TUGAS PRESS TOOL

Disusun Oleh : Nama BP KELAS ! R SAN DOSEN : DEDET OKVAVIRMAN : 1001012017 : 3 PROD KSI : TEKNIK MESIN : " L#ENDRI$ST%$MT

KONSENTRASI : TEKNIK PROD KSI

DEPARTMENT MECHANICAL ENGGINERING POLITECHNIC STATE OF PADANG TAHUN AJARAN 2011/2012

PRESS TOOL Pen&e'(ian P'ess T))l P'ess())l a*alah +e'ala(an ,an& mem+un,ai +'insi+ -e'.a +ene -anan *en&an mela-u-an +em)()n&an +em/en(u--an a(au &a/un&an *a'i -e*uan,a% Pe'ala(an ini *i&una-an un(u- mem/ua( +')*u- se0a'a massal *en&an +')*u- )u(+u( ,an& sama *alam 1a-(u ,an& 'ela(i2 sin&-a(%

3am/a'% !enis Mesin P'ess ())l Klasi2i-asi P'ess T))l P'ess T))l *a+a( *-lasi2i-asi-an men.a*i /e/e'a+a m e n u ' u ( + ' ) s e s + e n & e ' . a a n , a n & * i l a - u - a n + a * a *ie ,ai(u: Sim+le ())l$ 4)m+)un* ())l *an +')&'essi5e ())l

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A% Sim+le T))l Sim+le T))l a*alah .enis *a'i +'ess ())l ,an& +alin& se*e'hana$ *imana han,a (e'.a*isa(u +')ses +en&e'.aan *an sa(u s(a(i)n *alam sa(u ala(% Pema-aian .enis sim+le())l ini mem+un,ai -eun(un&an *an -e'u&ian% Keun(un&an sim+le ())l: 1% Da+a( mela-u-an +')ses +en&e'.aan (e'(en(u *alam 1a-(u ,an& sin&-a(%

2% K)n('u-sin,a 'ela(i2 se*e'hana% 3% #a'&a ala( 'ela(i2 mu'ah% Ke'u&ian sim+le ())l: 1% #an,a mam+u mela-u-an +')ses6+')ses +en&e'.aan un(u-+')*u- ,an& se*e'hana sehin&&a un(u- .enis +en&e'.aan,an& 'umi( (i*a- *a+a( *ila-u-an )leh .enis +'ess ())l ini% 2% P')ses +en&e'.aan ,an& *a+a( *ila-u-an han,a sa(u .enis sa.a

3am/a'% Sim+le ())l B. Compound Too Pa*a +'ess ())l .enis ini$ *alam sa(u +ene-anan +a*a sa(u s(a(i)n (e'*a+a( le/ih *a'i sa(u +en&e'.aan$ *imana +')ses +en&e'.aann,a *ila-u-an se0a'a s e ' e n ( a - % Pema-aian .enis 0)m+)un* ())l ini .u&a mem+un,ai -eun(un&an *an -e'u&ian Keun(un&an 0)m+)un* ())l 1% Da+a( mela-u-an /e/e'a+a +')ses +en&e'.aan *alam 1a-(u ,an& /e'samaan +a*a s(a(i)n ,an& sama% 2% Ke'a(aan *an -e+'esisian *a+a( *i0a+ai% 3% #asil +')*u-si ,an& *i0a+ai mem+un,ai u-u'an ,an& le/ih (eli(i Ke'u&ian 0)m+)un* ())l : 1% K)ns('u-si *ies men.a*i le/ih 'umi(% 2% Te'lalu suli( un(u- men&e'.a-an ma(e'ial ,an& (e/al% 3% Den&an /e/e'a+a +')ses +en&e'.aan s(a(i)n men,e/a/-an +e'-a-as 0e+a( 'usa-

