Multi-Line 2 Operator

Agenda

Operator Agenda.doc

Purpose
With training

Know your product type

Display functions Mode functionality

Plant operation
Basic trouble shooting

Your advantage?

Know your product Preliminary trouble shooting Able to operate the plant Good feeling

Next: Product overview

Product overview
Transducer, protection relays, synchronisers and load shares Displays & remote monitoring

Instruments and check scopes PC software & remote monitoring

Product overview
Complete set of possibilities
Delomatic AGC + Multi-line PPU/GPU + PLC + Uni-line + Delomatic +

Uni-line + PLC + + + +

Where are we?

POWER PRODUCTION EMERGENCY EQUIPMENT LARGER SETS SMALLER SETS

LAND:

GC-1F GPC3/M4 AGC3 AGC200 PPU3 EC-1M

GPC3 AGC3-G5

MARINE:

PPU3 PPU3/M4

PPM

Product overview
Front-mounted AGC-200 DIN rail-mounted AGC 3

Product overview

Product overview

Manuals and instructions

www.deif.com contains all manuals for the controllers. Look for operators manual.

Maintenance
HW position
SLOT #1, term. 1-28
Power supply board (std.)

SLOT #2, term. 29-36

Communication

SLOT #3, term. 37-64

Load sharing board

SLOT #4, term. 65-72

Governor/AVR outputs

SLOT #5, term. 73-89

AC measuring board

SLOT #6, term. 90-97

In/outputs

SLOT #7, term. 98-125

Engine I/F board

SLOT #8, term. 126-133

Communication/inputs/outputs

Maintenance

Maintenance

Navigation and setup

ISLAND G 0.00I PF G 0kVA SETUP V3 V2

SEMI 0kW 0kvar V1 P01

View 3 Generator output details and running mode View 2 use up/down to scroll through 20 screens View 1 use up/down to scroll through 20 screens

Navigation and setup

AGC 2010-01-20 SETUP MENU SETUP V3

V 3.50.0 13:41:16 V2 V1

Push-button and LED functionality operators manual

Navigation and setup

G 400 400 400V G f-L1 50.00Hz SEMI-AUTO MODE SEMI AUT MAN BLK

Semi-auto Auto Manual Block

[regulators working, manually initiate breaker control] [regulators working auto breaker control] [external speed & volt control manual control of breaker] [engine start blocked password protected]

Navigation and setup

AGC 2010-01-20 SETUP MENU SETUP V3

V 3.50.0 13:41:16 V2 V1

Access to controller parameters

Navigation and setup

AGC 2010-01-20 SETUP MENU SETUP V3 V 3.50.0 13:41:16 V2 V1

G 400 400 400 V G f-L1 50.00Hz PROTECTION SETUP PROT CTRL I/O SYST
PROT 1000-1990

G 400 400 400 V CONTROL SETUP SYNCHRONISE SETUP SYNC REG

SYNC 2000-2490

G 400 400 400 V INPUT/OUTPUT SETUP BINARY INPUT SETUP BIN AIN OUT

G 400 400 400 V SYSTEM SETUP GENERAL SETUP GEN MAINS COMM PM
GEN 6000-6990
MAINS 7000-7490 COMM 7500-7990 PM 8000-8990

BIN 3000-3490

REG 2500-2990

AIN
4000-4490 OUT 5000-5990

Navigation and setup

G 400 400 ENTER MENU NO.: ENTER 400V 6210

G 400 400 400V 6210 STOP Cooling down 240s COOL EXT TYPE SP G 0 6211 STOP 0.0 RESET V 30 9900s SAVE

Press the JUMP button use up/down to select the menu number Use left/right buttons to select Cool down, press select

Use up/down buttons to select value press use left/right to select save.

