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FUNCTIONAL SAFETY TRAINING

07 COMMON CAUSE OF FAILURE

Functional Safety Training

Dr. Ing. Carlo Lebrun

WHAT IS A COMMON CAUSE OF FAILURE?

MULTIPLE / REDUNDANT ELEMENTS CAN BE SUBJECT TO A COMMON CAUSE OF FAILURE

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Dr. Ing. Carlo Lebrun

EXAMPLE OF SIF LOGIC SOLVER

SENSOR
Functional Safety Training Dr. Ing. Carlo Lebrun

FINAL ELEMENT
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WHAT IS A COMMON CAUSE OF FAILURES?


A 2oo3 voting system
PT PT PT

can be implemented: - using the same manifold or different manifolds - using the same model/manufacturer or different ones - using i the th same JB+cabling JB+ bli or different diff t ones - calibrated by the same team or by different teams - Etc. etc.

POSSIBLE COMMON CAUSES - Environmental factors - Sistematic design errors - Human errors during installation/calibration/maintenance - Lack of physical segregation, common components

Functional Safety Training

Dr. Ing. Carlo Lebrun

IS POWER SUPPLY A COMMON CAUSE OF FAILURES?

WHAT-IF you loose the power supply?

Functional Safety Training

Dr. Ing. Carlo Lebrun

IS POWER SUPPLY A COMMON CAUSE OF FAILURES?


Verify first the need of power supply (of any type: air , electricity, etc.) as fundamental part of the SIF (the protection function)

WHAT-IF you loose the power supply?

YOUR SYSTEM IS SAFE

YOUR SYSTEM IS NOT SAFE

Functional Safety Training

Dr. Ing. Carlo Lebrun

FAILURES TYPE (other point of view)

TOTAL FAILURES SAFE FAILURES S DANGEROUS FAILURES D

SAFE DETECTABLE SD

SAFE UNDETECTABLE SU

DANGEROUS DETECTABLE DD

DANGEROUS UNDETECTABLE DU

Functional Safety Training

Dr. Ing. Carlo Lebrun

COMMON CAUSE OF FAILURES

The portion of dangerous undetectable failures that affects all redundant elements

The portion of dangerous detectable failures that affects all redundant elements

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Dr. Ing. Carlo Lebrun

FAILURES TYPE & COMMON CAUSE FACTORS


TOTAL FAILURES

SAFE FAILURES S

SAFE DETECTABLE SD

SAFE UNDETECTABLE SU

DANGEROUS FAILURES D

DANGEROUS DETECTABLE DD

DANGEROUS UNDETECTABLE DU

D DD
colpiscono tutti i componenti ridondanti
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(1-D) DD

DU
colpiscono tutti i componenti ridondanti
Dr. Ing. Carlo Lebrun

(1-) DU

COMMON CAUSE OF FAILURES

Are defined by y answering g set of q questions defined by y IEC61508. Each question has a predefined weight, given by the standard. In our spreadsheet we allow to answer YES, NO, or 50%. The original standard would allow also other intermediate values. A moderately complex calculation method allows the definition of the final values, also depending on the diagnostic capabilities of the considered component. (refer to the standard for the full details). Due to the very different diagnostic capabilities, one set of question is used for sensors and final elements and a slightly different set is used for logic sol ers solvers.
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SENSOR or FINAL ELEMENT

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Dr. Ing. Carlo Lebrun

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SENSOR or FINAL ELEMENT

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Dr. Ing. Carlo Lebrun

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SENSOR or FINAL ELEMENT

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Dr. Ing. Carlo Lebrun

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SENSOR or FINAL ELEMENT

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Dr. Ing. Carlo Lebrun

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SENSOR or FINAL ELEMENT

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Dr. Ing. Carlo Lebrun

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SENSOR or FINAL ELEMENT

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Dr. Ing. Carlo Lebrun

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SENSOR or FINAL ELEMENT

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Dr. Ing. Carlo Lebrun

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SENSOR or FINAL ELEMENT

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Dr. Ing. Carlo Lebrun

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SENSOR or FINAL ELEMENT

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Dr. Ing. Carlo Lebrun

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LOGIC SOLVER

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Dr. Ing. Carlo Lebrun

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LOGIC SOLVER

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Dr. Ing. Carlo Lebrun

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LOGIC SOLVER

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Dr. Ing. Carlo Lebrun

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LOGIC SOLVER

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Dr. Ing. Carlo Lebrun

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LOGIC SOLVER

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Dr. Ing. Carlo Lebrun

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LOGIC SOLVER

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Dr. Ing. Carlo Lebrun

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LOGIC SOLVER

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Dr. Ing. Carlo Lebrun

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LOGIC SOLVER

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Dr. Ing. Carlo Lebrun

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LOGIC SOLVER

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Dr. Ing. Carlo Lebrun

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http://www.ecisgroup.it/

END OF PRESENTATION

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Dr. Ing. Carlo Lebrun

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