XEROX Xerox 3030(50/60 Hz) Copier ®@ Service Manual caurion Certain components in the 3030 Copier 7o1P90930 are susceptible to damage from October 1394 FALL. electrostatic discharge. Observe all ESD “= procedures “to avoid component damage.ropa: wosavae © 994 py Keon orpraton Alas rer Xeno hdl Hx, and2000aretradomars we by Xeon Canada {ed aaregatored ver Frnedn oa oun” agneredadonar ofthe Note Crpertion NOTICE Wile every ve hat. been taken in, the ration of this manual loblty Sccepted by Xerox Engineering Systems ang ‘ut ot sry inaceuraciesor omission’. Norice All service documentation is supplied to Xerox ‘external customers for informational purposes ‘only. Xerox service documentation is intended for vse by certified product tained service personal only. Xerox does not warrant or fepresent™ that such documentation is Complete, nor does Xerox represent or warrant that it will notify or provide to such customer any future ‘changes to this documentation Customer performed service of equipment, or ‘modules, “components or parts “of such equipment may affect the werranty offered by Xerox with respect to such equipment. You should consult the applicable warranty for its ‘terms regarding customer or third party provided service. If the customer services such ‘equipment, modules, components or parts ‘hereof, the customer releases Xerox from any ‘and all lability forthe customer actions, and the customer agrees to indemnity, defend end hold Xerox harmless rom any third party claims which arise directly or indirectly from such rervice o¢e@ eeeRevision Control List i ai 2 (50/60 Hz) Exchanged or addedall pages. 3030 Copier -amemen saga Ane AeRRRR AAAS REA RET TY a IEE g Sree HOn BORA AUR LRR RRS ARSABRRRSSTTTIGSES ae HUMBLE 1 ES egsagagensagaasansasanns> § SSSSee5 5/94 pang engages ner een RAANANARREREARAREsognananesSnaags: booed ooISEOSE (iueaumens ops pene g Santino eeaaaneneneggnanss etary sites peeeniniennieaaiied SEM RNEEE TET KAA RRene Rh eReneeR EDR $9955555 5555555 25255 SESE RRRSBRRESARES < ge3oISS HISSSSSESSSGSGg aaa aND Ma agaaNNDEE TTT caceccsdasssssas eeseeeeeasesassasgad LESS SSSR SSS SS SSS SSS SSS SSS SSS SSIS SST TITS | SSSI SSSSSSSS SS SET TT TESS STE sae aNN Nag seaTeES : PENSE HEITERITTT s]39egqnngnsnaagceasegpggecneeren: eramenens Latienchchmenmhennmenenrheermmmmmencmnmmemmencs aecesenedaddedeadSS Table of Contents Title Page Title Introduction vil, Ropaialustment Procedures ‘About This Manual vii $eRiontitens Organization Vill THissectioncontainsall Repair? Row to Use This ianvol ix Removal and adjustment RepairAnalyssProcedures (RAPS) «.... tk procedures, Electrostatic Serie Repair’ adjustment Procedures we ReterenceSymbology fi DevstepeSpectations peta tceue : Secon Contents a ‘Thissecton contains the part numbers 1. Service cll Procedures " is section contains the part Section contents " forall replaceable compon Thissetion contains the following information 6 GoneralProcedrestnformation 61 {Cal Fow Diagram Section Contents eo intial Action “Thissecton contains information istus Code Entry Chort his bout diagnostic procedures, ‘Shtaintenance Activities Checklist aboutstagnestc procedures {ccs and pps ration rocedures, copier spectators, 2. Status Indicator RAPS at " uae boar 21d the Change Tar MOD inde This section contains isting of the status codes and the Repair 1. Wing Dota ” ‘Analysis Proceduren, @AP3) ‘hissecton nt used at this time 3. tmage Quality BAPs a ‘Section Contents ” 8. Accessories/Options: et Thissetion contains mage quality ‘hssecion not ured aise detect samples and the Repair Analysis Procedure for correcting the probe. a9 . Table of Contents 3030vom 3020Leen ee RE Te rT el ‘About This Manual ‘This manual is part of @ documentation system that includes product training ‘This manual contains Service _ Call Procedures, Diagnostic Procedures, Status Indicator Repair Analysis Procedures, Repair and Adjustment Procedures, Parts Lists and General Procedures or information. This Information will help 2 Service Representative repair and maintain this copier Organization ‘Thismanual is divided into eight sections: Section 1. Service Call Procedures This section contains the following information 1 call Flow Diagram ‘The Call Flow Diagram is 2 map of the procedures to follow on each service ca «© Initia Action ‘The Initial Actions identify how to collect the Information necessary and how to verify, classify and. proceed with the service call 1 Maintenance Activities ‘The Maintenance Activities lists the items that have tobe serviced based on the type of call tobe performed, either Normal Cal oral Back Status Indicator Repai Section is Procedures Analy: This section contains the Repair Analysis Procedures (RAPS) that are necessary to Fepair the faults other than image quality Gefects, When using a RAP, stop the repairs tahen the faults fixed. Do not perform the remaining steps. Section 3. Image Quality Repair Analysis Procedures This section contains @ listing of image quality defects and samples to asst in Classifying the defects. When the defect has been clasfied, a checklist is then used to repair the cause of the defect. The checklists fre. arranged in the sequence of most probable to least probable cause with the Corresponding corrective action for each Introduction Section 4. Repair Adjustment Procedures ‘Thi section contains the adjustments forthe copier. repairs ond “This section contains the detailed Parts Lists {or the copier. Section 6. General Procedures! Information. This section contains the Diagnostic Procedures, Product Specifications, ‘supplemental Tools and Supplies, Generic APs, Installation and Removal procedures, ‘and other information Section 7. Wiring Da ‘This section contains the PlutJack Locational Drawings, Electrical Component Wiring Connections Drawings, and 2 set of Component Drawings Section 8. Accessories/ Options ‘This sections rat uted at this time. 3030 IntroductionHow To Use This Manual ‘Always begin with the Service Call Procedures, Section 1. Perform initial Actions to Identify ‘and classify the problem, ‘Then proceed to one ofthe following sections ‘of the manual to correct the problem. Section 2 contains the Status indicator RAPS. Use these RAPS if the copier Is not operational, such as when a Status Code is displayed or theres animproper indication, ete Section 3 Is used to troubleshoot image Quality problems. If you are not sure of the ‘ype of image quality defect thats occurring, ‘use the contents page in Section 3 to find a defect that best represents the type of defect thatison the copy. ‘When using Section 2 oF Section 3, you may be ited to Section 4 to perform repair oF ‘adjustment procedures, or to Section 5, Parts Ut Next, perform the Normal Cal procedures. ‘After performing Normal Call or Call Back, perform Final Actions to ensure that the copier meets the copy quality specications. Multinational Configuration Differences. ‘This manual contain information that applies to USO (USA), RX (Rank Xerox and Xerox Engineering Systems Europe), XCL (Canada), ‘and XLA (latin America). USO references ‘ually apply to XCL and XLA. If @ USO, RX, XCL of XLA copier configuration is different, ‘the specific USO, XCL, RX oF XLA information willbe shown by itself “bry tak” means the same as "Toner" and "Tag" means the same as "Mod". Repair Analysis Procedures (RAPs) ‘A RAP i a series of steps designed to lead you to the cause of a problem. In each step, you will “perform an action or observe an ‘occurrence, At each step, a statements made ‘thathasa Yes(¥) or Hot) answer. If the answer is NO, perform the action following the NO. if the answer is YES, proceed tothenext step. ‘When several items ae listed, perform them in the order listed Proceed through the steps only until the problem Is solved. There is no need to ‘continue with the RAP after the problem is corrected Repair / Adjustment Procedures The repair procedures provide detailed steps ‘on how to remove and replace components, ‘The adjustment procedures provide detailed steps on how to check and adjust components ‘Some copies have been modified by various design changes. Each change or modification Is labeled with a TagiMOD (modification) ‘number. The Tag/MOD numbers are identified in the Change Tag/MOD Index in Section 6 of ‘this Service Manual ‘When a modification affects how a particular procedure is performed, the procedure or ‘Reps ate identified with either a W/ TagiMOD ‘or 8 WI Tag/MOD statement. Each Procedure or step that Is affected by 2 modification is identified with the statement, Wr TagiMtOD followed by the modification ‘oumber.. The W/ in the statement indicates ‘that this step must be performed on copiers that are assembled “with that specific modification ‘When the procedure or steps are not affected by 2. particular modification, they are identified with the statement, W/O Tag/MOD fallowed by the modification number. The ‘WO in the statement indicates that this step must be performed on copiers. that are ‘assembled without that specific modification. continued) Introduction waa wil 3030ore: Refer to the Change Tag! MOD Index for information on how to determine Whether or not» copier has a particular TagiMOD number. FOR EXAMPLE: THERMISTOR (RTT) REPAIR PROCEDURE WARNING 1. Switeh off the copier and lisconnect ‘the power cord. \W/TagiMOD 5: Remove the Xerographic Module, In the step 1, the W/ TagMoD 5 statement Fefers to the modification number 5. Uf the copier that is being serviced does have aq/MOD 5, perform thisstep. Ii the copier does not have Tag/MOD number 5, ignore the W/ Tag/MOD S instruction. inthis Situation, do not remove the xerographic module. 2. Lower the transport latching cover 3. Lower the front cover. Inthe steps 2 and 3, no reference is made to fither the with or without TagMOD 5 modification. Therefore, perform the instructions whether the copier has or does ‘not have TagiMOD 5, 3030 wr be IntroductionReference Symbology The following symbols are used in this document Q sed to refer to notes, usually on the same page, ‘Adjustment 101 This symbols used to show that an adjustment is required ‘on. the D inaicated component and theres tho reference tothe location of {the adjustment procedure. Voltage Source tera eer sac ae de Gancnetenn toast oceans ore acon ee cee Status Code 01] The status code is represented by @ box in the contra logie section of the circuit diagram. This example is the code for the Roll 1 position Flags [o/s Smba is sed on the ret diagrams” and is pointing to ‘wirenet that hes to be examined for a short circuit to frame or an ‘open circuit. Component Control {oaoa] The code [0403] is the output diagnostic test for the copier ‘rumideveloper motor. Parts List puna a “This the reference tothe part list exploded drawing where the spared component s found, Indicates thatthe part has a repair procedure listed inthe Repalt? ‘Adjustment section ofthis manual Indicates that the part has an adjustment procedure listed inthe RepairfAgjustment section of this manual Indicates that the part has an ‘onan pecdrd sd eos [Ea] ocetefitetnte hr Adjustment section ofthis manual ‘Switches and Relay Contacts safety itaock switch thats @ 0V 0000. Safety interlock switch that it _SQ- doe. Switch relay contacts with Ho 7_momentary contacts shown ermally pen. ‘Swit relay contacts with momentary contactsshown ‘normally closed. IntroductionWARNING or conaiton tat, I nt sey @ shserved, coud result minty oF fovsot ite e@ caution {caution tied to. stert the Jescine? (“on operating “or rroimenance psd, prt e 3 conaton frat itn sey ‘observed, could resut in damage fo, ordestruction of, equipment. Tag/MOD Information This symbol identifies the Component. or configuration of Components in a dicuit diagram that are part of a change Identified with this Tag/MtoD ‘umber e 1s smbel Weve an ae G@) Ease Ee Sines ist ag sone Tag/MOD Information > ® ate This symbol Identifies _ the Component. or configuration of Components in a crcuit diagram thot ore not part of @ change Identified “with this TegMOD umber “thie eymbal identifies an entire ireuit diagram that has not been ‘changed by tis TagiMOD number. ‘The Signal Flow ‘his symbot Is used on circuit diagrams to indicate an Interupted signal in the horizontal direction This symbol is used on circuit L— sings to indicate 9 recirculating signal. “This symbol is used on circuit E— diagrams to indicate feedback signal Signal ome {The signal line & given a name that indicat the condition othe signal when the signal present INTERLOCK cLoseD (1) +5V0C signal name ‘Voltage level when the Signals present The Hate of thesignal Source voltage. DeVoltage Speciications Voltage | Specification ccow [acto soavoe fe facto voavoe 3020 IntroductionNotes: or wi 3030Section Contents @ vesicien callow Diagram Stats Code ty Chore @ seageoispoy Envy crore Maintenance Procedures Document Handler @ ceroorapricrtodte Media Teansport Media res Developer Module covers cutter Mada supply Orawer callnack fina Action 12 3 4 19 110 110 at 113 14 115 1416 146 146 17 147 1. Service Call Procedures 3030 wor uM Section ContentsIntroduction ‘The Service Call Procedures are designed to asst the Service Representative to identily ‘Copier faults, perform the necestary corrective faction and perform the correct Maintenance Procedures. ‘The Service Call Procedures are designed to be used with the 3030 Service Manval and is the entry level forall service call {© Call Flow Diagram - This diagram outlines the major activities that are performed ‘when 2 service call is made. The Initial [Actions asst the Service Representative ‘through the customer interface and help fentify the problem. The diagram also directs the Representative to verify, Clas, repair the problem. and perform the correct Maintenance Procedure. © Status Code Entry Chart - The chart contains alist of Status Codes, their Cause, the corresponding Clearance Procedure ‘and the Go to RAPS (Repair Analysis Procedures). The chart Is: designed 10 direct the Representative to the ‘appropriate Clearance Procedure. If the Procedure does nat clear the Status Code, the Representative refers to the Go to RAP inSeetion 2 column. This column contains the name of the RAP that must be followed, in order to repair the problem. When the Status Code problem has been repaired, refer to the Call Flow Diagram {and continue the Service Call Call Back - After correcting the problem that resulted in the call beck, go to the Final Action and perform the activities Ingiated, ‘Maintenance Procedure - This procedure ‘contains the tasks that are performed after ‘the main cause forthe serice call has been Corrected. The tasks Identified in the procedure are performed at the Interval Indicated. “The Interval may be after a specific number of feet, for example 10K, The Interval may also be specitied as & Normal Call (ve) Normal Call activities are designed to be performed on all service cals, The specific Interval and Normal Call activities include cleaning and replacing parts that require more frequent service and inspections ‘The Maintenance Procedure activities are designed to restore the copier to an Initially lean and functional condition. Final Action - The purpose of this procedure is to record the media feet ‘Count and to make 9 recordin the machine {og book of the service activities that were performed. Final Action is designed to ‘tres teat the mage quality and repair any image quality problems. "A copy of test pattern 8255980 is made and compared ‘withthe image copy quality specifications Tocatedin Section 3af the manual Service Call Procedures oa 3030Call Flow Diagram Hachem saan ttnomenens | [mapetinere] _ [Sovodaion? once aoe ace seer urvnepcion ni, + tndtbe rit i Ee moore ae] pe[osatntnenos Displayed Defect Electrical Faults | Pass Sle} [ian ee anette oor araae ctaaei] [emi] festonaina eon Fats soresecor, | [eataseaens, | [Seseteens | [otra ¥ I I 7 P| Repaired |+ [GoTo Section 2 1 7 t eee Tthes been fess than 5 Working ‘Days orless than 500 fe (150 metres) since last Service Call attack Maintenance Procedure Ly Greracin Jo! wa 2030 18 Call Flow Diagramstatus ‘CODE cAUSE Front Document Senvor wes acuatedat Power On. a ‘CLEARANCE PROCEDURE Refer tothe diplay on the control panel and follow the dlearance procedure. GoTORAPIN SECTION? [av.02 bocoment Handler RAP 108 Rear Document Sensor was actuated at Power On. Refer tothe display on the contrl panel and follow the clearance procedure. [A103 Document Handler RAP A125 Document didnot reach the Rear Decument Refer tothe display onthe control panel and follow the clearance procedure. [A125 Document Handler ap A136 Document reached the Rear Document sensor too early. Refer tothe display onthe control panel and [A126 Document Hendler Rap aaa Front Document Sensor did not actuate during resean ofthe document. Document was removed after copy scan, but before follow the clearance procedure. Refer tothe display on the control panel and follow the clearance procedure. [A143 Document Handler RAP (Operator did not pres the Partial Copy button a sacond time in order to start ar stop the copying ofa partial copy. Refer to the display on the control panel and Hollow the clearance procedure, Instruct the operator how to use the Patil Copy feature aia Front Document Sentor didnot actua when the document exited out the front of the copier Refer tothe display onthe control panel and Hollow the clearance procedure, [A143 Document Handler Rap ALAS Rear Document Sensor didnot deactuate when the document ested the front or rear ofthe copier Refer tothe display on the control panel and follow the clearance procedure. [A146 Document Handler RAP The Rear Document Sensor deactuated before the Front Document Sensor, Refer tothe dsplay on the contrl panel and follow the clearance procedure. [Ai 68 Document Handler RAP Front Document Sentor deactuated too erly. Document was too shor. Refer tothe display onthe control panel and follow the clearance procedure [At 65 Document Handler RAP. Note: For document scan problems that ae not indicated by a status code proceed to OF2 Document Does Not Scan RAP Status Code Entry Chart we ory 3030STATUS Goronarin a ou come “a | Trav] The Ral Postion Sensor did pot actuate or | Refer to the dapay on the control panel | CLOT and C105 Seoctuate. End foliow the clearance proced fevlareed RAPS “craw | media Regisration Sensor did not actuate | Refer to the diplay on the control pane! | C1 04 Media Feed rdeactuate Bnd follow the dearance procedure. BaP Tis [motion war not deeded or the media | Refer to the display on the contrl panel | C105 Media Feed Motoea moning before K wos scheduled to | and follow the clearance procedure map Stop, "onsiby couse by an out of Media condition Ghai | the Sheet Feed Sensor wes acoaied during | Rtas the daploy on the control pane [CxO Sheet Feed Mopyamen Cut Sheet wasnt selected. | and follow the clearance procedure pa Zaza | The ct sheet does notreoch the sheet Feed | Refer to the display on the control panel | 4.24 Sheet Feed Sensorin time, {nd follow the clearance procedure. Rap aan | The sheet Feed sersordeaciated too early | Reler to the dap on the control panel | 401 Sheet Feed are eee ing cp. Toe operator may | and follow the clearence procedure na, Rave to remove te cutsheet med 38 3030 15 Status Code Entry Chartstatus GoToRAPIN rau ‘cAUSE CLEARANCE erone 201 | The media wal edge jammed in the Media Reglsation | Refer to the diaplay on the control panel | €2.01 Media Sensor area, {nd follow the clearance procedure. Transportation RAP E401 | The media tail edge jommed in the Media Exit Switch | Refer to the dlaplay on the control panel | £4.01 Media ares and follow the clearance procedure. Transportation RAP E402 | Lead edge of media didnot reach the Media Ext Switchin | Refer to the display on the control panel | £4.02 Media time, ‘and follow the clearance procedure. Transportation RAP E403 | Mediajammedin the fuser are. Refer to the display on the control pane! | £4.03 Media {and follow the clearance procedure. Transportation RAP 5.03 | Upper Rear Door is open Refer to the display on the control panel | £5.03 Upper Rear ‘and Follow the clearance procedure. oor Open RAP 5.08 | cutterisopen Refer to the display on the control pane! | £5.08 cutter Cover {and follow the clearance procedure Open RAP 505 | Cutsheet Feedin Shelfis open, Refer to the display on the control panel | £5.05 cut sheet ‘nd Tollow the clearance procedure. Feed: in Shelf Open RAP 5.06 | Right Side Doors open. Refer to the dlsplay on the control panel | £5.06 Right side and follow the dearance procedure. Door Open RAP £5.07 | the Document Handler is out of postion Reinstall the Document Handler. £5.07 Document Handler Open RAP £6.00 | the Stop bution wos _prewed, or the Media Supply | Refer to the display on the control panel | E6.00Media Supply Drawer was opened while a copy was being made inthe | and follow the cleerance procedure. Drawer Open RAP Roll Feed mode. F601 | The Stop button was _prewed, or the Media Supply | Refer to the display on the control panel | E6.00Medie Supply Brower mer opened wl copy wos beng made in te | nd flow te clarance proce Drawer Open RAP Cut Sheet mode, waa Status Code Entry Chart 3030GoTo RAPIN. STATUS ‘CODE cause ‘cueaRANce oom Tot | Recurring out of toner. Replace the toner cartridge. 7.07 Outof Toner RAP naz | Toner Cenridge could not find home postion, probably | Check the toner cartidge for correct | 12.02 Toney ‘smot installed correct Installation. Cartridge Home Position RAP, tL10 | Failure in theinterock circuit Press power of (0) then power on (1). Ut Cutter Inierlock Loop Open RAP 1126 | Exposure Lamp intensity is detected as too low when | Press power off 0) then power on). UL26 Loss running 3€opy. lamination RAP % e Burro — [ESE e ms ® Me *¥ rou novws yma Yfer.o5 e sone fe L Cv e a4 030 ni C1,05 Media Feed RAPC4,01/C4.34 Sheet Feed RAP ‘The status code C4 is displayed when the logic detects that there is a. sheet feed problem. The Sheet Feed Sensor is actuated titen sheet media inserted into the copier. ‘The logic detects a change in the state of the Sheet Feed Sensor signal AOI Indicates that the logic detected that the sheet media is blocking the Sheet Feed Sensor at Power On. ‘The sensor signal ls HIGH when the Power On switch was pressed, Indicates that the logic detected ‘that the sheet media was removed from the copier when the copier ‘wat feeding the sheet media from ‘the registration position to the drum. The Sheet Feed Sensor ‘changed state from HIGH to LOW as the sheet was being fed, ‘The problem may occur ifthe sheet media is damaged. The problem may occur if there sa problem with the Media Transport mechanical ‘components, the Transport Drive Motor, oF ‘the motor control cruitry. cas jal Actions WARNING ‘The Fuser Heat Roll may be hot. Be careful {and donot touch the roll while performing this procedu © Lower the sheet Feedin Shelf. Check ‘the Media Transport for a sheet ‘media jam, Remove ary obstructions Inthe sheet media path. ‘© Check the actuator ofthe Sheet Feed Sensor fr binding or damage. check the Media Transport connector (221 11) for damage and ensur ‘thatthe connector and pins ae seated cortetly Ensure thatthe Control PWS. connector for the Sheet Feed Sensor {03 P305) isnot damaged and ensure ‘thatthe connector and pin are seated correctly Procedur Enter the code [0801] to check the sheet Feed Senior. The Control Panel display Indiates a (01) when the sensor is actuated, With the Sheet Feed-n Tray in the lowered positon, place a dean sheet of media into {the Media Transport in order to actuate the Sheet Feed Sensor. ‘The display changes from (00) to (01) whe the senzoris actuated. yn Go to FLAG 1 and check for an open reat ora short eiteuit to ground in the Wires tothe Sheet Feed Sensor, If there Is no problem with the witing, replace the Sheet Feed Sensor (Q2) If the problem persists, replace the Control PW (A3) Gotothe 8.1 Media Transport RAP. C4,01/C4.34 Sheet Feed RAP oa 2a 3030© soumgersseriscumanganomrconeces +P IF] || ids om Ut) Ue ae Sotonen sarge | Ae* ‘ke ee | § aay Hear 3030 aw ica €4.01/C4.34 Sheet Feed RAPNotes: 228 3020C4.24 Sheet Feed RAP ‘The status code €4.24 is daplayed when the logic detected that there is @ sheet feed problem. The Sheet Feed Sensor is actuated ‘wtien sheet medias inserted into the copier. ‘As the sheet media moves through the ‘Media. Transport, the Media Registration Sensor is alternately blocked and cleared, «causing the sensor signal to change state ‘The logie detects @ change in the state of both the Sheet Feed Sensor and the Media Registration Sensor signals. (CA2A Indicates that the logic detected ‘that sheet media was inserted into ‘the copier and the media did not reach the. Media Registration Sensor in the allowed time period ‘The sheet Feed Sensor signal was HIGH and the Media Registration ‘Sensor remained HIGH for too long 2 time period after the Sheet Feed ‘Senso signal went HIGH. ‘The problem may occur ifthe sheet media is nat in good condition, ‘The problem may occur if there is a problem with the "Media Transport mechanical Components, the Transport Drive Motor, oF the motor control cieultry. Initial Actions WARNING ‘The Fuser Heat Roll may be hot. Be careful ‘and donot touch the roll while performing this procedure. ‘© Lower the sheet Feedin Shelf. Check the Media Transport for a media jem. Remove any obstructions inthe sheet media path Geeon the Media Registration Sensor bby wiping the face of the sensor with clean dy doth, ‘© Check the actuator ofthe Sheet Feed ‘Senso fr binding or damage. ‘© Check the Media Transport connector (221 P/11) for damage and ensure ‘thatthe connector and pin are seated correctly © Ensure thatthe Control | PWS connector for the Sheet Feed Sensor (3 P305) isnot damaged and ensure ‘that the connector and pins are seated correctly Procedure Enter the code (0803] in order to check the ‘Media Registration Sensor. The Control Panel display Indicates a (00) when the sensor is actuated. With the Sheet Feed:n Shelf inthe Lowered positon, place a clean strip of bond media ‘ver the Media Registration Sensor. ‘The display changes from (01) to (00) when the sensor's blocked. vw Go to FLAG 1 and check for an open iret ora short circuit to ground in the ‘wires tothe Media Registration Sensor. {I there is no problem with the witing, replace the Media Registration Sensor (a0. the problem persists, replace the Control PW (A3), Enter the code [0801] in order to check the Sheet Feed Sensor. The Control Panel display Indiates a (01) when the sensor is actuated. Moye the Sheet Feed:in Shelf to the raised position. Place a clean sheet of media into the Medie Transport, in order to actuate the Sheet Feed Sensor. ‘The display changes from (00) o (01) when ‘the sensor fs actuated vw AB 4.24 Sheet Feed RAP or 226 3030Ae Go to FLAG 2 and check for an open ircit or 9 short ereuit to ground in the ‘wires tothe Sheet Fed Sensor. e there is no problem with the wiring, replace the Sheet Feed Sensor (Q2) Wt the problem persists, replace the Control Pw (A3) O.... © pencesarmssammeyomromeroe SEA rae an | eo 3030 oor 2a7 C4.24 Sheet Feed RAPC4.24 Sheet Feed RAP 228 3030oe 030 229 C4.24 Sheet Feed RAP£2.01 Media Transportation RAP ‘The status code £2.01 is displayed when the logic detects that the media isjamvmed in the registration area of the Media Transport ‘The media thats moving through the Media ‘Transport, alternately blocks and clears the ‘Media Regisvation Sensor, causing the sensor signal to change state. The logic detects a change in the state of the Media Registration Sensor signal 201 Indicates that the logic detected ‘that {a) the mediais blocking the Media Registration Sensor” at Power (On. The sensor signal is LOW ‘when the Power On switch was pressed. fon) (©) during the run mode, the media was not driven past the Medi Registration Senso. The sensor signal did not_ change. stat ‘rom LOW to HIGH asthe medi was being fe. ‘The problem may occur if ther is @probler with the Media Transport mechanical Components, the Transport Drive Motor, oF the motor control dreulry. NOTE: If the media i jammed inthe Media Transport, ensure that the entire sheet of ‘medias removed trom the copier. NOTE: The component locator drawings and the circuit diagrams are located on the following pages Initial Actions WARNING The Fuser Heat Roll may be hot. Be careful ‘and donot touch the rll wile performing this procedure. ‘Lower the Sheet Feedin Shelf. Check the Media Transport for a media jam. Remove any obstructions in the medi path, + lean the Media Registration Sensor ‘by wiping the face of the sensor witha dean dry oth, + Check the Media Transport connector (A211 31) for damage ond ensure thatthe connector and pin are seated correctly ‘© check the Control PWS connector for the Media Registration Sensor (A3 305) for damage and ensure that the ‘connector and pins are seated correctly check the Cutter Media Guide for damage. Procedure Enter the code (0803] in order to check the ‘Media. Registration Senior. The Control Panel display indleates a. (00) when the sensorisactuated. With the Sheet Feed.in Tray in the lowered position, place a clean strip of bond media ‘over the Media Registration Senso. The display changes from (01) to (90) when the sensors blocked. vN Go to FLAG 1 and check for an open iret oF short crcuit to ground in the wires to the Media Registration Sensor. If there is no problem with the wiring, replace the Media Registration Sensor (a0. If the problem persists, replace the Control PW (A3) Goto the 8.1 Media Transport RAP. £2.01 Media Transportation RAP aaa 230 3020e Bes nam Fe m (7) gene OF ee espe © eecrersrsnmrontomece Sah eo . tt soa 3020 231 £2.01 Media Transportation RAPNotes: wan 232E4,01/ £4.02 Media Transportation RAP ost794 ‘The status code 4 is displayed when the Fog detects thatthe media isjommed n the ‘exit area of the Media Transport. AS the media moves through the Media Transport, the media alternately actuates and eactuates the Media Bit Switch, F401 Indicates that the logic detected that (2) the medias blocking the Med Exit Switeh at Power On. The switch signal is HIGH when the Power On switch was pressed, (on) (©) during the run mode, tall edge fof the media did not clear the ‘Media Exit Switch. The switch Signal does not change state {rom HIGH to LOW asthe media moves through the Media Transport Indicates that the logic detected thatthe leod edge ofthe media di fnot reach the Media fxit Switch ‘The switch signal does not change state from LOW to HIGH a5 the media moves through the Media Transport. The problem may occur if there sa problem ‘with the Media Transport _ mechanical Components, the Transport Drive Motor, oF ‘the motor control circuitry. eaaz NOTE: If the media is jammed at the Medio Transport exit area, ensure to remove the entire sheet of media from the copier. NOTE: The component locator drawings and the circuit diagrams are located on the next twopages. Initial Actions ‘WARNING ‘The Fuser Heat Roll may be hot. 6 ‘and do not touch the roll while performing this procedure. Lower the sheet Fedin shelf. Check ‘the Media Transport for a media jam Remove any obstructions in the media path, check the actuator of the Media Exit Switch for binding or damage + Check the Media Transport connector (A21 PII) for damage and ensure that the connector and pins are seated correctly * check the Control PWB connector for the Media Exit Switch (A3 P305) for damage. Ensure that the connector and pins are seated correctly Procedure Enter the code {08071 in order to check the Media Exit Switch. The Control Panel display indicates a(01) when the switchis actuated. Manually actuate the Media Ext Switch ‘The display changes from (00) to (01) wher the switehs actuated yu Go to FLAG 1 and check for an open or a short circuit to ground in the wires tothe ‘Media Ext witch IF there is no problem in the wiring, replace the Media Exit Switch (Q3). WC the problem persists, replace the Control Pwa (A3) The problem may be caused by the Stripper Fingor Jam Switch ($1). Go to the E403 ‘Megla Transportation RAP. £4.01/ £4.02 Media Transportation RAP wa 234 3030© souncerenmnaraareoscnmc . Oi oa “om ~ [Bee = ao Se a sain eos Perec} - e ny beg! TT] avn, i Bios 2 ape |p 1, 4 on oe de ele ee ae e 3030 235 4,01/ £4.02 Media Transportation RAPNotes: vo 236 3030£4.03 Media Transportation RAP en98 ‘The status code £4.03 is displayed when the logic detects that the media jemmed in the Fuser area of the Media Transport. AS the media moves through the Media Transport, the image on the mel is fused bythe Fuser Heat Roll. The mediaisheld against the Heat Roll by the Fabric Guide. The Stripper Fingers asst in the removal of the media {rom the Heat Roll. When the media is not removed from the Heat Roll, the Stripper Finger Jam Switch (1) isdeactuated, £4.03 Indicates that the logle detected that the media is jammed against 0 Stripper Finger causing the Finger ‘Assembly to move out of positon. When the Finger Assembly moves ‘out of postion, the Stripper Finger Jam Switch 51) deactuates, causing ‘The problem may occur if there sa problem with the Media Transport mechanical Components, the Transport Drive Motor, or the motor control dreulty. Notes: 1. the medias jammed inthe Fuser Heat Rol area, ensure to remove the entire sheet of media from the copier coreflly ‘without damaging the Stripper Fingers. 