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July 31, 2009

Dear Valued Distributor, Earlier this month we released a Shell Lubricants Handbook (material no. 5066096) which is a field-guide for sales, customer service, and technical staff and which contains detailed product information including specifications and equipment coverage of Shell branded products. The previous book was released some time ago, so this latest edition contains some new items that may not be familiar to you. The handbook includes mostly products available within the US. Some products are also available in both the US and Canada. (Shell Lubricants Canada releases a separate handbook for that market.) Some other products that are part of our global portfolio and are not yet available, but could be made available in the future, are for the sake of completeness included in the current handbook. And there is one omission due to printer error. Some examples of the above products: CI-4 PLUS Products not available in Canada: The Handbook lists both Shell Rimula Premium (p. 136) and Shell Rotella T Multigrade (p. 144) products; both are unavailable in Canada. Shell Rotella products on pages 152 163 not yet available in the US: Shell Rotella T1 (p. 152), Shell Rotella T2 (p. 154), Shell Rotella T3 (p. 156), Shell Rotella T5 (p. 158), Shell Rotella T5 0W-30 (p. 160), Shell Rotella T6 (p. 162), not yet available in the US. The omission of FormulaShell conventional motor oil in 5W-20, 5W-30, and 10W-30 is regrettable. We strive to continue to grow our lubricants business, and we continue to manage our portfolio to provide the right products for the needs of our customers. This process involves both introducing new products and eliminating offerings that have run their course; both types may appear in the handbook. Prior to the launch of any new products already in the handbook, comprehensive sales training and materials will drive successful implementation. Likewise, we strive to deliver usable information at your fingertips. In case that you have a product information request that is not covered in the handbook or are looking for a replacement for a product no longer available, please try http://www.epc.shell.com/, www.shelllubricants.com, or call the Technical Information Center at 800-237-8645. Please make sure that sales and customer service personnel use the handbook and other resources as much as possible to achieve sales excellence in the marketplace. Also, please contact your Shell Lubricants sales representative with any questions you may have regarding our products or the new handbook. We appreciate and value your business. Sincerely,

Luis Guimaraes General Manager, Marketing, North America Shell Lubricants

The expression Shell Lubricants refers to the companies of the Royal Dutch/Shell Group, which are engaged in the lubricants businesses, and has no legal significance. Each of the companies is an independent entity and has its own separate identity.

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Shell Lubricants Handbook

Confidential

Preface
This handbook provides a quick, convenient guide to Shell branded lubricants. The product pages provide information on the following:

Product Descriptions

Approvals, Specifications, and Recommendations Performance Features and Benefits Typical Properties Main Applications

A Product Categories and Applications Index is provided to facilitate use of this handbook. Products are grouped under these major categories and applications:

Aviation Lubricants Compressor Oils Cylinder Oils Gear Oils Hydraulic Oils Power Steering and Brake Fluids Various Industrial Applications

Bearing and Circulating Oils Coolants/Antifreeze Engine Oils Greases Metalworking Fluids Turbine Oils

For a quick reference, refer to the Alphabetical Product Index following the Product Categories and Applications Index. Note: Product properties and physical characteristics included in this handbook are typical of current production and shown for guidance only. While future production is guaranteed to conform to Shells International manufacturing specifications, variations in characteristics may occur. Quoted typical figures do not constitute any form of specification or guarantee. Protect the environment. Do not discharge lubricants into drains or the environment.

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Contents
Preface.................................................................................................................... 1 Product Categories and Applications Index................................................................... 5 Alphabetical Product Index. ....................................................................................... 9 Product Information Sheets....................................................................................... 13 Appendix Lubricants Storage, Handling, and HSE Guidelines................................................... 447 Product Code List.................................................................................................. 455 Test Methods and Procedures. ................................................................................. 473 Summary of Commonly used DIN Specications....................................................... 480 Units and Specications. ........................................................................................ 482 Viscosity Classications......................................................................................... 488 Comparative Viscosity Classications...................................................................... 493 API Service Classications. ..................................................................................... 494 API Engine Service Categories (Gasoline Engines).................................................... 495 API Engine Service Categories (Diesel Engines)........................................................ 496 Glossary of Terms Terms and Acronyms Relating to the Petroleum Industry. ............................................. 501

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Index by Categories and Product Applications


Aviation
Hydraulic Oil AeroShell Fluid 4 AeroShell Fluid 31 AeroShell Fluid 41 Grease AeroShell Grease Turbine Oil AeroShell Turbine AeroShell Turbine AeroShell Turbine AeroShell Turbine Page Page Transport Products Shell Extended Life Coolant Conversion Fluid 78 Shell Fully Formulated Phosphate Free  80 Shell HD Coolant-N Pre-Diluted 50/50 82 91 Shell ROTELLA ELC Extended Life Coolant 94 Shell ROTELLA Ultra ELC Antifreeze Concentrate Shell Rotella Ultra ELC Coolant Pre-Diluted 50/50 96  Automotive Products Shell DeX-Cool Antifreeze/Coolant Shell Diesel Ready ShellZone Antifreeze/Coolant  ShellZone Multi-Vehicle Extended Life  

16 14 18

20

Oil Oil Oil Oil

500 555 560 750

38 40 42 44

74 76 98 100

Cylinder Oil

Engine Oil AeroShell Fluid 2F AeroShell Oil AeroShell Oil Diesel 10W-40 AeroShell Oil Sport Plus 2 AeroShell Oil Sport Plus 4 AeroShell Oil W  AeroShell Oil W 100 Plus and 80 Plus AeroShell Oil W 15W-50 AeroShell Smoke Oil  Industrial Products Shell CYPRINA Oil 963 Shell DELIMA Oil Shell DELIMA Oil S Shell MORLINA Oil HS Shell MORLINA Oil SD Shell MORLINA Oil T Shell OMALA Oil RL Shell VSI Circulating Oil 

13 23 25 27 29 31 33 35 37

Industrial Products Shell ALEXIA Oil 50 Shell ALEXIA Oil LS Shell CORENA Oil K  Shell MADRELA Oil GP  Shell VALVATA Oil J 

102 104 105 106 108

Engine Oil

Bearing and Circulating Oil 


46 47 49 50 51 53 54 56

Compressor Oil 

Industrial Products  Shell CLAVUS Oil Shell CLAVUS Oil S Shell CORENA Oil AP  Shell CORENA Oil AS  Shell CORENA Oil P  Shell CORENA Oil PGE  Shell CORENA Oil S  Shell MADRELA Oil S   Industrial Food Grade Products Shell CASSIDA Fluid CR  Industrial Products Shell Industrial ELC  Shell Industrial HTF

60 61 62 64 66 68 70 72

58

Coolants/Antifreeze
84 88

Industrial Products Natural Gas Engine Oil 125 Shell MYSELLA Oil 127 Shell MYSELLA Oil LA 129 Shell MYSELLA Oil MA 131 Shell MYSELLA Oil XL  Transport Products Marine 115 Shell ARGINA Oil T 117 Shell CAPRINUS Oil XR 119 Shell CAPRINUS Oil XS 120 Shell CAPRINUS Oil XT 121 Shell GADINIA Oil 123 Shell MELINA S 30 132 Shell NAUTILUS   On-Highway and Off-Highway 134 Shell RIMULA Oil 136 Shell RIMULA Premium 138 Shell RIMULA Super 140 Shell ROTELLA SB Synthetic-Blend 142 Shell ROTELLA T Multigrade Shell ROTELLA T Multigrade/advanced soot control 144 146 Shell ROTELLA T Single Grade Oil 148 Shell ROTELLA T Synthetic 150 Shell ROTELLA T Triple Protection 152 Shell ROTELLA T1 154 Shell ROTELLA T2 156 Shell ROTELLA T3 158 Shell ROTELLA T5 160 Shell ROTELLA T5 0W-30

Page Shell ROTELLA T6 Shell SIRIUS X  Passenger Car and Light Truck Engine Oil FormulaShell Full Synthetic Motor Oil FormulaShell HD Engine Oil  FormulaShell High Mileage Motor Oil FormulaShell Motor Oil SB 162 164 Shell DARINA Grease SD Shell MALLEUS GL 3500 Shell MALLEUS GL 400 and 500 Shell MALLEUS Grease OGM Heavy Shell MALLEUS Grease OGM Medium Shell NERITA Grease HV Shell RHODINA Grease BBZ Shell RHODINA Grease SDX Shell STAMINA Grease HDS  Shell STAMINA Grease RL Shell STAMINA Grease RLS SHELL STEELROL Grease EPH  Industrial Food Grade Products Shell CASSIDA Grease EPS Shell CASSIDA Grease HTS Shell CASSIDA Grease LTS Shell CASSIDA Grease RLS Shell CASSIDA Grease VTS Shell FM Grease EPC  Shell FM Grease HD Shell Grease FM  Transport Products Shell ALBIDA Grease SLC 220 Shell ALVANIA Grease DTR Shell ALVANIA Grease WFX Shell CYPRINA Grease RA Shell Gear Grease TM and TM-H Shell RETINAX Fifth Wheel Grease Shell RETINAX Grease CMX Shell RETINAX Grease EPX Shell RETINAX Grease LX Shell RETINAX Grease MDX Shell RETINAX Grease TL 00  Shell RETINAX Grease WR Shell RHODINA Grease SDX Shell ROTELLA Grease HD  Shell Super Duty Grease

Page 236 246 248 250 252 254 267 268 272 273 274 276

110 112 113 114

Gear Oil 
Industrial Products Shell OMALA Oil Shell OMALA Oil HD Shell OMALA Oil SW Shell Sugar Mill Clear Shell Sugar Mill Clear Oil LT Shell TIVELA Oil S  Industrial Food Products Shell CASSIDA Fluid GL Shell CASSIDA Fluid GLE Shell CASSIDA Fluid WG Shell FM Gear Oil Shell FM Gear Oil TLS  Transport Products Shell DONAX CFD Shell DENTAX Oil Shell ROTELLA Heavy Duty Gear Oils Shell SPIRAX HD Shell SPIRAX EW SAE 75W-90 Shell SPIRAX EW SAE 80W-140 Shell SPIRAX ASX R SAE 75W-90 Shell SPIRAX ASX SAE 80W-140  Automotive Products Products Shell SPIRAX LS Shell SPIRAX MB Shell SPIRAX SB SAE 80W-90  177 179 181 197 198 199

165 167 170 174 175

224 226 228 230 232 238 240 244

173 172 182 192 188 190 184 186

194 195 196

212 217 221 234 242 255 257 259 260 261 263 265 268 270 278

Grease

Hydraulic Oil
201 202 203 204 205 207 209 210 212 213 215 218 220 223 235 Industrial Products Shell AW Hydraulic Oil Shell IRUS Fluid C-NA  Shell IRUS Fluid DU-NA  Shell NATURELLE Oil HF-E  Shell NATURELLE Oil HF-M  Shell TELLUS Fluid EE Shell TELLUS Oil Shell TELLUS Oil Premium Shell TELLUS Oil S Shell TELLUS Oil STX Shell TELLUS Oil T Shell TURBO Fluid DR 46  Industrial Food Grade Products Shell CASSIDA Fluid HF  280 286 287 289 291 293 295 297 299 300 302 304

Industrial Products Shell ALBIDA Grease EMS Shell ALBIDA Grease EP Shell ALBIDA Grease HDX Shell ALBIDA Grease HLS Shell ALBIDA Grease MP Shell ALBIDA Grease MPS Shell ALBIDA Grease PPS Shell ALBIDA Grease SDS Shell ALBIDA Grease SLC 220 Shell ALBIDA Grease WR  Shell ALVANIA Grease CG Shell ALVANIA Grease EP  Shell ALVANIA Grease RL Shell CARDIUM Fluid EP Shell DARINA Grease RL 

281

Shell FM Hydraulic Oil  Cleaners Shell CALLINA Shell CALLINA Shell CALLINA Shell CALLINA Shell CALLINA Shell CALLINA

Page 284

Page Quenching Oil Shell VOLUTA C 201 Shell VOLUTA C 302 Shell VOLUTA C 400 Shell VOLUTA VH 401 Rust Inhibitors Shell ENSIS Compound DW 1016 Shell ENSIS Compound WB 1200  Shell ENSIS DW 662 and 1262 Shell ENSIS DWO 600 and 1262 Shell ENSIS PL 1608 Soluble Oil Shell DROMUS B Shell DROMUS BLC Shell SITALA CD 400 Shell SITALA D 201.03 Shell SITALA D 3403 Synthetic Coolant Shell METALINA B 3650 Shell METALINA B 3850 Shell METALINA BY 2211 Shell METALINA D 200 Shell METALINA D 400 Shell Sump Cleaner 100  377 379 381 383

Metalworking Fluids
Fluid Fluid Fluid Fluid Fluid Fluid 1100 1200 1210 2100 3100 3250 312 313 314 315 316 317

Neat Oil Shell GARIA 405 M-22 and M-32 Shell GARIA 4402 CM-32 Shell GARIA 496 CF-26 Shell GARIA 601 M-12 and M-22 Shell GARIA 699 CM-16 Shell GARIA Alum-Mag Oil Shell GARIA Extra Oil 38  Shell GARIA Oil Shell GARIA Oil 631S and 632S Shell MACRON 2208 M-4 Shell MACRON 2425 S-14 Shell MACRON 2429 S-8 Shell MACRON Oil EDM 130 Shell MACRON Oil Shell MACRON SL 502 Shell PELLA Oil A Forming Oil Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA Shell FENELLA

320 321 322 323 325

341 342 343 344 345 346 347 348 351 353 354 355 356 357 359 366

318 319 367 368 369

360 361 362 363 364 371

Power Steering and Brake Fluid


385 386 387

CSS 200  Fluid D 4450  Fluid D 4470 Fluid D 601  Fluid SP 802  Fluid SRC 865 S and 866 S Fluid SRH 80 Oil BCR  Oil CH Oil D 1602 Oil D 805 C  Oil P 401 N VD 201 N and 601 N

326 327 328 329 331 332 333 334 335 337 338 339 340

FormulaShell DOT3 Brake Fluid FormulaShell Power Steering Fluid  Shell Power Steering Fluid 20631   Transport Products Shell DONAX TA-389 Shell DONAX TC  Shell DONAX TD  Shell DONAX TX Shell ROTELLA HD Tractor Fluid  Shell SPIRAX GSX  Automotive Products FormulaShell Multi-Vehicle ATF  Shell DONAX TA  Shell DONAX TA-389 Shell MTX Fluid 

Transmission and Converter Fluid


391 392 394 396 399 401

Machine Way Oil Shell TONNA Oil G Shell TONNA Oil T Shell TONNA Oil V Micro-Emulsion Shell ADRANA Shell ADRANA Shell ADRANA Shell ADRANA

372 373 375

388 390 391 398

Turbine Oil

B 3202 D 208 D 408 D 601.01

306 308 309 310

Industrial Products Shell TURBO Oil CC Shell TURBO Oil J 32 Shell TURBO Oil SG 32  Shell TURBO Oil T Shell TURBO Oil TX 32

403 405 407 409 411

Various Industrial Applications


Industrial Products Heat Transfer Fluid Shell THERMIA Oil C Mist Lubricants Shell TORCULA Fluid DE Naphthenic Mineral Oil Shell CARNEA Oil E Parafnic Mineral Oil Shell VITREA Oil Rock Drill Oil Shell TORCULA Oil Saw Guide Oil Shell Saw Guide Oil Transformer Oil Shell DIALA Oil AX Textile Oil Shell ONDINA Oil Barrier Fluid Shell Barrier Fluid 

Page Industrial Food Grade Products Chain Oil Shell CASSIDA Chain Oil Shell CASSIDA Chain Oil HT Shell CASSIDA Chain Oil LT Forming Oil Shell CASSIDA Fluid DC 32 Rotary Cooker Oil Shell CASSIDA Fluid RC 220 Spray Lubricant Shell CASSIDA Fluid PL Shell CASSIDA Silicone Fluid Vacuum Pump Fluid Shell CASSIDA Oil VP

Page

437

415 417 419

439

421

414

426

443

424 430

441

428

436

432

435

413

Index Alphabetical
Aviation
AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell AeroShell  Shell Shell Shell Shell Shell Shell Shell Shell  Shell Shell Shell Shell Shell Shell Shell Shell Shell  Full Product Name Fluid 2F Fluid 31 Fluid 4 Fluid 41 Grease Oil Oil Diesel 10W-40 Oil Sport Plus 2 Oil Sport Plus 4 Oil W  Oil W 100 Plus and 80 Plus Oil W 15W-50 Smoke Oil Turbine Oil 500 Turbine Oil 555 Turbine Oil 560 Turbine Oil 750 Page 13 14 16 18 20 23 25 27 29 31 33 35 37 38 40 42 44 Full Product Name

Cylinder Oil

Page 102 104 105 106 108

Shell Shell Shell Shell Shell 

ALEXIA Oil 50 ALEXIA Oil LS CORENA Oil K  MADRELA Oil GP  VALVATA Oil J

Engine Oil

Bearing and Circulating Oil 


CYPRINA Oil 963 DELIMA Oil DELIMA Oil S MORLINA Oil HS MORLINA Oil SD MORLINA Oil T OMALA Oil RL VSI Circulating Oil 46 47 49 50 51 53 54 56

Compressor Oil 
CASSIDA Fluid CR  CLAVUS Oil CLAVUS Oil S CORENA Oil AP  CORENA Oil AS  CORENA Oil P  CORENA Oil PGE  CORENA Oil S  MADRELA Oil S  58 60 61 62 64 66 68 70 72

FormulaShell Full Synthetic Motor Oil 110 112 FormulaShell HD Engine Oil  113 FormulaShell High Mileage Motor Oil 114 FormulaShell Motor Oil SB 115 Shell ARGINA Oil T 117 Shell CAPRINUS Oil XR 119 Shell CAPRINUS Oil XS 120 Shell CAPRINUS Oil XT 121 Shell GADINIA Oil 123 Shell MELINA S 30 125 Shell MYSELLA Oil 127 Shell MYSELLA Oil LA 129 Shell MYSELLA Oil MA 131 Shell MYSELLA Oil XL 132 Shell NAUTILUS  134 Shell RIMULA Oil 136 Shell RIMULA Premium 138 Shell RIMULA Super 140 Shell ROTELLA SB Synthetic-Blend 142 Shell ROTELLA T Multigrade Shell ROTELLA T Multigrade/advanced soot control 144 146 Shell ROTELLA T Single Grade Oil 148 Shell ROTELLA T Synthetic 150 Shell ROTELLA T Triple Protection 152 Shell ROTELLA T1 154 Shell ROTELLA T2 156 Shell ROTELLA T3 158 Shell ROTELLA T5 160 Shell ROTELLA T5 0W-30 162 Shell ROTELLA T6 164 Shell SIRIUS X

Coolants/Antifreeze

Gear Oil 
Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell CASSIDA Fluid GL CASSIDA Fluid GLE CASSIDA Fluid WG DENTAX Oil DONAX CFD FM Gear Oil FM Gear Oil TLS OMALA Oil OMALA Oil HD OMALA Oil SW ROTELLA Heavy Duty Gear Oils SPIRAX ASX R SAE 75W-90 165 167 170 172 173 174 175 177 179 181 182 184

Shell DeX-Cool Antifreeze/Coolant 74 Shell Diesel Ready 76 Shell Extended Life Coolant Conversion Fluid 78 Shell Fully Formulated Phosphate Free  80 Shell HD Coolant-N Pre-Diluted 50/50 82 Shell Industrial ELC  84 Shell Industrial HTF 88 91 Shell ROTELLA ELC Extended Life Coolant 94 Shell ROTELLA Ultra ELC Antifreeze Concentrate Shell Rotella Ultra ELC Coolant Pre-Diluted 50/50 96 98 ShellZone Antifreeze/Coolant  100 ShellZone Multi-Vehicle Extended Life 

Index Alphabetical
Full Product Name Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell  SPIRAX ASX SAE 80W-140 SPIRAX EW SAE 75W-90 SPIRAX EW SAE 80W-140 SPIRAX HD SPIRAX LS SPIRAX MB SPIRAX SB SAE 80W-90 Sugar Mill Clear Sugar Mill Clear Oil LT TIVELA Oil S Page 186 188 190 192 194 195 196 197 198 199 Full Product Name Shell STAMINA Grease HDS  Shell STAMINA Grease RL Shell STAMINA Grease RLS SHELL STEELROL Grease EPH Shell Super Duty Grease Page 272 273 274 276 278

Hydraulic Oil
Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell  Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell AW Hydraulic Oil CASSIDA Fluid HF  FM Hydraulic Oil IRUS Fluid C-NA  IRUS Fluid DU-NA  NATURELLE Oil HF-E  NATURELLE Oil HF-M  TELLUS Fluid EE TELLUS Oil TELLUS Oil Premium TELLUS Oil S TELLUS Oil STX TELLUS Oil T TURBO Fluid DR 46 280 281 284 286 287 289 291 293 295 297 299 300 302 304

Grease
Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell ALBIDA Grease EMS ALBIDA Grease EP ALBIDA Grease HDX ALBIDA Grease HLS ALBIDA Grease MP ALBIDA Grease MPS ALBIDA Grease PPS ALBIDA Grease SDS ALBIDA Grease SLC 220 ALBIDA Grease WR  ALVANIA Grease CG ALVANIA Grease DTR ALVANIA Grease EP  ALVANIA Grease RL ALVANIA Grease WFX CARDIUM Fluid EP CASSIDA Grease EPS CASSIDA Grease HTS CASSIDA Grease LTS CASSIDA Grease RLS CASSIDA Grease VTS CYPRINA Grease RA DARINA Grease RL  DARINA Grease SD FM Grease EPC  FM Grease HD Gear Grease TM and TM-H Grease FM MALLEUS GL 3500 MALLEUS GL 400 and 500 MALLEUS Grease OGM Heavy MALLEUS Grease OGM Medium NERITA Grease HV RETINAX Fifth Wheel Grease RETINAX Grease CMX RETINAX Grease EPX RETINAX Grease LX RETINAX Grease MDX RETINAX Grease TL 00  RETINAX Grease WR RHODINA Grease BBZ RHODINA Grease SDX ROTELLA Grease HD  201 202 203 204 205 207 209 210 212 213 215 217 218 220 221 223 224 226 228 230 232 234 235 236 238 240 242 244 246 248 250 252 254 255 257 259 260 261 263 265 267 268 270

Metalworking Fluids
ADRANA B 3202 ADRANA D 208 ADRANA D 408 ADRANA D 601.01 CALLINA Fluid 1100 CALLINA Fluid 1200 CALLINA Fluid 1210 CALLINA Fluid 2100 CALLINA Fluid 3100 CALLINA Fluid 3250 DROMUS B DROMUS BLC ENSIS Compound DW 1016 ENSIS Compound WB 1200  ENSIS DW 662 and 1262  ENSIS DWO 600 and 1262 ENSIS PL 1608 FENELLA CSS 200  FENELLA Fluid D 4450 FENELLA Fluid D 4470 FENELLA Fluid D 601  FENELLA Fluid SP 802  FENELLA Fluid SRC 865 S and 866 S FENELLA Fluid SRH 80 FENELLA Oil BCR  FENELLA Oil CH FENELLA Oil D 1602 FENELLA Oil D 805 C  FENELLA Oil P 401 N FENELLA VD 201 N and 601 N GARIA 405 M-22 and M-32 GARIA 4402 CM-32 306 308 309 310 312 313 314 315 316 317 318 319 320 321 322 323 325 326 327 328 329 331 332 333 334 335 337 338 339 340 341 342

10

Index Alphabetical
Full Product Name Shell GARIA 496 CF-26 Shell GARIA 601 M-12 and M-22 Shell GARIA 699 CM-16 Shell GARIA Alum-Mag Oil Shell GARIA Extra Oil 38  Shell GARIA Oil Shell GARIA Oil 631S and 632S Shell MACRON 2208 M-4 Shell MACRON 2425 S-14 Shell MACRON 2429 S-8 Shell MACRON Oil EDM 130 Shell MACRON Oil Shell MACRON SL 502 Shell METALINA B 3650 Shell METALINA B 3850 Shell METALINA BY 2211 Shell METALINA D 200 Shell METALINA D 400 Shell PELLA Oil A Shell SITALA CD 400 Shell SITALA D 201.03 Shell SITALA D 3403 Shell Sump Cleaner 100 Shell TONNA Oil G Shell TONNA Oil T Shell TONNA Oil V Shell VOLUTA C 201 Shell VOLUTA C 302 Shell VOLUTA C 400 Shell VOLUTA VH 401  Page 343 344 345 346 347 348 351 353 354 355 356 357 359 360 361 362 363 364 366 367 368 369 371 372 373 375 377 379 381 383

Transmission and Converter Fluid


FormulaShell Multi-Vehicle ATF  Shell DONAX TA  Shell DONAX TA-389 Shell DONAX TC  Shell DONAX TD  Shell DONAX TX Shell MTX Fluid Shell ROTELLA HD Tractor Fluid  Shell SPIRAX GSX 

Full Product Name

Page 388 390 391 392 394 396 398 399 401

Turbine Oil
TURBO TURBO TURBO TURBO TURBO

Shell Shell Shell Shell Shell  Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell

Oil Oil Oil Oil Oil

CC J 32 SG 32  T TX 32

403 405 407 409 411

Various Industrial Applications


Barrier Fluid  CARNEA Oil E CASSIDA Chain Oil CASSIDA Chain Oil HT CASSIDA Chain Oil LT CASSIDA Fluid DC 32 CASSIDA Fluid PL CASSIDA Fluid RC 220 CASSIDA Oil VP CASSIDA Silicone Fluid DIALA Oil AX ONDINA Oil Saw Guide Oil THERMIA Oil C TORCULA Fluid DE TORCULA Oil VITREA Oil 413 414 415 417 419 421 424 426 428 430 432 435 436 437 439 441 443

Power Steering and Brake Fluid


385 386 387

FormulaShell DOT3 Brake Fluid FormulaShell Power Steering Fluid  Shell Power Steering Fluid 20631  

11

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12

AeroShell Fluid 2F
Corrosion Preventive Compound for Reciprocating Aircraft Engines AeroShell Fluid 2F is a rust and corrosion preventive oil commonly used to preserve aircraft internal combustion engines. The ashless anti-corrosion additive package and highly refined petroleum base oils protect the engine by minimizing the effects of humidity and neutralizing the acidic components of engine oil oxidation and combustion by-products. Meets the requirement of MIL-C-6529 Type II specification for corrosion preventives for aircraft engines. Main Applications
AeroShell Fluid 2F is normally used as a preservation grade engine oil for the internal preservation of engines or engine parts and accessories during moderate outdoor to long-term indoor storage periods.This oil can also be used as a flyaway oil for reciprocating engines; however, Shell does not recommend that you fly an opposed engine more than 50 hours during the TBO (Time Before Overhaul) cycle. The engine to be preserved should be filled to normal capacity with AeroShell Fluid 2F and then run at the idle until the engine reaches normal operating temperature (approximately 10-15 minutes). Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


MIL-C6529 Type II

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


AeroShell Fluid 2F Color Viscosity, cSt @ 100C Flash Point, C min Pour Point, C max Density @ 15C kg/m3 Carbon Residue Ash ASTM Method Visual ASTM D 445 ASTM D 92 ASTM D 97 ASTM D 1298 D 4530 D 482 Dark Amber 20.0 283 -15 890 0.3 0.001

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

13

Aviation

AeroShell Fluid 31
Synthetic hydrocarbon based aircraft hydraulic fluid
AeroShell Fluid 31 is a synthetic hydrocarbon based aircraft hydraulic fluid with greatly improved fire resistance characteristics when compared with conventional petroleum products. AeroShell Fluid 31 has a specially designed base stock which imparts a relatively high flash point, excellent low temperature properties and good oxidation and thermal stability. In addition, AeroShell Fluid 31 is formulated with high technology additives to provide oxidation and corrosion resistance, antiwear, and anti-foaming protection. AeroShell Fluid 31 is superclean filtered to ensure optimum performance in particulate monitored systems. AeroShell Fluid 31 is dyed red. The useful operating temperature range is 40 to +205C. AeroShell Fluid 31 is compatible with AeroShell Fluids 4, 41, 51, 61 and 71 and can be used in systems designed to operate with MIL-PRF-5606, MIL-PRF-6083, MIL-PRF-87257 and MIL-PRF-46170 fluids. Chlorinated solvents should not be used for cleaning hydraulic components which use AeroShell Fluid 31. The residual solvent contaminates the hydraulic fluid and may lead to corrosion. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


U.S. British French Russian NATO Code Joint Service Designation Approved MIL-PRF-83282D (MIL-PRF-83282D) Equivalent to DCSEA 437/A H-537 OX-19

Main Applications
AeroShell Fluid 31 is recommended for use in aircraft, ordnance, and missile systems operating from 40C to +205C. This fluid should be considered for use in auto pilots, shock absorbers, brakes, flight control systems, hydraulic servocontrolled systems and other systems using synthetic elastomer seals. An increasing number of aircraft manufacturers now recommend use of this type of fluid in aircraft hydraulic systems in preference to mineral hydraulic oils. This move has been prompted by need to use fluids with better fire resistant properties. AeroShell Fluid 31 is also approved for use in the Honeywell (formerly Garrett) cooling turbine (cabin air compressors). Increasingly this type of hydraulic fluid is being adopted for use in hydraulic systems of military aircraft in place of mineral hydraulic fluids. AeroShell Fluid 31 is a synthetic hydrocarbon oil and should not be used in contact with incompatible seal materials. Refer to the General Notes at the front of this section for further information.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Protect the Environment


Do not discharge into drains, soil, or water.

Aviation

14

Typical Physical Characteristics


Properties Oil type Kinematic Viscosity cSt @ 205C @ 100C @ 40C @ 40C Flashpoint Cleveland Open Cup, C Fire Point C Total Acidity, mgKOH/g Evaporation loss 6.5 hrs @150C % m Relative density @ 15.6/15.6C Pourpoint C Low temperature stability, 72 hrs @ 40 C High temperature stability 100 hrs @ 205C Gravimetric Filtration mg/100ml Filtration time minutes Particle Count, Automatic, per Lt 5 to 15 m 16 to 25 m 26 to 50 m 51 to 100 m >100 m Water content, ppm Foam resistance, ASTM Seq 1 Flame propagation, cm/s Rubber swell, NBR-L % 4-Ball Wear, 1 hr @ 75 C scar dia, mm 1 kg load/1200 rpm 10 kg load/1200 rpm 40 kg load/1200 rpm MIL-PRF-83282D Synthetic Hydrocarbon 1.0 min 3.45 min 14.0 min 2200 max 205 min 245 min 0.10 max 20 max Report 55 max Must Pass Must Pass 0.3 max 15 max 10000 max 1000 max 150 max 20 max 5 max 100 max Must Pass Must Pass 18 to 30 0.21 max 0.30 max 0.65 max Typical Synthetic Hydrocarbon 1.07 3.53 14.33 2098 237 251 0.01 10 0.850 Below 55 Passes Passes 0.2 Less than 15 1331 190 55 4 0 82 Passes Passes Passes 0.18 0.24 0.50 Passes Less than 10 Less than 0.02 Passes

Oxidation & corrosion stability, 168 hrs @ 121 C Must Pass - metal weight change 10 max - viscosity change @ 40 C % 0.2 max - change in acidity mgKOH/g Flammability Must Pass

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

15

Aviation

AeroShell Fluid 4
Aviation hydraulic fluid AeroShell Fluid 4 is a mineral-based hydraulic oil with low temperature characteristics that is capable of operating over a wide range of temperatures. This fluid is oxidation inhibited and contains a special antiwear additive. AeroShell Fluid 4 is dyed red for identification and leak detection purposes. This product can be used in both aviation and non-aviation systems with synthetic rubber components, but should not be used in systems that incorporate natural rubber. Performance Features and Benefits
Excellent low temperature properties Compatibility with synthetic rubber components Dyed red for easy identification Good anti-wear properties

Specifications, Approvals, and Recommendations


An aircraft hydraulic fluid which meets the MILH-5606A (obsolete) specification requirements

Handling and Safety Information Main Applications


Aircraft applications where a MIL-L-5606A fluid is specified or recommended Hydraulic oil systems, particularly those that are subject to a wide variation in ambient operating temperatures Winter service for bucket trucks and other portable equipment subject to severe low temperature operation Should not be used in aviation applications that call for a MIL-H-5606G type fluid Advice on applications not covered in this handbook may be obtained from your Shell representative. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Protect the Environment


Do not discharge into drains, soil, or water.

Aviation

16

Typical Physical Characteristics


AeroShell Fluid 4 Viscosity @ -40F, cP @ 130F, cSt Gravity, API Color Flash Point, F Pour Point, F Acid Number, mg KOH/g Cu corrosion, 212F, 72 hours Precipitation No Low Temperature Stability Rubber Swell, Synthetic, % Inc
1

Test Method D 2602 D 445 D 1298 Visual D 92 D 97 D 974 D 130 D 91 F3451


1

431 10.45 31.7 Red 215 Below -75 0.03 Pass 0 Pass 23.2

F36041

Federal Test Method

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

17

Aviation

AeroShell Fluid 41
Aviation hydraulic fluid AeroShell Fluid 41 is mineral oil based aircraft hydraulic oil with excellent low temperature characteristics that is capable of operating over a wide range of temperatures. This fluid is oxidation inhibited and contains a special anti-wear additive. AeroShell Fluid 41 is dyed red for identification and leak detection purposes. Performance Features and Benefits
Meets the MIL-PRF-5606H cleanliness requirements for aviation hydraulic oils Excellent low temperature properties Compatibility with synthetic rubber components Dyed red for easy identification Good anti-wear properties Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


MIL-PRF-5606H

Main Applications
Aircraft applications where a MIL-PRF-5606H fluid is specified or recommended Hydraulic oil systems, particularly those that are subject to a wide variation in ambient operating temperatures In winter service for bucket trucks and other portable equipment subject to severe low temperature operation This product can be used in both aviation and non-aviation systems with synthetic rubber components, but should not be used in systems that incorporate natural rubber.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Protect the Environment


Do not discharge into drains, soil, or water.

Aviation

18

Typical Physical Characteristics


AeroShell Fluid 41 Property Viscosity @ -40C, cSt @ 130F, cSt Gravity, API Color Flash Point, F Pour Point, F Acid Number, mg KOH/g Cu corrosion, 212F, 72 hrs Precipitation No Low Temperature Stability Rubber Swell, Synthetic, % Inc
1

Test Method D 445 D 445 D 1298 Visual D 92 D 97 D 974 D 130 D 91 F 34511 F 36041 434 10.5 31.7 Red 215 Below -75 0.03 Pass 0 Pass 23.2

Federal Test Method

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

19

Aviation

AeroShell Greases
Premium military approved greases for the aviation industry Shell offers a complete line of seven aviation greases designed to fill almost every lubrication need of the aviation community. The product line consists of seven products each designed for specific applications. Four of the Shell aviation greases are based on Microgel, an inorganic thickening agent. One grease is soap type grease specifically designed to provide the unique lubricant requirements of helicopter main and tail rotor bearings. Two greases are thickened with lithium complex soap and are approved against both Boeing and military specifications. Main Applications
Whenever an aircraft is certified, all of the lubricants are specified for each application point on the type certificate. The type certificate will specify, either by military specification number or by specific product names, those products which are qualified to be used. The FAA regulations state that only products qualified for specific applications can be used in certified aircraft. Therefore, in aviation it is the responsibility of the aircraft owner or designated representative to determine which products should be used. Lubricant recommendation charts for specific aircraft should be consulted, or the original airframe manufacturer should be contacted for specific product recommendations. Advice on applications not covered in this handbook may be obtained from your Shell representative. outstanding low temperature torque properties and resistance to water. It has a useful temperature range of 40 F (-40 C) to +250 F (+121 C). It is also used in other non-aviation applications requiring excellent low temperature lubrication properties. AeroShell Grease 6 is qualified under MIL-G-24139A and MIL-G7711A (obsolete) specifications. AeroShell Grease 7 is low temperature multipurpose aviation grease recommended for instruments and general airframe lubrication of turbine powered aircraft as well as highly loaded gears and actuator screw mechanisms. It is made with synthetic diester base oil and a Microgel non-melting inorganic thickener, which provides a useful temperature range of -100 F (-73 C), to +300 F (+149 C). AeroShell Grease 7 is qualified under the MIL-PRF-23827C (Type II) specification. AeroShell Grease 14 is the leading multipurpose helicopter grease used for most helicopter main and tail rotor bearings (where specified). It is made with mineral base oil and a calcium soap thickener, which provides outstanding protection against moisture, corrosion and fretting. It has a useful temperature range of -65 F (-54 C) to +200 F (+93 C). AeroShell Grease 14 is qualified under MIL-G-25537C specification. AeroShell Grease 22 is versatile multipurpose grease recommended for aircraft wheel bearings, engine accessories and airframe lubrication, and for general anti-friction bearings operating at high speeds and at high or low temperatures. It is made with synthetic base oil and Microgel non-melting inorganic thickener, which provides excellent anti-wear properties and load carrying capacity. It has a

The Products
AeroShell Grease 5 is high temperature aircraft wheel bearing and engine accessory grease. It is made with high viscosity base oil and a Microgel non-melting inorganic thickener, providing excellent load carrying ability and resistance to water washout. It has a useful temperature range of -10 F (-23 C) to +350 F (+177 C). This grease is increasingly being used in high temperature industrial applications, such as drying ovens. AeroShell Grease 5 is qualified under the former MIL-G-3545C (obsolete) specification. AeroShell Grease 6 is general-purpose airframe grease used primarily in plain and anti-friction bearings. It is made with a Microgel inorganic thickener, which provides

Aviation

20

useful temperature range of -85 F (-65 C) to +400 F (+204 C). AeroShell Grease 22 is qualified under MIL-PRF-81322G and DOD-G-24508A specifications. AeroShell Grease 33 is multipurpose airframe grease specifically developed for Boeing to be used in roller bearings, actuator screws and other airframe equipment. It is made with synthetic base oil and a lithium complex thickener, which provides enhanced corrosion resistance and load-carrying capacity. It has a useful temperature range of -100 F (-73 C) to +250 F (+121 C). AeroShell Grease 33 is qualified under MIL-PRF-23827C (Type I) and Boeing Specification BMS 3-33A. AeroShell Grease 33MS comprises AeroShell Grease 33 fortified with 5% molybdenum disulphide. It possesses the enhanced anti-wear and anti-corrosion properties of AeroShell Grease 33 with added EP (Extreme Pressure)

properties required in highly loaded, sliding applications. It has a useful temperature range of -73 C to +121C. AeroShell Grease 33MS is qualified under MIL-G-21164D.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


AeroShell Greases Water Resistance (ASTM D1264) Loss, wt%, @100F Anti-friction Bearing Performance (ASTM D3336) Temperature, F Time, Hrs Mean Hertz Load, Kg. (ASTM D2596) Oil Separation (FED-STD-791.321) 30 hrs @ 212F, wt% 30 hrs @ 350F, wt% Color Qualified Under Specifications 5 0.5 6 2.0 7 0.8 14 7.2 22 0.5 33 33MS

<6 >6 (@ 175F) (@ 175F)

300 600+ 37

250 2000+ 33

250 2460+ 60

200 1700+ ----

350 400+ 45

250 1100+ 60

250 1000+ 80

0.5 ---Amber Former MIL-G3545C (obs)

0.7 ---Brown

3.0 ---Amber

2.0 ---Tan

---4.7 Amber

2.0 ---Kelly Green MIL-PRF23827C Type I; BMS 333A

1.6 --Dark Grey MIL-G21164D

MIL-GMIL-PRF- MIL-GMIL-PRF24139A 23827C 25537C 81322G; Type II DOD-G24508A

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

21

Aviation

Typical Physical Characteristics


AeroShell Greases Thickener 5 6 7 14 22 Microgel Microgel Microgel Calcium Synthetic Mineral Diester 33 Lithium Microgel Complex Synthetic Synthetic HydroBase Oil carbon Blend 5.8 -85 to +400 500+ 3.4 33MS Lithium Complex Synthetic Base Oil Blend 3.4 -100 to +250 420+

Oil Type Viscosity @ 100C, cSt (ASTM D 445) Useful Temp. Range, F Dropping Point, F (ASTM D2265) Penetration @ 77F (ASTM D217) Unworked Worked Evaporation in 22 hrs (ASTM D2595) Test Temperature, F Loss, wt% Corrosion Copper Strip, 24 hrs @ 212F (ASTM D4048) Anticorrosion (ASTM D1743) Bomb Oxidation, @ 210F (ASTM D942) Pressure Drop @ 100 hrs, psi @ 500 hrs, psi

Mineral

Mineral

31.8 -10 to +350 500+

5.5 -40 to +250 500+

3.1 -100 to +300 500+

3.1 -65 to +200 300

-100 to +250 420+

281 284

287 300

283 296

267 273

271 275

290 297

288 281

300 1.0

250 1.3

210 0.5

210 6.8

350 4.3

250 250 <10 (500 hr) <10

max 1b

max 1b

max 1b

max 1b

max 1b

max 1b

max 1b

Pass

Pass

Pass

Pass

Pass

Pass

Pass

6 15

9 15

9 14

3 6

4 10

0.5 5

0.0 4.0

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Aviation

22

AeroShell Oils
Single Grades AeroShell Oils are straight mineral oils used primarily during break-in of most four-stroke cycle certificated aviation piston engines. AeroShell Oils are blended from selected high viscosity index base stocks and contain pour point depressants for improved fluidity at cold temperatures. AeroShell Oils are available in Aviation Grades 65, 80, 100 and 120 (SAE equivalent grades 30, 40, 50 and 60). Performance Features and Benefits
Contain a pour point depressant for improved fluidity at cold temperatures Compatible with most other aviation oils Available in a full range of viscosity grades to meet you requirements. AeroShell Oil 80 meets the former USDA guidelines for use in meat and poultry plants where there is no possible contact between lubricant and edible product. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specification, Approvals, and Recommendations


The former MIL-L-6082E SAE J-1966

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Main Applications
Four-stroke cycle certificated aircraft reciprocating piston engines when use of an ashless dispersant (AD) oil is not required Used for break-in of most certificated four-stroke cycle aviation piston engines. The duration and lubrication for break-in vary, so aircraft owners should refer to the original engine manufacturer and/or overhaul facility for specific recommendations. Antique aircraft, which operate with very low oil temperatures or in aircraft that, have previously been run exclusively on mineral oil for an extended period of time.

Protect the Environment


Do not discharge into drains, soil, or water.

23

Aviation

Typical Physical Characteristics


AeroShell Oils Aviation Grade SAE Viscosity Grade Viscosity @ 100C, cSt SUS @ 210F Color Pour Point, C Flash Point, min. COC C Carbon Residue, wt%. Neutralization No., TAN-E Sulfur, wt%. max Cu corrosion, 212F Ash Content, wt% max
1

Test Method

65 30

80 40 14.6 79 5.0 1(-17) 240 0.30 0.01 0.3 1 0.006

100 50 19.4 102 5.0 7(-14) 250 0.40 0.02 0.3 1 0.006

120 60 24.8 121 6.0 12(-11) 250 0.50 0.02 0.3 1 0.006

D 445 D 445 D 1500 D 97 D 92 D 189 D 664 X-ray1 D 130 D 482

11.1 65 4.5 -4(-20) 230 0.20 0.01 0.3 1 0.006

Non-ASTM Test Method

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Aviation

24

AeroShell Oil Diesel 10W-40


Fully synthetic, multigrade engine oil AeroShell Oil Diesel 10W-40 is a fully synthetic, multigrade engine oil designed for use in the new generation of compression ignition (Diesel) Aviation Piston Engines. The formulation has been selected to be suitable in piston engines fueled by Jet A or Jet A-1 and is designed for use in the latest highly rated turbocharged diesel engines under all operating conditions. AeroShell Oil Diesel 10W-40 MUST NOT be used in spark ignition, or Avgas powered aircraft engines. Main Applications
AeroShell Oil Diesel 10W-40 is unique in being the only fully synthetic engine oil available in General Aviation. It also contains unique Shell approved additives to provide superior piston cleanliness resulting in a clean, efficient and reliable engine. These additives include a powerful surface acting additive, which bonds to the surface of highly loaded engine parts, protecting the engine from scuffing damage. AeroShell Oil Diesel 10W-40 has been developed to be suitable for use in engines burning Jet fuel and its performance has been optimized to cope with the demands of this type of engine. Its key performance features include the ability to sustain high bearing loads, neutralization of acid build up from the sulfur present in the fuel and high dispersancy to allow for the relatively high particle loading produced when burning Jet fuel. During development, AeroShell Oil Diesel 10W-40 has amassed around 40,000 hours in engine- and flight testing. It has been used throughout the SMA engine development program and during Thielert engine development testing; it is fully approved by both manufacturers. Further approvals are being sought as other engines are developed for this emerging market. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


AeroShell Oil Diesel 10W-40 is approved for use in the following engines. While this is correct at the time of writing, testing is ongoing to extend this approval listing as new engines are produced. SMA Engines SR 305 (Later models yet to be produced) Thielert Engines 1.7 Centurion (Other models yet to be produced)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Protect the Environment


Do not discharge into drains, soil, or water.

25

Aviation

Typical Physical Characteristics


AeroShell Oil Diesel Oil type SAE Viscosity Grade Density @ 15C Viscosity Index Base oil viscosity cSt @ 40C @ 100C Pour Point Flash Point Cleveland Open Cup Total Base Number Sulfated Ash Content C C mgKOH/g %m Fully Synthetic Hydrocarbon Multigrade 10W-40 0.859 Above 160 93.0 14.6 -38 220 16.0 1.9

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Aviation

26

AeroShell Oil Sport Plus 2


Developed for light sport 2-stroke engines AeroShell Oil Sport Plus 2 is the first oil specifically developed for light sport 2-stroke engines such as the ROTAX air and water-cooled series engines. These types of engines commonly encounter intense operating conditions i.e. full power take off, cruise descent and idle conditions. Varying power outputs and higher operating temperatures demand a specific 2-stroke oil formulation which will also reduce the formation of deposits and protect the 2-stroke oil formulation which will also reduce the formation of deposits and protect the 2-stroke engines inherent exposure to corrosion and potential ring sticking. Provides full performance with both unleaded and leaded (AVGAS 100LL) fuel types. This oil can be used in all climates. Performance Features and Benefits
First specific oil for Light Sport and Very Light/Ultra Light 2-stroke aircraft engines High Film and Shear strength formulation specifically designed for strenuous operating conditions experienced by these types of aviation engines Promotes engine cleanliness protects engine parts such as pistons, rings and exhaust ports from excessive (or harmful) deposits - coking Outstanding performance in preventing ring sticking Excellent clean burn performance Helps to protect engine parts from corrosion during engine shutdown and storage Helps engines achieve TBO (Time Before Overhaul) Suitable for use in oil injection and pre-mixed oil/fuel systems Protects highly stressed engine parts against scuffing and wear Can be used in any climate Superior performance compared to synthetic 2-stroke products when used in aviation applications Advanced anti-rust and anti-wear package Dyed green for better recognition Can be mixed with other mineral and synthetic 2-stroke oils previously used.

Main Applications
AeroShell Oil Sport Plus 2 is intended for use in 2-stroke aircraft piston engines which have previously relied on general purpose 2-stroke oils originally developed for ground/marine based applications. Suitable for all air-cooled and water cooled engines Can be used in premix and separate oil injection systems Can be used with unleaded and leaded (AVGAS 100LL) Do not use AeroShell Oil Sport Plus 2 in engines that are designed to use Ashless Dispersant aviation piston engine oils such as AeroShell W Oils. This includes air-cooled Teledyne Continental Motors, Textron Lycoming, Jabiru and ROTAX 4-stroke engines. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendation


Fully approved all ROTEX 2-stroke series engines, ROTEX Service Instruction SI-2ST-008 Selection of suitable operating fluids for ROTEX 2-stroke UL engines (series). API TC

27

Aviation

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


AeroShell Oil Sport Plus 2 Gravity, API Density, g/cc Pounds per Gallon Kinematic Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Pour Point, C(F) Flash Point, C(F) ASTM D 287 ASTM D 1298 ASTM D 1298 ASTM D 445 78.6 10.3 ASTM D 2270 ASTM D 97 ASTM D 92 112 -33 (-27) 104 (219) 29.3 0.88 73.4

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Aviation

28

AeroShell Oil Sport Plus 4


Developed for light sport aviation piston engines AeroShell Oil Sport Plus 4 is the first oil specifically developed for light sport aviation piston engines such as the ROTAX 912 and 914 series. A mixture of low cylinder head temperature (compared to air cooled engines), low oil consumption and the engine internals requires a blend of high quality hydrocarbon base stocks, incorporating synthetic technology which allows full performance with different fuel types. This oil can be used in all climates. Performance Features and Benefits
First specific oil for Light Sport and Very Light/Ultra light aircraft engines Promotes engine cleanliness Helps keep engines sludge and varnish free Helps reduce oil consumption Helps engines reach TBO (Time Between Overhaul) Protects highly stressed engines parts against scuffing and wear Anti-foam additives to maximize lubrication effectiveness especially for those engines operating an integrated gearbox Better cold flow characteristics for easier starts and quicker protection High thermal stability for longer-lasting and safer lubrication Can be used in any climate Advanced anti-rust and anti-wear package Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Meets or exceeds highest international specifications: API SL JASO MA VW 502 00 Fully approved all ROTEX 912 and 914 series engines, ROTEX Service Instruction SI-912-016/SI-914-019 Selection of suitable operating fluids for ROTEX engine type 912 and 914 (series).

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Main Applications
AeroShell Oil Sport Plus 4 is intended for use in four-stroke aircraft piston engines which are of an original automotive design and therefore cannot use traditional Ashless Dispersant aircraft engine oil types. These engines include carburetor, fuel-injected and turbocharged types such as the ROTEX 912 and 914 Series. AeroShell Oil Sport Plus 4 is to be used in integrated gearbox and wet clutch systems. AeroShell Oil Sport Plus 4 can be used in engines which operate on both unleaded and AVGAS 100LL. Correct type of additives and good solvent properties allow the oil to handle lead by-products, which can form a semi solid sludge in the oil, which in turn, can restrict oil passages and compromise lubrication. AeroShell Oil Sport Plus 4 is superior in this respect to those oil types designed for automotive/mororcycle application.
29

Protect the Environment


Do not discharge into drains, soil, or water.

Aviation

Typical Physical Characteristics


AeroShell Oil Sport Plus 4 SAE Viscosity grade Kinematic Viscosity @ 40C cSt @ 100C cSt Viscosity Index Density @ 15C kg/m Flash Point COC C Pour Point C
3

10W-40 10W-40 ASTM D 445 94.2 14.46 ISO 2909 ASTM D 4052 ISO 2592 ISO 3016 159 871 228 -33

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Aviation

30

AeroShell Oil W
Premium, ashless dispersant oils for aircraft reciprocating engines AeroShell Oil W Single Grade Oils are premium ashless dispersant lubricating oils for 4-stroke cycle certificated aircraft piston engines. They have been proven in billions of engine hours around the world, including service in fuel-injected and turbocharged engines. These widely accepted oils contain a carefully selected additive combination that produces high viscosity index, dispersancy, oxidation stability and antifoam properties. These additives leave no metallic ash in the combustion chamber. Performance Features and Benefits
Helps keeps engines clean and free of sludge GOOD anti-wear and antifoam properties Compatibility with most other APPROVED aviation oils including straight mineral oils, other single grade AD oils and AeroShell Oil W 15W-50 Available in a full range of viscosity grades

Specifications, Approvals, and Recommendations


Teledyne Continental MHS No. 24B Lycoming No. 301-F Former MIL-L-22851D SAE J 1899 Pratt and Whitney Service Bulletin No. 1183-S Curtiss-Wright Franklin Engine Company

Main Applications
Four-stroke cycle certificated aircraft reciprocating piston engines, including fuel-injected and turbocharged (where a MIL-L-22851 OR SAE J1899 oil is specified) Aviation radial engines Lycoming and Continental flat aviation engines Not recommended for use in automotive engines converted to aircraft Always check with the engine manufacturer or rebuilders for specific recommendation for your engine and applications. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Protect the Environment


Do not discharge into drains, soil, or water.

31

Aviation

Typical Physical Characteristics


AeroShell Oil W Aviation Grade SAE Viscosity Grade Property Viscosity: @ 40 C, cSt @ 100C, cSt Viscosity Index Color Pour Point, C (F) Flash Point, COC, C Carbon Residue, wt% Neutralization No, TAN-E Sulfur, wt% Ash Content, wt% Cu Corrosion D 2270 D 1500 D 97 D 92 D 524 D 664 D 2622 D 482 D 130 Test Method 84 10.9 115 2.0 -30 (-22) 225 0.2 0.01 0.1 0.006 1 126 14.5 115 4.0 -27 (-18) 240 0.3 0.01 0.13 0.006 1 213 20.2 110 4.0 -20 (-4) 260 0.2 0.01 0.14 0.006 1 288 24.8 120 5.0 -20 (-4) 264 0.25 0.01 0.18 0.006 1 65 30 80 40 100 50 120 60

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Aviation

32

AeroShell Oil W 100 Plus and AeroShell Oil W 80 Plus


Anticorrosion, antiwear, ashless dispersant lubricant for four cycle CERTIFICATED aircraft reciprocating engines AeroShell Oil W Plus are single grade ashless dispersant (AD) oils that bring together the best qualities of two of the countrys best selling four-cycle aviation oils. They have the ashless dispersant single grade performance found in AeroShell Oil W 100 and W 80 and the antiwear/anticorrosion additives of AeroShell Oil W 15W-50 multigrade. These advanced additives work against engine wear, rust and corrosion. AeroShell Oil W Plus oils are especially effective in protecting critical cams and lifters in all engines. Performance Features and Benefits
Reduces engine wear and scuffing compared to traditional AD oils Excellent rust and corrosion protection Compatibility with straight mineral oils, other single grade AD oils and AeroShell Oil W 15W-50 Helps keep engines clean and free of sludge Pre-mixed with the Lycoming LW16702 additive technology

Specifications, Approvals, and Recommendations


SAE J 1899 Former MIL-L-22851 Lycoming Servie Bulletin 446E and 471A, plus Service Instruction 1409 B FAA Airworthiness Directive 80-04-03

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Main Applications
Most Lycoming and Continental opposed aircraft engines operated in mild to warm ambient temperatures Radial engines during ambient weather conditions where 100 or 80 grade oils are recommended AeroShell Oil W 100 Plus and AeroShell Oil W 80 Plus are not recommended for use in the following applications: Automotive engines converted for use in aircraft Helicopters that utilize a common engine and transmission oil sump system Applications where another approved lubricant is needed for break-in of engines with channel or hard chrome cylinders Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

33

Aviation

Typical Physical Characteristics


AeroShell Oil Aviation Grade SAE Viscosity Grade Viscosity: @ 40 C, cSt @ 100C, cSt Viscosity Index Gravity, API @ 60F Color Pour Point, C Flash Point, COC, C Neutralization No, TAN-E Sulfur, wt% Ash Content, wt% Cu Corrosion D 445 D 445 D 2270 D 287 D 1500 D 97 D 92 D 664 D 2622 D 482 D 130 Test Method W 80 Plus 80 40 118 14.2 121 27.9 4.0 -30.0 231 <0.05 0.57 0.003 1 W 100 Plus 100 50 213 20.2 110 27.2 4.0 -20 260 0.01 0.14 0.006 1

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Aviation

34

AeroShell Oil W 15W-50


Anti-corrosion, anti-wear, ashless dispersant lubricant for four-cycle CERTIFICATED aircraft reciprocating engines AeroShell Oil W 15W-50 is a multigrade ashless dispersant oil that provides the ultimate in aircraft piston engine protection over a wide range of ambient temperatures. AeroShell Oil W 15W-50 utilizes a unique blend of high quality mineral oils and synthetic base stocks combined with the AeroShell Oil W 15W-50 additive system and a unique anti-corrosion and anti-wear additive. This semi-synthetic blend offers high performance in a wide variety of applications and conditions. Performance Features and Benefits
Low temperature startability and pumpability Excellent anti-wear and anti-corrosion protection Outstanding high temperature oxidation protection for hot running engines Designed to keep engines cleaner with lesss sludge and varnish buildup in critical ring belt and other vital areas. Completely compatible with AeroShell Oil W Single Grades and AeroShell mineral oils Excellent protection for critical camshafts, lifters and other high wear components Excellent all around low temperature performance Oil pressures and temperatures equal to that of single grade 100 oils at fully warmed up conditions Unsurpassed high temperature performance Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


The former MIL-L-22851 SAE J-1899 Approved for use in all Pratt and Whitney radial aircraft engines Lycoming Service Bulletin 446E and 471A, plus Service Instruction 1409B FAA Airworthiness Directive 80-04-03 Qualified in all Teledyne Continental Motors liquid and air-cooled aircraft piston engines.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Main Applications
Four-stroke cycle certificated aircraft reciprocating piston engines, including fuel-injected and turbocharged Most Lycoming and Continental opposed aircraft engines operated over a wide range of ambient temperatures Pratt and Whitney radial aircraft engines Teledyne Continental Motors liquid cooled aircraft piston engines NOTE: AeroShell Oil W 15W-50 should not be used for break-in where channel chrome cylinders are being used or in helicopters that use a common sump for the engine and transmission.

Protect the Environment


Do not discharge into drains, soil, or water.

35

Aviation

Typical Physical Characteristics


Aeroshell Oil W Multigrade 15W-50 SAE Viscosity Grade Viscosity: @ -15C, cP @ 100C, cSt @ 100F, SSU @ 130F, SSU @ 210F, SSU Viscosity Index Color Flash Point, COC, C Pour Point, C Carbon Residue, wt% Sulfur, wt% Ash Content, wt% Precipitation No. Cu Corrosion @ 100 C @ 204 C Neutralization No, TAN-E Reaction Test Contamination, mg/gal
1

Test Method 15W-50 D 2602 D 445 D 445 D 445 D 445 D 2270 D 1500 D 92 D 97 D 524 D 2622 D 482 D 91 D 130 D 130 D 664 F 51011 F 30061 3150 19.6 588 300 98.9 170 4.0 240 -36 0.10 0.12 0.006 None 1 2 0.01 Neutral Pass

Non-ASTM Test Method

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Aviation

36

AeroShell Smoke Oil


Aviation Smoke Oil Aeroshell Smoke Oil is a highly refined, high viscosity index mineral oil used in the aviation industry as a smoke oil. Aeroshell Smoke Oil has a viscosity of 13 cSt at 40C. Performance Features and Benefits
Low viscosity Can be readily atomized

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Main Applications
Smoke oil for aviation aerobatic airshow flights Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Aeroshell Smoke Oil Gravity, API Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, COC, F Pour Point, F Carbon Residue Ramsbottom, wt% Test Method D 1298 D 445 12.1 3.1 D 2270 D 92 D 97 D 524 95 370 5 0.05 13 35.2

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

37

Aviation

AeroShell Turbine Oil 500


Synthetic turbine engine oil AeroShell Turbine Oil 500 is a 5 centiStoke synthetic lubricating oil for gas turbine engines. It is a blend of hindered esters incorporating a carefully selected and balanced combination of additives to provide exceptional thermal and oxidation performance in critical turbine applications. AeroShell Turbine Oil 500 meets all the requirements of and is qualified under US Military specification MIL-PRF-23699F Class STD and is entirely suitable for most civil and military engines requiring this class of lubricant. AeroShell Turbine Oil 500 is approved for use in a wide range of turbine engines as well as the majority of accessories. Always check with the manufacturer for the exact recommendation for each application. Performance Features and Benefits
Premium thermal and oxidation performance Provides high temperature corrosion protection Excellent load carrying capabilities P&W Canada - JT15, PT6A, PT6T, ST6, PW100, PW200, PW300, PW500 Rolls-Royce RB211-22B, -524, -535, Trent, Tay, Gnome, Spey, RB183, Adour, M45H, Viper (Series Mk 301, 521, 522, 526, 535, 540, 601, 623 and 632), BR710, BR715 Honeywell TFE 731, TPE 331, ALF 502, ALF 507, LTS 101, LTP 101, T53, T55, AL5512, most APUs Turbomeca Astazou, Larzac, Makila, Arriel, Arrius, RTM322, TM391

Main Applications
Jet aircraft turbine engines Helicopter turbine engines Helicopter gear boxes and transmissions Industrial gas turbine engines

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Specifications, Approvals, and Recommendations


MIL-PRF-23699F Classification STD DEF STAN 91-101 Grade OX-27 Allison (RR) 250 Series, 501 D13, T56, GMA 2100, GMA 3007 General Electric (D-50 TF 1), GE90, CF6, CT58, CF700, CJ610, CJ805, CF34, CT7, CT64 Pratt & Whitney (521C Type II), JT3, JT4, JT8, JT9, JT12, PW4000, PW6000

Protect the Environment


Do not discharge into drains, soil, or water.

Aviation

38

Typical Physical Characteristics


AeroShell Turbine Oil 500 Property Oil Type Viscosity @ 100 C, cSt @ 40 C, cSt @ -40.0 C, cSt Flash Point, C Pour Point, C Total Acidity Mg KOH/g Evaporation Loss 6.5 hrs @ 204C, %m Foaming Swelling of Standard Synthetic Rubber SAE-AMS 3217/1 72 hrs @ 70 C swell-% SAE-AMS 3217/4, 72 hrs @ 204 C swell-% Standard Silicone Rubber 96 hrs @ 121 C swell-% Thermal Stability/Corrosivity, 90 hrs @ 274 C Metal weight change mg/cm2 Viscosity change - % Total Acid Number Change mg KOH/g Corrosion and Oxidation Stability 72 hrs @ 175 C 72 hrs @ 204 C 72 hrs @ 218 C Ryder Gear Test, Relative Rating - Hercolube A Bearing Test Rig Type 1 Conditions Overall deposit demerit rating Viscosity changer @ 37.8 C -% Total Acid Number Change-mg KOH/g Filter Deposits - g Sonic shear stability Viscosity Change @ 40 C - % Trace Metal Content Sediment mg/l Ash mg/l Requirements Synthetic ester 4.9-5.4 23.0 min 13,000 max 246 min -54 max 1 max 10.0 max Must pass Typicals Synthetic ester 5.17 25.26 8,996 256 <-54 max 0.01 2.52 Pass

5 to 25 5 to 25 5 to 25 4 max 5 max 6 max Must pass Must pass Must pass 102 min 80 max -5 to +30 2 max 3 max 4 max Must pass 10 max 1 max

Within Limits Within Limits Within Limits 0.5 2.69 2.03 Pass Pass Pass 117 47 19 1.1 0.4 Nil Pass 2.6 0.05

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

39

Aviation

AeroShell Turbine Oil 555


Synthetic turbine and helicopter transmission fluid AeroShell Turbine Oil 555 is a 5-centistoke synthetic lubricating oil for gas turbine engines, helicopter transmissions and gearboxes. This product is blended from high quality hindered polyol esters with exceptional thermal stability properties and uses a unique enhanced additive package to improve load carrying and anti-wear performance. These carefully selected components result in a product which has excellent load carrying performance, corrosion protection, and excellent thermal-oxidative stability. Always check with the manufacturer for the exact recommendation for each application. Performance Features and Benefits
Exceptional thermal stability Excellent load carrying capabilities Improved corrosion protection U.K. Joint Service OX-26 Pratt & Whitney 521C Type II General Electric D-50 TF 1 Allison EMS-53 Bell Helicopter Textron Approved for all Bell turbine engine powered helicopter Boeing Vertol Approved for Chinook McDonnell Douglas

Main Applications
Jet aircraft turbine engines Helicopter transmissions Helicopter turbine engines Helicopter gear boxes Industrial gas turbine engines

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


DOD-L-85734A DEF STAN 91-100 DERD.2497 XAS 2354

Protect the Environment


Do not discharge into drains, soil, or water.

Aviation

40

Typical Physical Characteristics


AeroShell Turbine Oil 555 Property Oil Type Viscosity @ 98.9 C, cSt @ 37.8 C, cSt @ -40.0 C, cSt Flash Point, C Pour Point, C Total Acidity Mg KOH/g Evaporation Loss 6.5 hrs @ 204C, %m Foaming Swelling of Standard Synthetic Rubber SAE-AMS 3217/1 72 hrs @ 70 C swell-% SAE-AMS 3217/4, 72 hrs @ 204 C swell-% Thermal Stability/Corrosivity 90 hrs @ 274 C Metal weight change mg/cm2 Viscosity change - % Total Acid Number Change-mg KOH/g Corrosion and Oxidation Stability 72 hrs @ 175 C 72 hrs @ 204 C 72 hrs @ 218 C Ryder Gear Test, Relative Rating - Hercolube A Bearing Test Rig Type 1 Conditions Overall deposit demerit rating Viscosity changer @ 37.8 C -% Total Acid Number Change-mg KOH/g Filter Deposits-g Sonic shear stability Viscosity Change @ 40 C - % Trace Metal Content Sediment mg/l Ash mg/l Requirements Synthetic ester 5.0-5.5 25 min 13,000 max 246 min -54 max 0.5 max 10.0 max Must pass Typicals Synthetic ester 5.4 29.0 11,000 260 Below -54 0.3 2.6 Pass

0 to 25 0 to 25

14 14

4 max 5 max 6 max Must pass Must pass Must pass 145 min 80.0 max -5 to +30 2 max 3 max 4 max Must pass 10 max 1 max

-0.97 -1/2 2 Pass Pass Pass >145 22 21 0.83 0.5 Nil Pass Pass Pass

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

41

Aviation

AeroShell Turbine Oil 560


Synthetic turbine engine oil AeroShell Turbine Oil 560 is a new third generation low coking 5 centistoke synthetic lubricating oil designed specifically for gas turbine engines. This oil is blended from high quality hindered esters to produce exceptional thermal stability needed in todays advanced engines. It incorporates advanced additive technology and a fine balance of additives to resist the high temperatures generated by turbine engines. These carefully selected components result in a product which greatly reduces the deposits caused by high temperature conditions and improves overall engine performance. Always check with the manufacturer for the exact recommendation for each application. Performance Features and Benefits
Keeps engines cleaner compared to engines using Type II fluids Provides improved load carrying capacity Prolongs bearing life Allison (RR) EMS-53, 250 Series BMW/Rolls-Royce BR710, BR715 General Electric D-50 TF1, GE 90, CF6 (all models) CJ610, CF700, CT58, CF34, CFM-56 Pratt & Whitney 521C Type II, JT3D, JT8D, JT9D, PW4000 Series, PT6T, PT6A (some models only) PW100, JT15D, PW200 Series PW300 Series, PW500 Series, PW901A APU Rolls-Royce RB211-22B, -524, -535, Spey, Tay, RB183, Adour, IAE V2500 Turbomeca Arriel, Makila, RTM 322, TM 319, TM 333, TP 319, various models of Astazou and Artouste engines

Main Applications
Jet aircraft turbine engines Helicopter turbine engines Helicopter gear boxes and transmissions Industrial gas turbine engines Constant speed drives

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Specifications, Approvals, and Recommendations


MIL-PRF-23699F Classification HTS DERD 2499 OX-27 DEF STAN 91-101 Honeywell TFE 731, TPE 331, LTS 101, LTP 101, ALF502, LF507, AS907, AS977, APUs (majority of models)

Protect the Environment


Do not discharge into drains, soil, or water.

Aviation

42

Typical Physical Characteristics


AeroShell Turbine Oil 560 Property Oil Type Viscosity @ 100 C, cSt @ 40 C, cSt @ -40.0 C, cSt Flash Point, C Pour Point, C Total Acidity Mg KOH/g Evaporation Loss 6.5 hrs @ 204C, %m Foaming Swelling of Standard Synthetic Rubber SAE-AMS 3217/1 72 hrs @ 70 C swell-% SAE-AMS 3217/4, 72 hrs @ 204 C swell-% Standard Silicone Rubber 96 hrs @ 121 C swell-% Thermal Stability/Corrosivity, 90 hrs @ 274 C Metal weight change mg/cm2 Viscosity change - % Total Acid Number Change-mg KOH/g Corrosion and Oxidation Stability 72 hrs @ 175 C 72 hrs @ 204 C 72 hrs @ 218 C Ryder Gear Test, Relative Rating - Hercolube A Bearing Test Rig Type 1 Conditions Overall deposit demerit rating Viscosity changer @ 37.8 C -% Total Acid Number Change-mg KOH/g Filter Deposits-g Sonic shear stability Viscosity Change @ 40 C - % Trace Metal Content Sediment mg/l Ash mg/l Requirements Synthetic ester 4.9-5.4 23.0 min 13,000 max 246 min -54 max 1 max 10.0 max Must pass Typicals Synthetic ester 5.26 28.3 10,060 260 <-54 0.14 2.4 Pass

5 to 25 5 to 25 5 to 25 4 max 5 max 6 max Must pass Must pass Must pass 120 min 80 max -5 to +30 2 max 3 max 4 max Must pass 10 max 1 max

13.8 12 7.5 -3.5 2.9 -0.8 Pass Pass Pass 126 6 20.9 1.0 0.5 Nil Pass 2.6 0.05

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

43

Aviation

AeroShell Turbine Oil 750


Synthetic mixed ester oil AeroShell Turbine Oil 750 is a 712 (cSt) synthetic mixed ester oil containing a thickener and additives which provide excellent load carrying, thermal and oxidation stability. Main Applications
AeroShell Turbine Oil 750 was developed to meet the requirements of DERD 2487 (now DEF STAN 91-98) and to provide a high standard of lubrication in British civil gas turbines, particularly turbo-prop engines where a good load carrying oil was required for the propeller reduction gearbox. AeroShell Turbine Oil 750 is also approved by the Russian authorities as an analogue to MN-7.5u and for those Russian turbo-prop applications which require the use of mixtures of mineral turbine oil and aircraft piston engine oil. AeroShell Turbine Oil 750 contains a synthetic ester oil and should not be used in contact with incompatible seal materials and it also affects some paints and plastics. Refer to the General Notes at the front of this section for further information. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Equipment Manufacturers Approvals


AeroShell Turbine Oil 750 is approved for use in all models of the following engines: Honeywell Auxiliary Power Units (some models) Pratt & Whitney Canada PT6 (some models) Rolls-Royce Dart, Tyne, Avon (some early models only), Gnome, Pegasus, Palouste, Nimbus, Proteus, Orpheus, Olympus 200 and 300 Sikorsky S-61N transmissions Soloviev D30 engine Turbomeca Astazou, Bastan, Turmo, Artouste, Arriel, Malika

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.aeroshell.com/.

Specifications, Approvals, and Recommendations


U.S. British French Russian --Approved DEF STAN 91- 98 (replaces DERD 2487) Equivalent AIR 3517 Analogue to TU 38.1011722- 85 Grade MN-7.5u O-149 (equivalent O -159) OX-38

Protect the Environment


Do not discharge into drains, soil, or water.

NATO Code Joint Service Designation

Aviation

44

Typical Physical Characteristics


Properties Oil type Density @ 15 C Kinematic viscosity cSt @ 40C @ 100C @ 40C @ 40C after storage @ 54C for 12 hr Flashpoint Cleveland Open Cup Pourpoint Total Acidity Foaming characteristics Sediment Total ash of sediment Trace element content Elastomer swell tests Corrosivity, metal weight change Gear Machine Rating Shear Stability - viscosity change @ 40C - condition of oil Compatibility and miscibility Homogeneity @ 210 C @ 40 C % mg/l mg/l C C mgKOH/g kg/l DEF STAN 91-98 Synthetic ester Report 36.0 max 7.35 min 13000 max -216 min -54 max Report Must pass 10 max 1 max Must pass Must pass Must pass Must pass 2 max Must pass Must pass Must pass Must pass Typical Synthetic ester 0.947 32 7.47 10140 10800 242 Below -54 0.03 Passes Less than 10 Less than 1 Passes Passes Passes Passes Less than 2 Passes Passes Passes Passes

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

45

Aviation

Shell CYPRINA Oil 963


Traction motor support bearing lubricant Shell CYPRINA Oil 963 is a premium product formulated for use in lubricating traction motor suspension bearings on locomotives and plain bearings in railcar journal boxes. It is a premium grade, high viscosity index, low pour point product containing a balanced heavy duty additive combination that will protect new journal bearings during the critical breakin period and minimize friction in heavily loaded bearings. The rust and corrosion protection afforded by the heavy duty additive combination is further enhanced by an additional rust inhibiting additive. This product is formulated for all-year use. Performance Features and Benefits
High viscosity index Low pour point Excellent lubricity characteristics Good rust protection Water separability High resistance to foaming Good shear stability

Specifications, Approvals, and Recommendations


Shell CYPRINA Oil 963 meets the requirements of the AAR M-963 specification covering all-year Journal Box Lubricating Oils as well as the requirements for GE D50E14 and EMD 1002 specifications covering suspension bearing oils.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Traction motor suspension bearings Plain bearings in railcar journal boxes Locomotive truck center plates Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CYPRINA Oil 963 Gravity, API Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Pour Point, F Aniline Point, F Test Method D 4052 D 445 D 445 D 2270 D 5949 D 189 29.6 63.5 9.27 124 -35 219

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Bearing and Circulating Oil

46

Shell DELIMA Oils


Multi-functional circulating oils with detergent, anti-wear and oxidation inhibiting features Shell DELIMA Oils are premium quality circulating oils specifically formulated to meet the demanding lubrication requirements of modern, highspeed paper machines with centralized lube systems. These products contain a carefully selected, barium-free detergent, anti-wear and oxidation resistant additive system that provides good machine cleanliness, effective dispersion of contaminants, while allowing rapid water separation in the reservoir. Performance Features and Benefits
Oxidation resistant Antioxidant additives provide a good oil service life. Thermal stability Very low tendency to form deposits or sludge. Water separation Very good demulsibility. Filterability Good filterability is essential for clean systems and low filter cost. Corrosion protection High level of corrosion protection for all metal surfaces. Anti-foam characteristics Excellent antifoam and air release properties. Anti-wear performance Effectively prevents wear in the lubricated parts of the paper machine. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell DELIMA Oil can be used when DIN 51517 Pt.2 type oils are required. FZG: DIN 51354 stage 12 Pass.

