M01

kadar air

F1
F2
F3
F4
F5
F6
F7

M1
1% premixer

T op
DR
mono
hemi
Digester 1 T op
FA
MA
solid dalam slurry
Digester 2 T op
FA

86
45%
23%
22%
98
-2%
60%
33%
90
3%

c
H2SO4
H2SO4

M2
P2O5
T op
DR
FA
P (vacuum cooler)
putaran

c
H2SO4

Phosphat Rock
H2SO4
Reactor
Filtrate Tank
Slurry Tank
H2O
Product

H2SO4 98%
H2O

Phosphat Rock
*32% P2O5
CaO
SiO2
F

H3PO4
H2O
P2O5
Hemyhidrate Filter

Hemyhidrate Reactor
H3PO4
H2SO4
CaSO4
H2O
CaO
P2O5
SiO2
F

Slurry Tank
H3PO4
CaSO4
H2O
CaO
P2O5
SiO2
F

45.00%
70
99%
6%
-400
3

mmHg
MPR

M4
P2O5

T op
P
vakum
T cooler

54%
1.59
90
1.7
-590
65

H2O
H2SO4
H3PO4
CaO
P2O5
SiO2
CaSO4
F
Ca3(SO4)2

PR

CaO
P2O5
SiO2
F

g/cm3
c
kg/cm2
mmHg
c

H2O
H3PO4
H2O
P2O5
Evaporator

MR

H3PO4
P2O5 54% 610 T/d

991.8282143

18
98
98
56
142
60
136
19
312
0.547
0.366
0.0475
0.0395
1

Neraca Massa ( dalam mol)

Komponen
F1
CaO
991.828
P2O5
261.716
SiO2
80.3858
F
211.096
H2O
H2SO4
H3PO4
CaSO4
Total
1545.03
Neraca Massa ( dalam gram)
Komponen
F1
CaO
55542.4
P2O5
37163.6
SiO2
4823.15
F
4010.83
H2O
H2SO4
H3PO4
CaSO4
Total
101540

http://www.webqc.org/mmcalc.php

H2SO4
H2O

0.985
0.015
1
PR [ Ca3(PO4)2 ]
H2SO4

F2
3460.083333
41732.84184
45192.92517

F3
214.9607
13479.86
567.152
21268.17
70.894
951.6912

F2
62281.5
4089818.5
4152100

F3
12037.8
1914141
34029.12
404095.2
1276.092
93265.74

10634.1
47186.83

1446238
4253640

101540 kg
4152100 kg

325.4487

F4
188.3754857
10783.89187
0
1432.794137
30153.58133
867.934746
12306.04646
0
55732.62403

F5
6232.342
515.2274
107.7589
358.1985
5671.52
216.9837
405.3979
1854.399
15361.83

F6
0
0
0
0
28357.6
0
0
0
28357.6

F7
0
13749.3827
0
85.6318371
0
1274.68146
15679.8678
0
30789.5638

F4
10549.0272
1531312.646
0
27223.0886
542764.464
85057.60511
1205992.553
0
3402912

F5
349011.2
73162.29
6465.533
6805.772
102087.4
21264.4
39729
252198.3
850728

F6
0
0
0
0
510437
0
0
0
510437

F7
0
1952412.34
0
1627.0049
0
124918.783
1536627.04
0
3615594

mol

%massa
Komponen
CaO
P2O5
SiO2
F
H2O
H2SO4
H3PO4
CaSO4
Total

60200000

F1
0.547
0.366
0.0475
0.0395
1

F2
0.015
0.985
1

F3
0.00283
0.45
0.008
0.095
0.0003
0.02193
0.08194
0.34
1

F4
0.0031
0.45
0
0.008
0.1595
0.025
0.3544
0
1

F5
0.41025
0.086
0.0076
0.008
0.12
0.024996
0.0467
0.29645
0.999995

F6
0
0
0
0
1
0
0
0
1

F7
0
0.54
0
0.00045
0
0.03455
0.425
0
1

0.57806
0.91806
0.08194

M1
premixer T op
86
DR
45%
mono
23%
hemi
22%
Digester 1 T op
98
FA
-2%
MA
60%
solid dalam 33%
slurry
Digester 2 T op
90
FA
3%

c
H2SO4
H2SO4
c
H2SO4

M2
P2O5
T op
DR
FA

18.00%
60
99%
6%

M5
P2O5

T op
P
vakum

54%
1.59
90
1.7
500

g/cm3
c
kg/cm2
mmHg

Neraca Massa ( dalam gram)

Komponen
CaO
P2O5
SiO2
F
SO3
H2SO4
H2O
H3PO4
CaSO4
Total

F1
7308.74
4751.32
1580.46
350.74 208.74
-

F2
-

80179.38
1270.62

F3
2219.08

20254.5
183.75
189.387
103.95

28.695

81450 2437.162

F1
7224.96
4722.92
1692.64
350.74 208.74 -

CaO
P2O5
SiO2
F
SO3
H2SO4
H2O
H3PO4
CaSO4
Total

CaO
P2O5
SiO2
F

819

11928

F3
2132.995

21361.2 16945.01
2-Feb-14
F4
20160
283.5
1449

66.955

F5
16237.35
1436.895

F6
-

1197

11928

81450

F1
7148.28
4762.68
1745.18
346.48 197.38
-

F2
-

80407.44
1042.56

F3
1941.695

3-Feb-14
F4
20653.5
210
997.5

76.52

F1
7223.54
4721.5
1701.16
346.48 -

F5
17242.74
2670.985

F6
-

1113

14200

Komponen

F2
-

80545.91
904.095

14200

F6
-

Komponen

Komponen

F5
15836.05
1108.955

14200

CaO
P2O5
SiO2
F
SO3
H2SO4
H2O
H3PO4
CaSO4
Total

1-Feb-14
F4

11928
-

81450

F2
-

F3
2190.385

4-Feb-14
F4

F5
16431.52
20312.25 1182.31
320.25
1102.5
-

F6
-

SO3
H2SO4
H2O
H3PO4
CaSO4
Total

207.32
-

80529.62
920.385
-

14200

81450

11928
47.825

1464.75

Komponen
F7
31424.76

CaO
P2O5
SiO2
F
SO3
H2SO4
H2O
H3PO4
CaSO4
Total

F1
7193.72
4752.74
1684.12
332.28 237.14
-

F2
-

79878.02
1571.985

F3
2056.475

6-Feb-14
F4
19624.5
273
1317.75

57.39

F5
16453.1
923.41

1401.75

14200

81450

31424.76
Komponen
F7
30674.28

CaO
P2O5
SiO2
F
SO3
H2SO4
H2O
H3PO4
CaSO4
Total

F1
7175.26
4774.04
1682.7
349.32 218.68
-

F7
0.4884

F7
31602.84

CaO
P2O5
SiO2
F
SO3
H2SO4
H2O
H3PO4
CaSO4
Total

79519.64
1930.365

F3
1654.745

20328
173.25
1249.5

57.39

F5
16284.81
936.355

1380.75

14200

Komponen

F2
-

7-Feb-14
F4

81450

F1
7351.34
4657.6
1633
335.12 222.94
-

F2
-

79633.67
1816.335
14200

81450

F3
2199.95

8-Feb-14
F4
21735
215.25
16380

66.955

1160.25

F5
16297.76
1303.13

F6
-

F7
30400.8

11928
-

F6
-

F7
31564.68

11928
-

F6

F7
32340.6

11928

flowrate
PR
H2SO4
Reaktor filtrat
slurry
h2o
14200
81450
95650
52500
43150
11928

produk
63600