Está en la página 1de 91

ITS1000M (Mini-shelter) V100R003C02 Quick Installation Guide

Issue: 01 Date: 2012-08-13

HUAWEI TECHNOLOGIES CO., LTD.

Contents Preparations
Precautions Installation Requirements Mounting Hole Dimensions Tools

3
3 3 4 5

Installation Process
Installing Installing Installing Installing Installing Installing Installing Installing Installing Installing Installing Installing Installing a Single-Cabinet Mini-shelter As a Whole a Single-Cabinet Mini-shelter (Disassembled Mode) a Dual-Cabinet Mini-shelter (Disassembled Mode) a Triple-Cabinet Mini-shelter (Disassembled Mode) a Single-Cabinet Mini-shelter with Battery Racks (Disassembled Mode) a Single-Cabinet Mini-shelter with 19-in Racks (Disassembled Mode) a Single-Cabinet Mini-shelter with BTS Racks (Disassembled Mode) a Single-Cabinet Mini-shelter with Combination Racks (Disassembled Mode) a Single-Cabinet Mini-shelter As a Whole a Dual-Cabinet Mini-shelter (Disassembled Mode) a Triple-Cabinet Mini-shelter (Disassembled Mode) a Rack Combination Cabinets

6
6 6 6 6

Installing a Mini-shelter

7
7 11 15 19 23 24 27 30 37

Installing Components in a Mini-shelter


Installing a Door Status Sensor Installing a Smoke Sensor Installing a Signal Transfer Board Install a Temperature and Humidity Sensor Installing a Battery Temperature Sensor Installing a Water Sensor Installing an ACDB Installing a MTS Installing a DUDU Installing a DCDB Installing a BBU Installing the ETP48200 Installing the BTS3900

38
38 39 40 41 42 42 43 43 43 44 44 45 45

Copyright Huawei Technologies Co., Ltd. 2012. All rights reserved.

Contents
Installing the RRU (Vertical Installation: One RRU on a Pole) Installing the RRU (Front Installation: One RRU on a Pole) Installing Storage Batteries Routing Cables Through a Feeder Window Installing a Heater Installing an Air Conditioner Controller Installing Base Plates Installing an Antitheft Fence Installing an Outdoor Ground Bar Installing a Maintenance Socket Installing a Lamp Replacing a Lock Cylinder Opening the Cabinet Door Routing Cables in a Mini-shelter Requirements for Cable Routing Routing Cables out from the Cabinet Cable Routing Specifications Installing PGND Cables Installing Power Cables Connecting the Temperature Control Equipment Connecting the Communications Cable Between Monitoring Equipment and Base Stations 46 50 53 55 56 58 60 61 62 63 63 63 64 65 65 65 66 69 70 75 77

Checking the Installation Powering On and Commissioning the Mini-shelter Appendix


Preparing an OT Terminal and Cord End Terminal Cable Label Handwriting Description

81 83 88
88 89

Copyright Huawei Technologies Co., Ltd. 2012. All rights reserved.

Preparations
Precautions
Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment, and they must understand basic safety precautions to avoid hazards. If a Mini-shelter is assembled onsite, the site environment should be equal to or above 0 C. If the cabinet is scratched during transportation, paint or apply glue to the scratched areas.

Prepare a rainproof cloth to protect the Mini-shelter from rain.


Do not step on the base of the shelter to avoid sand and dust. Before disassembly, clear the space for arranging components, and lay protection materials to protect the components from scratches and damages. During disassembly, keep small structures and fixtures such as screws together and use appropriate screwdrivers to avoid stripping screws. Requirements for the Mini-shelter location:

A Mini-shelter should be installed in a high place where water can be easily drained. Swales and the areas prone to pondings are unsuitable for site construction.
The cabinet must comply with installation space requirements for later cabinet maintenance. Requirements for the Mini-shelter installation direction: Maintenance personnel must be safe when they maintain at the front door of the Mini-shelter.

The Mini-shelter is not exposed to direct sunlight and stays away from the wind.
When installing a mini-shelter in a residential area, ensure the Mini-shelter doors do not face the residential area.

Requirements for Installation Space


The following figure shows the required clearances around the Mini-shelter. 2000 mm

Mounting Hole Dimensions


Single-Cabinet Mini-shelter
200 mm 142 mm

899 mm 850 mm

899 mm 850 mm 216 mm

16 mm

Front

Door side

Dual-Cabinet Mini-shelter
200 mm

1748 mm 1699 mm

899 mm 850 mm 216 mm

16 mm

Front

Door side

Cabinet-Combination Mini-shelter (1+1)


1813 mm 15 mm 200 mm

899 mm
850 mm

850 mm 216 mm

899 mm

16 mm

Front

Door side

Cabinet-Combination Mini-shelter (1+1+1)


200 mm 2727 mm 15 mm 15 mm

899 mm 850 mm

899 mm 850 mm 216 mm

Front

16 mm

Door side

Tools
Mandatory Tools

Flat-head screwdriver (2-6 mm

Phillips screwdriver (M3-M6)

Hammer drill (4.2, 8, and 16 drill bit

Claw hammer

Multimeter

Adjustable wrench

Protective gloves

Wire stripper

Measuring tape

Marker

COAX crimping tool

Level

Segmented blade utility knife

Hydraulic pliers

Diagonal pliers

Optional Tools

Pallet truck

Step ladder

M12 lifting eye (purchased onsite)

Rivet gun

Crane

Installation Process
Installing a Single-Cabinet Mini-shelter As a Whole Installing a Single-Cabinet Mini-shelter (Disassembled Mode)
Disassemble the single-cabinet Mini-shelter Install the single-cabinet Mini-shelter

Start

Remove the cabinet door

Secure the base

Move the singlecabinet Mini-shelter


Remove the top cover Install the rack

Secure the Minishelter Install components inside the Mini-shelter Power on and commission Minishelter

Remove the wall panels

Install the columns

Remove the top frame

Install the top frame

Remove the columns

Paste adhesive tape

Remove the rack

Install wall panels

End

A cabinet delivered in disassembled mode is transported as an entire cabinet and the cabinet interior is not tightened. Disassemble the cabinet and then install the cabinet onsite. The Mini-shelter can be disassembled to the largest extent for easy of being transported through narrow passages.

Install the top cover No Determine whether to remove the supports for a 2.4 m high Mini-shelter Install the cabinet door

Install components inside the Mini-shelter Yes Power on and commission the Mini-shelter

Remove the supports

End

Installing a Dual-Cabinet Mini-shelter (Disassembled Mode)

Installing a Triple-Cabinet Mini-shelter (Disassembled Mode)

Start

Paste adhesive tape

Start

Paste adhesive tape

Secure the base

Install the wall panels

Secure the base

Install the wall panels

Install the columns

Install the top cover

Install the columns

Install the top cover

Separate the top frame from the top cover

Install the cabinet door

Separate the top frame from the top cover

Install the cabinet door

Install the top frame

Install components inside the Mini-shelter

Install the top frame

Install components inside the mini-shelter

Install the middle wall panels

Power on and commission the Mini-shelter

Install the middle wall panel

Power on and commission the Mini-shelter

Install the rack

End

Install the rack

End

Installing a Mini-shelter
Installing a Single-Cabinet Mini-shelter with Battery Racks (Disassembled Mode) Disassembling the Single-Cabinet Mini-shelter
1. Remove the door.
Open the cabinet door to an angle of 90 degrees. Arrange three persons to lift the door in the vertical direction. Move the door outwards till it is away from the Mini-shelter and place it vertically.

2. Remove the top cover.


Remove the four plastic plugs on the exterior of the top cover using a flat-head screwdriver.

Remove the four screws that secure the top cover to the top beam of the Mini-shelter using a Phillips screwdriver. Note that the four screws are configured with spring washers and large washers. Raise the top cover from the cabinet interior and remove the top cover.

Do not face the cabinet door top downwards. If a cabinet is delivered onsite with its door disassembled and configured with an air conditioner, ensure that the door is secured to the cabinet or stand the cabinet door upright for at least 2 hours before powering on the air conditioner on the cabinet door.

3. Remove the wall panels.


Remove the two battens beside each wall panel by pulling them upwards.

4. Remove the top frame.


Remove the eight M5 self-tapping screws that secure the top frame to the cabinet top. Remove the top frame.

Remove the wall panels by pushing them from the cabinet interior.

Disassembling the Single-Cabinet Mini-shelter b


5. Remove the columns.
Remove the two screws from the bottom of the two columns. Remove the four columns by pulling them upwards from the base (two straight flanges are disconnected from the columns).

6. Remove the rack.


Remove the eight M5 screws that secure the base to the rack, and then remove the rack.

Straight flange

7. Remove the supports for a 2.4 m high Mini-shelter.


Remove the four M8 screws from the cabinet base using a Phillips screwdriver. Remove the two supports (the removed supports can be discarded).

Installing the Single-Cabinet Mini-shelter


1. Secure the base.

b
2. Install the rack.
Place and secure the rack to the base using eight M5 bolts.

Determine the door opening direction and then place the base accordingly.
Draw four holes Move the base Drill holes Secure the expansi on tube Remove the expansion bolts Move back the base Install and secure expansion bolts

Mounting hole on the base

3. Install the columns.


Install the four columns on the base.