2. The component locator drawings and the reuit diagrams ae located on the following pages. Initial Actions: WARNING ‘The Fuser Heat Roll may be hot. Be careful and do not touch the roll while performing Ensure that the Static El istlean. Clean or replace the Brush as required. Ensure that the Media Exit Baffle is clean. Clean the baffie as required ‘Check that the Roll Media is installed correctly on the Roll Support Tube, Ensure that the edges of the Roll are aligned with the correct alignment ‘marks onthe Roll Support Tube, ‘check the Media Trensport connector (A21 P11) for damage and ensure thatthe connector and pins ae correctly (Check the Control PWB connector for the Stripper Finger Jam Switch (A3 305) for damage. Ensure that the ‘the medio Mestip signal to ge thieprocedure annector and pins ore. seoted Lowi : ‘cect ‘he Stipper Finger Jam Switeh (51) * Lower the Cut Sheet Feeshin shel normally held actuated by the Check the Foner Heat Roll, Stipper Stopper Finger Assembly, a8 media Fingers end Medio Transport for 0 is iven “through the eda media jam. Remove any obstructions Transport. ‘The Media Misstip inthe Supper Finger ea and media ‘signal remains HIGH (H) as media is path. Use caution and do not damage fuceesflly ven through. the {he Striper Fingers. iMedia Transport + check the scustor of the stipper ‘he problem may occur if there it a damaged Finger Jam Switch (1 fr binding or ‘Stripper Finger Assembly, the roll media is damage. tot positioned cect onthe Media Rol. gure that the Stipper Finger Sipgort Tae or the lead edge ofthe media er nee tsdomaget ‘he finger are not damaged aa £4.03 Media Transportation RAP 238 3030Procedure Enter the code [1005] in order to check the Stripper Finger Jam Switch (S1). The Control Panel display indicates a (01) when the switchs actuated. With the Cut sheet Feedin shelf in the ‘normal operating postion, the Jam Switch Gi is actuated by the Stripper Finger ‘Assembly and a (01) ilsplayed. With the Cut Sheet Feedin shelf in the lowered postion, the Jam ‘Switeh (31) 1s ddeoctuated and 9 (00) is displayed. ‘A (01) is displayed with the Cut Sheet Feed- in Shelf In the normal operating position, ‘and the display changes from (01) t0 (00) ‘when the shelf sin the lowered position. vw Go to FLAG 1 and check for an open or a short circuit to ground in the wires to the Stripper Finger Jam Switch (51). If there ie no open or short circuit, teplace the Finger lam Switch (51) (REP 814). Wf the problem persists, replace the Conteol PE (AS) a With the Cut Sheet Feed.in shelf in the ‘normal operating positon, it the bottom of the Striper Finger Assembly slightly so that, the Assembly islited off the Jam Switch (51) ‘and the witch s deactuated. (01) is displayed withthe Stripper Finger ‘Assembly in the normal operating postion, ay changes from (01) to (00) ‘when the Assembly in the raised position, vw ‘Check thatthe Stripper Finger Astembly obstruction the Finger Assembly (REP 10.6) Check that the Stripper Fingers a Installed correct (REP 10.8) the checks are good, replace the Stripper Finger Jam Switch (51) (REP 8.14. Goto the 8.1 Media Transport RAP 3030 239 £4.03 Media Transportation RAPEBRMEETOR trent Section FONAPAIR ATA SEA RAS. ® TOW ss aNornry costo nse ‘cages acToxTeD (Pt By TESTER MAEDA MIST CAUSE Fositow caus te swnrew gy) TO DeAcTUATE {Closb resting mie MEDIA MSSIRN SCHAL focotowa OES fl won, ol A. 4,03 Media Transportation RAP4,03 Media Transportation RAP£5.03 Upper Rear Cover Open RAP ‘his RAP is uted to locate problems in the interlock ctcltry forthe Upper Rear Cover ‘The problem may occur if there is a ‘malfunction inthe Upper Rear Cover Interlock Switch $26 or the associated wires. Initial Actions check the connectors A2 P201 on the LWPS) Driver PwA (A2) and $26 P1 on the Upper Rear Cover interlock Switch for damage, and ensure that the connectors are seated correctly. ‘Ensure that the Actuator on the Upper Rear Door correctly actuates the site, Procedure Disconnect $26 P1. Set the DMM to read continuity. Connect the (+) lead to Pin 4 of ‘the Upper Rear Cover interiock Switch (526). Connect the (-) lead to pin 3. Manuelly actuate the switch, ‘Theswiteh has continuity. vu Replace the Upper Rear Cover Interlock Switch (526), a Go to FLAG 1 and check the wires for an opencircut. 11 the problem sti Driver PW (A2). ‘exits, replace the LVPS/ Lvs Driver PW (A2) £5.03 Upper Rear Cover Open RAP 30202a £5.03 Upper Rear Cover Open RAP£5.04 Cutter Cover Open RAP ‘This RAP is used to locate problems in the intertoc circuitry forthe Cutter Cover ‘The problem may occur if there is a ‘malfunction in the Cutter Cover Interlock ‘Switch Stor the associated wices, Initial Actions * check the connectors A2 #211 on the LPS Driver PWB (A2) and 51 PY on the Cutter Cover Interlock Switeh for damage, and ensure that the ‘connectors are seated correctly. ‘+ Ensure that the Actuator on the Cuter Cover correcty actuates the switch Procedure Disconnect $1 PI. Set the DMM to read Continuity. Connect the (+) lead to Pin 4 of the Cutter Cover Interlock Switch (51). Connect the () lead to pin 3. Manually ‘actuate the sith, ‘The switch has continulty vw Replace the Cutter Cover Interlock Switch (51), A a Go to FLAG 1 and check the wires for an open circuit Ifthe problem stl exists, replace the LVPS/ Driver Pwa (a2) Lvesy DRIVER Pw (A2) sige" Bh Be & £5.04 Cutter Cover Open RAP 28 3030fiseey £5.04 Cutter Cover Open RAP£5.05 Cut Sheet Feed-in Shelf Open RAP. ‘This RAP is used to locate problems in the interlock circuitry forthe Cut Sheet Feed-in shelf ‘The problem may occur if there is a malfunction in the Cut sheet Feed-n Shelf Interlock Switch $29 or the attociated wires. Initial Actions Check the Connectors A2 P201 on the UPS Driver PW (A2) and 529 1 on the Cut sheet Feed-in Shelf Interlock Switch for damage, and ensure that the connectors ate seated correctly. © Ensure that the magnet on the Cut Sheet Feed-in Shelf Is positioned s0 that, the magnet is located directly ‘above the interlock Switch, when the shelf s closed. Procedure Disconnect $29 PI. Set the DMM to read 426 VDC. Connect the (+) lead to Pin 2 of ‘the Cut Sheet Feed-in Shelf interiock Switeh (629). Comect. the (-) lead to pia 1 Manally actuate the switch witha magnet ‘Theswiteh has continuity. vn Replace the Cut sheet Feed-in shelf Interiock Switch (529) a Go to FLAG 1 and check the wires for an open circuit. 11 the problem still exists, replace the LVPS/ Driver PB (A2) oon an fi ett Bn v8 £5.05 Cut Sheet Feed-in Shelf Open RAP 2.46 3030oa 27 £5.05 Cut Sheet Feed-in Shelf Open RAP£5.06 Right Side Door Open RAP ‘This RAP is used to locate problems in the Interlock circuitry forthe Right Side Door. ‘The problem may occur if there is a malfunction in the Right Side Door interlock ‘Switch $21 or the associated wires. Initial Actions ‘© check the connectors A2 P216 on the LPS Driver PW (A2) and S21 1 on the Right Side Door Interlock Switch for damage, and ensure that the connectors are seated correctly ‘Ensure thatthe Actuator on the Right Side Door correctly actuates. the itch, Procedure Disconnect $21 PI. Sat the DMM to read continuity. Connect the (+) lead to Pin 4 of the Right Side door Interlock Switch (52). ead to pin 3. Manually Replace the Right Side Door Interlock Switch (21) a Go to FLAG 1 and check the wires for an ‘open circuit. IY the problem still exits, replace the LVPS/ Driver Pw (a2), LPS DRIVER PWB (A2) £5.06 Right Side Door Open RAP 2.48 30205.06 Right Side Door Open RAP£5.07 Document Handler Open RAP “This RAP is used to locate problems in the Intertoc circuitry forthe Document Hancler. ‘The problem may occur if there is. 2 malfunction in the Document Handler Interlock Sitch $30 oF the associated wires. Initial Actions. ‘© check the connectors A2 P201 on the LVPS/ Driver PW (A2) and $30 Pt on the Document Handler Interlock ‘Switeh for damage, and ensure that ‘the connectors are seated correctly. Ensure that the Acwator on the Document Handler correctly actuates the switch, and that the End Caps are ‘ot damaged. Procedure Disconnect $30 PI. Set the DMM to read continuity. Connect the (+) lead to Pia 4 of ‘the Document Handler Interlock Switeh (530). "Connect the (-) lead to pin 3. Manually actuate the switch, ‘The switeh has continuity. vu Replace the Document Handler Interlock Switch (30), A Go to FLAG 1 and check the wires for an ‘open dcult {f the problem still exists, replace the LVPS) Driver VB (A2). LPS DRIVER PW (A2) £5.07 Document Handler Open RAP aoe 250 3030£6.00 Me Open RAP ‘The status code £6.00 is splayed when the logic detects that the Media Supply Drawer Interiock Switch (528) is open. This RAP is used to locate problems in the Imedtock circuitry ‘The problem may occur if the Media Supply Drawer magnet Is not positioned correctly ‘A problem may also exist, if there is a malfunction in the Media ‘Supply Drawer Interlock Switch (528) and the essocated wires. ‘Supply Drawer Initial Actions Ensure that the magnet, which is located on the drawer, is positioned dlrecty In front of ‘the Interlock switch © check the connectors A2 P201 and AZ 216 on the LVPS Driver PIB (A2) for damage. Check the connector 528 1 on the “Media Supply Drawer Interlock Switch (S28) fordamage, Procedure Enter the code [0110] in order to check the Media Supply Drawer Interlock Switch (Open the drawer and then slowly cose the drawer Te display changes from (00) to (01) when, the drawers closed, vw There is #26VDC at A2 P216 pin 13 of ‘the LVPS/ DRIVER PW (A2). vu Go to FLAG 1 and check the witing for an open circuit to the Media ‘Supply Drawer Interlock Switch (528) IW there is 90 open circuit, replace ‘the Media Supply Drawer Interlock Switch (528), Replace the LPS Driver PWB(A2). I the problem persists, replace the LVPS/ Driver WB (A2) LvPS/ DRIVER PW (A2) wom £6.00 Media Supply Drawer Open RAP 252wa 253 6,00 Media Supply Dr rawer31.01 Out of Toner RAP (09/21/98) The status code 11.01 is dgplayed when the logic detects that there is a Toner control problem The Toner Control system is designed to ‘maintain the Toner Concentration within an acceptable operating range. The Control Point operating range is from 5.2 VOC to 6.0 DC. ‘The Toner Sentor continuously senses the Toner Concentration, A change in the Toner Concentration results in corresponding change ofthe Sensor signal. Ae the toner concentration decreases, the Tonet Sensor signal voltage increases. The logic ‘menitors the Sensor signa 11.01 Indicates that the logic detected that the toner concentration decreased Tower than the allowable limit. The problem may occur if there i @ problem withthe toner dispensing sytem mechanical components, the developer mixing system, the Toner Sensor or the control rcuty, Initial Actions Examine the Toner Cartridge to ‘ensure that the Cartidge contains fan adequate supply of Toner and is inatalled correctly. Check the Cartridge for damaged and ensure that the toner seal is Secured 10. the Cartidge. inthe correct location. ‘check that the toner holes in the Cartridge sal arenot obstructed. Ensure that the Developer Drive Coupling is in good condition and is engaged fully reer to Figure 1. Ensure that the Developer Housing ‘Auger and Drive Gears ore not damaged and are installed correctly, refer toFiguee2. check the connectors for the Toner Sensor (Q1) QI PY Jt, A22 PF and the Control PWS (A3) A3 P303 for damage. Ensure thatthe connectors ‘are seated corectly Ensure thatthe customer's document does not have excessive area coverage. Procedure Enter the diagnostic code 0921-4] in order {to switch on the Main Drive Motor and the Toner Sensor circuit. Make a record of the Control Point voltage The sensor voltage Is at least 0.9 VDC greater than the control point voltage. Enter the code [0361] in order to exit the lagnostcs mode, Make (2) copies of the Test Pattern (82E5980) inthe Normel copy mode The Developer Housing Auger and Drive Gears are rotating as the copies are being vN | Gotothes.1 Main Drive Motor RAP, The 31.01 Code is displayed as the copies re being un, vu ae J1 Out of Toner RAP w58 20 3030we | compet sei Use the last copy to check the line darknes. ‘The copy density of the 1.0 Solid Square in ‘the center of the Test Pattern (B2E5900) is ‘equal to or greater than the 0.70 Density Patchon the Output Reference 82P520. yu Perform Increase the Image Density Adjustment (AD! 9.3). Ifthe density ‘an not be increased, replace the Developer Material and enter the code [0921-6] in order to calibrate the Toner Sensor with the new Developer Material GototheLL9t RAP, © sromavvenscesssnooh Serer © erent, Sonmeonesoran nonce ® ees everorennousiws — Sevegear — ORNEGEA Fre 2. Developer ous and Auge Die Gears 98 255 31 Out of Toner RAPJ1 Out of Toner RAP 255A 3030© Cenccron erty seenon Fon cea “a, - cy = SS BRD PTs" Sa © am on r Tell) lets] Res, mee [Deas LL | 5 i frail 98 3030 2558 31 Out of Toner RAP12.02 Toner Cartridge Home Position RAP 2898 The status code 12.02 is displayed when the toner cartridge can not find, or does not leave thehome position. Initial Actions + Ensure that the toner cartridge is installed propery Ensure that the toner cartridge isnot detective. age ‘Theres 26 VOC at A2P303 Pind, yn GotoFLAG 1 and check the wires for an open or ashort circuit If thereisno open or short cect, replace the Cortidge Drive Motor. Unplug AZ2MI1 PII and check the resistence ofthe motor. I the resistence isnt 23 Ohms (5 Ohms), replace the Cartridge Drive Motor Enter the code [0901] to monitor the HO P(A) + Ensure thatthe Developer Drive | operatonot the cartridge Home switch motor and the Caidge ome witch | passtheparupmagnet Romyous ea orepluggedin KitoverthesenorTheswch opens + Inspect the developer cives for | ondcloves Gamage vn Goto FLAG 2 and check the wires for or fe Procedure an open or short circuit. If there isno Ener the lagnostiemade open orshor cut, autor Enter the code [0925] to energize the replace the Cartridge Home Switch Canvidge rive motor Thecarage tive | Replace the Control Bord 43) motor tetatesonerevautonefertonote). Wrapup theserce cal _ if Note f the carvidge magntismising or 3 cartidge drive motor rotates for metas ea eentnonesieret not positioned propery, the cartridge dive e mes motor may rotate for more thon one revltionwhen agra codl09251 i i Ethel entered Theres 26 VOC A2 F903 ind. e vu Replace he Control PWS (A). Ane e@ sa 42.02 Toner Cartridge Home Position RAP 256 303012.02 Toner Cartridge Home Position RAP 38 257LL.10 Cutter Interlock Loop Open RAP ‘The Stats Code LL.10 is displayed when the logic detects that there isa problem with the Interlock loop circuitry for the Cutter Motor. The problem may occur if there is @ malfunction in the connectors A23P/2, ‘ARP, A2P203, AZP201, or A2P211, oF if there isa short circuit or an open circu in ‘the wires ofthe interlock loop NOTE: The component locator drawings and the circuit diagram are on the following ages. Initial Actions * check the following connectors for damage: A2P201, A2e203 and AZP211 fon the LVPS/ Driver PW (A2) and the Media Transport connector A2tPY JI ‘and the Xerographic Module ‘connector A237 2 located onthe left side of the copier. Ensure that the connectors are seated correctly ‘+ Switch off, then switch on the copie. If the problem persts, perform the procedure below, Procedure (cR27 on the LVPSY Drivers it vn Set the DMM to measure +26 VOC Connect the (+ lead to pin 23 of A2P203 ‘on the LVPS/ Driver PW (A2). Connect the -)lead to Pin 30f A2P211 AB AB There's +26 DC. yu Replace the LVPS/ Driver Pa (A2) Connect the (+) lead to pin 3 of connector AZP201, ‘Theres +26V0C rn | {G0 t0 FLAG 1 and check for an open Connect the (+) lead to pin 1 of connector A2P201 ‘Therels26 voc, yu Go to FLAG 2 and check for an open ireutin the wire. Replace the LVPS/ Driver PWB, Replace the LVPS/ Dx er PW. aaa LL.10 Cutter Interlock Loop Open RAP 258 2020apenas ae iota an eRgnarac woo i ema ee [ ad [eleay vccon | a oo HE is ae lt | foes {cc i | | SP | coy : ” i {te Uy oH occom |} 4 er acento i 2) ai _] aa Hilt eae : fat efec = he 259 ‘LL.10 Cutter Interlock Loop Open RAP 3030Notes: 3030arena mee 3030 LL.10 Cutter Interlock Loop Open RAPLL.26 Loss of Illumination RAP (03/20198) The Status Code LL26 is displayed when the logie detects that there is an iumination problem. The problem may be caused by the Exposure Lamp, ilumination sensor, the wiring, ora PIB Failure. Initial Actions “+ Ensure that connectors AS P22 and P21 of the Lamp Ballast are seated correctly, ‘+ Ensure that the expoture. lamp sockets are not damaged and the Lampis seated correctly + Ensure that the Lamp jacket is positioned correctly. ‘© Ensure that the illumination Sensor is seated correctly, ‘+ Ensure that the LVPS ond Controller WO connectors are seated correcly WARNING! the Exposure lamp, HVPS, Erase_Lamp, Main Drive Motor, Fuser, and the Drum ‘Cleaning Blade are energized when diagnostic code 0921-05] i entered Procedure Enter the diagnostic code 0921-05} ‘The Exposure Lamp lights vw ‘There Is (+26 VOC Bulk) between AZ 7208 Pin 1 and Pin 3 (OC Com) of the ‘Ps pw (22). ; [ere : AB Press STOP, in order to cancel the code ‘There is approximately (+26 VDC) at 'A2P208 Fin of the LVPS PWB(A2) YN Replace the Lamp Balas (AS). Enter the code [0821] while observing the oN, The voltage at A2 P208 Pin 4 changes from approximately (+26 VOC) to less ‘than (1.0 VD). vu Replace the LVPS PW8 (A2). If the problem persists, replace the Control PWS (A3), Press STOP, inorder to cancel the code. ‘There is approximately (+26 VDC) at ‘A2P208Pin 6 ofthe LVPS PWA(A2). yu Replace the Lamp Ballas (AS). Enter the code [0921-05], When the copier enters the READY condition, the voltage at A2 P208 Pin 6 changes from approximately (+26 ‘VOO)toless than(.0v00). vu coe coe Replace the LVPS/ Driver PW (A2). IF the problem persists, replace the Control PW (AS) Press STOP, in order to cancel the code, Enter the code (0921-5) The voltage at A2 7208 pin 7 is greater ‘than 140 VOC. yu Go to FLAG 4 and check for a short circuit to ground in the wiring. If there is ne short. circuit, replace the LWPS) Driver PB. (A2). If the problem persists, replace the Contrel Pwe (as), Replace the Exposure Lamp. ‘The Exposure Lamp lluminates. yu Go to FLAG 2 and check the witing for an open or short circuit to ground In the wires. Repair the wires 2s required. If the problem stil exists, replace the Lamp Bollast PWB (AS). Perform the Final Actions in order to complete the Service Call, Go to FLAG 3 and check the wiring for an ‘open circuit. If there are no open circuit, replace the illumination Sensor (Q1)..f the problem persists, replace the Control PW (a3), LL.26 Loss of Illumination RAP 79m 262 3030LL.26 Loss of Illumination RAPLL30 Cutter Fault RAP ‘The status code L130 Is dsplayed when the logle detects that there is a media cutter problem. As the cuter bar rotates to cut the media, the Cutler Home Sensor Is blocked ‘and not blocked by the rotating encoder disk. The logic detects a chonge inthe state ‘of the Cutter Home Sensor signal 11.30 Indicates that no motions detected by the logic from the Cutter Home Sensor. The sensor signal did not change state from a HIGH to LOW ‘or from a LOW to HIGH as the ‘medias being cut ‘The problem may occur if there is a problem with the cutter mechanical components, the Cutter Drive Motor or the motor control eeity, NOTE: Ifthe Drive Motor fails during a copy cycle, the media must be cut manually at the Supply roll. The media is then pulled out of the copier from the fuser exit area or from the Cutter Drawer area NOTE: The component locator drawings and the ciruit diagrams are located on the next five pages WARNING The Cutter blade is sharp. Be careful and do rot touch the blade when working on the cater. caution Do nat touch the Cutter Control Cams. The cams are coated with 2 lubricant that is ‘essential forthe correct cutter operation. Pullout the cutter Drawer. Check the Cutter Drive Belt and sprockets for damage. * Disconnect the Cutter Motor connector and check the Encoder Disk {or damage by rotating the cutter ina forward and reverse direction. check the Encoder and Cutter for binding oF damage. ‘© check the connectors for the Cutter Home Sensor (Q1 Pt, the Cutter Drive Motor (MOT! Pt), and the LVPS! Driver PWB (A2 P211) for damage and ‘ensure that the connectors are seated correctly + Remove any strips of media that are present Procedure Enter the code [0721] in order to check the Cutter Home Sensor. The Control Panel lsplay indicates @ (00) when the sensor Is ‘actuated, and the window in the disk is ‘aligned withthe sensor. Disconnect the Cutter Drive Motor connector (MOT /41). Manually rotate the Encoder Disk to align the window inthe disk with the sensoe. Then rotate the disk so thatthe disk {snot in alignment with te sensor. The display changes from (00) to (01) when tha disks rotated. vN Go to FLAG 1 and check for an open irclt in the wires to the Cutter Home Sentor. 1 thera is no open circuit, replace the Cutter Home Sensor (Q1) If the problem persists, rep DRIVER Pw (A2). Reconnect the Cutter Drive Motor connector (MOTT PI). Disconnect the Cutter Home Sensor connector (Q1 PID. Close the Cutter Drawer. Ener the code (0723] in order to check the Cutter Dive Motor. ‘The rotation ofthe cuter bar can be heard, vu Press the Stop button. The LED C827, located on the LVPS! wv (a2), is it. the LvPss LL30 Cutter Fault RAP vem 264 3030ec a | Gotothees.oanar. NOTE: In the next step the Cutter Home Sensor connector (Q1. PI) must, be Gisconnected. There will be +26 VOC present. momentarily, when the code {or2a] is entered and the Start button A pressed, In order to obtain an accurate tmeesurement, set the Multimeter to V, De, PEAK HOLD, +, 200V. Connect the (Cs tead to A2 211 pin 1 of the LVPSY Driver PWB, Connect the () lead to the {GND test point. Enter the code [07231 in ‘order to check the motor signal ‘There is approximately +26 VOCat pint energized. ‘of A2P211 when the motor yn Replace the LVPSY Driver WB (A2). Go to FLAG 2 and FLAG 3, check for an ‘open circuit in the wires to the Cutter Brive Motor connector. 1 there is no open circuit, manuely rotate the Cutter Bar In order to ensure rot that the Cutter be 5 without binding, If the bar is binding, dean the control cams and stationary blade in the area Anere the blade Is in contact with the ams. Then, lubricate the cams with 9 Small amount of Malye $57 (USO, XC, XLA 7OHST; RX 70P61) 1f the problem continues, replace the Cutter Drive Motor (MOT 1), A Press the Stop button. Prepare to check the feedback signal that is generated by the Colter’ Drive Motor tachometer. The tachometer generates 2 voltage. Set the Multimeter to V, DC, PEAK HOLD, +, 2V. Connect the +) lead to A2P211 pin 4 the {VPS Driver PWS. Enter the code (0723] in ‘order to check the tachometer feedback sigeal “The voltage is approximately +1.7 VDC et pin 4 Of AZ Patt when ‘he motor I energized. vw Go to FLAG 3 and check for an open ireut in the wire to the Cutter Drive Motor connector. 1 there is no open circuit, replace the Cuter Drive Motor (MOT 1). Ensure to reconnect the Cutter Home Sensor connector (Q1 PD. Replace the LVPS/ Driver PWB(A2). Ensure to reconnect the Cutter Home Sensor connector (arn. vesromyenrw cas a of 2020 8 265, LL.30 Cutter Fault RAP3030 wa 26 LL.30 Cutter Fault RAPea | = aalll | eae es cL Tt mx ? Bu | Aoaaa = beta Tacuowerrsouwursionn i , | wor © Sereno woron Sorat voreat a8 267 1.30 Cutter Fault RAPNotes: LL.30 Cutter Fault RAP cy 268 3030wo 3030 269 1L.30 Cutter Fault RAPLL.41, LL.45 Fuser Warmup Fault RAP (ov72198) ‘This RAP is used when the Fuser does not warm up wien the contol fogie attempts to increase theheot ULA1 is csplayed when the Fuser heat does fot increase to 1100 F (430 ©) within one LL45 is. dlsplayed when the Fuser temperature is greter than 110° F (430 ©) but doesnot reach the setpoint temperature within the specified time period Initial Actions Ensure that the following connectors are properly seated: ‘+423 Pit, HRIP! and HRIP2 on the Fuser Heat Rod, A2P212, A23 AIPI, A2302, nd A3°306, ‘© Ensure that the correct heat rod i Ingtalled + Check the wall outlet for proper line voltage : sn of te x, cence jee coat at eames Fee Slee hen caeae ge ‘Meareatnns corectae ed a Fenuusuaneinaaes i oto RAG Yan ec he ‘evant ve | teste ies fe eed Diset eee and corte tern tind are ara ton Sas Sees Been tegen ete Sat cDe Connect the (+) lead to A2P212-1, Connect the () lead to AzP212-3. ‘Switch off, then switch on, the copier ‘There 226 VOC. yn Replace the LVPS/Driver Pw wy, Repair the wires. Replace the Fuser Power Connect the (+) lead to A23P1-3. Connect the () lead to Relay K2, pin 8. Switch off, then switch on, the copier. ‘ACHis present. yu Repair the wire between AZ2P1-3 and pin 4 on the Fuser Power Relay (K2) Goto FLAG Band check the wires for continuity ‘ACH present WARNING LY, contigs vN ‘The wires have continuity. Gotortace, ye a oe aes NOTE: After entering the code 1008 the a Goto FLAGS and check the wires for Fuser Power Relay {K2). and R25" ore contin. energized or approximately five mines | Pepsin wires. ‘The wires have continuity. Switch on the copier Ener the dagnostic Set the DMM to re80 26 VOC. Go to fede {i004} to tes the operation of the Fixe’. ch oft then sitcom, | YM for the copier Rei the wires. After 10 seconds, the Fuser Heat Rodis ti Theres 26 VOC. o- vn F Ae coe a 200 270 LL.41, LLAS Fuser Warmup Fault RAPar Ac Awik Setthe ol toread +2VOC. connect the [| switch off the copier. Dsconnec the | reioce bothers Gsi"end tothe teint on tn (21) [| Pomer Cor "Rect Tne (QM, ten aptpmeppaete rate annette C) fad ton sich ot [| perf th folowing steps to chek Go to FLAGS and Sand check he then switch on the copier. Wait 10 seconds. ‘that the ballast resistor circuit is - nore the barach duptoy on ve oma | ooerting corey The wes ave contin. we ike per ar prerert Dijonnet the wire on tein! @ on vw eee Tine, se the OM to ond EO VAC Fe Petes re prnet {US0) a fo Ac fx) conc the (=) [rein YN fend to tein Ma on Tae 1. Set the OMM to rend 26 voc Canna she (0 eo wo azrasst7 nf | Connect the fled fo MT connect inna the (4) eastern of Seneca ed Sere! Cod andawtchen ne oper {RaSh elo fo)" Connect the biel pdtpeanopan {Send to tenia 0. Cones he Pulses ee present The fofoning Ac wag fevrsrincen eco a There is +26 VOC present fr atleast e@vAC{USO) eee |. eploce ne tvesovverrwa aa, |} Satlest 20 VAC rennet Second Repair the wire between terminal Gon Yu j* ThnetQn and anes Connect the (6) ead to ! Seth cad anes mast the) eed to la) ve Power cord. Set the OMM to: ‘to A2P212-12. Switch off, then teod'8 to 21 hin of resitonce i aaa Disconnect the wires on each Ballast bin Resor beloe messing the There is +26 VOC present fr rnee proximately Seconds The resistance of eath ballast vn resbtortttband myicasfolows: Va hu ae w + 1t090hms(U50) 2 stot onmstm ve Awa K a an LL41, LL.45 Fuser Warmup Fault RAP 3030AHLMN Replace the LVPS/ Driver PWS, wa, Repair the wires Replace the Ballast Relay (KS). ‘Switch off the copier and disconnect the Power Cord. Reconnect the wire tothe G ‘terminal on Triac(Q1). The procedure is complete The Thermistor Pad on the Thermal Controller PWB (A32A1) touches the Fuser Rol vn Replace the Thermal Controller PWB (asa). ‘The Thermistor Pods fre of contamination. vN Clean the pad with a white cloth Go to FLAG 6 and check the wires for continuity The wires have continuity YN Repair the wires ° ° Disconnect A23A1P1_on the Thermal CConteller PWS (A23A1).Set the OMIM to read 200K abms. Connect the (+) lead t0 ADIAUL2 Connect the (-) lead to A2AUT ‘The resistances less than 200K ohms. vw Replace the Thermal Controller PWS (aaa. Replace the Controller PW (A3). LL.41, LL.45 Fuser Warmup Fault RAP 3030ASTORTER TD Re fon—t ant | — 1001 con Ale wassins | © ‘operon neste om eManoaTA