STD-ASHE Bbb-25-ENGL 1997 MM 0759670 OS8bab T13 Mi CN ee EL (Revision of ASME B16.25-1992) Te a ea ee ee ee G) (XS the american Sra ate iconsSTD-ASME Blb-25-ENGL 1997 MM 0759670 OS80b87 527 Ml & The American Society of r@ Mechanical Engineers AN AMERICAN NATIONAL STANDARD BUTTWELDING ENDS ASME B16.25-1997 (vision of ASME B16.25-1082) Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:59:15 2007STD-ASME Blb-25-ENGL 1997 MM O759b70 OS80b88 Abb Ml Date of Issuance: May 30, 1997 The 1997 edition of this Standard is being issued with an automatic addenda subscription service. The use of an addenda allows revisions made in response to public review comments or committee actions to be published as necessary; revisions published in addenda will become effective 6 months after the Date of Issuance of the addenda. The next edition of this Standard is scheduled for publication in 2002. ASME issues written replies to inquiries concerning interpretations of technical aspects of this Standard. The interpretations will be included with the above addenda service. Interpretations are not part of the addenda to the Standard. ‘ASME is the registered trademark of The American Society of Mechanical Engineers. ‘This code or standard was developed under procedures acuredited as meeting the criteria for ‘American National Standards. The Consensus Cammittae that approved the code or standard ‘was balanced to assure that Inaividuais trom competent and concerned interests have had an ‘opportunity to participate. The proposed code or standard was made available for public review ‘and comment which provides an opportunity for additional publicinput fram industry, academia, regulatory agencies, end the publie-ata "ASME does not “approve,” "rate," or “endorta” any item, construction, propristary device, or activity, [ASME dose not tako ony position with reapect tothe validity of any patent rights asserted in ‘connection with any items mentioned inthis document and does not undertake to insure anyon utilizing a standard against lability for infringement of any applicable Letters Patent, nor assume such liability. Usere of a coda or ctandaed aro axprosaly advised thot the determination of ‘he validity of any such patent rights, and the risk of the infringement of such rights is entirely their own roaponsibilty Participation hy federal agency representative(s) or parsonis) affiliated with industry ie not to be interpreted as government of industry endorsement ofthis code of standard. ASME accepts responeibility for only those interpretations isauedin accordance with governing ASME procedures and nolicias which preclude the issuance of interpretations by individual No part of this document may be repreduced in any form, In an electronic retrieval system or otherwise, without the prior written permission of the publisher The American Society of Mechanical Enginoore ‘345 East 47th Street. New York, NY. 10017 Copyright © 1997 by THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS Al Rights Reserved Printed in USA, Copyright by the American Society Of Mechanical Engineers Mon Feb 08 11:59:16 2007STD-ASME B1b-25-ENGL 1997 MM O759670 OS80b85 772 a FOREWORD (This Foreword is not part of ASME B16.25-1907.) In July 1953, the American Welding Society presented a proposal on Welding End Preparation to Sectional Committee B16 of the American Standards Association (ASA), with the recommendation that it be considered as a candidate American Standard, The proposal was expanded to include welding preparation for anges and valves covered by ASA BI65, Steel Pipe Flanges and Flanged Fitings, and for fittings covered by ASA. B16.9, Buttwelding Fittings. Consideration was also given to Pipe Fabrication Institute Stanciard FS-1 The third draft reviewed by Subcommittee 3, Subgroup 6 (now Subcommittee F) of the BIG Sectional Committee was forwarded to the Committee, to the cosponsor organizations, and then to ASA for approval. Final approval was given on September 14. 1955, with the designation ASA B16.25-1955, Revisions were developed as need for clarification and improvement became known, and ‘were approved as ASA B16,25-1958 and ASA B16.25-1964, After ASA reorganized as the American National Standards Institute (ANSI) and the Sectional Committee became ‘American National Standards Committee B16, a further revision was approved as ANSI B16.25-1972 Subcommittee F immediately began work on a major expansion end updating of the standard, adding illustrations and requirements for welding cnd configurations applicable to fa number of specific circumstances, including cast stecl and alloy valves. When a draft hhad been developed that overcame the many problems and conflicting demands, the Standards Committee, cosecretariat organizations, and ANSI concurred in approval of ANSI B16.25 1979 on July 18, 1979. In 1982, American National Standards Committee B16 was reorganized as an ASME Committee operating under procedures accredited by ANSI. In the 1986 edition, inch dimensions were established as the standard and numerous changes in text and format were wade. Notes for illustrations were also clarified. Following approval by the Standards Committee and ASME, approval as American National Standard was given hy ANSI on October 8. 