck och with actuator 338061409 31 Size switch (2) ‘35927420... 39 47 F-75 Paper deck ar damper Size switch (rear ame) 35927420... 38 14 (bellows; 2) 54106950 ...5 13, SROF-2 Document feeder clutch... 3AL93010 ...9.31 100K orig PF-75 Papo: dock castors (4)... -SATO8000...3 11 SROF-2 Document feoder PF-75 Paper deck cutoh (8) .nowsSATO7O7O...7 24 ‘Sever board 3AL99020...173 PP-75 Paper deck Hpk SROF-2 Document feeder {Giekup?) raller 2) SSATO76OD....7 2..400K1500K | intoriock sitch AL10080 ..924 PF-75 Papor deck IR mater (2)... SFH2TO%0...3 18 SROF-2 document feeder PF-75 Pepe deck main board... SFFO7100... 3.31 jam detect swith 78727110....173 PF-75 Paper deck motor ‘SFFOTOAO...3 1, ‘SROF-2 Document foadar mors (2)._3AL27011 «1322 PF-75 Paper deck remaining lever | SRDF-2 Document feeder (actuator?) (2) ve SPHO2OG0..3 47. ‘original actuatr. 3B007161...937 'PF-75 Pager deck separator or (1).5FHOS020.7 42, <0ax620% | SROF-2 Document feeder F-76 C-pick ole. ‘5A707500.....400%vs00% | phot intupter. 29327400....9 16. PF-75 paper feed rl. [SPHO60t0 349. eoousooe | SROF-2 Dor feeder pickup roller SBCOTOIO..9 5. 100K og Platen cover assembly. 20X82010 45. ‘SRDF-2.Doc. feeder separalor pad. 38607320.,.9 22. Piaten cover hinges (2) 28612820...45 3 | SROF-2 Doe. feeder separa alr (2)38607020...9 6. 109K org Paton cover pocket 60804280 ..45 4 SROF-2 feed vay Switch 19927100...62 Platen cover switch. 20912630... 456. Staple cartridge. SFG11630. AODK/SOOK Piaten cover white mat “20012810... 48 4 “Toner solenoid 2127510... 35 13. ©2005 Knight Business Systems Ltd. - 81 Buffalo Avenue « Medford NY 11763 Phone: (831) 758-0279 + Fax; (631) 758-0469 + Website: www.intravia.com ion weer Maw Locvieto Toner switch assembiy, 2BLOTTEO.... 29 53, Transfer roller... 2BL17O24... 17 28 Transfer unit (TR-700; 3035) nnn 28K93070 . 17 25. 1725, Wan Transfer unit (TR-70"; 4035/5035) 2893030 .. Vertical feed assembly (eft side)....2FG93080 ERROR CODES ‘Service error codes will be accompanied by the message “Call Service" on the touch screen. “Time for maintenance" means the machine fs due for PM, nol a servic error, "Replace waste toner box” wil display when waste botle is ful £0080: Fax board problem 0070: Fax board incompatible. £0100: Operation board mamnory readmit enor; | EEPROM 3 and 4 error, C0110; Backup memory problem. Turn power off and back on. Try simulation 20. Hit repeats, replace backup RAN: ©0150: Backup memory. EEPROM 1 and 2. C0160: Backup memory. Not displayed. Requires service | admin. division (29) £0170: Accounting count error Requires service admin division (72) 60210: Bad main board 0240: Bad main board or pint boar (60250: Scan network board problem, (60280: Fex board problem. 0320: Energy save problem; bad main board 0420: Paper deck or feed desk problem. £0440: Finisher to machine communication problem, 0450: Mailbox problem, 60470: Switchback unit problem. C0610; Bitmap probiem (DIMM or main board.) £0630: Main board 0640: Hard deve, C0820, 830, 860, 870,680, 890: Fax board or fax sofware, C0800: Fax sottware is wrong version. i 1010: Upper it motor probiem, 1020: Lower it motor problem (©1030: Desk upper Ift motor prcblem C1040: Desk lower It motor problem. 61100: Paper deck motor 1 problem. C1170; Paper deck motor 2 probiem. 1120; Deck level right switch of motor. 1130; Deck level lot switch or motor. C1460: Large paper deck or desk sequence probom. C1170; Large paper deck incorrect. ©2000: Brive motor problem £2500: Paper feed motor. £2600: Deck conveying motor or desk motor. | INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION | C4010: Lasor motor steady state problem. Bad laser 28127600... Vertical feed clutch 2) 117. Vertical feed conveying switch (3)...2BL27410,.. 14 24. Vertical feed push switch ‘28106940... 11 28. ‘Waste toner bottle ‘2893130... 49 21.. 63100: Scan home problem: switch, main board, oF motor. ©3200: Exposure lamp problem, inverter board. (©3300: Optical problem. Main board. (©4000: Laser motor probiem (polygon). Bad laser Uni i power supply of main board. main board or power source board. (04200: BD steady state problem. Laser motor probit ‘or bad main board. : (©5300: Cleaning lamp. (C6000: Low fuser temperature; heat lamp, thermos (C6020: High fuser temperature. (©6050:;Low fuser temperature. (C6410: Fuser unit connector or unit. C6420: Fuser contact or thermistor. Note: Fuser errors require simutation U163 to ret C7300: Toner sensor problem. (C7400; image formation unit problem or connector. (C7410: Drum unit connector oF drum unit. C7450: Image formation unit fuse problem. C7800: Humidity sensor board or external temper sensor. : (C7810: External temperature thermistor of humidity, sensor board. (C8010: Finisher paper conveying motor. (©8030: Finisher paper conveying belt. ©8140: Finisher tray elevation motor. C8170: Finisher front registration motor problem. 8180: Finisher rear registration motor problem. C8190 cazto: 8220: 8300: C8310; 8320, 8330) ca3do: C8380: 8360: 8370: ©8380: Finisher front stapler problem, Finisher rear stapler problem. Booklet slitcher eject probier. Bookiet stitcher elevation motor problem. Booklet stitcher rear jog motor problem. Booklet stitcher front jog motor problem. Booklet stitcher staple motor problem. Booklet stitcher batch processing motor problefa 4 Booklet slitcher stapler shit motor problem. Booklet stitcher paddle motor problem. Booklet stitcher folding problem. 005 Knight Business Systems Lid. 81 Buffalo Avenue + Medford NY 11763 3g: (631) 758-0279 « Fax; (634) 758-0469 + Website: venwintravia.com Phx 100 INTRAVIA’S SERVICE GUIDE TO COPIERS s ELEVENTH EDITION ‘Kyocera-Mita 3035 / 4035/5035 Error Codes - continued 68390; Bookie sicher backup RAM problem. | ©8460: Booklet stitcher punch backup RAM problem. (8410: Booklet stitcher punch motor problem, | ©8470: Booklet stitcher punch dust sensor problem. 8420: Booklet sitcher shit motor problem. 8450: Booketstitcher side broken punch power source 8430: Booklet sttcher punch eamtmuniation problem, wire problom, 8440: Booklet sttcher punch sensor problem, (©8500; Mailbox drive motor (C8450: Booklet sicher side punch sensor problem. Copy Management Mode: Explained best in owner's manual, and most items are described on the touch screen, however you must be able to enter the mode for these to be accessible. Press the “*" key for the “default setting menu.” Touch the "Machine default" key. You will have to enter a 4-digil management code, The factory code to ‘get you in is 3000 for the 3035 and 4000 for the 4035 and 6000 for the 6035. At that point, follow prompts and make selections, SIMULATIONS / SERVIGE MODE (Maintenance Mode) ulation Procedure: Pross these keys in this order. 10871087. Then enter the code number with the number keys (cursor up/down keys. Press the “Start” key. You can usually make a test copy by pressing “interrupt” and then "Stari" Most adjustments are made with up/down cursor or number keys. After the item is run or tested, press. stopiciear. Some tests are stopped (not exited) with “interrupt” key. Exit the mode by pressing 001, and then print. 1U000: Prints status report, Print out maintenance settings, f [U004: Ends Simulation (retums copier to wanr-up or ready) (W002: Set factory default. Press “exceule," and then press “Start” and shut power. 'U003: Phone number of service center. Symbols are available on the,touch screen. ise leftkight keys to move cursor. U004: Machine number (last six digits. seria! number) U00S: Aging (Copy with no paper.) PPC is copier, PPC +DP is copier & document feeder, U0t8; Display ROM checksum: main, MM languagestandard and ianguage/optional. 019: Dispiay ROM versions, (U020: Initaize all backup RAM on the main board, Press “stat” and then press "Execute," and then “stat,” again. U024: initialize memories; counters, service cells, eic. Same procedure as U020. (022: Initialize back up data for scanner andior network scanner if tis replaced. Same procedure as 20, but pross “scanner” or “network/scanner. (W024; Format hard drive. Press "Start," press “execute,” press “start” W030: Motor tests: feed, main, ejectforward, ejectireverse. {W031 Paper path switches test. Press "Start" to see choices. W032: Paper path clutch test. Press "Start" fo see choices. U033; Test solenoids. Press "Start" to see cholees, [U04: Adjust print start timing (print registration.) Press “Start" Change setting with up/down keys: RCL on for lead edge from cassette. RCL on (DUP) for duplex. RCL on (BYP) for bypass. Press interrupt key. Press Start for test copy. Press “Start” key to lock in end Stopiclear to exit, Note: This is the sequence of registration adjustments that should be followed: 4>65>71] 1U036: Folio size length & width W038: Check interlock switches. Press "Start" fo see choices. {U051: Paper buckle. U0S9: Fine adjustment of motor speed for main motor, eject motor and polygon motor. W060: Scan input properties: This Is density. Default is 12. Range Is 0-24 064: Test exposure lamp, U063: Shading position adjustment, Default is 0. Corrects longitudinal white ines caused by messed up shading plate (clean plate frst.) Range is +2 (0-2. defaults 0 W065: Scan magnification adjustment; main scan ad], Press “interrupt” Change values with up/down keys. Lock in with “Start Press stoplclear to exit Note: This is the sequence of adjustments that should be followed: $4>6: sm occurrences, service call occurrences. scen)P65 (aux scan)>67. 2005 Knight Business Systems Lid. + 81 Buffalo Avenue + Medford NY 11763, ; 101 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com By INTRAVIA'S SERVICE GUIDE TO COPIERS | ELEVENTH EDITION Simulations - continued Soul be elowoe BEST 14067: Seen centerline adjustment, Press Print Press “interupt* Change value wih udown keys. Poss ‘St tolock in Note: This isthe sequence of acustments tat should be folowetl/34567>73 U068: Adjust scan position for originals in document feeder, Default is 0. 1U070: DF megnfcaton asustment. Press stat" Press “nteupt” Adjust with upldown keys, Press “Start to 6g This the sequence of acjusiments that should bo followed: 6326557 071: DF sean stat poston adjustment. Select Lesd edge adj" Press “inferupt” Adjust wth upidown keys. Bi “Slat tolock in Tso tw sequence of adustrens thal shold be followed: [2G5e7%. Samo procedural trall edge, by selecting “el edge ad front and 2-sided back. Press “Start to lock in. Ths is the sequence of adjustments that should be followe U073: Scanner test. Zoom is magnification. Size is original size. Lamp is exposure lamp onvoff. W074: Adjust light output in DP mode. dofaut is 1 When done, press “stop/ciear.” 020: Tener economy mode exposure adjustment. Default is -6, [U0B9: Print test patterns; four different choices, UOSt: Check shading, Before and after shading, Displays original values st nine points W092: Adjust scanner automatically, doing the work of the test in parentheses. Scan centerline (67,) auxiliary S08 (65,) scan lead edge registration (66,) and scan margins (403,) Press “Start” tolock in. When done, pressis stopiciear” Uo83: Exposure density gradient in manual density mode (in each-mixed text, photo, ete.). Use appropri Upldown cursor (o select. Acjust in each mode, Defauitis 0, [U099: Original size detect. Select item on touch screen. Adjust with up/down keys. Lock in with Start key. Ut00: Run charge corona and los Transfer control dala is 120. {U109: Display drum surface voltage ([rom drum unit EEPROM). Ut10: Check and clear drum count. Press “start” to display. Press “reset” to clear, Enter anew count (six digit number keys. Press “Start” U112: Toner refresh; change the bias on time at power on after copying image flow is low. 113: Drum refresh operation, U130: Developer in tings, This will also clear developer drive time (U157), clear developer count (U158) and reset to feed start {evel and toner empty detection, Press stopiclear when done. U144: Setting toner load. For use after iow density copying. U150: Test switches ceiated to toner (developor sensor, container set, container sensor, waste tank, waste tank sensor.) Press “Siar to see list. U157: Check or clear developer drive time. U188: Check, change or clear developer count. Print,” “reset” and then “start.” Ut61: Fuser temperature control. Requires factory manual. | would not touch this uniess absolutely necessary. F (-40 in manual. U162: Forced fuser stabilizing. Puts the machine into "ready, without heat. Ut163: Resot fuser errors. Press “Start.” Press “Execute,” Press “Start.” Press “Stop/clear.” 185: Checking fuser counts. [U196: Turn fuser lemps on using Start. Test “main” or “sub.” 1U198: Set fuser phase control for electrical noise. On means its present and off means itis absent. U199: Display fuser temperature, ambient temperature and humidity. "2005 Knight Business Systems Ltd. - 61 Buffalo Avenue » Medford NY 11763, Phone: (631) 758-0279 « Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Kyo Simulations - continued 1200: Light up panel LEDs. U201: Inlize touch panel. {U202: intalize or operate KMAS host montering system option, Japan only U203: Test document feeder. ADP o: RADP with paper. ADP (non) or RADP (non-P) without paper, continuous, 208: Key card or key counter. 1U206: Coin vendor device setup Japan only.) U207; Test operation panel Kays 208: Set paper size for large paper deck. 236: Set nisher eject section limi to accept or not accept 5 1/28 % paper. "ON" sends copies to extemal tray. “Of te intemal tray U237; Set frisher max stack. Os higher limits. 1is about one-hal. Also sends copis to main ray or middle tay. U243: Test document feed motos, clutches, solenoids. Press “Star” frist of tems. U244: Test document feed switches, Press “Stat for ist of items 248: Checks messages that can be dsplayed {U246: Finisher adjustments. For 3000-sheet fisher, adjusts slack in punch mode. For sada booklet stapling postion. For inner finisher, i adjusts side registration cursor stop positon 247: Test LCT (BK deck.) and 2x500 sheet tray motors and clutches. U249: Test peper eject to optional output devices. 250: Set PM cycle, Press "Siar." PM cycle (X1K) wil display. Ifyou wish fo change PM cycle, Change value with ‘number Keys, Press "Stan to lock in U25t: Check and clear PM count (copies since last PM and PM resot) Press "Stat to display seven digit count since fast PM. Select "Reset you wish fo clear court back (00. Ifyou wish fo enter a new vale, do So withthe number keys and press “Start” to lock in 1U252: Destination (county.) {U253: Single oF double count for 17x47 286: Autostart function rr oF oft. {U285: Set auto clear time 0 is no auto clear. Otherwise, up fo 270 seconds. U258: Toner ematy will tow single copying or multiple, depending o9 seting. if set te continuous, you can change this from 0-200, 1U260: Changs copy count timing point (exit or secondary toed.) 264: Date display order (year, month, date; or month, dats, year; or date, month year. U265: Set OEM purchaser code with upidown keys U266: Set delete document from hard dive for auto delete (0-7 days.) 274: Laser type. Label on laser. Do this if replacing laser. 277: Auto stat after completing job when used as printer or fax. Range is 30 seconds to 120 seconds. U326: Black ine clearing indicator setting. If set to “ON" wil splay to eal for servic if black lines on glass (rom doo feeder) U328: Side eject when cut eliminator installed by selecting “ON-" U330: Set sheets that eject ray wil switch from sub tray to main tay; U33E: Face-up of face dovin to finisher I copie from platen glass U332: Size conversion. See manual U341: Paper food location for specific printing functions U342: Set exit restricion for internal tay. 343: Duplex or +-sided default U344: Preheat energy save. U345: PM due seting. Japan only. 3485: Sleap mode operation (for fx only). {U402: image printing margin adjustment, Press Interupt to make test Press Start to tock in. Press stopiclear to ext Note: This is the sequence of regisration adjustments that shouldbe followee: £02>403>408. itch finisher, adjusts 0. Use number keys, "5008 Knight Business Systems Lid.» 61 Buffalo Avenue + Medford NV 11763 08 Phone: (881) 758-0279 + Fax: (631) 758-0489 » Website: ww intravie.cor INTRAVIA'S SERVICE GUIDE TO COPIERS: a ELEVENTH EDITION Simulations - continued margin,) B (lead edge margin,) C (right margin,) D (trail interupt key to test, Lock in with Star key. Press “Stat tolock in and press stop/clear to escape. Note the sequence of adjustments that should be folowest #O2>403>404 25, Press “Start” to lock in, This is the sequence of adjustments that should be followed: f402>403>404, U407: Adjust lead edge registration for memory printing, Same proced registration adjustments that should be followed: 63>34>65>66: itialize scanner network card. S05: Set data base assistant if network scanner installed. USO6: Set time out for computer connection. US08: Set LDAP if LDAP server is requested. U901: Check and clear copy counts for various feed stations, (W902: Check and clear punch count, clear all at once. Press “Start.” {U904: Check and clear service call counters. Unlike 903, you can clear individually, or all at once. 1805: Check and clear document feeder and finisher count U906: Reset partial operation. Some sections of the machine can go down, and be disabled but stil allow the (0 operate othenwise. After repairing those situations, go to this cade to bring that unit back into service. Pr “Start” and then press "Execute" on touch screen and press “Start” again, 1U908: Check, clear and reenter total count for printer and fax. U910: Clear black ratio data. Press ‘Stert." Press “Cancel” on touch screen. Press “Start.” US11: Checkiciear counts by size. US17: Readiwrte backup data sel. Press “Start” for lst of tems. U920: Check counts of copy, print and fax. 1U925: Clear or check errors. U826: Fax rewrite: Download and fax program and fax fonts for fax kt 1U827: Cieating all counters to 0 U928: Checking counters. Us41: Default drawer defeutt magnification ratio setting. press “Stopiciear.” U990: Check and clear time exposure lamp has been lit. “Print” will display how many minutes the exposure amp 1U991: Check scan counter for copy scan, fax scan and network scan. Press " U993: Prints out various test patterns. PG1 is for centerline (prints a centertine.) PG2 is a gid for squareness. PGS is a divided grid or dark sheet. Upgrade firmware (with Flash card). 1. Shut power end unplug machine from wall 6 socket, will display “completed when dons. 2. Remove cover in right center (rear). 6. Do not shut power during this operationt 3. Insert programmed Flash card with rear of card 7. When “completed” displays, shut power and | toward front of machine, unplug machine. 4, Plug in machine and turn on power. 8, Remove Flash card. 9. Plug in machine and turn back on. Machine will automatically begin to upgrade: 7005 Knight Business Systems Lid, « 81 Buffalo Avenue « Medford NY 11763 104 Phone: (631) 758-0278 + Fax: (631) 758-0489 + Website: www.intravie.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ‘Kyocera-Mira 6330/7530 — Equivalent Models: Copystar Ri-6330/CS-7530 Profile: Digital 63/75 copies per minute 6330 Approximate list price when new: $22,000.00. Year of introduction: 2002. 7530 Approximate list price when new: $25,000.00. Year of introduction: 2003. 7530 Dimensions: Machine without any accessories. H: 47"; W: 27"; D: 32"; Weight: 440 Ibs. ConsuMABLes ‘Supplies and consumables, Important note, Toner cartridges are probably not interchangeable between Kyocera-Mita & Copystar. Beano frau. Desiewstion Yisuo Ky0er@-FS vnccrcnnanw TONE (1,260 GBM) wna STORED nnn [20,000 per cartidge (6% yield) Copystar Toner NS2T (1,260 grams)... TK-602 370AE0I6.. 30,000 per cartridge (6% yield) Kyocera-MitalGopystar Developer N320 (850 grams)... 37026111... 500,000 (two botles required) Kyocera: Mita/Copystar Orum(amorphous silicon)... 2A082010. "6330 is 3,600,000, 7530 is 4,500,000 ‘Kyocera-Mita/ Copystar Stapte cartridge for DF-610 fnishor ‘Three cartridges per case. 36882040 ene 2,000 per cartridge. ACCESSORIES & OPTIONS Hem Mode! | item Model Reversing Document Feeder (SRO). vndneluded. | S-bin mutt tray ove TA Duplex unit ‘Included | Hole punch unt PHA 4,000 sheet paper deck. sT-11_ | Print system R (incudes print boars, Tandem kit (copy and print) TS-t ‘and Network cara 16-27.) : ozaHH003 Tandem attachment Kit vonennnssnninnrsrnrsnen 84028000 | Scan system D. 02305503 Finisher DF-610 } 20GB hard drive (e-MPS printer functions) HOME Exit tray (ino finisher)... = [2A304190 | Network board (10/100baseT/t00baseTX), 15-20 Bootet folder. nL BFet | Wireless network board 802.1 tb B22 Drum replacement: Remove three screws to release image formation unit, Remove developing unit and cleaner unit Remove charge corona by unplugging two connactors and loosening retainer pin. Lift corona out, Loosen front and rear drum retainer pins. Release drum stopper. Rerrave drum assembly from imaging unit. When replacing drum, drum heater assembly must be transferred to new drum. After installing drum and reassembling machine, do simulations U110 and U111, Drum blade replacement: This blade can be moved away from the drum so that it does not touch. Remove three screws to release image formation unit. Release the lock lever and slide it out. With cleaner unit stil in machine, loasen screw (nearer gear end) that holds blade release plate. Lift weight and slide blade refease plate towards rnon-gear end of cleaner unil and lock blade in reiease position. Tighten release slide lock screw. Remove cleaner unit from machine. Remove upper cleaner cover (two screws). Remove single center blade retainer screw. Blade, when reinstalled or replaced, should touch the sides of the sponges, but nol be over them, Run simulation 160 after reassembly (lo prime blade/drum with toner). Afler coating crum in 160 (do not shut power}, open door and pull out cleaner unit, Loosen blade release plate screw and slide the release plate so that biade is now touching rum again. Tighten screw. Reinstall cleaner unit and close front door. Machine will irish its cycle and stop. Exit maintenance mode (001). Drum cleaning brush replacement: Remove cleaner unt from machine. Remove lock ring and white plastic gear from cleaner unit to access screw. Remove screw, grounding terminal and cleaner brush terminal. Remove iock fing and metal bushing, Remove screw in center of cleaner unit and remove brush. "2008 Knight Business Systems Lid. « 61 Buffalo Avenue « Medford NY 11763 405 Phone: (631) 758-0279 + Fax: (631) 788-0469 + Website: www intravia.com = INTRAVIA’S SERVICE GUIDE TO COPIERS =) ELEVENTH EDITION noticing exactly how itis instated. Replace with new belt being sure to instal properly and not touch surface. 9 Crank 3 few revolutions by hand to make sure all Is correct and then reinstall Transfer belt brush replacement: Remove ranstr belt unt: Remove one-pin connector and our seen fr brush towards rear and remove pin gear and bushing, Remove belt leaning brush Developer replacement & calibration: This may require cleaner unit removal frst. Release lock lever and slide towards rear. Disconnect developer-toner hopper nozzle. Remove two screws (one front and one rear) that developer retainers. Unplug 4-pin connector. Lift unit out of machine. Remove three screws and unhook de\ unit cover. Empty old developer and replace with two bottles of developer. Reassemble and reinstall and run. simulation 130. Doctor biade gap is .75mm to .80mm, Fusor cleaning felt (web) replacement: Remove fuser unit. Remove fuser cover. Remove folt holder (two sore the drive shaft, Rotate a few times to take up slack. Fuser lower cleaner roller replacement: Remove fuser unit from machine. Cleaner roller is mounted in bracket is held in with two screws, PARTS AND MAINTENANCE ITEMS Fam Deseo PART NUMER Ma ] Banc Descrrnon S-bin mutiray MT eles bin 5)... CBOS010 | CCD assembly (6530) ‘20088012 Sin mutitray MTA main tay mekor BAKZTO1O | CO assembly (7520), -AFAB8030. bin mutray MTA J Cherge corona assembly (6330)... 26100170. holo interupte/ectuator(7)...39808800 sou | Charge corona assembly (7530) ...2AOO150... Bookie alder BF-+ conveying okay. 3GA2TOED Charge corona cleaner metor..... 2A02T78O. Bookla elder BF-1 eject section 2FA@8120, jam dotct switch re7Z1110 Cees 2n058240 Bookie older BF-1 feed motor... 63227424 Gharge gd noe 2R068171 Bookie folor BF-t interlock ewitch 63527020... 3 Charge grt clearing pad ‘38765081 Booklet folder BF-1 main boae....2GA26011 | Gleaner unit (5330) 20/8301 Bookt folder BEA motown 1839080 Cleaner uni (7530)... 2FAS3140.. Booitet folder BF-1 paper feed Gleaner unit cleaner brush 28016054 jam detect swich (2). rer27110 CCleaner unit recovery blade. 28068210... Booklet fier 8-1 paper fed moor. 18385000... 53 Cleaner unt separator claw (4).2A01800.. Booklet folder BF-1 paper ed Gleaner unit separator photo interrupter 98327400 claw asvombly 2) 20300821 Boole folder BF-1 paper feed sich, Gieaning belt bush. 2a083040... penne a oo Cleaning bet front shield 36793670 eee 0008360 Cleaning brush terminal. nn. 98748110 ena aa Cleaning unit upper COVE nn S87SB344 Booklet oder 6-1 photo interupter 35327400 coe Booklet older BF-1 photo intoruptor 35327400 : Tee a bot, ‘eo127010 Bypass clutch 38707280. pre 163506100 Bypass it lich... 36707282 Bee | ears ence Gach 1727540. Bypass lower roler 81708760 Deck 3 let food roler. "24005180 Sypass phot interupte it)... 66006950 Deck 3 papor switeh (3). 85006380, Bypass pickup 1 nnn 61TOET?O Deck 3 phato interrupter (2)... m0 35927400 ‘Bypass pickup role (on long shat) 36707050 ees gusta 2eso70to Cassote assombiy 2089180.0.3 foennneme | Opel ai damper (betions: 2)... 54105960 Cassette backstop. 39907120 Deck motor ye “30027590. Cassetie it motor 2AC06250 Developer blade assembly. 28900220 Cassette it switch 2) 006360 Developer bushing 71814130 Cassette m switch (4) 5006850: 28. Developer bushing; agitation roller 71614080 15 Knight Business Systems Lid. « 61 Buffalo Avenue « Medford NY 11763 Phone: (631) 788-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Developer bushing: agtaton ler (3).7 1615050 ..19 13. Developer bushing ower ler font.2A014210 ...19 2. Developer bushing ower role, rear..2A014200... 19 24 Developer bushing: paddle 2AD14140... 19 19. Developer fet (4) 28014380... 1927 Developer felt (4) : 2A01460... 19 28, Developer fiter 28014460... 18.35. Developer gear, 25% 36716140 ...19 38. Developer gear; 271 (96714130... 19 37 Developer gear, 34 agitation roller. 48727604 Developer goar; 36% mixing 71814180... 19.34 Developer gear: ile von BAOTOA 196 Developer gear: ile. 20/1400... 19-4 Developer gear, lower 24014070 in 18 Bn Developer gear lower idle 20014220... 1923. Developer gear; paddle 2A014470... 19 19. Developer gear; paddle idle ‘20016180... 19.20. Developer gear, Upper cvnsennen2ADTE060 in 19.8. Develaper mag roller (2) [No part number. Developer unit (6330) 20583230...18 4 Developer unit (7530) 2FAOBITO... 184 Devsloper upper seal. 28093030... 18.36. DF-610 finisher bottom front micro switch SOBZT NAD 1.29 1D DF-610 finisher bottom front micro switch 3AK2T030...29 11. DESBI0 finisher casters (2) 98802110 ...5 44 DE-610 finisher food suftoh ..n-83227020 11 48. DF-610 finisher main boar SBA01014 29 1 DF-610 finisher maln drive motor....BD270%0 ...27 28. DF-616 finisher main ray motor (eyindsica) 138827080 ..25 24 DF-510 finisher mide tay motor (2). 18383080 ..15 13. DF-610 finisher middle ray (veflOW SEMSOF 74718390 ...21 38. DF-610 finisher middle tray photo interupter. 38327400 ... 156. DF-610 finisher middle ray lease handle... vv 3BBO76B0...24 20. DF-610 finisher middie tay side registration MOtOP (8)... BBBLTORO a 151 F610 finisher mide tray switch (reed swich?; 8). ne 63227020 se 1ST DF-610 finisher paper switch (2)....66006960 13 62. 'DE-610 finisher phot interuptr (7)... 35327400 ...§ 43. DE-610 finisher separation sensor 2).3B627040....5 33. DE-610 fisher separation sensor (2). 38627080... 5 34 DF-610 finisher stapler (2) 38827020... 18 5 (DF-610 finisher tray (maln-lower) ..2B804141 312. F810 fisher tray (sub-upper).... 98804180... 31 3. Drive etuten 2) ‘2AC06260 ..26 3 Deu sor 2AYB2O10,.. 18 82. Drum cleaner Bled sn 36793312 21 18. Drum heater ‘2A060080... 16 28. visio 1935... 500K 500% 500K es Duplex clutch 2) Dunlex conveying switch (1) Duplex conveying switch (2) Duplex photo interrupter (3). Duplex registration roller, lower Duplex ouistration roller, upper Duplex switch with actuator Engine output board (6330). Engine output board (7530) Exit tray Exposure lamp Fan (2) Fa (2) Fan (6330; squire cage) ‘Fan (elecrcal section). Fan (electrical section; 7530). | Fan (taser 2 sido, 2 rear) Fan (with duct). Fuser cleaner role (6330), Fuser cleaner roller (7530), Fuser cleaner web Fuser ear on Fuser gear; 201 (ex, Fuser geer: 28... Fuser gear, 301, Fuser gear, 38 Fuser gear ext Fuser gear; ol oer (2), | Fuser heat lamp MU (6330), Fuser heat lamp MU(?S30). Fuser heat lamp SU (639017530). Fuser heat roller. Fuser heat roller bearings (2). Fuser heat rller bushings (2) Fuser heat roller drive goat, Fuser knob. Fuser lower cleaner role Fuserlower cleaner roller Fuser pava springs (7) Fuser pavis (7)... Fuser pressure roller (6330) Fuser pressure roll: (7530) Fuser pressure roller cleaner roller Fuser pressure rllar pawts (4) Fuser thermal switch Fuser unit (6330) Fuser unit (7530) Hard dive High votage board (6330) . | High votage board (7520) | Hote punch PH-3A cisposal tank ‘2AC0620.. 88727030, 28027570, (68727030. 168721000. ‘2AC07040, 24127050. "26583080 2FA93060. 24304190, 28012180, "63523010. 2127610. 98727500, 28127630, 2BL276%0 . 28027780. "78627520. 20398131 ‘24020340. 24020330 36714660, 45728108, 87322180, 196022131 45728900, 36720380. 36520031, 2A020130, 2FAQ3100.. [20020140 “2020010 163169070. "78520831 "38720081... ‘39920310, “28099080 2093130. 151720760. 181720750., 28020260. 2FA20190 20393140. 36720483... 36720590... 18520201. 120593031 2FA93020. 2FA93130. "2028080 . ‘2FAZ8050. ‘38860100. ‘2005 Knight Business Systems Lid, « 81 Buffalo Avenue + Medford NY 11763 Phone: (631) 788-0279 « Fax: (631) 758-0469 + Website: www.intravia.com 2738, 44, 500K ‘500K ‘S00K ‘500% ‘500K 500% ‘500K Pant Descrerion Hole punch PH-3A feed switch Pas eR Maw Loc Yeip 315, oe 36. 310, 35:25, 35:12. {fed Sitch) 62227020 Hole punch PH-3A punch assembly.. 38860020. Hole punch PH-3A punch motor....38880080. Hole punch PH-3A rear switch .....24727360, Hurniity sensor. nn BASBTONO, Intesdock switch micro switch Bw... 61727540 Inteslock switch micro switch 8 (2) 61727580 Junction board (6330) 2093180) “Junction board (7530) 2FA93080. Laser unit (6330) 20383110, Laser unit (7580) 2FAS3410, ‘Main motor (6330; 2). 20027311. Main motor (7530: 2). ‘2FAZTON0... Operation panel assembly 2083100... Original tray assembly (machine, not SDF) 2a000710, Paper empty actuator (2) 33806150 Paper empty sensor actuator {2}.... 20007360 Paper feed clutch (). ‘2AC06240, Paper feed clutch (2) ‘33908110 Paper feed motor (6330) 2Ac22620, Paper feed motor (7530) 2FAZ7020. Paper feed roller (2) 33008060, Paper feed ralier (2) ‘26708290 Paper switch (turn). 33908149, Paper switch (uur). 33908140 Paper switch {our 2). 33908140 Paton glass assembly, 2BCs3z10 Paton sit glass (6330) 39911450, Paton sit glass (7530) 2FA12030... 953,57. 35.17, 3517 w765, 1768, 26.43. 26.48. 8. 109 18 813, 3473, 843,943, 812, 2845. 2845. as. 820. 839, 948, 940, 153. 1512 1512.. Pi it Includes charge corona, pemary paper feed assy., ‘developer unit, transfer bef, Power source board (6330) 2A028122 Power source board (7530). ‘2FA28080. Power saurce beard (7830). ‘2FAZB100. Power switch .-28C27750 Print system R DIMM sHHO1020 Print system R print controller ......3HHO1010. Registration roller; ower, 38706080 Registration roller ower '36708520 Registraton roller, upper 36708080 Registration switch. 28027720. Scan area suite 35327400 Scan area ewite 2AC12370 Scan cabie (ron). 2Ac12170 Scan cable (rear. 2AC12420 Sean motor (5830). 24012060, Scan mator (7530), 2FAt2010. ‘SROF cover Interlock switeh.... 38827140, 'SROF exit photo interrupter. 38827400 SROF feod clutch 3AL83010, SSROF front roller sn BALOBABO. leaning brush, cleaning assembly and fuser components .2FAB2030.. 500K 34 48, ut 3448. 5 ae 32. 34 107 1948 106. 1022 1417, 1415, 4423, 1432, 1439, 14.39, 9521... 99 58, 9531 48 7. 500K INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION PantDesonpnow 'SRDF interock switch 'SRDF jam detect sensor 306827 140... 78727110 ‘SROF junction board. 28060020 SROF LED board... AL 28020 SROF main board. 3AL93020... 'SROF motor (2) 3aL270. 'SROF photo interrupter 35327400 'SROF phot interrupter 63227150... agco7010 ‘3AL08140, ‘36008050 , SROF pickup roler SROF pickup role (2) SRDF rogistration cole. 'SROF separator role. ‘38007020. ‘SROF separator roller... 38007020 'SROF size detect sensor assembly. 18827100. 'SROF timing switch sensor (2). 86027020. ST-11 AK cassotte casters (2) -...».98702180 ST-11 4K cassette deck board... 3BFO010. ST-11 4K cassette food clutch.....80027 100. ST-11 4K cassette interlock switch. 61727540 ST-11 4K cassette large deck enter swith. . 61727160 'ST-11 4K cassette large dk mator..61727040 ST-11 4K cassette lit plate switch...63227020 ST-11 4K cassette lit switch (2).....66006250 SST-41 4K cassotie lit swich actuator. 38F 19590... ST-11 4K cassette paper feed batt (4) 24007010. ‘STH 4K cassete paper feed cutch...26999200 ST-11 4K cassette paper feed large deck limiter switch. 38F27 100, SST-14 4K cassette paper feed motor...2AC22520 ST-11 4K cassette paper food section switch. 135327400) 'ST-11 4K cassette paper conveying rollers (pickup?) (4). 7AT16140 ST-11 4K cassette safely switch assembly (2).......77501084 ‘ST-11 4K cassette vertical conveying switch 33906140 Toner empty sensor (hopper aea)..23915180... Toner motor agitation (On)... 38715210 .. Toner motor, supply (rea) 36793270... Toner sensor 33914190 ‘Toner waste bot 36718810, Toner waste bottle. 36700520, Transfer belt 36793281, Transter belt assembly (6330}......26J99210, Transfer belt assembly (7530)......2FA%3160, Transfer bell high votage boat... 24028081 Transfer role 20016020, “Transport bal feed clutch ‘2A007980 ‘Transport belt paper switch ‘96008560 ‘Transpor bets (4). ‘24007990... 