Sets of High Strength Hexagon Bolt, Hexagon Nut.

and Plain Washers for Friction Grip Joints

1.
Scope T h i s J a p a n e s e I n d u s t r i a l S t a n d a r d s p e c i f i e s t h e s e t s of high-strength h e x a g o n b o l t , hexagon nut a n d plai'n w a s h e r s f o r f r i c t i o n g r i p j o i n t s , h e r e i n a f t e r r e f e r r e d to a s the "sets", t o be u s e d mainly f o r s t e e l constructions. Remark: In t h i s s t a n d a r d , . u n i t s a n d n u m e r i c a l v a l u e s given in { ) a r a b a s e d on t h e I n t e r n a t i o n a l S y s t e m of Units ( S I ) , a n d are given f o r reference.

2.

Composition

A s e t s h a l l b e composed of o n e p i e c e of high-strength h e x a g c n bolt f o r f r i c t i o n g r i p j o i n t , h e r e i n a f t e r r e f e r r e d t o as t h e Itbolt" , o n e p i e c e of highs t r e n g t h hexagon nut f o r friction g r i p joint, h e r e i n a f t e r r e f e r r e d to a s the " n u t " , a n d t w o p i e c e s of h i g h - s t r e n g t h p l a i n w a s h e r s f o r f r i c t i o n g r i p j o i n t , h e r e i n a f t e r r e f e r r e d t o as t h e " w a s h e r " , r e s p e c t i v e l y s p e c i f i e d in 3.

-B
?.

1156-C l a s s e s and Grades

The s e t s shall be classified into C l a s s e s 1 , 2 and 3 according to mechanical p r o p e r t i e s of the p a r t s constituting t h e s e t s , and each c l a s s shall be f u r t h e r The g r a d e s of the subclassified into A and B according to torque coefficient. p a r t s constituting the s e t shall be classified a s given in T a b l e s 2 to 5 according to the mechanical properties. to mechanical propThe c l a s s e s in combination with the grades a c c o r d ~ n g e r t i e s of the constituting p a r t s s h a l l be a s given in Table 1.
* i

Table 1 Classification of s e t C l a s s accordingto C l a s s according to mechanical properties torque coefficient

A

Applicable grade according to mechanical properties of constituting p a r t s Bolt F S T Nut Washer

Class 1

B
A

F 10 ( F 8)

F 35

Class 2

F 10 T B
F 10
A

( C l a s s 3)

(F 11 T)

I
Remark: 4.

Those which a r e given in parentheses should not apply a s far a s possible.

Mechanical Properties 4.1 Mechanical P r o p e r t i e s of Bolt

4.1.1 Mechanical P r o p e r t i e s of T e s t P i e c e Machined from Bolt The ~ l mechanical ropert ties of the t e s t piece machined from bolt s h a l l c o r n . vwith the requiremenis oi Table 2 , when the t e s t piece i s subjected t o the t e s t provided in 11.1.1 (1) (1.1).

T h e impact value, when particularly required, shall be-subject t o an agreement between the p a r t i e s concerned. Table 2
Grada according to mechanical propurt~er of bolt

proof strear

Tonmil. atrenfl

EloDF~~o~

$ ;$ :I
M
min

kgflmm' INlmm')

Reduction of area

%
16 m i n

%
45 m i n

--------

F 8T F 10T F 11 T

{an. 6 min)

90 m i n i882.6 m~n.]

80 t 100 1704.5 6 980.7) 100 C . 120 j980.7 t 1176.8) 110 r- 130 !1078.7 G 1274.9)

14 m i n 14 m i n

4 0 min

95 m i n (931.6 mi%)

40 m i n

Note

1 ~ / r n r n= ~ I MPa

4.1 . 2 Mechanical P r o p e r t i e s of F u l l - S i z e Bolt T h e mechanical properties of t h e f u l l - s i z e b o l t , when t e s t e d i n a c c o r d a n c e with 1 1 . l . 1 (1 ) (1 . 2 ) , s h a l l b e s u c h as n o t t o b r e a k a t l e s s t h a n t h e t e n s i l e l o a d (min.) s p e c i f i e d i n T a b l e 3 and a l s o not t o b r i n g f o r t h head s e p a r a t i o n when t h e t e n s i l e l o a d is i n c r e a s e d . In a d d i t i o n , when t h e bolt is t e s t e d i n a c c o r d a n c e with 11 . l . 1 ( 2 ) , t h e r e s u l t s s h a l l c o n f o r m t o t h e h a r d n e s s r e q u i r e m e n t s of T a b l e 3 . Table 3
Crade according to mechanical properties ot bolt

Hardnemm

Tensile load ( m h . ) (kgf) (LN] Designation ot screw threads

M12

M16 12600 1123.6) ' 15700 (151.0) (169.71

Ad200 19600 (192.2) 24500 (240.3) 27000

(264.8)

M22 24200 1237.3) 30300 (297.1)

(326.51

M24
28200. (276.61

M27
36700 (359.9)
4SWO

M30 44900 (440.3) 54100 (550.2)

'

-----

F 8T

6740 (66.1 1 8430 (82.67) 9270 (90.91)

18

! .

31 38

F 10T
F 11T

35300 (316.2) 38800 (380.5)

(150.1)
50500

27

(195.3)

61700 (645.1)

.,,,

Remark:

F o r t h e bolt which h a s been s u b j e c t e d t o t h e t e n s i o n t e s t , t h e h a r d n e s s t e s t may be omitted, s u b j e c t t o t h e a g r e e m e n t b e t w e e n t h e parties c o n c e r n e d .