onerous vurace. Faas EERIE FP LL.A1, LL.45 Fuser Warmup Fault RAPLL.41, LL.45 Fuser Warmup Fault RAPRightSide View — ** 3030 LL.41, LL.45 Fuser Warmup Fault RAPco an LLA1, LL45 Fuser Warmup Fault RAPLLA1, LL.45 Fuser Warmup Fault RAP 278 3030LL42 Thermal Control RAP This RAPis used to locate certain problems in the thermal control culty in the Fuser NOTE: The component locator drawings and the circuit dlagram are on the following pages Initial Actions Swen of, then switeh on tne copter. ifthe problem sil exists, perform the ‘procedure below. Procedure Switch off the copier, and disconnect the Power Cord. Disconnect the wire to the G lead on Trlac QY. Connect the Power Cord ‘and switch onthe copier. Walt 10 seconds. ‘After seconds, the Fuser Heat Rod is of vw Replace Tise(QN). Switch off the copier. Disconnect A23A1PI. Set the DMM to read 100 ohms. Connect the (j) lead to A23A1)1-2, Connect the (-) lead tOAZIAU1 ‘The resistance is greater than 100 ohms. vw AB ae Replace the Thermal Controller PW, (23a). Replace the Control PW (A3). LL.42 Thermal Control Fault RAP 279EN tas © on [] I nan or Bis ras a1 Own pit PF Loe OIAETOR, REFERTO SECTION 7 FORREPARDATA Pipers anes Poe 3030 aaa 2.90 LL.42 Thermal Control Fault RAPLL.42 Thermal Control Fault RAPNotes: 3030 aa 242 LL42 Thermal Control Fault RAPLL42 Thermal Control Fault RAPLL.43 Fuser Overtemperature RAP corns) ‘The Status Code LL43 is displayed when the logic detects thot there isa problem with the Fuser temperature and an overtemperature condition has caused the Thermal Fuse (A23A1F1) toopen. NOTE: The circuit diagram and the component locator drawings are on the following pages. WARNING Dangerous Voltage. Initial Actions Ensure that connectors AZ P212, A2P210 AND AZP203 on the LVPS/ Driver PWB (AZ), AZ3AIP5 on the Thermal Controller PW (A23A"), and A2SPI2 are correctly installed and fully seated, Ensure that both cooling fans are ‘working. Ifnot, goto the 1.3 Cooling Fan RAP. ‘Ensure that all Interlocks are closed. Ae Disconnect AZIAIPS._ Set the DMM to ‘ead continuity. Connect the (+) probe to ABANS4 Connect the () probe to ‘ADBAUIS2 ‘Theres continuity. yu Switch off the copier, and dsconne ‘the Power Cord. Replace the Therm Fuse (AZ3ATF1). Disconnect the blue ‘and white wires from the Trae (Q) Set the Dl to measure 2K ohms, and ‘measure the resistance across’ the ‘connections from which ‘the. wires ‘were removed. Ifthe resistance is not Infinite, replace the viac. Measure the resistance from each terminal on the triac to frame ground. ifthe: Js not infinite, replace th Reconnect the “Theres 26 VOC at A2P203-4, yw Replace the LS/Driver PB (A2) Go to FLAG 2 and check the wires for an ‘open circuit. ‘The wires have continuity. yu | rensirnewies acd Replace the Thermal Controller PW ABA Go to FLAG 4 and check the wires for an ‘open circuit. Aletestoveconiny ie | teprhe ves hace sre P(A) Go to A2 212-3. Enter the diagnostic code {1009} to turn on the Fuser Power Relay (2) ‘Tha voltage goes from +26 VOC to les than Woe. Go to FLAG 3 and check the wires for an ‘open circuit. The wires have continuity a | teprtes Replace the LVPS/Driver PW (A2). Ifthe problem persss, replace the Control P(A) Replace the Fuser Power Relay (K2). Procedure Switch off the copier. Disconnect A23A1P1 fon the Thermal Controller PWE._Set the ee [DMM to read 200K ohms. Goto Flag 4and vN check the resistance as ‘The resistances less than 200K ohms. vw aco wo 288 3030 LL43 Fuser Overtemperature RAPEA ee © ferret acer 0 steTp47nEPARONTA me, SER] Pye Rh. Ayre © won U0 pe Bora Rae © othe I fo i —— = foot hut) ERS ORIVER Pw AD) { a EY Noe an = wena au] SEY oH vom 3030 205 LL43 Fuser Overtemperature RAPLL.43 Fuser Overtemperature RAP waa 2.06@ comecror nasi sawunrmienooue serotrne ny TuEANnsTOR Pes i es . e cre PL 10.8 aT a s cell cy LL.43 Fuser Overtemperature RAP3030 ry 8 vr 26 LL43 Fuser Overtemperature RAPLL.44 Fuser Too Hot RAP (2598) This RAP is used when the Fuser temperature exceeds 420 degrees F. (216 degrees C), the ‘maximum alowed temperature “The status code may also be displayed ifthe Temperature Limit Thermistor (RT2) has 9 malfunction or is contaminated, orf tere | 2 fault in the wires between the Control PWS, “and the Thermistor Assembly Initial Actions Allow the temperature of the Fuser 10 ‘decrease. Switch off, then switch on, the copier. ifthe problem sil exists, perform the foliowing procedure. WARNING Dangerous Voltage. Procedure Switch off the copier, and disconnect the Power Cord. Disconnect the blue and white wires from the Trac (Q1). Set the DMM to measure 2K ohms, and measure the Fesistance across the connection fom which ‘the wires were removed. Ifthe resistance i rot infinite, replace the tiac. Measure the Fesistance from each terminal on the trac to ‘frame ground. ‘The esstance Infinite, vu ae i [ee eee Lees elige eaten psec inseam ee le aap ie Recon eens ‘Check the wires between A23 P203-17 and 18 ‘and A23A‘ PI-5 and 6 for an open or short ‘reuuitto ground. i thereis no open or ‘short circuit, replace the Thermal Controller Pe (A23Ai), LL.44 Fuser Too Hot RAP 3030= ae WARNING om 7 _ pancenousvoutact. | (connector a2zerzanunmemoous {COMNECTOR, REFERTOSECTON 7FORREPAR DATA Tysyonren ray Vea a 3030 201 LL44 Fuser Too Hot RAPLL.50 Bulk Power Supply RAP This RAP is used when o fault has occured in the + 26 VDCBulk Power Supply (Aa) NOTE: The circuit diagram and the component locator drawings are on the following pages. Initial Actions WARNING Dangerous Voltage. © Ensure that connectors API ond ‘AaP2 on the +26 VOC Bulk Power Supply are corectly installed and flly seated. ‘Ensure that Fuse F2 on the +26 VOC Bulk Power Supply has continuity. If ot, the power supply has an internal fault. Replace the +26 VOC Bulk Power Supply (Ad) + Before teubieshootiig, ensure thot ‘ll AC Interlocks are closed. An open Interlock will cause the Main Power Relay (#1) toopen. td Mein Procedure ‘ ‘Switch on the copier. There It +26 VDC at ‘Aa PrI20Pine 1 and2. vn Set the DMM to read ACH. There Is ACH between A4P/d1 Pins 2and3. vn Age Age ‘Switch off the copier. Go to FLAG 1 and check fora open circuit. If there is ‘no open circuit, go to the 1.4 Main Power interlock RAP, Unplug connector Ad P12 from the +26 \VOCBuIk Power Supply (A). ‘Therels +26 VOCAtAGP/J2Pine 1 and2. yu Replace the +26 VOC Bulk Power Supply (Aa), open circuit is no open cireu replace the LPS/ Driver PWB (A2), Replace the LVPS/ Driver PB (A2). If the problem persists replace the Controller PWB (9), 3030 a8 293 LL.50 Bulk Power Supply RAPa9 LL.SO Bulk Power Supply RAP 3030Notes: oa 2.56 3030LL.60/ LL.61/ LL.62 NVM Fault RAP This RAP is used for NVM (Non-Volatile Memory) problems that are indicated by 2 status code or 9 message display. the Control Pane! displays the message NVM Fault Call for Assistance. "The. Quantity window may display an LL, 61, or 62 The problem may be caused when the ivi data. are corrupted or partially corrupted. The contents of the NUM do not agree with the checksum, or the contents ofthe NVM do not agree with the shadow contents. LL60 - This status code indicates corrupted dota in NVM. Pecform steps 1 thru 4 of the procedure LL61 - This status code isan indication that fan older version of firmware hat been Installed. Ensure thatthe newest version of Firmware has been installed. Ifthe problem persists, perform steps 1 thru 4-of the procedure UL62--Thisstatus code indicates an Avditron NVM problem. Enter the special test code 10370] to reset Auditron values to default Procedure ‘The purpose of ths procedure is to restore the copier to normal operation condition. Refer to the SPECIAL TEST codes located in Section 6 while performing this procedure. 1 Enter the following SPECUAL TEST codes ‘and record. the “corresponding data values splayed onthe control pane! 0261] Country Configuration value 0360.2) electronic iling Meters value {seo} Registration value foae2) Cutlength value [0921-3] lumination (Exposure value Enter the SPECIAL TEST code, (USO ‘copiers [0360-1], [EO copiers (0360-3) in ‘oder to reset the contents of the NVM tothe factory default values ‘Compare the values recorded in step 1 t0 previously recorded values. for” ths machine. Enter the cades listed in step 1 and change the default values as require. NOTE: If any value recorded in step 1 appears to be incorrect. use the breviousy recorded value. If there is no previously recorded value, retain the ‘default valve ‘Check adjust the following: DISA Copy Size Adjustment ADIEA Image Registration ADI82 —AutoLength ‘ADI9.2 Electrostatic Series ‘ADI10.1. Fuser Temy NOTE: Ifthe salues entered are not retained, ‘replace the NVMH (PL 1.1) and perform steps 2-dagain. 3020 oe 297 LL60/ LL.61/ LL.62 NVM Fault RAPLL.90 Excessive Toner Fault RAP 06/26/94 The status code LL.90 is displayed when the logle detects thatthe toner concentration is significantly greater than the Control Point value Ee [the Toner Control system is designed to maintain the Toner Concentration within an acceptable operating range. The. Control Point operating range is from 5.2 VDC to 6.0 VDC. The Toner Sensor continuously senses the Toner Concentration. A change in the Toner” Concentration results ima corresponding change of the Sensor signal Jae the toner concentration increases, the Toner Sensor signal voltage decreases. The logic monitors the Sensor signal LL90 Indicates thatthe logic detected that the toner concentration increased ‘greater than the allowable limit, The problem may occur if there is a problem with the toner dispensing or the developer mixing systems. Initial Actions Check the Service Log to determine the amount of copies run with the Developer Material. Replace the Developer Material, if greater than 40K feet, (11K m) of media has been fun. Clean the Pressure Equalizing Tubes with a vacuum cleaner in order to remave toner from inside the tubes, Clean the Augers and Magnetic Roll Enter the code [0821-6] in order to be Themenage unaate To cauBRatt | | completethe ence cal TOWEN SENSOR s coployed etl, | pepice we concer Paw (Ad. te place the Con Replace the Toner Sensor Q!. Then, I problem persists, enter the code [0926] in tnter the code 0921-6) in order to Bt ammeter ibrate the Foner Control Sytem, eee | nance @ Q Githin thee mines after AD atime eet Il Saeed oeveiorenwousne —FRSMT AUGER eANAUGER “gam are omvecean eco I tawe2. owopertoving snd nape Ge 398 3030 2401 LL.91 Low Toner Fault RAP© einen Nr osecTon FORRDAMOATA ean Ou. q T ~ BE [Ayr ti am if = ah xo Ga aaa i. tugt 398 3030 2.1018 LL91 Low Toner Fault RAPU1.01 Copy Counter RAP This RAP Is used to locate problems with the Copy Counter and associated crcuty, Initial Actions + Ensure that Connector A2P202 on the Low Voltage Power Supply (A2) is correctly installed and fully seated Procedure ‘Open the right side door and cheat the right side door interlock switch (521). While entering the diagnostic code (0203] rote the movement of the Copy Count meter. The Copy Count meter. vu Thoreis +26 VOCatA2 202 in2. vw The vu Replace the LVPS Driver PWS a) Replace Aa is +26 vocat A2P202>in 1. AB Enter the diagnostic code [0203 ‘The voltage goes from +26 VDC to less ‘than +1 VDCatPin2 of A2P202, vN | Reotace he ves ovver Pave (a2). Replace the Copy Count mete. IF the problem persists replace the Contra! wa (ad). | Lvs DRIVER Pwa (a2) U1.01 Copy Counter RAP soe 2.102EE See U1,01 Copy Counter RAPRefeed Roll RAP ‘This RAP is used for Roll Media Feed problems that are not indicated by 2 status ode and the Control Panel diplays the ‘message "REFEED ROLL” Te problem may occur if there is a problem with the media sensors, mechenical components, the rol drive motor, the motor «control circuitry oF poor quality media, NOTE: The component locator drawings and the circut diagram are on the next four pages. Initial Actions * Pullout the Roll Supply Drawer. Ensure that there isan” adequate supply of medi, the media isin good Condition andisoaded correct ‘Check the Feed Drive Rolls, Feed Pinch Rolls, and the Pinch Roll Load Springs for ‘contamination or damage and correct installation, Clean of replace asrequird. Check that the Upper Feed Baffle that houses the Feed Pinch Rols is latched inthe correct postion. Check the roll media feed path for obstructions Open the left side doors. check the motion sensor and encoder disk for Binding or damage by rotating the Rewind Drive Sprocket in the forward ‘and reverse directions ‘Check the connectors for the Roll ‘Motion Sensor (Q4 P1) and the Contr! wa (A3 F308) for damage. Ensure that the connectors. and. pins are seated correct Remove the rear covers and the Roll Position Sensor (Qi) from the rear frame. Clean the Roll Position Sensor by wiping te face ofthe sensor witha clean doth, ‘Check the connectors for damage for ‘the Roll Postion Sensor (Q1 Pt) and ‘the Control PW (A3 F309). Ensure ‘that the connectors ond pins are seated corect. Reinstall the Sensor. Ensure that the customer is running media that meets the type and size specification. Procedure Enter the code [0710] in order to check the Rall Motion Sensor. Beeps will be heard when therallisrotated, Reach under the left side of the Media Drawer and locate the Rewind Drive Gear for the media roll, Manually rotate the Gear slowly. The rotating Gear causes the Media Roll an the Roll encoder Disk to rotate. Beeps are heard when the rolls rotated. vu Go to FLAG 1 and check the witing ‘between the Roll Motion Sensor and the Control PW for an open circuit ora short ireutto ground, 1 there is no problem with the wiing, replace the Roll Motion Sensor(Q4). It the problem persists, replace the CControt PW (A3), Enter the code [0707] in order to check t Rall Position Sensor. The Control Panel wi cisplay a (01) when the media is not sensed ‘and a (00) when the mediaissensed. Pull out the Media Orawer and ensure that ‘mati ie not poitioned inthe sensor window, Close the drawer, a (01) is displayed. A Refeed Roll RAP 2108 3020A Pull out the Drawer and position the media £0 that the media is located in the sensor ‘window. Close the drawer, a (00) Is “splayed. A (01) Is displayed when media is. not positioned in the sensor window and a (00) Is eisplayed when media is positioned in the sensor window. Go to FLAG 2 and check the witlng between the Roll Postion Sensor and the Control PWB for an open circuit or a short circuit to ground. 1 there is no problem with the wiring, replace the Roll Position Sensor (1). We the problem persists, replace the Control PW (A3) Go tothe 1 Roll Feed RAP. contnoy pms) contro. Pw 2.105 Refeed Roll RAPRefeed Roll RAPRefeed Roll RAP 30301.1. AC Power RAP This RAP is used for problems in the AC ieeuitry for primary distribution and contol. ‘The Control Panel may illuminate, but the copier will not begin initialization. The problem may occur if there is ‘malfunction in the Main Power Relay (K1), the Main Power Switch (S1), the Nose Filter (FLD, Fuse F2 located on the LVPS/ Dri PWR (A2), Main Transformer (T1) oF ground fautensts NOTE: The component locator drawings and the cieuit diagram are on the following pages. Initial Actions * Check thatthe correc voltage is being ‘applied tothe copier. ‘+ Ensure thatthe LVPS/ Driver PW (A2) Connectors AZP215 and A2PZ14 are correctly installed and fully seated. ‘+ Ifthe Ground Fault Protection Device fs activated (Red Flag not visible), go ‘tothe 1.6 Ground Fault RAP Procedure ‘Switch on the coper. ‘The Control Panel ituinates. YN ‘There ig ACH between pins 2 and 6 of the Main Power Relay (K1). yu ‘There is ACH between pins 1 and 2 of the Noise Filter (FL) yu ‘There is ACH atthe Line side of ‘the Ground Fault Protector. vw Replace the power cord. Go to FLAG 3 and check the vwiving to the Noise Filter (FL1) for an open circuit. If there is no open circuit, go to ‘the 1.6 Ground Fault RAP. ‘There is ACH between pins 2 and 5 ‘of the Main Power Switch (CBYS1). vn Go to FLAG 2 and check the ‘wiring tothe Main Power Switch for an open circuit. If there sno open circuit, replace ‘the Noise Filter (FL). Go 0 FLAG 1 and check the wiring to the Main Power Relay (Ki) for an open circuit. 1 the problem persists replace the Main Power Switch (51), AB ae There is ACH between pins 1 and 4 of URI at the LPSY river PB, vn Check the Fuse, F2, for an open on the LVPS/ Driver PWA (A2) If there is no open, go to FLAG 4 and check the wiring for en open circuit ‘There i 22 VAC between pins 6 and 9 of PU21Aat the LVPS/ Driver PW, vu Replace the Main Transformer (1), Go tothe 1.5 DC Power RAP. ‘There Is $26 VOC between pins 1 (+) and (Jot the Main Power Relay (Kt). va | oto ranmin ower trck RP ‘There is ACH between pins 2 and 3 of AAPHIT ofthe + 26 VOC bulk power supply. vu Go to FLAG 6 and check the wiring tothe 126 VOC bulk power supply for an open eel If there is no open circuit, replace the ‘Main Power Relay (K1). Goto the L.43 Fuser Overtomperature RAP. 3030 2-108 1.1 AC Power RAP1.1 AC Power RAP 2.108 3030[ACH VOLTAGE (042) 20/230-240 VAC [Aza 1.1 AC Power RAP 3020[ACH VOLTAGE (502) 220/230-240 VAC oat 3030 2a 4.1. AC Power RAP1.1 AC Power RAP1.3 Cooling Fans RAP This RAP is used to locate problems in the ++ 26 VOC circuits forthe Cooling Fars. The problem may occur if there is @ ‘malfunction in the fan motors, the wiring to the motors, the Thermal Controller PWB (A22A1), oF the LVPS/ Driver PWB (A2) NOTE: The component locator drawings and the circuit diagram are. on the following pages Initial Actions © check the Connectors AIPI,, AIP2, AAIP3, AIPA, A2P203, and A23P2_on the Xerographic Assembly (A23) for damage, and ensure that the ‘connectors are seated correctly if one of the fans. stil operat perform the fllowing initial check: Switch off the copier. Connect A1P3 to Al4. Connect AIP4 to AI. ‘Switeh on the copier. If the same fan All eperates, replace the fon that falls to operate. Otherwise, perform the Procedure below. Procedure ‘Switchff, then switch onthe copier ‘The Left Cooling Fan operates. vw as aa Set the DIM to read +26 VDC. connect the (+) lead to pin 15 of Connector A2 7203.” Connect the (-) lead to frame ‘round, Enter the diagnostic mode. Thevatge atin sgn LO. vn | tence orev 2s Go to FLAG 1 and check the wires for continuity Tesh cnt vn | rari Replace the Thermal Controller PW8 (A230). The Right Cooling Fan operates. vw Set the DMM to read +26 VOC. Connect the (+) lead to pin 13 of Connector A2 P20. Connect the (-) lead to frame ground. Enter the diagnostic mode. The voltage at pin 13 goes LOW. vw CDE coe | epice netves ovverrwa (az) Go to FLAG 2 and check the ‘open circuit. ‘The wires have continuity. yu Repair the wires. Replace the Thermal Convoller PWS (Aza, Enter the agnostic mode. Enter the code 10914] and observe the sound of the fans. ‘The Cooling Fans operate at high speed for approximately 2 seconds, then operate at Tow speed. vw Replace the LVPS Driver PW. ‘Te Cooling fans operate correctly. Return tornormal operation res for on 1.3 Cooling Fans RAP ate 30301.3 Cooling Fans RAP1.3 Cooling Fans RAP 2116aaa a7 1.3 Cooling Fans RAP 30301.4 Main Power Interlock RAP Use this RAP to locate problems in the Interlock circuitry that controls the col iret for the Main Power Relay (K1), Except for the Cut Sheet Feed.in Shelf Interiock Switch (S29), each interlock switch inthe chain hat two poles. One set of poles Is connected in series with the Cut Sheet Feed in shelf Interlock Switch and tothe col cof the Main Power Relay (K1), The other pole on each switch is individually connected to +26 VOC and to the logi ‘When the switch is opened, the +26 VDC is removed from log, telling the logic which interlock switch was opened. The logic then diplaysamesage. ‘The +26 VOC output from the single ple of the Cut Sheet Feed-in Shelf interlock Switch {salso monitored by the logic; the loss ofthis signal produces status code (E5.03) if the ‘copierisin the run mode at the time, ‘The problem moy occur if there is a ‘malfunction in one of the poles, thats wired feries, of any of the interlock switches or inthe atsocated wires. NOTE: The component locator drawings and the creuit diagram are on the following ages. Actions Check the connectors on each intetiock switch for damage, and censure that each connector is seated correctly. 1 Ensure thatthe actuator on the Upper Rear Cover correctly actuates the ste Procedure Switch off, then switehon, the copier. ‘cR2A on the LVPS/ Driver PwvB (A2) ist yu Check that all of the following Interlock sitces are actuated: + Right Side Door + Upper Rear Cover + Document Handler | Cutter Cover Set the DMM to read +26 VOC. Connect ‘the lead to frame ground, ‘Check that +26 VDC is present at each of the following places: Connector Interlock Switeh + A2P216-9 _RightSide Door + A2P201-8 Upper Rear Cover +-A2P201-15 Document Handler SADPINIAZ Cutter Cover 1426 VOCs not present atthe indicated pln, check the indicated interlock switch for continuity while you manually actuate theswitch HH the switch does not have continuity, replace the switch. If the switch has continuity, check the asociated wires for anopen circuit, a Set the DMM to read +25 VDC. Connect the (lead toA2 P2125 ofthe LVPS/ Driver WB {2}. Connect the - lead to frame ground. ‘Therels +26 VOC. vw Replace the LVPS/ Driver PWB(A2). Go to FLAG 1 and check the wites for continuity. I the wires are good, replace the ‘Main Pomer Relay (1). 1.4 Main Power Interlock RAP aaa 218irplocswreren 4 qr uh No oye oe FER SERS 52) —%~— ~~ BERK sui soo) ete ” same on | bal ar % r {3s Sere ae man eae IfentSee +26 voc L itetee! am 3030 a9 1.4 Main Power Interlock RAPoa 2120 1.4 Main Power Interlock RAP1.4 Main Power Interlock RAPNotes: 30301.5 DC Power RAP Use this RAP to locate problems in DC power ‘generation and distribution circu. NOTES: The component locator drawings ‘and the circuit diagram are on the following ages The #5V and +15V LEDs, when lit, indicate that DC voltage is available on the LVPS! Driver PB (A2). Initial Actions © Ensure that you followed the 1.1 AC Power RAP to check that ACH and ‘ACN are present age Set the DMM to read ACH. Connect ‘the (+) lead to A2 P214 pin ¥ of the LWPS Driver PW (A2). Connect the Clead to pina ‘Theres ACH. vw Replace the LVPS/ Driver PW (aa, Set the DIMM to measure 2 VAC. Connect the (+) lead to A20214 pin 6 Connect the -)leed topin 10. ‘Theres 221025 VAC. . If any voltage is not at specification, replace the LVPS/ Diver PWB (2). a voltage is at specification, go to FLAG 1 ‘and repair the wires that do not have ‘continuity Ha Eiseteiieeeere cay Sarat | pes nn oto Procedure Replace the LVPS/ Driver PWB (A2). tar cb ao a ese 2) an 38 hot ttn rman A 007 eg ‘the LPS Defver PB (A2} are Ht, (Section 7) and check each of the power yn pins for a short circuit to frame. ect teense ey le ace es al ms oonatae a octane cei ar eae un eee es Sree erie Ce ee ae my ee ea Os Tae fn envio ond ¢15 fo De ‘on the LVPS/ Driver PW (A2) are lit. A2P2O7-6 + 1SVOC si 1.5 DC Power RAP 2128 30301.5 DC PowerNotes: 1.5 DC Power RAP 2.1261.5 DC Power RAP sam 2271.6 Ground Fault RAP (198) This RAP s used to locate and repair ground faults in the primary AC power dstribution ‘drcutry. You may have been directed to this RAP from another AC power RAP that traced the lots of AC pomer tothe GFP device, ‘The copier is equipped with a Ground Fault Protection (GFP) device that detects excesive current leakage to ground. It excessive Teakage is detected the GFP device will amove all power tothe copie Initial Actions check thatthe correct voltage isbeing ‘applied to the copier at the AC ‘Module connector A1PY Procedure / ‘WARNING bo not disconnect any plugs or wires while ‘the power cord Is connected and the main power switch s switched on (1). The Ground Fault Protector i in the tripped Position (red flagis not visible). vw Go to FLAG 1 and check thatthe correct voltage present. Tha voltages correc. a Refer to FLAG 1 and disconnect the wires at ‘the input tothe Line Filter (FL). Testthe {GFP according tothe Warning Label. The GFP passes the test vn 1. Replace the GFP (PL 1.2) Connect the GFP device to the Line Filter. ‘The GFP sin the tripped Position (red fag is not visible) after the Main Power Switch it switchedon. vn | Gotothe 1.1 ACPower RAP. Goo FLAG 2 and disconnect the Line Filter wires at terminals 3 and 4 ‘The GFP isin the tripped Postion red fag is not visible) after the the Power Cordis connected tothe wal outlt. yu Connect the wires tothe Line Filter. Go t0FLAG 3 and disconnect the wires at the Main Power Relay (Kt). The GFPIs in the tripped Postion (red flag is not sible) afer the Maln Power Switch Is {witehed on. vu Set the DMM tothe 20K resistance scale, Switch ofthe Main Power and disconnect the power cord at AIP (G0 10 FLAGS2 through 4 and check {fora path to ground. Look for pinched wires or wires with frayed BCDE Go to the Call Flow Diagram in Section | Go to FLAG 5 and disconnect the ‘wires at 48, 4A, 88, and BA Go to FLAGS 5 through 8 and check for a path to ground. Look for pinched Wires or wires with frayed insulation. Reconnect the wires at FLAG 5. The GFP isin the tripped Position (red flag is not visible) after the Main Power Switchisswitched on. vn Goto the Call Flow Diagram in Section 1 Disconnect the following ‘components separately © Main Transformer © WvPsrbriver Pw © Medio Heater ‘After each components disconnected determine ifthe GFP ‘ips when the Main Power Switch tummed on, Replace the Main Power Switch (PL 1.2). Replace the Line filter (PL. 1.2. | | creme tse oe cont ras none | | Selatan eran i mm 3030 2128 1.6 Ground Fault RAP(USO) AND (XLA 60 Hz) A 7 E) 1.6 Ground Fault RAP 2129 3030 (60 #2)(USO) AND (XLA 60 Hz) [Aq | Flas A 7 Ta Bie, eg Ra, Piso | Bohs es Lota Baal 2 oR On} Bo 2.130 1.6 Ground Fault RAP 3030 (60H)(RX 50 H2) A 1.6 Ground Fault RAP 231 3030 50 2)(RX 50 Hz) 504 3030 50 H2) 23 1.6 Ground Fault RAPam 2.133 1.6 Ground Fault RAP2.1 Control Panel RAP ‘This RAPis used when the Control Panel does ‘ot operate, or operatesincorectly NOTE: The component location drawings ‘are on this page. The circuit diagram is on the page folowing the table. Initial Actions ‘Ensure that Control Panel. harness connector A32 /i1isseated fully, Ensure that the Control PWB_(A3) connector” A3P301 is installed correctly and seated fully Procedure Refer tothe table onthe next two pages. AGursibe vw wa 2.4 Control Panel RAP2.4 Control Panel 1. The Message Display isnot illuminated, ho. LEDs are It, no characters are displayed. 3. The Message Display is illuminated, but the keyt and LEDS donot operat. (Continued) Probable Cause 1A 1c 2s 3A 2 Thereisne +5 VDC. There is an open circuit in the wires between the ‘Control PWS and. the Control Pane! assembly ‘There ita problem with the Control Pane! ‘assembly (A32 Ai) or Control PW (A3) ‘There fs an open circuit in the wiring between the Control Panel assembly and the Control PWS. ‘There Is a problem with the Message Display Pwve (32 83) or the Control PWB 3) ‘Ter isa problem with the Control Pane! assembly (A32 A). ‘There is an open circuit in the Control Panel wires. ‘Theresa problem with the Control Pant ‘assembly (A32 Al) or the Control PWB ws) Corrective Action ” 1. an 22, 2. aA, Gotothe 1.1 ACPower RAP. {Goto the 1 SDC Power RAP. Go to FLAG 1 and FLAG 3 check for an ‘open. circu: In. the wires between ‘83201 and A321 Pt Order the Control Panel assembly (A32 [Al and the Control PW (A3). Replace the Control Panet asvembly. If the problern pests, replace. the Control Peta. Go to FLAG 2 and check for an open ‘ircit inthe wires between A3 P301 and SDAP, ‘Then go to FLAG 4 and check for an open circuit in the wires between A32 A3 Pt ‘and AZ Al P2, Ensure that all of the Control Panel assembly connectors are seated fully, ‘Order the Message Display Assembly {432 A2) and Control PWS (AS). Replace the Menage Display Assembly. If the problem parssts, replace the Control Pov 3). Replace the Control Panel assembly (A32 A, Go to FLAG 1 and check for an open ‘Greutin the wires between A3 P301 and AQDAIPL ‘Order the Control Panel assembly (A32 ‘Ai) and the Control PW (A3). Replace the Control Panel astombly. If the problem pesiss, replace the Control Pe (a3. 3030 Ey 2.135 2.1 Control Panel RAP2.4 Control Panel 4. The Message Display is illuminated, but some keys or LEDs donot operate. 5. All the LEDS oral the keys donot operate Probable Cause 4A, There isa problem with the Control Panel ‘Assembly (A32 AN), 5A. There i Panel wires. ‘open circuit in the Contro! 58, Thereisa problem with the Control Panel Assembly (A32 Al) or Control PWB (A3), Corrective Action 4A. Replace the Control Pane! Assembly sz). 5A. Go to FLAG 1 and check for an open Main Drive Gears, + Geaner Blade Drive Gear + Mixing Auger Drive Gears | Mag Roll Drive Gear pins Tand2. vN 3am 21a 4.1 Main Drive Motor RAP 30304.1 Main Drive Motor RAP4.1 Main Drive Motor RAPa 4.1 Main Drive Motor RAP aa85.1 Document Handler RAP ‘This RAP is used for Document Handler problems that may or may not be indicated byastatuscode. ‘The problem may occur if there sa problem with the document sensors, mechanical Components, the drive motor, the motor ‘control circuitry or poor quality documents. NOTE: The component locator drawings and the lecut diagram are on the following pages. Actions * Engute thatthe document isin good condition ‘Ensure that the Document Carrier is being used for torn, worn, folded or fragile Documents check that the Upper Document Handler is positioned correctly © check the document path for ‘obstructions and the top and bottom platens for damage and for correct fnstallation Check thet the Document Sensor connectors are seated fully and ar ‘not damaged check the Document Drive Belt and Palleys for damage and for the correct instalation. check the Document Drive Motor for binding by rotating the Document Drive Pulleys manually Check the connectors for the Document Drive Motor (A31 P2), Drive Motor PWB (A31 PI) and Control PWB (A3 P302) for damage. Ensure that the connectors and pins reseated correctly Ensure that the document meets the sizespecitiation, Remove the Upper Document Handler Assembly. Check "the document drive rolls, pinch alls, fendcaps, roll load springs, and the eed shelf for contamination oF damage Clean or replace the ‘components 5 required, Procedure ‘cheat the Document Handler interlock Switch (630). Enter the code [601-1] in order to check that the Document Drive Motor drives in the scan irection Enter the code [9601] inorder to check that the Document Drive Motor drives in the rescan direction. The Feed Drive Rll rotates in both directions. yw Press the Power Off (0) switch. Go to FLAG 1 and check for an open clrcult in the ites tothe Drive Motor PWD. ‘The checks good. replace the wires as Disconnect the Document Drive Motor ‘connector (A31 P2) from the Drive Motor Poe. Set the Multimeter (60071636) to ‘ohms, DC, +, 200 ohms. Check the resistance ofthe motor, refer to Note2. The checkis good, vw Replace the MOT 23 Document Drive Motor. AB 3030 2105 5.1 Document Handler RAPAB Disconnect the Drive Motor PW. ‘connector (31 Pt) from the Drive Motor Pw. Set the Multimeter to V, DC, 200V. “Measure the voltages at’ the Connector (A31 PI). Refer to Note # for voltages at pins ABI P18, 7, 60nd 4 The checks good vn J epic ne 3 conc Pw Replace th A3} rive Motor, Check he lowing: ‘© Document Drive Belt has the correct tension * Document stop Position (ADI 5.2). 