36718032 Transport handte "©2005 Knight Business Systoms Lid, « 81 Buffalo Avenue » Medford NY 11763 Phone: (631) 758-0278 + Fax: (631) 758-0469 + Website: www.intravia.com 1147124. DIAGNOSTICS AND SIMULATIONS ERROR CODES INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION EE KYOCERA-MiTA 633017530 Please note. The Jam codes are not confirmed. They may be inaccurate andlor may be explained more leary on the machine's control panel when there isa problem. They are likely to be explained in the owner's manual as well Jam Codes 40: Large deck 13: Upper cassette 14: Lower cassette 415: Optional side deck 16: Bypass 17-19: Large paper deck 20-25: Vertical paper conveying section 26: Converging section 27-31: Mutiple sheets in vertical conveying section 32: Registration section 33: Registration/transfer section 40: Fuser section Service Codes (0250: Network scan board problem (displayed on scanner screen). ‘Side deck communication problem, Finisher communication problem. Bitmap/DIMM problem. DMA probiem. Hard drive problem, ‘Secondary feed timeout, Scan problem. Polygon motor, Polygon motor. 8D/laser problem, DIlaser problem, 4200: BD/laser problem, 7520: Drum thermistor short. 7530: Drum heater wire open. C0100: Backup memory problem. Turn power off and back on. If it repeats, replace main board C0110: Memory problem. Turn power off and back on. Perform simulation UN20. IFit repeats, replace backup RAM, C0240: Communication probiem between main board land operation board. (©0240: Communication problem between main board and printer board (C0250: Network scan board problem. (©0420: Communication probiem between side deck and engine board. (©0440: Communication problem between main board ‘and finisher. C0610: Finisher/engine board communication problem. C0630: DIMM bitmap problem. Main board oF DIMM. C0640: Hard disk drive problem. 420: 0440: o6t0: 9630. 0646: 800: 3100. 4000: 4010: 4100: 4110: 50: Elect section 51: Reverse eject section 52, 53: Feed shift section 60: Duplex. 1, 62: Duplex eject 63-66: Duplex 67, 68: Duplex eject 70-76: SROF 81: Finisher entry £82: Finisher eject 83: Finisher 84: Finisher sort tray eject 61030: cto4o: 61050: 61080: 1140: 1150: ©2000. ©2500: 62550: Upper fit motor. Lower lft moter. Large deck right lit motor Large deck left lit motor. Side deck motor up problem, Side deck moter down problem. image formation unit motor. Paper feed motor. Drive moter. C2640: Side deck drive motor. (©3100: Scan home problem; switch, main board, or scan, motor. (©3300: Cptics AGC problem. Exposure lamp, inverter board, CCD or main board, (©4000: Laser motor problom (polygon). Bad laser unit. (04010: Laser motor steady state problem. Bad laser unit of power source board. (©4100: Laser or main board. C4110: Laser or main board, (04200: BD steady state problem. Laser motor problem cor bad main board. (©5100: Charge HVT or corona problem (C5500: Drum surface potential probiom 4; sensor, HVT cor engine board, (C5510: Drum surfece potential problem 2. Sensor. (©5800: Potential problem; charge corona, grid, HVT or engine board, (©6000: Open fuser lamp, thermal switch or bad thermistor. (C6020: High fuser temperature. Bad thermistor or power ‘source board, (06030: Low fuser temperature. Bad thermistor. 7005 Knight Business Systems Lid, « 1 Butialo Avenue « Medford NY 11765, 709 Phone: (631) 758-0278 « Fax: (631) 758-0469 + Website: www.intravia.com Trouble Codes / Service Codes - continued C6400: Zero cross problem. Power source board or main board problem. (©6050: Fuser thermistor. Note: To reset fuser errors. Go to simulation mode 163, Press "Star." Press “Execute.” Press “Start” C7100: Toner sensor problem or bad developer. C7300: Toner hopper toner level detect sensor problem, (C7500: Drumm heater problem. C7520: Shorted drum thermistor. C7530: Drum thermistor open. C7800: External temperature thermistor open. C7810: External temperature thermistor short circuit. (©8010: Finisher paper conveying motor. SIMULATIONSISERVICE MODE (Maintenance Mode) s upidown keys. Highlight (by touching) the item on the INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION (a KvoceRa-Mira 633017530 (©8020: Punch motor problem, (C8030: Finisher upper paper conveying belt problem. C8040: Finisher lower paper conveying belt problem. (©8140: Finisher tray elevator motor problem. (©8150: Mult-job trey elevator motor problem. ‘©8170: Finisher front jogger motor problem. ©8180: Finisher rear upper side jogger motor problem. (C8190: Finisher rear lower side jogger motor problem. C8210: Finisher front stapler motor problem. (©8220: Finisher front clincher problem, (©8230: Rear stapier motor problem. (©8240: Finisher rear clincher motor problem. tation Procedure: Press these keys in this order. 1087 1087. Then enter the code number with the number keys or screen. Press the “Start” key. After the item is run or tested, press ‘stop/clear.” To change values, use upldown keys and lock in with “Start” key. Exit the mode by pressing 001, and then “Print.” Pressing “Interrupt” wil i usually allow you to make a test copy to see ifthe new values are what you want. In many cases you will have to select “Execute.” (W000: Prints status report. Print out maintenance seltings, jam occurrences, service call occurrences. Ends Simulation (retums copier to warm-up or ready), Set fo factory default Phone number of service center. Sot last six digits of machine serial number. ‘Aging (Copy with no paper.) PPC is copier. PPC +DF is copier & document feader. Print out machine information, Print ROM checksum. Display ROM versions. {nitilize all backup RAM on the main board. Initalize memories; counters, service calls, etc. Initialize back up data for scanner if itis replaced. Format hard disk drive, Press “Start Press Execute." Press “Start.” Press "Execute," Motor tests, Paper path switches test. Paper path clutch test. Test solenoids, Adjust print start timing (print registration.) Foliow his sequence: Uos4>U4o2>U086>U403>U07 1>U404. [U035: Folio size length & width. (W037: Fan motor tests. [U0S0: Switchback drive setting: Duplex forward clutch off timing, duplex forward clutch off timing for 41x17, duplex reverse clutch on timing, duplex reverse clutch off timing, uoot: 092: 903: 004: Uoos: uo08: vores. uote: uo20: 021 022: 024: (v030: uos1 032: 033: uo3a: | U05t: Paper buckle, Cassette feed (+ 10 default) bypass feed (10) and duplex feed (+10). (W053: Fine adjustment of motor speed for érive motor ‘and paper conveying motor. Follow this sequence: Wos3> Uos4>U402>U065>U086>U403>U407. [U054: Paper slack adjustment. (U058: Paper deck timing data adjustment. [U089: Scan input properties; density in text, textiphoto, photo modes, W061: Test expasure lamp. 'U063: Shading position adjustment. [U064: Adjust CCD level. Range is 7 to 10 for 6330. Default is 9 for 6330. Range is 10 to 12 for 7530. Default is 11 for 7530. Press “Start.” Change setting with up/down keys. Press “Start” to lock in (U085: Adjust scan motor speed. Scan magnification adjustment of main scan. Fotlow this sequence: (U053>U034>U402>U065>U086>U403>U07O>LO 71>U404, [U066: Scan lead edge registration adjustment for document on glass. Follow this sequence: (Uos4>U402>U06e>U403>U07 1>U404, (067: Scan centerline adjustment. Fotiow th sequence: U034>U402>U067>U403>U07 1>U404, [U088: Adjust scan position for document feeder. (U070: DF magnification adjustment. Follow this ‘sequence: U053>U034>U402>U085>U066> U403>U070>U07 >Ud04, 071: DF scan timing, lead edge registration and trail ‘edge registration. Follow this sequence: Uo34>U402>U066>U403>U97 t> Usd. "©2005 Knight Business Systems Lid. - 87 Buffalo Avenue + Medford NY 11763, 710 Phone: (831) 758-0279 + Fax: (631) 758-0469 « Website: wirw.intravia.com (W072: DF center fine adjustment for simplex, duplex frst ‘side end duplex second side. Follow this sequence: U034>U402>U067>U403>U072>U404. 973: Scan motor test. U074: Document feeder automatic adjustment. Running this will automatically set UO70, 71, 72 and 404 [U080: Toner economy made exposure adjustment, U8: Prints various test pattems. Woat: Check shading. [U092: Adjust scanner automatically. Running this will ‘automatically set UO87, 66, 65 and 403. (W093: Exposure density gradient in manual density mode. Adjust with upidown cursor keys. U038: Original size detect. U100: Charge grid voltage check; grid control voltage, charge on, charge onioff, charge on-laser arvott U104: Setting bias and transfer voltages. Grid voltage default is 115. bias is 184 for DB data. 62 for DB data 2 for 6330 and 70 for DB date 2 for 7530, ‘Transfer contra! voltagelsimplex is 150 for 6330 and 100 for 7530, Transier control voitege/duplex is 200 for 6330 and 100 for 7530, Transfer control voltage beyond 50K is 100 for both. Ut02: Setting charge corona cleaning interval U110; Check and clear drum count. U111: Check and clear drum timer (minutes). 127: Check/clear'transfer count on 7530, U129: Adjust transfer timing. Default is 0. U130: Developer calibration, Press "Start." Press “Start” ‘Will tun for several minutes and th settings. This will also reset toner sens voltage (U131), renew toner feed start ievel (U158), clear developer drive time (U157), clear developer count (U'158) and reset toner feed start level and toner emply detection. Press “Stopiciear" ‘when done. Lf Sting ener sensor contol vag, 128 setting, (U132; Add toner (up to reference value). U135; Test toner motors 1 and 2. U138: Turning toner level detect function on or oft. U137: Chack toner levef detect sensor. U185: Display toner sensor output. 'U456: Change toner contro! level: Toner control level default is 141 for 6330. 128 for 7530. Toner empty level ls 30. Toner control reference value for intiat developer setting is 102. U187: Check/ctear developer drive time: Press “Start.” Press “Reset.” Pross “Sart.” U188: Check/clear developer count. U160: Apply toner to drum blade to prime drum. INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION mae KYOcERAWiTA 633017530 Ut6t: Fuser temp, 6380 normals 195, Primary i 165. ‘Secondary is 190. Aging after secondary Stabiization s 90 on 6340 and 120 on 7690. Make Changes wih pian cursor kaye. 162; Forced fuser stabilizing. Puts the machin into “ready” without heat. UUtea: Rese fuser errors. Pross "Star," Press “Execute” Press “Start.” Ute4: Fuser web dive, Defaults 50 196; Tum fuser lamps (mln or eub) on, 188; Set user phase conto. Of for inch, On for metric 1200: Light up pane! LEDs, 20: lntatize touch pana. Pross “Start” + wi daplay imuppe let ross conto of + wil lash in fower fight Prose conter of ashing * That lat stop 202 Seting KMAS host monitor stem 1203: Test document feeder. 204: Key card or key counter on oro 206: Con vendor oF not 207 Test panel keys. L208: Setting deck paper size 1208; Date and timo U2; Set deck if side feed or upper feed 235; Setng output ray mode. | 237: Finisher stack quanity adjustment. 240; Frishor test; motors, solenoids, ckzches ete | att: Finisher switch tet U2t3: Test document feed motors, ctches, solenoids ota: Test document food switches 248: Checks messages thet can be displayed Uza7: Teste motors and clutches of optional ski dock zee: Adjust tings for punch, saddostapa, etc of ext doves, Warning: factory manual devtes four pages otis L250:Sol PM cyte, Default i 500,000, U25t: Check and clear PM count (Copies sine last PM em PM roao), ross Starts Press “Reset Ifyou wish, enter 6-digits (presumably 000000). Press ‘Stat 1252; Destination (county). L288 Single or doube count for 11x17 | U254: Auto-start function on/off. 258: Set auto dear time 258: Toner empty will afow single copying or mutiple doporving on seting You ean change ts fom © {0 200, you can also se the Emply count or “Empty rodeo Grange te point at which the toner ight comes on 260; Ghange copy count timing point ext or secondary toed) L263 DF copy eject rintation; face up or face down | Uz64: Date eer (rch or metric se), ©2005 Knight Business Syster Ud. + 81 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com U265: OEM purchaser code. U266: Number of days after which documents are deleted from hard drive, Range is 0 to 7. Default is 7 27S: Duplex circulation sheets. Moded is § sheets Modet is 4 sheets. Defauitis Mode. 277: Auto application change time. How soon machine stars printing after completing copy job. Renge is 30 seconds to 270 seconds. Default is 30 seconds. U330: Number of copies for switching fnisher eject tray. U331: Paper eject mode; face up or down, U332: Setting size conversion factor. 335: Drum heater control U336: Hard drive type, Default i 0. U339: Drawer heater made. 341: Paper foed location ist choice for print mode (CT, cassets, ec.) 34a: Eject restriction {U343: Duplex or simplex default 344: Preheat energy-save. U345: PM due setting U347: Auto cassette size detection 360: 1D code error output 1U355: Output mode for face up: stat with first page or lest page. 402: image printing margin adjustment. Follow this sequence: Us02>U403>U404. 1403: Adjust margins for reading an original on platen lass, Follow this sequence: U402>U403>U404. A 98 is printer left margin. Cis printer right margin Lead edge and Trail edge are self explanatory. Scan A is scan fet. Scan 8 is scan lead edge. Scan C is scan right, Scan D is scan trail edge. U404: Adjust margins for reading via document feoder. Follow this sequence: U402> U403> Ud04, DF A margins let margin. DF B is lead edge. OF C is Tight. DF O is trail edge. U407: Adjust lead edge registration for memory printing, Follow this sequence: U053>U034>Ui402>LiosS>U086>U40>U07 1>U4 o«>U407, INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION KYOcERA-MITA 6330 F 467: Adjust laser output. Range is 130 to 255. De is 230, Put both settings (Data and Data? at value). US04: Inalize scanner NIC. Start, execute, start. US05: Data base assistant setting. USO6: Time oul setting for computer connection. 10. seconds to 120 seconds. US08: LDAP setting 1U509: Upload to dictionary (Japan only). 90": Check and clear copy counts for various fest stations. [U903: Check and clear jam counts. U904: Check and clear service call counters. fe ee the rest of the machine back into service by pressing “Start” and then “Execute” and “Start” again. (U907: Reset andor locations. {U908: Check or clear total count. 'U908: Check and clear fuser web count. Press Press "Reset." Press “Start” Enter a 6-cigit. (presumably 000000). [U910; Clear black ratio data, U911: Chacklolear paper size copy counts. U922: Checidctear feed shifl and duplex presstire release solenoid counts, U925: Checkclear system error counts. "Output" and press “Start to print. Select clear’ and press “Start” to clear. {U988: ID code scan count mode setting (U989: Hard drive scan disk. U990: Check and clear time exposure lamp has U991: Checkiclear scan count; total scans or scans, |U992: Checkciear printer counter. ©2005 Knight Business Systems Lid. « 81 Buffalo Avenue « Medford NY 11763 Phone: (631) 758-0279 « Fax: (631) 758-0469 « Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ta ELEVENTH EDITION fe Kyocera-Mira 633017530 User modes (Copier management). Sorry. We do not have the updated information. The following isthe information, from a previous simitar model (KM-6230) which are likely to be the same, but we cannot be certain. These are not service modes. They are accessible to the customer and are described in the owner's manual. Press “Detaullspecial." Select your choice: management, weekly timer, copy default, machine default or language. nter 7-digit ID code (See owner's manual for this code?72777727727777?) Enter the value or choice. Press gist” fo lock in. Press "END," (possibly have to press END twice} to lock in. Management: Department code, copy lini, clearing counts (of departments), viewing counts, printing management reports Week timer: Setting time, programming, canceling Copy default: Exposure; auto or manual, toner economy mode, auto exposure adjustment, manual exposure adjustment, copy quality (mixed, text or photo), oufput(SorIno sort), paper select (autolmanual), job programming, cassette default, zoom mode, copy limit, border erase size, front & back margin, insert sheot cassette choice, cassette cover sheet/stich, rotate sort, modify copy. create shortcut, create user choices 1-5. Machine default: Unfixed size from bypass, auto cassotte switching, cassette paper size, special paper, APS for special paner, key sound on/off, auto preheat time, auto shutoff time, management code change, auto shut off onioft Upgrading main board firmware: Shut power and unplug machine. On rear of machine, remove CF cover (two screws in small cover at bypass end on rear). Insert Compact Flash card with front of card facing rear of machine. Plug in machine and tum on power. Energy save and start wil fash for about three minutes. Do not interrupt. When. finished, “Complets" wil cisplay. Shut powor and unplug machine. Remove flash card, reinstall cover, piug machine in end turn power back on. ‘Tpdates and corrections ara posted al olr website (wow iniravia com). Tnformation on Al Copiers Front Of The 11" Edifon. O08 Kright Business Systane Lid.» 6 Buflala Avenue » Madord NV 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION MINOLTA EP.6001/ 8015 Equivalent Machines: 6001: Panasonic FP-7760S/SR, Pitney Bowes SF60, C650. 8045: Panasonic FP-7781S/SR, Pitney Bowes C850, SFB0 Profile: Analog. * ‘Speod: 60/81 copies per minute. e Dimensions: Machine without any accessories. : Document feeder and LCT may be standard and included in these specs: z : 38"; W: 29"; D: 28"; Weigh 6001 approximate list price when ne 8015 approximate list price when new: Year of introduction: 1997. CONSUMABLES Consumable Designation Part number MT602A, 8935-602. Toner (1750 grams) Starter (Developer; Two needed 600 rams each bag) 60%. so BEBZTIR rum P02. 1161-0282 01 Waste tone bat. oo 1075-56853. Siepl eatidge aaastot se Fuser web ceener “1i4s-6001-01 OprioNs AND AccessORIES rm Descent C03 605 500 shot LCT. 6303 e018), 300 set LCT. toca Needed tnt 03 o 6303, L6C fandscape it Needed for tat & egal paper in 302 & C303 apy ay “Satay sen Document cover inal cover it ADE) ArRtS Duong document oor win SAGE AFRO Recycling Jocuent ood wth SADE $209 pon sorter saa 20.in stapes wih Soi pure srais. 20. stapler sor with 283: punch and postion siping ara eae sT-1000 20.in slapiesoorstacker wilh’ poston sale and 283" ph A652) crea Comper tre odor ee2-117 Note: User mode key on operations panel. This wil provide certain functions, such as foner replenishing, total, cout ete, Note: Service problem will display "Call for Service" along with the trouble code. Note: Anytime you clean optics, cun FS, even if this is all you have done. Expect problems if you dont. ©3005 Knight Business Systems Lid, + 81 Buffalo Avenue « Medford NY 1 14 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www.intravia.com Tae INTRAVIA'S SERVICE GUIDE TO COPIERS _ELEVENTH EDITION ‘MINOLTA EP-6001/8015 Easiest Copy Quality Adjustment: Select "User Mode" on the touch screen. You can select the exposure mode (automatic or manual). In Auto or manual exposure, you can also select lighter or darker settings. Technician's Auto exposure adjustment: Be sure optics are clean first. Select Auto Exposure Mode. Cover glass with several layers of clean white 11 X 17 paper and close cover. Press Stop, 0, Stop, 1. Select Tech. Rep mode. menu. Press "Stop.” Press “Start.” Select "Function." Select “F5 Optimum & AE", Press ‘Start’ key. Machine will run for about 30 seconds to adjust. Start button will turn green when finished. Press "Pane! reset” to relum to normal copy mode. Technician’s Manual Exposure adjustment (to be done after auto exposure adjustment, above). Set fo exposure level 5 (mid-point) and make three sample copies. Check 3rd copy. If adjustment is required, do the following Press "Stop," 0, “Stop.” 1. Touch "F§ Optimum & AE." Touch "lighter" or "darker" Key to adjust. Touch “Test copy" to make a test copy. Factory manual say to “Run FS again.” I don't know if that means the whole procedure. PM cycle: This can be set in the Tech Rep Choice Mode, by selecting “Maintenance Cal!” and selecting “ON.” Developer Replacement and Calibration: This is done when developer (which Minolta calls "Starter’ is changed. Remove one screw to allow you to slide out entire imaging unit. Loosen twa screws and remove developer unit Remove charge corona. Remove one connector for cleaner unit and remove it by lifing. Release lock levers and lift out drum. Remove two screws and lift off toner hopper. Loosen two screws and developer scatter prevention plate, Remove quide. Remove two screws and iting handle. Remove doctor blade. Dump old developer. install 2 bbags of developer. Reassemble unit, being sure to press developer scatter prevention plate tightly against the unit Reassemble developer unit, rum, etc. Reinstall imaging unit into machine. Press "Stop" key, O key, stop key, 1 key. Touch “Function.” Touch “Developer F8 ATDC Adjust." Press “Start” key. Machine will now run for approximately three minutes, and wil set the developer calibration. If developer and drum cleaning biade are replaced at the same time, do FE and then do FS (optimum & AE). When calibration is complete, you can read the ATDC level by pressing the Menu key and then the Level History. This number can be recorded, to be used for future reference. Do not do this with used developer, as you are likely to wind up overtoned or undertoned. If you do run F8 with usad developer, check that ATDC set fevel in level history screen matches the equivalent an the adjust label (inside front door of machine?) If they don't match, change the ATDC set level on the screen fo match the setting on the label. Return to normal after FB is finished. Drum replacement: Procedure is part of the above steps for developer calibration. Be sure to prime new drum and blade with starting powder, When reinstaling, run “FE operation in taci rep mode (simulation). Drum blade replacement: Remove drum and main erase lamp (erase lamp is hold in by one screw and a flat spring unplug its two connectors, remove its holder, remove one more screw and remove main erase lamp). Remove two sorews to remove drum cleaning blade. Be sure to press new blade against mounting bracket when installing. Use starting powder on drum, drum blade and on felt pads on each end of drum. When reinstalling, run “FE” operation Intech rep mode (simulation). Registration Adjustment: Press Stop key, 0 key, Stop key, 1 key. Touch “Function.” Touch "Adjust %:" Select” “Ad ‘Scan registration Full size" with up/down arrow keys. Use “shift key or keys to change setting, Lock in with “Enter” key. Procedure can be repeated in reduction and enlargement. Waste Toner is transported to waste toner bottle under the lower rear cover. Replace when full or when you choose {o. Go to tech rep made, Consumables and clear “toner collect” in count. Fuser Cleaning Web replacement: Remove fuser unit, Remove web roller assembly by removing the screws that hold the bushings in, Lit out the web roller and take up roller. Remove pressure springs et front and rear. Remove bushings and E-rings from il supply web feed roller. Reverse procedure to install new. ©2005 Knight Business Systems Ltd. « 81 Buffalo Avenue « Medford NY 11763, 118 Phone: (631) 758-0278 + Fax: (631) 758-0469 + Website: wwwr.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION MINOLTA EP-6001 [6015 PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PARTNUMBER MANLOC | By I 1 AIDC. a 9372-1310.31., 44.23 | Drive motor, lower 9314-1619-21... 167 Board B.... 1156-0102-02..26 38 | Drive motor; upper (8015) 9914-2610-71.. 14 14 Board C (power)... 1161-0103-01...729 | Drive motor, unpesidrum (6001) 934. 261021..... Board 0 . 1161-0104-01..72 13 | Deum cleaner blade kit 1075-0802.01..42 21 Board F 1162-0106-01..7217 | Duplex actuator su A425,3873-01 58.25 Board! 1196-0108-01..26 38 | Duplex assembly (6001). sores 4161-098201.. Board 1075-0114-03..22 12 | Duplex assembly (8015). 1162-0392-01. 54.29 Board O (under TIS corona) --4161-0120-01..5048 | Duplex board = 1161-0107-01..58 19 Board PU. 9825-2610-62.7210 | Duplex motor (font 1892) coon 9314-2840-11., 58 28 Board PU... snesnsninsnssS825-331031...261 | Duplex motor (horizontal Al) nn 9314-1310-7 1, 4B Board SCP 1162-6088.01.. 26 14 | Duplex motor (vertical: Smal) anno 9314-4641-01... 58.8 Bypass empty photo interrupter. 9335-1310-31..3041 | Duplex photo interrupter (several)... 9336-1310-31.. 54 15 Bypass pickup clutch 1052-4221-51... 306 | Duplox roller (2), = 4075-3051-01 60 38 Bypass pickup roller ‘ns 1052-6226-01...308 | Duplex separator roller 1075-0162.01.. 54.32 Bypass separator aller 1076-0163-02..30 18 | Erase lamp (tube lamp) on @351AB201. 42 22 Charge corona assembly, 1161-0980-01.. 42.41 | Erase lamplboard (6001)... 1075-6501-01.. 1029 Charge corona cleaner mater. 9314-1310-31..42 34} Erase lampibosrd (8015). 1162651201, 1028 Charge corena gr vn 161-4058-01..42.25 | Exit section actuator 1075-5860-01..7037 (Circuit breaker (6001)... 9346-1610-11..7217 | ait section photo interrupter 9335-13101. 70.25 Circuit breaker (8045)... 9346-1210-41..72 17 | Exit secionfluser motor rn @3U4-2310-54...70 5 Cieaner unit 1152-0874-01.. 4063 | Expadure lamp (6001) ...0n. gran 9851-23109... 208 Clean unit recovery blade (ants plate). 1074-0156-01.. 40 48 | Exposure lamp (8015)... 9351-21051... 203 Cleaning bse kit. 1076-0901-01-..225 | Exposure lamp board L 1075-0113-03..20 18 Detect switch (3) : 9382-1310-15.. 7228 | Exposure lamp thermal {480.0 own» 9334-1310-21..20 28 Developer bushing 1051-1603-01..38 17 | Fan (box fanin electrical section; 6001) 9313-1610-82... 725 Developer bushing 1065-5106-01.. 38.33 | Fan (box fan in electrical section; 8018).9313-1410-91... 72.5 Developer bushing 1075-8154-01...388 | Fan (box, rear 6001). snes 818-441031....87 Developer bushing 41162-5050-01..38 20 | Fan (box: rear 6001). 9313-14101... 107 Developer busting 107545184.01...365 | Fan (box; right side) “.9G13-151021.. 2865 Developer bushing (2) 200-3211-08...367 | Fan (box rear, 805), 9913-141001.....87 Developer bushing (3) 1085-5106-01...362 | Fan (boe-rear, 8015). 9913-161001... 107 Developer gear; 13028... soe 1O75-5161-01..36 16 | Fam (squire! cage; 6001) nnnnnee8B1SABIOSZ 817 Developer gear, 130271... vn 1975-5162-01...38 1 | Fan (squirol cage: 8015) 9313-131001... 817 Developer gear; 16t 1300-3812-08..38.34 | Fuser front cover sone 1075-5753-03..62 35 Developer goar #61 (2) me 1300.3312-18...383 | Fuser gear; 121 1075-5796-01 . 64 38 Developer gear, *7t 107S-5160-01...366 | Fuser gear: 161 (2). 1076-5800-01 . 64:34 Developer gear, 18 1076-5071-01..38.30 | Fuser gear 181 1161-5877-01..66 13 Developer gear, 26, 1300-3142-04.. 38.35 | Fuser gear, 25¢ 1161-5759-01..66 41 Developer gear, 28. 1300-3241-08...363 | Fuser gear; 251 1161-5876-01.... 686 Developer gear, 28 1300-2241-01...363 | Fuser heat roller 1075-5768-01.. 64 27 Developer gear: 3c ¥300.3942-21..38 18 | Fuser heat coler Bearings (2) 1075-5771-01..64 18 Developer gear, E0026 1182-5073-01.. 38 18 | Fuser heat rer bushings (2) 1075-5772-01..6418 Developer unit (6001) 1075-0839-1 Fuser heat roller gear 1181-573-01., 64 18 Developer unit (8015) 1162-0871-01.. 36.44 | Fuser heat roller heat lamp Ht 9952-2611-11.. 64 28 Developer unit ATOC sensor. 1078:6084-04. 38.26 | Fuser heat rller heat lamp H2 9352-2312-42..64 29 Developer unit cleaner board P. 1075-0111-02.. 36 34 | Fuser heat role separator pam springs (6). 1074-5776-01..64 24 Developer unit fan (8015 only) 9313-1510-21. 3641 | Fuserheat roller separator pawls (6)... 1075-S757-01.. 6425 Developer unit magnetic roller 1075-5053-01..3821 | Fusor pressure roller 1120-2021-01..68 17 Developer unit toner empty swith ..... 9334-2320-31., 9838 | Fuser pressure roller bearings (2)... 1300-4304-26..65 15 Developer unit toner metor. 9812-1310-71.. 3831 | Fuser pressure rller bushings (2)... 1079-5530-01 66 14 35 Knight Business Systems Ltd. + 81 Buffalo Avenue + Medford NY 11763 116 Phone: (631) 758-0279 « Fax: (631) 758-0469 « Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS Be ELEVENTH EDITION ‘MINOLTA EP-6001 18015 PART DESCRIPTION “ART NUMBER MANLOG PARTNUMBER Mi Fuser pressure roller haat lamp nn 8352-2674-71..6620 | Paper tray lit motors (4) 9912-4317-23.. 18 32 Fuser thermat fuse, +»9336-1310-31....644 | Paper tray photo interrupters (4) 9935-1310.31 18 34 Fuser thermistor (lower) $372-2410-21..8641 | Piaton glass 1151-0174.01 4 25 Fuser thermistor (upper) 9372-2310-52..8438 | Reed switch on 9384-2610-11 12.33 Fuser web 4145-5901-01..6231 | Relay. 7 9341-21041 ..72.4 Fuser web gear; 20" (2) 1075-5776-01..6229 | Scan area photo interrupters (2) 9336-1310-21 Fuser web gear; 32 1075-5781-01..6228 | Scan area photo interupters (2) 9335-1310-41 Fuser web motor. .9311-3310.21..64.35 | Scan area photo interrupters (3) .9335.1910-11 Fuser web pressure rales. 1075.5781-01...622 | Scan home sensor .9335-1310-51 6 13 HVT (6001) 9325-1610-61..26 11 | Scan motor (6001) OB12-1311-41 24 10 HVT (8015). -9925461061..26 1} Scan moor 6018) 9912-1610-61 .24 10 Intertock swite 1-8831-2310-11..1229 | Scan size detect board 1136-0122-03....6 18 Interiock switch. 19332-961042..12.42 | Suction f2%.nnnen 9913-1310-61 62 28 Inverter board 19325-4520-A1....227 | Suction fan. a 9513-1410-21 52 14 LCT actuator... 4444-3741-01..86 15 | Toner hopper photo interupters (2)...9835-1310-31 34 34 LCT board H vwA479-0105-01..84 27 | Toner hopper switch (6001). 19832-5310-31 34.9 LCT elevator motor. 4425-0753-01..88.47 | Toner hopper switch (8015) 9322-5610-41 34 8 LCT gate position photo interrupter ...9935-1341-01..88 27 | Toner motor 9311-3310-31 34 31 LCT paper empty board E.. .4425-0404.02..66 67 | Toner pipe. 107S5-5653-.01..128 LCT paper empty photo interupter.....9335-1310.31...865 | Tonar waste battle 1075-5955-03..12 22 LCT photo interrupters (3) . 19935-1811-01..66 48 | Toner waste botte actuator 1196-4510-01 12 19 LCT phoio interrupters (4) 9925-131031..84 18 | Toner waste bottle photeinlerupter.....9835-1310-31 12 17 LOT shift motor '4625-0752.01..86.37 | Trarsfeceeparatar corona assembly (6001) 1075-0337-01 LCT shit motor. 4426-0752.01 ‘Traneferiseparatr corona assembly (8018) .1162-0337-01 60 48, Lens mot0r non 9914-1911-91..22.47 | Transferiseperstor corona cleaner motor... 9914-1310-31 50 15, ‘Lens motor (large) 9914-1311-41..22 10 | Transfer/separator corona wire (2)... 107S-0772-01 60 19 Lin shock (2) 1075-2047-02..12 19 1075-9572.01 ... 486 Master board A vn 1161-0101-02..26 81 | Transport bolts (set) 1075-3651-01 ..62 34 Ozone fiter 1075.2160-01..62 12 | Transport board T. 1161-0125-01 48.11 Paper feod area actuator (4). 1076-3065-01..32 49} Transport photo interruptor (2). 9336-1310-31 48 18 Paper feed area photo interrupters ‘Transpod section motor (on rear) ......9314-1611-61 46 61 (manual says 20 of thom). 324 | Transport section motor (under-inside7)..9314-1611-74 46 32 Paper feed clutch (4; 6001) . 82.47 | Transport section take-up CIACH swnen9B22A910-84 AG 13 Paper feed clutch (4; 8015) .9822-1611-01..92 17 | Triae module SSRI 8343-43101 ..722 Paper feed rlior (8) take-up? 1075-3051-01..3233 | Triaemodule SSR2. 9343-4310-21 722 Paper feed separator role (4). 1076-0162-02..3260 | Triae module SSR3. 9343-4210-21...722 Paper tray 2 & 4 board M (1 each).......1134-0107-01..78 20 | Tumover section actustor '4425-3958-01 68 17 Paper tray 2 & 4 lit motor (1 each).....93121311-23..78 37 | Tumover section board U. 1161-0126-01 ..68 25 Paper tray 2 & 4 paper emply board E Tumover section motor soon SBMABIT-31 68 23 (reach), 4425-010402..78 10 | Tumaver section phate intarrupter(2)....9335-1310-31 ..68 28 Peper vay 28 4 phot ierupters (2 each). 9835-1310-31 78 52 DIAGNOSTICS AND SIMULATION NS TROUBLE CODES - ERROR CODES Note: Some trouble codes can be reset by opening and closing the front door. Some by pressing S1 on the Master board (PWB-A) located on the upper front left of the machine, Some will be cleared by PJ2, The manual describes PJ9 as an initializing switch, but it appears fo be a pait of pins that need to be jumpered together. To initialize with PJ2, jumper PJ2. Tum on power. About § seconds later, unjumper PJ. After this is done, the screen will ead “initialize complete.” Press “OK” after thet, For memory clear, use the same procedure, but with 1P1 & TP2, 2006 Knight Business Systems Ltd, « 81 Buifaio Avenue « Medford NY 11763, Phone: (631) 758-0279 + Fax: (631) 758-0469 « Website: www.intravia.com cr INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ‘Trouble Codes - Error Codes - continued MINOLTA EP-6007 [8075 Fuser errors and exposure lamp errors: Press trouble reset switch (inside front door) Options resets: Disconnect option and or openiclose the option door. Original size errors: Shut power and tum on again. Open front door, close front door. Run FT in Tech rep mode. To reset errors by touching the Picture of wrench in ower left of display. Error codes (C0000: Fuser motor M6 not turning, (C0001: Fuser motor ME at wrong speed. (C0010: Drum motor MS not running, C0011: Drum motor MS at wrong speed. C0020: Paper take up motor M1 not turning (C0021: Paper take up motor M1 at wrong speed. ‘©0040: Suction fan motor M18 not turning. (C0042: Toner suction fan motor M20 not turning. (C0043: Toner suction fan M20 at wrong speed. (C0046: Fuser unit fan M8 not tuming, C0047: Fuser unit fan M8 at wrong speed. CO04A: Exposure fan M17 not turing, (C004b: Exposure fan M17 turning at v Covde: Coofing fan M19 not turning. (Codd: Cooling fan M12 not turning, ‘CO04E: Power supply fan M29 not turning. (C004F: Power supply fan M29 at wrong speed. (C0070: Main toner hopper motor M14 not turning, C0071: Toner motor M14 at wrong speed. ng speed. (C0072: Sub hopper toner motor M15. (C0080: Synch mator at wrong speed. C0100: Charge cleaner motor M2t not turning. C0110: Transfer/separator cleaner motor M22 not turing, ©0200: Charge Corona probiem. ' C0210: Transter/separator corona problem. €0300-C03743: These all indicate a problem with the, ‘main board or harness. For more detail, soa service manual pages T41 to T-44. ‘C0400: Exposure lamp. (C0410: Exposure lamp timing wrong, C0500: Fuser problem. Warm-up incomplete. (C0510: Low fuser temperature (upper heater). C0511: Low fuser temperature (lower heater). C0520: High fuser temperature (upper) (C0521: High fuser temperature (lower) 5 (C0540: Fuser thermistor. Note: Fuser codes & exposure lamp. codes will require resetting of troubie Switch St on PWB-4 (front top leltot machine}. (C0600: Scan motor M11 problem, C0601: Scan board. (C0610: Lens X direction. C0811: Lens Y direction. ©0850: Scan sensor. COBFO: Scan home problem, C061: Scan home problem. (CO6F7: SCEND signal, COBFB: Image signa failure. COGS: Image signal failure C0700: ADF document moving lever. 