Seal and paint compatibility


Shell DELIMA Oils are compatible with seal materials and paints specified for use with mineral oils.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Circulating systems of paper machines High temperature, heavy-duty service such as in dryer roll bearings of kraft and board machines Reduction gears and gear head motors Hand and ring-oiled bearings of calender stacks Suction box pumps and vacuum and white water pumps Dryer felt rolls Controlled crown roll systems

Protect the Environment


Do not discharge into drains, soil, or water.

47

Bearing and Circulating Oil

Typical Physical Characteristics


Shell DELIMA Oils Gravity, API Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, COC, F Pour Point, F RBOT, minutes Rust Test, SSW Copper Corrosion, 48 hrs @ 250F Minutes to 40/40/0 ml Wheeling Steel Demulsibility Free Water, ml Four-Ball Wear, mm 1 hr, 54C, 1800 rpm, 40 kgf Test Method D 1298 D 445 D 445 D 2270 D 92 D 97 D 2272 D 665B D 130 D 1401 D 2711 ISO Viscosity Grade 150 27.2 150 14.2 91 252 (485) -9 (15) 150 Pass 1b 15 40 220 26.7 220 18.4 92 254 (490) -9 (15) 150 Pass 1b 15 40 320 26.4 320 23.4 92 257 (495) -9 (15) 150 Pass 1b 15 40

D 2266

0.46

0.46

0.46

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Bearing and Circulating Oil

48

Shell DELIMA Oils S


Highly sophisticated mineral oil based, zinc free circulating oil Shell DELIMA Oils S are premium quality mineral oils for use in lubrication systems in modern paper machines. Performance Features and Benefits
Oxidation resistant Antioxidant additives provide good oil service life. Thermal stability Very low tendency to form deposits or sludge. Water separation Very good demulsibility. Filterability Good filterability is essential for clean systems and low filter cost. Corrosion protection High level of corrosion protection for all metal surfaces. Anti-foam characteristics Excellent anti-foam and air release properties. Anti-wear performance Effectively prevents wear in the lubricated parts of the paper machine. Zinc-free additive technology. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell DELIMA Oils S can be used when DIN 51517 Pt.2 type oils are required. FZG: DIN 51354 stage 12 Pass.

Compatibility and Miscibility


Shell DELIMA Oils S are compatible with seal materials and paints specified for use with mineral oils.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Lubrication of bearings in the drying section of paper machines. Hydraulic and lubrication systems in deflectioncompensating rolls. Enclosed gears not requiring full EP performance.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell DELIMA Oils S Kinematic Viscosity Viscosity Index Specific Gravity Flash Point (COC) Pour Point @ 15 C F F @ 40 C @ 100 C cSt cSt 150 150 14.8 98 0.890 410 -10 220 220 19.2 98 0.897 410 0 320 320 24.2 96 0.895 480 10

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

49

Bearing and Circulating Oil

Shell MORLINA Oils HS


Advanced spindle, hydraulic and bearing oil Shell MORLINA Oils HS are high viscosity-index, solvent refined mineral oils blended with zinc free anti-wear and other additives to provide extended performance in circulatory systems or certain hydraulic systems. Performance Features and Benefits
Excellent oxidation resistance The high resistance to oxidation, caused by heat in the presence of air, water and metal catalysts, such as copper, prolongs oil life. Good anti wear performance The selected additives provide efficient antiwear performance without reacting to the softer metals used in the manufacture of certain pumps, such as steel-on-bronze and silver plate. Corrosion protection Carefully selected additives enhance the oils natural corrosion protective properties. Low pour point The low pour point of the lighter oils in the MORLINA range may be used to advantage in certain low temperature industrial applications. Air release and anti-foam properties Careful use of additives ensure quick air release without excessive foaming. Some industrial hydraulic transmission and control systems containing steel-on-bronze and silver lubrication surfaces Advice on applications not covered in this handbook may be obtained from your Shell representative.

Compatibility and Miscibility


Seal Compatibility Shell MORLINA Oils HS are compatible with all normal mineral oil seal materials. This includes Nitrile and Butyl rubbers, Neoprene, Viton etc., where minimal swell and hardening are required in service.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Machine circulation systems Oil lubricated plain and rolling element bearings High speed spindles (ISO grades 5 and 10 only) Certain low loaded enclosed gears

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell MORLINA Oils HS Kinematic Viscosity @ 20C @ 40C @ 100C @ 15C cSt cSt cSt kg/L C C 2 2.9 2 0.806 84 <-45 10 10 0.881 150 -33 22 22 4.2 0.865 205 -30

Density Flash Point (COC) Pour Point

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Bearing and Circulating Oil

50

Shell MORLINA Oils SD


Premium quality bearing and circulating oils specifically developed to have superior demulsification Shell MORLINA Oils SD are premium quality rust and oxidation inhibited lubricating oils providing excellent lubrication in MORGOIL bearing and steel mill circulating systems. They are designed to have appropriate viscosity/temperature characteristics, low foaming tendencies and excellent water separation properties. In addition, they protect equipment against corrosion and oil oxidation promoting long service life. Performance Features and Benefits
Water contamination is the norm in steel mill bearing and circulating applications, causing corrosion and inadequate lubrication. Poor demulsibility can also lead to the formation of emulsions which reduce filtration effectiveness, restrict circulation and promote bacterial growth. Shell MORLINA Oils SD have outstanding demulsibility. Water is rapidly shed from the oil. The free water can then be easily drained or centrifuged from the lubrication system protecting the installation against corrosion, premature wear and failure. Shell MORLINA Oils SD are especially useful in smaller newer systems where excellent demulse is critical for effective operation. It is helpful in some neglected systems where the normal maintenance regimes have been relaxed. Shell MORLINA Oils SD help to reduce new product purchases, component replacement as well as helping to reduce maintenance costs, parts and labor. High operating temperatures and extended oil drain intervals demand superior oxidation properties of the oil. Shell MORLINA Oils SD have excellent thermal and oxidative stability which reduce the formation of sludge and other harmful oxidation products. The result is extended oil life, less maintenance and less downtime. Shell MORLINA Oils SD exhibit excellent surface properties with rapid air release and a high resistance to foaming. This reduces problems associated with pump cavitation, premature oil oxidation and excessive wear. Poor corrosion performance in circulating oils leads to reduced levels of oil cleanliness which promote abrasive wear, consequent failure of components (e.g. damaged bearings and blocked control valves etc), sludge formation, accelerated oil oxidation and increased foaming. Shell MORLINA Oils SD prevent the formation of rust. It guards against the onset of corrosion ensuring protection for equipment during operation and shut-downs hence minimizing maintenance.

Main Applications
MORGOIL type bearing systems in steel mills Circulating oil systems where water separation is a key issue Plain and rolling element bearings Enclosed spur, helical, bevel and worm gearboxes where the use of a non-EP rust and oxidation inhibited oil is approved by the equipment manufacturer Advice on applications not covered in this handbook may be obtained from your Shell representative.

51

Bearing and Circulating Oil

Specifications, Approvals, and Recommendation


Shell MORLINA Oils SD are approved by the following OEMs: Morgan MORGOIL; Advanced Lubricant (Super Demulsibility) Specification Revision 2.3; 26th March 2004 Morgan MORGOIL Lubricant Specification Revision 1.1; 27th January 2005 Danieli Wean United; Super Demulsifiable Oil Specification 6.124249.F Cincinnati Machine P-57 (150) ASLE H-700 (150) ANSI/AGMA 9005-D94 R&O MORGOIL is a registered trade mark of the Morgan Co

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell MORLINA Oils SD Gravity, API Viscosity: @ 40 C, @ 100 C, @ 100 F, @ 210 F, cSt cSt SUS SUS 100 30.5 100 11.4 464 64.2 95 2.0 C C mg KOH/g -12 230 0.05 1b Pass 10 36 150 28.0 150 14.1 699 74.4 95 3.0 -9 240 0.05 1b Pass 10 36 220 26.7 320 26.1 460 25.0 680 24.1

220 320 460 680 18.1 23.1 29.1 36.4 1019 1483 2123 3150 90.5 112 138 165 95 4.0 -9 250 0.05 1b Pass 10 33 95 4.0 -6 255 0.05 1b Pass 20 32 95 5.0 -6 290 0.05 1b Pass 30 26 87 5.0 -6 300 0.05 1b Pass 30 23

Viscosity Index Color Pour Point, Flash Point, (COC) Acid Number, Cu Corrosion, 3 hrs @ 100C Rust Control, synthetic sea water Water Demulsibility: (a) Demulsibility @ 82C, minutes (b) Demulsibility @ 52C mL of free water before centrifuging Foam Test, Sequence II mL foam at 0/10 minutes Oxidation Control Tests: (a) Turbine Oil Stability Test, hrs (b) RBOT, minutes ANSI/AGMA Lubricant No. 9005-D94

30/0 20/0

0/0

10/0

0/0

0/0

6000+ 2250+ 1500+ 1200+ 1100+ 700+ 800+ 600+ 500+ 400+ 350+ 200+ 3 4 5 6 7 8

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.
Bearing and Circulating Oil

52

Shell MORLINA Oils T


Circulating and bearing oils for no-twist rod mill systems Shell MORLINA Oils T are premium quality, solvent refined, paraffinic lubricating oils specially developed for the no-twist mill systems. Meets the requirements of Morgan specification. Performance Features and Benefits
Protects effectively against gear wear by using a zinc free additive system Very good water separation properties Good resistance to foaming Minimal Emulsion Formation High resistant against oxidation Effective protection against rust and corrosion Can be filtered using fine filters

Specifications, Approvals, and Recommendations


Meets the requirements of Morgan Specification for circulating oils for no-twist rolling mill oil systems Danieli approved CL according to DIN 51517-2

Compatibility and Miscibility


Shell MORLINA Oils T are compatible with all seal materials and paints normally specified for use with mineral oils.

Main Applications
No-twist rolling mill systems Lubrication of no-twist finishing mills requires a versatile lubricant. This is partly due to the need for the same lubricant (normally ISO 100) to protect the highly loaded bearings working at high speeds and to work satisfactorily even when contaminated with cooling water and iron oxides coming from the mill. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell MORLINA Oils T Kinematic Viscosity Specific Gravity Viscosity Index Flash Point (COC) Pour Point C C @ 40 C @ 100 C @ 15C cSt cSt 100 100 11.1 0.880 96 >240 -15 220 220 18.8 0.890 95 >240 -12 320 320 24.2 0.895 96 >250 -12 460 460 30 0.905 94 >250 -12

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

53

Bearing and Circulating Oil

Shell OMALA Oils RL


Synthetic bearing and circulation oil Shell OMALA Oils RL are high performance synthetic bearing and circulation lubricant based on synthesized hydrocarbon fluids. They offer outstanding lubrication performance under severe operating conditions, including improved energy efficiency and long service life. Performance Features and Benefits
Excellent anti-wear performance providing long component life Provides high levels of wear protection for rolling element bearings and moderately loaded gearboxes, providing benefits over mineral oilbased products in terms of gear and bearing component life. Excellent oxidation and thermal stability extending lubricant life Resists the formation of harmful products of oxidation at high operating temperatures, improving system cleanliness and therefore reliability of the equipment. Longer service intervals Extended component and lubricant life offers the opportunity to extend service intervals and to reduce maintenance and disposal costs. Superior lubricant performance improving gear efficiency Offers improved low temperature performance and reduced change in viscosity with increase in temperature in comparison to mineral oilbased products. This provides better lubrication at low start-up temperatures and the opportunity for energy savings by optimizing the viscosity for normal operating conditions. Outstanding rust and corrosion protection of all metal surfaces Rapid water shedding and air release performance

Main Applications
Moderately loaded enclosed industrial reduction gearboxes operating under arduous conditions, such as very low or elevated temperatures and wide temperature variations Particularly recommended for certain lubricated-for-life systems Plain and rolling element bearings Oil circulation systems Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Meets the ISO 12925-1 Type CKS specification.

Compatibility & Miscibility


Shell OMALA Oils RL is compatible with all seal materials and paints normally specified for use with mineral oils.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Bearing and Circulating Oil

54

Typical Physical Characteristics


Shell OMALA Oils RL Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific Gravity FZG @ 15 C failure load stage C C @ 40 C @ 100 C cSt cSt 68 68 7.70 130 254 -54 >12 150 150 19.8 149 236 -54 >12 220 220 25.9 149 240 -48 >12 320 320 33.8 148 270 -45 >12 460 460 45.5 155 274 -42 >12 680 680 61.9 160 286 -39 >12

0.857 0.848 0.853 0.854 0.855 0.857

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

55

Bearing and Circulating Oil

Shell VSI Circulating Oil


Hydraulic and lubricating oil for rust protection in vapor spaces Shell developed VSI (Vapor Space Inhibiting) Circulating Oil with an anti-rust compound which is oil soluble and volatile. This corrosion inhibitor fills the vapor space above the oil level to form a rust preventive barrier on exposed metal surfaces and helps combat vapor space rusting. Moisture in enclosed air spaces over circulating oils is very likely to cause rusting when it condenses on the cool walls of gear cases or reservoirs. Further, this condensed moisture is constantly replenished as the system breathes through vents and other openings. Performance Features and Benefits
Excellent demulsibilty Excellent corrosion protection The equipment should be clean before installing Shell VSI Circulating Oil. Contamination may promote rusting. Freshly cleaned surfaces should be immediately coated with Shell VSI Circulating Oil, if possible, to afford protection until rust inhibiting vapors can form. Shell VSI Circulating Oil is designed primarily for protection of ferrous metals. It is noncorrosive to most non-ferrous metals including brass, copper, bronze, zinc, babbitt, aluminum and magnesium. However, contact with lead and lead alloys should be avoided unless the alloys have been tested for suitability under actual operating conditions. For maximum effectiveness, the maximum distance from the oil to the surfaces requiring protection should be kept reasonably short. Experience indicates that with 80F oil the distance should be no more than about six feet. Where temperatures are lower, the maximum distance should be less, and at temperatures over 80F it may be somewhat greater. Because of the significant effect that temperature and ventilation have on depleting the rustinhibiting additive, and because of differences in make-up rates, it is difficult to predict oil service life. However, experience has indicated that while the oil change interval is shorter than that for premium quality turbine oils, it is sufficiently long to fit in with plant preventive maintenance schedules.

Main Applications
Hydraulic, turbine, and general lubricating applications Enclosed lubricating oil systems where rusting is likely to occur Anti-friction bearings and gears, reservoirs, system housings, piping and similar system components Machine tools that may be idle for weekends or longer Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Practices for Using Shell VSI Circulating Oil


High temperature will accelerate inhibitor release while low temperature will retard it. An initial temperature of 80 to 100F will assist in early distribution of the VSI agent. In operating systems recommended bulk oil temperatures are 80 to 150F. Temperatures over 200F should be avoided because of the excessive rust inhibiting vapor loss. A tightly closed system is best, and no attempt should be made to protect a completely open system. Most oil circulating systems and reservoirs afford a relatively closed system to keep the oil free of contamination. Any reduction in system ventilation will help improve the corrosion inhibiting action.
Bearing and Circulating Oil 56

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell VSI Circulating Oil Property Gravity, API @ 60F Flash Point, COC, F Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Pour Point, C, (F) Copper Corrosion Acid Number, mg KOH/g Rust Test, Synthetic Sea Water D 1298 D 92 D 445 D 445 D 2270 D 97 D 130 D 974 D 665B Test Method ISO Viscosity Grade 32 31 395 31.1 5.2 100 -10 (14) 1b 0.45 No Rust

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

57

Bearing and Circulating Oil

Shell CASSIDA Fluid CR


Compressor lubricants for food manufacturing machinery Shell CASSIDA Fluid CR 46 and 100 are high performance fluids specially developed for use in rotary screw and vane air compressors used in the food and beverage processing and packaging industry. They are based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Base fluids have an ability to provide superior lubrication under the majority of operating conditions Very good anti-wear performance resulting in greater plant utilization. Shell CASSIDA Fluids CR have inherently good water shedding properties and resistance to foaming Excellent high temperature performance resists the formation of harmful products of oxidation at elevated temperatures, resulting in long oil life Neutral odor and taste High viscosity index Good protection against corrosion of all metal working surfaces Good low temperature properties down to -40C These products have demonstrated similar performance to conventional compressor lubricants in rotary air compressors (Hydrovane type) operating at normal temperatures, e.g. up to 100C. It is strongly recommended that a used oil and/or equipment condition monitoring service be employed for extended periods of operation in excess of the pump manufacturers recommended oil change intervals.

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

Specifications and Certificates


NSF H1 NSF ISO 21469 Kosher Halal DIN 51506 VBL, VCL, VDL

Specifications, Approvals, and Recommendations


This is an ongoing process, please contact your local Shell company for any updates. Extensive field experience with Shell CASSIDA Fluid CR for: - Atlas Copco - Grassair - Compair - Ingersoll Rand - Kaeser/HPC FAG recommendation

Main Applications
Screw and vane compressors Plain and anti-friction bearings General purpose lubrication including light duty gearboxes Advice on applications not covered in this handbook may be obtained from your Shell representative.

Compressor Oil

58

Incidental Food contact


Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants for use where there is a potential for incidental food contact. Certified by NSF for ISO 21469, safety of machinery, lubricants with incidental product contact, hygiene requirements. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. To comply with the requirements of US 21 CFR 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, Shell recommends that this same 10 ppm limit be observed, as up to this concentration Shell CASSIDA Fluid CR will not impart undesirable taste, odor or color to food, nor will cause adverse health effects. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

Storage Requirements
All food grade lubricants, such as Shell CASSIDA Fluid CR, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Provided that the product has been stored under these conditions we recommend that the product be used within 5 years from the date of manufacture. Consult your local Shell Company for details. Accept for use new Shell CASSIDA Fluid CR only if the manufacturers seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA Fluid PL and/or potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a pack, the product must be used within 2 years (or within 5 years of date of manufacture, whichever is the sooner).

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Oil condition during use


It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CASSIDA Fluid CR Property Color Density @ 15C Flashpoint Pourpoint Kinematic Viscosity @ 40 C @ 100 C Viscosity index Demulsibility @ 54 C kg/m3 C C cSt cSt min. Test method Pale yellow ISO 12185 ISO 2592 ISO 3016 ISO 3104 ISO 3104 ISO 2909 DIN 6614 838 252 -57 46 7.88 142 15 846 258 -54 10046 14.6 151 20 (82 C) 46 100

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

59

Compressor Oil

Shell CLAVUS Oils


Refrigerator Compressor Lubricant Shell CLAVUS Oils are high quality, hydrotreated, naphthenic mineral oils without additives. Specific selection of the base oil gives a range of products specially suited for the efficient lubrication of refrigerator compressors. Performance Features and Benefits
Very good stability The specific selection of the base oils provides very good chemical stability in contact with ammonia as refrigerant, very good oxidative stability and in good thermal stability. Good cleanliness The build up of sludge and deposits is clearly reduced. Good lubricity Good lubrication properties and good low temperature fluidity. General lubrication Apart from the application in refrigerators Shell CLAVUS Oils can also be used for general lubrication at low temperatures. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell CLAVUS Oils meet the requirements of DIN 51503 KAA, KC and KE.

Main Applications
Refrigerator compressors Shell CLAVUS Oils are designed for the lubrication of compressors with ammonia (R717) as refrigerant. It can also be used when hydrocarbon (e.g. R600a) are the refrigerant. It may be used with halogenated hydrocarbon (R12, R22). For all refrigeration and air-conditioning applications: domestic, commercial and industrial systems with high, moderate or low evaporation temperatures.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CLAVUS Oils Kinematic viscosity @ 40 C @ 100 C Density @ 60 F Flash Point (COC) Pour Point Fluidity in U-tube Neutralization number Saponification number ASTM D445 cSt cSt (lbs/gal) C (F) C (F) C (F) mg KOH/g mg KOH/g ASTM D 4052 D 92 D 598 DIN 51568 D 664 D 94 68 7 0.902 (7.53) 210 (410) -30 (-22) -21 (-6) <0.04 <0.08

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Compressor Oil

60

Shell CLAVUS Oil S


Refrigerator Compressor Lubricant Shell CLAVUS Oil S has been specially developed for use in rotary screw compressors used in ammonia refrigeration systems. It is formulated from specially refined paraffinic base oils in combination with additives selected to minimize system deposits and provide long service life. Performance Features and Benefits
Excellent stability Shell CLAVUS Oil S has excellent high temperature and oxidation stability in comparison with conventional mineral oil based refrigerator oils, providing long service life even where high compressor discharge temperatures are found. Reduced oil carryover Shell CLAVUS Oil S has been specially optimized to reduce light end oil carryover, minimizing oil thickening in the compressor. Evaporator and system efficiency are also maintained by restriction of oil carryover and by minimizing oil coating of internal evaporator surfaces. Excellent cleanliness Provides excellent control of deposit and sludge formation. Oil drain intervals can be extended compared to conventional mineral oil based refrigerator oils. Excellent compatibility Shell CLAVUS Oil S is compatible with all commonly used sealing materials. It is completely miscible with mineral oil. rotary screw compressors used in ammonia (R717) refrigeration systems, where it offers excellent performance, even under high compressor discharge temperatures or down to evaporation temperatures of -30C. Reciprocating compressors Shell CLAVUS Oil S is also suitable for use in reciprocating compressors used in ammonia refrigeration systems. Shell CLAVUS Oil S is not recommended for use with CFC or HFC refrigerants such as R12, R22 or R134a. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Rotary screw compressors Shell CLAVUS Oil S is recommended for use in

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CLAVUS Oil S Kinematic Viscosity @ 40 C @ 40 C Viscosity Index Flash Point COC Pour Point Specific Gravity @ 60 C D 445 cSt cSt C (F) C (F) (lbs/gal) D 2270 D 92 D 5949 D 4052 68 9 115 232 (450) -39 (-38) 0.862 (7.19) 68

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

61

Compressor Oil

Shell CORENA Oil AP


Advanced synthetic lubricant for reciprocating air compressors Shell CORENA Oil AP is an advanced reciprocating air compressor lubricant and is based on specially selected synthetic ester fluids. It incorporates the latest additive technology to provide high performance. Performance Features and Benefits
Outstanding performance in all operating conditions Developed specifically for heavy duty reciprocating air compressors. This includes reciprocating air compressors subjected to overloading, intermittent or continuous operation. Shell CORENA Oil AP is designed to provide safe, reliable and effective lubrication for extended service periods where mineral compressor lubricants are unsatisfactory. Extended service intervals The extreme low tendency for deposit build-up ensures continued high compressor performance over long periods. It enables the normal valve maintenance period, typically between 250 and 1000 hours of operation using conventional mineral oils, to be extended to 2000, or even 4000 hours. Maximum safety for air lines Low deposit formation has a very important safety-related benefit. In discharge air-lines, the combination of rust particles, dispersed in carbonaceous deposits, coupled with heat from recently compressed air, can cause an exothermic reaction leading to the possibility of fires and explosion. Shell CORENA Oil AP helps to minimize the likelihood of this danger. Excellent rusting and wear protection Effectively protects all metal surfaces from corrosion. Protects all sensitive machinery parts, e.g. gears, screws, bearings, from wear and prolongs the service intervals. Excellent oxidation resistance Resistant to the formation of carbon deposits and lacquer on valves and piston crowns at high working temperatures and pressures. Such deposits can cause serious damage, lower compressor efficiency and increase maintenance costs. Excellent water separation properties Separates readily from water preventing accelerated corrosion and facilitating separation from condensate.
Compressor Oil

Main Applications
Reciprocating air compressors All industrial reciprocating air compressors, in particular up to and above air discharge temperatures of 220C, with continuous high delivery pressures. Breathing air compressors Shell CORENA Oil AP may be used in breathing air compressors provided subsidiary clean-up apparatus is used to ensure that the air produced is t for breathing. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specification, Approvals, and Recommendations


DIN 51506 VDL ISO/DP 6521-L-DAB - medium duty ISO 6743-3:2003 DAB - severe duty EN 12021

Compatibility and Miscibility


Seal Compatibility Shell CORENA Oil AP, in common with other ester-based lubricants, is not compatible with all seal materials, and some older compressors may need to have the seals changed before they can be run on the new grades.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.
62

Compatibility Guide
Acceptable Majority Acceptable Not Recommended

High nitrile content (SE85) Medium nitrile content (SE70) Low nitrile content

>36% acrylonitrile 30 - 36% acrylonitrile <30% acrylonitrile

Shell CORENA Oil AP is miscible with mineral oils, although dilution with mineral lubricants will markedly reduce its performance.

Typical Physical Characteristics


Shell CORENA Oil AP Kinematic Viscosity Density Flash Point (COC) Pour Point Sulfated Ash Rust Prevention Properties (steel) Copper Corrosion Water Separability @ 54C @ 82C min min @ 40C @ 100C @ 15C cSt cSt kg/L F F %m 68 68 8.5 0.990 250 -51 <0.02 Pass 1b 30 100 100 10.2 0.988 500 -38 <0.02 Pass 1b 25 150 150 13.8 0.982 500 -38 <0.02 Pass la 10

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

63

Compressor Oil

Shell CORENA Oil AS


Advanced synthetic compressor lubricant Shell CORENA Oil AS is an advanced air compressor lubricant, capable of giving high performance in oil-ooded air compressors of screw or vane design. Based on selected synthetic base uids, Shell CORENA Oil AS provides long oil life and effective lubrication in machines working in extremes of temperature and working conditions. Performance Features and Benefits
Excellent resistance to oxidation Resists the formation of carbon deposits and the formation of sludge in all moving parts of sliding vane and screw compressors to ensure maximum output of the machine throughout the service interval. Extended oil drain intervals Oil drain intervals can be extended up to 8000 hours. Excellent low volatility characteristics Low volatility giving low oil consumption and reduced top-up rates. Very good surface properties Resulting in a low foaming tendency and very good water shedding properties. This helps to separate oil from air and water in two-stage compressor intercoolers, oil/water separators and drier units. High viscosity index Reduced viscosity change with change in operating temperature in comparison to conventional mineral oil-based products. This provides low starting viscosity together with higher viscosity at operating temperature. Very good rusting and wear protection Effectively protects all metal surfaces from corrosion. Protects all sensitive machinery parts, e.g. gears, screws, bearings, from wear and prolongs the service intervals. ABB Turbochargers Recommended for use in ABB turbochargers tted to low and medium speed diesel engines used in marine and power generation applications. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


ISO 6743-3A-DAJ Shell CORENA Oil AS 68 fullls the requirements of ABB VTR 184.714 Special low friction synthetic oil with a maximum oil change interval of 5000 hours (HZTL 90617, List 3).

Compatibility and Miscibility


Miscibility Shell CORENA Oil AS is fully miscible with mineral oils, although dilution with mineral lubricants will markedly reduce its performance. Care must be taken to ensure that Shell CORENA Oil AS is not mixed with other synthetic uids. Seal compatibility Shell CORENA Oil AS is compatible with all sealing materials commonly used in air compressors.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Rotary sliding vane and screw air compressors Oil ooded single and two-stage compressors, in particular those operating with higher output pressures of up to 20 bar and with air discharge temperatures higher than 100C (including intermittent operation under these conditions). Equipment running under arduous conditions May also be used where exceptionally high ambient temperatures are found, when the oil temperature cannot be reduced to normal levels.
Compressor Oil 64

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CORENA Oil AS Kinematic Viscosity Density Flash Point (COC) Pour Point Viscosity Index (VI) Rust Prevention Properties Water Separability FZG Test min failure load stage @ 40 C @ 100 C @ 15 C cSt cSt kg/L F F 32 32 6.3 0.851 446 -27 145 pass 10 11 46 46 8 0.854 455 -27 145 pass 15 11 68 68 11.2 0.859 464 -27 148 pass 15 12

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

65

Compressor Oil

Shell CORENA Oil P


High performance lubricant for reciprocating air compressors Shell CORENA Oil P is a premium quality reciprocating air compressor lubricant. It is based on a blend of specially selected base oils to provide a level of performance approaching that of synthetic oils. Performance Features and Benefits
Prolonged service intervals Allows the interval between valve and piston maintenance to be extended. Compressors can be kept in service for much longer periods, operating at a consistently high level of efficiency. Safe air lines In discharge air-lines, the combination of rust particles, dispersed in carbonaceous deposits, coupled with heat from recently compressed air, can cause an exothermic reaction leading to the possibility of res and explosion. Shell CORENA Oil P helps to minimize the likelihood of this danger arising. Very good oxidation resistance Resistant to the formation of carbon deposits and lacquer on valves and piston crowns, caused by the by-products of corrosion, such as ferric oxides and hydroxides, at high working temperatures and pressures. Such deposits can cause serious damage, lower compressor efficiency and increase maintenance costs. Very good rusting and wear protection Effectively protects all metal surfaces from corrosion. Protects all sensitive machinery parts, e.g. housings, valves, bearings, from wear and prolongs the service intervals. Very good air release and anti-foam properties The careful choice of additives ensures rapid air release without excessive foaming. Very good water separation properties Shell CORENA Oil P separates readily from water allowing excess water to be drained from the oil circulation system, thus preventing accelerated corrosion and a reduction in lubrication efficiency. This also helps to separate oil from condensate in oil/water separators and drier units. Breathing air compressors Shell CORENA Oil P may be used in breathing air compressors provided subsidiary clean-up apparatus is used to ensure that the air produced is t for breathing. Shell CORENA Oil P 150 is approved for use in Bauer breathing air compressors and is included in the Bauer reference oil list for breathing air compressor lubricants. Note: Follow equipment manufacturerss specification to determine if use is appropriate in breathing air equipment. If used for lubricating breathing air equipment, follow equipment manufacturers recommendations, applicable laws, regulations, good handling use, and equipment cleaning practices to ensure that the breathing air product is fit for breathing in. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specications, Approvals, and Recommendations


DIN 51506 VDL ISO 6743-3:2003 DAA Normal Duty

Compatibility and Miscibility


Seal compatibility Shell CORENA Oil P is compatible with all sealing materials commonly used in air compressors.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Reciprocating air compressors Industrial reciprocating air compressors operating with air discharge temperatures of up to 220C.

Protect the Environment


Do not discharge into drains, soil, or water.

Compressor Oil

66

Typical Physical Characteristics


Shell CORENA Oil P Kinematic Viscosity Density Flash Point (COC) Pour Point Neutralization Value Sulfated Ash Oxidation Stability delta-CCR Properties of the Distillation Residue 20% Carbon Residue (CCR) Kinematic Viscosity @ 40C Rust Prevention (steel) degree Water Separability @ 54C @ 82C min min @ 40C @ 100C @ 15C cSt cSt kg/L F F mg KOH/g %m %m %m cSt 68 68 7.8 0.883 455 -27 0.3 0.06 1.8 0.3 100 Pass 30 100 100 9.2 0.899 464 -27 0.3 0.06 2 0.3 160 Pass 20 150 155 12.1 0.902 464 -20 0.3 0.06 2.3 0.3 280 Pass -20

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

67

Compressor Oil

Shell CORENA Oils PGE


High quality synthetic fluids designed for rotary screw air compressors Shell CORENA Oils PGE products are high quality synthetic fluids based on polyalkylene glycol and ester technology that are designed for use in rotary screw air (except breathing air) compressors. They are an excellent choice for service fill in situations where polyglycol-ester type lubricants are already in use as their application will avoid potential incompatibility problems. Performance Features and Benefits
They provide outstanding performance in the areas of thermal, hydrolytic and oxidative stability, resistance to sludge and varnish formation and offer excellent heat transfer and anti-wear protection. The low vapor pressure of Shell CORENA OIls PGE facilitate separation of lubricant from the compressed air, resulting in low make-up rates and minimal complications arising from the presence of entrained lubricants in downstream air. The high viscosity indices and low pour points of Shell CORENA Oils PGE result in their utility over a wide range of ambient operating conditions. Helps to provide: Reduced component wear Sludge and varnish control Excellent thermal, oxidation and hydrolytic stability Low volatilization losses Note: Shell CORENA Oils PGE are NOT recommended for use in breathing air service. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specications, Approvals, and Recommendations


Shell CORENA Oils PGE lubricants are especially suitable for use in rotary screw air compressors (except breathing air) operating under severe conditions. They are an excellent choice for service fill in situations where polyglycol-ester type lubricants are already in use as their application will avoid potential incompatibility problems.

Maintenance
Shell CORENA Oils PGE lubricants will tolerate admixture of trace amounts of petroleum oils. When converting from mineral oil products to Shell CORENA Oils PGE, care must be taken to thoroughly drain the system and to change out filters and separators prior to charging the system with Shell CORENA Oils PGE. Excessive petroleum contamination will cause lubricant separation and malfunction. Some elastomers and coatings used in equipment in mineral oil service may not be compatible with Shell CORENA Oils PGE. Where there is any doubt concerning incompatibility, the equipment manufacturer should be consulted. Shell CORENA Oils PGE are not intended for use in compressors providing breathing air.

Main Applications
Rotary screw air compressor design severely stresses the lubricant used, which must lubricate moving parts, remove the heat generated and seal against leaks. The high operating temperatures and severe oxidizing conditions encountered sharply limit the service of conventional petroleum based lubricants. Shell CORENA Oils PGE compressor lubricants are specifically designed to provide extended drain intervals in this severe service. This series of products will meet the lubrication requirements of many positive displacement compressors operating under adverse conditions.

Compressor Oil

68

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CORENA Oils PGE Appearance Gravity, API Flash Point, COC, F Pour Point, F Viscosity @ 40C @ 100C @ 100F @ 210F cSt cSt SUS SUS D 1298 D 92 D 97 D 445 D 445 Calc Calc D 2270 D 189 D 130 1a D 2272 1300 1a 1300 Test Method 32 Very Light Pale 14.8 480 -55 38.7 6.83 199 49.1 136 0.02 68 Very Light Pale 15.8 490 -50 56.2 9.37 286 57.8 149 0.05

Viscosity Index Carbon Residue, wt% Copper Strip Corrosion 3 hrs at 250F (121C) Rotary Bomb Oxidation Test, minutes

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

69

Compressor Oil

Shell CORENA Oil S


Lubricant for rotary screw and vane air compressors Shell CORENA Oil S is a premium quality lubricant developed for the lubrication of rotary sliding vane and screw air compressors. It is based on a blend of selected solvent refined base oils and carefully chosen additives. Performance Features and Benefits
Very good oil oxidation resistance Resists formation of carbon deposits in sliding vane slots enabling them to move freely and resists deposit formation on rotating components of screw compressors. As a consequence, high levels of compressor efficiency can be maintained for long periods in both types of compressor. Very good air release and anti-foam properties The careful selection of base oils and additives provides rapid air release without excessive foaming to give trouble-free operation even under cycling conditions. Very good rusting and wear protection Effectively protects all metal surfaces from corrosion. Protects all sensitive machinery parts, e.g. gears, screws, bearings, from wear and prolongs the service intervals. Internal cleanliness Coupled with the oils long life capability is its ability to maintain internal surface cleanliness in service. This is important to maintain high levels of performance for the compressor and separator/coalescer. Oil drain periods Shell CORENA Oil S will allow the oil drain period to be extended up to 4000 hours even when operating at a continuous maximum discharge air temperature of up to 100C.

Main Applications
Rotary sliding vane air compressors Oil flooded or oil injected, single or two-stage compressors, operating at pressures of up to 10 bar and with air discharge temperatures of up to 100C. Screw air compressors Oil flooded or oil injected, single or two-stage compressors, operating at pressures of up to 20 bar and with air discharge temperatures of up to 100C. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specications, Approvals, and Recommendations


ISO 6743-3A-DAH

Compatibility and Miscibility


Seal compatibility Shell CORENA Oil S is compatible with all sealing materials commonly used in air compressors.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Compressor Oil

70

Typical Physical Characteristics


Shell CORENA Oil S Kinematic Viscosity Density Flash Point (COC) Pour Point Ash, sulfated Oxidation Stability delta-CCT Water Separability @ 54 C @ 82 C @ 40C @ 100C @ 15C cSt cSt kg/L F F % % min min 46 46 6.7 0.874 410 -22 < 0.03 0.45 20 68 68 9.0 0.876 419 -22 < 0.03 20 -

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

71

Compressor Oil

Shell MADRELA Oil S


High Performance Gas Compressor Lubricant Shell MADRELA Oil S is a premium quality fluid based on synthetic and severely hydroprocessed base oils and selected additives specially designed to meet the demanding needs of rotary and screw gas compressors. Performance Features and Benefits
State-of-the art complex fluid make-up Shell MADRELA Oil S compressor lubricant is formulated from a carefully selected blend of synthetic and mineral base oils. The mineral base oil portion is composed of severely hydroprocessed base oils. These premium base oils are blended with a customized additive chemistry, which offers excellent oxidative and thermal stability. Outstanding oxidative and thermal stability This customized additive system means Shell MADRELA Oil S compressor lubricant offers good thermal stability, good demulsibility, good entrained air release properties and good cold weather performance. Low oil consumption/carryover Shell MADRELA Oil S compressor lubricant offers good volatility characteristics, which lead to improved oil feed rates and vapor pressure, as well as reduced lubricant carryover. Effectively minimizes deposit and varnish formation Shell MADRELA Oil S compressor lubricant provides excellent resistance to heat and oxidative breakdown that results in reduced sludge, varnish, lacquer and deposit formation on compressor components, as well as longer lubricant life. Resists rust and corrosion Shell MADRELA Oil S compressor lubricant separates readily from water found in compressor systems. It protects against rust and corrosion, and is inhibited against foaming and air entrainment, to provide for maximum lubrication, ready separation from wet air in oil/air separators, and extended oil separator service intervals. Excellent anti-wear performance The additive system, including select anti-wear agents, provides for extended compressor life, and compatibility with all types of metals. Shell MADRELA Oil S compressor lubricant has a high viscosity index and a low pour point, which allows for its use in a wide range of ambient and operating temperature ranges.

Main Applications
Shell MADRELA Oil S compressor lubricant is recommended for use in oil flooded rotary vane and screw type compressors. The outstanding oxidative stability of this fluid makes it ideal for rotary and screw compressors, where the lubricant is injected directly into the gas stream. The excellent lubricant life of Shell MADRELA Oil S compressor lubricant makes it especially suitable for use in those applications where production schedules do not allow for frequent shutdowns for maintenance and oil changes, or where location or inaccessibility of equipment makes frequent oil changes difficult. Complex fluids like Shell MADRELA Oil S compressor lubricant are also ideal for use in applications where straight mineral oils have previously shown a history of undesirable deposit problems. Advice on applications not covered in this handbook may be obtained from your Shell representative. Shell MADRELA Oil S Compressor Lubricant is recommended for compressing inert and hydrocarbon gases such as: - Natural Gas - Isobutane - Methane - Argon - Helium - Synthetic Gas - Butane - Carbon Dioxide - Propylene - Propane - Ethylene - Neon - Hydrogen - Air

Compressor Oil

72

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell MADRELA Oil S Gravity, API Specific Gravity @ 60F(15.6C) Viscosity Viscosity Index Flash Point, C(F) Pour Point, C(F) Color Total Acid Number, mg KOH/g Rotating Pressure Vessel Oxidation Life, Min @ 150C Rust Test Demulsibility, min to 40/37/3 (ml oil/ml water/ml emulsion) Foam Test, ml foam, (Tendency/Stability) Sequence I Sequence II Sequence III Four Ball Wear Test, scar diameter, mm @ 40C @ 100C cSt cSt Method ASTM D 287 ASTM D 1298 ASTM D 445 ASTM D 445 ASTM D 2270 ASTM D 92 ASTM D 97 ASTM D 1500 ASTM D 664 ASTM D 2272 ASTM D 665B ASTM D 1401 30 ASTM D 892 0/0 10/0 0/0 ASTM D 4172 0.34 Typical Results 34.3 0.8534 145 16.8 125 271(520) -36(-33) 0.5 0.58 540 Pass

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

73

Compressor Oil

Shell DEX-COOL Antifreeze/Coolant


Extended Life Antifreeze Shell DEX-COOL Extended Life Antifreeze/Coolant is a single-phase, ethylene glycol based, extended life, universal automotive engine coolant based on a unique extended life carboxylate inhibitor system. Shell DEX-COOL is suitable for a five year or 150,000 mile service life in automotive applications. In heavy-duty applications not requiring nitrite Shell DEX-COOL is suitable for a service life of 400,000 miles or 8,000 hours. Shell DEX-COOL Prediluted 50/50 is a 50/50 volume mixture of Shell DEX-COOL with deionized water. Performance Features and Benefits
Meets GM6277M--General Motors new Extended Life Coolant specification (DEX-COOL) 5 year or 150,000 miles service interval Provides effective, long term corrosion protection for aluminum, brass, cast iron, steel, solder and copper Superior high temperature aluminum protection Improved water pump life Maintains good as new heat transfer due to no silicate containing formula Reduces silicate gel formation in use or in storage Storage stable for at least eight years 100% biodegradable in its pure unused form Compatible with conventional antifreeze. Further dilution of a 50/50 mixture with more than 10% conventional coolant or water will reduce cooling system protection. All product bittered to help render product unpalatable Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


GM DEX-COOL approval General Motors GM6277M General Motors GM1825M Concentrate meets ASTM D 3306 incl. D 4340 and ASTM D 4985 Pre-dilute meets ASTM 4656 Federal Specification A-A-870 General Motors GM1899M (Performance corresponding to GM6038M) Chrysler MS-9769 (meets performance requirements) Ford ESE-M97B44-D1 Volkswagen/Audi G-12

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Extended life universal automotive gasoline or diesel engine antifreeze/coolant Extended life universal heavy-duty diesel antifreeze/coolant for systems not requiring nitrite Extended life antifreeze/coolant meeting Japanese silicate free requirements Extended life antifreeze/coolant meeting European phosphate free requirements

Protect the Environment


Do not discharge into drains, soil, or water.

Coolants/Antifreeze

74

Typical Physical Characteristics


Shell DEX-COOL Extended Life Antifreeze/Coolant Appearance Specific gravity 60/60 F Freezing point, F (ASTM D 1177) 50 vol. % q.s. aqueous solution Freeze point, F, as purchased pH (ASTM D 1287), 1:2 dilution with water Reserve Alkalinity (ASTM D 1121), as received Silicate, % (as Anhydrous Alkali Metasilicate) 8.3 6 None Typical Concentrate Orange 1.13 -34 -34 8.3 3 None Typical Pre-diluted 50/50 Orange 1.06

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Recommended dilution for Shell DEX-COOL Extended Life Antifreeze/Coolant concentrate


Boiling Protection, F (C) (15 lb. pressure cap) 50% (1 part AF/1 part water) Freezing Protection, F (C) 40% (2 parts AF/3 parts water) 50% (1 part AF/1 part water) 60% (3 parts AF/2 parts water) 265 (129.4)

-12 (-24.4) -34 (-37.2) -61 (-51.7)

Note: For optimum year round protection against freezing, boiling and corrosion, a 50 percent Shell DEX-COOL Extended Life Antifreeze/Coolant concentrate solution (1 part AF/1 part water) is recommended. For maximum protection against freezing in extremely cold areas, a 60 percent solution (3 parts AF/2 parts water) can be used. Concentrations greater than 67 percent or less than 40 percent are not recommended. Shell DEX-COOL Extended Life Antifreeze/Coolant Pre-diluted 50/50 should be used as purchased. No further dilution is recommended. Dilution of a 50/50 mixture by more than 10% with conventional coolants or water will reduce corrosion and freeze point protection.

75

Coolants/Antifreeze

Shell Diesel Ready


Fully Formulated Coolant/Antifreeze Shell Diesel Ready Fully Formulated Coolant/Antifreeze is a conventional, single-phase, ethylene glycol based heavy-duty diesel engine coolant with silicate, nitrite and molybdate. This product is not an extended life coolant and requires regular additions of supplemental coolant additives (SCAs) in order to provide complete cooling system protection. Do not use this product where OEM specification requires the use of a coolant/antifreeze meeting CAT EC-1 or International Truck and Engine B1 Type III. Performance Features and Benefits
Effective, long term corrosion protection for aluminum, brass, cast iron, steel, solder, and copper Reduced deposits due to low silicate formula Hard water scale inhibitor reduces scale Protects against winter freeze up and minimizes the chance of summer boil over Excellent anti-foam characteristics Compatible with other commercially available fully formulated coolants Compatible with cooling system SCA/ chemical filters Can be tested with commercially available test strips Does not require an initial dose of supplemental coolant additives May reduce the number of supplemental coolant additives required when used as a top-up fluid Compatible with other fully formulated coolants such as Cat DEAC, Fleetguard Compleat, FLEET CHARGE, Prestone Heavy Duty, POWER-COOL

Specifications, Approvals, and Recommendations


This product meets or exceeds: ASTM D 3306, D6210, and D 4985 for automotive service ASTM D 6210 for heavy duty diesel service TMC RP 302B, RP 329, RP 338, RP 351 Mack Caterpillar International Truck and Engine B1 Type II Volvo Ford ESE-M97B44-A Cummins GM 1825M & 1899M John Deere H24B1 and H24C1 Waukesha 4-1947D JI Case JIC501

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Heavy-duty gasoline and diesel engine coolant/ antifreeze for use in on-road or off-road vehicles Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Coolants/Antifreeze

76

Typical Physical Characteristics


Shell Diesel Ready Fully Formulated Coolant/Antifreeze Appearance Specific gravity 60/60 F Specific gravity 60/60 F (as sold) Freezing point, F (ASTM D 1177) 50 vol % q.s. aqueous solution Freeze point, as sold pH (ASTM D 1287), 1:2 dilution with water pH (as sold) Reserve Alkalinity (ASTM D 1121), as received Silicate, % (as Anhydrous Alkali Metasilicate) -34F NA 10-Jan NA 10 0.09 Typical Concentrate Purple 1.13 Typical 50/50 Purple NA 1.06 NA -34F NA 10.5 5 0.045

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Boiling and Freeze Protection for a 50/50 mix of Shell Diesel Ready Fully Formulated Coolant/Antifreeze
Boiling Protection, F (C) (15 lb. pressure cap) Freezing Protection, F (C) 265F (129.4C) -34F (-36.7C)

Maintaining Shell Diesel Ready Fully Formulated Coolant/Antifreeze


1. For top-up Shell Diesel Ready Fully Formulated Pre-diluted 50/50 or a 50/50 dilution of Shell Diesel Ready Fully Formulated Concentrate and water should be used. 2. Freeze point should be checked at every oil change or at least twice per year. For optimum year round protection against freezing, boiling and corrosion, a 50/50 mix of Shell Diesel Ready Fully Formulated Concentrate and water is recommended. For maximum protection against freezing in extremely cold areas a 60% solution (3 parts Shell Diesel Ready Fully Formulated Concentrate and 2 parts water) can be used. Concentrations greater than 67% or less than 40% are not recommended. 3. If doing a complete flush and refill, please note: Shell recommends flushing your system with clean water before you install Shell Diesel Ready Fully Formulated Coolant/Antifreeze. Shell does not recommend chemical flushes, but if significant deposits are visible use a commercial cooling system cleaner designed for your engine. Follow the manufacturer's flushing procedure and dispose of properly. Be sure to flush the system thoroughly with water twice after chemical flushing. 4. Coolant level should be kept at the proper level to prevent air entrapment, which could lead to corrosion problems. 5. Shell Diesel Ready Fully Formulated Coolant requires the addition of supplemental coolant additives (SCAs) on a regular basis. To determine when to add SCAs use a test strip made for purple colored coolant. Coolant should be checked every 15,000 miles or at every oil change. Follow the recommendations of the SCA supplier to determine how much additive should be used based on the test strip results. 6. In order to prevent the formation of silicate gel in storage containers, concentrated Shell Diesel Ready Fully Formulated should not be stored longer than 18 months without agitation, and should not be prediluted with supplemental coolant additives. Please note this product is compatible with commercially available supplemental coolant additives and other conventional and fully formulated coolants. It is not recommended this product be added to extended life coolants since over dilution of extended life coolants with conventional coolants may affect their performance.
77 Coolants/Antifreeze

Shell Extended Life Coolant Conversion Fluid


Shell Extended Life Coolant Conversion Fluid is an ethylene glycol/water based corrosion inhibitor super concentrate (red in color and containing nitrite/molybdate) designed to facilitate conversion of heavy duty diesel engine cooling systems from traditional coolant inhibitor technology to Shell ROTELLA ELC Coolant inhibitors. Based on patented carboxylate inhibitor technology, Shell Extended Life Coolant Conversion Fluid provides extended life corrosion protection for all engine metals, including aluminum, iron, steel, copper, brass and solder alloys. Shell Extended Life Coolant Conversion Fluid is compatible with most ethylene glycol-based engine coolants. Performance Features and Benefits
Up to 600,000 miles service before having to flush and fill Excellent pitting protection for wet sleeve cylinder liners Effective, long term corrosion protection for aluminum, brass, cast iron, steel, solder and copper Outstanding hot surface aluminum protection Easy coolant maintenance No Supplemental Coolant Additives (SCAs) needed ever again No inhibitor level testing required 100% biodegradable in its pure unused form Advice on applications not covered in this handbook may be obtained from your Shell representative.

Before Use
Prior to application of Shell Extended Life Coolant Conversion Fluid to a vehicles cooling system, the traditional coolant must be tested to ensure it is in satisfactory condition. A test strip will be provided to test for freeze point, nitrite and pH. If the current coolant fails to meet any of the following criteria, its condition is considered not acceptable and the system should be completely flushed and filled with Shell ROTELLA ELC. Freeze point between 10 and 60 F (Glycol % between 25 and 66%) Nitrite concentration less than 3,000 ppm pH between 8 and 11

Main Applications
Shell Extended Life Coolant Conversion Fluid is intended for use as a quick and easy method to convert a fleet from traditional coolant inhibitor technology to Shell ROTELLA ELC Extended Life Coolant inhibitors. Use of Shell Extended Life Coolant Conversion Fluid permits transitioning an entire fleet to Shell ROTELLA ELC Extended Life Coolant without having to flush and fill every piece of equipment. In addition, conversion of cooling systems by this method reduces disposal of used coolant. Completely flushing the engine cooling system and filling with Shell ROTELLA ELC Extended Life Coolant is a superior conversion method to using Shell ELC Conversion Inhibitor since flushing removes most of the silicates, phosphates and other total dissolved solids that can build up in a cooling system over time. These dissolved solids have been found to be abrasive to water pump seals.

How Much to Use


The recommended treatment amount of Shell Extended Life Coolant Conversion Fluid is one (1) gallon for every 12 gallons of cooling system capacity. 1. Calculate the amount of Shell Extended Life Coolant Conversion Fluid needed 2. Remove that amount of coolant from the system, if necessary 3. Add the appropriate amount of Shell Extended Life Coolant Conversion Fluid The resultant carboxylate inhibitor level of the treated coolant is equivalent to that of a system filled with Shell ROTELLA ELC Extended Life Coolant Pre-diluted 50/50. Of course, traditional inhibitors and contaminants are still present in the cooling system.

Coolants/Antifreeze

78

Cooling System Capacity (Gals) 0-4 4-8 8-12 13-16

ADD Shell ELC Conv. Inh. (Gals) 1 1

with Shell ROTELLA ELC Extended Life Coolant/Anti-Freeze. Shell recommends Shell Extended Life Coolant Conversion Fluid for use in all heavy duty and natural gas engines including Caterpillar, Cummins, Detroit Diesel, International, Mack, Volvo, and other original equipment manufacturers (OEMs).

After Use
After Shell Extended Life Coolant Conversion Fluid is added, a sample of treated coolant should be submitted for analysis to ensure that Shell Extended Life Coolant Conversion Fluid has been added properly. The engine should be run for at least 30 minutes at operating temperature prior to coolant sampling to insure complete mixing. A test report will be issued indicating a pass or fail condition on the treated coolant. If a failing condition is reported, the cooling system may require retreatment with Shell Extended Life Coolant Conversion Fluid or a complete flush and fill Table 1: ASTM D1384 Glassware Corrosion Test

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Weight loss in mg/coupon1 Brass ASTM D3306 (max) Shell Extended Life Coolant Conversion Fluid
1

Cu 10 1.4

Solder 30 4.5

Steel 10 0.2

Cast Iron 10 -0.1

Al 30 4.3

10 1.2

Weight loss after chemical cleaning according to ASTM procedure. A negative sign indicates weight gain

Table 2: Modified MTU High Temperature Corrosion Test (2,000 W) Test duration: 48 hours Weight loss in mg/coupon1 10% Shell Extended Life Coolant Conversion Fluid. in DI Water hot coupon hot coupon 8% Extended Life Coolant Conversion Fluid. in DI water hot coupon top coupon
1

Cast Iron 1.5 -10.3 1.4 -7

Aluminum2 10.7 -2.3 30.4 4.7

Weight loss after chemical cleaning according to (shortened) MTU procedure. A negative sign indicates weight gain 2 Aluminium SAE 329 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

79

Coolants/Antifreeze

Shell Fully Formulated Phosphate Free Coolant/Antifreeze


Shell Fully Formulated Phosphate Free Coolant/Antifreeze is a conventional, single-phase, ethylene glycol based heavy-duty diesel engine coolant which contains silicate, nitrite and molybdate. This coolant does not contain phosphate, which meets the phosphate free requirements of European engine OEMs. This product is not an extended life coolant and requires regular additions of SCAs in order to provide complete cooling system protection. Do not use this product where OEM specification requires the use of a coolant/antifreeze meeting CAT EC-1 or International Truck and Engine B1 Type III. Performance Features and Benefits
Effective, long term corrosion protection for aluminum, brass, cast iron, steel, solder, and copper Reduced deposits due to low silicate formula Reduced hard water scale due to phosphate free formula Protects against winter freeze up and minimizes the chance of summer boil over Excellent anti-foam characteristics Compatible with other commercially available fully formulated coolants Compatible with cooling system SCA/chemical filters Can be tested with commercially available test strips Does not require an initial dose of supplemental coolant additives May reduce the number of supplemental coolant additives required when used as a top-up fluid Compatible with other fully formulated coolants like Cat DEAC, Fleetguard Compleat, FLEET CHARGE, Prestone Heavy Duty, POWER-COOL

Specifications, Approvals, and Recommendations


This product meets or exceeds the following specifications: ASTM D 3306, D6210, and D 4985 for automotive service ASTM D 6210 for heavy duty diesel service TMC RP 302B, RP 329, RP 351 This product meets the recommendations of the following OEMs: Caterpillar Cummins Detroit Diesel Mack Volvo International Truck and Engine B1 GM 1825M & 1899M Ford ESE-M97B44-A John Deere H24B1 and H24C1 Waukesha 4-1947D JI Case JIC501

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Heavy-duty gasoline and diesel engine coolant/ antifreeze for use in on-road or off-road vehicles Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Coolants/Antifreeze

80

Typical Physical Characteristics


Shell Fully Formulated Phosphate Free Coolant/Antifreeze Appearance Specific gravity 60/60 F Freezing point, F (ASTM D 1177) 50 vol % q.s. aqueous solution Freezing point, F, as sold pH (ASTM D 1287), 1:2 dilution with water pH (as sold) Reserve Alkalinity (ASTM D 1121), as received Silicon, ppm Nitrite, wt% Typical Concentrate Purple 1.13 -34F NA 10.5 NA 10 200 0.24 Typical 53/47 Purple 1.07 NA -40F NA 10.5 5 105 0.13

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Boiling and Freeze Protection for a 50/50 mix of 94083 Shell Fully Formulated Phosphate Free Coolant/Antifreeze and water. Boiling Protection, F (C) (15 lb. pressure cap) Freezing Protection, F (C) 265F (129.4C) -34F (-36.7C)

How to Use and Maintain


1. For top-up a 50/50 dilution of Shell Fully Formulated Phosphate Free Coolant and water or Shell Fully Formulated Phosphate Free Coolant 53/47 should be used. 2. Freeze point should be checked at every oil change or at least twice per year. For optimum year round protection against freezing, boiling and corrosion, at least a 50/50 mix of Shell Fully Formulated Phosphate Free Coolant and water is recommended. For maximum protection against freezing in extremely cold areas a 60% solution (3 parts Shell Fully Formulated Phosphate Free Coolant Concentrate and 2 parts water) can be used. Concentrations greater than 67% or less than 40% are not recommended. 3. If doing a complete flush and refill, please note: Shell recommends flushing your system with clean water before you install Shell Fully Formulated Phosphate Free Coolant/Antifreeze. Shell does not recommend chemical flushes, but if significant deposits are visible use a commercial cooling system cleaner designed for your engine. Follow the manufacturer's flushing procedure and dispose of properly. Be sure to flush the system thoroughly with water twice after chemical flushing. 4. Coolant level should be kept at the proper level to prevent air entrapment, which could lead to corrosion problems. 5. Shell Fully Formulated Phosphate Free Coolant requires the addition of supplemental coolant additives (SCAs) on a regular basis. To determine when to add SCAs use a test strip made for purple colored coolant. Coolant should be checked every 15,000 miles or at every oil change. Follow the recommendations of the SCA supplier to determine how much additive should be used based on the test strip results. 6. In order to prevent the formation of silicate gel in storage containers, concentrated Shell Fully Formulated Phosphate Free Coolant should not be stored longer than eighteen months without agitation. Please note this product is compatible with commercially available supplemental coolant additives and other conventional and fully formulated coolants. This product should not be added to extended life coolants since over dilution of extended life coolants with conventional coolants may adversely affect their performance.
81 Coolants/Antifreeze

Shell HD Coolant-N Pre-Diluted 50/50


Nitrited OAT Extended Life, heavy duty ethylene glycol engine coolant pre-diluted 50/50 and ready to use Shell HD Coolant-N Pre-Diluted 50/50 is a nitrited extended life ethylene glycol coolant for heavy duty diesel, gasoline, and natural gas powered engines. Shell HD Coolant-N Pre-Diluted 50/50 contains OAT corrosion inhibitor technology plus nitrite and molybdate. The product is free of amines, borates, nitrates, phosphates and silicates. Shell HD Coolant-N PreDiluted 50/50 provides excellent corrosion protection of HD engines and cooling system components without the use of supplemental coolant additives (SCAs). Shell HD Coolant-N Pre-Diluted 50/50 is premixed and ready to use. It requires no further dilution. Performance Features and Benefits
All climate year round performance As sold, Shell HD Coolant-N Pre-Diluted 50/50 provides freeze protection down to -34F (-37C) and boilover protection up to +264F (129C) (with the use of a 15 lb. pressure cap). Extended Life Capability Shell HD Coolant-N Pre-Diluted 50/50 typically provides up to 12,000 hours or 600,000 miles in heavy duty applications under normal operating conditions, provided the coolant is kept in good condition with the nitrite levels in line with the engines OEMs requirements (typically SCA extenders are required at 6,000 hrs/300,000 miles. Field Compatibility Shell HD Coolant-N Pre-Diluted 50/50 is miscible and compatible with other engine antifreeze or coolants of similar type; although to get the best performance from the long life capabilities and the time between SCA additions, it is always recommended to not dilute Shell HD Coolant-N Pre-Diluted 50/50 with other coolants. It is also compatible with standard heavy duty SCAs, coolant filters and hard water. Shell HD Coolant-N Pre-Diluted 50/50 is part of the Shell family of heavy-duty lubricants and coolants for the heavy duty market. mining and construction equipment. Shell HD Coolant-N Pre-Diluted 50/50 contains OAT, organic additive technology, corrosion inhibitors along with molybdate and nitrite to provide extra protection to cylinder liners found in heavy duty applications. It will not require an initial charge of supplemental coolant additives (SCAs). Shell HD Coolant-N Pre-Diluted 50/50 also provides protection in light duty engines making it highly suitable for mixed fleets (light duty as well as heavy duty gasoline and diesel engines). Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Storage Requirements
Store at ambient temperatures and limit periods of exposure to temperatures above 95F (35C).

Main Applications
Heavy duty diesel or gasoline engine coolant Shell HD Coolant-N Pre-Diluted 50/50 is formulated to be an extended life coolant in heavy duty applications, found in on-road, marine, farm,

Protect the Environment


Do not discharge into drains, soil, or water.

Coolants/Antifreeze

82

Specifications, Approvals, and Recommendations


Shell HD Coolant-N Pre-Diluted 50/50 has been formulated to meet the following coolant specifications: OEM/Industry ASTM AS/NZS Caterpillar Cummins Detroit Diesel Freightliner General Motors International Truck & Engine Kenworth JIS John Deere Kenworth Specification D3306, D4985, D6210 2108.1:1997 Type A EC-1 (Sections 2.3 4.5 incl.) Bulletin 3666132 and 14603 7SE298 and 93K217 48-22880 1825M, 1899M, Heavy Truck CEMS B-1 R026-170-97 K2234 JDM H24 R026-170-97 OEM/Industry Landrover Mack Truck MAN Mercedes-Benz MTU PACCAR Peterbilt SAE Scania TMC Volvo Specification 014GS17004 MAN 324 DBL7700 MTL 5048 CSO185 8502.002 J1034 TB1451 RP 329

Typical Physical Characteristics


Shell HD Coolant-N Pre-Diluted 50/50 Green 2.5 Max -34F (-37C) 7.5 9.5 1.5 Min 5 years <10 1.070 1.080 ASTM D 6130 ASTM D 1122 Test Methods Visual ASTM D 1119 ASTM D 1177 ASTM D 1287 ASTM D 1121

Appearance, visual color Ash Content (% w/w) Freeze point as sold pH as sold Reserve Alkalinity (ml 0.1N HCL) Shelf life (unused) Silicon as silicate (ppm) Specific Gravity (15.6C)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Typical Freeze and Boilover Protection Mixing Chart


Shell HD Coolant-N Pre-Diluted 50/50 Coolant Pre-Diluted As Sold
*Using a 15 lb. pressure cap

Freeze Point Protection* -34F (-37C)

Boilover Protection* 264F (+129C)

83

Coolants/Antifreeze

Shell Industrial ELC


Coolant/Antifreeze and heat transfer fluid Shell Industrial ELC products are a series of extended life industrial coolant/antifreeze and heat transfer fluids formulated for stationary equipment applications. These products are based on a unique extended life carboxylate inhibitor system and nitrite/molybdate as secondary inhibitors. Shell Industrial ELC provides complete protection of cooling system components. Shell Industrial ELC products require no inhibitor additions for 32,000 hours or 6 years. These products do not contain borates, phosphate, amines and silicates and are available in ethylene glycol and propylene glycol based fluids. Performance Features and Benefits
Service life of 32,000 hours or 6 years with no inhibitor additions required Protects all industrial cooling system metals including brass, copper, solder, steel, cast iron and aluminum Contains no silicates, phosphates, borates or amines Low dissolved solids formula prevents formation of deposits Phosphate free formula helps prevent hard water scale formation Silicate free technology maintains good as new heat transfer and prevents formation of silicate gels during use and storage 100% biodegradable in its unused form Available as ethylene glycol, propylene glycol based fluids Wide range of applications reduces the number of coolants required Note: These products are not to be used to protect the inside of potable water systems from freezing. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell Industrial ELC concentrate and Shell Industrial ELC Pre-diluted 50/50 with nitrite meet or exceed recommendations of: Caterpillar Detroit Diesel Mack Cummins International Volvo ASTM D4985, D5345 ASTM D 6210 TMC RP 329 Waukesha White Superior Shell Industrial ELC PG and Shell Industrial ELC PG Pre-diluted 50/50 meet or exceed recommendations of: ASTM D 6210 Kuboto Ulstein Bergen spec # 2.13.01 Shell ELC Corrosion Inhibitor for water based systems meets or exceeds recommendations of where freezing is not an issue:
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Main Applications
Stationary engines used in natural gas processing, irrigation, power generation, marine applications, oilfield operations and portable air compressors Heat transfer applications such as line heaters, snow melting systems Unique applications such as coolants in ice-skating rinks and air conditioning units On-road/off road heavy-duty diesel engine applications Propylene glycol based products can be used where toxicity is a concern Nitrite free product is recommended by European manufacturers for on-road/off-road and industrial applications
Coolants/Antifreeze

Deutz-MWM spec # 0199-99-2091 GEC Alsthom Holdon MAN spec# 248 Man B&W D36 5600

Scania spec# TB 1451 Sulzer Diesel spec# TR 1508 Ulstein Bergen spec# 2.13.01 Wartsilla spec #32-9011

Typical Physical Properties


Shell Industrial ELC (ethylene glycol base) Appearance Specific gravity 60/60 F Freezing point, F (ASTM D 1177) 50 vol % q.s. aqueous solution Freeze point as sold, F, pH (ASTM D 1287), 1:2 dilution with water pH as sold Reserve Alkalinity(ASTM D 1121), as received Silicate, % (as Anhydrous Alkali Metasilicate) Typical Concentrate Red 1.13 -34 NA 8.3 NA 6 None Typical Pre-dilute 50/50 Red 1.06 NA -34 NA 8.3 3.0 None

Shell Industrial ELC PG (propylene glycol base) Appearance Specific gravity 60/60 F Freezing point, F (ASTM D 1177) 50 vol % q.s. aqueous solution Freeze point as purchased, F pH (ASTM D 1287), 1:2 dilution with water pH as sold Reserve Alkalinity (ASTM D 1121), as received Silicate, % (as Anhydrous Alkali Metasilicate)

Typical Concentrate Pink 1.038 -27 NA 8.3 NA 6.0 None

Typical Pre-dilute 50/50 Pink 1.06 NA -27 NA 8.3 3.0 None

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Coolants/Antifreeze

Freeze Point and Boil-over Protection levels of Shell Industrial ELC products
Product Shell Industrial ELC Concentrate Shell Industrial ELC Pre-diluted 50/50 Shell Industrial ELC PG Freeze Point F (C)* Not applicable. Product should be diluted before use. -34F/-37.2C* Not applicable. Product should be diluted before use. -27F/-32.7C* Boil-over Protection F (C)* Not applicable. Product should be diluted before use. 264F/129C* Not applicable. Product should be diluted before use. 260F/126.7C*

Shell Industrial ELC PG Pre-diluted 50/50)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. * Values are based product as sold in a closed system application with a 15-lb pressure cap.

Converting to Shell Industrial ELC:


The procedure below will allow a cooling system to be converted from using traditional coolants to the Shell Industrial ELC technology. Allow cooling system to cool thoroughly. Drain traditional coolant from cooling system. Dispose of all coolant according to all laws and regulations. Fill cooling system with clean water and circulate system until normal operating temperatures are reached. Circulate system for 15 to 30 minutes after reaching normal operating temperatures. Check system for any leaks and replace any worn materials. Drain the water from the cooling system completely. Dispose of all re-circulated water according to all laws and regulations. Water that remains in cooling system will affect the freeze point of new coolant when added. Re-filling the cooling system A. If using Shell Industrial ELC Pre-diluted 50/50. Fill the cooling system about 9/10 full with Shell Industrial ELC Pre-diluted 50/50. Circulate system until normal operating temperature is reached. Test freeze point and adjust to between -15F and -62F. The optimal freeze point is -34F. For under concentrated systems use Shell Industrial ELC concentrate to make freeze point more negative. For over concentrated systems use water to make freeze point more positive.
Coolants/Antifreeze 86

Circulated system after freeze point has been adjusted. B. If using Shell Industrial ELC concentrate. Determine the total cooling system volume and divide that number by 2. Fill half of the cooling system with Shell Industrial ELC concentrate. Top up to full level with deionized or good quality tap water. Circulate cooling system until normal operating temperature is reached. Test freeze point and adjust to between -15F and -62F. The optimal freeze point is -34F. For under concentrated systems use Shell Industrial ELC concentrate to make freeze point more negative. For over concentrated systems use good quality water to make freeze point more positive. C. Use a refractometer to check freeze point after addition of top up fluid.

Maintaining Shell Industrial ELC:


1. Check coolant level regularly. If systems are prone to leaking more frequent checking of the cooling system is recommended to maintain proper fluid levels. Top up as required with Shell Industrial ELC Pre-diluted 50/50. Coolant levels should be maintained at proper levels to insure correct cooling system operation and avoid headspace corrosion. 2. For systems using ethylene glycol or propylene glycol check freeze point at least twice per year using a refractometer and adjust to between -15F and -62F. Optimum freeze point is -34F.

3. Do not contaminate Shell Industrial ELC by more than 15% with non-equivalent products. If contamination of the cooling system is suspected use either the ELC Contamination Test Strip or contact your local Shell representative so that he/she can assist in helping you submit a sample to our testing laboratory to be sure inhibitor levels are still within safe operating range. For more information on testing call 1-800-782-7852, Option 3. 4. Shell Industrial ELC should be tested once per year to confirm coolant condition and to evaluate cooling system for corrosion products and wear metals. A coolant-testing program is available for Shell Industrial ELC users. All coolant samples must be submitted in approved containers. Contact your local Shell representative for information.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

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Coolants/Antifreeze

Shell Industrial HTF


Heat transfer fluids (conventional) Shell Industrial HTF Heat Transfer Fluids are a series of conventional technology, high quality, industrial coolant/antifreeze and heat transfer fluids.
Shell Industrial HTF E 100 is a concentrated high quality, single phase, inhibited ethylene glycol based product suitable for use as a heavy duty industrial coolant/antifreeze and heat transfer fluid. Shell Industrial HTF E 105 is a 50/50 volume mixture of Shell Industrial HTF E 100 and deionized water. Shell Industrial HTF P 150 is a concentrated high quality, single phase, inhibited propylene glycol based product suitable for use as a heavy duty industrial coolant/antifreeze and heat transfer fluid. Shell Industrial HTF P 200 is a concentrated, high quality, single phase, inhibited propylene glycol based product suitable for use as a heavy duty industrial coolant/antifreeze and heat transfer fluid. All Shell Industrial HTF fluids are free of silicate, nitrites or amines. A foam inhibitor is added to minimize foaming tendencies during service. Shell Industrial HTF fluids are formulated to protect against corrosion of all metals commonly found in industrial cooling and heating systems. These products mix readily with clean tap water and are compatible with cooling system filters and supplemental coolant additives.

Main Applications
Shell Industrial HTF E 100 and E 105 can be used in stationary engine applications such as natural gas processing, irrigation, power generation, oil field operations and portable air compressor applications. These fluids can also be used in heat transfer applications such as line heaters, snow melting systems, loading ramps, walkways, highways and airfield runways. Other unique applications where HTF E 100 and HTF E 105 fluids can be used are as coolants in ice-skating rinks and air conditioning units. Shell Industrial HTF P 150 can be used in environmentally sensitive areas because of its propylene glycol base fluid. This fluid can be used in stationary engine applications such as natural gas processing, irrigation, power generation, oil field operations and portable air compressor applications. This fluid can also be used in heat transfer applications such as line heaters, snow melting systems, loading ramps, walkways, highways and airfield runways. Other unique applications where HTF P 150 fluids can be used are as a coolant in iceskating rinks, air conditioning units and as recreational vehicle antifreeze. Shell Industrial HTF P 200 is an inhibited USP propylene glycol based fluid that is used as an industrial coolant and heat transfer fluid. HTF P 200 is also suitable for winterizing all types of non-potable water plumbing systems including those in boats, trailers, vacation homes and recreational vehicles. This product is not intended as a food additive or component. Note: Shell Industrial HTF fluids are not to be used to protect the inside of potable water systems against freezing. Note: Shell Industrial HTF fluids should not be used in automotive or heavy-duty diesel engine cooling system applications. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Performance Features and Benefits


Shell Industrial HTF fluids provide the following benefits: Excellent corrosion protection for all cooling system metals and components, such as cast iron, steel, copper, brass and solder Excellent heat transfer properties due to silicate free formula Ability to choose between ethylene glycol and propylene glycol based fluids Products that are silicate, nitrite, borate and amine free 100% biodegradable in their pure and unused form

Coolants/Antifreeze

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Specification, Approvals, and Recommendations


Shell Industrial HTF E 100 and E 105 meet or exceed the performance requirements of: Caterpillar, Cummins and Waukesha stationary engines. Shell Industrial HTF P 150 meets or exceeds the performance requirements of: Caterpillar, Cummins and Waukesha stationary engines.