4. Install the top frame.


Insert the feet of the top frame into the mounting holes on top of the four columns. Measure the verticality of the columns using a level and ensure that the columns are perpendicular to the ground. Secure the top and bottom of the four columns using the M5 screws configured with corrugated washers.
Straight flange

Secure the four columns and two straight flanges by using M5 screws. (Secure the two straight flanges to columns A and C).

Secure the rack top to the top frame using M5 self-tapping screws.

Installing the Single-Cabinet Mini-shelter


5. Paste adhesive tape.
Paste adhesive tape on the edges of columns and top frame (left, right, and rear sides).

6. Install the wall panels.


Rip off the film from the wall panel. Insert the wall panel into the installation position and exert force to press the panel side beside which the batten is to be installed. Insert the battens beside wall panels.

When installing a wall panel, keep the same distance between the wall panel and both columns beside it to facilitate the insertion of wall panel battens.

Wall panel

Film

7. Install the top cover.


Place the top cover onto the top frame.

8. Install the cabinet door.


Raise the cabinet door and connect the hinge. Install the cabinet door. Close the cabinet door.

Install four M5 self-tapping screws and large washers.


Install four plastic plugs.

1. When inserting the top cover, observe the insertion direction (indicated by the label) to ensure that the top cover points to the correct direction. 2. After the top cover is installed, push the top cover towards the direction of the door forcibly to minimize the gap between the top cover and the rear wall board.

1. 2.

The figure is for reference only. For details about how to install a cabinet door, see the related drawings. After installing the Mini-shelter, apply paint or neutral silicon sealant to scratched areas if necessary.

10

Washer

Installing a Single-Cabinet Mini-shelter with 19-in Racks (Disassembled Mode)


Disassembling the Single-Cabinet Mini-shelter 1. Remove the door.
Open the cabinet door to an angle of 90 degrees. Arrange three persons to lift the door in the vertical direction. Move the door outwards till it is away from the Mini-shelter.

2. Remove the top cover.


Remove the four plastic plugs on the exterior of the top cover using a flat-head screwdriver. Remove the four screws that secure the top cover to the top beam of the Mini-shelter using a Phillips screwdriver. Note that the four screws are configured with spring washers and large washers. Raise the top cover from the cabinet interior and remove the top cover.

Do not face the cabinet door top downwards. If a cabinet is delivered onsite with its door disassembled and configured with an air conditioner, ensure that the door is secured to the cabinet or stand the cabinet door upright for at least 2 hours before powering on the air conditioner on the cabinet door.

3. Remove the wall panels.


Remove the two battens beside each wall panel by pulling them upwards. Remove the wall panels by pushing them from the cabinet interior.

4. Remove the top frame.


Remove the eight M5 self-tapping screws that secure the top frame to the cabinet top. Remove the top frame.

11

Disassembling the Single-Cabinet Mini-shelter b


5. Remove the columns. Remove the two screws from the bottom of the two columns. Remove the four columns by pulling them upwards from the base (two straight flanges are disconnected from the columns).
6. Remove the rack. Remove the eight M5 screws that secure the base to the rack, and then remove the rack.

Straight flange

7. Remove the supports for a 2.4 m high Mini-shelter. Remove the four M8 screws from the cabinet base using a Phillips screwdriver. Remove the two supports (the removed supports can be discarded).

12

Installing the Single-Cabinet Mini-shelter


1. Secure the base.

b
2. Install the rack.
Place and secure the rack to the base using eight M5 bolts.

Determine the door opening direction and then place the base accordingly.
Draw four holes Move the base Drill holes Secure the expansi on tube Remove the expansion bolts Move back the base Install and secure expansion bolts

Mounting hole on the base

3. Install the columns.


Install the four columns on the base. Secure the four columns and two straight flanges by using M5 screws. (Secure the two straight flanges to columns A and C) Straight flange

4. Install the top frame.


Insert the feet of the top frame into the mounting holes on top of the four columns. Measure the verticality of the columns using a level and ensure that the columns are perpendicular to the ground. Secure the top and bottom of the four columns using the M5 screws configured with corrugated washers. Secure the rack top to the top frame using M5 self-tapping screws.

13

Installing the Single-Cabinet Mini-shelter


5. Paste adhesive tape.
Paste adhesive tape on the edges of columns and top frame (left, right, and rear sides).

b
6. Install the wall panels.
Rip off the film from the wall panel. Insert the wall panel into the installation position and exert force to press the panel side beside which the batten is to be installed. Insert the battens beside wall panels.

When installing a wall panel, keep the same distance between the wall panel and both columns beside it to facilitate the insertion of wall panel battens.

Wall panel

Film

7. Install the top cover.


Place the top cover onto the top frame. Install four M5 self-tapping screws and large washers. Install four plastic plugs.

8. Install the cabinet door.


Raise the cabinet door and connect the hinge. Install the cabinet door. Close the cabinet door.

1. When inserting the top cover, observe the insertion direction (indicated by the label) to ensure that the top cover points to the correct direction. 2. After the top cover is installed, push the top cover towards the direction of the door forcibly to minimize the gap between the top cover and the rear wall board.

1.

2.

The figure is for reference only. For details about how to install a cabinet door, see the related drawings. After installing the Mini-shelter, apply paint or neutral silicon sealant to scratched areas if necessary.

14

Washer

Installing a Single-Cabinet Mini-shelter with BTS Racks (Disassembled Mode)


Disassembling the Single-Cabinet Mini-shelter
1. Remove the door.
Open the cabinet door to an angle of 90 degrees. Arrange three persons to lift the door in the vertical direction. Move the door outwards till it is away from the Mini-shelter.

2. Remove the top cover.


Remove the four plastic plugs on the exterior of the top cover using a flat-head screwdriver. Remove the four screws that secure the top cover to the top beam of the Mini-shelter using a Phillips screwdriver. Note that the four screws are configured with spring washers and large washers.

Do not face the cabinet door top downwards. If a cabinet is delivered onsite with its door disassembled and configured with an air conditioner, ensure that the door is secured to the cabinet or stand the cabinet door upright for at least 2 hours before powering on the air conditioner on the cabinet door.

Raise the top cover from the cabinet interior and remove the top cover.

3. Remove the wall panels.


Remove the two battens beside each wall panel by pulling them upwards. Remove the wall panels by pushing them from the cabinet interior.

4. Remove the top frame.


Remove the eight M5 self-tapping screws that secure the top frame to the cabinet top. Remove the top frame.

15

Disassembling the Single-Cabinet Mini-shelter b


5. Remove the columns.
Remove the two screws from the bottom of the two columns. Remove the four columns by pulling them upwards from the base (two straight flanges are disconnected from the columns).

6. Remove the rack.


Remove the eight M5 screws that secure the base to the rack, and then remove the rack.

Straight flange

7. Remove the supports for a 2.4 m high Mini-shelter.


Remove the four M8 screws from the cabinet base using a Phillips screwdriver. Remove the two supports (the removed supports can be discarded).

16

Installing the Single-Cabinet Mini-shelter


1. Secure the base.

b
2. Install the rack.
Place and secure the rack to the base using eight M5 bolts.

Determine the door opening direction and then place the base accordingly.
Draw four holes Move the base Drill holes Secure the expansi on tube Remove the expansion bolts Move back the base Install and secure expansion bolts

Mounting hole on the base

3. Install the columns.


Install the four columns on the base. Secure the four columns and two straight flanges by using M5 screws. (Secure the two straight flanges to columns A and C) Straight flange

4. Install the top frame.


Insert the feet of the top frame into the mounting holes on top of the four columns. Measure the verticality of the columns using a level and ensure that the columns are perpendicular to the ground. Secure the top and bottom of the four columns using the M5 screws configured with corrugated washers. Secure the rack top to the top frame using M5 selftapping screws .

17

Installing the Single-Cabinet Mini-shelter


5. Paste adhesive tape.
Paste adhesive tape on the edges of columns and top frame (left, right, and rear sides).

b
6. Install the wall panels.
Rip off the film from the wall panel. Insert the wall panel into the installation position and exert force to press the panel side beside which the batten is to be installed. Insert the battens beside wall panels.

When installing a wall panel, keep the same distance between the wall panel and both columns beside it to facilitate the insertion of wall panel battens.

Wall panel

Film

7. Install the top cover.


Place the top cover onto the top frame. Install four M5 self-tapping screws and large washers. Install four plastic plugs.

8. Install the cabinet door.


Raise the cabinet door and connect the hinge. Install the cabinet door. Close the cabinet door.

1. When inserting the top cover, observe the insertion direction (indicated by the label) to ensure that the top cover points to the correct direction. 2. After the top cover is installed, push the top cover towards the direction of the door forcibly to minimize the gap between the top cover and the rear wall board.

1.

2.

The figure is for reference only. For details about how to install a cabinet door, see the related drawings. After installing the Mini-shelter, apply paint or neutral silicon sealant to scratched areas if necessary.