0701, C0711, CO712 ADF lead edge stopper. (C0900: 3rd drawer lft problem. C0904: 3rd drawer lift motor M26. (C0840: 2nd drawer lft problem, (C0941: 2nd drawer lower down problem. C0942: 2nd drawer lower downilock. (©0913: 2nd drawer lock problem. (C0314: 2nd drawer lift motor M24. (C0316: 2nd drawer lock release problem. ©0920: ‘st drawer lft problem, (C0921: {st drawer lower down problem. (C0922: 4et drawer down problem, 2008 Knight Bush Phone: (831) 758-0279 + 5 Sysioms Ud,» 81 Buffalo Avenue + WedforeN Fax: (631) 758-0469 + Website: wwr-itravia.com (©0923: 4st drawer lock probiem. (C0924: 1st drawer lit motor M23. ©0926: 1st drawer lock release problem. (C0990: Main tray up problem, (C0991: Main tray down problem. (C0992: Main tay down problem. (C0993: Main tray up problem. (C0994: 3rd drawer elevator motor M27 problem. (C0996: 3rd drawer lock release. (©0998: Shifter transfer failure. (©0999: Shifter retum fature. (C099A: Shitter return falure (C099b: Shifter transfer failure, (C0986: 3rd drawer shift motor failure, CORSE: Shift gate retract exror CO99F: Shift gate advance position error. (C0900: LCT elevator up problem. (C09C2: LCT elevator down problem, (C0B00-Cob94: Sorter transport. C0b10-Cdb13: Clamp problem. C0618, 19, 1A 18, 1C Arm motion problem. (€0b20-COb23 Staple unit motor. (C030 & COb31 Sorter aligning mechanism. 3 v8 INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION a MINOLTA EP-60011 6015 Error Codes - continued ‘COb40 & COb41 Gate problem, ‘C0bS0-52 Stapler problem. (C0b60-65 Sorter bin problem. (COF22: Auto image density correction sensor arid 0670-72 Punch problem, voltage problem. | ‘COF20: Auto image density correction sensor board (COd00: Duplex fronirear edge guide plate. | (COF23: Auto image density correction board exposure | problem. C0420: Duplex gate home sensor. correction problem. (C0480: Duplex drive motor M7. (COF30 & COF31: Auto toner sensor. COdS1: Duplex drive motor M7 speed incorrect. COF61: Paper drawer width sensor. COE00: Main erase problem. COFEE: Bypass width sensor problern. COE01: Main erase tamp on at wrong time. COF7S: 3¢¢ drawer, main tray or shift ray paper empty COE20: image erase lamp problem. sensor. ‘COFO2: Original size detect board problem. COFE1-COFFF Original size sensor. COF10: Auto exposure board PWB-H problem, User's Chotce Mode: Touch or press the “User Mode” key on the panel, Then touch the "Users choice “key. Select the appropriate page number and function that you wish to change. Touch “Enter” to lock in new setting, All of these choices are clearly explained on the soreen, Press “Panel Reset” and then press “Exit’ to leave mode, User choices: Page 1: Mixed originals, Language, Paper priority, Copy mode priority (APS, etc.), Manuai feed expansion. Page 2: Exposure mode (auto/manual), Exposure level (auto or manual), Manual exposure adjustment, Finishing priority. Page 3: Auto panel reset, Energy saver, Drum ry, Counter removal Page 4: Intelligent sort, Confirmation beep, Original thickness, Small original. Page 6: Custom 2in 1, Custom 2 in 1 separation, Custom book copy, Special paper. Page 6: Original>copy default, Auto power off mode, Originat on glass, Administrator mode, DIAGNOSTICS AND SIMULATIONS. ‘Switches: inside the front, under the inner cover is a small board which includes switches, test points and jumper pins. ‘This is probably accassible via an easily removable cover. 'S1 Is the trouble reset switch (large switch on top right.) PJ2 will clear trouble codes that cannot be reset by openingiclosing front door or $1. Requires you to jumper the pins with @ screwdriver blade tip or something similar. To use TP2 to TP1 or TP3 to TP1, do the following. Shut power. Jumper pins. Turn on power and hold jumper for about five seconds, Display should show that item has been cleared, Remove jumper. Press “Enter.” TP1 is ‘ground for memory cleer. TP2 to TP 4 (with jumper) will clear all data excopt for counters. ‘TPS to TPA (with jumper) wil clear total count. SERVICE MODE (Described by Minolta as "Tech Rep Mode") Press ‘Stop, " press "0," Press “Stop,” Press "1." This will put you in the service mode. For the “Adjust Mods,” then, press “Stop” and then “Start Then press "Adjust." Follow the message display at that point. Pressing the *Funetion* key wil show a different menu on the screen, including things you may want to check, change, adjust When doing these adjustments, the Start key will tun orange, and then back to green when an adjustment or calibration is complete. Select the mode you want, as the display instructs you. When finished, press the “Panel Reset” key to return tonormat ‘copy mode, ~___ NOTE: Pitney Bowes might be different. ©2005 Knight Business Systems Ltd. + 81 Buffalo Avenue » Medford NY 11763 119 Phone: (631) 758-0279 « Fax: (631) 758-0469 + Website: wew.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION MINOLTA EP-6001 | 8015 ‘Tech Rep Function Mode: Select function. Press “Start” to begin, Press “Stop" to end, 1: Paper pass & scan, even without warm-up. Touch “Paper Path Sensors.” After pressing Start key, paper will pass through machine. As paper actuates sensors, the display will Indicate 1 or 0, 3: Exposure lamp lights for 30 seconds. Scanner might move. F5: This makes manual exposure level and AE sensor adjustments, as described in copy qualily adjustment, Use the

keys to change setting (22) Range Is 44 to 56, F7: Automatic original size sensor adjustment. Press "Star." Allow i o run and finish, F8: ATDC (auto toner density concentration): Technician must perform the adjustment when replacing developer. Will run for three to five minutes. FD: Paper width auto adjustment for bypass. FE: Prime drum/drum blade. | think this is in addition to using starting powder. Tech Rep Choice Modes Key counter (count sheets or copy cycle). Size counter (for double count of 14x17). Total counter (different ‘counting methods for duplex and different paper sizes). Maintenance call (on or off). Copy kit counter on or off. Can also set to stop copying when maintenance count is reached. Toner emply stop, Type of vendor (key counter or coin-op). ‘Auto paper configuration (inch or metric). Lead edge erase on or off. Trail edge erase on or off. Drawer loop ‘adjust, Bypass loop adjust. Function limit (Alt functions can be set by customer, or only some). Image exposure (Vg voltage; Display range is 47 to 54 which corresponds lo -20valls to +120 volts in 30 volt increments). Simplex/duplex, Universal tray 13, Universal tray 14, Auto doc feed adjust (resume copying with origina! documents ejected after a misfeed of to reload). ‘System Input: Change fixed zoom ratio, Paper size input, Marketing area, Key counter, phone number, Charge corona wire cleaning (at power on). Counter: Note: the copies an each counter will be displayed. Paper, Jam, Jam feed retry, Trouble (types of service codes and quantity of each), Maintenance, Portioption (paper feed station, ADF, drum, developer, fuser, LCT), Consumables, Auio CPU reset (wil tel if there has been a CPU overrun by indicating a “1, Counter reset. Consumables: Copy kit, Enter count of copy kit. Will display M4 when this count Is reached. Toner collectiweb roller. MZ will display for toner collect. M3 wil display for fuser web roller. i the message is ignored for 20,000 copies, the machine will stop operating, To clear count: Touch “counter reset.” Select counter to clear using up/down arrow keys. Press “Clear key.” Touch “Enter.” f you clear a counter accidentally, you can get the reading back by pressing “interupt.” Inputs & outputs: For inputs, select “IC Port Data Check.” Press “Start” and paper will feed and display will change from Oto 1 as a sensor Is actuated, Paper Path sensors. Select on the sereen and actuate the sensor. Look for a change of 10 or O>1. 1 is the ist drawer pickup sensor. 2, 3, and 4 are for 2nd, 3rd and 4th take up sensors. 5, 6, 7 and 8 are for vertical transport sensors. 9is transport roller sensor. 10 is lead edge detect. 11 is 1st exit switch. 12s 2nd exit switch, 13 is tumover sensor. 14 is duplex turnover sensor, 15 is duplex entry sensor, 16 is duplex exit sensor. 17 is non-sort sensor. 18 is sort exit sensor. 19 is punch registration sensor. Memory check: Will automatically check ROM/RAM on PWB-B. Will display error if there is any. Controller board check. Will test PWB-A, Panel chek: Will test all LEDS. Test LCD by selecting a grid after checkered pattern appears. White to black or black to white means OK Last Trouble: Shows what the settings were when an error occurred. ROM version RD mode: see factory manual pages S35 & S36. ‘Accessory test: ADF and staple/sorter. “1” is paper present, "0" is no paper. Paper passage & inpul: Test empty sensor, ADF entry sensor, Register sensor, exit sensor, auto feeder empty sensor, Width sensors A, 8, C, Exit drawer sensor, Original guide home sensor. "2005 Knight Business Systems Ltd. « 81 Buffalo Avenue « Medford NY 11763 120 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ~ ELEVENTH EDITION =) MINOLTA EP-6007/ 8075 ‘Outputs: Test motors and solenoids by pressing “Start.” Motors are numbered M1, M2, M3, M4 and MS. Solenoids are SL1, SL2, SL3, SL4 and CL. Document feeder stop position, for vatious modes (1-sided, 2-sided, 2 in 1). Put originals in feeder. Press “Start” key. Lift ADF and observe location of original document. Change setting with keys. Try again and adjust until Fight Sorter: Transport motor, Bin motor, stapler, paper aligning motor and stack. Sorter inputs: Paper aligning bar home position, Bin empty sensor, Paper clamp position sensor, Paper clamp home position sensor, Paper staple detect, Stapler home sensor, Bin home sensor, Staple unit FD movement sensor, Staple unit CD constant position sensor, Gate unit constant position sensor, Sort path constant position sensor. Level history: Displays various values and voltages. ATDC reference value and fuser temperature control can be changed, Others cannot. Page 1: ATDC reference value of 2-254. ATOC target is 1% to 9%. ATDC current level will be 1% t0 9%. \Vq (grid) defautt level is 400 to 850 volts., Vg current level is 400 to 850 voit. Page 2: Fuser temp control: 6001 range is 180-200. 8015 range Is 190-210, Fuser temp current: 6001 range is 160-220. 8015 range is 160-220. Exposure default level is 72-80 volts Exposure current level can be 72-80 volts. Toner replenish time is 0~1270. Machine status: This can be displayed more easily by touching the picture of a wrench in the bottom left of the dispiay ‘screen. This will ist the error codes that have occurred along with the functions affected. Open and close the front door to clear the codes. Admin mode: Best explained in operator manual. Include Copy track, Copy track data, Maximum copy sets, User help and Administratar number input Faciory setting: After entering tech rep mode (Stop, 0, Stop, 1), select factory setting function, Follow instructions on screen. Press “Panel reset.” F2 Drumftrans: Charge and.transfer corona outputs are checked, F4 HV separator: Separator corona test. F6 Edit ref adj: Press "Start to print out a test pattern demonstrating test of erase lamps. Factory setting adjust mode: Factory use. Should only be run if RAM board has been replaced or memory cleared, These values should be on the label inside front doer. ‘AO: Lens focus. At: Lens full size position, AB: Lead edge to trail edge magnification. ‘Ad: Sean lead edge registration ‘AS: Scan lead edge registration in reduction, AB: Scan lead edge registration in Book-B. 10: Lens position adjust. ‘A114: Scan lead edge registration in enlargement. A12: Lead edge erase adjust A13: Trall edge erase adjust ©2005 Knight Business Systems Lid. « 81 Buffalo Avenue + Medford NY 14763 124 Phone: (631) 788-0279 « Fax: (631) 758-0469 + Website: www intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ae MURATEG MPX-12001 1300116001 1700 Service Mode / Test Mode - continued 3. 0-4 adjust the lead edge registration via ADF. Below | B:1: 0-4 adjust the lead edge registration from miror is the default seting forthe 1200/1300. | carriage passing end sensor to start of scan from ADF. [716 ]sl4]s|2iijo Bolow isthe default setting for 1600/1700, oii To] [7-16 [5]¢][312]1]0 fo fo [+ jo[i+{oli]4 ‘A:3, 0-4 adjust the lead edge registration via ADF. Below | B:2: Adjusts the horizontal registration via ADF. Below Is. | is the default setting for the 1600/1700. | the defaut setting for 1200/1300. (7 Te Ts {473 [2]4Jo 7 [6 fs ]4fs{2qi jo) {fo [olit[ot foto} @[ofo}o{ofolo}o] 8:2: Adjusis the horizontal registration via ADF. Below is ‘Ad. 0-4 adjust the trail edge registration via ADF. Below | the default seting for 1600/1700. is the default setting for the 1200/1300 (7 Ts ayo tiie 7 [6 [5 [413 [214 [0 ojo fo }ofolo|+ {1 o fo [t{1[o[o[oo} 3: Adjusts the horizontal registration via platen glass. ‘Ad. 0-4 adjust the trail edge roaisiration via ADF. Below Below is the default setting for 1200/1300, is the default setting forthe 1600/1700. 7 [6 [s[4[3]2[1 [0 [7 [8 [s[4[3 [21710 oo foloto[oloto to fo fa fofoli [oto 8:3; Adjusts the horizontal registration via platen glass. 8:0. 0-4 adust the lead edge regisiration via platen | Below is the default setting for 1600/1700, ass. Below is the defaull setting for 1200/1300. 7 [6 [51413 |2|1 [0 6 [5 [4[3 [ali fo oletietn ofotofolototi 6: Adjusts the vertical registration range via platen glass. Defauit setting is all Os for 1300, B:7: Adjusts the vertical registration range via platen’ glass. Default setting is al Os. B:8: Adjusts the tral edge registration after passing ‘document sensor 2 via ADF. Default setting is all 0s fofopots 8:1: 0-4 adjust the lead edge registration from carriage passing end sensor to start of scan trom __ADF. Below is the default setting for 1200/1300, 67s ]4[3 [214 fo} oli foftjojotry D:0, Slice ievel adjustments in gray scale, DO is light wlo grayscale. D1 is ighter wo grayscale. D2 is normal wio ‘grayscale. D3 is darker wlo grayscale. D4 is dark wio grayscale, DS's ight w! grayscale. D6 Is lighter w! Gtayscale. 07 is noimal w! grayscale, DB is darker w/ grayscale, D9 is dark w! grayscale. All defauits are set as below {7 Te [s{413 [211 Jo a fo fofotojolt fo All derisiies (D0 thru DT t) ave satas bolow Darkest 7 [esas ]2 7470 0 lo tofololo[o jo} | Dark CHESSER ESERE [oo tototototott ‘nial tandard) — 7 [6 [s[4ya]2]t]o fo fo fo fopoloirio | "2505 Knight Business Systems Lid.» 81 Buifalo Avenue » Madiord NY 11763 Ba Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www intravie.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION MURATEC MFX-1200 173007 1600/7700 Service Mode-Test Mode - continued F:0 Stretch or squeeze image data horizontally; ADF and 4:2, Printer horizontal registration adjustment at 1 platen glass, Defauit seting i al Os cassette, Default below. Fi Stretch or squeeze image data vertically; ADF. 7 [6 [5[4]3|2[7]o Default seting is all Os + fo fo]o]o}1 Oyo} F:2 Stretch or squeeze image data vertically; platen 4:3. Prnier horizontal registration adjustment at optional glass, Default setting is all Os 2" cassette. Default below. G:6 Scan adjustment for transmission (1600/1700) . 7 16 ]4]3]2]1]0 Default setting is all 0s To toolo lt to [0 H1, H2 and HS are for scan slice level in various modes. | 4 ringer horizontal registration adjustment at bypass. Default setting is all Os Sebel beioe 4:0. Printer vertical registration adjustment at cassette reese) ofolt Default setting is all Os 2 ' J: Printer vertical registration adjustment at bypass. Default setting is all Os, + Toto toto Memory switches Press "Program." Press “." Press “i.” Display will show *Set memory switch,” Press “Enter.” Then, using the one touch and a number key. Example; for B1, press one t Press “Enter.” Bits are numbered 7-0, beginning with 7 on the left. Factory functions Press “Program.” Press ™." Press "B (02).” Display will show *Faciory Function." (One touch key: Function A(01): List of factory functions will print. 8(02): LEDs. Use “Stan” key. 1 for green LEDs. 2 for red LEDs. 3 for ali LEDs. Within this function (apparently) is the “clear life monitor” which will clear out all counts. (03): LOD. Use “Start” key to test. 10(04): Panel keys. Press each key. (G5): SRAM test. This will clear all user settings, memory switches, machine parameters and unique swiches to Tactory default, Press “Enter” to execute. Press “Stop” fo abort F(06): DRAM test. Same results as SRAM test. Use key 0, 1, 2, 9 or 4, depending on how much DRAM in machine (0 ifnane has been added) G(07): RTC tost (realtime clock; does not do enything). (08): RS-232C test. Requires special return back test connector with RS-232C interface. Press "Stop" to exit service mode, 2h B (02) and number Memory Clear Press “Program.” Press." Press “3.” Display will show “All RAM clear.” Press “Enter.” ‘Memory clear can be done by removing JP2 on main board to clear DRAM and by removing JP1 to clear SRAM, Unique switch adjustment Press "Program." Press “." Press “4." Display will show "Set unig switch.” Press “Enter.” Then, using the one touch ‘and a number key. Example; for B1, press one touch B (02) and number "." Press “Enter.” Bits are numbered 7-0, beginning with 7 on the left. H:2; Print sheet when time to replace toner or drum, Setting 4 to 1 will print out sheet telling customer to change toner and drum when due. Setting 3 to 1 will automatically cause the machine to transmit (fax) an order form fo you when supplies are needed if other related functions are set up properly. (005 Knight Business Systems Lid, - 81 Buffalo Avenue - Medford NY 11763 15 Phone: (631) 758-0279 » Fax: (631) 758-0469 + Website: www intravia.com ELEVENTH EDITION MURATEC MFX-1200 | 13001 1600/ 4700 se INTRAVIA'S SERVICE GUIDE TO COPIERS Test modes Press “Program.” Press “.” Press °9.” Display wil show ‘Life monitor.” Scroll through with > key. Press “Enter” To select. Choices are lite monitor, printer test, foeder test, background level test and set background level. Select by pressing “Enter.” ‘One touch A: Software version. ‘One touch I: Toner count. One touch 8: Serial number. ‘One touch J: Toner life. One touch C: Installation date. (One touch K: Fuser replaced count (One touch D: Pages scanned. One touch L: Fuser if, One touch E: Pages printed. One touch Mt: Transfer roller count. One touch F: Pages transmitted, ‘One touch N: Transfer roller life. One touch G: Drum replaced, (One touch O: Drum time in seconds, One touch H: Pages on drum. | One touch P: Printer time in seconds, Printer Test: Press “Program.” Press” Press "9." “Pattem* will display. Use one touch keys A-G for various print test pattems. Pattern “A* will print continuously Press “Stop” to end To set background level (helps measure reflective abil of scanned document). Press “Program.” Press ".* Press. *8." Press “Program’ four times. Press “Enter.” “Set background level complete” will display, indicating adjustment is done. Maintenance modes I replacing fuser unit or transfer roller or if “Please Call Service” displays in LCD. Press "Program." Press.” Press 6.” Display wil show “Set Replace Counter enter® or “Service call enter." Press > key (as often as necessary) to display “Set Replace Counter.” Press "Enter’ To solect. You will get two choices (using the > key); “Replace Fuser’ and "Replace Transfer.” Press "Enter" for whichever one you are repiacing, Press "Stop" to exit Hote: If “Call Service" displays, press “Enter” to soe the type of error (errors listed earlier). Consumable order sheet To print a sheet warning customer its time to replace item. Press “Program” key. Press." Press F(06). "Set Order sheet enter* will display. Press “Enter.” “Dealer Fax # will display. Enter your fax number with one-touch keys. (Upper is upper case. For lower case, press “alphabet") Press “Enter” to lock in. You can repeat the procedure to,enter your phone number in the next screen. Move around with keys. Use "Cancel" to erase, Press “Enter” to lock in your company fame. You can then enter other items; customer name, address, etc. Note: The count for the consumable sheet will not be cleared by the ‘memory clear function. You may be able fo select how many copies the machine will be allowed to produce after the drum or toner indicators come on. Factory default is 50 for foner and 500 for drum. 2005 Knight Business Systems Lid, « 61 Buifalo Avenue » Medford NY 11763 18 Phone: (631) 758-0279 « Fax: (631) 758-0469 + Website: www intravia.com re INTRAVIA'S SERVICE GUIDE TO COPIERS Ss tea ELEVENTH EDITION Panasonic DP-23101 3070 Equivalent Machines: None. Profile: Digital. 3/30 copies per minute. Spee List price when new: 2310: $6,800. 3040: $8,000 Dimensions: H: 27”; W: 24”; D: 28" Weight: 158 tbs. Year of introduction: 2003 CONSUMABLES rem DESIGNATION ‘STATED YIELD Drum : DO-HBOE, 000) Toner cnn OO-TUNSE 18,000 Developer so DO-ZH1206. ‘20,000 Weste toner. “Gis installa new contain whon spy instructs them 0 Staple cartidge -FOS832 3000 staples each in 3 cariidges Process unit removal: Open right side cover. Remove one screw near top rear and remove harness cover. Remove waste bottle and toner bottle. Remove one screw and blue connector cover. Unplug hamess and loosen screw. Slide process unit out of machine, ‘Drum removal: Remove process uti as described above. Remove one screw in front and remove front lock plate ‘assembly. Remove one screw in rear and remove rear lock plate assembly. Turn the drum assembly and litt out at the same time. Developer unit may have to be separated from the process unit at this point-net sure. Remove the drum shafi hoider (fronf). Lit drum out of unit Developer replacement: With drum out of process unit, rotate gear and dump developer. Replace with new developer. Enter service mode. Press "8" to go into F8 mode. Press “Star.” Press "0" and then "3" to do toner arrow keys. Press “OK" to select the function, To exit service mode, press these two keys at the same time (simultansously), “Function,” and “Clear.” f you do nat Use this procedure, the machine wil remain in the service mode. Shutting power or unplugging the copier will not dear it. Itis possible that instead of simultaneously, you have to press them individually one at a time, or indhidually and holding them down. The new settings will take place after the Country. 0is Japan. 1 is North America. 2 is Europe. Frequency. Ols auto. 1 is 50 Hz. 2is 60 Hz, aser startup speed: 0 is low speed. 1 is full speed Laser off timer. 1 is 15 seconds. 1 is 10, 3s 15. 41s 20. Bis 30. 8 is 40. 10 is 50. 12's 60. Language (21 choices). 07. 09: Fuser lamp phase contol. 0 is off, 1 Is on. 12: Fan extension; 5 is 5 minutes. 2is 2 minutes. 0 is none. 14; Paper size setting for tray 1. 0s none. 1 is A3. 2is B4. 3s Ad, 4is AG-R, Sis BS. Gis BS-R. 718 AS. 8 ISAS-R.9 is 8x13. 10is 8 % x13. 11 is ledger. 12 is legal. 13 is etter. 14 is lottor-R, 15 Is invoice. 15: Same as 14, for tray 2. 16: Same as 14 for tray 3. 17: Same as 14 for tray 4. “2005 Knight Business Systems Lid. « 81 Buffalo Avent Phone: (631) 758-0279 Fax: (631) 758-0469 » We machine is cycled off and back on again. 20: ADF selection. 0 is no ADF. 1is auto. 21: Finisher selection. Same as 20, 22: System console. Same as 20. 24: Digital quantum: 0 is off. 4 is on. 26: Duplex: 0 is not installed. 1 is auto. 30: Dual path guide: Ois no. 1 is auto. 31: ADF duplex scan: 0 is no. 1 is auto. 32: Job build and SADF: 0 is no. 1 is yes. 34: Multi-size food default: 0is off. 1 is on. 35: Output tray (Inner 2): 0is no. 1 is yes. 36; Display DD tray: 0 is no. 1 is yes. 37: Output tray (output): 0is no. 1 is yes, 3: 2-sided default: 0 is no. 1 Is 1:2. 21s 2:2. 3 is B:2, Double count: 0 is no. t is ledger. 2Is legal and ledger. 3 15 A3. 4 is A3, Bd, 132 ue * Medford NY 11763 (ebsite: www.intravia.com ©) / Function Parameters - continued 44: Count up: Os at feed. 1 is at exit 42: Key counter or departmental counter: 0 is none. 1 is key counter. 2 is departmental. 3is card, 43: Key counter timing, Same as 41 44; Insert paper count: 0 is no. 1 is yes. 45: Deparment code reentry: 0is no. 1 is yes. 48: Developer TH sensor: 0 is no. 1 is mid, 2 is large, 50: Auto Exposure: 0 is no. 1 is yes. 51: Dept. copy counter: 0 is no. 1 is yes. ‘52: Dept fax counter: 0 is no. 1 is yes. 83: 2-sided auto shift: 0is no. 1 is yes. ‘54: Margin mode reduction ratio, Ois no. 11s yes. 55: Margin value. 0 is Smm. 1 is 10mm. 2is 15mm. 3s 20mm, '56: Edge value, Same as $5. 57: Book value. Same as 55. 58: U-14 clear: 0 is continue. 1 Is any keys. '59: Operation with toner empty (U13). 0 will cause machine to not operate at all. 1 will alow operation, 60: Automatic cassette selection. If 0, no auto selection, 11, machine wit selact. 63: To clear U13. If set to'0, eny key can be used. If set to 1, a bit more difficult. Press "Function" and "1." Don't know if that is at the same time (simultaneously) or in that sequence. Probably at the same time (simultaneously), 64: Scanner departmental counter: 0is no. 1 is yes, 65; Printer departmental counter: 01 no. 1 is yes. 66: Interleave default: 0 is blank. 1 is copy. 67: Page insert default: 0 is blank. 1 is copy. 8: Cover mode defeult: Os F blank, 1 is F copy. 2 is FB blank. 3 is FB copy. 69: Reduce N-in-1 space: Dis no. 1 is yes. INTRAVIA’S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION PANASONIC DP-237013070 70: PM cycle. set to 0, no PMs called for. 1 is 1,500 copies. 2 is 2,500 copies. 3 is 5,000 copies. 4 is 10,000 copies, 5is 15,000 copies. 6s 20,000. 7 ts 30,000. Bis 40,000. 9s 60,000, 10s 80,000. 11 is 90,000. 12s 120,000 (factory default) 13s 150,000. 14 is 200,000. 15 is 240,000. To clear PM. Enier service mode, and hon press 6." Press “Sta.” Scrl to"70" Touch "70° Touch PM cycle you wart. Touch “OK: To ext sarvioe mode, press these bo kays atthe same time (simultanedusly), "Function," ad “Clear. 72: Disable at web PM: 0s continue. 1 is stop. 73: Fuser web life: I et to 0,120,000 pages. set to 1, 240,000. 74: Fuser web advance: 0s shor. is standard (factory sating). 2s ong 78: Adieter size select: 0s no 1is yes. 80; Paper size priory, Same stings as F5-14, except no 0 Bt: Size selection for European copiers: Os BA. 11s 8X 18.2188 12 X 13. 82: Sky shot mode: 0s off. 1 ls Mt on. 2is M2 on. 3s Mt and 82 on 83: bigtal sy shot sting: Ois none. 1isnormal.2is quay 84: Cassatt priory: 0 is S>C>B. 1 is C>S>8. 85: ADF side void: fs none. 118 yes. 85: PM cycte for optics. 0 is none. 1 Is 40K. 2 is 60K. 8 is 120K. 4 is 240K. Sis 360K. 6s 480K. 7 is 600K 87! PM cycle for ADF: Same as for 86. | 89: LAN speediduplex: Ois auto. 1 is 10 hatf.2is 10 full is 100 half. is 100 full Beeper off 0. On softif 1. On loud if. ‘Manual sky shot mode for M1. Factory default is 70x60, Menul sky shot mode for M2. Factory defauit is 95220, : Peper size (factory). 0 Japan. 1 North America. 2 Europe. 3 others. 96: Bypass size (factory). Same as C85. 97: Bypass paper size select (factory,) 0 Is B4, 1 is 8x13. 2is 8 4x13, 3s legal, F6 Mods. Adjustment and programming. After entering F6, by pressing 6, in the service mode, press “Start” Select the item on the eisplay (choose with arrow keys) and then touch “OK” To execute an adjustment, press "OK." Use "Reset" key for negative () values. To exit service made, press these two keys al the sarne me (simastaneously),“Funcfon’ and Clear” f youdo not use this procedure, the machine wil remain in the service mode, Shuting power or unplugging the copier will not clear it tis possible thatinstead of simultaneously, you have fo press them indivi (00: Adjust ratio of main scan (vertical to paper feed direction}. Range is 2 to +9. 01: Similar to 00, but for sub-scan magnification (lead edge to trail edge). 02: Registration timing from platen. Range is -9 to +9. 03: Registration adjustment from 1* tray. -30 to +30. 04: Printer registration adjustment. -50 to + 50. ©2005 Knight Business Systems Ltd. « 81 Bulfalo Avenue « Medford NY 11763 idualy one ata time, o individually and holding them down (05: Main motor speed. -10 to +10. 06: Laser polygon motor speed. -5 to +5. 07: Lead edge void timing. 0 {0 +99. 08: Trail edge read timing. 9 to +15. 09: Trail edge print timing. -9 to +15. 10: Bypass laser side to side adjust: 8 to +7. 11-14; Laser side a side adjust for trays 1,2, 3, 4:-8 to +7. EEC} Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com F6 Mode - continued 16: Laseridupiox side to side adjust. 8 0 +7. 417: Charge roller compensation adjustment, -76 to +76, 418: Laser power compensation, -20 10 +25. 19: Bias voltage. -77 to + 76 21: Toner density gain voltage. -86 to +40 25; Bias duty ratio (factory use). -5 to +8. 26: Toner supply start judgment voltage: -26 to +26. 27: Bias frequency (factory use). 5 0 +3. 28: Quantum white density evel. -28 to +99, 29: Quantum black density level. -29 to +99. 30; Light hatone adjustment ratio duty adjustment. 29 0 +98. 31: Fuser temperature adjustment, -15 to + 18. 32: Fuser edge temperature, -15 t0 + 15. 33: TOC max read only digital quantum (quarc) contol. - 99 t0 +98. 34: TOC min read only cigital quantum (quare) control. - 99 t0 +08, 35: TOC average read only digital quantum (quarc) contro}. -89 10 #99. 36: Tray 1 paper loop fine adjustment. 99 to 499, 38: Image density votage adjustment. -35 to + 35. 39: Laser unit PWM adjustment. -32 to +32 40: Transfer current on side 1. -16 to +15. 43: Bypass tray paper buckle. 99 to +99. 42-Tray 2 paper buckle, 29 to +98 48: 2-sided paper buckle. -99 to +29. 44; Fax laser duty print density adjustment, -09 t0 +99. 46; Printer laser duty adjustment, -99 to +99. 47: Transfer current adjustment for side 2. -29 to +69, 49: Text mode image density. -99 to +99, 50: Text/Photo made image density. -9 to +08. 51: Photo mode image density. 99 to +99. 58: CCD detection timing position, #2 to +44, 54: Text mode contrast adjustment, 128 to +127. 55: Textiphoto made contrast adjustment -128 to +127. 56: Photo mode contrast adjustment. -128 to +127. 57: Charge roller frequency adjustment, -56 to +25. F7 Mode. Electronic Counters. Enter service mode and press "7." Press “Star.” Enter the code you want to use; selecting the code number. Select the function and press “OK.” To exit service mode, press these two keys a the same time (simultaneously), "Function," and “Clear.” Ityou de not use’ procedure, the machine wil remain in the service mode. Shutting power or unplugging the copier will not clear i 00: Print fst. 01: ID code for key operator to access counter mode. 02; Maintenance count. ‘Sub-code: Item: 00: Total count, 01: PA count, (02: Scanner count (03: ADF count 04: Not used. 005 Knight Business Sysiems Ld, » 81 Buffalo Avenue + Medford NY 11763 Phone! (621) 758-0279 « Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION | 0: quantum gamma table for photo mode. +4 to 6. ‘88: Charge roller current, -58 to 0. 58: Tra edge transler ming adjustment for rays 1-4. 30 to + 30. y 60; Trail edge transfer timing adjustment for bypass. a to +30. ae 662: Trall edge transfer timing adjustment for 2% side: to+ 30, 63: Lead edge read timing. 0t0 49. 64: Side edge read adjustment; 0 to + 9 85; Black density sensor output, -127 to +127. 66: Black densty sensor output compensation. -127 0 + 67: ADF image density adjustment. 99 to +99. 68: Tray 2 paper loop fine adjustment. -99 to + 99, 68: Stamp position adjustment, -50 to +50. 78: Tray 4 paper loop fine adjustment. -99 to +99. 79: MTF adjustment (scan sharpness in text/photo mode). 210 +2. ae 81: Quantum gamma table fr laser duty check patie 4127 to +258. £2: Quantum black pattem laser duty. #427 to +255, 83: Teniperature sensor (read only). Oto 256. 24: Humidity sensor (read only). 0 to 255. 86: ADF reverse stop position, 29 to +98 87; ADF exit stop positon. 99 to +99, 90: ADF detection timing image read stat position adjustment. -99 to +99. 91: ADF original reed edge. -99 to +99. 92: ADF original all edge. 127 to +127 98: ADF 100% image t-side. -9 10 +8 94: ADF 100% image 2-ided. -9 to +8. 95: Manual photo mode adjustment, +1 to #5. 96: Manual halfone adjustment (aser-ext/photo and al with quantum off. +127 to +256. 3 97: Manual black adjustment (laser-texiphoto and tek with quantum off). +127 to #255), 99; Initalize FS and F6 parameter setings, 105: Drum count 06: Process unit count. 07; ADF PM count. 08: Fuser web count. (03: Developer count. 10: Not used. 11: Average prinudrum rise up count for drum. 42: Drum rotation time. 48: Average drum rotation time. F7 Mode - continued 03: Paper feed counts. ‘Sub-code Item 00: Bypass. 01: 1% paper tray. 02: 2" paper tray. 083: 3° paper tray. 04:4" paper ty. 05: Not used 06: 2-side count. 07: Lettec/AA. 08: Letier-RIAAR. 09: Ledgorina 10; Legale. (04: Scanner count ‘Sub-code: Item (00: Document feeder. 01: Document feeder scans. - 02: Scan count. | 03: Scan read count. | F8 Mode. Service adjustment. Enter service mode. Using INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION : PAstaSONIG DP-2310 13010 (08: Copy count. ‘Sub-code: Item 00: Copy print. 0%: Copy scan, 06: PC count. ‘Sub-code: tem 00: PC print 01: PC sean. 07: Fax count. ‘Sub-code: Item 00: Trans 01: Received. 02: Printed. 08: Clear all counts (no sub-codes). number keys, ontor "8." Press "Star." Enter code you want ‘with number keys on touch panel if you wish fo change, change to a different code by scroliing with arrow keys, Press “OK” to iniliate adjustment procedure. Change the value with the number keys. To exit servios mode, press these two keys atthe same ime (simultaneously), Function," and “Clea.” Ifyou do not use this procedure, the machine ‘ull remain inthe service mode. Shutting power or unplugging the copier will nt clear it. 00: love exposure unit to center to allow easy replacement of lamp. Press "Clear" to send it back tohome, 08: Each time you press the arrow key, the 30 most recent machine trouble codes or jam codes will display. 