OEM recommendations should be followed when adding supplemental coolant additives Shell Industrial HTF fluids should be tested once per year to confirm coolant condition and to evaluate cooling system for corrosion products and wear metals. A coolant-testing program is available for Shell Industrial HTF users. All coolant samples must be submitted in approved containers. Contact your local Shell representative for information.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Maintaining Shell Industrial HTF Fluids


Check fluid levels at regular intervals and maintain at recommended level. Check freeze-point at least twice per year. Maintain freeze point between -15F and -64F. Use of a refractometer is recommended for checking freeze point.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell Industrial HTF E 100 and E 105 Appearance Specific gravity 60/60 F Freezing point, F (ASTM D 1177) 50 vol % q.s. aqueous solution Freeze point as purchased F pH (ASTM D 1287), 1:2 dilution with water Reserve Alkalinity (ASTM D 1121), as received Silicate, % (as Anhydrous Alkali Metasilicate) Shell Industrial HTF P Appearance Specific gravity 60/60 F Freezing point, F (ASTM D 1177) 50 vol % q.s. aqueous solution pH (ASTM D 1287), 1:2 dilution with water Reserve Alkalinity (ASTM D 1121), as received Silicate, % (as Anhydrous Alkali Metasilicate)
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Typical Concentrate Pink 1.13 -34 NA 10.5 12.0 None 150

Typical Pre-diluted 50/50 Pink 1.06 NA -34 10.3 6.0 None 200 Clear 1.05 -27 10.0 12.0 None
Coolants/Antifreeze

Typical Concentrate Pink 1.05 -27 10.5 12.0 None

Recommended dilution for Shell Industrial HTF E 100


Boiling Protection, F (C) (15 lb pressure cap) 50% (1 part AF/1 part water) Freezing Protection, F (C) 30% (3 parts AF/7 parts water) 40% (2 parts AF/3 parts water) 50% (1 part AF/1 part water) 60% (3 parts AF/2 parts water) 260 (126.7) 4 (-15.5) -12 (-24.4) -34 (-37.2) -62 (-52.2)

Recommended dilution for Shell Industrial HTF P 150 and Shell Industrial HTF P 200
Boiling Protection, F (C) (15 lb pressure cap) 50% (1 part AF/1 part water) Freezing Protection, F (C) 30% (3 parts AF/7 parts water) 40% (2 parts AF/3 parts water) 50% (1 part AF/1 part water) 60% (3 parts AF/2 parts water)

260 (126.7) 7 (-13.9) -7 (-21.6) -27 (-32.7) -70 (-56.7)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. NOTE: Shell Industrial HTF E 105 should be used as purchased and not further diluted.

Coolants/Antifreeze

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Shell ROTELLA ELC Extended Life Coolant/Antifreeze


Premium Extended Life Coolant/Antifreeze Shell ROTELLA ELC Extended Life Coolant/Anti-Freeze is a fill for life ethylene glycol based coolant for heavy-duty diesel, gasoline and natural gas powered engines. Shell ROTELLA ELC contains a unique extended life carboxylate inhibitor system and nitrite / molybdate as secondary inhibitors. Shell ROTELLA ELC meets all the requirements of CAT EC-1, TMC RP 329 and RP 338. Shell ROTELLA ELC is available in concentrate and 50/50 versions (50/50 version is a mixture of Shell ROTELLA ELC with deionized water). Performance Features and Benefits
Coolant life of 600,000 miles with only one Shell ROTELLA ELC Extender addition at 300,000 miles. No regular Supplemental Coolant Additives (SCAs) required Improved water pump seal life due to low dissolved solid levels Excellent pitting protection for wet sleeve cylinder liners Excellent, long-term corrosion protection of all cooling system metals including aluminum, brass, cast iron, steel, solder and copper. Excellent heat transfer Reduced hard water scale Reduced overall coolant and cooling component maintenance No silicate dropout or gel formation during use or storage Compatible with conventional coolants. Dilution/mixing with non-equivalent coolants will reduce or eliminate extended life properties. DO NOT DILUTE THIS PRODUCT BY MORE THAN 15% WITH CONVENTIONAL COOLANTS or water. Can be used for top-up of cooling systems containing conventional coolants. When Shell ROTELLA ELC is used as top-up for conventional coolants, SCAs must still be added. Contains bitterant to reduce likelihood of accidental ingestion

Main Applications
Shell ROTELLA ELC Extended Life Coolant/AntiFreeze has been proven, with fleet testing, to provide complete protection of all cooling system components. The inhibitors in Shell ROTELLA ELC, due to their special chemistry, are designed to go 600,000 miles or 12,000 hours with only one Shell ROTELLA ELC Extender addition at 300,000 miles or 6,000 hours. After 600,000 miles or 12,000 hours it is recommended that the coolant be tested for continued use. Shell ROTELLA ELC utilizes patented inhibitors to provide complete cooling system component protection, help reduce water pump failure, hard water scale deposits, silicate dropout (green goo) and improve heat transfer. Maintenance is simple. To use this product just follow your OEMs instructions on how to drain, flush and refill your cooling system and then top up only with Shell ROTELLA ELC Pre-diluted 50/50. At every PM, or at least twice per year, check the color and freeze point of your coolant. If coolant is red, has no deposits and has a freeze point of between 15F and 60F then the coolant is considered suitable for continued use. See index for freeze point adjustment chart. Please note that dilution of Shell ROTELLA ELC by more than 15% with non-equivalent coolants or water is not recommended. Over-dilution will require initiating SCA use or draining and refilling the cooling system with Shell ROTELLA ELC. If contamination with non-equivalent /non-extended life coolants is suspected, it is recommended the ELC Contamination Test Strip Kit be used to confirm satisfactory carboxylate inhibitor content. Advice on applications not covered in this handbook may be obtained from your Shell representative.
91 Coolants/Antifreeze

Specifications, Approvals, and Recommendations


Shell ROTELLA ELC Extended Life Coolant/ Anti-Freeze meets or exceeds: ASTM D 3306 for automotive service ASTM D 4985 for heavy duty diesel service ASTM D 6210 TMC RP 329 TMC RP 338 Shell ROTELLA ELC Pre-diluted 50/50 Extended Life Coolant meets or exceeds: ASTM D 5345 for heavy duty diesel service ASTM D 6210 TMC RP 329 TMC RP 338 Shell ROTELLA ELC Extended Life Coolant System meets the extended life and chemical requirements of:

Caterpillar, Cummins, Detroit Diesel, International, Mack and Volvo Phosphate free requirement of European OEMs Silicate free requirement of Japanese OEMs

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ROTELLA ELC Extended Life Coolant/Anti-Freeze Appearance Specific gravity 60/60 F Freezing point, F (ASTM D 1177) pH (ASTM D 1287), 1:2 dilution with water Reserve Alkalinity (ASTM D 1121), as received Silicate, % (as Anhydrous Alkali Metasilicate) Typical Concentrate Red 1.13 Diluted 50/50 -34F Diluted 50/50 8.3 6 None Typical 50/50 Red 1.06 As sold -34F As sold 8.3 As sold 3.0 None

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

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To maintain coolant system for 600,000 miles or 12,000 hours, the use of Shell ROTELLA ELC Extender is required at 300,000 miles or 6,000 hours. Shell ROTELLA ELC Extender replenishes nitrite levels. Nitrite serves as secondary protection against liner cavitation. Most European engine OEMs do not require nitrite when an extended life coolant like Shell ROTELLA ELC is used.

Typical Characteristics of Shell ROTELLA ELC Extender


Typical Values Nitrite level ** 400 ppm

** Nitrite added when extender is used as per table below. Shell ROTELLA ELC Extender should be used in accordance with the following table.

Shell ROTELLA ELC Extended Life Coolant/Anti-Freeze Extender dosage rate


Dosage of Shell ROTELLA ELC Extender at 300,000 miles of on-road use (three years or 6,000 hours of off-road use). Cooling System Capacity Gal. 8-Jun 13-Aug 13-22 22-30

Shell ROTELLA ELC Extender (L) 22-30 30-49 49-83 83-114 Qty. 0.5 quarts 1 quarts 1.5 quarts 2 quarts

Shell ROTELLA ELC Extender should only be used as directed with Shell ROTELLA ELC Extended Life Coolant/Anti-Freeze. Shell ROTELLA ELC Extender should not be used at initial fill or for routine top up.

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Coolants/Antifreeze

Shell ROTELLA Ultra ELC Antifreeze Concentrate


Next Generation OAT Extended Life, NAP-Free heavy duty ethylene glycol engine antifreeze concentrate Shell ROTELLA Ultra ELC Antifreeze Concentrate is an extended life ethylene glycol antifreeze for heavy duty diesel, gasoline, and natural gas powered engines. Shell ROTELLA Ultra ELC Antifreeze Concentrate contains OAT corrosion inhibitor technology that provides effective corrosion protection of engine and cooling system metals. The product is free of nitrites, amines, phosphates (NAP), borates and silicates. It is a concentrate and should be diluted with water. For best results, consideration should be given to use demineralized or de-ionized water if possible. In markets outside North American where Shell ROTELLA Ultra ELC Antifreeze Concentrate is not available, use Shell HD Ultra ELC Antifreeze Concentrate. Performance Features and Benefits
All-climate year round performance When blended with 50% water, Shell ROTELLA Ultra ELC Antifreeze Concentrate provides freeze protection down to -34.6F and boil over protection up to +265F (with the use of a 15 lb. pressure cap). Extended Life Capability Shell ROTELLA Ultra ELC Antifreeze Concentrate typically provides up to 12,000 hours or 600,000 miles in heavy duty applications under normal operating conditions, provided the coolant is kept in good condition. Field Compatibility Shell ROTELLA Ultra ELC Antifreeze Concentrate is miscible and compatible with other engine antifreeze of similar type; although to get the best performance from the long life capabilities, it is always recommended to not dilute Shell ROTELLA Ultra ELC Antifreeze Concentrate with other coolants. Should the circumstances dictate, it is also compatible with standard heavy duty SCAs, coolant filters and hard water. Shell ROTELLA Ultra ELC Antifreeze Concentrate is part of the Shell family of heavy-duty lubricants and coolants for the heavy-duty market. marine, farm, mining and construction equipment. Shell ROTELLA Ultra ELC Antifreeze Concentrate contains organic additive technology corrosion inhibitors along with molybdate to provide extra protection to cylinder liners found in heavy-duty applications. It will not require an initial charge or supplemental coolant additives (SCA) in the future. Shell ROTELLA Ultra ELC Antifreeze Concentrate also provides protection in light duty engines making it highly suitable for mixed fleets (light duty as well as heavy duty gasoline and diesel engines.) Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Heavy duty diesel or gasoline engine antifreeze Shell ROTELLA Ultra ELC Antifreeze Concentrate is formulated to be an extended life coolant in heavy duty applications, found in on-road, off-road,

Coolants/Antifreeze

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Storage Requirements
Store at ambient temperatures and limit periods of exposure to temperatures above 95F.

Protect the Environment


Do not discharge into drains, soil, or water.

Specification, Approvals, and Recommendations


Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 has been formulated to meet the following coolant specifications and is recommended for these specifications: OEM/Industry ASTM AS/NZS Caterpillar Cummins DAF Detroit Diesel Freightliner General Motors Kenworth International Truck & Engine JIS Specification D3306, D4985, D6210 2108.1:1997 Type A EC-1 (Sections 2.3 4.5 incl.) Bulletin 3666132 and 14603 MAT 74002 7SE298 and 93K217 48-22880 1825M, 1899M, Heavy Truck R026-170-97 CEMS B-1 K2234 OEM/Industry John Deere Landrover Mack Truck MAN Mercedes-Benz MTU PACCAR Peterbilt SAE Scania TMC Volvo 014GS17004 MAN 324 DBL7700 MTL 5048 CSO185 8502.002 J1034 TB1451 RP 329 Specification JDM H24

Typical Physical Characteristics


Shell ROTELLA Ultra ELC Coolant Appearance, visual color Ash Content (% w/w) Freeze point as sold pH as sold Reserve Alkalinity (ml 0.1N HCL) Shelf life (unused) Silicon as silicate (ppm) Specific Gravity (60.08F) Yellow 2.5 Max -34.6F 8.0 9.0 2.0 Min 5 years <10 1.070 1.080 ASTM D 6130 ASTM D 1122 Test Methods Pre-Diluted 50/50 Visual ASTM D 1119 ASTM D 1177 ASTM D 1287 ASTM D 1121

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Typical Freeze and Boilover Protection Mixing Chart


Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 As sold
*Using a 15 lb. pressure cap

Freeze Point Protection* (F) -34.6

Boilover Protection* (F) +264.2

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Coolants/Antifreeze

Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50


Next Generation OAT Extended Life, NAP-Free heavy-duty ethylene glycol engine coolant premixed and ready to use Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 is an extended life ethylene glycol coolant for heavy duty diesel, gasoline, and natural gas powered engines. Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 contains OAT corrosion inhibitor technology that provides effective corrosion protection of engine and cooling system metals. The product is free of nitrites, amines, phosphates (NAP), borates and silicates. Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 is premixed and ready to use. It requires no further dilution. In markets outside North America where Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 is not available, use Shell HD Ultra ELC Coolant Pre-Diluted 50/50. Performance Features and Benefits
All-climate year round performance As sold, Shell ROTELLA Ultra ELC Coolant PreDiluted 50/50 provides freeze protection down to -34.6F and boil over protection up to +265F (with the use of a 15 lb. pressure cap). Extended Life Capability Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 typically provides up to 12,000 hours or 600,000 miles in heavy duty applications under normal operating conditions, provided the coolant is checked and kept in good condition. Field Compatibility Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 is miscible and compatible with other engine antifreeze of similar type; although to get the best performance from the long life capabilities, it is always recommended to not dilute Shell ROTELLA Ultra ELC Coolant PreDiluted 50/50 with other coolants. It is also compatible with standard heavy duty SCAs, coolant filters and hard water should circumstances dictate its use in that environment. Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 is part of the Shell family of heavy-duty lubricants and coolants for the heavy-duty market.

Main Applications
Heavy duty gasoline or diesel engine antifreeze Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 is formulated to be an extended life coolant in heavy duty applications, found in on-road, offroad, marine, farm, mining and construction equipment. Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 contains organic additive technology corrosion inhibitors along with molybdate to provide extra protection to cylinder liners found in heavy-duty applications. It will not require an initial charge or additional supplemental coolant additives (SCAs) in the future. Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 also provides protection in light duty engines making it highly suitable for mixed fleets (light duty as well as heavy-duty gasoline and diesel engines.) Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

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Storage Requirements
Store at ambient temperatures and limit periods of exposure to temperatures above 95F.

Protect the Environment


Do not discharge into drains, soil, or water.

Specification, Approvals, and Recommendations


Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 has been formulated to meet the following coolant specifications and is recommended for these specifications: OEM/Industry ASTM AS/NZS Caterpillar Cummins DAF Detroit Diesel Freightliner General Motors Kenworth International Truck & Engine JIS Specification D3306, D4985, D6210 2108.1:1997 Type A EC-1 (Sections 2.3 4.5 incl.) Bulletin 3666132 and 14603 MAT 74002 7SE298 and 93K217 48-22880 1825M, 1899M, Heavy Truck R026-170-97 CEMS B-1 K2234 OEM/Industry John Deere Landrover Mack Truck MAN Mercedes-Benz MTU PACCAR Peterbilt SAE Scania TMC Volvo 014GS17004 MAN 324 DBL7700 MTL 5048 CSO185 8502.002 J1034 TB1451 RP 329 Specification JDM H24

Typical Physical Characteristics


Shell ROTELLA Ultra ELC Coolant Appearance, visual color Ash Content (% w/w) Freeze point as sold pH as sold Reserve Alkalinity (ml 0.1N HCL) Shelf life (unused) Silicon as silicate (ppm) Specific Gravity (60.08F) Yellow 2.5 Max -34.6F 8.0 9.0 2.0 Min 5 years <10 1.070 1.080 ASTM D 6130 ASTM D 1122 Test Methods Pre-Diluted 50/50 Visual ASTM D 1119 ASTM D 1177 ASTM D 1287 ASTM D 1121

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Typical Freeze and Boilover Protection Mixing Chart


Shell ROTELLA Ultra ELC Coolant Pre-Diluted 50/50 As sold
*Using a 15 lb. pressure cap

Freeze Point Protection* (F) -34.6

Boilover Protection* (F) +264.2

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Coolants/Antifreeze

ShellZone Antifreeze/Coolant
Conventional Shellzone Antifreeze is a high quality, single phase, ethylene glycol based antifreeze. It is a low silicate, all-purpose coolant designed for use in both automotive and heavy duty diesel engines (with the use of SCAs). ShellZone Antifreeze Prediluted 50/50 is a 50/50 volume mixture of ShellZone Antifreeze with deionized water. Performance Features and Benefits
ShellZone Antifreeze provides the following qualities: Universal formula for both automotive and heavy duty diesel engines (ASTM D 3306 and ASTM D 4985) Excellent heat transfer properties Excellent anti-foam characteristics Excellent corrosion protection for aluminum, brass, copper, solder, steel and cast iron Low silicate formulation Nitrite-free, amine-free and borax-free Concentrate mixes readily with clean tap water Pre-diluted product is ready to use and requires no mixing for top-up and initial fill Compatible with cooling system filters Compatible with heavy duty diesel supplemental coolant additives Compatible with conventional brands of coolant 100% biodegradable in its pure unused form

Specifications, Approvals, and Recommendations


ShellZone Antifreeze meets: ASTM D 3306 for automotive service ASTM D 4985 for heavy duty diesel service ShellZone Antifreeze Prediluted 50/50 meets: ASTM D 4656 for pre-blend automotive service ASTM D 5345 for pre-blend heavy duty diesel service ShellZone Antifreeze meets or exceeds the requirements of the following specifications: (It should be noted that many heavy-duty diesel manufacturers are changing their requirements to simply require ASTM D 4985) AAMVA General Motors GM1825M ASTM D 3306 incl. D 4340 ASTM D 4985 Chrysler MS-7170 Cummins 90T8-4 Federal Specification A-A-870 Ford ESE-M97B44-A Mack Truck Freightliner General Motors GM1899M (Performance corresponding to GM6038M) J.I. Case JIC501 John Deere H24B1 John Deere H24C1 PACCAR SAE J1034 TMC of ATA RP-302A Note: ShellZone Antifreeze is not an extended life coolant and requires the use of Supplemental Coolant Additives (SCAs) in heavy duty and industrial applications. For information on Shells ROTELLA ELC Extended Life Coolant contact the technical information line at 800-782-7852.

Main Applications
Shellzone Antifreeze is specially formulated to meet the stringent aluminum corrosion protection requirements of todays automotive engines. Because of its low concentration of silicate, it also complies with Cummins and other heavy-duty diesel engine manufacturers silicate requirements. This product is also suitable for use in industrial internal combustion engines where an antifreeze/coolant is required to provide protection against freezing, boil over, and corrosion. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Coolants/Antifreeze

98

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


ShellZone Antifreeze Appearance Specific gravity 60/60 F Freezing point, F (ASTM D 1177) 50 vol % q.s. aqueous solution pH (ASTM D 1287), 1:2 dilution with water Reserve Alkalinity (ASTM D 1121), as received Silicate, % (as Anhydrous Alkali Metasilicate) Typical Concentrate Fluorescent Green 1.13 -34 10.5 12 0.09 Typical 50/50 Florescent Green 1.06 -34 10.3 6 0.045

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

99

Coolants/Antifreeze

ShellZone Multi-Vehicle Extended Life Antifreeze and Summer Coolant


ShellZone Multi-Vehicle Extended Life Antifreeze and Summer Coolant is a premium quality antifreeze/coolant that has been tested to be compatible with all automotive and light duty truck antifreeze/coolant products available in the market today. When used in a flush and refill service of the cooling system, the product will provide 5 years, or 150,000 miles of service (which ever occurs first). ShellZone Multi-Vehicle Extended Life Antifreeze and Coolant not only guards against freezing and boil-over, it also provides critical protection against corrosion forming on system components, including aluminium. Performance Features and Benefits
For all makes and models of passenger cars and light duty trucks. 5 years / 150,000 mile service life when used during complete drain and fill. Excellent protection during high operating temperatures. Protects against water pump cavitation. Protects against corrosion. Does not change color when added to existing fluid. ASTM D-2809 Water Pump Cavitation ASTM D-1881 Foaming Characteristics ASTM D-2570 Metal Protection GM 6277M Ford WSS-M97B51-A1 Ford WSS-M97B44-D DaimlerChrysler MS-9769 Mercedes-Benz DBL 7700 Toyota TSK 2601 VW TL774

Main Applications
ShellZone Multi-vehicle Extended Life Antifreeze and Summer Coolant is recommended for all automotive and light duty truck cooling systems not requiring the use of SCAs, regardless of color. When used at a 50/50 ratio of antifreeze to good quality water, the solution will provide protection over a temperature range of 34F to +265F with a system using a 15-psi radiator cap.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Advice on applications not covered in this handbook may be obtained from your Shell representative. Do not discharge into drains, soil, or water.

Specifications, Approvals, and Recommendations


ShellZone Multi-vehicle Extended Life Antifreeze and Summer Coolant meets or exceeds ASTM D-3306, and has been evaluated against: ASTM D-4340 Hot Service Aluminum Protection ASTM D-1384 Corrosion Protection

Coolants/Antifreeze

100

Typical Physical Characteristics


Test Color and Odor Specific Gravity, 60/60F pH, 50% Solution Freeze Pt., 50/50 Dilution, C (F) Boiling Point, C (F) Flash Point, C (F) Auto Finish Effect Density, lb/US gal. @ 60 F Ash Content, weight % Reserve Alkalinity, mL Foaming Tendencies Method Visual ASTM D 1122 ASTM D 1287 ASTM D 1177 ASTM D 1120 ASTM D-92 ASTM D 1882 Conversion ASTM D 1119 ASTM D 1121 ASTM D-1881 Typical Yellow Characteristic odor 1.1216 8.3 -36.7C (-34F) +173C (+ 345F) None No Effect 9.36 0.798 3 30 ml max, <1 sec break time

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Cooling System Quarts of ShellZone Multi-vehicle Extended Life Antifreeze and Summer Coolant required for protection to temperature (F) shown Capacity in Quarts 2 3 4 5 6 7 8 9

10

8 9 10 11 12 13 14 15 16 17 18 19 24 16 18 19

-7 4 4 8 10 13 15 16 17 18 19 20

-34 -21 -12 -6 0 3 6 8 10 12 14 15 -50 -34 -23 -15 -9 -5 0 2 5 7 9 -62 -47 -34 -25 -18 -12 -8 -4 0 2 -57 -45 -34 -26 -19 -14 -10 -7 -54 -43 -34 -27 -21 -16 -62 -52 -42 -34 -28 -58 -50 -42

For cooling systems larger than shown, double the quantity required for a system half as large.

101

Coolants/Antifreeze

Shell ALEXIA Oil 50


Cylinder Lubricant for low-speed crosshead diesel engines Shell ALEXIA Oil 50 is a premium quality cylinder lubricant designed for use in all low speed crosshead diesel engines which burn residual fuel with sulfur content higher than 1.5% weight. It is particularly suitable for the new generation of highly rated, fuel efficient, low speed marine diesel engines operating with higher pressures, and higher liner wall temperatures. Shell ALEXIA Oil 50 is blended from high viscosity index base oils. Performance Features and Benefits
Improved Engine Reliability Outstanding acid neutralizing properties which help to prolong the life of components. Minimal deposits on pistons, piston rings, ring grooves, under piston spaces and in cylinder ports. Low cylinder and piston ring wear with typical cylinder wear rates below 0.05 mm per 1000 hours due to enhanced boundary lubrication properties. Lower Maintenance Costs Keeps engines exceptionally clean, minimizes maintenance requirements and allows the periods between overhauls to be extended. Re-assurance Completely stable in storage under the widely varying conditions encountered aboard ship. Proven ability to keep engines clean and control wear and scuffing in the latest engine designs. Compatible with all normal oil seal materials. temperatures are too low or lubrication feed rate is not sufficient to ensure a suitable TBN throughput for acid neutralization. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Approved by all manufacturers of low speed crosshead diesel engines.

Compatibility and Miscibility


Please note that due to its high additive content, it is not advisable to mix Shell ALEXIA Oil 50 with any other cylinder lubricant.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Cylinder lubrication of low speed marine diesel engines which burn residual fuel with a sulfur content higher than 1.5% weight. Shell ALEXIA Oil 50 is suitable for use in applications where high levels of Acid Stress occur. High levels of Acid Stress can occur if liner wall temperatures are too low, charge air

Protect the Environment


Do not discharge into drains, soil, or water.

Cylinder Oil

102

Typical Physical Characteristics


Shell ALEXIA Oil 50 Kinematic Viscosity Viscosity Index Density Flash Point (PMCC) Pour Point TBN Sulfated Ash @15C kg/L C C mg KOH/g % wt @40 C @100 C cSt cSt 50 225 19.5 > 95 0.940 > 205 < -6 70 8.7

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

103

Cylinder Oil

Shell ALEXIA Oil LS


Special cylinder oil for low-speed diesel engines Shell ALEXIA Oil LS is a special 40BN, SAE 50 cylinder lubricant, for improved piston running conditions in low speed crosshead diesel engines burning low sulfur fuels. Performance Features and Benefits
Reduced piston deposits The reduced ash level of Shell ALEXIA Oil LS helps to avoid excessive piston top land deposits, which can sometimes build up when 70BN oils are used with low sulfur fuel. Good piston ring and port cleanliness Shell ALEXIA Oil LS contains hidden detergency, not reflected in the BN of the product. This enables it to keep the ring belt and scavenge air ports clean in spite of the reduced BN. Greater feed rate flexibility The control of deposits and lower ash allows Shell ALEXIA Oil LS to be used over a wider range of feed rates with less danger of excessive deposits, than a 70BN cylinder oil. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell ALEXIA Oil LS is approved by Wartsila (Sulzer). An approval trial with MAN B&W is in progress.

Compatibility and Miscibility


Please note that due to its high additive content, it is not advisable to mix Shell ALEXIA Oil LS with any other cylinder lubricant.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Cylinders of low-speed crosshead diesel engines burning fuels with sulfur content below 2%wt, where the designer recommends a lower Base Number (BN) oil to reduce the risk of sudden severe wear or scuffing.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALEXIA Oil LS Kinematic Viscosity Viscosity Index Density Flash Point (PMCC) Pour Point TBN Sulfated Ash @ 15C kg/L C C mg KOH/g % wt @ 40 C @ 100 C cSt cSt 50 211.0 19.5 100 0.925 210 -6 40 5.3

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Cylinder Oil

104

Shell CORENA Oils K


Compressor cylinder lubricants Shell CORENA Oils K are premium quality compounded cylinder lubricants specifically formulated for wet gas or hydrocarbon gas compressors. They contain polar or fatty oils which enable the lubricant to resist being washed off cylinder walls by the action of wet air or gas. Performance Features and Benefits
Resistance to wash-off by wet air or gas Lubricity in areas where water is present Resistant to wash-off through chemical solvent action by certain hydrocarbon gases Resistant to wash-off through chemical solvency by certain organic chemicals These oils should not be used to lubricate the running gear or crankcases of compressors as the fatty oil can separate from the lubricant, forming deposits on the surfaces of the crankcase and plugging oil passages. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Main Applications
Reciprocating compressors having separate cylinder lubrication systems Compression of wet air, wet hydrocarbon, natural gas or certain chemically active gases Pressures below 1000 psi (Shell CORENA K 100, Shell CORENA K 150) Pressures above 1000 psi (Shell CORENA K 460) Bearings and machine parts of equipment requiring compounded products

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CORENA Oils K Gravity, API Viscosity: @ 40C @ 40C @ 40F @ 212F cSt cSt SUS SUS Test Method D 1298 D 445 D 445 (calc) (calc) D 2270 D 92 D 97 D 130 D 974 D 524 D 611 D 94 68 28.3 72.8 9.32 377 57.7 104 480 15 1b 0.4 0.3 225 15 ISO Viscosity Grade 100 150 27.9 26.8 95.0 11.0 495 63.9 100 480 15 1b 0.4 0.3 230 15 139 14.4 728 77.2 102 525 15 1b 0.4 0.5 235 14 460 25.5 413 28.4 2210 140 95 590 15 1b 0.4 0.5 245 14

Viscosity Index Flash Point, COC, F Pour Point, F Copper Corrosion Neutralization No., TAN-C Carbon Residue Ramsbottom, wt% Aniline Point, F Saponification No., mg KOH/g

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

105

Cylinder Oil

Shell MADRELA Oil GP


Synthetic lubricant for gas compressors Shell MADRELA Oil GP has been specially developed for cylinder lubrication of reciprocating compressors handling natural gas at high pressure. It is based on polyglycol base fluids and offers significant benefits over mineral oil based products, especially in gas re-injection compressor applications. Performance Features and Benefits
Reduced hydrocarbon gas solubility Developed specifically to provide reduced gas solubility. This results in reduced viscosity loss in comparison with mineral oil-based products, improving piston ring and packing lubrication. Service intervals can be extended, reducing maintenance and downtime costs. Reduced feed rate The improved lubrication allows a reduction in cylinder feed rates, reducing lubricant consumption and costs. Lubricant film retention The reduced viscosity loss also results in retention of a stronger lubricant film on the cylinder wall, piston rings and packing components. Corrosion protection is increased and wear rates further reduced No effect on well formation In gas re-injection applications, Shell MADRELA Oil GP present as carryover in the re-injected gas, is compatible with well bore treatment chemicals and resists deposit formation and well impairment caused by plugging of the well strata. Special changeover procedures are required when moving from mineral oil-based products to Shell MADRELA Oil GP and vice versa. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Compatibility and Miscibility


Seal compatibility Shell MADRELA Oil GP may be used with most common seal and packing materials. However, leather seals are not recommended for use with polyglycol-based lubricants, as the natural fats tend to be removed causing seal shrinkage and hardening.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Gas re-injection compressors Recommended for cylinder lubrication of reciprocating compressors used for oilfield gas re-injection at pressures of up to 400 bar. LPG and LNG vehicle fueling Suitable for use in compressors handling natural and petroleum gas for vehicle fueling applications. Reciprocating gas compressors handling hydrocarbon and other gases Shell MADRELA Oil GP may also be used for compression of hydrocarbon process gases, carbon dioxide, hydrogen, helium and nitrogen.

Protect the Environment


Do not discharge into drains, soil, or water.

Cylinder Oil

106

Typical Physical Characteristics


Shell MADRELA Oil GP Kinematic Viscosity @ 40C @ 100C Viscosity Index Flash Point COC Pour Point Density at 15C F F kg/L cSt cSt ISO 2909 ISO 2592 ISO 3016 ISO 12185 ISO 3104 84 16.8 217 536 -67 1.042 100

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

107

Cylinder Oil

Shell VALVATA Oils J


Compounded steam cylinder oil Shell VALVATA Oils J are quality refined, high viscosity mineral oils compounded with a small percentage of fatty oils. They are used, primarily, for the lubrication of steam cylinders working under high temperature, high pressure conditions, where low carbon formation and steam washing are important considerations. They atomize more easily and with steam of moderate superheat and produce more tenacious lubricating films than straight grades of the same viscosity. Performance Features and Benefits
Good thermal resistance and oxidation stability Possess low volatility and a natural resistance to the formation of gummy or carbonaceous deposits in high temperature conditions. Tenacious lubricating oil film Provides effective lubrication and corrosion protection even when subjected to heavy steam-washing conditions steam temperature and engine power. The higher the steam temperature the more powerful the engine, the greater will be the required heat stability which is generally related to viscosity. Compounded oils, such as Shell VALVATA Oils J, have an advantage over straight grades under environments of moderate superheat. However, fatty oils volatilize under high superheat conditions and show little advantage over straight grades under these conditions. Because of their emulsification properties, compounded oils may be difficult to separate from water. Where water separation is important, a non fatty lubricant, such as Shell VITREA Oils, should be used.

Main Applications
Seam cylinder lubrication Low speed enclosed gears Certain worm gears Advice on applications not covered in this handbook may be obtained from your Shell representative.

Bearing Lubrication of Steam Engines


There are two types of crankcase engine, the open and the enclosed type: For open crankcase bearing lubrication ordinary machine oils, such as Shell VITREA Oil, are suitable. Enclosed crankcase engines have force-feed circulating systems where the oil is liable to be contaminated with water through steam leakage. The oil must, therefore, separate readily from the water so that it can drain off from time to time. SHELL TURBO Oils T are recommended for this purpose.

Steam Engine Lubrication


In steam engines, the lubrication requirement of the cylinders and other parts exposed to steam differ from those of bearings and other external parts working under far less arduous conditions. The lubrication requirements of cylinders and bearings must be considered separately.

Steam Cylinder Lubrication


The function of a steam-cylinder lubricant is to form an oil film that will adequately lubricate the rubbing surfaces at high operating temperatures and also prevent leakage past valves, pistons and glands. Efficient atomization, easy spreading over the working surfaces and the ability to resist scouring action of the steam (the washing effect of water) are other important properties. Steam-cylinder oils are classified according to

Low Speed Enclosed Gears


Shell VALVATA Oils J may be used to advantage in worm gears prone to suffer extensive wear and to reduce the bulk oil temperature. Typical examples are gears running at low speed under stop-start conditions.

Cylinder Oil

108

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell VALVATA Oils J ISO Viscosity Grade Kinematic Viscosity @ 40C @ 100C Viscosity Index Specific Gravity @ 15C Flash Point COC Pour Point C C ASTM D 445 cSt cSt ASTM D 2270 ASTM D 4052 ASTM D 92 ASTM D 5949 460 31.5 99 0.903 270 -6 680 37.0 80 0.910 275 -6 1000 40.6 70 0.925 305 -6 J 460 460 J 680 680 J 1000 1000

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grade Selection
Lubricant Application Cylinders Steam Temperature Up to 315C Up to 300C Saturated or wet steam up to 220C Bearings Open crankcase engines Enclosed crankcase engines Horsepower Up to 500 Up to 1500 Over 500 Shell VITREA Oils Shell VITREA Oils Shell VALVATA Oils J*

Shell Grade

Remarks *Compounded oil should not be used where separation from the condensate is important # More viscous grades with more Powerful engines

Shell VITREA Oils SHELL TURBO Oils T#

109

Cylinder Oil

FormulaShell Full Synthetic Motor Oil


Meets API Service Categories SM, SL, SJ, Energy Conserving ILSAC GF-4 specification. FormulaShell Full Synthetic Motor Oil is a motor oil formulated for improved fuel economy and to provide the engine protection and performance required by engine manufacturers. FormulaShell Full Synthetic Motor Oil is compatible with other conventional and synthetic oils. It exceeds all automobile and light truck warranty requirements for gasoline and turbocharged engines where an API SM and ILSAC GF-4 oil is recommended. This oil can be used in place of API SL, or SJ rated oils. Always follow the vehicle manufacturers recommendation for the right viscosity grade and API Service Category. Performance Features and Benefits
FormulaShell Full Synthetic Motor Oil meets or exceeds: North American warranty requirements for U.S., European and Japanese cars and light trucks with gasoline and gasoline turbo-charged engines where API SM, SL, SJ or CF oils are specified ILSAC GF-4 Energy Conserving standards General Motors GM6094M specification Chrysler MS 6395N specification Ford WSS-M2C930-A (5W-20) and WSS-M2C929-A (5W-30) specifications Compared to conventional oils, the results are: Excellent lubrication at extremely low temperatures Extra protection at extremely high temperatures Lower oil consumption under high speed conditions Extra protection against harmful deposits and acids, which aids in a clean running and lasting engine May be used at any time in an engines life-cycle and is fully compatible with conventional engine oils

Specifications, Approvals, and Recommendations


Has enhanced wear protection and outstanding resistance to thermal breakdown at operating temperatures.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Engine Oil

110

Typical Physical and Chemical Properties


FormulaShell Full Synthetic Motor Oil SAE Viscosity Grade API Gravity Viscosity @ 40C, cSt @ 100 C, cSt Flash Point, C Pour Point, C CCS Viscosity, cP (C) MRV Viscosity, cP (C) 5W-20 35.1 46.5 8.7 227 -49 3480 9300 (-35C) Typical Results 5W-30 34.4 57.47 10.51 225 -36 4,300 (-30C) 17,300 (-35C) 10W-30 33.8 61.5 10.5 228 -33 4,090 (-25) 11,100 (-30)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

111

Engine Oil

FormulaShell HD Engine Oils


Meets API Service Categories SM, SL, SJ High Performance, High Detergent FormulaShell SAE 30 and SAE 40 single grade motor oil meet or exceeds all automobile and light duty truck requirements for gasoline and turbocharged engines. FormulaShell SAE 30 and SAE 40 provides excellent wear protection where climate and engine temperature do not vary widely. FormulaShell SAE 30 and SAE 40 is especially recommended for high temperature and heavy duty, severe type service such as hauling boats and camping trailers at sustained high speeds. Meets API Service Classification SM and can be used in place of SL, SJ, and SH rated oils. Follow manufacturers recommendations for viscosity grade and API Service Category. Specifications, Approvals, and Recommendations
Meets car manufacturers warranty requirements for gasoline engines where API SL oils are specified.

Protect the Environment


Do not discharge into drains, soil, or water.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Typical Physical and Chemical Properties


FormulaShell HD Engine Oils SAE Viscosity Grade API Gravity Viscosity @ 40C @ 100C (SUS) (min) Flash Point, COC, C (F) Pour Point, C (F) 30 27.7 94.2 11.0 (470) 218 (425) -18 (0) Typical Results 40 27.8 134.5 14.0 (680) 224 (435) -12 (+10)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

112

FormulaShell High Mileage Motor Oil


Meets API Service Categories SM, SL, SJ High Performance, High Detergent FormulaShell High Mileage Motor Oils are formulated for engines with 75,000 miles and more. They provide extra protection to help extend the life of the engine. The SAE 10W-30 or SAE 10W-40 grade engine oils meet and exceed all automobile and light duty truck requirements for gasoline engines where API SM service performance is recommended. These oils can be used in place of SL, SJ, and SH rated oils. Performance Features and Benefits
Some of the features of FormulaShell High Mileage Motor Oils are: Help reduce oil consumption Provide protection for worn engine parts Contain a Seal Conditioner to help reduce leaks Follow manufacturers recommendations for viscosity grade and API Service. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Meets car manufacturers warranty requirements for gasoline engines where API SM oils are specified.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical and Chemical Properties


FormulaShell High Mileage Motor Oil SAE Viscosity Grade API Gravity Viscosity @ 40 C, cSt @ 100 C, cSt Viscosity Index Flash Point, C (F) Pour Point, C (F) Viscosity, cP, Max., 7000 @ Low Temp. Pumping Viscosity, cP Max 10W-30 30.96 80.7 12.0 143 221 (430) -30 (-22) -25C (-13F) -30C (-22F) 60,000 Typical Results 10W-40 30.96 108.4 15.50 152 221 (430) -30 (-22) -25C (-13F) -30C (-22F) 60,000

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

113

Engine Oil

FormulaShell Motor Oils SB


Synthetic blend engine oils FormulaShell Synthetic Blend Engine Oils are formulated with high viscosity index, thermally stable base stocks and select additive systems to provide protection for the demands made on modern crankcase lubricants. These oils provide a high level of protection against wear, rust and corrosion, piston scuffing and combustion chamber deposits, high temperature oxidation and valve train wear. Performance Features and Benefits
Engineered to provide outstanding engine protection and performance. Its advanced formulation combines quality mineral oils with synthetic oils for excellent cleanliness, thermal stability and anti-wear protection Meets API SM and ILSAC GF-4 and GF-3 energy conserving requirements Meets GM 6094M for low-temperature pumpability Meets Chrysler MS 6395N Note: Follow manufacturers recommendations for viscosity grade and API service category. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Meets API Service Categories SM, SL, SJ, Energy Conserving ILSAC GF-4 AND GF-3 specifications. Meets Car Manufacturers Warranty Requirements of Gasoline Engines where API SM oils are specified.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical and Chemical Properties


FormulaShell Motor Oils SB SAE Viscosity Grade API Gravity Viscosity, cSt @ 40C @ 100C Viscosity Index Flash Point, C (F) Pour Point, C (F) Viscosity, cP, Max 6600 @ cP, Max 7000 @ Low Temp. Pumping, max Viscosity, cP Max Typical Results 5W-30 32.6 63.86 10.67 158 215 (420) -33 (-27) -30C (-22F) -25C (-13F) -35C (-31F) 40,000 -30C (-22F) 40,000 10W-30 31.37 70.74 10.6 139 221 (430) -33 (-27)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

114

Shell ARGINA Oil T


Medium-speed trunk-piston diesel engine oil Shell ARGINA Oil T is a multifunctional crankcase lubricant for highly rated medium-speed diesel engines operating on residual fuel. Shell ARGINA Oil T is designed for conditions of moderate oil stress. Performance Features and Benefits
Improved Engine Reliability: Effective detergent and dispersancy additives prevent the build up of soot, black sludge and heavy fuel contaminants in critical parts of the engine and keep the engine exceptionally clean Combustion acids are effectively neutralized and the engine is protected from acidic corrosion. Lower Maintenance Costs: Good thermal and oxidation stability allows oil drain intervals to be extended. Excellent piston / liner wear control and good gear performance help reduce component costs. Re-assurance: The oils have a comprehensive range of engine manufacturers approvals. need very specialized lubricants. Heavy fuels contaminate the oil with asphaltenes, requiring special types of detergency to avoid sludges. The combustion of high sulfur fuels produces sulfur acids, which cause high wear rates of piston rings and cylinder liners unless neutralized by a high additive reserve in the oil. The oil is in service for very long periods, so centrifugal separators are used to remove water and combustion contaminants from the oil. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell ARGINA Oil T enjoys a comprehensive range of Original Equipment Manufacturers approvals through field experience over many years and meets the engine test criteria for API CF.

Main Applications
Medium-speed industrial or marine propulsion and auxiliary engines, burning residual fuel oils, which create conditions of moderate oil stress. These conditions usually occur: - in engine designs more than 5 years old, or - where oil consumption is 1g/kWh or more, or - in newer designs where load factors are predominantly 85% or less, or - where fuels with sulfur <3% are in use Marine engine reduction gears and certain other ship-board applications, where special lubricants are not required. Medium-speed engines burning residual fuel

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

115

Engine Oil

Typical Physical Characteristics


Shell ARGINA Oil T Kinematic Viscosity Viscosity Index Density Flash Point (PMCC) Pour Point Base Number Sulfated Ash Load Carrying Capacity (FZG) @ 15C kg/L C C mg KOH/g % wt Failure load Stage @ 40C @ 100C cSt cSt 30 110 12 100 0.905 212 -18 30 3.7 11 40 135 14 100 0.910 225 -18 30 3.7 11

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

116

Shell CAPRINUS Oils XR


Railroad diesel engine oil Shell CAPRINUS Oils XR are a premium grade, heavy-duty, engine oils, intended mainly for railroad diesel engines of North American origin, particularly those manufactured by General Electric and General Motors Electro-Motive Division (EMD). Shell CAPRINUS Oils XR use the latest, lowchlorine additive technology which offers both environmental benefits and improved performance. Shell CAPRINUS Oils XR do not contain zinc and are approved for use by GM-EMD for their engines fitted with silver piston-pin bearings and by GE for their latest locomotives. The performance of Shell CAPRINUS Oils XR have been demonstrated in highly rated North American railroad operation subject to the most severe operating conditions. Performance Features and Benefits
Excellent detergency and dispersancy properties A carefully balanced combination of detergency and dispersancy ensures outstanding engine cleanliness Good oxidation and thermal stability Good protection against corrosion by the acidic products of combustion Good anti-wear properties Maintains a protective oil film between pistons and their rings and cylinder walls, even under high operating temperatures and pressures. Use of low-chlorine antiwear additives ensures protection of valve trains and other parts High viscosity index base oils Provides a higher level of protection than lubricants based on naphthenic mineral oils Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


API Service Class EMD General Electric LMOA Detroit Diesel - CF Approved Worthy of full scale field test (WOFT) Gen 4 - Long Life tentative approval Generation 5 Recommended for DDC Series 149 engines under severe conditions

Main Applications
North American diesel engines subjected to the most arduous duty where zinc-free oils are recommended by the engine manufacturer. Applications are primarily for railroad locomotives, however, Shell CAPRINUS Oils XR may also be suitable for certain engines in power generation, marine and mine-haul applications. Shell CAPRINUS Oils XR are low chlorine formulations meeting the requirements of leading railroad operators in North America

Compatibility and Miscibility


Shell CAPRINUS Oils XR is compatible with all seal materials and paints normally specified for use with mineral oils

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.
117 Engine Oil

Typical Physical Characteristics


Shell CAPRINUS Oils XR Kinematic Viscosity Viscosity Index Density Flash Point (COC) Pour Point Chlorine Content Sulfated Ash TBN-E %wt @ 15C kg/l C C @ 40C @ 100C cSt cSt 20W-40 132 51.1 115 0.90 256 -21 Trace 1.5 13.0 40 150 15.1 98 0.90 260 -15 Trace 1.5 13.0

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

118

Shell CAPRINUS Oils XS


High performance, zinc-free and chlorine-free railroad engine oils Shell CAPRINUS Oils XS are 17 TBN high quality, zinc-free, and chlorine-free railroad engine oils made with OLOA 2000. Shell CAPRINUS Oils XS are available in SAE 40 and SAE 20W-40 viscosity grades. Performance Features and Benefits
Formulated with OLOA 2000 additive system that is both zinc free and chlorine free Provide good engine cleanliness Good retention of Total Base Number (TBN) provides extended oil drain interval capability

Specifications, Approvals, and Recommendations


ElectroMotive Division of General Motors (EMD) General Electric as Generation 4 Long Life Oils Locomotive Maintenance Officers Association (LMOA) Generation 5 API CD (obsolete)

Main Applications
Recommended for medium speed two-cycle and four-cycle railroad diesel engines, including EMD and General Electric Other similar diesel engines used as auxiliary or main engines in marine service or as switching locomotives Stationary engines requiring oils with API CD (obsolete) level performance Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CAPRINUS Oils XS Test Method 40 Gravity, API Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, COC, C (F) Pour Point, C (F) Neutralization No, TBN-E Sulfated Ash, wt% Zinc, ppm D 1298 D 445 D 445 D 2270 D 92 D 97 D 2896 D 874 X-ray 24.9 180 15.0 97 246 (480) -21 (-5) 17 1.9 NIL SAE Grade 20W-40 26.5 140 15.5 114 222 (475) -24 (10) 17 1.9 NIL

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

119

Engine Oil

Shell CAPRINUS Oils XT


High performance, zinc-free and chlorine-free railroad engine oils Shell CAPRINUS Oils XT are 13 TBN high quality, zinc-free, and chlorinefree railroad engine oils. Shell CAPRINUS Oils XT are available in SAE 40 and SAE 20W-40 viscosity grades. Performance Features and Benefits
Formulated with HiTEC 6888 additive system that is both zinc-free and chlorine-free Provides good engine cleanliness Good retention of Total Base Number (TBN) provides extended oil drain interval capability

Specifications, Approvals, and Recommendations


ElectroMotive Division of General Motors (EMD) General Electric as Generation 4 Long Life Oils Locomotive Maintenance Officers Association (LMOA) Generation 5 API CD (obsolete)

Main Applications
Suitable for medium speed two-cycle and fourcycle railroad diesel engines, including EMD and General Electric Other similar diesel engines used as auxiliary or main engines in marine service or as switching locomotives Stationary engines requiring oils with API CD (obsolete) level performance Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CAPRINUS Oils XT Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Sulfated Ash TBN-E Gravity C C % wt mg/KOH/g API @ 40C @ 100C cSt cSt 40 150 15.0 96 246 -18 1.3 13.0 26.1

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

120

Shell GADINIA Oils


Lubricants for medium-speed marine diesel engines running on distillate fuels Shell GADINIA Oils are premium quality multifunctional diesel engine lubricants that are specially designed for the most severe service main propulsion and auxiliary marine trunk piston engines burning distillate fuels with a sulfur content up to 1%. They also perform satisfactorily in smaller high-speed engines of fishing fleets that operate under arduous conditions and have small sumps. Performance Features and Benefits
Improved engine reliability: Greater tolerance to engine overload or poor combustion due to improved piston cleanliness. Reduced deposits in piston ring belt and cylinder liners. Lower maintenance costs: Extended diesel engine life through reduced risk of ring sticking and breakage. Longer oil life, especially in high stress engines, because of Shell GADINIA Oils excellent resistance to oxidation and thermal degradation under severe operating conditions. Superior protection against corrosion for all engine components, due to Shell GADINIA Oils unique formulation giving excellent alkalinity retention. Improved control of liner lacquer leads to better control of oil consumption and contributes to lower cost of operation. Re-assurance Greater safety margin to protect highly loaded bearings, in the event of water contamination, because of Shell GADINIA Oils improved water tolerance and separation in separators. OEM endorsement by leading diesel engine manufacturers following extensive field approval trials, means that Shell GADINIA Oils are suitable for the widest range of modern diesel engines.

Main Applications
Highly rated, medium speed, main propulsion & auxiliary trunk-piston marine diesel engines. Geared transmissions, turbochargers, oil filled stern tubes and variable pitch propellers. Deck machinery and other marine applications requiring SAE 30 or 40 viscosity oils. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


API CF Shell GADINIA Oils are approved by leading trunk piston engine manufacturers

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

121

Engine Oil

Typical Physical Characteristics


Shell GADINIA Oils Kinematic Viscosity Density Flash Point (PMCC) Pour Point Load Carrying (FZG) TBN Sulfated Ash @ 40C @ 100C @ 15C cSt cSt kg/L C C Fail Stage mg KOH/g % wt 30 104 11.8 0.897 200+ -18 12 12 1.35 40 139 14.4 0.900 225+ -18 12 12 1.35

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

122

Shell MELINA S 30
Multifunctional Lubricant for low speed marine diesel engines Shell MELINA S 30 is a high performance multifunctional low speed diesel engine lubricant based on a blend of high refined high viscosity index mineral oils and a balanced selection of additives. It is designed to provide the highest levels of machinery protection in high rated low speed marine engines, but being multifunctional, can also be used in many different items of marine equipment and used to rationalize the number of grades of lubricant carried on board ship. Performance Features and Benefits
Improved engine operation and reliability Shell MELINA S 30 effectively neutralizes the highly corrosive combustion acids which can contaminate the main system when cylinder oil drains leak past piston rod glands. Good resistance to corrosion results in protection of metal surfaces. Good detergency keeps crankcases and under piston spaces clean and optimizes efficiency. Good air release and antifoam properties mean that air is released from the oil without foaming. Lower Maintenance Costs Good oxidation stability combats thermal degradation of the oil and extends its useful life. Good water shedding properties mean that water can be easily removed by centrifuge. Extreme pressure properties make the oil suitable for many gear oil applications. Re-assurance Shell MELINA S 30 is approved by all major low speed diesel engine manufacturers. All ancillary equipment requiring an SAE 30 oil. Note: Shell MELINA S 30 is NOT recommended for trunk-piston engines and in these cases Shell MELINA should be used. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell MELINA S 30 is approved by all major low speed diesel engine manufacturers.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Low speed marine diesel engine crankcase and piston cooling systems. Turbochargers, geared transmissions, oil lubricated stern tubes and deck machinery.

Protect the Environment


Do not discharge into drains, soil, or water.

123

Engine Oil

Typical Physical Characteristics


Shell MELINA S 30 Kinematic Viscosity Viscosity Index Density Flash Point (PMCC) Load Carrying Capacity (FZG) Pour Point TBN-E Sulfated Ash @ 15C kg/L C Fail Stage C mg KOH/g % wt @ 40 C @ 100 C cSt cSt 30 104 11.6 102 0.888 227 11 -18 5 0.62

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

124

Shell MYSELLA Oils


High performance ash-free oil for stationary gas engines Shell MYSELLA Oils are a heavy-duty lubricants for high performance natural gas engines which require an ashless product. Using ashless technology developed by Shell, Shell MYSELLA Oils minimize engine wear, deposits in combustion chambers and exhaust ports and viscosity increase in service. Performance Features and Benefits
Excellent engine cleanliness New engines will remain almost deposit-free. The detergency of Shell MYSELLA Oils will work to clean the heavy coatings of varnish from older engines which have used lower quality oils. (This cleansing action takes place gradually, thereby reducing the chance of blocking oil screens or filters with dislodged deposits.) Minimal cylinder deposits The ashless formulation of Shell MYSELLA Oils enable spark plugs to remain almost as new, with their lifetime limited only by spark gap erosion. It also virtually eliminates detonation and pre-ignition, due to the absence of deposit hot spots. Clean cylinder ports Shell MYSELLA Oils combine a low tendency to form carbon with a strong detergency system, to avoid port plugging in 2-stroke (2-cycle) engines. Protection from wear Shell MYSELLA Oils protect and minimize scuffing during the running-in (break-in) period. Long oil and filter life Shell MYSELLA Oils are highly resistant to nitration and oxidation, which cause filter deposits, viscosity increase and acid build-up. Allis-Chalmers, Ajax, Caterpillar (except 3400, 3500, 3600), Clark, Climax, Colt-Fairbanks Morse, Cooper-Bessemer (2-cycle), Dresser-Rand (Category I and II), InternationalHarvester, Waukesha, White Superior (naturally aspirated), Worthington. Note: This product is not designed for automotive gas engines. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell MYSELLA Oils are approved by DresserRand for their Category I and Category II engines.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
2 and 4 stroke (2 and 4 cycle) spark-ignited engines fueled by natural gas and LP gas, which require or perform well with an ashless oil, including the following types:

125

Engine Oil

Typical Physical Characteristics


Shell MYSELLA Oils Viscosity Density Flash Point (COC) Pour Point Sulfated Ash Phosphorus @ 40 C @ 100 C @ 15 C cSt cSt kg/m2 C C %w ppm 30 108 12 885 218 -21 0 250 40 135 14 894 230 -18 0 250 15W-40 106 14.5 880 221 -21 0 250

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

126

Shell MYSELLA Oil LA


Premium low ash natural gas engine oils Shell MYSELLA Oils LA are premium quality heavy-duty oils blended for use in highly-rated, spark-ignition engines which require a low ash oil. These natural gas engine oils are formulated with select base stocks and carefully chosen additives for optimum performance. Shell MYSELLA Oils LA satisfy the new generation of stationary gas engines designed to meet the emerging legislation limiting emissions of NOx, and which employ the latest lean or clean burn technology. Performance Features and Benefits
High oxidation and nitration resistance make Shell MYSELLA Oils LA excellent choices for use in many engines operating under high load and high temperature conditions Applications (Alkalinity and Ash) involving sewer gas, biogas and most landfill gases are within the alkaline neutralization capability Protects against valve recession Protects against scuffing and wear Formulated without the use of bright stock, which can contribute to carbon deposits, and port plugging in two-stroke engines Use select detergent/dispersant chemistry to keep piston skirts and ring belts clean Formulated with less than 300 ppm zinc to optimize antiwear performance, yet protect control systems catalytic converters Natural gas-fueled engines -- whether operating on pipeline quality gas, sewer, biomass or landfill gas (except high halogen gases or those gases with levels of sulfur and hydrogen sulfide requiring oils with high levels of alkalinity) Note: LPG engines in mobile service typically require API SJ or similar quality level motor oils Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Dresser-Rand for use in their Category II and Category III engines.

Main Applications
Spark-ignited gas engines fueled by natural gas All two- and four-stroke gas engines that do not call for ashless-type oils Stationary gas engines such as: Caterpillar Climax Colt-Fairbanks Morse Copper Bessemer (4-Cycle) Cummins Dresser-Rand (Category II and III) Roline Waukesha White Superior Worthington (4-Cycle)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

127

Engine Oil

Typical Physical Properties


SAE Grade Shell MYSELLA Oil LA Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Gravity, API @ 60F Pour Point, C (F) Flash Point, COC, C (F) Neutralization No, TBN-E Sulfated Ash, wt% Calcium, ppm Phosphorus, ppm Zinc, ppm Test Method 30 D 445 D 445 D 2270 D 1298 D 97 D 92 D 2896 D 874 X-ray X-ray X-ray 101 11.0 92 27.5 -18 (0) 240 (465) 5.2 0.45 1200 270 290 40 154 14.5 92 27.0 -18 (0) 249 (485) 5.2 0.45 1200 270 290 15W-40 106 14.5 140 28.5 -30 (-25) 216 (420) 5.2 0.45 1200 270 290

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

128

Shell MYSELLA Oil MA


High performance medium ash natural gas engine oils Shell MYSELLA Oil MA gas engine oil is blended for use in highly-rated spark ignition and dual-fuel four-stroke natural gas engines which require medium ash oils or where sour gas is in use. It is a blend of specially selected base oils and a balanced package of additives that provide medium ash with low phosphorus and low zinc. Shell MYSELLA Oil MA satisfies the new generation of stationary gas engines designed to meet the emerging legislation limiting the emissions of NOx, and those which employ the latest lean or clean burn technology. Performance Features and Benefits
Provides excellent engine cleanliness Helps provide improved performance and longer life in engines burning higher sulfur fuels or fuels with corrosive components Provides good high temperature performance Does not contain any bright stock (which can contribute to deposit formation) Provides a level of detergency, dispersancy and alkalinity not available in oils with lower performance additives Medium ash level helps to control wear on valve faces and valve seats on some natural gas engines Meets the requirements (phosphorus level less than 300 parts per million) of industrial exhaust gas catalytic converter manufacturers Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Waukesha meets the requirements for stationary natural gas engines specifying medium ash oil (Shell MYSELLA LA for other models) White-Superior (except 1700, 2400 series) Meets the requirements of industrial exhaust gas catalytic converter manufacturers (phosphorus level less that 300 parts per million) API CD performance

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Spark-ignited gas engines fueled by natural gas Dual-fuel gas engines, ignited by diesel pilot fuel Gas engines fueled from gas containing sulfur Engines operating in severe service or with lower quality fuels which can include direct gathering of field gas and recovered sanitary land fill fuels having low halide levels Systems with catalytic converters used in both field pumping stations and in co-generation units at hospitals, industrial parks, shopping malls and other locations Two- and four-stroke natural gas engines that require medium ash oils

Protect the Environment


Do not discharge into drains, soil, or water.

129

Engine Oil

Typical Physical Properties


Shell MYSELLA Oil MA Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Gravity, API @ 60F Pour Point, C Flash Point, C (F) Neutralization No., TBN-E Sulfated Ash, wt% Phosphorus, ppm Zinc, ppm Test Method SAE Grade 40 128 13.5 80 25.8 -18 249 (485) 8.5 0.90 270 290

D 445 D 445 D 2270 D 1298 D 97 D 92 D 2896 D 874 X-ray X-ray

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Engine Oil

130

Shell MYSELLA Oil XL


Long life stationary gas engine oil Shell MYSELLA Oil XL is a high performance quality oil blended for use in highly-rated, 4-stroke, spark-ignition engines which require a low ash oil. Shell MYSELLA Oil XL satisfies the new generation of stationary gas engines designed to meet the emerging legislation limiting emissions of NOx, and those which employ the latest lean or clean burn technology. Shell MYSELLA Oil XL is specially developed to provide extended drain intervals in those natural gas engines where oil life is a limiting operational factor. Performance Features and Benefits
Extends drain interval due to resistance to oxidation and nitration Excellent piston cleanliness Helps prolong the life of valves and spark plugs Compatible with engines equipped with emission catalysts Rolls Royce (Ulstein Bergen) MAN MDE Waukesha (high temperature cogen applications)

Meets the Requirements of:


Caterpillar Waukesha API performance level CF

Main Applications
Spark-ignited gas engines fuelled by natural gas, especially those creating high oil stress May also be used for landfill and biogases Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Specifications, Approvals, and Recommendations


MWM Deutz Wartsila

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Properties


Shell MYSELLA Oil XL Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Gravity, API @ 60F Pour Point, C Flash Point, COC, C (F) Base Number, mg KOH/g Sulfated Ash, wt% Phosphorus, ppm Test Method D 445 D 445 D 2270 D 4052 D 92 D 97 D 874 X-ray SAE Grade 40 128 13.7 103 27.5 -18 246 (475) 4.5 0.48 <300

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

131

Engine Oil

Shell NAUTILUS
Premium Outboard Motor Oil Shell NAUTILUS is designed to meet all outboard engine manufactures performance requirements for pre-mix, direct oil injection, and newer generation direct injection two cycle engines. Performance Features and Benefits
National Marine Manufacturers Association (NMMA) Approval Shell NAUTILUS has exceeded the recertification requirement of the severe TC-W3 standard. Reduced Spark Plug Fouling and Preignition Its state of the ar ashless formulation minimizes the combustion chamber deposits which cause spark plug fouling and preignition. Reduced deposits result in enhanced performance and durability of the engine while eliminating the risk of preignition-induced engine damage. Minimized Piston Deposits Superior dispersants enable the oil to help keep pistons clean and avoid ring sticking to ensure peak performance engine operation and lower maintenance costs. Improved Lubricity/Scuffing Protection With its exclusive chemistry, Shell NAUTILUS provides exceptional lubrication protection at higher temperatures in todays high powered, hard working outboard engines. Superior Rust Protection Superb anti-rust additives help prevent rusting of critical engine parts during operation and storage for longer engine life. Designed to Perform with Unleaded Fuels at Fuel to Oil Ratios up to 100:1 Proven Shell performance when used in accordance with manufacturers recommended lubrication practices. Reduced Smoke Emissions New Shell NAUTILUS formulation responds to environmental concerns shared by all boating enthusiasts, by meeting he latest JASO FC smoke emission standard. Blends Easily and Stays Mixed in Cold Temperatures It exceeds the requirements of an SAE FM 4 at -40 C for outstanding lubrication protection Compatibility Shell NAUTILUS is fully compatible with all other TC-W3 and TC-W II lubricants to eliminate any risk of operating mishaps. Dyed Blue for Pre-mix Systems Shell NAUTILUS contains an easily seen blue dye as a safety check - if its blue its blended.

Main Applications
The last decade has seen a gradual increase in the average horsepower produced by outboard engines, the introduction of fuel and lubricant injection systems, the phasing out of leaded fuels along with trends to higher fuel to oil ratios. More recently, new challenges such as smoke emissions and environmental concerns have come the forefront. In addition, todays outboard engines must be able to withstand the effects of higher speed and much higher temperatures. In response to the needs of outboard engine manufacturers, the NMMA defined the TC-W3 standard of performance. This standard, is designed to increase the quality of lubricants available to the industry and the public. This new standard of quality will result in longer, trouble-free engine life by offering vastly improved lubricity and anti-scuffing protection over the former TC-W II specification. In addition, superior dispersants ensure peak engine performance by keeping pistons clean and free of deposits. Shell NAUTILUS is formulated and tested to exceed the NMMA TC-W3 standard. To the boating enthusiasts, Shell NAUTILUS provides the ultimate in protection and performance in all water cooled, two cycle outboard engines. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Engine Oil

132

Specifications, Approvals, and Recommendations


Meets all major outboard engine manufacturers recommendations Shell NAUTILUS is specifically designed to meet the requirements of all major outboard engine manufacturers and provides performance demanded in their own brand TC-W3 oil. In addition, it meets the requirements of all other manufacturers requiring TC-W, TC-W II or TC-W3 quality lubricant. Shell NAUTILUS is recommended for use in outboard engines manufactured by: - Bombardier (formerly O.M.C.) - the manufacturers of Johnson and Evinrude - Mercury Marine - Yamaha - Suzuki - Nissan

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Properties


Shell NAUTILUS API Rating NMMA Rating SAE Fluidity/Miscibility grade Density @ 15 C kg/m3 Color Pour point, C Flash Point PMCC, C min. Viscosity @ 40 C, cSt @ 100 C, cSt Brookfield @ 40 C, mPa.s Neutralization Value - TBNe, mg KOH/g TC TC-W3 FM 4 863 Blue -48 65 33.1 6.8 12,354 9.3 D 1298 Visual D 97 D 93 D 445 D 445 D 2983 D 2896

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. TC-W and TC-W3 are registered trademarks of the National Marine Manufacturers Association. **TC-W is a registered trademark of the Boating Industry Association.

133

Engine Oil

Shell RIMULA Oils


High ash level oils for diesel engines Shell RIMULA Oils are high ash level oils formulated for excellent diesel engine performance. They meet four-stroke cycle diesel engine manufacturers' warranty and service performance requirements for naturally-aspirated and turbo charged engines in many kinds of service. For more than 35 years, Shell RIMULA Oils have enjoyed an excellent reputation as premium Caterpillar Series 3/API CD-plus and CF quality engine oils. Shell RIMULA Oils are available in SAE viscosity grades 10W, 30, and 40. Performance Features and Benefits
High detergency-dispersancy protects against engine sludge and varnish deposits High TBN retention for extra protection in severe service Resistance to oil thickening especially in higher fuel sulfur applications Excellent rust and bearing corrosion control Demonstrated excellent performance in Detroit Diesel laboratory engine and truck field tests even though their sulfated ash contents of 1.65 percent weight does not meet the ash level restrictions of the Detroit Diesel 7SE270 specification Allison C-4 transmission fluid applications (SAE 10W and 30 grades) Note: for engines containing silver bearing surfaces use Shell CAPRINUS XR oils. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Allison C-4 specification (SAE 10W and 30 grades) API CF API Service SE and SD (obsolete) gasoline engine performance requirements Caterpillar TO-2 test (friction and friction retention characteristics) (SAE 10W and 30 grades) Caterpillar 3600 Series engine lubricant Caterpillar Series 3/API CD-plus Obsolete military specifications MIL-L-2104C, MIL-L-2104B, MIL-L-21260B, Type II, and MIL-L-45199B

Main Applications
Whenever API CF and CD-plus quality engine oils are recommended Off-highway diesel fleets where a single grade oil is desired i.e. construction, stationary installations, marine, mining, forestry, and agriculture Crankcase lubricant in four-stroke cycle diesel engines especially with high sulfur fuels (where fuel sulfur levels exceed 0.5 percent weight) of such major engine manufacturers as: - Allis Chalmers (Fiat Allis) - Caterpillar - John Deere - Detroit Diesel - International Harvester - Massey-Ferguson Caterpillar transmissions and gear boxes where TO-2 fluids are recommended (SAE 10W and 30 grades) Hydraulic applications (SAE 10W)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Engine Oil

134

Typical Physical Characteristics


Shell RIMULA Oils Gravity, API Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, C(F) Pour Point, C Neutralization No.TBN-E Sulfated Ash, %wt Test Method D 1298 D 445 D 445 D 2270 D 92 D 97 D 2896 D 874 SAE Grade 10W 28.5 38.8 6.1 110 204 (400) -36 12.0 1.65 30 26 105 10.9 97 234 (455) -18 12.0 1.65 40 25 146 14.4 95 228 (445) -15 12.0 1.65

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

135

Engine Oil

Shell RIMULA Premium


High performance heavy-duty fleet motor oil Shell RIMULA Premium oils are extra high performance heavy-duty gasoline and diesel engine oil for longer oil and engine life in turbo- and non-turbocharged engines. Designed for fleet use, Shell RIMULA Premium oils are available in SAE viscosity grades SAE 15W-40 and 10W-30. Performance Features and Benefits
Formulated for multipurpose use, simplifying inventory needs for fleets Extended drain capabilities demonstrated by meeting the requirements of API CI-4 PLUS, CI-4, CH-4, Mack EO-N Premium Plus 03, EO-M Plus, Cummins CES 20078/20077/20076, Volvo VDS-3/VDS-2/VDS and MB 228.3 allows engine operators maximum drain flexibility Demonstrated performance in SAE 15W-40 and 10W-30 grades. In low emission EGR engines as well as older engines reducing the need for additional oils in the fleet Outstanding wear protection and bearing corrosion control helps maximize engine life Product is warranted against defect and meets virtually all US and European equipment manufacturers engine oil warranty requirements minimizing operators risk Suited for use in heavy construction and mining equipment from leading makers such as Caterpillar and Komatsu Recommended for leading brands of agricultural equipment including John Deere, Case-New Holland and Massey Fergusson Transmissions, torque converters, differentials, hydraulics, and compressors, which specify the use of qualified engine oil Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Recommended for North American trucks with turbo and non-turbo charged engines; for new EGR and low-emission engines as well as older models. Includes trucks manufactured by Freightliner, Kenworth, International, Mack, Peterbilt, Volvo and others

Protect the Environment


Do not discharge into drains, soil, or water.

Engine Oil

136

Specification, Approvals, and Recommendations


Shell RIMULA Premium Oils are approved against leading engine oil requirements including API CI-4 PLUS, CI-4, CH-4, Caterpillar ECF-1-a, Cummins CES 20078/20077/20076 and Mack EO-N Premium Plus 03, EO-M Plus, Mercedes-Benz 228.3 (listed), Volvo VDS-3/VDS-2 and others. SAE Grade API CI-4 Plus, CI-4, CH-4, CG-4, CF-4, CF API SL, SJ Caterpillar ECF-1 Cummins CES 20078, 20077, 20076 Detroit Diesel 7SE 270 Detroit Diesel 93K214 International Truck CEMS B-21 Global DHD 1 GM Allison C-4 Mack Truck EO-N Premium Plus 03, EO-N Premium Plus Mack Truck EO-M+, EO-M MAN- M 3275, 271 Mercedes-Benz 228.3 Volvo VDS 3, VDS 2, VDS 15W-40 Y Y Y Y Y Y Y Y Y Y Y Y Y Y 10W-30 Y (not CI-4 Plus) Y Y CES 20078 & 20076 --Y -Y -Y --VDS 2, VDS

Operating conditions vary widely among fleets, and even individual units within a fleet, due to equipment type, service, age, or maintenance practices. Therefore, oil consumption and engine wear rates are often different. The use of Shell RIMULA Premium along with maintenance practices as specified by the equipment manufacturers will help maximize equipment life. Any extended drain interval recommendation should be closely monitored through a used oil analysis program such as Shell Lube Analyst.

Typical Physical Characteristics


Shell RIMULA Premium Oils Gravity, API Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, F Pour Point, F Neutralization No.TBN-E Sulfated Ash, %wt Test Method D 1298 D 445 D 445 D 2270 D 92 D 97 D 2896 D 874 SAE Grade 15W-40 29.1 118 15.8 137 400 -27 11 1.3 10W-30 30 78 11.9 141 400 -30 11 1.3

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

137

Engine Oil

Shell RIMULA Super


Advanced heavy duty fleet motor oil Shell RIMULA Super oils are advanced high TBN/low-ash heavy duty motor oils for longer oil and engine life in virtually all diesel engines. Designed for fleet and off-highway use, Shell RIMULA Super oils offer the convenience of one oil for use in both the latest low-emission engines with exhaust emissions systems as well as offering excellent performance in pre-07 engines. Performance Features and Benefits
Formulated for multipurpose use, simplifying inventory needs for fleets Extended drain capabilities demonstrated by meeting the requirements of API CJ-4, CI-4 PLUS, and Cummins CES 20081, helping engine operators achieve maximum drain flexibility Advanced SAE 15W-40 and 10W-30 viscosity grades meet the engine oil requirements of low emission DPF/EGR engines as well as older engines reducing the need for additional oils in the fleet Excellent shear stability and an enhanced soot control additive system provide outstanding viscosity control throughout the drain interval for consistent lubrication and wear protection Product is covered by a limited warranty and meets virtually all US equipment manufacturers engine oil warranty requirements minimizing operators risk Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


CJ-4, CI-4 PLUS1, CI-4, CH-4, CG-4, CF-4 API SM, SL ACEA E71 Caterpillar ECF-2, ECF-3 Cummins CES 200811 Detroit Diesel 93K2181 Mack EO-O Premium Plus 071 MAN M32751 MB-Approval 228.311 and 228.311 MTU Type 21 Volvo VDS-41 1 Only applicable to SAE 15W-40 API

Main Applications
Suitable for North American trucks with the latest emission control systems, such as diesel particulate filters, and for older EGR and nonEGR models such as trucks manufactured by Freightliner, Kenworth, International, Mack, Peterbilt, Volvo and others Suited for use in heavy construction and mining equipment from leading makers such as Caterpillar and Komatsu Suitable for leading brands of agricultural equipment including John Deere, Case-New Holland and Massey Fergusson

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

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138

Typical Physical Characteristics


Shell RIMULA Super Gravity, API Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, F Pour Point, F Neutralization No.TBN-E Sulfated Ash, %wt Test Method D 1298 D 445 D 445 D 2270 D 92 D 97 D 2896 D 874 SAE Grade 15W-40 29.2 118 15.5 139 400 min. -25 10.6 1.0 max. 10W-30 29.0 80 12.0 144 400 min. -23 10.6 1.0 max.