1986, with the new designation ASME/ANSI BI6.25-1986. In 1992, the subcommittee revised the requirements for the preparation of the inside diameter of welding end. The references in Annex B were also updated. After public review and approval by ASME, this edition was approved by ANSI on October 26, 1992, with the new designation ASME B16.25-1992. In this 1997 Edition, metric dimensions were added as an independent but equal standard to the inch units. Ad Annex was also added to reference quality system requirements. Following approval by the Standards Committee and ASME, this revision to the 1992 edition of B16.25 way approved as an American National Standard by ANSI on April 17, 1997, with the new designation ASME B16.25-1997. Requests for interpretation or suggestions for revision shoukd be sent to Ue: Secretary, BIG Committee, The American Society of Mechanical Engineers, United Engi Center, 345 East 47th Street, New York, NY 10017. Copyright by the American Society Of Mechanical Engineers Mon Feb 08 11:59:16 2007STD-ASNE Blb-25-ENGL 1997 MM O75970 OS80b90 414 mm ASME B16 COMMITTEE Standardization of Valves, Flanges, F Gaskets gs, and (The following isthe roster of the Committee atthe time of approval ofthis Standard.) OFFICERS W.N. MeLean, Chair R.A. Schmidt, Vioe Chair K Giciora, Secretary COMMITTEE PERSONNEL W, Balls, Consultant, Columbus, Ohio R. R. Brodin, Fichor Controle International, Inc, Marshalltown, iowa K. Ciciora, ASME. New Yort, New York M.A. Clark, NIBCO, Ine, Elkhart, Indiana {A Cohen, Copper Development Assaciation, New Vork, New York W. ©. Farrel, Jr, Consultant, Birmingham, Alabama DA. Frikken, Monsonto Co, St. Louis, Missouri M.W. Garland, Frick Company, Wayneshoro, Pennsylvania 4... Inch, Mueller Refrigeration Products Co. Hartsville, Tennessee G. A. Jolly, Vogt Valve Co., Louievill, Kentucky W. G, Knecht. Consultant, Willamsport, Pennsylvania R, Kovater, The William Powell C., Cincinnati, Ohio W.N. MeLaan, Newco Valvas, Palos Park, Ilinois LA. Schmit, Ladish Co, Russelivte, Arkensas W. M. Stephan, Floxitali, Inc, Ponnsaukon, Now Jersey 1. F, Stroud. Ductile Iron Pipe Research Association, Birmingham, Alabama LE, White, Richard E, White & Associates, South Bend, Indiane A. Williams, Southern Company Services, Birmingham, Alabama ‘Dow Chemical Co., Freeport, Texas 7 Union Carbide Corp., South Charleston, West Vieginia PERSONNEL OF SUBCOMMITTEE F — STEEL THREADED AND WELDING FITTINGS PR, Benavides, Tubs Forgings of America, Portland, Orogon G.A. Cuctlo, Capitol Manufacturing Co., Crowley, Louisiana LU, D'Ura0, Secretary, ASME, New York, New Vor D.R.Frikkan, Monsanto Co. St Louis, Missouri LE, Johnson, Consuitant, Gibsonia, Pennsylvania G.A Jolly, Chair, Vogt Vaivo Co., Louisville, Kentucky R.C. Lafferty, Penna Machine Works. nc.. Astoner. Pennsylvania H. Monroe, Consultant, Birmingham, Alabama W. Muir, Consultant, Simcoe, Ontario, Canada A. Schmidt, Ladish Co., Russelvile, Arkansas ‘A. Wills, Dow Chemical Co,, Froeport, Texas B. D R L Copyright by the American Society Of Mechanical Engineers Mon Feb 08 11:59:17 2007STD-ASME BLb-25-ENGL 1997 MM O7S9670 OS80b51 350 mm CONTENTS Foreword cee Committee Roster v 1 Scope : 1 2 Transition Contours ..........-.. cece Td 3 Welding Bovel Design .........cscecseeeseeses 1 4 Proparation of Inside Diameter of Welding End 5 5 Tolerances coe 6 Figures 1 Maximum Envelope for Welding End Transitions... 2 2 Weld Bevels for Wall Thickness Not Over 22 mm (088 in.) son... 3 3 Weld Bevel Details for Wall Thickness Over 22 mm (0.88 in.) 4 4 Weld Bevel Demils for GTAW Root Pass (Wall Thickness Over 3 mm (0.12 in.) w 10 mm (0.38 in), Inclusive] 5 5 Weld Bevel Details for GTAW Root Pass [Wall Thickness Over 10 mm (0.38 in) to 25 mm (1.0 in), Inclusive) »... 6 6 Weld Bevel Details for GTAW Root Pass [Wall Thickness Over 25 mm (1.0 in) s.-see-+ 1 Table Hl Dimensions of Welding Ends ......