07: Clear codes stored in 06, by pressing "Reset." Then press "Start" 08: Lock scanner (factory use). 09: Toner density adjustment, This is done at developer replacement and takes about 8 minutes, including one minute of "quantum It* procedure. ‘These may display-on the screen. 10; Drum charge adjustment. F9. Unit Klaintenance. Enter service mode. Pross " ‘Select code number. Change codes, if you wish, by scrotin screen and press "OK." [12 Press 1g with arrow keys, Select function you want on touch, Original size sensor adjustment. Takes place automatically when platen cover is closed Black density reference adjustment. Black density gain, After doing this, you should enter F6 and record the readings for 21, 26 and 65. Quantum pattern printout Print out test pattem after replacing laser. Locks scanner moving parts for shipping. When power is turned on again, this wil be released. ‘TDC sensor adjustment, Test document feeder continuously. Platen continuous test. “Start To exit service mode, pross these two keys atthe same time (simultaneously), “Function,” and "Ciesr.” Ifyou do not use this pracedure, the machine wil remain in the service mode. Shuiting power or unplugging the copier wil not clear it 00: Set fax parameters, Not covered here. Pages 295- 306 of factory service manual 01: Telephone number to display when service is. needed, Use number Keys for numbers. Use reset key for (-). Use clear key to back-space. 02: Firmware version. 00 is SC. 01 is SC boot, 02 is panel. 03 is SPC firmware. 04 is finisher. 05 is Fax modem. 07 is SC2, fmware for siot 1. "2006 Knight Business Systems Lid, « 81 Buffalo Avenue » Medford NY 11763, ) 758-0279 « Fax: (631) 758-0469 + Website: ywwa.intravia.com Phone: (6: (03: Printout of device information. 00 is FS/F6 parameters. 01 is machine set up information list. 02s system memory selting. 02 is RAM data ump list 04: RAM esit, 00 is relative address setting. 04 is real address setting. INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION F9 Mode - continued 06; RAM initialize. 00 is fax parameters. 01 is clear all | 09: Update program card. Create a master f jobs in flash memory. 03 clears all jobs, preset using firmware update kit, using 4MB or data, parameter initaize and resets fex counters. card. 04 ciears fuser errors. 07: Firmware update. 00 updates firmware in machine 4.01 from card to slot 2. 02 trom slot 1 to card with master firmware card. Otupdates firmware in from siot 1 fo slot 2.04 from slot 2to card, ‘machine with USB. slot 2to siot 1 08: Program backup: 00 is main; onboard F-ROM 4MB, | 11: Backup parameter. Ot is slot 1 FRM8 PCB 8MB. 02s slot 1FRMB_— | 12: Restore parameter. PCB 4MB (a). 03 is slot 1 FRMB PCB 4MB (b).04 | 43: Display page memory size in MB. is slot 2 FRMS PCB MB. 05is slot 2FRMB PCB | 44, Display cor memory size in MB. 4B (2). 06 is slot 2 FRMS PCB 4MB (b) User modes. iron Hoyt srl to tne scea he you went Apparently, Ih choles or Goch roe wl copay on the screen, Select the one you want and then press "OK. Copying firmware: Tum off both power switches. Install MB or SMB flash memory card. Turn both power back on. Press "Function," "Original size (ledger/A3),” and "3" keys at the same time. Do F9-08 (program. backup) to copy firmware from the machine to the flash card. When done, press "Stop." Then prass "Fur ‘and “Clear* keys at the same time to fnish. Turn both power switches off. Use this updated flash ROM fi card to update other machine's firmware. Erasing firmware on a fiash ROM card: Same procedure as above: except use F9-09, Firmware emergency recovery: Shut power using only the switch on the rear of the machine. You will need master firmware flash cards or focal frmware update tool. Turn power on while holding down the "Energy ky. When green light ight, release the "Energy saver" Key. Install the fmware code inthis orcer SC, St PNL, Updates and corrections are posted at our website (wrwew.intravia. com) *®2005 Knight Business Systems Lid, « 81 Buffalo Avenue » Medford NY 17763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: wiww.intravia.com an INTRAVIA’S SERVICE GUIDE TO COPIERS fe) ELEVENTH EDITION PANASONIC DP-3510 | 3520 / 4510 1 4520 | 6010/6020 Equivalent Machines: None. Profile: Digital. : 35/45 / 60 copies per minute. lachine without any accessories or 30"; Weight: 300 tbs. Approximate list price when new: 3510/3520: $17,000. 4510/4520: $12,000-$13,000. Year of introduction: 2003, cousuuasiss sures caller ou eo eetnen ee ecaen ary pment tee sce Greset pees Sepa sons oa ceoor-ss nays oascie== == ea crenrcnmeeeitan Supa cmnet x coooeog See acces eae eel rere te gee mel can comes ‘AcoeSSontes Ao OPTIONS ‘Exit tray (outer), DA-XT600 ohenot oe oul . lt page descrition language controller (3510/4510/6010) Fa an ea GSW Aes | vin nage clr aroHer9GDO) Finisher: 2+in (351019520}.. vv DAFFS330 | fut page description language controler (3520/4520/6020) Finisher: -bin (4510-6020) so DAFS600 (PSIPCLG-IPXISPX) DAMCEOr Frist en Seiden SSH) BRFSS | ae Oa Oa Finisher power supply. DA-PWE00 Network scanner module sone DA-NS600 Duplex unit... 7 (notudes) | Expansion board: 8. DA-EMB00 sys creda nga hetero) nba ic | eseerimemon: 188 Srancnsesimodeeteeeceh cvonace | Sweat mana: Ma- prams Stand: DA-D351 | OD server software: Da-ws20 ‘Stand (short one) DA-D352_ | OD accounting sofware : DaWAt0 2005 Knight Business Systems Ltd. + 81 Buffalo Avenue + Medford NY 11763 137 Phone: (631) 758-0279 + Fax: (631) 758-0469 « Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION PANASONIC DP-3510 | 3520 / 4510 45201 60101 Drum and blade removal and replacement: Open front cover and swing out toner bottle. Unlock developer unit handle and tun clockwise. Tum lift lever counter-clockwise. Loosen Captive screw above drum unit and re drum unit, using lit handle. Slide out charge corona. Release two hooks to remove cover. Remove four screi front plate. Tum front bushing cow and remove. Remove four screws in rear plate. Tum rear bushing ow to. remove. Lift drum straight up. Unhook blade tension spring. Remove one screw (can't tel! if front or rear). Re unit front and rear felts are latched on and can be remaved and replaced et this time as well Developer replacement: Open front caver and swing out toner bottle. Remove one screw and connector cover. Unplug harness. Unlock developer unit handle and turn clockwise. Remove developer unit. Remiove develop knob. Remove blade (splash prevention sheet). Unhaok three hooks (o remove developer cover. Put devel knob on rear of unit and crank developer unit to empty developer. Reassemble & reinstall in reverse order periorm developer calibration: F8 - 09. Wil run for about seven minutes. It will then pause and start the "QUANTUM" which will run for about one or two minutes. Toner density adjustment: Entor service mode. Press Weste Toner Toe’ waste coraier Wil doply replace te tner waste contin en operation panel wen Located on right, towards rear of machine. If lashing display, machine will stop after it completes job. To use: temporary, press Function” and"2" key atthe same tne. This wil alow 5000 pages, ght is it steady machine will not operate unt waste container is replaced and reset. F5-58 to reset. Fuser vieb replacement: Open front door, swing toner hopper away. Open upper exit door. Push lever down i ‘exit guide, Remove two screws that held fuser cover (front of machine). Unplug wiring hamesses (some h some have 6), Remove s¢ Remove one screw to remove solenoid on front, Remove two screws ir-rear of web unit and remove web. ‘but ft appears you probably have to do simulation F7-05 to reset web counter. Copy quality: Customer's method from owner's manual: Go to “Functions-General Functions for Key Operatat (described towards the end as User modes). Go to screen 01/05 and change as needed; text'conirast,t contrast, photo contrast. Service method: Enter Service mode. press "6" and start to enter F6 mode. Press “29 quantum biack density." “input" and change either 0 > or 120, Press “OK” twice, Machine will start procedure and run for about 30” seconds, PARTS AND MAINTENANCE ITEMS Past Descartion Pans NuwseR Max Loc.Yirip | PARTDESGRPTON PastNunsen Maw. Log ‘rin sadete-tich frishor (DAFSS5S) ‘bi sedce-fohrishor (OA F855) base ray PEAITP224A...902 16893... | "eee assembly clock sensor fag... .4A1-7308-000 912 1 tin sade stitch nines (04 F355) ‘vin sade ete fisher @A-FS355) base tay fag 4A8-7270-000...302 15852. ‘ive assembly mote 4K t-1065.000 342 ‘bin sadde-sttchfrisher (OAFS355) ‘bln gaddle-sich fisher (OAFSSSS) bundle support cover assembly... 4G1-4044-000... 314 16300 fd assay ech ‘bin saddest tisher(OAFS355) ‘bin sade sch fisher (OAFS355) DC contol board PFA ATK3034... 394 10800 {old assamby photo interrupter ‘bin sadistic riser (DAFS35S) ‘bin end ech fisher (OAFS955) spose assombly '4G1-4010-000..316 16400. ‘nero swich ‘bin sada sitch fisher (DA FS355) ‘-bin eade-tich fisher (OA-FSS55) spose assembly mio sich... 4H1-S449-000 317 £6017 ‘motor Mt (eal, Ure) ‘bin sadle-sitchfrishec (DA-FS355) Sspose assembly “vb sadlesenfnshe: (O4F S355) motor: round “511067000. 318 6411 ‘nar feeder atsambly 461-4021-000. ‘bin sadele-sitch fisher (DA-FS355) “bia sade sch fisher (OA FS355) “spose assombly oto (2; squara)...«KT-1065:000.916 16434 par feeder assembly 'Ws8-5362.000 . 321 ‘bin sade itch fisher (OA-FS355) dlspose esverbly ‘hn sad sth fisher (04535) pape fase aonb Photo intemuptors WG8-5962.000 916 S111 ‘hoo inerupors. ‘WB 5352.00. 32481 ‘bin sadte-ttch frisher (OA F365) ‘bin sade-stich fisher (DA-FS359) papor feeder ‘spose scsembly senor fag... -AAT-7329-000, 316 16424 ‘aseomiy sonora ahi. 7380-000 220 16 ‘vbin ssdate-siteh fisher (OA-FS355) | +n seace-ttcn aishor (DA-FS955) ‘ive assembly 46 1-4003-00 312 1620. ‘hetero "2005 Knight Business Systems Ltd. « 61 Buffalo Avenue « Medford NY 11763 Phone: (631) 758-0278 « Fax: (631) 758-0469 » Website: www. intravia.com ELEVENTH Paar Des Loe, ‘hin sodce-sttn eishor (DAFS255). phot intoopter (several)... WG8-5362-000 505 5111, ‘bin sadistic fichet (OA F835) ear paper fag ‘bin sade stich fisher (OA-FS355) sensor fag ‘hin sade fisher (OAFS355) lack mote . ‘bin sadle-sch fisher OA-FS35S) ‘slack motr dive assombly. “Vb sale sticn frcher (DA-FS355) Stack meter drive cock sensor fag ‘bin sade-stch tishor (DA-FS355). ‘stack moter photo intemupte.... WG8-6362-000 . 310 8111 ‘von sadale-stien fish (08-FS955) ‘apie assembly motor MB “vin Sadalo-stin frist (OA F355) -4R1-7283-000 302 15813. 44%-7348-000 908 16011 4 -1068-000 310 16108 461-3900-000 210 16100. AAN-T284.000 $10 18173... 4k1-1070.000 320 16742. EDITION f PANASONIC DP-3510 / 3520 / 4510/4520 | 6010/6020 a Loc. Yeo ain frister (OA-FSEO0) corer feeder ‘dflactr gate. vv FF6-0508-000,200 $801... 2 riser (OAFSE09}devery Woy. 4AT-8424-000, 182 5143 in she (DAFSE00) face up tay... 4AY-3720-000. 180 5150 2tin trier (OA-FS800) feeder drive assemby _F6-6148-000 194 5600. 2m fisher (O4-F5600) Feet 0 ML (2) ens PHE-1779-000 194 5603 in fries (OA-FSS00) Teeder prot intraptr. wio8-5964.000...198 5719, in frishes (OA FS600) Teodor sensor FH7-7818.000 196 5750. 2ia finisher (04-FS600) ine feeder assembly FFS6.6154-000 204 8000. 2.intrisher(0A-F8800) nie feeaer ‘moter. Fi-17e0.000 204 e012. 2.in fisher (OA-FS600 ne food Phat intomupter. 198-5964.000.204 6017 24in fier (OA-F8600) net feeder ‘sensor fag nF BS-6225-000 204 6018. slaple earvige unt rs AAYB949-000 252 16734, ‘bin sade-stich fisher (OAS355) ‘apie board, 4¥-6503-000 382 16738, ‘in sadele-stichfrisher(OAFSIES) pI A ron PF4QOKZ20A 33218769. ‘Vbinsidalo-Copier tower o upper>Bypass. 1 is copier upper to lo system upper to lowersLCT>bypass. 2 is LOT™ copier upper to lower> system upper to lower>bypass. 85: Document feeder side void setting, 0 is off (defaul is on. 87: Document feeder PM cycle. 0s none (default). 3 120K. 4 is 240K. : 89: LAN spoed/duplex.0is auto (defauit), 1 1s 10 hal, 27 is 10 full, 3is 100 half, 4 is 100 full 8: DD fe fs £0: Beoper off if. On soty i 1 (default). Loud if 2 91 8.92: Default for manual skyshot. Default is 70 x 160: for Mt. 95 x 220 for M2 5 95; Paper size (facton). 0 Japan. 1 North America (Cetaut). 2 Europe. 3 is others. 2is 13x 8 1/2 (default), 3 is logal 98: Tray 2 detect (factory use). is Japan, 1 is U.S. (default). 2 is Europe. 99: Tray 2 (factory use). 0 is BA. 1 is 13x8. 218 13x 8 1) (default) , 3 is legal 005 Kright Businoss Systems Lid «81 Buta Avenuo » Medora NY 1176S 1 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www. intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION PANASONIC DP-3510 | 3520 | 451014520 | 6010 / 602 Simulations - continued F6 Mode. Adjustment and programming: After entering service mode, press "6. Press “Star.” Select the item on the touch display, and then touch "OK." Press “Function” and “Clear” at the same time to exit service mode. The display will show the present value (probably-manual doesn't say). Press “Input.” Use the number keys or touch screen (manual doesn't say) to change the value. Use “Reset” key and number key to enter a negative (-) value. Press "OK" key twice to lock into memory. (00: Agjust ratio of main scan (vertical to paper feed direction} from 99.1% to 100.9% in 1% increments. Range is -9 to +9. 04: Similar to 00, but for sub-sean magnification. (02: 100% focus. Range is -50 to +50, 03 : Original registration adjustment, -30 to +30, 04; Printer registration adjustment, -50 to +50. 105: Main matar speed. -10 to +10. (06: Polygon motor speed. -99 to +99, 07: Lead edge void timing. 0 to +99, 08: Trail edge read void timing, -9 0 0. 09: Trail edge print void timing. -9 to +15, 10: Bypass side adjustment of laser. -8 to +7. 11: Tray 1 side adjustment of laser.-8 to +7. 12: Tray 2 side adjustment of laser. -B t0 +7. 48: Tray 3 side adjusiment of laser. -8 to +7. 14: Tray 4 side adjustment of laser. -8 to +7. 15; LCT side adjustment of laser. -8 to +7, 16: Duplex side adjustment of laser. -B to +7. 17: Grid voltage in standard made. 2 o +81, Deter 18: Laser power. -56 to +25. Default i 0 19: Bias voltage. -77 to +76. Defauitis 0. 20: Print contrast adjust for photo mode. -7 to +7. 21: Toner densty sensor gain vattage adjustment. 86 to +40. 22.8 23: Factory use only (quantum parameters) 24: Blas AC (factory use). -10 to +10, 25: Bias duty ratio (factory use). -5 £0 +5, 128: Toner density sensor judgment voltage level, This adjusts tho toner supply staring voltage. Range is -26 to #26. 27: AC bias frequency (factory use). -2 to +2. 28: Quantum white density adjustment (factory use). -89 10 +89, 29: Quantum black density adjustment (factory use}. -°9 to +99 30: Laser power compensation in 2 value mode. -56 to +25, 31: Fuser temperature adjustment. -15 10 +15, £82: Fuser temperature compensation for edges. _15 (0 +45. 33: Toner density concentration sensor output voltage (‘ead only) 34: TDC output maximum (read only). ‘35: TDC output monitor minimum (read only). 36: Paper loop adjustment for tray 1. -99 to +99. 37: Toner save made threshold adjustment. -255 to +256. 38: Image density judgment adjustment, -35 to +35, 39: Laser unit P/M adjustment. -89 to +89. 40: Transfer corona adjustment for f-sided. -10 to +10. ©2008 Knight jusiness Systems Ltd. « 81 Buffalo Avenue » Medford NY 11763 41: Bypass paper buckle. -99 to +99, 42: Paper buckle for 2nd side in duplex. 99 to +99. 43: Paper buckle for 2nd side in duplex. 99 to +99. 44: Laser duty adjustment. -99 10 +99. 445: Paper buckle for LCT. -60 to +50. 46: Printer laser duty adjustment, -29 to +99. 47: Transfer corona adjustment for 2-sided. -10 to +10 48: Quantum TDC adjustment. -3 to +3. 49: Text mode image density. -29 to +99. 50: ToxPhoto mode image density. -39 to +99. 51: Photo mode image density. -99 to +89. 52; Laser unit PWM adjust 1. . -99 to +99. 53: CCD detection timing position. -42 to +44. 54: Text contrast. ~127 to +127. 55: Text/photo contrast. -127 to #127, 56; Photo contrast. -127 to +127. | 57::DC voltage for seperation for t-sided copies. -20 to +30. 58: AC vollage for separation for 1-sided copies. -6 to +8 59: DC votlage for separation for 2-siéed copes. -20to +30, 60: AC voltage for separation for 2-sided copie. -8to +8. 61: Continuous print TDC. 0 to +8 62: Toner densily sensor gan vattage. -10 1 +10, 83: Lead edge read point. 0t0 +9 64: Side edge read point. 0 to +8. 65; Black density sencor reference voltage compensation. -127 to +127 66: Black density sensor output gain. 127 to +127. 67: ADF image density. -99 to +89. 68: Paper loop from tray 3-99 to +99. 75: Adjust read AD enable (Iactory use; road ony).-2 to +2. 76; Adjust read LVDS clock (factory use; read only). 0 to +3. 77: Adjust read LSI sample factory use; reac ony). 010 +3, 78: Paper loop from tray 4-99 10 +99. 79: Modulation transfer function adjustment (scan ‘sharpness adjustment by digital image processing in textiphoto),-2 to +2. 60: Quantum exposure voltage contre. -56 to +26. £81: Quantum DC bias voltage control. -77 to +76. £82; Quantum charge voltage control, -92 to +61 83: Temperature sensor value. Oto +255, 84; Humidity sensor value, Oto +255. £85: Factory use. Unknown. 86: ADF reverse stop adjustment, 99 to +99. 87; ADF exhaust slop adjustment. -99 fo +98. ‘88: ADF feed registration adjustment for 1" side. -99 to +99. a7 Phone: (631) 758-0279 « Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION F6 Mode - continued 69: ADF feed registration adjustment for 2" side, 99 10 | 95: Laser exposure voltage power when digital +99, QUANTUM is off, 56 to +25, 90: ADF main scan read position. -99 to +99. ‘96: Charge voltage adjustment when digital 91: ADF original detect timing. -99 to +29. QUANTUM is off. 95 t0 +61. 92: ADF trail edge detect timing. -127 to +127. 97: DC bias voltage adjustment when digital 83: ADF 1-sided magnification adjustment for 1:1.-9t0-+8, QUANTUM is off. -77 to 476, 84: ADF 2.sided magnification adjustmenttor 1:1,-9t04+9, | 98: LCT paper loop adjustment. 99 to +99, 99; FSIF® initialization, F7 Mode. Electronic Counters: Enter service mode and press "7." Press “Start.” Find the code you want to Us scrolling the menu screen. When you find it, press “OK” to select it. Press "Function" and “Clear” at the sate time to escape service mode. The factory manual does not explain this, but here is what will probably’ this mode. You will see the present count in the display. Press “Change.” Enter the new value with the keys or enter “0” to clear a counter. Press “OK" Press "Clear." This will lock the new value in. 00: Prints all counter and their readings. Select "yes" to print. Press "Start." 01: ID code for key operator in user choice. Default operator code is 0000. 02: Maintenance counters. Manual list sub-codes but does not describe how to find them. Hopefully the touch 4 will disofay them, 00;-Total. 01. PM count. 02: Scan count. 03: ADF. 05: Drum. 08: Process unit. 07: Duplex. 08: Fuser Developer. 10: Corona cleaner. 11: Average count of drum prints. 12: Drum rotation time. 13: A rotation time for drum (minutesidrum whatever the .... that means!) 03: Paper feed counts. 00 is bypass. 01 is 1" tray. 02 is 2" tray. 03 is 3" tray. 04 is 4” tray. 05 Is LCT. 06 is 2 07 is letter. 08 is letter-R. 09 is 11x 17. 101s B x 14: ‘04: Scan count. 00 is ADF. 01 is ADF read. 02 is scans, 03 is scan read, (05: Copy count. 00 is total copies printed, 01 is fotal copies scanned, (06: PC caunt. 00 is copies printed by PC. 01 is copies scanned to PC. 07: Fax count. 0 is total sent. 04 is total received. 00 is total printed, 08: Clears all counters. F8 Mode. Operation adjustment: Enter service mode. Using number keys, enter "8." Press "Start." Enter code Want on the touch screen. Find it by scrolling with arrow keys. Press "OK" fo enter that iter. The factory Wastes does not expiain this, but here is what will probably work in this mode. Press “Start to initiate adjustment lee Procedure. Change the value with the number keys, Press "Function" and "Clear" at the same time to service mode. 06: Each time you press the artow button, the last 3 machine trouble codes or jam codes wil splay, oldest 07; Ciear codes stored in 06, by pressing “Reset.” Display wil then tell you to press "Start : 08: Locks scanner moving parts for shipping. When power is turned on again, this willbe released. Factory usé:¥ 09: Toner density adjustment (Developer calibration.) To be done when replacing developer. After enteri 09, press "Star." Will run for about seven mirites. t wil then pause and start the “QUANTUM which wil about one or two minutes. 10: Tests and allows you to adjust charge corona output. 413; Black densty sensor reference adjustment. 14; Black density sensor output gain 15: Quantum test pattem printout 17: Test patter (factory use). 18; Test pattem (Factory use) 19; Locks lens & mirrors for transporting. Will automatically unlock the next time power is turned on. 20; Toner density concentration (TOC) adjustment, Press “Start to set density, Takes place automaticaly. 22: Test pattem (factory use). 23: Test pattern (factory use). 47 ADF test (continuous). 48: Platen continuous test (aging?) ao = 2008 Knight Business Systems Lid. + 81 Buffalo Avenue « Medford NV 11763, Phone: (631) 758-0278 + Fax: (631) 758-0469 « Website: wwrw.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION PANASONIC DP-3510/ 35201 4510/4520 16010/ 6020 Simulations - continued F9 mode. Enter service mode. Using number keys, enter "9." Press "Start." Enter code you want on the touch screen. Find it by scrofing with arrow keys. Press “OK" to enter that item. The factory manual does not explain this, but here is what will probably work in this mode. Press "Start {o initiate adjustment procedure. Change thes value with the number keys. Press “Function” and "Clear" at the same time to escape service mode, 00: Fax service mode (not covered). 0%: Telephone number. Use number keys for numbers. Use reset key for (-). Use clear key to back space, 02: Firmware version. 00 is SC. 04 is SC boot. 02 is operation panel. 03 is SPC. 04 is Finisher. 06 is Fax modem. 07 is SC2 slot 1 03: Will print device information. 00 is memory contents of F5 & F6. 01 machine setup information. 02 is system memory setings. 03 is RAM data dump lis. 04: RAM edit. 00 is relative address setting, 01 is real address setting 08: Serial number. 06: Initialize RAM. 00 resets fax and function parameters to defauit, 01 clears all jobs in flash memory. 03s “shipment set." This wil clear al jobs, preset data, parameter initialize and reset fax counters. It may also clear out the serial number. 04 clears fuser error. 05 clears departmental counter. 07: Firmware update, 00 is from master firmware card. 01 is via parallel port 08: Program backup. Various methods for different functions, See service manual, section 3.6. 08. Update pragram card. Create master firmware card using firmware update kit, May or may not need flash card. 10: Prageam copy configuration. 00 from card to slot 1. 01 from card to slot 2. 02 from slot 4 fo card, 03 from slot 1 10 slot 2. 04 from siot 2 to card. 05 from slot 2 to slot 1 ‘11: Backup parameter. i 7 12: Restore parameter. 18: Display page memory size in MB. 14: Display sort memory size in MB. Toner order form. You.can have the machine automatically print out @ page Lelting the customer to order toner. In the F9 mode, go to 03 and select 07 (loner order form). Press “Yes.” Press "OK" three times. You can enter your dealership name, phone number, customer ID and if you wish, the toner bottle designation. If you put this designation, it makes it easier to order from competitors. | would leave that out if t were my customer. Hey, i's tough enough to make a living as itis. Why make it easier for customers to price shop? User Modes described as “Function.”: There are several modes. Within each are sub-modes. General Functions, Copier Seitings, Printer Settings and modes for options (Fax/Emall and Scanner). Press *Function” key. Press the “COPIER SETTINGS™ button. Press down arrow to move to the 04/04 screen. Touch '19 set key operator code" button. Enter key operator ID code (default, if operator has not changed it, is 0000). Follow instructions on touch screen, Press "OK" after you make your changes. Press "Reset" to exit the Function mode, ‘The User functions are in the owner's manual and are also visible on the touch screen. We will not cover them here, ‘except {o mention that you can change the “auto contrast” in Copier Settings, screen 02/04 item 08 and you can change contrast in other modes in Key Operator Copier Settings. Screen 01/05 items 02, 03, 04 will change text, textiphoto and pholo modes contrast Updates end corrections are posted at our website (www-intravia.com). 7®2005 Knight Business Systems Lid. « 84 Buffalo Avenue « Medford NV 11763 Phone: (631) 758-0278 + Fax: (631) 758-0469 « Website: www.intravia.com crn INTRAVIA’S SERVICE GUIDE TO COPIERS 2S) ELEVENTH EDITION : Equivalent Machines: None known, but this machine is made by Xerox® Profite: Digital. 60/70 copies per minute. Approximate list price when new. DP-6000: ‘$25,000.00. Year of Introduction: 2001. DP-7000: $32,000.00. Year of introduction: 2001. 34" Dimensions without accessories: H: 54’ D: 24”; Weight: 408 Ibs. PANASONIC CONSUMABLES new Designarion view | item Desionarion Tener (60 gram) s.DOTX254 22,000 | Siple cage FOssee Developer (10 gras). -DQ2X700 “ao.00 | 5000 stapes oath m3 careiages rum pa-UH700 10,000 | ACCESSORIES & OPTIONS tem Model Number | Hem No Ofse cach ay vmeDRTRT0O | Sanne hard ave High capac feeder. pawareo | Psat _Fiisher wth punch, DAESTED | BNE scanner memory Ext ray DAxxT?00 | Gat printer memory Prinerscannerit oxperan | Drum Removal: Open front door. Move toner cartridge out of way. Lowor transfer belt assembly, Press stopper and slide drum uni out, end fitout of machine. developer unit and slide unit out. Remove cover (two screws.) Dump out old developer and replace with new. Reset HFSI (high frequency service iter) reading, DC135 (009-850.) ‘ADC setup: Target value-30 or more sheets in cassete. Enler service made. select ‘BIW imege Ctl” Select C948. at ‘screen displays, press “1.PG.” Follow instructions n screen, Press "OK. i caleulated ADC value, Replace ADC target value with calculated ADC value. Press “Close.” Note: You need special item (laptop computer designed for and dedicated to this machine, apparently, to enter service mode. PARTS AND MAINTENANCE ITEMS B amet PasrNuwacn ta PARTDEseaion Parr Nuwsee _Maielog AC dive board 160K1886X.....§-72 7604 | Bypass tray assembly (MSI)......59K1679X... se ‘ADC sensor kit (eludes ADC sensar and Bypass tray size sensor 2 +30K8098X, temp board) '600K67240..5-42 4018/4016 | Bypass tray size sensor 3 +Q0E8376X. Bias HVPS. 1 1OSEQ991X «5-87 6401 | BypassIHCF preregistration sensor . 1S0EB269X. Bypass actuator A20E1821X..... 5322917 | Cassette backstop (038KB517X. Bypass feed role, 2OK3EBOX ou5-32 2908 | Caster (front; 2% kt). A7K9235X. Bypass feed roller (nudger roles)... 22K3548X......6-32 2818 | Caster (rear 2 to kt). 17K9236X. Bypass no paper sensor. AOTESIOAX.....6-32 2903 | CCideveloper high voltage Bypass pad (separator?}.. 19K9281X ......5-34 3009 | power supply 105£0988x. Bypass pickup clutch vm 2IKB2BEX ....5-32 290 | CCD assemby (rclidos lors, board). 62KTO19X, Bypass pickup feed assembly... SKI622X .-nn5-31 2801 | Charge corans eS8embl)...nnu T25KEQ6BX, "2005 Knight Business Systems Lid. « 61 Buffalo Avenue « Medford NY 11763 Phone: (631) 758-027 + Fax; (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS He ELEVENTH EDITION PANASONIC DP-6000/ 7000 Paer DescueTion PantNuwogs _MawLoc | Part DesoweTon Past Nuweee Man Loe ‘harge corona gid 1SEATORK..... 5-44-4196 | Drawer interiock switch assembly. 1OKO7OOX 6-4 61 14 Charge corona wire ‘17K9366x.... 544 4408 | Drum dkve assembly TKBSATK ven 4 101 Cie breker 908700909... 80 703. | Drum iterlock awh HOKOG29X... 5-42 3905 Clem pinch reverse Drum moter paddle actuator 120E1194X,..5-118 11516 | [parol drum drive assembly)... 127K2G0% nnn 5-5 224 Compiler cover Drum paw assembly 19K9090K 0 44-4424 inlerock sich (3)... 110E9451X....5-119 1160811002 | Duplex motor 127K2914K.. 558 5301 Compiler end wall open sensor... 130E6254X...5-121 11823 | Duplex sensor +90KB685X.... 5-57 9407 Compiler ond wal openlage mote. 127K2832X..§-121 11804 | Duplex sensor 180K9321K. 587 8409 Compiler paper sensor 130E8254X...5-121 11817 | ject clamp sensor. 430E8253K.. 5.117 11422 Compier tay ext sensor. 180KS75SX...5-119 11607 | Eject clamp stack height sensor. 19OEB253X.. 5-118 11514 Complertamper home sensor... 130E8259X.. 512411826 | ect clamp slack height Complertamper motor assombly...127K2087X.. 6-121 11823 | sensor assembiy 1904973K., 5-118 11514 DADE APS sen80¢ (2) 130E8265X nnn 6-86 6949/0914 | Eject clomp stacker offect DADE APS sensors (4). 120KB6Q9X.. 588 @5121051AN05tE J HOMME SONG nner SOESQSIK...5-117 11420 DADF board snus OKETOGK.... 562 8210 | Ejeet clamplotiset cam, motor... 127K1G96X.. 5-147 41401 DADF cover inerlock suteh..110K0797x..., 587 8448 | Etese lamp... - 22K0245X.... 542 3901 DADF CVF moter j2rkeieaX... 987 8409 | Ext snich assembly. 120K9097K...$:737013 DADF. document set sensor, 430E8219X....... 5-88 8505 | Exit tray (right side). SOK284 1X. 5-96 9301 DADF cup sensor “"raors990x.. 5-90 8711 | Exposure amp. one PAKGRTON 38 3502 DDADF ext sensor wn act t).~SSOKS622X.. 93 9003. | Exposure lamp power supply... 10SEOBSEX..... 38 3507 DADF ext senso: (without eetutor, Fan (user exhaust). ABTK1B90K.. 5-74 7102 acustor i mounted above)... -f80KS629X.... 5-08 9004 | Fan user intake). 427K3129K..-- 5-14 7405, DADF exit sensor actuator Fan (ser tear) 127K2525K.... 5-75 7202 (hangs down no ext sensor 1). 1SOEE2IOX..... 99.9005 | Fan (ight side: 2) $BTKQOSTX...... 525 2225, 2228 DADF feed actuator 12061618X..... 88 8504 | Finisher board W6OKE9SEX... 5-104 10103, DADF feed rotor. 121K2897%..... 5-87 8408. | Finisher dive motor assembly ADF foed caller (2. part of pickup (round op) non TKOA2OK.. 5-108 10504 roler nesemb}) 58K0528X.....$898612 | Finisher ext motor assembly DADF feod tay’ SOK4115X..-n. §-65.8207 | (square; botlom) 427K 1890X... 5-108 10507 ADF interlock sec 7040808X.... 5856217 | Finisher op sensor. “A3OKS779X.. 5-109 10672 ADF pickup ten Fisher oy votage power supply. 105K 1229X.. §-104 10107 (part of plekup roler assembly). 721K 1B 14X..... 5:89 8611 | Finisher registration MoLOF nnn 127KBYTIX.. 3113 11004 DADF pickup rolor (nudges; 2 part of Fisher registration sensor... 13028252. 5409 10611 pickup roller assembly) ‘SOKOSSIX. 5-89 8603 | Finisher stacker actuator.. 120E 1236X..... 5-102 9912 DADF pickup roller assembly Finisher stacker lower safety actuator .1120E1849X. 5-103 10002 (imcludes toler, clutch) S9K1601%.. 88 8547 | pusher stacker lower safely sensor 190EB203X.. 5-103 10005 DADE piaten rollout sensor... 120E8340X..... 5.908712 | pinsher Slacker lower ariaionaecin aie DADE registration ctuten 12IKI812X..... 5808719 | Fincher stacker sensor (1) 130€8278x.... 5-102 9915, ADF registration sensor. ~- 130KB674X...... 582 8904 | Finisher stacker sensors (3). 120E8253X5-102 9914, 9916, 9917 DADE st glass OK8289K..--» 5-96-9213. | Finisher stacker tay SOKA319X nu. 5-102 9805 DADE tray sensor (2). $90E8414X....5-86 6307/8908 | Finisher stacker trey assembly. SOKAZ34X,... 5-100 9708, DADF tray sensor (2). 130K 6036X.....5-86 8305/8395 | Finisher top interlock switch. 110E9400X....... 5-98 9517 DADF exit motor. 127K2923X..... 5-87 8401 | Fuser assembly 26K 1264X...... 5-68 6501 Developer gear; 2. TESESAX. 5-47 4408 | Fuser cleaner assembly. 42K915OX 0 5-71 6806 Developer gear; 221. TESBSSX. SAT 4412 | Fuser drive board. 160K7660X....... 5-79 7605, Developer gear; 25t, -TE3052X. 5-47 4409 | Fuser exit assembly Devetoper gear; 25t, TESBSSX, ‘5-47 4407 (includes exit switch?). 1K4881X. 5-69 6607, Developer gear, 28. TESBSEX....- 547 4405 | Fysor ext switch "140K0778%... 5-72 6906 Developer gear, 26t 7E9857X.....-- 5-47 4408 | Fuser goar 17t aOTWOTEI7 5-69 6808 Developer inieriock Swish vss 110E9808X... 5-45 4213 | Fyserheat lamp: main (T90W) . 1DOKI2OSX. 8-70 6718 Developer unit 802K2562X...... §-46 4309 |. Fuser heat lamp; sub (730WW), A2GKIZBBX..0. 70 6717 Distribution board 160K5832X.....5-79 7607 | Fuser neat roler assembly includes role, bearings, bushings, Download VF board 160K8740K.....577 7408 | deve gear, snap ring) BOKER es S70 E710 75H ©2005 Kaighi Business Sysloms UG, « 61 Bufalo venue = Nediord NY 11763 Phone: (631) 758-0279 « Fax; (631) 758-0469 + Website: wen intravia.com Pag Descaier ast Nu Los Fuser heat roller drive gear TEBQORX san BeT0 6712 Fuser knob BKBAZEX nnn 5-69 8510 Fuser ol roller. S9KOSTIK 5-71 6803 Fuser pressure roller. se SOK ATBRK 74 BBO Fuser pressure roller bearings (2). SEBSS1X......-71 6802 Fuser pressure ros paw (st of 6). 19E2219X vu 5-72 6910 Fuser separator pawl springs (8)... 9P61T3X Fuser separator pavis (set of 8)... 19E2212X Fuser thermistor; contol 190KB645x_ Fuser thermistor, safety 30K8646x. Hard érive assembly. 121K2307x Hard dive interface board 460K7027X...5123 12103 HIF actuator nn 42060888X 6-131 12821 HGF board, 180KE764X... 6-132 12907 HGF castors (2) TTESASIX.... 5-127 12412112413, HGF feed assembly 59K 1762X.....5-128 12501 HGF feed chen, AZIK2O7OX 5-190 12714 HGF feed out sensor. #30K9321X 5-129 12603 HCE feed rllerpickup (audger)roleeetara rolier Kt ‘600485800 5134 HOF interlock swich, 110E9477X 5-128 12507 HGF tevel sensor. A07EOBSBX 5-131 12819 HCE tit motor A2TKITSIX 5-132 12901 HOF motor assembiy. AZTKZTBBX ..5-128 12509 HGF no paper sensor 407E086—x 5-131 12820 HGF prefeed sensor 150E8285X...5431 12801 HOF retard rier. SSKITSEX 64131 12824 HGF tray set sensor 4& size sensors (3) ..120KS559X...6-132 12903/12905112008 Hurmiity sensor assembly $90KE112X.....5-77 7410 IE bosrd $BOKE77BX 5-78 7517 ITIMT board GOKB724X 5-35 3207 Intoriock switch AVOES47TX....5-24 2417 Invert sensor assembly. $30KB6B6X....5-55 6215 Inverter motor AZTD9IX 0 SE 102 OT board... vo $60K7648X......5-78 7503 Laser unt (ROS assembly) 62K 101%... 