4.2 M e c h a n i c a l P r o p e r t i e s of Nut T h e m e c h a n i c a l p r o p e r t i e s of t h e n u t , when t e s t e d i n a c c o r d a n c e with 11 . l . 2. s h a l l conform t o t h e r e q u i r e m e n t s of T a b l e 4. Table 4 Grade according to mechanical properties of n u t Hardness
,

Guaranteed load

Min.
H R B 85 HRB 95

Max. HRB 1 0 0 HRC 35 S a m e as t h e t e n s i l e load (rnin.) of b o l t s p e c i f i e d in T a b l e 3.

F 8'

F 10

4.3 H a r d n e s s ' of Washer T h e h a r d n e s s of t h e w a s h e r , when t e s t e d i n a c c o r d a n c e with 11.1.3, s h a l l c o n f o r m t o t h e r e q u i r e m e n t s of T a b l e 5. T h e w a s h e r s s h a l l not be s u b j e c t e d t o s u r f a c e h a r d e n i n g s u c h as c a r b u r i ( s a t i o n , quenching and tempering. Table 5 G r a d e according to mechanical p r o p e r t i e s of washe-

..
Hardness HRC 35 t o 45

F 35

5.

Torque Coefficient of S e t

The torque coefficient of the s e t . when tested in accordance with 11.2, shall conform to the requirements of Table 6 . , where the value s h a l l be obtained from the following formula:
k-

J x .\'

' I '

x 1000

where

torque coefficient
7': torque (moment to fasten nut) (kgf.m)
J :

{ N 'm }
.

basic thread outside diameter of bolt (mm)

X : axial force of bolt

1')

( k g f ) { }~

Table 6 C l a s s of s e t a c c o r d i n g to torque coefficient

A

Division

B
0.150 to 0.190 0 . 0 1 3 max.

Mean of torque coefficient values of one manufacturing lot ( 2 ) Standard deviation of torque coefficient.-. values of one manufacturing lot ( 2 )

0.110 to 0.150 0.010 max.

Notes ( I ) T h e axial f o r c e mentioned above means a tensile f o r c e to act in axial direction of the bolt caused by a torque to fasten the bolt.

(')

The one manufacturing lot. mentioned above means the lot of s e t which the bolt, nut and washers of each identical lot constitute. T h e identical lot of the bolts, nots and w a s h e r s mentioned h e r e i n , shall be a s defined below: (1) The identical lot of the bolts is defined a s a manufacturice lot composed by the bolts, which a r e identical in: (a) (b) (c)
,

melt number of material ( s t e e l ) , c l a s s according to mechanical p r o p e r t i e s , designation of screw threads length I , machining p r o c e s s , heat treatment conditions, and s u r f a c e treatment conditions, when the bolts a r e subjected to surface treatment. However, the bolts having slight variations of length 1 may be considered to be of an identical lot.
.

(d) (e) (f)

(g)

(2)

The identical lot of the nuts is defined as a manufactwing lot composed by the nuts which a r e identical in: (a) melt number of material ( s t e e l ) ,

-B
(b) (c) (d) (e) (f) c l a s s a c c o r d i n g , t o mechanical p r o p e r t i e s , designation of s c r e w t h r e a d s , machining , p r o c e s s , heat t r e a t m e n t condition, and
,-

1 1 k
.
f

s u r f a c e t r e a t m e n t condition, when t h e nuts are subjected t o s u r f a c e treatment. ..

(3)

T h e identical lot of the w a s h e r s i s defined a s a manufacturing lot composed by the w a s h e r s which a r e identical in: (a) (b) (c) (d) (e)
- (f)

melt num+r

of m a t e r i a l ( s t e e l ) .

c l a s s a c c o r d i n g to mechanical p r o p e r t i e s , d e ' s i p a t i o n of w a s h e r , machining p r o c e s s , h e a t t r e a t m e n t condition, and s u r f a c e t r e a t m e n t condition, when t h e w a s h e r s are . s u b j e c t e d t o s u r f a c e treatment. .. -. . .

!

..

-1

4
6.

Remark:

A m e a s u r e in t h e c a s e w h e r e t h e t o r q u e coefficient value t e s t f o r t h e s e t is i m p o s s i b l e d u e to s h o r t e r length r s h a l l be taken by a n a g r e e m e n t between the p a r t i e s c o n c e r n e d .

S h a p e and Dimensions

T h e s h a p e and dimensions of t h e b o l t s , .nuts and w a s h e r s s h a l l be a s s p e c i f i e d in Attached, T a b l e s 1 t o 3.

7.

Screw Threads

T h e s c r e w t h r e a d s of t h e b o l t s a n d n u t s s h a l l b e m e t r i c coarse s c r e w t h r e a d s specified in J I S B 0 2 0 5 , and t h e i r g r a d e s h a l l be of 6 ~ / s p6 e c i f i~ e d in J I S B 0209. T h e s c r e w t h r e a d s of the b o l t s s h a l l h a v e been made by t h r e a d rolling.

. $

8.

Appearance

T h e a p p e a r a n c e of the bolt s h a l l be in compliance 8.1 Appearance of Bolt with t h e r e q u i r e m e n t s of Attached T a b l e 1 in s u r f a c e r o u g h n e s s , a n d , in addition, f r e e from quenching c r a c k s a n d s u c h d e f e c t s harmful t o u s e as f l a w s , b u r r s , r u s t and damage of s c r e w t h r e a d s .