-+ ce 8 Annexes A Inch Table ose... u B Quality System Program 15 c References voces 0 SPECIAL NOTE: ‘The interpretations t0 ASME B16.25 are included in this Edition uy a separate section for the user's convenience This section, however, is not part of the Standard, Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:59:18 2007STD-ASME B1b-25-ENGL 1997 MM O759670 OS80b92 257 a ASME 816.25-1997 BUTTWELDING ENDS 1 SCOPE 1.1 General This Standard covers the preparation of buttwelding ‘ends of piping components to be joined into a piping system by welding. It includes requirements for welding bevels, for extemal and intemal shaping of heavy wall components, and for preparation of internal ends (including dimensions and tolerances). Coverage in- cludes preparation for joints with the following: (a) no backing rings; (6) split or noncontinuous backing rings: (6) solid or continuous backing rings: (a) consumabie insert rings: (e) gas tungsten arc welding (GTAW) of the root pass. Deiails of preparation for any backing ring must be specified in ordering the component. 12 Application ‘This Standard applies to any metallic materials for which a welding procedure ean be satisfactorily quali- fied, but does not prescribe specific welding processes for procedures. Unless otherwise specified by the pur- chaser, it does not apply to welding ends conforming to ASME BI65, BI6.9, or B16.28. 1.3 Standard Units The values stated in either metric or inch units are to be regarded separately as standard, Within the text, the inch units are shown in parentheses. The values stated in each system are not exact equivalents; therefore cach system must be used independently of the other. Combining values from the two systems may result in nonconformance with the Standard 1.4 Referenced Standards Standards and specifications adopted by reference in this Standard are shown in Annex C, which is part of this Standard. It is not considered practical to identify the specific edition of each standard and specification in the individual references; instead the specific edition is identified in Annex C. An end preparation made in Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:59:18 2007 conformance to this Standard in all other respects, will bbe considered to be in conformance to the Standard even though the edition reference may be changed in f subsequent addendum to or revision of the Standard, 1.8 Quality Systems Nonmandatory requirements relating to the manufac. turer's Quality System Program are described in Annex B. 1.6 Convention For the purpose of determining conformance with this Standard, the convention for Axing significant digits where limits, maximum or minimum values, are speci- fied shall be “rounding off” as defined in ASTM Practice E 29. This requires that an observed oF calcu- lated value shall be rounded off to the nearest unit in the last right-hand digit used for expressing the limit. Decimal values and tolerances do not imply a particular method of measurement. 2 TRANSITION CONTOURS Figure | delineates the maximum envelope in which transitions from welding bevel to the outer surface of the component and from the root face to the inner surface of the component must lie. Except as specified in Note (5) to Fig. 1 and as otherwise specified by the purchaser, the exact contour within this envelope is the manufacturer's option, providing it maintains the specified minimum wall thickness, has no slopes steeper than those indicated for the respective regions, and includes the proper surface for backing rings if specified 3 WELDING BEVEL DESIGN 3.1 Bevels for Other Than GTAW Root Pass (a) Components having nominal wall thicknesses of 3 mm (0.12 in.) and less shall have ends cut square or slightly chamfered. (2) Components having nominal wall thicknesses over 3 mm (0.12 in) to 22 mm (0.88 in) inclusive shall have single angle bevels as illustrated in Fig. 2.STD-ASME BUb-25-ENGL 1997 MM 0759670 OS80L93 123 mm ASME 816.25-1997 BUTTWELDING ENDS = 15 tein Outside = -5 Note (9 Outside agus 20.05 tin 45.deg mo AFA 20.98 fin 20 dog max (31 a SJl_- ! Meir Note) 1 tomt Lae Minimum 19tmn | Z et Of Note (1 Component or Fiting zZ Maximum stope 13 Trae Were) Rave 20.08 fig tNote (5 —-—-4 Trside Zinn Hansition region notes: (31 The vatve oF tpg Is whenever ofthe following is appleabe: (a) the minimum ordered wall thcknase ofthe pipe {8} 0.79 times the nominal wal thickness of pipe ordered to a pipe schedule wal ilckness that has an under-clerance of 12.5% {eh the minimum ordered wal thickness of the eylindical welding and of acompnnent oe fiting fr the thinner ofthe twa) when the Jpintia between two componente (2) The maximum inckness at ne end of tne component is (a) the groatar of fin + mm (0.16 in} or 1 18tmn whan orderad on minimum walt babes AG) the greater of (rn + mm (0.16 n} or 1 10tNom when ordered on a nominal wall Bass (31 Weta bevel shown (for ilutration only, (4) The weld reinforcement permitted by applicable code may lie outside the maximum envelooe (51 where anstions using maximum slope do not intersect Inside or ausige surface, as shown by phantom outlines, maximum slopes shown or aerate a0 shal be Used FIG. 1. MAXIMUM ENVELOPE FOR WELDING END TRANSITIONS Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:53:19 