5-41 3801 Low voltage power supply 105 1002X_.....5-79 7608 Low voltage power supply (with optional PHASER) ron ‘= 1O1K3577X...5-125 12201 Main drive assembly. wn TKBS4BX 54 103, Mein motor (part of ‘main dive assernbly) ARTEAB12X or 302 Memory 8848. 6OK6276X.-5-124 12105 MF IF board 160K673K.....5-78 7518 MF SYS board s60K6925x...5-123 12101 MB board, 460K6121X 5-123 12102 Motor drive board. 160KE683X ....5-79 7603 Ofiset exittray (ight side; optional. SOKAT44X 5-98 9304 Offset ext ray actuator $Q0E1199X.....5-87 8412 ‘Offset ext ay full stack sensor... 130E8901X 5-97 9414 Offset exit tray motor 127K 1837X......5-97 9414 Offset exit tray sensors (2) 130E6219X.....5-97 9408 Operstion panel assembly ‘802K3164X....5-40:3701 INTRAVIA'S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION 2 UPTON (zone fer kit Paper pickup feed repair kit (includ ‘and Separator rol) Paper pickup feed unit 1 actuator (feed). Paper pickup feed unit actuator ‘paper suppiy) Paper pickup feed unit ‘edit motor Paper pickup feed unt level sensor, or paper empty sensors Paper pickup feed unit pe feed sensor. Paper pickup feed unit tray 1. Paper pickup feed unt ray 2 & 4. Paper pickup feed unt, ray 3 Paper take awey feed out sensor 3 actuator Paper take away feed out ‘sensor assembly. Paper take away feed out sensor assembly 3 Paper take away feed out ‘Sensor assembly 4 Paper take eway invert end sensor. Papertray 1 assembly. Paper tray 1 set sensor Papor tay 1 sel sensor Popertray 1 sel sensor Poper tray 2, 3 or 4 assembly. Paper tray 2, 3 or 4 set sensor. Paper tray backstop (trays 2, 3,4. Paper tray size actuator (all trays). Paper tray size sensor (ai rays) PCC HVPS. PCERI board Pinch rote, Platen angle sens Platen APS sonsor Platen cover assembly Praten glass assembly Piaten interlock switch Power swich | Pro registration interiock switch Precharge corona assembly Precharge corona wire Preregisiration assembly Preregistration motor assembly. Prerogistration roller Pretransfer corona assembly Pretransfer eocona wire Prinler ESS board. Printer hard dive. PTC HPs. Pas ‘600K85790, Jes feed roler ‘600K85720. ‘1kes86x. 12061850. 127K2905x “so7E0868x 19088265x. 59K 15B8X..... 5-18.11 '59K1589X5-14 1102, 14 59K 1590X, \201200X. 130K8696X. 120K8676x. +30K8160X, 130K8677X, ‘50K4137X. $0KB673% +30K8679X. 130K8679X. 5OK#138X. 130K8280% 38KBSTIX. 1206 1204x. "~130E8262% 105E0990X, 5-9 605 sonot26x. tsoxo680% taoxs7eox oaktoasx DoK0276X ‘oxteox tioco7eax toeeerrx 1sKea2x tinkezt0x ‘essex “rari “ZaKeTo8K “raaKo203K ceziox : {eokr5tox. 529 128 Tetkastex. 6123 12018, ~rose0o8ex "2005 Knight Business Systems Lid. + 61 Buffalo Avenue « Medford NY 11763, Phone: (631) 75 1279 «Fax: (634) 758-0469 » Website: www intravia.com mr INTRAVIA’S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION PANASONIC DP- Pant Descarniow PastNuuser _ManLoc | Panr Descnnon Past Nuwsex Man Loc Punch box dust box Sensor... 180E8254X.. 507 10403 | Side shit motor assembly Puncher assembly 22KOIEEX.... 5-111 10819 | (part of registration assembly)... 127K1825X.... 5-58 5502 Puncher cam home sensor essombly 130KB147X...6-112 10908 | Staple catidge SOK3O28X.... 5-115 11221 Puncher clutch sKO581%.....5-142 40902 | Stapler and ral assembly 29KO191X.... 6-114 14105 oa). asrmersont Agee BE IIe BN ee 1S 8 ph AI ‘Trouble Codes - continued (07-283: Tray 3 lift problem. 07-284: Tray 4 lit probiem, 07-285; High capacity feeder level sensor problem. 07-299: Multi tray lit problem. 07-294: HCF tit problem, 07-300: MSI interlock. 07-301: HGF interlock, 08-104: Tray 1 jam: 08-105: Feed out jam, 08-108: Pre feed jam 08-110 thru 120: Feed out jam (08-121 thru 125: MSVHCF jam, (08-152 thra 196: Registration jam. (08-306: Drawer interlock. 08-390; Side shift problem 08-900: Processor jam, 09-203: Developer interlock. 09-310: Orum not installed, or wrong drum. 09-312: Dun EEPROM. 09-813: 1OT board. 09-869: Toner feed problem (09-378: Drum near end of life, 09-400: Low on toner. (09.402: Transfer belt reaching end of lf. (09-403: Transfer belt has reached end of ts life, (09-410: Drum reaching end of lf. 09.411: Drum has reached end of its life. 09-600: Environmental temperature sensor problem. 09-601: Humidity sensor problem, 09-614; ADC problam (drum clean surface out of range.) 09-634: ADC auto gain contro! problem. After repair, raset DC131 (773-158) to 100. (09-654: Developer bias problem. (09-662: ROS (LASER UNIT) out of range (09-690: Potential contro! patch out of range. 09-691: Toner control patch problem, 09-694, 695, 696 DC948 RADC setup patch out of range. 09-697: ROS (LASER UNIT) feilure: (09.898: Patch ({ransfer bolt to drum contact.) 10-105, 106: Fuser exit jam. 10-108, 110, 111 MC exit jar. 10-425: Duplex jam 10-280: OCT ofiset failure. 10-310: Fuser fuse fallure (might be new fuser reset problem.) 10-348: Fuser thermistor (overheat) 10-349: Fuser thermistor (open) 10-350: Fuser thormistor (overheat) 10-351: Fuser thermistor (disconnected. INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION 10-261: Fuser warmup problem, 10-362: Fuser SSR problem, 40-410: Fuser due for replacement (295K) 10-41: Fuser near end of life (300K.) 10-901: Fuser low temperature. 40-920: Full stack sensor. 42-405 thru 116 Finisher jam. 12-120, 124: Compiler jam 12-470: Compiler exit jam, 12-270: End wall failure 12-271: Paddle clutch, 12-273: Stapler ready problem. 12-274: Stapler problem 12.275: Stapler problem. 12-276: Stacker offset problem. 12-278, 279: Stapler sensor. 412- 280: Top tray problem. 42-281: Set clamp home sensor. 12-282: Compiler cover. 12-283: Tamper problem, 12-284: Stacker tray. 12-2852 Stacker tray upper limit. 12-286: Stacker tray lower limit 12-294: Eject rollup. 42-295: Eject roll down. 412-296: Puncher home senior. : Puncher front home sensor. Puncher cam sensor. Puncher side registration. Finisher top interlock. Finisher front interlock. 303; Compiler interiock. Stacker tray lower limit, Stacker tray staple set over count. : Top tray stack sensor. 3: Low staple condition. Staple cartridge missing. : Staple head nome sensor. Slack tray full sensor. Punch dust box missing, Finisher jam Compiter tray sensor. SYSIPS board IT page sync. 330, 334 SYS/PS board. 15-341, 342: SYS/IPS board or page buffer DIMM. 15-348, 348: SYSIIPS board. 15-360: Hard drive reset problem. 15.351: IDE protocol (hard drive or SYS/IPS.) 2006 Knight Busine Phone: (631) 758-0: ‘Systems Ltd, « B1 Buffalo Avenue « Madiord NY 11763 1279 + Fax: (634) 758-0469 + Website: www.intravia.com ‘Trouble Codes - continued 15-352: SYS/IPS board. 18-354; Hard drive or SYS/IPS board. 15-360 thru384 SYSIIPS board. 15-385 thru 389 MF UF board. 15-508, 509: Page buffer DIMM or SYS/IPS board. 45-510: IIT board or SYSPS board 15-511 thru 518 Cable, IT board or SYS/IPS board, 15.554: Hard disk or SYS/IPS boats. 15-855: SYS/IPS board. 15-600: Hard drive write probiem. 16-603, 605, 608: Disk error. 16-270: NVRAM initialize. 16-271, 272: Hard drive. 16-273, 275: PR ESS board, 16-277: NVRAM restore problem. 16-278: NVM read problem. 16-279, 280,281: Hard drive problem. 16-282: Memory shortage, 16-310: Ethernet board, PR ESS board, 16-311: Local talk board, PR ESS board, 16-312: PR ESS board, MF SYS board. 46313: Parallel por failure, 16-315; Ethernet. PR ESS. 16 316: PRESS, MF SYS board 16-318, 318: PR ESS board 16-320, 321, 322, Inlemal error. No service needed, 46-224: |OT unit. PR ESS board. 16-325: Hard drive exror. 16-326: Post script error. PR ESS board 16-327: Decomposer. 16-328: Parallel soft fallure, PR ESS board, 16-330 thru 337 PR ESS board. 16-340: Not enough memory 16-341: ROM incorrect. 16-242 thru 364 PR ESS board. 16-365, 368: Hard drive, 16-367, 368: PR ESS board or localtalk board. 18-370, 371: PR ESS board, hard drive. 16-372: Ping. 16-375: PRESS board, 16-376: PR ESS board or software, 16-378 : Invalid log, 16-379, 980, 381 PR ESS board. 16-382: NVM battery or PR ESS board. 16-383: PR ESS board, 16-384: Hard drive or PR ESS board. 16-385: PR ESS board or software. 16:386: Reinstall font ROM. INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION PANASONIC DP-6000 1 7000 16-387: PR ESS board or software. 16-388 thru 394 PR ESS board or software. 16-395, 398: HDD or PR ESS board. 16-443: Tray 1 emply. 16-444: Tray 1 not inserted. 16-445: Tray 2 empty. 16-446: Tray 2 not inserted. 16-447: Tray Somply. 16-448: Tray 3 not inserted. 16-449: Tray 4 empty. 16-480: Tray 4 not inserted, 16-455: MSI empty. 16-456: MSI interlock, 16-457: HCF emply. 16-458: HCF not in place. 16-700: HOD capacity insufficient 416-701: Hard dive full, 16-703 thru 16-738: do not require any service. 16-739; Hard drive problem, 16-740, 742, 814, 61:5 No service required, 16-910: Net server connect problem. 16-911: Log in problem. 16-912 thru 16-926: are network/server related 16-992: Add extension SDRAM (64MB.) 3-944: Atamata f - 16-942: Add hard drive or increase spool size. 16-943: Paper choice. 16-951: No staples, 16-955: Insufficient hard drive space. 16-957: Over data limit. Go to uilties, 16-958: Form not listed. 16-959: Correct job data. 22-200 thru 22-399: U! ROM problem, 81-050, 051, 052: Hard drive problem, 81-233: Read again. 81-234: SYSIIPS boad. 81-700 thru 767: Press "Confirm." 81-900 thru 914: MF SYS board, 81-915: NIMB board, 81-920, 921: OM board. 81-930 thru 942: MF SYS board, 82-030 thru 86-751: Press "Confirm. 87-201 theu 88-628: Scan to PC or other internal processing problom. Press “Confit,” to clear in most cases 88-724 thru 728: Hard drive files damaged. 88-740, 741, 742: Hard drive bad. 188-743 thru 88-988: Press confirm. 905 Krighi Business Systems Lid + 1 Bulfalo Avenue » Mediora NV 11765 755 Phone: (631) 758-0279 + Fax: (631) 758.0469 » Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION DIAGNOSTICS AND SIMULATIONS : Service Mode: Note that the service mode apparently requires a dedicated special tool, which appears specially configured laptop computer. For this reason, and due to the extremely detailed expl the factory manual, we are not covering the service mode, except for a few notes. Press “OFFLINE,” on printer mode screen on main processor UI (user interface.) Connect PSW (Portable Work Station: this sounds like a laptop or something similar.) PSW is connected to RS-232C of main processor with straight cable (8 pin.) Double click “Diag” icon on desktop. Enter password ‘6.7.8.9 Press “OK.” Service made tabs wil display. “Connecting to PSW" wil display. 18 tabs wil display. Any print job stored will be deleted, Wil in service mode, do not touch “ONLINE” button. PSW wil display model number of processor when itis ready. To ext service mode, you must select “Exit service mode," and execute "Complete operation and exit” ‘When frst entering service mode, the following will be displayed: + Product code + Serial number + Total copies: + Copies since last service call + Active fauits within machine (up to 40 of ther) + Jam to repair = HFSI (high frequency service items) due for service. In service mode, you can advance through screens, and back up, with “next” and "previous" buttons. Select... fault codes displayed and press "OK." In many cases, you will have to select "Electronic manual connection information’ from the touch screen. Press the appropriate tab on the touch screen fo go to the particular service ‘mode that you want. Not all are for both models. They will most likely be grayed out on touch screen if they don't work. DC mode Function 2utoputs & Outouts it 400: Entry mode 319: RS232/422 test 140: Service entry 320: Communication self test 330: Components 321; SCCISMC turn around 341: RIS scan carriage parking test S.NVM 342: M2 motor 481: Readlwrite 355: Hard disk diagnostic. 133; MF system-unique read/write 370: HOG test (or }OC) 304: initialization 871: HOC chain controller (or HOC) 361: Savelrestore 380: (PS test 400: Printer ESS 4: Test pattern 401: ME system ‘606: Test pattern 900: Marking module 612: Color test pattem 5: Sof (et ‘i: HVPS charge 408: Software version display 204: Disk finisher stack height 111: HW upgrade 308: Video & controller 195: System configuration 309: Video path diagnostic 316: RIS lamp profilelvideo elec. Test "2008 Knight Business Systenis Lid. + 61 Buifalo Avenue » Medford NY 11765 Phone: (631) 758-0278 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS: "ey ELEVENTH EDITION PANASONIC DP-6000 17000 DC Modes - continued Counters 42: BW image contro} 103: Biling data matching G07: RIS calibration 404: System usage 640: ROS (LASER UNIT) power check 148: Jam counter 701: Fuser nip measurement 120: Fail counter ‘ADC patch copy 135: HFSI counter XERO-elated data display ADC setup 8:History 060: Fault job ATC setup XERO selup Tone up or tone down 110; CRU-related data display 122: Shutdown 136: CRU/EERU/HFS! status 15: HT (or iT) HOCH motets ora'ens Soa: ADE vert aoe 509: BADE eth solenoid test $25: DADE octet serer ot 10:Reaiiaton So: ADF documenting este 129: System 527: Document feeder independent operation 681: Cycle ‘945HTAIT: Calibration 8: Con orsor chock oes Pea 305! Component chock 703: OT paper path setup iZESS 7: Papar path ring measurement Sr ESotet 740: SMHIMSI guide adjustment: lees 11:0thers 05: Preliminary diagnostics request (EPSV) 070: Direct code input diagnostics (004: U parts collect request (EPSV) 1199: System operation Maintenance Mode: After machine goes into ready, press “0” and “Start” keys at the same time. Enter password/access number (8,7,8,9.) "" will display. Press "Confirm." Select tab (chain link, memory RW, or clear memory.) Press "Exit" to exit Select Chain Link, Ils screen will display, Enter chain number with number keys. Password is (probably) 6,7,8,8. * Select Link. + Press “Start.” + Select readiconfirm. «Press “Reboot” * Display will show present value, and @ column for ‘you to enter new value. Select "New value," and ‘enter it wth number keys, Select Memory RI, Its screen will display. You will have a choice of hexadecimal (0-5,) decimal (0-8,) or binary(8- digit display of binary 0-1), « Enter address. + Select “Change settings," to display memory RW change screen, + Enter new data using “0-F" in 2 digits + Press "Reboot" + Password is (probably) 6.7.89. + Select "Display" to see memory RW screen. + Select “Close,” to erase screen. | Clear Memory. Select “Clear memory” screen. Select either ME, DC of P-ESS. There appear to be many sub cholces, but the primary ones are MF-usor, MF-system and all MF-NVM, User clears user data. System clears CE maintenance mode data. NVM clears user data as, well as communication management log, mailbox and memory job file. 2005 Knight Business Systems Lid, « 81 Buffaio Avenue + Medford NY 11763 Phone: (631) 758-0278 « Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Equivatent Machines: 850: Gestetner 3285, Lanier 5485, Savin 2085DP. 1050: Gestetner 32105, Lanier 5505, Savin 2405DP- rofile: Digital. ‘Speed: 850 is 85 copies per minute. 1050 is 105 copies per minute. Dimensions without accessories: H: 58”; D: 29”; Weight: 686 / 860 Ibs. Approximate list price when new. Aficio 850: $37,000. Year of introduction: 2000. Aficio 1050: $50,000.00. Year of introduction: 2001. 2 83"; CONSUMABLES SUPPLY DESIGNATION YIELD 888008, 53,000 Ricoh Téner: (1450 grams; type 81000) Brat iewnoner (1000 reams tet a INTRAVIA’S SERVICE GUIDE TO COPIERS, ELEVENTH EDITION Ricon Aricio 85011050 PARTS AND MAINTENANCE ITEMS Pam Desouenow PagiNWGER MaNiLoo YieLp ) PART DesoniPnow Past Nuwsen_MANLoc Yiei.o AC drive boar... A284 5410...643 Drum separator paw! (2) ‘AD 02 6022...4416...300 [ADF drive section motor (1)... AXO8 0721.13 4 Duplex photo interrupter [ADF drive section motor (2)... 3301 8600.13.25. ‘on toner supply unt? Aw02 0059.33 12 [ADF dive section phot infomupter ..AWO2 0075.13 14.01... | Quplexcunit clutch (2) ‘AX20 0172.53 8. ADF exit ray. {A294 1265..34......., | Duplex unit driven reverse role... AFO2 0484.52 14 ‘ADF fame secion pit niomupla (2), AWV02 0075.14 7. Duplex unt entry sensor assembly AWO2 0066.58 14 ADF large transport bet B301 1461..9 1..80K ig, | Duplex unt junction gate ADE main 66@"G nnn nerB3O1 $508 013 22ruonnen | — Solenoid assembly A294 4062 64 23... ‘OF original exit pio sensor (2) AWWO1 0076. 102. Sener nr ABM AIDS # ADF original able... ‘A806 1821.51 "| Duplex unit photo interrupter ADF photo interupter (4) ‘AWW02 0075,.627 (Goggar home position) .1.nAWO2 0058.55 24 AE tow ir) AERO. 83 en ey non ANTON. 58 18 ‘ADF photo iteruptr wth actuator (2) AWO2 0088..8 6 Prater En prea eases ees awe onal to ADF photo sensor. AWD 0078..637 semen | Doblenweltcooeo ‘ADF pickup foe bet A806 1295.7 10.80K ois. | "photo iniarrupter assemb.....AWO2 0102.2 20 ADE pickup rotier ‘A806 1221...7 23.80K ori | Et section exit sensor assembly... AWWO2 0057.50 1 ADF plelup section dutch pean ee Exit section ranspor belts (5) un ADSS 425448 1 ‘ADF pickup section clutch /Ax20 0173.12.28 Epenre hamoet fat cable oo A294 6580. 1848 ADF pickup section motor. (A806 2911.12 4. a Ean oie eae "ADF pickup section motor. ‘AKO4 0096.. 12.36. Foe ase oon Te ADF pickup secion poo nterupter..AWO2 0075.12.17, Ea ae ee aed oe Bg 2 [ADF registration photo sensor... -AWO1 0076.8 23. eee eae Gee easton Te ‘A880 1671.7 28.60K 018. | Fah motor (1, 3). (247 2410..627 sap motor assembly. [A204 3062 658. | Fan motoc (2.88 box fan 3)». AXB4 0108.65 4. BOL toord.. A294 6261 63 10. Finisher ext motor (ylinrcal) .. AXOS 0074 13.4 co ee Finisher exit motor (9a) ...0AXOS O147 «19 23. Charge corona assembly Finishor ext section 2 motor.-AXDS 0087.14 6 (ndlades gid, motor, blocks, ele) ..ADOO 4091 98 2ennanan | Erne out eocton 2 Charge corona cleaner Motor .../AKO4 0061. 3825... oetes iewetec ‘avv02 0086.14 2 Charge corone gi ‘A096 2087 38 18... 3E0K | Finisher ext section 3 MLO nn-AXOS OO74..15 14 Charge corona wire ‘AD02 0053.38 12...380K | Feaser od soon’ pho tuoriar., AWO2 0066.15 12 Charge corona wire cleaner.....AO36 2063...38 7...-380K | Frasher tame coste 4) ANN 2010-1917 Circuit breaker von 407 0948 «64 109. Finisher rane main motor (square ..AXO5 0149... 8 6 power boord. peso oar a een Finisher frame photo interrupter... AWO2 0086, Developer unt 4 AQBE M02 Bovmrnnnne | Finisher interlock ste. 1204 2364... 18 108 Developer unit iter. 'AADI 2060..367....320K | Eviehor main board 3002 5100..17 17 Developer unit 2 A294 3102... 37 |_ Fisher main motor (eund, on board). AXOS 0180.17 8 Developer unt 2 ower nag. le AZOE 8182.87. | Enema mt pee cane Developer unit 2 upper meg, reller..A284 3131.37 1 Finisher shift tray extension ABB6 2424 7 8 Developer unit bushing (1). ‘A294 3470 ST 18 Finisher staple hopper. 18302 7010 191. Developer unt bushing (2) ‘A296 3150...37 10 Fisher staple anspor 2 avon raller Developar uit bushing (2) ‘AA08 0162...379. (on shaft 5) AFO2 2108..247 Developer unt magnetic llr bearing Finisher staple tenspor 3 driven roller (@; both on one side) 247 3089 ..37 3 (Zon shaft 4) AFO2 2108.23 14 Drive motor (27.6%) ‘A204 6171.60 4. Finisher staple tanspod 3 Drive metor (35). ‘A296 3051...57 4 photo intrupter AWD4 0076.23 3, Drum cleanieg blade. ‘AD04 1056.40 1... 300K | Frishr staple warspe pt riempleAWOT OO76..19 4. Drum Gearing brish...s--ssu--ADO4 2039.40 10... 900K | Finisher staple tray 2 MOLOF ..un..AXOS O148, rum cleaning seal blade assembly. A284 3606... 4019. Fisher sep vay 2 phot inerupior AWO2 0086.11 21 Drum eytinde 294 9510.39 | ininer staple vay 3 motor... AXOS 0110.13.22. Drum motor. ‘AXO6 0189, 58 15 Finisher staple vay 4 motor. AKO5 0148.18 13 rum potential sensor. AWS 0003.99 13, Finisher staple way 4 motor... AKOS 0149... 15 12. 2005 Knight Business Systems Ut Buffalo Avenue « Medford NY 11763 159 Phone: (621} 758-0279.« Fax; (631) 758-0462 « Website: www-intravia.com Pau INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION eeu Fisher Staple tay 4 phot interuplr (3JAWO2 0086, 15 22 Finisher tape tray photo intenupier....AWO2 0086 9 13., RICOH AFICIO 8501 4050 PaxrDescmrion ___Par Nuungm_ManLoc Yieio LCT transport handle (2)... B31. LCT transport Motor wenn 29.13, Fisher stapler. ‘AOI 1014.17 12, MCU boars “AT 4 Finisher transport section 1 overiow Micro sth (4) photo interrupter (1) /AWO2 0103.27 14. Mi sich (2 aye rae Finisher transport section 1 photo irterupie assombly oto (1942) "AXOS 0117. 645. {includes actuator). -~AW02 0049 27 1. (satiate woe A296 1451, Finisher transport section 2 sensor AWO1 OOB8 2814 comaaes hao 20r0 0 1 Finisher upper side trey Boaz 611.74 Reread cae unser Finisher upper tay». 89026131..72 Paper food unt tcc ‘ax20 0147.24 10 Fuser cleaner motor. AX04 D081. 47 4. Paper feed unit 1 clutch, ‘AX20 0176...249. Fuser cive moter. AXO? 0024 874... Paper teed uit *phooineuptr AWC? 0058. 243 Fuser vt sensor assembly. AV20 0008 4516 Pee eect esieas oye poston Fuser neat rter -AEON 1056 489... 6095 | Paper feed unt 2 pickup roller (2)..AFO3 0040. Fuser heat role boarings (2). AEOS 003% 485. Eee eeaiaiseaecten emacs coos For heat rer bushings (2). AEO3 202% «66 Papar esd unt org limitor.. A287 2600.28. Fuser pa springs (8). vw. | llega area ogra vidi sensor AWD! 0094. 15.17 Fuser paws (set of 5), +600 | Psten glass area pho sensor H-50..AWOI 0078.15 19. Fuser photo nterunter Pon gas rea pct carer ih er AZOA 1843, 1521 Fuser presse rotor. ‘AEO2 0087 Boner supply (200-2400) 1225 0013.68 t Fuser pressure role bearings (2) AEO3 0082 Power su ‘204 2468 67 108. Fone ssa bshings AEDS 2122. Gees [A096 5320.09. Fuser rote eve gear ‘9296 4061 neeeesrce ‘ax20 0174.30 20. Fuser thermistor. A220 4134.0 48 3 Rescues ‘ax20 0175.29 16 Fuser web... ~AEO4 5031. 448, Ragistration motor 'AX05 0142...591 Fuser web & of suppy uni A294 4402.44. 300K | Regetaton ater lowe. ‘9220 2617.29 3 Fuser web cleaner olor ‘REO 009.144 7.0» | Redevatonteli upper jae9 2510 1291 ard drive (1150147298) ‘A296 5172. Reesnceceee ard dive (850/294) ‘4591 5900. ‘ntoner soppy unk? {o02e 5456.37, Intecock site (2) 1204 2608, ‘sca cable (2) “A204 1789, Inverter board. AZ50 0054. Seon matt "A294 1760.. 10 boerd 9294 6300. Sean sentot “awa 0056.16 20. Laser area cooing fon [A294 1965, SICU board 2300 [A294 5850.17 14 Laser assembly incudes moto, SICU board 2404 ‘A294 5600.17 14 fon, board ee A296 1061... 19 Srendae tao aaa Laser diode unt [AZe4 1910.19 18 “reudes mot, bas, roving pats}AZ94 6614.20 Laser potyaon motor. ‘AX08 0785. 193 “Tandem ay 2 photo iterruptor 2). AWO2 0068. 20 18. Lister polygon motor dive board. A294 5265. 194 “Fandom tay 3 photo inerrpter 2) ANZ 0056. 229, Laser syne detector wo A282 6910.. 197.1 “andem ray motor “AXO4 0107.20. LCT teed roller {AF03 1081.. 1725... 300 | Toner bank unt mor one, fa) -.AZB4 3979,..2220.. LCT pickup role “0AFO3 0081.17 20.. 00K | Tonerbankunt nor (feat 2) A2O4 3975... 926. LCT separator rotor ‘AFOS 2041. 1824. 300K | Toner bank unit motors (vera 2).A204 3972.32 Lot easter (2) “AHO 2044 99 14 “Toner bank photo eiemuer 3). AWVC2 0056. 223. oT eter ‘x20 0176 «1715. Toner colecton col (auger spring) A204 5491. 3422 Ler euch ‘xa 0073.17 18 Toner density sersoe LOT elt [AX21 0072. 298 (outed 6 dev i 1)... AW28 0006.96 13. LCT fat motor) ‘248 6167.29 “ener en sensor (hopper amserby)AWS1 0003.38 11 LCT intertace board. 8303 5100.29 27. Toner end sensor LCT lift motor. AX04 0118... 299, {in toner supply unit) -AWS1 0003... 34 8. LCT paper size sonsor 516 5056 Toner itr (ome) aeeeeeeett ea LCT photo nterapter (2). AWWO2 0056.47 8 Toner fier (ro).. ‘Rat 24a. 382. 400K LOT photo reflector (2 ‘Awo 0089.17 8. Toner hopper assembi. 4288 3208...35 LCT push switch, H510 5001... 34 20. ‘Toner hopper: lower. A294 3231... 35 13, 760 2006 Knight Business Systems Lid. = 81 Buffaio Avenue « Medford NY 41763 Phone: (631) 758-0279 « Fax: (631) 758-0469 « Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION RICOH AFIGIO 65077050 Part Descrienion Past Nunoen Maw Loc Yixp | Past Descmenion Pant Nuwser Masi Loc Yieto Toner supply motor ‘Transfer bet unit {in air pump assemby) A294 2085...68 12 includes all pats) 294/850 -un.A204 3810.42 “Toner supply roller sR294 3242...35 23 Transfer belt unit ‘Toner supply unit (inctudes al parts) 2951060... A205 3810 .. 42. registration solenoid 6024 5456...387... Transfer bett unit housing A294 3859.43 26, Toner waste bottle 318, Transfer HVT AZ32.0008..43 13. Transfer bet —— AZ 1. A5OK | Univereal tray assembly, ‘A293 6517 ..23 ‘Transfer bot bla BrUSM nnn AZB4 3872... 42 18 Vertical transport clutch ‘AX20 0147.27 5 Transfer bet cleaner blade. ‘A204 3889...43 4 Vertical transport paporfoed uri (2)..A294 6320.27 1 Transfer belt cleaner roller. (A283 3008...43 1 Waste foner collection tube n.nn.AQ84 3622.69 22 Tranefer bet solenoid ‘A284 3890...43 15, | Waste toner collection tube... A284 3623.59 21 DIAGNOSTICS AND SIMULATIONS ERROR CODES Some error codes wil allow the machine to continue o operate. More severe codes wil stop the machine, but wil be reset by turing power off and back on again. Some codes uill require @ technician to reset them. The reset procedire is: Enter SP mode. Turn power aff an then back on. There are no codes listed in service or operator manual for operator problems. Presumably, machine will display a raphic printed message on the LCD. 101: Exposure lamp. 370 thru 375; Image compression errors. 420; Sean home problem, 376, 377: mage compression eror(SICU.) 121; Scan home. 380-383: Image data transfer problem (SICU, print 424: Scan motor. controller, SU.) 425; Scan motor. 384, 985: Image data transfer problem in tandem mode 426: Scan motor. (SICU, print contralir, interface board, SU’) 427: Scan motor 986, 987: image data transfer imecut problem in hard dive, mage data transfer problem (hamnoss to 128: Scan mot 128: Scan motor print contr, SICU, print controler, intrfsce 130: SBU or SICU. board, SBU,) " . 300: Charge corona 200: Tandem mae date tant eror(SICU, nerace Se cehie 361,982: mage storage adress enor (SICU391-01) 308: charge gi 305: CD-RIRW error. interface board 308: Charge corona wire cleaner. 5397: CD access error (CD-RIRW or its media) 306: Charge corona wire cleaner 398: CD-R/RW dala error. (CD-RIRW or ils media) 310 through 316: Drum potential sensor error. eee 321: Laser write problem faire ae 322: Laser 1 synch. problem. 440: Dram eae aed epee, 441: Developer motor locked. 340 thru 342: Toner density sensor error. fe basal aa 348: Developer bias ‘oner bottle problem. 496: Toner collector botie problem 350 thru 355: Image density sensor [fee alee eee Ber: Hard dk 2 | 502: 22 vay it tiem 362: Hard disk 1. 503: 3 tray lift problem. 363: Hard disk 2 504: LCT 1% tray lift or pickup problem. 364: Hard disk 1 505: LCT 2™ tray lift or pickup problem. ‘365: Hard disk 2. 506: LCT 3" tray lift or pickup problem, 368: Hard disk 4 510: Paper feed motor probiem. 511: LOT motor error. 367: Hard disk 2. ©2005 Knight Business Systems Lid. + 61 Buffalo Avenue + Medford NY 11763 161 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS, ELEVENTH EDITION Error Codes - continued 515: Tandem rear fence motor. 520, 521: Duplex jogger motor. 531: Fusing duplex motor locked. 532: Relay motor lock. 541: Fuser thermistor open. 542: Fuser temperature too low. 1543: Fuser temperature too high. 544: Fuser temperature too high. 545: Fuser temperature too high. ‘546; Fuser low temperature problem. 547; Zero cross problem. 550: Oi supplyfcleaning web finished (Set SP1-02-1 to 0 atter replacing.) 581: Toner supply motor problom. ‘882: Toner bank motor problem 601: Communication problem between SBU and SBICU. 602: Communication problem between SBICU and Hard disk drive board. 620-622: Communication problem between SBICU and ADF. 625, 626: Communication problem between BCU and finisher. (630: Communication problem between line adapter and ‘CSS canter (Japan). 640-645: Communication problem between SICU and BCH. 646: SICU. {650-653: Optional counter error (Japan) 701: ADF pickup roller problem. 702: ADF feed in motor problem Fuse Problems ADF no 38 volts.: Biown fuse FU100. ADF no 24 volts.: Blown fuse FU101 Power supply AC input: Blown fuse FU401 UF board no 5 volts: Blown fuse F101 ‘ADF main board LEDs. 0 is on. Xs flashing. 703: ADF transport belt motor. 704: ADF feed out motor. 705: ADF original table lft problem. 720; Finisher lower transport motor problem. 722: Finisher jogger motor. 724: Finisher stapler hammer motor, 725: Finisher stack feed out motor. 726: Finisher shift motor. 727: Finisher stapler rotation motor. 729: Finisher punch motor problem. 730: Finisher stapler motor probiem. 75: Finisher paper stack plate motor. 736: Finisher exit guide motor problem. ‘737: Full finisher stapler hopper. 738: Finisher shift tray lit motor problem. 800: Electical copy counter as unvecognizabla NVRAM problem ‘Mechanical counter problem, F-Gate signal error. Scanner image setting error. Printer image setting error. Memory setting ero Printer ready error, Pelygon motor error. 901: 951: 953: 954: 955: 964: 966: 970: ‘bad connection.) 980: Hard drive access exror. 982: Hard drive construction error. (984.987: Hard drive data transfer error, 990: Software performance error. 00 | tor | 102 Problem Area 0 Enty sensor jam a Registration sensor jam oto Exit jam O_Tinverter jam a (0__| Paper jam: 0 [0 [ 0 | Jam on giass x Feed motor x “Transport motor %__| Feed out motor X__ [XT Bottom plate motor XX xT ADE open me APS sensor on x Nowra "2005 Knighi Business Systems Lid. - 61 Buffalo Avenue « Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www intravia.com i SIMULATIONS = INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Ricou Aricio 85017050 USER PROGRAM MODE: Customer adjustments, some of which the technician may find useful. Press "User Tools/Counter." Select "UP" mode program. Owner's manual will explain what each one isin detail. We cannot do that here.” Press “Exit” to return to normal copy mode, Goneral Features Eunction Priority Panel tone Ready panel tone Copy count System reset Timer Settings Time Weekly: Monday Weekly: Tuesday per Size Setting Tray 1: paper type Tray 2: paper type Tray 3: paper type Tray 4: paper type Tray 5: paper type Tray 6: paper type Slip sheet 1 Gonorai Features Priorities APS ADS. Original mode Paper tray Duplex Original orientation in duplex Copy orientation in duplex Initial mode Maximum copy quantity Copy reset timer Job list screan timeout Dispiay/Panel To Original mode display Paper tray (Other tab priority function setting Image adjustment priority Stamp priority Staple format setting { Function Priority Panel off timer ‘Auto tray switch Copioridocument server tray Status indicator Weekly: Wednesday Weekly: Thursday Weok\y: Friday Slip sheet 2 Slip sheet 3 Cover sheet Separation sheet Key operator too's User codes: copier document Set Ratio Preset reduce/enlarge Ratio priority Shorteut rie Create margin ration setting Adjust image Copy back cover Front margin: feftright Back margin: leflright Front margin: top/batiom Back margin: toprbottom ‘$Pduplex auto margin adjust Border erase size Function Priority Language priority Screen color Paper tray priority Original size setting Weekly: Saturday Weekly: Sunday Key operator code for off Key counter: Copler access Key operator access User code display AQF (leave on.) Memory allocation Dispiay/print counter Image Quality Text Texiphoto Photo Pale Generation ‘Adjust Image - continued Copy orientation in combine mode Booklet/magazine original orientation ‘Stamp Setting ‘Background No. Setting Background numbering size Original tone Combine cxiginal shadow erase Cf Job end call Center erase width Background numbering density Repeat separation fine Background numbering: Double copies separation fine Positiveinogative Combine separation fine Ves ®2005 Knight Business Systems Ltd. » 81 Buffalo Avenue « Medford NY 11763 Phone: (831) 758-0279 « Fax: (631) 758-0469 » Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ‘Memory full auto scan restart Shift print in sortstack Separation sheat Delete user code Delete ail user codes ELEVENTH EDITION RicoH Aricio 850] 1050 Simulations - continued Preset Stamp Setting User Stamp Setting Page Number Setting Language Rogisteridelete Page numbering type Stamp type Position: 1-5 Font ‘Stamp layout Size Position Data Stamp Setting Duplex back page number Size Type Page numbering ir combine Density Font mode Print page Position Positions: pt p2, 115, 25, -1,- Preset stamp: Size 2,PA,P.2, 4, 2,164, 42 Positive/negative Date stamp: Positive/negative Inpuvoutput Document Server Key Operator Tools Count ‘SADF auto reset | Auto file delete period Manager Rise ADF original tabie List ispley priority | Print counter ist Copies face up of down from Delete al stored files | Reset counters platen Reset all Change SIMULATIONS SP MODES. Simulation procedure: There are sometimes two or three ievels of simulations, known as "SP modes” (Service program). To enter the "SP mode", first, press “Clear modes” key (this has the "C” and a diamond. Clear /stop has the "O* without a diamond). Then press "1". Press "0". Press "7". Then press and hold down the “Clear!Stop" key for three seconds. When you fist enter the SP mode, the screen wil’display the modes " Copy SP" and, if printer option is installed "Printer SP." SBICU board software version will display at the bottom of the screen, Test copy: Press "Copy Mode" key, select a quantity and make test copies. To go back to SP mode, touch “SP mode.” I there are several levels of program; press the number keys for each in sequence or use the touch screen. Advance to the next level (2° or 3°) through the touch screen, To enter new value for a particular mode, enter the new Value with the number keys, Then press “#" or “OK" or "Start" key to lock in. To change (+) to (-) use the (.) key before entering the value. To exit the mode, press "exit" key. 4-001-1: Lead edge registration from tray and LCT. | 1~105-4: Fuser temperature on 8 1/2x11, 1-001-2: Lead edge ragistration for duplex. 