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

139

Engine Oil

Shell ROTELLA SB Synthetic-Blend High performance synthetic blend engine oils


Shell ROTELLA SB Synthetic-Blend are high performance heavy-duty engine lubricants designed for use in diesel engines. These synthetic blend multigrade engine oils meet the warranty and service requirements of many four-stroke cycle diesel and many gasoline engine manufacturers. Shell ROTELLA SB Synthetic-Blend contain synthetic base oil components to impart special performance qualities critical for both on-highway and off-highway service applications, especially where all-season use and enhanced fuel economy performance is desired. They are highly recommended for extended cold climate operation. Performance Features and Benefits
Performance which exceeds many of the warranty requirements of todays severe, highperformance, fuel efficient, low-emission four-stroke cycle diesel engines Exceptional low temperature properties to help speed cold starts Enhanced oxidation stability, especially in higher temperatures Exceptional deposit control Exceptional control of valve train wear Outstanding engine protection and durability Outstanding soot handling ability Extended oil drain capability New advanced design low emission diesel engines (as well as older engines) from: - Caterpillar - Cummins - Detroit Diesel - International - Mack - Mercedes - Volvo Advice on applications not covered in this handbook may be obtained from your Shell representative.

Main Applications
Large over-the road diesels trucks especially where high operating temperatures may cause excessive deposits and contribute to oil breakdown Engines operating in colder climates Engines equipped with exhaust gas recirculation (EGR) Smaller diesel and gasoline fueled light trucks and cars Heavy equipment used for construction, mining or quarry operations

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Engine Oil

140

Specifications, Approvals and Recommendations


Shell ROTELLA SB Synthetic-Blend SAE GRADE APICI-4 PLUS CI-4, CH-4, CG-4, CF-4, CF API SL, SJ, SH ACEA E3 and E5 Caterpillar ECF-1 Cummins CES 20078, 20077, 20076, 20071 Mercedes 228.3 Mack EO-N Premuim Plus 03 Volvo VDS-3, VDS-2 and VDS
Note: * Suitable for use where required.

10W-40 X X* X X X X X X

10W-30 CI-4 X X X -

0W-30 CH-4 SJ -

Typical Physical Characteristics


Shell ROTELLA SB Synthetic-Blend Viscosity @ -25 C, cP @ 100 C, cSt Flash Point, C (F) Pour Point, C (F) Neutralization No.TBN-E Sulfated Ash, %wt Test Method SAE Grade 10W-40 6400 13.5 207 (405) -33 (-30) 9.5 1.3 10W-30 6600 12.1 207 (405) -36 (-35) 10.7 1.4 0W-30

D 5293 D 445 D 92 D 97 D 2896 D 874

11.3 210 -45 8.0 1.0

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

141

Engine Oil

Shell ROTELLA T Multigrade


Heavy duty motor oil with Triple Protection technology Shell ROTELLA T motor oil with Triple Protection technology is a unique, lastest generation premium heavy-duty motor oil that meets or exceeds the service requirements of virtually all diesel engine manufacturers for both the latest 2007-emission compliant and older engines. It is suitable especially for virtually all on-highway service applications, and is also suitable for off-highway applications. Performance Features and Benefits
Meets or exceeds requirements of todays high performance, low-emission diesel engines while providing excellent performance in older engines allowing operators use of one oil for many engines Provides significantly improved wear protection, deposit and viscosity control and oxidation resistance compared to API CI-4 PLUS oils Product is covered by a limited warranty and meet virtually all US equipment manufacturers warranty requirements, helping too minimize operators risk Exceptional protection and durability demonstrated in control of valve train wear and piston ring and liner wear, helping maximize engine life Unique additive chemistry with improved soot control and exclusive detergent system for outstanding engine cleanliness Exceptional low-temperature flow properties helps speed cold starts Reduced fuel consumption, compared to singlegrade oils, can help lower operating costs Demonstrated performance reserve throughout the oil drain interval for protection and lubrication throughout the oil drain interval A continued heritage of outstanding shear stability for viscosity control Cummins, John Deere, Detroit Diesel, Mack Mercedes-Benz, International, and Volvo engines in all types of service where fuel sulfur levels are below 500 ppm Off-highway application where a premium quality engine oil is desired, such as construction, mining , logging and agricultural service where fuel sulfur levels are below 500 ppm Hard working diesel and gasoline engines used in pick-up trucks, sport utility vehicles (SUVs), and mini-vans Suitable for use as a top-off oil in virtually all diesel engine applications Always follow the engine manufacturers recommendations for motor oil performance, viscosity grade and oil change interval as these may vary depending (LSD or ULSD) and vehicle model year

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


API ACEA Caterpillar Cummins Detroit Diesel Mack MAN MB Approval MTU Volvo
1

Main Applications
Heavy-duty diesel engines in all types of overthe-road service, including the latest emission controlled engines with EGR and diesel particulate filters using Ultra-Low Sulfur Diesel fuel (<15 ppm sulfur) (ULSD) and Low Sulfur Diesel (LSD) Suitable for diesel powered equipment including those powered by Caterpillar,

CJ-4, CI-4 PLUS, CI-4, CH-4, CG-4, CF-4, SM, SL, SJ, SH E7 ECF-1A, ECF-2, ECF-3 CES 200811 93K218 EO-O Premium Plus 071 M3275 228.3 AND 228.311 Type 21 VDS 41

Only applicable to SAE 15W-40

Engine Oil

142

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ROTELLA T Multigrade Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Pour Point, C (F) Flash Point, COC, C (F), min Neutralization No., TBN Sulfated Ash, %wt Test Method D 445 D 445 D 2270 D 97 D 92 D 2896 D 874 SAE Grade 15W-40 120 15.5 135 -40 (-40) 204 (400) 10.1 1.0 max 10W-30 83 12.1 142 -40 (-40) 204 (400) 10.1 1.0 max

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

143

Engine Oil

Shell ROTELLA T Multigrade


WITH ADVANCED SOOT CONTROL High performance all-season engine oil Shell ROTELLA T SAE 15W-40 With Advanced Soot Control is a premium quality, heavy-duty multigrade oil for all-season use in diesel-powered or a mix of gasoline- and diesel-powered equipment. It meets or exceeds the warranty and service requirements of virtually all diesel and gasoline engine manufacturers for both newer and older engines. Performance Features and Benefits
Exceeds requirements of todays highperformance, low-emission diesel and gasoline engines while providing excellent performance in older engines allowing operator use of one oil for many engines Product is warranted against defect and meets virtually all US and European equipment manufacturers warranty requirements minimizing operators risk Outstanding protection against engine wear due to soot - helps extend engine life Exceptional protection and durability demonstrated in control of valve train wear maximizes engine life Unique additive chemistry minimizes viscosity loss due to shear and viscosity thickening due to soot this helps the oil stay in grade for better engine operation Exceptional low-temperature flow properties helps speed cold starts Reduced fuel consumption compared to singlegrade oils can help lower operating costs Improved deposit and oil consumption control, and better oxidation stability -- for the operator this could mean lower oil cost and extended overhaul life expectancy and increased flexibility Off-highway applications where an all-season, universal engine oil is desired, such as construction, mining, logging and agricultural service Heavy-duty transmission applications requiring Allison C-4 Gasoline engines, especially the hard-working engines of pick-up trucks, sport-utility vehicles (SUVs), and mini-vans Passenger cars, light trucks, farm equipment, fork lifts and assorted stationary equipment with automotive type LPG- or LNG-fueled engines where ashless or low-ash oils are not specified by the manufacturer Detroit Diesel Series 53, 71, and 92 engines operating in ambient temperatures below 0F use Shell ROTELLA T SAE 15W-40 Note: Shell ROTELLA T SAE 40 single grade oil is the preferred choice for most Detroit Diesel 2-stroke cycle engines. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Heavy-duty diesel and mixed fleets in all types of over-the-road service, including engines with EGR Recommended for diesel powered equipment including those powered by Caterpillar, Cummins, John Deere, Detroit Diesel, Mack, Mercedes-Benz, International, and Volvo engines in all types of service

Protect the Environment


Do not discharge into drains, soil, or water.

Engine Oil

144

Specifications, Approvals, and Recommendations


Shell ROTELLA T SAE API CI-4 PLUS, CI-4, CH-4, CG-4, CF-4, CF API SL, SJ, SH Global DHD-1 Caterpillar ECF-1-A Cummins CES 20078, 20077 Cummins CES 20076 20071 Detroit Diesel 7SE 270 (4-stroke engines) DDC/MTU Series 2000/4000 category 1 & 2 DDC 93K214 Mack EO-N Premium Plus 03, Mack EO-N Premium Plus Mack EO-M Plus MAN 3275, 271 MB 228.3 / 228.1 MTU Volvo VDS 3, VDS 2, VDS Allison C-4 Caterpillar TO-2 15W-40 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 10W-30 Y (not CI-4 PLUS) Y Y Y Y Y Y

Typical Physical Characteristics


Shell ROTELLA T Multigrade with Advanced Soot Control Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Pour Point, C Flash Point, COC, C Neutralization No., TBN-E Sulfated Ash, %wt Test Method D 445 D 445 D 2270 D 97 D 92 D 2896 D 874 SAE Grade 15W-40 118 15.7 141 -33 213 (415) 11.5 1.47 10W-30 11.9 155 -30 210 (410) 11.0 1.3

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

145

Engine Oil

Shell ROTELLA T Single Grade Oils


High performance mixed fleet engine oils Shell ROTELLA T Single Grade Oils are high quality single grade oils blended to provide excellent performance in diesel engines of many major manufacturers and in many gasoline, LPG or LNG engines (follow the correct performance grade/viscosity/temperature guidelines). Additionally, for heavy duty transmission applications, the SAE 10W and 30 grades are suitable for use in applications specifying the use of Caterpillar TO-2 and Allisons C-4 performance fluids. Performance Features and Benefits
Have excellent wear protection that promotes engine durability Low ash content minimizes formation of deposits and keeps intake ports clean Outstanding oxidation resistance maximizes service life Excellent rust and corrosion protection of critical engine parts High dispersancy-detergency protects against engine sludge and varnish deposits Farm equipment with diesel or gasoline engines Mobile, marine and stationary diesel engines (except those with silver bearings) in severe service or applications calling for API CF-4 or CF-2 engine oil Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Mixed fleets combining large over-the-road diesel trucks with smaller diesel and gasolinefueled light trucks and passenger cars Heavy equipment used for construction, mining or quarry operations in engines, transmissions and hydraulic systems Detroit Diesel two-cycle engines (series 53, 71 and 92) Heavy-duty, automatic and powershift transmissions specifying an Allison C-4 fluid or use of API CF-4, CF-2, CF or obsolete CE, CD and CC engine oils

Protect the Environment


Do not discharge into drains, soil, or water..

Engine Oil

146

Specifications, Approvals, and Recommendations


Shell ROTELLA T SAE API, CF API CF-4*, CF-2, CF, SJ API CF-2, CF, SJ Mack EO-K/2, EO-K Detroit Diesel Series 53,71,92 MIL-L-2104 F (& B,C,D,E) MIL-L-46152E CID A-A-52306A Allison C-4, C-3 CAT TO-2 Eaton/Fuller Transmissions Spicer/Dana Transmissions Vickers 35VQ25
* API CF-4 no longer licenseable

10W X X X X X X

20 X X X X -

30 X X X X X X X X X X -

40 X X X X X X X -

50 X X X X X X -

Typical Physical Characteristics


Shell ROTELLA T Single Grade Oils Viscosity: @ 100C, cSt Flash Point, C (F) Pour Point, C (F) Neutralization No, TBN-E Sulfated Ash, wt% Test Method D 445 D 92 D 97 D 2896 D 874 SAE Grade 10W 6.5 20 7.6 30 10.9 232 (450) -18 (0) 7.3 1.0 40 14.4 238 (460) -15 (+5) 7.3 1.0 50 19.1 241 (465) -15 (+5) 7.3 1.0

207 (405) 213 (415) -30 (-22) 6.0 min 0.90 -23 (-10) 4.0 min 0.70

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

147

Engine Oil

Shell ROTELLA T Synthetic


Full synthetic heavy-duty diesel engine oil Shell ROTELLA T Synthetic SAE 5W-40 is a fully synthetic heavy-duty diesel engine oil developed especially to meet the latest engine requirements. The advanced formulation offers users exceptional performance and protection in combination with enhanced fuel economy potential over conventional 15W-40 motor oils. This synthetic multigrade engine oil meets the latest service requirements of virtually all four-stroke cycle diesel engine manufacturers. Performance Features and Benefits
Improved Wear Performance Provides a significantly increased level of protection against harmful engine wear when compared to previous generation API CI-4+ engine oils. Improved Deposit Control The advanced multi-functional dispersant additives in combination with synthetic base oils provide an enhanced level of protection against the effects of soot, dirt and other contaminants. Improved Heat Resistance Shell ROTELLA T Synthetic resists breakdown by heat to provide continuous protection throughout the service interval. Improved Fuel Economy Use of synthetic SAE 5W-40 oils, such as Shell ROTELLA T Synthetic, has been shown to be capable of contributing up to 1% improvement in fuel economy in laboratory tests when compared to conventional SAE 15W-40 oils Protection in Extreme Climates Shell ROTELLA T Synthetic is based on freeflowing synthetic base oils that allow reliable pumping on start-up under cold climate conditions yet remain thick enough even under high temperature operation to protect against wear. Warranty Requirements Product performance that meets or exceeds virtually all equipment manufacturers engine oil warranty requirements.

Main Applications
For new and older diesel powered vehicles Suitable for new and older diesel powered vehicles from Class 8 tractor/trailers to heavyduty diesel pickups, delivery, utility, and school bus fleets. Meets or exceeds diesel engine requirements Meets or exceeds requirements of API CJ-4, Cummins, Caterpillar, Detroit Diesel, Mack, Mercedes Benz, Volvo, Ford. Gasoline engine applications Meets the requirements of API SM Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Engine Oil

148

Specifications, Approvals, and Recommendations


Specifications and Approvals API: CJ-4, CI-4 PLUS, CI-4, CH-4, CG-4, CF-4, CF API: SM, SL, SJ, SH Caterpillar : ECF-3, ECF-2 Cummins: CES 20081 DDC: 93K218 Ford: WSS-M2C171-E Mack: EO-O Premium Plus MB Approval: 228.31 Volvo: VDS-4 SAE Viscosity Grade 5W-40         

Typical Physical Characteristics


Shell ROTELLA T Synthetic SAE Viscosity Grade Viscosity: @ 40C, cSt ( D445) @ 100C, cSt (D445) Viscosity Index (D2270) Low temperature cranking viscosity @ -30C, cP (ASTM D 5293) Low temperature pumping viscosity @ -35C, cP (ASTM D 4684) Sulfated Ash % (ASTM D 874) Neutralization No. TBN-E (D2896) Flash Point (COC) C (ASTM D 92) Pour Point C (ASTM D 97) 5W-40 95 15.5 175 6400 28000 1.0 10.6 224 -33

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

149

Engine Oil

LOW EMMISIONS

Shell ROTELLA T Triple Protection

EXTRA LIFE - IMPROVED PROTECTION

Triple Protection Technology - Heavy Duty Diesel Engine Oils Shell ROTELLA T Triple Protection oil uses the latest Low-SAPS additive technology to protect under the most severe conditions found in modern low emission engines. The protective power of the oil is enhanced through the use of high purity Group II base oils that provide increased additive activity. It delivers significant improvements in wear protection, deposit control and resistance to breakdown under high temperatures*. The exclusive low-ash formulation helps protect the exhaust catalysts and particulate traps found on the latest low emission vehicles. Recommended by a wide range of OEMs, suitable for both the latest low-emissions and older model equipment.
* Compared to API CI-4 PLUS oils

Performance Features and Benefits


Outstanding Wear Protection Demonstrated over millions of miles of customer service, Shell ROTELLA T Triple Protection provides significantly better wear protection than previous generation oils to maximize engine efficiency and prolong engine life. Exceptional Engine Cleanliness Shell ROTELLA T Triple Protection is formulated with improved soot control and an exclusive detergent system to deliver outstanding piston and engine cleanliness. Emissions System Compatibility The advanced low-ash formulation helps control blocking of particulate filters and poisoning of exhaust after-treatment devices, helping maintain vehicle emission compliance and engine fuel efficiency. Outstanding Shear stability A continued heritage of outstanding shear stability for viscosity control and optimal oil pressure in your engine. Exceptional low-temperature properties Exceptional low-temperature flow properties helps speed cold starts.

Main Applications

Severe Duty Heavy Duty Diesel Engines Shell ROTELLA T Triple Protection provides outstanding protection for virtually all heavy duty diesel engines, including engines with the latest emission controlled engines using EGR and containing a Diesel Particulate Filter. Off-Highway Applications Suitable for use in agricultural, mining, logging, and construction applications, even with high levels of fuel sulfur. Hard working diesel and gasoline engines Suitable for use in pick-up trucks, sport-utility vehicles (SUVs), mini-vans and motorcycles. Advice on applications not covered in this handbook may be obtained from your Shell representative.

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150

Health and Safety


Shell ROTELLA T Triple Protection oils are unlikely to present any significant health or safety hazard when properly used in the recommended application, and good standards of industrial and personal hygiene are maintained. Avoid contact with skin. Use impervious gloves with used oil. After skin contact, wash immediately with soap and water. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Specifications, Approvals, and Recommendations


Shell ROTELLA T Triple Protection 15W-40 API: CJ-4, CI-4 PLUS, CI-4, CH-4, CG-4, CF-4, CF API: SM, SL, SJ, SH ACEA: E9, E7 JASO DH-2, MA Caterpillar: ECF-1A, ECF-2, ECF-3 Cummins: CES 20081 DDC: 93K218 Deutz: DQC III-05 MACK: EO-O Premium Plus Ford: WSS-M2C171-E MAN: M3275 MB Approval: 228.31 MTU: Category 2 Renault Trucks: RLD-3 Volvo VDS-4 Shell ROTELLA T Triple Protection 10W-40

ECF-2, ECF-3 only

Typical Physical Characteristics


Shell ROTELLA T Triple Protection SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40C, cSt @ 100C, cSt Viscosity Index (ASTM D 2270) Density @ 15C kg/l (ASTM D 4052) Sulfated Ash % (ASTM D 874) Total Base Number mgKOH/g (ASTM D 2896) Flash Point (COC) C (ASTM D 92) Pour Point C (ASTM D 97) 15W-40 120 15.5 135 0.879 1.0 10.1 204 -30 10W-30 83 12.1 142 0.868 1.0 10.1 204 -30

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.
151 Engine Oil

Shell ROTELLA T1
High Quality Heavy Duty Diesel Engine Oils

RELIABLE LUBRICATION

Shell ROTELLA T1 Energized Protection oils use well-proven performance additives to fight engine wear and prevent deposits, providing reliable lubrication and consistent performance. Suitable for day to day use in turbo and non-turbocharged older engines.

Performance Features and Benefits


Reliable performance Provide reliable all-year-round performance in the applications for which they are intended. Proven Durability Shell ROTELLA T1 provides excellent wear protection that promotes engine durability. It has a low ash content which minimizes the formation of deposits and keeps intake ports clean. It offers excellent rust and corrosion protection for critical engine parts.

Hydraulic and Transmissions Shell ROTELLA T1 oils can be used in certain transmission and mobile hydraulic systems where the equipment manufacturer recommends use of monograde engine oils. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Main Applications

Specifications, Approvals, and Recommendations


SAE Viscosity Grade 10W API CF-4, CF-2, CF API CF Mack EO-K/2, EO-K Detroit Diesel Series 53,71,92 MIL-L-2104 F (& B,C,D,E) MIL-L-46152E CID A-A-52306A Allison C-4, C-3 CAT TO-2 Eaton/Fuller Transmissions Spicer/Dana Transmissions Vickers 35VQ25 30 40 50

Heavy Duty Diesel Engines Shell ROTELLA T1 is suitable for mixed fleets combining large over the road diesel trucks with smaller diesel and gasoline-fueled light trucks and passenger cars. Shell ROTELLA T1 is suitable for heavy equipment used for construction, mining or quarry operations. Shell ROTELLA T1 is suitable for use in Detroit Diesel two-cycle engines (Series 53, 71 and 92).

Engine Oil

152

Health and Safety


Shell ROTELLA T1 oils are unlikely to present any significant health or safety hazard when properly used in the recommended application, and good standards of industrial and personal hygiene are maintained. Avoid contact with skin. Use impervious gloves with used oil. After skin contact, wash immediately with soap and water. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40 C, cSt @ 100 C, cSt Viscosity Index (ASTM D 2270) Density @ 15C kg/l (ASTM D 4052) Total Base Number mgKOH/g (ASTM D 2896) Flash Point C (Cleveland Open Cup) (ASTM D 92) Pour Point C (ASTM D 97) 10W 38 6.5 120 0.876 5.3 207 -33 30 97 11.4 107 0.888 7.3 212 -21 40 146 14.4 103 0.894 7.3 226 -18 50 229 19.0 102 0.897 7.3 232 -12

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

153

Engine Oil

Shell ROTELLA T2
Multigrade Heavy Duty Diesel Engine Oils

RELIABLE LUBRICATION

Shell ROTELLA T2 Energized Protection oils use proven combinations of additives that react to the varying needs of your engine. They include active dispersants to carry away dirt, keeping the engine clean. Each dedicated additive releases its protective energy when needed, to ensure reliable and consistent protection against deposits and wear and to resist thickening by heat. Approved by leading engine makers, suitable for most heavy duty applications including turbocharged engines.

Performance Features and Benefits


Multigrade Benefits Compared to monograde oils, Shell ROTELLA T2 can deliver the user a range of benefits associated with the use of multigrade oils. These include reduction of oil consumption by up to 30%*, longer oil life and improved fuel economy. Protection for Turbocharged Engines Unlike some lower cost multigrade oils, Shell ROTELLA T2 can be confidently used in many turbocharged engines to provide protection and long engine life. Piston Cleanliness Shell ROTELLA T2 uses advanced formulation chemistry which delivers piston cleanliness that meets the standards of Mercedes-Benz 228.3. Wear Control The protection and durability of Shell ROTELLA T2 is demonstrated through exceptional control of valve train wear. Outstanding Viscosity Control The additive chemistry in Shell ROTELLA T2 minimizes viscosity loss due to shear and viscosity thickening due to soot this helps the oil stay in grade for better engine operation. Major Engine Manufacturer Acceptance Shell ROTELLA T2 meets the recommendation of many major diesel engine builders in America and Europe, providing flexibility to vehicle and equipment owners.

Main Applications

Severe Duty Heavy Duty Diesel Engines Shell ROTELLA T2 provides outstanding protection in heavy-duty diesel and mixed fleets in all types of over the road service, including engines with EGR. Off-Highway Applications Suitable for use in agricultural, mining, logging, and construction applications, even with high levels of fuel sulfur. Heavy Duty Transmissions Suitable for use in heavy duty transmission applications requiring Allison C-4. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Engine Oil

154

Health and Safety


Shell ROTELLA T2 oils are unlikely to present any significant health or safety hazard when properly used in the recommended application, and good standards of industrial and personal hygiene are maintained. Avoid contact with skin. Use impervious gloves with used oil. After skin contact, wash immediately with soap and water. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Specifications, Approvals, and Recommendations


Shell ROTELLA T2 15W-40 API: CI-4 PLUS API: CI-4, CG-4, CF-4, CH-4, CF, SL, SJ CAT ECF-1A Cummins CES 20077/78 Cummins CES 20071/76 ACEA: E3/E5 MAN: 3275, 271 MB Approval: 228.3 Global DHD-1 Mack EO-N Premium Plus 03 DDC 93K214, 7SE270 MTU CAT 2 Volvo VDS-3 Allison C-4 Caterpillar TO-2 Shell ROTELLA T2 10W-30

Typical Physical Characteristics


Shell ROTELLA T2 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40C, cSt @ 100C, cSt Viscosity Index (ASTM D 2270) Density @ 15C kg/l (ASTM D 4052) Sulfated Ash % (ASTM D 874) Total Base Number mgKOH/g (ASTM D 2896) Flash Point (COC) C (ASTM D 92) Pour Point C (ASTM D 97) 15W-40 118 15.5 141 0.879 1.3 11 213 -30 10W-30 83 12.1 142 0.871 1.3 11 210 -30

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.
155 Engine Oil

LOW EMMISIONS

Shell ROTELLA T3

MAINTENANCE SAVINGS

Fleet Multigrade Heavy Duty Diesel Engine Oils Shell ROTELLA T3 Energized Protection oils use the latest Low-SAPS additive technology to protect under the most severe conditions found in modern low emission engines. The protective power of the oil is enhanced through the use of high purity Group II base oils that provide increased additive activity. The exclusive high TBN/low-ash formulation helps protect the exhaust catalysts and particulate traps found on the latest low emission vehicles. Recommended by a wide range of OEMs, suitable for both the latest lowemissions and older model equipment. Designed for fleet and off highway use, Shell ROTELLA T3 offers the convenience of a single oil suitable for your entire fleet.

Performance Features and Benefits


Simplify Inventory Needs Shell ROTELLA T3 is approved by a wide range of leading OEMs, simplifying inventory needs for fleets with a mixture of engine makes. Emissions System Compatibility Advanced low-ash formulation helps control blocking of or poisoning of exhaust aftertreatment devices, helping maintain vehicle emission compliance and engine fuel efficiency. Lower Operating Costs Shell ROTELLA T3 is formulated with an enhanced acid-control system to help fleet operators to achieve maximum drain flexibility. Extended Drain Capability Formulated with an optimized detergent system designed to provide high TBN and extended drain capabilities, demonstrated by meeting the requirements of API CJ-4, API CI-4 PLUS and Cummins CES 20081. Outstanding Shear Stability and Soot Control Shell ROTELLA T3 uses an additive system designed to provide outstanding viscosity control throughout the drain interval for consistent lubrication and wear protection.

Main Applications

Severe Duty Heavy Duty Diesel Engines Shell ROTELLA T3 provides outstanding protection for virtually all heavy duty diesel engines, including engines with the latest emission controlled engines using EGR and containing a Diesel Particulate Filter. Off-Highway Applications Suitable for use in agricultural and construction applications, even with high levels of fuel sulfur. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Engine Oil

156

Health and Safety


Shell ROTELLA T3 oils are unlikely to present any significant health or safety hazard when properly used in the recommended application, and good standards of industrial and personal hygiene are maintained. Avoid contact with skin. Use impervious gloves with used oil. After skin contact, wash immediately with soap and water. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Specifications, Approvals, and Recommendations


Shell ROTELLA T3 15W-40 API: CJ-4, CI-4 PLUS, CI-4, CH-4, CG-4, CF-4, CF API SM, SL ACEA: E9, E7 JASO DH-2 Caterpillar: ECF-2, ECF-3 Cummins: CES 20081 DDC: 93K218 Deutz: DQC III-05 MACK: EO-O Premium Plus MAN: M3275 MB Approval: 228.31 MTU: Category 2 Renault Trucks: RLD-3 Volvo: VDS-4, VDS-3
Shell ROTELLA T3 15W-40 also meets Iveco Standard T2 E7

Shell ROTELLA T3 10W-30

Typical Physical Characteristics


Shell ROTELLA T3 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40C, cSt @ 100C, cSt Viscosity Index (ASTM D 2270) Density @ 15C kg/l (ASTM D 4052) Sulfated Ash % (ASTM D 874) Total Base Number mgKOH/g (ASTM D 2896) Flash Point (COC) C (ASTM D 92) Pour Point C (ASTM D 97) 15W-40 118 15.5 139 0.879 1.0 10.6 227 -30 10W-30 80 12 144 0.870 1.0 10.6 227 -30

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

157

Engine Oil

LOW EMMISIONS

Shell ROTELLA T5

ENERGY SAVING

Synthetic Blend Technology Heavy Duty Diesel Engine Oil Shell ROTELLA T5 Energized Protection oil features Low-SAPS additive technology for increased compatibility with the latest exhaust emissions control systems while delivering energy savings. Protective power is further enhanced through the use of synthetic base oil technology that increases additive activity to deliver fuel economy performance with no compromise in durability.

Performance Features and Benefits


Emissions System Compatibility Advanced low-ash formulation helps control the blocking or poisoning of exhaust after-treatment devices, helping maintain vehicle emission compliance and engine fuel efficiency. Fuel Economy Capability The use of synthetic base oil components provides Shell ROTELLA T5 with the capability to improve cold starting and reduce fuel consumption and save money, without compromising engine protection or durability. Improved Engine Cleanliness The advanced formulation delivers good engine cleanliness and protection against piston deposits allowing Shell ROTELLA T5 to ensure engine and component reliability at extended oil drain intervals.

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


SAE Viscosity Grade T5 10W-30 API: CJ-4, SM ACEA: E9, E7 Caterpillar ECF-3, ECF-2 Cummins CES 20081 Mack EO-O Premium Plus MAN: M 3725 MTU Cat 2.1 JASO DH-2 MB Approval: 228.31 DDC 93K218 Volvo: VDS-4 T5 10W-40

Main Applications

* Low Emission Engine Use Shell ROTELLA T5 meets the requirements of the major US and European engine manufacturers for low emission applications.

Engine Oil

158

Health and Safety


Shell ROTELLA T5 oils are unlikely to present any significant health or safety hazard when properly used in the recommended application, and good standards of industrial and personal hygiene are maintained. Avoid contact with skin. Use impervious gloves with used oil. After skin contact, wash immediately with soap and water. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ROTELLA T5 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40C, cSt @ 100C, cSt Dynamic Viscosity (ASTM D 5293) @ -25 C mPa s Viscosity Index (ASTM D 2270) Total Base Number mgKOH/g (ASTM D 2896) Sulfated Ash % (ASTM D 874) Density @ 15C kg/l (ASTM D 4052) Flash Point (COC) C (ASTM D 92) Pour Point C (ASTM D 97) 10W-30 78.9 12 6000 147 10 1.0 0.8468 224 -42 10W-40 98.3 14.5 6700 152 10 1.0 0.8663 230 -39

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

159

Engine Oil

RELIABLE LUBRICATION

Shell ROTELLA T5 0W-30

LOW TEMPERATURE APPLICATION

Synthetic Technology Heavy Duty Diesel Engine Oil Artic Blend Shell ROTELLA T5 artic blend Energized Protection oil has been formulated for excellent low temperature applications. Shell ROTELLA T5 artic blend uses a highly active additive technology enhanced with synthetic technology base oils that further energize the oil performance. Delivering responsive protection that continuously adapts to your driving conditions.

Performance Features and Benefits


Improved oxidation stability to minimize deposit formation Provides protection from acids caused by combustion Improved low temperature performance Fuel economy improvement compared to conventional 15W-40 heavy duty engine oils

Specifications, Approvals, and Recommendations


SAE Viscosity Grade T5 0W-30 API: CH-4, CG-4, CF-4, CF, SJ Cummins CES 20071 Mack EO-M Plus Allison C-4

Main Applications

Health and Safety


Heavy Duty engines Suitable for on-road and off-road applications including equipment that is exposed to extreme low temperature operations and do not require water separation properties at high temperatures. Suitable for use in low temperature environments where extreme pumpability properties are required. Advice on applications not covered in this handbook may be obtained from your Shell representative. Shell ROTELLA T5 oil is unlikely to present any significant health or safety hazard when properly used in the recommended application, and good standards of industrial and personal hygiene are maintained. Avoid contact with skin. Use impervious gloves with used oil. After skin contact, wash immediately with soap and water. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet.

Engine Oil

160

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ROTELLA T5 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40C, cSt @ 100C, cSt Dynamic Viscosity (ASTM D 5293) @ -35 C mPa s Viscosity Index (ASTM D 2270) Total Base Number mgKOH/g (ASTM D 2896) Sulfated Ash % (ASTM D 874) Density @ 15C kg/l (ASTM D 4052) Flash Point (COC) C (ASTM D 92) Pour Point C (ASTM D 97) 0W-30 63.8 11.5 5885 177 9 1.2 0.846 237 -51

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

161

Engine Oil

LOW EMMISIONS

Shell ROTELLA T6

ENERGY SAVING

Fully Synthetic Heavy Duty Diesel Engine Oil - Extreme Temperature Performance Shell ROTELLA T6 Energized Protection oil features Shell exclusive Low-SAPS additive technology reinforced with a novel and unique antiwear system. Protective power is further enhanced through the use of synthetic base oil technology that increases additive activity to deliver low-viscosity fuel saving performance with no compromise in durability. Key benefits include compatibility with exhaust emissions control systems, protection in extreme operating temperatures and fuel economy performance*.

Performance Features and Benefits


Improved Fuel Economy Through use of Shells most advanced technology, Shell ROTELLA T6 oil offers enhanced fuel economy capability* that can save money in fuel consumption, without compromising engine protection or durability. *eg compared to 15W-40 oils Improved Wear Performance Provides a significantly increased level of protection against harmful engine wear when compared to previous generation API CI-4+ engine oils. Improved Deposit Control The advanced multi-functional dispersant additives in combination with synthetic base oils provide an enhanced level of protection against the effects of soot, dirt and other contaminants. Improved Heat Resistance Shell ROTELLA T6 Synthetic oil resists breakdown by heat to provide continuous protection throughout the service interval. Emissions System Compatibility Advanced low-ash formulation helps control blocking of or poisoning of exhaust aftertreatment devices, helping maintain vehicle emission compliance and engine fuel efficiency. Protection in Extreme Climates Shell ROTELLA T6 Synthetic oil is based on

free-flowing synthetic base oils that allow reliable pumping on start-up under cold climate conditions yet remain thick enough under high temperature operation to protect against wear. Outstanding Shear Stability Shell ROTELLA T6 Synthetic oil resists viscosity loss through shear and will maintain optimal oil pressure in the engine.

Main Applications

For new and older diesel powered vehicles Suitable for new and older diesel powered vehicles from Class 8 tractor/trailers to heavyduty diesel pickups, delivery, utility, and school bus fleets. Meets or exceeds diesel engine requirements Meets or exceeds requirements of API CJ-4, Cummins, Caterpillar, Detroit Diesel, Mack, Mercedes Benz, Volvo, and Ford Gasoline engine applications Meets the requirements of API SM Advice on applications not covered in this handbook may be obtained from your Shell representative.

Engine Oil

162

Specifications, Approvals, and Recommendations


SAE Viscosity Grade 5W-40 API: CJ-4, CI-4 PLUS, CI-4, CH-4, CG-4, CF-4, CF API: SM, SL, SJ, SH ACEA: E9 Caterpillar: ECF-3, ECF-2 Cummins: CES 20081 DDC: 93K218 Ford: WSS-M2C171-E JASO: DH2, MA Mack: EO-O Premium Plus MAN 3275 MB Approval: 228.31 Volvo: VDS-4

Health and Safety


Shell ROTELLA T6 oil is unlikely to present any significant health or safety hazard when properly used in the recommended application, and good standards of industrial and personal hygiene are maintained. Avoid contact with skin. Use impervious gloves with used oil. After skin contact, wash immediately with soap and water. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ROTELLA T6 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40C, cSt @ 100C, cSt Dynamic Viscosity (ASTM D 5293) @ -30 C mPa s Total Base Number mgKOH/g (ASTM D 2896) Sulfated Ash % (ASTM D 874) Density @ 15C kg/l (ASTM D 4052) Flash Point (COC) C (ASTM D 92) Pour Point C (ASTM D 97) 5W-40 87 14.2 6000 10.6 1.0 0.858 224 -42

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

163

Engine Oil

Shell SIRIUS X
Super High Performance Diesel Engine Oil Shell SIRIUS X is a top quality lubricant, of the Super High Performance Diesel Engine Oil (SHPDO) class. It is designed for the highest output, highspeed diesel engines, burning distillate fuel and is formulated to give better engine protection and longer drain intervals than normal diesel engine oils. Shell SIRIUS X is especially suitable for the high power/weight units used in fast vessels and compact generator sets. Performance Features and Benefits
Outstanding piston cleanliness Free-running piston rings, even under difficult operational conditions, ensuring maximum reliability. Exceptional protection against bore polishing Control of blow-by and oil consumption, preserving engine efficiency. SHPDO type oils are preferred by many engine manufacturers to guard against bore polishing. Exceptional engine cleanliness Ability to retain high levels of soot safely in suspension, even with extended drain intervals. Oxidation resistance twice that of conventional oils Ability to withstand high temperatures for longer, in severe service or with extended drain intervals. High reserve alkalinity A TBN-E (total base number) of 17 to neutralize acids and provide corrosion protection until the next drain interval, even with the higher sulfur levels sometimes found in marine distillate fuels.

Specifications, Approvals, and Recommendations


Shell SIRIUS X is approved by: MTU (Type II high performance category) CWEC (Cummins Wrtsil Engine Company) MWM Deutz (high output, high speed, e.g. TBD 620) and meets the requirements of: Caterpillar 3600 Series API CF

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
High-speed diesel engines operating on distillate fuels. N.B. not suitable for N. American automotive type engines, for which API CF-4 type oils are required. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Typical Physical Characteristics


Shell SIRIUS X SAE Viscosity Grade Kinematic Viscosity @ 40C, cSt @ 100C, cSt Density @ 15C, kg/L Flash Point, Closed Cup, C Pour Point, C TBN-E, mg KOH/g Sulfated Ash, % wt 40 40 139 14 0.900 230 -18 17 1.85

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.
Engine Oil 164

Shell CASSIDA Fluids GL


Gear lubricants for use in food manufacturing equipment Shell CASSIDA Fluids GL 150, 220, 320, 460, and 680 are high performance, anti-wear gear oils specially developed for the lubrication of enclosed gears in food and beverage processing machinery. They are based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Resists the formation of harmful products of oxidation even at elevated temperatures Base oil has ability to provide superior lubrication under all operating conditions Excellent EP properties make Shell CASSIDA Fluid GL suitable for steel-on-steel and worm and phosphor-bronze wheel applications Neutral odor and taste High viscosity index resulting in minimum variation of viscosity with change in temperature

Specifications and Certificates


NSF H1 Kosher Halal DIN 51506 VBL (GL 150, 220) ISO/DP 6743/6 L-CKD DIN 51517 CLP, VCL (GL 150)

Approvals and Recommendations


This is an ongoing process, please contact your local Shell company for any updates. David Brown: Shell CASSIDA GL 460 for worm gears Lenze Getriebebau Nord: Shell CASSIDA GL 220 and 680 Krones SEW (GL 220 for helical units and GL 460 for worm gear units) Bonfiglioli (for parallel shaft and helical in-line reducers; CASSIDA GL 460 for worm or worm/screw gears) FMC can seamers (viscosity for different models according to OEM specification). FAG Buehler Westfalia Food Tec (CASSIDA GL 220) Toyo Can Seamer type 43M (CASSIDA GL 150) Stork Food and Dairy Systems (GL 150-680)

Main Applications
Lubrication of enclosed gearboxes used in the food industry Also intended for use in equipment manufacturing food packaging Advice on applications not covered in this handbook may be obtained from your Shell representative.

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

165

Gear Oil

Incidental Food Contact


Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food lubricants. To comply with the requirements of US 21 CRF 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, Shell recommends that this same 10 ppm limit should be observed, as up to this concentration Shell CASSIDA Fluid GL will not impart undesirable taste, odor, or color to food, nor will cause adverse health effects. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

Storage Requirements
All food grade lubricants, such as Shell CASSIDA Fluids GL, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Store between 0 C and 40 C. Provided that the product has been stored under these conditions we recommend that the product be used within 5 years from date of manufacture. Consult your local Shell company for details. Accept for use new Shell CASSIDA Fluid GL only if the manufacturers seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA Fluid PL and/or potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a pack, the product must be used within 2 years (or within 5 years of date of manufacture, whichever is the sooner).

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Oil condition during use


It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CASSIDA Fluids GL Property NSF Registration No. Color Specific Gravity @ 60 F Flash Point, COC, Pour Point Kinematic Viscosity @ 40 C @ 100 C Viscosity Index FZG-Test A/8.3/90 Failure Load Stage Test Method 92534 D 4052 D 92 D 5949 D 445 0.845 515 -65 150 18.9 143 >12 92535 92536 92537 Colorless, pale yellow 0.847 0.852 0.855 530 530 520 -55 -50 -50 220 25.0 143 >12 320 33.4 147 >12 460 43.8 148 >12 92538 0.858 545 -40 680 58.6 152 >12 150 220 320 460 680

F F cSt cSt

D 2270 DIN 51599

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Gear Oil

166

Shell CASSIDA Fluid GLE


Enhanced performance gear lubricants for use in food manufacturing equipment Shell CASSIDA Fluids GLE are fully synthetic, high performance, anti-wear gear lubricants which were specifically designed for use in the food and beverage canning industry. They are based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
The fully synthetic base fluid has been selected for its ability to provide superior lubrication under variety of applications. Shell CASSIDA Fluid GLE are specially formulated to provide excellent lubrication even when operating in locations where it is subject to contamination with water, juice and food, which is held in suspension, thus protecting metal surfaces from wear and corrosion. Excellent separation properties, from water, in oil recirculating and filtration system. Neutral odor and taste. Good anti-oxidant properties. Resist the formation of deposits and sludge even at elevated temperatures resulting in long oil and equipment life.

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

Specifications and Certificates


NSF H1 Kosher Halal DIN 51517 CLP

Main Applications
Lubrication of rotary can seaming machines equipped with either enclosed (recirculating) and total loss systems. Circulating and bearing oil systems where contamination with water or food juice can occur, such as citrus juice extraction machines. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


This is an ongoing process, please contact your local Shell company for any updates. Approved by Angelus Sanitary Can Seaming Company for can seamer lubrication. Angelus specifically recommends Shell CASSIDA GLE for use where H1 food grade products are required. For low speed can seamer, the ISO 220 grade is preferred, but for high speed operation Shell CASSIDA GLE 150, or even 100, should be used. Approved by FMC for can seamer lubrication. Approved by FMC Citrus for the lubrication of citrus juice extractor machines.

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints, such as poly-urethane and two part epoxy resin paints, frequently used on machinery and in lubrication systems employed in the food processing industry.

167

Gear Oil

Incidental Food Contact


Registered by NSF (Class H1) and meets the former USDA H1 guidelines (1998) for lubricants for use where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. To comply with the requirements of US 21 CRF 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, Shell recommends that this same 10 ppm limit should be observed, as up to this concentration Shell CASSIDA Fluid GLE will not impart undesirable taste, odor or color to food, nor will cause adverse health effects. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

Accept for use new Shell CASSIDA Fluid GLE only if the manufacturers seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA Fluid PL and/or potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a pack, the product must be used within 2 years (or within 5 years of date of manufacture, whichever is the sooner).

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Oil condition during use


It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation.

Storage Requirements
All food grade lubricants, such as Shell CASSIDA Fluids GLE, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Store between 0 C and 40 C. Provided that the product has been stored under these conditions we recommended that the product be used within 5 years from date of manufacture. Consult your local Shell Company for details.

Protect the Environment


Do not discharge into drains, soil, or water.

Gear Oil

168

Typical Physical Characteristics


Shell CASSIDA Fluid GLE Property NSF Registration No. Color Specific Gravity @ 60 F Flash Point Pour Point Kinematic Viscosity @ 40 C @ 100 C Viscosity Index Demulsibility @ 82C after 60 min. ml FZG-Gear Test A/8.3/90 Failure Load Stage F F cSt cSt D 4052 D 92 D 5949 D 445 D 445 D 2270 D 1401 DIN 51599 Test Method 119921 Colorless/ slight pale 0.849 480 -65 150 19 142 no separation >12 0.852 520 -54 220 25 144 119104 150 220

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Produced according to Shell Quality Standards, in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001.

169

Gear Oil

Shell CASSIDA Fluids WG


Synthetic food grade gear lubricant for worm gear boxes Shell CASSIDA Fluids WG are high performance, anti-wear gear oils for the lubrication of worm gears, highly loaded gears and applications where high resistance to micropitting is needed in food and beverage processing machinery. They are based on a careful blend of synthetic fluids and additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
High resistance to micropitting Neutral odor and taste High viscosity index resulting in minimum variation of viscosity with change in temperature Excellent thermal stability Effective protection against corrosion of metal surfaces Resistant to formation of harmful oxidation products Low friction helping to provide efficient power transmission Water soluble for easy cleaning industrial paints soften in the presence of Shell CASSIDA Fluid WG. Internal gearbox surfaces should ideally be unpainted or coated with resistant material such as two-part epoxy formulations.

Additional Information
Synthetic lubricants Does not contain natural products derived from animals or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

Main Applications
Worm gears or applications where excellent thermal stability is required Lubrication of gear sets in enclosed gear boxes High load carrying capability, for extreme pressure applications Shell CASSIDA Fluids WG do not mix with mineral oils or PAO type fluids. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


NSF H1 Kosher Halal DIN 51517 CLP ISO 6743/6 David Brown Flender ZAE-AntriebsSysteme GmbH & Co Bonfiglioli Lenze

Seal and Paint Compatibility


Compatible with most of the elastomers, gaskets and seals normally used in food machinery lubrication systems. Nitrile rubber (NBR), FluoroSilicone or Vinyl-Methyl Polysiloxane (Q) is recommended especially where high temperatures are involved. Polyurethane based elastomers, leather, cork, asbestos paper and board should be avoided. Note: See warning about seal shrinkage in section on change over procedures. Some ordinary

Change over Procedure


When changing from a lubricant based on mineral oil or PAO, the following procedure must be followed: With equipment at normal operating temperature, drain the oil off as completely as possible. Special attention should be paid to reservoirs, lines etc. where oil may be trapped. The system must be flushed with the new lubricant, which should then be drained before

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refilling with fresh, new lubricant. Do not use Shell CASSIDA Flushing Fluid for flushing a system prior to filling with Shell CASSIDA Fluid WG. Note: Seals previously exposed to mineral oils may shrink when exposed to Shell CASSIDA Fluid WG. This can result in oil leaks. It may be necessary to replace these seals.

Storage Requirements
All food grade lubricants, such as Shell CASSIDA Fluids WG, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Store between 0 and 40 deg. C. Provided that the product has been stored under these conditions, the recommended shelf life of the product unopened, is 5 years from date of manufacture. Accept for use new Shell CASSIDA products only if the manufacturers seal is intact, and then record the date the seal was broken. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA Fluid WG and/or potable water. Record the date the seal was broken. To prevent product contamination, always close the package after use. Use the product within 2 years of opening.

Incidental Food Contact


Registered by NSF (Class H1) and meet the former USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food lubricants. To comply with the requirements of US 21 CRF 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, this same 10 ppm limit should be observed, as up to this concentration Shell CASSIDA Fluid WG will not impart undesirable taste, odor, or color to food. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CASSIDA Fluids WG NSF Registration No. Color Specific @ 60 F Viscosity @ 40 C (cSt) @ 100 C (cSt) Viscosity Index Flash Point COC, F Pour Point, F FZG Gear Test, Fail Stage Test Method (Visual) D 4052 D 445 D 445 D 2270 D 92 D 5949 DIN 51354 460 133401 Clear, amber 1.067 477 83.0 260 485 -30 >12 680 133402 Clear, amber 1.072 725 122 272 495 -25 >12

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Produced according to Shell Quality Standards, in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the ISO 9001 quality system. The characteristics given above are typical of current production and slight batch to batch variations may occur. However, all production will conform to Shells specifications.

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Shell DENTAX Oils


Automotive Gear Oils Shell DENTAX gear lubricants are designed for use in automotive and heavy duty equipment transmission and differentials where an EP (extreme pressure) lubricant is not required and where an API Service Designation GL-1 gear oil is specifically called for by the equipment manufacturer. Performance Features and Benefits
Good oxidation stability helps provide long service life Low foaming tendency Compatible with other gear oils

Specifications, Approvals, and Recommendations


API Service GL-1 International Trucks and Engines TMS-6803(80W-90)

Main Applications
Heavy-duty manually operated transmission and gear boxes requiring API GL-1 lubricants Spiral bevel and worm axles Steering gears, universal joints, and spline shafts Enclosed industrial gears and flexible couplings Note: Not suitable for hypoid gears. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell DENTAX Oils Gravity, API Viscosity @ 40C, cSt @ 100C, cSt @ 100F, SSU @ 210F, SSU Viscosity Index Flash, C (F) Pour Point, C (F) Brookfield Viscosity, cP @ -15 F (-26 c) Test Method D 1298 D445 D445 (calc) (calc) D 2270 D 92 D 97 D 2893 SAE Grade 80W-90 29.2 139 14.8 728 79 107 210 (415) -21 (-5) 80,600

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

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Shell DONAX CFD


High performance off-highway final drive and axle oil Shell DONAX CFD is a dedicated final drive and axle oil which offers significantly improved protection for gears and bearings in bevel gears, differentials, final drives and axles, and meets Cat FD-1 final drive axle oil (FDAO) specification. Shell DONAX CFD has been developed for continuous use in a wide range of ambient temperatures in off road vehicles. Performance Features and Benefits
Improved Bearing life Shell DONAX CFD has proven performance ability to extend gear and bearing life in all relevant laboratory tests, including contact fatigue. Improved Corrosion Protection Shell DONAX CFD provides excellent protection against rust and copper corrosion. It contains inhibitors to control oxidation and deposit formation. Protects both ferrous and non-ferrous metals from corrosion. Suppresses foaming. Improved Oil Life Shell DONAX CFD oxidizes at a low rate, extending oil life and recommended drain intervals. For Off-Highway trucks, oil drain intervals can be extended up to 4000 hours, significantly higher than standard Final Drive and Axle Oils. (as prescribed in OEM manuals) Compatibility Shell DONAX CFD is fully compatible with all seal material employed in CAT equipment; and is also compatible with DONAX TC oils and oils meeting CAT TO-4. Shell DONAX CFD oils should not be used in transmissions containing friction materials (e.g. those with wet brakes or clutch materials). Use of Shell DONAX TC in these transmissions is recommended.

Main Applications
Shell DONAX CFD oil is recommended for use in all Caterpillar Final Drive and Axles that currently specify the use of Cat FD-1 fluids. It can also be used in transmissions requiring TO-4 fluids that do not contain friction material. It is not recommended for final drives that contain brakes. It should also not be used in engines, transmissions or hydraulic systems. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell DONAX CFD oils are suitable for use where the following specifications are called for: Caterpillar CAT FD-1 (FDAO)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water. SAE 60 22.8-25.2 0.904 260 -15

Typical Physical Characteristics


Shell DONAX CFD Kinematic Viscosity @ 100C, cSt Density @ 15C, kg/m3 Flash Point (COC) C Pour Point C

ASTM D445 ASTM D4052 ASTM D 92 ASTM D5950

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

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Shell FM Gear Oils


Food grade gear lubricants Shell FM Gear Oils 220 and 460 are recommended for the lubrication of gear sets in food plants where there is the possibility of incidental contact of the lubricant with food being processed. These colorless, odorless products, are manufactured from high quality base stocks and contain selected additives to provide long term oxidation stability, rust protection, wear protection properties, and good demulsibility. Performance Features and Benefits
Minimizes wear Excellent water separability characteristics Good oxidation stability Resistance to foaming Non-corrosive to gear and bearing materials (i.e. steel, copper, and bronze)

Specifications, Approvals, and Recommendations


FDA 21 CFR 178.3570 NSF International Shell FM Gear Oils are manufactured in accordance with FDA 21 CFR 178.3570 and meet former 1998 USDA guidelines as an H-1 lubricant with incidental food contact for use in plants operating under the Federal Meat and Poultry Products Inspection Program. Shell FM Gear Oils are certified Kosher-Parve by the Kosher Overseas Association of America.

Main Applications
Gear drives and reducers in food, drug and cosmetic plants Circulating Oil Systems Pump bearing lubricant Release agent on tank closure gaskets or seals Note: These products are not intended for use as an ingredient of food, cosmetics or pharmaceuticals. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell FM Gear Oils NSF Registration Number Gravity, API Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, COC, F Pour Point, F Four-Ball EP Load Wear Index, kgf Weld Point, kgf Test Method D 4052 D 445 D 445 D 2270 D 92 D 97 D 2783 D 2783 ISO Viscosity Grade 220 460 124740 124718 30.5 29.4 227 19.3 96 350 10 32 160 446 31.2 120 390 15 29 160

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

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Shell FM Gear Oil TLS


Specialty gear lubricant for use in food manufacturing equipment Shell FM Gear Oil TLS 150 is a specialty anti-wear gear lubricant which is specifically designed for use in the food and beverage canning industry. It is based on a careful blend of fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Base fluid has an ability to provide excellent lubrication under the majority of operating conditions Formulated to provide good lubrication even when subjected to contamination with juice, water, food Neutral odor and taste Good anti-oxidant properties which helps to resist the formation of sludge at elevated temperatures

Specifications, Approvals, and Recommendations


NSF H1 Kosher Halal DIN 51517 CLP Angelus Sanitary Can Seaming Company for can seamer lubrication

Incidental Food Contact


Registered by NSF (Class H1) and meet the former USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food lubricants. To comply with the requirements of US 21 CRF 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, this same 10 ppm limit should be observed, as up to this concentration Shell FM Gear Oil TLS 150 will not impart undesirable taste, odor, or color to food. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

Main Applications
Lubrication of rotary can seaming machines equipped with total loss systems Circulating and bearing oil systems where contamination with water or food juice can occur, such as citrus juice extraction machines Advice on applications not covered in this handbook may be obtained from your Shell representative.

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints, such as poly-urethane and two part epoxy resin paints, frequently used on machinery and in lubrication systems employed in the food processing industry.

Additional Information
Synthetic lubricants Does not contain natural products derived from animals or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

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Storage Requirements
All food grade lubricants, such as Shell FM Gear Oil TLS, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Store between 0 and 40 deg. C. Provided that the product has been stored under these conditions, we recommend the product be used within 5 years from the date of manufacture. Only accept new Shell FM Gear Oil TLS for use if the manufacturers seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with potable water and dried before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Use the product within 2 years of opening.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell FM Gear Oil TLS NSF Registration No. Appearance Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Specific Gravity @ 60 F Flash Point, COC, F Pour Point, F FZG, Failure Load Stage Visual D 445 D 445 D 2270 D 4052 D 92 D 5949 DIN 51354/2 Test Method 150 135972 Colorless/slight pale 150 15.1 104 0.873 505 10 >11

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Produced according to Shell Quality Standards, in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ ISO 14001.

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Shell OMALA Oils


High quality industrial gear and bearing oils Shell OMALA Oils are high quality, lead-free, extreme-pressure oils designed, primarily, for the lubrication of heavy duty industrial gears. Their high load carrying capacity and anti-friction characteristics combine to offer superior performance in gears and other industrial applications. Performance Features and Benefits
Outstanding oxidation and thermal stability Withstands high thermal loading and resists the formation of sludge. Provides extended oil life, even with bulk oil temperatures of up to 100C in certain applications. Effective corrosion inhibition Protects both steel and bronze components, even in the presence of contamination by water and solids. Lead-free Operator acceptability. Reduces health and product removal risks. Wide range of viscosities Provides for the most varied and arduous industrial applications. Water shedding properties Shell OMALA Oils also have excellent water separation properties, such that excess water can be drained easily from lubrication systems. Water can greatly accelerate surface fatigue with gears and bearings as well as promoting ferrous corrosion on internal surfaces. Water contamination should therefore be avoided or removed as quickly as possible after the occurrence. Excellent Load Carrying Capacity Reduces gear tooth and bearing wear on both steel and bronze components. The load carrying capacity of Shell OMALA Oils, as determined in laboratory tests, is significantly better than that of leaded gear oils. Gear tooth wear is reduced, particularly under conditions of high load.

Main Applications
Shell OMALA Oils are formulated using high viscosity index, solvent refined, base oils and incorporate a special sulphur-phosphorus additive to provide an extreme pressure performance which allows trouble free application in following areas: Steel gear transmissions Industrial gear drives where a full EP performance is required Bearings Circulating and splash lubricated systems For automotive hypoid gears, the appropriate Shell SPIRAX Oil should be used, as the Shell OMALA Oils are not designed for this purpose. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendation


Meets ISO 12925-1 Type CKC DIN 51517-Part 3 (CLP) AGMA 9005-E02 US steel 224 Meets David Brown S1.53.101

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

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Typical test results for Shell OMALA Oil 220 are:


Extreme Pressure Properties Timken wear and lubricant testing machine Min OK Load Four Ball Extreme Pressure Test Initial seizure load FZG Load Carrying Test Failure load stage FZG A/8.3/90 FZG A/16.6/90

60 lbs 250 kg

>12 >12

Typical Physical Characteristics


Shell OMALA Oils ISO Viscosity Grade Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific gravity Shell OMALA Oils ISO Viscosity Grade Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific gravity @ 15 C C C kg/m3 @ 40 C @ 100 C cSt cSt @ 15 C C C kg/m3 @ 40 C @ 100 C cSt cSt 68 68 68 8.7 99 190 -24 0.887 100 100 100 11.4 100 195 -24 0.891 150 150 150 15.5 100 195 -24 0.897 680 680 680 38.0 92 205 -9 0.912 220 220 220 19.4 100 200 -18 0.899 1000 1000 1000 45.5 85 225 -6 0.931 320 320 320 25.0 100 205 -15 0.903 1500 1500 1500 61.4 91 260 -6 0.921 460 460 460 30.8 97 205 -12 0.904 3200 3200 3200 88.8 83 250 3 0.937

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

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Shell OMALA Oils HD


Synthetic heavy duty industrial gear oils Shell OMALA Oils HD are advanced synthetic heavy duty industrial gear oils offering outstanding lubrication performance under severe operating conditions, including improved energy efficiency, long service life and high resistance to micro-pitting for optimal gear protection. Performance Features and Benefits
Excellent load carrying capacity and micro-pitting performance providing long component life Provides high levels of load carrying capacity even under shock loading conditions, along with high resistance to micro-pitting (grey staining). These features provide benefits over mineral oil-based products in terms of gear and bearing component life. Excellent oxidation and thermal stability extending lubricant life Resists the formation of harmful products of oxidation at high operating temperatures, improving system cleanliness and therefore reliability of the equipment. Shell OMALA Oils HD are formally approved by Flender AG for at least 20,000 operating hours or four years, assuming an average operating temperature of 80 C. Shell OMALA Oils HD can operate successfully at bulk operating temperatures of up to 120 C. Longer service intervals Extended component and lubricant life offers the opportunity to extend service intervals and to reduce maintenance and disposal costs. Exceptional lubricant performance improving gear efficiency Offers improved low temperature performance and reduced change in viscosity with increase in temperature in comparison to mineral oilbased products. This provides better lubrication at low start-up temperatures and the opportunity for energy savings by optimizing the viscosity for normal operating conditions. Outstanding rust and corrosion protection of all metal surfaces Rapid water shedding and air release performance

Main Applications
Enclosed industrial reduction gear systems operating under severe operating conditions, such as high load, very low or elevated temperatures and wide temperature variations Particularly recommended for certain lubricated-for-life systems Plain and rolling element bearings Oil circulation systems Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Meet the ISO 12925-1 Type CKD specification. Meet the ANSI/AGMA 9005-D94 specification. Meet the US Steel 224 specification. Meets the David Brown S1.53.101 specification. Fulfills the requirements of and is approved by Flender AG.

Compatibility and Miscibility


Seal and paint compatibility Shell OMALA Oils HD are compatible with all seal materials and paints normally specified for use with mineral oils.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.
179 Gear Oil

Typical Physical Characteristics


Shell OMALA Oils HD Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific Gravity FZG Timken OK Load Shell OMALA Oils HD Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific Gravity FZG Timken OK Load @ 15C failure load stage lbs C C @ 40 C @ 100 C cSt cSt @ 15C failure load stage lbs 320 312.7 35.4 159 252 -42 0.883 >12 >90 460 462.6 50 170 264 -36 0.879 >12 >90 C C @ 40 C @ 100 C cSt cSt 150 157.7 21.7 163 238 -45 0.877 >12 >85 680 670.4 64.9 169 256 -33 0.881 >12 >90 220 229.4 28.3 160 250 -45 0.881 >12 >85 1000 1002 94.4 183 260 -24 0.901 >12 >90

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

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Shell OMALA Oils SW


Problem solving industrial gear oils for exceptional operations Shell OMALA Oils SW are specialist problem solving products developed to lubricate industrial gearboxes subject to extremely high and heavily shock loaded operations such as those encountered in the mining, quarrying, cement and steel industries. Shell OMALA Oils SW are also suitable for use in those applications where ultra high levels of extreme pressure performance are specified (typically 4-ball weld loads > 500 kg). Performance Features and Benefits
Excellent load carrying capacity and anti-wear properties for gear tooth protection Contains carefully selected additives possessing unique surface activity offering potential to improve or repair worn gear profiles by controlled plastic deformation The ability to extend component and lubricant life even under elevated operation temperatures of up to 100C Good oil film stability allows Shell OMALA Oils SW to be used in plain bearings Good rust and corrosion protection of metal surfaces Compatible with seal materials and paints normally specified for use with mineral oils In older gear systems where an extension of the service is desired Where gear teeth are damaged or heavily worn Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specification, Approvals, and Recommendations


Meets the ISO 12925-1 Type CKC specification.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Enclosed industrial reduction gear systems subjected to severe operating conditions Shock loaded gear systems such as those used in equipment of cement, quarry and coal industries

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell OMALA Oils SW Kinematic Viscosity @ 40C @ 100C Viscosity Index Specific Gravity @ 15C Flash Point COC Pour Point FZG-Test A/8.3/90 ASTM D 445 cSt cSt ASTM D 2270 ASTM D 1298 ASTM D 92 ASTM D 5949 DIN 51354-2 150 14.9 99 896 190 -24 >12 150

C C Failure load stage

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

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Shell ROTELLA Heavy Duty Gear Oils


Heavy-duty gear oil for truck and automotive differentials and manual transmissions Shell ROTELLA Heavy Duty Gear Oils are high performance multi-grade gear lubricants formulated with an extreme-pressure additive for good load carrying capacity and protection of gears. They are suitable for heavy-duty truck and automotive differentials, manual transmissions and oil lubricated wheel bearings, drive-train gears of heavy-duty automotive, trucking and off-road equipment operated under high-speed/ shock load, high-speed/ low torque and low-speed/ high torque conditions. Shell ROTELLA Heavy Duty Gear Oils meet the requirements of API GL-5 and MIL-PRF-2105E and are available in two SAE viscosity grades: 80W-90 and 85W-140. Performance Features and Benefits
Protects hypoid gears against wear and scuffing Multi-viscosity for year round use over wide temperature range Contains a sulfur/phosphorus additive system for excellent load Carrying capacity Contains additives to inhibit oil oxidation and keep lubricated parts clean Contains inhibitors to protect against corrosion, rust and foaming Compatible with other automotive gear oils

Specifications, Approvals, and Recommendations


API Service GL-5 and MT-1 Mack GO-J, GO-H, GO-G MIL-PRF-2105E, SAE J2360 ArvinMeritor, Inc (formerly Rockwell) O-76-A (SAE 85W-140) and O-76-D (SAE 80W-90) International Truck (Navistar) CEMS B-22

Storage Requirements
Store at ambient temperatures and periods of exposure to temperatures above 35C

Main Applications
Heavy-duty and conventional differentials in heavy and light duty trucks as well as passenger cars Conventional manual transmissions calling for API GL-5 Heavy-duty manual transmissions requiring API MT-1 (SAE 80W-90) Hypoid, spur, bevel, helical, spiral-bevel and worm gears in differentials, transmissions, final drives and steering mechanisms Industrial gear sets where extreme pressure gear oils are required Note: Vehicles equipped with limited-slip differentials may require a different lubricant, such as Shell SPIRAX LS. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

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Typical Physical Characteristics


Shell ROTELLA Heavy Duty Gear Oils Density @ 15 C, kg/m Pour Point, C Flash Point, COC, C Viscosity: Kinematic cSt at 40 C cSt at 100 C Brookfield cP at -12 C cP at -26 C Viscosity Index
3

Test Method D 1298 D 97 D 92

SAE Grade 80W-90 890 -30 224 85W-140 906 -15 222

D 445 D 445 D 2983 D 2983 D 2270

145 14.7

323 24.6

112,000 100

67,000 98

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

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Gear Oil

Shell SPIRAX ASX R SAE 75W-90


High performance, synthetic axle fluid meeting Roadranger SHAES 256 Rev C specifications with enhanced fuel efficiency. Shell SPIRAX ASX R SAE 75W-90 is a fuel-efficient, axle fluid, designed to provide ultimate protection to the latest heavy-duty axles that call for an API GL-5 type product. Specially formulated with synthetic base oils and additive technology that provide improved lubrication of the drive train, lowers the operating temperature and helps promote longer life for the equipment. Performance Features and Benefits
Fuel efficient formulation Proven fuel efficiencies in both standard industry and commercial fleet testing methods of over 1%. Longer oil drain capability Meets the requirements of Dana SHAES 256 Rev C, (500,000 mile oil drains, with warranty for 750,000 miles), which documents the long drain capability of the fuel efficient formulation. Please contact your local Shell representative for more information about extended oil drain intervals. Longer equipment life Excellent protection against gear wear and pitting, helps prevent premature failures. Outstanding oxidation resistance also helps prevent damage to seals due to deposit formation. Less lubricant usage Excellent static and dynamic seal compatibility that meets or exceeds a number of leading OEM requirements, which helps minimize seal leaks. The extended drain capabilities help maximize oil drain intervals resulting in less overall lubricant usage during the life of the equipment. Recognized by leading equipment manufacturers A number of leading equipment manufacturers recognize the benefits of Shell SPIRAX ASX R SAE 75W-90 and have formally approved it against their specifications.

Main Applications
Drive Axles in heavy duty on-highway trucks Heavy duty axles and other applications where a 75W-90 API GL-5 extreme pressure (EP) mineral or synthetic gear oil is recommended. Note: For Eaton Roadranger Transmissions Use Shell SPIRAX GSX SAE 50. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell SPIRAX ASX R SAE 75W-90 API ArvinMeritor DANA International US Military Mack GL-5, MT-1 O76-N, O76-E SHAES-256 Rev C TMS 6816 MIL-PRF-2105E / SAE J2360 GO-J Plus

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Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell SPIRAX ASX R SAE Viscosity Grade Appearance Kinematic Viscosity, cSt @ 40C @100C Viscosity, cP @ -40C Viscosity Index Density @ 15.6C Flash Point, COC Pour Point, C / (F) g/l
(lbs/gal., 60F)

75W-90 SAE J-306 75W-90 Amber ASTM D-445 ASTM D-2983 ASTM D-2270 ASTM D-1298 ASTM D-92 ASTM D-97 103.0 15.0 90,000 152 891 7.42 215 / (420) <-45 / (<-49)

C / (F)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

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Gear Oil

Shell SPIRAX ASX SAE 80W-140


High performance, synthetic transmission and axle fluid Shell SPIRAX ASX SAE 80W-140 is a fully synthetic, multipurpose, heavyduty gear lubricant specifically designed for heavy duty, differentials that call for an API GL-5 type product. Performance Features and Benefits
Outstanding thermal stability especially in applications where heat, wear and extended drain intervals contribute to severe service High film strength and excellent shear stability Excellent low temperature properties promotes oil flow to help protect gears and bearings even at sub-zero temperatures Synthetic formula provides maximum protection over a wide range of temperatures Separates readily from water Compatible with other MIL-L-2105D or MIL- PRF-2105E quality gear lubricants Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


API Classifications GL-5 and MT-1 Dana Specification SHAES 429 Rev. A Mack GO-J ArvinMeritor Specification O76-B (standard drain), O76-Q (extended drain) General Electric D50E9C Harnischfeger (P&H) 474 MIL-PRF-2105E International Truck and Engine TMS 6816 Two industry standards for demulsibility -- U.S. Steel Specification 224, and the American Gear Manufacturers (AGMA) Standard 250.03

Main Applications
Heavy duty differentials All applications normally lubricated by automotive gear oil such as rear wheel bearings, manual steering gears and universal joints calling for an SAE 80W-140 grade Transfer cases for automobiles, light and heavyduty trucks, farm equipment and heavy construction equipment calling for SAE 80W-140 or 85W-140 grades Industrial gear applications where extreme pressure oils with excellent low and high temperature properties are required Differentials used in conjunction with Eaton and ArvinMeritor extended warranties calling for an SAE 80W-140 grade Manual transmissions where the manufacturer specifies a GL-5 oil of SAE 80W-140 or 85W-140 grades. Note: For optimum performance, mineral oil lubricants should be drained before using Shell SPIRAX ASX SAE 80W-140. Mixing with other products may reduce its effectiveness and field performance.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Gear Oil

186

Typical Physical Characteristics


Shell SPIRAX ASX Gravity, API Viscosity: @ 40C, cSt @ 100C, cSt @ -18C, cP @ -26C, cP @ -40C, cP Viscosity Index Flash Point, C (F) Pour Point, C (F) Timken, OK Load FZG Gear Test Test Methods D 287 D 445 D 445 D 2983 D 2983 D 2983 D 2270 D 92 D 97 D 2509 SAE Grade 80W-140 23.6 271 30.5 20500 75000 --146 201 (395) < -40 (< -40) 85 12

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

187

Gear Oil

Shell SPIRAX EW SAE 75W-90


High performance, extended warranty axle oil, for heavyduty automotive differentials requiring the Roadranger SHAES 256 Rev C specification. Shell SPIRAX EW SAE 75W-90 is an axle fluid, designed to provide the required protection for the latest heavy-duty axles that call for an API GL-5 type product. Specially formulated with base oils and additive technology that provide improved lubrication of the drive train, lowers the operating temperature and helps promote longer life for the equipment. Performance Features and Benefits
Longer oil drain capability Meets the requirements of Dana SHAES 256 Rev C, (500,000 mile oil drains, with warranty for 750,000 miles), which documents the long drain capability of the formulation. Please contact your local Shell representative for more information about extended oil drain intervals. Longer equipment life Excellent protection against gear wear and pitting, helps prevent premature failures. Outstanding oxidation resistance also helps prevent damage to seals due to deposit formation. Less lubricant usage Excellent static and dynamic seal compatibility that meets or exceeds a number of leading OEM requirements, which helps minimize seal leaks. The extended drain capabilities help maximize oil drain intervals resulting in less overall lubricant usage during the life of the equipment. Recognized by leading equipment manufacturers A number of leading equipment manufacturers recognize the benefits of Shell SPIRAX EW SAE 75W-90 and have formally approved it against their specifications. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell SPIRAX EW SAE 75W-90 API ArvinMeritor DANA International US Military Mack GL-5, MT-1 O76-N, O76-E SHAES-256 Rev C TMS 6816 MIL-PRF-2105E / SAE J2360 GO-J Plus

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Drive Axles in heavy duty on-highway trucks Heavy duty axles and other applications where a 75W-90 API GL-5 extreme pressure (EP) mineral or synthetic gear oil is recommended. Note: For Eaton Roadranger Transmissions Use Shell SPIRAX GSX SAE 50.