5.1 Document Handler RAP aaa 2.146 30301D win amore vorsces, ©) rormnronuncero ricourones rs oe, rot ane eran once eonas Mrs re Ee az [Baz] © vecconeos-senras re socnen © |e eve eee reswee | econe nn cence soca i= oo PF _|......| i a @ 13172 somronware essrance ‘eairapnconnecteo ROMS ‘Seve oronPwal| fnarorma 330m 3030 207 5.1 Document Handler RAP5.1 Document Handler RAPDOCUMENT HANDLER RON EW ocument aR 2109 5.1 Document Handler RAP7.1 Roll Feed RAP (0215194) ‘This RAP is used for Roll feed problems that ‘may or may not indicate astatus code ‘The problem may occur if there is a problem with the Rall drive mechanical component, ‘the Rall Drive Motor or the motor contol siruity. NOTE: The component locator drawings and the circuit diagram are on the next five pages. Initial Actions * check that the media Is in good ‘condition ands loaded correctly © Check the Upper Feed Baffle that houses the Feed Pinch Rolls is latched Inthe correct position check the media path for obstructions. check the Roll Drive Motor, drive chain and sprockets for binding by fotating the Feed. Drive Sprocket ‘manually. The sprocket will drive the ‘Media Drive Chain, which will rotate the motor and sprockets * Pull out the Drawer. check the Feed Drive Rolls, Feed Pinch Rolls, and Roll Load Springs for contamination or damage and correct Installation Clean or replace asrequire. Check the Rewind Gears, Roll Arbors, and Arbor Support Roll for binding oF damage. Check the connectors for the Roll Drive Motor (A7 P2), Drive Motor WA (AT PI) and Control PWA (AI 308) for damage. Ensure that the connectors are seated correctly © Ensure that the customer is running medio that meet” the ype specification ‘+ Ensure that the customer is running media that meet thesize specification, ‘With the copier in the Power Saver Mode, check thatthe media heater i ‘warm Refer to the OFT Media Heater RAP as required Procedure NOTE: In order to prevent a medi jam, ‘ensure to remove the media from the Feed Drive andPinch Rolls. Remove the Roll Media from the Feed Drive ‘and Pinch Rolls. cheat the Front Covers Inerlocks. Enter the code [0716-1] in order to check the Roll Drive Motor and the Roll Feed Clutch, ‘The Roll Feed Drive Roll rotates n Go to FLAG 1 and check for an open ireut inthe wires to the Drive ‘Motor Pwa. If the check is good, press the Power (ff (0) switch. Diconnect the drive motor connector (AT 2). Set the ‘Multimeter (60011616) to ohms, DC, "s, 200 ohms. Check the resistance of te motor, referto Note? I the check is good, disconnect the Drive Motor PWB connector (A7 PI) fom the Drive Motor PWB._Set the Multimeter to V, DG, +, 200v. Measure the voltages at the Motor WB connector (A? PI). Refer to Note 1 for voltages at pins A7 P18, Sands, If the check is good, replace the A7 Drive Motor PW. Ifthe check is no good, replace the A3 Control PWS, ‘Theres +26 VOC at pin 12 of A2P209 of ‘the LVPS/ Driver PW. " aoc ‘The Roll Drive Motor is energized. 7.1 Roll Feed RAP va 2.150 3030age ‘There is +26 VDC at pin 11 of AZ 209 ofthe LVPS/ Driver PWB. vu Replace the LVPS/ Driver PW any Go to FLAG 2 and check for an open circuit in the wites tothe Feed ‘ute Hf theres no open circuit, replace the Feed Clutch CL). Enter the code [0730] in order to check the Feed Cluteh The voltage goes from +26 VOC to less than 1 VDCat pin 120f A2P208. vu | tote ne vs over 8) Repoe he Fewd Cte) Enter the codes 0703] and [0727] in order to check the Roll Drive Motor and the Roll Rewind Cluteh, ‘The Roll rotates in the rewind direction. vu ‘There is +26 VOC at pin 10 of A2P209 of the LVPS/ Driver PW. vn Der ‘Theres +26 vOCatpin9 of A2P209 —_conraoywetas) of the LVPS/ Driver PW. vu Replace the LVPS/ Driver PW, 2, Go to FLAG 3 and check for an open iret in the wires to the Rewind ‘lute there isn open circuit replace the Rewind Cluteh (C2). Enter the code [0727] in order to check conTROL Pm the Rewind Clutch. ‘The volta ‘than +1 VDCat pin 10 of A220, vw | reaches oiver P82) pepace the vind ten} Cheetham '© Media Guide Baffles for obstruction, damage or misalignment, 7 ‘© Drawer Lock for correct operation. (© Feed Drive Chain tension. Ifthe problem persists, go to the Damaged ‘Media RAP, located in Section 3. 3030 oy 2451 7.1 Roll Feed RAP(ove nets eu. om HoTORND © Netatineoauroven Bet Henn re ranean Hos momo cuucion $¥ | orci} jg pe meee y _ NONE VEBYERERSI wa 7.1 Roll Feed RAP 2.152 3030Ca eeeeas COMPONENTS, FRESE THE POWER OFF ‘epsvnroseerone DsconNcrING THE 1, eens He so one ‘Soron owe wovon noraes vworonewa} ya | Sanoer | ron | orem us. wournce_| vourace | voutace pra [esvocion | +orvoe | +45voe ® HL at - fried. ee to saw EER oe Ea 700 ae © perme ce 3020 7.1 Roll Feed RAPa4 7.1 Roll Feed RAP 2.454 3030‘ROLL FEED (MEDIA DRAWER) sou vw Biever en EOER eur gm & ay me ay ™ 2.155 7.1 Roll Feed RAP8.1 Media Transport RAP This RAP is. used for Media. Transport problems that may or may not indicate @ Flatus code. ‘The problem may occur If there is a problem with the "Media Transport mechanical components, the Transport Drive Motor or ‘the motor contol circuitry NOTE: The component locator drawings and the circuit diagram are on the following ages. Initial Actions WARNING The Fuser Heat Roll may be hot 32 careful and do not touch the roll while performing this procedure ‘© Lowerthe Cut Sheet Feed.in shelf check for obstructions in the media path, Remove any obstructions inthe medio path heck that the media is in good ) ead 10 A3 F304 pin 16 and the (+) lead to pin 12. Enter [09213] and press the copy Contrast Deter (down button 3 times ‘he baa voltage nese by more than2.0VDC. YN {Goto Flag 1 and check the wing for fm open or short drei. the check iS good, replace the lamination Sensor. If the problem persists, Teploce the Lamp’ Ballast 5 PWO (05). Ifthe problem persists, goo Flag 3 and check the wirng for 2 Short cc the problem petsiss, replace the Exposute Lamp. If the problem "persists, replece the Controller P78 (A). Replace the Contrller PB (A). ‘ress Stop then press Start and enter [092% 5]. The llumination sensor voltage on the message dsplay sat east 3.3 DC. vw Check fo a physical ight blockage ofthe tlumination sensor. The iumination Sonsor voltage onthe message display f= atleast 3.3 VOC vw 1 Rewntopainc. button 3 times. topline of the message display. Press the “The lamp intensity decreased ony_couast Derkar (down) bution 3 | matumn tothe RAP that ected you yu re. asco E Return to the RAP that directed you her. oe an 3030 CQ 27 Exposure Control RAPves omen Poa aa) LER PBA 3030 a €Q.27 Exposure Control RAP€Q27 Exposure Control RAPCQ 28 Offsetting and Residual Image Isolation RAP This RAPis used to differentiate between the Fuser and the Photoreceptor as the source of an offsetting or residual image copy ality problem. may be necessary to make Several copies to see ifthe problem can be repeated 1 ‘Ask the customer for the document that Iscausing the problem. Selecta sheet of media and draw a short Tine 10:78 inches (108 mm) fom the lead ‘edge and parallel to that edge. Put the number 0 (zero helps you to locate line as media exits the fuser) by tone end of the line that was drawn in ‘step 2. Use this prepared sheet as the ‘meta forthe next copy. Select the Normal Contrast mode (middle LED ist, Insert the lead edge of the prepared media with the marked. side facing down, Start to make a copy, then press the ‘STOP button when the line marked on ‘the copy media is even with the outside edge of the transport latching cove. MOTE: The mark will move about 112 inch 2 (127 em) beyond the front cover ‘before the main drive stops, Open the transport latching cover and remove the partially mode copy. Ensure thatthe copy is not dragged against the Dhotoreceptor or fuser rll. Examine the new copy 10378 inches (264 mm) (circumference of the drum) away from the lead edge. NOTE: Locate the exact end of the fused area of the Image by wiping the Image with finger. If defect is In the unfused ares, it indicates that the photoreceptor is the source of the problem, 1 there is @ reprint of the lead edge Information in the unfused oreo of the ‘a vainicues. image, the problem is residual Image. (108mm) This caused by a cleaning problem, 2 dirty cleaning blade, or an incorrect electrostatic value Go\to the CQ5 Residual image RAP. Examine the images within the unfused ‘area. If the reprint isnot inthe unfused ‘area, remove the ol dispense atzembly 7 ‘and check the fuser roll for a dry ink enn, Image. I there isa dry ink image on the roll, goto the CQ-13 Offsetting RAP. 9 NOTE: If your results are inconclusve you ‘may need to repeat this procedure LEADEDGE First, remove the dry ink from the IMAGE {user roll by making a bank copy. F tox incues (264 mm) yueyseo REA EXAMINE THISAREA "RGHECK FOR RESDUALIMAGES 3030 3am 375 CQ28 Offsetting/ Residual Image Isolation RAP€Q30 Erase LED RAP 00694 This RAP is used for copy quality problems related to the loss of the Intensity of the Erave LED's Initial Actions ‘© Switch off and unplug the copier. © Ensure that all connectors are correctly seated. ‘© Ensure that the rave LED's are lean ‘and properly installed Procedure Set the meter to measure + 26VOC. Connect the -) ead to GND. Plug in and switch onthe copier There is +16 VOC at Pin 12 of A2P203 of the VPS Driver (42). vn Go to FLAG 1 and check for open or short Circuits. If the wiring is OK, cheek for +26 VDCat pia 11 of 2203. There is #26 VOC atPin 1 of A2P203. ary [replace the Lvs orver (a2) Replace the Erase LED PW, DSt Enter the diagnostic code 0966) ‘The raze LED's are working, yn aa Replace the Erae LED, 051. IF the problem persists, replace the Controller PWE (A3). 1 the problem persists, replace the LVPS/ Driver (2) PB, Go to ADJ. 9:2 and verify that the Electrostatic settings are in specification, Run 5 copies of Test Pattern 8265980 ond check thatthe copy qualitysin specification CQ 30 Erase LED RAP 90 276 20303030 a €Q 30 Erase LED RAP[6031 Dashed tine 1 No copy defectsample Definition ‘A Dashed Line exists when a broken line in the dection of the media path is ebserved fon the copies. Probable Cause Media jam at the Fuser. The media continues to be feed for a small time eriod, causing the Turnaround Baffle to ise ond come in contact with the rotating Drum, Media Transport is lowered in order to ‘lear a media am, causing the Turnaround Baffle to raise and come in contact with ‘the rotating Drum, Corrective Action 1. Perform the Tumaround Baffle Spacer Repair procedure (REP8.16) Nore: The Turnaround Baffle Spacer prevents the Baffie from raising and coming in contact with the Drum. 12, Perform the Turnaround Baffle Spacer Repair procedure (REP 8.16) €Q 31 Dashed Line 3030Seen aad 4. Repair/Adjustment Section Contents REP7.5 Feed Clutch 420 Xerographics Run Control 4076 tenind uch GH REPRT MarpehieMedde «451 REP3.2 High Voltage Power ‘REP7.9 Roll Drive Motor 423 Aseembly oa. Spy eee eon tee ‘REP 7.11. Encoder Disk 425 REP9A Cleener Blade “ss Document Transportation MOS Dewperdodule 08s nee Somemtstee $8 in ranspotn wees conan REPS? Cocumert Orly > 7 > eloper Meter as 472 REPS.4 Plate ‘410 REP8.2 Media Exit Switch 4:30 eee ee e759 Tamter/ tack POG ShntOie fal on mtn EPO? SheePinch al deere ee = REP6.8 Medio Registration REP9.12 Toner Home Sensor 481 fea eee an Sie ay FEPSAD Torrone ia ere? tere tia ners. febecuide ee REP6.3 Illumination Sensor 4-13 REPB.10 Media Transport ige Drive Plate bode aie “o Madi rc jay MPSIS CoromintonSeel | 87 -REP8.11 Sheet Feed Switch 44g REPSLIC eben necath aes ee TEPAI2 Rogan Pinte = Al gayg gy PONTO ns AR Merz MedesepplyOranee ... 16 MPOID RagatonDiveBeR 448 Rewind internal Gear 4aa7 ‘Switch a8 REP7.3 Roll Feed Pinch Rolls 41g _REPB1S. Cutter Home Sensor 450 REP 7.4 Roll Feed Drive Rolls. Atg JREPE.1G Turnaround Baffle ae asa 78 : ot Section Contents 3030Fusing REP 10.1 Fuser Heat Rod REP 10.2 Fuser Heat Rol REP10.3 Fuser Trac REP 10.4 Fuser DrivePalley REP 10.5 Thermistor PWB ‘Assembly (RT 1) REP10.6 Stripper Finger ‘Assembly REP10.7 Oil Dispense Assembly REP 108 Stripper Fingers REP 109. OilPads REP 10.10 Oil Dispense Rol Assembly REP 10.11 Wick Frames REP 14.1. RightandLett Side Doors 4a 495 498 499 4-100 4101 4-103 4108 4-106 4109 4110 an Run Control 'ADJ32 Country Configuration Document Transportation DIS. Copy Site Adjustment ADJ52 Document Stop Positions Media Transportation ADI8.1 Image Registration ADI82 —AutoLength ADI83 KeyinnMt Copy Length ADIGA Media Transport to Drum Spacing Xerographics ADI9.2 Electrostatic Series ADIG3 Increase the Image Density ADI9.4 Decrease mage Density ADI9.5 Toner Home Sensor ADI9.6 Xerographic Module Position ans 4116 ant 4123 ans 4.1264 an 41393 135 4138 41408 Fusing 0110.1 Ap} 102 je" Frames Ap) 14.1 Fuser Temperature uve) Fuser Temperature rove) Fuser Temperature Heat Sensitive Tape) Copier Lev aa ata Sections Contents oa aREP 3.1 Control PWB Ge Parts List on PL1.1 Removal. OA. se ase ome el pele aeaea, On poppe aan OSes etry sinatra se cnaaae meee at @ eins anit aeoe eeu c Chasis Disconnect 8 Feubvt eonons) A Sisconnccr 2 Figure 1. Removing the Control PWS 3030 REP 3.1Replacement STEP 18: Reinstall the EPROMSs that were removed from the old Control ‘PW except the NVM. The NVM will be Installed instep 1 Toei . c 2 = eee STEP 1C: Ensure that the dot on the [NVM is located as shown in Figure2. 1. (Figure 2: Reinstall the Control PW. E Hemera ae A Comecray 3 ERTALLEPROMS @) Figure. Reinstalling the Control PW, REP 3.1 “4 2020REP3.2 High Voltage Power ‘Supply (HVPS) Parts Liston PL 1.3 ‘WARNING. Saitch off the Main Power Switch. Disconnect the Power Cord. 1. Open the Left side Door. 2. Remove the sis that cover the HUPS 3. (Figure 1): Remove the High Voltage Power Supply. Replacement Route all high voltage wires through the appropriate cable ties, making sure that the high voltage wires are notin tight contac with sharp metal. 1. anew HVPS is being installed, perform the Electrostatic Series (AD! 9.2), Suse Figure 1. Removing the High Voltage Power Supply 3030 REP 3.2REP 5.1 Document Pinch Rolls Parts List on PL'5.1 Removal LN, unsyus Switch off the Main Disconnect the Power Cord. 1. Remove the Document Handler and place Itupside down ona flat surface, 2. (Figure 1): Remove the Document laten. Power Switch, prt Spano neigaset Figure 1. Removing the Document Paten 3. (Figure 2}: Remove the Document Pinch war 4 ante ct tp ain ais oe One Bus our on tue pen fone Pa igure2. Removing the Document Pinch Rolls REP S.1 a3 3030REP 5.2 Document Drive Rolls Parts List on PL 5.2, Removal WARNING Switeh off the Main Power Switch. Disconnect the Power Cord. 1. Remove the High Voltage Power Supply (Re? 32). Remove the Document Handler and placeitupside down on a at surface. Remove the Platen (REPS. ‘Open the Right Side Door and remove the waste bottle. PLE? '. (Figure 1): Remove the Drive Pulleys. Pikes Figure 1. Removing the Drive Pulleys 6, (Figure 2: Open the Left Side Door and ‘remove the bearings Figute2.temoving the Bearings REP 5.27. (Figure 3): Remove the Document Drive Ralls Replacement 1, Reinstall the Document Drive Rolls and the bearings. 2. (Figured): Reinstall the belt 3. CheckiAdjust the Document Stop Postion (9015.2) REP 5.2eA REP5.3 Document Drive Motor 2 "igus 1 Remove he Document ovive Replacement 7 otr. 1. Reinstall the Cocument Drive Motor. Only pattebieoa tea fingertighten the screws 2 (Figure): Apply tension tothe belt 3. CheclsAdjust the Document Stop Postion (4015.2) Removal WARNING Saiteh off the Main Power Switch. Disconnect the Power Cord. 1. Open the Right side Door. Shesrans vane Figure. Removing the Document Drive ‘Motor 4 FOSNON ine Figure. Reinstalling the Blt 3020 “9 REP 5.3REP5.4 Platen Parts List on PL5.2 Removal WARNING. Switch off the Main Power Switch, Disconnect the Power Cord. 1. Remove the Document Handler and place upside down ona flat surface 2, Remove the platen. romeo Figure 1. Removing thePlaten REP 5.4 co 410 3030REP6.1. Exposure Lamp Parts List on PL6.1 Removal WARNING. Switch off the Main Power Disconnect the Power Cord. 1. Remove the Document Handler and place it upside down on a fat surface. 2. Remove thePlaten (REP 5.4) 3. Remove the Exposure Lamp. 4, Ifthe lamp Is being replaced, remove the Lamp Shield from the Exposure Lamp. switch. Replacement STEPS 1A and 1B: Ensure that the Tamp part number is atthe right side ‘of the machine. Ensure that the Lamp ‘Shield 1s positioned so that the clear portion of the Exposure Lamp is ‘exposed and faces foward the front of the copier 1. (Figure 1: Reinstall the Exposure Lamp. 2. Enter the diagnostic mode. LX wasn ‘There wil be atime delay between the time te code [0921-3] ls entered and the time the Fuser Motor starts to turn. The Fuser Motor ‘will not start until the fuser Isat the corect ‘temperature. 3. Enter code (0821-3) When the fuser is at the correct temperature, the Main Orive Motor twill turn on. The Exposure Lamp will ‘also come on at the same time 4, When the Main Orive Motor and the Exposure Lamp turn off (approximately 2 minutes a0 seconds), ext the diagnostic mode. ® Brsosone tthe. Background (Exposure) Check fof the Hlectrosatic Series 1s not Within specification, perform the ‘entire Electrostatic Series. 5, Perform the Background check of the (4019.2, ® (exposure) Serles Electrostatic Figute 1. Reinstalling the Expostre amp 3030 an REP 6.1REP 6.2 Lens Parts List on PL6.1 Removal WARNING Saitch off the Main Power Switch. Disconnect the Power Cord. 2 3 4 Remove the Document Handle placeit upside down ona fatsurface. Remove the Platen (REP 5.4). Remove the Exposure Lamp (REP 6.1) (Figure 1): Remove the lens. ond Replacement 1 ‘When reinstalling the lens, ensure that the pins are completely reinstalled inthe slot. View from rear of copier Figure 1. Removing the ens Fume pour oF Teese REP 6.2 on 3030REP6.3 Illumination Sensor > (Figure 1h: Senor, Parts List on PL 6.1 Removal WARNING Snitch off the Main Power Switch. Disconnect the Power Cord. Sxconnecr 1. Remove the Document Handler and place it upside down on a lat surfece. 2. Remove the Pleten (REP 5.) Remove the illumination Replacement 1. When reinsalling the illumination Sentor, ensure that the sensor is secured inthe hole in the frame. 2, Perform the Background (Exposure) ‘Check of the Electrostatic Series (ADI9.2) Figure 1. Removing thellumination Sensor 3030 REP 6.3,REP6.4 Reflector Parts List on PL 6.1 Removal WARNING. Snitch off the Main Power switch Disconnect the Power Cord. 1 Remove the following: High Voltage Power Supply (REP 3.2) Platen (REP 5.4) Document Drive Rolls (REPS.2) Exposure Lamp (REP6.1) Lens (REP 6.2) tlumination Sensor (REP6 3) When removing the screws, ensure that the retainer does nt fall into the copier. 2. (Figure 1): Remove the retainer and the pins feyove nt sens Figure 1. Removing the Retainer and the Pins REP 6.4 aE at 30303. (Figure): Remove the reflector. Replacement @ weir ten ese inte the holes inthe end ofthe rtiector | = uring reinstallation Teil aoa ge epee © lh ae ara Figute2. Removing the Reflector woe 3030 45 REP 6.4REP 7.1 Media Supply Drawer Parts List on PL7.1 Removal WARNING Switch off tho Main Power Switch. Disconnect the Power Cord. 1. (Figure 1): Remove the Front Cover. Correa ens Seen Bao, Figure 1. Removing the Front Cover 2. (Figure 2): Remove the Media Supply Drawer a 5 Figure2. Removing the Media Supply Drawer REP 7.1 46REP7.2 Rewind Gear and Rewind Internal Gear Parts List on PL 7.3 Removal WARNING. Switch off the Mein Power Switch. Disconnect the Power Cord. 1. Pullout the Metla Supply Drawer. 2, Remove the roll of media. 3. (Figure 1): Remove the Rewind Gear and ‘the Rewind internal Gea. 2 ena moe BS @ i Figure 1. Removing the Rewind Gears a7 REP 7.2REP 7.3 Roll Feed Pinch Rolls Parts List on PL7.5 Removal WARNING Switch off the Main Power Switch Disconnect the Power Cord. 1, Remove the roll of media. 2 (Figure 1): Remove the Roll Feed Pinch Rls, 2 ma A NGS ERRORS rae Figure 1. Removing the Roll Food Pinch Rolls REP7.3 48 3030REP7.4 RollFeed Drive Rolls RemovetheFeed ciutch ner 7-5) Parts List onPL7.1 3. Remove the Toner Waste Bottle. Removal 4.-(Figure 1): Remove the Roll Feed Drive ro @ A. masons Switch off the Main Power Switch. Disconnect the Power Cord © fete se00 orewer (EP 7D. e g Force rene A Revove ons 3030 REP7.4REP7.5 Feed Clutch Parts List on PL 7.2 Removal WARNING Switch off the Main Power Switch, Disconnect the Power Cord, 1. Open the Left side Door. 2. (Figure 1): Remove the Feed Ciutch © 8 HOS daacecr TBesonon Te oan A see Figure 1. Removing the Feed Clutch REP 7.5REP7.6 Rewind Clutch Parts List on PL 7.2, Removal WARNING Sait off the Main Power Disconnect the Power Cord. 1. Open the Left side Door. 2. (Figure 1): Remove the Clutch ‘ ° een Serene re, Renoing Rewind uth oar 3030 a2 REP 7.6REP 7.7. Motion Sensor 2. Remove the Rewind Clutch (REP 7.6) 3. (Figure 1): Remove the Motion Sensor. Parts Removal, ‘on PL7.2 WARNING Saitch off the Main Power Switch. Disconnect the Power Cord. 1. Open the Left side Door. a > i feove ne Rowers, Sa on Figure 1. Removing the Encoder Sensor Replacement 1. Reinstall the Motion Sensor and Rewind Housing, 2. (Figure2): Reinstall the Encoder Disk the FROSUERUISE ‘ Mbit cue ‘Rrouncorey oe ee Figure 2. Reinstalling the Encoder Disk 3. Reinstall the remaining components REP 7.7 an2. (Figure th: Removethe Roll Drive Motor 3. (Figure 2): Remove the bracket from the REP7.9 Roll Drive Motor beh ae ee Parts List on PL 7.2 Removal : @ A us se Sa ny EAE ee seth Se element ( Bove we Se wos Figure. Removing the Bracket eee aeene Beer Gove SERRE seam Figure 1. Removing the Roll Drive Motor Assembly am 3030 a REP 7.9REP 7.10 MediaRoll Heater pen the Left side Door and he Right Parts List on PL 7.2 Removal 2. ure: Remove the aa Ro WARNING. Saleh off the Main Powor Switch. Disconnect the Power Cor 1. Remove the Media Supply Drawer (REP 7.0. 8 ASHES mar =e Figure 1. Removing the Media Roll Heator am ren 3030REP7.11 Encoder Disk Parts List on PL7.2 Removal OLA. wm Switch "off the Main “Power Switch. Disconnect the Power Cor. @ & mntetettsedoot 2. Remove the Rewind Cluteh(REP7.) 3. (Figure 1): Remove the Encoder Disk @ sg2r01. removing the ncoer Replacement 1 Reinstall the Motion Sensor and the Rewind Housing. 2 (Figure2): Reinstall the Encoder Disk feaause SSeS « font farce on Sane Figure2. Reinstalling the Encoder Disk 3. Reinstall the remaining components 3030 oar 435 REP 7.11Notes: 3030REP8.1 Media Transport Assembly Parts List on PL8.1 Removal WARNING Switeh off the Main Power Switch. Disconnect the Power Cord. 1 hic Module lace 2. (Figure 1): Disconnect the connectors on the leftside of the copier. a Becomes me cen Figure 1, Discannecting the Connectors 3. (Figure 2): Disconnect the Moisture Collection Tube, a, Figure2. Disconnecting the Tube 3030 REP 8.44, (Figure 2: Remove the Media Transport ‘Before removing the Media Transport ‘Assembly, ‘Assembly, ensure that there isa clean ‘area on which to place the assembly. 8 move HE GHT SDE oF ‘hemeDaTransronT ‘ur ite owe HE Strscoanwe somo St Sa nso s EARN ALY Pugrace OFTHE Figure2. Removing the Media Transport Assembly REP 8.1 an 3030Replacement 1. When installing @ new Media Transport ‘Assembly perform the Media Transport to Drum Spacing Adjustment (AD! 8.4). 2. (Figure 3): Reinstall the Media Transport Assembly 3. Reinstall the Xerographic Module (REP 90. 4 « 4 one 6 cer ion eacmeN frove mie mar pe oF me Figure3. Install the Media Transport Assembly a 3030 429 REP 8.1REP8.2 Media Exit Switch Parts List on PL&.4 Removal WARNING Switch off the: Main Power Switch. Disconnect the Power Cord 1. Remove the Document Handler and aise ‘the Document Feedsin Shelf 2. Remove the erographic Module e 2. Remove the Mai Tnprt Asem ware) Rae 4 qe Remove the Wale Suiteh Rove ne EP ietie tgugeme Soe, aes - Fae Removing he Mea sti sr REP 8.2 +30 3030REP8.6 Sheet Drive Roll Parts List on PL8.3 Removal e@ yAN WARNING ont the an Power Switch Disconnect the Power Cord. @ fers, Meera Mode (ne? 9.), 2. Remove the Meda Tramport Assembly (Rea. @ 5 seroressersvic cide wera 4, (Figure 1): Remove the Upper and Lower Pressure Plates. 3 Feeuec none x Figure 1. Removing the Upper and Lower Pressure Plates 3020 oat an REP 8.65. (Figure 2): pulley. Remove the belt and the Es (One "0 beans (One acneno) Figure2. Removing the Belt an the Pulley oa REPB.6 an 3030STEP 6A: Be careful not to damage the actuator arm on the Sheet Media Feed switch 6. (Figure): Remove the sheet Drive Roll © Figure3. Removing the Sheet Drive Roll 3030 a8 REP 8.6feplacem 2. (Figure 4): Reinstall the Lower Presure arate Pate, Be careful not to damage the actuator ‘arm on the Sheet Media Feed Switch. 1. Reinstall the Sheet Drive Rol 2. (Figure 5: Reinstall the Upper Pressure fart My Figured Reinstling the Lower re. Renstaling the Upper PressurePiate owes: emuremate 38 REP BG an 330REP 8.6REP8.7. Sheet Pinch Rolls Parts List on PL8.3 Removal Z0 —wasune Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the Xerographic Module (REP 9.Y, 2. Remove the Media Transport Assembly (REP 8. 3. Turn the Media Transport Assembly over. 4. (Figure 1): Remove the Sheet Pinch Rolls. A Fewove ne Guareye rat Seaceeeat rogaine i Hetorthe | Siedaies cone erate A Figure 1. Removing the Sheet Pinch Rolls foresee ‘3 gps tea Joe REP 8.7 oat 436 3030REPB.B Media Reg Sensor Parts List on PL8.2 Removal ZX wane Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the Xerographic Module (REP 9.1). 2. Remove the Media Transport Assembly (REP 8.0. 3. (Figure Remove the Media Registration Sensor. =~ gers es A Aer DISCONNECT THE CONNECTOR 8 Seen Figure 1. Removing the Media Registration Sensor 3020 437 REPB.SREP8.9 Fabric Guide Parts List on PL 10.3, Removal WARNING Switch off the Main Power Switch, Bostnee he owe Cod ©) Ihe xerpaptic ode dos ot tae Pebncne he Xenorape Nedesanoun remote or dry. 2. (Figure 1): Remove the Fabric Guide. A fey Figure 1. Removing the Fabric Guide REP 8.9 am 438 3030Replacement 1. (Figure 2}: Reinstall the Fabric Guide. 3030 a9 REP 8.9Notes: 3020REP 8.10 Media Transport Drive Motor Removal eouneeton wane a See napees 4 (que: Rove the Meda Target & Bieter cee © dunner 1. Removing the Media Transport Drive Motor a8 2020 aa REP 8.105. (Figure 2: Remove the Media Transport Drive Motor from the mounting pate A 2 aN eGee « frame 8D Figure2, Removing the Media Transport Drive Motor from the Mounting Plate Replacement 1. The replacement is the reverse of the removal For reinstallation of the Media Transport Drive Motor, refer. to Figure 1 of the Removal procedure: Ensure that the belt is over the idler pulley, asshown in Figure I If the motor ts being replaced, install the old. gear on the new motor. REP 8.10 ea 3030REP 8.11 Sheet Feed Switch 1. tamovethe ght andthe Doos MP2. oe Xeroraphic Mode EPO. 1a Pere een reo 3, Remove Media Transport (REP 8.1. Removal STEP3: Use caution when removing the 4. (Figure): Remove the Sheet Feed Switch. e@ WARMING xerogrophic module. The fuser may be Switch off the Main Power Switch, Disconnect tas the Power Cord 7 JZ, Remove He e screws) Femovenurs ¢ connect 2) 3030 403 REPS.11REP 8.12 Registration Pinch Rolls Parts List on PL 8.2 Removal WARNING ‘Sitch of the Main Power Switch. Disconnect ‘the Power Cord. 8 ‘yo exc END senews) VON EAGHEND Ce Figure 1. Prepare to Remove the Registration Pinch Rolls Remove the Right and Left Side Doors (REP 1a) STEP3: Use caution when removing the ‘erographicmodule the fuser may be hot 3. Remove Xerographic Module (REP 9.1). 4, Remove Media Transport (REP 8.1) STEPS D: Ensure thatthe screws free of the frame. 5. (Figure 1): Prepare toremove the Registration Pinch Rolls ae REP 8.12 ro) 30306. (Figure2): Remove the Registration Pinch Rolls. [8 (ee = Beans) owetaot Figure2, Remove the Registration Pinch Rolls 3030 os, REP 8.12Replacement Reinstall the rolls and retainers onthe shalt. (Figure 3); Install the Registration Pinch Roll Assembly. oneeagt eno are iti. Bra Seyaguamese a ssseusere Figure, Install the Registration Pinch Roll Assembly ae REP 8.12 a6 3030STEP2D: To restrict the movement of the pinch roll housing, the screw must be through the slot inthe frame. 2. Theremainderthereplacementis@ Qwest ativeremoat 4. CheduAdiust the following 2. Copy Size Adjustment (AD! 5.1) 6 faces € : esta scREWSE2) > Serews) c Figure 4 install the Springs 3030 Ty a7 REP 8.12REP 8.13 Registration Drive Belt Removal Sore 1. Remove the Right and Left Side Doors (RE 14.0, A ‘STEP3: Use caution when removing the ‘erographic module. Thefusermay be hot Remove Xerographic Module (REPS.1). Remove Media Transport (REP.1). ‘Turn the Media Transport over. (Figure 1: Remove the Media Feed Drive Bett 8 FeMmove screws Replacement Refer to Figure 1 inthe Removal and ‘ensure that the belt isinstalled over the idler pulley. 3030Parts List on PL8. Removal WARNING 1 Sateh off the Main. Power Disconnect the Power Cord. 2. Lower the Front latching Cover. Switch. 3 (Figure 1): Disconnect the Media Transport from the Latching Cover. (Figure 2}: Remove the Stipper Finger Jom Switch. ‘ano senews 2) Replacement Enqure thatthe switch plunger is, located inthe front 1. The replacementisa reversal ofthe removal connect Graces, Figure2. Remove the Stripper Finger Jam Switch 3030 REP 8.14REP8.15 Cutter Home Sensor |. (igue1): femovetheCuterHome Replacement eer 1 Terman Removal Ensure that the Cutter Drive Pulley disc Sonne WARNING Lee aS eh amet skeet ° © semen A Figure 1. Remove the Cutter Home Sensor REP 8.15 450 3030REP 8.16 Turnaround Baffle Replacement Parts List on PL8.2 3, Refer to Figure 1 to ensure that the| Spacer ‘Spacers (2) are attached to the Turnaround 1. (Figure 1): Replace the Turnaround Baffle Spacers. © SE, Ere to dean the 1, Remave the Xerographic Module (REP 9.1) ‘with Flim Remover (8827), eset as © BES fre esmerntons ee ean ! Sencens ano wsTa <® 7 mene Figur, Psion fh Tuna te Scere 3020 798 4508 REP 8.16Notes: REP 8.16 98 4508 3030REP9.1 XerographicModule 3. (Figue 1: Lthe DocumentFeed.inShet Parts Liston PL9.1 ew WARNING ” Sorcha to tan Power Sitch, Disconnect ae @ werower cons sect Dm SweLPFULY 1. Remove the Document Handler. e: Remove the Right and Left Side Doors (RE? 1a), A enews zone Figure 1. Ut the Document Feed:in shelf 3030 ast REP 9.144. (Figure): Lower the Cut sheet Feed:in Shelf Figure, Lower the Cut sheet Feedin shelf REPO.1 a 3030© Mesenice ran arestoredinthetet Side Door ofthe Copier. 