8.2 A p p e a r a n c e of Nut T h e a p p e a r a n c e of the nut s h a l l be i n compliance with the r e q u i r e m e n t s of Attached T a b l e 2 in s u r f a c e r o u g h n e s s , a n d , in addition, f r e e from quenching c r a c k s and s u c h d e f e c t s h a r m f u l t o u s e a s f l a w s , b u r r s and rust.
8.3 A p p e a r a n c e of Washer T h e a p p e a r a n c e of t h e w a s h e r s h a l l be in c o. m~liance with the r e a u i r e m e n t s of Attached T a b l e 3 i n s u r f a c e r o u g h n e s s , and in ahdition, f r e e ~ f r o m Guenching c r a c k s a n d s u c h d e f e c t s harmful t o u s e as f l a w s , b u r r s , r u s t and r e m a r k a b l e b u c k l i n g .

9.

Materials

T h e m a t e r i a l s f o r t h e b o l t s , n u t s and w a s h e r s s h a i l be such that t h e i r p r o d u c t s may s a t i s f y t h e r e q u i r e m e n t s of 4 t o 8. 10. S u r f a c e Treatment

T h e bolts, n u t s and w a s h e r s may be subjected t o a n y s u r f a c e treatment, provided that it might not a f f e c t a d v e r s e l y t h e i r quality. 11. T e s t s and Measurements T e s t s on Mechanical P r o p e r t i e s

11.1

11.1.1 T e s t s on Mechanical P r o p e r t i e s of Bolt T h e t e s t s on mechanical ' p r o p e r t i e s of the bolt s h a l l c o n s i s t of the tension t e s t a n d h a r d n e s s t e s t d e s c r i b e d below: (1) Tension T e s t s of Bolt T h e tension t e s t s of t h e bolt s h a l l be c a r r i e d out f o r t h e t e s t p i e c e s machined from bolt a n d t h e full-size bolt. Tension T e s t s f o r T e s t P i e c e s T h e t e n s i o n t e s t s f o r the t e s t pieces s h a l l be made as d e s c r i b e d in , t h e following a r t i c l e s . Test Piece T h e t e s t p i e c e s h a l l be as follows:

(1.1) (1.1.1)

(1.1.1.1)

F o r t h e t e s t p i e c e No. 4 t e s t p i e c e s p e c i f i e d in J I S Z 2201 which h a s been machined from t h e bolt as shown in Fig. 1 (A) o r (B) s h a l l be u s e d . Fig. 1
--

(A)

(B)

Gauge length Diameter Length of r e d u c e d s e c t i o n R a d i u s of f i l l e t

P = a p p r o x . 6 0 rnm R- 1 5 mm min.

F o r t h e bolt with t h r e a d s of M 12 t o M 24, when unable tq be machined t o the dimensions given a b o v e , the dimensions L and D s h a l l be determined a s s u m i n g t h a t L = 3.54 Dl and P s h a l l be determined assuming t h a t P-L + approx. 10 mm. I n t h i s case, t h e dimension D s h a l l be not l e s s than t h e value given in T a b l e 7.

Table 7 Designation of s c r e w t h r e a d s
M 12

D (mm)
6
8

M 16
M 20
M 22
M 24

8 10 12

(1.1 . I . 2)
'

If i t is impossible to machine a t e s t piece owing t o the s h o r t n e s s of t h e bolt length r , a t e s t b a r taken out of the m a t e r i a l of the l o t (3) identical with t h e bolt m a t e r i a l i s mixed into t h e h e a t treatment lot s a m e as f o r the bolt a n d , a f t e r the heat t r e a t m e n t , t h e No. 4 t e s t piece specified in J I S Z 2201 s h a l l be t a k e n out o f .that t e s t b a r . In this c a s e , t h e dimension D of t h e t e s t piece s h a l l be the s a m e a s D given i n T a b l e 7. . .. T h e identical lot mentioned above is defined a s that identical t o t h e bolt in melt number of m a t e r i a l ( s t e e l ) and diameter.

Note (3) 1 1 2)

T e s t i n g ~ e t h o d s T h e t e s t s h a l l follow t h e method specified i n J I S 2 2241.

(1.2)

T e n s i o n T e s t s of Full-Size Bolt T h e t e n s i o n t e s t s of full-size bolt s h a l l be c a r r i e d out as d e s c r i b e d below: P u t a wedge ( s e e Fig. 3 ) , not less than HRC 45 in h a r d n e s s , beneath t h e bearing.face of a bolt as shown i n F i g . 2 by employment of a j i g having s u i t a b l e c o n s t r u c t i o n , s h a p e , dimensions and s u f f i c i e n t rigidity. M a t e i t s s l o p e to be in c o n t a c t with a s i d e of t h e hexagon head, and make t h e j i g o r a nut t o engage with the threa$ed p o r t i o n on t h e opposite s i d e s o t h a t some six t h r e a d s of the complete t h r e a d s r e m a i n unengaged in t h e head s i d e of the bolt. Examirie whether t h e bolt b r e a k s o r not u n d e r t h e tension load in a x i a l d i r e c t i o n (min.) given in T a b l e 3 , and examine whether the s e p a r a t i o n of bolt head b r i n g s forth o r not when f u r t h e r i n c r e a s i n g t h e t e n s i l e load until t h e bolt b r e a k s down. In the e v e n t of t h e s c r e w t h r e a d s coming o u t d u e t o c o l l a p s e of t h e s c r e w t h r e a d s , r e t e s t s h a l l b e made a f t e r e i t h e r improving t h e t h r e a d a c c u r a c y of t h e jig o r the nut o r by i n c r e a s i n g the engaging length.