18

Washer

Installing a Single-Cabinet Mini-shelter with Combination Racks (Disassembled Mode)


Disassembling the Single-Cabinet Mini-shelter
1. Remove the door.
Open the cabinet door to an angle of 90 degrees. Arrange three persons to lift the door in the vertical direction. Move the door outwards till it is away from the Mini-shelter. 2. Remove the top cover. Remove the four plastic plugs on the exterior of the top cover using a flat-head screwdriver. Remove the four screws that secure the top cover to the top beam of the Mini-shelter using a Phillips screwdriver. Note that the four screws are configured with spring washers and large washers. Raise the top cover from the cabinet interior and remove the top cover.

Do not face the cabinet door top downwards. If a cabinet is delivered onsite with its door disassembled and configured with an air conditioner, ensure that the door is secured to the cabinet or stand the cabinet door upright for at least 2 hours before powering on the air conditioner on the cabinet door.

3. Remove the wall panels.


Remove the two battens beside each wall panel by pulling them upwards.

4. Remove the top frame.


Remove the eight M5 self-tapping screws that secure the top frame to the cabinet top. Remove the top frame.

Remove the wall panels by pushing them from the cabinet interior.

19

Disassembling the Single-Cabinet Mini-shelter b


5. Remove the columns.
Remove the two screws from the bottom of the two columns. Remove the four columns by pulling them upwards from the base (two straight flanges are disconnected from the columns).

6. Remove the rack.


Remove the eight M5 screws that secure the base to the rack, and then remove the rack.

Straight flange

7. Remove the supports for a 2.4 m high Mini-shelter.


Remove the four M8 screws from the cabinet base using a Phillips screwdriver. Remove the two supports (the removed supports can be discarded).

20

Installing the Single-Cabinet Mini-shelter


1. Secure the base.

b
2. Install the rack.
Place and secure the rack to the base using eight M5 bolts.

Determine the door opening direction and then place the base accordingly.
Draw four holes Move the base Drill holes Secure the expansi on tube Remove the expansion bolts Move back the base Install and secure expansion bolts

Mounting hole on the base

3. Install the columns.


Install the four columns on the base. Secure the four columns and two straight flanges by using M5 screws. (Secure the two straight flanges to columns A and C)

4. Install the top frame.


Insert the feet of the top frame into the mounting holes on top of the four columns. Measure the verticality of the columns using a level and ensure that the columns are perpendicular to the ground. Secure the top and bottom of the four columns using the M5 screws configured with corrugated washers.

Straight flange

Secure the rack top to the top frame using M5 self-tapping screws.

21

Installing the Single-Cabinet Mini-shelter


5. Paste adhesive tape.
Paste adhesive tape on the edges of columns and top frame (left, right, and rear sides).

b
6. Install the wall panels.
Rip off the film from the wall panel. Insert the wall panel into the installation position and exert force to press the panel side beside which the batten is to be installed. Insert the battens beside wall panels.

When installing a wall panel, keep the same distance between the wall panel and both columns beside it to facilitate the insertion of wall panel battens.

Wall panel

Film

7. Install the top cover.


Place the top cover onto the top frame. Install four M5 self-tapping screws and large washers. Install four plastic plugs.

8. Install the cabinet door.


Raise the cabinet door and connect the hinge. Install the cabinet door. Close the cabinet door.

1. When inserting the top cover, observe the insertion direction (indicated by the label) to ensure that the top cover points to the correct direction. 2. After the top cover is installed, push the top cover towards the direction of the door forcibly to minimize the gap between the top cover and the rear wall board.

1.

2.

The figure is for reference only. For details about how to install a cabinet door, see the related drawings. After installing the Mini-shelter, apply paint or neutral silicon sealant to scratched areas if necessary.

22

Washer

Installing a Single-Cabinet Mini-shelter As a Whole


Installing a Single Cabinet Insert the pallet truck into the holes at the bottom of the cabinet and move the cabinet to the installation place using a pallet track.

Securing a Single Cabinet Install expansion bolts in the mounting holes at the four corners of the cabinet bottom to secure the cabinet.

If the cabinet is 2.4 m high, remove the two supports from the base after securing the cabinet. For details about how to remove the supports, see step 7 on page 20.
Draw four holes Move the cabinet Drill holes Secure the expansion tube Remove the expansion bolts Move back the base Install and secure expansion bolts

23

Installing a Dual-Cabinet Mini-shelter (Disassembled Mode)


Installing the Dual-Cabinet Mini-shelter 1. Secure the base.

2. Install the columns.

Determine the door opening direction and then place the base accordingly.
Draw four holes Move the base
Drill holes Secure the expansi on tube Remove the expansion bolts Move back the base Install and secure expansion bolts

4. Install the top frame.


3. Separate the top frame from the top cover.
Remove the eight M5 screws to separate the top frame from the top cover. Insert the feet of top frame into the mounting holes on top of the columns. Measure the verticality of columns using a level and ensure that the columns are perpendicular to the ground. Secure the top and bottom of the four columns using the M5 screws configured with corrugated washers.

24

Installing the Dual-Cabinet Mini-shelter


5. Install the middle wall panel.
Place the wall panel between the two cabinets and tighten it using two M5 screws.

6. Install the rack.


For details about how to install a battery rack, see pages 30 to 31.
For details about how to install a 19-inch rack, see page 32.

For details about how to install a BTS rack, see pages 33 to 34.
For details about how to install a combination rack, see page 36.

7. Paste adhesive tape.


Paste adhesive tape on left, right and rear sides frames and on the edge of the top frame.

8. Install the wall panels.


Rip off the film from the wall panel. Insert the wall panel into the installation position and press one side of the wall panel forcibly. Insert the battens beside wall panels.

When installing a wall panel, keep the same distance between the wall panel and both columns beside it to facilitate the insertion of wall panel battens.

Wall panel Film

25

Installing the Dual-Cabinet Mini-shelter


9. Install the top cover.
Place the top cover onto the top frame. Install four M5 self-tapping screws and large washers. Install four plastic plugs.

1.

2.

When inserting the top cover, observe the insertion direction (indicated by the label) to ensure that the top cover points to the correct direction. After the top cover is installed, push the top cover towards the direction of the door forcibly to minimize the gap between the top cover and the rear wall board.

10. Install the cabinet door.


Raise the cabinet door and connect the hinge. Install the cabinet door.

Close the cabinet door.

1. 2.

The figure is for reference only. For details about how to install a cabinet door, see the related drawings. After installing the Mini-shelter, apply paint or neutral silicon sealant to scratched areas if necessary.

If a cabinet is delivered onsite with its door disassembled and configured with an air conditioner, ensure that the door is secured to the cabinet or stand the cabinet door upright for at least 2 hours before powering on the air conditioner on the cabinet door.

26

Washer

Installing a Triple-Cabinet Mini-shelter (Disassembled Mode)


Installing the Triple-Cabinet Mini-shelter 1. Secure the base. 2. Install the columns.

Determine the door opening direction and then place the base accordingly.
Draw four holes Move the base
Drill holes Secure the expansi on tube Remove the expansion bolts Move back the base Install and secure expansion bolts

When installing columns, ensure that the columns attached with heat insulation foam match the top frame and base attached with heat insulation foam.

3. Separate the top frame from the top cover.


Remove the 12 M screws to separate the top frame from the top cover.

4. Install the top frame.


Insert the feet of top frame into the mounting holes on top of the columns. Measure the verticality of columns using a level and ensure that the columns are perpendicular to the ground. Secure the top and bottom of the four columns using the M5 screws configured with corrugated washers.

27

Installing the Triple-Cabinet Mini-shelter


5. Install the middle wall panel.
Place the wall panel between the two cabinets and tighten it using two M5 screws.

6. Install the rack.


For details about how to install a battery rack, see pages 30 to 31.
For details about how to install a 19-inch rack, see page 32.

For details about how to install a BTS rack, see pages 33 to 34.
For details about how to install a combination rack, see page 36.

7. Paste adhesive tape.


Paste adhesive tape on left, right and rear sides frames and on the edge of the top frame.

8. Install the wall panels.


Rip off the film from the wall panel. Insert the wall panel into the installation position and press one side of the wall panel forcibly. Insert the battens beside wall panels.

When installing a wall panel, keep the same distance between the wall panel and both columns beside it to facilitate the insertion of wall panel battens.

Wall panel

Film

28

Installing the Triple-Cabinet Mini-shelter


9. Install the top cover.
Place the top cover onto the top frame. Install four M5 self-tapping screws and large washers. Install four plastic plugs.

1. When inserting the top cover, observe the insertion direction (indicated by the label) to ensure that the top cover points to the correct direction. 2. After the top cover is installed, push the top cover towards the direction of the door forcibly to minimize the gap between the top cover and the rear wall board.

10. Install the cabinet door.


Raise the cabinet door and connect the hinge. Install the cabinet door.

Close the cabinet door.

1. 2.

The figure is for reference only. For details about how to install a cabinet door, see the related drawings. After installing the Mini-shelter, apply paint or neutral silicon sealant to scratched areas if necessary.

If a cabinet is delivered onsite with its door disassembled and configured with an air conditioner, ensure that the door is secured to the cabinet or stand the cabinet door upright for at least 2 hours before powering on the air conditioner on the cabinet door.

29

Installing a Rack
This section applies to the scenario of installing a dual-cabinet or triple-cabinet Mini-shelter in disassembled mode.