3030 453 REPO.16. (Figure): Prepare toremove the erographic Module. VIEW FROM THE LEFT SIDE VIEW FROM THE RIGHT SIDE REP 9.1LX waswne ‘The Fuser may be hot. Cover the photoreceptor drum with a light shield to prevent damage. [STEP 78: Be careful when removing the ‘module. The module isheavy, dificult fohandle. and cannot be placed on any, surface without sipports at each end of the module frame 0 thatthe fuser roll and photoreceptordrum de not contact any surface @ Theeroarphic module may remain on the service rails for some ofthe repair procedures. It may ais be removed toa fat clean surface forservice or storage. 7. (Figure 5): Remove the Xerographic ‘Module to clean, fat surface not being serviced onthe service rll. Place ream ‘of paper or other supports at each end of the module frame to prevent damage to the photoreceptor drum or fuser rll 8. Continue with step 9if the service is being performed on the service rails, . 3030 455 REPQ.19. (Figures): Xerographic Moduleservice J Replacement CD ieiatenitetcanegs racket in position on the Service Rails. portion B on the Xerographic Module 1. When initalling a new Xerographic ‘must be inthe slots providedon the 10.1 the Xerographic module must be | | Module, perform the Xerographic Service Ralls to ensure asafe position removed from the service rails position a | ‘Module Postion Adjustment (ADJ9.6). fof the Xerographic Module on the eam of paper or a suppert at each end of Service Rails. the module to prevent the fuser roll and photoreceptor drum from. being damaged POSITION A, POSITION B pecan Boonen meer enocrariee MoouLE ieee ovvieran iSnmeestoronrie Figure 6. Postion the Xerographic Module onthe Service Rall REP 9.1 456 3030REP 9.2 Photoreceptor Drum 1. Remove the Right and the Left ide Doors ) Assembly eP 14., Parts List on PL9.2 2 Remove the Kerographic Module (REPS. Removal 3. (Figure 1): Remove the Photoreceptor WARNING ee HIGHTEND View Tach OH the Main Power Switch. Disconnect ° the Power Cord. Move ntonomassenstr 10 THe Nott omove nie eeanivg OUT oF TE FAME LEFT END VIEW ‘nroewove Te DRUM ASSEMBLY A Ue te orn wie Dom Figure 4, Remove the Photoreceptor Drum Assembly am 3030 or REP 9.2BLANK REP 9.2 aoa 438 3030Replacement STEP: efor inating the D hotreceptor am reform the Cover the photoreceptor drum with photoreceptorsealso that itis blight shield order to prevent pointing tothe charge corotron, ‘damage. 1. (Figure 2): Reinstall the Photoreceptor Assembly. A Sar ove we ara Semone ScxEMORVER 7 © BonetHestero. > Figure2. Reinstall the Photoreceptor Assembly EOWTACT WITHTHE aoe 2020 459 REP 9.2REP 9.3 Photoreceptor Drum Parts List on PL9.2 Removal LX waswne ‘Switeh off the Main Power Switch Disconnect ‘the Power Cord. 1. Remove the Document Handler and raise the Document Feedia Shel. 5. Remove the Right andthe Left side Doors (REP 14.1). Remove the Xerographic Module (REP 30. Remove the Photoreceptor Drum ‘Assembly (REP 9.2) {Figure 1): Remove the Photoreceptor Shaft Assembly. —_ =~ 7 en =, Figure 1. Remove the Photoreceptor Shaft Assembly REP 9.3 om 60 3030Replacement (Figure 2}: Install the Photoreceptor Donotremovethelightshielduntil — ‘Assembly Shaft Step 2 when the photoreceptors ready to be installed inthe erographicmodule. STEP 1A: Ensure thatthe top of the ‘drum box sup before opening the box ‘us sto ‘cn bros Figure2. Install the Assembly Shaft 2. (Figure 3): Prepare the Drum for ingtallation Q sitio Figure. Prepare the Drum for installation 3030 a6 REP 9.32) replace the sealiftis damaged. 3. Clean the Photoreceptor Sea (PL9.5, tem 12) and moveiit towards the photoreceptor drum to provide a seal between the photoreceptar drum and the auger extrusion, © temoval othe charge Cortrn/ease {Le pwe snecesarytoavold ) STEP2C: Dont overtighten the crews Plate. 2. (Figure 3): Re REP 9.14REP 9,15 Contamination Seal Parts List on PL9.S Removal ZN wna Switeh off the Main Power Switch Disconnect the Power Cord. 1. Remove the following: Right and Lett side Doors (REP 1) Xerographic Module (REP9.1) Photoreceptor Drum (REPS.2) Cleaner Blade (REP 9.4) ‘Charge Corotron/Erase LED PWB (ee? 9.8) STEP2A: Do not remove the Photareceptor Seat. © 2. (Figure 1): Remove the Contamination Sel. 3. Vecuum the Wate Toner Auger and the area where the Contamination Seal will be intl. SG) Figure 1. Remove the Contamination Seal Replacement 1. (igure 2}: Place the new Contamination Sealin the Xerographic Module. 102, Place the Contamination Seat in ‘the Module 3030 REP 9.15STEP3®: Areas of the sea cased off the ‘leaner blade shouldbe less than 76 mm Tong and 4mm high. There shouldbe no ‘alsed areas within 300mm from ether tend ofthe cleaner blade STEP2.: Ensure that the seal stays ‘agonst the side of the xerographic ‘module, 2, (Figure3): install the Contamination Seal 3. (Figure): Check theseal for correct installation. 8 ‘uso coor A Remove any raised areas by moving your Teaoneswe hex finger across the top ofthe seal and push the razed area to either end ofthe Cleaner Blade Assembly Figute3. install the Contamination Seal STEPS: Before installing the photoreceptor drum assembly, refer to Section 6, Photoreceptor Maintenance ‘and perform the Photoreceptor Clesning Enhancement 5. Reinstall the following: 2. Charge CorotronvErase LED PWS (ne? 98) Photoreceptor Drum (REP9.3) Xerographic Module (REP 9.1) Right and Left Side Doors (REP 14.1) A Figure 4. Check for corectinstallation oar REP 9.15 488 3030REP 9.16 Cleaner Blade Figure» eceeoniae Positioning Assembly Fontioning seme Parts Liston PL9.6 Removal WARNING ‘Switch off the Main Power Switch. Disconnect the Power Cord. 8 a *FosmoNmg xe ORDER Tontove nace rstuNoeR 1. Open the Right and Left Side Doors. 2. Remove Xerographic Module (REP 9.1) Figure2. Remove the Cleaner Blade Positioning Assembly oa 3030 499 REP 9.16REP 9.17 Photoreceptor Seal Parts List on PL9.5 AN Switch off the Main Power Switch Disconnect the Power Cord. WARNING 1. Remove the following: '2. Right and Let Side Doors (REP 1a) Xerographic Module (REP 9.1) Photoreceptor Drum (REPS.2) Cleaner Blade (REP 9.4) Charge Corotron/Erase LED PWS (ae? 9.8) STEP2A : Do notremove the Contamination Seal 2, (Figure 1): Remove the Contamination Sea. 3, Vacuum the Waste Toner Auger and the area where the Contamination Seal willbe installed. conraunaron @ if Figure 1. Remove the Photoreceptor Seat Replacement 1. (Figure): Place the new Photoreceptor Seal in the Xerographic Module. 2. Apply stearate tothe seal and ensure the seal isnot damaged andis against the photoreceptor when the photoreceptor isinstalled A Pace TeseaL REMOVE TIE PAPER BACKING AND PRESS Place the Photoreceptor Sel inthe Module re2. REP 9.17 aaa 490 3030REP 10.1 Fuser Heat Rod (Figure 1): Prepare to remove the Heat Parts List on PL 10.2 lone WARNING. Switch off the Main Power Switch. Disconnect the Power Cord. Aliow the fuser to coo! before ‘removing the Xerographic Module. Fuser may be hot. 1. Remove the following 1a. Rightand Left ide Door (REP 14.1), bb. Xerographie Module (REP9.1) ‘Stripper Finger Assembly (REP 10.6. dO Dispense Assembly (REP 10.7) Rea Phe REAT ROD Foam geaans ve Figure 1. Prepare to Remove the Heat Rod. ‘STEP Aand®: Use care when removing the retainer dip and the Uansition gear. The cleaner blade ‘assembly spring Toa Q 3. (Figure 2}: Remove the Transition Gear and Weight. o’ Remove we weit oe Figute 2. Remove the Transition Gear and Weight 3030 an REP 10.144 (Figure3); Prepere toremovethe Heat 5. (Figure): Remove the Fuser Heat od. 3 Figure 2. Preparing toRemove the Heat Rod REP 10.1 anReplacement STEP 14: Wear gloves or wrap a A (0) Sheet of paper around the Heat Rod Staaichren THe wie e when handling the heat rod. Oil WTA THE RED from your tngers can damage the ConneTOR AS Heat Rod. ‘Staal as nosomne 1. (Figure 5): Install the Heat Rod. ‘clement inside the rods closer to the fend with the white connector. @])_sTeP 1A: tnsertinered connector into the fuser roll. while looking into the oll aliga the ed connector with the hole in the fuser drive gear and inert the connector through the (gear. Ifthe connector wll not go Uhrough, ute the rod that secures the fabric quide. Insert the rod through the right side of the xerographic ‘module. Secure the red cannector to the rod and pull the heat rod into the fer rll. © ConneCTORD THE seaane sure HE FuAT ENDS AE Install the Heat Rod om 3020 493 REP 10.12. (Fgures 6 and 7): Complet ingtallation ofthe heat Reinstall the following: Oil Dispense Assembly (REP 10.7. i. Stripper Finger Assembly (REP 10.6). € Xerographie Module (REP9.1). 4. Rightand Left side Door (REP 14.1). Rensrat ne By heating the fre rolto the TRANSITION GEAR, A ‘operating temperature and allowing FennsTaL Te ittorun fuser will be evenly esau roa ‘applied tothe surface of the fuser roll 4 Enter diagnostic mode. WARNING There will be time delay between the time ‘the code [1003-1] is entered and the time ‘the fuser drive motor stars to turn. The fuser drive motor will not start until the {user isat the correct temperat 5. Enter the code 1003-1), Allow the Fuser Drive Motor to cycle. When the Fuser Drive Motor stops, exit the siagnosticmode, 6. Ensure thatthe Thermistorisclean and ‘touches the Fuser Rol after assembly Fora aoe wee Connect a eas 100 Movennoe meso Seton oon Figure 6. Completing the installation Figure 7. Completing the Installation ar REP 10.1 430 3030REP 10.2 Fuser Heat Roll Parts List on PL 10.2 Removal WARNING Saatch off the Main Power Switch. Disconnect the Power Cord. Allow fuser to cool before removing the ‘erographle module. The fusermay be hot. 1. Remove the following: 2. Rightand Left ide Doors (REP 14.1) 1b. Xerographic Module (REP 9.1), Stripper Finger Assembly (REP 10.) 4. OF Dispense Assembly (REP 10.7. Heat Rod (REP 10.1), 2. (Figure i: Prepare to Remove the Fuser Rell Bomenestees Figure 1. Prepare toRemove the Fuser Roll 3030 aR 495 REP 10.24, Remove the thermistor Assembly PWB (RTI) REP 105). 3. (Figure 2}: Remove the Fuser Roll 5. Clean the thermistor contact where it contacts the fuser rll witha clean dry loth to remove any loose dirt. A ‘ie DoweTHesTERS Figure2, Remove the Fuser Rall, Replacement [STEP 1: Do not instal the fuser bearing ‘after installing the fuser rol. twill be Installed during Heat Rod (REP 10.1) in step. 1. Install the Thermistor Assembly PWA (RT1) (REP 1055, 2. lestall the Fuser Roll 2 stall the Heat Rod (REP 10.1). 4 stall the Xerographic Module (REP 9.1) Leave the Copy Feed Shelf down. Close the Document Fee shelf in order to secure the Xerographic Modi 5. Connect the Power Cord and enter siagnostis. 6, Enter the code (0910). place a magneton ‘the Copy Feed Shelf interlock switch and ‘ery that the quantity display displays 2. 7. Pressthe Stop button two times. 8. Enterthe code 104 03]. The Fuser Roll wil rotate, LX uncon ‘wear protective gloves when hand parts with fuser aon them. Use caution and {donot allow the fuser oll o contact your eyes. Fuser il can cause sevore eyeiritation. Wash hands after handling any components that are covered with fuser al. ay REP 10.2LX wnsune Ensure thet the area where components with fuser ollis presents protected by @ ‘drop cloth. Clean any fuser ll spills with ‘warm water and soap to avold the ‘ossblity of body injury due to falls. 9. Apply part ofan Bcc tube of Fuser Oil (93800811) to seat clth 10. Wipe the fuser oi soaked cloth evenly across the entire surface ofthe Fuser Rat. 11, Repeat Steps 9 and 1Ountil the entire content of two tubes of fuser ols used. 12. Inspect for dey areas. Dryareas appear 2s dl pots, 25. ©) coposed tooied areas that appear sPolony ares. 13. If ty areas are present, repeat Step 10, 14. Wipe the Fabric Guide with the same «loth toremove any debris that may be present 15, Press the Stop button twotimes. Ld sanz Use extreme caution when working nthe fuser area and donot touch any heated components. The fuser roll WILL be hot. 16, Enter the code [0921 4] and wait forthe Fuser Rall towarm torun temperature. The thie 8cctubeofFuser Oi willbe 24. Remove the tipper Finger Assembly Uzedin te nextatep. Te at wo (erto8) tubes oi were applied with the * pi For tolclt Themen tbe ofa ™ ees tisera remnant ne pea baseeiied it elect Foser Rll andthe Fabric Guide. tun temperature. 26, Reinstall the Stipper Finger Assembly 17, Repeat Steps9 and 10 unt the contents ‘of another Bcc tube of Fuser Oil isused. ree Thiscompletesa total of three Bcctubes 27. Makeacopy ofthe test pattern (8265980, of Fuser Ol {and evaluate the quality andthe fuse fix © Mi0931 aH tmescut aie ofthe copy: performing the oling proces e ‘enter the code 0921 4] ond conte, 18, Press the Stop button two times. 19, Clean the Gil Dispense Rol with fl 20, Remove the magnet from the Copy Feed Shelf Interlock Switch, Reinstall the following: ‘2. OllDispense Assembly (REP 10.7) Bb. Stripper Fingers (10.6). 2 22, Per form the Fuser Temperature ‘Adjustment (AD) 10.1. 23, Ext lagnostcs and select a quantity of 6 tomake 6 copies ofthe blank side ofthe ‘test pattern (82E5980) (ll white) to remove any excesil from the Fuser im LX, wasvans Use extreme caution when work {user area and donot touch any be ‘components. The Stripper Finger Assembly WILL be hot. 3030 roy 497 REP 10.2REP 10.3 Fuser Triac 1. (Figure 1: Remove the Fuser Tri. Parts List on PL 1.2 Removal WARNI ING ch off the Main Power Switch Disconnect the Power Cord. fonoverse z SE feo re sce50) Figure 1. Remove the Fuser Tiae Replacement 1 Cover the entire surface where the triac mounts to the frame with flm of thermal ‘compound. 2. (Figure 2: Fuser Trac. figure, Foe Tae at REP 10.3 498REP 10.4 Fuser Drive Pulley Parts List on PL 10.2 Removal ING Saith* off the Main Power Switch Disconnect the Power Cord. 1. Remove the following: 1a. Right and Left Side Doors (REP 14.1). b._Xerographic Module (REPS. 2. (figure 1): Removethe Lamp Bracket, __3._ (Figure 2): Remove the Fuser Drive Pulley. c Toosenscrew removerne DISCONNECT, nveruutey ene Figure2. Remove the Fuser Drive Pulley co 499 REP 10.4REP 10.5 Thermistor Assembly Replacement Pwe (RT1) © ligt abit, the fer rll ith ; a silcon oll in the area. where the Parts List on PL 10. Siconnecr thermistor comes in contact with the oonaaen ral. Removal 1 Adjust the Fuser Temperature (ADI 10.1) WARNING ff the Main Power Switch. Disconnect the Power Cord. 1, Remove the following: ‘2, "Stripper Finger Assembly (REP 10.) 1b. il Dispense Assembly (REP 10.7) 2,_—Ralse the Document Feed:in Shel Allow the fuser to coo! before removing the thermistor assembly. The fuser oll maybe hot 3. (Figure: Remove the Thermstor Seem Pw n+ ba asta Femove scaews 2) REP 10.5 30301. Open the Front Cover. REP 10.6 Stripper Finger Assembly 2. (Figure 1): Remove the Stripper Finger sem Parts List on PL 10.4 ise @ renova wanunie © Bei aS a,c sere Handle the Stripper Finger Assembly with caren order avoid bending the Stripper fingers. Puss nestnveR srmereRFNGER SPRING Figute 1. Remove the Stripper Finger Assembly 3030 4101 REP 10.6Replacement stripper fingers and the fuser ral, ensure {that the stripper fingers are away from the fuser roll when einstalling the Stripper Finger Assembly. O% 1A: To avoid damage to the 1. (Figure 2): Reinstall the Stripper Finger Assembly, eR ASSEERLY 3 4 e Figure, mov the Stppar Finger Astmy an) ae REP 10.6 4102 2020REP 10.7 Oil Dispense Assembly Parts List on PL10.5 Removal WARNING Saiteh off the Main Power Switeh, Disconnect the Power Cord. ante the Stripper Finger Assembly with care in order to avoid bending the stripper fingers 2. Lower the Front Latching Cover. 3. Remove the Stripper Finger Assembly (EP 106) 4 (Figure 1): Remove the Oil Dispense Assembly, FeMOvE HE SraNGS 2). 8 (Snr excH END Fone Pus THE On OSPeNSE Se DSeNS ASSEN ste Figure 1. Removing the Oil Dispense Assorbly 2030 REP 10.7Replacement Step 1: Toavoid demage to the Stripper fingers and the fuser ol, ensure thatthe stripper fingers are away from the fuser roll when reinstalling the Stripper Finger Assembly. 1. (Figure 2}: Install the Oil Dispense ‘Assembly and Stripper Finger Assembly. 8 Siaerauro THE TOPFHaMe (ou A eu = - _ ease pare @ c ° Figure nstaling the OiDspense Arey © a REP 10.7 108 3030REP 10.8 Stripper Fingers A Replacement WARMING STEP 18: To avoid damage to the ‘the Power Cord. 2. (Figure 1): Remove thestripperFingers. 2 Theremainderthe the replacementis © e reversal of the removal procedure. eerrteceae i" cere stare a sere cee cnn cen vom © sires, remove he spp i fue 2. tal he Spper ringers Eo 3030 4108 REP 10.82 Remove he flowin et s“srpper Finger Axel (REP 106) 1. Oil Dispense Assembly (REP 1.7) Parts List on PL 10.5, 3. (Figure 1): Remove the Oil Pas. Removal WARNING oiteh off the Main Power Switch. Disconnect the Power Cord Lower the Front Latching Cover t A t FeMovETHEOU gaDs(2) REMOVE THE 1 PAD COVERS 2) Figure 1. Remove the OllPads west oar REP 10.9 4-106 3020Replacement To avoid damaging the oil dispense roll, do not pull the wick too tightly over the @ Osze STEP 1A; To avoid folding the wick or pulling the wick too tight, use the oll pad covers as quides when installing the ‘ited. 1. (Figure: install the Oil Pads 2. Reinstall the Oil Pad Covers. Instat nLrAD coves 2) oe Figure2. install the Oil Pads © Instat es St as — — 3020 107 REP 10.9LA\_ wasns ‘wear protective gloves when handling the parte with fuser ollon them. Use caution and ‘domot allow the fuser ol to contact your ‘eyes, Fuser ol can cause severe eyeiritation. ‘Wash hands ater handling any components thatare covered with fuser ll LV wasn Use extreme caution when working in the fuser area and do not touch any heated ‘components. The fuser oll WILL be hot. WARNING Enure thatthe area where components with {user ols presenti protected by a drop cloth. Clean any fuser ol spils with warm ‘water and soap to avoid the possibility of bodily injury due to falls 3. Connect the Power Cord and enter diagnostics. 4. Place a magneton the Copy Feed Shelf Interlock Switch 5. Enter the code (09 214] and wait for the Fuser rll to warm torun temperatu a 11109 244) times out while performing the ling process, re-enter the code [09 214) and continue. 6. Apply part of an acctube of fuser oll {@3E00811) toa folded soft loth 7. Wipe the fuser ol soaked cloth evenly ‘cross the entre surface ofthe Fuser Roll Repeat seps6.and 7 unt the entre Contnsof te tube sued ) eopored toed aren that oppenr os oy reas Inspec for dy andlor contaminated areas ‘ote Fuser ol yor conaminated Seatare foun, wipe the pd wit aback thc orth across te aan ve ping rere ry areas appear as dull spots, as 10. Pressthe Stop button two times. 11, Wipe the Fabric Guide with the same cloth toremove any excessoil and debris that may be present. 12, Clean the Fabric Guide witha clean dry pad. 13, Reinstall the following: ‘2. Ol Dispense Assembly (REP 10.7) 1. Stripper Finger Assembly (REP 10.6) 14, Remove the magnet from the Copy Feed ‘Shelf interlock Switch and raise the Copy Feedshelt 15, Perform the Fuser Temperature ‘Aajustment (AD 10.1). 16. Exit diagnostics and select a quantity of 6 ‘tomake 6 copies of the blank sideof the ‘text pattern (82E5980) (al white) toremove any exces cl from the Fuser Roll surface. A WARNING Use extreme caution when working in the fuser erea and donot touch any heated ‘components. The Stripper Finger Assembly WILL be hot. 17, Usea thick sft clean cloth towipe any excess Fuser Oll from the ends ofthe Fuser Roll andthe Fabric Guide 18, Reinstall the Stripper Finger Assembly (REP 10) REP 10.9 3030REP 10.10 Oil Dispense Roll 1. Lower the Front Latching Cover. Replacement Assembly 2. Remove the following: Install the Oil Dispense Roll with the r) Parts List on PL 10.5 'b. Oil Dispense Assembly (REP 10.7) Dispense Assembly as shown in Figure 1 Sieemun estos peace 3. (Figure 1): Remove the Oi Dispense Roll seats a @ A, narans en Elaoch Sa at e om Figure 1. Remove the OllDispense Roll Astombly aaa 3030 4109 REP 10.10REP 10.11 Wick Parts List on PL 10.5, Removal WARNING Saitek of the Main Powor Switch. Disconnect the Power Cord. 1. Lower the Front Latching Cover 2. Remove the following: 2. Stripper Finger Astembly (REP 10.) 1 il Dispense Assembly (REP 10.7) Oil Dispense Roll Assembly (REP 10.10) 4. ilPads (ner 10:9) 3. (Figure 1): Remove the Wick. c Figure 1. Removing the wick REP 10.11 wor a0 3030Replacement STEPS 1 AandB: Ensure that the e pressure peddoes not stretch while Installing it.The length ofthe pressure ‘pad should not exceed the length ofthe thick. Trim anyextralength off © G serine cori e 1. (Figure 2): Prepare to install the Wick. oO Insta THEPRSSURE ~ A rasnicsrap PRESSURE PAD EACH END) @ e mast TP temsmewee e Figure2. Prepare to Install the Wick 3030 REP 10.112. (Figure 3): Install the Wick. 3, Install the OilPads (REP 10.) STEP: Ensure thatthe holes at each fend are not blocked by the wick after Installing the shim. _ Doren Sse ‘ReANST THE BACK WALL OFTHE ‘Lbsrenseassewety puasneste = 1 aa ‘pune c Figure, Install the Wick se Asse NL LeNGTD 4. (Figure 4: Insta the shim. a Inerauin THe Sma ct testa ne Figure 4. Install the Shim 5. lean the Oil Dispense Roll with film 6. Reinstall the Oi Dispense Roll (REP 10.10) REP 10.11 ai(Continued) AN ame Wear protective gloves when handling the ‘donotallow the fuser ll to contact your tyes. Fuser oll can cause severe that are covered with fuser ol. ZX annum Use extreme caution when working nthe {user area and do not touch any heated ‘components. The fuser oll WILL be hot. WARNING Ensure thatthe area where components with {user oilis presentls protected by @ drop cloth. Clean any fuser ll spills with warm ‘water and soap to avoid the possibility of boul injury due to falls. 7. Connect the Power Cord and enter diagnostics. 8, Place amagnet on the Copy Feed Shelf Interlock Switch. 9. Enterthe code (09214 and wait for the Fuser oll to warm torun temperature. 21 4Jand continue. parts with fuser ollon them. Use caution and Teritation. ‘Wath hands afterhanaling any components ] Mlo92441 times out white performing the oling process, re-enter the code (09 10. Apply part ofan Bec tube of fuser oil (3600811) to folded sot coth. 11, Wipe the fuser ol soaked cloth evenly across the entire surface ofthe Fuser Roll. 12, Repeat Steps 10 and 11 uni the entire contents of the tube of ll is used © srs speear asc spats a ‘opposed tolled ares that appear as lossy areas. 13. inspect for dry andor contaminated areas onthe Fuser Roll. If dry or contaminated areas are found, wipe the pad with ol back land forth across the area while applying Pressure. 14 Press the Stop button two times. 15. Wipe the Fabric Guide with the same cloth toremove any exces oil and debris that ‘maybe present. 16, Clean the Fabric Guide witha dean dey pad. 17, Reinstall the following: {8 OllDispense Assembly (REP 10.7) 1. Stripper Finger Assembly (REP 10.6) 18, Remove the magnet from the Copy Feed Shelf Interlock Switch and raise the Copy Feed Shel 20, Perform the FuterTemperat ‘Adjustment (ADI 10.1). 21, Exit dlagnostcsand selecta quantity of 6 tomake 6 conies ofthe blankside of the ‘es pattern (82E5980) (all white) to remove, ‘any excess from the Fuser Rel surface. LN. sasasc Use extreme caution when working Inthe fuser area and donot touch any heated ‘components. Te Stripper Finger Assembly WILL be hot. 22. sea thick eft clean cloth towipe any ‘excess Fuser Ol from the ends ofthe Fuser Roll and the fabri Guide 23. Relnstll the Stripper Finger Assembly (REP 108). 3030 ae ana REP 10.11REP 14.1 Right and Left Side pees 1. Figure 1: Remove the Left side Dor. Parts Liston PL 14.1, PL14.2 Removal WARNING Switch off the Main Power Switch. Disconnect Ww the Power Cord. A D Tht pracedure shows the removal ofthe Prouan OAR Left side Door. Usethe same technique Eoceor ne coren a Z a \ as FeMoVE THEDOOR Figure 1. Remove the Left Side Door Replacement /posToN THe ODOR FAR Dome niestere Figure2. instal the Left side Door 1. (Figure2}: Install the Let side Door. 8 J > ALG A THE REP 14.1 ana 3030‘ADJ 3.2 Country Configuration Purpose ‘The purpose ofthis procedure isto setup the correct input power, media width, and ‘meter configuration e Adjust 1. Enter the dlagnostic mode 2 enrtnecad 026 e. To adjust the input power configuration, use the Copy UP buttonin order to Increase othe Copy DOWN button in forder to decreate the value thats ‘splayed onthe Control Console, Adi Configuration ° sone 1 cone 4. ressthe Start button to enter thernew value 5. Pressthe Stop button two times, 6. Enter the code 0262}, ‘To adjust the media width configuration, se the Copy UPbuttonin order Increase or the Copy DOWN button n ‘order to decrease te value displayed on ‘the Control Console. Adj configuration inch Inchand A Aand® al 8. Pressthe Start button toentr the new value 9, Pressthe Stop button two times. 10. Enter the code [0263 11, To adjust the billing meter configuration, tse the Copy UPbutton in order to increase or the Copy DOWN button in ‘order todecrease the value displayed on ‘the Control Console. AD) CONFIGURATION ° feet 1 metric 12, ress the Start button to enter the new value 13, Enitthediagnosticmode, 3020 oar ans ADI3.2ADI 5.1 Copy Size Adjustment Purpos ‘The purpose of this adjustment sto obtaina size-forsize copy ofthe Document onthe customer supplied media. The ize ofthe ‘Images adjusted by changing the speed at ‘whieh the documentisscanned. This ‘adjustment compensates forthe media ‘retching or shrinking asthe media passes ‘ough the copier. Prerequisite Perform the Check/ Adjustment of the Fuser “Temperature (Through NVM) (AD! 10.1). check ‘The test pattern 82E5980 must be fed long edge first in the 36 inch (914mm) direction. Keep the copy media within the 36inch (914mm) markson the fed: inshett 1._ Ensure thatthe copier i programmed for the correct media type. Review theCustomized Programs ( code) Pa), Refer tothe User Gud 2. Make 3 copies of test pattern 6265980 0n ‘the customer supplied 20 pound (20GSM) bond paper (roll and cut sheet), To give the copy media time tostabilize, wait 5 minutes before checking the third copy with the test pattern. Discard the first copies fram the two medio sources (roll and cut sheet media) 2. Place the third copy from the two media sources on top ofthe test pattern. 4, (Figure 1): Compare the Vertical Mag. Seale reference marks on the test pattern with the markson the copy. A SE] Nay (=o: BE] \] teed (Staisinscees\—verteat YI, aa) | aan (emcees | BE] | e))inamsnece ) vertical HG) | cate aaszzaznereet \ fea] 0. freq [iasaustzeeer Be Mog. Scale Bale i i orem yy ermFomtet ammo ocx AtENOF ie ere on {he TEST PATTERN e eae He ° Figure 1, Compare the Reference mars onthe Test aterm th the Mars onthe Copy (continues) ADI5.1 aaa ante 3030Adjustment 1. Enter the gnostic mode. 2. Enter the code [06011 inorder to abst the speed at which the Document Drive Motor drives the Document. Select Bond. Record the NVM value. Use the Copy contrast up arrow button in ‘order to increase the Output value, or the ‘Copy contrast down arrow button in order todecrease the Output value thats ‘displayed on the Control Console. A ‘change ofS will equal approximately 1 6. Pres the Start button to store the new setting in NVM. When making a copy oncut sheet 0 © check the acustmentensre that the rect Copy Media button presse. ‘This entre the correct document seed sselected. 17. tthe diagnostic mode and repeat the ‘Check and Adjust until the copy sizeisin specification. {the customer ues vellum and/or film ‘media, perform the Check and the ‘Aajustment ogain while using film andor ‘vellum media ‘This adjustment affects other copier adjustments. Perform the following Check Adjustmentsin the sequence as Viste: ‘8. Image Registration (AD)8.1) b, AutoLength (aos82) 3030 at any ADI5.1ADJ 5.2 Document Stop Positions Check Purpose 4. Remove the Document Handler. ‘The purpose of this adjustmentisto ensure 4 ‘that the leading or trailing edge of the ‘The document must be approximately 5/16 inch (8 mm) from the center ofthe document does nat top over thelens. When top r a6 the document s over the lens atthe start or fend of can, streaks will occur ontheleading 2. (Figure 1): Mark the position ofthe start ‘or trailing edge of the copy. ‘ofscan and the end of can onthe back of the document : Epotor meDTRUSIN Or fui TR EDGE OFT E Face OF EL NATION Docume a He EOcE OF Figure 1. Mark the can positions 3, Reinstall the Document Handler. Select Lead Margin, quantity of Sin the norms ADI5.2 amt 3030© EEG aden age marke STEM: Before inserting Inthe step 2 must be at the edge ofthe Sere stata ga, ©) neg eit cre ret ee ae Steg e ‘and the lead edge position. © teantenccta See, trate iene ome e eae 7 sea She aero venses e Cex ar ie DOCUMENT SrOrS (iunnewane aro var on LUPPERREARCOVER REAR COVERBEIORET REVERSES Figure 2. Check the tall edge position and the lead edge position aa 3030 ans ADI5.2(Continued) Adjustment 1. fhe walling edge mark checkedin step S ignot ator beyond the edge of the upper ‘ear cover, enter the diagnostic mode. 2. Enter the code 0561] Each increment represents ‘approximately 1132 inch 1 mm) ‘movement ofthe document. 23, Increase the value to have the document tralling edge move farther from the front fof the copier, decrease the value tohave the document trailing edge move towerds the front ofthe copie 4. Repeat the check 5. ftheleading edge mark checked in step 6 ignot ator beyond the edge ofthe feed-in shelf, enter the diagnostic mode. 6. Enter the code [0562] Each increment represents ‘approximately 118 inch (3.5 mm) ‘movement ofthe document. 7. Increase the value to have the document leading edge move farther from the rear ‘ofthe copier, decrease the value tohave the document leading edge move towards the rear ofthe copier. 