1-106: Displays fuser temperature 1-002-1: Side to side reg. ™ paper feed, | 4-409: Fuser nip tost. 4-002-1: Side to side reg. 2 paper feed. 4-802-1: Display percentage of web used. 1-002-3; Side to side reg. 3° paper feed. 41-902-2; Change web motor drive interval 1-002-4: Side to side reg. 4" paper feed, 4-902-3: Change web motor drive time. 1-002-5 Side to side reg. LCT. 1-902-4: Change point at which "Web near end” will 1-002-8: Side to side reg. LCT. display (40K copies possible after this.) 1-906: Change paper stop position after passing duplex sensor 2 (lactory ony) 1-910: Fuser exit sensor layout (factory only.) 2.001-t: Grid plate votage adjustment when auto 1-008: Duplex fence adjustment. process control is off (change to default after 1-103: Fuser idling. Onmone. 1 is idle after low power installing new drum or charge corona wire.) mode. 2.001-2: 1D sensor pattem voltage adjustment. Higher 1-105-1: Fuser temperature adjustment in wat negative voliage = more density. 4-108:2: Fuser termborelre lower Er 2-001-5: Image area auto process control on, Adjusts 1-105-3: Fuser temperature on 41x8 ¥. Ne ee eee 1-002-7: Side to side reg. Duplex. 41.003-1: Paper foed timing from tray. 1-003-2; Paper feed timing irom LCT. 1-003-3: Paper feed timing from duplex. (005 Knight Business Systems Lid. « 87 Buffalo Avenue « Medtord NY 14763 164 Phones: (831) 758-0279 + Fax: (631) 758-0469 + Website: waw.intravia.com Simulations $P Modes - continued 2.007-4: Grid plate voltage adjustment when using transparencies. £2.001-8: Charge wire current other than photo mode. 2001-6: Charge wire current in photo mode. 2.001-7: Adjust target Vd voltage for process contol initial setting 2404-1: Lead edge erase (print) 2-101-2: Trail edge erase (print), 2-101-3: Left side erase (print) 2404-4: Right side erase (print) 2-403-1: LD! laser power adjustment @600 dp. (don't touch) 2403-2: LD2 laser power adjustment @600 doi (dont touch) 2403-3: LDS laser power adjustment @400 dpi. (don't touch), 2-403-4: LD4 laser power adjustment @600 dpi (don't touch), 2:103-5: Laser power adjustment 1 (don’ touch). 2-103-6: Laser power adjustment 2 (don't touch). 2108-7: LOS laser power adjustment (don't touch.) 2-103-8: LD4 laser power adjustment (don' touch.) 2-404; Leser power for ID pattern when auto process ‘control is on. 2.444-1; Leading dot levet setting for lot edge. 2114-2: Trailing dot leve! for left edge 2414-3: Multiple dot level setting, 2414-4: independent dot level seting 2.201-4: Developer bies adjustment in copy mode. 2.201-2: Developer bias adjustment for ID sensor pattern, 2-201-3: Developer bias adjustment for transparencies, 201-4: Developer bias adjustment for iD sensor pattern for Vsp adjustment (don't touch.) 2-207-4: Adds toner for 7 seconds. 2207-2: Runs various motors and feeds toner to hopper but not to developer unit. § minute run, Not recommended without more information. 2-208: Selec! toner supply method by using image piel count. 2-208: Tener supply rate. Higher value = less toner ‘supplied. Lower vaius for higher density 2-210: ID detection interval. 2-220: Adjust TD sensor reference votage (Only ifyou really know this machine. | wouldnt mess with it) If replacing eveloper unt with another thats already in use. 2-223: Vi display (TD output voltage.) 2-226: Removes toner from the toner bank to the toner hopper. 2-227: Display toner supply mode for ast copy. 1 is 1D sensor and TD sensor from 11" copy, using VT-Vref. 2. is ID sensor and 7D sensor before 10" copy, using \VspiVsq, 3s TD sensor in temporary mode when ID sensor oulputis abnormal, 4is image pixel count 2201-1 Transfer adjustment; side 1. 2-304-2: Transfer adjustment thick paper. 2-301.3: Transfer current; transparencies INTRAVIA'S SERVICE GUIDE TO COPIERS. ELEVENTH EDITION Ricon Aricio 85011050 2.901-4; Transfer current; translucent sheet. 2:301-5: Transfer current; second side. 2-301-6: Transfer current between pages. 2-506-1: Cleaning operation. Use if drum gets dirty or copies light on long runs. Will stop run and reverse motor to clean drum blade and will make an 1D ‘sensor pattern density correction. 1 is no. 2s yes. 2-506-2: Cleaning interval for 2-506-1. 1-100 in minute per step intervals, 2.801: TD sensor initial setting. TD sensor output voltage will display when finished. DO AFTER REPLACING DEVELOPER, or TD sensor. 2.803: Tum corona wire cleaner on. 2-804-1: Corona wire cleaner on if 1. Off 0. Done periodically 2 2-804-2: Corona wire cleaner operation interval. Range is 100 to 10K. Each step ic 100. Defauitis 5K. 2-813: Printer gamma setting if 0. Not applied if 4 2-902-2: Print [PU chip test pattern. There are 14 lfferent test paltems that can be printed; gray scales, vertical lines, etc. 2.902-3: Print printer test patterns. There are 28 different palterns; lines, grid, dots, bands, etc. 2-902-4: Print test paitem for !PU chip for outer IF block. 2.9025: Factory use only. 2-906: Veont manual setting (factory use.) 2-909-1; Main scan adjustment (copier). 2.902-2: Main scan adjustment (prinise.) 2.910; Sub scan magnification adjustment 2.911-1: Transfer on timing at lead edge, 2.911-2: Transfer off timing after tral edge. 2-912: Drum reverse rotation time (don’t touch.) 2.913: Test pattern ID adjustment (adjust density for test patterns with SP2-902). Don't use. 2.920: Laser unit off check (don't touch.) 2-930: Transfer pre cleaning. Factory use only. 2.961: Factory only developer initialization. 2-962: Auto process control: Adjusts ID sensor, drum potential sensor, charge arid voltage, Laser power. Should be done after changing drum ID sensor, drum potential sensor, laser unit or toner density sensor. 2-966: Periodic auto process conirot aff or on based on 24 hours since last process control ar copy job is finished. Leave "ON" if customer leaves main switch on all the time, 2.967: Auto image density adjustment done when machine is in warm up. Use background occurs due fo ammonia. 2.968: Prevents image density weakness on long runs, increase Vref by .08vde every 160 pages: "2008 Knight Bi ass Sysioms Lid. » 81 Buffalo Avenue » Medford NY 14763 165, Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com Simulations SP Modes - continued 2-969: Aiter procoss control, 20 ID patterns made at one ‘minute intervals in continuous copy run, 3-001-1: ID sensor PWM setting. Do if SC condition ‘occurs when sensor setting is not done after NVRAM problem. 72 is default 3-001-2: ID sensor initial setting. Do after replacing or cleaning ID sensor, or after NVRAM clear or replacement. Press start 3-403-1; Display Vsq. 3-103-2: Display initial Veg, 3-103-3: Display Vsp. 3-103-4: Dispiay initial Vsp. 3-901: Auto process control when fuser temp is low at ower up, 3-902-1: Auto process control on or off 3-902-2: Display Vd drum potential 2.902-3: Display drum potential in areas illuminated by taser, Vi 3-902-4' Display charge grid voltage which resulted from last Vd adjustment. 3902-5: Laser power correction display from lat Vi 3-902-8: Drum surface vottage on ID sensor pattern. 3-902-7: Drum potential sensor output when 200 applied during sensor correction. 3-902-8: Display potential sensor output when 700 applied during sensor correction. 4-008: Adjust sub-scan (lead edge to trail edge) ‘magnification, 4-010: Scan lead edge registration adjustment, 4-011: Adjusts scan side to side registration. 4-012-1: Scan lead edge void adjustment, 4-012.2: Scan trail edge void adjustment. 4-012-3: Scan right side void adjustment. 4012.4: Scan left side void adjustment. 4013: Scenner test (free run) with exposure lamp off 4-016: Scan speed display and adjustment, 4-301: Auto paper size sensors signals displayed when paper is placed on glass. 4-303: APS smal size original detect. 4-428-1; Standard white level adjustment. 0 if not performed. 1 if done. Factory use only 4-428-2: Standard white level adjustment of white plate, Factory use only. 4-902-4 thru -91: Various SBU adjustments. All designated “iactory use only." Pages 4-22 thru 4- 26 of service manual 4-903-5thru ~B5: Various fiter setting adjustments. Factory manual pages 4-27 thru 4-37. 2005 Knight Business Systems Ltd. » 87 Buffalo Avenue « Medford NY 11763 INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION RicoH AFicio 850/1050 4904-1 thru 24: Various IPU setting very fine detail copy quality adjustments, 4-905-1 thru ~4: Image data path adjustments and. printout video data outputs. Do not touch. 4-906: Image process priority in text/photo. 0 is photo. 1 is text 4-909: IPU setting 2. Dont touch. 4-910-3: Data compression; ABS. Don't touch, 4-911-1; Hard disk drive (HOD) test. Press start, Takes 4 minutes. Erases disk 4-911-2: Format HDD. 4 minutes. Do not shut power. 4.911-6: HOD reset bad sector. Use if repiacing HDD. 4-911-7: HDD bad sector display. 4-911-8: HDD model name display. 4-912-1: HDD test for bad sectors, 4-912-2: Format hard disk (HDD.) 4-912-6: Reset HDD bad sector info, 4-912-7: Display HOD bad sectors. 4-912.8: Display mode! of HDD. 4-913: HDD factory use only. 4-916-18 2: CD Rom eadiwite model and fnrivare display. 5-009: Language, 5-018-1: First tray paper size select. 5019-6: Sixth tray paper size select §-024: Mettic or inch., 5.038: Job memory in single copy or not. 5.104: A3/1 1x17 double count. '5-106-6: Image density used in ADS mode. 5-112: Non-standard paper size for trays 2 and 3 or not 5-113: Optional counter, Japan only. 5-118: Disable copy function. Should stay at 0. 5-120: Mode clear. Japan only 5-121: Counter up timing for optional counter. 5-127: APS mode. 0is yes. 1 is no APS. 5-131: Paper size type select .0 Japan. 1 N. America. 2. Europe. 3. China. 5-501: PM cycle setting. Each digit = 1000 copies. Example; 35 = 35000 copy PM cycle. PM will be indicated every 35,000 copies. If set to 0", there will be no PM indicator. §-504-1 &-2, 505: Japan only. 5-513+1, 2: Japan only; paper standard. 5514-1, 2: Japan only. '5-590-2 thru -5: Japan only 5-801: Clear all memory. Touch “Stan” for at least three ‘seconds, then turn power off and back on. 5-802: Continuous printer aging ([ree run). Be sure finisher connector is not plugged in. Press "or press "exit, Press "copy mode" press "start." Phone: (681) 758-0279 « Fax: (631) 758-0469 + Website: wivw.intravi.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION x RiGoH AFiGiO 85011050 5-803 Inputs. Tests switches & sensors, Display will sometimes show "0" or "1" when sensor is actuated, if tis Working. If dispiay does not change, not working or you're on the wrong one. Generally, "0" isnot activated, is activated. These are done as "Bit-switches" and are numbered from 7 down to 0. Apparently 7 is first digit (reading left to right) and 0 is last (8*) digit 4-5: LCT 3 paper end sensor. Right front safety switch. 1-4: LOT 2” paper end sensor. 3: Paper feed motor. Not used. 1-3: LCT 1" paper end sensor. Guide plate sensor. 13-5: Not used. 1-2: 3" paper end sensor. LCT relay sensor. 13-4: Rear fence sensor. 1-1: 2™ paper end sensor. 7-2: Relay sensor. 43-3: Front fence sensor. 1-0: 1" paper end sensor. 7-1: Not used. 13-2: Front side fence sensor. 7-0: Registration soncor 413-1: Rear side fence sensor 2-78 2-6: Not used. 13-0: Rear side fence sensor. 2-8: LCT 3° paper feed sensor. 8-7: Low bottle inner cap sensor. 2-4: LCT 2™ paper feed sensor. 8-6: Up bottle inner cap sensor. 14-7: Not used. 2-3: LCT 1™ paper feed sensor. 8-5: Toner near end sensor. 14-6: Not used, 2-2: 3° paper feed sensor. 8-4: Toner collect sensor. 14-5: Not used. 2-2: 2 paper feed sensor. 8-3: Toner overfiow sensor. 14-4; Rear fence home sensor. 2.0: 1* paper feed seneer. | 8-2: Toner botie motariock 443: Left tandem tray. | 8-4: Lower toner batile. 14-2: Right tandem tray. 3-7: Not used, 80: Upper toner bottle. 14-1: Left 1" tray. 3-6: Duplex entry sensor. | 14-0; Right 1" tray. 3-5: Duplex jogger sensor. | 9-7: Total counter. 3-4: Duplex vansport3 sensor. | 9.6: Not used. 187, -6, 05: Not used. $3: Duplex warsport2eonsar. | 95: Nol used 1:4 se plato down senso. 3-2: Duplex transport 1 sensor. | 9-4: Exitunit 15:3: 1 trey height 4 3+1: Inverter tray paper sensor. 93; Ollsupplyideaning web end sensor. | 15-2: 1* tray height 3. 3-0: Duplex connection. 9-2: Exit sensor. 15-1: 1" tray height 2. aan 9-1: Fuser exit sensor. 15-0: 1" tray height 1. |-7: Not used, 9-0: Fuser. 4-6: Not used. | | 18-7, -6, -5, -3, -2: Not used. 4-5: LCT 3" lift sensor. 410-7 thru 10-2: Not used. 16-4: Toner motor lock 4-4: LOT 2™ lift sensor. 10-1: Dip switch 2 (SICU) 16-4: 2" tray height sensor 2 4-3: LCT Ast lif sensor. | 10-0: Dip switen 4 (SICU,) 16-0: 2" iray height sensor 1. 4-2: 3" lift sensor. ea ao oe 4-4: 2" lift sensor. 14-7: Not used. 7, -6, 5, -4, lot use 4-0: 1" lift sensor, 11-6: Not used, 17-4: 3° tray height 2 Fos Wetted 17-0: 3° tay height 1 5-4 thru 5.7: Not use , ‘i Peer ie eae a 18-7, -6,8, -4, 3: Not used, 5 ly lock. n> and Liha 18-2: LCT 1* tray size switch 3. Satie ieee 18-4: LCT 1% tray size switch 2. eee ete ee 11-1 20 tray size 2. 18-0: LCT 1* tray size switch 1. 5-0: Key counter. 11-0 2™ tray size 1 ere 197, -6, 5,4, Not used. Soe 2-7: Not used. 19-2: LOT 2" tray size swiich 3. ore Not used. 19-4: LCT 2" tray size switch 2. 64: Not used pattern 109-0; LOT 2" tray size switch 1 12-4: 3" tray size 6. 8: Developer moter 12.3: 3" tay size 4 20-7, -6, 5, 4: Not used. 8-2: Not used 122.3 vay size 3 } 20-2 LCT motor lock 60: bes ae 12-1: 3" tray size 2. 20-2: LCT interlock. -0: Toner motor sensor. 12.0: 3" tray size 1. 20-1: LCT relay sensor. 7-7: Left front safety switch, I eae, 2005 Knight Susiness Systems Lid, « 81 Buffalo Avenue - Mediord NY 11763. ter Phone: (831) 758-0279 + Fax: (631) 758-0469 + Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS . Sis | ELEVENTH EDITION RicoH AFICIO 85011050 ‘Simulations tnputs - continued 21-7, 6 5, -4,-3,-2,-1:Not used. | 23-7,-6,-5, Not used 21-0: LCT connection. 23-3: LCT 2" height sensor 4. 24-3: LCT 3" tray height sensor 4 23-2: LOT 2 height sensor 3 24-2: LCT 3° tray height sensor 3. 22-7, 6, 5, 4: Nol used. 23-1; LOT 2° height sensor 2. 24-1: LCT 3" tray hight sensor 2. 22-3: LCT 1¥ tray height sensor 4. | 23-0: LCT 2" height sensor 1. 24-0: LCT 3" tray height sensor 1. 22-2: LCT 1" tray height sensor 3. 22-1: LCT 1* tray height sensor 2 22-0: LT 1 tray height sensor 1. 5-804: Output tests. Tums on electrcsl components such as lamps, motors, solenoids. Select the particular number. Press ‘on’ and then press "#” to test the iter. Press "off to interrupt the test. Use “next” or "prev" to go to other outputs. 4: 1st feed clutch, 31: 3 lt moter. 60: Lower toner bottle motor. 2: 2nd feed clutch, 32: LOT 1 tit motor. 61: Toner bank motor. 3: rd feed clutch. 33: LOT 2 it motor. | 62: Upper toner cap motor. 4: LCT 1st feed clutch. 34: LET 3 motor. 63: Lower toner cap motor. 5: LCT 2nd feed clutch. 36: Rear fence motor. 64: Toner supply clutch. 6: LCT 3rd feed clutch. 36: Tandem tray connect solenoid. | 65: ID sensor LED. 7" st feed solenoid 37: Front fence solenoid 66: Transfer bet it solenoid. 8: 2nd feed solenoid 38; Rear fence solenoid. 67: Quenching lamp. 8: 3rd pickup solenoid. 39; Left tandem lock solenoid 68: Charge corona, 10: LCT 1st pickup solenoid. | 40: Relay motor. 69: Grid plate. ‘14: LOT 2nd pickup solenoid. | 44: Paper feed motor. 70: Developer bias. 12: LOT 3rd pickup solenoid. | 42: LCT moter Tt: Transfer bet bias. 48: fst separation solenoid. | 43: Drum motor. 72: Exposure lamp, 14: 2nd separation solenoid. | 44: Fuser/duplex motor. 73: Optics fan 415: 3rd separation solenoid. | 48: Registration motor. 74: Polygon mirror motor fan 16:LCT fst separation solenoid, | 46: Ol'supply/web motor. 75: SICU fan 17: LGT 2nd separation solencid, | 47: Gate plate solencid 16: Exhaust fan, low 418: LCT rc seperetion solenoid. |_ 48: inverter gate solenoid, 77: Exhaust fan, high. 19: Lower relay 49: Dupiex clutch 1 78: Drum fan, ow. 20: LCT transport clutch, 50: Duplex clutch 2 79: Drum fan, high 21: 1st vertical clutch, 51: Inverter exit roller clutch 80: Paper coating pipe fen 22: 2nd vertical clutch. (dupiex) 81: Steam removal fan, low. 23: 3rd vertical clutch. 52: Inverter guide plate solenoid 82: Steam removal fan, high. 24: LCT Ast grip clutch. 153: Duplex rwertor gale leno 83: Developer fan 1. 25: LCT 2nd grip clutch, 54; Reverse roller solenoid. 84: Developer fan 2. 26: LCT 8rd grip clutch 55: Jogger motor. 85: Duplex fan, 27: Upper relay olutch 56: Toner clutch. 86: LOB fan, 28: LCT relay. 87: Developer motor. 87: Not used. 29: ist lit moter. 58: Toner motor 88: Counter. 30: 2nd lit motor. 59; Upper toner botle motor. 5-81 1-1: Machine serial number. 5-907: Plug and play (factory use.) 5811-2: ID code (Japan) 5.814: Printer counter display. 5812-1: Phone number to be called for service, 5.916: Mechanical counter not connected if 0 Use" for pause, Detected if 1. Unknown if2 5-812-2: Fax number. 5.918: ASIDLT counter display. 5-816 -1, 2: Japan only 5.923: Bordar erase area select. 5-€21: Japan only | 5-924-1, -2: Margin adjustment for each original. 5-822: Server dala clear. Clear all archive fie in HOD. | 5-954: Copy server password check. "2008 Knight Businese Systems Lid, - 67 Buffalo Avenue - Medford NY 11763 168 Phone: (631) 758-0279 « Fax: (631) 758-0469 « Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION RICOH AFICIO 85017050 Simulations - continued 5-965: Deleto saved files on HDD. 5-987: Disable copy server. 5.968: Delete files on CD. 5-990-1: Print system parameter lists 990-2: Print SP mode data lst. '5-990-3: Print User program list. 5-990-6: Print copy mode list. 5-990-6: Print SP mode data with large print. 6-006-1: ADF side to side registration. 6-006-2: ADF lead edge registration, 6-006-3: ADF lead edge registration (duplex-tront} 6-006-4; ADF lead edge registration (duplex-rear). e004 nt ogge dt E007", 26-5: ADE pul checks, Same desepon as pus above in SPS-803 4-7: Original sensor. 2-7: Doc feeder position sensor. | 2-1; Pickup roller home sensor, Tes rorgraudsenes. | 26. APS son senor | 20: Abe food meter ncode pulse tstovgha envyconsas | 2: Peo cover ona 57 ADF anspor ot encoder, 12 Rogan Sonor 24 Era covrseneor 36: ADF en ror encode Theaconer 2a:botom patstore sersor. | 35: Lenghsancor ovimeter srs 22 Botom pate sare Sa Sn 8 ST 3: Not usd 6-008: ADF output chek. Same procure as 8P6-404 11 eed to igh 5 Fee out ott €:Pekup motor fare 2 Fed eto 6: Ent pate sent {0: Satur pte mete 3: Transp or for 7 Inverter gto soll 11 Feed nclach dTempotmetcrrevess | BADE pay 6-009: ADF free run. 6-107-2: Finisher free run in shift mode, 8216, ADF motor speed aqustnent E115 Punch assent, 0 adjustment. 6-116: Thick paper sheet conversion, staple mode. 6-105: Finisher staple pos 6-107-4: Finisher free ru 6-117-4: Finisher inputs Same procedure as SP mode 5-803 and 6-117. 4-7: Siack feed outbelthome | 2-6: Front door interlock. | 3-2: Punch hopper sensor sensor. 2-5: Stapler sensor. 3-4: Punch home sensor. 1-6: Not used. 2-4: Stapler end sensor. 3-0: Punch connection. 45: Shittrayiowarimt | 2.3: Stapler hammer sensor. 4-7 Staple ready, sensor 1 | 2-2: Stapter home sensor. 4-6: Stapler return sensor 41-4: Shift tray lowor init ——_ |: Shit tray hal turn sensor. 45: Exit open sensor. sensor 2, 2-0: Jogger fence home sensor. 4-4; Stack plate home sensor. 1-3: Stapler tray entry sensor. | 3-7: Not used. 43: Pre-stack paper sensor. 1-2: Shift tray exit sensor, 3-5: Staple cartridge sensor. 4-2: Staple waste sensor. Upper tray exitsensor. | 3.5: Stack sensor 2 4-1: Stapier rotation home sensor. 1-0: Entranoe sensor, 3-4: Stack sensor 1 4-0: Upper tray limit sensor. 2-7: Not used. 23:3: Not used. 6-118: Finisher output tests 1: Upper transport mote. 8: Punch motor. 45: Ext guide motor. 2: Shift tray ext motor. 9: Stapler unetion gate solenoid 416: Stack plate motor. 3: Tray junetion gate solenoid, | 10; Positioning role solenoid 47: Prestack junction gate solenoid 4: Shift try fit motor, “1: Stack feed out motor. | 18: Prestack paper stop solenoid 5: Jogger motor. 12: Shin motor | 19: Stapler return solenoid 6: Stapler moter. 13: Stapler motor. | 7: Stapler hammer motor 44: Lower transport motor. | "2008 Knight Business Systems Lid. - 61 Buffalo Avenue » Medford NY 11763 168 Phone: (631) 758-0278 + Fax: (631) 758-0468 + Website: www inlravia.com. Simulations - continued 6-119: Punch function for thick paper. 6-120-4 thru -14: Adjust staple jogger position for each paper size. 6-801; Communication tests (Factory oniy.) 7-021: Total counter for fed originals. 7-002-2: Total fed originals in copy mode. 7-002-3: Total fed originals in copy server mode. 7-003-1: Total copies (all modes). 7-003-2: Total copies (copy only). 7-003-4: Total prints (print only) 7-006-1 & -2 & -3: Japan only. 7-009-1, 2, 3: Japan only. 7-101-5 thru 172: Total prints in each paper size. 7-201: Total number of scans. 7-202 -4 thru ~128: Total number of scanned originals by size 7-204-4 thy 6: Total paper tray count for each paper feed station. 7-205: ADF total originals. 7-208: Total staple count 7-207: Total hele punch operations. 7-301-4 thru 9: total copies in various reproduction ratios, 7-304-4 thru 23: Total copies in various modes, 7-305-4 thru 8: Totat copies by multiple count 7-308-4 thns 5: Tota! copies by various modes, 7-320-1: Stored originals in copy server. 7-321-4 thru 128: Stored originals in copy server, by size. 7-323.5 thru 172: Prints made from copy server by size. 7-801: Rom version. 001: ICU 004: HDC (hard disk controler.) 007: Finisher 002: BCU (005: Scanner 008: Printer 003: CSS (Japan) 006: ADF 7-803: PM count display. Pages since last PM was done. 7-804: Reset PM count 7-807: Reset error code-and jam counters. Press start 7-808: Reset counters, except for total, Press start. 7-810: Access code, Clear by pressing start 7-816-1 thru 6: Reset counts for paper trays. 7-817: Reset ADDF counter. Press star 7-822; Reset by magnification. 7-825; Reset electrical counter. Occurs at installation only. 7-826-4, 2: Japan option error count. 17-827: Japan option error lear. 7-828: Clear punch counter. 7-828: Japan GPC counter clear. 7-902: Service call details, 7-904: Reset all counters of SP7-304, 7-231, 7-332, 7- INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION 333 by pressing start 7-324-4 thru 6: Copy jobs made ftom copy server. 7-325+41 theu 5: Copy jobs, by number of pages from server, 7-326-1 thru 4: Copy jobs by consecutive fles in the job. ‘rom copy server. 17-827-4 theu 8: Prints by multiple quantity from copy. / server 7-828-1 & 2: Copy number of duplex coples & duplex. otiginals from copy server. 7-890: Number of jobs made as master in tandem mod ‘andem mode master copies. 3 >: Tandem mode slave copies. 7-382-4 thru -23: Displey copies made in each master. mod: 7-833-4 thru -23: Display copies made in each slave mode. 7-401: Total number of service cals displayed. 7-403 thru -10: Display last 10 service calls 7-01: Total jam count (copies & originals.) 7-802: Total copy jam count 7-503: Total original jams. 7-504-4 thru-73: Copy jam count by location (senso 7505-1, 3, 4 Original jam count by location. 17-506-5 theu -172: Jam count by size. 7-507-1 thru -20: More jam count detail ast 5 digs of count, size, postion, stuck or not fed. 7-817-4, 2: PM for Japan only 7-818-1, 2: Goes with 7-617. Japan only 7-908: Reset all counters of 7-305, 7-906: Clear original number of each size of 7-202. 7-807: Clear job number of each size of 7-306 and 7- 330. 7-908: Clear original number of 7-002-2. 7-820: Clear scanned slorage of copy server of 7-820.". 7-921: Clear original number of copy server of 7-321. 7-923: Clear print number of copy server of 7-323, 7-924: Clear print job page logging of copy server of 7-324. 7-925: Clear print jab page distribution of copy server of 7-325, 7-926: Ciear print job fe distribution of copy server of 7-326. 38 7-927: Clear print job set cisbution of copy server of 7-827. 7 7-928: Clear copy counter, Japan only, 9-990: Factory use only. "©2005 Knight Business Systems Ltd. - 81 Buffalo Avenue « Medford NY 11763 170 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION Ricow Aricio 85011050 Simulations - continued Software Reset: Power off and then back on, or Hold down “#" key and “."" Key for over 10 seconds. Reset User programs to default. In standby mode, press "User Tools” key. Hold down "#" and ouch "System setting” key. Press "Yes" when displayed. Copy Features Reset: In standby mode, press “User Tools" key. Hold down "# and touch "Copy features” key. Press "Yes" when displayed. Pi counter reset: Press "Clear modes” key (this has the "C* and a diamond. Clear /stop has the *C* without a diamond). Then press "1." Press “0.” Press "7." Then press and hold down the "Clear/Stop" key for three seconds. When you first enter the SP mode, the screen will display the modes. Select "PM counter." The next ‘menu will show the items. The amount af prints/copies on each item wil display on "Parts replacement,” along with the expected life (Larget) of each item. You can also change the yield (presumably, the targe!) by selecting the PM yield column and pressing the “yes” key. Press ‘Clear to clear any counter. The machine will ask if you want to clear. If yes, press "Yes" lo execule, If’No” is pressed you will see a screen with history of last three replacements. To change "Target Yield,” press "Change target yield.” Enter the new value that you want with the umber keys. Press “#” key. Note: On the SP mode (Parts replacement) screen, only the parts that have exceeded their target will display. If the part has not yet reached its target yield, it cannot be selected. Note 2:.You can print outa list ofall PM items and their count Note 3: | suspect that this is much easier to do on the machine, than itis to exptain or read SICU aipsvtch 101 |, ADF main board aipswitch 100 1 [2 | County | 7] Function — o} 6 Japan T[ Normot operation ———— + [07 [North Anerca 1 [Transport motor forward est O}1 | Europe} 0 | Transport motor reverse test 1 LL Teta [71 [Automatic motor speed adustnent —| ‘Original stop position in t-side mods ‘Original stop position in 2-side mode Free run: 1-side with skew conect. Free run: t-side without skew correct Free run: 2-side mode just or change any other dipawitches MCU: Leave all dipswitehes off. Do not touch. slelel=ie) | ADF Variable resistors: R100; Adjust orginal stop for 1-side originat in no-skew correct R101: Adjust original stop for 2-sided original Program Download: Flash memory card holds SICU and BCU. Do both at the same time, 4: Shut power. 4: Tum power on 2: Remove flash memory car cover. Open left 5: Touch “install” on screen. SICU wil be first. cover of LCT, if installed. 6: Touch “install” to download BCU. 3: Plug flash card into SICU slot, being sure it faves right way (A up.) I download from SICU to BCU falled, do the following, 1: Shut power. 4; Turn power on. 2: Remove upper rear cover. 5: Touch “instal,” 3: Plug flash card into BCU slot 6: Shut power. 71 id. + 81 Buffaio Avenue + Medford NY 1176 Fax: (631) 758-0489 + Website: www intravia.com ©3005 Knight Business Sysi Phane: (631) 758-0279 El] Simulations - continued Download SICU to Flash card. 41: Shut power. 2: Ingert blank flash card into SICU stot 3: Turn on power. NVRAM data download. 4: Shut power. 2: Plug blank flash cord into SICU. 3: Turn on power. Flash memory card download to NVRAM. 4: Shut power. 2: Plug blank flash cord into SICU. 3: Turn on power. 4; Select (2. NVRAM Download) Lenquage Data Download, 4. Shut power. 2 Plug leniguage data flash cord into SICU. 3, Tum on power. 4, Select language and press [Select] on screen, Stamp Data Download. 1: Shut power. 2: Plug stamp data flash cord into SICU. 3: Tur on power. Ifthe flash card contains SICU and BCU firmware, the fiemware download soreen vall display. Press EXIT] Touch screen calibration: ifthe touch panel is not working properly, do the folowing, Press these keys in sequence. | & INTRAVIA’S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION | 1,9,9,3,6,6, Select “Touch screen adjust." Touch the center ofthe circle in the upper left corner and then the lower right ‘comer of the panel using a pointer that does nol have a sharp tip. Touch a few more spots on the panel to see that the marker appears exactly where touched. When satisfied (if not, repeat procedure) touch “OK.” Press Exit” when done. — — ~ : "2005 Knight Business Systems Lid, « 8% Bufialo Avenue RICOH AFICIO 85017050 Select (4. Program Upload (SICU), Press [EXEC] ‘After download finishes, shut power and remove card. : Select [3. NVRAM Uptoad.] Press [EXEC] When complete shut power and remove flash card. Select required menu (choice of 4.) Press [EXEC] When complete shut power and remove fash card Select language to install. ff 2nd language is not needed, delete by selecting [0. delete} Press [install] When complete shut power and remove flash card. Select [Stamp Data Download] on screen. Press [EXEC] When complete shut power and remove flash card. cc 172 Phone: (631) 758-0279 « Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION RICOH AFIGIO 1013 | 1013F AND AFICIO 120 Equivalent Machines: 1043: Gestetner 1302, Lanier 5613, Savin 2513. 1013F: Gestetner 1302f, Lanier 5613f, Savin 25131. 120: Marketed through retail outlets. Uses different toner cartridge. No information available. Profile: Digital Speed: 1013 is 13 copies per minute. 1043f is 13 copies per minute, with fax. Machine without any accessories or cabinet: H: 15 - 18"; W: 18"; D: 18"; Weight: 44~ 49 Ibs. Year of introduction: 2001 Approximate list price when new: $1,900-2,600. Consumactes ‘SuppLy Yew Toner: (230 grams) Ricoh: 885257 type 1150D...... 7,000 Drum unit (PCU) type 1013 (411113), sen 45,000 Drum (PCU) repiacement: Open right side coor and front door. Remove toner holder or (called THM), Unplug connector and slide out the PCU. No calibration needed; the machine wil set up automatically wth the new unit PCU includes drum, developer, charge roller, cleaner unit (blado, recovery blade, et.) Waste Toner: Waste toner is recycled into the developer unit and reused. ACCESSORIES & OPTIONS Accessory Model | Accessory Model Soa Sead | eeararce ee Finisher neB480 | Printer memory: 32MB. sen wees GSTB ‘Copier memory: 32MB. G578 Printer memory; 64MB. e579 Faget Asie as | Ei, acta Yo at ones reseed | cae Serpe fe eee ore | ee eae ADF push switch, AWS0 0023 . 10 15. Bypass pickup roller. AFO3 1060...4 20 ADF reverse roller. AFO3 2030...9 19 onsen Bypass separator pad. vverce es OM 2815 4 18. 2006 Knight Business Systems Ltd, « 61 Buffalo Avenue » Medford NY 11763, 73 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS: = a ELEVENTH EDITION Ricon Aricio 1043 1073F anb Aricio 120 ne oh " Yexo | Per Desouenox Pas Cassette assembly O44 2503...6. Fuser pressure rolr bushings (2)..AEO3 1036. Cassette backstop 084 2708.63 Fuser pressure rte springs (2). .BO44 4152, Cassete pickup role “ow AFOS 1081..6 12.....80K } Fuser separator paw spxings (9)...8044 4151 Cassetie separsior pad... 18044 2710..6 13.....00K | Fuser soparatr paws (3) ‘AEDS 4038, Cassette separator pad spring ...8044 2721.6 21 Fuser thera switch 1 B04 4199. Cassette spring O44 2718...66. Fuser thesstor --AW10 0060, cco Bo4d 1770. 119, HVTSCT, “Bots 5790. rive cute [8X20 0234.16 13. 1D (nage densi) sensor 18039 3600 Exit tray assembly ode 1210.14 Laser eiode B04 1811 Exit tray large tap. 044 1283. 125. Laser polygon motor. ‘AKOS 0227. Exit tray small lap 044 1254. 1.28 Laser sit glass. B44 1931 Exposure lamp we AXSO OO7B.. 11 4 Laser unit Expose lamp assembly (includes lamp, (retusa oer sed asrparts)..6044 1901 ‘labizer board and 1st itor). BO44 1700.14 1 ain motor ‘8X06 0226 posure lamp fat cable 086 1793.11, Operation panel assembly. nnn 8044 1441 Exposure lamp stabikzer board... AZ50 0088.11 3. Operation pane! board “Bode 1486. Fan AXG4 0190.17 1 Operation panel start bution. -B039 1468. FAX NCU board 5488 6235. 195 Platen cover assembly 4d 1243, FAX operation board B46 1463 Piaten cover white mat. 044 1385, FU (1043). 555 6105.47 14 Platen glass. ‘Acot 2069 FOU (10%13F) H955 6115.17 14 Power supply. S55 5010. Flach memory board 1N603 6701. 24. Quenching mp ‘#X60 0078 Finisher 8460 ext tray 480 2611.12 Registration octuator ‘8048 2608 Finisher 8480 ext tray fap nn. BAT2-2612.. 42 Registration clutch 8x20 0234 Finfsher 8480 sensor ‘AWD 0088. 119. Registation photo iverupter AUNO2 0118, Fuser ext actuaor. 044 4183. 153. Registration roller AFO2 0550. Fuser ext senso awo2 0119.15 11 Scan motor “80 1610. Fuser gear ior Bote 414. Scan sensor or san home sensor .AWO2 0118 Fuser gear, ier Bona 4104 Scan sensor or scan home sensor. AWND2 0118 Fuser heat lame [Axes 0197 1544 Separation pate (6040019) on B44 3857 Fuser heat rote [AEOI 1061. 1640....90K | Toner cluch ‘ABS 0019 Fuser neat roler bushings (2). 15.39..-90 | Toner supply unt Fuser heat role gear B04 4170. 1538. (doesnot include toner elu... 8044 302. Fuser pressure rer [AEG 0107 .1526....90% | Transfer roer Boas ast ERROR CODES ‘Some error codes will allow the machine to continue to operate. More severe codes will stop the machine, reset by turning power off and back on again. Service program SP5-810: Resets trouble codes. Select but willbe 1. Press “rigial type" koy and °RI" key atthe same tis To sal Display wl show “Action completed” or Error= Tum power of ahd than back on agar, "OF key ean bbe substituted for °Ri#” key. Service manual aiso says that SP 7-807-1 will reset errors and code counters. 101 oF 1-04: Exposure lamp problem; lamp, stabilizer, dirty optics, SBU beard, CCD, white plate wrong. 120-123 or 9-90 to 9-93: Scan home problem; sensor ‘motor, FOU board. 192 or 1-05: Error during SBU auto adjustment: exp lamp, exp lamp stablizer, dirty white plate, SBU board. 302 or 9-17: Charge roller problem, drum unit or HVT probiem. 320 or 8-28: Laser polygon motor problem. 322 or 9-20: Laser synch problem; BICU board, laser lode bad oF out of position, bad cable, 390 or 9-73: Toner density sensor. 391 or 9-29: Developer bias problem. 392 or 9-74: Toner density sensor, drum not turning, mag roller not turning, drum connection 401 oF 9-28: Transter roller. 402 oF 9.29: Transfer roller. {500 or 8-24: Main motor locked. 541 or 9-22: Fuser lamp, thermistor, power supply or thermal switch, 542 or 9-22: Fuser temperature too low; lamp, thermal switch, thermistor, power supply board. "2005 Knight Business Systems Lid. - 81 Buffalo Avenue + Medtor NY 11763 Phone: (631) 758-0278 + Fax: (631) 758-0469 + Website: wuw.