Fig. 2 ( a )

Fig- 2 (b)

Fig. 3

Fig. 4

L e t t e r d indicates the basic outside d i a m e t e r of bolt t h r e a d , a n d c t h e c l e a r a n c e between the inside diam e t e r of w e d g e a n d dimension d. Unit: mm unthreaded Under 2 d
2 d and o v e r

tJ

6 +0.5O

10 2 0 . 5 "

Remark:

Where t h e s l o p e of the j i g u s e d f o r t h e t e n s i o n t e s t c o m e s i n coritact with t h e bolt b e a r i n g face, a s s h o w n i n F i g . 4, b e c a u s e of i t s s l o p e s a m e as i n c l i n a t i o n of t h e w e d g e s h o w n in F i g . 3 a n d the h a r d n e s s and r i g i d i t y are i n c o m p l i a n c e with t h e req u i r e m e n t s of 1 1 . 1 . 1 (1) ( 1 . 1 . I ) , t h e w e d g e b e c o m e s u s e l e s s .

(2)

H a r d n e s s T e s t of Bolt T h e h a r d n e s s t e s t of b o l t s h a l l follow t h e I S Z 2245. I n t h i s case, m e a s u r i n g places s h a l l method s p e c i f i e d i n J be positibned a t t h r e e points p e r o n e s a m p l e o n t h e s i d e f a c e of t h e h e a d . Mean of t h e v a l u e s obtained s h a l l be r o u n d e d bff t o a n i n t e g e r i n a c c o r d a n c e with t h e r u l e p r o v i d e d i n JIS Z 8401, a n d i t s h a l l be t a k e n a s t h e h a r d n e s s of the s a m p l e .

1 1 . 1 . 2 T e s t s on Mechanical P r o p e r t i e s of N u t s T h e t e s t s on the m e c h a n i c a l p r o p e r t i e s of n u t s s h a l l c o n s i s t of t h e h a r d n e s s t e s t and g u a r a n t e e d load t e s t d e s c r i b e d below: (1) H a r d n e s s T e s t of Nut T h e h a r d n e s s t e s t of nut s h a l l follow t h e method s p e c i f i e d i n J I S Z 2245. I n t h i s c a s e , m e a s u r i n g p l a c e s s h a l l be p o s i t i o n e d a t t h r e e p o i n t s p e r o n e s a m p l e on t h e b e a r i n g f a c e of t h e nut. Mean of t h e v a l u e s obtained s h a l l be r o u n d e d off t o a n i n t e g e r in a c c o r d a n c e with t h e r u l e p r o v i d e d in J I S Z 8 4 0 1 , and i t s h a l l be t a k e n as t h e h a r d n e s s of t h e s a m p l e . G u a r a n t e e d Load T e s t of Nut T h e g u a r a n t e e d l o a d t e s t of nut s h a l l b e p e r f o r m e d in a m a n n e r s i m i l a r t o t h e bolt t e n s i o n t e s t d e s c r i b e d i n 11.1.1 (1) (1.2) by e n g a g i n g a s a m p l e n u t in p l a c e of t h e i n t e r n a l t h r e a d j i g a n d th-en by a p p l y i n g t h e g u a r a n t e e d load given in T a b l e 4 , a n d t h e e x i s t e n c e of a b n o r m a l i t i e s on t h e s a m p l e s h a l l be examined. In t h i s case, t h e w e d g e is u s e l e s s . I n s t e a d of t h e b o l t , a n e x t e r n a l . t h r e a d j i g f o r t e s t i n g may b e u s e d .

(2)

11.1.3 H a r d n e s s T e s t of W a s h e r T h e h a r d n e s s t e s t of w a s h e r s h a l l follow t h e method d e s c r i b e d i n J I S Z 2245. In t h i s c a s e , t h e m e a s u r i n g p l a c e s s h a l l be p o s i t i o n e d a t t h r e e p o i n t s p e r o n e s a m p l e on t h e b e a r i n g f a c e of t h e n t h e value o b t a i n e d s h a l l b e r o u n d e d off t o a n i n t e g e r in w a s h e r . ~ e a of a c c o r d a n c e with t h e r u l e d e s c r i b e d in J I S Z 8401, a n d i t s h a l l be t a k e n as t h e h a r d n e s s of t h e s a m p l e . 1 1 . 2 T o r q u e C o e f f i c i e n t T e s t of Set T h e t e s t f o r t o r q u e coefficient of s e t s h a l l be c a r r i e d out a s d e s c r i b e d below:
(1)