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3am/a'% 4)m+)un* ())l 4% P')&'essi5e T))l P')&'essi5e T))l m e ' u + a - a n + e ' a l a ( a n ( e - a n , a n & m e n & & a / u n & - a n se.umlah )+e'asi +em)()n&an a(au +em/en(u--an lem/a'an l)&am + a * a * u a a ( a u l e / i h s(a(i)n -e'.a$ selama se(ia+ lan&-ah -e'.a mem/en(u- sua(u +')*u- .a*i Keun(un&an +')&'essi5e ())l: 1% Da+a( *i+e')leh 1a-(u +en&e'.aan +')*u-si ,an& 'ela(i2 sin&-a(*i/an*in&-an Sim+le ())l 2% Pe'&e'a--an men.a*i le/ih e2e-(i2% 3% Da+a( mela-u-an +em)()n&an /en(u- ,an& 'umi( +a*a lan&-ah ,an& /e'/e*a

Ke'u&ian +')&'essi5e ())l: 1 % - u ' a n a l a ( l e / i h / e s a ' / i l a * i / a n * i n & - a n sim+le ())l *an 0)m+)un* ())l 2% Bia,a +e'a1a(an /esa'% 3% #a'&a 'ela(i2 le/ih mahal -a'ena /en(u-n,a 'umi(

3am/a'% P')&'essi5e ())l !enis 6 .enis Pen&e'.aan Pa*a P'ess T))l Be'*asa'-an +')ses +en&e'.aann,a$ +'ess T))l *i/e*a-an men.a*i *ua -el)m+)-/esa'$ ,ai(u: 1%4u((in& T))l 8ai(u sua(u +')ses +en&e'.aan ,an& *ila-u-an *en&an 0a'a men&hilan&-an s e / a & i a n m a ( e ' i a l a ( a u + e m ) ( ) n & a n m e n . a * i / e n ( u - , a n & s e s u a i * e n & a n -ein&inan% A*a+un +')ses ,an& (e'&)l)n& *alam 0u((in& ())l ini a*alah se/a&ai/e'i-u(: a% Pie'0hin& Pie'0hin& a*alah +')ses +em)()n&an ma(e'ial )leh +un0h *en&an +'insi+ -e'.an,asama *en&an +')ses /lan-in&$n a m u n s e l u ' u h s i s i + ) ( ) n & +un0h mela-u-an +')ses +em)()n&an% Pa*a ala( ini +')ses +ie'0hin& a*alah +un0h un(u- mem/ua( lu/an&%%

3am/a' % P')ses Pie'0hin& /% Blan-in& Me'u+a-an +')ses +en&e'.aan ma(e'ial *en&an (u.uan men&am/il h a s i l +')*u-si ,an& sesuai *en&an +un0h ,an& *i&una-an un(u- menem/us a(au*en&an sis(em lan&-ah +ene-anan% Pa*a umumn,a +')ses ini *ila-u-an 9

un(u-m e m / u a ( / e n * a - e ' . a * e n & a n 0 e + a ( * a n / e ' . u m l a h / a n , a * e n & a n / i a , a mu'ah

3am/a'% P')ses Blan-in& 0% N)(0hin& N)(0hin& a*alah +')ses +em)()n&an )leh +un0h$ *en&an minimal *ua sisi ,an&(e'+)()n&$ namun (i*a- selu'uh sisi +un0h mela-u-an +em)()n&an% Tu.uan*alam +em)()n&an ini a*alah un(u- men&hilan&-an se/a&ian ma(e'ial +a*a (em+a(6 (em+a( (e'(en(u ,an& *iin&in-an%

3am/a'% P')ses N)(0hin& *% Pa'(in& Pa'(in& a*alah +')ses +em)()n&an un(u- memisah-an /lan- melalui sa(u &a'is+)()n& a(au *ua &a'is +)()n& an(a'a -)m+)nen ,an& sa(u *en&an -)m+)nen,an& lain% Biasan,a +')ses ini *i&una-an +a*a +en&e'.aan /en(u-6/en(u- /lan- ,an& (i*a- 'umi( a(au /en(u- ma(e'ial ,an& se*e'hana%