Installing a Battery Rack


1. Get the following materials ready.

2. Secure the rack.


Secure two side brackets in the installation position to the cabinet base using eight M5 x 10 washer screws. Secure two poles to the cabinet top using sixteen M5 x 10 self-tapping screws. Install three battery trays to the rack and secure each battery tray using four M5 x 10 self-tapping screws with flat washers. Secure the two cable connection boxes to the left side of the rack using four M5 x 10 self-tapping screws.

Mounting hole on the top rack in the cabinet

Mounting hole on the base

30

Reshaping a 3-Layer Battery Rack to a 4-Layer Battery Rack


1. Remove the battery tray.

2. Secure the battery tray again. Measure the distance between two battery trays using a ruler, fasten the L-shape connection plate to the rack, and secure the three battery trays to the connector again.

31

Installing a 19-Inch Rack


1. Get the following materials ready.

2. Secure the rack.


Secure two side brackets in the installation position to the cabinet base using eight M5 x 10 washer screws and to the cabinet top using eight M5 x 10 self-tapping screws. Install a cable tray to the cabinet top and secure the cable tray using two M5 x 10 self-tapping screws and two M6 x 12 mm self-tapping screws.

Mounting hole on the base

32

Installing a BTS Rack


1. Get the following materials ready.

2. Secure the rack.


Secure two side brackets in the installation position to the cabinet base using eight M5 x 10 washer screws. Secure two poles to the cabinet top using sixteen M5 x 10 self-tapping screws.

Mounting hole on the top rack in the cabinet

Mounting hole on the base

33

Installing a BTS Rack

Secure the two 19-inch supports to the rack using thirty-two M5 x 10 self-tapping screws.

Secure the transit brackets to the 19-inch support using eight M5 x 10 self-tapping screws. Secure the filler panels to the 19-inch support using twelve M6 x 12 self-tapping screws.

If no device is installed under the BTS rack, install the three filler panels to the lower 19-inch rack. If devices are installed under the BTS rack, no filler panel is required.

34

Installing a Combination Rack


1. Get the following materials ready.

35

Installing a Combination Rack


2. Secure the rack.
Secure two side brackets in the installation position to the cabinet base using eight M5 x 10 washer screws. Mounting hole on the base

Install a heat-insulation cotton support using eight M5 x 10 self-tapping screws.


Install a heat-insulation cotton baffle plate using four M5 x 10 self-tapping screws. Secure two battery trays using eight M5 x 10 self-tapping screws with flat washers.

Install a heat-insulation cotton on the heat-insulation cotton bracket according to the arrow direction.

Secure the cable tray to the cabinet top using four M6 x 10 self-tapping screws. Secure the cable connection box to the left and right sides of the rack using four M5 x 10 self-tapping screws.

Secure two 19-inch supports to the heat-insulation cotton using eight M5 x 10 self-tapping screws and to the top frame using eight M5 x 10 self-tapping screws.

36

Installing Combination Cabinets

1. Cables from one cabinet are routed into the other cabinet through the cables holes at the cabinet bottom and corrugated pipes. 2. For ease of turning at the cabinet bottom, use flexible corrugated pipes with an external diameter of 44 mm and the shortest internal diameter of 32 mm in the areas with the ambient temperatures above 10 C; use stainless corrugated pipes with the external diameter of 44 mm and the shortest internal diameter of 31.8 mm in the areas with the ambient temperatures below 10 C.
Place the L-shape nut base into the cabinet base and align the nut holes with the holes in the base. Then secure the nut base to the L-shape connection plate using eight M8 x 25 mm bolts.

L-shape nut base

L-shape connection plate

L-shape nut base

Base

L-shape connection plate M8 bolt

Concrete Pad

Installing PGND Cables

After installing the cabinet, connect the ground cable between the ground bar in the cabinet and the site ground point. For details, see page 69. Then, install other devices.

37

Installing Components in a Mini-shelter


Installing a Door Status Sensor
1. Secure the door status sensor.
Secure the cable connection box of the door status sensor to the upper right corner of the cabinet using two M3 x 12 mm screws. Secure the magnet box of the door status sensor to the upper left corner of the compartment door using two M3 x 12 mm screws.

2. Connect the door status sensor.


Cable connection description of the door status sensor on a single-cabinet Mini-shelter: Connect the signal cable of the door status sensor to the related terminal on the user interface module 02C (UIM02C), as shown in the following figure.

Door status sensor

Connect one end of the signal cable to the door status port on the signal transfer board to output signals from the output port and the other end of the signal cable to a port on the monitoring equipment.

1. Port to the door status sensor UIM02C

Short-circuit wire 2.

The three ports to the door status sensors are in series. If you need to connect two door status sensors, insert a short-circuit wire into the idle door status port. The figure on the left in for reference only.

38

Installing a Smoke Sensor


1. Secure the smoke sensor.
Secure the smoke sensor base to the cabinet top using two screws screws and fasten the smoke sensor to the base based on the direction shown in the smoke sensor.

2. Connect the smoke sensor.


Cable connection description of the smoke sensor on a single-cabinet Mini-shelter: Connect one end of the smoke sensor signal cable to the related port on the user interface module UIM02C and the other end to the port on the smoke sensor, as shown in the following figure.

Smoke Sensor

Cable connection description of smoke sensors on a dual-cabinet or triple-cabinet Mini-shelter: Connect the cable from the smoke sensor to the port to the smoke sensor on the signal transfer board. Connect one end of the signal cable to the UIM02C port and the other end to the monitoring equipment.

Smoke sensor cables are in parallel. Do not insert a short-circuit wire to the idle port on the smoke sensor.

Short-circuit wire

Port to the smoke sensor UIM02C port

Signal cables for a smoke sensor installed on a dual-cabinet or triplecabinet Mini-shelter are delivered together with signal transfer boards for the smoke sensor.

39

Installing a Signal Transfer Board

A signal transfer board applies only to the dual-cabinet and triple-cabinet scenario and connects to a maximum of three door status sensors and three smoke sensors.

1. Secure the signal transfer board.


Secure the signal transfer board close to the monitoring equipment in the 19-inch equipment compartment, as shown in the following figure.

2. Connect cables to the signal transfer board.


Door status sensors and smoke sensors connect to the signal transfer board to output alarm information .

40

Installing a Temperature and Humidity Sensor


1. Secure the temperature and humidity sensor
Secure the temperature and humidity sensor base to the cabinet installation board using three M4 x 12 mm screws. Connect and secure signal cables of the temperature and humidity sensor to the cabinet base, as shown in the following figure Install the top cover of the temperature and humidity sensor to the cabinet base. The final installation view is as follows.

In the dual-cabinet Mini-shelter and triple-cabinet Mini-shelter scenarios, install the ambient temperature and humidity sensor on the 19-inch rack in the equipment compartment.

2. Connect the temperature and humidity sensor.


The following figure shows the port on the UIM02C to connect to signal cables of the ambient temperature and humidity sensor.

Temperature and humidity sensor

41

Installing a Battery Temperature Sensor


1. Secure the battery temperature sensor.
Place the battery temperature sensor on the right rack in the middle of the battery compartment and secure it by using a cabl e tie.

2. Connect the battery temperature sensor.


The following figure shows the port on the UIM02C to connect to signal cables of the battery temperature sensor.

Sensor probe

Installing a Water Sensor


1. Secure the water sensor.
Secure the water sensor to the cabinet bottom by using a cable tie.

2. Connect the water sensor


The following figure shows the port on the UIM02C to connect to signal cables of the water sensor.

Water sensor

42

Installing an ACDB
Slide the alternating current distribution box (ACDB) into the rack along the guide rails and tighten it using four M6 screws .

Installing a MTS
Slide the manual transfer switch (MTS) into the 19-inch rack along the guide rails and tighten it using four M6 screws.

Installing a DUDU
Slide the direct current distribution unit (DCDU) into the 19-inch rack along the guide rails and tighten it using four M6 screws.

43

Installing a DCDB
Slide the DCDB into the 19-inch rack along the guide rails and tighten it by using four M6 screws.

Installing a BBU
Align the two cable claws with the holes on the baseband unit (BBU) and secure the BBU using four M4 screws on the left and right sides.

Slide the BBU into the 19-inch rack along the guide rails and tighten it using four M6 screws.

44

Installing the ETP48200


Slide the embedded telecom power (ETP48200) into the 19-inch rack along the guide rails and tighten it using eight M6 screws. When installing the ETP48200, take out the PSUs, install the power subrack, and then reinstall the PSUs.

Installing the BTS3900


Adjust the eight square nuts on the transit bracket based on the four mounting holes in the BTS3900 base. Place the base onto the transit bracket and align the mounting holes in the base with the expansion bolt holes in the transit bracket. Then secure the base using the four M10 x 50 bolts on the transit bracket.

Push the cabinet along the base till the cabinet rear is level with the base rear. Then fasten the two M12 x 50 bolts in front of the cabinet using a torque wrench.

45

Installing the RRU (Vertical Installation: One RRU on a Pole)

Vertical installation is available for the following RRUs: DC RRU: RRU3606, RRU3004, RRU3008, RRU3801E, RRU3804, RRU3806, RRU3808, RRU3805, RRU3201, RRU3220, RRU3222, RRU3203, RRU3908, RRU3828, RRU3829, RRU3928, RRU3929, RRU3232, RRU3251.