T h e t o r q u e c o e f f i c i e n t v a l u e t e s t of s e t s h a l l b e p e r f o r m e d f o r t h e set u n d e r t h e s e r v i c e c o n d i t i o n a n d t h e s a m e t e s t s h a l l not be r e p e a t e d for the same sample. T h e t e s t s h a l l b e p e r f o r m e d by employment of a t o r q u e t e s t e r o r a n axial f o r c e mete r. . . When t h e t o r q u e t e s t e r is u s e d , t o r q u e a n d a x i a l f o r c e s h a l l be r e a d t o half t h e r e s p e c t i v e s c a l e i n t e r v a l f r o m t h e t o r q u e - a x i a l f o r c e r e c o r d d i a g r a m on t h e m e a s u r i n g a p p a r a t u s which h a s been c o n n e c t e d . t o the-tester. When'a m e t e r o t h e r t h a n t h e t o r q u e m e t e r is u s e d , t h e s a m p l e s h a l l be a t t a c h e d t o the a x i a l f o r c e m e t e r and t o r q u e s h a l l be a p p l i e d g r a d u a l l y t o t h e nut s o as n o t to c a u s e e r r o r . T h e t o r q u e s h a l l be m e a s u r e d with t h e t o r q u e m e t e r ( s e e J I S B 4650) a n d t h e bolt a x i a l f o r c e with t h e a x i a l f o r c e m e t e r t o half t h e s c a l e i n t e r v a l of t h e m e t e r . In t h i s c a s e , t h e w a s h e r s h a l l not t u r n . If t h e j i g which c o m e s in c q n t a c t with t h e bolt b e a r i n g f a c e is e q u a l t o o r h a r d e r than h a r d n e s s o f t h e w a s h e r , t h e w a s h e r a t t h e bolt b e a r i n g face m a y be omitted.

(2)

( 3 ) . T h e m e a s u r e m e n t s of t h e t o r q u e a p p l i e d t o t h e nut a n d t h e bolt a x i a l
f o r c e p r o d u c e d by t h e t o r q u e s h a l l be c a r r i e d o u t at t h r e e p l a c e s u n d e r t h e bolt a x i a l f o r c e r a n g i n g as g i v e n in T a b l e 8. I n t h e c a s e of m e a s u r e m e n t s with a t o r q u e t e s t e r , t h e m e a s u r e m e n t s may b e m a d e only a t o n e point n e a r t o t h e m e d i a n of t h e v a l u e given i n T a b l e 8.

Table 8 Unit: kgf { k

Axial f o r c e 01 bolt l;rade according

M
24

t o rncchanical prop~rlleB 01 b o l l

Designation of s c r e w thread8

hl 12

M 16

20

M 22

M 27

-hl 30

--.

--' I
IU

"

'I

l.W0~.21U)O 20600 ~ 2 7 9 0 0 25100 t34100 378nC 5130 7020 0,9530 llWO t14900 13600 t.18.100 1I:ll. Oi =SO. 3Li( la.84 L93.46) 1107.9 C146.1) 1133.4 C 180.4 (1%. 0 L 209.9I 120*0.L273.6) 1246.1 C33.i. 41

.r

(4)

T h e mean v a l u e ( o r only o n e c a l c u l a t e d v a l u e f o r . o n e point m e a s u r e m e n t with t o r q u e t e s t e r ) of t h r e e c a l c u l a t e d v a l u e s o b t a i n e d by s u b s t i t u t i n g into t h e f o r m u l a given in 5. t h e t o r q u e a n d b o l t axial f o r c e obtained by the m e a s u r e m e n t in a c c o r d a n c e with t h e m a n n e r d e s c r i b e d i n (3) and t h e b a s i c d i m e n s i o n of s c r e w t h r e a d o u t s i d e d i a m e t e r of bolt s h a l l be rounded off t o t h r e e p l a c e s of d e c i m a l s i n a c c o r d a n c e with t h e r u l e provided i n J I S Z 8 4 0 1 , and t h e r e s u l t s h a l l be t a k e n a s t h e t o r q u e coefficient v a l u e of t h e sample. T h e s c a l e i n t e r v a l f o r t h e torque-axial f o r c e d i a g r a m obtained f r o m t h e t o r q u e t e s t e r s h a l l be 1 kgf-rn { 1 0 N - r n ) o r less f o r t o r q u e and 1 $ o r less of t h e v a l u e t o be m e a s u r e d f o r t h e axial f o r c e .

(5)

( 6 ) T h e s c a l e i n t e r v a l of t h e t o r q u e m e t e r s h a l l be 1 k g f - m (10 N - m } o r less, and t h e i n s t r u m e n t a l e r r o r s h a l l b e 1 $ o r less of t h e v a l u e indicated by e a c h s c a l e within t h e r a n g e of a x i a l f o r c e t o be m e a s u r e d .

(7)

T h e s c a l e i n t e r v a l of t h e . a x i a 1 f o r c e m e t e r s h a l l be 1 $ o r less f o r a x i a l f o r c e s t o be m e a s u r e d , and t h e i n s t r u m e n t a l e r r o r s h a l l be 2 $ o r l e s s of t h e v a l u e indicated by e a c h s c a l e w i t h i n t h e r a n g e of a x i a l f o r c e t o be m e a s u r e d .

11.3 S u r f a c e Defect T e s t s f o r Bolts T h e c r a c k s , f l a w s and t h e like on bolt s u r f a c e s s h a l l b e examined e i t h e r by t h e liquid p e n e t r a n t t e s t i n g method s p e c i f i e d in 4. of J I S Z 2343 o r by t h e magnetic p a r t i c l e t e s t i n g method s p e c i f i e d i n 5. of J I S C 0565.
12.