2007STD-ASME Bbh.2@5-ENGL 1997 MM 0759670 0580694 ObT mi BUTTWELDING ENDS a5 78 009 225 009 Me Note 1 10308 F 008000 St (a) Welding End Data for Joint Without Backing Ring 375 dea 225 600, [Note (2h 18.08 + {0.08 10.08) odes lt . [el Welding End Detait or Joint Using Continuous Rectangular Backing Ring Fig. 1 Yor aetals. () See Section 5 for tolorances ather than those given in thas sketches 33105) min (10010 -o) ‘maximum envelope for trenaitons from welding bev ASME B16.25-1997 TTT 78 dog 25 deg \ x f 'séstoen soe oa | Lf t --2I Sos mn | (6) Welding End Dati for Joint Using Spit ‘Rectangular Becking Ring 375 deg 225 doo 16308 £00200 TAF leans. | ato) stg max wordimin | (aye 19 End Detal for Joint Using Continuous "Tapered Backing Ring 1 root 220 into body f component. notes: {i} Imeral surface may be as-formed or machined for dimension @ at root face. Contour within the envelope shalt be in gocordence with Section 2 {2} Intersections shouldbe slightly rounded. FIG. 2 WELD BEVELS FOR WALL THICKNESS NOT OVER 22 mm (0.88 in.) Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:59:20 2007STD/ASME BLb-25-ENGL 159597 MM 075970 OS80b95 TTL Mi ASME B16.25-1997 BUTTWELDING ENDS a tay cto Hq tee ae u 4 ~ N \ SS S - iNew 2 375 dey 22.8 dog W7 deg 223 deg 1075 000) 19208 18.08 Sa text . (908200, (075 20.06) ct 2000 (Noten : r a ---J i (a) Welding End Detal for Joint Wout Backing Ring -- roaeg 2106 5 eg 21.809 ost {05 soon, sa deg mak 026-0 == 7 1305/min © “oor 0) ‘vooie-0 Seay mex 1022) min | {1 Weising End Data fr Joint Using Continuous ( Walding End Deal for Joint Using Continuous Rectangular Backing Png "apered Backing Ring ‘oeNenAL NOTES {G1 Broken lines denote maximum envelope for trensitions trom welding groove and rot fs Se0Fig. 1107 (0) See Sections for tolerances otnerinan those given in tese sketes. (c) Purehase order must speify contour of ay backing ring to Be used () Linear elmensions aro in ritimeters wits incn values In parentheses. into bosly of components NOTES: {MP Internal eurtaco may bo ae formed or machined for dimension Bat root face. Contour within the envolope ahal bo in accordance vwitn Section 2 (2) Intersections should be sightly rounded, FIG. 3 WELD BEVEL DETAILS FOR WALL THICKNESS OVER 22 mm (0.88 Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:59:20 2007STD-ASME Bbb-25-ENGL 1997 MM O759b70 OS80b5b 932 Ml BUTTWELDING ENDS (©) Components having nominal wall thicknesses ‘greater than 22 mm (0.88 in.) shall have compound angle bevels as illustrated in Fig. 3. 3.2 Bevele for GTAW Root Pass (a) Components having nominal wall thicknesses of 3 mm (0.12 in.) and less shall have ends cut square or slightly chamfered. (2) Components having nominal wall over 3 mm (0.12 in.) to 10 mm (0.38 in) shall have 37% deg + 2% deg bevels or slightly concave bevels. See Fig. 4. (c) Components having nominal wall thicknesses over 10 mm (0.38 in) to 25 mm (1.0 in) inclusive shall have bevels as shown in Fig. 5. (d) Components having nominal wall thicknesses greater than 25 mm (1.0 in.) shall have bevels as shown in Fig. 6 4 PREPARATION OF INSIDE DIAMETER OF WELDING END 4.1 General Preparation of the inside diameter at the end of @ component shall be in accordance with one of the following, as specified by the purchaser. (a) Components to be welded without backing rings shall meet the requirements of the standard or specifica- tion for the component () Components to be welded using split or noncon- tinuous backing rings shall be contoured with a cylindri- cal surface at the end as shown in Fig. 2, sketch (b) and Fig. 3, sketch (b). If the backing ring contour fs ‘other than rectangular, details must be furnished by the purchaser. (C) Components 10 be welded using solid or continu cous backing rings shall be contoured with a cylindrical oor tapered surlave al the end as specified by the purchaser. End preparation is illustrated in Fig, 2, sketch () and Fig. 3, sketch (c) for rectangular ends and in Fig. 2, sketch (4) and Fig. 3, sketch (4) for tapered ends. (d) Components to be welded using consumable insert rings or GTAW root pass shall be contoured with a eylindrical surface at the end as shown in Figs 4,5, and 6, 42 Dimension C Values for dimension C shown in Fig. 2, sketches (©) and (A); Fig. 3, sketches (c) and (d); and Figs. 5 Copyright by the American Society Of Mechanical Engineers Mon Feb 05 11:53:21 2007 ‘ASME B16.25-1997 375.09 223 609 18:08 (0.08 10.00) (GENERAL NOTES: applies for gas tunasten arc welding (GTAW) ot oot pate where nominal wal thicknass is over ‘mm (0.12 in) to 10 mm (0.38 in.) inclusive, (b) Linesr dimensions are in milimetera with inch valuas in parentheses. FIG. 4 WELD BEVEL DETAILS FOR GTAW ROOT PASS [Wall Thickness Over 3 mm (0.12 in.) to 10 mm (0.38 in), Inclusive] and 6 are tabulated in Table 1 