CSWIP Welding Inspection Plate Section Practical

CSWIP 3.
1 Welding Inspection
Practical Plate Inspection
TWI Training & Examination Services

Course Reference WIS 5
Copyright 2006, TWI Ltd
World Centre for Materials Joining Technology
Page 1 of 3 Name: [Block capitals] Mr. I C Plenty Code/Specification used: TWI 09-09-03 Welding position: Flat /PA MEASURE FROM Copyright 2006, TWI Ltd THIS DATUM EDGE
EXAMPLE PLATE REPORT Signature: I C Plenty

Welding process: MMA/SMAW
Test piece ident:
001
Joint type: Single V Butt Date 22/08/2003
Length & thickness of plate: 300mm x 10 mm
WELD FACE A Lack of sidewall fusion B C
Gas pore 1.5

230
Undercut smooth 1.5 max 236 30
87
22
51
153
40 Arc Strike 241
Slag inclusion NOTES:
Centreline crack
Cap height : 4mm. Weld width: 12-14mm Toe blend: Poor Misalignment: 2mm Angular Distortion 3mm in 50mm Spatter along weld length or scale on the plate surface
Page 2 of 3
EXAMPLE PLATE REPORT
MEASURE FROM THIS DATUM EDGE
WELD ROOT
Root concavity 2 deep
B
Lack of root Fusion
247 20
23
10
128
50
Incomplete root penetration
NOTES: Penetration height :
Linear Misalignment: Angular Distortion: Any scale on plate surface
4mm. 2mm 3mm in 50mm
EXAMPLE WELD INSPECTION REPORT/SENTENCE SHEET

PRINT FULL NAME I C Plenty 001
Defects Noted Code or Specification Reference
SPECIMEN NUMBER
EXTERNAL DEFECTS
Defect Type
Pipe/Plate Section 1
Accumulative Total 2 4mm Poor blend 22mm
Maximum Allowance 3 2mm Smooth None
Section/ Table No 4 15 8 5
Accept/Reject 5 Reject Reject Reject
Excess weld metal height Excess weld metal appearance Incomplete filling
A-C
A-C A-C
Inadequate weld width (PIPE)

Slag Inclusions Undercut Surface Porosity Cracks/Crack-like defects Lack of fusion Arc strikes Mechanical damage Laps/Laminations Misalignment (Linear) Longitudinal seams (PIPE)
A-C
A-C A-C A-C A-C A-C A-C A-C A-C A-C A-C
N/A
70mm long 1.5mm depth 1.5mm 40mm 22mm 3 NONE NONE 2mm N/A
-----------50mm 1mm 1mm NONE NONE NONE ----------------------2mm ------------
---------9 6 2 1 3 7 --------------------15 ----------
Accept
Reject Reject Reject Reject* Reject Reject*** Accept Accept Accept Accept
Root Defects
Misalignment A-C 2mm 2mm 9 Accept
Excessive Root Penetration Incomplete Root Penetration Lack of Root Fusion Root Concavity Root Undercut Cracks/Crack-like defects Slag inclusions Porosity Laps/Laminations
A-C A-C A-C A-C A-C A-C A-C A-C A-C
4mm 50mm 20mm 2mm depth NONE NONE NONE NONE NONE
2mm NONE NONE 1mm --------------------------------------------------------
15 13 11 10 ------------------9 2 ----------
Reject Reject Reject Reject Accept Accept Accept Accept Accept
This *pipe/plate has been examined to the requirements of code/specification TWI-N/WIS-PI ......................................... and is accepted/rejected accordingly. Comments: * Request MPI testing to confirm crack and length. ** Large amount of spatter on weld face. Recommend this is removed and re inspected. *** Recommend arc strikes are ground flush prior to MPI testing for cracks.
Signature......................................................... *Delete which is not applicable.
I C Plenty
Date................................................. .................................... Use the other side for any comments.
22nd August 2003
Inspection Practice Specification Number TWI 09-09-03

All dimensions are given in mm
Comments
All types of cracks Cluster Max dimension of area Single pore Max dimension Non metallic. Individual size Metallic. Individual size Side wall/Root/Inter-run
No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Imperfection
Cracks Porosity/Gas pores/elongated Gas cavities (wormholes) pipes Solid Inclusions Solid Inclusions Lack of Fusion Incomplete Root Penetration Overlap/Cold lap Incompletely filled groove Linear Misalignment Angular Misalignment Undercut Arc Strikes Laminations Mechanical Damage Cap Height Penetration Bead Toe Blend Spatter Weld Appearance Root concavity
Allowance
Not permitted L = 13mm Max L = 1mm Max Maximum 1mm Not permitted Not permitted Not permitted
Weld face/Root
Not permitted Not permitted 0.2t Maximum 4mm Maximum 10
Smoothly blended Area to be tested by MPI
10%t Maximum d 1mm Seek advice Not permitted Not permitted
Shall fall below plate surface
0 3mm h Maximum 0 2mm h Maximum Smooth
Clean & Re-inspect All runs shall blend smoothly
Refer to manufacturer Regular 10%t Maximum
Plate Sample 6A Cap

Welding Process MMA (SMAW)
Note: spatter and surface slag requires removal, arc strikes require blending and crack detection
Plate Sample 6A Root

Note: Spatter and surface slag require removal

Plate Sample 6B Cap

Note: Surface slag requires removal and poor toe blending full weld length
Plate Sample 6B Root

Plate Sample 6C Cap

Welding Process FCAW
Note: Spatter and surface slag requires removal

Plate Sample 6C Root

Welding Process FCAW
Plate Sample 6D Cap

Note: Excess cap height and poor cap profile throughout.