Inspection

12.1 S h a v e and D i m e n s i o n a l Inspection T h e inspection f o r the shape and d i m e n s i o n s of a s e t s h a l l b e p e r f o r m e d by t e s t i n g t h e b o l t , n u t and w a s h e r s c o n s t i t u t i n g t h e s e t by d i r e c t m e a s u r e m e n t , by employment of limit gauge o r by o t h e r s u i t a b l e m e a n s , a n d t h e t e s t r e s u l t s of e a c h p a r t s h a l l m e e t t h e r e q u i r e m e n t s s p e c i f i e d in 6.
12.2 S c r e w T h r e a d s I n s p e c t i o n T h e s c r e w t h r e a d s inspectioh f o r t h e bolt a n d nut s h a l l be c a r r i e d o u t by u s i n g t h e limit g a u g e s ( f o r 6 H a n d f o r 6 g) f o r m e t r i c c o a r s e s c r e w t h r e a d s s p e c i f i e d i n J I S B 0251 o r by employment of o t h e r s u i t a b l e s c r e w t h r e a d s i n s p e c t i n g i n s t r u m e n t , a n d t h e r e s u l t s s h a l l comply with t h e r e q u i r e m e n t s of 7 .

m.K A ~ T K AAGEB UTAMA

JAKARTA

12.3 Appearance Inspection T h e a p p e a r a n c e inspection of a s e t shall be performed f o r t h e bolt, nut and w a s h e r s constituting t h e s e t , and the r e s u l t s of each p a r t s h a l l comply with t h e r e q u i r e m e n t s specified in 8.1 t o 8.3. The inspection f o r s u r f a c e d e f e c t s h a l l be made in a c c o r d a n c e with 11.3 and the s u r f a c e r o u g h n e s s inspection s h a l l be made visually o r with t h e aid of s u r f a c e r o u g h n e s s measuring instrument s p e c i f i e d in J I S B 0651 by comparing with the r o u g h n e s s comparison specimens specified in J I S B 0659.
.

..

. .-

.. . -..

12 . 4

Inspection o n . ~ e c h a n i c a P l roperties

12.4.1 Inspection on Mechanical P r o p e r t i e s of T e s t P i e c e s Machined from Bolt T h e inspection r e s u l t s on t h e mechanical p r o p e r t i e s of t e s t pieces mechined from bolts s h a l l comply with t h e r e q u i r e m e n t s of 4.1.1, when t h e t e s t p i e c e s a r e inspected on proof s t r e s s , t e n s i l e s t r e n g t h , elongation and reduction of a r e a in a c c o r d a n c e with the methods of 11.1.1 (1) (1.1). In t h i s inspection, the c e r t i f i e d l e v e l of quality of the inspection lot(4) s h a l l be l a i d down s o t h a t ' 1;s 0.125 % (5) ( a + 0 . 0 5 ) and 1:s 12.5$(6) ( 8<: 0.10). T h e sampling inspection plan should be p r e f e r a b l y in a c c o r d a n c e with t h e sampling inspection plan by v a r i a b l e s provided in J I S Z 9C03. Notes (4) (5) (6) Remark: One inspection lot mentioned above i s t h e s a m e a s one manufacturing l o t defined in ( I ) , Note (2), 5. T h e value of I'r r 0.125 $ i s a r e p r e s e n t a t i v e v a l u e , which rep, r e s e n t s the v a l u e s P , within the r a n g e from 0.11 3 t o 0.140 $. T h e value of P, , 12.5 % is a r e p r e s e n t a t i v e v a l u e , which r e p r e s e n t s the v a l u e s p, within the r a n g e from 1 1 . 3 t o 14.0 $. T h e notations P', P, ,
cr

a n d fi a r e as defined in J I S Z 9001

12.4.2 Inspection on Mechanical P r o p e r t i e s of F u l l - S i z e Bolt The inspection r e s u l t s on mechanical p r o p e r t i e s of full-size bolt s h a l l comply with t h e r e q u i r e m e n t s of 4.1.2, when t h e bolts are inspected on t e n s i l e load and h a r d n e s s in a c c o r d a n c e with 11.1.1 (1) (1 .2) a n d 11.1.1 (2). In t h i s insp&tion, the c e r t i f i e d l e v e l of quality of t h e inspection lot(7) s h a l l b e l a i d d o w n s o that 1)';; 0.125(5) (a+0.051 a n d lJ,b 8 $ ( 8 ) ( B = 0 . 1 0 ) .

9 4

T h e sampling inspection plan should be p r e f e r a b l y in a c c o r d a n c e with t h e sampling inspection plan by v a r i a b l e s provided in J I S Z 9003. N o t e s (7) One inspection l o t mentioned above is t h e s a m e as one manufacturing l o t defined in ( I ) , Note(2), 5. T h e value of P,,8 $ is a r e p r e s e n t a t i v e value, which r e p r e s e n t s t h e values P, within t h e r a n g e from 7.11 t o 9 . 0 0 $.

(8)

12.4.3 Inspection on Mechanical P r o p e r t i e s of Vut T h e inspection r e s u l t s on mechanical p r o p e r t i e s of nut s h a l l comply with the r e q u i r e m e n t s of 4.2, when the nuts a r e inspected on t h e h a r d n e s s and guaranteed load in a c c o r d a n c e with 11.1.2. In t h i s inspection, the c e r t i f i e d l e v e l of quality of t h e inspection lot(9) s h a l l be laid do.wn as follows:

(1)

T h e certified level of quality of t h e inspection lot(9) in t h e h a r d n e s s inspection or the nut s h a l l be laid down s o that 1 % 0.125 ~ $ (5) (cr+O. 05) and 1:s 8 % ( 8 ) ( 8 = 0.10). T h e sampling inspection plan should be p r e f e r a b l y in a c c o r d a n c e with the sampling inspection plan by v a r i a b l e s provided in J I S Z 9003-

(2)

F o r the guaranteed load inspection of t h e n u t s , t h e check inspection s h a l l be c a r r i e d out f o r one sample s i z e of two o r m w e p i e c e s f o r one inspection lot(9) and a l l of the samples s h a l l meet t h e r e q u i r e m e n t s of 4.2. *

Note (9)

One inspection l o t mentioned above i s t h e same a s o n e manufacturing lot defined in (2). Note (2). 5.