Installing the RRU Bracket


Unscrew the springs at the top and bottom of the RRU bracket.

Spring at the top

Spring at the bottom

Secure the RRU bracket to the pole.

Change the installation height of the RRU based on the installation layout.

40Nm

46

Installing the Pole


Secure a mounting ear to the rack.

Mounting ears in the same line should be of the same height. The distance between two adjacent lines of mounting ears should be 14.5 U (644.525 mm).

M6 x 20 screw

Install four brackets in four poles respectively.


Install the first slide bracket to the 1/6 position, the second slide bracket to the 1/2 position, and third slide bracket to the 5/6 position.

Slide bracket

47

Installing the Pole


Secure the pole configured with slide brackets to mounting ears on the rack.

M5 x 15 self-tapping screw

Secure both ends of the vertical pole to the slide brackets in the horizontal pole.

Large washer
Spring washer

M10 x 45 screw

48

Installing the RRU


Attach the RRU to the pole.

The following figure shows the installation rendering of six RRUs.

Install a combiner and surge protection box on the transit bracket in the lower part of the cabinet as required.

Do not route cables close to RRUs to prevent cable jacket deterioration caused due to high temperature generated when the RRUs work.

49

Installing the RRU (Front Installation: One RRU on a Pole)

Front installation is available for RRUs: DC RRU: RRU3606, RRU3004, RRU3008, RRU3801E, RRU3804, RRU3806, RRU3808, RRU3805, RRU3201, RRU3220, RRU3222, RRU3203, RRU3908, RRU3828, RRU3829, RRU3928, RRU3929, RRU3232, and RRU3251; AC RRU: RRU3606, RRU3004, RRU3008, RRU3801E, RRU3804, RRU3806, and RRU3805.

Installing the RRU Bracket


Unscrew the springs at the top and bottom of the RRU bracket.

Spring at the top

Spring at the bottom

Secure the RRU bracket to the pole.

Change the installation height of the RRU based on the installation layout.

40Nm

50

Installing the Pole


Install eight brackets in eight poles respectively.

Slide bracket

Secure the pole configured with slide brackets to the rack.

Floating nut

Large washer

M6 bolt

51

Installing the Pole


Secure both ends of the vertical pole to the slide brackets in the horizontal pole.

Large washer Spring M10 x 45 bolt washer

Installing the RRU


Attach the RRU to the pole.

The following figure shows the installation of four RRUs.

Do not route cables close to RRUs, because the high temperature generated by working RRUs will deteriorate cable jackets.

52

Installing Storage Batteries


Installing Storage Batteries

Install the storage batteries correctly. Use insulation covering on tools to avoid damaging the storage batteries and risking injury.
Place storage batteries with a 15 mm gap between two storage batteries. After placing storage batteries, install a baffle plate in front each layer of storage batteries using six M5 x 10 self -tapping screws with flat washers.

4-layer battery rack

Connecting Storage Batteries


1. Install cables for storage batteries in the 2.1 m high cabinet.
Paste on the connection boxes as required after connecting storage batteries.

+ -

Three-layer vertical 2 V absorbed glass mat (AGM) batteries (650Ah for maximum)

Four-layer vertical 12 V AGM batteries with one output

53

Connecting Storage Batteries


Two groups of 12 V vertical AGM batteries with two separate outputs Three-layer vertical 12 V AGM batteries with one output

2. Install cables for storage batteries in the 1.5 m high cabinet.


Two-layer vertical 2 V absorbed glass mat (AGM) batteries (400Ah for maximum) Three-layer vertical 12 V AGM batteries with one output

54

Routing Cables Through a Feeder Window


Install the feeder window to the wall panel of the communications equipment compartment (with BTS racks).

Remove the six M5 screws from the feeder window to pull out the cover.

Feeder window

Loosen one M8 screw to the right of the feeder window, remove the entire rubber plug, and pull out the required number of cable hole rubber plugs.

Open the rubber plug and insert the cable to the cable hole through the clearance.

Insert the rubber plug with routed cables into the feeder window and tighten the M8 screw to the right side using a wrench.

Secure the cover to the feeder window using six M5 screws.

Metal strip Do not let the metal strip on the right side disconnect.

55

Installing a Heater
Installing Heater HUA03A-01
Install the heater on the front of the battery rack (this method is used when the side of the battery rack is unavailable). Install the heater in the equipment compartment (on the left side of the 19-inch rack).

Do not install the heater and the ambient temperature and humidity sensor on the same side inside the equipment compartment.

Installing Heater HAU02A-02


Install heater HAU02A-02 on the rack.

56

Installing an AC Transfer Busbar


Install the AC transfer busbar in the lower left corner of the battery compartment. If there is no battery compartment, install it in the equipment compartment.

Connecting the Heater.


Install the AC transfer busbar to the ACDB or system power to provide a maximum of six outputs for six heaters.

1. The following figure is an example of installing cables for a connector. 2. The AC transfer busbar provides six L, N, and PE ports with one for AC inputs and the other five for heaters. If there are six heaters, any two share one port.

Heater

Heater

Heater AC transfer busbar

57

Installing an Air Conditioner Controller


1. Secure the air conditioner controller.
Slide the air conditioner controller into the 19-inch rack along the guide rails and secure it using four M6 screws.

2. Locate ports on the air conditioner controller.


Loosen the two captive screws on the controller panel and take out the panel upwards. Then, you can see the ports on the controller.

58

Installing an Air Conditioner Controller


3. Install cables for the air conditioner controller.

DC intelligent heat exchanger

System power Monitoring module

Air conditioner controller alarm output cable

Air conditioner alarm output cable Air conditioner alarm cable

Air conditioner power cable

DC power cable

59

Installing Base Plates


1. Get the following materials ready.

Before installing base plates for equipment, install and connect the equipment.

2. Install base plates.


Secure one front seal plate to the front of the cabinet base by using six M6 screws. Install two side seal plates to the left of the cabinet base and secure each plate using two M6 screws.

Cabinet front

Secure one side seal plate to the left of the cabinet base by using two M6 screws.

Secure one back seal plate to the rear of the cabinet base by using six M6 screws.
Install two side hole seal plates to the rear and right of the cabinet base and secure each plate using three M6 screws.

Cabinet rear

60

Installing an Antitheft Fence


1. Get the following materials ready.
After installing the antitheft fence, do not install base plates for the cabinet base.

Antitheft screw (8 PCS)

Antitheft wrench

2. Install an antitheft fence.


Put two supports of the antitheft fence through the square holes at the cabinet base.

Secure the two fences to the two supports to the left and right of the cabinet using two M8 screws and two M8 nuts.

During installation, the left fence is level with the front of the cabinet and right fence is level with the cabinet door.

Install two L-shape antitheft fences at the front and rear of the cabinet and secure the two fences to another two fences to the left and right of the cabinet. Mount the two L-shape fences to the support bolts in the two sides of the fences. Secure the L-shape fences using two M8 screws and two M8 nuts. Secure the L-shape fences at the top using one M8 screw and one M8 nut. Secure the L-shape fences at the bottom using one M8 screw and one M8 nut.

61

Installing an Outdoor Ground Bar


Install the outdoor ground bar on the steel base of the Mini-shelter (recommended).

If install base plates for the steel base of the Minishelter , do not install the outdoor ground bar on the steel base of the Mini-shelter,.

Ground bar securing plate

M8 x 20 (2 PCS) antitheft screw, tightened using an antitheft wrench

Under the feeder window in the rear wall panel of the Mini-shelter

Drill four holes on the wall panel.

Secure the ground bar using four D4 rivets.

On the concrete floor around the Mini-shelter.

Concrete pad

62

Installing a Maintenance Socket


Secure the maintenance socket to the rack using two M6 screws. The system power provides 220 V AC power.

Maintenance socket

System power

Installing a Lamp
Install the lamp in the power supply compartment of the Mini-shelter, enable the power system to supply -48 V DC power to the lamp, and mount the lamp that is connected to a power cable on the cable pass ring in the upper part of the 19-inch rack.
Switch on the lamp before using it. The lamp can be moved to other compartments of the Mini-shelter for equipment maintenance illumination

Lamp

System power

Replacing a Lock Cylinder


When a lock cylinder is faulty, perform the following steps to replace it: Open the door lock using a key to the degree as shown in the following figure. Unscrew the lock cylinder to be replaced using a Phillips screwdriver.

Secure a new lock cylinder using screws.

63

Opening a Cabinet Door


Unscrew the door lock using an M3 antitheft wrench until the keyhole appears and insert the key into the keyhole to open the cabinet door.

64

Routing Cables in a Mini-shelter


Requirements for Cable Routing
Requirements for routing commons: Cables are routed through cable trays at both sides of the rack and cable trays at the rack top. The bending radii of power cables, ground cables, and signal cables should be greater than or equal to five times the radii o f power cables, ground cables, and signal cables respectively. Cables should be routed separately without interference. Routed cables are close to each other, clear, and free of damage. Cable ties are bundled neatly to the same direction. Cable ties in the same position should be at the same level.