Gear Oil

188

Typical Physical Characteristics


Shell SPIRAX EW SAE Viscosity Grade Appearance Kinematic Viscosity, cSt @ 40C @100C Viscosity, cP @ -40C Viscosity Index Density @ 15.6C, g/l (lbs/gal., 60F) ASTM D-445 ASTM D-2983 ASTM D-2270 ASTM D-1298 ASTM D-92 ASTM D-97 SAE J-306 75W-90 75W-90 Dark Amber 122 16.6 125,000 147 891 7.42 204/(400) <-45 / (<-48)

Flash Point, COC, C / (F) Pour Point, C / (F)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

189

Gear Oil

Shell SPIRAX EW SAE 80W-140


High performance, extended warranty gear oil, for heavyduty automotive differentials used in demanding vocational applications. Shell SPIRAX EW SAE 80W-140 gear oil is a high performance multigrade axle fluid, designed to provide the required protection for the latest off-road heavy-duty axles that call for an API GL-5 SAE 80W-140 grade product. Specially formulated with base oils and additive technology that provide improved lubrication of the drive train, lowers the operating temperature and helps promote longer life for the equipment. Performance Features and Benefits
Longer oil drain capability Meets the requirements of Dana SHAES 429 (180,000 mile extended oil drain intervals or 3 years whichever occurs first). Please contact your local Shell representative for more information about extended oil drain intervals. Longer equipment life Excellent protection against gear wear and pitting, helps prevent premature failures. Outstanding oxidation resistance also helps prevent damage to seals due to deposit formation. Less lubricant usage Excellent static and dynamic seal compatibility that meets or exceeds a number of leading OEM requirements, which helps minimize seal leaks. The extended drain capabilities help maximize oil drain intervals resulting in less overall lubricant usage during the life of the equipment. Recognized by leading equipment manufacturers Leading equipment manufacturers recognize the benefits of Shell SPIRAX EW SAE 80W-140 and have formally approved it against their specifications. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell SPIRAX EW SAE 80W-140 API DANA US Military Mack GL-5, MT-1 SHAES-429 (Vocational) MIL-PRF-2105E GO-J

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Drive Axles in heavy duty off-highway vehicles and vocational equipment Heavy duty axles and other applications where an 80W-140 API GL-5 extreme pressure (EP) mineral or synthetic gear oil is recommended. Note: For Eaton Roadranger on-highway axles use Shell SPIRAX ASX R 75W-90.

Gear Oil

190

Typical Physical Characteristics


Shell SPIRAX EW SAE Viscosity Grade Appearance Kinematic Viscosity, cSt @ 40C @100C Brookfield Viscosity, cP @ -26 C Viscosity Index Density @ 15 C, gm/l Flash Point, COC, C / (F) Pour Point, C / (F) ASTM D-445 ASTM D-2983 ASTM D-2270 ASTM D-1298 ASTM D-92 ASTM D-97 SAE J-306 80W-140 80W-140 Dark Amber (1.5) 247.6 27.4 60,000 145 872 188/(370) <-38 / (<-39)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

191

Gear Oil

Shell SPIRAX HD
Heavy-duty gear oil for automotive differentials and manual transmissions Shell SPIRAX HD oils are high performance multigrade extreme-pressure, multipurpose gear lubricants. They are suitable for heavy-duty truck and automotive differentials, manual transmissions and oil lubricated wheel bearings, drive-train gears of heavy-duty automotive, trucking and off-road equipment operated under high-speed/shock load, high-speed/low torque and low-speed/high torque conditions. They meet the requirements of API GL-5 and MIL-PRF-2105E and are available in two SAE viscosity grades: 80W-90 and 85W-140. Performance Features and Benefits
Protects hypoid gears against wear and scuffing Multi-viscosity for year round use over wide temperature range Contains a sulfur/phosphorus additive system for excellent load carrying capacity Contains additives to inhibit oil oxidation and keep lubricated parts clean Contains inhibitors to protect against corrosion, rust and foaming Compatible with other automotive gear oils Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


API Service GL-5 and MT-1 Mack GO-J, GO-H, GO-G MIL-PRF-2105E, SAE J2360 ArvinMeritor O-76-A (SAE 85W-140) and O-76-D (SAE 80W-90) International Truck and Engine CEMS B-22

Main Applications
Heavy-duty and conventional differentials in heavy and light duty trucks as well as passenger cars Conventional manual transmissions calling for API GL-5 Heavy-duty manual transmissions requiring API MT-1 (SAE 80W-90) Hypoid, spur, bevel, helical, spiral-bevel and worm gears in differentials, transmissions, final drives and steering mechanisms Industrial gears sets where extreme pressure gear oils are required Note: cars equipped with limited-slip differentials may require a different lubricant specified by the manufacturer, such as Shell SPIRAX LS.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Gear Oil

192

Typical Physical Characteristics


Shell SPIRAX HD Gravity, API Viscosity @ - 26C, cP @ - 12C, cP @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, COC, C (F) Pour Point, C (F) Test Method D 1298 D 2983 D 2983 D 445 D 445 D 270 D 92 D 97 SAE Grade 80W-90 26.6 112,0001 --145 14.7 100 224 (435) -30 (-22) 85W-140 24.6 --67,0001 323 24.6 98 222 (432) -15 (+5)

1 -- MIL-PRF-2105E and SAE J306 specify that viscosities measured at these temperatures do not exceed 150,000 cP.

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

193

Gear Oil

Shell SPIRAX LS
Premium limited-slip differential gear oil Shell SPIRAX LS oil is a premium high performance multigrade extremepressure, multipurpose automotive gear lubricant specifically formulated for use in passenger cars and light-duty trucks with limited-slip differentials. It meets the requirements of API GL-5 and is available in SAE viscosity grade 80W-90. Performance Features and Benefits
Conventional and limited-slip differential capabilities protects hypoid gears against wear and scuffing Outstanding thermal stability for cleanliness and promotes longer service life Multi-viscosity for year round use over wide temperature range Compatible with other automotive gear oils

Specifications, Approvals, and Recommendations


Meets the requirements for passenger car and light truck limited-slip differentials. API Service GL-5

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Initial fill, complete refill, and service fill of all passenger car and light duty truck conventional and limited-slip differentials Conventional manual transmissions calling for API GL-5 Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell SPIRAX LS Gravity, API Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, COC, C Pour Point, C Test Method D 1298 D 445 D 445 D 270 D 92 D 97 80W-90 25.6 135 14.5 106 218 -24

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Gear Oil

194

Shell SPIRAX MB
High quality heavy duty axle oil Shell SPIRAX MB is an extreme-pressure lubricant containing multifunctional additives which impart good anti-wear, oxidation stability and anti-rust characteristics. It is suitable for gear applications presenting loadspeed conditions of extreme severity, such as medium and low speed spur or helical gear units, spiral-bevel and hypoid axle units. Performance Features and Benefits
Comprehensive components Specially selected additives impart good anti-wear, oxidation stability and anti-rust characteristics.

Specifications, Approvals, and Recommendations


API Service Classification GL-5 US Military Mercedes Benz Sheet MAN ZF TE-ML Volvo MIL-L-2105B 235.0 342 N 05A-07A-12A16C-17B 97310

Main Applications
Automotive transmissions A heavy duty SAE 90 rear axle oil blended to meet the requirements of Mercedes Benz and ZF. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell SPIRAX MB SAE Viscosity Grade Kinematic Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Density @ 15C kg/m3 Flash Point (COC) C Pour Point C SAE J 306 ISO 3104 184.0 16.9 ISO 2909 ISO 12185 ISO 2592 ISO 3016 97 909 175 -18 90 90

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

195

Gear Oil

Shell SPIRAX SB SAE 80W-90


Semi-synthetic Gear Lubricant Shell SPIRAX SB SAE 80W-90 Oil is a premium quality, synthetic blend gear lubricant meeting the stringent requirements of modern day hypoid gearboxes. Performance Features and Benefits
Improved performance over a wide range of temperature application The carefully selected blend of synthetic and mineral components together with state-of-the-art additive technology provides unparalleled high temperature performance. Improved thermal stress protection can protect axles operating in excess of 300 F Significantly reduces corrosion, sludge deposit formation Fewer repairs, improved fuel economy and extended drive train life. Outstanding seal compatibility suitable for general use in all vehicle engines Seal compatibility suitable for general use in all vehicle engines Compatible with other conventional types of gear lubricants have been experienced during years of field use. Shell SPIRAX SB SAE 80W-90 has performed equally well in axles manufactured by Rockwell, Eaton/Fuller and Dana Spicer in all axle configurations. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


MIL-L-2105E API GL-5

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Automotive Hypoid axles applications Shell SPIRAX SB SAE 80W-90 has been field proven in a variety of axle applications. The product has been fully tested in field trials with drain intervals exceeding 250,000-mile (or higher). No failures

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell SPIRAX SB SAE Viscosity Grade Gravity, API Viscosity: @ 210 C, SUS @ 100 C, SUS @ 100 C, cSt @ -40C, cSt Viscosity Index Brookfield Viscosity @ -26 C, cP Flash Point, C (F) Timken, OK Load, lbs SAE J 300 ASTM D 1298 Calculated Calculated D 445 D 445 D 2270 ASTM D 2983 D 92 D 2782 80W-90 80W-90 28.8 76 579 14.1 125 114 45000 355 (180) 60

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Gear Oil

196

Shell Sugar Mill Clear


High performance, semi-synthetic non-bitumastic sugar mill lubricant Shell Sugar Mill Clear is a high performance, semi-synthetic, non-bitumastic viscous lubricant specifically developed to satisfy the demands of heavily loaded slow rotating journal bearings. Shell Sugar Mill Clear is formulated to minimize brass bearing and steel roller wear and maintain normal bearing temperatures under extreme operating conditions. Shell Sugar Mill Clear incorporates synthetic thickeners and high viscosity mineral oils blended with extreme pressure additives to give a high performance sugar mill brass bearing lubricant. Performance Features and Benefits
High viscosity which provides higher film strength and lower tendency for squeeze out in highly loaded and slowly rotating sugar mill brass bearings and rollers Helps protect equipment by resisting water and washout due to the high viscosity and tenacity of the lubricant Excellent load carrying performance provides excellent brass bearing wear protection Suitable for application via lubrication equipment previously used to apply bitumastic lubricants Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Heavily loaded bearings journal bearings in sugar mills

Typical Physical Characteristics


Shell Sugar Mill Clear Appearance Viscosity @ 40C, cSt @100C, cSt Viscosity Index Density, lbs/gal Weld Point, kgf Flash Point, COC, F Pour Point, F D 2596 D 92 D 5949 Test Method Visual D 445 D 445 D 2270 Bright & Clear 20,000 425 145 7.61 400 445 40

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

197

Gear Oil

Shell Sugar Mill Clear Oil LT


High performance, semi-synthetic non-bitumastic sugar mill lubricant Shell Sugar Mill Clear Oil LT is a high performance, semisynthetic, nonbitumastic viscous lubricant specifically developed to satisfy the demands of heavily loaded slow rotating journal bearings. Shell Sugar Mill Clear Oil LT is formulated to minimize brass bearing and steel roller wear and maintain normal bearing temperatures under extreme operating conditions. Shell Sugar Mill Clear Oil LT incorporates synthetic thickeners and high viscosity mineral oils blended with extreme pressure additives to give a high performance sugar mill brass bearing lubricant. Performance Features and Benefits
High viscosity which provides higher film strength and lower tendency for squeeze out in highly loaded and slowly rotating sugar mill brass bearings and rollers Helps protect equipment by resisting water and washout due to the high viscosity and tenacity of the lubricant Excellent load carrying performance provides excellent brass bearing wear protection Suitable for application via lubrication equipment previously used to apply bitumastic lubricants Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Application
Heavily loaded bearings journal bearings in sugar mills

Typical Physical Characteristics


Shell Sugar Mill Clear Oil LT Appearance Viscosity @ 40C, cSt @100C, cSt Density, lbs/gal Flash Point, COC, C Pour Point, F Copper Corrosion, 3 hrs @ 100 C Four Ball EP Weld Point, kgf D 92 D 5949 D 130 D 2596 Test Method Visual D 445 D 445 Bright & Clear 6800 240 7.53 >200 0 1b 250

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.
Gear Oil

198

Shell TIVELA Oils S


Advanced synthetic industrial gear oils Shell TIVELA Oils S are advanced synthetic heavy duty industrial gear oils formulated using specially selected polyalkylene glycol base fluids and additives. They offer outstanding lubrication performance under severe operating conditions, including improved energy efficiency, long service life and high resistance to micro-pitting. Performance Features and Benefits
Excellent load carrying capacity and micro-pitting performance Provides high levels of load carrying capacity even under shock loading conditions, along with high resistance to micro-pitting (grey staining). These features provide benefits over mineral oil-based products in terms of gear and bearing component life. Superior lubricant performance improving gear efficiency Shell TIVELA Oils S offer improved energy efficiency and lower operating temperatures in worm gear applications. Rig testing has shown efficiency improvements of up to 15% in comparison with mineral oil-based products and 11% over other synthetic hydrocarbon-based lubricants. These results have been confirmed by OEM testing and field experience. Excellent oxidation and thermal stability extending lubricant life Resists the formation of harmful oxidation products at high operating temperatures, improving system cleanliness and therefore reliability of the equipment. Shell TIVELA Oils S are formally approved by Flender AG as providing a lifetime of at least 20,000 hours or four years at bulk operating temperatures of up to 80C. Longer service intervals Extended component and lubricant life offers the opportunity to extend service intervals and to reduce maintenance and disposal costs. Excellent rust and corrosion protection of all metal surfaces

Main Applications
Enclosed industrial reduction gear systems operating under severe operating conditions, such as high load, very low or elevated temperatures and wide temperatures and wide temperature variations Worm gears Particularly recommended for certain lubricated-for-life systems Bearing and circulation systems such as calendars, where high bulk oil temperatures are found Plain and rolling element bearings Shell TIVELA Oils S are not recommended for the lubrication of worm gears manufactured from aluminum containing bronze alloys. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Meet the David Brown Type G specification. Fully approved by Flender AG.

Compatibility and Miscibility


High quality epoxy paints are recommended, as polyalkylene glycols will tend to attack certain conventional paints. Shell TIVELA Oils S has been found to be satisfactory with nitrile and Viton seal materials, although Viton seals are preferred.

199

Gear Oil

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell TIVELA Oils S Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific Gravity FZG @ 60 F failure load stage C C @ 40 C @ 100 C cSt cSt 150 136 22.5 188 302 -42 1.076 >12 220 220 34.4 203 298 -39 1.074 >12 320 320 52.7 230 286 -39 1.069 >12 460 460 73.2 239 308 -36 1.072 >12 680 680 107 259 296 -39 1.070 >12

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Gear Oil

200

Shell ALBIDA Grease EMS


High temperature electrical motor grease Shell ALBIDA Grease EMS is a lithium complex grease based on synthetic base oils, containing antioxidants, EP-, wear and rust preventing additives. The product contains a special friction modifier which is suitable for high speed bearings, tapered roller bearings and cylindrical bearings, type NJ, NUP plus applications with an angle ring. Main Application
Shell ALBIDA Grease EMS is developed for lubrication of roller bearings operating at moderate speeds as well as bearings submitted to severe cold. The grease has very low starting and running torques at temperatures down to -50 C and is therefore suitable for all year lubrication of, for example, outdoor fans and electrical motors. The grease has a very good mechanical nd thermal stability and can be used in electrical motors, fans and pumps at bearing temperatures up to 150 C where there is a demand for long re-lubrication intervals. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALBIDA Grease EMS Consistency, NLGI Penetration Dropping Point Base Oil Viscosity Rust Preventing Properties SKF Emcor, distilled water SKF Emcor WWO, distilled water Lubricating Ability SKF R2F A SKF R2F B, 150 C Mechanical Stability, Shell Roll Temperature Range (temporarily) 50h/80 C C @ 40 C @ 100 C Worked 60 strokes 0.1mm C cSt cSt 2 2 28015 285 100 14 Pass Pass Pass Pass

50 -50/+150 (200)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

201

Grease

Shell ALBIDA Grease EP


Top quality, high temperature, extreme pressure multi-purpose grease. Shell ALBIDA Grease EP is a proven product that has demonstrated an ability to work in a wide range of applications. Shell ALBIDA Grease EP can be used in most conditions (water, temperature, load) and helps reduce the number of greases used in a facility. Performance Features and Benefits
Typical benefits compared to Lithium based greases: Reduced grease consumption - Lower leakage at high temperature (above 120C) - Better resistance to water washout - Lower softening/leakage under vibrations and mechanical stress Low disposal costs Disposal costs that results from lower usage. Lower total labor costs Due to the extended lubrication intervals and less downtime that results from using a higher performance product. - Heavy loads - High levels of vibration - Water rich environments. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Additional Information
Operating temperature range Shell ALBIDA Grease EP is recommended for use over the temperature range -20C to 150C.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Steel, mining, cement, paper, chemical, general engineering and many others Recommended as a general purpose grease for ball, roller and plain bearing applications at high temperature under the following conditions:

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALBIDA Grease EP Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Worked Dropping Point Pumpability @ 40 C @ 100 C @ 25C Long Distance cSt cSt 0.1mm C 1 Dark Brown LiCx Mineral 220 19 325 260 Good 2 Dark Brown LiCx Mineral 220 19 280 260 Fair

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

202

Shell ALBIDA Grease HDX


High performance extreme-pressure multi-purpose grease Shell ALBIDA Grease HDX 2 is a high performance high temperature grease for slow moving, heavily loaded, large bearings subject to shock loads. It is based on high viscosity index mineral oil and a lithium complex soap thickener. Apart from containing the latest additives to ensure excellent high temperature, anti corrosion and anti oxidation performance, it also contains MoS2 to ensure the grease can handle shock loads. Performance Features and Benefits
High base oil viscosity to provide excellent load carrying performance Meets the recommended base oil viscosity recommended by leading OEMs Excellent mechanical stability even under vibrating conditions Consistency retained over long periods, even in conditions of severe vibration Enhanced extreme-pressure properties and resistant to shock loads Excellent load-carrying performance enhanced by the presence of MoS2 Excellent water resistance Ensures lasting protection even in the presence of large amounts of water Effective corrosion protection Ensures components/bearings do not fail due to corrosion High dropping point Resistant to high temperatures Lead and Nitrite free For safe handling

Main Applications
Shell ALBIDA Grease HDX 2 is used for the grease lubrication of heavy-duty, slow moving bearings subject to shock loads found in the following industries: Mining Steel Advice on applications not covered in this handbook may be obtained from your Shell representative.

Additional Information
Shell ALBIDA Grease HDX is recommended for use over the temperature range -20 C to 150 C.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALBIDA Grease HDX Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Dropping Point Pumpability 2 Black Lithium complex Mineral 460 32 265-295 260 Poor

@ 40 C @ 100 C Worked @ 25C Long Distance

cSt cSt 0.1mm C

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

203

Grease

Shell ALBIDA Grease HLS 2


Exceptional performance synthetic paper machine grease Shell ALBIDA Grease HLS 2 is a high temperature grease for application in the dry end of paper mills. It is based on high viscosity synthetic base oil, PAO, and a lithium complex soap thickener. It has excellent thermal stability. Performance Features and Benefits
Excellent thermal stability High dropping point Long operational life at high temperatures Lead and Nitrite free for safe handling

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Application
Shell ALBIDA Grease HLS 2 is used for the grease lubrication of bearings in the drying section of paper machines. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALBIDA Grease HLS 2 NLGI Consistency Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Dropping Point Pumpability @ 40 C @ 100 C Worked @ 25 C cSt cSt 0.1mm C Long distance 2 2 Light Brown Lithium complex Synthetic 460 48 265-295 >260 Good

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

204

Shell ALBIDA Grease MP


Lithium complex grease Shell ALBIDA Grease MP is a lithium complex grease containing an ISO 460 base oil and special additives to provide outstanding load carrying and water resistance properties. Performance Features and Benefits
Formulated using an ISO 460 base oil and special polymer additives to provide maximum load carrying ability Outstanding water resistance Heavy base oil for excellent film strength EP characteristics for improved wear protection Rust protection

Specifications, Approvals, and Recommendations


Heavy duty industrial applications, especially where excessive exposure to water is a problem For use in paper and steel mill applications Severe service applications found in the construction, mining, and forestry industries

Main Application
Shell ALBIDA Grease MP is intended for use in heavily loaded equipment operating under adverse conditions. It is especially suitable for grease lubricated bearings on paper machines where its outstanding water resistance characteristics, EP properties, oxidation stability, high dropping point and corrosion resistance eliminate the need for separate greases in the machines wet end and felt roll bearings. It will also lubricate highly loaded bearings in the press section. The performance characteristics of Shell ALBIDA Grease MP which made it successful in the paper making industry have also enabled it to be used successfully in the steel industry. The product performs well in roll neck bearings using both sealed and automatic lubrication systems. The outstanding combination of load-carrying ability and water resistance makes Shell ALBIDA Grease MP an excellent product for the buddy bearings commonly found on boat trailer wheels. Shell ALBIDA Grease MP is one of the most highly water resistant greases in the Shell grease line. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Product Maintenance
In centralized systems, appropriate heavy-duty equipment is required for handling Shell ALBIDA Grease MP because of its heavy base oil and polymer combination. Maintaining a clean work environment is critical when equipment greasing is performed. Grease fittings should be wiped clean prior to grease injection to prevent contaminants from entering the equipment. Bearing housing should be maintained one-third to one-half full of grease. Over-greasing should be avoided as excessive heat build-up can result. Periodic relubrication via grease gun or centralized system should be supplemented by complete cleaning and packing with fresh grease on an appropriate schedule. Shell greases are available with drum liners to facilitate container disposal.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

205

Grease

Typical Physical Characteristics


Shell ALBIDA Grease MP NLGI Grade Appearance Base Oil Viscosity @ 40C, cSt @ 100C, cSt Penetration, dmm Worked, 60X Worked, 10,000X, % Change Dropping Point, F Rust Protection: EMCOR, 5% SSW Copper Corrosion Water Spray-Off, wt% Water Washout wt% loss at 100F wt% loss at 175F Wheel Bearing Life, hrs Timken, OK Load, lbs Four Ball EP Weld Point, kgf Four-Ball Wear, mm 1 hr, 75C, 1200 rpm, 40 kgf Grease Mobility, g/minute 0F 20F Guide To Usable Temperature Min, F Continuous Service, Max, F Short Exposure, Max, F D 445 D 445 Test Method 1.5 Black, Tacky 430 25.3

D 217 Mettler D 6138 D 4048 D 4049 D 1264

290 10 450+ Pass (0) 1b 28 3.5 8.7

D 3527 D 2509 D 2596

140 50 315

D 2266 U.S. Steel Method

0.45

1.1 9.7 0 325 450

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

206

Shell ALBIDA Grease MPS


Synthetic lithium complex grease Shell ALBIDA Grease MPS is a premium quality grease which contains a synthetic base fluid and a lithium complex soap thickener. This grease is characterized by its high dropping points (above 450F) and is suitable for use in industrial applications in both high and low temperatures. Performance Features and Benefits
Shell ALBIDA Grease MPS consists of a lithium complex soap thickener, a synthetic base fluid blend and a specially formulated additive package. This extreme pressure (EP) grease has a dropping point above 450F and is compounded with an ISO 460 synthetic base fluid blend. It is formulated with an excellent additive package which provides salt water rust protection, oxidation stability, wear protection under high loads, and resistance to water washout. It is tacky and provides very good adherence to metal parts. The EP additive package found in Shell ALBIDA Grease MPS provides extra protection to metal surfaces in shock loading situations. During a heavy shock load, the lubricant film between metal surfaces can be ruptured. If lubricant film rupture occurs, the excellent EP additive package in these synthetic greases can provide the extra level of protection that is needed. Shell ALBIDA Grease MPS is undyed making it ideal for both wet and dry ends of paper machines, or other applications calling for a nonstaining grease. Excellent heavy and shock load protection Resistance to water washout Excellent performance in many heavy duty applications High temperature capability Excellent oxidation stability Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Heavy duty industrial applications, especially where excessive exposure to water is a problem For use in paper and steel mill applications Severe service applications found in the construction, mining, and forestry industries

Maintenance
Maintaining a clean work environment is critical when equipment greasing is performed. Grease fittings should be wiped clean prior to grease injection to prevent contaminants from entering the equipment. Bearing housings should be maintained one-third to one-half full of grease. Over-greasing should be avoided as excessive heat buildup can result. Periodic relubrication via grease gun or centralized system should be supplemented by complete cleaning and packing with fresh grease on an appropriate schedule.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Application
Shell ALBIDA Grease MPS is suitable for industrial applications where lubrication points are difficult to reach or conventional greases of the same NLGI grade (base oil viscosity and soap content) will not flow easily through centralized lubrication systems.

Protect the Environment


Do not discharge into drains, soil, or water.

207

Grease

Typical Physical Characteristics


Shell ALBIDA Grease MPS NLGI Grade Appearance Lithium Complex Soap, wt% Base Oil Viscosity @ 40 C, cSt @ 100 C, cSt Penetration, dmm Worked, 60X Worked, 10,000X, % Change Dropping Point, F Rust Protection, 5% SSW Copper Corrosion Water Washout wt% loss at 175F Timken, OK Load, lbs Four-Ball EP Load Wear Index, kgf Weld Point, kgf Guide to Usable Temperature Min, F Continuous Service, Max, F Short Exposure, Max, F D 445 D 445 D 217 295 <10 Mettler D 5969 D 4048 D 1264 7 D 2509 D 2596 46 250 -20 350 400 50 450+ Pass 1b Test Method 1.5 Off-White 15.5 460 41.5

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

208

Shell ALBIDA Grease PPS


Exceptional performance synthetic paper machine grease Shell ALBIDA Grease PPS is a high performance grease for paper machines and general industrial applications. It is based on high viscosity index synthetic base oil and a lithium complex soap thickener. It contains additives against wear, oxidation and corrosion. Performance Features and Benefits
Excellent mechanical stability and water resistance Critical properties for the function of labyrinth seals in bearing housings in the wet end of a paper machine. Corrosion protection Good protection against corrosion from aggressive process water. Enhanced extreme-pressure properties Extreme load-carrying performance High dropping point Long operational life at high temperatures Compatible with seals Compatible with elastomers in systems designed for use with conventional grease

Main Application
Shell ALBIDA Grease PPS is used for the grease lubrication of bearings used in the wet end and the drying section of paper machines. Multi purpose grease in paper industry. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALBIDA Grease PPS NLGI Consistency Color Soap Type Base Oil Type Kinematic Viscosity Four Ball Weld Load Dropping Point Pumpability @ 40 C @ 100 C cSt cSt N C Long Distance 2 2 Light Brown Lithium complex PAO 220 26 3400 >260 Good

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

209

Grease

Shell ALBIDA Grease SDS 1


Severe duty synthetic lithium complex grease Shell ALBIDA Grease SDS 1 consists of a lithium complex soap thickener, a synthetic base fluid blend and a specially formulated additive package. This extreme pressure (EP) grease is compounded with a highly viscous synthetic base fluid ensuring high film strength. It is formulated with high performance additives which insure excellent high temperature oxidation performance, anti-wear and anti-corrosion properties. Performance Features and Benefits
Excellent film strength Viscous synthetic base fluid and performance additives Excellent load carrying capability Efficient lubrication of heavily loaded components Excellent corrosion and rust protection

Operating Temperature Range


From -25C to 120C

Dispensing
Shell ALBIDA Grease SDS 1 is suitable for dispensing through standard lubrication equipment.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell ALBIDA Grease SDS 1 is intended for use in plain and rolling element bearings operating at extremely slow speeds, under heavy loads and high temperatures. Common applications include rotary cooker kiln, rotary stoker, furnace, hammer mill and washer bearings. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

210

Typical Physical Characteristics


Shell ALBIDA Grease NLGI Consistency Color Soap Type Base Oil (type) Kinematic Viscosity @ 40C, cSt @ 100C, cSt (ASTM D445) Cone Penetration Worked @ 25C 0.1 mm (ASTM D217) Dropping Point C (ASTM D2265) Four-Ball EP Weld Point kgf (ASTM D2596) Four-Ball Wear, mm 1 hr @ 75C/40 kgf/1200 rpm (ASTM D2266) Copper Corrosion (ASTM D4048) Rust Test, Distilled Water (ASTM D1748) SDS 1 1 Amber Lithium Complex Synthetic 1350 105

310 - 340

260

250

0.6

1b max Pass

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

211

Grease

Shell ALBIDA Grease SLC 220


Premium quality synthetic based lithium complex grease Shell ALBIDA Grease SLC 220 is a lithium complex grease compounded with selected synthetic polyalphaolefins. The combination of the complex grease thickener with the synthetic polyalphaolefin base fluids allows this product to perform well under more severe operating conditions imposed on industrial and other heavy-duty equipment. The lithium complex thickener provides excellent mechanical stability and a high dropping point. The synthetic polyalphaolefins provide enhanced high and low temperature performance compared to conventional mineral oil based greases because of their inherent high viscosity indices. Performance Features and Benefits
Excellent low-temperature properties Enhanced high-temperature performance Excellent mechanical stability High dropping points

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Automotive and industrial Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALBIDA Grease SLC 220 NLGI Grade Appearance Lithium Complex Soap, wt% Viscosity @ 40 C, cSt Penetration, dmm Worked, 60X Worked, 10,000X Dropping Point, F Rust Protection, 5% SSW Water Washout Timken, OK Load, lbs Four-Ball EP Load Wear Index, kgf Weld Point, kgf Low Temperature Torque Temperature, F Starting Torque, Nm Running Torque, Nm Test Method 2 Green 16.5 220 280 300 450+ Pass 1.0 50 46 250 D 4693 -40 6.50 5.25

D 445 D 217

Mettler D 5969 D 1264 D 2509 D 2596

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

212

Shell ALBIDA Grease WR


Lithium complex grease for heavy-duty industrial applications Shell ALBIDA Grease WR is a specially formulated lithium complex grease containing high viscosity mineral oils for heavy-duty industrial applications. It contains additive packages that promote oxidative stability, and outstanding resistance to water spray off. It is suitable for high temperature, heavily loaded bearings in very wet environments, such as steel mills and paper mills. Performance Features and Benefits
Shell ALBIDA Grease WR contains lithium complex thickeners that provide thermal stability at high temperatures. Since many steel mill applications contain centralized lubrication through unheated transfer lines, this lithium complex grease has been formulated to have exceptional mobility as measured by the USS Mobility Test. Under these conditions, mobility @ 0 F (-17.8 C) is 3 to 5 g/min. Water resistance is also of paramount importance in many steel mill applications. ASTM D 4049 water spray off is geared toward providing a measure of this property. Shell ALBIDA Grease WR has been formulated to provide better than 15 wt. % spray off at 100C. Promotes long bearing life Excellent high temperature properties and oxidation stability Exceptional water resistance Outstanding low temperature mobility

Specifications, Approvals, and Recommendations


Suitable for use in heavy duty industrial equipment Adverse conditions, such as high temperature Heavy and continuous shock loading Used in centralized grease systems and in manual greasing applications

Product Maintenance
Maintaining a clean work environment is critical when equipment greasing is performed. Grease fittings should be wiped clean prior to grease injection to prevent contaminants from entering the equipment. Bearing housings should be maintained one-third to one-half full of grease. Over-greasing should be avoided as excessive heat buildup can result. Periodic relubrication via grease gun or centralized system should be supplemented by complete cleaning and packing with fresh grease on an appropriate schedule. Shell greases are available in lined containers to facilitate disposal in compliance with local regulations.

Main Applications
Heavy duty bearings in high temperature and wet environments Designed to provide exceptional mobility in centralized lubrication systems Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

213

Grease

Typical Physical Characteristics


Shell ALBIDA Grease WR NLGI Grade Appearance Texture Thickener Base Oil Viscosity @ 40 C, cSt @ 100 C, cSt Penetration, dmm Worked, 60X Dropping Point, F Four-Ball Wear, mm 1 hr, 75 C, 1200 rpm, 40kgf Water Spray-off, wt% Copper Corrosion Oxidation Stability, 100hr Mobility, g/min @ 0 F @ 20 F Guide to Usable Temperature Min, F Continuous Service, Max, F Short Exposure, Max, F D 445 D 445 D 217 Mettler D 2266 D 4049 D 4048 D 942 USS Method 5.4 25 -30 325 450 Test Method 1.5 Black, tacky Smooth Lithium Complex 430 29.5 300 450+ 0.48 10 1a 4

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

214

Shell ALVANIA Grease CG


For couplings used in industrial equipment Shell ALVANIA Grease CG is specially formulated with a lithium soap/polymer thickener, which has excellent resistance to oil separation when subjected to the high centrifugal forces normally found in couplings. Performance Features and Benefits
Shell ALVANIA Grease CG has a consistency that overlaps the NLGI grades 0 and 1. This grease is specially formulated with a lithium/polymer thickener and fortified with corrosion, oxidation, extreme pressure and an effective rust inhibitor additive package. Its high viscosity base oil and tackifier combine to help keep the grease in place and prevent separation in the ASTM D 4425, High Speed Centrifugal Test, which develops G forces in excess of 36,000 at 15,000 rpm, Shell ALVANIA Grease CG exhibits little or no oil separation. Resistance to centrifugal separation Extended relubrication frequency High load carrying capabilities Resistance to water washout Stays in place under high speeds Corrosion and rust protection Minimizes coupling wear Minimizes coupling freeze-up Use at temperatures up to 325F One grease for all grease coupling types Based on ASTM D 1478 and D 4693 torque tests, the minimum recommended bearing lubrication service would be -10F. For coupling service the minimum usable temperature is not dependent upon ease of pumping or bearing breakaway force. Field service confirms problem-free coupling service at -20F and below. Actual minimum temperature for coupling service would be below -20F. Steel Grid Couplings that have a convoluted band of flexible spring steel physically linking the hubs together. Flexible Chain Couplings that have a roller chain that meshes with a sprocket cut in each mating hub. Advanced technology has enabled Shell ALVANIA Grease CG to perform beyond the normal 6-month change interval. In actual field experience this grease has shown its ability to perform satisfactorily beyond 3 years. This product should be used in all grease couplings, especially in those hard to service or those operating under severe conditions. Shell ALVANIA Grease CG is also suitable for use in other industrial applications where the equipment is subject to high water wash, low speeds and heavy or shock loads. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


AGMA CG-1 type AGMA CG-2 type AGMA CG-3 type Shell ALVANIA Grease CG is suitable in all types of grease couplings including the following: Browning Falk Koppers Fast TB Woods

Main Applications
Shell ALVANIA Grease CG is suitable for all types of grease lubricated couplings used in industrial equipment. Common grease lubricated couplings include: Geared Couplings that have internal and external spur gears that mesh within a common rotating hub connecting the shafts.

215

Grease

Product Maintenance
The tacky nature of the product makes hand packing the preferred method of newly installed couplings to ensure even distribution throughout. Normal handling precautions should be observed as with any petroleum-based products. Consult the coupling manufacturers installation instructions for detailed lubricant application procedures. The following procedure outlines a popular lubrication method. Prior to assembly of gear couplings a coating of grease should be applied to gear teeth. After hand packing, the coupling should be rotated so the grease fitting reaches 4 oclock, and the fitting/plug removed. A short length of 1/4-inch pipe can be affixed and grease pumped into the coupling until product is observed flowing out the purge opening at 10 oclock. The pipe should then be removed and the plugs reinserted. This practice insures that the coupling is adequately lubricated. Routine relubrication can be accomplished with

disassembly using this method. The grease will then be evenly distributed to all moving and sliding surfaces and the full benefits of the product will be realized. Special care needs to be taken when filling Full Travel type couplings so the correct amount of grease is charged.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALVANIA Grease CG NLGI Grade Appearance Lithium Soap/Polymer, wt% Viscosity(1) @ 40C, cSt @ 100C, cSt Penetration. Dmm Worked, 60X Worked, 10,000X, % Change Dropping Point, F Centrifugal Oil Separation, vol % Water Spray-Off, wt % Rust Protection Timken, OK Load, lbs Four-Ball EP Load Wear Index, kgf Weld Point, kgf Four-Ball Wear, mm 1 hr, 75C, 1200 rpm, 40 kgf Guide to Usable Temperature Min,F (Pumping) Min,F (Bearings) Min,F (Couplings) Continuous Service, Max,F Short Exposure, Max,F Test Method 0/1 Dark Brown, Tacky 10.0 D 445 D 445 D 217 Mettler D 4425 D 4049 D 1743 D 2509 D 2596 >3200 >50 350 10 320+ None <3 Pass 40+ 68 400 D 2266 0.4 20 -10 Below -20 250 325

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.
1

Nominal base oil viscosities without polymers or additives are 680 cSt @ 40C and 26.1 cSt @ 100C.
216

Grease

Shell ALVANIA Grease DTR


Premium quality, long-life grease for railroad axle journal bearings Shell ALVANIA Grease DTR is a long life grease specifically formulated to meet the Association of American Railroads (AAR) Specification 942-98. It features a lithium/calcium mixed soap thickener in an all HVI paraffinic mineral base oil system combined with a high performance additive package. The high quality additive system is designed specifically for the grease to be used in railroad axle journal roller bearings, which are designed not to be lubricated in the field, including those in the newer, more heavily loaded double stacked container cars. Performance Features and Benefits
Excellent mechanical stability over a wide range of temperatures Superior protection against oxidation Endurance at elevated temperatures for long periods Passing performance in the more severe Roll Stability Test run at an elevated temperature of 180F for 96 hours Passing performance in the Timken Dynamic Mechanical Stability test AAR approved since 1993 Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


AAR Specification M-942-98 for interchange services

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Mainly railroad axle journal bearings Bearings subjected to heavy loads without the need for frequent relubrication or concern with mechanical stability breakdown

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALVANIA Grease DTR Base Oil Viscosity Penetration, Dropping Point Flash Point Corrosion Resistance Moisture Oxidation Stability @ 100C Worked, 60X Worked, 10,000X

cSt dmm % Change F F

wt% Pressure Drop @ 100 hrs psi Pressure Drop @ 500 hrs psi Structural Stability Penetration dmm @ 77F after 100,000 strokes Dynamic Mechanical Stability dmm @ 77F Elevated Temperature Roll Stability @ 180F Penetration, dmm @ 77F

16.2 303 +5 392 473 0 Trace 4 10 +5 +1/-5 320

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

217

Grease

Shell ALVANIA Grease EP


General purpose extreme-pressure industrial grease Shell ALVANIA Greases EP offer the excellent performance expected of the worlds leading brand of grease. They are premier quality, multipurpose, extreme-pressure industrial greases based on a blend of high viscosity index mineral oils and a lithium hydroxystreate soap thickener and contain lead free extreme-pressure and other proven additives. Shell ALVANIA Greases EP are designed for the grease lubrication of rolling element and plain bearings such as those found in general industrial applications. Performance Features and Benefits
Outstanding load carrying capacity Shell ALVANIA Greases EP contain special extreme-pressure additives which enable them to withstand heavy and shock loads without failure of the lubricant film. Superior mechanical stability Compared to leaded Shell ALVANIA, the resistance to extended mechanical working is significantly improved. This is particularly important in vibrating environments where poor mechanical stability can lead to grease softening with subsequent loss of lubrication performance and leakage. Excellent resistance to water wash-out Shell ALVANIA Greases EP have been formulated to offer much improved levels of resistance to water wash-out compared to the old leaded product. Oxidation stability Specially selected base oil components have excellent oxidation resistance. Their consistency will not alter in storage and they withstand high operating temperatures without hardening or forming bearing deposits. Excellent corrosion protection Shell ALVANIA Greases EP have a strong affinity with metal and have the ability to protect bearing surfaces against corrosion, even when the grease is contaminated with water. Heavy duty plain and rolling element bearings operating under severe conditions including shock loading in wet environments. Gearbox applications where semi-fluid greases are required. Shell ALVANIA Grease EP1 is designed for: Heavy duty bearings served by centralized dispensing equipment Extreme-pressure gear grease for applications at normal ambient temperature Heavy duty plain and rolling element bearings operating under severe conditions including shock loading in wet environments Low temperature greasing applications Shell ALVANIA Grease EP 2 is designed for: Heavy duty bearings and general industrial lubrication Heavy duty plain and rolling element bearings operating under severe conditions including shock loading in wet environments Operation over the temperature range -20C to 100C for bearings operating at 75% of the maximum rated speed (Can withstand up to 120C intermittently) Advice on applications not covered in this handbook may be obtained from your Shell representative.

Main Applications
Shell ALVANIA Grease EP 0 is specifically designed for: Steel mill lubrication where a softer grease is necessary for specialized dispensing systems.

Specifications, Approvals, and Recommendations


Meet the British Timken specification for Steel Mill applications.

Grease

218

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALVANIA Grease EP NLGI Consistency Soap Type Base Oil Kinematic Viscosity Dropping Point Cone Penetration Worked @ 25 C @ 40 C @ 100 C C 0.1mm 400-480 355-385 00 00 0 0 Lithium Mineral 180 16 180 310-340 180 265-295 1 1 2 2

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

219

Grease

Shell ALVANIA Greases RL


Multi-purpose grease for industrial applications Shell ALVANIA Greases RL are general purpose industrial greases based on a lithium hydroxystearate soap thickener fortified with anti-oxidant, anti-wear and anti-rust additives. Performance Features and Benefits
Reliable high temperature performance Very good performance up to +130C, resulting in longer bearing life. Good oxidation and mechanical stability Resists the formation of deposits caused by oxidation at high operating temperatures. Shell ALVANIA Greases RL are extremely stable under vibrations. Good corrosion resistance characteristics Effective protection in hostile environments. Long storage life Resists changes in consistency during prolonged storage. lithium greases at high temperature or in the presence of water. Shell ALVANIA Grease RL2 A medium consistency grease designed, mainly, for general industrial lubrication. Ideal for centralized lubrication systems operating at normal temperatures. Shell ALVANIA Grease RL3 A medium/hard high performance industrial grease, particularly recommended for the lubrication of electrical motor bearings. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Main Applications
Rolling element and plain grease lubricated bearings Electric motor bearings Sealed-for-life bearings Water pump bearings Shell ALVANIA Greases RL may be used under a wide range of operating conditions. They offer very significant advantages over conventional

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ALVANIA Grease RL Soap Type Base Oil Kinematic Viscosity Cone Penetration Worked @ 25 C Dropping Point 0.1 mm C @ 40C @ 100C (type) cSt cSt 265-295 190 2 Mineral 100.0 10.2 220-250 190 3 Lithium hydroxystearate

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

220

Shell ALVANIA Greases WFX


Wheel-flange railroad greases Shell ALVANIA Greases WFX 0, 1 and 2 are lithium soap greases fortified with a specifically formulated multipurpose additive package for use as railroad track lubricants. These greases may also find applications in construction, mining and agricultural equipment. Performance Features and Benefits
Shell ALVANIA Greases WFX are lithium soap thickened greases made with highly refined base oils, a special EP additive package and 3% molybdenum disulfide. The molybdenum disulfide acts to enhance anti-wear and load carrying properties, which are critical for the transport of railcars over the track. A highly shear stable tackifier improves grease adhesion to track surfaces and helps prevent oil bleeding. These greases also offer good resistance to the mechanical shear associated with trackside lubricator operation. Shell ALVANIA Grease WFX 1 has shown to be very pumpable and to carry especially well on the track in cold weather. It is suitable for cold weather (winter) applications. Shell ALVANIA Grease WFX 2 has been designed to improve the lubricity and durability of the grease under the conditions imposed by hot weather. It is suitable for warm weather (summer) applications. Shell ALVANIA Grease WFX 0 was designed for maximum pumpability and ease of handling under extreme cold conditions. particularly for railway systems operating heavily loaded unit trains or those having numerous curves. Shell ALVANIA Greases WFX are specially formulated to meet the pumpability, adhesion, and load carrying requirements of a track lubricant. Shell ALVANIA Greases WFX are formulated to perform well when used on any equipment subjected to conditions of high loads and temperature extremes and provide excellent resistance to rust and corrosion. Shell ALVANIA Grease WFX 0 is especially suited for severe cold weather operations. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell ALVANIA Greases WFX 0, 1 and 2 are suitable for conventional railroad trackside and/or wheel/flange lubrication systems designed to handle greases, including lubricators made by KLF Lubriquip (formerly Madison-Kipp), Bijur, Portec and Moore and Steele. Though all three greases can be used for winter and summer applications, Shell ALVANIA Grease WFX 1 is recommended for use in cold weather because of its excellent pumpability. Shell ALVANIA Grease WFX 0 is recommended for extreme cold weather applications. It has been formulated for maximum pumpability and ease of handling under such conditions. Shell ALVANIA Grease WFX 2 is best suited for warm weather applications.

Benefits
Enhanced wear protection of wheels and track Excellent heavy and shock load protection Excellent adherence to track even under adverse weather conditions Suitability for a variety of track and wheel lubricator systems Special formulation to reduce product loss at the application site

Main Applications
The frictional forces developed by steel train wheels on the rail combined with the steering forces exerted by the rail rubbing against the wheel increases energy consumption and accelerates the wear of both wheel (tread and flange) and rail. This can be a serious problem,

221

Grease

Product Maintenance
Trackside and wheel lubricators require routine maintenance for proper long-term operation. Seals must be kept in good condition to prevent leakage and lubricator nozzles should be kept clear so that they apply the correct spray pattern.

Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data

Typical Physical Characteristics


Shell ALVANIA Greases WFX NLGI Grade Appearance Lithium Soap, wt% Molybdenum Disulfide, wt% Base Oil Viscosity @ 40 C, cSt @ 100 C, cSt Penetration, dmm Unworked Worked, 60X Dropping Point, F Rust Protection Copper Corrosion Timken, OK Load, lbs Four-Ball EP Load Wear Index, kgf Weld Point, kgf Four-Ball Wear, mm 1 hr, 75C, 1200 rpm, 40 kgf Guide to Usable Temperatures Min, F Continuous Service, Max, F Short Exposure, Max, F D 445 D 445 D 217 375 370 Mettler D 1743 D 4048 D 2509 D 2596 46 250 D 2266 0.4 46 250 0.4 46 250 0.4 385 Pass 1b 30 330 325 385 Pass 1b 30 270 270 385 Pass 1b 30 Test Method 0 0 Dark Gray 4.0 3.0 68 7.9 1 1 Dark Gray 6.0 3.0 168 15.6 2 2 Dark Gray, Tacky 6.0 3.0 220 15.0

-40 250 350

-30 250 350

-20 250 350

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

222

Shell CARDIUM Fluid EP


Premium Performance Open Gear and Wire Rope Fluid Shell CARDIUM Fluid EP is a viscous, asphaltic based lubricant containing highly refined mineral oils, and select EP additives. It is diluted with an aliphatic hydrocarbon (high flash point, non-chlorinated) for easier application. Performance Features and Benefits
Excellent extreme pressure properties Protects gear teeth and other machine elements under heavy load. Very high adhesive characteristics Once the diluent has evaporated, the lubricant builds an adhesive, high-strength film to help protect gear teeth even under hard operation/weather conditions. The lubricant can easily be cleaned up with solvents. Excellent anti-wear performance Good low temperature properties Can be pumped or sprayed using conventional drum pump and spray nozzle equipment designed for fluid lubricant and grease. Such equipment is available from suppliers such as Lincoln, Graco and Falk. Shell CARDIUM Fluid EP can be pumped at low temperatures without the risk of plugging feed lines or nozzles. The product remains flexible, retains its adhesive properties and will not crack or flake off gear teeth.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CARDIUM Fluid EP Appearance Thickener Type Kinematic Viscosity, cSt @ 100C (Without Diluent) ASTM D 445 Kinematic Viscosity, cSt @ 40C (With Diluent) ASTM D 445 Flash Point, F ASTM D 92 Anti-wear and EP Performance Wear scar, mm ASTM D 2266 Weld load, kgf ASTM D 2596 Black Asphaltic 1500

1600 200 0.5

Main Applications
Shell CARDIUM Fluid EP, is suitable principally for open gears, sliding surfaces of drag lines, construction and dredging equipment, chain and sprocket lubrication, or other applications where viscous, adhesive products are required. Advice on applications not covered in this handbook may be obtained from your Shell representative.

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Operating Temperature Range


The minimum operating temperature ranges from 10F with a maximum range up to 160F.

223

Grease

Shell CASSIDA Greases EPS


Extreme pressure greases for the food industry Shell CASSIDA Greases EPS are very high performance extreme pressure lubricants specially blended for the grease lubrication of machinery used in the food and beverage processing and packaging industry. They are based on an aluminum complex thickener, synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Shell CASSIDA Grease EPS are noted for their long life. Excellent water resistance Excellent oxidation and mechanical stability Excellent corrosion prevention characteristics Excellent adhesive properties Neutral odor and taste

Specifications, Approvals, and Recommendations


NSF H1 Kosher Halal SVGW (Swiss Water and Gas Authority) David Brown for use in gearboxes Krones Buehler Utzwil Alfa Laval decanting machines FMC: Shell CASSIDA Grease EPS 2 for manual lubrication on can seamer 752-S and Shell CASSIDA EPS 00 on seamer 659

Main Applications
Shell CASSIDA Grease EPS 00 Enclosed industrial gearboxes Automatic, centralized lubrication systems Shell CASSIDA Grease EPS 1 Plain and rolling element bearings Enclosed industrial gearboxes Automatic, centralized lubrication systems Shell CASSIDA Grease EPS 2 Rolling element and plain bearings Joints, linkages and slides Recommended for a wide range of applications including; clay and roller element bearings. Shell CASSIDA Greases EPS may also be used as protective anti-rust films and as release agents on gaskets and seals of tank closures. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Compatibility and Miscibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

Operating Temperatures
EPS 00: EPS 1: EPS 2: -45C to +100C (peak up to +120C) -40C to +120C (peak up to +140C) -35C to +120C (peak up to +140C)

Grease

224

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CASSIDA Greases EPS NSF Registration No. Appearance Type of Thickener Worked Penetration Kinematic Viscosity (base oil) (calculated) Dropping Point Application Range Short-time Peak Temperature @ 40 C @ 100 C
1

00 119105

1 119106 White, smooth paste Aluminum complex

2 92546

/10 mm cSt cSt F F F

400-430 220 25 >400 -45 to + 210 up to + 250

310-340 220 25 >450 -45 to + 250 up to + 280

265-295 220 25 >450 -45 to + 250 up to + 280

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

225

Grease

Shell CASSIDA Grease HTS


High temperature grease for the food industry Shell CASSIDA Grease HTS is a high performance, high temperature lubricant specially blended for the grease lubrication of machinery used in the food and beverage processing and packaging industry. It is based on a clay thickener, synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Excellent high temperature performance Good water resistance Good oxidation and mechanical stability Effective corrosion prevention characteristics Good adhesive properties Neutral odor and taste

Compatibility and Miscibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms. Operating Temperatures -30C to +200C (peak up to +220C)

Shell CASSIDA Grease HTS is based on a clay thickener and therefore not compatible with greases based on another thickener system.

Main Applications
Grease lubrication where operating temperatures are up to short time peaks of 220C Plain and rolling element bearings Centralized automatic lubrication systems Joints, linkages and slides Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Specifications, Approvals and Recommendations


NSF H1 Kosher Halal Krones Please contact your local Shell company for any updates.

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

226

Typical Physical Characteristics


Shell CASSIDA Grease HTS NSF Registration No. Appearance Type of Thickener Worked Penetration Kinematic Viscosity (base oil) (calculated) Dropping Point Application Range Short-time Peak Temperature @ 25C @ 40C @ 100C @ 200C
1

2 119108 Beige, smooth paste Bentonite/Clay /10 mm cSt cSt cSt F F C 265 295 400 40 6 None -20 to +390 up to +430

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

227

Grease

Shell CASSIDA Grease LTS


Low temperature grease for the food industry Shell CASSIDA Grease LTS is a high performance, low temperature lubricant specially blended for the grease lubrication of machinery used in the food and beverage processing and packaging industry. It is based on an aluminum complex thickener, synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Excellent low temperature performance Good water resistance Good oxidation and mechanical stability Effective corrosion prevention characteristics Good adhesive properties Neutral odor and taste

Compatibility and Miscibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms. Operating Temperatures -50C to +80C (peak up to +100C)

Main Applications
Cold storage situations with temperatures down to -50C Plain and rolling element bearings Centralized automatic lubrication systems Joints, linkages and slides Shell CASSIDA Grease LTS may also be used as a protective anti-rust film and as a release agent on gaskets and seals of tank closures. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Specifications, Approvals, and Recommendations


NSF H1 Kosher Halal

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

228

Typical Physical Characteristics


Shell CASSIDA Grease LTS NSF Registration No. Appearance Type of Thickener Worked Penetration Kinematic Viscosity (base oil) (calculated) Apparent Viscosity Dropping Point Application Range Short-time Peak Temperature @ 25C @ 40C @ 100C @ -30C @ -30C
1

1 119109 Pale yellow, smooth paste Aluminum complex /10 mm cSt cSt cSt Pa.s F F F 310 - 340 20 4.8 960 1420 >450 -45 to +80 up to +175

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

229

Grease

Shell CASSIDA Greases RLS


Greases for the food manufacturing industry Shell CASSIDA Greases RLS are specially blended for the grease lubrication of machinery used in the food industry. They are based on an aluminum complex thickener, synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Good water resistance. Lasting protection even in the presence of large amounts of water Good oxidation and mechanical stability. Resists the formation of deposits caused by oxidation at high operating temperatures and maintains consistency, reducing leakage Effective corrosion protection. Ensures components/bearings do not fail due to corrosion Good adhesive properties. Reduces losses, so reducing grease consumption Neutral odor and taste

Specifications, Approvals, and Recommendation


NSF H1 Kosher Halal SVGW (Swiss Water and Gas Authority) David Brown, for use in gearboxes FMC (RLS 00) for use in Lincoln Centralized Lubrication Systems in 752-S1 can seamers FMC (RLS 1) for Lincoln Centralized Lubrication Systems using SJ32, 33 injectors or similar systems; Shell CASSIDA Greases RLS 00 and RLS 2 for FMC can seamers CX 52 series Angelus (RLS 0 and 2) for use in can seamers (as indicated on label) Krones (RLS 00 and 1) Getriebebau Nord (RLS 2) Buehler Utzwil (RLS 00) for gearing and central lubrication systems Woerner Stork Food and Dairy Systems (RLS 2)

Main Applications
Shell CASSIDA Greases RLS 00 / RLS 0 Lightly loaded grease lubricated gear boxes Automatic, centralized lubrication systems Shell CASSIDA Greases RLS 1 / RLS 2 Rolling element and plain bearings Joints and linkages open to the atmosphere Automatic, centralized lubrication systems Shell CASSIDA Grease RLS1 is recommended for Lincoln centralized lubrication systems. Shell CASSIDA Grease RLS 2 is also available in spray.

Compatibility and Miscibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems. Please contact your local Shell company for any updates.

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Additional Information
Synthetic Lubricant Do not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; do not promote the growth of bacteria or fungal organisms.

Grease

230

Operating Temperatures
RLS 00: RLS 0: RLS 1: RLS 2: -45C to +100C (peak up to +120C) -40C to +100C (peak up to +120C) -40C to +120C (peak up to +140C) -35C to +120C (peak up to +140C)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CASSIDA Greases RLS NSF Registration No. Appearance Type of Thickener Worked Penetration NLGI Number Kinematic Viscosity (base oil) (calculated) Dropping Point Application Range Short-time Peak Temperature Classification ADR UN-Number 40C 100C cSt cSt F F F @ 25C
1

00 92551

0 119920

1 92552

2 92553

White, smooth paste Aluminum complex /10 mm 400-300 00 100 13.4 >400 355-385 0 150 18.0 >450 310-340 1 150 18.0 >450 265-295 2 150 18.0 >450

-45 to +200 -40 to +200 -40 to +250 -35 to +250 up to +250 up to +250 up to +280 up to +280 2.5 (Spray) 1950 (Spray)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

231

Grease

Shell CASSIDA Grease VTS


Food grade silicone grease for taps, valves and seals Shell CASSIDA Grease VTS is a high performance silicone based grease specially developed for the lubrication and sealing of taps, valves and fittings with EPDM seals (ethylene-propylene-diene rubber) in the food and beverage processing machinery, with good resistance to hot water, steam and disinfectant solutions. It is based on a very stable synthetic thickener and base fluids chosen for their ability to meet the stringent requirements of the food industry at elevated temperatures. Performance Features and Benefits
Outstanding resistance to washout with cold and hot water, steam, disinfectant solutions and organic solvents. Good adhesive properties Neutral odor and taste Does not affect bear foam stability Excellent rubber and elastomer compatibility including EPDM seals Free of mineral oil components Shell CASSIDA Grease VTS is not compatible with other greases. All equipment must be carefully cleaned before applying Shell CASSIDA Grease VTS Kosher Halal Krones, for use in filling and labelling machines Approved by WRc-NFS Ltd. (Cert. No. 0212508) under the Water Regulations Advisory Scheme. (WRAS, see www.wras.co.uk and www.wrcplc.co.uk) Please contact your local Shell company for any updates.

Additional Information
Operating Temperatures -40C to +150C (peak up to +250C) This grease should not be used above +180 C in continuous operation, nor above short-term peak temperatures of +250 C. Synthetic lubricants Does not contain natural products derived from animals or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

Main Applications
Lubricant and sealing grease for taps, valves and fittings with EPDM (ethylene-propylenediene rubber) seals Recommended for the lubrication of all sorts of taps, flow meters and fittings used for the handling of water, drinks and beer, including drum filling inflow valves Generally applicable for tap cock or spindle valves and for rubber seals such as sleeves, membranes, O-rings seals and lip seals Recommended for use in sterilizers Not recommended for use in high speed bearings or in heavily loaded machinery Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Specifications, Approvals, and Recommendations


NSF H1

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

232

Typical Physical Characteristics


Shell CASSIDA Grease VTS NSF Registration No. WRAS Certificate No. Color Structure Type of thickener Worked penetration Kinematic Viscosity (base fluid) (calculated) Dropping Point Application Range Short-time Peak Temperature @ 25C @ 40C @ 100C
1

3 131378 0212508 White Paste PTFE /10 mm cSt cSt F F F 220-250 1000 415 None -40 to +300 do not exceed +475

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

233

Grease

Shell CYPRINA Grease RA


Lithium grease for traction motor bearings Shell CYPRINA Grease RA is formulated to provide long service life. It has excellent resistance to leakage and oil separation, good mechanical stability and provides excellent lubrication under cold start conditions. These properties are needed for many critical anti-friction bearing applications. Performance Features and Benefits
Excellent resistance to leakage and oil separation Long service life Excellent cold start properties Good mechanical stability

Specifications, Approvals, and Recommendations


General Electric General Motors Electromotive Division (EMD)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Traction motor bearings of General Motors Electromotive Division and General Electric locomotives Electric motors Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CYPRINA Grease RA Appearance Texture Base Oil Viscosity: @ 40C, cSt @ 100C, cSt Penetration, dmm Worked, 60X Dropping Point, F Oil Separation, wt% Wheel Bearing Leakage, gms Low Temperature Torque @ - 40C Starting torque, N-m Running torque, N-m Bomb Oxidation Test Pressure Drop @100 hrs, psig Test Method Amber to Dark Tan Buttery D 445 D 445 D 217 Mettler FTM 321 D 4290 D 4693 93 9.4 230 390 0.6 1.1 10.5 6.40 0.6

D 942

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

234

Shell DARINA Greases RL


Non-melting greases for lubrication of bearings operating at elevated temperatures Shell DARINA Greases RL 1 and 2 are non-melting bentonite (clay) greases containing rust and oxidation inhibitors. They exhibit excellent mobility making them ideal for low temperature applications. Due to the inert nature of the bentonite clay, these greases are also suitable for applications where the lubricant is exposed to contaminants such as water and chemicals found in many industrial applications including chemical plants, paper mills, as well as mining and process plants. Performance Features and Benefits
Good oxidation resistance Good water resistance Non-melting Resists rust Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Industrial grease-lubricated machinery at temperatures up to 250F (350F with frequent lubrication) Ball, roller, and sleeve bearings, as well as sliding surfaces and grease lubricated gears

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell DARINA Greases RL NLGI Grade Thickener Appearance Base Oil Viscosity: @ 40C, cSt Penetration, dmm Worked, 60X Dropping Point, F Rust Test D 445 D 217 325 Mettler D 1743 500+ Pass 290 500+ Pass Test Method 1 Bentonite Amber, Smooth 100 2 Bentonite Amber, Smooth 100

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

235

Grease

Shell DARINA Greases SD


Multipurpose non-soap extreme pressure greases for lubrication of bearings operating at elevated temperatures Shell DARINA Greases SD are multipurpose, non-soap greases. They give excellent lubrication for extended time periods, in wet or dry applications, and over a wide range of temperatures. They are also formulated to provide extreme pressure (EP) characteristics. Shell DARINA Greases SD are based on a non-melting bentonite clay thickener system. Due to the inert nature of the clay, these greases are suitable for applications where the lubricant is exposed to contaminants such as water and chemicals found in many industrial applications including chemical plants and paper mills. These greases are not recommended for use in centralized lubrication systems. Performance Features and Benefits
Non-melting Excellent resistance to water washout Good load carrying capability Good resistance to rust and corrosion Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Excellent for applications in the following environments: Industrial grease-lubricated machinery at temperatures up to 250F (350F with frequent lubrication) Ball, roller, and sleeve bearings, as well as sliding surfaces and grease lubricated gears Wet and heavily loaded applications Chemical plants and paper mills, where grease is exposed to very wet conditions Mining and process plants, where crushers, screens and kilns are operated at high temperatures

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

236

Typical Physical Characteristics


Shell DARINA Greases SD Thickener Type Appearance Viscosity: @ 40 C, cSt @ 100 C, cSt Penetration, dmm Worked, 60X Dropping Point, F Copper Corrosion Rust Test, Distilled Water Oil Separation, wt% Water Washout, wt% loss @175F Timken, OK Load, lbs Weld Point, kgf Four-Ball Wear, mm 1 hr, 75C, 1200 rpm, 40 kgf D 445 D 445 D 217 Mettler D 4048 D 1743 D 1742 D 1264 D 2509 D 2596 D 2266 Test Method 1 Bentonite Clay Brown, Smooth 1000 90 325 500+ 1b Pass <3 <3 40 250 0.6 2 Bentonite Clay Brown, Smooth 1000 90 280 500+ 1b Pass <3 <3 40 250 0.6

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

237

Grease

Shell FM Grease EPC


Water resistant multipurpose grease for food manufacturing machinery Shell FM Grease EPC is technical white oil based NSF H1 registered food grade grease with excellent performance features. The use of calcium sulfonate complex thickener with a white oil base fluid results in superior mechanical stability, high dropping point, high load carrying capacity and excellent resistance to water and corrosion. Performance Features and Benefits
Excellent extreme pressure and anti-wear properties Superior mechanical stability particularly in the presence of heat and water Excellent corrosion prevention properties Enhanced resistance to water Neutral taste and odor. Contains no colorant Beige in color and smooth in texture

Incidental Food contact


Registered by NSF (Class H1) for use where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US FDA 21 CFR 182) for use in food grade lubricants. To comply with the requirements of US 21 CFR 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, Shell recommends that this same 10 ppm limit be observed, as up to this concentration Shell FM Grease EPC will not impart undesirable taste, odor or color to food, nor will it cause adverse health effects. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

Main Applications
Where incidental contact of lubricant with food product is possible Lubrication of electric motors, pumps, conveyors, mixers, gear units and bearings NOT INTENDED FOR USE AS A FOOD ADDITIVE Advice on applications not covered in this handbook may be obtained from your Shell representative.

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Storage Requirements
All food grade lubricants, such as Shell FM Grease EPC, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Store between 0 C and 40 C. Provided that the product has been stored under these conditions we recommend that the product be used within 3 years from the date of manufacture. Consult your local Shell Company for details. Accept for use new Shell FM Grease EPC only if the manufacturers seal is intact.

Specifications, Approvals, and Recommendations


NSF H1 Registered Kosher

Operating Temperatures
-20C to +120C (peak up to +140C) -4F to 248F (peak up to 284F)

Grease

238

Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell Cassida Fluid PL and/or potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a pack, the product must be used within 2 years (or within 3 years of date of manufacture, whichever is the sooner).

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell FM Grease EPC Property NSF Registration No. NLGI number Type of thickener Appearance Worked penetration @ 25 C Kinematic Viscosity (base oil) 40C Kinematic Viscosity (base oil) 100C Dropping point Rust Protection Copper Corrosion, 24 hr. @ 100 C Four Ball, weld load Application range Short-time peak temperature kgf C F C [F]
1

Test method Pending 2 Calcium Solphonate Complex Beige, smooth paste /10 mm cSt cSt F D 217 D 445 D 445 D 2265 ASTM 1743 D 4048 D 2596 265-295 180 18.3 >500 Pass 1b 400 -20 to +120 -4 to +248 140 [284]

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

239

Grease

Shell FM Grease HD 2
Heavy-duty grease for the food industry Shell FM Grease HD is a heavy-duty product specially designed for the grease lubrication of food processing machinery where frequent changes and re-applications of the grease charge are required, such as machines used to process pet food and animal feed. It is based on a modified aluminum complex thickener, selected base oils and additives chosen for their ability to meet the stringent requirements of the pet food and animal feed industry. Performance Features and Benefits
Good wash out resistance to hot and cold water Good oxidation and mechanical stability Good corrosion prevention characteristics Good adhesive properties Neutral odor and taste

Compatibility and Miscibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Additional Information
Operating Temperatures -10C to +140C (peak up to +150C) Does not contain any natural products derived from nuts or genetically modified organisms (GMO)

Main Applications
This product is recommended for use in machinery where frequent changes of the grease charge are required or there is a high product consumption rate. Slow and medium speed plain and rolling element bearings Heavy-loaded and shock-loaded applications Joints, linkages and slides Overhead track systems Shell FM Grease HD 2 may also be used as protective antirust films and as release agents on gaskets and seals of tank closures. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Specifications, Approvals, and Recommendations


NSF H1 Kosher Halal

Grease

240

Typical Physical Characteristics


Shell FM Grease HD NSF Registration No. Appearance Type of Thickener Worked Penetration Kinematic Viscosity (base oil) (calculated) Dropping Point Application Range Short-time Peak Temperature @ 25 C @ 40 C @ 100 C
1

2 136885 Off-white, tacky paste Modified Aluminum complex /10 mm cSt cSt F F 265 - 295 550 37.8 >450 20 to +280 up to +300

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

241

Grease

Shell Gear Greases TM and TM-H


Locomotive traction motor gear greases Shell TM-H Gear Grease and Shell TM Gear Grease are lithium soap thickened gear lubricants containing extreme pressure additives. These products are especially suitable for the lubrication of railroad locomotive traction motor gears. Performance Features and Benefits
Shell TM-H Gear Grease is a lithium soap thickened traction motor gear lubricant using a high viscosity base oil blend and a sulfur/phosphorus extreme pressure agent. The Brookfield Apparent Viscosity (BAV) is in the range of 15,000-20,000 cP at 200F. Shell TM-H Gear Grease is best used in situations where leakage is a major problem. Shell TM Gear Grease is comparable to Shell TM-H Gear Grease but has a slightly lower BAV range of 5,000-10,000 cP at 200F. The decrease in BAV can be attributed to a slightly lower lithium soap thickener content. Shell TM Gear Grease was developed for railroads preferring a lighter product than Shell TM-H Gear Grease and for cold weather operations. Long term and efficient gear protection against wear Excellent lubrication for highly loaded gears Ability to perform well under all types of conditions

Specification, Approvals, and Recommendations


Traction motor gear cases of locomotives such as the 900 HP/axle EMD GP-50 and General Electric B-36 locomotives Electro-Motive Division of General Motors (EMD) under Specification EMS-1027.

Product Maintenance
The extremely tacky nature of Shell TM-H Gear Grease and Shell TM Gear Grease necessitate the packaging of these products in sealed one-pound polyethylene bags. The sealed bags are to be added to the top opening of the traction motor gear case. Because the whole bag is added to the gear case, waste is minimized. Otherwise, normal handling procedures should be observed as with any petroleum based products.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell TM-H Gear Grease and Shell TM Gear Grease are specifically designed to lubricate the traction motor gear cases of all locomotives including the newest, high horsepower per axle units. These products should not be used to lubricate anti-friction bearings Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

242

Typical Physical Characteristics


Shell Gear Greases TM and TM-H Appearance Lithium Soap, wt% Texture Brookfield Apparent Viscosity (BAV) 77 F No. 7 Spindle at 4 rpm, cP 200 F No. 3 Spindle at 4 rpm cP Timken, OK Load, lbs Four-Ball EP Load Wear Index, kgf Weld Point, kgf D 2509 D 2596 56 315 56 315 1.8 Test Method TM-H ----Black---1.5 ----Semi-Fluid, Tacky---500,000 17,500 40 300,000 7,500 40 TM

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

243

Grease

Shell Grease FM 2
Multipurpose grease for the food industry Shell Grease FM 2 is a mineral oil based NSF H1 registered food grade grease with excellent performance features. The use of an aluminum complex thickener system in combination with a white oil base fluid results in excellent anti-wear and load carrying properties. The thickener system in combination with carefully selected additives results in resistance to rust, corrosion and oxidation. In applications where water contamination is a concern, Shell Grease FM 2 is highly resistant to water washout. Shell Grease FM 2 is formulated in accordance with US FDA Regulation 21 CFR 178.3570. Shell Grease FM 2 is registered with NSF International as an H1 lubricant. Performance Features and Benefits
Excellent anti-wear and extreme pressure properties Good high temperature properties and oxidation stability Good water resistance Good rust and corrosion protection

Product Maintenance
Maintaining a clean work environment is critical when equipment greasing is performed. Grease fittings should be wiped clean prior to grease injection to prevent contaminants from entering the equipment. Bearing housings should be maintained one-third to one-half full of grease. Over-greasing should be avoided as excessive heat buildup can result. Periodic relubrication via grease gun or centralized system should be supplemented by complete cleaning and packing with fresh grease on an appropriate schedule.

Main Applications
Shell Grease FM 2 is designed for use where incidental contact of the lubricant and edible products is possible. Shell Grease FM 2 may be used in meat and poultry plants, beverage plants, canneries, and other food processing applications. Shell Grease FM 2 may be used to lubricate pumps, conveyors, mixers, gear units, and bearings. Note: This product is not intended for use as an additive or ingredient of food, feeds, drugs or cosmetics. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Conversion Guide
When upgrading from another food grade grease product to Shell Grease FM 2, product compatibility should be considered. Commonly, mixing dissimilar grease thickener systems such as aluminum complex and calcium sulfonate complex will result in a softer mixture than either original product. A temporary adjustment in relubrication frequency during product transition may be required. When converting from a non-food grade grease to Shell Grease FM 2 thorough purging is recommended. Equipment disassembly and cleaning prior to initial use of food grade grease may be needed.

Specifications, Approvals, and Recommendations


NSF H1 Registered Formulated in accordance with US FDA 21 CFR 178.3570

Grease

244

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell Grease FM 2 NLGI Grade Appearance Thickener Base Oil + Oil Soluble Additives Viscosity @ 40 C, cSt @ 100 C, cSt Penetration, mm Worked 60X Mech. Stability, 10,000 strokes, % change Dropping Point,F Rust Protection Copper Corrosion Water Washout wt% loss @ 175 F Water Spray Resistance, % Loss Four-Ball Wear, mm 1 hr/75x C/1200rpm/40 kgf Four Ball EP Load Wear Index, kgf Weld point, kgf Timken, OK load, lbs Wheel Bearing Leakage, % loss Grease Mobility, g/minute at 0F Guide to Usable Temperature Min, F Continuous Service, Max F Short Exposure, Max, F Test Method 2 Smooth and tacky Aluminum Complex

D 445 D 445 D 217

580 66 280 14

D 2265 D 1743 D 4048 D 1264

>500 Pass 2a 7.7

D 4049 D 2266

9.2 0.56

D 2596 55 400 D 2509 D 1263 U.S. Steel Method 40 4.5 9.0 10 250 280

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

245

Grease

Shell MALLEUS GL 3500


Premium performance open gear and wire rope grease Shell MALLEUS GL 3500 is full EP grease developed for the lubrication and protection of open gears subjected to extremes of temperature and operating conditions. Shell MALLEUS GL 3500 combines high performance with chemistry that helps to minimize the cost of disposal and provides a tenacious film that helps to reduce fling-off.
Shell MALLEUS GL 3500 provides a durable protective coating to metal surfaces without the use of bitumen, solvents or heavy metals. This film helps to minimize metal-to-metal contact and wear. Shell MALLEUS GL 3500 contains graphite and MoS2. The combination of BiolaminateTM additive with MoS2 and graphite enhances the separation of extremely loaded gear teeth and creates a durable protective film on the contact surfaces of machine components. Shell MALLEUS GL 3500 remains pliable over its work life and resists drying out in gear teeth or shrouds even in extremely dusty conditions. Its excellent antiwear protection help to reduce tooth contact temperatures, reduce gear surface pitting and alleviate stick slip conditions. The use of high viscosity base oils and polymer forms a protective cushion between gear teeth and resists fling off, squeeze out and oil separation. The formulation is water resistant and resists water wash off by immersion or spray.