18. Repeat the check ADI5.2 4120 3030ADJ8.1 Image Registration Purpose ‘Te purpoteisto obtain the correct registration of the image on the copy. The stations obtained by adjusting ‘Motori energized. The motor drives the Prerequisite check & Tentepateazsao mute ed ong edge fist. Keep the copy media ‘within the USO MAX (RX AOVA) marks onthe feed:in shelf Perform the following Check/ Adjustments in the sequence aslisted: ‘8, Furer Temperature (NVM) (ADI 10.1) Copy Size Adjustment (ADI5.1), 1, Make3copies of the test pattern 82E5980, Using bond media. Registration Drive Rolls which drive the media, ‘othe drum STEP A: Folding the copy Inhalt will omrggr Sitemestingtnelerptot the copy a meat mbate oa 2. (igure: Fld she copy. a @) veisiben) poaeae gugnsaln BRSGoiaag Re ity a) Halt Figur. Fld th copy won 338 3030 tat ADI8.1(Continued) © 518° 38: the Lead Ee atthe centerof {the copy must be within the back box area of the test pattern, 3. (Figure2): Check the image registration of the copy. 2G) LEAD EDGE OFTHE cory wust ae SoRAREAOF THe {EADEDGE OF THECOPY Adjustment 1. Enter the diagnostic mode, 2, Enter the code (0860]in order to adjust the ‘time at which the Media Transport Drive ‘Motori energized. 3, Select {Bond} © 4, Use the Copy contrast UP button to make the lead edge shorter andthe Copy ‘contrast DOWN button to make the lead ‘edge longer. eeeerereeere Each increment will change the lead ‘edge by approximately 132 inch (0.8 mm). 5, Presthe Start button toenter the new value into NVM, 6, ritthe diagnostic mode, 17. Perform the Check. 8. Repeatthis adjustment until registration is within specification. 9, the customer uses vellum and/or film ‘matia, select the appropriate media and perform the check and Adjustment while {sing the film or vellum. 10, This adjustment affects another copier adjustment. Perform the Check! ‘Adjustment ofthe Auto Length (AD! 82) ADI8.1 ai 3030ADJ 8,2 Auto Length Purpose “The purpose obtain the corect copy Length. The correct copy engthis obtained by adjusting the time atwhich the Cutter Drive Motorisenergized. The motor when energize, drives the Cutter Bar which rotates tocutthern Praise 4 Ou Perform the following Check Adjustmentsin__NALF the sequence assed: fuser Temperature Adjustment (AD! 10.) 1b. Copy Size Adjustment (AD! 5.1) ¢_ image Registration (ADI 8.1) check 1. Make 3 copies of test pattern 8265900 ‘using bond media © Regie the sopy medi tine tothe, ‘Wott 5 minutes before checking the third copy with the test patter. Discard the frst 2 copies. STEp2A: Folding the copy nba wil ©) tow messuing the tength ofthe copy median themidle 2. (Figure 1: Fold the copy in hal. Folding the Copy in Halt 3030 123 ADI8.23. (Figure): check the length difference between the test pattern and the copy. Adjustment 1. Enter the diagnostic mode 2. Enter the cade (0862] in order to adjust the time at which the Cutter Drive Motor is energized. Each increment on the display equals 1iBinch (0.8mm) of change on the copy. 3. Use the Copy contrast UP arrow button in ‘order to increas the length of the copy ‘metia, or the Copy contrast DOWN arrow Button inorder to decrease thelengthof the copy media. 4. Pressthe Start button in order to enter the ‘ew value into NVM, 5. Exitthe; sgnosticmode. 6. Repeat the Check/Adjust until the copys within £ 18 inch (£3,0 mm) ofthe test pattern A ‘An re coae oF He est vest parrean puugeamenmerentans ease fom, Fo i Figure2. Measure the Length Difference Between the TestPattern and the Copy ADI8.2 a1 3030‘ADJ 8.3 Key In inch/mm Copy Length . Purpose “The purpote of thisadjustment,istoadjustthe length ofthe copy media tobe within £332 inch 2mm) of the length selected wien Using the Key mind feature Prerequisite Perform the following Check/Adjustmentsin the sequence esi |. Fuser lemperature (vi) (AD) 10.1) b. Copy Size Adjustment (AD!5.1, check 1. Make ane 28 inch (600 mm) copy using the type of media thatis being checked. ‘a. Pressthe Key ninch button then fnter 2a using the numeri key pa. b, Press the Qty button then enter 3 {sing the numeric keypad. Press Start 4. Measure the length of the copy in the process direction 2. Press the Clear button. 3. Make one 48 inch (1200 mm) copy using the type of media thats being checked 1 Pressthe Key ninch button, then ‘enter 4 unig the numeri ey pad. rest the Qty button, then enter 3 ‘sing the numeric keypad. Press Stat. [Measure the length ofthe copy in the Adjustment 1. Enter the diagnostic mode. 2. Enter the code [0700], the following will be displayed: [o7 00 BOND KEVIN INCHIMM ADJUSTMENT SELECT [1] KEY IN INCH OR [2] KEY IN MN 3. Select], KEY ININCH, the following will be displayed roo KEVIN ING! fs) Reser TO DEFAULT, [2] - ADJUST 11, Select [2] ADIUST. Memes 1p wl bain big ‘Before presing the Start button the section can be changed by pressing the selectedbutton again, The leds vill begin lashing again. ‘The following mesiage is displayed: [ov 00 BOND KEY IN INCH ADJUSTMENT LENGTH OF 24INCHCOPY IS 0.00{STARTI 12, Enter the copylength meosured in stop 16 ‘and pres Start, the following willbe displayed: e700 BOND KEY IN INCH ADJUSTMENT LENGTH OF 4BiNCH COPY IS 0.00 START] In] - RESET To DEFAULT, [2] -ADIUST 4. Select 1] RESET TO DEFAULT. © Petey ds wi bean flashing, Before pressing the start ‘button, the selection can be changed ‘by pressing the selected button again. Theeds wil begin flashing again. 5. Pressthe Media Typebutton forthe type ‘of media being used, then pres Start. 6, Eitthe diagnostic mode and repeat the Check again 7. ifthe copy lengthisnot within Specification, continue with step, 8. Enter the dlagnosticmode 9. Enter the code [0700 the folowing wil be displayed: fo700 BOND KEVIN INCHIIM ADJUSTMENT Sevect 11} KEY IN INCH OR (2) KEY IN MM process direction. 10. Select [1], KEY ININCH, the following will (Continued) 4. ‘Thecopy lengths should be + 3/32inch (+ habareuiaee 2mm) ofthe length selected, ifrnot, perform the Adjustment. ar ans ADI8.3 3030(Continued) 13, Enter the copy length measured in Step 2d and press Start The following message displayed: [07 00 BOND MEASURED VALUES CORRECT? 28 XX XX AB = XK Ivesino} 14 the values dlaplayed are the same as those entered in Steps 12 and 13, press vest: {the values arenot the same, press [NO] ‘and repeat Steps 12 and 13. ‘When [YES] is press, the fllowing messages displayed: [0700 BOND KEY IN INCH JADIUSTMENT COMPLETE 15, Exit the diagnosticmode and repeat the heck ADI8.3 oat 4126 3030ADJ 8.4 Media Transport to Drum Spacing Purpose The purpose is to obtain the correct. spacing between the Media Transport and the Drum. The correct spacing is obtained by adjusting the position ofthe Lower Turnaround Baffle Note: This procedure must be performed when 2 new Media ‘Transport Is Installed. “When Instaling 2 new Media Transport, start the procedure with the Adjustment, Prerequisite Check the Xerographie Module Position (AD! 96) Check 1. Prepare to check the Media Transport to Drum Spacing 1. Remove the Developer Module (REP 95). Working from the rear ofthe copie remove the retaining stew from the fightside ofthe Developer Bate, refertoFigure | & Guttwostrps of 0.030 (Cora shim stock each 0.75 in (20.0 mm) wide. 2. Ensure thatthe Media Transportisin the ‘operating postion. The Transportisin the ‘operating postion, when the Cut Sheet Feed shelfisin the rised andlatched position « artis rncivanpusrrnorer A 5. (igure: chekthe medio Trnsportto ‘ay oto al Drom spacing 030 #1=0.08inen (O76 ie wot mm [ fiswe 1 cece medi ansportoOrmspcng a 030 wea ADd8.4Adjustment 1. Remove the Transfer Detack Corotron (RE 9.9), 2. (Figure): Prepare to Adjustthe Media Transport to Orum Spacing 3. Move the Document Feed Shelf nto ‘operating position and secure in place. 4. Raise and latch the Mela Transportinto ‘the operating postion | rum ‘LOWER TURNAROUND BFR ONBOTHSIDESOF Scaews a}oNe ow Divee2 nes tondt ete rapes Ooms ADI 8.4 79m 1268 20305. (Figure3): Adjust the Media Transport to a Drom Spacing 0.030 +/- 0.05 inch (0.78 0200 Pixce100301NCH 96-50) eeaeae bari stitenovens avon on Step D: The poston of the Lower xcusive Turaround "Baffle ‘determines the position of the Upper Turnaround i Baffle.” When the postion ‘of the sume ta ss ne Lower Battie set comecty, the Upper Posttoneopenen ne baffles also set corecty {oiiceanrie ano eon 6 Reinstall the Transfer Detack Corotron (REP 99) and push the Corotron down and towards the Developer Module uly before tightening the Coretron securing ae 7. Perform the check again, {8 Remove the shims and return the copier to normal operating contion o@ | route xcanst nrc neranone cxewS (rut, oweon each Seatanaainain [Figure 3. nut ats ampere Dn Sing wa 3030 126¢ ADI 8.4NoTEs: ADI 8.4 Ta 4.1260 3030ADJ 9.2 Electrostatic Series © Tesco serrate performedin the exact sequence as feritten when setting up anew or used photoreceptor drum to nominal parameters Purpose ‘Te purposes to adjust the corotron outputs ‘andthe photoreceptor background voltage in ‘order to abtain good copy quality as specified InSection Sof tis manual. When setting the Electrostatic parameters wth anew photoreceptor ‘drum, the image density wil be slighty Tighter than witha used photoreceptor drum. To ensure that the photoreceptor ‘drum is correctly conditioned before ‘doing the electrostatic series or part tvithin the series, perform the next step. 4, Used Photoreceptor Drum: Run one copy and wait 3 minutes ‘New Photoreceptor Drum: Run 25 feet (76meters) of copy and wait 3 minutes. 2. Suitehotf the power. 4. (Figure 1: nsll Electrometer Probe in the Probe Hold, 3, Openthe Left Side Door. STEP4 : Install the probe into the end © lite probe tir harap, ‘numberof the probe holder on the Side, When installing the probe, align the indent on the probe withthe edge lof the probe holder. Ensure thatthe Indentisaacent tothe comer with the dot. , IRstaLLnoRe we DventiEPRoge TO {do ON THE prone OM Ge Figure 1. install the Electrometer Probe in the Probe Holder 3030 oat aa ADI9.2STEP 5A: To position the probe in the ‘enter of the photoreceptor, ensure that the markon the probe holder is aligned withthe edge ofthe frame. ‘Window inthe probe must face the photoreceptor. 5. (Figure): Install the Electrometer Probe, '. Pace two sheets of clean white paperon ‘the entire surface ofthe Platen under the Document Handler, This prevents ight leaks when setting the charge voltage and ‘ensures the corect conditions for checking the background voltages. For correct operation of diagnostics, ensure that the document handlers fully seated. 7. Install the Document Handler. trae © PRoee HOLDER Figure2. install the Eletrometer Probe ADI 9.2 20208. (Figure): The correct postion ofthe electrometer, meter and the leads. Ml@ Figure 3, The Correct Postion ofthe Electrometer, Meter and the Leads STEPBA: Tre electrometer. meter and the leads must be positioned away from the HVPS inorder to obtain the correct voltage messurement, The meter and tlectrometer must alto be separated 35. ‘shown in Figure 3, Postion the flectrometer, meter, and the leeds in this way forthe remainder of the procedure, Do not connect the meter ‘and the elecrometerat this time. The purpose of hisillustration isto show the Correct postion, Attach the components Senecded ineubsoquontstepe Tar 3030 rer ADI9.2‘Transfer/Detack Check and Adjust 9. Enter the diagnostic mode. The code [1] must be added tothe «ode 0921] to turn the transfer ‘etackcorotron on. A, mame time the code [0921-1] fs entered and the time the fuser drive motor starts to turn. ‘The fuser drive motor will not start unt ‘the fuser is atthe corecttemy 10. Enter the code 0921-11 The Elecrometer, meter, andthe leads are shown inthis postion only forclarity. Figure ofthis procedure shows the correct position when the “Electrostatic Series is performed. STEPS 11 Band Cand 128: Ensure that the probe tips do not touch the Imachine frame. Touching the ‘machine wil result inno readings 11. (Figure 4): Adjust the detackcorotron voltage fone) ‘aoa foncr> Figure4. Adjustment of the Detack Corotron The Electrometer, meter, andthe leads are shown in this position only fordlarity. Figure ofthis procedure shows the correct positon when the Electrostatic Series performed. 12, (Figure 5: Adjust the transfer corotron voltage A é Figure, Adjust the Transfer Corotron ADI 9.2 ae 4130 202014, Enter the code [0821-2] ‘The Electrometer, meter, and the leads are shown inthis position ony for ‘larity. Figure 3of this procedure shows the correct position when the Electrostatic Series performed, Charge Check and Adjust, 13. Figure 6: Connect the DMM to the Electrometer. {the LOW BATTERY light steys on, ‘replace the batteries. DONOT continue the electrostatic seresif the LOW BATTERY light san, L\ wane ‘There will be a time delay between the time the code (0921-21 Is entered and the time the fuser drive motor starts to turn. The fus coor tive motor wif not star und the f: Comecr cos {he correct temperature Serweevowsnae ecroweren Seuccr meneaorosiron Figure 6. Connecting the Electrometer 15, (Figure 7): Adstthe charge voltage. Figure 7. Adjust the Charge Voltage 2030 ADI9.2Position the DMM and the Hlectrometerasshown in Step 7, Figure 3. Ensure thatthe doors are closed. 16, Press the Stop button Background (Exposure) Check and Adjust ‘The background voltage on the drum Isadjusted by adjusting the voltage tothe exposure amp. time the code [0921-3] is entered and the time the fuser drive motor starts to turn. ‘The fuser drive motor will not start unt the fuser is at the correct temperature. 17, Enter the code (0821-3), When code [0921-3] s entered the spoil eutomateay start at A ‘Wait 15 seconds and note the average teadings at setpoint (9 Ifthe voltage measured instep Ais ‘more than 0.200 VDC, check the following: (© Electrometer to meter leads are in ‘the correct postin (refer to Figure) ‘© check the Exposure Control RAP (a2 © Document Handler isin pla © Ensure thatthe lensisclean © Ensure that the (2) sheets of white paper are on the entire surface of the platen. ‘© Ensure thatthe photoreceptor was rot exposed to sunlight. Hitwas, tthe photoreceptor overnight. (© Ensure thatthe correct Photoreceptor Drum isinstalled (R81. 18 Ifthe voltage at set point ist above 0.200 VDC and all the above Conditionsare checked and correct, eplace the Photoreceptor Drum. ‘Scroll down from [9] stopping at each setpoint (8,76,..). Ateachsetpoint ‘waft 15 econds and note the meter Feading. Atthe fist setpoint that {isplays an average reading of 0.0200 0.050 VDC over the average reading roted at set point [9], press theStart button to enter this setpoint value into Nv. {tthe exposure voltage cannot be @ sigistedtospecteaton 90t0C027 Exposure Control RAP. 19. beth tap button and switch off 20 Switchthe power of 21, Remove te Electrometer. 22. Remove the Document Handler and the ‘wo (2) sheets of lean white paper. 23, Reinstall the Document Hendler. 24. Switch the power on 25, Make acopy ofthe Test Pattern 82E5900, A. Check theline darkness the 0.7065 patter in the center of ‘est Pattern 6265900 should be greater than or equal to paragraph 24 ‘om Test Pattern 6257030. 1, tthe density istess than 07, perform the increase the mage Density Adjustment (4019.3) 2. Ifthe densityisgreaterthan 1.2, perform the Decrease the Image Density Adjustment (AD19.4), ADI 9.2 a8 2020‘ADJ 9.3 Increase the Image Density Purpose ‘The purpote i toagjust the toner concentration level to increase theimage ensty level Prerequisite ‘The Electrostatic ler MUST be performed prior to performing theimage density fdjustment to ensure that all the parameters nominal. Failure todo this may revultin premature falure or other damage de to Check Refer tothe image Quality Speciicationsin Section 3 of this Service Manual. Check the line darkness. The copy ofthe 0.7065 pattern in the centr of Tet Pattern 825980 should be {greater than of equal to paragraph 24.0n Test Pattern 827030, For higher toner concentration (increase the image density), the tonersensor voltage must be decreased Adjust 1. Enterthediagaesticmode LA warns ‘There may be time delay between the time ‘the code 0821-4] is entered and the time the fuser drive motor starts toturn. The user dive motor will ot start until the fuseris at ‘the corect temperature. a@ RSS THE copy CONTRAST 2. Enter the code [0921-4 The following wil be displayec fo9214 Control Point 5.2 volts Sensor Reading 5.2 volts STEP 3A: Each time the Copy contrast ‘down button is pressed, the nextiower {LED wil be it, indicating a lower Control Point setting. A control point of 50's the lowes sensor voltage that can be attained. Do not move more than (2) Incremertsatone time. This may result ina fault, 3. (Figure 1): Irerease the image der Image Quality Document Copy Flqure 1. crease the image density 3020 Eo 133 ADI9.34. faitthe diagnostic mode. 5. RunSblank copies toadd the toner required by the lower toner sensor voltage. 6. Enter thediagnosticmode, er ‘There will bea time delay between the time the code [0921-4] s entered and the time the fuser drive motor starts to turn. The fuser drive motor will not start until the fuser is at the correct temperature. 7. Enterthe code [0921-4]. The following will be displayed 09214 Control Point 5.0 volts Sensor Reading 5.0 volts ‘The Contro!Pointand the Sensor Reading should the same. The Sensor Reading may vary £.2 volt. 8. Verify thatthe toner senso voltage has been decreased 9. Exit the diagnostic mode. 10, Repeat the Check. Adjust only2timesif necessary. Ifthe image density remains out ‘of specification after the second ‘adjustment, go 10 CQ 11 Light Copy RAP. 11. check thatthe density ofthe 1.0 Solid square s between 0.7 and 1.200 the copy, Using the output reference 82P520 ADI9.3 ron‘ADJ 9.4 Decrease the Image Density to adjust the toner jonlevel to decrease theimage density level Prerequisite ‘The Electrostatic Series MUST be performed ‘prior to performing theimage density ‘adjustment to ensure thatall the parameters {are atnominal. Failure todo thismay rsultin premature fllures or other damage due to ‘excetive contamination check Refer tothe mage Quality Specifications in Section 3 ofthis Service Manual. Check the ine darkness. The copy of the 0.7065 pattern in the center of Test Pattern 825580 shouldbe ‘greater than or equal to paragraph 24.0n Test Pattern 82€7030. Fora lower toner concentration (decrease the image density), the toner sensor voltage must be Increased. STEP 2B: Exch time the Copy up arrow buttons pressed, the next higher LED willbe It rdicating a higher Control Point setting. Donat move more than @)incrementsat one time. This may resulting foul. ZY. wae ‘There wll be time delay between the time [and the time the drive motor will not start until the fuser sat ‘the corect temperature. 2. (Figure 1: Decrease theimage density 2. Enterthe code {0821-4}. The following willbe displayed: Image Quality Light Control Point 5.2 volts Sensor Reading 5.2 volts foo214 Figure 1. Decease the Image Density ADJUST 1 Enter the dlagnosties mode. on Te Eo 3030 4135 ADI9.4ADI9.4 4136 3030The cardboard from a media package Imay be used asa dark document. @ + wire siognostiemode 5, Lower the Developer Mdule Cover and ‘bypass the interlock © Mine cevelopercoveriowered the cartridge drive motoris sible. 6. Run copies of adark document until the @ sores Cartridge Motor urs on indicating thatthe toner concentration is ow ‘enough 7. Enter the diagnostics mode. Na ‘There will be a time delay between the time ‘the code [0921-4] is entered and the time the {user drive motor starts to tur. The fuser rive motor will not start unt the fuser Isat the cored temperature. £8, Enter the code [0921-4]. The following will be displayed 09214 Control Point © Resenta it and te eae ‘Reading should the same. The Sensor Reading may vary £0.2 volts. 9, Verify tha the Toner Sensor Voltage has been increased. 10, Bait the diagnostic mode, 11, Repeat the Check. Adjustonly2timesit hecessay. Ifthe image density remains out ‘of specification after the second tdjustment, goto 60 1Uniform Background RAP. 12, Check thatthe density ofthe 1.0 Solid square is between 0,7 and 1.20n the copy, ‘sing the output reference 82°52. 3030 ADI9.‘ADI9.5 Toner Home Sensor 3, (Figure 1): Remove the Top Shield. 4, (Figure2): Remove the Cartridge Drive Purpose ‘The purpote is to adjust the Toner Home Sensor to the correct stance from the magnet ‘onthe Toner Cartridge. Check 1 Remove the Toner Cartridge. 2. Remove the Developer Module (REPS.5). a oN Eb ¢ Femove screws.2) Figure 1. Remove the Top shield (Figure 3): Check the Toner Home Sensor adjustment Figure 3. Check the Toner Home Sensor Adjustment wae ADI9.5, 138Adjustment 1, (Figure): Adjust the Toner Home Sensor. st cata: heron anr 2 kere secant ee padre chee senna Ce ear © (a re ‘Abst TH TONER A 8 e etove re nes Fron He FASTENERS 2 ves races) Figure. Adjust the Toner Home Sensor 3030 +39 ADIOSADIOS 140 baieADI 9.6 Xerographic Module Pos Purpose The purpose of this adjustment isto obtain an ‘equal amount of space between the Photoreceptor and. the Developer Housing Equal spacing is attained by adjusting the space between the Xerographic Module and the adjusting screws located on the Document Feed shell” Equal space is required in order 10 prevent sde-toside density variation and skips fd smears.on copies, check 1. (Figure 1): Prepare to check the amount of space between the Xerographic Module {andthe adjusting screws {Obtain two, 2.0 inch (5.0 em) by 40 inch (10.0 em) strips of bond media, b. Fold the stvips In half as shown in Figure 1 PUL the strips in a safe place for use later during this procedure 2. Lower the cut sheet Feed shelf, 3. Remove the Document Handle. 4 Unlatch the Document Feed Shelf. Raise and pivot the shelf until the shelf rests on top of the Document Plate. 5. Push the Kerographic Module towards the Developer Module fully. Ensure that the Xerographic Module is positioned ‘correctly, and that the Drum Drive Gear is engaged fully with the Main Drive Gea 6 Locate the Xerographic Module adjustment serews (2) which are located fon the underside of the Document Feed ‘Shelf, refertoFigure2, 7. Place the folded strips of media (2) on top ‘and down the front of the Xeragraphic ‘Module in the areas, where the adjustment serous) come in contact with the Xerographic Module; refer toFigure2 18, Reise and pivot the Document Feed Shelf into the operating postion and secure the ‘shelf in position with the securing screws. Ensure’ that the media Ts. positioned between the Xerographic Module and the adjustment screws (2). STEP 8: The bond media Is about 0.002 Inch (0.05%) tick 9. (Figure 2): Check the Xerographic Module toDocument Feed Shelf spacing, The Document Feed shelf must dose completely and be latched in positon without any interference with the Xerographic Module. b. Pulllighty onthe strips of media, © The media must remain. captured between the Xerographic Module and the adjustment screws (2). FOLDED BOND MEQ > (02 2010 Goon a Fine ond edi Seip 3030 a8 41408 ADI9.6Adjustment Tum aousrvi oD ie 0.00, 405mm) i000, 805mm (Figure 2}: Adjust the position of the Xerographic Module horse Perform steps 4 through 9 of the Check ‘2gnin until the check s good. ZA a om Dove? cecvnaustine eogapheodesoscng 798 ADI9.6 asa08 3030ADJ 10.1. Fuser Temperature (Through NVM) Purpose ‘The purpose isto adjust the temperature of, the Fuser Heat Rll in order to obtain the correct copy fusing, NOTE: # Refer to ADJ 10.2 Fuser Temperature (With Probe) ‘when using the Tempereture Probe in under aujust the Fuser Temperature ‘Refer to ADI 10.3 Fuser Temperature (Heat Sensitive Tope) when using the Heat Sensitive Tape in order to adjust the Fuser Temperature. This procedure canbe started only GD) sthenthetserisnotina ready 0 copy foneltion. be fer inin the ex 0 ‘ony condition poner the copier aft Snail the faser a coo QD) Ensure that al the nteriocks are cose. Check 1. Enter the diagnostic mode, 2. Enter the code (1004) in order to switch the Fuser Heat Rod on and increase the Fuser temperature tothe un temperature. The fllawing moceageic displayed: ‘The Main Drive Motorisswitched on when the Heat Roll Temperature reaches therun temperature. The temperature then displayed on the Control Panel 3. Check the Bond fusing temperature STEP3B: Wait until the temperature ‘reading stabilizes in order to obtain the Correct temperature. The temperature will ncrease and decrease 1or2 degrees when the temperature is ‘abilized. toot ewe test 44. ressthe Stop button 2 times. 2030 38 ava ADI 10.1Adjustment 1. Enter the code 1060] in order toadjust the tre for bond ©5124: Pressing te Cony convast ‘pordown batons wi srl the Setpoint onthe dp. Each umber represents approximately "F(05" Gietonge nthe fer temperature 2. gure2: Adusthe Bond fusing temperature Image Quality Document Copy 3 STEP3: Toset the temperature for vellum, a SETPOINT must be adjusted. In orderto check the vellum setpoint, ‘enter the code[ 1062}. The fllowing wil be displayed 062 Fuser veuunerewe strom: 25: .NGEIS050,2515AD, START TOSTORE 4. (Figure3): I thesetpointisnot 25, adjust setpoint 1025, Image Quality Cony Document A PRessTHEUPaUTTONTO. 8 EASE ROWSTYALUE Fase ste BUTON Birronrotomane —¢ oust value Resse Stop igre. Aust the Veta aig Setpent otomennenisen—S, Figue2. Adit the user Temperature Stpeiat (Continued) 33 ADI 10.1 ane 3030STEPS: Tosetthe temperaureforfilm, 6 (Figue3): Ifthe se point isnot 25, aejst © aserrontmustbe adjusted. thesetpoint 038. 5. inorder to check the setpoint enter the code(1063]. The following will be Image Quality aleplaye Document Copy fnesstweUPRUTTONTO Surorovower me ¢ ADNSTVALUE Ress Te to Figure, Adjust the Film Fusing Setpoint 1 “This adjustment affects other copier adjustments. Perform the following heck Adjustments in the sequenc listed: ‘2. Copy Size Adjustment (ADJ5.1) b, Image Recistration (AD! 8.1) & Autotength(AD/8.2) 3030 aaa ADS 10.1ADI10.2 Fuser Temperature (With Probe) Purpose ‘The purpose isto adjust the fuser roll temperature tomaintain the correct copy fering Ensure thatthe fuser thermistor, RT, ‘sin postive contact withthe fuser ol. HOW TO SET UP TEMPERATURE PROBE 1. (Figure 1: Connect the Thermal Sensor to the Temperature Probe 2. (Figure): Connect the Probe tothe DMM This procedure must be performed nace after the machine becomes ready. Figure2. Connect Temperature Probe to DMM, Figure 1. Connect the Thermal Sensor tothe ‘Temperature Probe aaa ADI 10.2 ane 3030‘Switeh the OMIM on and then switch the Temperature robe on, ‘Switch the functional switch of the DMM. 10 the DC voltage measurement mode Press the 20V range switch of DMM, Rotate the select witch of the ‘temperature Probe to BATT TEST. Ifthe voltage is tower than 1.7V, replace the battery ofthe Temperature Probe with 9 ew battery, 2@ 7. Rotate the select witch of the temperature probe toC position, and ress the 200m range switch of the OMIM, You are now ready to check the {temperature after you expose the fuser 10 for easy acces. c Gores? Check the Temperature 1 Enter the diagnostic mode, 2. Enter the code [1004] n order to switch ‘thethe Fuser eat Rod on and increase the Fuser temperature tothe un temperature. ‘The Main Drive Motors switched on when, ‘the Heat Rll Temperature reaches the un temperature. The temperatureisthen displayed on the Control Panel [STEP 38: Orient the metal strips ofthe temperature probe vertiesly in order to ‘avoid scratching the surface ofthe fuser rol STEP 3B: Vith the fuserroll rotating, press the temperature sensor firmly to the surfaceof the fuser rollin order (0 ‘obtain an accurate reading STEP3C: The 143 #2 reading on the 200m scales 143 °C:42°Q290°F + 29. 3. (Figure 5): Check the fusing temperature with the Temperature Probe. 4. Press the Stopbutton2 times. 3030 ADS 10.2STEP2 A: Pressing the Copy UP or 3. Repeat the Check the Temperature Adjustment DOWN buttons wil oll the procedure withthe probe again to ensure temperature se point onthe display thatthe correct adjustment has been 1. While in the diagnostic mode, enter the Each number represents approximately made ‘code [1060] inorder to adjust the Bond OS degree C(1 degree F)change in the Fuser Temperature. The following will be fuser temperature “4. Enter the code [1062] and check that the displayed vellum Setpointis25. Enter the code 2 (Figure 6): Adjust the Bond fusing [1063] and check that the film Setpoint temperatureto MPC # 1° (90°F 29, 35. ifnot, adjust using the Copy UP or 6 FUSER TEMPERATURE SETPOWT: 20 ‘DOWN arrow button. 4 THsadjstment ates other copier : Muses, Pertrm teflon Image Quality hoc sents te seauence 8 Document Copy ited a. Copy Size Adjustment (ADI 5.1) b, Image Registration (AD18.1) ‘& Auto Length (AD! 8.2) ess rusen ewes a ‘PRESS THe DOW BUTTON TO LOWER HEFUSER Biron" Rurrontao ons Figure, Adjust the Fusing Temperature wae ADI 10.2 a6 3030ADJ 10.3 Fuser Temperature (Heat Sensitive Tape) Purpose The purpose is to adjust the Fuser Heat Roll [emperature foreach media with Heat Sensitive Tape so that, each copy media willbe used correctly, 1 This procedure can be started ony ‘when the fuser is nat in'9 ready 10 Copy Condition. {the fuser iin the ready to copy condition, press the Power off Switch inorder to allow the temperature of the Fuser Heat Roll 0 cool Special Tools Required: “Temperature Sensitive Tape Kit (1308850), ‘check LX warn ‘Be careful when performing the check, the check requires that the main power is ‘itched on and the Fuser Heat Roll Totating at the fusing temporat 1. Ifthe Media Supply selection isnot set to BOND, enter PAT and set the Rollo BOND Media 2. Allow the Heat Roll temperature to increase to the covrect fusing temperature, while performing the next sep. The READY TO COPY message is iplayed when the Roll is at the correct temperature. 3. (Figure 1): Prepare to check the Heat Roll Temperatura for Rend med STEP®: Attach Tape to Holderwith adhesive facing towards the Holder ane a SELECT ONE sTaIP (OF TEMPERATURE ‘TAPE FROM KIT 2G) ATTACH STRIP OF TEMPERATURE TAPE TOHOLDER ~~ [ Fs Prepare tocheck the Fuser Temperature (Continued) 3030 w38 41468 ADJ 10.34. (Figure 2}: Check the Heat Roll Temperature for Bond media. © STEP E_ START is presied twice so 8 that, the tape is held against the rol PRESS DOWN AND HOLD STRIPPER A e for 8 mirimum of (20) seconds, A FINGER JAM SWITCH (1) WHILE Lower THe cuT PERFORMING THE FOLLOWING STEPS SHEET FEED SHELF minimum of (20) seconds is required in order to obtain an accurate reading 5. fxamine the Tape: ‘BOND: The 260°F (127°C) stripthrough the 290° (143°C stip shouldbe dark. ‘The 30° F (149°C) trough the 320° F (160° © strip should not be d 6. Press the Power Off Switch and allow the eat roll to coo down for 2) minutes 7. Enter Pat and st the Media Supply to Vellum (Tracing Paper) 8, Perform the check for Vellum (racing Paper) by performing the steps (2) ‘through (@) again. 