Routed cables are labeled clearly.


Cables routed along the floor should be protected with protection tubes that comply with NFPA70 standards. Cables to temperature control equipment are bundled first in the cable beam in the upper right of the Mini -shelter and then routed to the cabinet. After routing external cables to the Mini-shelter from the cable holes at the bottom of the Mini-shelter, block the cable holes in the seal cover using black mud. Requirements for routing special cables: For power cables: 48 V DC power cables are bundled together. Power cables, transmission cables, and signal cables are routed separately and are at least 30 mm away from each other. When routing multiple power cables, bundle them. No joint is found in a new power cable. For protection ground (PGND) cables: PGND cables in a base station should be connected to the same ground bar. PGND cables must not be routed in from above. They must be underground or routed indoors. Both ends of the external conductor of a coaxial cable and the shield layer of a shielded cable should have good electrical c ontact with the metal shell of the device they connect to. PGND cables and signal cable should be bundled separately with a proper distance to avoid interference. Switches or fuses must not be installed on PGND cables. All conductive metal in the metal shell are connected to protection ground terminals properly. When the cabinet door is connected to the ground screws at the cabinet bottom using a ground cable, the OT terminal on the cabinet door should face upwards, the OT terminal at the cabinet bottom should face inwards.

Routing Cables out from the Cabinet


Route external cables into the cabinet through the cable holes at the cabinet bottom. 1. Remove the seal cover from the bottom. 2. Cut a hole in the seal cover along the lines using a knife or a pair of scissors based on the cross-sectional area of the cable. 3. Plug the cable hole using the processed seal cover. The cable can be routed through the hole in the seal cover.

65

Cable Routing Specifications


Cable Routing Specifications for Typical Configurations
Single-Compartment Mini-shelter (Functioning as a Power Cabinet)

DC power cable AC power cable Signal cable Door status sensor Ambient temperature and humidity sensor

Mains

ACDB

Power system Heat exchanger

HUAWEI base station

Single-Compartment Mini-shelter (Functioning as a Distributed Site Cabinet)

DC power cable AC power cable Signal cable Ambient Door status sensor temperature and humidity sensor Battery temperature sensor

BBU

Mains

Power system Battery string

TEC/DC air Heat exchanger conditioner

66

Cable Routing Specifications for Typical Configurations


Single-Compartment Mini-shelter (Functioning as a Battery Cabinet)

DC power cable AC power cable Signal cable

Ambient Door status temperature sensor and humidity Battery temperature sensor sensor

Mains

Power system Battery string

Heater

TEC/DC air conditioner

Dual-Compartment Mini-shelter (Functioning as an Indoor Macro Site Cabinet)

DC power cable AC power cable Signal cable

Door status Door status sensor 2 sensor 1

Ambient temperature and humidity sensor

Battery temperature sensor

BTS3900 Power system BBU

Battery string

TEC

AH1

AH2

67

Cable Routing Specifications for Typical Configurations


Triple-Compartment Mini-shelter (Functioning as an Indoor Macro Site Cabinet)

DC power cable AC power cable Signal cable Door status Door status Door status sensor 1 sensor 2 sensor 3 Ambient temperature and humidity sensor Battery temperature sensor

BTS3900 ACDB

Power system

Battery string

Heater

TEC

HEX1

HEX2

68

Installing PGND Cables

1. An indoor ground bar should be installed in the cabinet and near the ACDB or power system (when no ACDB is configured). All ground cables are routed straightly and bound neatly. 2. Ground screws in the cabinet are hexagonal head screws, so cables should be secured using tools such as an adjustable wrench, a solid wrench, a socket wrench to ensure proper grounding.

Principles for connecting ground cables: No.


1 2 3 4 5

Description
From the indoor ground busbar to the outdoor PGND bar From the ACDB to the indoor ground busbar From the power system to the indoor ground busbar From the BTS to the indoor ground busbar From the rack to the indoor ground busbar

No.
6 7 8

Description
From the other equipment to the nearest ground bolt in the rack From the cabinet door to the ground bolts at the cabinet bottom From a rack in a compartment to another rack in another compartment

69

Installing Power Cables


Installing Power Cables for the ETP48200-A6
Load low voltage disconnection (LLVD) circuit breaker Battery low voltage disconnection (BLVD) circuit breaker Battery circuit breaker DC output positive busbar (RTN+)

Wiring terminal N

Ground bar AC input circuit breaker


AC output circuit breaker SMU02B

UIM02C

Rectifier (PSU)

Connect the three-phase AC input power cable.


If the AC input cable has a PE (yellow and green) wire, connect the PE wire to the indoor ground bar in the Mini-shelter.

Connect the single-phase AC input power cable.

When the single-phase AC input is supplied to the ETP48200, do not confuse the L (brown) and N (blue) wires. Otherwise, the SPD will be damaged. Do not connect the N wire to the ground screw.

Short-circuiting copper bar

70

Installing Power Cables for the ETP48200-B6


Load low voltage disconnection (LLVD) circuit breaker Wiring terminal N Ground bar AC input circuit breaker AC output circuit breaker Monitoring unit (SMU02B) Battery low voltage disconnection (BLVD) circuit breaker Battery circuit breaker DC output positive busbar (RTN+)

User interface module (UIM02C)

Rectifier (PSU)

Connect the single-phase AC input power cable.


If the AC input cable has a PE (yellow and green) wire, connect the PE wire to the indoor ground bar in the Mini-shelter.

Connect the double live wires AC input power cable.

71

Installing Power Cables for the ACDB-DS-063-N1

1. AC output terminal L/N


2. D.G. input terminal L/N (2QF) 3. Mains input terminal L/N (1QF) 4. AC output terminal L/N (QF1) 5. AC output terminal L/N (QF1) 6. Maintenance socket 7. Ground bar

Installing Power Cables for the ACDB-ST-063-P1 Three-phase


1. AC output terminal L (QF4) 2. AC output terminal L (QF3)

3. Mains input phase wire L1/L2/L3 (1QF)


4. Ground bar 5. SPD alarm reporter 6. AC output phase wire L1/L2/L3 (QF1) 7. AC output terminal L (QF2) 8. N copper bar

Single-phase

1. AC output terminal L (QF4) 2. AC output terminal L (QF3) 3. Mains input terminal L (1QF) 4. Ground bar 5. SPD alarm reporter 6. AC output terminal L (QF1) 7. AC output terminal L (QF2) 8. N copper bar

72

Installing Power Cables for the ACDB-DS-100-P1


1. D.G. input terminal L/N (2QF)
2. Mains input terminal L/N (1QF) 3. Ground bar 4. N copper bar 5. SPD alarm reporter 6. Maintenance socket 7. AC output terminal L (QF4) 8. AC output terminal L (QF3) 9. AC output terminal L (QF2) 10. AC output terminal L (QF1)

Installing Power Cables for the ACDB-DT-100-P1 Three-phase


1. Ground bar 2. N copper bar

3. SPD alarm reporter


4. Maintenance socket 5. AC output terminal (QF4) 6. AC output terminal (QF3) 7. AC output terminal (QF2) 8. AC output terminal L1/L2/L3 (QF1) 9. Three-phase D.G. input terminal L1/L2/L3/N (2QF) 10. Three-phase mains input terminal L1/L2/L3/N (1QF)

Single-phase
1. Ground bar 2. N copper bar 3. SPD alarm reporter 4. Maintenance socket 5. AC output terminal L (QF4) 6. AC output terminal L (QF3)

7. AC output terminal L (QF2)


8. AC output terminal L (QF1) 9. Single-phase D.G. input terminal L/N (2QF) 10. Single-phase mains input terminal L/N (1QF)

73

Installing Power Cables for the DCDB-SZ-100-P1


1. Negative input terminal (-48 V)

2. Positive input terminal (RTN+)


3. Negative output terminal (F1) 4. Negative output terminal (F2)

5. Negative output terminal (F3)


6. Negative output terminal (F4) 7. Negative output terminal (F5) 8. Negative output terminal (F6) 9. Negative output terminal (F7) 10. Negative output terminal (F8) 11. Negative output terminal (F9)

12. SPD alarm reporter


13. Positive output terminal (RTN+)

Installing Cables for the DCDU

DC Input

DC Output

SPD fault alarm output

DC negative DC positive

Ground bar

74

Connecting the Temperature Control Equipment


Connecting the Heat Exchanger Connecting the Intelligent Heat Exchanger

DC power cable Dry contact signal cable

AC power cable
System power Monitoring module

System power DC power cable Dry contact signal cable Monitoring module

Connecting the TEC

Connecting the Natural-Ventilation Unit

DC power cable

DC power cable
System power Monitoring module

System power Monitoring module

Signal cable

Signal cable

75

Connecting the DC Air Conditioner(PC500D)

Connecting the AC Air Conditioner(PC500)

Connecting the DC Intelligent Heat Exchanger

If there is only one temperature control device, connect its signal cable to the DIN6 port on the UIM02C of the ETP48200 and relate DIN6 alarms to DO8 (ALM8 on UIM02C) on the SMU02B panel. If there are at least two temperature control devices, connect their signal cables to ports DIN6, DIN4, DIN3, and DIN2 on the UIM02C of the ETP48200 and related these DIN alarms to DO8 (ALM8 on UIM02C) on the SMU02B panel.