for DIN 65 through 900 (NPS 2% through 36), Dimensions for other sizes and/or wall thicknesses can be determined by te following formulas. C= A= 0.79 = 1.754 ~ 0.25 mm = 0031 - 1.95 = 04010 i.) where nominal O.D. of pipe (see column 3 in Tables {and Al, taken from ASME B36.10M) 0.79 (0.031) = minus tolerance on O.D. of pipe. mm (in), as covered by ASTM specifications having the more restrictive requirements such as A 106, A 335, ete minimal wall of 87/4% of nominal walt (permited by ASTM specification having the more restrictive requirements such as A 106, A 335, etc.) multiplied by 2 t0 convert into terms of diameter nominal wall thickness of pipe, aun (in.) us =STD-ASME BLb-25-ENGL 1997 MM 0759470 OS80b97 479 ml ASME 816.25-1997 BUTTWELDING ENDS ay eg 28 ang TT Beg 225 409 7 4 \ N N 0102000) NG SS S sioxsin ine Nee aot an 4 " {0.078 20.016) ‘oo70s000) wan mad oy seg max ian 1025-102 b voas- 02 --4 40.19) in | (ew-000 --4 510.19) min. (40,010 ~ 0.040) Wea es cenena nores (a) This detail applies fr gas tungsten are welding (GTAW) ofthe root pase whero nominal wal thicknece le over 10 mm (0.38 In 10 251mm { 101) inclusive. (0) Broken lines denote maximum envelope for ransitions trom welding groove and land into bedy of component. See Fig. for deta {6} S2e Section 6 for tolerances other than those given in these sketches. (@) Linear aimensions are in ilimeters with inch values in parentheses, NOTE: (9) Inside corners should be lightly rounded. FIG. 5 WELD BEVEL DETAILS FOR GTAW ROOT PASS [Wall Thickness Over 10 mm (0.38 in.) to 25 mm (1.0 in}, Inclusive] 025 5 TOLERANCES (See Figs. 2. 3. 5. and 6) (0.010) = plus machining tolerance on Bore C. mm (in) 5.1 Dimension 8 43 Exceptio Values for the LD. at the welding end [see dimension (a) For pipe or tubing varying from the ASTM A 106 and A 335 types, having different wall thickness andloe outside diameter tolerances (such as forged and bored pipe), the foregoing formulas may be inapplicable. (0) For components in smaller sizes and lower sched- tule numbers, it may be necessary to deposit weld metal on the inside diameter or use thicker wall materials in ‘order to machine the backing ring while maintaining required wall thickness. This condition may also arise when using material whose nominal dimensions indicate sutficient metal but whose actual inside diameter (LD.), considering tolerances, is large enough to require addi- tional metal Copyright by the American Society Of Mechanical Engineers Mon Feb 08 11:59:22 2007 B, Fig. 2, sketches (a) and (b); and Fig. 3, sketches: (@) and (b)} shall be as specified in the applicable standard or specification for the component. 6.2 Welding Bevels, Root Face, and ension C Values of welding bevels, root face, and dimension € shall be as indicated in Figs. 2, 3, 4, 5, and 6. Large diameter pipe and fitings with a relatively thin wall have a tendency to spring out-of-round after removal from the machining fixture. Por this reason, the measured diameters may vary with orientation. A tolerance of +0.25 mm (40.010 in.) shall apply to the average diameterSTD-ASME Bbb-25-ENGL 1997 MM 0759670 O580b98 705 Mi BUTTWELDING ENDS 10deo 21 de0 20 00g 225000 re1w25 {078 t0 100) 30.099 max “" 1025-102 rc 110.18) min {:0.010- 0.040) 4 | Types GENERAL NOTES: (@) This detall applic for gas tungsten arc welding (GTAW of root pass wheve unin wall (0) Broken ines denote maximum envelope Tor transitions trom welding groove and land into Body of component, See Fig fo ASME B16.25-1997 10deg +1 deg 20 veg 229.009 191025 10.76 to 4.00) [Note 30 dog max 025-102 | ee bo 510.19) min lckness sg nan 25 mm (1.99), {c} See Section 5 for tolerances other than thoes given in these eketchoe, (W) Liner dimensions are in ili Nore: (9) Ina commore shouldbe lightly rounded. swith Inch values In parenneses, FIG. 6 WELD BEVEL DETAILS FOR GTAW ROOT PASS [Wall Thickness Over 25 mm ( 5.3 Dimension A Dimension A is the nominal outside diameter of the component at the welding end. 5.3.1 Valves (Column 4 of Tables 1 and A1) Nominal Sie Tolerance 5 DN 125 (NPS 9) #24 mem (OU 1m) -ON mm (O03 in) > DN 150 (NPS 6) +40 mm (0.6 in) -0.8 mm (0.03 in) 9.3.2 Other Components. Dimension A values for other components shall be as specified in the applicable standaid or specification for dhe component Copyright by the American Society Of Mechanical Engineers Mon Feb 08 11:59:22 2007 in 5.4 Wall Thickness ‘The maximum thickness, fags at the end of the component is: (a) greater of fais + 4 mm (0.16 in.) or LIS when ordered on a minimum wall basis: (0) greater Of fin + 4 MM (0.16 iN.) OF 1.10 tom when ordered on a nominal wall basis (see Fig. 1). ‘The minimum thickness, tyiq. shall be as spectfied inthe applicable standard or specification for the compo- nent (see Figs. 2, 3, 5, and 6).STD-ASME BIb-25-ENGL 1997 MM