Main Applications
Lubrication of grinding mills and kilns Lubrication of static and slow moving wire ropes including those intermittently immersed in salt water Advice on applications not covered in this handbook may be obtained from your Shell representative.

Operating Temperature
-7C (19F) to + 100C (212F) Peak temperature of 130C (266F)

Dispensing
Shell MALLEUS GL 3500 may be applied manually or by conventional centralized automatic lubrication systems.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Performance Features and Benefits


Excellent antiwear performance Excellent load carrying capacity Water resistant Lead, bitumen and solvent free Excellent corrosion protection

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

246

Typical Physical Characteristics


Shell MALLEUS GL 3500 NLGI Grade Soap Type Color Texture Viscosity @ 40C, cSt @ 100C, cSt Cone Penetration Worked @ 25C Dropping Point, C(F) Rust Test Copper Strip Corrosion 3 Hr @ 100, C Four Ball Weld Load, kgf Low Temp. Pumpability, C (F) Lincoln Ventmeter @ 400 psi D 2596 Visual Test Method 00 Alum. Complex Black Tacky 4060 157 415 195(383) Pass 1b 800 -7 (+19)

D 445 D 445 D 217 D 566 D 1743

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

247

Grease

Shell MALLEUS GL
Superior performance open gear greases Shell MALLEUS GL is a range of premium quality, lead and solvent free, EP lubricants developed for the lubrication and protection of open gears and wire ropes subjected to extremes of ambient temperature and operating conditions. They are a unique blend of high quality paraffinic mineral and synthetic base oils with carefully selected additives to provide optimum performance. Performance Features and Benefits
Excellent physical and mechanical stability Shell MALLEUS GL retains its natural protective properties over its long working life Excellent anti-wear performance At working temperatures, speeds and pressures, Shell MALLEUS GL forms a protective cushion between the large gear (girth, bull etc) and pinion teeth. Superb load carrying capacity Molybdenum disulphune and other solid lubricants combine to reduce tooth contact zone temperatures, reduce gear surface pitting and alleviate stick-slip conditions Water repellant Effectively resists water wash-off by immersion or spray Corrosion protection Protects metal surfaces from corrosion in hostile environments such as salt-water conditions. Repels dirt and dust Environmental compliance Lead and solvent havent been added intentionally to Shell MALLEUS GL Surface dressing of slow moving gears open to the atmosphere Plain bearings, pivot pins/bushings and articulations found in earth moving equipment Mooring, static and slow moving wire ropes including those intermittently immersed in salt water Wide variety of heavy-duty mining and industrial applications Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell MALLEUS GLs have been approved by following OEMs: FLSmidth (MALLEUS GL 400, 500) Norberg (MALLEUS GL 400) Ferry Capitain (MALLEUS GL 400, 500) Falk (MALLEUS GL 400) Lincoln (All MALLEUS GL)

Main Applications
Heavily loaded open gears, particularly those found in grinding mills, kilns, shovels, draglines, ship loaders, stackers and reclaimers and excavator applications. When choosing a product to suit your ambient temperature conditions, always consult with your Shell representative for the appropriate grade. Multi service lubricant that can be used as the one grease (multi purpose and open gear) for the entire machine on most shovels, excavators and draglines (excluding electrical motors bearings)

Dispensing
Shell MALLEUS GL may be applied manually or by conventional centralized automatic lubrication systems.

Grease

248

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell MALLEUS GL Base Oil Kinematic Viscosity: @ 40C, cSt @ 100C, cSt Specific Gravity @ 60 F Flash Point, COC, C Four Ball EP Test Weld Pt. N (kgf) Scar Diameter, mm Timken OK Load (without solids) lbs Falex Continuous Load Failure, N (kgf) Test Method D 445 D 445 D 4052 D 92 D 2596 D 2266 D 2509 D 3233 GL 95 655 37.4 1.000 min 130 min 6200 (632) max 0.8 min 45 min 20450 (2085) GL 400 1625 83.5 1.018 min 130 min 6200 (632) max 0.8 min 45 min 20450 (2085) GL 500 1625 83.5 1.070 min 130 min 6200 (632) max 0.8 min 45 min 20450 (2085)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

249

Grease

Shell MALLEUS Grease OGM Heavy


Special Purpose Open Gear and Wire Rope Grease Shell MALLEUS Grease OGM Heavy is primarily designed for use in very heavy applications, and operations under severe conditions, in mining equipments, shovels, draglines and excavators in open cut operations. Open Gear Lubricant for ball mills and kilns. Shell MALLEUS Grease OGM Heavy is based upon an aluminum Complex soap thickener dispersed in a high viscosity, very high quality mineral base oil containing enhanced extreme pressure antiwear chemistry. Performance Features and Benefits
Excellent load carrying capacity under severe operation conditions Grease contains selected components to ensure excellent resistance to shock and permanent heavy load Very high mechanical and thermal stability Grease thickener structure is designed to resist mechanical stress and high temperature Withstanding severe operation conditions like dust and dirt contamination, water, changes in temperature Maintain adhesive characteristic over time Thanks performing and advanced polymere technology ensuring durable protection. Forms a dark coating on metal surfaces that is adhesive and highly water resistant Low Friction Selected components ensure low friction characteristics, lower energy consumption and wear reduction Environmental compliance Shell MALLEUS Grease OGM Heavy is not formulated to contain chlorinated solvent or lead Advice on applications not covered in this handbook may be obtained from your Shell representative.

Operation Temperatures:
From 0C up to +50C

Specification, Approvals, and Recommendations


Shell MALLEUS Grease OGM Heavy is designed to meet following specifications: Bucyrus SD 4713 P&H 464 Ver 09, 04-93

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Open gears on draglines, shovels, excavators, stackers and reclaimers Sticks Circle Rail and rollers Heavely loaded, slow moving antifriction bearings Bushings Slow moving wire rope

Grease

250

Typical Physical Characteristics


Shell MALLEUS Grease NLGI Consistency Color Soap Type Base Oil (type) Solid Lubricant Base Oil Viscosity @ 40C, cSt @ 100C, cSt (IP 71/ASTM-D445) Cone Penetration Worked @ 25C, 0.1 mm (IP 50/ASTM-D217) Dropping Point C (IP 132/ASTM-D566-76) Four Ball Test, kg (IP 236) Four Ball Wear Scar, mm (ASTM D 2266) Four Ball Load Wear Index (LWI) kg (ASTM D 2596) FZG A/2.76/50 (DIN 51354) Load Stage pass Rust Test (ASTM D 1743) Copper Strip 3h @ 100 C (ASTM D 4048) OGM Heavy 0 Black Al Complex High Quality Mineral Yes 4000 125

355-385

190 800 Max 0.7

120

12 Pass

1b

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

251

Grease

Shell MALLEUS Grease OGM Medium


Superior Performance Open Gear and Wire Rope Grease Shell MALLEUS Grease OGM Medium is primarily designed for use in very heavy applications, and under severe operation conditions, in mining equipment, shovels, draglines and excavators in open cut operations. Open Gear Lubricant for ball mills and kilns. Shell MALLEUS Grease OGM Medium is based upon an Aluminum Complex soap thickener dispersed in a high viscosity, very high quality mineral base oil containing enhanced extreme pressureantiwear chemistry. Product do contain solvent. Performance Features and Benefits
Excellent load carrying capacity under severe operation conditions Grease contains selected components to ensure excellent resistance to shock and permanent heavy load Very high mechanical and thermal stability Grease thickener structure is designed to resist mechanical stress and high temperature Withstanding severe operation conditions like dust and dirt contamination, water, changes in temperature Maintain adhesive characteristic over time due to the use of an advanced polymer technology, ensuring long lasting protection Low Temperature capabilities The lubricant film maintains its adhesive characteristic and durable protection under the most demanding conditions Environmental compliance Shell MALLEUS Grease OGM Medium is not formulated to contain chlorinated solvent or lead Slow moving wire rope Advice on applications not covered in this handbook may be obtained from your Shell representative.

Operation Temperatures:
From 30C up to +40C

Specifications, Approvals, and Recommendations


Shell MALLEUS Grease OGM Medium is designed to meet following specifications: Bucyrus SD 4713 P&H 464 Ver 09, 04-93

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Open gears on draglines, shovels, excavators, stackers and reclaimers Sticks Circle Rail and rollers Heavily loaded, slow moving antifriction bearings Bushings

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

252

Typical Physical Characteristics


Shell MALLEUS Grease NLGI Consistency Color Soap Type Base Oil (type) Solid Lubricant Base Oil Viscosity (without solvent) @ 40C cSt @ 100C cSt (IP 71/ASTM-D445) Cone Penetration Worked @ 25C, 0.1 mm (IP 50/ASTM-D217) Four Ball Test, kg (IP 236) Four Ball Wear Scar mm (ASTM D 2266) Four Ball Load Wear Index (LWI) kg (ASTM D 2596) Copper Strip (ASTM D 4048) OGM Medium 0 Black Al Complex High Quality Mineral Yes 2250 132

445-475

800 Max 0.7

120 1b

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

253

Grease

Shell NERITA Grease HV


High speed, long life bearing grease Performance Features and Benefits
Cost Savings via: Lower seal costs that result from the use of advanced XHVI base oils instead of PAOs and/or esters that are more compatible with seal materials. This may allow lower cost seals to be used while obtaining the same extended life. Lower maintenance costs due to the extra long service life that can be obtained in electrical motors and high speed bearings. Excellent performance in high speed machine tool bearings. Convenience via: Guaranteed suitable lubrication of equipment world-wide, as this product is part of the International SeaShell range of products, which can be found throughout the world, and is actually used for electrical motor bearings in Shell oil rigs and refineries world-wide. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Operating Temperature
Shell NERITA Grease HV is recommended for use over the temperature range -30C to 130C.

Specifications, Approvals, and Recommendations


SNR ABB

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
General Engineering, Autocomponents Electrical motors, high speed bearings (loaded and unloaded), high speed machine tool bearings, bearings of industrial fans, wheel bearings with a n.Dm factor above 250,000.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell NERITA Grease HV Color Soap Type Kinematic Viscosity Dropping Point Cone Penetration Pumpability Unworked @ 25 C @ 40 C @ 100 C cSt cSt C 0.1 mm long distance 2.5 Light brown Lithium 42 8 180 255 Poor

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

254

Shell RETINAX Fifth Wheel Grease


High Performance Greases with Enhanced Load Carrying Capacity for Fifth Wheel Applications Shell RETINAX Fifth Wheel Grease is a heavy duty calcium grease formulated with a high level of solid additives for enhanced load carrying capability. Performance Features and Benefits
Outstanding load carrying capability Efficient lubrication of heavily loaded components Excellent resistance to water Resists both washout and spray-off Excellent adhesive properties In heavy load and shock conditions Resistant to flaking and clumping

Operating Temperature Range


Proven performance in ambient temperatures from -20C (-4 F) to 50C (122 F)

Dispensing
RETINAX Fifth Wheel Grease is available in squeeze tubes to facilitate application upon fifth wheels.

Handling and Safety Information Main Applications


Shell RETINAX Fifth Wheel Grease is recommended for the lubrication of fifth wheels. The high solids content and heavy base oil utilized in this product are designed to provide an effective lubricant film under the high load and constant sliding contact experienced in fifth wheels. Shell RETINAX Fifth Wheel Grease has excellent adhesion to surfaces and is very resistant to water. Advice on applications not covered in this handbook may be obtained from your Shell representative. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Specifications, Approvals and Recommendations


Shell RETINAX Fifth Wheel Grease is recommended for the lubrication of all fifth wheels.

255

Grease

Typical Physical Characteristics


Shell RETINAX NLGI Consistency Color Soap Type Base Oil (type) Kinematic Viscosity @ 40C cSt @ 100C cSt (ASTM D445) Cone Penetration Worked @ 25C 0.1 mm (IP 50/ASTM D217) Dropping Point C (F)(ASTM D566) Four-Ball EP Weld Point, kgf (ASTM D2596) Four-Ball Wear mm 1 hr@ 75C/40 kgf/1200 rpm (ASTM D2266) Water Washout, wt% (ASTM D1264) Water Spray-Off, wt% (ASTM D4049) Fifth Wheel Grease 2 Dark Gray Calcium Mineral 1000 36.5

265-295 140 (284) 500

0.6 <3 <20

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

256

Shell RETINAX Grease CMX


High Performance Greases with Enhanced Load Carrying Capacity for Off-Highway and Construction applications containing Solid Lubricants Shell RETINAX Greases CMX are high performance greases designed for use in off-highway, construction and mining applications operating under severe conditions and loads. Shell RETINAX Greases CMX are based on a lithium complex soap thickener and contain extreme-pressure, antioxidation, anti-wear, anti-corrosion and adhesion additives. They also contain 3% molybdenum disulfide to provide resistance to shock loading. Performance Features and Benefits
Outstanding mechanical stability Maintains its excellent lubrication properties even when subjected to severe vibration. Prevents grease breakdown and leakage. Effective extreme-pressure properties Efficient lubrication of heavily loaded components Good adhesive properties In heavy load and shock conditions Excellent anti-wear performance under shock load conditions Ensures protection of key components at all times

Specification, Approvals, and Recommendations


Shell RETINAX Greases CMX are recommended for applications requiring use of a Caterpillar MPGM type grease.

Operating Temperature Range


From -10C to 120C (140C peak)

Dispensing
Shell RETINAX Greases CMX are suitable for dispensing through standard lubrication equipment

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell RETINAX Greases CMX are recommended for the lubrication of shock loaded heavy duty bearings working in damp hostile conditions. Particularly suited for use in off-highway applications and for the lubrication of bearings, bushings, pivot points and sliding surfaces. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

257

Grease

Typical Physical Characteristics


Shell RETINAX Grease NLGI Consistency Color Soap Type Base Oil (type) Kinematic Viscosity @ 40C cSt @ 100C cSt (ASTM D445) Cone Penetration Worked @ 25C 0.1 mm (ASTM D217) Dropping Point C (ASTM D2265) Four-Ball EP Weld Point kgf (ASTM D2596) Four-Ball Wear mm 1 hr @ 75C/40 kgf/1200 rpm (ASTM D2266) Rust Test Distilled Water (ASTM D 1743) Copper Corrosion (ASTM D4048) CMX 1 1 Dark gray Lithium Complex Mineral 320 25 CMX 2 2 Dark gray Lithium Complex Mineral 320 25

310-340

265-295

240

240

400

400

0.5

0.5

Pass 1b

Pass 1b

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

258

Shell RETINAX Grease EPX 2


Multipurpose lithium grease with moly Shell RETINAX Grease EPX 2 grease is a multipurpose lithium soap grease that contains molybdenum disulfide. It has a good dropping point, good mechanical stability, rust inhibition, and water resistance. Performance Features and Benefits
3% molybdenum disulfide for enhanced EP performance Corrosion protection in salt water Rust-inhibition Water resistance Application temperatures extending to 275F(135C) Non-lead

Specifications, Approvals, and Recommendations


Meets AAR M-929 lubricant specification for trailer hitch on cars

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Heavy loads Off-highway Over-the-road Industrial equipment

Protect the Environment


Do not discharge into drains, soil, or water.

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Typical Physical Characteristics


Shell RETINAX Grease EPX 2 NLGI Grade Base Oil Viscosity: @ 40 C, cSt @ 100 C, cSt Rust Prevention Rating (5% sea water) Dropping Point, (F) Worked Penetration, dmm @ 77F Molybdenum Disulfide, wt% Timken OK Load, lbs D 2509 D 445 D 445 D 1743 D 2265 D 217 Test Method 2 200 17.2 1 385 275 3 50

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

259

Grease

Shell RETINAX Grease LX


High temperature wheel bearing greases Shell RETINAX Greases LX are very high performance, lead-free, lithium complex, extreme pressure greases developed primarily for the lubrication of automotive wheel bearings subjected to high temperatures. Performance Features and Benefits
Wide operating temperature range Ball and rolling element bearings operating continuously at temperatures between -15 C and +150 C Increased fretting protection Overcomes problems suffered by bearings in condition of excessive vibration. Excellent mechanical stability Maintains consistency over long periods. Good pumpability Suited for grease lubrication systems. Lead-free Environmentally friendly product Low water wash-out Good water resistant properties. Good corrosion protection Designed to protect metals Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals and Recommendations


Shell RETINAX Grease LX2 Approved by: British Timken SKF Leyland Bus: Exceeds Specification GX

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Automotive wheel bearings Particularly effective in automotive wheel bearings subjected to high temperatures and load caused by braking from high speed.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell RETINAX Grease LX Soap Type Base Oil Type Kinematic Viscosity Dropping Point @ 40 C @ 100 C cSt cSt C 1 Lithium Complex Mineral 160 15.5 250 2 Lithium Complex Mineral 160 15.5 250

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

260

Shell RETINAX Grease MDX


Premium Performance Greases with Enhanced Load Carrying Capacity for Off-Highway and Construction applications Shell RETINAX Greases MDX are very high performance greases designed for use in off-highway and construction applications operating under severe conditions and loads. Shell RETINAX Greases MDX are based on high viscosity index mineral oil and a lithium complex soap thickener and contains extreme-pressure, anti-oxidation, anti-wear, anti-corrosion and adhesion additives. They also contain 5% molybdenum disulfide to provide resistance to shock loading in severe applications. Performance Features and Benefits
Outstanding mechanical stability Maintains its excellent lubrication properties even when subjected to severe vibration. Prevents grease breakdown and leakage. Effective extreme-pressure properties Efficient lubrication of heavily loaded components Good adhesive properties In heavy load and shock conditions Excellent anti-wear performance under shock load conditions Ensures protection of key components at all times

Specifications, Approvals and Recommendations


Shell RETINAX Greases MDX are recommended for the lubrication of major construction equipment including Caterpillar, Komatsu and other major OEMs for applications where use of 5% molybdenum disulfide is recommended.

Operating Temperature Range


From -10C to 120C (140C peak)

Dispensing
Shell RETINAX Greases MDX are suitable for dispensing through standard lubrication equipment

Main Applications
Shell RETINAX Greases MDX are recommended for the lubrication of shock loaded heavy duty bearings working in damp hostile conditions. Particularly suited for use in off-highway applications and for the lubrication bearings, bushings, pivot points and sliding surfaces. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

261

Grease

Typical Physical Characteristics


Shell RETINAX Grease NLGI Consistency Color Soap Type Base Oil (type) Kinematic Viscosity @ 40C cSt @ 100C cSt (ASTM D445) Cone Penetration Worked @ 25C 0.1 mm (ASTM D217) Dropping Point C (ASTM D2265) Four-Ball EP Weld Point kgf (ASTM D2596) Four-Ball Wear mm 1 hr @ 75C/40 kgf/1200 rpm (ASTM D2266) Rust Test Distilled Water (ASTM D1743) Copper Corrosion (ASTM D4048) MDX 1 1 Dark gray Lithium Complex Mineral 460 29.0 MDX 2 2 Dark gray Lithium Complex Mineral 460 29.0

310-340

265-295

240

240

400

400

0.5

0.5

Pass 1b

Pass 1b

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

262

Shell RETINAX Grease TL 00


Trailer Wheel and Hub Lubricant Shell RETINAX Grease TL 00 is a premium quality grease formulated with a selected synthetic base fluid and a lithium complex thickener system to produce a semi-fluid grease. The use of extreme pressure additives as part of the additive package in Shell RETINAX Grease TL 00 provides protection in cases of shock loading. Shock loading can lead to rupture of the oil film and then to metal-to-metal contact, a major cause of severe wear. The extreme pressure additives coat and react with the surface to reduce or even prevent the damage that leads to worn surfaces. Carefully selected performance additives also provide oxidation stability, wear protection, and salt water rust protection. Shell RETINAX Grease TL 00 is naturally tacky toward metal surfaces. Performance Features and Benefits
Semi-fluid Synthetic Oxidatively stable Wear protection Salt water rust protection Thixotropic to reduce leakage relative to gear oils More readily pumpable at low temperatures in centralized lubrication systems Ability to lubricate and protect wheel bearings down to -40C Naturally tacky for adherence to metal surfaces Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Premium synthetic semi-fluid grease lubrication of truck wheel hubs* Problem solving; e.g., lubrication of leaky gear boxes in applications other than truck wheel hubs Gearboxes that are difficult to service

263

Grease

Typical Physical Characteristics


Shell RETINAX Grease NLGI Grade Color Worked Penetration, dmm @ 77 F 60 Strokes 10,000 Strokes, % Change PAO Base Fluid Viscosity cSt @ 40 C cSt @ 100C Corrosion Protection, 5% synthetic sea water Copper Corrosion Timken OK Load, lb Four-Ball EP, Load Wear Index Four-Ball EP, Weld, kg Grease Mobility, g/minute -20 F 0 F 20 F Guide to Usable Temperature Min, F Continuous Service, Max, F Short Exposure, Max, F Visual D 217 D 217 D 445 D 445 D 1743 Modified D 4048 D 2509 D 2596 D 2596 U.S. Steel Method 4.5 16 50 -40 350 450 Test Method TL 00 00 Red 400 <10 460 41.5 Pass 1b 50 46 250

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

264

Shell RETINAX Grease WR


Premium EP industrial grease for applications subject to heavy loads and extremely wet conditions Shell RETINAX Grease WR is a premium mixed soap thickened grease made with a heavy base oil, tackifiers and selected additives. The combination of lithium and calcium soaps gives this grease its excellent mechanical stability, while the heavy base oil provides outstanding resistance to water washout. The careful selection of additives gives Shell RETINAX Grease WR excellent EP/load carrying ability, oxidative stability, rust protection and metal surface adherence. Shell RETINAX Grease WR is available in NLGI Grades 1 and 2. Performance Features and Benefits
Excellent mechanical stability Outstanding resistance to water wash-out Excellent EP/load carrying ability Excellent oxidative stability Excellent rust and corrosion protection Excellent adherence (tackiness) to metal surfaces Greater re-lubrication interval flexibility

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Automatic and hand lubrication systems over a wide range of temperatures in heavy industries such as steel and other metals, paper, mineral processing Any application where heavily loaded bearings and severe water washout conditions exist Slideways Advice on applications not covered in this handbook may be obtained from your Shell representative.

265

Grease

Typical Physical Characteristics


Shell RETINAX Grease WR NLGI Grade Appearance Thickener Type Penetration @ 25C 60 strokes, dmm 100,000 strokes, dmm 100,000 strokes w/10% water, dmm Oil Viscosity @ 40 C, cSt @ 100 C, cSt Dropping Point, F Rust Test, 48 hrs @ 125F Four Ball Wear, scar diameter, mm Four Ball Weld Load, kg Timken OK Load, lbs Bomb Oxidation pressure drop @ 100 hrs, psi Water Washout, wt% loss @175F Low Temperature Mobility 0 F, grams per minute D 217 D 217 D 217 D 445 D 445 D 2265 D 1743 D 2266 D 2783 D 2509 D 942 D 1264 D 1022 Test Method Visual 1 Dark Green Li/Ca 321 320 330 497 31.2 350 Pass 0.5 250 55 5.4 5.0 1.6 2 Dark Green Li/Ca 278 284 304 486 30.3 350 Pass 0.45 250 60 5.4 3.5 0.9

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

266

Shell RHODINA Grease BBZ


High performance, semi-synthetic grease, for bearings subject to fretting and false brinelling. Shell RHODINA Grease BBZ is specifically designed for demanding outdoor applications, in particular when protection against false brinelling and fretting corrosion is required even at very low temperatures. Performance Features and Benefits
Shell RHODINA Grease BBZ provides: Protection and lubrication for a wide range of temperature and in particular has excellent low temperature behavior promoting trouble free operation even under very cold climates. Shell RHODINA Grease BBZ has very good water resistance properties. This product was developed on the basis and knowledge of long time Shell experience protecting blade bearings under operation and during idling. It minimizes the risk of bearing failures which may be caused during transportation and mounting. The combination of selected base oils and additives can provide extended product and equipment life time. Shell RHODINA Grease BBZ can also be used in bearings operating at very low temperatures e.g. under arctic conditions. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Additional Information
It is designed for application in a temperature range from 55C up to 100C.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell RHODINA Grease BBZ is designed for lubrication of specific bearings in wind turbines (e.g. blade bearings) and other similar applications. Protection against fretting corrosion, moisture corrosion and false brinelling is provided.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell RHODINA Grease BBZ Color Soap Type Base Oil type Kinematic Viscosity Cone Penetration Dropping Point @ 40 C @ 100 C Worked @ 25 C cSt cSt 0.1mm C 1.5 Brown-Orange Calcium Part Synthetic 13.0 30 310 145

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

267

Grease

Shell RHODINA Grease SDX 2


Calcium grease for industrial applications Shell RHODINA Grease SDX 2 is a heavy-duty grease thickened with an anhydrous 12-hydroxystearate thickener and formulated with graphite and molybdenum disulfide (moly) for extreme pressure performance. Performance Features and Benefits
An anhydrous calcium grease containing graphite and moly Excellent operating temperature performance Outstanding load carrying capability Exhibits excellent adhesiveness Extremely resistant to water washout Resistant to flaking or lumping on gears down to -40F Advice on applications not covered in this handbook may be obtained from your Shell representative.

Product Maintenance
Open gears require routine maintenance for proper long-term operation. Shell RHODINA Grease SDX 2 is available in 12 oz. caulking gun tubes with a nozzle for ease of application. Shell greases are available with or without liners to facilitate container disposal in compliance with local regulations.

Main Applications
Used in severe applications where high load carrying capability and/or outstanding resistance to water washout is required Used in applications where the lubricant is designed to thermally decompose leaving behind the solid additives to afford lubrication Fifth wheels Ball mill gears Fork lifts (rails and wheel-drive gears) Slipper drives (steel mills) Rigs (back-up legs) Dredging (cutting heads) Traveling water screens

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

268

Typical Physical Characteristics


Shell RHODINA Grease NLGI Grade Appearance Calcium Soap, wt% Penetration Unworked Worked, 60X Worked, 100KX Dropping Point, minimum C ( F) Mineral Oil Viscosity @ 40 C, cSt @ 100 C, cSt Water Washout, wt% loss at 175F Water Spray-Off, wt% loss Four-Ball EP Load Wear Index, kgf Weld Point, kgf Four-Ball Wear, 1 hr/75 C/1200 rpm/40 kg Guide To Usable Temperature Min, F Continuous Service, Max, F
(1)

Test Method

SDX 2 2 Black-Gray 6

D 217 283 270 315 Mettler D 445 D 445 D 1264 D 4049 D 2596 67 500 D 2266 0.56 0 225 138 (280) 1000 36.5 0.25 11.5

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.
(1)

May be used in special cases at high temperature where the carrier grease is thermally decomposed leaving the solid mineral additives to afford lubrication.

269

Grease

Shell ROTELLA Grease HD


Premium lithium complex grease for farm equipment, commercial truck and buses and automobiles Shell ROTELLA Grease HD 2 is a premium heavy duty grease that is formulated with performance additives that provide excellent extreme pressure/load carrying capability, oxidation stability, and rust protection. It adheres to metal surfaces and resists water wash-off. It has a distinctive red color that makes it easy to identify in field applications. Performance Features and Benefits
Resists water washout Protects against rust and corrosion in wet environments Exhibits low leakage and oil separation Excellent wear protection Outstanding high temperature wheel bearing performance Excellent extreme pressure protection Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


ASTM D4950 Classification GC-LB

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Severe service needs of farm equipment, commercial trucks and buses and automobiles. General lubrication of wheel bearings, axles, ball joints, universal joints, power take-offs, king pins, bushings, and disc brakes Other high temperature applications

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

270

Typical Physical Characteristics


Shell ROTELLA Grease HD NLGI Grade Color Appearance Thickener Type Penetration, Worked, 60X 100,000 strokes Dropping Point, F Base Oil Viscosity: @ 40 C, cSt @ 100 C, cSt Rust Protection Water Washout, % loss @ 175F Wheel Bearing Life, hrs Timken OK Load, lbs Four-Ball EP, Weld Load, kgf Four-Ball Wear, mm, 1 hr, 75C, 1200 rpm, 40kfg D 217 D 217 D 2265 D 445 D 445 D 1743 D 1264 D 3527 D 2509 D 2596 D 2266 Visual Visual Test Method 2 Red Smooth and Tacky Lithium Complex 275 300 500+ 180 16.4 Pass <5 120 45 250 0.45

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

271

Grease

Shell STAMINA Grease HDS


Ultimate performance heavy duty synthetic diurea grease Performance Features and Benefits
Large reduction in grease consumed when use in appropriate sealed or semi sealed workroll or concast bearings, as grease has been designed with the latest technology thickeners and the highest quality additives and base stocks to ensure the maximum service life and resistance to heat soak. Reduced maintenance costs since lower bearing replacement rates can be achieved, due to the excellent anti wear properties that are available from the latest technology diurea thickened greases. Lower total labor costs, due to the extended lubrication intervals and less downtime that results from using this type of long life grease. Lower waste grease disposal costs that result from huge reduction in usage, which also benefits the environment. Shell STAMINA Grease HDS is recommended when low and high temperature performance is key. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Additional Information
Shell STAMINA Grease HDS is recommended for use over the temperature range -30C to 180C (even up to transient temperatures up to 200C).

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Steel, Paper, Aluminum, Chemical Heavy-duty slow moving plain and rolling element bearings operating in the severe environments, especially when semi or fully sealed for life: - Concaster bearings - Paper mill bearings (dry end)

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell STAMINA Grease HDS Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Dropping Point Pumpability @ 40 C Worked @ 25 C cSt 0.1 mm C Long Distance 1.5 Light Brown Diurea PAO/ Ester 460 280 260 Good

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Grease

272

Shell STAMINA Grease RL


Premium quality industrial bearing greases Shell STAMINA Greases RL are high technology greases deigned to give optimum performance for grease lubrication in industrial bearings. They are based on mineral oil with a special diurea thickener to give long life, low wear and shear-stable properties at high temperatures. Performance Features and Benefits
Outstanding life at high temperatures Excellent wear protection Excellent mechanical stability at high temperatures Excellent oxidation resistance Good protection against false brinnelling Low oil separation Excellent corrosion resistance Provides protection from the elements of corrosion Versatile Water resistant Withstands washing with water, preventing loss of protection Lead and nitrite free For safe handling Advice on applications not covered in this handbook may be obtained from your Shell representative.

Additional Information
Operating temperature range Shell STAMINA Greases RL 2 -20 C to 180 C (200 C peak)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment Main Applications


Shell STAMINA Greases RL are particularly recommended for use in high temperature (180 C), lightly loaded industrial bearings. It is recommended for use where long operational life and extended re-greasing intervals are an important consideration. Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell STAMINA Greases RL NLGI Consistency Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Dropping Point Pumpability 2 Brown Diurea Mineral Oil 100 11.3 280 280 Fair

@ 40 C @ 100 C Worked @ 25 C

cSt cSt 0.1 mm C Long distance

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

273

Grease

Shell STAMINA Grease RLS


Premium quality industrial bearing grease Shell STAMINA Grease RLS 2 is a high technology grease designed to give optimum performance for grease lubrication in industrial bearings. It is based on synthetic oil with a special diurea thickener to give long life, low wear and shear-stable properties at high temperatures. Performance Features
Outstanding life at high temperatures Excellent wear protection Excellent mechanical stability at high temperatures Excellent oxidation resistance Low oil separation Excellent corrosion resistance Provides protection from the elements of corrosion Versatile Water resistant Withstands washing with water, preventing loss of protection Lead and nitrite free For safe handling

Additional Information
Shell STAMINA Grease RLS has an excellent high temperature oxidation inhibitor system to ensure that it will withstand high operating temperatures without forming deposits. Shell STAMINA Grease RLS is formulated with corrosion inhibitors to help protect bearing surfaces even when the grease is contaminated by water.

Operating Temperature Range


Shell STAMINA Grease RLS 2 -40C to +180C (200C peak)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell STAMINA Grease RLS is particularly recommended for use in high temperature (up to 180C), lightly loaded industrial bearings. It is recommended for use where long operational life and extended re-greasing intervals are an important consideration. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

274

Typical Physical Characteristics


Shell STAMINA Grease RLS NLGI Consistency Color Soap Type Base Oil Type Kinematic Viscosity @ 40 C cSt @ 100 C cSt (IP 71/ASTM-D445) Cone Penetration Worked @ 25 C 0.1 mm (IP 50/ASTM-D217) Dropping Point C (IP 132/ASTM-D566-76) FAG FE-9 Test L50 hrs (@ 180 C) Pumpability Long distance 2 2 Brown Polyurea Synthetic 100 13

265-295 275 > 100 Fair

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

275

Grease

SHELL STEELROL Grease EPH


Grease for heavily loaded bearings and low speeds SHELL STEELROL Greases EPH 1 and EPH 2 are a lithium/calcium greases based on high viscosity mineral oils, containing antioxidants, rust inhibitors, EP- and AW-additives. The greases have excellent adhesion and water resistance, extreme load carrying capacity and excellent mechanical stability in the presence of water or emulsion. Performance Features and Benefits
Extreme load carrying capacity Excellent adhesion and water resistance Excellent mechanical emulsion. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL STEELROL Greases EPH 1 and EPH 2 are developed for lubrication of heavily loaded bearings operating at low speeds and under running conditions where they may be submitted to severe water spraying/flushing, f.ex. Continuous casting machines, support mills, intermediate mills, and work rolls in tandem mills, trim mills, roughing mills, universal mills and pilger mills. EPH 2 is suitable for hot rolling as well as cold rolling. EPH 1 is suitable for continuous casting where the bearing temperature is below +140 C Heavily loaded slow running bearing Heavily loaded slow running swivel bearings and sliding bearings.

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

276

Typical Physical Characteristics


SHELL STEELROL Grease Consistency, NLGI Penetration, Worked 60 strokes (0,1mm) Dropping point, C Base oil viscosity @ 40C, cSt @ 100C, cSt Rust Prevention Properties SKF Emcor, Distilled Water SKF Emcore WWO, distilled water Lubricating ability, SKF R2F A SKF R2F B, 130 C Water Washout Test, ASTM D 1264 4-Ball EP, Weld Load, kgf Temperature Range (temporarily), C EPH 1 1 310-340 170 950 41 EPH 2 2 265-295 180 950 41

Pass Pass

Pass Pass

Pass Pass 5% 500 -20/+130 (140)

Pass Pass 5% 620 -20/+130 (140)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

277

Grease

Shell Super Duty Grease 2


Premium, heavy-duty grease for extended severe service in automotive chassis and wheel bearing lubrication Shell Super Duty Grease 2 is an NLGI Grade 2 lithium 12-hydroxystearate thickened grease containing 1% molybdenum disulfide and a special polymer. It was developed in conjunction with two major manufacturers (Mack and Ford). It is specially formulated for heavy-duty, severe service in trucks and other automotive applications where extended lubrication intervals are desired, along with excellent lubrication and protective qualities. Performance Features and Benefits
Excellent mechanical stability Excellent oxidation stability promoting long grease life Excellent extreme pressure, anti-rust and water resistance qualities for protection of bearing surfaces Film strength durability Non-lead

Specifications, Approvals and Recommendations


Mack MG-C long life requirements Ford ESA-M1C75B long life requirements

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Heavy-duty severe service in trucks General chassis and wheel or rolling bearing re-lubrication Automotive applications where extended lubrication intervals are desired Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Grease

278

Typical Physical Characteristics


Shell Super Duty Grease 2 NLGI Grade Appearance Thickener Base Oil Viscosity: @ 40 C, cSt @ 100 C, cSt @ 210 F, SUS Base Oil Flash Point, F Base Oil Pour Point, F Penetration, dmm Worked, 60X Dropping Point, F Oxidation Stability, psi drop @ 100 hrs Rust Prevention Water Washout, wt% loss @175F Timken, OK Load, lbs Deleterious particles Average no. of scratches Roll Stability, % change Evaporation loss, % @ 300F Wheel Bearing Leakage, loss, gm Useful Temperature Range F D 445 D 445 (calc) D 92 D 97 D 217 Mettler D 942 D 1743 D 1264 D 2509 D 1404 D 1831 D 2595 D 1263 Test Method 2 Gray, Smooth Lithium 158 14.5 78 445 5 272 385 2.0 1,1,1 0.5 50 6 9.6 2.4 9.3 -5 to 275 Mack Truck Specification 2 Gray, Smooth -- 75-85 400 min 5 max 265-295 350 min 3 max 1,1,1 10 max 50 min 10 max 15 max 10 max --

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

279

Grease

Shell AW Hydraulic Oils


Anti-wear hydraulic oils Shell AW Hydraulic Oils are formulated for systems that require an anti-wear hydraulic oil. The product is available in a wide range of viscosity grades (ISO 32 to ISO 68) for use in less severe hydraulic applications. Performance Features and Benefits
Protection against wear Protects against rust and corrosion Low foaming

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Hydraulic systems including gear, vane and piston pumps Circulating oil systems General machine lubrication Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell AW Hydraulic Oils Viscosity: @ 40C @ 100C @ 100F @ 210F Viscosity Index Flash Point, COC Pour Point, F F cSt cSt SUS SUS D 445 D 445 D 88 D 88 D 2270 D 92 D 97 32.7 5.4 169 44.4 98 415 -35 46.3 6.7 239 48.7 96 425 -25 68.1 8.6 353 55.2 97 445 -25 100.9 11.3 526 65.0 98 450 -15 Test Method 32 ISO Viscosity Grade 46 68 100

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Hydraulic Oil

280

Shell CASSIDA Fluids HF


Hydraulic fluid for food manufacturing machinery Shell CASSIDA Fluids HF 15, 32, 46, 68, and 100 are high performance, anti-wear multi-purpose lubricants, specially developed for use in machinery used in the food and beverage processing and packaging industry. They are based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
The base fluid has an ability to provide superior lubrication under the majority of operating conditions. Good anti-wear performance offers long and reliable component life, resulting in greater plant utilization and therefore lower maintenance costs. Prevent component damage through excellent water separation properties, which resist formation of potentially harmful emulsions. Excellent air release and antifoam characteristics helps to prevent cavitation. Resists the formation of harmful products of oxidation, even at elevated temperatures, resulting in long oil life. Neutral odor and taste. High viscosity index resulting in minimum variation of viscosity with change in temperature Effective protection against corrosion of metal surfaces.

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

Specifications, Approvals, and Recommendations


NSF H1 Kosher Halal DIN 51524 HLP DIN 51524 HVLP (except HF 15) DIN 51517 CLP (HF 68, HF 100) ISO 6743-4 L-HM (HF 15), L-HV Krones David Brown Buehler Utzwil Mannesmann Rexroth (axial piston pumps) FAG Ferrum (can seamer, CASSIDA HF 100) FMC (can seamer, viscosity see to OEM specification) Westfalia Food Tec Hawe Hydraulic Pumps Hoegger Alpina Hydraulic Pumps Piller Industrieveentilatoern GmbH (CASSIDA HF 46) Poclain-Hydraulics (CASSIDA HF 46)

Main Applications
Hydraulic systems Hydrostatic gears Plain and anti-friction bearings General purpose lubrication including light duty gearboxes Circulating oil systems Advice on applications not covered in this handbook may be obtained from your Shell representative.

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

281

Hydraulic Oil

Grgoire (A Kverneland Group Company) for harvesting machinery GEA Niro atomizors (CASSIDA HF 32-68) Stork Food and Dairy Systems (CASSIDA 15-68) Mitsubishi Caterpillar Forklift Europe

Incidental Food Contact


Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. To comply with the requirements of US 21 CRF 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, Shell recommends that this same 10 ppm limit should be observed, as up to this concentration Shell CASSIDA Fluid HF will not impart undesirable taste, odor or color to food, nor will cause adverse health effects. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

Store between 0 C and 40 C. Provided that the product has been stored under these conditions we recommended that the product be used within 5 years from date of manufacture. Consult your local Shell Company for details. Accept for use new Shell CASSIDA Fluid HF only if the manufacturers seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA Fluid PL and/or potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a pack, the product must be used within 2 years (or within 5 years of date of manufacture, whichever is the sooner).

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Oil condition during use


It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation.

Protect the Environment


Do not discharge into drains, soil, or water.

Storage Requirements
All food grade lubricants, such as Shell CASSIDA Fluid HF, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs.

Hydraulic Oil

282

Typical Physical Characteristics


Shell CASSIDA Fluids HF Property NSF Registration No. Color Specific Gravity @ 60 F Flash Point Pour Point Kinematic Viscosity @ 40 C @ 100 C Viscosity Index FZG-Test A/8.3/90 Failure Load Stage F F cSt cSt D 4052 D 92 D 5949 D 445 D 445 D 2270 DIN 51599 15 3.6 125 ----0.819 390 0.832 430 <-75 32 6.1 140 46 7.9 142 12 Test Method 92540 92542 92543 Colorless 0.836 470 0.840 495 -75 68 10.6 143 >12 0.841 515 -70 100 14.1 143 92544 92539 15 32 46 68 100

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Produced according to Shell Quality Standards, in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001.

283

Hydraulic Oil

Shell FM Hydraulic Oils


Hydraulic oils for use in food manufacturing equipment Shell FM Hydraulic Oils are anti-wear multi-purpose lubricants, which are specifically designed for use in the food and beverage processing and packaging industry. They are based on a careful blend of base fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Carefully selected base fluid allows for good lubrication in a variety of applications Good anti-wear properties Good resistance to oxidation Good air release and anti-foam properties help prevent cavitation Good water separation properties Neutral odor and taste Does not contain any natural products derived from nuts or genetically modified organisms (GMOs). Compatible with elastomers, gaskets, seals and paints normally used in food machinery lubrication systems

Storage Requirements
All food grade lubricants should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Store between 0C and 40C. Provided that the product has been stored under these conditions we recommend that the product be used within 5 years from the date of manufacture. Consult your local Shell Company for details. Only accept new Shell FM Hydraulic Oil for use if the manufacturers seal is intact. Before opening the pack, ensure the area around the closure is clean. It is recommended that it be cleaned with potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a package, the product must be used within 2 years (or within 5 years of date of manufacture, whichever is the earliest).

Main Applications
Hydraulic systems Hydrostatic gears Plain and anti-friction bearings General purpose lubrication including light duty gear boxes Circulating oil systems Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Specifications, Approvals, and Recommendations


NSF H1 Kosher

Protect the Environment


Do not discharge into drains, soil, or water.

Hydraulic Oil

284

Typical Physical Characteristics


Shell FM Hydraulic Oils NSF Registration Number Appearance API Gravity Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Flash, F Pour Point, F FZG Test, Fail Stage D 4052 D 445 D 445 D 2270 D 92 D 5949 DIN 51354 32.0 33.9 5.6 102 395 15 ---Test Method 32 124739 46 68 100 125263 124738 124741 32.2 46.9 7.0 105 435 15 >10 31.0 67.9 9.0 107 475 20 >10 30.5 100.8 11.2 102 420 20 -----

--------------------Colorless-----------------

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

285

Hydraulic Oil

Shell IRUS Fluid C-NA


Diethylene glycol based fire resistant hydraulic fluid Shell IRUS Fluid C-NA is a water solution of diethylene glycol and an effective additive package. In addition to water (approximately 40%) and glycol it contains a combination of anti-wear agents and rust inhibitors designed to make it suitable for use in a wide variety of hydraulic systems. Shell IRUS Fluid C-NA offers good rust protection both in the fluid immersed sections of the system and in the vapor spaces where condensed water typically collects. Shell IRUS Fluid C-NA is foam resistant and shear stable. Its higher specific gravity allows any oil contamination to float on the surface where it can be removed by conventional skimming equipment. Performance Features and Benefits
Fire resistance A distinct red color for easy identification Protection against rust, corrosion and wear Excellent heat dissipation characteristics Protection against low temperature freezing Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Factory Mutual

Main Applications
Hydraulically operated oven and furnace doors Die casting equipment Welding machines Molten metal handling devices Continuous casters Hot strip mills Slag granulators Hot metal presses

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell IRUS Fluid C-NA Appearance Specific Gravity, 60/60F Water, Vol. % by Deg. Brix Pour Point, F Viscosity: @ 40C, cSt @ 100F, SUS pH Brix Reading, AO Model 10431 Refractometer D 97 D 445 (calc.) D 1298 Test Method Red 1.09 40 -90 40 205 9.5 44.5

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Hydraulic Oil

286

Shell IRUS Fluids DU-NA


Fire resistant hydraulic fluid Shell IRUS Fluids DU-NA 46 and 68 are fully synthetic ester type hydraulic fluids. They do not contain mineral oil, phosphate esters, chlorinated hydrocarbons or water. They are designed to be chemically stable when operating conditions are such that severe physical demands are placed on the fluid. Performance Features and Benefits
Shell IRUS Fluids DU-NA 46 and 68, because of their low specific gravity, will float on water allowing them to be skimmed from ponds and collection tanks by standard methods a feature that is desirable in the event of accidental spills. Phosphate esters, being heavier than water, do not offer this feature. Demulsibility - rapidly separates water contamination High flash point and autoignition temperatures Biodegradable Shell IRUS Fluids DU-NA 46 and 68 do not produce the obnoxious odor and dense black smoke associated with phosphate esters when it strikes a heat source, whether it burns or not. NOTE: All fire resistant fluids will burn when the heat source is extreme but will not propagate the flame. These fluids are compatible with most seals used in hydraulic systems; specifically Buna-N, Viton, Teflon, Urethane and Silicon Rubber. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


They are non-corrosive to ferrous and non-ferrous metals and have been tested by the Factory Mutual Engineering and Research Corporation and are classified as Specification Tested by Factory Mutual.

Elastomer Compatibility
Viton Teflon Urethane Silicone Rubber Medium to high nitrile Buna-N Nylon Neoprene Butyl EPR Low nitrile Buna-N Compatible Compatible Compatible Compatible Compatible Compatible Marginal Marginal Marginal Marginal

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

287

Hydraulic Oil

Typical Physical Characteristics


Shell IRUS Fluids DU-NA Appearance Bulk Density, lbs./gal. Viscosity Index Viscosity @ 40C, cSt @ 100C, cSt Flash Point, C, (F) Pour Point, C, (F) Biodegradability D 2270 D 445 D 92 D 97 OECD 301B Test Method 46 Clear, Amber Fluid 7.6 185 46 9.5 304 (580) -51(-59) Readily Biodegradable 68 Clear, Amber Fluid 7.6 181 67 11.6 302 (575) -48(-54) Readily Biodegradable

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Hydraulic Oil

288

Shell NATURELLE Oils HF-E


Fully synthetic biodegradable hydraulic fluids Shell NATURELLE Oils HF-E are advanced biodegradable hydraulic fluids for use in power transmission and hydraulic systems working in environmentally sensitive areas. Synthetic esters blended with specially tailored additive systems provide Shell NATURELLE Oils HF-E with a superior balance of biodegradability, lubrication performance and compatibility with the environment. Performance Features and Benefits
Readily biodegradable High potential to be broken down rapidly and extensively by micro-organisms in the environment to ultimately yield carbon dioxide and water as end products. Excellent viscosity/temperature characteristics Minimum change of viscosity with variation in operating temperature, giving true multigrade characteristics. High shear-stability High shear stability ensures effective lubrication and efficient system operation. Excellent corrosion protection Long term protection for common construction materials, including most metals, non-metals and seal materials such as viton and high nitrile. Good oxidation resistance Resists the formation of acidic products generated when working at high operating temperatures. Optimum wear protection Effective under all operating conditions, including low and severe duty situations.

Specifications, Approvals, and Recommendations


Shell NATURELLE Oils HF-E can be used where DIN 51524 Part 2 or Part 3 (HLP/HVLP) anti-wear petroleum mineral hydraulic oil is specified. Bulk fluid operating temperatures should not be allowed to exceed 90C and optimum fluid life will be realized if operating temperatures are maintained at approximately 55C.

Compatibility and Miscibility


Compatibility with mineral oils Shell NATURELLE OIls HF-E are miscible with conventional mineral oil based hydraulic oils in all proportions. However, in order to ensure that biodegradability properties are maintained, the system should be drained and flushed prior to change over. Due to the surface wetting properties of Shell NATURELLE OIls HF-E, if systems were previously operated using petroleum-based hydraulic oils, deposits formed in the system during operation may be loosened and deposited in system filters. The hydraulic filters should, therefore, initially be checked at regular intervals.

Main Applications
Heavy-duty hydraulic systems for construction and earth moving equipment Machine tool hydraulic systems Hydrostatic drive gears General industrial control equipment and hydraulic systems Moderately rated gearboxes where an anti-wear hydraulic oil is specified Advice on applications not covered in this handbook may be obtained from your Shell representative.

Seal and Paint Compatibility


Shell NATURELLE OIls HF-E are compatible with all seal materials and paints normally specified for use with petroleum mineral oils. Certain plastics and industrial adhesives may be adversely affected and advice should be sought from the respective manufacturers.

289

Hydraulic Oil

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell NATURELLE Oils HF-E Color Kinematic Viscosity Viscosity Index Density Pour Point Flash Point (COC) Biodegradability (OELD 301 B) @ 15C kg/L F F @ 40C @ 100C cSt cSt 32 Green 31.6 6.3 156 0.918 -76 457 Readily Biodegradable 46 Green 46.1 9.1 182 0.919 -60 426 Readily Biodegradable

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Hydraulic Oil

290

Shell NATURELLE Oil HF-M


Biodegradable hydraulic fluid Shell NATURELLE Oil HF-M is a biodegradable anti-wear hydraulic fluid developed for use in hydraulic systems working either in or out of doors. It is a mixture of synthetic ester and vegetable oil blended with anti-wear additives and rust and oxidation inhibitors. It contains a significant amount of renewable resource. Performance Features and Benefits
High degree of biodegradability Exceeds the normal requirement of 60% biodegradation in the OECD 301B test after 28 days. Stable viscosity at -20C Careful selection of base fluids and additives overcomes the 72-hour low temperature gelling problem normally associated with biodegradable fluids based on vegetable oil alone. Reduced tendency to form sticky deposits when accidentally spilled Incorporation of synthetic ester overcomes the sticky deposit problem normally associated with vegetable oil.

Compatibility and Miscibility


The biodegradability and performance of Shell NATURELLE Oil HF-M may be compromised if it is mixed with other oils. It is recommended that contamination with engine oil is restricted to less than 1% and contamination with other hydraulic oils is restricted to less than 2%.

Additional Information
The recommended operating temperature range is -25C to +70C. Continuous operation at temperatures in excess of 70C may shorten the fluid life.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell NATURELLE Oil HF-M can be used in hydraulic systems where biodegradable fluids are preferred for environmental reasons Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Specifications, Approvals, and Recommendations


Shell NATURELLE Oil HF-M fulfills the requirements of the Swedish Standard and is designated SS 15 54 34 BV environmentally acceptable. Shell NATURELLE Oil HF-M has the following approvals: Eaton (Vickers) M-2950 S Eaton (Vickers) I-286 S

291

Hydraulic Oil

Typical Physical Characteristics


Shell NATURELLE Oil HF-M Color Kinematic Viscosity after 72 hours Viscosity Index Density Shear Stability Taper Roller Bearing Vk @ 100C, after 20h Flash Point (COC) Rust Protection Copper Corrosion Pour Point Air Release Value Compatibility with Elastomers Nitrile Rubber, 1000 h @ 80C Shore hardness change % volume change Load Carrying Capacity FZG Vickers V104C weight loss ring and vanes, Vickers 35VQ25 weight loss ring and vanes, failure load stage mg mg @ 50C F mins @ 15C kg/L @ -20C @ 40C @ 100C cSt cSt cSt 46 Red 1080 42 9.5 220 0.924

cSt F

8.2 493 Pass Pass -44 6

-6 10 >12 Pass Pass

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Hydraulic Oil

292

Shell TELLUS Fluids EE


Energy Efficient Hydraulic Fluids Shell TELLUS Fluids EE are high quality hydraulic fluids specifically designed to help customers reduce their energy costs while operating hydraulic systems especially for those working in stationary conditions. They maintain or even further improve all the other properties of Shell TELLUS Oils. Performance Features and Benefits
Energy efficiency The formulation adopted allows to achieve energy savings, in average up to 5% as demonstrated in field trials, thanks to the following three elements: the fluid density, the friction properties and high viscosity index. The first two are the drivers for system operating in stationary condition while the third one play a key role in case of variable conditions. Help the environment Achieving energy efficiency means reducing CO2 emissions thus contributing to reducing environmental impact. Reduce maintenance costs Shell TELLUS Fluids EE helps minimize problems such as: Sludge build up, Valve sticking, Increased wear, Filter blocking, Corrosion and Contamination. By using Shell TELLUS Fluids EE you can therefore: guard against equipment damage (pump, filter, seals, valve, hose) avoiding premature failure and replacement thus increasing productivity while reducing maintenance costs. Longer oil drain intervals The usage of synthetic base fluids in the formulation increases the oil drain interval achievable provided that excellent maintenance and design practices are in place to prevent fluid contamination.

Specifications, Approvals, and Recommendations


Shell TELLUS Fluids EE meet the requirements of: CINCINNATI P-68 (ISO 32) CINCINNATI P-70 (ISO 46) CINCINNATI P-69 (ISO 68) Eaton (Vickers) ISO 11158 HM ASTM D6158 HM Swedish Standard SS 15 54 34 AM AFNOR NF-E 48-603

Compatibility
Shell TELLUS Fluids EE are compatible with most pumps and with mineral hydraulic oils despite this would cause a reduction in the energy savings achieved. However, please consult your Shell Representative before using in pumps containing silver plated components. Seal and Paint Compatibility Shell TELLUS Fluids EE are compatible with all seal materials and paints normally specified for use with mineral oils.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Industrial hydraulic systems Mobile hydraulic fluid power transmission systems Marine hydraulic systems Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

293

Hydraulic Oil

Typical Physical Characteristics


Shell TELLUS Fluids EE ISO Oil Type Kinematic viscosity @ 0C @ 40C @ 100C cSt cSt cSt 32 HM 260 32 6.0 135 @ 15C kg/L C (COC) C 0.825 230 -54 46 HM 450 46 7.7 135 0.832 250 -51

(ASTM D445) Viscosity Index ISO 2909 Density (ASTM D1298) Flash Point (ASTM D92) Pour Point (ASTM D97)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Hydraulic Oil

294

Shell TELLUS Oils


High performance hydraulic oil Shell TELLUS Oils are premium quality, solvent refined, high viscosity index mineral oils that deliver superb performance in the majority of hydraulic applications. Performance Features and Benefits
Thermal stability Thermally stable in modern hydraulic systems working in extreme conditions of load and temperature. Shell TELLUS Oils are highly resistant to degradation and sludge formation therefore helping to improve system reliability and cleanliness. Oxidation resistant Resists oxidation in the presence of air, water and copper. Turbine Oil Stability Test (TOST) results show outstanding performance for Shell TELLUS Oils; low acidity, low sludge formation, low copper loss; therefore helping to extend oil drain intervals life and minimize maintenance costs. Hydrolytic stability Shell TELLUS Oils have good chemical stability in the presence of moisture, which helps to ensure long oil life and reduce the risk of corrosion and rusting. Outstanding anti-wear performance Proven anti-wear additives are incorporated to be effective throughout the range of operating conditions, including low and severe duty high load conditions. Outstanding performance in a range of piston and vane pump tests; including the tough Denison T6C (dry and wet versions) and the demanding Vickers 35VQ25. Shell TELLUS Oils help system components last longer. Superior filterability Shell TELLUS Oils are suitable for ultra-fine filtration, an essential requirement in todays hydraulic systems. They are typically unaffected by the usual products of contamination, such as water and calcium, which are known to cause blockage of fine filters. Low friction Shell TELLUS Oils possess high lubrication properties and excellent low friction characteristics in hydraulic systems operating at low or high speed. They help prevent stick-slip problems in critical applications enabling very fine control of machinery. Excellent air release and anti-foam properties Careful use of additives to ensure quick air release without excessive foaming. Quick air release helps minimize cavitation and slow oxidation, maintaining system and fluid performance. Good water separation Good water separation properties (demulsibility). Resists the formation of water-inoil emulsions and prevents consequent hydraulic system and pump damage. All round versatility Shell TELLUS Oils are suitable for a wide range of other industrial applications.

Main Applications
Industrial hydraulic systems Mobile hydraulic fluid power transmission systems Marine hydraulic systems Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell TELLUS Oils have the following approvals: CINCINNATI P-68 (ISO 32) CINCINNATI P-70 (ISO 46) CINCINNATI P-69 (ISO 68) DENISON HF-0 DENISON HF-1 DENISON HF-2 Eaton (Vickers) M-2950 S Eaton (Vickers) I-286 S Shell TELLUS Oils meet the requirements of: ISO 11158 AFNOR NF-E 48-603 Mannesman Rexroth RE 90 220-1 Swedish Standard SS 15 54 34 AM

295

Hydraulic Oil

Compatibility and Miscibility


Compatibility Shell TELLUS Oils are compatible with most pumps. However, please consult your Shell Representative before using in pumps containing silver plated components. Seal and Paint Compatibility Shell TELLUS Oils are compatible with all seal materials and paints normally specified for use with mineral oils.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell TELLUS Oil ISO Oil Type Kinematic Viscosity @ 40C @ 100C Viscosity Index Density Pour Point @ 15C kg/L F F Flash Point (PMCC) cSt cSt 22 HM 22 4.3 100 0.866 399 -22 32 HM 32 5.4 99 0.875 408 -22 46 HM 46 6.7 98 0.879 424 -22 68 HM 68 8.6 97 0.886 433 -11 100 HM 100 11.1 96 0.891 453 -11 150 HM 150 14.5 95 0.886 450 10

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Hydraulic Oil

296

Shell TELLUS Oils Premium


Excellent quality hydraulic oils Shell TELLUS Oils Premium are excellent quality hydraulic oils blended with a Shell proprietary additive technology and high quality severely hydrotreated base oils to meet the requirements of the most demanding hydraulic systems. Shell TELLUS Oils Premium have been specifically developed to help reduce maintenance costs and increase productivity. Performance Features and Benefits
Thermal stability The use of a Shell proprietary additive technology in selected Group II base oils allow to achieve outstanding thermal stability even in those modern hydraulic systems working in extreme conditions of load and temperature. Oxidation resistant Together with thermal stability this is the area in which Shell TELLUS Oils Premium exceed mostly industry standard, as defined by the TOST test, thus making them particularly suitable for system working at high temperature and workload. Hydrolytic stability Shell TELLUS Oils Premium have good chemical stability in the presence of moisture, which ensures long oil life and reduces the risk of corrosion and rusting. Outstanding anti-wear performance Proven anti-wear additives are incorporated to be effective throughout the range of operating conditions, including low and severe duty high load conditions. Superior filterability Shell TELLUS Oils Premium are suitable for ultra-fine filtration, an essential requirement in today's hydraulic systems. They stay unaffected by the usual products of contamination, such as water and calcium, which are known to cause blockage of fine filters. Low friction Shell TELLUS Oils Premium possess high lubrication properties and excellent low friction characteristics in hydraulic systems operating at low or high speed. Prevents stick-slip problems in critical applications enabling very fine control of machinery. Excellent air release and anti-foam properties Careful use of additives to ensure quick air release without excessive foaming. Quick air release helps minimize cavitation and slow oxidation, maintaining system and fluid performance. Good water separation Good water separation properties (demulsibility). Resists the formation of water-inoil emulsions and prevents consequent hydraulic system and pump damage. All round versatility Shell TELLUS Oils Premium are suitable for a wide range of other industrial applications.

Main Applications
Industrial hydraulic systems Mobile hydraulic fluid power transmission systems Marine hydraulic systems The outstanding thermal stability and oxidation resistance make the products particularly indicated for all those application with very high working temperature. Advice on applications not covered in this handbook may be obtained from your Shell representative.

297

Hydraulic Oil

Specifications, Approvals, and Recommendations


Shell TELLUS Oils Premium have the following approvals: CINCINNATI P-68 (ISO 32) CINCINNATI P-70 (ISO 46) CINCINNATI P-69 (ISO 68) DENISON HF-0 DENISON HF-1 DENISON HF-2 Eaton (Vickers) M-2950 S Eaton (Vickers) I-286 S Shell TELLUS Oils Premium meet the requirements of: ISO 11158 AFNOR NF-E 48-603 Mannesman Rexroth RE 90 220-1 Swedish Standard SS 15 54 34 AM

Compatibility
Shell TELLUS Oils Premium are compatible with most pumps. However, please consult your Shell Representative before using in pumps containing silver plated components Seal and Paint Compatibility Shell TELLUS Oils Premium are compatible with all seal materials and paints normally specified for use with mineral oils.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell TELLUS Oils Premium ISO Oil Type Kinematic Viscosity @ 40C @ 100C (ASTM D445) Viscosity Index (ASTM D 2270) Density @ 15C kg/L (lb/gal) (ASTM D1298) Flash Point C (F) (Cleveland Open Cup) (ASTM D 0092) Pour Point (ASTM D 97) C (F) cSt cSt 22 HM 22 4.4 109 32 HM 32 5.4 102 46 HM 46 6.8 102 68 HM 68 8.7 99 100 HM 100 11.0 94

0.864 (7.21) 0.868 (7.24) 0.871 (7.27) 0.873 (7.29) 0.875(7.30) 195 (383) 200 (392) 210 (410) 225 (437) 230 (446)

-30 (-22)

-30 (-22)

-30 (-22)

-30 (-22)

-20 (-4)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Hydraulic Oil

298

Shell TELLUS Oils S


Zinc-free hydraulic oils for severe duty Shell TELLUS Oils S are top-tier, anti-wear hydraulic oils. Based on advanced zinc and chlorine free technology, Shell TELLUS Oils S are formulated to ensure exceptional performance in hydraulic fluid power transmission systems subjected to severe duty. Performance Features and Benefits
Outstanding oil life Promotes long component life Lower ecological impact Many piston pumps utilize brass components and in particular brass slippers which fit onto the heads of steel pistons and slide on a steel surface. These bronze slippers are usually the items of wear and an oils performance is normally evaluated by the weight loss of bronze and the loosening of the fit on the pistons, referred to as slipper fit. Many anti-wear hydraulic oils permit either considerable wear, if the pumps are highly loaded, or in extreme cases result in pump failure by the slippers detaching themselves from the pistons. Shell TELLUS Oils S give extremely low wear rates of the brass components in the Denison P-46 pump; the most severe standard industry test for this performance aspect.

Specifications, Approvals, and Recommendations


Shell TELLUS Oil S have been tested and approved to exceed the following industry requirements: Denison HF-0 Rexroth Vickers M-2950-S (Mobile systems) 1-286-S (Industrial Systems) Cincinnati Milacron P68, P69, P70 ISO 11158

Additional Information
Oil Seal and Paint Compatibility Shell TELLUS Oils S are compatible with all seal materials and paints normally specified for use with mineral oils.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Primary application in industrial, marine and mobile hydraulic and fluid power transmission systems. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell TELLUS Oil S ISO Oil Type Kinematic Viscosity 32 HM 336 90 32 5.4 99 0.872 405 -22 46 HM 576 135 46 6.8 98 0.876 424 -22 68 HM 1038 220 68 8.7 97 0.883 432 -22

@ 0C @ 20C @ 40C @ 100C @ 15C

cSt cSt cSt cSt kg/L F F

Viscosity Index Density Flash Point (PMCC) Pour Point

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

299

Hydraulic Oil

Shell TELLUS Oils STX


Ashless zinc free hydraulic oils for severe duty and extended temperature ranges Shell TELLUS Oils STX are top-tier hydraulic oils based on latest ashless antiwear technology, selected high quality mineral base oils and a shear stable viscosity index improver to enhance and maintain excellent viscosity/temperature characteristics. Shell TELLUS Oils STX are indicated for severe duty or where significant variation in oil temperature during service are encountered. Performance Features and Benefits
Extended operating temperature range The use of selected viscosity index improver and Group II base oils reduce the viscosity variation with temperature allowing the systems to operate in an extended oil temperature range with more consistent performances. Maintained viscometric characteristics unchanged with time The high shear stability of the viscosity index improver used allows retention of the original viscosimetric characteristics preventing the oil from becoming thinner at high temperature and therefore preventing the reduction of the max operating temperature and the system efficiency. Outstanding anti-wear performance Latest ashless anti-wear technologies are incorporated to be effective throughout the range of operating conditions, including low and severe duty load conditions. Outstanding performance in a range of piston and vane pump tests have been obtained including the newest Denison T6H (the so called hybrid pump), the tough Denison T6C (dry and wet versions) and the demanding Vickers 35VQ25. Shell TELLUS Oils STX help system components last longer. Hydrolytic stability Shell TELLUS Oils STX have excellent chemical stability in the presence of moisture, which helps to ensure long oil life and reduce the risk of corrosion and rusting. Superior filterability Shell TELLUS Oils STX are suitable for ultra-fine filtration, an essential requirement in todays hydraulic systems. They are typically unaffected by the usual products of contamination, such as water and calcium, which are known to cause blockage of fine filters. Oxidation resistant Resists oxidation in the presence of air, water and copper. Thanks to the combination of additives and base oils used, the Turbine Oil Stability Test (TOST) results are outstanding in terms of low acidity, low sludge formation, low copper loss; therefore helping to extend oil drain intervals and minimizing maintenance costs. Thermal stability Thermally stable in modern hydraulic systems working in extreme conditions of load and temperature, Shell TELLUS Oils STX are highly resistant to degradation and sludge formation therefore improving system reliability and cleanliness. Excellent air release and anti-foam properties Additives have been carefully selected to ensure quick air release without excessive foaming. Good water separation Good water separation properties (demulsibility). Resists the formation of water-inoil emulsions and prevents consequent hydraulic system and pump damage. Reduced environmental impact The use of ashless anti-wear technology and low sulfur base oils reduces the impact on the environment due to usage of Shell TELLUS Oils STX.

Main Applications
Hydraulic and fluid power transmission systems subjected to significant variations in temperature or where very low viscosity change with fluctuating temperature is required. Certain critical hydraulic systems can only tolerate very small variations in viscosity with fluctuating temperature if efficiency and responsiveness are to be maintained. Hydraulic oils, such as Shell TELLUS Oils STX, which exhibit multigrade viscosity characteristics may be used to particular advantage in these circumstances.

Hydraulic Oil

300

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Compatibility
Shell TELLUS Oils STX are compatible with all components, pumps, seal and paints, normally considered to be used with mineral oils.

Specifications, Approvals, and Recommendations


Shell TELLUS Oils STX have the following approvals: CINCINNATI P-68 (ISO 32) CINCINNATI P-70 (ISO 46) CINCINNATI P-69 (ISO 68) DENISON HF-0 DENISON HF-1 DENISON HF-2 Eaton (Vickers) M-2950 S Eaton (Vickers) I-286 S Shell TELLUS Oils STX meet the requirements of: Swedish Standard SS 15 54 34 AM ISO 11158 AFNOR NF-E 48-603

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell TELLUS Oil STX ISO Oil Type Kinematic Viscosity @ -20C @ 40C @ 100C @ 15C cSt cSt cSt kg/L F F 32 HV 1000 32 6.5 162 0.870 428 -44 46 HV 1850 46 8.4 162 0.875 437 -44 68 HV 2900 68 11.4 162 0.880 446 -38

Viscosity Index Density Flash Point (PMCC) (Cleveland Open Cup) Pour Point

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

301

Hydraulic Oil

Shell TELLUS Oils T


Premium hydraulic oil for wide temperature ranges Premium performance, anti-wear hydraulic oils which incorporate a special viscosity index improver additive to enhance their viscosity/temperature characteristics. Performance Features and Benefits
Very low viscosity variation with temperature Special viscosity index technology minimizes the oils variation in viscosity with changes in temperature and provides good pumpability at low temperatures. These features are particularly beneficial in hydraulic applications subjected to extremes of temperature. High shear stability The VI improver type is highly resistant to mechanical stress. Outstanding anti-wear performance Proven anti-wear additives are effective in all operating conditions, including low and severe duty, high load situations. Excellent filterability Minimal tendency to cause filter blockage in the presence of contaminants such as water and calcium. Oxidation resistant Resists the formation of acidic products and sludge, even at high working temperatures. Corrosion protection Provides long term protection against corrosion of both ferrous and non-ferrous metals. Rapid air release and anti-foam properties Provide air release without excessive foaming. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Compatibility and Miscibility


Compatibility The anti-wear additive technology used in Shell TELLUS Oils T is based upon zinc which, although ideal for most hydraulic pumps, should not be used in those of older design containing silver-plated components. Shell TELLUS Oils STX should be used for these applications. Seal and Point Compatibility Shell TELLUS Oils T are compatible with all seal materials and paints normally specified for use with mineral oils.

Specifications, Approvals, and Recommendations


Shell TELLUS Oils T meets the performance requirements of ISO 11158 HV Type.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Hydraulic and fluid power transmission systems subjected to wide variations in temperature or where low viscosity change with fluctuating temperature is required. Certain critical hydraulic systems can only tolerate small variations in viscosity with fluctuating temperature if efficiency and responsiveness are to be maintained. Hydraulic oils, such as Shell TELLUS Oil T, which exhibit multigrade viscosity characteristics may be used to particular advantage in these circumstances.

Protect the Environment


Do not discharge into drains, soil, or water.

Hydraulic Oil

302

Typical Physical Characteristics


Shell TELLUS Oil T ISO Oil Type Kinematic Viscosity @ 0C @ 20C @ 40C @ 100C Viscosity Index Density Pour Point @ 15C kg/L F F Flash Point (PMCC) cSt cSt cSt cSt 15 HV 75 30 15 3.8 150 0.871 320 -44 22 HV 22 4.9 150 0.872 349 -44 32 HV 46 HV 310 105 46 8.2 150 0.872 410 -38 68 HV 68 10.9 150 0.877 446 -33 100 HV 960 268 100 14.7 150 0.889 349 -22

71 32 6.4 150 0.872 338 -44

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

303

Hydraulic Oil

SHELL TURBO Fluid DR 46


Fire resistant hydraulic and lubricating fluid for turbines SHELL TURBO Fluid DR 46 is a fire-resistant hydraulic fluid based on Tri-Aryl Phosphates manufactured from carefully selected raw materials. Performance Features and Benefits
Excellent fire resistant SHELL TURBO Fluid DR 46 is inherently fireresistant, offering high flash point, high fire point and high auto ignition temperature. It eliminates the risk of fire, potentially caused by mineral oil products. Good oxidation stability To provide long service life under normal operating conditions. Good hydrolytic stability SHELL TURBO Fluid DR 46 is to a great extend able to withstand rapid decomposition of the Ester base fluid under the influence of moisture and water in the oil system. Good demulsibility To enable rapid separation from water for improved service intervals. Good air release Rapid air-release minimizes air entrapment in lubrication and governor control systems in order to ensure safe operation of the whole equipment. Low foaming Minimal tendency for foaming to provide proper lubrication and heat transfer. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


SHELL TURBO Fluid DR 46 is approved by relevant original equipment manufacturers, e.g. ABB, GEC, Siemens, Westinghouse. SHELL TURBO Fluid DR 46 appears in the FM Approvals Guide against project identification number 3024866 as an approved fire resistant hydraulic fluid for turbine applications.

Compatibility
Packing, Seals and Hoses The following materials are recommended for use with SHELL TURBO Fluid DR 46: Butyl rubbers, Nylon, PTFE, and Viton rubber (depending on operation temperature range). Painted Surfaces Attention must be paid to painted surfaces. Epoxy paints are seen as resistant to SHELL TURBO Fluid DR 46.

Main Applications
Lubrication of steam- and gas turbines SHELL TURBO Fluid DR 46 can be used as lubrication oil for main bearings in steam- and gas turbines, generators and cooling pumps. Hydraulic fluid It can be used as hydraulic fluid in electrohydraulic governor control systems in seam- and gas turbines. Advice on applications not covered in this leaflet may be obtained from your Shell Representative.

Fluid Conditioning
In order to ensure a long fluid life it is essential to keep the fluid clean and dry and to maintain a low level of acidity. Special advice for the treatment of the product in service can be requested from your supplier.