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS =) ELEVENTH EDITION ne RicoH AFicio 10131 1013F An Aricio 120 Error Codes - continued 548 or 9-22: Fuser temperature too high; thermistor or {850 or 9-22: Fuser temperature too high. Triac or fan, power supply board, ‘851 or 9.22: Fuser temperature too high. Triac. £844 or 9-22: Fuser temparature too iow; lamp, thermal | §82 or 9-22: Fuser temperature (oo low. Thermistor or switch, thermistor, power supply boat. power supply ‘546 or 9-22: Fuser temperature unstable; thermistor or | 692 or 9-49: Communication problem between FCU and power supply board printer. 547 of 9-22: Zero cross problem: Power supply board or | 900 or 9-79: Electrical copy counter; NVRAM, FCU board, 901 or 9-78: Mechanical copy counter or biown fuse 5 on 548 or 9-22: Fuser temperature too high. Triac or fan, power supply. 549 or 9-22: Fuser temperature too low. Thermistor or | 2004 or 9-48: Printer saif error. power supply. 2002 or 9-47: Printer FGATE error SIMULATIONS SP MODES. ‘Simulation Procedure: There are sometimes two or three levels of simulations, known as “SP mades" (Service program). To enter the "SP mode," firs, press “Clear mode” key. Then press “1.” Press "0." Press "7." Then press and hold down the “Clear/Stop" key for three seconds. The display will give a choice of *Copy,” *Fax" or Printer.” Select the corresponding number. Press “Clear modes" or “Cancel to escape. For various SP modes. Test copy: Press “Star.” Make the copies with the “Start” key. Press "Clear mode" to return to SP mades. You can enter SP modes directly by pressing the SP number and then pressing “Ri#” key, or you can selact the mode with the leftright cursor and then press "Ri" key. You can select the next level and the third level the same way, or it may only change levels with rightfeft cursor keys. To back up to the previous level, use the “Clear mode” key. Ifthe information is too large for the screen a Bf will display. Press the "Darker" key to view the other information. When "displays to the right of the mode, this means that the value is not the default value (it has been changed at some point) To change a value, use number keys a use “/"" key. Press “Clear modes" or "Cancel" to escape. 1e from (+) to (4) or (-) to (4) hen press "Rit" key or *OK" key. To change 41-001-1: Lead edge registration from cassette. 1-003-1: Paper feed timing from tray 1. 1-001-2: Lead edge registration from bypass. 41-003-2: Paper feed timing from other trays. 1-001-4: Lead edge registration from optional tray. 4-003-3: Paper feed timing from bypass. 1-001-5: Lead edge registration from optional bypass Paper feed timing range is 0-10. § is default (printer)? 4-002-1: Side to side registration from 1* paper feed. 4-106-1: Fuser temperature display. 1-002-4: Side lo side registration from other trays. 1-109-1: Fuser nip test. 1 is start. 0is stop. Don't tot 1-002-8: Side to side registration from bypass. 4-901-1: Auto-restart interval. Don’t touch. All registration adjust ranges are -9 to + 9. Os default, 4-902-4: Fuser controt frequency display. 2-001-1: Drum charge roller voltage adjustment when printing. Range is -1800 to -1500. Default is -1650. 2.001-2: Drum charge roller voltage adjustment in ID sensor pattern, Range is 0 to 400. Default is 200, 2-001-3: Drum image area voltage for diagnosis (temporary; disappears when power is shut), 2.005-1: Charge bias correct lower limit. Range is 0-00. Default is 90. 2005-2: Charge bias correct upper limit. Range is 0-100, Default is 95, 2-005-3: Charge bias correct steps. Range Is 0-200. Default is 50. 2-101-1: Lead edge erase. Range is 0-9. Default is 3 2-101-4: Trail edge erase. Range is 0-9. Default is 4 2-101-5: Left side erase. Rango is 0-9. Default is 2. 2-101-6: Right side erase, Range Is 0-9, Default is 2 2-401-11: Lead edge erase for single sheet bypass. Range is 0-9, Default is 4.5. Lid, + 81 Buffalo Avenue « Medford NY 11763 175 "2006 Knight Business Syst ax: (631) 758-0469 + Website: winwintravia.com Phone: (631) 758-0279 INTRAVIA’S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION ‘Simulations - continued 2-101-12: Trail edge erase for single sheet bypass. Range is 0-9. Default Is 4.5. 2:201-1: Developer bias voltage. Range is -800 to 0. Default is 0. 2:201-2: Developer bias voltage in ID pattorn. 0 is -200 volt default. 1 is H (240v,) 3 is HH (280, 4 is LL (120 2-214: Developer calibration. Initializes developer. This is not normally done when PCU is replaced. Should be. ‘only if machine has been idle for a long time and has background. O is no. 1 is yes (initialize). 2.220-1: Display Vt and Vref, 2-221: ID (image density) sensor error analysis. Displays Vsg, Vsp, Vsdp, Vtand ID input value. 0 is no. 1 is: 2301-1: Transfer adjustments for normal paper. Range is 0 10 +4. Default is 1 2:301-2: Transfer adjustment for thick or thin paper. Range is 0 to +4. Defauttis 4 2-301-4: Transfer current, cleaning, Range is -10 to 0. Default is -4 2-301-4: Transfer current, manualitemporary. Don't touch. 2-906-1: Tailing correction; shift value. Range is 0-10 default is 0. 2-906-2: Tailing correction; interval value. Range is 1-10 default is 1 2.908-1: Add toner for 1.5 seconds, pause for 1.5 seconds, add, etc. for a total of 18 seconds. 0 is no. 1 is ade 2-915-1: Laser polygon motor idle time. 0is none. 1 is 15 seconds. 2 is 25 seconds. 1 is default 2-922-1: This will adjust toner motor on time, Range is .1 to 5. Default is 6. 2.926-1: Standard Vi. Range is 0-3.3, Default is 1.25. Do not touch. 2.927-1; ID sensor or not for toner densiy. If0 no, 1 is yes (1 is default.) é 2-928-1: Clear toner end. Press "1" and then “Ri,” which will clear toner end indicator, toner near-end counter toner near-end level. Will ead 0 normally. 2929-1, .2: Vref upper limit and lewer limit, Range is .5 to 3.5. Upper default is 1.8. Lower dafautt is 4. 2:995-1: ID sensor detect interval. Each increment is 1 minutes. Range is 0-99. default is 480 minutes, 2-998-1: Main scan magnification. Range is -S to +5. Default is 0. 4-008-f: Adjust main scan magnification. Range is 9 to +8.0. Default is 0. 4-010-1; Adjust scanner lead edge registration from platen. Range is -2 to +5. Defeult is 0. 4-011-1: Adjusts scanner side to side registration from platen. Range is -9 to + 9. Default is 0 4-013: Scanner and exposure lamp test. Press "1." Press ‘OK* or “Rif to start, Press “Ciear modes to stop. 4015-1: White plate scan start for auto-shade, Range is -3 to +6. Default is 0 4-015-2: White plate scan end position for main scan, Range Is -3 to +6. Default is 0. 4-101-1: Sub scan magnification detect (scan motor speed). Range is -9 to +9. Default is 0. 4-902: Exposure lamp test with onvoff. 0s of. 1 is on, 4908-1: SBU auto adjust. 0 is normal, 1 will do the adjustment 4-913-1; Document feeder shading interval. Change if white level drifts. Range Is 0-255, Default is 30 a photo 2, 5s special 1,6 is special 2, 7is special 3, 8 is fax text 1 3, 9 is fax photo 1, 10 is fax photo 2, 144 text 2 4-922: Scanner density. 0s lext. 1 is photo. 0 is default, 4-923: Center 1D adjust for ID LEDS. -1 is light 0 is nommal. +1 is dark. Defauttis 0. 2 4-825: Sharpness of line images and sold edges; applies to al settings of 4-921. Range is -2 to +2, Defautis 4-926: Texture removal if set to something other than 0. Range Is 0-4 1 is fixed. 2is low. 3 is medium, 4 is err diftusion, Defeultis 0. ‘ 4-927: Adjust line width, Positive (+) is thicker. Negative (-) i thinner. Range is -2 to +2. Default is 0. 4-928: Independent dot erase. Higher settings = more erase. Range is -2 to +2. Default is 0, 4-930: Binary data, Doesnt work, don't touch: 4-981; Uneven doi adjustment. Defaults 0. Don't touch, 4-932: Auto density. Default is 0. Don't touch 4-993: Blank page sensor level. Default is 0. Don't touch. 4.934: Peak setting, for prior to scanning. Range is -128 to 4127. Default is 0, 4.935; Auto exposure/wfite-paak tracking speed. Range is -2 to +2. Dofault is 0. 4-936: Peak offset. Range is -2 to +2. Default is 0 2005 Knight Business Sysiams Ltd, « 81 Buffalo Avenue » Medford NY 11763 Phone: (831) 758-0279 + Fax: (651) 758-0489 » Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS (] ELEVENTH EDITION S RicOH AFICIO 10131 1013F AND AFICIO 720 ‘Simulations - continued 4-961: Plotter mode select, 1 is normal. 2is toner save. 3 is FCI. Defaults 0. 4-982: Marking image density convert. Range is -2 to +2. Default is 0. 4.963: Density for mode. Range is 0-5. Default is 0.1 is distortion prevention. 2 is cistortion prevention with edge ‘correct, 3 is normal. 4 is light edge correct. 5 is dense edge correct. 4-964: Spot dot enhance for lone dots. Range is -2 to +2. Default is 0. 4-965: Toner save setting. 0-4 Is range. Default is 0. 4-966: Smoothing. 0-4 is range. 1 is off. 2is on, Default is 0. 5-001: All indicators on control panel display. 5-802: Set date and time. 5-501-1: PM cycle setting. Each digit = 1,000 copies. Example; 45 = 45,000 copy PM cycle. PM ligt wi come on every 48,000 copies. Applies only if SPS-501-2 is set to 1. Range is 1-258, Defaults 45 5-501-2: PM Indicator. If sel 0 1, machine will call for PM at above copy court. If set 0 0, wil not call for PM 5-801: Clear all memory. Reset all counters.and modes to default, except for 5-811, 5-907, and 7-003, Os no. 1 is Yes {what you select to clear memory), Print out SP5-982. Press “Ri#" and “Original ype" al the same time. Wit display "Action completed” or "Error." li SRAM was saved to flash card, download back to machine, Ifnot, do adjustments as needed. 5-802: Continuous aging (Iree run). Select 1 and press “OK” or “RU” twice, Defaults 0. 5-803 Inputs Tests switches & sensors. Display will show "00H" oF “01H” when sensor is actuated, i tis working. If display does not change, the sensor is not working or you're on the wrong one. You might be able to test in copy cycle by selecting copy mode and pressing “start.” 4: ADE registration sensor. 17: Front door interioc 3: ADF original sensor. 18: Right side interlock, 23: Counter, 12: Scan home sensor. 18: Piaten sensor. 15: Registration sensor. 16: Exit sensor. 35: Paper empty sensor. 44: Optional paper tray empty sensor. ‘88: 100-sheet bypass empty sensor. 5-804 Output Tests Turns on electrical components such as lamps, motors and solenoids. Select the particular number. Press “RI#" key or ‘OK’ key. Press “1.” Press “Ri#" Key or "OK" key to test the item. Press “0” to interrupt. 1: Laser polygon motor at 400 x 400 dpi 4: Fan at slow speed. 2: Laser polygon motor at 600 x 600 dp 5: Fan at high speed. 3: Main motor. 5-010; Resets trouble codes. Select 1. Pres “rginal ype" key and "RA key atthe same tne to reset, Machine wil reboot fit worked or display “Ercor it id not. Turn power off and then back on again, "OK" key can be Substituted for “RHP key. 5.811; Serial number. 5-812: Phone number tobe caed for sence, Use, ey for), Use clar modes key fo delete phone number, 5-624: SRAM data upload, Upload machine's SRAM (0 a lash card, Oisno, 118 upload, Shut power. Insert flash card Tum on power Enter SP5-824, Pras "1" Pross “OK” Machine wil erase card and save SRAM data tot, Shut povter and remove card 5-825: SRAM data download. Download SP data ftom fash memory card to SRAM, 0's no. 1's donload, Shut power Insert flashcard, Tun on power. Ener SPS-825, Press” Press “OK” Card information wil Gownioad fSmachine. Shut power and remove card 5-826: System program upload. Upload system program from SRAM to a flash card. 0 is no. 1 is download. Shut ‘ower. Inset lash card. Turn on power. Enter SP5-820, ress "1. Press OK" Machine wil ere cord end vers ie Shut power and remove card ©2005 Knight Business Systems Ltd, « 01 Buffalo Avenue « Medford NY 11763 7 Phone: (631) 758-0279 + Fax: (631) 758.0469 « Website: waw.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS fe 3 ELEVENTH EDITION “a ulations - continued 5.827: Program download. Download system program from flash memary to SRAM. O's no. 1 is download. Shut, power. Inset flash card Hold down “Operation swe whi turning on power. Machine wil boot automaticaly” ‘and enter SP5-827. Display will show "Program download.” To load the program from the first half ofthe card. (with 000000h to 1FFFFFH, enter “1”. To load program from other half of card (200000h to 3FFFFFh), era Press 1." Press “OK” Machine will erase fkmware and overveie it with the information from the card. . Shut = ower and remove card. You can run SPS-837 to obsorve checksums for now frmwaro version, 5-837: Display machine's SRAM checksums. 5-901: Printer free run, Os no. 1 is free run. Press “RIM” or "OK" twice to start. 5-802: Print test pattern after entering copy mode. About 25 different patterns avaliable. 5-806: Fan stays at normal speed for a certain period of time (probably measured in seconds) after service call, wa Up, etc. Range is 30-120. Defaults 30. 5-907: Piug & play for Windows 95 & later. Sol with rghteft cursor. Press Original type key and OK al the same time to select. 5-908-1: Ca is single-shest bypass. C1b is 100-sheot bypass. This tels the firmware which itis. 01s no setting. 1 is" Cia, 2isC1b. 5.912-1: Machine wil cll for “Replace PCU" if 912.2 setting if set to 0. Will not calli set to 1. Defautis 0. 5-913-1: Raset user tool settings. 0 is normal. 1 is reset procedure. §-956-1: Small paper size settings. 0is no. 1 is yes. Default is 0 5-991: Debug monitor code, Range is 0-3. Detautt is 0, Dor't touch. 5.892: SMC printing. Machine status list. 0s standard setting. {is SP, 2 al, 3 is memory 6-006-1: ADF sil to side registration. Range is -9 to +9. Datattis 0. 6-006-2: ADF lead adge registration. Range is -5 to +5, Defaults 0. 6-006-3: ADF tral edge registration. Range is -3 to +3. Defautis 1 6-007-1: ADF sub-scan magnification. Range fs ~9 to #.9. Default is 0 6-008: ADF free run. 0 is no. Select 1 and press “OK" to run, 6-910: ADFiprinter free run. Os standard. {is test. 0 is default. 7-002-1: Total number of scanned originals (copy & fax). 7-002-2: Total umber of scanned originals (copy onl). 7-002-3: Total number of scanned originals (fax only). 7-003-1; Total prints (all modes.) 7-003-2: Total copies (copy ony) 7-003-3: Total prints (fax only.) 7-003-4: Total prints (print only). 7-40'-4 trough 6 Total copies in each paper size. 7-201-1; Tota! scan count from platen. 17-204-1, -2, -3: Total paper tray count for paper feed stations 1, 2 and bypass. 7205-1: Total umber of originals fed through ADF. 7-401-1: Displays total of service error codes. 7-402+%:Dispiays total ofeach typeof service cal 7504-1: Displays otal of jam codes (cops and originals) 7-802-1: Displays total of copy jam codes. 7-803-1; Displays total original jams. 17-5041 thru 7: Total jams at various satios. 7-804 Main copier firmware version, Note 7-801 cannat be cisplayed. These ean be printed out in SP5-982 only. 7904-2: Notusea 7-801-3: Fax fare 7-801-4: Printer installed or not ©2006 Knight Business Systems Lid. « 61 Buffalo Avenue + Medford NY 11763 778 Phono: (631) 758-0279 + Fax: (631) 758-0409 + Website: www intravia.com ry INTRAVIA'S SERVICE GUIDE TO COPIERS & Ee ELEVENTH EDITION Rico Arico 10131 7013F ab Aricio 120 Simulations - continued 7-801-5: ADF; yes oF no. 7-801-8: Optional memory; yes or no. 7-801-7: Optional tray installed; yes or no. 7-801-8: Bypass; 1 for 1-sheet. 100 for 100-sheet. 7-8031: PM counter cisplay. Pages since last PM. 7-804-1: Reset PM. Select“1". Pross “Original type" and "OK" key (6 Ri) at the same time to rosct fit works, the machine will display “Action completed." If it does not reset, it will display “Error.” 7-807-1: Reset ertor code and jam counters. Press “Original type" and “OK” key (or R/#) atthe same timo to reset. It it works, the machine wil cisplay “Action completed. Ir it does nt resct, it wil cispley “Error” 7-808-1: Reset counters (not total), Select “1”. Press “Original type" and "OK" key (or R/#) at the same time to reset. 7-825-1: Reset total counter. Press “Original typo” and "OK" key (or RL) atthe same time to reset. Only works at instalation, when total is toss than 0 7-801-1: Display service call history. Enabled if set fo 1. Defauttis 0, Press “Original type" end “OK key (or Ri#) at the same tine to reset 7-802-1: ear service cal history. Enabled if st to 1. Defaultis 0. Pres “Original {ypa* and "OK key (or RU) at the sam time to reset 7-908-1: Display copies/prints/faxes run on PCU. 7-81 4-4: Display ID sensor errors. 7-812-1: Roset ID sensor eror counter. Enabled i sotto 1. Defauitis 0. Press “Original typo” and “OK” key (or R#) at the same time fe rose. 7-955: Read byte values from RAM addresses and write into arbitrary addresses. 7-956: Similar to 7-955, but manual says dont touch, Updates and corrections are posted at our website (www intravia com). ‘Cross Reference Info ‘on All Copiers {s Listed in The Front Of The 1 fth Edition ©2005 Knight Business Systems Lid. + 81 Buffalo Avenue « Medford NY 11763 179 Phone: (631) 758-0279 + Fax: (631) 758-0469 » Website: waw.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS. fe) ELEVENTH EDITION Ricon Aricio 10181 1018 | 10162 3 _ Equivalent Machines: Gestetner 1502, Lanier 5515, Savin 2518. = Gestetner 1802, Lanier 5518, Savin 2548. 4018D: Gestetner 18020, Lanier 5618, Savin 251 015 is 15 copies per minute. 1018 is 18 copies por minute. 3 40180 Is 18 copies per minuto with duplex. Dimensions: Machine without any accessories oF: cabinet: H: 17 ~ 21"; W: 22-23"; D: 22; Weight: 77 — 92 Ibs. Approximate list price when new: $2,700 - 3,700. Year of introduction: 2001. ConsymasLes Yield | Supply “Toner: (265 grams) Drum unit in PCU} See pars section. Ricoh: 888088 type 41400. 8,000} Developer (5 grams) Ricoh type 19: 888095, ACCESSORIES & OPTIONS Accessory Hodes! | Accessory Document feeder ARDF-T1 e079 | Faxnandse Document feeder ADF-72 .--B387 | Printar (ype 1018). Pieten cover (ine document feeder) ‘Type 1018 | Printer mernory; 3268. Papar tray unit (one tray) PS-460. 18385 | Printer memory, 64MB.. Paper tray unt (two teays) PS-450 vr 8984 | Printer memory; 12848, Copier memory: 32§MB.... G58 | PS2 (ype 1918)... Copier memory: 64MB...-. sons GST_ | Network interface board . Fax unit (type 1018) von aoe COMMON ABBREVIATIONS IN RICON 1015 [1018 | 1048D: BICU: Base engine and image controt unit. IMB: IMAC and memory board. 1OB: Inpuvoutput board. PCU: Photoconductor unit 'SBU: Sensor board unit, : PCU replacement: Open right side door. Press release lever and slide out oid unit. Follow steps below. Uniike other similar Ricohs, this requires service, not just installation, PCU includes drum, charge roller, cleaner unit (blade, recovery blade, etc.) charge roller cleaner, but is not @ co replaceable item. = Drum replacement: With PCU out of machine, remove front and rear covers (one screw in front and-two in back). Remove coupling. Separate the top of the PCU (with the drum) from the developer unit. Remove drum retainer clip = aieaae (on front (sles in horizontally). Remove the drum from the unit ea Charge roller & brush: With drum out of PCU already, remove the screws (might be pins) in the front and rear and the roller & brush assembly out of the unit. "2008 Knight Business Systems Ltd, + 61 Buffalo Avenue « Medford NY 11763 180 Phone: (631) 758-0278 + Fax: (631) 758-0469 + Website: www intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION NCOH Ariata 1015 / 1078 1 1016D Drum blade replacement: With PCU out and drum and charge roller & brush already out (as described above.) drum blade is held in place by two screws. Developer replacement and calibration: Unlike other similar Ricoh PCUs, developer is replaced separately. Itis not paar of the "PCU" (photoconductor unit) which is the drum unit. Remove PCU trom machine. Tap top of unit to loosen recycled toner and knock it down. Reinstall PCU in machine. Tum on power. Open and ciose the front door. Wait until the machine rofates the developer unt for about 10 seconds. Open and close the door two more times doing the same procedure, so that you wil have about 30 seconds of rotation. Remove the PCU from the machine again, Separate the developer unit from the PCU (two screws). On the front of the developer units a plastic lap or tab that has to be slighty pried away from the unit to separate them. The manus! then says to “set the coupling bback onto the shaft” and to tit the developer roller and tum the coupling/shaft to emply developer. Finish emptying developer in the usual way (turn on end, brush, tap, etc) Install new developer. Run SP mode 2-214 to calibrate. Waste Toner: Waste toner is recycled into the developer unit and reused. PARTS AND MAINTENANCE ITEMS. Pan Desceenon PARTNUNGER ManLOc Yi | PARTDESCREN aN view ‘ARDF clutch [AK21 0074620.» | Document feeder |ARDE main board 18379 5520..68. photo sensor ossembly AWOH 0087.1 24 tne [ARDF motor (2) A859 4121.6 14... Document feeder pickup rll... B367 2161 «2 14... 60K AAROF original sensor actuator... ABS9-4871 15 Document feeder reverse role. B367 1671.3 4... 80K 'AROF paper feed bet. ‘A8692141 315...80K | Document feeder sit GaSS...ecune-ACO1 3004.01 25 on AARDF photo interuptr (9)... AWU2 0076.2 14 ‘Document feeder io machine harness 8387 5800.5 10. AROF photo sensor assembly (2)... AWD 0083.53. Drum Ade 13039 9510...15 17....60% ROE pet senor sembly). ANOYGOT.23 Drum recoverysea blade R@ Led wn 'AROF pickup ler. 189882171..328.....80k | Duplex board Bors 5158. 262 [AROF reverse roller ‘4959 2241..32.....80K | Duplex inverter sensor. {AWot 0094.21 8 AARDF slit glass ‘ACD 2004 117 Duplex motor cn B083 4710...202 AARDF to machin hares. 18379 8800..64 Duplex motor 8043 4710.21 12... BIOU board. 8039 5101.23 8. Duplex paper empty actuator... 038 2611.20 13, Bypass actustor “8039 2614.13.21. Duplex paper sensor vacua (2)..AWWO2 0124.18 14 Bypass pickup role. [AFO3 1060.13 17... | Duplex photo interupter “awo2 0119.20 12. Bypass rotary switch, {8029 2645..89....000-. | Duplex eeparator pad. “BO 4652..205. Bypass sensor. Awaz 0118. 1322 Duplex separator pad spring. 8043 4685.20. Bypass separate pad “B039 2687 138. Bet actuator... "8039 4456... 18 18 Bypass separator pad spring....~AANS 8908.13 7... Ext area mic swich (rtesock72) 1204 2521... 18 101 Bypass table assembly Et photo ter eF nnn AWO2 0118.18.22 (includes all bypass parts Histed) 8039 2624.8 4ewonnn. | Exposure lamp "18039 1740...5 10. Bypass tray Nap (OOLOM) enn B039 2621.0 12...» | Exposure lamp stabiizerboard...B039 1763...5 18 Bypess tay ap (to) ‘8039 2620.0 14 Exposure lamp stabilizer Nal cable 8039 5223.8 17 Cassete assembly Fan. + GX64 0018 233. (leclides af ars Est) nu. 8039 2864 ..9 Fan. (GXs4 0018.24 9 Cassette backstop 6020 2644.91 Flash memery card N003 6701..304 Cessoto pickup ror (2) “BOGS 2740.09 44.0. 120K] Frame push SWC nnn O20 6628...25 13 Cassette separator pad 50392711..918....120K | Fuserdive gear... 039 4171.17 18 Cassette separator pad spring..nn 8038 2713.9 19. Fuser noat amp... X46 0145.17 16 Cassete spring. 18039 2718...9 13. Fuser heat roller vnnonnenn--AEOY 1065.17 20.60% Cobitens assomdly. 8039 1812.49... Fuserhestroler bearngs (2)... 8052 4518.17 18 Developer. 1888095 wr nvsnnr€OK | Fuser pau springs (5) ‘ANOS 6837.17 8 Document feeder actuator 5987 4681 1 18 Fuser PMS (5) sneer AEDS 4040.17 9. OK Document feeder actuator 15367 4872.2 16. Fuser pressure roi. ‘AEG2 0100.17 22... 120K Document feeder bet ‘A859 2141 .220.....808 | Fuser pressure roller bushings (2) 6029 4174.17 27 120K Document feeder clutch (AX24 0071.5 (Boon | Fuser preasie role stppe roles (5) 8039-4170. 17 29 Document feeder main board. B3B7 $500.52 Fuser thermistor AW10 0073.17 3 Document feeder mator. 9387 4721..59) Fuser thermal fuse 039 5504.17 12 Document fod hoi reuter)..AWO2 0075.1 20 Fuser thermal sich 039 4120.17 14 "2005 Knight Business Systoms Lid, « 81 Buifalo Avenue « Medford NY 11763 7a Phone: (631) 758-0279 « Fax: (631) 758-0460 + Website: won intravia.com Bas 2 Fuserunit.... -~B039 4020, High voltage board 18039 5730, UO bostd 18039 5120, Image density (1D) sensor. 8039 3890, IMB board... 18407 5801. Laser deve board v= B039 1913. Laser palygon motor. v.n-~---- O28 1961 . Laser sit glass (slides out”)... 039 1981... Laser unit {Includes all other laser parts)....8039 1876. Main motor ‘AX06 0232 Operation panel assembly (10180), B039 1411 (peration panel assembly (1015/1018) 8039 1424 ‘Operation pane! board (1016/1018) 8039 1487. Operation panel board (10180)....8043 1467 ‘Operation pane! stat button. ‘Optics orginal sensor assembly (2) AZ5O 1761 Paper emply sensotfactuator.... B088 2730 Paper feed 2 clutch w 46t gear... AK20 0225 Paper feed 2 empty sensoriactustor®029 2730. Paper feed 2 paper sensoriactustor AWG2 0124 - Paper feed clutch wis gear........AX20 0228 Paper feed clutch wi46t gear... AX20 0225 Paper feed paper size push switch..G800 2035, Paper feed photo interrupter nn AWO2 O119 Paper fead relay utes ‘8X20 0226 Peper feed unt Board (one-ray unt). ABS 5110, Paper feed unt board {tworray unt) ..ABGD 5110, Paper feed unit cassette assembly. B384 7341... Paper feed unit cassette backslop A287 2853, Paper feed unit cassette aper empty actuator... A267 2803, Paper feed unit cassatte ‘Photo interrupter (6) Awo2 0075: Paper feed unit cassette photo interrupter ‘actuator assembly (1) wo? 0114 Paper feed unit casstte pickup oer. A267 2751 Paper feed unit cassette ‘Separator pad assembly. A860 289 Paper feod unit cassette separator pad spring A267 2834, 8039 1453... INTRAVIA'S SERVICE GUIDE TO COPIERS, ELEVENTH EDITION Ye Waa 1212, iat. 227, 1435 1126. i Ac 1144) 429... 423, 2A 27. 36. 36. 34, 32. 222, 223, Part Descneniow Paper feed unt cessatio size ‘Switch assembly (2)... (6020 2620. Paper feed unt casters (4) AHOT 2026... Paper food unit clutch (1). AX20 0167... Paper feed unit clutch (2) |AX20 0170, Paper feed unit rive motor (one-tray unt). |AX08 0183...3 7. Paper feed unit deve motor (Qwostray uni). on AXOB O184...5 24 Paper feed unt it motor (in 2tray unit. io tray uit). AXO4 0119, Paper feed vertical actuator 18039 2583. Paper size push switch 16800 9035, CU assembly (without drum)... 8039 2202 GU charge roller. (6052 3510 PU charge roller cleaner "~G0602826, PCU developer roter 18038 3050. PCU drum cleaning bade. 18039 2289... CU drum eyinder 18038 9510. PU gear (1) 12039 3082... CU gear (2) 18099 2245., PCU lower developer unit. 13039 3170 PU picker finger assembly (2).....B039 2335. PCU toner density sensor. ‘A287 3390. CU waste toner auger coll 18039 2272. Paton glass ons “ACO 2068.4 10. Power supply. ‘A223 0081...28 13. Power Suit son 'A250 5725...23 14. ‘Quenching lamp. 18038 2380. Rogistration actuator Registration clutch Registration roller, lef ‘AFO2 1068... Registration roller. right ‘AFO2 0541 Registration sensor. vn AWO2 0118. ‘Sean home sensor (2) AWO2 0118... Sean motor. ‘--B039 1670, Toner motor nee BO88 3310, Toner supply unit (does not include toner motor) ...8039 3034. Transfer role. 8039 3820... Transfer unit 18039 3801 Transfer unit 10 sensor 12038 3890. “Transfer uit sal roller B038 3867... "52008 Knight Business Systems Ltd, - 81 Buffalo Avenue + Medford NY 11763 Phone: (631) 758-0279 « Fax; (631) 758-0469 + Website: www.intravia.com S&S INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Ricon AFicio 10151 1018/1078D Diagnostics And Simulations ERROR CODES Some error codes will allow the machine to continue to operate. More severe codes will stop the machine, but will be reset by turning power off and back on again. Service program SP5-810: Resets trouble codes. Select 1, Press ‘original ype" key and “RY/#" key at the same time to reset. Display will show “Action completed” or “Error. Turn power off and then back on again. “OK" key can be substituted for "Ri" key, 401: Exposure lamp problem: lamp, stabilizer, dity ‘549: Fuser temperature too high; thermistor or power optics, SBU board, CCD, white plate wrong. supply board. 420-124: Scan home problem; sensor. motor, IOB board. | 544: Fuser femperature too low; lamp, thermal switch, 4130: Communication problem BICU>SBU; board or thermistor, power supply board. cable. tamp stabilizer, BICU board, dirty white plate, SBU board. 194: Dirty white plate, exposure lamp, SBU board, BICU board or white plate wrong | 302: Charge roller problem, drum unit or HVT problem. 320: Laser polygon motor problem. 321: Laker writing problem; BICU board, IMS board, print. | 6895: Fax firmware. ‘controler of fax controller. 760: ADF gate signal, ADF board, io boar. 322: Laser synch problem; BICU bosrd, laser diode bad | 900: Electrical copy counter; NVRAM, 546: Fuser temperature unstable; thermistor or power supply board, S47: Zero cross problem: Power supply board, BICU. ‘board or 1OB board. 620: Communication problem between IOB and doc feeder; ADF main board or 1OB. 691: Communication problem between BICU and fax. 692: Communication problem between BICU and printer. or out of position, bad cable. 904: Mechanical copy counter or blown fuse 5 on power 380: Toner density sensor. supply. 391: Developer bias probiem, 921: IMB or BICU bad. 302: Toner density sensor, drum nat turning, mag roller | 922: IMB or BICU bad 924: IMB, BICU, or DRAM bad. Tot tuning, drum codec 401: Tensfor roller | 25: ni or BCU. 402: Transfer roller 826; IMB or BICU 00 tan meta ecko | SSecnveantorsiu. 503: Optional upper tray lift motor, | 990: Communication error; BICU or 108, 504; Optional lowe tray tit motor. 998: Program version err; sofware for another 506: Optional paper motor locke. machine was downtoaded, Install corect frmware 541: Fuser thermistor or thermal swith, and downoad correct software, 542: Fuser tamporature too low; lamp, thermal switch, thermistor, power supply boord. SIMULATIONS SP MODES. Simulation Procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service program). To enter the "SP mode", frst, press “Clear mode" key. Then press "I". Press "0". Press "7". Then fess and hold down the ’Clear/Stop" Key for three seconds. The cisplay wil give a choice of “Copy,” "Fax," or Printer.” Select the corresponding number. Press “Clear modes" or "Cancal" io escape. For various SP modes. Test copy: Press °C modes. enter SP modes cirectty by pressing the SP number and then pressing “Ri#” key, of you can select the mode th the lefuright cursor and then press “RI#" key. You can select the next level and the third level the same way. To back up to the previous level, use the "Clear made” key. Ifthe information is too large for the soreen a f will display. Press the "Darker" key to view the other information. When “displays tothe right of the mode, this means that the value is not the default value (it has been changed at some point) To change a value, use number keys and then press "Ri" key or “OK” key. To change value from (+) t0 ()0r (-)t0 (+) uses" key. learistop” key. Make the copies with the “Start” key. Press "Clear mode" to retum to SP You c: 1005 Knight Business Systems Lid. » 61 Buffalo Avenue » Medford NY 11763 cr} Phone: (631) 758-0278 + Fax: (631) 758-0489 Website: www.intravia.com INTRAVIA’S SERVICE Simulations SP Mode - continued 5-601-1: PM cyclo setting. Each digit ELEVENTH EDITION 4,000 copies. Example; 64 GUIDE TO COPIERS Ricon Aricio 1015/7018/1078D 60,000 copy PM cycle. PM light will come on every 60,000 copies. Applies only if SPS-501-2 is set to 1. Range is 1-255. Default is 60. 5-504-2: PI idicator. If set to 0, machine will call for PM at above copy count. If set to 1, will not call for PM. This could be backwards. Service manual says “0” is default and that 0/1 enables/cisables, but I don't know iit disables the PM light or disables the code to turn off the PM light! 5-801: Clear all memory. Reset all counters and modes | to defaults, except for 5-811, 5-907, 5-916 and 7- | 003. 0s no. 1 is yes (what you select fo clear memory). Press “Rit” and original type at the same time, after selecting 1 copy. Will display 5-803 Inputs “Aclion completed” or “Error”. Do after replacing NVRAM, 5-802: Continuous aging (free run). Select ‘and press “OK" of “RA twice. Default is 0. Tests switches & sensors. Display will show "00H" or "OH" when sensor is actuated, iit is working. If display does not change, the sensor not working or youe on the wrong one. To 4: Front door switch 2: Front door switch 3: Right cover switch 4: Right lower door switch, 5: Optional tray cover. 6-18: Not used. 18: Upper relay sensor 17: Lowor relay sensor. 418: Optional tray vertical transport sensor. | 48: Registration sensor. 20° Exit sensor. 21: Duplex inverter sensor. 22: Duplex entry sensor. 23: Duplex exit sensor. 24, 25: Not used 26: Bypass end sensor. 27: Bypass size sensor. 28, 28, 20: Not used 31: Upper paper end sensor. 32: Lower paper end sensor. | 33: Upper paper size suite. | 34 Lower paper size switch 35, 36: Not used 37: Upper papar end sensor or right tray sensor for optional feed unit 38: Optional tray lower paper end sensor | 39: Optional paper tray upper paper end sensor. 40; Optional paper tray lower paper size switch. 4: Optional paper tray upper paper height sensor. 42: Optional paper tray Iower paper height sensor. 43: Optional paper tray upper paper ift sensor. test in copy cycle, select copy mode and press "start 44-52: Not used. 53: Drum set signal short ‘54: Not used ‘58: Optional paper tray unit type. 56, 87: Nol used, 58: BICU installed, 159, 60, 61: Not used, 62: Duplex installed, 63-68: Not used 69: Optional tray lower lft sensor, 70: Not used. 71: Main motor locked. 72: Laser polygon motor locked. 73: Tray motor lock. 74, 75: Not used. 76: Total counter installed, 77: Not used, 78: Key counter installed. 79, 80; Not used. 81: Laser synch signal, , | 82-89: Not used, 20: 91: 92: 93: 94: 95: Doc feeder position sensor Doc feeder open sensor. Doc feeder original set sensor. Doc feeder registration sensor. Doc feeder trail edge sensor, Doc feeder exit sensor. ‘96: Doc feeder reverse sensor. 97, 98: Nol used. 90: Platen cover sensor. toms Lid. + 61 Buffalo Avenue » Medford NY 11763 186 Phone: (631) 788-0279 « Fax: (631) 758-0469 + Website: www intravie.com INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Ricou Aricio 10151 1078 1078D 5-804 Output Tests ‘Tums on electrical components, such as lamps, motors and solenoids. Select the particular number. Press “Ri#" key of “OK” key. Press “1.” Press “R/#" key or “OK” key to test the item. Press *D' to interrupt. Then press “OK” or oer 4: Main motor forward. 