3am/a'% P')ses Pa'(in& e% Sha5in& Sha5in& me'u+a-an +')ses +em)()n&an ma(e'ial *en&an s,s(em men0u-u'$*en&an ma-su* un(u- men&halus-an +e'mu-aan hasil +')ses Blan-in& a(au Pie'0hin& & u n a m e n * a + a ( - a n u - u ' a n ( e l i ( i * a ' i h a s i l + e m ) ( ) n & a n , a n & *ila-u-an (e'le/ih *ahulu%

3am/a'% P')ses Sha5in& 2% T'immin& T'immin& a * a l a h m e ' u + a - a n + ' ) s e s + e m ) ( ) n & a a n m a ( e ' i a l s i s a $ & u n a men*a+a(-an ;ininshin& ini *i&una-an un(u- mem)()n& sisa +ena'i-an *alammau+un /en*a hasil +enuan&an %

3am/a'% P'))ses T'immin& &% 4')++in& 4')++in& a*alah me'u+a-an +')ses +em)()n&an ma(e'ial a(au /en*a -e'.a(an+a menin&&al-an sisa% P')ses ,an& (e'.a*i +a*a 4')++in& ini sama *en&an+')ses ,an& (e'.a*i +a*a Blan-in&$ a-an (e(a+i *alam 4')++in& (i*aa*a/a&ian ,an& (e'(in&&al% Ben*a -e'.a a-an (e'+)()n& *an 0en*e'un& su*ahm e m + u n , a i u - u ' a n l e / a ' , a n & s a m a * e n & a n u - u ' a n , a n & * i m i n ( a s e ' ( a mem+un,ai +an.an& ma(e'ial sesuai *en&an .umlah -)m+)nen ,an& *imin(a%P')ses 4')++in& ini *i&una-an un(u- mem/ua( -)m+)nen Blan-in& /e'/en(u-se*e'hana$ (i*a- 'umi( *an (e'a(u'%

3am/a'% P')ses 4')++in&

h% Lan<in& Lan<in& a*alah me'u+a-an +')ses +en&e'.aan &a/un&an an(a'a +ene-u-an =/en*in&> *an +em)()n&an =0u((in&>%#asil +')ses ini /e'u+a sua(u ()n.)lan%Se*an&-an Pun0h ,an& *i&una-an se*emi-ian 'u+a$ sehin&&a Pun0h *a+a(mem)()n& +ela( +a*a *ua sisi sam+ai (i&a sisi se'(a +em/en&-)-ann,a +a*asisi Pun0h ,an& -eem+a(%%

3am/a'% P')ses Lan<in& 2% ;)'min& T))l 8ai(u +')ses +en&e'.aan ma(e'ial ,an& *ila-u-an (an+a + e n & u ' a n & a n a ( a u +en&hilan&an$ a-an (e(a+i han,a men&u/ah /en(u&e)me('is /en*a -e'.a% 8an&(e'&)l)n& *alam 2)'min& ())l a*alah /en*in& 2lan&in& *ee+ *'a1in& $0u'lin& *an em/)ssin&% a% Ben*in& P')ses /en*in& me'u+a-an +')ses +em/en&-)--an ma(e'ial sesuai *en&an,an& *i-ehen*a-i% P')ses +em/en*in&an *a+a( *ila-u-an +a*a +')ses *in&ina(au+un +a*a +')ses +anas% Pe'u/ahan ,an& (e'.a*i +a*a +')ses ini han,a/en(u-n,a sa.a namun 5)lume ma(e'ial ,an& *i/en*in&-an a-an (e(a+% ?