Navigation and setup

G 400 400 400 V G f-L1 0.00Hz SYSTEM SETUP PROT CTRL I/O SYST

G 400 400 400V SYSTEM SETUP GENERAL SETUP GEN MAINS COMM PM G 400 400 6070 Gen-set Mode Island operation TYPE 400V

Use left/right buttons to select system, press select

Use left/right buttons to select general, press select

Use up/down buttons to select island mode, press select remember to use save.

Status messages

Island SEMI-AUTO AMF READY START VOLT/FREQ ACTIVE PREPARE AMF OK IN 5 AUTO s G 0.80I 0.00I PF PF 0kW G 0.00I 100kW 0kW G 0kVA 0kvar G 0kVA 125kVA 75 0kvar kvar SETUP V3 V3 V2 V2 V2 V1 SETUP V1 P01 V1

Please observe the status message in line 1

Navigation and setup

G 400 400 400 V G f-L1 50.00Hz SYSTEM SETUP PROT CTRL I/O SYST

Second line shows detailed information

Alarm handling

Second line shows the present alarm. Third line shows number of alarms and their state (Ack/Un-ack).

Solve task #1

Next: Start/Stop + synchronising

Start and stop

Start the generator
AUTO 1. Mains failure (AMF) 2. Increased load (peak shaving) 3. Plant start by operator 4. Timer start 5. Test selected SEMI/MANUAL 1. Start from display unit

Start and stop

Stop the generator
AUTO 1. Mains restored 2. Decreased load 3. Plant stop by operator 4. Timer stop 5. Test time expired SEMI/MANUAL 1. Stop from display unit (AMF sequence) (Peak shaving)

Synchronising

Solve task #2

Next: Plant and running modes

Plant mode setup

Single generator set running stand-alone in island operation
Load

BGC

GOV

A V R

ENGINE

Plant mode setup

Duty standby generator sets in island operation

Plant mode setup

Multiple generator load sharing island application

Plant mode setup

Single generator set used in a stand-by AMF

Mains breaker Load Load

Mains breaker

Generator breaker

Generator breaker

GOV

ENGINE

A V R

ENGINE

Plant mode setup

Fixed power/Base load

Mains breaker Load

Generator breaker

GOV A V R

ENGINE

Plant mode setup

Mains Power Export (fixed power to mains)
Power Transducer P MAINS

Mains breaker Load

Generator breaker

GOV A V R

ENGINE

Plant mode setup

Peak shaving

Power Transducer P MAINS

Mains breaker Load

Generator breaker

GOV A V R

ENGINE

Plant mode setup

Load take over

Power Transducer P MAINS

Mains breaker Load

Generator breaker

GOV A V R

ENGINE

Plant mode setup

1 16 Gen-sets used in Island operation

BUSBAR

CAN-bus

AGC

AGC

AGC

AGC

GENERATOR 1

GENERATOR 2

GENERATOR 3

GENERATOR 16

Plant mode setup

One mains unit and three standard units
MAINS

MAINS BREAKER (MB) CONSUMERS

AGC

TIE BREAKER (TB)

BUSBAR

CAN-bus

AGC

AGC

AGC

GENERATOR 1

GENERATOR 2

GENERATOR 3

Running mode

Running mode
AUTO
Automatic operation of the plant: Start Stop Breaker ON/OFF No user interference required.

The plant should always be left in AUTO

Running mode
SEMI
Semi-auto means that the unit will not initiate any sequences automatically, as is the case with the auto mode. It will only initiate sequences, if external signals are given: 1. Push-buttons on the display/AOP-2 are used 2. Digital inputs are used (push-buttons) 3. PLC commands. (SCADA)

Running mode
MANUAL
Commissioning and service mode

Running mode
SIMPLE TEST
The simple test will only start the gen-set and run it at nominal frequency with the generator breaker open. The test will run until the timer expires.

Purpose: To test start and stop

Running mode
LOAD TEST
The load test will start the gen-set and run it at nominal frequency, synchronise the generator breaker and produce kW. The test will run until the timer expires. Purpose: To test start and stop plus capability of the generator to run at a specific load level.