O759670 OS80L99 4) mt ASME 816.25-1997 ‘TABLE 1 DIMENSIONS OF WELDING ENDS {See Figs. 1 to 6, Inclusive) SUTTWELDING ENDS ‘OD. at Welding Ends Wrought or Nominal Schedule Fabricated Cast Steet No. Components, Valves, (DN Note (1H) AlNote (1 A Note (it a Note (3). t 5 40 730 8 625 6293 516 20 730 B 39 59.69 7o1 160 730 % 5a 55.28 953 Xxs 730 8 4 4743 1402 0 0 seo a a 7a28 6.49 80 883 3 735 7453 7.62 160 889 ot 665 60.20 11.13 XxS 289 a 585 6119 1828 %0 0 1018 105 80 9052 574 80 1018 105 355 85.42 8.08 100 40 143 7 102 10272 6.02 20 a3 mw rT 828 36 20 143 7 2 9378 1113 160 143 n7 75 89.65 139 XxS. 43 u7 80 83.30 Wrz v5 0 1413 144 18 12880 655 80 1413 144 122 12358 953 120 1413 14a ns ma04 1230 160 1413 184 1095 nza7 1588 xs 1413 144 103 10692 19.05 150 40 1683 mm 134 15482 mm 0 1602 m 1465 149.06 1097 vo 1683 m 140 14229, 1427 160 1003 wm, 132 13531 1828 XxS 1683 m 14s 1288s 21.95 200 40 219.41 229 203 203.75 8.18 50 2191 223 1985 200.02 1031 80 2191 223 1935 195.84 1270 100 219.1 223 189 r9188 16.09 aw zit zs wz 165.11 18.28 140 219 223 178 renee 2082 XxS, 2191 223 1745 va36 22 160 213.1 23 M3 W779 2301 280 40 2730 278 2545 285.74 927 60 2730 278 2475 249.74 1270 0 270 28 202 24586 16.09 100 2730 278 2365 240.01 18.26 120 2730 278 230 pasa ana v0 2720 28 22 27781 26.0 160 2730 278 26 22135 28.58 ‘200 sto ama 29 205 06.08 953 wv 2238 229 303 300.72 oat xs. 3238 329 2985, 300.58 1270 60 ana 29 295 99779 wa7r (Wotes follow at end of rable) Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:53:23 2007 (Table 1 continues on next page)STD-ASME Blb-25-ENGL 1997 MM 0759670 OS80700 193 ml AUTTWELDING ENDS ASME 81625-1997 TABLE 1 DIMENSIONS OF WELDING ENDS (CONT‘D) (See Figs. 1 to 6. Inclusive) ‘OD. at Welding Ends Wrought oF Nominal ‘Schedule Fabricated Cact Steat Pipe Size ‘No. Components. valves. (OND {ote (1 ‘A (Note (1) AlNote (2) 8 {Note (3H) ' 300 80 2200 29 209 202.17 17.43 100 aa 229 rat 235.28 rad 0 3238 323 23 27831 25.40 140 3238, 329 2555 272.78 22.58 160 aaa 379 257 268.48 3332 380 sto 2556 362 3385 saree 93 40 3556 362 335 335.08 113 xs. 355.6 382 330 mana 1270 60 3556 362 255 22815 15.09 80 3555 362 3175 32122 13.05 100 3556 382 308 312.88 23.83 120 3556 362 300 305.93 2718 140 3386 382 22 239.00 3175 160 3556 362 284 292.07 3571 400 STO 406.4 a3 3875, 308.68 953 40 406.4 a3 281 ant 270 wo 405.4 413 373 37621 16.66 80 406.4 413 2635 Bers 21a 100 408.4 413 354 359.53 26.13 120 408.4 413 3445 351.18 30.96 140 406.4 a3 238 paves 3653 160 406.4 4x3 3255 335.50 40.49 450 sto 4872 464 aan 430.48 953 xs. 497.2 404 482 433.98 12.70 0 4572 464 4285 aa119 waz 0 4572 464 419 422.82 19.05 80 4572 404 409.5 41445 2383 100 487.2 464 3985 40478 23.38 10 a2 a8 3819 395.03 3433, +40 472 aca 378 386.77 2o67 160 4572 464 366.5 376.99 45.24 500 sto 508.0 516 429 190.28 953 XS 508.0 516 482.5 484.74 1270 0 508.0 516 478 400.55 1508 60 508.0 516 487 470.88 2062 v0 uso 516 4555 6113 28.19 100 508.0 516 43 450.02 3254 120 508.0 516 a 440 79 3.10 180 508.0 516 419 429.17 4435, 160 508.0 516 408 410.48 5001 550 sto 5588 507 539 541.08 983 xs. 5588 567 rey 52684 1270 60 5588 567 514 518.86 ne 80 558.8 567 501 507.75 2058 {Notes follow at end of table) (Table 1 continues on next page) Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:53:23 2007STD-ASME BLb-25-ENGL 1997 MM 0759670 580702 0°T a [ASME 816.25-1997 BUTTWELDING ENOS TABLE 1 DIMENSIONS OF WELDING ENDS (CONT'D) (See Figs. 1 to 6, inclusive) (0.0. at Welding Ends Wrought or Nominal Schedule Fabricated Cast Steel Pipe Size ‘No. Components, Valves, (ON [Note (1H) ‘A (Note (1 A [Note fit s E tNote (3H ‘ 550 100 5508 se7 4935 496.69 3499 10 55aa 567 416 485.52 4128 140 9388 867 403 avast 47.63 160 5508 887 4505 463.30 5.08 200 sto 609.6 619 5905 591.88 953 xs 600.6 619 584 505.34 1270 30 609.5 619 381 583.53 1az7 40 609.6 619 5785, 577.97 1748 60 600.8 a9 560.5 565.49 2461 80 609.8 ei9 5475 554.38 30.96 100 600.8 619 522 540.49 38.89 120 6096 619 5178 528.08 46.02 140 6096 619 505 51631 9237 160 6006 619 00.5 50437 50.54 650 0 660.4 670 6455 645.50 792 2 8604 670 635 sata 70 700 0 ma ma 6955 696.30 792 20 m2 mi 686 687.94 1270 30 ma 7m 0795 982.37 15.88 750 0 7820 ™m 746 747.30 192 20 782.0 mm 7368 738.74 1270 a0 7820 ™ nn ma 1588 300 10 ene 25 797 797.90 792 20 8128 5 715 789.54 1270 30 8128 25 781 78397 1588 0 8128 5 mm 781.17 17.43 80 0 asa 76 24a 249.70 792 20 853.6 876 838 340.34 1270 30 8636 876 sz 834.77 15.88 0 9526 276 ae 231.97 Wa 300 10 oa 927 8985 999.50 792 20 oa ou 0 291.14 270 30 sna 927 282.5 995.57 15.88 0 ona 927 8765 280.02 19.05 GENERAL NOTES: (a) Dimensions are in milimeters. {} Seo Section 6 for tolerances Notes: (1 Leter designations signty (@) STD = standard wall thickness (b) XS = extra-strong wall thickness (@) XXS = douthie extra strong wall thickness (2) The diameters