Hydraulic Oil

304

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


SHELL TURBO Fluid DR 46 ISO Viscosity Grade Kinematic Viscosity: @ 40 C, cSt @ 100 C, cSt Specific Gravity @ 15F Flash Point, COC, min C Fire Point COC, min C Auto Ignition Temp., C Pour Point, C Neutralization Number, mg KOH/g Water separability @ 54 C Water content Cleanliness Air release @ 50 C min min m-% kg/m3 ASTM D 445 ASTM D 445 ASTM D 1298 ASTM D 92 ASTM D 92 ASTM D 2155 ASTM D 5949 ASTM D 974 ASTM D 1401 ASTM D 1744 ISO 4406 ASTM D 3427 Test Method 46 46 43.4 5 1.130 270 368 575 -20 0.04 40/40/0 0.06 15/12 1

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

305

Hydraulic Oil

SHELL ADRANA B 3202


Water miscible metalworking fluid SHELL ADRANA B 3202 is a high quality metalworking fluid based on an innovative technology, assuring prevention of microbiological degradation without the use biocides or other well known biostatic agents. SHELL ADRANA B 3202 is free of chlorine, DEA, Boron, formaldehyde (releasers) and other biocides. Performance Features and Benefits
Free of biocide Excellent detergency for clean parts and machine tools Good cooling properties - provideing sufficient tool life and part geometry Good corrosion protection - resulting in lower reject rate and maintenance cost Very good foaming behavior - for use with high pump pressure/flow rates in soft to medium water hardness conditions ensuring problem free working operations Environmental compliance - free of formaldehyde, chlorine, phenol, nitrite, secondary amines and biocides.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness and the required inter-operational corrosion protection. The recommended concentration is: General machining : 6 8 % Grinding : 5 7 %

Storage Requirements
The product should be stored inside (5-40C) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL ADRANA B 3202 is an innovative water miscible metalworking fluid recommended for general machining and grinding operations on cast-iron and low to medium alloyed steels. Although free of biocides and other well-known biostatic agents, this innovative technology, developed by Shell, provides the fluid with excellent biostatical properties. Preventing the microbiological degradation of the fluid without being detrimental to the technical requirements demanded from todays coolants by customers and machine tool builders. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Metalworking Fluids

306

Typical Physical Characteristics


Unit Mineral Oil content Kinematic Viscosity @ 20 C Density @ 20 C pH of the emulsion at 5% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Acid Split Factor % % cSt kg/L ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 Method SHELL ADRANA B 3202 21 Approx. 160 1.02 9.2 6.0 1.3 2.42

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

307

Metalworking Fluids

SHELL ADRANA D 208


Water extendible metalworking fluid SHELL ADRANA D 208 is a high quality, general-purpose metalworking fluid for easy to medium duty applications on ferrous metals. Performance Features and Benefits
SHELL ADRANA D 208 is an odorless microemulsion with: High detergency for clean parts and machine tools High stability extending the fluid life Good corrosion protection Extremely good foaming behavior for use in soft water and high pump pressure/flow rates Good cooling properties that provide sufficient tool life and part geometry Operator friendly

recommended concentrations for use in medium water hardness are: General machining : 4 6 % Severe cutting operations : 5 8 % Grinding : 3 5 %

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL ADRANA D 208 is recommended for use in easy to medium duty operations on cast iron and low to medium alloyed ferrous metals. It is designed with excellent detergency and high wetting properties in order to be used on CNC machine tools. SHELL ADRANA D 208 is suitable for all removal and grinding operations, and is usable over a broad water hardness range. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Mineral Oil content Density @ 20 C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Acid Split Factor Unit % kg/L % Method ASTM D 1298 DIN 51369 DIN 51360/2 SHELL ADRANA D 208 22 1.02 9.3 4.0 1.55 3.1

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

308

SHELL ADRANA D 408


Water extendible metalworking fluid SHELL ADRANA D 408 is a high quality, general-purpose metalworking fluid recommended for light to medium duty operations on a broad range of materials. Performance Features and Benefits
Low foam in soft water Good stability ensuring prolonged sump life Good corrosion protection Good detergency offering low drag out, clean parts and machine tools, and a better working environment Operator friendly

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL ADRANA D 408 is recommended, over a broad water hardness range, for general machining operations on cast iron, steel, and aluminum alloys. SHELL ADRANA D 408 is also suitable for machining of copper alloys. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical recommended concentrations for use in medium water hardness are: General machining : 5 7 % Heavy duty machining : 8 12 % Grinding : 4 5 %

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Mineral Oil content Density @ 20 C pH of the emulsion at 5% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Acid Split Factor Unit % kg/L % Method ASTM D 1298 DIN 51369 DIN 51360/2 SHELL ADRANA D 408 30 0.98 9.1 5.0 1.40 1.53

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

309

Metalworking Fluids

SHELL ADRANA D 601.01


Water extendible metalworking fluid SHELL ADRANA D 601.01 is a high quality metalworking fluid recommended for medium to heavy duty machining of high carbon steel and alloyed special steels with high tensile strength. It is free of chlorine, nitrite and secondary amines. Performance Features and Benefits
High lubricity resulting in prolonged tool life, increased surface finish, lower reject rate Good stability ensuring long sump life Good corrosion protection Good foaming behavior in water of low and medium hardness Better working conditions reduced mist/smoke formation in heavy duty machining Operator friendly greatly reduced risk of medical problems (dermatitis, ) Medium duty operations : 5 7 % Heavy duty operations : 8 12 % Grinding : 4 6 %

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL ADRANA D 601.01 is a micro-emulsion with a high level of EP additives. It is recommended for medium to heavy duty machining of all types of steel alloys. SHELL ADRANA D 601.01 is also suitable for grinding operations including creep feed grinding. Excellent results are also achieved in band sawing applications on steel alloys. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The recommended concentrations for use in medium water hardness are:

Protect the Environment


Do not discharge into drains, soil, or water.

Metalworking Fluids

310

Typical Physical Characteristics


Unit Mineral Oil content Kinematic Viscosity @ 20 C Density @ 20 C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Acid Split Factor % % cSt kg/L ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 Method SHELL ADRANA D 601.01 19 190-250 1.02 9.25 4.0 1.35 2.2

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

311

Metalworking Fluids

SHELL CALLINA Fluid 1100


General purpose cleaner/degreaser SHELL CALLINA Fluid 1100 is a mildly alkaline liquid developed for general purpose cleaning. SHELL CALLINA Fluid 1100 contains a citrus-based solvent that is non-hazardous and very effective in degreasing. SHELL CALLINA Fluid 1100 can be used at 0.5% to 25% by volume for heavier duty applications. The product may be used at ambient to 180F depending on the application. Main Applications
Tar and grease removal Floor cleaner and deodorizer Cleaning of plastic, painted surfaces, glass and non-ferrous metals Immersion cleaning Machine and equipment cleaning Janitorial cleaner Ink remover Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

To Determine Concentration
Place a 25 ml sample in a flask or a beaker. Add 3 to 5 drops of Methyl Orange Indicator. Titrate with 0.1 Normal Acid. Each ml of 0.1 Normal Acid used is equal to 1% of SHELL CALLINA Fluid 1100.

Typical Physical Properties


SHELL CALLINA Fluid 1100 Appearance Specific Gravity, 60/60F pH (Concentrate) Volatile Organic Content (VOC), gram/L Density, lbs/gal Test Method Visual Yellow/green clear liquid 1.031 11.6-12.2 <150 8.54

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

312

SHELL CALLINA Fluid 1200


Heavy duty general purpose cleaner SHELL CALLINA Fluid 1200 is a mild alkaline liquid concentrate developed to remove a variety of heavy soils from a wide variety of surfaces. SHELL CALLINA Fluid 1200 does not contain silicates or nitrites. Performance Features and Benefits
Suitable for a variety of applications Mildly alkaline Does not contain nitrities or silicates Easily mixed with water NOTE: SHELL CALLINA Fluid 1200 contains little corrosion inhibiting ability so freshly machined metal surfaces should be coated with a light oil or coolant solution after cleaning to inhibit against corrosion.

Main Applications
Floor cleaning Spray cleaning of floors, walls, equipment and machinery In-process soak cleaning Steam cleaning Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Normal Use Conditions


1. Floor cleaning - mop and bucket 5% to 10% concentration, cold or hot, as desired. 2. Spray cleaning - use at 5% to 10% concentration, cold or hot, as desired. 3. In-process cleaning - soak or agitated soak 5% to 10% concentration, cold or hot, as desired.

Typical Physical Properties


SHELL CALLINA Fluid 1200 Appearance of Concentrate Foam Characteristics pH Concentrate 5% Solution Density, lbs per galllon 8.75-9.25 8.5-9.0 8.7 Test Method Visual Light amber to water white liquid High Foaming

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

313

Metalworking Fluids

SHELL CALLINA Fluid 1210


Maintenance and floor cleaner SHELL CALLINA Fluid 1210 is a general maintenance and floor cleaner that provides excellent performance in a variety of general maintenance applications. Performance Features and Benefits
Effectively removes a variety of soils such as machining fluids, grease, rubber tire marks, crayon to produce a suitable clean surface. Works well for a variety of applications minimizing the need for a variety of products helping to reduce inventory NOTE: SHELL CALLINA Fluid 1210 contains little corrosion inhibiting ability so bare metal surfaces should be coated with a light oil or coolant solution after cleaning to prevent corrosion from occurring.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Floor cleaning Spray cleaning of floors, walls, equipment and machinery Floor scrubbing equipment Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Normal Use Conditions


1. Floor Cleaning - mop and bucket 3 10% concentration, cold or hot, as desired. 2. Spray Cleaning - use at 3 10% concentration, cold or hot, as desired.

Typical Physical Properties


SHELL CALLINA Fluid 1210 Appearance of Concentrate Odor Foam Characteristics pH Concentrate Density, lbs per galllon 9.5 8.7 Test Method Visual Aqua/ Lt. Blue Mild Low

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

314

SHELL CALLINA Fluid 2100


Cleaner/Rust Preventative SHELL CALLINA Fluid 2100 is a mildly alkaline product specifically developed to replace nitrite-containing cleaner/rust preventatives. SHELL CALLINA Fluid 2100 is a nitrite-free compound that will provide excellent protection on steel and cast iron substrates. SHELL CALLINA Fluid 2100 can be used as a final rinse at low concentration or as a cleaner/inhibitor in one-stage operations. Main Applications
Process cleaner for steel and cast iron materials Can provide some corrosion protection at low concentrations in one stage operations Advice on applications not covered in this handbook may be obtained from your Shell representative. SHELL CALLINA Fluid 2100 is typically used at 0.5% to 5.0% by volume. The temperature of the cleaner can be ambient to 180F depending on severity of soil. The cleaner can be applied by immersion, spray or hand wiped on the metal surface. Add 0.5 N Acid, dropwise, into the beaker while shaking, until a pink to colorless change is observed. The number of drops times 0.172 is equal to the concentration of in % by volume. EXAMPLE: No. of drops 0.5 N Acid = 5 5 x 0.172 = 0.86% by volume

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Concentration determination
Using the 5 ml syringe, transfer 5 ml of bath sample into the plastic beaker and add 50 mls of water. Add 10 drops of Phenolphthalein Indicator.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Properties


SHELL CALLINA Fluid 2100 Appearance Odor Specific Gravity, 60/60 F Flash Point, F pH Concentrate 5% Solution Foaming Tendency 10.0 9.5 None to low D92 Test Method Visual Clear yellow liquid Mild 1.12 N/A

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

315

Metalworking Fluids

SHELL CALLINA Fluid 3100


Soak cleaner SHELL CALLINA Fluid 3100 is a liquid alkaline compound developed for immersion cleaning operations. SHELL CALLINA Fluid 3100 is very effective in removing and emulsifying heavy lubricants on ferrous and non-ferrous substrates. SHELL CALLINA Fluid 3100 should not be used in spray washers. Performance Features and Benefits
Safe on majority of metals helping to reduce inventory of cleaners required in shop Removes heavy lubricants helping to reduce rework and maximize shop efficiency Sulfuric Acid to the endpoint (red to colorless). Each ml of 0.1 Normal Sulfuric Acid used is equal to 0.33%, by volume, of SHELL CALLINA Fluid 3100. Note: Read and understand all precautions on container labels before using this product. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Main Applications
Immersion cleaning operations on a wide variety of metals SHELL CALLINA Fluid 3100 should be used at a concentration of 1-5% by volume at a temperature of 160 - 200F. The temperature and contact time with the metal should be determined based on the degree of cleaning necessary. To use, heat the water in the bath to 150 - 160F. Add the required amount of SHELL CALLINA Fluid 3100 with agitation. Heat the bath to the operation temperature and start processing the work. To determine the concentration of SHELL CALLINA Fluid 3100, place a 25 ml sample of the solution in a 250 ml flask. Add 3 - 5 drops of Phenolphthalein Indicator. Titrate with 0.1 Normal

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


SHELL CALLINA Fluid 3100 Appearance pH of Concentrate pH of working bath Foaming Tendency Visual Dark Amber, Clear Liquid 12.5 11.0-12.0 Heavy

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

316

SHELL CALLINA Fluid 3250


Spray cleaner SHELL CALLINA Fluid 3250 is a liquid alkaline compound specifically developed for spray cleaning operations. SHELL CALLINA Fluid 3250 will not emulsify oil-containing compounds. SHELL CALLINA Fluid 3250 is very effective in removing light to medium drawing and stamping compounds from ferrous and non-ferrous substrates.
SHELL CALLINA Fluid 3250 is used at 0.5 to 10.0% by volume at temperatures of 130 - 180F. Contact time is anywhere from 10 seconds to 15 minutes depending on application. This cleaner is suitable for use with Carbon steel equipment. To use, fill the washer 3/4 full with water. Add the required amount of SHELL CALLINA Fluid 3250. Fill to operating level with water and heat to operating temperature. Start the pump and circulate the solution for 5 minutes to ensure even mixing of the solution. Then start processing the parts. To determine concentration of SHELL CALLINA Fluid 3250, place a 4 ml sample of the bath in a flask and add 60 mls of water. Add 3 - 5 drops of Phenolphthalein Indicator. Titrate with 0.1 Normal Acid to the color change (pink to clear). Each drop of 0.1 Normal Acid used is equal to 0.11% by volume of SHELL CALLINA Fluid 3250.

Main Applications
Spray cleaning operations Cleaning operations needed to remove light to medium duty lubricants from ferrous and non-ferrous substrates Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Properties


SHELL CALLINA Fluid 3250 Appearance Odor pH Concentrate Working Bath Foaming Tendency Effect on Metals Density, lbs/gal 12.8 12.0 Low Safe to use on most metals 9.12 Test Method Visual Clear, colorless liquid Mild

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

317

Metalworking Fluids

Shell DROMUS B
Premium soluble oil for metal removal applications Shell DROMUS B provides excellent cooling, lubricity, and rust protection for use in a wide range of grinding and machining operations on ferrous and non-ferrous metals. Performance Features and Benefits
Excellent cooling and lubricating Extended tool life Low foaming tendency Nitrite, silicone, and heavy metal free Easy emulsification - stable emulsions Good rust protection - machine and parts Easy removal from parts Lower disposal costs

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell DROMUS B is general purpose soluble oil containing a high level of emulsifiers for superior performance. It readily emulsifies and forms very stable emulsions even with relatively hard water and high dilution ratios. Shell DROMUS B is suited for light machining and is especially recommended for grinding operations where very clean emulsions are typically required to permit rapid settling of fines. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. Shell DROMUS B is typically emulsified at 20:1 to 40:1 water/oil ratios for drilling, planning, milling, sawing, and turning applications.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Appearance Kinematic Viscosity @ 40C Water Content Gravity cSt % API ASTM D 445 ASTM D 95 ASTM 1298 Method Shell DROMUS B Dark Pale 41.9 1.7 28.8

These characteristics are typical of current production. While future production will conform to Shell's specification, variations in these characteristics may occur.

Metalworking Fluids

318

Shell DROMUS BLC


Biocide containing soluble oil for metal removal applications Shell DROMUS BLC is a general purpose soluble oil concentrate with and added biocide and extreme pressure performance. Performance Features and Benefits
Contains biocide - enhances fluid life Excellent tool lubrication - due to high oil concentration Easy emulsification - stable emulsions Low foaming tendency Good corrosion inhibition Nitrite-free Good rust protection - tool and parts Easy removal from parts No phenol-based additives General machining : 3 5 % Heavy machining : 3 5 % (Reaming, milling, boring, deep drilling)

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell DROMUS BLC is suitable for general machining operations of moderate severity and general purpose grinding where an opaque fluid is acceptable. This coolant may be used with low to medium tensile general engineering steel stock, conventional aluminum alloys, copper, free machining brasses, and other copper alloys. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical recommended concentrations for use in medium water hardness are:

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Appearance Density @ 20C pH of the emulsion at 5% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor % g/mL ASTM D 1298 ASTM D 1287 DIN 51360/2 Method Shell DROMUS BLC Dark Pale 0.91 9.0 2.0 1.02

These characteristics are typical of current production. While future production will conform to Shell's specification, variations in these characteristics may occur.

319

Metalworking Fluids

Shell ENSIS COMPOUND DW 1016


Solvent based corrosion inhibitor Shell ENSIS COMPOUND DW 1016 is a solvent based rust inhibitor and is intended for use on component parts or finished assemblies and equipment. Performance Features and Benefits
Long term protection helps to eliminate rework and keep scrap to a minimum Soft waxy film prevents cracking and peeling of protective film Low viscosity allows for easy application with dip or spray equipment Quick drying time (typically less than an hour) avoids delays in putting parts in storage One gallon of Shell ENSIS COMPOUND DW 1016 will cover approximately 1800-2200 sq. feet with a film thickness of about 1.5 to 2.5 mm. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Dip, spray or fogging applications where excellent displacement from water or cleaners is required Applications where up to two years of indoor protection or six to nine months outdoor protection is required For all applications, this product is used directly from the drum as received. Surface films of this product are readily removed with typical industrial alkaline cleaners or by vapor degreasing. Before use, Shell ENSIS COMPOUND DW 1016 should be agitated to provide even coatings.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ENSIS COMPOUND DW 1016 Appearance Film Characteristics Flash Point, F Density, lbs/gal D 92 Test Method Visual Dark brown liquid Soft, waxy film 170 6.78

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

320

Shell ENSIS Compound WB 1200


Water emulsifiable corrosion inhibitor Shell ENSIS Compound WB 1200 is a water emulsifiable rust-preventive oil formulated for use on a wide variety of metals. When applied from a 10 to 40 percent water emulsion, Shell Ensis ENSIS Compound WB 1200 produces a slightly oily film that will provide up to six months indoor corrosion protection. Shell ENSIS Compound WB 1200 is added to water at a rate of 10 to 40 percent of the total bath volume with good agitation. The bath may be o heated to 140 F, to facilitate drying. Parts may be allowed to air dry or may be force dried with heat or hot air. Immersion times of 1 to 5 minutes are sufficient for complete oil absorption onto the metal surface. Performance Features and Benefits
Good indoor protection helping to reduce rework Easily cleaned from surfaces which prevents interference with following operations Dilutable with water helping to lower cost in comparison to oil or solvent based rust preventatives Suitable for a wide variety of metals 2. Add 20 mls of 50% Sulfuric Acid. 3. Invert several times venting cylinder as necessary to relieve any pressure buildup. 4. Allow the sample to stand for 10 to 20 minutes undisturbed. 5. Read the volume of dark oil in the upper layer and multiply the milliliters by 2.0 to obtain the percent by volume of Shell ENSIS Compound WB 1200 in the bath.

Main Applications
Designed for use at 10-40% emulsion strength For use where up to six months indoor protection is desirable Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

To determine concentration of Shell ENSIS Compound WB 1200


1. Place a 50 ml sample of the emulsion in a stoppered 100 ml graduated cylinder.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ENSIS Compound WB 1200 Appearance Film Characteristics Flash Point, F Density, lbs/gal D 92 Test Method Visual Amber, slightly hazy liquid Slightly Oily N/A 7.78

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

321

Metalworking Fluids

Shell ENSIS DW 662 and DW 1262


Medium term rust preventive with dewatering properties Shell ENSIS DW 662 and DW 1262 are medium-term rust preventive oils, which leave a waxy film with dewatering properties. Performance Features and Benefits
Shell ENSIS DW 662 and DW 1262 leave a waxy corrosion film on surfaces. Shell ENSIS DW 662 and DW 1262 are easily removed with aqueous alkaline cleaners or solvents. They are premium quality dewatering type rust preventives with good coverage. Effective in neutralizing finger prints. Resists cracking and peeling. Use Shell ENSIS DW 662 and DW 1262 where you require excellent covering capacity and excellent medium-term protection.

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Duration of Protection
Indoors: 12 months Covered Outdoors: 3 months Outdoors: Not recommended

Storage Requirements
The product should be stored inside (41 104 F) for no more than 2 years and be protected from freezing.

Main Applications
Shell ENSIS DW 662 and DW 1262 are a medium term rust protective suitable for metal surfaces likely to corrode in storage or use. Shell ENSIS DW 662 and DW 1262 are water-displacing solvent-based rust inhibitors that leave temporary waxy protective film on metal surfaces. The products protect metal parts from the damaging effects of moisture, air, detergents and other contaminants. Shell ENSIS DW 662 and DW 1262 can be applied by dipping or spraying.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ENSIS Appearance Density @ 15 C, kg/L Kinematic Viscosity @ 20 C (cSt) Flash point C Film thickness, m ASTM D 4052 ASTM D 445 ASTM D 93 Test Method DW 662 Clear Brown 0.798 2.3 67 0.9 DW 1262 Clear Brown 0.814 2.9 65 2.8

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

322

Shell ENSIS DWO 600 and 1262


Rust preventives with dewatering properties Shell ENSIS DWO 600 is VOC free short-term rust preventive oil, which leaves an oily film with dewatering properties. Shell ENSIS DWO 1262 is medium-term rust preventive oil, which leaves an oily film with dewatering properties. Performance Features and Benefits
After the evaporation of the solvent, Shell ENSIS DWO 600 and 1262 leave an oily protective film on surfaces. Shell ENSIS DWO 600 and 1262 are easily removed with aqueous alkaline cleaners or solvents. Due to the thin oily film, the products must not be removed before assembly or top up with the final liquid. These are premium quality dewatering type rust preventives with good coverage. They are effective in neutralizing fingerprints and resist cracking and peeling. Use Shell ENSIS DWO 600 and 1262 where you require excellent covering capacity and short to medium term protection.

Duration of Protection
Shell ENSIS DWO 600 Indoors: 6 months Covered Outdoors 3 months Outdoors Not recommended Shell ENSIS DWO 1262 Indoors: 12 months Covered Outdoors 3 months Outdoors Not recommended

Storage Requirements
The products should be stored inside (5 40 C) for no more than 2 years and be protected from freezing.

Main Applications
Shell ENSIS DWO 600 is a short-term rust protective while Shell ENSIS DWO 1262 is a medium-term rust protective. Both are suitable for metal surfaces that are likely to corrode in storage or use. The products are water-displacing rust inhibitors that leave a temporary oily protective film on metal surfaces. They protect metal parts from the damaging effects of moisture, air, detergents and other contaminants. Shell ENSIS DWO 600 and 1262 can be applied by dipping or spraying. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


Shell ENSIS DWO 600 and Shell ENSIS DWO 1262 are unlikely to present any significant health or safety hazard when properly used in the recommended application and good standards of industrial and personal hygiene are maintained. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

323

Metalworking Fluids

Typical Physical Characteristics


Shell ENSIS DWO Classification ISO 6743-8 Appearance Density @ 15 C (kg/m3) (DIN EN ISO 12185) Kinematic Viscosity @ 40 C (cSt) (ASTM D 7042) Flash point (C) (ASTM D 93) Film thickness (m) 600 ISO L-REE Clear orange 819 4.8 >100 4.8 1262 ISO L-REE Clear orange 826 5.9 65 5.7

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

324

Shell ENSIS PL 1608


Prelube for cold rolled sheet steel and coated strip Shell ENSIS PL 1608 is a rust preventive prelube oil designed for application to automotive grade cold rolled steel sheet and coated strip which meets the German VDA 230-201 specification and exhibits excellent drawing properties combined with easy removal. Performance Features and Benefits
Excellent corrosion prevention, condensation, indoor and covered outdoor conditions Outstanding deep drawing properties reducing the need for additional lubrication Applicable on various metals suitable for use on ferrous or coated steel Easily removed by alkaline cleaners compatible with normal post treatment operations Thixotropic nature resulting in reduced run-off and providing optimum film stability Suitable for electrostatic applications approved by spray equipment suppliers Free from heavy metals such as barium

Specification, Approvals, and Recommendations


Shell ENSIS PL 1608 is formulated to meet the German Automobile Manufacturers specification VDA 230-201.

Compatibility
Shell ENSIS PL 1608 is compatible with multimetal components/pipework systems. It is compatible with all seal materials and down stream operations.

Storage Requirements
Store in dry conditions away from other combustible materials, heat and direct sunlight.

Main Applications
Rust protection of cold rolled sheets Shell ENSIS PL 1608 can be used as a rust preventive oil on rolled sheet steel and coated strip, during the finishing process in order to provide corrosion protection during storage and transit. Shell ENSIS PL 1608 can be applied neat by roll transfer, drip feed or electrostatic application methods. Typical coating weights are between 1.5 to 2.5 g/m2. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell ENSIS PL 1608 Appearance @ 25C Specific Gravity @ 15C Kinematic Viscosity @ 40C Flash Point (SFCC) Fire Point (COC) Unit kg/L cSt C C Test Method ASTM D 4052 ASTM D 445 ASTM D 92 ASTM D 92 Brown 0.912 65-75 200 205

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

325

Metalworking Fluids

Shell FENELLA CSS 200


Neat cold rolling oils Shell FENELLA CSS 200 is a neat lubricating oil for cold rolling mills. Main Applications
Shell FENELLA CSS 200 is designed for cold rolling mills producing ferrous and non-ferrous material such as high carbon alloy, copper and stainless steel. Shell FENELLA CSS 200 is a fully formulated lubricant blended from highly refined base oil and selected additives providing excellent properties such as: High stability to oxidation Anti-wear properties High film strength formation Anti-rust properties High resistance to the foam formation Excellent filterability, suitable for cartridge and media type filtration. Shell FENELLA CSS 200 is applied by circulation, lubricating the roll gap. The series is also suitable for lubrication of bearings in cluster type mills. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
Store in clean and dry conditions away from combustible materials, heat and direct sunlight. Protect from frost.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Method Appearance @ 20 C Specific gravity @ 20 C Viscosity @ 40 C Saponification Value Acid Value Flash Point Phosphorous content XRF Cu Corrosion @ 100 C ASTM D 130 ASTM D 4052 ASTM D 445 ASTM D 94 ASTM D 662 ASTM D 92 Shell FENELLA CSS 200 Clear 0.859 kg/L 7.7 cSt <2.0 mgKOH/g <0.6 mgKOH/g 161C 0.08 m% 1a

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

326

Shell FENELLA Fluid D 4450


Water miscible metalworking fluid Shell FENELLA Fluid D 4450 is a soluble oil used for perforating, blanking and forming. Performance Features and Benefits
Shell FENELLA Fluid D 4450 contains special EP-, lubricity additives and corrosion inhibitors for heavy-duty operations.

Storage Requirements
The product should be stored inside (41-104F) for no more than 1 year and be protected from freezing.

Main Applications
Shell FENELLA Fluid D 4450 is a soluble oil that can be used for perforating, blanking and forming operations. It contains high film strength boundary lubricants that respond to tooling demands in high-speed operations. Shell FENELLA Fluid D 4450 is suitable for use on metals including carbon steels, stainlesss and aluminum alloys. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


Please not that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rush inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized or ideally eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and determine the end of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required inter-operational corrosion protection. Dilution of 5%-100%, depending upon operation, can be applied by spray, roll or dip.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Concentrate Appearance Emulsion Appearance Kinematic Viscosity @ 40 C Density @ 20 C pH value at 10% cSt kg/L Method Visual Visual ASTM D 445 ASTM D 1298 DIN 51369 Shell FENELLA Fluid D 4450 Transparent Milky 114 0.950 9.0

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

327

Metalworking Fluids

Shell FENELLA Fluid D 4470


Water miscible metalworking fluid Shell FENELLA Fluid D 4470 is highly chlorinated, heavy-duty, emulsifiable drawing oil for very severe drawing. Performance Features and Benefits
Shell FENELLA Fluid D 4470 can be used neat or diluted allowing it to be used in very severe operations or less severe operations. It contains ingredients, which help the product to be readily removed from parts with mild alkaline cleaners. Due to the high level of extreme pressure additives and the resistance to wiping, Shell FENELLA Fluid D 4470 is ideal for severe drawing operations and progressive dyes.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness and the required inter-operational corrosion protection. Dilutions of 5% -100%, depending upon operation, can be applied by spray, roll or dip.

Storage Requirements
The product should be stored inside (41-104F) for no more than 1 year and be protected from freezing.

Main Applications
Shell FENELLA Fluid D 4470 is highly chlorinated, heavy-duty, emulsifiable drawing oil for very severe drawing operations on heavy gauge carbon and stainlesss steels. It contains film strength agents to impart heavy duty forming characteristics. It is inhibited to protect parts and press components from corrosion. Shell FENELLA Fluid D 4470 provides a strong, non-gumming organic lubricating film to carry through multiple die operations. It can be applied by spray, drip, swab or roller coat. Shell FENELLA Fluid D 4470 can be used straight or diluted in water up to 10% concentration, depending upon difficulty of the operation. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rush inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized or ideally eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and determine the end of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Concentrate Appearance Emulsion Appearance Kinematic Viscosity @ 40 C Density @ 20 C pH value at 10% cSt kg/L Method Visual Visual ASTM D 445 ASTM D 1298 DIN 51369 Shell FENELLA Fluid D 4470 Slightly Hazy Milky 335 1.065 9.0

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

328

Shell FENELLA Fluid D 601


Water miscible metalworking fluid Shell FENELLA Fluid D 601 is a chlorine free, high performance water miscible fluid for deep drawing operations on ferrous metals. Performance Features and Benefits
Very high EP and Lubricity - resulting in prolonged tool life and increased surface finish Good detergency - for clean machine tools and parts and creating a more pleasant working environment Excellent corrosion protection - results in lower reject rate and reduced maintenance cost related to corrosion problems Environmental compliance - free of chlorine, formaldehyde, phenol, nitrite and secondary amines

Storage Requirements
The product should be stored inside (5-40C) for no more than 1 year and be protected from freezing.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized or ideally eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and determine the end of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell FENELLA Fluid D 601 is a chlorine and formaldehyde water miscible fluid for medium to severe deformation processes (deep drawing, punching, pressing, etc...) on ferrous metals. Due to the products extremely high extreme pressure (EP) and lubricity properties Shell FENELLA Fluid D 601 is recommended for use on steel, high-alloyed steels and stainlesss steels. Shell FENELLA Fluid D 601 can be used diluted as well as neat concentrate. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Recommended Concentrations
The concentration varies depending on the type of deformation process and material, the water hardness and the required inter-operational corrosion protection. The recommended concentration for use in medium water hardness is: Easy to medium duty operation: 6-12% Heavy operations: 12-30% For some application as pure concentrate

329

Metalworking Fluids

Typical Physical Characteristics


Unit Mineral Oil Content Kinematic Viscosity @ 40 C Density @ 20 C pH of the emulsion @ 5% (TH40) Corrosion DIN 5% (TH40) Refractometer Factor Acid Split Factor % % cSt kg/L ASTM D 445 ASTM D 4052 DIN 51369 DIN 51360/2 Method Shell FENELLA Fluid D 601 40.5 36.8 0.918 9.2 3-3 1 2.17

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

330

Shell FENELLA Fluid SP 802


Wet temper fluid Shell FENELLA Fluid SP 802 is a wet temper fluid for in-line temper mills on galvanizing lines. Main Applications
Shell FENELLA Fluid SP 802 consists of a synergistic blend of water soluble surfactants and mild cleaning action to rolls and strip. The benefits of Shell FENELLA Fluid SP 802 are summarized below: Keeps work rolls clean and open Stain free operation Prevents oil and grease spotting Retains roll surface roughness Low foaming Controls reduction without slippage Good corrosion resistance Shell FENELLA Fluid SP 802 is pre-mixed with water and applied onto the strip/work rolls of the temper mill using controlled spray applicators. The application rate should be adjusted to mill conditions such as speed, width, etc. Recommended concentration, 1-3% Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
Store undercover out of direct sunlight temperature range 41-86 F

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell FENELLA Fluid SP 802 Appearance Specific gravity @ 15 C pH (5.0% in De-ionized Water) Solubility in water Clear yellow liquid 1.061 9.5 Completely soluble

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

331

Metalworking Fluids

Shell FENELLA SRC 865 S and 866 S


Cold Rolling - Steel Shell FENELLA SRC 865 S and 866 S are controlled particle size cold rolling oils for use in the production of mill clean sheet in tandem mills. Main Applications
Shell FENELLA SRC 865 S and 866 S are high performance rolling lubricants, which produce mill clean strip. They also have excellent burn-off properties in batch and continuous annealing. Shell FENELLA SRC 865 S and 866 S are normally used as a 2.0 - 3.0% emulsion concentration in water. (0.5 1.0% concentration in the last stand system. Shell FENELLA SRC 865 S and 866 S provide: Improved reduction capability Excellent burn-off properties Consistent lubrication in use Increased roll life Extended bath life and resistance to contamination giving cost effective performance Improved speed capability Improved productivity Reduced oil consumption Improved tramp oil rejection Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
Recommended temperature for bulk storage is 86104 F (minimum 77 F maximum 140 F).

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell FENELLA Appearance Specific gravity @ 15C Viscosity (Kinematic) @ 40C Saponification Value Acid Value cSt mgKOH/g mgKOH/g SRC 865 S Clear, Brown 0.910 36 152 168 5 max SRC 866 S Clear, Brown 0.910 40 112-128 5 max

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

332

Shell FENELLA Fluid SRH 80


Steel hot rolling oil Shell FENELLA Fluid SRH 80 is high quality hot rolling oil, developed specifically for steel. Main Applications
Shell FENELLA Fluid SRH 80 is an additive ester based hot rolling lubricant for the reduction of hot Strip, Section and Bar steel. The oil can be applied as both neat oil, or as dispersion in water utilizing specific application systems. Shell FENELLA Fluid SRH 80 is free from halogens, compatible with industrial water systems and suitable for strip and edge lubrication. It reduces: Roll wear Power Consumption Mill Loads Rolling in Scale Surface Defects Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
Recommended storage temperatures are between 50 - 104F. Excessive conditions should be avoided outside 14-140F.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell FENELLA Fluid SRH 80 Appearance Specific gravity @ 20C (D 1298) Viscosity @ 40C (cSt) (D 445) Saponification Value (mgKOH/g) Neutralization Value (mgKOH/g) Flash Point (C) (D 93) Clear, Brown 0.902 45 151 5 184

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

333

Metalworking Fluids

Shell FENELLA Oil BCR


Cold Rolling - Brass Shell FENELLA Oil BCR 15 and 46 are Brass Cold Rolling Oils utilizing a specialized metal-free additive technology and high quality group 2 base oils. Main Applications
Shell FENELLA Oil BCR 15 and 46 are Group 2 mineral oil based cold rolling oils containing a blend of specialized metal-free additives to provide the best possible performance for brass rolling applications. Shell FENELLA Oil BCR 15 and 46 are intended for neat oil application systems to provide the cooling and lubrication requirements demanded during the reduction process. Shell FENELLA Oil BCR 15 and 46 provide: Superior oxidation resistance Good anti-wear and load carrying performance Excellent water-shedding properties High air release / low foaming properties Good filterability Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
Recommended temperature for bulk storage is 5086 F (minimum 32F, maximum 140 F). Drum / IBC stock should be stored indoors (if possible) and protected from frost and water ingress.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell FENELLA Oil Appearance @ 25C Specific gravity @ 20C Viscosity @ 40C (cSt) Viscosity Index Neutralization Number Flash Point F (ASTM D 1298) (ASTM D 445) (ASTM D 567) (ASTM D 974) (ASTM D 92) Method BCR 15 Clear 0.87 15.0 >95 <0.3 >360 BCR 46 Clear 0.874 46.2 99 <0.2 >360

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

334

Shell FENELLA Oils CH


Chlorine free compounded mineral oils for heading, stamping and drawing applications Shell FENELLA Oils CH are chlorine free, compounded mineral oils designed for use in a wide range of metal forming applications including heading, stamping, rolling, drawing, and extruding of aluminum, copper, ferrous and other non-ferrous metals. Shell FENELLA Oils CH 401 and CH 402 possess excellent anti-wear, load carrying, lubricity, and adhesive properties to provide satisfactory lubrication in many metal deformation processes. Performance Features and Benefits
Unique anti-wear/extreme pressure-additive system provides extremely effective boundary lubricant films, which prevent metal-to-metal contact to protect the die and the part being formed Excellent lubricity and adhesive properties reduce frictional heat and provide smooth surface finish of parts Promotes die life (minimizes wear and metal pick-up) Good rust/corrosion protection properties No chlorine, zinc, phosphorus, or heavy metals Effective with ferrous and non-ferrous metals Low smoke/mist tendencies Shell FENELLA Oils CH 401 and CH 402 may be used in place of highly chlorinated forming fluids without sacrificing performance. The absence of chlorine allows the products to be used in forming operations on metals and alloys of aluminum and titanium. These products do not contain active sulfur, which makes them suitable for use with copper and brass alloys. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell FENELLA Oil CH 402 exhibits a higher viscosity and greater adhesive properties, which make the product extremely suitable for multi-step metal deformation processes where maintaining the fluid on the part is necessary. Shell FENELLA Oils CH 401 and CH 402 may be easily removed by conventional solvents and aqueous cleaning techniques.

Protect the Environment


Do not discharge into drains, soil, or water.

335

Metalworking Fluids

Typical Physical Characteristics


Shell FENELLA Oils CH Appearance Gravity, API Viscosity: @ 40 C, cSt @ 100 C, cSt @ 100 F, SUS @ 212 F, SUS Viscosity Index Flash Point, F Pour Point, F Rust Test Distilled Water Synthetic Sea Water Copper Strip Corrosion Stick Slip Test Static/Kinetic Ratio Four Ball EP Load Wear Index, kgf Weld Point, kgf Calcium Sulfur Chlorine D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 665A D 665B D 130A Test Method CH 401 Pale 22.0 78.3 10.7 403 62.7 123 430 10 Pass Pass 1a CH 402 Dark Pale 21.1 154 17.45 799 89.9 124 415 15 Pass Pass 1a

D 2877 D 2783

0.69

0.68

100 620+ Present Present None

100 620+ Present Present None

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

336

Shell FENELLA Oil D 1602


Neat Drawing Oil Shell FENELLA Oil D 1602 is a special heavy duty oil for drawing, forming, blanking and profiling low and high alloyed steels or stainless steel. Main Applications
Shell FENELLA Oil D 1602 is special heavy-duty oil suitable for various operations such as drawing, forming, blanking and profiling low and high alloyed steels or stainless steel. Shell FENELLA Oil D 1602 is a chlorine free product. It contains EP, anti-wear and polar additives. The product also consists of a high content of lubricity and polar additive, which help provide good adhesive character to the oil. Degreasing can be done easily with solvents or alkaline solution. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
The product should be stored inside (41-104 F) no more than 2 years and be protected from freezing.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Appearance Density @ 15 C Kinematic viscosity @ 40 C Flashpoint (COC) kg/L cSt C ASTM D 4052 ASTM 445 ASTM 92 Method Shell FENELLA Oil D 1602 Brown Liquid 936 345 > 207

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

337

Metalworking Fluids

Shell FENELLA Oil D 805 C


Metalworking neat drawing oil Shell FENELLA Oil D 805 C is a neat drawing oil with low aromatic content and no heavy metals. The product has very high EP properties along with high lubricity and polar additives for excellent wetting of metal surfaces. Performance Features and Benefits
Shell FENELLA Oil D 805 C is containing EP, anti-wear, lubricity and polaire additives. Due to this package the product provides an excellent tool life. Good corrosion protection is obtained. Degreasing can be done easily with solvents or alkaline solution.

Storage Requirements
Product may not be stored outside and has to be protected from water.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell FENELLA Oil D 805 C is a special heavy duty oil for fine blanking and drawing operations. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Kinematic Viscosity @ 40 C @ 100 C Density at 15 C Flashpoint COC Cu Corrosion Test Four-Ball, Weld Load Appearance Kgf Visual cSt cSt kg/L C ASTM 4052 ASTM D 92 ASTM D 130 ASTM 2783 Method ASTM D 445 89 10.8 1.041 186 4c >800 Orange / Yellow, Cloudy Shell FENELLA Oil D 805 C

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

338

Shell FENELLA Oil P 401 N


Neat Profiling Oil Shell FENELLA Oil P 401 N is a special synthetic product for Cu-coated steel tubes production. Performance Features and Benefits
Shell FENELLA Oil P 401 N is chlorine free product and does not contain heavy metals. It is free from aromatic hydrocarbons. The product provides good lubricity and does not leave any carbon residue in and on the tubes after annealing. Shell FENELLA Oil P 401 N gives an excellent surface quality of tubes and helps to increase the lifetime of tools.

Storage Requirements
The product should be stored inside (41-104F) no more than 2 years and be protected from freezing.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell FENELLA Oil P 401 N is a special synthetic lubricant which was developed for Bundy, to be operational in the production of Cu-coated steel tubes. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Method Density @ 20 C in kg/L Kinematic Viscosity cSt @ 40 C @ 100 C Flashpoint in C (COC) Ash residue % Cu Corrosion Color ASTM D 4052 ASTM D 7042 59 11 ASTM D 92 DIN 51575 ASTM D 130 240 Max 0.01 3b Colorless Shell FENELLA Oil P 401 N 0.967

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

339

Metalworking Fluids

Shell FENELLA VD 201 N and 601 N


Metalworking neat volatile drawing oils Shell FENELLA VD 201 N and 601 N are chlorine free, aromatic free and heavy metal free volatile drawing oils. Performance Features and Benefits
Shell FENELLA VD 201 N and 601 N are low viscosity stamping and drawing oils characterized by the absence of residual films after evaporation. These product are based on polar and anticorrosion additives. Shell FENELLA VD 201 N and 601 N do not stain yellow metals.

Storage Requirements
Recommended temperature: 41-105 F Storage time: 3 years

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell FENELLA VD 201 N and 601 N are an evaporative product for stamping and drawing of thin non ferrous and ferrous materials. These products does not leave a residual film or react with paint. Degreasing of parts before assembly or welding is not necessary. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell FENELLA VD Density @ 20 C Kinematic Viscosity @ 20 C Flash Point COC Cu Corrosion Color Unit kg/L cSt C Method ASTM D 1298 ASTM D 445 ASTM 093 201 N 0.760 2.2 65 1a Colorless 601 N 0.784 3.3 65 1a Light Yellow

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

340

Shell GARIA 405 M-22 and M-32


Neat cutting oil Shell GARIA 405 M-22 and M-32 are neat cutting oils for general machining on automatic lathes, gear hobbing and on thread- or tooth-flank grinding machines. Performance Features and Benefits
Shell GARIA 405 M-22 and M-32 are based on hydro treated mineral oils with a low aromatic content. Combinations of polar, extreme pressure and anti wear additives provide the oils with high load carrying properties. The oils provide good tool life and good surface finish of the machined work pieces. High efficient anti mist additives reduce the mist load in the air. Due to the active sulfur in the Shell GARIA 405 M-22 and M-32 there is a risk of staining of yellow metals. Shell GARIA 405 M-22 and M-32 are free of chlorine and heavy metals. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell GARIA 405 M-22 and M-32 are neat cutting oils for general machining and particularly for working on middle to high resistance alloyed and low carbon steels and aluminum or magnesium alloys.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell GARIA 405 Appearance Kinematic viscosity @ 40 C Density @ 20 C Flash Point COC Cu-Corrosion Test cSt kg/m C Alfa
3

M-22 Yellow (ASTM D 7042) (DIN EN ISO 12185) (DIN EN ISO 2592) (ASTM D 130) 22 865 190 4a

M-32 Yellow 32 875 200 4a

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

341

Metalworking Fluids

Shell GARIA 4402 CM-32


Heavy duty neat cutting oil Shell GARIA 4402 CM-32 is a premium quality, light colored, extreme pressure cutting oil manufactured from blends of solvent refined mineral oils and selected additives. It is intended for medium to high severity cutting operations of ferrous metals. Performance Features and Benefits
Excellent machining performance - high quality surface finish Controlled extreme pressure properties - allows for higher metal removal rate, encouraging lower machining costs Good tool life - minimum downtime and increased production Stain resistant on yellow metals

Storage Requirements
Shell GARIA 4402 CM-32 should be stored under cover, avoiding extreme temperatures. Product should be kept sealed when not in use. When storage of product in the outdoors cannot be avoided, unopened containers should be kept on their side to avoid collection of moisture/water at top of container (where the bug or spout access may be).

Main Applications
Shell GARIA 4402 CM-32 is a heavy duty neat cutting oil for use in general machining of ferrous metals. This product makes it possible to consolidate to one cutting oil - covers many applications. Shell GARIA 4402 CM-32 will not stain yellow metals. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Kinematic viscosity @ 40 C Density @ 15 C Flash Point PMCC cSt kg/L F Method ASTM D 445 ASTM D 4052 ASTM D 93 Shell GARIA 4402 CM-32 33.5 0.89 410

These characteristics are typical of current production. While future production will conform to Shell's specification, variations in these characteristics may occur.

Metalworking Fluids

342

Shell GARIA 496 CF-26


Neat cutting oil Shell GARIA 496 CF-26 is a chlorine containing neat cutting oil for general machining processes. Performance Features and Benefits
The product is based on hydro treated mineral oils with a low aromatic content. Combinations of polar, extreme pressure nd anti wear additives provide the oils with high load carrying properties. The oils provide good tool life and good surface finish of the machined work pieces. High efficient anti mist additives reduce the mist load in the air.

Storage Requirements
The product should be stored inside (41-104 C) for no more than 2 years.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell GARIA 496 CF-26 is neat cutting oil for medium severe to severe machining of steel and cast iron. The product is mainly used for turning operations and general gear cutting with relatively low cutting speed. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Appearance Kinematic viscosity @ 40 C Density @ 20 C Flash point COC cSt kg/L C ASTM D 445 ASTM D 4052 ASTM D 92 Method Shell GARIA 496 CF-26 Yellow Clear 26 0.890 180

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

343

Metalworking Fluids

Shell GARIA 601 M-12 and M-22


Neat cutting oils Shell GARIA 601 M-12 and M-22 are neat cutting oils for machining of high alloy steels (stainless, heat resistant, austenitic, etc.) and aluminum or magnesium alloys. Performance Features and Benefits
Formulation based on hydrotreated mineral oils low aromatic content Polar, extreme pressure and antiwear additives provide high load carrying properties Controlled extreme pressure properties - allows for higher metal removal rate, encouraging lower machining costs Good tool life Excellent surface finish of machined work pieces Highly efficient ant-mist additives Shell GARIA 601 M-12 and M-22 contain active sulfur - there is a risk of staining of yellow metals. Shell GARIA 601 M-12 and M-22 are free of chlorine and heavy metals. excellent results in working with many difficult operations like broaching, deep-hole drilling, tapping, shaping, and shaving of gears. Shell GARIA 601 M-12 and M-22 products are also very good grinding oils. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell GARIA 601 M-12 and M-22 are neat cutting oils for machining of high alloy steels (stainless, heat resistant, austenitic, etc.) and aluminum or magnesium alloys. The oils show

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell GARIA 601 Appearance Kinematic viscosity @ 40 C @ 100 C Density @ 20 C Flash Point COC Cu-Corrosion Test ASTM D 445 cSt cSt kg/L F ASTM D 4052 ASTM D 92 ASTM D 130 12 3.1 0.875 329 4b -4c 22 4.5 0.875 374 4b -4c Unit Method M-12 Light brown M-22 Light brown

These characteristics are typical of current production. While future production will conform to Shell's specification, variations in these characteristics may occur.

Metalworking Fluids

344

Shell GARIA 699 CM-16


Neat Cutting Oil Shell GARIA 699 CM-16 is a high performance neat cutting oil for many heavy-duty machinging processes Performance Features and Benefits
Shell GARIA 699 CM-16 is based on hydro treated mineral oils with a low aromatic content. Combinations of polar extreme pressure and antiwear additives provide the oil with high load carrying properties. In this way long tool life and excellent surfaces of the machined work pieces can be achieved. Shell GARIA 699 CM-16 may stain yellow metals.

Storage Requirements
The product should be stored inside (41-104F) for no more than 2 years.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell GARIA 699 CM-16 is a high performance neat cutting oil, which can be used for high alloyed, rust and acid resistant and austenitic steels, as well as steels with a low carbon content which tend to stick and form built-up edges. Shell GARIA 699 CM-16 can be used for many heavy duty machining processes, broaching, gear shavng and deep hole drilling operations. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Appearance Kinematic viscosity @ 40C Density @ 20C Flash point COC cSt kg/L C Method Visual ASTM D 445 ASTM D 4052 ASTM D 92 Shell GARIA 699 CM-16 Yellow 16 0.970 160

These characteristics are typical of current production. While future production will conform to Shell's specification, variations in these characteristics may occur.

345

Metalworking Fluids

Shell GARIA Alum-Mag Oils


Low Viscosity, inactive cutting oils designed especially for aluminum and magnesium Shell GARIA Alum-Mag and Shell GARIA Alum-Mag Special are low viscosity, non-active cutting oils designed for use in light duty machining and grinding operations on ferrous and non-ferrous metals, particularly aluminum, magnesium and their alloys. Shell GARIA Alum-Mag and Shell GARIA Alum-Mag Special are transparent, light colored cutting oils that have been formulated using high quality refined base stocks. Shell GARIA Alum-Mag is a straight mineral oil. Shell GARIA Alum-Mag Special contains fatty oil which provides enhanced lubricity and improved surface finish. Both products have low viscosities which provide faster wetting of metal surfaces and penetration to the cutting zone. The products exhibit good cooling properties and oxidation stability. Performance Features and Benefits
Excellent cooling properties Outstanding oxidation stability Non-staining to both ferrous and non-ferrous metals Helps improve surface finish on machined parts Excellent filterability High dielectric properties Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Light duty machining and grinding of magnesium, aluminum and their alloys. It is also suited for grinding of other high machinability rating ferrous and non-ferrous metals when an extreme pressure product is not required. Glass grinding Honing

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Properties


Shell GARIA Appearance Odor Gravity, API @ 60 F Viscosity, cSt @ 40 C Flash Point, COC, F Pour Point, F Fatty Oil Test Method Alum - Mag Pale Mild 30.0 9.5 295 -40 None Alum - Mag Special Dark Pale Mild 29.8 10.8 310 -15 Present

D 1298 D 445 D 92 D 97

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

346

Shell GARIA Extra Oil 38


Versatile, compounded cutting oil with fatty oil Shell GARIA Extra Oil 38 is a compounded mineral oil containing high quality fatty oil. It was developed for use in a wide variety of machining operations, as a supplement to the fluid used where an exceptional surface finish was required. Shell GARIA Extra Oil 38 is suitable for machining metals and alloys where active sulfur type fluids cannot be used. Shell GARIA Extra Oil 38 is also suitable as a supplement to other cutting oils to increase surface finish. The high concentration of fatty oil in Shell GARIA Extra Oil 38 makes it easy to increase the fat content in cutting fluids. Performance Features and Benefits
Excellent wetability and oiliness properties Improved surface finish on machined parts Non-staining to both ferrous and non-ferrous metals Ease of addition to other fluids Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Supplement to cutting fluid to improve surface finish Light to medium cutting and grinding Ferrous and non-ferrous metals Operations where surface finish is critical

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Properties


Test Method Appearance Odor Gravity, API Viscosity @ 40 C, cSt Flash Point, COC, F Pour Point, F Fatty Oil D 1298 D 445 D 92 D 97 Shell GARIA Extra Oil 38 Pale to Amber Mild 25.2 38.3 365 20 Present

These characteristics are typical of current production. While future production will conform to Shell's specification, variations in these characteristics may occur.

347

Metalworking Fluids

Shell GARIA Oils


High quality active sulfur cutting oils Shell GARIA Oils are light colored, anti-mist, active sulfur cutting oils designed for use in moderate to severe machining operations. Shell GARIA cutting oils are available in different EP levels and viscosity grades to cover a wide variety of machining operations and metals. Both the CM Series and M-Series of Shell GARIA cutting oils contain unique synergistic extreme pressure additive systems that readily react at the chip-tool interface to form extremely effective boundary lubricating films which reduce frictional heat and prevent metal-to-metal contact of the tool and workpiece.
Shell GARIA 422CM-36 and Shell GARIA 422M-36, all of the product family contain fatty oil additives which increase the lubricity and provides better surface finish of workpieces. All of these cutting oils possess excellent anti-wear and anti-weld properties to help maximize tool life. Shell GARIA 421CM-12 and Shell GARIA 421M-12 are low viscosity cutting oils, particularly suited for deep hole drilling, grinding, and other operations where a low viscosity cutting oil would be preferred. Chips and grinding swarf readily settle in Shell GARIA 421CM-12 and Shell GARIA 421M12. Due to their low viscosity, loss of oil due to carry-off with the chips is also minimized with Shell GARIA 421CM-12 and Shell GARIA 421M-12. Shell GARIA 422CM-36 and Shell GARIA 421M-36 can be used in a wide variety of operations where the machining requirements range from moderate to severe. Shell GARIA 422CM-36 and Shell GARIA 421M-36 contain no fatty oil and are, therefore, particularly useful in operations where surface finish is not critical. Shell GARIA 422CM-36 is also suitable for use in some of the more severe grinding applications where products containing fat could lead to loading of the grinding wheel. Shell GARIA 621CM-36 and Shell GARIA 621M-36 are useful in an extremely wide range of applications and are particularly useful in difficult applications where surface finish is of extreme importance. Shell GARIA 621CM-36 and Shell GARIA 621M-36 are particularly useful in form grinding applications and in deep hole drilling operations of metals and alloys with very low machinability ratings. Shell GARIA 622S-34 can be used to machine even the most difficult of metals. Shell GARIA 622S-34 is particularly suited for the machining of titanium and its alloys since it contains no chlorinated additive that may react with the metal and weaken the surface. Shell GARIA 623CS-52 and Shell GARIA 623S-54 have the highest levels of EP of all the products in this series and can be used where most other cutting oils fail. Shell GARIA 623CS-52 and Shell GARIA 623S-54 can handle the most difficult operations and can machine the most difficult metals and alloys.

Performance Features and Benefits


Light transparent color and low odor properties Excellent lubricity and extreme pressure properties Chip-to-tool welding (built-up edge) minimization Promotes increased tool life Closer tolerances Corrosion/rust protection of part and machine Low smoke/mist tendencies

Main Applications
Deep hole drilling Broaching and tapping Gear cutting and shaving Reaming Grinding, honing and lapping Turning, planing, shaping, drilling and milling Shell GARIA products should not be used where staining of copper and its alloys is a concern.

Metalworking Fluids

348

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Typical Physical Properties


Shell GARIA Oils Appearance Odor Color Gravity, API Viscosity: @ 40 C, cSt @ 100 C, cSt @ 100 F, SUS @ 210 F, SUS Viscosity Index Flash Point, COC, F Pour Point, F Four Ball EP Load Wear Index, kgf Weld Point, kgf Sulfur Chlorine Phosphorus Fatty Oil D 1500 D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 2783 100 620 Present Present None Present 83 500 Present Present None None 82 500 Present Present None Present 100 620 Present Present Present Present Test Method 421CM-12 Light Pale Mild L1.0 27.0 12.1 3.20 69.6 41.1 134 290 -40 422CM-36 Light Pale Mild L1.0 30.0 35.4 6.09 181.7 44.4 119 380 10 621CM-36 Light Pale Mild L1.5 28.9 35.1 6.32 179.7 49 132 355 10 623CS-52 Light Pale Mild L1.5 25.8 52.2 7.81 268.4 55.5 116 380 10

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

349

Metalworking Fluids

Typical Physical Properties


Shell GARIA Oils Appearance Odor Color Gravity, API Viscosity: @ 40 C, cSt @ 100 C, cSt @ 100 F, SUS @ 210 F, SUS Viscosity Index Copper Corrosion Flash Point, COC, F Pour Point, F Four Ball EP Load Wear Index, kgf Weld Point, kgf Sulfur Chlorine Phosphorus Fatty Oil D 1500 D 1298 D 445 D 445 D 88 D 88 D 2270 D 130 D 92 D 97 D 2783 135 620 Present None None Present 116 620 Present None Present None 128 620 Present None None Present 76 500 Present None None Present 133 620 Present None Present Present Test Method 421M-12 Light Pale Mild L1.5 28.0 13.0 3.22 73.5 37.1 114 1a 300 -40 422M-36 Light Pale Mild L2.0 30.5 35.9 6.12 184.0 46.6 117 1a 395 10 621M-36 Light Pale Mild L1.5 29.5 36.0 6.14 184.8 46.8 118 1a 360 10 622S-34 Light Pale Mild L2.0 30.8 34.1 5.96 175.1 46.2 120 1a 355 10 623S-54 Light Pale Mild L2.0 26.7 53.5 7.90 275.3 52.7 114 1a 360 10

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

350

Shell GARIA Oils 631S and 632S


Dark colored, active sulfur, heavy duty cutting oils Shell GARIA631S-32 and Shell GARIA632S-46 lubricants are dark, active sulfur, heavy duty cutting oils formulated using severely hydroprocessed base stocks with a naturally high viscosity indices. Shell GARIA631S-32 and Shell GARIA632S-46 lubricants contain highly effective extreme pressure and lubricity additives that help extend tool life, and prevent welding of chip-to-tool. They are also effective at providing rust and corrosion protection of the parts, the cutting tools, and the machine. Performance Features and Benefits
Excellent lubricity and extreme pressure properties Chip to tool welding (built up edge) minimization Promotes long tool life Excellent surface finish Corrosion/rust protection of part and machine Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Broaching Tapping Threading Form grinding Deep hole drilling Both lubricants contain active sulfur which can stain copper and its alloys and should not be used to machine these metals.

Protect the Environment


Do not discharge into drains, soil, or water.

351

Metalworking Fluids

Typical Physical Properties


Shell GARIA Oils Appearance Odor Gravity,API Viscosity: @ 40 C, cSt @ 100 C, cSt @ 100 F, SUS @ 212 F, SUS Viscosity Index Flash Point, COC, F Pour Point, F Rust Test, Distilled Water Four-Ball EP Load Wear Index, kgf Weld Point, kgf Sulfur Chlorine Phosphorus Fatty Oil Test Method 631S-32 Black Liquid Compounded 30.2 32.6 5.5 168.1 44.7 104 390 0 Pass 107 620+ Present None None Present 632S-46 Black Liquid Compounded 27.8 46.7 7.1 240.3 50.0 110 395 10 Pass 118+ 620+ Present None Present Present

D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 665A D 2783

These characteristics are typical of current production. While future production will conform to Shell's specification, variations in these characteristics may occur.

Metalworking Fluids

352

Shell MACRON 2208 M-4


Neat Cutting Oil Shell MACRON 2208 M-4 is a cutting oil for honing of cast iron and hardened steels. Performance Features and Benefits
Shell MACRON 2208 M-4 is a chlorine-free cutting oil with a very low aromatic content, with low oil mist and vapor. A well-selected combination of polar, extreme pressure and anti-wear additives provide particularly high load carrying properties.

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
The product should be stored inside (41 104 F) for no more than 2 years.

Shell MACRON 2208 M-4 provides: Good tool life Good surface finish of the machined work pieces. Low mist load in the air due to the high efficient anti mist additives. There is no risk of staining yellow metals.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell MACRON 2208 M-4 is used for the honing of cast iron and hardened steels, hardened by tempering or cementation, producing short chips. The product is also used for the machining of light metals and glass at high cutting speeds or for the grinding of tools with diamond or ceramic wheels.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Appearance Density @ 20 C Kinematic Viscosity @ 40 C @ 100 C Flash Point COC Cu Corrosion Test kg/L cSt C Alfa ASTM 4052 ASTM D 445 ASTM D 92 ASTM D 130 Method Shell MACRON 2208 M-4 Light Yellow 0.827 4 1.6 125 1a

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

353

Metalworking Fluids

Shell MACRON 2425 S-14


Metalworking neat cutting Oil Shell MACRON 2425 S-14 is a chlorine free, heavy metal free neat cutting oil containing low aromatic components delivering a benefit of low oil mist and vapor. Performance Features and Benefits
Shell MACRON 2425 S-14 is a chlorine-free, high performance neat grinding oil. Shell MACRON 2425 S-14 is based on specially treated mineral base oil for enhanced skin compatibility. A well-selected combination of chemically-active phosphorous additives together with polar additives provide particularly high load carrying properties. Through this, prolonged tool live and the excellent surface finish of the machined workpieces may be achieved. Shell MACRON 2425 S-14 does not stain nonferrous and light metals, has a very mild odor and due to its light color, permits good observation of the grinding process. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
Recommended temperature: 41-104 F Storage time: 3 years

Handling and Safety Information


Shell MACRON 2425 S-14 is unlikely to present any significant health and safety hazard when properly used in recommended applications and good standards of industrial and personal hygiene are maintained. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell MACRON 2425 S-14 is a high performance grinding oil, used for flute grinding on high-speed steel as well in combination with ceramic and diamond or boron nitrite grinding wheels. Shell MACRON 2425 S-14 can also be used for grinding of spiral toothed bevel gears and flat or cylindrical grinding processes on complete range of steels and non-ferrous metals.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Kinematic Viscosity @ 40 C Density @ 20 C Flash Point COC Appearance cSt kg/L C Method ASTM 445 ASTM 445 ASTM D 92 Visual Shell MACRON 2425 S-14 13.3 0.863 170 Yellowish

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

354

Shell MACRON 2429 S-8


Metalworking Neat Cutting Oil Shell MACRON 2429 S-8 is a chlorine free, heavy metal free neat cutting oil containing low aromatic components delivering a benefit of low oil mist and vapor. Performance Features and Benefits
Shell MACRON 2429 S-8 is based on hydrotreated mineral oils with a very low aromatic content. A combination of polar, extreme pressure and anti wear additives provide the oils with high load carrying properties. The oil provides good tool life and good surface finish of the machined workpieces. High efficient anti mist additives reduce the mist load in the air. There is no risk of staining yellow metals.

Storage Requirements
The product should be stored inside (41 104C) for no more than 3 years and be protected from freezing.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell MACRON 2429 S-8 is a high performance grinding oil, used for grinding of high speed steel and cemented carbide, with ceramic, diamond and boron nitrite (CBN) grinding wheels. The product can also be used for machining of light alloyed steels, yellow metals and light metals (Mg) and glass at high cutting speeds. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Appearance Density @ 20 C Kinematic Viscosity @ 40 C Flash Point COC Cu Corrosion Test kg/L cSt C Method visual ASTM D 4052 ASTM D 445 ASTM D 92 ASTM D 130 Shell MACRON 2429 S-8 Light Yellow 0.815 7.5 165 1b

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

355

Metalworking Fluids

Shell MACRON Oil EDM 130


High quality electrical discharge machining oil Shell MACRON Oil EDM 130 is a premium dielectric fluid meeting the requirements for insulation and controlled dielectric discharge during electric discharge machining operations. Shell MACRON Oil EDM 130 is formulated with a highly refined, narrow cut paraffinic base stock. Performance Features and Benefits
Mild odor Relatively high flash and low viscosity Outstanding oxidation resistance helps reduce the formation of oxidation products that will alter the dielectric strength of the fluid High dielectric strength provides insulation of the tool and workpiece and helps control electric discharge during machining operation Excellent filterability

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Plunge or ram electrical discharge machining Glass grinding Advice on applications not covered in this handbook may be obtained from your Shell representative.

Typical Physical Characteristics


Method Appearance Odor Viscosity, cSt @ 40 C Gravity, API @ 60 F Pour Point F Flash Point, COC, F ASTM D 445 ASTM D 1298 ASTM D 97 ASTM D 92 Shell MACRON Oil EDM 130 Water White Mild 3.45 44.1 5 275

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

356

Shell MACRON Oils


Premium tri-purpose cutting oils Shell MACRON cutting oils are transparent, light colored cutting oils formulated from high quality severely hydroprocessed base stocks with a naturally high viscosity index. Shell MACRON 221CM and 222CM cutting oils are formulated with a conventional chlorinated extreme pressure additive, whereas the Shell MACRON M Series of cutting oils utilize a combination of passive and inactive extreme pressure additives. Performance Features and Benefits
Excellent machining without zinc, phosphorus and heavy metals Excellent machining without chlorine (M series only) Good oxidation stability Corrosion/rust protection of parts and machines Helps give excellent finish on parts Helps reduce smoke and mist Reduced tool wear Helps prevent varnish and sludge formation Non-staining to yellow metals Tri-purpose oil that can be used as a hydraulic oil, machine lube, or cutting oil in machine tools such as automatic screw machines and NC/CNC machining centers. Hobbing of high machinability carbon steels and some alloys of copper and magnesium Gundrilling of high machinability carbon steels and some alloys of copper and magnesium Automatic screw machines Grinding a wide variety of metals Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Turning, milling, reaming, drilling, and shaping of a wide variety of metals Broaching of some alloys of aluminum, copper and brass and magnesium Tapping and external threading of cast iron and some alloys of copper and magnesium

Protect the Environment


Do not discharge into drains, soil, or water.

357

Metalworking Fluids

Typical Properties of Shell MACRON Oils


Test Method Appearance Odor Gravity, API Viscosity: @ 40 C, cSt @ 100 C, cSt @ 100 F, SUS @ 212 F, SUS Viscosity Index Flash Point, COC, F Pour Point, F Copper Strip Corrosion 6 hours @ 160 F 3 hours @ 212 F Four Ball EP Load Wear Index, kgf Weld Point, kgf Chlorine 221 CM-32 Light Pale Mild 31.2 31.0 5.73 159 45.4 128 400 5 1a 1b D 2783 37 200 Present 37 200 Present 222 CM-58 Light Pale Mild 29.1 58.2 8.16 307 53.3 106 425 10 1a 1b

D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 130

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Typical Properties of Shell MACRON Oils (Chlorine free M Series)


Test Method Appearance Odor Gravity, API @ 60F Viscosity: @ 40 C, cSt @ 100 C, cSt @ 100 F, SUS @ 210 F, SUS Viscosity Index Flash Point, COC, F Pour Point, F Copper Strip Corrosion 6 hours @ 160 F 3 hours @ 212 F Four Ball EP Load Wear Index, kgf Weld Point, kgf Sulfur Chlorine Calcium 221 M-32 Light Pale Mild 31.7 36.6 6.27 188 47.2 121 395 10 1b 1b D 2783 36 250 Present None Present 52 400 Present None Present 223 M-37 Light Pale Mild 30.6 36.7 6.27 188 47.2 120 395 5 1b 1b

D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 130

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

358

Shell MACRON SL 502


Neat Cutting Oil Shell MACRON SL 502 is a product based on ester derivate for MQL (Minimum Quantity Lubrication) Performance Features and Benefits
Good tool life and improved surface finish of the machined work pieces Excellent oxidation stability Extremely low oil mist Skin compatible and friendly Environmentally responsible Chlorine free Sulfur free Free of heavy metals (zinc free) Free of aromatic hydrocarbons Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
The product should be stored inside (41 104C) for no more than 2 years and be protected from freezing.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Shell MACRON SL 502 is designed for MQL Minimum Quantity Lubrication. It is used for operations such as drilling, tapping, sawing, reaming in a wide range of materials such as steel of low to medium tensile strength, yellow metals and especially for aluminum alloys. The product is totally consumed during machining if used in the right dosage.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Unit Appearance Density @ 20 C Viscosity @ 40 C Flash Point COC Pour Point Cu Corrosion Test 3h @ 100 C kg/L cSt C C Method visual ASTM D 4052 ASTM D 445 ASTM D 92 ASTM D 97 ASTM 130 Shell MACRON SL 502 clear 840 20 160 -39 1a

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

359

Metalworking Fluids

SHELL METALINA B 3650


Water extendible metalworking fluid SHELL METALINA B 3650 is a full synthetic, high quality coolant free of chlorine, secondary amines, and boron. It is recommended for medium to heavy duty cutting applications of steel alloys. Performance Features and Benefits
High lubricity resulting in prolonged tool life, increased surface finish, lower reject rate High stability consistent product quality and performance maintained throughout its life Full rejection of tramp oil better working conditions, provides cleaner components, reduced degreasing and disposal costs Excellent foaming behavior Transparent solution excellent visibility of the work piece Operator friendly General machining : 4 6 % Heavy duty operations : 8 10 %

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL METALINA B 3650 is recommended for cutting operations on steel alloys. It is strongly advised to use SHELL METALINA B 3650 only in combination with demineralized or very soft water (< 7dH). Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical recommended concentrations for use in low water hardness are:

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Mineral Oil content Kinematic Viscosity @ 20 C Density @ 20 C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Unit % cSt kg/L % Method SHELL METALINA B 3650 0 55-75 1.07 9.2 5.0 2.1

ASTM D 1298 DIN 51369 DIN 51360/2

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

360

SHELL METALINA B 3850


Water extendible metalworking fluid SHELL METALINA B 3850 is a full synthetic, high quality biocide free coolant. It is free of chlorine, biocides, secondary amines, and boron. It is specifically designed for medium to heavy duty cutting applications of steel and aluminum alloys (with silicon content >1 %). Performance Features and Benefits
High lubricity resulting in prolonged tool life, increased surface finish, lower reject rate High stability consistent product quality and performance maintained throughout its life Full rejection of tramp oil better working conditions, provides cleaner components, reduced degreasing and disposal costs Excellent foaming behavior Transparent solution excellent visibility of the work piece Operator friendly General machining : 4 6 % Heavy duty operations : 8 10 %

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL METALINA B 3850 is recommended for cutting operations on steel alloys and aluminum alloys (with a silicon content >1 %). It is strongly advised to use SHELL METALINA B 3850 only in combination with demineralized or very soft water (< 7dH). Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical recommended concentrations for use in medium water hardness are:

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Mineral Oil content Density @ 20 C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Unit % kg/L % Method ASTM D 1298 DIN 51369 DIN 51360/2 SHELL METALINA B 3850 0 1.07 9.25 4.0 1.48

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

361

Metalworking Fluids

SHELL METALINA BY 2211


Water extendible metalworking fluid SHELL METALINA BY 2211 is a full synthetic, high quality coolant specifically designed for grinding of cemented carbide tools. Performance Features and Benefits
Prevents leaching of cobalt into the fluid creating a more safe working environment High stability consistent product quality and performance maintained throughout its life Full rejection of tramp oil better working conditions, provides cleaner components, reduced degreasing and disposal costs Rapid settlement of metallic fines optimizing surface finish Minimizes formation of sticky deposits Excellent foaming behavior Transparent solution excellent visibility of the work piece Operator friendly required corrosion protection. The typical recommended concentration for use in medium water hardness is: Grinding of cemented carbide : 4 5 %

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL METALINA BY 2211 is especially recommended for grinding of cemented carbide tools. In cemented carbide, cobalt is used as a binder for the tungsten carbide particles. Using SHELL METALINA BY 2211, which contains a very specific inhibitor, prevents/minimizes the leaching of cobalt into the fluid. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Mineral Oil content Kinematic Viscosity @ 20 C Density @ 20 C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Unit % cSt kg/L % Method ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 SHELL METALINA BY 2211 0 15 1.11 8.9 4.0 1.5

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.
Metalworking Fluids 362

SHELL METALINA D 200


Water extendible metalworking fluid SHELL METALINA D 200 is a full synthetic, high quality coolant free of chlorine, nitrite, secondary amines, and hexahydrotriazine. It is recommended for surface and cylindrical grinding of cast iron and ferrous metals. Performance Features and Benefits
Rapid settlement of metallic fines optimizing surface finish of components Full rejection of tramp oil better working conditions, provides cleaner components, reduced degreasing and disposal costs High biostability very good resistance against development and proliferation of bacteria ensuring a safer work environment and prolonged sump life Excellent foaming behavior Guaranteeing problem-free working operations when high pressure and good air release properties are needed Transparent solution excellent visibility of the work piece Operator friendly required corrosion protection. The typical recommended concentration for use is: Grinding : 3 5 %

Storage Requirements
The product should be stored inside (41-104C) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL METALINA D 200 is a fully synthetic water extendible solution recommended for surface and cylindrical grinding of ferrous materials. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Mineral Oil content Kinematic Viscosity @ 20 C Density @ 20 C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Unit % cSt kg/L % Method ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 SHELL METALINA D 200 0 <5 1.09 9.4 4.0 2.5

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

363

Metalworking Fluids

SHELL METALINA D 400


Water miscible metalworking fluid SHELL METALINA D 400 is a full synthetic, high quality coolant recommended for general purpose grinding and light duty machining operations on ferrous metals. Performance Features and Benefits
High stability - consistent product quality and performance maintained throughout its life Settles chips quickly - preventing grinding wheel build-up and maintaining clean working environment Full rejection of tramp oil - better working conditions, provides cleaner components, reduced degreasing and disposal costs Low foaming ensuring continuous grinding performance Transparent solution - excellent visibility of the work piece Environmental compliance - chlorine, phenol, secondary amine and nitrite free

Storage Requirements
The product should be stored inside (5-40C) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL METALINA D 400 has been developed for surface, cylindrical, double disk and centerless grinding. SHELL METALINA D 400 is also recommended for turning, milling, boring and light drilling operations on cast-iron and low carbon steels. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness and the required inter-operational corrosion protection. The recommended concentration for use in low water hardness is: Grinding : 3 6 % General machining : 4 8%

Metalworking Fluids

364

Typical Physical Characteristics


Unit Mineral Oil content Kinematic Viscosity @ 20 C Density @ 20 C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor % % cSt kg/L ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 Method SHELL METALINA D 400 0 8.5 1.093 9.5 4 2.15

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

365

Metalworking Fluids

Shell PELLA Oil A


Versatile, low viscosity machining oil Shell PELLA Oil A is mild-odor, light colored, low viscosity machining oil. It does not contain any additives, and is sometimes referred to as mineral seal oil. Performance Features and Benefits
Low viscosities Additive free Multipurpose

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Grinding glass lenses Cutting stone and ceramics with diamond-tipped saws Light machining applications Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Test Method Gravity, API Viscosity: @ 40C, cSt Flash Point, COC, F Flash Point, PMCC, F Pour Point, F Aniline Point, F Copper Corrosion @ 212F Sulfur, wt% D 1298 D 445 D 92 D 93 D 97 D 611 D 130 D 2622 Shell PELLA Oil A 41.2 4.3 285 255 30 188 1b 0.09

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

366

SHELL SITALA CD 400


Water extendible metalworking fluid SHELL SITALA CD 400 is a chlorinated metalworking fluid recommended for all types of machining operations of ferrous metals and aluminum alloys. Performance Features and Benefits
High lubricity assuring prolonged tool life, increased surface finish and lower reject rate Good foaming behavior Good biostability - encouraging longer service life Good corrosion protection Good detergency - offering low drag out, clean work pieces and machine tools, and a better working environment Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The recommended concentrations for use in medium water hardness are: General machining : 4 6 % Severe cutting operations : 7 12 % Grinding : 4 6 %

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Mineral Oil content Kinematic Viscosity @ 20C Density @ 20 C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Acid Split Factor Unit % cSt kg/L % Method ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 SHELL SITALA CD 400 32 400-500 0.995 9.25 4.0 1.2 1.5

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

367

Metalworking Fluids

SHELL SITALA D 201.03


Water extendible metalworking fluid SHELL SITALA D 201.03 is a high quality metalworking fluid recommended for light to medium duty operations on ferrous metals and aluminum. It is free of chlorine, hexahydrotriazine and secondary amines. Performance Features and Benefits
Good foaming behaviors Odorless Good biostability - encouraging longer service life Good corrosion protection Good detergency offering low drag out, clean parts and machine tools, and a better working environment Operator friendly Grinding : 4 5 % Severe cutting operations : 8 12 %

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information


Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL SITALA D 201.03 is an excellent, problem free, general purpose product to be recommended (over a broad water hardness range) for all type of light to medium duty operations (including grinding) on cast iron, steel, and aluminum alloys. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical recommended concentrations for use in medium water hardness are: General machining : 5 7 %

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Mineral Oil content Kinematic Viscosity @ 20C Density @ 20C pH of the emulsion at 5% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Acid Split Factor Unit % cSt kg/L % Method ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 SHELL SITALA D 201.03 35 200 - 300 0.97 9.3 4.0 1.2 1.5

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

368

Shell SITALA D 3403


Water extendible metalworking fluid Shell SITALA D 3403 is a high quality, general purpose metalworking fluid for medium to severe duty machining of ferrous metals and aluminum alloys. Performance Features and Benefits
Shell SITALA D 3403 is an odorless micro-emulsion with: High detergency for clean parts and machine tools Good corrosion protection Extremely high resistance to bacterial degradation Chlorine free DEA free Hexahydrotriazine free General turning and machining: 4 5 % Grinding: 4 % Severe cutting operations: 5 8 % Heavy duty / difficult materials, or where exceptional finish is required: 6 12 %

Storage Requirements
The product should be stored inside (41-104F) for no more than one year. Freezing should be avoided.