Running mode
FULL TEST
The full test will start the generator, switch to generator supply and operate in island mode. When the test timer expires, the load is switched back to grid supply and the generator stops. Purpose: To test the capability of the generator to operate with all factory load in island mode.

Running mode
Block mode
When the block mode is selected, the unit is locked for certain actions. This means that it cannot start the gen-set or perform any breaker operations.

Solve task #3

Next: PC software and daily troubleshooting

Troubleshooting

Computer Access

Utility Software

Overview
Start and stop communication with the device. Change your user level. Open, close, save and export files Print and preview USW program settings, Communication, user info, modem and trending Setup of TCP/IP option N. Upgrade options and write new options Flash/upload a firmware to the device Configuration of user views. AOP1 and AOP2 setup (Additional Operators Panel) Upload and download of a complete project file Show/hide the real-time readings window. Configuration of inputs and outputs Send a command to the AGC Synchronise the clock of the device with the PC Show information about the SW version of the USW

Overview
Select a color scheme Edit the color schemes Show color scheme legend Edit the tags used in trending Pause the active trending window Zoom in/zoom out on the displayed trending window Move the paused trending forward or backwards in time Search for a parameter, search for a language text Get from the device, send to the device Filtrate the parameter list to show only the relevant settings Synchronise a previous language file Insert extended characters in the translations (e.g. ). Apply or cancel changes in the language file Expand or collapse M-logic lines Create new application setup Read the application setup from file or device Properties for the application setup

Tabs
Overview of this unit. (kW, Amp, phase angle, Hz, V, breaker position, regulator status and no. of active alarms).) Overview of the plant. This mini SCADA shows all the units that are included in the application setup. All the alarms that are or have been active in the system including time stamp, active status and acknowledge status. The trending function gives the operator the possibility to supervise measured values like e.g. actual generator power, current, frequency, voltage and much more. The parameter function allows the operator to adjust parameters and timers, configure text messages and alarms. The input/output window gives the operator an overview of the actual status of all connected inputs and outputs.

The option window gives an overview of the activated options in the unit.

The event log is a very useful window to inform the operator about the last 150 events.

The master language can be translated by the user, e.g. alarm inputs

Specific user defined conditions can be programmed here

The plant SLD is created here with breakers, DGs and feeders.

Plant overview

The plant overview window gives the user a complete overview of the actual unit status.

The genset mode window shows the actual selected genset mode or plant The Alarm counter shows the actual mode in all power management number of alarms The that historical are present. alarm list shows the applications. The Governor and AVR regulation is active alarms in the system, including shown with Bar graphs for analogue complete text message, time stamp, and EIC control and with up/down active status and acknowledge status. indications for relay control.

Trending

The operator can define the trending window and select the values to be shown. To do this, press the trending tag button.

Now the user can choose the desired trending values.

Trending

Trending

Input/output status

The actual status off all inputs and outputs will be shown in the Inputs/Outputs window.

Options

All options are shown in this list. The options marked green are present in your unit.

Logs
Retrieve the entire log stack.

For each selected event, there is a list of additional data, which has been present at the moment the event occurred. E.g. the first event GB Close failure happened on 10th January in the year 2007 at 18:54 oclock. The power was 0kW, the generator voltage was 400V AC, the frequency was 49.97Hz and the busbar voltage was 406V AC.

Views
Configuration of user views.

Click text to change the configuration.

As soon as the required measurement is selected it will be presented on the display unit.

Change COM Port

click Settings icon

Short cut to device manager

Change Com port

Troubleshooting

G 0 ENTER MENU No.: ENTER

V 9120

G 0 V 9120 Service menu DIGITAL INPUT ALARM IN OUT MISC G 0 GB Pos. On Input = OFF UP DOWN V

View status of alarm timer remaining View status of digital inputs View status of relay outputs

i.e. status of generator breaker

Solve task #4