DC power cable

System power Monitoring module

For details, see the ETP48200-A6 and ETP48200-B6 User Manual.

Dry contact signal cable

The following table lists circuit breakers with various capacities.

Model
HX02 HX04 HX05

Circuit Breaker Capacity


DC circuit breaker: 4 A DC circuit breaker: 6 A DC circuit breaker: 12 A

TEC DC circuit breaker: 12 A Natural-ventilation unit DC circuit breaker: 4 A AH1500D AH3000D AH1500 AH3000 PC500D Heater DC circuit breaker: 20 A DC circuit breaker: 32 A AC circuit breaker: 10 A; DC circuit breaker: 6 A AC circuit breaker: 16 A; DC circuit breaker: 6 A DC circuit breaker: 6 A AC circuit breaker: 15 A

76

Connecting the Communications Cable Between Monitoring Equipment and Base Stations
Scenario 1: HUAWEI Base Stations
Connection between the monitoring unit and HUAWEI BTSs (BTS3900 GSM, BTS3900 CDMA, BTS3900 UMTS, or DBS3900 WiMAX) BBU
Upper slot

Boolean value input port 0-3 Boolean value input port 4-7

Lowe slot

RJ45

Boolean value input port 12-15 Boolean value input port 8-11

Pins on the BBU EXT_ALM port

Monitoring signal (Boolean value)


Pin
1 2 3 6 0+ 0-(GND) 1+ 1-(GND)

Upper Slot (UPEU/UEIU) EXT_ALM0 EXT_ALM1


4+ 4-(GND) 5+ 5-(GND) 8+ 8-(GND) 9+ 9-(GND)

Lower slot (UPEU) EXT_ALM0 EXT_ALM1


12+ 12-(GND) 13+ 13-(GND)

5
4 7 8

2+
2-(GND) 3+ 3-(GND)

6+
6-(GND) 7+ 7-(GND)

10+
10-(GND) 11+ 11-(GND)

14+
14-(GND) 15+ 15-(GND)

77

Scenario 1: HUAWEI Base Stations


Communications cable connections UPEU RJ45 Pin
1 2 3 EXTALM0 4 5 6 7 8

Color

Recommended Route-Out Sequence for the BBU

Twisting
1 and 2 1 and 2 3 and 6 4 and 5 4 and 5 3 and 6 7 and 8 7 and 8

UIM02C Alarm Output


ALM1+ ALM1ALM2+ ALM3ALM3+ ALM2ALM4+ ALM4-

Orange and white Boolean value input 1+ Orange Green and white Blue Blue and white Green Brown and white Brown Boolean value input 1- (GND) Boolean value input 2+ Boolean value input 3- (GND) Boolean value input 3+ Boolean value input 2- (GND) Boolean value input 4+ Boolean value input 4- (GND)

UPEU RJ45 Pin


1 2 3 EXTALM1 4 5

Color

Recommended Route-Out Sequence for the BBU

Twisting
1 and 2 1 and 2 3 and 6 4 and 5 4 and 5

UIM02C Alarm Output


ALM5+ ALM5ALM6+ ALM7ALM7+

Orange and white Boolean value input 1+ Orange Green and white Blue Blue and white Boolean value input 1- (GND) Boolean value input 2+ Boolean value input 3- (GND) Boolean value input 3+

6
7

Green
Brown and white

Boolean value input 2- (GND)


Boolean value input 4+

3 and 6
7 and 8

ALM6ALM8+

Brown

Boolean value input 4- (GND)

7 and 8

ALM8-

Scenario 2: Third-Party Equipment


When Telecom Protocol is used for monitoring, connect one end of the cable with RJ45 ports to the RJ45 connection on the ETP48200(SUM02B) and the other end to the port of the host. When dry contacts are used for monitoring, connect the dry contact outputs ALM1 to ALM8 on the ETP48200 (UIM02C) to third-party Boolean value inspection ports respectively.

RJ45 Pin
1 2 4 5 3

Signal
TX+ TXRX+ RXRX232

Description
Sends data over RS485. Receives data over RS485. Receives data over RS232

7
6 8

TX232
PGND -

Sends data over RS232


Connects to the ground. -

78

Ports on the Monitoring Unit

No.
1
2 3

Port Type
FE port Communications port RS485/232 Communications port RS485/232

Silkscreen
COM ALM1

Description
One FE port for northbound communication
Northbound communications RJ45 port (one RS485/232 port) Southbound communications RJ45 port (one RS485 port) AC power outage If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. The dry contact can be user-defined. Reports alarms for DC overvoltage or undervoltage. If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. The dry contact can be user-defined. PSU fault If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. The dry contact can be user-defined. SPD failure If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. The dry contact can be user-defined. Fuse or circuit breaker alarm If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. The dry contact can be user-defined. Alarm for the battery temperature or ambient temperature If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. The dry contact can be user-defined. Door opening alarm If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. The dry contact can be user-defined. Heater or temperature control equipment alarm If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. The dry contact can be user-defined. Boolean value input signal 1 port Boolean value input signal 2 port Boolean value input signal 3 port Boolean value input signal 4 port Heater fault (Boolean value input signal 5 port) Temperature control equipment fault (Boolean value input signal 6 port) Ambient temperature and humidity sensor signal port Water sensor signal port Temperature detection sensor port 1 (for fan speed adjustment)

ALM2

ALM3

ALM4 4 Dry contact output port

ALM5

ALM6

ALM7

ALM8 DIN1 DIN2

Boolean value input port

DIN3 DIN4 DIN5 DIN6 TEM_HUM WATER TEMP1

Sensor input port

TEMP2
GATE SMOKE BTEMP

Temperature detection sensor port 2 (for fan speed adjustment)


Door status sensor signal port Smoke sensor signal port Battery temperature sensor port

79

Setting Alarm Parameters on the NetEco


You can set related alarm parameters on the NetEco.

WebUI

80

Checking the Installation


Checking the Cabinet Installation

No. 1 2

Check That The cabinet is placed in the planned position. All bolts are tightened, especially the bolts used for electric connection. Flat washers and spring washers are installed properly.

3
4 5 6 7

The cabinet is clean and free of dust and other materials.


The cabinet is clear and complies with dustproof requirements. The paint on the cabinet exterior is intact. The cabinet door and lock work properly. Cable labels are correct, clear, and complete.

Checking the Installation Environment

No.

Check That

1
2 3 4

The cabinet surface is clean and free of dirt and fingerprints.


There is no unnecessary adhesive tape or cable tie on the cables. The inside of the cabinet contains no waste tape, cable ties, paper, or packing materials. Objects around the cabinet are intact and clean.

81

Checking Electrical Connections


No. 1 Check That All ground cables are copper cables. Cable diameters are correct. No switches or fuses are installed on the cables and no short circuit occurs. 2 The ground cable, AC power cables, and internal cables are correctly connected and screws are secured. No

short circuit occurs during power input or output.


3 4 5 The length of ground cables and power cables is correct. Lugs for power cables and PGND cables are soldered or crimped securely. Power cables and PGND cables are routed and bundles separately from other cables.

6
7 8 9 10

Storage batteries are free of damage, cracks, and bulge.


Storage batteries are clear and experience no leakage. Wiring terminal of storage batteries are free of damage, break, and acid leakage. Battery safety valves remain intact and experience no acid leakage. Storage batteries are connected correctly.

Checking Cable Installation

No.
1

Check That
All cable joints are secured properly, especially the cable joints between network cables and at the cabinet bottom.
Exposed parts near the wiring terminals and lugs are wrapped in PVC insulation tape or heat shrinking

tubing.
3 4 5 6 The flat washers and spring washers of all wiring terminals are securely installed. Cables are bound neatly and cable ties are secured evenly and properly. The routed cable should be convenient for future maintenance and expansion. All labels at the cable ends are clear.

The excess section of a cable strip should be cut evenly.

82

Powering On and Commissioning the Mini-shelter


Powering On the Mini-shelter
Check the power distribution cable and the cable label. Verify that the output voltages of the ACDB, ETP48200, and DCDU meet the following requirements: AC voltage range: 220 V 20% DC voltage range: 3858 V Power on the Mini-shelter in the sequence shown in the following figure.

Switch on the mains output circuit breaker

Switch on the ACDB input and load output circuit breakers

Switch on the AC input circuit breaker on the power system

Switch on the AC load output circuit breaker on the power system


Switch on the output circuit breakers (on the power system) that connect to the DCDU, storage batteries, temperature control equipment, monitoring equipment, and BBU

Switch on DC load output circuit breakers on the DCDU

For a cabinet delivered in disassembly mode, place the cabinet door vertically for more than 2 hours before poweron to ensure that the temperature control equipment runs properly.

83

Setting Parameters of the ETP48200(SMU02B)


1. If the Run indicator (green) on the SMU02B panel is blinking and the LCD is on, the SMU02B is successfully powered on. 2. A user password is required for accessing the Settings menu. The default user name is admin, and the default user password is 001. An administrator can add and delete users and change the user name and password on a web page. 3. For details, see the ETP48200-A6 and ETP48200-B6 User Manual.