1 2 . 4 . 4 Inspection on H a r d n e s s of Washer T h e inspection r e s u l t on h a r d n e s s of the w a s h e r s h a l l comply with t h e r e q u i r e m e n t of 4.3, when the w a s h e r i s inspected in a c c o r d a n c e k i t h the methbd of 11.1.3. In t h i s inspection, the c e r t i f i e d l e v e l of quality of t h e inspection l o t ( l 0 ) s h a l l be laid down s o that ID.> 0.125 $ (5) (a+n. 05) a n d lo,&8 $
( 1 5 + i ~ . Ill).

T h e sampling inspection plan should be p r e f e r a b l y in a c c o r d a n c e with t h e sampling inspection, plan by v a r i a b l e s provided in J I S Z 9003. Note (10) One inspection lot mentioned above is t h e s a m e as o n e manufacturing lot defined in (3). Note (2), 5.

1 2 . 5 Inspection on T o r q u e Coefficient of S e t T h e inspection r e s u l t on t h e r e a u i r e m e n t of 5.. when t o r q u e coefficient value of t h e s e t s h a l l c o m .~"l vwith . t h e s e t i s inspected in a c c o r d a n c e with 1 1.2. In t h i s inspection, the c e r t i f i e d l e v e l of quality of t h e inspection lot(l l ) s h a l l b e laid down a s follows: (1) T h e c e r t i f i e d level of quality of s t a n d a r d deviation on t h e t o r q u e coe f f i c i e n t value o f t h e inspection lot(1 l ) s h a l l be s e t u n d e r t h e l e v e l of significance of 5 $ o r less a n d u n d e r t h e s t a n d a r d r e l a t i v e e r r o r of 8 $ o r less. F o r t h e application of r u l e of 12.5 ( I ) , i f t h e p r o c e s s is in a stable s t a t e , the l a t e s t E-R control c h a r t o r inspection data including the d a t a of t h e lot t o be i n s p e c t e d may be used. If p a r t i c u l a r l y r e q u i r e d , t h e sample s i z e may be l e s s e n e d by slightly e n l a r g i n g t h e s t a n d a r d r e l a t i v e e r r o r than t h e specified value, s u b j e c t t o t h e a g r e e m e n t between t h e p a r t i e s concerned.

Remark:

(2)

T h e c e r t i f i e d l e v e l s of q u a l i t y f o r t h e mean v a l u e of the t o r q u e coefficient f o r t h e inspection l o t ( l 1 ) s h a l l be l a i d down s o t h a t they may be not less than t h e v a l u e given in T a b l e 9. I One inspection lot mentioned h e r e i s t h e s a m e as o n e manufacturing lot defined i n N o t e (2), 5.

Note ( I 1 )

- 1490 -

PT. KAQTK~ h ~ IIVW 8

JAKARTA

Table 9 Classification a c c o r d i n g to t o r q u e coefficient value

A

Values in. respect to lower limit

~n."( a +O. 0 5 )

Values in respect to upper limit

m ; (ai0.05)
I I I ~ ~

~n," (p+O. l o )

(p+O.

10)

0.110 0.150
met,
,111'.

0.100 0.140
ale"

0.150 0.190

0.160 0.200

R e m a r k s 1.. T h e notations 2.

and m" are as defined in J I S

Z 9003.

F o r t h e s t a n d a r d deviation, t h e v a l u e s obtained in a c c o r d a n c e with 12.5 (1) s h a l l be used.

T h e s e t s h a l l be d e s i g n a t e d i n the o r d e r of t h e number o r t i t l e of this standard, class a c c o r d i n g t o mechanical p r o p e r t i e s of t h e s e t * c l a s s a c c o r d i n g t o t o r q u e coefficient value of t h e s e t , designation of s c r e w t h r e a d s x bolt length ( I). a n d p a r t i c u l a r l y specified m a t t e r s ( l 2 ) . Note ( I 2 ) Example: J I S B 1 186 S e t of High S t r e n g t h Hexagon Bolt , Hexagon Nut and P l a i n Washers f o r Friction Grip J o i n t s (Number of s t a n d a r d o r name of s t a n d a r d ) Class 1 T h e p a r t i c u l a r l y specified m a t t e r is t o be shown in p a r e n t h e s e s .

B
., .

M16 x 50 (Flat point

Class 2

M20 x 6 0

14.

Marking

'

R
16

14.1 Marking of P r o d u c t s be done as d e s c r i b e d below: (1)

T h e marking of t h e p a r t s constituting a s e t s h a l l

T h e following p a r t i c u l a r s s h a l l be marked e i t h e r i n r e l i e f o r by starnpi n g on t h e u p p e r f a c e of t h e bolt head. Notation ( F 8 T , F 10 T o r F 11 T ) d e s i g n a t i n g the class a c c o r d i n g to mechanical p r o p e r t i e s of bolt R e g i s t e r e d t r a d e m a r k o r identification m a r k of manufacturer

(1.1) (1 .2) (2)

:5

T h e notation d e s i g n a t i n g t h e class a c c o r d i n g t o mechanical p r o p e r t i e s of t h e nut s h a l l be marked e i t h e r i n r e l i e f o r by stamping by using marking symbol of T a b l e 10 on t h e u p p e r f a c e of t h e nut.