3am/a'% P')ses /en*in&

/% ;lan&in& ;lan&in& a*alah +')ses ,an& men,e'u+ai +')ses /en*in& han,a +e'/e*aan,a (e'le(a- +a*a &a'is /en&-)- ,ai(u /u-an me'u+a-an &a'is l u ' u s n a m u n me'u+a-an 'a*ius% n(u- le/ih .elasn,a *a+a( *iliha( +a*a &am/a' /e'i-u(:

&am/a'% P')ses ;lan&in&

0%Dee+ D'a1in& Dee+ D'a1in& me'u+a-an +')ses +ene-anan /en*a ,an& *iin&in-an *en&an -e*alaman 0e(a-an sam+ai /a(as *e2)'masi +las(is% Tu.u ann,a a*alah un(u-mem+e')leh /en(u- (e'(en(u *an /iasan,a (e/al ma(e'ial a-an /e'u/ah se(elah +')ses ini% =P'ess T))l 1>% n(u- le/ih .elasn,a *a+a( *iliha( +a*a &am/a' /e'i-u(%

3am/a'% P')ses Dee+ D'a1in& *% 4u'lin& Me'u+a-an +em/en(u--an +')2il ,an& *ila-u-an +a*a salah sa(u u.un& ma(e'ial

3am/a'% P')ses 4u'lin& e% Em/)ssin& Em/)ssin& me'u+a-an +')ses +em/en(u--an 0)n()u' ma(e'ial +a*a salah sa(usisi ma(e'ial (e'se/u(

3am/a'% P')ses Em/)sin& 3% P'insi+ Ke'.a Ala( P'ess T))l a ( a u P e ' - a - a s T e - a n a ( a u s u a ( u a l a ( , a n & * i & u n a - a n u n ( u - mem)()n& l)&am *en&an 0a'a +ene-anan% Se0a'a )+e'asi)nal P'ess T))l ini *a+a(/e-e'.a se/a&ai ala( +)()n& a(au +un se/a&ai ala( +em/en(u- +la( a(au lem/a'an,an& *i-ehen*a-i% P'ess T))l /e'2un&si mem+')*u-si 'a(usan a(au /ah-an 'i/uan *a'i -)m+)nen ,an& sama *alam 1a-(u ,an& 'ela(i2 sin&-a( T e ' - a * a n & * i * a l a m s u a ( u P'ess T))l(e'.a*i +')ses +en&e'.aan se0a'a/e'samaan an(a'a +')ses +em)()n&an *an +')ses +em/en(u-an se-ali&us% A*a+un +'insi+ -e'.a 'an0an&an a*alah se/a&ai /e'i-u( : 1% Pela( lem/a'an *imasu--an +a*a mesin P')&'essi5e T))l%

10

2% P')&'essi5e T))l a-an /e'&e'a- (u'un *en&an *i(e-an se0a'a manual , a n & - e m u * i a n a - a n m e m / u a ( Pun0h / e ' & e ' a - ( u ' u n * a n m a m + u mem/e'i-an (e-an a(au 'ea-si (e'ha*a+ +ela(% 3% P')&'essi5e T))l ( e ' u s / e ' & e ' a - ( u ' u n * a n ( e ( a + * i ( e - a n s e 0 a ' a manual sehin&&a mem/ua( Pun0h *a+a( melu/an&i lem/a'an +ela( *en&an u - u ' a n , a n & ( e l a h * i ( e n ( u - a n % K e m u * i a n Pun0h /e'i-u(n,a lan&sun&mem/en(u- lem/a'an (e'se/u( men.a*i +')*u- ,an& *i'en0ana-an% 7% Se(elah +')ses selesai Pun0h a-an /e'&e'a- nai- -em/ali -e +)sisisemula *an se0a'a /e'samaan +el)n(a' a-an mel)n(a'-an lem/a'an +ela( ,an& (elah /e'/en(u- +')*u- .a*i% Ba&ian6Ba&ian Da'i P'ess T))l P'ess ())l m e ' u + a - a n s a ( u - e s a ( u a n * a ' i / e / e ' a + a - ) m + ) n e n % K ) m + ) n e n 6 -)m+)nen (e'se/u( an(a'a lain: a% Tan&-ai Peme&an& = Shan-> Tan&-ai +eme&an& me'u+a-an sua(u -)m+)nen ala( /an(u +')*u-si , a n & /e'2un&si se/a&ai +en&hu/un& ala( mesin +ene-an *en&an +ela( a(as% Shan- / i a s a n , a ( e ' l e ( a - + a * a ( i ( i - / e ' a ( , a n & * i h i ( u n & / e ' * a s a ' - a n + e n , e / a ' a n & a , a 6 & a , a + ) ( ) n & * a n & a , a 6 & a , a + e m / e n ( u - - a n *en&an (u.uan un(u- men&hin*a'i (e-anan ,an& (i*a- me'a(a +a*a +ela( a(as%