9. Examine the Tape: Vellum (Tracing Paper): The 260°F (127° )stip trough the 290°F (143) strip shouldbe dark. The 300° (143°C), S ‘through the 320°F (160°C) strip should CHEAT THE MAGNETIC e not bedark INTERLOCK SWITCH (529) LiebeplSteiganisipers WITH READY TO. COPY HOLD TAPE AGAINST e DISPLAYED, PRESS START CENTEROF ROTATING ANDHOLOTAPEAGAINST HEAT ROLL ‘CENTER OF ROTATING. HEAT ROLL \ e conn @ I rt onthe 9% ADS 10.3, 1460, 3030Adjustment Press the Power Off Switch and allow the Hest Roll to cooldown for (2) minutes. Enter Pat and set the Media Supply to Film 1 Bond Enter the code [1060] in order to adjust the Fuser Temperature for bond. The Perform the check for Film by performing following message's displayed: the steps (2) through (#) again. Examine the Tape: Film: The 260° (127°C) stip through the 300" F (149°C) strip should bedark. The 310° F (158°) through the 320" F (160°C) Strip should not be dark STEP 2 A: Pressing the Copy contrast ‘up oF down butions will scroll the setpoint on the display. Each number represents approximately a 1 °F (05* change nthe fuser temperature 2. (Figure 2}: Adjust the Bond fusing temperature. 3. Proceed tothe Fuser Temperature ‘Adjustment for Vellum (racing Papen) and/or Fm, i required. Ino other adjustments required, goto step 4. Thisadjustment affects other copier adjustments, Perform the following ‘Chee Adjustmentsin the sequence as liste: 2. Copy Size Adjustment (ADI5.1) Image Registration (A08.1) Auto Length (ADI 8.2) Image Quality copy Document Birronrowomen — & THEADNSTYALUE —yrrONTHO TMS reves attr eis (Continued) 3020 798 ates ADI 10.3Adjustment Vellum (Tracing Paper) 1. Enter the code 1062}in order to adjust the Fuser Temperature fr Vellum (Tracing Paper. The following messages displayed: nants 030, 25150). STARTTOSTORE © STEP 2 A: Pressing the Copy contrast up or down buttons will scroll the Setpoint on the display. Each number represents approximately a1" F (05° ‘Oichange inthe fuser temperature 2. (Figure): Adjust the Vellum (Tracing Pape) fusing temperature 3, Proceed tothe Fuser Temperature ‘Adjustment for Bond andor Flr, required. Ino other adjustments required, otostep4. 4. Thisadjustment affects other copier adjustments, Perform the following ‘Checks Adjustments in the sequence as. liste: 8. Copy Size Adjustment (ADIS.1) Image Registration (AD38.1) © AutoLength (4018.2) Adjustment Film, 1. Enter the code [1063] in order to adjust the Fuser Temperature for Flim, The following messages displayed: joes rusen raat strvonr: 35 ‘STEP2A: Pressing the Copy contrast ‘upordown buttons will scroll the setpoint on the display. Each number ‘represents approximately a 1"F(0.5" O change in the fuser temperature 2. (Figure 2): Adjust the Film fusing temperature 3. Proceed tothe Fuser Temperature ‘Adjustment for Bond and or Vellum (racing Paper, if required. tfno other adjustment isrequired, go to step 4 4, Thisadjustment affects other copier adjustments. Perform the following Check Adjustmentsin the sequence a8 listed: 2. Copy Size Adjustment (AD!5.1) b. Image Registration (AD18.1) Auto Length (4018.2) ADJ 10.3, Ey 4460 3030‘ADJ 14.1 Copier Level Purpose hep of dunes lle @ Soencenvons check 1. Check and ensure thatthe castors are adjusted fully up (copie atthe lowest position). S114: Toma damage othe © Ditroetenine purer door pt be ie cto poe tempera door o tatonts 2, Remove the Document Handler. 3, (Figure 1): Lome the Upper Rear Door. move me a Figure 1. Lower the Upper Rear Door oa aa ADI 14.1 30304. (Figure): Check the evel ofthe copier. STEPS4AandB: Toensure thatthe 5, Determine on which side ofthe copier the ‘copier isnot twisted, perform the front. frontto-back level isthe farthest out of torback check on both ends of the level copier. STEPS 4 and: The bubble must be centered between thelineson the evel. -@@) ae fone baceuevetcreccon ae Figure2. Check the evel ofthe copier aa ADI 14.1 148 3030‘Adjustment 1. Adjustthe side which isthe farthest out of| specitiation fis. STEPS 1Aand2 8: The bubble must be centered between thelineson the evel 2. (Figure3); Adjust the Front-to-back Level. @s* 2. (Figured): Adust the Side-toside level 4. Perform Steps4 and Sof the Check: 5. Perform Steps1 and 2 ofthe Adjustment ‘nti the levels within specification Domamnestes Figure 3, Adjust the Fronttobac Level Figures Adjust the Side-toside Level Tat fan ae ADs 14.1Notes: aa 4150 30305. PARTS LIST SECTION me Pace me PAGE ELECTRICAL CONNECTORS AND FASTENERS eee Sve ere SE pear open FUISSMEOELANEOUBELECTRCAL COMES. rn Pras xeRooRAPHC MODULE ABsEMeLY ... gan TORS: ad PARTS LST PL 92 PHOTORECEPTOR ORUML 525 COMMON HAROWARE, sa [LECTRICAL COMPONENTS L893 CHARGE COROTPON AO SSE =D pane en Woe : ae L1 ELECTRIGAL CONTROL COMPONENTS.0C ee POWER Generation 4 PLa4 ThansreneTack ConOTRON sa PL 12.0 ELECTRICAL CONPONENTS. 2 Lge mOToNECEPTOn orum CLEANING eee So Page DaToRcerron orm cane PL 1s Macune coun. 50 pLa7 xEROGRAPING MODULE SERVICE RAS 'PL51 DOCUMENT HANOLER COMPONENTS... 5 DEVELOPER MODULE P52 00CUMENT ORE COMPONENTS. 540 PL8H DEVELOPER MODULE ASSEMBLY a1 PL 29 DEVELOPER MODULE COMPONENTS cornices ant orsy ose PL6: OPTICS COMPONENTS 511 puso oeve.oPen MoouLE components aie (Pant 208 sa PL 7.1 ROLL SUPPLY FEED ASSEMBLY. ex fuser PL72ROLL SUPPLY ORES {12 PLO XEROORAPHIC MODULE ASSEMBLY... 5:98 73 ROLL SUPPLY DRAWER COMPONENTS PL 102 FUSER HEAT COMPONENTS 595 Gant rors) 5-14 x 103 ruseR pnessune components ao 74 ROLL SUPPLY DRAWER COMPONENTS ‘MolsTune coueeTion 536 ant ora 99 pL toa FusER HEAT coNTOL ato SrpreR PL 78 ROLL SUPPLY ORAWEA COMPONENTS Fens sor Gant sora 596 pL os rusen OLE sa PL T8 ROLL SUPPLY ORAWER COMPONENTS. Panreces 547 COVERS AND WTERLOCK SWITCHES PLT MED CUTHER ASSEMBLY 540 L141 CUT SHEET FEEDIN lRLE AND LEFT PCT MEDIA CUTTER COMPONENTS sag SOE DOOR. to PL 142 REAR AND RGHT SDE COVERS 40 MEDIA TRANSPORT LI4SLEFT ANOIGHT CAPS ANDUPPERREAR, PL MEDIA TRANSPORT ASSEMBLY sa S00 oa PLB2MEDIA REGISTRATION COMPONENTS... S21 PL 164 DOCUMENT FEEDAN SHELF AND COPY PL83 CUT sigET FED COMPONENTS 22 CATCH SED, oa PLGA MEDIA TRANSPORT COMPONENTS... $22 = PARTS UBT SECTION SECTION CONTENTSOvERVIEW ‘ha Part tt on ots ot prt utr ot eo ct ‘etna neal af sme seston compar ‘ORGANIZATION ch tm nara in prt manor aig conan an fam naorin and tain Al pars gh storia erm nn bsasin sera an [ELECTRICAL CONNECTORS AND FASTENERS ‘his sco contre te Hears adsense Pee a atrers nod be mtn. Xp ewer frig ote comes ros ‘Thoconmontirinr edn opto oe ba te Frenmavatcr Cinnsir are naan aes chews ‘PART NUMBER NOEX ‘Tigger pans te mai mana ta Ect rower sore oy aro pars tan ‘thc ho pot my be ra ‘OTHER FORMATION ‘novos a ved te pr as at xa vw {Notatenso oc romain att ana p. ‘ho olmeg ettewaera wo ine Ot moa a ae ne ‘trang Cart AOL Ant rca - Poise rizs a hLzAe) Pwe Pied Wire Bom Rep apr roe us ‘ted Sass CustonerOpasers v vat wo Wiest ACL Xara Canaa Lines RA Xo Late Aen eruno.oay Syms Pa i son Keri Sy Soop ecto ‘SUBSYSTEM INFORMATION USE OF THE TERM “ASSEMBLY” ‘Tho te “apse wb ua er toms nw son mor [Mio tat nce oer tonto prs ptr arg ‘Wino wd asst sua he fr oer arg ‘are wt 0 coneronaeg ton nba on haart {cowed ya ace an any hoc eo ny RACKETS sseriemnae nreraenneas ies itaae rename ‘The rt “Way te pets ssresn indicts a He ‘Sire orl incraion stn fe Sens aa ‘nme cns, aor apeniy may npn wo vrs ‘ib aged tn apna ass en icv tesyo wich or pose poe eno eres your a Top tr te degra moe se 17a mah epepae nant onhe fg male ‘anv er seoTION INTRODUCTIONPARTS UST SECTION a0 sa INTRODUCTIONPL 1.1 ELECTRICAL CONTROL COMPONENTS/DC POWER GEN- ERATION é aeutces) / PL 44 fanfnmem part a(4a,n1 2 gee any : yon) 3 : v + \ y PL 1.2 AC ELECTRICAL COMPONENTS 10 tosts084 16 (2 PLACES) Vio Seteso ” (RI, R2) 1 12002180 i = Ss i 2 ge wan power sveTon (C81 pape eee Eiardemsony i ReRrwovon oe oe FARTS URT BECTON PL 1.2PL 1.3 DC ELECTRICAL COMPONENTS. youcoo rosxssse sexs seatc0 ‘orerso0 ep comsten ‘Gets BOAR OUDE uae as Panta ust BECTON PL 1.3 2000PL 1.4 CONTROL CONSOLE 142.67 23-58 vescaiprion serisaigi oe eos Se rec Se ce seer Soar, See lease seme, PL 14PL 1.5 MACHINE COOLING rem pant DESCRIPTION ; he oa ; nar eran oth pe ace oS vgug REREEENS oy ee EE me vA. Feet emas raw ore Fear (UT OT SPARED) Ys ae {5 (FOR LOCATION REF9.1, TEM 1) Pans UST SECTION oa PLis oo 2000PL 6.1 DOCUMENT HANDLER COMPONENTS. 2PL 62. DOCUMENT DRIVE COMPONENTS ew pant escnnion sans son as erg maon Fans De en mcr ; ” + wee BEER ee | 8 Socutanr onive BEARING ‘ : Set saa Sees” i) i te andes ys 8 ge Bart wg jie See 2. or is INTERLOOx SWITCH (830) Oe Ee ere a” 2 rower IN wooo aK ‘a I rem ae ey. Qe e aT z m os PL 5.2Panta LRT SECTION PL7A oa 2020besos a i i i z22611540 FARTS UST BECTON e PL7.3 Sone Seri, aise rae Sid ee a Se en migarr eras on SonPL.7.4 ROLL SUPPLY DRAWER COMPONENTS (PART 2 OF 4) eu pant DescRITiION 104 Sawer naseiacr (terry { tres) foray” ~ °F sere fou vote Sew ROLLLOGK senna 7 canter Bracwer 4 omen 9, x > ee ‘ (apiaces) | aD ome | |FL TSROLL SUPPLY DRAWER COMPONENTS (PART OF rou mt ——_otsceron 5 121618 1 PART OF ROLL SUPPLY. : enters saree maar amie Ong ‘ eon er fp ke 18 (PO ITEM 1) e > mse, eee ee 4 egeNT2e1 BRACKET PEST Rea ce tae Bois Sut conan + mene Rares ornow ae e : Eh dire nace eva 2 een, Gree a) i rte Sapo EE BN Seo Sette Soe ava SS aro PL7.5PL 7.6 ROLL SUPPLY DRAWER COMPONENTS (PART 4 OF 4) 106 Pree beteol=1) on soe vescmiprion ‘Shawn asset (rorten 1 he ni annowsy ‘PARTS UST SECTION PL7.6PL 7.7 MEDIA CUTTER ASSEMBLY re parr 3 Foca é A oZ ae PARTE LT BECTON ae L 7.7 CUTTER assenouy ‘Tons wor SPARED)PL 7.8 MEDIA CUTTER COMPONENTS ia oor pasta 1(2,3,8-14 , PART OF Mant 40-7 2 MED CurTER reaMe tomers 2 Stites currenucror ar . Moron nakeren pute rors, 7 Sie Pate ean) 2 scroe ——ana 12 vetews GUYER HOME Seon eres i aero? eran a TARE CRT BECTON a fe PL78(MEDIA TRANSPORT ASSEMBLY 4 (1-3,5,911 (EF Orve ELT ffowrone cotuccnon Hotsrune couecron {ABeL tleaTeD SURFACE) FanTe usr SECTION PLa.1PL 6.2 MEDIA REGISTRATION COMPONENTS. “ she acon) @nuacesy 6 Graces) 1 Griaces) 8 (aptaces) 10,1115 23410 A ton Saavaiare Eaaeo at eam ener SEE mmen eaies ieusarme age ee. Teme PL a2PL 83 CUT SHEET FEED COMPONENTS. mee pant escneTion 1(ea19 , PART OF WeDIA 5 {610 “Thangront ASseNOLY tera SReET DRIVE ROLL Hiemooo SHEET PCH ROLL eee to cern SaeeT Pca SHAFT eran) 3 {or Gubbe wrorTew 1) 2 Sree prone | 1 Salas : | Sago Bites 9 _GPLACES) Oe GRAS) 1 artkes) ‘anv ust SECTION a PL aaPL 8.4 MEDIA TRANSPORT COMPONENTS By s1ee3100 DescPTiOn sim er eso) PL 84SECTION PL9.4PL 9.2 PHOTORECEPTOR DRUM. 12,3, 13,15 3(4212,16 qoriss, e™ ‘enone ce miovonecErrOn se ‘ Sewtm WOT SPARED) PARTS ORT SECTION Pl L 9.2PL 83 CHARGE COROTRON AND ERASE Li ew Pant DescneTion 13.5.6 ‘ teh morse sae fe ee Ft eee ie ote ae: : Sake @ ere ‘ oui # gereme . a 9 : Ge eabrers 15(051) 7 Pass tata Fone SER Or a 3 ee ean e LAMP HOUSING. atts ro) Ir \ rar z es PL9.3ne ranarenoerack conernon ru ns nton : aot Baers zoe Sane ale 3 gteom Err conarmon cua, 3 Maxis Tworenoerace Conomnor Steere Rion pares ove ato Fon Davee 2 (FOR LOCATION REFER Tota, eM 4) PARTS UBT SECTION PL9.4PL 8.5 PHOTORECEPTOR DRUM CLEANING (PART 1 OF 2) 1 02,3,9,12,13 a (47 8 (eo 10 (10a, 106, 10¢ uiftte 7 Seton se 2 sooxzooe: We Sra 12 faneasto terres rtel Saari [ASSENLY (ie? 94) ‘Stave sent L 9.5PL 8.6 PHOTORECEPTOR DRUM CLEANING (PART 2 OF 2) rem pant ie : oe aS. PAR oF xenOORAEC BLADE WeIOHT ADAPTERPL 9:7 XEROGRAPHIC MODULE SERVICE RAILS. Pave UT SECTION oe PL 97 ie 102.3 aGs ew parr 1 oxere0 2 Pau DESCRIPTION (igen wat, Assaueuy Gigervice nan nomenPL 8.8 DEVELOPER MODULE ASSEMBLY hive woTon oz) + reeen BRODER 2 seam cha {it Gourund sera Give ——Devetonen sarrue Asean ier 2 sora. 80.6) 7 (exptobeD ON P39, TEN PLa6, ITEM 1) PLSPL 0.9 DEVELOPER MODULE COMPONENTS (PART 1 OF 2) scare een saan aa oF oevetoren hiooute asgensry rescue comizen Sean te 1) ge enue son ieee eee Gaara Saat BEE ver 0 ea gvem Pan escation sey Fres 2 BevELOreR rave ows sae? 0 Ee PL 9.10iT SECTION PL 10.1PL 10.3 FUSER PRESSURE COMPONENTS AND MOISTURE COL- LECTION 1426,11,12 6 (7-10,13-15 fi DesciPTion (CROLE Te (ho TEM 8) PL 10.3rem paar escrTion 10237 1 Pant oF yeROORAPHC 31456 opie asseaacr 710 Cerra 990 Roamuei PL 104 FUSER HEAT CONTROL AND STRIPPER FINGERS ia > meee RBREIC ecm ales te Sete Se Ee bom ; FSF ranen Troe gen mca Parana Ey Poel Ae orth sa (ioPLActs) ra Fans UBT SECTION = baat PL 10.4PL 10.5 FUSER OILER tn earcbces) Zs em pant Descrieron fogute assent 2 enue Sonn EY wraseroae 4 saan Gk Pan er 109) 5 Schou Abwc Fae (orew 5 suczoco Mok ree 1919) 3 kates Gu brense Rou, {her ror0) 2 sez = Site fo letasto Ol bgPense Housma 1+ sous” PL 10.5 =PL 14.1PL 142 REAR AND RIGHT SIDE COVERSPL 142 LEFT AND RIGHT CAPS AND UPPER REAR DOOR em pant 2 oe TARTS UBT SECTION ised ne PL 14.3PL 14.4 DOCUMENT FEED.IN SHELF AND COPY CATCH SHIELDSPL 16.1 MISCELLANEOUS ELECTRICAL CONNECTORS AND FAS- rem paar DescAIPTION Ft cen ae eens aan + wom — ESE ron flee [5] Fare ts} oe Pani Ua SECTION ial = PL 15.1i ant escRIPTION avis Hex screw (616) Sedwatase Reva an 74m Soiwatase —Reraluna ma G28 ieswese Sorew alsa Tawarase siowaree ¥ ‘Shivoass ieourrese Br Saves Wace Senet Panis usr secTOn COMMON HARDWARE tawarese Vewooees ETANING FNS «sia sora, ene tis x40)wisi fh vant ea Mee oe Ge mes er ts ae ae He ieee = fea ee ise ae i ee en 4 ice ipaeid Eke a a ae Sees os eae PART NUMBER INDEXPL 7.2 ROLL SUPPLY DRIVES 10,5 0 a Eee @ | PARTS UT SECTION PL7.2PL 7.3 ROLL SUPPLY DRAWER COMPONENTS (PART 1 OF 4) 121 2 (ariaces) ese. escrrnion vara eae eeu ean ar eh 2) women Panta net BeCTON PL 7.3 oePL 7.4 ROLL SUPPLY DRAWER COMPONENTS (PART 2 OF 4) rem pant 109 1 2 reo Berbice bescnron peter rome FARTS UT BEGTION PL 7.78 ROLL SUPPLY DRAWER COMPONENTS (ART 3 OF 4 pum osscrrn 5. 21618 pana y : tarde boone ee aries Ong fer chet , 18 2 TEM 1) ‘ aa Coane ‘ orks ae: a eae aaecds meg See , ankes. aT] eee: YAR * age et Peace noes a R - oa" @ 4 Se oars feet ae ae LATO se gd Ta 1 e | Reena a en Banta usT BECTON me PL75PL 7.8 ROLL SUPPLY DRAWER COMPONENTS (PART 4 OF 4) ren pane 1036 : 4 Bae3tH30 8 saezsa0 ‘pant oF Rou. suPeLY omen 1 ia Poidn anaowsy PARTS UST SECTION PL7.6PL 7.7 MEDIA CUTTER ASSEMBLY onda 's ariaces) wre DescRPTION resents RACKET WOT SPARED) epi cufren suve epi curren onan BRACKEF WoT SPARED) 1A CUTTER coven INren.oce swroH 3) ‘TONGS WOT SPARED) Danie ueT SecTOW PL77 LiatPL 7.8 MEDIA CUTTER COMPONENTS. rea Pant DescneTion ate : Etre assent (Gerry, rena) 2 Aiton ctren rane (omen 9 2 sacsse,, Nebo Qype Yamal —CUrTen Drve MOTOR 3 dime Aro Senn @ Rie | Sieatnter & Gearer” — SeNson sucker we Weehsa Uren ott Schoon ty segue Gurren rue FARTS UST SECTION 00 oo PL7.8PL 8.1 MEDIA TRANSPORT ASSEMBLY rem pant escnTion 43,5911 2 mE E88 [SHEET DRIVE PULLEY : Se ee iE: Be. a ed p see Bees mon atti ee emma acme Bees an ieee woe EE ona ve eer Ste uso rn i * 3 ear gx en feo arn 3 cemoe RS S ‘eoosmon : m TEM 1 a mea 7 L103, TEM 1) e an ads Ta (orn falar L 8.1 i 00PL 8.2 MEDIA REGISTRATION COMPONENTS. ce DescAPTION 6 eras) 20340 ERs, econo uN. reves! REGSTRATION pmICHL =: = BR 13 iwitose Beat PARTS UST SECTION PL 8.2PL CUT SHEET FEED COMPONENTS em pant Descnetion iiagn toe [PART OF MEDIA, Sam Te BE one toate ae 3 exorss Serroovercn @® me : an : eres ea le Ew a en + scm Eehox arm cme Bioorg ere cerca RUDE BONEN 1 10 Ox. Gras Bee pas eee femlanTe PLaa oe sePL 8.4 MEDIA TRANSPORT COMPONENTS. rem pant saat 7 1 sea00 Al DescReTION Bag taro soe Neba cx Swit TARTS UST SECTION PL 8.4PARTS UST BECTON PLOAPL 9.2 PHOTORECEPTOR DRUM 1(2,3, 13,15 3£4-12,16 rem 11) bisrneTs DescnPrioN rarcerenoomuee sexing Sel sonar Sarre Etec Serenen Se enews” thaverost (Hoge avatase i BEAN (NOT SPARED) PL9.2PL 9.3 CHARGE COROTRON AND ERASE LED PWE 15(051) DescnPTIoN pepe ae ERE drome SR, feral SEE eines iaeras™ ae GEE Bine man Seen SEEES eas Een Panta ust BECTON PL 9.3 000PL 9.4 TRANSFERDETACK COROTRON vem Part escrrtion 1 a oF ae Fi § 43083 222 g eer (2riaces) 2 (FORLOCATION REFER ToPLe.t, TEM 4) a PARTS UBT BEGTION 00 oer PL 9.4PL 85 PHOTORECEPTOR DRUM CLEANING (PART 1 OF 2) 1 (2,3,9,12,13 347 8 (ea 10 (100, 106, 10¢ ii{tte Sseiert eee DescaIPtion bute Asst" enoanaine TAKE omen 1 Element otace Sea. (REP 4) babe seat Beane ‘ser ‘SLEANER Hous womens) Souraatnron seat 0 (CONTAMINATION SEAL e @ PLOSvem pant escnerion 1 ant oF xeRoonartec PL 8.6 PHOTORECEPTOR DAUM CLEANING (PART 2 OF 2) 112,3,8-15 347 - ‘Coen ee weer UGE BEARING {vaste TONER Avoen. BYADE wai ADAPTER PARTS UST SECTION PL9.6 PtPL 9:7 XEROGRAPHIC MODULE SERVICE RAILS > 12.3 4a rem pART Dante UT SECTION oe PLO7PL 9. DEVELOPER MODULE ASSEMBLY 7 (exeLoDED on PL99, TEM 1 L906, ITEM) a st PL9BPL 89 DEVELOPER MODULE COMPONENTS (PART 1 OF 2 von par _xscrTON Aeneid eer + wan REESE Dn fo + eee Beacon oe i sromeneace i ee | Soe Ret AME ere 7 aves Sela sonon ene 8 2ea0870 ‘Tor SHIELD DOOR e a eet 8 FEES eon Boe eee 12 t9et5501 ‘Bins ou e ies ee 2 SSE BEE pan ea aa z = PL9.9a PARTS UT BECTION 2000 om PL 9.10MODULE ASSEMBLY PL 10.1 XEROGRAPHIC Fanta UST SECTION PL 10.1PL 10.2 FUSER HEAT COMPONENTS PL 10.2PL 109 FUSER PRESSURE COMPONENTS AND MOISTURE COL- rem Pant DescnIPTiOn fa ae rare resi eam Sots 2am BEE Sm ee 7 ee @ oor tose Sie ee EE ew 8 seeteato ‘asker e : BES. eo ncun 2 be, SSIES 3 ES BAe 2 Be. i Sat Rona (rs (GOR LOCATION REFER jonas : rem) ss. ropes em Panto ust BECTON a ca PL 10.3 LdPL 10.4 FUSER HEAT CONTROL AND STRIPPER FINGERS (roPLaces) 10237 30456 rele 9{oa tenes ens ant of xenoonartic ferrien ren) Senoonaétie Fane Mierarsron assenen Srripren Fae onacKer SrArER Fives SUPPORT omen er v0) 000 PARTS UST SECTION PL 10.4PL 105 FUSER OER ‘s @PLAces) tan PART OF Nenosnarnic HMooute Assent (Rerruias, tre Sr Ot BAD cover (10 Be AVALAGLE Srissenontey ‘PAD REP 10.9) SenogrAvac reac @ortew 9) feo er Yo. PReSuUnE PAD Ste erence Rou geen Ot sPeNse HOUSING Srna” Banta ust SECTION oe PL 10.5 eePL 14.1 CUT SHEET FEED.N SHELF At PARTS UST BECTON PL 14.1 s3PL 14. LEFT AND RIGHT CAPS AND UPPER REAR DOOR 2 der PARTS UBT BECTONPL 14.4 DOCUMENT FEED.IN SHELF AND COPY CATCH SHIELDS Pant Descmipion y cmane creer ats eer {mee See a a sone SR & ia) 2 races) s(artaces) Dante ust SeCTION ry PL 14.4 ee: wePu maces ELECTRICAL CONNECTORS AMO FS. rw rie ctw elit : eager atin e@ fo oe wvakane a PARTS UST BECTON smo eS PL 15.1ose a re Se EBRRSBRRLZRZLEABBAEPREEBARERBIN Fh ex sonew x 1) fs asayorse —RETARUNG ANG (34M chew 1) a Nureae) evan anc you ‘Sone a x to) Eero & ‘Screw Were) Ba NSiwaness —Sonew meio 1 Bets Heisat ae emer ‘Scat ex a) erantna ld ete) Waste 46) ‘evans Rv 0s) SEV scaew We Berane NG O85) aoa EORIR, Baka Seats Baits ae Bee ie Behe ire, Beye wee Betulte, Bee See eget es romean Ears) eevee ire fee Bt ice Ben, Zee BREA aioe EVENS Bie Eevitts See Grey 2a Bakietha zo See Be eee se. Seven ae Seat ae, ERs mare COMMON HARDWAREaaa cy ae = ol = ae ae ae od oe ieee See, TARTS UST SECTION PART NUMBER INDEXSection Contents 6. General Procedures / Information System Procedures Audible Noise sss 1 General Toolsand Supplies QD eerosicr88 62 pocument (Origin size 610 Sere oo Totter the DiagnosticMode .... 62 Side Edge Registration oe ty Tots the Diagnostic Mode 62 cCopyimagesize asec oo @_ —_ rH DionewcTes Procedure 62 MedlaTypeandsize et ramets ty Input Diagnostic Test Codes 6:2 Media Roll supety 619 saachine Consumable 650 Output Diagnostic Environmental Data one e eathocedtre ©3 teatEnision ease: ce pu Dogonicent Cole on. 62 regen ‘other Tools and Supplies 658 To Enter Multiple Codes 64 Supply Kit oss Special Tes 64 SroundandAcVotage Check 620 nat 658 Imagen Orum(PanieStop) Procedure 6-7 _FlectcalPower Requirements ... 620 Photoreceptor Drum Maintenance .... 6-8 __"0erSpace Requirements 621 General Tools and Supplies (RX) PhotoreceptorCleaning Enhancement 6.9 Intallation Procedure 622 Tools 659 Initiation of the Fuser Rol 6-10 Functional check 541 sachine Consumables 659 Prodvet Demonstration 643 MolexSL Connector Repair Procedure 6-13 aaaeal Installation Checklist eects os Specifications Fnetnst cheek fag TestPattern 659 Product Codes 618 product Demonstration Checklist... 643 image Reference Pattern 69 @ steerer eas annie oss Installation Space Required 61 Removal Other Tool and Supplies es copy Rate G18 Removal Procedure 644 | supply it 6-60 ele ererefccnesemced 510 auditvon ‘Change Tag/MOD Index Magnification Introduction oot Enabling the Auditron 6564 utLength Accura ei entnah scy 518 Tat he Avon 6560 Claification Codes est ut Squareness ; Change Tag/ MOD Index 682 hanging the Audion oe LD eet Power necuirements 610 | Kdmmisvator Use Number 6560 w98 - 3030 o Section ContentsDiagnostic Tests ‘Note: Ensure that al interlocks are closed, This section contains the Input and Output and Special Test diagnostic procedures To Enter the Diagnostic Mode: The diagnostic mode is entered by pressing and holding the zero (0) button while switching on the copier. While powering up in the diagnostic mode the ‘Message Oisplay will indicate the Copyright message, the message ROM configuration, and the software revision level The following message wil be displayed when the diagnosticmode is entered. ‘HAN OO ‘PRESS START TO ENTER PLEASE ENTER THE CHAIN NUMBER ‘The top and bottom Copy Contrast LEDS will {lash off and on alternately. Enter the fst two digits ofthe code, and press the Start button, then enter the second two ‘digit ofthe code, and press the Stat button to begin the test ‘The code entered will be displayed In the ‘Media Length display. The code wll ao be lsplayed in the top line of the Message lay. The test name willbe in the bottom line of the display along with test feedback Information. There also may be additional Information displayed depending on the test being run. ‘The Stop buttonis used tostop the test, ‘The Clear button s used to clear the entry The test codes consist of chain number and 2 {est number. The chain numbers correspond to the same chain numbers thot are used in the Service Manual to identity functional areas in ‘the copier. The test numbers are. sequential ‘numbers to identify the tess within achaln, ‘The chain qumbers used arelisted below. Chain Number Functional rea o Standby Power a User "interface (Control Pane!) 03 ‘Machine Run Control 04 Drives 05 Document Transportation 0% Optics 07 Media Supply 8 Media Transportation 09 Xerographics 10 Fusing!Copy Transportation To Exit the Diagnostic Mode: Enter the test [0361] or switch the copler ower off, walt S seconds, then switch ton, Input Diagnostic Test Procedure 1. Enter the dlagnostic mode. 2. Enter the testcode, 3, Press the Start button to begin the text. ‘4 Manually operate the component that is being tested 5. The condition of the component will be Indicted in the message display window and the Quantity window, The state of the Components indicate by 2.0 for low state and a1 forhigh state 6. Press the Stop button to stop the agnostic Test. 7. Press the Stop button again to clear the chain Input Diagnostic Test Codes Codes Component oro Aight Door interlock 102 ACHSensed ‘103 Line Frequency Sense on10 Media Supply Drawer Interlock 500 Document Handler interlock soz Document Front Sentor 0503, Document Rear Sensor 0701 “Media Transport interlock 702 Cutter Drawer interlock vono7 Roll Position Sensor ono Rell Motion Sensor oni ‘Cuter Home Sensor 01 Cut sheet Fed-in Switch 0803 ‘Media Registration Sensor 9807 Copy Ext Sensor 901 Cartridge Home Sensor 0910 Cut sheet Feed Shelf Interlock ost Upper Rear Door Interlock A005 Stlpper Finger Jam Switch 1008 Fuser Overtemperature Sensor Note: ifthe beeper cannot be heard when actuating 2 component, enter customize ‘program P16 and follow the dspay to switch ‘on the beeper. Diagnostics cy 62 3030Output Diagnostic Test Procedure The output diagnostic testis used to ensure thatthe electrical output components of the Copier are operating correctly. The output Siagnostic text allows the operation of the Individual ‘or multiple (chaining) output component(s) in order to verity its operation, Refer to section on entering and exiting from multiple codes before continuing, 1. Enter the diagnostic mode 2. Enter the chain number (fist two numbers on the code) 3, Press the Start button, 4 Enter the test number (last two numbers of the code). 5. Press the Startbutton to begin the test. 6. Observe the component for the correct ‘operation. if the component and is ‘reutry are functioning correctly, the Component will operate. If they ae not, tater tothe documentation to locate the problem. 17. Press the Stop button to stop the Diagnostic Test 8. Tovexit the diagnostic mode, enter the test [0361] or switch the copier power off, wait S seconds, then suitchiton Note: The Fuser must be at operating temperature before making voltage checks ‘or operating the diagnostics. Output Diagnostic Test Codes code ‘Component Tested 0203, Biling Meter index 0206 ‘Auditron/cva o2i0 ‘Control Panel LEDs 0306, Ready Foreign interface 0307 ‘Count Pulse Foreign Interface 0308 Reductionnlargement Premium Foreign Interface 0309) Large Foperremium Foreign Interface cos ain Drive Motor? 601-1 Document Drive Motor crives inthe Feed direction (bond) (eter to Special Tes) 601-2 Document Drive Motor drives inthe Feed direction vellum) (eter toSpecial Tes) 0601-3 Document Drive Motor drives Inthe Feed direction (iim) (Refer to Special Test) 0201-4 Document Drive Motor rotate inthe reverse diection, 0703 Rall rive Motor (Motor rotatesin the ‘counterclockwise direction)? o70a Rall Drive Motor Motor rotatesin the clockwise direction) 0716-1 Roll Drive Motor and Roll 1 Feed Giutch(CL1) (bond) 07162 Roll DriveNMotor and Roll Feed Clutch (CL1) (vellum) 0716-3 Roll Drive Motor and Roll Feed clutch (CL1) (bond) ono Cuter Brake on Cuter Drive motor onr Roll Rewind clutch (2) 0730 Roll 1 Feed Clutch (CLI)! code Component Tested ots Cleaner lade” Positioning Motor (MOT3)? ost Cooling Fans On at slow speed it fuser's cla 0917-1 Registration Roll (bond) 925 Toner Cartridge (1 Revolution) 0966 rave LED Pwe. 1004 Fuser Run Temperature Display, Drum Developer (Refer to special Test) 1006 Fuser Temperature Display 1009 Fuser Power Relay On NOTES: 1} Codes {0727} and [0730] must be chained w th 0703] in order to check the ‘operation of the Feed and Rewind Clutches fr Roll 2 Cooling fans will ls come on when this codes entered ifthe Fuseris cold 2 Fuser must be at the run temperature before the Drive Motor is switched on to prevent copier damage. 3030 soa 63 DiagnosticsTo Enter Multiple Codes (Chaining) ‘The Roll / Cut Sheet button is used when ‘entering more than one code. Enter the desired code. Ifthe code con be ‘chained, ROLL TO CHAIN wil appear on the ‘message display. Press the Roll / Cut Sheet button, then enter the next code. To Exit the Multiple Codes ‘Multiple codes can be switched off by two methods, 1. Enter the codes in the reverse sequence from how they were entered, presing the Stop button after each code. 2. Prete and hold the P button while pressing the Stop button. This wil lear Sl the codes that were entered, Special Tests The following tables give special diagnostic tests that are used to ‘enable or disable features. or to change the operating parameters ofthe copier. To enter a special est, the copier must fist be in the diagnostics mode, Each special test hata value that stored in ‘non-volatile memory (NVM). If there is 2 Gefauit value, it is found in the Value column, [NVM values may be changed by entering the special test, pressing the Start button, and then using the Copy contrast UP and DOWN arrow keys to select the desired NVM value. To enter the selected value, press the Start button agin. Tost he tet pre the Stop atten. If there is a reference to a procedure, the procedure must be followed in order to Correctly perform the test Diagnostics 7350 3030021% [Language ROM Tet G61 [Watchdog Timer Te 0373 [Reset wsmatch Audion = Both Language ROMs iiscode canbe use text nn sredefecive tre diagnostics mode sca allows the Muna 1 Primary Language aluesto be eset to the Roms good GE? | Diagnostic Timeout nominal recorded Aucitron 2 Secondary Language hiscode slows the 5 slves,Thesoftware Ronis good aajustmentorthetime | min. ompersthe Ht vlues too 3 Both Language ROMs interval hat the copier wit Sackop fle and resets the regeod sayin the agnostic mode aiuerthat are nat the sme Adjstmentscateis rom Oto asthe valuesin the backup om sce forrengem Stoo miuten fie aamov 0363 [Rese WM Mismatch 0374 [Rese Auatron vin a I aio Eoeations checksum This code allows the NUM 0262 [input Shelf Media wrath) values tobe revet back tothe 0379 [Auditor EA External Thiscodetsusedtocontrot | 1 previously adjusted valves. Foreign Accenory Control | 1 hat media wth canbe ihe software compares he Oe Audion erat used inthe copier vit valuesto backup ile 4 Aucitron On e inch and ll reset the volues that 25 External Foreign 2e8 are not the same os the values Accessory On, bling 3 nchand a inthe backup ie insquare deimeters 42 And = External For’gn stat Reset VR checksum Accessory On bling 0263 [iting Type [e370 [Resetavciron nvm | eee fniscode'susedto selectthe | 0 0561 [Document Handler San Piliagin ewes or fet GH7t | Reset Audion Admin ey Oe eet Password his code adustshow far the 12 metric This code allows the Technical docomant rovelson the scan Representative to change the ee arae T360 | writer codefou sdminstratornumber ae Entering the number 3 cosets without resetting Ye NVM, mea all the NVM values tothe e ee eefouivaluee G56? [Document Handler Recon Esterng the number 2 Datane slows he sectromc bling to Thiscodeadjustshow forthe be reset to ny desired valve. document rovelson the Us NVM Defeult rexcan ce before gets Billing eter scanned sgsn or stops at the = EO NVA Default end of he copy ee Reter A015? 3030 398 65. Diagnostics[evr (Document Drive Motor {ths cade allows the adjustment the document erive motorspeed. RefertoA615.1 Copy Size Adjustment 0860 Document Reg Time Thiscode allows the adjustment ofthe Image on Bond, Tracing Paper, an Fim media. Adjustment scales from 010 20, Adjustment range s zero to (t6mmpinincrements of (0.3mm), Refer to ADI 8.1 mage Resisvation 10 @ mm) 0882 Time for Auto Gut This code allows forthe adjustment ofthe copy media Fength by determining when the cutteristo cut te media. Adjustment scale is rom 01 20. Adjustment range's zero to(16mm)inincrements of 0. rom). Refer to ADJ8.2Auto.Length 10 @ om) (0922 | Run with Active Toner Fault This code disables toner faults oenable the running of eopies whileina LL toner fault Whilein dlagnostis enter the code (0822) and select [YES] for running with one faults, Enter the code 0361) to ext the diagnostic mode. Run copies 0920 | Runtime This code displays the total amount of time thatthe Drum Developer and Fuser Drive votors have been Electrostatic Series developer bes. |_| |_| 1 agjuts the (0526 [nitaization of Toner NVI ‘ranster/Detack Corotron [compete voltage “This code resets the toner control values to nominal (0960 [P/Rindextime This code adjusts the time between indexes ofthe Photoreceptor while the leaning blade is against the photoreceptor. 