Handling and Safety Information Main Applications


Shell SITALA D 3403 is a high quality, emulsifiable coolant for machining operations of ferrous metals and aluminum alloys. The formulation contains a high amount of lubricity additives, which make the product suitable for medium to severe cutting operations. Shell SITALA D 3403 has good anti-foam properties in soft water and is developed for high-pressure cooling and lubricating systems (deep drilling, multi-cutting tools, boring, and Mapal, etc.). Advice on applications not covered in this handbook may be obtained from your Shell representative. Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of its useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Recommended Concentrations
The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical recommended concentrations for use in medium water hardness are:

Protect the Environment


Do not discharge into drains, soil, or water.

369

Metalworking Fluids

Typical Physical Characteristics


Unit Mineral Oil content Density @ 20C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Acid Split Factor % % kg/L ASTM D 1298 DIN 51369 DIN 51360/2 Method Shell SITALA D 3403 35 0.96 9.1 4.0 1.08 1.43

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

370

Shell Sump Cleaner 100


Metalworking coolant sump cleaner Shell Sump Cleaner 100 is intended as a labor saving tool for cleaning metalworking fluid sumps, and to help extend the useful life of the fresh metalworking fluid. Formulated to provide detergency, this product will help loosen soils and remove bio-films and debris that contaminate machines and central systems. Performance Features and Benefits
Effectively loosens and removes a variety of soils commonly found in coolant sumps including oils, sludge and fluid residues, helping to reduce labor to physically remove contaminants Compatibility with Shell coolants as this product can be added to system 8-24 hours before shutdown Compatible with many competitive products Contains a biocide to help remove biological growth from sumps and contaminated machine surfaces helping to extend the life of the new fluid and reduce the use of tankside additives Free of DEA, chlorinated paraffin, nitrite, nitrate and phenol dumping and recharging without use of cleaner. Use of Shell Sump Cleaner 100 with water after manual sludge removal provides maximum cleaning and anti-microbial control. Thorough sump cleaning is always recommended prior to initial uses of Shell coolants in order to prevent cross contamination of fluids. Detailed sump cleaning instructions are available in a separate technical publication. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Individual machine cleaning Central system cleaning Shell Sump Cleaner 100 may be circulated with water or with used Shell machining coolant at a concentration of 3% to 5% for 2 to 8 hours. Heating is not recommended. Concentration and circulation time is dependent on the degree of sump contamination. Circulation with used Shell coolant helps reduce machine downtime for cleaning, by loosening and suspending oil and sludge which is much more effective than

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Test Method Appearance of Concentrate pH, Concentrate Visual Shell Sump Cleaner 100 Clear yellow liquid 10.0

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

371

Metalworking Fluids

Shell TONNA Oil G


Premium grade oil for lubricating certain gear and bearings, machine tool slides and tables Shell TONNA Oil G is a premium quality machine oil designed with special additives that help prevent stick-slip. Performance Features and Benefits
Excellent stick-slip performance Excellent thermal stability Outstanding anti-wear/EP and rust prevention performance Tackiness helps improve its ability to stay in place Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Central lubrication systems on Goss International printing presses Machine tool slides and tables Chains, cables and other parts requiring tackiness Some combined hydraulic and tableway applications

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell TONNA Oil G Appearance Texture Gravity, API Viscosity: @ 40C, cSt @ 100C, cSt @ 100F, SUS @ 210F, SUS Viscosity Index Flash Point, COC, F Pour Point, F Copper Corrosion 3 hrs @ 212 F Stick/Slip Thermal Stability Rust Test Tackiness Additive Test Method 68 Dark Red Stringy 31.0 67.2 9.02 347.3 56.7 109 400 5 1a 0.73 Pass Pass Present

D 1298 D 445 D 445 (calc) (calc) D 2270 D 92 D 97 D 130 D 2877 Cincinnati Machine D 665B

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

372

Shell TONNA Oil T


High performance lubricant for machine tool slideways Shell TONNA Oil T is specially designed for the lubrication of machine tool slides and tables. It is based on highly refined mineral oils and contain additives to enhance tackiness, anti-wear, and stick-slip characteristics. It is specially recommended in cases where high exposure to soluble cutting fluids exists. Performance Features and Benefits
Ready separation from water-miscible cutting fluids Separates completely and immediately from water-miscible metalworking oils allowing easy removal by skimming. The formulation helps to prevent loss of performances deterioration in case of contamination. Good slideway adhesion Provides very effective adhesion to slideway surfaces, resisting wash-off by metalworking fluids and those reducing oil consumption and giving more uniform working condition for the machine. Good frictional properties Stick-slip problems are overcome allowing more accurate positioning. This provides benefits of improved finished surface quality and dimensional accuracy of workpieces. Good anti-wear performance Provides anti-wear protection for slideways, gears, bearings and hydraulic system components. Excellent corrosion prevention characteristics Provides effective protection of machine tool surfaces and components in the presence of water-miscible cutting fluids. Shell TONNA Oil T 32 can be used also in the hydraulic and gearboxes system. Lower viscosity grades like ISO 32 are intended for horizontal slide lubrication. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell TONNA Oil T 32 meets the following specifications: P-53 (ISO 32)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Machine tool slideways, tables and feed mechanisms Developed for use on a wide range of materials used for machine tool slideway surfaces, including cast iron and synthetic materials.

373

Metalworking Fluids

Typical Physical Characteristics


Shell TONNA Oil T Kinematic Viscosity @ 40C cSt @ 100C cSt Viscosity Index (ISO 2909) Flash Point (COC) C Pour Point C Density @ 15C kg/L Method ASTM 445 ASTM D 2270 ASTM D 92 ASTM D 97 ASTM D 4052 32 32 5.4 107 215 -30 0.870

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

374

Shell TONNA Oil V


High tackiness machine tool slideway lubricants Shell TONNA Oils V are specially designed for the lubrication of machine tool slides and tables. They are based on highly refined mineral oils and contain additives to enhance tackiness, anti-wear and stick-slip characteristics. They are specially recommended in cases where high adherence is required. Performance Features and Benefits
Excellent slideway adhesion The high tackiness agent content provides very effective adhesion to slideway surfaces, resisting wash-off by metalworking fluids and thus helping to reduce oil consumption and thereby giving more uniform working conditions for the machine. Ready separation and high compatibility with water-extendible cutting fluids Separates readily from water-extendible metalworking oils allowing easy removal by skimming. The formulation prevents loss of performance in the presence of contamination. Good frictional properties Stick-slip problems are overcome, allowing more accurate positioning. This provides benefits of improved finished surface quality and dimensional accuracy of workpieces. Good anti-wear performance Provides anti-wear protection for slideways, gears, bearings and hydraulic system components. Excellent corrosion prevention characteristics Provides effective protection of machine tool surfaces and components in the presence of water-extendible cutting fluids. Shell TONNA Oil V 68 is intended for horizontal slideways and can be also be used in the hydraulic and gearbox system. For vertical slides use Shell TONNA Oil V 220. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell TONNA Oils V meet the following specifications: Cincinnati Machine P-50 (220), P-47 (68)

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Main Applications
Machine tool slideways, tables and feed mechanisms Developed for use on a wide range of materials used for machine tool slideway surfaces, including cast iron and synthetic materials.

375

Metalworking Fluids

Typical Physical Characteristics


Shell TONNA Oil V Kinematic Viscosity @ 40C cSt @ 100C cSt Viscosity Index Density @ 15C kg/L Flash Point, COC, C Pour Point C (ISO 3016) Test Method ASTM 445 ASTM 2270 ASTM 4052 ASTM D 92 ASTM 97 68 6.8 8.9 105 880 225 -24 220 220 18.5 99 895 250 -15

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Metalworking Fluids

376

Shell VOLUTA C 201


Neat Quenching Oil Shell VOLUTA C 201 is a cold quenching oil for hardening steels with alloy content. Performance Features and Benefits
Low aromatic components Low viscosity

Storage Requirements
The product should be stored inside (5-40C) no more than 2 years and be protected from freezing.

Main Applications
Shell VOLUTA C 201 is a cold quenching oil, which can be used between 30C to 80C. Shell VOLUTA C 201 is formulated with high quality base oils and additives selected with careful attention, in order to maintain performance for long periods. The quenching properties of Shell VOLUTA C 201 remain constant so you can use it for hardening steels with an alloy content. Shell VOLUTA C 201 flash point guarantees a high security level. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Method Appearance Density @ 15C, kg/L Kinematic Viscosity @ 40C, cSt @ 100C, cSt Flash Point COC, C Quenching parameters @ 40 C Vr Maximum cooling rate (C/s) qVr Temperature at maximum cooling rate (C) Vr @ 300C cooling rate at 300C (C/s) Time to reach 600C Time to reach 400C Time to reach 200C ASTM D 4052 ASTM D 445 ASTM D 92 (ISO 9950) Inconel Probe Shell VOLUTA C 201 Clear Yellow 0.902 20.2 4.1 210 47.4 524.9 6.7 13.5 19.5 51.7

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

377

Metalworking Fluids

INCONEL PROBE Oil temperature : 40C

Metalworking Fluids

378

Shell VOLUTA C 302


Neat Quenching Oil Shell VOLUTA C 302 is recommended for cold quenching and should be used to quench easy to hard alloyed steels. Performance Features and Benefits
Low aromatic components Low viscosity High speed quenching High refined base oil Advice on applications not covered in this handbook may be obtained from your Shell representative.

Storage Requirements
The product should be stored inside (5-40C) no more than 2 years and be protected from freezing.

Main Applications
Shell VOLUTA C 302 is recommended for conventional quenching of poor ability quenching alloys steels (35CD4, 42CD4 and 100C6 as ex.) in cold quenching operation. The low viscosity makes it suitable for quenching of small pieces where drag out has to be reduced. The lifetime of the quenching oil depends on the control of the temperature. Make sure that the heating components, the cooling and agitation systems all work properly. Shell VOLUTA C 302 can be used after salt bath, after carbonitriding or cementation.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Method Appearance Density @ 15C, kg/L Kinematic Viscosity @ 40C, cSt @ 100C, cSt Flash Point COC, C Quenching parameters @ 40 C Vr Maximum cooling rate (C/s) qVr Temperature at maximum cooling rate (C) Vr @ 300C cooling rate at 300C (C/s) Time to reach 600C Time to reach 400C Time to reach 200C ASTM D 4052 ASTM D 445 ASTM D 92 (ISO 9950) Inconel Probe Shell VOLUTA C 302 Black Liquid 0.869 20.6 4.1 177 91.89 596.61 6.35 8.75 11.875 42.750

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

379

Metalworking Fluids

INCONEL PROBE OIL TEMPERATURE : 40C

Metalworking Fluids

380

Shell VOLUTA C 400


Neat Quenching Oil Shell VOLUTA C 400 is recommended for cold quenching and should be used to quench steel with poor ability to harden Performance Features and Benefits
High speed quenching Low viscosity

Storage Requirements
The product should be stored inside (5-40C) no more than 2 years and be protected from freezing.

Main Applications
Shell VOLUTA C 400 is recommended for conventional quenching of steel with poor ability quenching alloys steels, in cold quenching operation. The low viscosity makes it suitable for quenching of small pieces where drag-out has to be reduced. The lifetime of the quenching oil depends on the control of temperature. Make sure that the heating components, the cooling and agitation systems all work properly.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Typical Physical Characteristics


Method Appearance Density @ 20C, kg/L Kinematic Viscosity @ 40C, cSt @ 100C, cSt Flash Point COC, C Quenching parameters @ 40 C Vr Maximum cooling rate (C/s) qVr Temperature at maximum cooling rate (C) Vr @ 300C cooling rate at 300C (C/s) Time to reach 600C Time to reach 400C Time to reach 200C ASTM D 4052 ASTM D 445 ASTM D 92 (ISO 9950) Inconel Probe Shell VOLUTA C 400 Light Yellow 0.870 23.9 4.3 206 89 595.6 15.1 9.0 11.875 29.50

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

381

Metalworking Fluids

INCONEL PROBE Oil temperature : 40C

Metalworking Fluids

382

Shell VOLUTA VH401


Shell VOLUTA VH401 is made from highly refined paraffinic base oils and is used in quench and marquench operations. Performance Features and Benefits
Heat dissipation Controlled hardness Advice on applications not covered in this handbook may be obtained from your Shell representative.

Main Applications
Shell VOLUTA VH401 is recommended for the production of very hard parts especially where distortion of the quenched parts cannot be tolerated. Shell VOLUTA VH401 is suitable for use in baths up to 350F. The bath temperature should be maintained as low as possible, while achieving the desired metallurgical results. The lifetime of the quenching oil depends on the control of temperature. Make sure that the heating components, the cooling and agitation systems all work properly.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell VOLUTA Appearance Viscosity: @ 40C, cSt @ 100C, cSt @ 100F, SUS @ 210F, SUS Viscosity Index Gravity, API Flash Point, COC, F Pour Point, F Quench Speed Seconds, 70F Relative Cooling Index GM Quench Speed, Seconds D 445 D 445 D 88 D 88 D 2270 D 1298 D 92 D 97 D 3520 37 85 34 243 20.0 1288 101 95 27.2 565 5 Test Method VH401

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

383

Metalworking Fluids

Metalworking Fluids

384

FormulaShell DOT3 Brake Fluid


Hydraulic brake fluid FormulaShell DOT 3 Brake Fluid is a glycol-based hydraulic brake fluid. FormulaShell DOT 3 Brake Fluid has been formulated for use with disc and drum brakes, foreign and domestic cars, trucks, buses and motorcycles where a DOT 3 fluid is specified. FormulaShell DOT 3 Brake Fluid contains oxidation and corrosion inhibitors, which provide excellent corrosion protection for the metallic components of the brake system. FormulaShell DOT 3 Brake Fluid also resists oxidation from the high temperatures encountered in modern disc braking systems. Follow vehicle manufacturers recommendation when adding brake fluid. Performance Features and Benefits
Meets or exceeds Federal Motor Vehicle Safety Standards (FMVSS) No. 516.116, ISO-4925, and SAE-J1703 Minimum dry boiling point exceeds 450F (232C) Minimum wet boiling point 284F (140C) Excellent compatibility with elastometric system components Resistance to oxidation and corrosion High-temperature stability Low-temperature fluidity brake fluid, nor should it be used where DOT 4 or DOT 5 fluid is specified. All brake fluids should be kept clean and dry. Contamination with mineral oil, dirt, or water could cause brake system failure. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendation


Dept. of Transportation SAE DOT 3 J1703

Main Applications
Recommended for use in the hydraulic brake system of any motor vehicles where: DOT 3 hydraulic brake fluid requirements are specificed Brake Fluid Standard SAE J-1703 requirements are specified Motor Vehicle Safety Standards No. 116 requirements are specified FormulaShell DOT 3 Brake Fluid is not a silicone-based brake fluid and does not meet DOT 4 or DOT 5 brake fluid requirements. FormulaShell DOT 3 Brake Fluid should never be used in place of or mixed with silicone-based

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

385

Power Steering and Brake Fluid

FormulaShell Power Steering Fluid


FormulaShell Power Steering Fluid is a premium quality fluid designed to provide high performance in power steering systems. It has been formulated to reduce power steering pump squeal even under severe conditions. FormulaShell Power Steering Fluid offers high performance for virtually all power steering systems (see Applications) including those specifying the use of automatic transmission fluids. FormulaShell Power Steering Fluid helps prolong the life of power steering units. Recommended for complete fluid replacement or top-off in most passenger cars and light duty trucks. Not recommended for use in Honda vehicles. Performance Features and Benefits
Helps protect power steering unit components against wear Helps prevent rust and corrosion Protects against seal and hose deterioration Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Meets the service requirements for: DaimlerChrysler MS5931 Ford ESW-M2C128-C and D GM 9985010 Volkswagen TL-VW-570-26 Navistar TMS6810 Also suitable for use in Mazda, Mercedes-Benz, Subaru and Volvo. Note: Do not use in power steering systems which require Honda Part No. 08208-99961. The owners service manual specifications should be followed for all applications.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


FormulaShell Power Steering Fluid API Gravity, 15.6C (60F) Viscosity, cSt @ 40C (SUS) Viscosity, cSt @ 100C (SUS) Viscosity Index Flash Point, COC, C, (F), Min. Pour Point, C, (F), Max. Typical Results 29.5 39.5 7.9 177 178 -42

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Power Steering and Brake Fluid

386

Shell Power Steering Fluid 20631


Premium fluid for power steering systems Shell Power Steering Fluid is formulated to meet the requirements of GM and DaimlerChrysler specifications for fluids used in automotive type power steering systems. Main Applications
Approved for use in various GM, DaimlerChrysler, Ford, International, and Volkswagen power steering systems Suitable for use in Subaru, Mercedes Benz, Mazda or Volvo power steering systems Should not be used in Honda power steering Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell Power Steering Fluid 20631 Color Gravity, API Viscosity @ -45F, cP @ 100C, cSt Flash Point, F Pour Point, F Test Method D 1500 D 1298 D 2983 D 445 D 92 D 97 Amber 29.5 23900 7.92 355 -45

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

387

Power Steering and Brake Fluid

FormulaShell Multi-Vehicle ATF


Multi-vehicle automatic transmission fluid FormulaShell Multi-Vehicle Automatic Transmission Fluid is specially formulated fluid designed to meet the requirements of a broad range of automatic transmission specifications. FormulaShell Multi-Vehicle ATF is a special blend of high quality base stocks with an advanced additive system for automatic and powershift transmissions. Performance Features and Benefits
FormulaShell Multi-Vehicle ATF protects against shudder, eliminates the need to stock ATF supplements and ensures a high-performance smooth driving experience. FormulaShell MultiVehicle ATF is recommended for use in most USA vehicles. It is not suitable in a few pre-1986 vehicles where Type F fluids were specified, vehicles requiring DEXRON VI fluid or some recent vehicles equipped with continuous variable transmissions (CVTs). FormulaShell Multi-Vehicle ATF is not suitable for use in many newer 6 and 7 speed transmissions, particularly those in European manufacturer vehicles. Chrysler BMW GM ATF+, ATF+2, ATF+2 Type 7176, ATF+3, ATF+4 LA2634, LT71141 DEXRON, DEXRON II, DEXRON-II D, DEXRON-III H (2005 GM Vehicles) Premium, AFT-Z1 (Recommended for use where owners manual lists DEXRON III as an alternative to genuine fluid) Type F, MERCON, MERCON V 339F Pre-1996 (Suitable for use in Pre-1996 models) Diamond SP-II, Diamond SP-III Matic-D, Matic-J, Matic-K Type T-III Type T-IV (Suitable for service fill or top off except 2004 and onward Prius, Landcruiser, 4-Runner, Lexus (GL, LS, LX models) 55.6335.32 (G607) Volvo ZF TE-ML 14B, ZF TE-ML 16L

Honda

Ford MAN Mercedes-Benz Mitsubishi Nissan/Infiniti Toyota Toyota/Lexus

Main Applications
FormulaShell Multi-Vehicle ATF is suitable for use in vehicles previously serviceable by the following specifications: GM DEXRON, GM DEXRON II, GM DEXRON IIE and DEXRON III Type A and Type A Suffix Ford MERCON and MERCON V Chrysler Automatic Transmissions (ATF +3 and ATF +4 ) Allison C-4 Caterpillar TO-2 Advice on applications not covered in this handbook may be obtained from your Shell representative.

Voith Volvo Various

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Specifications, Approvals, and Recommendations


FormulaShell Multi-Vehicle ATF is recommended for use in vehicles requiring the following fluid applications: Allison C-4

Protect the Environment


Do not discharge into drains, soil, or water.

Transmission and Converter Fluid

388

Typical Physical Characteristics


FormulaShell Multi-Vehicle ATF Color Gravity Specific Gravity Pounds per Gallon Kinematic Viscosity @ 40C @ 100C @ 100F @ 210F @ 40C cSt cSt (SUS) (SUS) cP C (F) C (F) @ 60F @ 60F API API Red 32.8 0.861 7.16 33.82 7.60 170.8 51.5 204 10,200 184 (363) -48 (-54)

Viscosity Index Brookfield Viscosity Flash Point Pour Point

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

389

Transmission and Converter Fluid

Shell DONAX TA
Automatic transmission fluid A high quality transmission fluid suitable for many passenger car and heavy duty automatic transmissions, power steering and hydraulic fluid applications. Performance Features and Benefits
Friction modified Provides consistent, reliable, smooth and trouble-free operation of many automotive transmission systems. High oxidation resistance Resistant to oil degradation ensures consistent performance. Excellent shear-stability A special VI improves ensures Shell DONAX TA stays in grade for a longer period. Dependable anti-wear protection Long component life required for consistent gear and hydraulic pump applications.

Specifications, Approvals, and Recommendations


Suitable for performance in applications requiring a IID type fluid. Suitable for use in applications where Allison C-4 type fluids are required. Color Shell DONAX TA is dyed red for identification purposes.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Passenger car automatic transmissions Heavy duty automatic transmissions Power steering units Hydraulic power systems

Protect the Environment


Do not discharge into drains, soil, or water.

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Typical Physical Characteristics


Shell DONAX TA Color Kinematic Viscosity Viscosity Index Density Flash Point (COC) Pour Point @15C kg/m3 C C @40C @100C cSt cSt Red 39.6 7.4 156 870 184 -48

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Transmission and Converter Fluid

390

Shell DONAX TA-389


High performance heavy duty automatic transmission fluid Shell DONAX TA-389 is designed for use in Allison heavy duty automatic transmissions. Performance Features and Benefits
Shell DONAX TA-389 meets requirements of Allison TES-389 heavy-duty automatic transmission.

Storage Requirements
Store at ambient temperatures and minimize periods of exposure to temperatures above 35C (95 F).

Main Applications
Heavy Duty Allison Automotive Transmissions Shell DONAX TA-389 is suitable for all Allison automatic transmissions in on-highway or off-highway applications. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Specifications, Approvals, and Recommendations


Shell DONAX TA-389 is officially licensed under Allison TES-389 and received approval number AA-32212007.

Typical Physical Characteristics


Shell DONAX TA-389 Appearance, Color Specific Gravity @ 60F (15.6C) Kinematic Viscosity @40C, cSt @100C, cSt Viscosity Index Flash Point, (COC) C (F) Pour Point, C (F) ASTM D-0445 35 7.2 ASTM D-2270 ASTM D-92 ASTM D-97 177 206 (403) -51 (-60) ASTM D-1500 Results Red 0.8613

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

391

Transmission and Converter Fluid

Shell DONAX TC
Premium fluids for heavy duty off-highway equipment transmission and hydraulic systems Shell DONAX TC oils are designed to meet the demanding requirements of modern transmission, final drive, oil immersed brake and hydraulic systems fitted to heavy-duty off-road equipment. Specially formulated, they meet the Caterpillar TO-4 specification as well as the Allison C-4 requirements for transmission and drive train fluids and are available in SAE viscosity grades 10W, 30 and 50. Performance Features and Benefits
Outstanding oxidation resistance and sludge control Available in SAE viscosity grades 10W, 30, and 50 to meet varied operational needs Provide excellent antiwear performance for gears, hydraulic pumps and drive train components Excellent controlled frictional properties that minimizes chatter in wet-disc brakes, extend clutch life and provide transmission slippage control, especially during high-load operation at extreme temperatures Do not contain friction modifiers, making them suitable for use in twin disc clutches Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Shell DONAX TC is recommended for use in all of the following applications Allison C-4, C-3 (SAE 10W, 30) Komatsu-Dresser Equipment Caterpillar TO-4, TO-2 Terex Construction Equipment Eaton Fuller transmissions Vickers M-2950-S for Mobile Hydraulics Euclid Equipment ZF Powershift Ford Type F transmission fluid (SAE 10W)

Main Applications
Applications requiring a TO-4 fluid such as transmissions, final drives and hydraulic systems Manual, powershift and automatic transmissions requiring a Allison C-4 fluid (SAE 10W and 30 grades) High pressure hydraulic systems requiring antiwear properties and excellent rust protection Non-engine applications requiring an API CD/TO-2 fluid Twin disc clutches Note: Shell DONAX TC is not recommended for farm tractor service that employs a common reservoir for transmission and hydraulic systems. Shell DONAX TD is more suitable for those applications.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Transmission and Converter Fluid

392

Typical Physical Characteristics


Shell DONAX TC Gravity, API Viscosity @ 100C, cSt Viscosity Index Flash Point, C (F) Pour Point, C (F) Test Method 10W D 1298 D 445 D 2270 D 92 D 97 30.4 6.0 7.5 100 min. 210 (410) -36 (-33) SAE Grade 30 28.8 10.6 12.0 102 min. 227 (440) -27 (-17) 50 26.5 17.5 19.5 96 min. 229 (445) -18 (0)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

393

Transmission and Converter Fluid

Shell DONAX TD
Premium transmission-hydraulic-wet brake fluids for tractors Shell DONAX TD oils are premium quality fluids for use in transmissions, hydraulic systems, oil immersed brakes and other ancillary systems fitted to agricultural tractors and off-road equipment. They are exceptional universal tractor fluids specially formulated for use where a common fluid reservoir serves transmissions, final drives and hydraulic systems. Performance Features and Benefits
Incorporates a friction modifier for proper noise-free operation of wet-brakes excellent low temperature fluidity provides good response at low temperatures Shell DONAX TD provides excellent service in virtually all makes of construction and farm tractors Is frequently used as a single fluid to prevent accidental contamination or misapplication and to eliminate the need to purchase and keep in inventory several products for most farm and construction equipment

Specifications, Approvals, and Recommendations


Although it may differ from manufacturers recommended fluids, Shell DONAX TD is suitable for use in all of the following applications. AGCO (Deutz-Allis) Powerfluid 821XL, PF821 Allis-Chalmers 257541 Case JIC-143, 144, 145, 185 Case MS-1204, MS-1206(PTF), MS-1207 (Hy-Tran Plus), MS-1209, MS-1210 (TCH Fluid) Caterpillar TO-2 Clark Dennison HF-0, HF-1, HF-2 John Deere JDM J20A, B, C(DONAX TD), J20D (DONAX TD Low Vis), J14B/C, JD303 Ford New Holland M2C134-A/B/C/D, M2C53-B, M2C48-B, M2C86-B, FNHA-2-C200, 201, ESN-M2C41-B, MAT 3505 Hesston-Fiat AF-87 Kubota UDT Fluid International Harvester IHC B-6 (Hy-Tran) and B5 (also see Case) Landini Massey Ferguson M1110, 1127A/B, 1129A, 1135, M1141 (Permatran III) Minneapolis-Moline Oliver Type Renk Transmissions Steiger SEMS 17001 Versatile (now New Holland) 23M, 24M Vickers M-2950-S, I-286-S, 35VQ25 Volvo WB-101 White Farm Q-1826, -1705, -1722, -1766B, 1802 (Type 55) (also see AGCO) ZF TE-ML-03E

Main Applications
Tractors and other equipment using a common fluid to lubricate the transmission, differential and hydraulic systems Caterpillar powershift transmissions requiring a TO-2 Fluid Mobile equipment using Sundstrand hydrostatic transmissions Mobile and industrial hydraulic systems operating over a wide temperature range Shell DONAX TD is not suitable for Caterpillar TO-4 service. DONAX TC is suitable for those applications. Shell DONAX TD is not recommended for Allison C-4 service. The Allison Transmission Division of General Motors has revised its C-4 approvals to no longer include tractor hydraulic fluids (THFs). Shell DONAX TC, FORMULASHELL ATF DEXRON III/MERCON or Shell ROTELLA T of the correct viscosity are recommended for this application. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Transmission and Converter Fluid

394

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell DONAX TD Property Gravity, API Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, C (F) Pour Point, C (F) D 1298 D 445 D 445 D 2270 D 92 D 97 28.1 65.2 10.2 142 220 (420) -42 (-44) 32.1 37.1 7.7 183 200(392) -51(-60) Test Method Shell DONAX TD Shell DONAX TD Low Vis

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

395

Transmission and Converter Fluid

Shell DONAX TX
Premium Heavy Duty Transmission Oil Shell DONAX TX is a premium performance, synthetic-blend, heavy duty universal powershift and automatic transmission fluid approved and licensed for use in Allison transmissions. Field testing has shown its capability of extended drain service even in severe operating conditions, rivaling the leading synthetic heavy duty automatic transmission fluid. Performance Features and Benefits
Shell DONAX TX offers the following performance features and benefits: Excellent thermal and oxidation stability Shell DONAX TX resists formation of deposits to ensure longer fluid life and better fluid performance under arduous conditions. High viscosity index Shell DONAX TX incorporates latest syntheticblend base fluid technology, which provides outstanding high and low temperature performance. The physical characteristics provided by the additive technology and semisynthetic base oils allows for extremely low temperature fluidity, further protecting the transmission components from premature wear under extreme operating conditions. Excellent shear stability, corrosion and foaming resistance Shell DONAX TX retains its fluid characteristics even under high loads and shear conditions. The excellent wear protection, shear stability and frictional characteristics of the additive technology provides outstanding oil performance allowing the equipment operator to extend oil drain intervals while maximizing the life of the transmission. Compatible with most other automotive transmission fluids and seals When changing to Shell DONAX TX, Shell recommends that the transmission system is appropriately drained and flushed in order to obtain all of the performance benefits that changing to this fluid will provide. However, Shell DONAX TX is compatible with most other transmission fluids and seals. One fluid for year-round use in all geographic locations Oil Drain Interval Potential: This technology allows extended oil drain intervals up to 50,000 miles for severe service and 100,000 miles for regular service, and should be accompanied by an appropriate oil analysis program. Oil analysis should be conducted every 15,000 miles interval beyond the standard recommended drain interval. Shift Comfort and Maintenance Costs The combination of these features and benefits translates into smooth shifting comfort, and lower maintenance costs due to extended drain intervals and longer transmission component life.

Main Applications
Heavy Duty Automatic Transmissions Shell DONAX TX was developed to meet the extended drain requirements of late model heavy duty transmissions. It is particularly suitable for Allison transmissions. This technology has been proven in severe service applications to go the max 50,000 mile drain intervals in Allison transmissions. Shell DONAX TX is recommended for use in the following applications: - Municipal fleets - Vans, school buses - Buses and Coaches - Emergency vehicles - Commercial vehicles and trucks - Motor-homes - On/Off-highway vehicles - Heavy-duty pickup trucks Shell DONAX TX can also be used in ZF and Voith manufactured heavy duty transmissions as well as those previously serviceable by DEXRON III and MERCON, and is particularly suited to mixed fleet operations.
396

Transmission and Converter Fluid

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Specifications, Approvals, and Recommendations


Allison TES-389 (AA-32332007) Former Dexron-III applications Former Ford Mercon applications Ford Mercon V (M5060501) Voith 55.6335.33 (Aug 04) ZF TE-ML14B, 16L, 17C MAN 339 Type F

Protect the environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell DONAX TX Kinematic Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Specific Gravity, @ 16C Flash Point, COC (C) Pour Point, (C) Test Method ASTM D-445 33.7 7.1 ASTM D-2270 ASTM D-287 ASTM D-92 ISO 3016 181 0.85 212 -51 Results

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

397

Transmission and Converter Fluid

Shell MTX Fluid


Synchromesh transmission fluid for manual transaxle/transmission Shell MTX Fluid is a fully formulated synchromesh transmission fluid (STF) for use in manual transaxle/transmissions. It offers excellent synchronizer performance, oxidation stability, yellow metal compatibility, and low temperature performance. This product will satisfactorily lubricate manual transaxles/manual transmission from -40F to +300F. Performance Features and Benefits
Special formulation provides excellent synchronizer performance Cleaner transaxles/transmissions by minimizing sludge and varnish deposits Excellent EP characteristics to protect equipment from surface distress such as spalling, pitting, and wear Protection against rust and corrosion Excellent low temperature performance

Approvals and Recommendations


GM Specification Number 9985648 Mopar Part Number 4761526 GM Part Number 12345349 Chrysler Specification Number MS-9224

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Manual transaxle/transmission requiring a fully formulated synchromesh transmission fluid Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Properties


Shell MTX Fluid Gravity, API Viscosity @ -40C, CP @ 40C, cSt @ 100C, cSt Viscosity Index Flash, COC, C (F) Pour Point, C (F) Test Method D 1298 D 2983 D 445 D 445 D 2270 D 92 D 97 MTX Fluid 27.3 25,600 41.6 9.08 208 195 (385) -45 (-50)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Transmission and Converter Fluid

398

Shell ROTELLA HD Tractor Fluid


Premium transmission-hydraulic-wet brake fluids for tractors Shell ROTELLA HD Tractor Fluid is a premium quality fluid for use in transmissions, hydraulic systems, oil immersed brakes and other ancillary systems fitted to agricultural tractors and off-road equipment. It is an exceptional universal tractor fluid specially formulated for use where a common fluid reservoir serves transmissions, final drives and hydraulic systems. Performance Features and Benefits
Incorporates a friction modifier for proper noise-free operation of wet-brakes Excellent low temperature fluidity provides good response at low temperatures Shell ROTELLA HD Tractor Fluid provides excellent service in virtually all makes of construction and farm tractors Is frequently used as a single fluid to prevent accidental contamination or misapplication and to eliminate the need to purchase and keep in inventory several products for most farm and construction equipment

Specifications, Approvals, and Recommendations


Although it may differ from manufacturers recommended fluids, Shell ROTELLA HD Tractor Fluid is suitable for use in all of the following applications. AGCO (Deutz-Allis) Powerfluid 821XL, PF821 Allis-Chalmers 257541 Case JIC-143, 144, 145, 185 Case MS-1204, MS-1206(PTF), MS-1207 (Hy-Tran Plus), MS-1209, MS-1210 (TCH Fluid) Caterpillar TO-2 Clark Dennison HF-0, HF-1, HF-2 John Deere JDM J20A, B, C, J14B/C, JD303 Ford New Holland M2C134-A/B/C/D, M2C53-B, M2C48-B, M2C86-B, FNHA-2-C200, 201, ESN-M2C41-B, MAT 3505 Hesston-Fiat AF-87 Kubota UDT Fluid International Harvester IHC B-6 (Hy-Tran) and B5 (also see Case) Landini Massey Ferguson M1110, 1127A/B, 1129A, 1135, M1141 (Permatran III) Minneapolis-Moline Oliver Type Renk Transmissions Steiger SEMS 17001 Versatile (now New Holland) 23M, 24M Vickers M-2950-S, I-286-S, 35VQ25 Volvo WB-101 White Farm Q-1826, -1705, -1722, -1766B, -1802 (Type 55) (also see AGCO) ZF TE-ML-03E

Main Applications
Tractors and other equipment using a common fluid to lubricate the transmission, differential and hydraulic systems Caterpillar powershift transmissions requiring a TO-2 Fluid Mobile equipment using Sundstrand hydrostatic transmissions Mobile and industrial hydraulic systems operating over a wide temperature range Shell ROTELLA HD Tractor Fluid is not suitable for Caterpillar TO-4 service. (Where Shell DONAX TC is required.) Shell ROTELLA HD Tractor Fluid is not recommended for Allison C-4 service. The Allison Transmission Division of General Motors has revised its C-4 approvals to no longer include tractor hydraulic fluids (THFs). Shell DONAX TC, Shell ATF or Shell ROTELLA T of the correct viscosity are recommended for this application. Advice on applications not covered in this handbook may be obtained from your Shell representative.

399

Transmission and Converter Fluid

Storage Requirements
Store at ambient temperatures and periods of exposure to temperatures above 35C.

Protect the Environment


Do not discharge into drains, soil, or water.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Typical Physical Characteristics


Shell ROTELLA HD Tractor Fluid Gravity, API Viscosity: @ 40C, cSt @ 100C, cSt Viscosity Index Flash Point, C (F) Pour Point, C (F) D 1298 D 445 D 445 D 2270 D 92 D 97 28.1 65.2 10.2 142 220 (420) -42 (-44)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Transmission and Converter Fluid

400

Shell SPIRAX GSX


High performance, synthetic transmission fluid Shell SPIRAX GSX SAE 50 is the latest addition to the Shell SPIRAX family of axle and transmission fluids. It is a synthetic heavy-duty transmission fluid specially formulated for extended drain and severe service applications. This fluid is approved as a ROADRANGER Genuine Lubricant for use in Eaton extended warranty transmission service. Performance Features and Benefits
All-climate year round performance Formulated from synthetic base stocks and additives, which provide fluidity at sub-zero temperatures as well as lubricity and film strength at elevated temperatures. Extended Drain Intervals Engineered to provide extended drain capabilities in transmissions such as Eaton and ZF. Longer transmission life Contains an effective anti-wear system along with corrosion and oxidation inhibitors that protect system components and helps achieve longer transmission life and potential reduced maintenance costs and less down time. Potential for increased fuel economy over the oil drain interval The enhanced oxidative stability of the product helps maintain the original viscosity of the fluid, thereby increasing the potential for fuel economy savings over the drain interval. Recognized by Leading Equipment Manufacturers A number of leading equipment manufacturers recognize the benefits of a product like Shell SPIRAX GSX SAE 50. See list in Specifications and Approvals. Part of the Shell family of heavy-duty lubricants and coolants.

Main Applications
Heavy-Duty transmissions Synchromesh gearboxes, including those with integrated retarders, and medium loaded axle drives where mineral or synthetic non EP gear oils are required. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


API Service Classification Eaton Navistar Mack Truck Volvo I-Shift ZF FreedomLine MT-1 PS-164 rev 7 TMS 6816 TO-A-Plus

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

401

Transmission and Converter Fluid

Typical Physical Properties


Shell SPIRAX GSX SAE 50 Appearance, visual SAE Grade Viscosity, cSt @ 100C @ 40C Viscosity, SUS @ 210F @ 100F Viscosity, cP @-40C Viscosity index Pour point, C (F) Flash point, C(F) Foam sequence I sequence II sequence III API gravity 15.6/15.6C Density, g/l, 15.6C (lbs./gal., 60F) Copper strip corrosion 3 hrs. at 100C (212F) 3 hrs. at 100C (212F) Light Amber 50 17.5 132 ASTM D 2161 89.9 678 ASTM D 2983 104,000 146 < -45 (< 49) 221 (430) pass pass pass 33.0 860 (7.16) 1a pass 1a pass ASTM D 287 ASTM D 1298 ASTM D 130 ASTM D 2270 ASTM D 97 ASTM D 92 ASTM D 892 SAE J 300 ASTM D 445 Test Methods

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Transmission and Converter Fluid

402

SHELL TURBO Oils CC


Premium quality industrial gas, steam and combined cycle turbine Oil SHELL TURBO Oils CC have been developed to meet the severe demands imposed by modern, heavy duty turbine applications, exceeding OEM specifications for both gas and steam turbines. A patented, metal free additive technology, ensures that this product offers substantially improved performance over conventional turbine oils. Its unique combination of excellent oxidative stability, sludge control and surface properties make SHELL TURBO Oils CC an excellent choice for combined cycle turbine technology, as well as existing gas and steam turbine plants. Performance Features and Benefits
Superb oxidation resistance High temperatures and extended oil drain intervals demand effective oxidation properties of the oil. SHELL TURBO Oils CC oxidative stability reduces the formation of sludge and other harmful oxidation products. The result is extended oil life, less maintenance and less downtime. Outstanding thermal resistance Modern turbines impose high thermal stress on the oil, increasing the risk of failures. SHELL TURBO Oils CC are specially designed to cope with these conditions. Their outstanding thermal stability, coupled with resistance to formation of lacquer helps reduce the possibility of unplanned outages. Rapid air release and high resistance to foaming High oil flows contribute to the possibility of entrapped air, which can lead to pump cavitation, premature oil oxidation and excessive wear. SHELL TURBO Oils CC exhibit excellent surface properties with minimal foam formation and rapid air-release, which minimizes air entrapment, reducing these effects of high oil flows to a minimum. Excellent water-shedding properties Water contamination is commonplace in steam turbines, causing corrosion and affecting bearing lubrication. Because of SHELL TURBO Oils CC outstanding demulsibility water can be drained easily from the lubrication system, protecting the installation against corrosion and premature wear. Good load carrying capacity Helps reduce excessive gear tooth and turbine component wear making it suitable for use in turbines with highly loaded gears. Minimizing downtime and maintenance costs.

Main Applications
Power generation combined cycle turbines Industrial steam turbines Industrial gas turbines Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


SHELL TURBO Oils CC exceed the major gas and steam turbine manufactures lubricant specifications including: General Electric GEK 28143 A,GEK 32568F, GEK 46506D, GEK101941A Siemens-Westinghouse 21 T0591 and 55125Z3 ABB STAL K-110-8121 08/09 Solar ES 9-224, class II, Revision V DIN 51515 parts 1 and 2 ISO 8068 GEC Alstom NBA P50001A JIS K-2213 Type 2 BS 489-1999 Siemens/Mannesmann Demag 800 037 98 Approved by OEM against: Siemens TLV 9013 04 Alstom HTGD 90 117
403 Turbine Oil

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


SHELL TURBO Oils CC 32 Viscosity cSt @ 40 C cSt @ 100 C Viscosity Index Color (D 1500) Pour Point C Flash Point C (COC) Total Acid Number (mg KOH/g) Foaming (ml/ml) Sequence I Sequence II Sequence III Air Release (ASTM D3427, min) Water Demulsibility (ASTM D1401, min) Rust Control (ASTM D665B, after water washing) Load Carrying Capacity - (FZG) (DIN 51354)Load Stage Fail Oxidation Control TestsA) TOST Life (modified ASTM D934, hr) B) RPVOT (ASTM D2272, minutes) C) FTM-791b-5308 TAN Increase (mg KOH/g) Viscosity Increase @ 40C (%) Sludge formation (mg) 32.0 5.45 105 L 1.0 -12 218 0.16 10/Nil 20/Nil 10/Nil 4 15 Pass 9 min. ISO Viscosity Grades 46 46.0 6.90 105 L 1.0 -12 238 0.16 10/Nil 20/Nil 10/Nil 4 15 Pass 9 min.

>10,000 >1,300 +0.6 +8.0 98

>10,000 >1,300 +0.6 +8.0 98

SHELL TURBO Oils CC exceed the major gas and steam turbine manufacturers lubricant specifications. Full details may be obtained from your local Shell Representative. These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Turbine Oil

404

SHELL TURBO Oil J32


Premium industrial turbine oil SHELL TURBO Oil J32 has been specially formulated to satisfy the demanding requirements of MHI (Mitsubishi Heavy Industry) non-geared steam and gas turbines. This is based on a blend of specially chosen high quality hydrotreated base oils with selected additives to enhance their rust and oxidation properties. Performance Features and Benefits
Good thermal and oxidation stability Resists the formation of sludge and other harmful products of oxidation. Long oil life, performance proved over many years in service. Excellent corrosion protection High level of corrosion protection of all metal surfaces. Excellent oil/water separation properties Easy drainage of excessive water from lubrication systems. Good air release characteristics Effective air release without excessive foaming. Reliable performance in MHI turbines SHELL TURBO Oil J32 meets the requirements of MHI turbines and has been successfully tested in the MHI in-house dry TOST test. SHELL TURBO Oil J32 is approved by MHI against their specifications Turbine Oil Type 2 (additive) MS04-MA-CL001 (R-1) and MS04-MA-CL002 (R-1).

Main Applications
Power generation MHI turbines SHELL TURBO Oil J32 may also be used for other industrial applications requiring high quality rust and oxidation (R & O) inhibited oils, which separate easily from water. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

405

Turbine Oil

Typical Physical Characteristics


SHELL TURBO Oil J32 Kinematic Viscosity Viscosity Index Color (ASTM D 1500) Flash Point (COC) Pour Point Total Acid Number Foaming Sequence I Sequence II Sequence III Water Separability (ASTM D 1401) @ 54 C Air Release (ASTM D 3427) Copper Corrosion (3h/100 C) Rust Control (ASTM D665B) Oxidation Control Tests TOST Life (ASTM D 943) Dry TOST (MHI method) RPVOT (ASTM D 2272) hr min ml (min) min C C @ 40C @ 100C cSt cSt 32 5.3 104 L0.5 222 -18 0.05 30/Nil 20/Nil 30/Nil 40-40-0(10) <4 1b Pass >8000 Pass >950

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Turbine Oil

406

SHELL TURBO Oil SG 32


Synthetic industrial gas turbine lubricant SHELL TURBO Oil SG 32 is a synthetic polyalphaolefin based fluid formulated to meet the demands of high output stationary industrial gas turbines. It is blended with carefully selected additives to impart anti-wear, high temperature oxidation and corrosion inhibition, as well as rust protection. Performance Features and Benefits
Good low temperature fluidity resulting in low wear and low power consumption during startup High viscosity index and low pour points resulting in performance over a wide temperature range High load carrying and anti-wear characteristics Excellent oxidation stability Compatibility with petroleum based lubricants and seals, paints, gaskets, and hoses normally used with petroleum based lubricants

Specifications, Approvals, and Recommendations


Allison Gas Turbine Division EMS-45 Cooper Industries Gas Turbines General Electric Company Gas Turbines Solar Turbines ES 9-224 Westinghouse Gas Turbines

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Large heavy duty industrial gas turbines Smaller gas turbines, including aircraft-type gas turbines used in stationary industrial application where an ISO 32 viscosity grade is recommended Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

407

Turbine Oil

Typical Physical Characteristics


SHELL TURBO Oil SG 32 Specific Gravity, 15.6C, D1298 Viscosity:, D 445 @ 40C, cSt @ 100C, cSt Viscosity Index, D 2270 Flash Point, COC, C (F), D 92 Fire Point, COC, C (F), D 92 Autoignition, C (F), D 659 Pour Point, C (F), D 5949 Copper Corrosion, D 130 Acid Number, mg KOH/g, D 974 Rust Protection (salt water), D 665B Foaming Tendency, vol/collapse, D 892 Seq. I, ml Seq. II, ml Seq. III, ml Four-Ball Wear , 75C, 120 RPM, 40 kg,1hr, mm2 Rotating Bomb Oxidation Test, minutes, D 2272 Oxidation-Corrosion, 347F, 72 hrs, FTM 5308 Std. 791 Viscosity Change, % TAN Change, mg KOH Metal Weight Change, mg/cm2 Copper Iron Silver Magnesium Water, ppm, D 95 0.860 32.0 5.65 130 243 (470) 274 (525) 388 (730) <-59 (-75) 1b 0.10 Pass 0/0 0/0 0/0

0.45 1980

3.9 0.10 0.08 0.04 0.00 0.00 <100

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Turbine Oil

408

SHELL TURBO Oils T


High quality industrial steam and gas turbine oil SHELL TURBO Oils T have been developed to offer performance capable of meeting the demands of the most modern non-geared steam turbine systems and light duty gas turbines. SHELL TURBO Oils T are formulated from high quality hydrotreated base oils and a combination of zinc-free additives that provide excellent oxidative stability, protection against rust and corrosion, low foaming and excellent demulsibility. Performance Features and Benefits
Strong control of oxidation The use of inherently oxidatively stable base oils together with an effective inhibitor package provides high resistance to oxidative degradation. The result is extended oil life, minimizing the formation of aggressive corrosive acids, deposits and sludge, reducing your operating costs. High resistance to foaming and rapid air release The oils are formulated with a non-silicone antifoam additive, which generally controls foam formation. This feature coupled with fast airrelease from the lubricant reduces the possibility of problems such as pump cavitation, excessive wear and premature oil oxidation, giving you increased system reliability. Positive water-shedding properties Robust demulsibility control such that excess water, common-place in steam turbines, can be drained easily from the lubrication system, minimizing corrosion and premature wear. Lowering the risk of unplanned maintenance. Excellent rust and corrosion protection Prevents the formation of rust and guards against the onset of corrosion ensuring protection for equipment following exposure to humidity or water during operation and during shut-downs, minimizing maintenance. Hydro turbine lubrication Compressor applications Numerous applications where strong control over rust and oxidation is required Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


The performance of SHELL TURBO Oils T meet or exceed a number of major steam and gas turbine manufacturer lubricant specifications including: General Electric GEK 28143A, 32568F, 46506D Siemens - Westinghouse 21T0591 and 55125Z3 DIN 51515 part 1 and 2 ISO 8068 Solar ES 9-224U, class II GEC Alstom NBA P50001 JIS K2213 Type 2 BS 489-1999 ASTM D4304, Type I Siemens/Mannesmann Demag 800037 98 Approved by OEM against: Siemens TLV 9013 04 Alstom HTGD 90117 Man TURBO SP 079984 D0000 E9 Cincinnati Approvals: P-38: TURBO T 32, P-55: TURBO T 46, P-54: TURBO T 68

Main Applications
SHELL TURBO Oils T are available in ISO grades 32, 46, 68 and 100 suited for application in the following areas: Non-geared industrial steam turbines Non-geared light duty gas turbines

409

Turbine Oil

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


SHELL TURBO Oils T Viscosity (ASTM D445) cSt @ 40C cSt @ 100C Color (ASTM D1500) Pour Point C (F) (ASTM D97) Flash Point (COC) (ASTM D92, C (F)) Total Acid Number (ASTM D974, mg KOH/g) Foaming (ASTM D 982, ml/ml) Sequence I Sequence II Sequence III Air Release (ASTM D3427, min) Water Demulsibility (ASTM D1401, min) Steam Demulsibility (ASTM D51589, secs) Copper Corrosion (ASTM D130, 100 C/3hr) Rust Control (ASTM D665B, after water washing) Inertness to ammonia (Modifier ASTM D943) Acid Nmber (mgKOH/g) Organic Sludge (%) Copper Content (ppm) FZG, Fail Load Stage (DIN 51354) Oxidation Control TestsA) TOST Life (modified ASTM D943, hr) B) TOST 1000hr Sludge (ASTM D4310, mg) C) RPVOT (ASTM D2272, min) 32 32 5.2 L 0.5 <-12 (10) >215 (419) 0.05 30/Nil 20/Nil 30/Nil 2 15 150 1b Pass 0.04 0.004 0 6 >10,000 30 >950 46 46 6.6 L 0.5 <-12 (10) 220 (428) 0.05 30/Nil 20/Nil 30/Nil 4 15 153 1b Pass 0.04 0.004 0 6 >10,000 30 >950 68 68 8.5 L 0.5 -9 (16) 240 (464) 0.05 30/Nil 20/Nil 30/Nil 6 20 183 1b Pass 100 100 11.4 L 1.0 -9 (16) 250 (482) 0.05 30/Nil 20/Nil 30/Nil 10 20 210 1b Pass

NA

NA

6 >10,000 30 >950

6 >10,000 30 >950

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Turbine Oil

410

SHELL TURBO Oil TX 32


High quality industrial steam and gas turbine oil SHELL TURBO Oil TX 32 has been developed to meet the exacting demands of modern steam and gas turbine applications. SHELL TURBO Oil TX 32 oil is formulated from premium quality hydrotreated base oils and a combination of ashless additives that provide excellent oxidative stability, protection against rust and corrosion, low foaming and excellent demulsibility. Performance Features and Benefits
Strong Control of Oxidation The use of inherently oxidatively stable base oils together with an effective antioxidant package provides high resistance to oxidative degradation. The result is extended oil life, minimizing the formation of potentially damaging corrosive acids, deposits and sludge. High Resistance to Foaming and Rapid Air Release The oil is formulated with a non-silicone antifoam additive which controls foam formation and rapidly collapses any foam formed. This feature coupled with fast air-release from the lubricant reduces the possibility of problems such pump cavitation, breakdown of hydrodynamic lubrication, premature oil oxidation and excessive wear. Positive Water-shedding properties Robust demulsibility control such that excess water, common-place in steam turbines, can be drained easily from the lubrication system, minimizing corrosion and premature wear. Excellent Rust and Corrosion Protection Prevents the formation of rust and guards against onset of corrosion ensuring protection for equipment following exposure to humidity or water during operation and during shut-downs. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


The performance of SHELL TURBO Oil TX 32 oil meets or exceeds a number of major steam and gas turbine manufacturer lubricant specifications including: General Electric GEK 28143A, 32568F, GEK 46506D Westinghouse 21T0591, 55125Z3 Deutsche Industrie Norm DIN 51515-1 Alstom HTGD 90-117 (T) Solar ES 9-224 Revision W Siemens TLV 9013 04 ASTM D4304, type I

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
SHELL TURBO Oil TX is available in ISO grade 32 and is suited for application in the following areas: Non-geared industrial steam turbines Non-geared industrial gas turbines Numerous applications where rust and oxidation control is required

Protect the Environment


Do not discharge into drains, soil, or water.

411

Turbine Oil

Typical Physical Characteristics


SHELL TURBO Oil TX Viscosity (ASTM D445) cSt @ 40C cSt @ 100C Pour Point C (F) (ASTM D5950) Flash Point - COC (ASTM D92, C (F)) Total Acid Number (ASTM D974, mg KOH/g) Copper Corrosion (ASTM D130, 100C/3hr) Rust Control (ASTM D665B) Oxidation Control TestsA) TOST Life (ASTM D943, hr) B) RPVOT (ASTM D2272, min) ISO VISCOSITY GRADE 32 32 5.5 -12 (10) 221 (430) 0.15 1a Pass >10,000 >1,600

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Turbine Oil

412

Shell Barrier Fluid


Synthetic barrier fluid for industrial seals Shell Barrier Fluid is a premium high viscosity index synthetic fluid for use as a barrier or buffer fluid in various seals where the fluid must lubricate and dissipate the heat from the seal area. Performance Features and Benefits
Excellent low temp fluidity and high temperature stability Excellent heat dissipitation properties Non-corrosive to metals

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
Seals requiring a barrier or buffer fluid Seals requiring a light seal oil Seals where heat dissipitation is critical Advice on applications not covered in this handbook may be obtained from your Shell representative.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell Barrier Fluid Appearance Viscosity @ 40C @ 100C @ -40C cSt cSt cSt D 445 D 445 D 445 D 92 D 5950 @ 15C kg/L Test Method Clear and Bright 5.5 1.75 208 160 (320) -94 (-137) 0.799 798 6.66

Flash, COC, C, (F) Pour Point, C, (F) Density Density kg/m3 Density lbs/gal

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

413

Various Industrial Applications

Shell CARNEA Oils E


Economical oils for bearings and light gearing Shell CARNEA Oils E are highly refined medium viscosity index mineral oils with naturally low pour points. They are economical oils for non-critical light and medium duty applications, where service temperatures are moderate and long service life is not required. They are available in 5 different viscosity grades. Performance Features and Benefits
Highly refined Naturally low pour points

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Main Applications
General purpose, straight mineral oil lubrication Bearings and light gearing Once-through oiling systems Light duty hydraulic systems such as lifts, hoists and dump truck mechanisms

Protect the Environment


Do not discharge into drains, soil, or water.

Advice on applications not covered in this handbook may be obtained from your Shell representative.

Typical Physical Characteristics


Shell CARNEA Oils E Viscosity: @ 40C, cSt @ 100C, cSt Flash Point, F Pour Point, F Conradson Carbon, wt% Aniline Point, F Test Method D 445 D 445 D 92 D 5949 D 189 ISO Viscosity Grade 22 21 3.8 335 -45 0.08 165 32 31 4.8 360 -40 0.08 175 68 63.9 7.2 400 -30 0.10 185 100 100 9.1 420 -15 0.10 190 220 215 16.0 455 0 0.16 -200

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Various Industrial Applications

414

Shell CASSIDA Chain Oils


Chain lubricants for use in food manufacturing machinery Shell CASSIDA Chain Oil 150 and 1000 are a fully synthetic, high performance anti-wear chain oils which have been specially formulated to lubricate drive and transport chains in the food industry. They are based on a careful blend of synthetic fluids and carefully selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Helps prevent corrosion and provide wear protection even under wet conditions Easily applied by brush, baths or automatic lubrication system Excellent adhesive properties minimize fling-off Neutral odor and taste Solvent free formulation

Specifications and Certificates


NSF H1 Kosher Halal

Operating Temperatures
-30C (-22F) to +150C (302F)

Main Applications
Drive and transport chains in the food industry Lubrications of equipment used in manufacturing food packaging Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


Krones Frigoscandia Stork

Incidental Food Contact


Registered by NSF (Class H1) and meet the former USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. To comply with the requirements of US 21 CFR 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, this same 10 ppm limit should be observed, as up to this concentration Shell CASSIDA Chain Oils will not impart undesirable taste, odor, or color to food. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

415

Various Industrial Applications

Storage Requirements
All food grade lubricants, such as Shell CASSIDA Chain Oils, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Store between 0 and 40 C. Provided that the product has been stored under these conditions, we recommend the product be used within 5 years from the date of manufacture. Only accept new Shell CASSIDA Chain Oil for use if the manufacturers seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA Fluid PL or Shell CASSIDA Flushing Fluid and/or potable water before opening. Record the date the seal was broken. To prevent

product contamination, always close the package after use. Use the product within 2 years of opening.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CASSIDA Chain Oils NSF Registration No. Appearance Viscosity @ 40C, cSt @ 100C, cSt Specific Gravity @ 60C (kg/l) Flash Point, COC, F Pour Point, F Application Temperatures, C(F) Classification ADR UN-Number Visual D 445 D 445 D 4052 ISO 2592 ISO 3016 Test Method 150 92533 Colorless to Pale Yellow 150 19.0 0.846 500 -65 -30C (-22F) to +150C (302F) 1000 92532 Colorless to Pale Yellow 1000 80.6 0.852 510 -32 -30C (-22F) to +150C (302F) 2.5 (spray) 1950 (spray)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur.

Various Industrial Applications

416

Shell CASSIDA Chain Oil HT


High temperature chain lubricant for use in food manufacturing machinery Shell CASSIDA Chain Oil HT is a fully synthetic, high performance silicone based oil which has been specially formulated for the food industry to lubricate drive and transport chains operated at elevated temperatures. It is based on synthetic components chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Excellent thermal stability Low evaporative loss Excellent corrosion resistance Medium viscosity makes for easy application Excellent adhesive properties minimize fling-off Neutral odor and taste Solvent free formulation

Specifications, Approvals, and Recommendations


NSF H1 Kosher Halal

Operating Temperatures
-30C (-22F) to +200C (392F) Between 200C (392F) and 250C(482F) lubricating intervals must be determined as a function of the application. Peak temperatures up to 280C (536F) are possible in some applications, where the lubricated parts are not exposed permanently to temperatures above 200C (392F) and where the chain can be lubricated at ambient temperature outside the oven before entering the hot area again.

Main Applications
Drive and transport chains in the food industry Lubrication of equipment used in manufacturing food packaging Note: Not compatible with mineral oils. All equipment must be carefully cleaned before using Shell CASSIDA Chain Oil HT. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Solubility
Shell CASSIDA Chain Oil HT is stable, does not emulsify with water, lower molecular weight alcohols, glycols or glycerine. It is miscible with ketones, esters, ether and higher molecular weight alcohols.

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Incidental Food Contact


Registered by NSF (Class H1) and meet the former USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570 for use in food grade lubricants. To comply with the requirements of US 21 CRF 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 1 part per million (1 mg/kg of foodstuff). In locations and/or applications where local legislation does not

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

417

Various Industrial Applications

specify maximum concentration limits, this same 1 ppm limit should be observed, as up to this concentration Shell CASSIDA Chain Oil HT will not impart undesirable taste, odor, or color to food. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA Fluid PL or Shell CASSIDA Flushing Fluid and/or potable water before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Use the product within 2 years of opening.

Storage Requirements
All food grade lubricants, such as Shell CASSIDA Chain Oil HT, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Store between 0 and 40 deg. C. Provided that the product has been stored under these conditions, we recommend the product be used within 5 years from the date of manufacture. Only accept new Shell CASSIDA Chain Oil HT for use if the manufacturers seal is intact. Before opening the

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CASSIDA Chain Oil HT NSF Registration No. Appearance Viscosity @ 40C, cSt @ 100C, cSt Viscosity Index Specific Gravity Flash Point, COC, F Pour Point, F Application Temperatures, C(F) Visual D 445 D 445 D 2270 D 1298 D 92 D 5949 Test Method 127934 Clear 275 125 104 0.976 >570 -54 -30C (-22F) to +200C (392F)

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Produced according to Shell Quality Standards, in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ ISO 14001.

Various Industrial Applications

418

Shell CASSIDA Chain Oil LT


Low temperature chain lubricant for food manufacturing machinery Shell CASSIDA Chain Oil LT is a fully synthetic, high performance, anti-wear chain lubricant, specially formulated for the lubrication of transport mechanisms inside food freezer machinery. It is based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
The base fluid properties have been specially enhanced to provide superior lubrication under operating conditions where adhesion to moving parts is essential Good anti-wear performance offers long and reliable component life and therefore lower maintenance costs Wide temperature range for excellent performance, especially at sub-zero temperatures Resists the formation of harmful products of oxidation, even at elevated temperatures, resulting in long oil life Prevents component damage through excellent water separation properties, which resist formation of potentially harmful emulsions Neutral odor and taste High viscosity index results in minimum variation of viscosity with change in temperature Effective protection against corrosion of metal surfaces

Specifications, Approvals, and Recommendations


This is an ongoing process, please contact your local Shell company for any updates. Extensive field experience in equipment made by Frigoscandia NSF H1 Kosher Halal

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

Main Applications
Transport mechanisms inside food freezer machinery, such as spiral freezers Lubrication of metal-metal and metal-ceramic contact points in open machinery, such as slide ways and chains Plain and anti-friction bearings Advice on applications not covered in this handbook may be obtained from your Shell representative.

Incidental Food contact


Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants for use where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. To comply with the requirements of US 21 CFR 178.3570, contact with food should be avoided where possible. In the case of incidental food

419

Various Industrial Applications

contact, the concentration of this product in the food must not exceed 10 parts per million (10mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, Shell recommends that this same 10 ppm limit be observed, as up to this concentration Shell CASSIDA Chain Oil LT will not impart undesirable taste, odor or color to food, nor will cause adverse health effects. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.

these conditions we recommend that the product be used within 5 years from the date of manufacture. Consult your local Shell Company for details. Accept for use new Shell CASSIDA Chain Oil LT only if the manufacturers seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA Fluid PL and/or potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a pack, the product must be used within 2 years (or within 5 years of date of manufacture, whichever is the sooner).

Oil condition during use


It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Storage Requirements
All food grade lubricants, such as Shell CASSIDA Chain Oil LT, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Provided that the product has been stored under

Protect the Environment


Do not discharge into drains, soil, or water.

Typical Physical Characteristics


Shell CASSIDA Chain Oil LT Property NSF Registration No. Color Specific Gravity @ 60 F Flash Point Pour Point Kinematic Viscosity @ 40 C @ 100 C Demulsibility @ 54% F F cSt cSt min. D 4052 D 92 D 5949 D 445 D 445 D 1401 Test Method 132608 Colorless 0.831 >410 < -70 32 6.5 10

These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Produced according to Shell Quality Standards, in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001.

Various Industrial Applications

420

Shell CASSIDA Fluid DC


Speciality direct contact fluid for food processing applications in the food manufacturing industry Shell CASSIDA Fluid DC 32 is a multipurpose fluid designed for a number of special applications in the food manufacturing industry, including absorber oil for edible oil solvent recovery systems, can-forming and closed circuit/pressureless heat transfer systems. The fluid has been specially developed to meet the stringent requirements of the food industry. It is based on a careful blend of synthetic fluids chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Approved for direct food contact Low volatility resulting in reduced carryover into edible oil product when used a absorber oil High viscosity index results in minimum variation of viscosity with change in temperature. This facilitates pump selection. Wide temperature range for application High temperature and oxidation stability Neutral odor and taste

Additional Information
Synthetic Lubricant Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). Suitable for use where vegetarian and nut-free food is prepared. Biostatic; does not promote the growth of bacteria or fungal organisms.

Main Applications
Absorber oil for edible oil extraction plant solvent recovery systems. Forming oil for the manufacture of both two and three piece cans for food and beverages. Heat transfer systems in the food industry with a bulk oil temperature range of approximately -30C to +280C where the surface temperature of the heating elements (oil film temperature) should not exceed +320. Advice on applications not covered in this handbook may be obtained from your Shell representative.

Specifications, Approvals, and Recommendations


NSF 3H, H1, HT1 Kosher Halal Shell CASSIDA Fluid DC 32 has been successfully used in edible oil plant absorber oil systems operated by Bunge and Setuza CZ Shell CASSIDA Fluid DC 32 has been successfully used in systems of Wanson and Claasen Shell CASSIDA Fluid DC 32 has been successfully used in the cold rolling and necking operations of Krupp Can-o-Mat forming equipment SIG Cantec for Can-o-mat forming equipment

Seal and Paint Compatibility


Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems.

421

Various Industrial Applications

Operation Guidelines
When used as a heat transfer fluid, care should be taken to ensure sufficient flow rate to avoid even a temporary overheating of the heat transfer fluid. Reynolds-Number should be >10,000 (ten thousand). This is most important during start up and shut down of the heating systems. The surface temperature of the heating elements (film temperature) should not exceed 320C. The physical parameters of the oil necessary for the calculation of the heat transfer coefficient in the system, such as density, specific heat and coefficient of thermal conductivity are indicated in the below.

Storage Requirements
All food grade lubricants, such as Shell CASSIDA Fluid DC, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Store between 0C and 40C. Provided that the product has been stored under these conditions we recommend that the product be used with in 5 years from the date of manufacture. Consult your local Shell Company for details. Accept for use new Shell CASSIDA Fluid DC only if the manufacturers seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA Fluid PL and/or potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a pack, the product must be used within 2 years (or within 5 years of date of manufacture, whichever is the sooner).

Food contact
Registered by NSF as 3H, H1, and HT 1, the product meets the USDA guidelines (1998) for lubricants for use where direct contact with food can occur and is also suitable for uses where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 172.878, 178.3570, 178.3620. Although this product is approved for direct contact applications, Shell recommends that care should be taken to minimize the amount of the material coming into contact with foodstuffs. JECFA has recommended that the allowable daily intake for this type of product be limited to no more than 6 mg/kg body weight which for an average individual would correspond to an average of 120 ppm maximum in foodstuffs. In location and/or applications where local legislation does not specify maximum concentration limits, Shell recommends that this same 120 ppm limit be observed. Shell CASSIDA Fluid DC will not impart undesirable taste, odor or color to food, nor will cause adverse health effects. Consistent with good manufacturing practice, use should be minimized and appropriate corrective action should be taken in the event of detection of excessive contamination of food by Shell CASSIDA Fluid DC.

Oil condition during use


It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation.

Handling and Safety Information


For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs.

Protect the Environment


Do not discharge into drains, soil, or water.

Various Industrial Applications

422

Parameters for the calculation of the system


Temperature t C 0 20 60 100 150 200 250 300 Density kg/m3 835 824 799 774 742 713 683 652 Specific Heat c kJ/(kgK) 2.07 2.12 2.29 2.42 2.55 2.79 2.92 3.16 Thermal conductivity W/(mK) 0.150 0.148 0.146 0.144 0.141 0.139 0.137 0.135 Kinematic Viscosity cSt 218 70 15 6.0

Re= Re V

vd Kin. Visc.

= Reynolds-Number = Speed of heat transfer fluid in the pipe (m/s) d = Pipe diameter (m) Kin. Visc. = (m2/s) [at temperature of system]

Typical Physical Characteristics


Shell CASSIDA Fluid DC Property NSF Registration No. Color Specific Gravity @ 60F Flash Point Pour Point Kinematic Viscosity @ 40C @ 100C Noack Volatility Maximum oil film temperature* Maximum bulk oil temperature F F cSt cSt %m F F D 4052 D 92 D 5949 D 445 D 445 CEC-L-40-93b Test Method 136694 Colorless 0.827 445 -75 32 6.0 7 600 535 32

* Oil film temperature is the surface temperature of the heating elements These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Produced according to Shell Quality Standards, in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001

423

Various Industrial Applications

Shell CASSIDA Fluid PL


Penetrating fluid for use on food manufacturing equipment Shell CASSIDA Fluid PL is a special lubricant with excellent creeping and penetrating features. It is based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits
Due to its capillary effect it penetrates quickly between rusty and encrusted surfaces of contact. Lubricates and protects against corrosion. Oil and grease residues are dislodged to facilitate cleaning. Easy to apply Neutral odor and taste.

Specifications and Certificates


NSF H1 Kosher Halal

Approvals and Recommendations


This is an ongoing process, please contact your local Shell company for any updates. Frigoscandia SIG Group

Main Applications
Disassembling of screws, interlocking nuts and other components Corrosion protection of metal co