listed are not requirements. They are provided for the convenience of the user. &) Internal machining for continuous Backina rings for ses DN 50 and smal isnot contemplated, Se para. 42 for C Jimension for sizes not Hit Copyright by the American Society Of Mechanical Engineers Mon Feb 08 11:59:24 2007STD-ASME BLb-25-ENGL 1997 MM 0759670 OS80702 Thb ml BUTTWELDING ENDS. ASME 816,25-1997 ANNEX A INCH TABLE (This Annex is an integral part of ASME 816.25 and Is placed after the main text for convenience.) ‘This Annex provides a table of the standard inch ddimensious for fittings Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:53:25 2007STD-ASHE Blb-25-ENGL 1997 MM O759670 0580703 972 a ASME 818:25-199/ BUTTWELDING ENDS TABLE A1_ DIMENSIONS OF WELDING ENDS (See Figs. 1 to 6, inclusive) ‘OD. at Welding Ends ‘Wrought or Nominal ‘Schedule Fabricated Cast Steat Pipe Size ‘No. Components, Valves, wes) [Note (11 A [Noto (1) AlNote (21) 8 Note (3h) t Bn 40 298 2.96 2.489 2478 0.203 80 288 296 2303 2.351 0276 180 288 296 2125 278 0375 XxS, 268 2.98 wm 1368 0882 3 40 350 3.59 3.088 3.081 0218 80 250 359 2.900 2934 0300 160 350 339 2624 2692 0.438, XXS 350 250 2.00 2409 0.600 3% 40 400 412 3598 3.504 0228 80 4.00 an 3.364 3.402 0318 4 40 450 482 4.026 ose 0.237 20 450 462 3.826 3.869 0.337 120 450 42 3824 092 case 160 450 462 3.438 3.530 0.531 Xxs 450 462 2157 3779 a 5 a0 556 560 087 5.070 0.268 80 5.56 569 4313, 4.366 0375 120 5.56 5.09 4500 4087 0.500 160 5.55 569 Petry aaa 0.6825 XxS, 5.58 5.09 4083 4.209 0.750 6 aw 682 678 6.085 6.094 0.280 °0 682 378 5781 5.828 0.432 120 682 678 5501 5.600 0562 160 6s2 678 5.187 5.326 org 2xs 662 678 4807 5072 0.364 8 40 862 378 7.981 8.020 0.322 0 262 878 7a13 7.973 0.406 80 882 378 7825 7708 0.500 100 362 378 7437 73a 0534 170 ae? a7” 7187 T08 ona 140 62 378 7.001 7183 oz Xxs 362 878 8.875 7.053 0.875 160 362 378 6813 6.998 0.906 10 0 10.75 10.98 10.020 too70 0.385 60 10.75 10.98 9.750 9.834 0.300 20 1075 1098 962 9670 soa 100 10.75 10.98 9312 9.451 ong 120 1075 10.98 9.082 9.232 oss M0 10.78 10.94 8750 8.959 1.000 160 10.75 ws 500 740 1125 2 sto 1275 1297 12.000 12.052 ms 49 1215 1297 vgs nig 0.08 xs. 1275 1297 14.750 a836 0.500 60 1275 1297 11626 1175 0582 (Notas follow at and of table! (Table A} continuse on next page) Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:53:25 2007STD-ASME B1L.2S-ENGL 1997 MM 0759670 0580704 835 mm BUTTWELDING ENDS ASME B16.25-1997 TABLE A1 DIMENSIONS OF WELDING ENDS (CONT'D) (See Figs. 1 to 6, inclusive) OD. ot Welding Ends Wrought or Nominal Schedule Fabrieatad Cast Staal Pipe size ‘No. Components, Valve NPs) (Note (1H) A Note (1) A Note (211 8 Note (301 t 2 0 12.75 1297 nara 11.608 oa 100 1275 1237 11.982 n232 oss 120 1275 1297 10.750 10.959 1.000 vo 1275 1297 10.500 10.740 1.195 160 1275 237 wo.126 wo.ais 1312 1“ sto 1400 1425 13250 13303 0.375 0 14.00 1425 13.124 13.192 0.438 xs. 14.00 1425 13.000 13.088 0.500 60 14.00 1435 1812 a0 nse 80 14.00 1425 12.500 12.046 0.750 100 14.00 1426 yaaa wae 0938 v0 14.00 1812 ye048 1.034 140 1400 11.500 wm 1.250 160 14.00 ants an4g8 1406 6 sto 16.00 16.25 15.250 15.03 0.275 40 16.00 16.25 15.000 15.084 0500 © 16.00 19.25 s4.988 saan 0.656 80 16.00 16.25 waa 1442 ose "00 16.00 1625 13.938 vats ust 120 16.00 16.25 13.562 13.826 1219 140 16.00 16.28 13.108 13.442 1438 160 16.00 16.25 w812 13.170 1594 8 sto 18.00 1828 7.250 7.303 0375 XS 13.00 1828 7.000 7084 9500 ra 1800 1878 16878 16975, 0562 60 18.00 1828 16.500 16.890 0.750 80 18.00 1928 16.124 16318 0.998 100 18.00 1828 15.688, 15.936, 1.158 120 18.00 1328 15250 15553, 1375 140 12.00 1828 14876 15.225 1562 160 18.00 1828 16.038, 14892 1781 2 stD 20.00 2031 19.250 19.303 om xs. 20.00 2031 19.000 19.084 0.500 40 20.00 2031 18812 18.920 0504 ey 2000 20:31 ware 13538 oi 80 2000 2031 17538, 19.155 1.03 100 20.00 2031 ae v7 1281 120 20.00 2031 17.000 1338 say 140 20.00 2031 18.500, 16.096 1.750 160 20.00 2031 16.062 16513, 11963 2 sto 22.00 2208 21.260 21903 0278 xs, 22.00 234 21.000 21.088 0500 60 22.00 2234 20.250 20.428 0875 80 22.00 234 19.750 19.990 1.128 (Notes follow at ond of table) (Table At continues on next page) Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:53:25 2007STD-ASME BLL-25-ENGL 1997 MM O759b70 OS80705 775 ASME 816.25-1997 BUTTWELOING ENDS TABLE A1 DIMENSIONS OF WELDING ENDS (CONT‘D) {See Figs. 1 to 6, Inclusive) (OD. at Welding Ends Wrought o Nominal Schedule Fabricated Cast Steet Pipe size ‘No. components, Valves, (NPs) Note (1H, ‘A Note (1 A Note (it a CINote (3), t 2 100 22.00 22.34 19.250 19553, 1375 120 22.00 2234 18.750 ra15 1625 140 22.00 22.34 18.250 18678 1875 160 22.00 2234 17.750 18.240 2175 m4 sto 24.00 2438 23.260 23.308 0375 xs. 24.00 2038 anon panes 0500 so 24.00 24.38 22876 22975 0.562 40 24.00 24.38 22.624 22.755 0.888 fa 2aon 2428 