Power on the SMU02B and check signal cable connections. Check the indicators on the SMU02B, as described in the following table. Silk Screen Meaning Color Status
Off Running indicator Green Blinking at 0.5 Hz Blinking at 4 Hz Minor alarm indicator Major alarm indicator Off Yellow

Description
No power is supplied or the indicator is faulty. The SMU02B is running properly and communicates with the host properly. The SMU02B is running properly but communicates with the host abnormally. No minor alarm or warning is generated.

On
Off Red On

A minor alarm or warning is generated.


No critical or major alarm is generated. A critical or major alarm is generated.

Set SMU02B parameters.


1 2

Main Menu

Set the display language.


Set the number and capacity of battery strings.

Second-level Menu

Third-level Menu
NetEco Main IP

Fourthlevel Menu
-

Default Value
31200 GMT +8:00 1 150Ah 192.168.0.10 255.255.255.0 192.168.0.1

Comm Para Settings System Para

NetEco Bak IP NetEco Port LUI Language Set Time Zone

Set the date and time.

Qty of Battery Rated Capacity Set Date

Quick Settings

Set Time IP Address Subnet Mask Gateway

Contact the element management system (EMS), and submit environment monitoring parameters of the ETP48200(UIM02C) to the EMS (M2000) for correct configuration.

For details about how to set parameters for the M2000, see the M2000 configuration file.

84

Powering On and Commissioning the ETP48200


To avoid damage to storage batteries, switch on the battery circuit breaker only after correctly setting the battery parameters.

BAT ON

OFF

Check the PSU indicators, as described in the following table. Silk Screen Meaning Color Status
On Green Off Off Yellow No power output is provided. No alarm is generated.

Description
The PSU is running properly.

Running indicator ALM indicator

On
Off On

An alarm is reported.
The PSU is running properly without faults. A fault occurs. Program is being loaded. The indicator is back to normal after the load is complete.

Fault indicator

Red

Blinking at 4 Hz

Switch off the AC input circuit breaker.

Switch on the battery circuit breaker.


Switch on the AC input circuit breaker. Check that the voltage between the DC output positive busbar (RTN+) and DC output terminal is consistent with the voltage on the battery terminal and the voltage on the monitoring module. In case of voltage inconsistency or abnormality, ask professional and qualified personnel to troubleshoot the fault. Switch on the BLVD and LLVD circuit breakers. Check that the voltage between the DC output positive busbar (RTN+) and DC output terminal is within the normal range (43.2-57.6 V, rated voltage: 53.5 V). Check the operating status of loads. If the loads are not running properly, refer to the associated user guides. Switch on or off the AC input circuit breaker, DC output breaker, battery circuit breaker, BLVD circuit breaker, and LLVD circuit breaker based on onsite conditions. Check whether the EMS receives information from the TP48200. If no, check that the IP address is set correctly. Observe the ETP48200 for 15 minutes. If no alarm (except for door alarm) is generated on the SMU LCD, and current/voltage parameters of the storage battery and loads are set properly, then re-install the cover of the distribution unit.

85

Powering On and Commissioning Temperature Control Equipment


After powering on temperature control equipment, commission them as described in the following table.
Equipment AC intelligent heat exchanger (AH1500/AH300 0) Commissioning Method Result

The LCD displays information correctly but no alarm The indoor fan to run 30 s after startup. After 3 minutes, the exchanger information is displayed. automatically works in a desirable mode based on the preconfigured parameters, and indoor and outdoor circulating temperatures. Check whether the LCD shows alarms or abnormality.

The display panels displays the temperature inside the cabinet correctly.Refer to the fault alarm label on the temperature control DC intelligent The LCD displays no alarm code, and the alarm indicator is off (if there equipment to observe whether the LCD displays alarms. heat exchanger is a buzzer, the buzzer does not generate sounds). (AH1500D/AH30 The dry contacts meet requirements. 00D) All spare parts run properly without strange noise. Check whether the heat exchanger is working properly. The heat exchanger is working properly.

Check the RUN indicator. Steady on: DC power is supplied. Blinking at 0.5 Hz (on for 1s and then off for 1s): The heat exchanger is Heat exchanger running properly. Blinking at 0.5 Hz (on for 1s and then off for 1s) (HX02/HX04/HX Blinking at 4 Hz (on for 0.125s and then off for 0.125s): Communication interruption occurs. Communication is proper in other 05/HXC70S) cases. Off: No power is supplied to the heat exchanger. Check the ALM indicator. The ALM indicator is off. On: An alarm is generated. Off: No alarm is generated.
Check whether the TEC air conditioner is working properly. TEC air conditioner Check the RUN indicator. Blinking: The TEC air conditioner is running properly. Off: No power is supplied to the heat exchanger. Check the ALM indicator. On: An alarm is generated. Off: No alarm is generated. Check whether the LCD displays alarms or abnormality. The TEC air conditioner is working properly. The RUN indicator is blinking

The ALM indicator is off. The LCD displays information correctly but no alarm information is displayed. The LCD displays information correctly but no alarm information is displayed. The natural ventilation unit is working properly. The RUN indicator is blinking.

AC air conditioner (PC500)


DC air conditioner (PC500D)

Check whether the LCD displays alarms or abnormality. Check whether the natural ventilation unit is working properly.

Natural ventilation unit

Air conditioner controller

Check the RUN indicator. Blinking: The natural ventilation unit is running properly. Off: No power is supplied to the heat exchanger. Check the ALM indicator. On: An alarm is generated. Off: No alarm is generated. Check the RUN indicator. If the indicator is blinking at 1 Hz (on for 0.5s and then off for 0.5s), the air conditioner monitor is running properly. Blinking at 4 Hz, the air conditioner monitor experiences an exception. Check the ALARM indicator. On: An alarm is generated. Off: No alarm is generated. Check the FAULT indicator. On: The air conditioner monitor is faulty. Off: The air conditioner monitor is working properly. Check whether the LCD displays alarms or abnormality.
Check the RUN indicator. On: The heater is working properly. Off: The heater is not working properly. Check the ALM indicator. On: An alarm is generated. Off: No alarm is generated. Check whether the fan of the heater is working properly.

The ALM indicator is off.

Blinking at 1 Hz (on for 0.5s and then off for 0.5s)

The ALARM indicator is off.

The FAULT indicator is off.

The LCD displays information correctly but no alarm information is displayed.


The RUN indicator is steady on.

Heater (HAU02A-01)

The ALM indicator is off.

Heater (HAU02A-02)

The fan is working properly.

86

Commissioning the Sensor


Check that all sensors are working properly.
Device Smoke sensor Test Method Use a cigarette to generate smoke around the smoke sensor to check whether the smoke sensor generates an alarm. Result The ALM indicator is on, and the LCD on the SMU02B displays alarm information. After the alarm is cleared, the ALM indicator is off and the LCD does not display any alarm information. The LCD on the SMU02B displays alarm information. After the alarm is cleared, the LCD does not display any alarm information. The LCD on the SMU02B displays alarm information. After the alarm is cleared, the LCD does not display any alarm information. The LCD on the SMU02B displays properly. After the alarm is cleared, the LCD does not display any alarm information.

Water sensor

Place the water sensor into a bottle of water to check whether the water sensor generates an alarm.

Door status sensor

Open a compartment door to check whether the door status sensor generates an alarm. Close the compartment door to check whether the alarm is cleared.

Ambient temperature and humidity sensor

Compare the temperature measured by the thermometer with the temperature displayed on the SMU02B LCD.

After Commissioning
Block the cable holes in the middle wall board of the Mini-shelter using polystyrene foam. Block the cable holes in the seal cover using black mud. Clear the internal foreign materials, such as screws, wiring terminals, and tools.

Close and lock the Mini-shelter doors, and give the keys to the person in charge.

Do not leave any cable in the crack when closing the Minishelter door to avoid dust intrusion.

87

Appendix
Preparing an OT Terminal and Cord End Terminal

88

Cable Label Handwriting Description


Fonts: To make fonts easy to read and look aesthetic, comply with standard font templates (Chinese font) requirements when writing labels onsite. International users can decide fonts based on actual conditions. The font size and number of letters are decided based on actual conditions. The standard font template is as described in the following table. When filling only Chinese characters, choose fonts of proper size to make your hardwiring readable and aesthetic. Standard font template

0 9 I R

1 A J S

2 B K T

3 C L U

4 D M V

5 E N W

6 F O X

7 G P Y

8 H Q Z

Handwriting direction: (1) The handwriting direction of characters on the power cable label is the same as the direction of "TO: ", as shown in the following figure.

(2) The direction of characters on the signal cable label is as follows:

Pen: To make fonts easy to read and look aesthetic, use dedicated black grease pens for handwriting. You can purchase black grease pens (excluding ballpoint pens) based on actual conditions, for example, there is a shortage of dedicated pens or the dedicated pencils are missing. In special conditions, you can use black ballpoint pens. However, you are not recommended to use them because handwriting with ballpoint pens is hard to read.

89

Huawei Technologies Co., Ltd. Address: Huawei Industrial Base Bantian, Longgang Shenzhen 518129 People's Republic of China Website: http://www.huawei.com Email: support@huawei.com

También podría gustarte