3am/a'% Shan/% Pela( A(as = T)+ Pla(e> Me'u+a-an (em+a( *u*u-an *a'i shan- *an &ui*e /ush =sa'un& +en&a'ah>

3am/a'% Pla( A(as

11

0% Pela( Ba1ah =B)(()m Pla(e> Pela( /a1ah me'u+a-an *u*u-an *a'i *ies *an (ian& +en&a'ah sehin&&a mam+umenahan &a,a /en*in& a-i/a( *a'i 'ea-si ,an& *i (im/ul-an )leh +un0h%

3am/a'% Pla( Ba1ah

*% Pela( Pene('asi Pela( +ene('asi /e'2un&si un(u- menahan (e-anan /ali- saa( )+e'asi /e'lan&sun&se'(a un(u- men&hin*a'i 0a0a( +a*a +ela( a(as$ )leh -a'ena i(u +ela( ini ha'usle/ih luna- *a'i +ela( a(as%

3am/a'% Pla( +ene('asi

e% Pela( Peme&an& Pun0h = Pun0h #)l*e' Pla(e > Pela( +eme&an& +un0h /e'2un&si un(u- meme&an& +un0h a&a' +)sisi +un0h -)-)h *an man(a+ +a*a (em+a(n,a%

12

3am/a'% Pun0h #)l*e'

2% Pun0h Pun0h /e'2un&si un(u- mem)()n& *an mem/en(u- ma(e'ial men.a*i +')*u.a*i%Ben(u- *a'i /en*a .a*i (e'&an(un& *a'i /en(u- +un0h ,an& *i/ua(% Ben(u- +un0h *an *ies ha'uslah sama% Pun0h h a ' u s l a h * i / u a ( * a ' i / a h a n , a n & mam+umenahan &a,a ,an& /esa' sehin&&a (i*a- mu*ah +a(ah *an ' u s a - % P a * a +e'en0anaan ala( /an(u +')*u-si ini un(u- +un0h *i+ilih /ahan Amu(i(s ,an&*i-e'as-an +a*a suhu 7?0 A ?20 0 4 lalu *i Tem+e'in& +a*a suhu 200 0 4 a&a' *i+e')leh si2a( ,an& -e'as (e(a+i masih memili-i -e-en,alan%

3am/a'% Pun0h

&% Tian& Pen&a'ah =3ui*e Pilla'> Tian& +en&a'ah /e'2un&si men&a'ah-an uni( a(as$ sehin&&a +un0h /e'a*a (e+a( +a*a *ies -e(i-a *ila-u-an +ene-anan%%

13

3am/a'% Tian& Pen&a'ah h% Dies Te'i-a( +a*a +ela( /a1ah *a n /e'2un&si se/a&ai +em)()n& *an s e - a l i & u s se/a&ai +em/en(u-%

3am/a'% Dies i% Pela( S('i++e' Pela( s('i++e' a*alah /a&ian ,an& /e'&e'a- /e/as nai- (u'un /ese'(a +e&as ,an&(e'+asan& +a*a /au( +eme&an&n,a% Pela( ini /e'2un&si se/a&ai +ela( +en.e+i(ma(e'ial +a*a saa( +')ses /e'lan&sun&$ sehin&&a *a+a( men&hin*a'i (e'.a*in,a0a0a( +em/en(u--an +e'mu-aan /en*a -e'.a se+e'(i -e'u( *an li+a(an$ .u&ase/a&ai +en&a'ah +un0h%%