22.062 22.283 0.963 20 24.00 2438 21562 21826 ans 100 24.00 2438 20.938 21280 1531 20 2400 2438 20376 20.788 agi 140 24.00 24.30 19.876 20.350 2.082 160 2400 2038 war 19.857 2384 26 0 26.00 2628 25.376 25.413 0212 2 2600 838 25.000 25.086 os 23 10 2800 7338 27.396 2ra13 oan 2 zau0 28.38 27.000 27.084 0.509 20 2800 2038 26.760 26.965 0.625 30 10 30.00 30:38 29376 20.813 osi2 20 30.00, 30.8 29.000 29.088 0.500 30 30.00 3038 28.750 73.865 0.625 2 0 200 2750 31978 a1a13 oan 2 3200 3250 31.000 31.088 0.300 30 32.00 2250 30.760 30.865 0.525 40 32.00 3250 30.628 30.755 0.88 u 0 3400 3080 33.376 aan 0212 2 3400 3450 33.000 33.088 0.300 20 2400 2450 32.760 22.965 0.626 0 3400 3450 32.628 32.785 0.688 36 10 36.00 2660 38.276 35.413 0312 20 3600 3650 ‘35.000 5.088 ou 20 38.00 3650 34.750 34.865 0625 49 3600 2650 ‘38.500 2a 646 0750 GENERAL NOTES: {@) Dimoncione aro in inches. (0) Sea Section 5 for tolerances, Notes: (1) Lottor designations signify: (a) STD = standard wall thickness (6) XS = exra-strong wall thickness (6) XXS = double extra strong wall thickness (2) The diamatars listed are not raquiremants. They are provided for the eanvenience af the user. (3) Internal mechining for continuous becking rings for sizes NPS 2 and smaller ia not contemplated. See para. 42 for C dimension for sizes not listed. u Copyright by the American Society Of Mechanical Engineers Mon Feb 08 11:59:26 2007STD-ASME BLb-25-ENGL 1997 MM 0759670 OS8070L LO mm ANNEX B QUALITY SYSTEM PROGRAM (This is a nonmandatory part of ASME B16.25 and is included for information anly.) “The products manufactured in accordance with ASME. 816.25 shall be produced under a quality system pro- gram following te principles of an appropriate standard from the ISO 9000 series.’ A determination of the need fr rexistation and/or cetfication of the product The eres is also available from the American National Stands Instiate (ANSI and the American Socitay for Quality Contol (ASOC) as American Nacional Standards that are dented by a prefs “Q" replacing the prefix 90." Each sanded of the series listed under references Copyright by the American Society Of Mechanical Engineers Mon Feb 08 11:59:26 2007 vanufacturer’s quality system program by an indepen- dent organization shall be the responsibility of the ‘manufacturer. The detailed documentation demonstra- ting program compliance shall be available 10 the purchaser at the manufacturer's facility. A writen sum- ‘mary description of the program utilized by the product manufacturer shall be available to the purchaser upon request. The product manufacturer is defined as the entity whose name or trademark appears on the product in accordance with the marking or identification require- ments of ASME 16.25.STD-ASME Blb-2S-ENGL 1997 MM O759670 O580707 Sua Ml BUTTWELDING ENDS. ASME 816.25-1097 ANNEX C REFERENCES {This Annex is on integral part of ASME 616.26 and ie placod aftor the main text for convenience.) ‘The following is alist of standards and specifications referenced in this Standard showing the year of approval ASME Publications (Approved as American National Standards) ASME BI6,5-1988, Pipe Flanges and Flanged Fi ASME B16,9-1993, Factory-Made Wrought Stee! Butt- wolding Fittings ASME B16.28-1994, Wrought Steel Buttwelding Short Radius Elbows and Returns ANSVASME B36,10M-1985, Welded and Seamless Wrought Steel Pipe ASTM Publications ASTM E 29-93, Standard Practice for Using Significant Digits in Test Data to Determine Conformance With Specifications ASTM A 106-94, Specification for Seamless Carbon Steel Pipe for High-Temperature Service ASTM A 335/A 335M-94, Specification for Seaunless Ferrtic Ally Steel Pipe for High-Temperature Service 150 Publications ISO 9000-1: 1994: Quality Management and Quality Assurance Standards — Part 1: Guidelines for Selection and Use Copyright by the American Society Of Mechanical Engineers Non Feb 08 11:59:27 2007 ISO 9000-2: 1993: Quality Management and Quality ‘Assurance Standards — Part ?: Generic Guidelines for the Application of ISO 9001, ISO 9002. and ISO 9003 ISO 90003-1991: Quality Management and Quality Assurance Standards — Part 3: Guidelines for the Application of ISO 9001 to the Development, Supply and Maintenance of Software 10 9001: 1994: Quality Systems — Model for Quality Assurance in Design, Development, Production, Installa- tion, and Servicing 10 9002: 1994: Quality Systems — Model for Quality Assurance in Production and Servicing 1S 9003: 1994: Quality Systems — Model for Quality ‘Assurance in Pinal Inspection and Test Publications appearing above which have been ap- proved as American National Standards may also be obtained from: ANSI American National Standards Institute, Inc IL West 42nd Suet, New York, New York 10036 180 ISO Cenual Secretariat Case Postale 56 CH-I211 GENEVA 20 Switzerland