28: Optional paper tay lft motor up, 2: Main motor; reverse (don't do} 30: Not used. 3: Quenching tamp. 131: Optional paper tray lift motor down. 4,5, 6: Not used. 132-39: Nol used 7:Toner motor forward, 40: Duplex inverter motor; reverse. {8: Toner motor reverse (don't do), 41: Duplex inverter motor; forward. 9: Fan; high speed. 42: Duplex transport motor; forward. 10: Fan; low speed. 43: Duplex inverter solenoid 41: Registration clutch 44: Duplex inverter motor; hold. 12: Bypass clutch, 45: Duplex transport motor; hold. 13: Upper feed clutch. 46-50: Not used. 14: Lower feed clutch, 51: Polygon laser motor. 15-18: Not used. 52: Polygon motor and laser diode; don't use. 18: Optional paper tray lower lift motor up. 53: Laser diode; don't touch 20: Opiional pape: tray lawer lit motar down, 54-89: Not used. 21: Relay clutch. ‘90: AGF transport motor. 22: Notused, 91: ADF feed motor. 23: Optional paper tray relay clutch, 92; ADF clutch: 24, 25; Not used. {93:'ADF pickup solenoia. 26: Optional paper tray upper feed clutch. 94: ADF stamp solenoid 95: ADF junction gate solenoid 27; Optional paper tray lower feed auch. ‘96-98: Not used. Be Gases paper ay nor | 5-007: ata ngage O18 sand opfon 1.2 opton 2. Deter i. Sate in Go Osean | a movie. Europea opet stings Eins Recnle vowble cou, Selec {Breer cabal pe" hey and RAF kay the some me lest. Dipl wit Show acon conpiclegror Err Tam panera a nback on agin 0% keycan bs sustated fr RE key. 5.811 Seal number 5-812-1: Phone number to be called for service. Use./* key for (.). Use clear modes Key to delete phone number. §-812-2: Fax number to be printed on user counter report for service. Use ./* key for (-). Use clear modes key to delete phone number. s.024/Mvesdats upload. Upload SP and UP daa rom dash memeny on BICU 0. ash card Oso. ts upload. 5825: NVRAM deta download Donrioes SP ala orm han memory carafe BIGU baud ach momar Ono ‘Nwaownead 5.826 Systema uploed Upload system progam om fash memory on BIGU a fash ear. Olsno. 1 ‘scontond 5.027 Prager dovnload Download stam progam fash memory o BIL fash car Os. 1s dvmibed S204 Punter toca Gls. tis een Prose RAP or-O Wee ot 5.302 inten pate ater ern copy ose 20m Fan suye aoa apa nes cota pred fe obbly measured sacar see cal, wa pre Bangeie Solo Defeuto 00 6.007 lag payor Wind &leter Sool with get uso. Press Origa! ype key and OK atthe same tne to ole 6.908 Bonnoad fx program rom fash carlo FCU Mesh mame. Sane 2 Donrand fax sts form fh carat SRAMon FCU beats S081 Downlod fox pegram tom Sa on CU te hash memory card 1008 Knight Businoss Systems Ltd, - 81 Buffalo Avenue « Medford NY 11763 a7 Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com fe) INTRAVIA'S SERVICE GUIDE TO COPIERS: os ELEVENTH EDITION RicoH Aricio 1045 | 1078/7101 Simulations SP Mode - continued 5-909: NVRAM backup data is written to NVRAM at power offi set to 0. Default is 0. 5-911: Letter priority selection if set to 1. 0is defaull 5-918: User tool settings reset i 1. User codes, key op codes and print count are not reset 5-914; Print count displays on LCD if set to 4. Default is 0. 5-916: Language prioity for display. Ois UK (Asia version). 1 is TW (Taiwan). Applies only to those regions. 5-930: Fax forwarding changeover accepted if st to 1 (in case of service call during fax). 5-940: Image rotate enabled if. Disabled if 1. Defaults 0. 5-941; Blank page in duplex, front or back. 0 is back. 1 is ront. Default is 0. 5-944; APS set if 1. Not set if 0. Defauitis 1. 5-950: Bypass detect legal size if sel to 1. Notif set to 0. Default is 8-951: Interieave count select If selected in user tools, Range is 1-20. Default is 5. 5-982: Bypass paper type priority. Qis thick paper. 1 is plain. 2 is selected (refers to user tools). Defaults 0. 5-955-, -2: Machine will select 8K/18K in platen cover mode, Document feeder mode. 0 is no. 1 is yes. Applies to China only. 5-992: SMC printing. Machine status lst. 1 is SP, 2s UP, 3 is log, 4is all, 5 is big font 6-005-1: ADF side to side registration, Range is 7 to +95, Default is 0. 6-005-2: ADF lead edge registration. Range is -5 to +5: Defaults 0. 6-006-3: ADF trail edge registration. Range is 3 (0 +3, Default is 1 6-006-4: ADF side to side rear registration. Range is -7 to +9.5. Default is 0. 6-007: Sub-scan magnification. Range is -2 to +.9, Default is 0. 6-009: ADF free run. 0 is no. Select 1 and press “OK*to run, 6-010: Stamp position adjustment. Range is -10 to +10. Default is 0. 6-901: ADF APS original size sensor display. 6-905: ARDF skew correct when feeding reer side of original. 0 is no. 1 is yes. Defautt is 0. 6-906: ARDF original buckle. Range is -20 to +20. Default is 0. Only works if 6-905 Is setto 4 6-910: ADFiprinter free run using a spacial ROM. 0 is default, Don't touch, 6-911; Select the diameter of binding holes that sensors will ignore. If set to 0, disabled. Range is 0-20. Defauit is 12. 7-001: Displays total drum rotation tin. 7-002-1: Total number of scanned originals (copy & fax). 7-002-2; Total number of scanned originals (copy only). 7-002.3: Total number of scanned oiiginals (fax ony). 7-008-4: Total prints (all meds.) 7-003-2; Total copies (copy only.) 7-003-3: Tota! prints (fax only.) 7-003-4: Total prints (print only.) 7-003-5: Total prints (others) 7-404-1 through -5: Total copies in each paper size. 7-102-1, -2: Bypass count for special paper and thick paper. 7-201: Total scan count from platen. 7-204-4 th 6: Total paper tray count for each paper feed station 1-4 are 1°42, 5is bypass, 6s duplex. 7-208: Total number af oxginals fed through ADF. 7-211: Displays accumulated APS time. 7-212: Displays accumulated ID sensor working ime. 7-301-1through 5: total copies in various reproduction ratios. 7-304-t thru 8: Total copies in various modes. 7-305-1 through 8: Total numbers of multiple copy jobs. 7-306-1 through 5: total numbers of prints based on job modes. 7-401: Displays total of service error codes. 2005 Knight Business Sysioms Lid. + 81 Buffalo Avenue « Medford NY 11763 Phone: (631) 756-0279 + Fax: (631) 758-0459 « Website: wow. intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS, Sa ELEVENTH EDITION Ricok AFicio 1015110181 1078D Simulations SP Mode - continued 7-402: Displays total of each type of service call. 0is no, 1 is yes. Default is 0 7-403-1 through 8: Displays most recent 10 service calls per digi 7-501: Displays total of jam codes (copies and originals). 7-502: Displays tolal of copy jam codes. 7-503: Displays total original jams. 7-504-1 thru 10: Total jams at various stations. 7-801 -1: Main part number and copier firmware suffix, 7-801-2: BICU board version. 7-801-3: Part number and suffix of fax fmware, 7-801-4: Part number and suffix of printer firmware, 7-80-5: Part number and suffix of ADF ROM. 7-801-6: Copier memory amount needed. 7-801-7: Optional trays instaled 7-803: PM countor display. Pages since lest PM. 7-804: Reset PM. Press ‘Original ype" and “OK" key (or Ri) atthe same time to reset, 7-807: Reset error code and jam counters. Press “Original type" and “OK" key (or Ri) atthe same time to reset. Hit works, the machine will display “Action completed." iit does not reset it ill display “Error.” 7-808: Reset counters (not total). Press “Original type" and “OK* key (or Rif) al the same time to reset. 7-810; Reset key operator code, Press “Original type" and “OK” key (or Ri) at the same time to reset. 7-825: Reset total counter. Press “Original type" and “OK” key (or Ri} at the same time to reset. Only works at installation, when total s less than 0. 7-901: Display service call history. Enabled if set to 1. ‘same time to reset. 7-802: Ciaar service cal history. Enabled if est to 1, Defauit is 0, Pross “Original type" and “OK” key (or Rist) at the ‘same time to reset, 7-903: Display paper jam history. Enabled if set to 1. Default is 0. 7-904: Ciear copy jam history. Enabled if set to 1. Defauttis 0. 7-905: Dispiay jam History. Enabled i set to 1. Defauit i 0 7-906: Clear original am history. Enabled if set to 1, Defaults 0. Press “Original ype” and “OK" key (or RV) at the same time to reset. 7-907: Clear timer counter. Enabled if set to 0, Defauitis 0. Press “Original type" and “OK” key (or Ri#) at the same time to reset. 7-908: Display developer count (since 2-214 was last run). Does not count double for 11x17 so may not match other ‘counts. 7-911: Display ID sensor errors. 7-912; Reset ID sensor error counter. Enabled if set to 1. Default is 0. Press ‘Original type" and “OK” key (or Rit) at the samie time to reset 7-991: Display total on time of machine. ult s 0. Press “Original type” and “OK” key (or Ri) at the Memory Cies Upload NVRAM to flash memory card. Print out SPS-992. Go to SP 5-801. Press “original type” key and "OK" key at the same time. Display will show “Action completed” if good or “Error” ifno good. Shut power and tum back on. Download NVRAM data from Flash card, Without Fiash cerd. Goto SP 5-801, Press original type" key and “OK" ey at the same time. Display will how “Action completed” if good or “Error” no good. Shut power and turn back on. Do printer and scanner registration and magnification adjustments. Do SP4-904, 4-905, 4-906, 4-907, 4-908. Check machine carefully and do adjustments as needed, ‘2005 Knight Business Systems Lid. « 81 Buffalo Avenue + Mediord NY 11763, 189 Phone: (831) 758-0279 + Fax: (631) 758-0469 + Website: www.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION Program download. Done with fash cards. ‘Manual does not say when to enter SP5-827. Based on other uploadidownloads it is most likely to be right after tut ‘on power. Shut power and remove rear middle cover. Insert fiash card in slot. (printed side of flash card ‘out). Hold down Operation switch while tuning on power. Press “1” and then press “OK”. Software in the machine will be erased and then waitten over in about one minute. When finished, shut power, remove flash and reinstall cover. Program upload. Done with flash cards. 826, Software on the card will be erased and then written over in about one minute. When finished, shut po remove fiash card and reinstall cover. S NVRAM data download. Done with flash cards. ‘Shut power and remove rear middle cover. Inset flash card in slot. (printed side of flash card faces out). Turn on ower. Enter SP5-825. in about one second, the machine will erase settings and overwrite them with new. settings onto NVRAM on BICU beard. When finished, shut power, remove flash card and reinstall cover. NVRAM data uptoad. Done with lash cards. Shut power and remove rear middle cover. Insert flash card in slot. (printed side of Nash card faces out). Turn on power. Enter SP5-824, In about 20 seconds, the machine will erase settings on the lash card and overwrite them with new settings. When finshed, shut power, remove flash card and reinstall cover. USER TOOLS: customer adjustments, some of which the technician may find useful. Select User Toots button (Wl ‘have a symbol in a diamond/123) and then User tools program. Then select “System settings.” Press a tab t splay choices. Make changes. When done, press “User tools" to exit Updates and corrections are posted at our website (www.intravia.com). Gross Reference Information on All Copiers Is Listed In The Front Of The 1 {th Edition G05 Krigh Business Syatemss Ud,» 81 Bafa Avenue = Madtord NY 11765 0 Phone: (631) 758-0278 « Fax: (691) 758-0469 » Wobsto wir. hiveva.com INTRAVIA'S SERVICE GUIDE TO COPIERS f=) ELEVENTH EDITION a Ricon Aricio 1022/1027 Equivatent Machines: 1022; Gestetner 2212, Lanter 5622AG, Savin 2522 4027: Gestetner 2712, Lanler 5627AG, Savin 2527 Profile: Digital ‘Speed: 1022 is 22 copies per minute. 4027 is 27 copies per minute. Dimensions: Machine without any accessories or cabinet: H: 26; W: 22"; D: 24"; Weight: 121 Ibs. 1022 approximate list price when new: $4,700. 1027 approximate list price when new: $6,200. Year of introduction: 200. ConsuMABLES Suppwy. Torier: (360 grams) Ricoh: 888169 type 21200 ‘Drum unit (PCU): Photoconductor type 1027 Developer, OPC Drum and charge alr sr inctuded a he drum unk, Ricoh: 411018... [ 60,000 Drum (PCU) replacement: Open right side door and front door. Press release lever and slide out old unit. Replace with new unit. When new drum unit is installed (which includes developer, charge roller, etc.) an actuator on the unit contacts @ sensor inthe machine. The machine then goes into the toner density set up (Developer calibration) and runs {or about one minute: The actuator drops into a different position. Drum unit is designed to be disposed of. Technician Tnust remove a seal in the unit for the developer to mixin. !fnot, SC-232 will display. Developer replacement: Developer is not replaced seperately. Its part of the "PU" (photoconductor unit), which is the drum unit. There are no calibration procedures for the technician to perform, normally. Waste Toner: Waste toner is recycled into the developer unit and reused. ACCESSORIES & OPTIONS ‘Accessory. Model | Accessory Model Document feeder OF-75/ARDF 8386). 8306 | Bridge unit ow ABSTIBS 17 Piaten cover (if no document feeder)... 8406 | Interchange unit 133001416 Large capacity ray (PS42077), ‘asezi5301 | Fax unit .Ba18 Paper tray unit (P4407?) ‘agearesa | G3 interace. BAAS, Bypass (27027) asgoests | ISON Baa. Duplex unit (aD36077) ‘asosrB4ia | Fax expander ABS2 {in tray finisher (PT27072), Ase9(8413 | Handset 6433 1000-shset frishar ‘8408 | Printer 8461 500.shest fisher Trvwnnnn6442 | Printeriscanner B43 User account enhance unit aca | PssB462 Hard drive. 2420 | Network intertace bosrd 6335 Copier memory: 32MB. 7a. | Iece 1394 ‘6590 Copier memnory: 64M... 579 Medford NY 11763, 181 "2008 Knight Business Systems Lid. + 81 Buffalo Avenue Phone: (631) 758-0279 » Fax: (631) 758-0469 + Website: wwnw.intravia.com INTRAVIA'S SERVICE GUIDE TO COPIERS: ELEVENTH EDITION Ricou AFicio 1022 | 1027 PARTS AND MAINTENANCE ITEMS ant DEscRTON D ) Pamrbescnen ry Bypass citch 1X20 0168 117 Exposure lamp. 'AXS0 0077.67. ‘Bypass feed tay sasomblj.-- ABGD 6054.14 Exposure lamp ribbon cebie Bypnas paper sensor wih actuator GO20 2772 110 ‘exbie bord") sBO2T 5227.6 42 Bypass pickup roller AAFO3 1058... 1 4ecoesnen Exposure lamp stabilizer (board?)...AZ50 0059... 6 14 Bypass rier wich Ae996107.. 113... Fan A267 1105.25 Bypass separator pad G030 2670... 1 22... Fisher 406 actuator (upper ejoc). B408 2532... 53... Bypass separator pad holder... A180 2715 Fnaner 8408 casters (8) 12408 1912.01 Tan CCD essembly Ba2r 1673 Fisher 8408 drive section motos Charge receptacie. A287 3461...222. (square; 3). 18408 5500...213. Controtier board, 8027 5310... 24 5. Finisher 6408 eject photo interupter...AWO2 0103.. 5 8. DF-7SIARDF (5089) dive motor Fisher 8408 electrical secon motor Cargo sare) 8986 4121.. 1999 (rowrd, mounted horizontal) 6408 $690...298 DF-75IARDF (8386) drive motor Finisher-£8408 electrical section (small square). soca 8386 4151... 13 34, photo interrupter. AW02 0086.. 23 10... DF-7S/ARDF (8386) electrical section Finisher 6408 exit section photo interrupter /AWO2 0075 . 13 30. ‘2ermed actuator. “ 8408 3612... 11 DET eEEDE (eae eee Finisher B408 ext econ mic svich208 2540 8108. sitgass ‘ACO1 9004.9 47 Finisher 8408 ext secon moor... AXOS 0760.7 13. DDF-TSIARDF (636) magnets cutch. AK2 ODT 1513. Finisher 8408 ext secton DF-7S/ARDF (2986) main bord... S86 S555. 132 phot intemoptr, ‘AWot 0088, 720 (DF-7S/ARDF (B386) original actuator..A8S9 4871... 3 5. soca Finisher B408 exit section DF-7S5/ARDF (B386) paper feed bek... A859 2141... 7 15... 120K Photo ‘interrupter. AW02 0086.. 7 5... DR TaneOE (esen Finshor B408 ext secon Paper size Senor Boar. B386 3850... 90 mt ee ANO2 E0008 DE TcAce EEC Fineher 8406 feecin phot erupt riot foruptr sawoa 0075.51. ‘actuator assemby. AW02 0049.9 14 DF-SIARDF (6956) pao sanser (2) AWOT O093 143. Finisher B408 triste to DETREROE tasne Sac eset anor ert ne Tnachine harness, 8409 5207, 284 Po aaoh ee eee Finisher B408 fower tay. ‘408 3411. Peete orn Finisher B408 wor ray Nap B408 2412.13. DeTenor Comin eanatTie Finisher 8408 main board. 6408 5115.” 236. OF-TSIARDE (8300 covers otstor BSB 2219 tine 08 pan ste O20 EERE. 6 DF-75/ARDF (8386) reverse roller .. A859 2241, ‘acluator assembly. iy (6020 4429.,, 1912. DF-7S/ARDF (6386) seperation pad. A859 2315, DF-75/AROF (8385) 10 ‘machine harness F-75)AROF (8386) white mat. Document cover white pad. Drive section clutch Drive section clutch (2; larger). Drive section clutch (2; smler) 3386 3620, AX20 0165 AX20 0166, Drive section photo interrupter (6)..AWO2 OOTS Drive section push switch (2)...-6020 6626. Duplex mato (2).sensinann nn ABBR 4688, Duplex photo interupter! ‘actuator assembly. woz 0102 Duplex photo sensor Awot 0048 Duplex unit push switch. ‘aWw50 0022 Exit actuator [A287 4476. Exit area push switen 6020 5826 Ext photo interrupto: (2). Awo2 0086 Et vay stopper. 8024 1343, 12386 6800... "5448 2604... |AX20 0167 38. i2t 1818 4820. 18. Finisher 8408 shift tray motor... AXO4 0038... 19 13. Finisher B408 staple section ext saction Benor/actualor ASOD nn 6020 4429... 152... Fioisher B408 steple section "motor (round) \®X05 0160... 159. Finisher B408 staple section ‘moot (round). 18408 5550...17 23, Finisher 8408 staple section ‘motor (square) 18408 5510... 1518. Finisher B408 staple section ‘photo interupter. Aw02 0086. 1523. Finisher 8408 staple section photo interrupter. -AWO2 0086.17 9 Finisher 8408 staple section photo interrupter ‘AWO1 0093. 1827 Finisher B408 staple section photo interrupter? ‘etuator assembly. .-AWD2 0048. 1323. 2005 Knight Business Systems Lid. « 81 Buffalo Avenue » Medford NY 11763 182 Phone: (631) 758-0279 + Fax: (631) 758-0469 « Website: waww.intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION esa RicoH AFicio 102217027 Ps fe 2 Fisher 8408 staple sedion postoning rer CT separator role. [AFOS 2038...2 24... 120K (large diameter) -B408 2434 132. LCT tandem tray tt mator X04 0107.5 1. Finisher 8408 stapler assembly... 8408 4101.17 25. LCT tandem tay pho itempter 2) .AWO2 0016.3 12 oun Fisher 8408 top tray 8408 6111.1 18, LCT tandem vay oto iterupter2)..AWV02 0086.5 14... Finisher 8408 top tray fap. 13408 3412.13. LCT tandem try photo interrupter Fisher 2408 vera transport with actuator assembly 815 interiock switch 1204 2541 14 104 Li motor (2). 191 Fuser cleaner roier ‘AEO4 2028.17 10... Main motor assembly “AKOG 0199.22 8 Fuser dive gear... ‘ABOI 1400.” 1822 Operation panel... 1027 7182.2 18 Fuser heat lamp (mai). ‘A44 0140... 1625. Paper feed section 2 sctuator....A267 2603...11 7 Fuser heat iamp (sub) XH 0161 E2F om | Paper fed section 2 paper size Fuser heat lier... -AEOS 1058.16.23... 120K | push switch : (6020 2620...11 20. Fuser heat rollar bearings (2) .G0S2 4618.” 1612 Peper toed section 2 photo interrupter AWO2 0075.14 4 Fuser heat ler pawl springs (5)... A267 4103. 16 15. Paper feed section 2 photo interupter! Fuser heat roller paws (6) (AED 4025.18 18... 120K | actuator @sSEMbIY nnn nnn AWO2 O14 14 14 cane Fuser preseure rater "AEQ2 0104..1611._-120 | Paper feed section 2 pickup rlles..AZET 2754 wu 14 6 .nn 120K Fuser thermistor (2) LAW10 0083.17 17...120K | Peper feed section 2 push switch ..6020 8626... 1013 Fuser thermal swich (2) 8027 4094...173.. PPoper feed section 3... Ate same pats as paper feed secon 2 Fuser unit vn B027 7210.16... Paper tight sensor actuator (2) ...B024 2777 ..19 24. Image density sensor. (A267 9007 98.0 Paper tray 1 assembly 027 7383 018 on Interock switch 1206 2510 25 103.. Papor tray 1 separtor pad wu. ABEO 285%. 15 18 1206 Inierock switch assembly {8027 $808.25 8 Paper ray 2 assembly 6027 7354... 18. 'PU boara (1022) 022 5118..24 44 Paper tray 2 separator pad oon A267 2831... 15 19. 1208 IPu board (1027)... 18027 5116.24 14 Paper ray back stop, ‘A267 2853 ..15 16 Laser diode: [8027 1915... 14 8027 5186...20 10. Laser polygon motor “8X06 0181.8 26 - 4250 1752.5 10 Laser sit glass. ‘ACO3 0077.8 27 Power pack: BCID Laser syne detector A292 6310.8 11 (Bias, charge, transfer?) A261 8730.22 4 Laser unit ‘8027 1900.84 Power supply ‘A223 0083 ..23 12. LET casters (4)... ‘AHO 2026 1 20, Power such, 1204 2477...28 108... Let extn 'AX2000136..8 18. Power suitch assembly. 'B026 6822.23 11 Ler euch ‘9x20 0152.8 26 Regiseation coer ‘AFOZ 0559.14 14... LCT drive moior (round, on board) ..G584 5760....6 10. Registration roller (driven). AFO2 1066 ..9 25 ~ LCT dive motoe (square, sor of... ABS2 2680.6 8 Registration sensor. -AWNOT 0087 1497 LCT drive motor sesembly SBGU board (1022) “B022 5050. 23 20 nnn” (neludes 6584 £760)... 6539 2808...6 36 SBCU board (1027)... £6027 5050.23 20... LCT drive section interlock switeh.1204 2388 ..6 112. ‘Sean cable (2) AROS 0114.7 2. LCT ive secion photo irtemupies 6) AW02 0086.6 34 ‘Scan cable spring (2) A193 1783...7 5. LCT drive section push switch... AWWEO 0022..6 33 Scan home sensor “AWo2 0086.5 6 LCT feed roller JAFO3 1035,.2 18... 120K | Scan motor BO27 1690...7 24 LCT inertace board "ABE2 5110.6 1. San original sensor (2). A250 1764.82 LCT paper feed unit (incluces roles, ‘Scan sensor. ‘AWVG2 0986.5 6... photo intetupters, ete) 301 2748...24 Toner metor LCT photo interrupter actuator... AZ32 2762.2 16. (notinlued in toner supply unit) ..AXO5 0170.13 3 LCT photo interrupter (2). /AW2 0056..2 8. Toner supply unit. ‘8027 3501... 13. CT photo interrupter Transterfseparation receptacle ...AZ67 $850..22 3 With actuator assembly ‘AWO2 0096.23. ‘Transteriseparation unit A267 9831.9 3... 120K LCT pickup roller. ‘AFO3 0035...2 20. 793 "2006 Knight Business Systems Ltd, « 81 Buffalo Avenue » Medford NY 11763 Phone: (631) 758-0279 + Fax: (631) 758-0469 « Website: www intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION ERROR CODES ‘Some error codes will alow the machine to continue to operate. More severe codes will stop the machine, but will ba, reset by turning power off and back on again. Some codes will require a technician to reset them, The reset. <1 again. Service manual also says that SP mode 7-807 resets errors. 101: Exposure lamp problem. 120: Scan home problem. 121: Scan home problem. 144: SBU error 192 Eror during SBU auto adjustment: exp lamp, exp lamp stabilizer, BICU board, dty white plate, SBU board. 193; IPU board, controler board or video controler. 185, 196, 197: ADF cable, SBCU board, fmware mismatch (SBCU®ADF). ADF cable, SBCU board, IPU board, firmware mismatch (SBCUPcontrollr) ADF cable, SBCU board, firmware mismatch (SBCU>ADF} Chiarge roller problem or HVT problem. Laser polygon maior problem Laser synch problem. Laser diode or SBOU. Toner density sensor Developer bias problem Toner density sensor. Transfer roller. Transfer roller. Separator bias. Main motor locked 4° it moter. 2 it motor. Optional 3 tray lit motor. Optional 4 tray ff motor. Optional paper motor locked. LCT rear fence drive. LCT side fence error. LCT it motor or lower sensor (or overtoad) Paper tray motor or sensor. Fuser thermistor. Fuser temperature too low. 543: Fuser temperature too high 544: Fuser temperature too high 546: Fuser read temp problem thermistor or power supply 547: Zero cross problem: Power supply board, B1CU board 548: Fusor unit not installed. 590: Cooting fan 611; Communication problem between SBCU and ADF; bad ADF board or SBCU. 612: Communication problam between SBCU and ADF; bad SECU or frmware needs to be downloaded, 198, 199: 302: 320: 322: 323: 390: 391 392 401: 402: an 500: 501: 502; 503: 504; 508: 508: 508 510: 520: 541 542 fy 620: Communication problem between 108 and doo feeder, SBCU board, noise, finisher connection: #3 finisher main board. 621: SECU seria line or noise. 6630: Communication failure with CSS (RSS). 640: Check sum error. Controller board, SBCU board 6 noise. 641: SBCU data transfer; controller, SBCU or noise. 650: Timeout error between SBCU and duplex; sarial™ line, noise, SBCU board, duplex board. 670: Engine error; SBCU board or controller board. 672: Controller to op panel error; controller board oF panel board/connector. 720: 800-sheet finisher jogger motor or sensor. 724: Finisher staple hammer motor. 728: Finisher stack feed out motor. 726: 1000-sheet finisher li motor error. 727: 500-sheet finisher staple hammer motor. 728: 600-sheet finisher paper stack height error. 730: 1090-sheet finisher stapler position problem. 731: 500-sheet finisher output tray motor. 732: 1000-sheet finisher shift motor error. 791: Bridge communication ertor; SBCU or connet 792: Finisher connection, fuse 4 on power supply or: BCU. 793: Interchange error/SBCU board, £800, 804: Controller board. ‘818: Software problem (downoad again), or controle 810: Download controller firmware: £820: Controller board. 822: Hard drive problem or controller. 823: Network interface board or controller. 824: NVRAM or controller board 826: NVRAM, 827: Download controller firmware. 829: Controller board or memory board. £835: Loop back connector, IEEE 1284 connector or ‘controller board, £836, 837, 838: Controller board, ‘850: Network interface board, controler. 1851: IEEE 1384 or controller, 860, 861: HOC/HDD cable, HDD or controller. 862: Max number of bad sectors on hard drive. 863: HDD bad sector. 864: HDD data transfor. 1 Buffalo Avenue + Medford NY 11763 -0469 + Website: wow.intravia.com ©2006 Knight Business Sysiems Lid Phone: (631) 758-0279 + Fax: (631) 75 Error Codes - continued 885: Hard drive access; controller boar. | 900: Electrical copy counter; NVRAM. | ‘901: Mechanical copy counter or blown fuse § on power supply 951: Download controller firmware, SBCU, 983: Download controller firmware (scan set error). 1954, 955, 964: IPU board, controller or download controller firmware. 984: Controller board, SBCU or connectors. 986: Downlosd controle INTRAVIA'S SERVICE GUIDE TO COPIERS ELEVENTH EDITION =) Ricon AFtcio 102211027 990: Software problem, intemal parameter, insulficient working memory or blown fuse 7 on power supply board, 991: Sottware continuity error. 996; FCU board bad or download FCU firmware, 997: Download application firmware or a required option isnot installed, 998: Download controller firmware, replace controtier or 2 fequited option is not installed. £999; Program download error; SBCU board, controller board, IC card, NVRAM, power loss during download or a board is installed wrong, Detailed Self-diagnostics: This requires a special tool, the parallel loopback connector (part number G021 19350), ‘Shut power. Connect special tool to Centronics I/F port. Hokd down “#” and "*" while turning on power. loading" will display, along with results of the test. SIMULATIONS SP MODES. Simulation Procedure: There are sometimes two or three levels of simutations, known as °S! rogram). To enter the "SP mode*, frst, press “Ciear mode" key. Then press “1 ‘Now ress and hold down the "Clear/Stop" key for three seconds. To enter Normal Service Mode: Press "Copy SP." To enter Special Service Mod For various SP modes. fold down "#" and press “Copy SP." Test copy: Press “Copy window." Make the copies with the “Start” key. Press “SP mode" to relum to SP modes, ‘You can enter SP modes directly by pressing the SP number and then pressing “¥.” You can select the the group keys (numbered, on left of display). Scrot! groups with the up/down arrow keys marked "grou roup" with Select other display segments by pressing “prev page" or ‘next page." The value that exists wil display in the reduction/enlargement window. To enter new value for a particular mode, enter ihe ni keys. Then press “i” key to lock in. To change vaiue from (+) £0 (-) or () fo (+) use "/ To escape service mode pross “Exit” twice 1-001-4: Lead edge registration from cassette. 4-001-2: Lead edge registration from bypass. 41-001-3: Lead edge registration from duplex, 2 sid. 1-002-1: Side fo side reg. 1" paper feed. 4-002-1: Side to side reg. 2"! paper feed. | : Side to side reg. 3" paper feed, | Side to side reg. 4" paper feed Side to side reg. bypass. Side to side reg. duplex. Paper food timing from tray 1. Paper feed timing from trays 2,3, 4. | Duplex paper teed timing for 2" side. 1-007: Bypass food size display. 4105-1: Fuser temperature adjustment-center. 1-105-2: Fuser temperature adustment-oller ends. 4-105-3: Fuser temperature in energy saver. 41-108-4: Fuser temperature for thick paper-center. 1-105-5: Fuser temperature for thick paper-ends, 1-003-3: ®2005 Knight Business Systems Lid. « 81 Buffalo Avenue « Medford NY 11763 n value with the number key. 4-105-6: Fuser temperature after warmup-center. 4-105-7: Fuser temperature alter warmup-ends. 41-105-8: Fuser temperature for number of pages adjusted differently. 1405-8: Fuser temperature is higher after warmup for @ short period, selected, 41-106-1, 2, 3: Displays fuser temperature at center, ends ‘and power on, 1-108-1: Fusor sot start adjustment, Control cycle. Gis 4 second. 1 is 3 seconds. 41-901: Factory only. Auto restart val 4-802: Fuser control frequency display. 1-903-1, -2, 3: Bypass, 1" feed tray and other trays feed ‘amount for correcting registration skew. 1-908; Papor tray full detect. 0 Is no, 1 fs yes. 4-908: Paper tray full mer. 4-808-1 through 9: Various bottom plate pressure adjustments, Phone: (631) 758-0279 + Fax: (631) 758-0469 + Website: ww intravia.com INTRAVIA’S SERVICE GUIDE TO COPIERS ELEVENTH EDITION RICOH AFICIO 102211027 SP Modes - continued 1-909-1 through -9: Same as 908 but for 2” paper. 1-910-1 through -9: Same as 908 but for 3" paper. 1-911-1 through -: Same as 908 but for 4" paper, 4-912: Tray motor reverse time, 1-984: Punch hole detect 2.061-1: Drum charge roller voltage adjustment. 2-001-2: Drum charge roller voltage adjustment in ID sensor pattern. 2-001-3: Drum charge roller voltage temporary adjustment (Don't touch.) 2-005-1, -2, -3: Charge roller bias correct; minimum and maximum. 2-008-3: Charge roller bias correct step, 2-101-1: Lead edge erase. 2-101-2: Trail edge erase, small 2-101-3: Trail edge erase, middle. 2101-4: Trall edge erase, large, 2-101-5; Left side erase. 2-101-6: Right side erase, 2104-7: Trail edge erase. 2-101-8: Rear left side edge erase. 2-101.9: Rear right side erase. 2-101-10: Printer rear trail edge erase. 2-103: Laser power adjustment (dan’t touch). 2-410: Test mode dpi. c 2-201;1: Developer bias adjustment in print mode. 2.201-2: Developer bias adjustment in 1 mode. 2-210-1, -2: Bias off time, charge and development. 2-211: PCU (drum) reversal for cleaning. To clean blade. 2-213: Sat the number of copies after toner end detact. 0 is 50 copies. 1 is 20. 2-220-1 through 5: Display Vsp, Vsg, Vsdp, VL, Vis. 2-301-1: Transfer adjustments for normal paper. 2-301-2: Transfer adjustment for thick or thin paper. 2-301-3: Transfer current for duplex, 2” side. 2-301-4: Transfer current, cleaning. 2-301-5: Transfer current, front input. 2-301-6: Transfer current, rear input. 2-301-7: Temperature inside machine. 2-801: Developer initialization. Use if machine did not detect the new drum unit property. 2.802: Developer mixing and check Vi. 2-803-1: Initialize TD sensor output after 2-601 for fixed supply made. '2-803-2: Display ID sensor value after 2-801, 2-901-1: Separator voltage adjust, front side, lead edge. 2-901-2: Separator voltage front side. 2.901-3: Separator voltage adjust, rear side, lead edge. 2-801-4; Separator voltage adjust, rear side. 2-902-3: Test pattems. Press “#.” About 28 test patterns, labeled 1-41, select and press "yes." Press "Copy window." Press “Start twice. | 2-906-1, -2: Talling correction; shift value and interval 2-907-1 through 5: Adjust line width for text, photo, lextiphoto, pale and generation modes. 2-908: Add toner for 120 seconds if below set level. 2-909-1 through 4: Main scan magnifications short ‘edge/copy, short edgelprint, lang edge/copy, long ledge print. 2-910: Bypass margin adjust. 2-913: Image density level for black pixels on test pattern printouts adjustment 2-918: Laser polygon molcr idle time. 0 is none, 1 is 15 ‘seconds. 2 is 25 seconds, 2-921: Toner feed rate. 0 is normal 1. 1 is normal 2. 2s ‘xed 1. 3s fixed 2. 2-922: If SP 2.921 is set to 0 oF 1, this will adjust toner ‘motor on time. 5 steps, apparently. 2-928: Taner motor on time in recovery after toner empty ‘or near empty. 3-60 in steps of one per second. 30 's default 2-926: If SP 2-921 is set to 2 or 3, this will djust toner motor on time. Apparently °6" will run toner motor constantly. 7 wil not run it at all, 0-5 are for 1, 2,4, 8, 12 and 16 (seconds?) 2-926: Standard Vt 2.927: 1D sensor or not for toner density. If 0 no. 1 is yes (default) 2.928: Clear toner end. Press “execute,” which will clear toner end indicator, toner near-end counter and toner near-end level. 929-4, -2: Vref upper limit and lower limit. 930: Adjust TD sensor sensitivity for toner density ‘contra, 132: Toner density control evel adjustment. 2-933: Image Density sensor control. 2.934-4, 2, 3: Image density display, upper limit adjust. 2-935; Image density sensor initialization (press execute.) 2-936; Image density pattem size in main scan, 2-992: Number of copies that can be made after a toner ‘ensity error. 0 is 109. 1's 200, After that, machine will stop working and generate a service call (error code.) 2-994-1, 2: Factory setting of Vis limit, upper and lower. 2-995-1, 2: ID sensor detect interval, Wl print test patter after siting for the amount of minutes entered, Each increment is 30 minutes. 2-996: Transfer roller cleaning bafore copy job. 0 is no. 1 is yes. 2-997: Vis factory setting. G05 Kright Business Systems Ld, «Bi Bulla Avenue » Medlord NY 11769 196 Phone: (631) 758-0279 « Fax: (631) 758-0469 « Wobsite: www intravia.com ‘SP Modes - continued 2-998-1, 2: Drum reverse rotate time; wait and reverse. 2-999: Toner control data display. 4-008: Adjust lead edge to tral edge scan magnification. 4-010: Adjust scanner lead edge registration. 4.011: Adjusts scanner side to side registration, 4-012-1: Lead edge void adjustment, 4-012-2: Trail edge void adjustment. 4-012.3: Right side void adjustment. 4.012-4: Left side void adjustment. 4-013: Scanner test. 4-018-1: White plate sean start, 4-016-2: White plate scan area. 4-301: Auto paper size sensors, 4-03: APS small size original detect. 4-305: Original size detect. 0 for US. 1 for Europe Asia 2tor? 4-417; IPU/SBU test pattems. 0 is none. 1-15 are all

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