0961 | Blade Dropout Time This code adjusts the length oftime the cleaning blade s 2 Adjusts the Charge Corotron Voltage Vo) 3. Adjusts the Exposure Wad 4 Adjusts the image density }S Displays ttumination Bias Voltage and illumination Sensor output voltage J6 Toner Sensor Calibration Refer to ADI9.2 Electrostatic Series pins the photoreceptor 0308 Run with Active P/R Indexing This code enables and sisables the photoreceptor Indexing feature after the end ofthe copy eycle, The code 0360} 3 aisabied when the deaning blade is away trom the photoreceptor. Diagnostics 3am 66 3030escrow vane 1008, 1010 Fuser Temp Test (Fuser Run Temperature Display) This code switches the Fuser heatrod on and increases the user heat roll temperature to the run temperature. The run temperature deployed in degrees (F and degrees) [atthe run temperature, the Drum/ Developer Matera switched on. The following conditions may exist when the messoge, FUSER CAN NOT BE TURNED ON, CONDITION x isdisplayed: 03 Developer Coveris open 04 utter Coveris open 05. Xerographic interlock ‘sopen 05 Right side dooris o 08 open Document Handler Interiockisopen Fuser status problem, Turn power otf and ty again Miumination status ‘problem, Turn power ‘ffand ty ag Fuser Scorch sensor C) (thermistor 872). Signal ist with Fuser Rempecature = < 4200 (2130C), Signal is with Fuser temperature = > 4200F (21300), Note: Power must be switched off then on, in order to reset signal, Inialization of Fuser This code exes the fuser ont NVM tothe default valves 7060) Fuser Temperature Setpoint This code allows forthe adjustment of the fuser run emperature. Run temperature is 2900 F (1430) with AO wide Bond medi Refer to ADI 10.1 Fuser Temperature Fuser Main Drive On Point Thiscodeadjusts the temperature at which the Drum Developer Motorsis switched on, 20 1088 9908 Fuser Vellum (Tracing Papen Temp Setpaint thiscode adjusts the temperature offset between bond and Vellum (Tecing, Paper) media, Refer to ADI 10.1 Fuser [Temperature Fuser Film Temp Setpoint this code adjusts the temperature offset between bond and fim media, Refer to AD) 10.1 Fuser FTemperatu Fa Stepper Rate NVMT tng code initializes al the stepper mator values tothe default values, mage on Drum (Panic Stop) Procedure This procedure allows the isolation of copy quality problems by observing the image on the drum beforethe transfer of the toner to the media. the defectisvisbe on the drum before thetransfer, the defects. related tothe charge, theimaging, or the developer. If the defects visible on the copy after the transe, the defectis related tothe transfer of fuser 1. Make 2 copy of Test Patter, 8285980 ; ‘open the right door interlock when the test pattern f almost half way Into the document hinder. 2. Remove the Developer Module. 3. Ifthe defects visible on the developed image, the defect cause is related to the charge, the imaging, ° the developer. If the defect isnot visible, the defect couse Isrelated tothe transferor the fuser 3030 aaa 67Photoreceptor Drum Maintenance A ‘When performing the photoreceptor drum ‘maintenance do the following: WARNING (© Ensure that thereis adequate ventilation inthe area. ‘Wash your hands when the procedures completed . inthe shortest possible time in order oO ‘These procedures must be completed toreduce the effects of igh shock Washing Procedure The Weshing Materials: Photoreceptor Maintenance Kit Film Remover 1. Remove the photoreceptor drum assembly from the xerographic module (REP9.2) 2. Puton gloves. 3. Gently remove any dry nk toner and ‘developer from the surface ofthe drum, using a dry polyurethane pad. 4. Apply Film Removertoaclean polyurethane pad. 5. (Figure 1): Wash the drum from end-to- fend using a circular movement, Ensure that the endsof the drum are washed, Figure 1. Washing the Drum « sarapacan te ppetan etatetterseea fumiscovered with todry the surface ofthe drum, 8. Use the dusting pouch to apply atin ayer te over the entire surface of 9. Buff the surface ofthe drum using the ‘dean side of the dry polyurethane pad Ensure that the ends of the drum are Dutfed as well asthe center ofthe rum. 10, Continue obit the surface ofthe drum forthree complete revolutions of the drum. 11, Apply a final thin layer of zinc stearate ‘over the entice surace of the drum. 12, Reinstall the drum. 13, Enter lagnosticmode. Enter tests [1004] and allow the copier to run for 5 more minutes. 14, Place the ued washing materialsin the sisposa bog. 15, Wesh your hands, ‘The Polishing Procedure The Polishing Materials: Photoreceptor Maintenance! Photoreceptor Polish This procedure can be used to emove large areasof filming orfine seratches. ‘Do not allow compounds to become dry on the drum. Small scratches on thesurface ofthe drum will occur. (Continued) Photoreceptor Drum Maintenance oor a 3020(Continued) 1 2 Remove the photoreceptor drum assembly ‘rom the xerographic module (REPS.2) Puton loves. Gently emove any dry ink/ toner and ‘developer from the surface ofthe drum, Using a dry polyurethane pad. ‘Completely soak two sponges with water Using a paper towel, remove some water {rom one ofthe sponges until the sponge isonly slightly damp. Using enether paper towel, remave ome ‘water from the second sponge untilitis ‘rier than the first sponge. ‘shake the container of polish thoroughly. Puta large amount of polshona clean polyurethane pad. (Figure 2): Polish the drum, Figure 2. Polishing the Drum Ema tat the gir surtae ofthe ‘drums polished. 10. Remove the polish from the drum, using theTlrst sponge. Then remove any residual polish, using the second sponge 11 Buff the surface ofthe drum, using the dean side ofthe dry polyurethane pad. 12, Use the dusting pouch inorder to apoly 2 thin layer of zine stearate over the entire surface ofthe drum. 12, Buf the surface of the drum agin. Ensure thatthe ends ofthe drum are buffed aswell as the center of the 14, Conf to butt the surface ofthe drum for three complete revolutions ofthe drum. 15. Apply final thin ayer of zine stearate ‘over the entire surface ofthe drum. “After completing the polishing procedure, the drum must be used Immediately. f the drum isstored, cystallization problemsmay occu. 16, Reinstall the drum, 17, Enter the diagnosticmode. Enter the test [1004] and allow the copes torn for sore minutes. 18, Place the used polishing materalsinthe disposal bag 19, Wathyour hands Photoreceptor Cleaning Enhancement 1. Remove the photoreceptor drum assembly (REP9.2), 2. Use the dusting pouch (8R171) to apply a thinlayerof zinestearate over the entire surface of the photoreceptor. 3. Witha newlint free lth (60054372), wipe the ete surface of the photoreceptor using moderately heavy prevura tke back and forth motion (06: 10 strokes while revolving the photoreceptor 3 revolutions. 4, Repeat steps and 3 onetime and then continue wth steps, 5. Apply. thin ayer of zinc stearate over ‘the entire srface ofthe photoreceptor. 6. Reinstall the photoreceptor drum assembly (HEPS.2). 3030 Photoreceptor Drum Maintenanceization of the Fuser Roll Purpose Correct operation of the Fuser Roll requires thatthe Fuser Roll be initialized by coating the roll evenly with fuser oil. The following steps specify the correct technique for initializing the fuser roll Perform the procedure exactly a5 1. Press power off and disconnect the power ened. STEP 2E: To avoid damaging the Stripper fingers, handle the Stripper Finger Assembly with care 2, Remove the Stripper Finger Assembly It there are any dry areas on the Fuser Heat Rall, pe the el from the surrounding areas othe dry areas, using a towel Using the same pad clean the Fabric Guide fon the Media Transport, then discard the pad. written and de not omit any steps. The Fuser (REP 10.6) 12. Exit the code [0403] and enter the code [09 foil mus be nivalzed cold tent (e109) 2a) inorder tobriog thease Rat ; 3. Remove the Oi Dipense Assembly (EP rating teperatre Introduction 107. " eae This procedure must only be used ointiizea 13, While he fuseris warming up, fold new Fuser Roll or when installing anew 3030 4 Leave the Media Feed-in Shelf open and another cloth or paper towel into a pad Copier Dono use ths procedure when typo the fed inal neice nd epiyapprosately one quarter of feplocing tne wick or pads These heal onthe ped components have their own procedures, 5. Enter the diagnostic mode and enter the fode[O4t3}toturmontneMainDrve 14, When the Fuser Rll begins rotting, very /\ Motrin oer rotate the Fser Ral Carefully aply alton the surface of el . SWARNING rete fa eng fear protective loves when handing falda doth or pape towelintoa pad and ‘parts with fuser oll on them, Use caution and apply half the tube of ol tothe pad 15. Apply another one quarter of oil to the Eetotaliow the tse oto contact your eye. pada oppy alton the suace cf hero Fuser oil can cause severe eye irritation. Wash 7, Being very careful, apply the oil tothe ‘over the full length fends tterhanlingany components tet are Selnaverycaretil apy deo Covered wth tuser al Pal 16. cleanthe il Dispense Rol with Fm femover 8. ply the remainder ofthe onthe pad A WARNING and repeat step? 17, Reinstall the following Use extreme caution when working ithe a Sinners rely fuser area and do not touch any heated Inspect the entire surface of the roll for 'b. Stripper Finger Assembly Components The errr my be hot spec eee 18, Remove the interlock ype and ov the Items Requited ry areas apnea as clots 26 Media Fed:in shell cpposed ted ares that opposes 2 Tube (8. fuser oll ‘lossy areas. 19, Switch the copier off then on 1 pair daposabe gloves henyduty towels a Initialization of the Fuser Roll 6-10 3030GB) Tiecoriesmadein the next step ar not for copy quality. They are run toremove ‘any exces fuse oll rom the fuser heat roll. 20, Make 5 copies on 36inch (914mm) bond media, Use the white side of test pattern 825960. 21, Suiteh the copier of Use extrome caution in the next tape Use a thick cloth to wipe the excess oil from the ends ofthe fuser heat roll and the fabric guide The Fuser Heat Rll and the Fabric Gude willbe very hot. 22, Lower the Media Fed:.in Shel 23. Remove the Stripper Finger Assembly 24, Wipe excess ol from the ends ofthe Fuser Heat Roll andthe Fabric Guide. 25, Reinstall the Stripper Finger Assembly. 26, Wash your hands to remove any fuser oll that may remain on them. er onthe copier 28, Make 5 copies of test pattern 8265980 and check the copy quality. aoe 3030 on Initialization of the Fuser RollBLANK Initialization of the Fuser Roll aaa 612Molex SL Connector Repair Procedure 1 Purpose The purpose ofthis procedureisto show the approved method of repair or replacement of the wir terminals ether the in Housing Connectors or the Socket Housing Connectors ‘without damaging them. The Molex connectors will break easly. Use only approved tools and procedures ‘when extracting modules or terminals or ‘reseting the termina locking tabs. Items Required 60071825 Extraction Too! (Figure 1: Molex Extraction Too! ‘wsHooK USED To resents | rensenrma ri tnooute conncrons Fou Into THE CONNECTOR ‘Wie HOUSING 3030 eu = fe eatramememns {MODULE CONNECTORS AE as a 7 613 Molex Connector Repair ProcedureBLANK Molex Connector Repair Procedure at 614(Continues) Note the location ofthe inividval madule connectors inthe housing e before removing them. This will censure that they are reinstalled ‘correctly after the repair tothe terminals is complete. Failure to locate e the individual connectors correctly will ‘cause the copier tomalfunction ‘causing damage. s1ep28: section nen fora cise issr yen ite ree ometh face a mete hasng oe 2, (Figure): Remove the individual module connectors from thehousing, © Sheson THe COVECTORS ‘sent r exrcron = SO. Figure 2. Remove the individual module connectors from the housing (Continued) 3030 Molex Connector Repair Procedure(Continved) STEP3A: Insert the extractor tabs until the face of the tools lush with the connector housing, 3. (Figure3): Remove the Terminals from the Connectors. oe — =— oz loscosseaao00 TERMINAL REMOVAL TAROUGHTHEHOUSING “SHORT EXTRACTOR TAB = esto eee 7 s —_> 4 = ‘Hmmm ne¥ovAL ROM MODULE CONCTORREOVED FIOM THENOUSN =r Fare Remove the Tema om te Connector Fee TT] (cantina Molex Connector Repair Procedure 6 3030(Continued) '5,. Reinstall the terminal tothe pin postion it ‘was removed from. 4. (Figure): Reform the Terminal Locking 6, Reinstall the individual module connectors rect locations noted atthe beginning of this procedure. Refer to section 7 for detal of connector Tob. tothe «configuration A ronan YeRmanaL ut c nN Figure 4, Reform the Terminal Locking Tob aoe 3030 67 Molex Connector Repair ProcedureSpecifications Product odes The product code is located on the serial number plate and identifies the product ‘configuration GOH: THE SoHz OHE Physical Characteristics Weight S00tbs 25k9 Depth 223/4 in 550mm Wisth —57in 1450 mm Height 43in 100mm Installation space Required 105 in (267 om) X 87 (224 cm) Copy Rate Process Speed: 15feetiminute ameters/ minute Fiestcopy out: ,20seconds Maximuen Number of Copies Selected ‘Multiple Mode: 15 Copies Sets Made: One Copy CcutLength Accuracy Copies up to 610 mm will be cut within £45 rm. For lengths greater than 610 mm, any copy will be within * 0.5 % ofthe specified copy length. From the first copy to the last «copy of a multiple copy run.he ciference in Tength will bene more than 6 mm. ‘Magnification 1:1 nominal (1/28) with 20 pound (75 sm) bond and test pattern 8225980 cut Squareness Thecut length ofthe copy will be square: ‘For lengths greater than 420. mm may vary # 0.25% ‘© For lengths les than 420 mm may varylessthan 13 mm Electrical Power Requirements {60 Hz: The power outlet must be on a 20, “ampere service line that is dedicated (wired directly to the circuit breaker panel with no shared neutral and on @ different phase ‘rom the lighting circuit, inorder to prevent dimming the light). Gotz: 104-127 VAC single phase SO}: 220/240 vAC«ingle phase Current at 115 VAC Standby: 6 Amperes Running: 16 amperes Current at 220 VAC: Standby (Low Power: 2 Amperes Running: 85 Amperes ‘current at 240 VAC: Standby (Low Power): 2 Amperes Running: 9 Amperes Power Consumption Copying Mode: 1840 watts(115V) 1400 watts (220/240) Standby {Ready to Copy) Mode: 690 Watts(115 V) 950 watts (220/240 v) Power Saver Mode: 160Watts(115¥) 219 Watts (220) 26a Watts (240) Powercord length: 10 eet (3 metres) Audible Noize Operating Mode: 67 dBA maximum Standby Mode: 5248 maximum Document (Original) size Minimum Size: 82% 11 (A) Maximum Size: 914 mm x5 (40) Note: Any Document greater than 60 inches (1500 mm) in length must be run inthe Sets Mode of Operation. ‘Maximum Document Thickness: 18 in (3 mm) Side Edge Registration For all modes, copy misalignment is + 6 mm to the machine center (media location) copy Image Size 5mm (0.2 in) lead and trail edge with temaining toll dlameter greater than 95mm (G7in). 10 mm lead and wail edge with remaining roll diameter les than 95 mm. Specifications va 68 3020‘Specifications (continued) ‘media Type and size “Type specication: USO, XLA, XC: Bond vellum film RX: bond, tracing paper film Sie specification: ‘Auto Continuous oll WIDTH. 17 in (432 mm ) 36 In (914 mm) LENGTH: TO; (250 mm) to 60 in(t524 som) with the copier in the ‘multiple copy mode. Up to 82 feet (25 metres) with the copierin the SETS mode. ‘Manual Feed (Cut Sheets) WIDTH: 8 172m (216mm) to 36in (914 mm) LenGTH: 11m (280 mm) to 60 in (1524 mm) with the copier In the ‘multiple copy mode. Up to 82 feet (25 metres) with the coplerin the SETS mode ‘Media Roll Supply (One rolls, with 36 in (914 mem) X 500 F (150 metres) for bond and vellum(tracing paper) and 36 in (914 mm) X 150 ft (46 metres) for fim, Environmental Dato Maximum Temperature: 90°F, 32°C Maximum Humidity: 85% Minimum Temperature: 60°F, 16°C Minimum Humidity: 1556 Maximumatitude: 7000 (2133 cole Heat Emission (Average) 50/60 Hz Copying Mode: 6826 BTU/HR(115V) {6450 BTU/HR (220V) 7338 BTU/ HR (240v) Standby Mode: 2350 8TUMHR(115V) (eadytoCopy) 3242 BTUMR(220/240) Power Saver Mode: SSOBTUHR(115V) 901 BTUHR (220/240) 3030 wa «19 SpecificationsInstallation and Removal specifications are not met, the AC aus suet ieasdor grounded . wd and AC Voltage Check incorrectly. Inform the Customer and “request that a licensed electrician uso (Shel th profi DONOT make i a {fore nstaling the 3030 Cope, iecoreconyoual X aie Dee ag ae tte grouning ofthe AC oul tats oe prota te catome Ue the coun Petry cece’ (00747 or ml rte corre alge apie te Saocoudret por evomonce of demageto th copier The pamerlne outlet mst be 920 1. wc the ground and the Avotage © impinge dediated tine wired cone direct tote crest reser pared 7A. check 04-127 vAC beeen AC with no shared neutral and on 2 Hotend AC Neutral. taro parm te ighng 8. Ghck fo 10-177 VAC between A ‘rat ett oit © Gch foie than 2VACbatween AC seskeoreitand sone 7. Gc fo, 220-240 vc haeen AC Sessa 8. heck ior 220 240 vacbetween AC seecereeaa €. ede foriggthang VACbetween Ac Seat detetand 73 Installation 6-20 30302. (Figures! and2): This shows the ‘minimum allowable space requirements. A WARNING This product will produce ozone during operation. the ozone thats produced is ‘dependent on the copy volume and is heavier than oie. Providing the correct environmental parameters as specified in Xerox installation ‘rocedures wil ensure that concentration levelsmeet safe limits. FLOOR SPACE REQUIREMENTS 105 inches X a6 inches (2667 mm X 2185 mm) FRONT ViEW ain sain. (134mm) (1083 mn) HoT (1448) Figut 1. Minimum Space Requirements 2A, srin (610mm) (448mm) = + 26in (6mm 24in, 7 7 3 (610mm) fz 36in. Fagan oa Top View (610mm Figure2. Minimum Space Requremants {Continved) so 3030 621 InstallationInstallation Procedure 1 (Figure): Remove the packing material STEP B: Do not interchange the Document onder with other 3030 copiers. Always install the Document Handler onthe copier that the Handler was shipped with, Interchanging Document. Handlers may ‘cause Document skew problems. GST 0: The cable tie i used to secure the oni nat ‘leaning Blade Weight ueeacnenD G)ONE EACH END ANDRASE owen te eeDansHeLF Figure3. Remove Document Handler 730 Installation 622 3030(contin BE 8 ac yourinde ingen 2 Fiures4):Renovetberemainingeane EY ienendone cae tte te lane the cable tie does not fall into the cone @ seme: caste Figure 4. Removing the Cable Ties (Continued) 3020 623 Installation4. (Figure): Remove the Toner Cartridge. awe, repro aovetheDeoper Made e z 738 Installation 628 3030e (ont 3030 625 Installation(Continued) 6. (Figure): Remove the Sump Shield from er cartridge. Figure 8, Remove the Sump Shield from Under the Toner Cartidge oy Installation 6.26STEP 7A: Pourthe developer material 8. (Figure 10): Reinstall the Sump Shield on ‘evenly over the fll length ofthe the bottom of the Developer Module augers 7. (Figure): install the Developer ‘Material and record the batch number ‘onthe machine log ie ware INSTALL He SUMP SHLD Figured, Install the Developer Material Cac fax] swe [To Figure 10. Reinstall the Sump Shield on the bottom ofthe Developer Module (Continued) wa 3030 627 Installation(Continues) STEP9C: Donot overtighten the 98. Check the Media Transport to Drum |: (Figure 11): Reinstall the Top Shield Spacing (ADJ 84). © iusraie ie TOPS. screws) fan] oae [ow Figure 11, Reinstall the Top Shiold e conimen @ Installation(Continued) STEP 106: Ensure thatthe gears free toengage with the developer module STEP 10: Ensure thatthe developer hive gear ‘module s fly installed in the brackets. 10. Figure 12): Reins Module e Figure 12, Reinstall the Developer Module (Continued) oar 3030 629 Installationvo of the Copier. 12, (Figure 14): Check th (Continued) (Continued) 11. Figure 13); Lowerthe copiertothe lowest (=) STEPS 12AandB: Toensurethat the 13, Determine on which side ofthe copier the position. Copier isnot twisted, perform the front. front-toback levels the farthest out of tocback checkon the frameat the ends evel ‘of the copier. e STEPS 12 Aand.: The bubble must be ‘entered between the ines on the level. Figure 13. Lower the Copier to the Lowest Position : ac. ane e Fae hecho cop : i me cone” @ a 0 Installation(cominued) eo 14, (Figure 15): Adjust the front-to-back level Adjust the side which isthe farthest out oflevel frst STEP 14: The bubble must be centered between the ines on the level Dice fecarmesne STEP 158: The bubble must be centered between thelineson the level, 15. (Figure 16): Adjust the side-to-side level 16, Perform step 1 through 14 until the lvel iswithin specication. FeuaLytoaoNst e conn ‘onen Te ma @: fwal[sus Tw Tevet cove fan]sme [oe 7 jst the sde-t0- (Continued) @© coer star tone Fon sats aa Installation 30207. install the Toner Cartridge. Installation(continued) 19, Remove the Service Ralls from the Supply Kit © sre. tomato npoy soar Meenas etre Peer Scalar ese ae seep Sot do o 4 Saute so Figure 18. installing the Servic Ralls 20, (Figure 18) Install the Service Rall (Continued) 3030 Installation(Continued) 21, (Figure 19): Prepare to Remove the Xerographic Module. ges Pepto tion i ge Mol nd Installation 614 3030STEP22.: To ensure sate positon of the xerographic module onthe service rails, the on the module must be in the sHotson the rails. The module heavy ‘andit is ifficult to handle The xerographie module may resin on © thesenviceratstoinsta the photoreceptor 22. (Figure 20): Remove the Xerographic ras baorenos Figure20. Remove the Xerographic Module (Continued) Tor 3030 635 Installation‘electrostatic series after installing the handle under the Drum End Cap, be photoreceptor drum. itwillbedone careful not to damage the Ground Clip. Taterin the installation @ Mepttoatr te capers cauon sre: onot patie ins sre: when pede te cea a ae are eran 24. install the Photoreceptor Drum on the See [Senne Fosekomve GEAR THEN FON Figure21. Removing Photoreceptor Drum Assembly 5% Installation 636 3030(Continued) 25, Apply iestewrate tothe eanerbladeit (>) STEPE: the rounddip doe nat GB) Tepreventcontainating he charge Pot aredy done touch te support shat, reform the Corotroniase LED PW with zine lip tomakeit touch the shat. Stearate remove the charge. 26. (Figure 22): Reinstall the Photoreceptor CorotroniErase LED PWS before ‘Dram Assembly, ‘applying the zinc stearate tothe cleaner Blade. Reinstall the Charge Corotron/Erase LED WB after applying the zincsteorate to the cleaner lode. ‘tna commas —~@e Shiner ne nourish Fensoue ‘oon He senewonven © ean THENON THE Figure 22. Reinstall the Photoreceptor Assembly (Continued) wm : 3030 637 Installation27A, Reinstall the Xerographic Module and then perform the following: '. Reconnect all connector at both tends ofthe xerographic module bb, Remove the rubber cap and reinstall the toner waste bottle, 278. Check the Xerographic Module Position (0196), 28, Remove the service ail and store them ingide the Left Door 29, Rotate the document feedin shelf closed. 30. (Figure 23): RX ONLY: Install the power ‘cord and language EPROMS. STEPD: The language EPROM are provide ina separate kt and may not be required on all installations SOHZONLY voutace So Carer rewove me covers Figure 23. installing the Language EPROMS, ow | wa Installation 638 303031, (Figure 24): Remove the platen. e 32, Clean both sides ofthe platen with ant 433, Reinstall the platen and document handler. fer ruc paren 629 (continued) InstallationFunctional Check 1, Plug the power cord into the wal outlet. (B)_2OWOT run copes prior to performing the code 921 6 Toner Sensor Calibration. Running copies prior to thisadjustment may cause toner faults andlor premature copy quality defects 2, (Figure26): Switch the copier onand Refer tothe Initialization ofthe Fuser Roll procedure at the beginning of Section 6 ‘and do Steps I through 11, 4. CheclsAdjust the following ‘Country Configuration (AD13.2) ‘Fuser Temperature (AD! 10.1) (Go) step 5: The code [0921-6] entered In order to start the toner sensor Calibration routine. The copier wil ‘automatically calbrate. the sensor The code (0921 6] entered when new batch of developers installed. 5. Enter the code 0921-6] and follow the Giplayed instructions in order to calbrate the toner sensor. © 6. Perform the Electrostatic Seri STEP: Donot un coplesor adjust the density at this time when doing the Electrostatic Serles(ADI.2). (4019.2 Refer tothe initialization ofthe Fuser procedure atthe beginning of ection 6 ‘and doSteps 12(enter[0921 -4)) through 28 Refer tothe Service Manual and perform the following adjustments: (Copy size Adjustment (AD) 5.1) {mage Registration (AD!8.1) ‘Auto Cut Length (ADJ8.2) ‘ey imininim Copy Length (AD 8.3) Exit the dlagnostic mode. common) 10. inform the operator that the following adjustment are operator adjustments and an be charged to fittheirneeds. Refer to the User Gide and perform the following adjustments ‘2. Feature Timeout 1. Power Saver Mode (RX: Low Power Mode) Standby Mode 4. Lead Edge Margin @. Tral Edge Margin Figute26, Switching the Copier On (continued) 020 a9 eat Installation11, Figures 26 and 27): Record the copy count meter readings Figure 26, Record the Copy Count Readings Installationcard and insert the First all Report 3030 ‘ard into the Machine Log Pouch 14, Record the following on the copier Installation Quality Report 3030 card: 1 Copy count reading © Copier serial number © Installation date © Comments (as required) 15. Mall the copier Installation Quality Report 3030 card Product Demonstration To demonstrate the capabilities of the 303, refer tothe User Guide. Perform the following procedures to tain an operator: 1. Getting To Know Your Copier 2. Control Console 3. Loading the media 4 Making the copiesin the multiple copy ‘and sett modes. When touse them 5. Making the copies using the roll mei supply 6. Making the copies using the cutsheet medi 7. Seale Adjust Partial Copy 9, Document Input! Copy Contrast 10. The Copy Output Selections 11, Adding toner and how to lear thes statuscode 12, leaning the Paten and the Optical System 13, Problem Solving Status Codes 14, Clearing the Copier Installation Checklist Site Preparation “___ Supply Vottage check Space Requirements Installation Remove the packing materia. Remove the Xerographic Module = remove the tieswrap on the ‘Cleaning Blade Solenoid Weight. ____ Install the Photoreceptor Drum = reinstall the Xerographie Module = Remove the Toner Cartridge. = tevel the copier Ada developer = instal he Toner cartridge. — cleanthe platen stall the Document Handler enable the correctianguage instal the Copy Catch shields Functional check Switch onthe copier and allow the copier to warm up. ___ Initiaizaton ofthe Fuser Roll Perform the Country Configuration (0032) Perform the Fuser Temperature (ADJ 101) Perform the Toner Sensor Calibration (pate) Perform Copy Size Adjustment (ADJ 5a) Perform the Electrostatic Series (AD) 92). Image Registration (AD! 8.1) (Part of ADI5.1) ‘Auto Cut Length (ADI 8.2)(Part of ADJ 5) Key inn mm Copy Length (ADI 8.3) Make fivecopies ‘Check thecopy quality Check the operator adjustments Product Demonstration Checklist ‘ON/OFF itch, copy count meter, and — serial number plate control console =~ aking the Copies Seale Adjust Partial Copy ‘Adding the toner Cleaning the Optical System Problem Saving Status Codes (learn the Copier II 3020 aaa 64 InstallationRemoval Procedure the installation becomes an abort, orf the 3030 must be moved toa different location and repacked, the following procedures will, be necessary, Warning: Disconnect the power cord. 2. Remove the Xerographic Module (REP 3. 3. Remove the Photoreceptor Drum ‘Assembly (REP 9.2), (Figure 1): Install a cable tie on the Blade Weight © suepaa: re diade Weight willbe Secured ving scond cable te oer inthe procedure. Clean the entire cleaner blade area with @ ‘vacuum cleaner ‘lean the Cleaner Blade with fm remover and put alight coating of zinc stearate on the Cleaner Blade, 282 Figure 1. Installing the Cable Te (Continued) aor Removal eae 2020(Continued) © STAC: std the cable eso that it Do not reinstall the toner waste bottle {atight against the the frame ofthe Point charts ce a ironies wn bracket from moving. ee rt shat easy o eoopsc Made @ 5. pier see sient coms s : < @) STALL Asecono Figure. Securing the Stripper Finger Assembly (Continued) oa Removal 3020 605(Continued) photoreceptor, the 3030 must be Oo Toprevent damaging the Shipped with the cleaning blade not touching the photoreceptor. Or arena ruascaws ONE EACHEND fare o oLo mE caBLE TE THATS OUND THe BLADE WEIGHT (Figure 3}: Secure the Cleaning Bade Weight and install the Platen packaging. STEPC: Pullupon the cable tie that isaround the blade weight while ‘pushing down on the second cable te. Push cable te down until itisagainst the Document Feed in Shelf A c Sreverau s TaPEARRCE OF 8 Carosowo oven RELEASE va TUR SCREWS aerate (aon ence 4 Docume i i 20 mawouen Figure: Remove the Document Hendler eeiee am Removal 66 3030(continved) STEP 1 A: Tosvoiddomage tothe iingeson te upnerrear dor, pul the tuiterouttovport the upper rear 10, Figure: Remove the Copy Catch Shields. mn 11. (Figure 5): Prenare toremove the Developer Module. ‘ecustower Patmiecurtenour os e Figure 4. Remove the Copy Catch Shields ° Figure. Prepare to remove the Developer Module (Continued) a8 2030 ear Removal(Continued) STEP 128: Tape dispense holes spilling out whe tipped up frre 12, (Figure 6): Remove the Toner Cartridge. Figure 6. Remove the Toner Cartridge Removal ayFigure 7. Remove the Developer Module(Continued) 14 (Figure): Remove the Sump Shield, (Continued) Removal 650 3030(Continued) Figure 10, Remove the Pressure Equalizer Tubes (Continued) Removal(Continued) STEP 18BandD: The gears must be 17. Clean the entire Developer Module, estat bak he Banderas seen i Magnetic Rol, and the Pressure Equalizer ‘ensure that all the gearsare secured. Tubes thoroughly with a vacuum cleaner. e deren ae hiiel hh 18. (Figure 11): Reinstall the Pressure Equalizer Tubes. (Continued) Removal(Continued) STEP 19 Band: Ensure thatthe full length ofthe edge ofthe shield isunder the edge ofthe housing, A 19. (Figure 12): Reinstall the Sump Shield han[aue [oe Figure 12. Reinstalling the sump Shield (Continued) Removal 3030(Continued) @ 5T€P20C: donot overtighten the 20, (Figure 13): Reinstall the Top Shield x ‘ Figure 12, Reinstalling the Top shield e (Continued) om 65s 3030 Removal(Continued) 21, (Figure 14): Reinstall the Developer 23, Cap the toner waste bottle and tape itto © 5214: Ene that ihe deeopr Module, the toner cartridge for shipment with the ‘mod fully installed in the brackets copier on 22. 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