Plate Sample 6D Root

Plate Sample 6E Cap

Plate Sample 6E Root

Plate Sample 6F Cap

Note: Arc strikes require blending and crack detection

Plate Sample 6F Root

Note: Arc strikes require blending and crack detection

Plate Sample 6G Cap

Note: Arc strikes require blending and crack detection, Seek advise on parent material damage
Plate Sample 6G Root

Note: Surface slag requires removal, plate corrosion requires wire brushing
Plate Sample 6H Cap

Note: Parent plate damage throughout, seek advice. Arc strikes require blending and crack detection.
Plate Sample 6H Root

Plate Sample 6I Cap

Note: Arc strikes require blending and crack detection. Spatter requires removal.
Plate Sample 6I Root

Plate Sample 6J Cap

Note: Material damage throughout, seek advice. Arc strikes require blending and crack detection.
Plate Sample 6J Root

Note: Material damage seek advice on course of action.

Plate Sample T4 Cap

Note: Grinding marks throughout seek advice on course of action. Copyright 2006,Excess TWI Ltd Centre for Materials Joining Technology cap World height and poor cap profile throughout.
Plate Sample T4 Root

Plate Sample H8 Cap

Note: Mechanical damage seek advice on course of action. Excess cap height and poor cap profile throughout. Arc strikes require blending and crack detection.
Plate Sample H8 Root

Note: Arc strikes require blending and crack detection. Spatter requires removal
Any Questions

CSWIP Welding Inspection Plate Section Practical

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CSWIP Welding Inspection Plate Section Practical

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CSWIP 3.

Practical Plate Inspection

TWI Training & Examination Services

World Centre for Materials Joining Technology

EXAMPLE PLATE REPORT Signature: I C Plenty

Test piece ident:

Joint type: Single V Butt Date 22/08/2003

Length & thickness of plate: 300mm x 10 mm

WELD FACE A Lack of sidewall fusion B C

Gas pore 1.5

Undercut smooth 1.5 max 236 30

40 Arc Strike 241

Slag inclusion NOTES:

World Centre for Materials Joining Technology

EXAMPLE PLATE REPORT

Copyright 2006, TWI Ltd

MEASURE FROM THIS DATUM EDGE

Root concavity 2 deep

Incomplete root penetration

NOTES: Penetration height :

Linear Misalignment: Angular Distortion: Any scale on plate surface

4mm. 2mm 3mm in 50mm

World Centre for Materials Joining Technology

EXAMPLE WELD INSPECTION REPORT/SENTENCE SHEET

Accumulative Total 2 4mm Poor blend 22mm

Maximum Allowance 3 2mm Smooth None

Accept/Reject 5 Reject Reject Reject

Inadequate weld width (PIPE)

-----------50mm 1mm 1mm NONE NONE NONE ----------------------2mm ------------

---------9 6 2 1 3 7 --------------------15 ----------

Copyright 2006, TWI Ltd

World Centre for Materials Joining Technology

A-C A-C A-C A-C A-C A-C A-C A-C A-C

2mm NONE NONE 1mm --------------------------------------------------------

Reject Reject Reject Reject Accept Accept Accept Accept Accept

Signature......................................................... *Delete which is not applicable.

Date................................................. .................................... Use the other side for any comments.

22nd August 2003

Copyright 2006, TWI Ltd

World Centre for Materials Joining Technology

Inspection Practice Specification Number TWI 09-09-03

Not permitted Not permitted 0.2t Maximum 4mm Maximum 10

Smoothly blended Area to be tested by MPI

10%t Maximum d 1mm Seek advice Not permitted Not permitted

Shall fall below plate surface

0 3mm h Maximum 0 2mm h Maximum Smooth

Clean & Re-inspect All runs shall blend smoothly

Refer to manufacturer Regular 10%t Maximum

Copyright 2006, TWI Ltd

World Centre for Materials Joining Technology

Plate Sample 6A Cap

World Centre for Materials Joining Technology

Plate Sample 6A Root

Note: Spatter and surface slag require removal

World Centre for Materials Joining Technology

Plate Sample 6B Cap

World Centre for Materials Joining Technology

Plate Sample 6B Root

Copyright 2006, TWI Ltd

World Centre for Materials Joining Technology

Plate Sample 6C Cap

Note: Spatter and surface slag requires removal

World Centre for Materials Joining Technology