3am/a'% Pla( S('i++e'

17

.% Pe&as S('i++e' Pe&as s('i++e' /e'2un&si un(u- men.a&a -e*u*u-an s('i+e'$men&em/ali-an+)sisi +un0h -e +)sisi a1al$ *an mem/e'i-an &a,a (e-an +a*a s('i+ a&a' *a+a(man(a+ =(i*a/e'&ese'> +a*a saa( *i-enai &a,a +)()n& *an &a,a +em/en(u-an%

3am/a'% Pe&as S('i++e'

-% Bau( Pen&i-a( Bau( +en&i-a( /e'2un&si un(u- men&i-a( *ies -e+ela( /a1ah *an +ela( +eme&an& +un0h -e+ela( a(as% Bau( +en&i-a( *i+ilih s(an*a'* /au( +en&i-a( *an -e(e/alan *ies%

3am/a' /au( Pen&i-a( l% Pin Pene+a( Pin +ene+a( /e'2un&si un(u- mene+a(- an *ies + a * a + e l a ( / a 1 a h * a n + e l a ( +eme&an& +un0h=Pun0h h)l*e'> - e + e l a ( a ( a s $ s e h i n & & a + ) s i s i Dies -e+ela(/a1ah *an +)sisi +ela( +eme&an& +un0h -e+ela( a(as *a+a( (ea'ah *an -)-)h%

19

3am/a'% Pin Pene+a( m% Sa'un& Pen&a'ah =Bush> Sa'un& +en&a'ah /e'2un&si un(u- men&a'ah-an (ian& +en&a'ah *an men0e&ah0a0a( +a*a +ela( a(as% Pa*a +e'en0anaan ala( /an(u +')*u-si ini un(u- sa'un&+en&a'ah *i+ilih /ahan -unin&an

3am/a'% Sa'un& Penne+a(%

1:

4)n()h /a'an& ,an& *i/ua( *en&an +'ess ())l :

Rumus 3a,a6&a,a +e'en0anaan Dalam +e'en0anaan ini *i/u(uh-an *asa'6*asa' +e'hi(un&an ,an& men&&una-an (e)'i *an 'umus6'umus (e'(en(u% A*a+un (e)'i *an 'umus6'umus (e'se/u( an(a'a lain : n(u- me0a'i &a,a6&a,a +e'en0anaan (e'le/ih *ahulu men&e(ahui &a,a6&a,a ,an&/e-e'.a +a*a sua(u 'an0an& /an&un /en*a%A*a+un &a,a6&a,a ,an& (e'.a*i: a% 3a,a Pie'0hin& n(u- menen(u-an &a,a +ie'0hin& *a+a( *i&una-an 'umus se+e'(i *i/a1ah ini : ;+ B 0$? C C ( C D ( =N> Dimana : B Pan.an& sisi +)()n& S B (e/al ma(e'ial +')ses =mm>0$? me'u+a-an -)n5e'si *a'i (e&an&an (a'i- -e (e&an&an &ese' un(u- /ahan ,an&mem+un,ai (e&an&an (a'i- -u'an& *a'i @00 NEmm2 /% 3a,a N)(0hin& 3a,a n)(0hin& ini *a+a( *i0a'i *en&an men&&una-an 'umus: ;( B 0$? C C (CD ( =N> 0% 3a,a Blan-in&

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n(u- menen(u-an &a,a /lan-in& ini *a+a( *i-e(ahui men&&una-an'umus :;( B 0$? C C ( C D ( =N> *% 3a,a ;)'min& = Dee+ D'a1in& > 3a,a +em/en(u-an ,an& (e'.a*i *a+a( *i0a'i *en&an men&&una-an 'umus : ; B F C * C ( C R= DE* 6 K>

*en&an

1?