- 1491 -

T h e r e g i s t e r e d t r a d e m a r k o r i d e n t i f i c a t i o n m a r k of m a n u f a c t u r e r may be m a r k e d , s u b j e c t t o t h e a g r e e m e n t b e t w e e n t h e p a r t i e s c o n c e r n e d . T a b l e 10 C l a s s a c c o r d i n g t o mechanical p r o p e r t i e s of nut

M a r k i n g symbol

(3)

T h e w a s h e r is exempted f r o m m a r k i n g t h e n o t a t i o n d e s i g n a t i n g t h e c l a s s a c c o r d i n g t o mechanical properties: T h e r e g i s t e r e d t r a d e m a r k o r i d e n t i f i c a t i o n m a r k of t h e m a n u f a c t u r e r may b e m a r k e d , s u b j e c t t o t h e a g r e e m e n t b e t w e e n t h e p a r t i e s c o n c e r n e d .

14.2 M a r k i n g on P a c k a g e following particulars: (1)

(2)

T h e p a c k a g e s h a l l b e c l e a r l y m a r k e d with t h e

T i t l e of t h i s s t a n d a r d c l a s s ' a c c o r d i n g to mechanical p r o p e r t i e s of s e t

(3) C l a s s a c c o r d i n g t o t o r q u e c o e f f i c i e n t v a l u e of s e t
(4)

D e s i g n a t i o n of s c r e w t h r e a d s x bolt l e n g t h ( Quantity Particularly specified matter

(5)

(6)

(7)

M a n u f a c t u r e r ' s name o r r e g i s t e r e d t r a d e m a r k

(8) M a n u f a c t u r i n g l o t number of s e t

(9) Month a n d y e a r of i n s p e c t i o n f o r s e t
15.

C a u t i o n s a t t h e T i m e of C o n t r a c t It is r e c o m m e n d e d t h a t t h e c o n t r a c t i n c l u d e s t h e f o l l o w i n g c o n d i t i o n s :

(1)

t h a t t h e m a n u f a c t u r e r of sets, b o l t s , n u t s o r w a s h e r s is t o s u b m i t t h e control c h a r t s o r o t h e r quality control d a t a o r inspection d a t a sheets.

..
..

(2)

t h a t t h e m a n u f a c t u r e r of t h e s e t s is t o be given t h e p a c k a g i n g s t a n d a r d .

D Y . KAATYKA A ~ M U
JAKARTA

Attached Table 1 .

High Strength Hexagon Bolts for Friction Grip Joints Eccentricity of head Inclination of Inclination bearing f a c e . of side f a c e

Unit: mrn

Notes

(I3)
(' 4,

The s c r e w end may be either of flat point o r of oval point. The position f o r measurement of the dimension d, shall be determined s o that l.sd,lr

Remarks 1 .
2.

T h e length r of incomplete t h r e a d s s h a l l number about two t h r e a d s and t h a t or rull t h r e a d s about t h r e e t h r e a d s . T h e dimension d , may be made s o as t o b e approximately same a s t h e pitch d i a m e t e r of s c r e w t h r e a d , s u b j e c t t o t h e agreement between t h e ~ a r t i e c s oncerned. In t h i s c a s e , t h e r a d i u s r u n d e r t h e head may be made as follows:

Designationor screw threads

r

Mlb
1 . 2 to 2 . 4

I
I

Unit: mm

M1O

M i 2

M24

M27(M3O

2.0 to 3.3

2.5 to 3 . 8

3. 4.

T h e dimensions lengths r

marked with 0 i n d i c a t e t h e recommended

T h e dimensions I and s o t h e r t h a n given in t h e t a b l e a b o v e , if p a r t i c u l a r l y r e q u i r e d . may b e u s e d a s s p e c i f i e d . .

Attached Table 2 .

High Strength Hexagon Nuts f o r Friction Grip Joints Eccentricity of bolt hole Inclination of bearing f a c e Inclination' of s i d e fa'ce

Unit: mm
Der~~narion ot screw ,.,, d l

(4

2
12 1 6 20

.,

.---M 16 M
20

M 12

12 1 6
20
22
24

,=
-22

B
r-.-

c
r-a.
* m e

D,
min.

4-b
H . X .
M.X.

1 1
k.F.
2-

f0.X

0
-U.B

31.2

25.4

20 25 30

20
25
29

0.7 0.8
0.9

22
24

27 32
36 *0'4

37 41.6 -1 47.3 5 3 . 1 57.7

M2 2

34
39

33

1 . 1

' 1

0 . 4 0.8 ~

M 24
M

41
46
50

38

L2
1 . 3 1 . 5

n
30

n
30

43
47

M 30

Remark:

Chamfering of the threaded portion of nut bearing face side ,shallbeofl.Oto1.05dindiarneter.

Attached T a b l e 3 .

High Strength P l a i n Washers f o r F r i c t i o n Grip Joints

Unit: m m
DVSICIIDII~I~

d
Hssl' T~rirranre tl#mc.t~sitltt

D
d ~ ~ ~

t
&sic
d,menlion Tolerance

,.I'

Al~~rn..

~Tolnranee i o n

12

13 17 21

+ 0.7 0

26 32

0 0.8

3.2 1.5
4.5

16
20

40

-0 1
44
+0.8
0

22
24

23
25 28

48
56

f 0.7

2.4

n
30

31

+kO)

60

0 -Ia2

2.8

Remark:

T h e f i g u r e s above show a plain w a s h e r with 45 O chamfer and that with radius r , and e i t h e r chamfer o r r a d i u s to be u s e d i s optional.