Documentos de Académico
Documentos de Profesional
Documentos de Cultura
BELLATORES
FACULTY ADVISOR - Mr. AMIT KUMAR MARWAH TEAM CAPTIAN - RAHUL AWATE
2007
2009
2010
2011
2012
3D VIEWS
TECHNICAL SPECIFICATIONS
ENGINE
X Y
TRANSMISSION
Mahindra Alfa Gearbox 4 Forward- 1 reverse Constant Mesh
STEERING
Rack And Pinion
SUSPENSION
Front Rear SLA Double Wishbone SLA Double Wishbone
BRAKES
Hydraulic Disc Brakes
DIMENSIONS
88
58 60
WEIGHT
Kerb Weight Gross Weight
250kg
310kg
WHEEL
CENTER OF GRAVITY
CG wrt centre of base of firewall (mm)
X:2.5 Y:241.3 Z:152.4
Salient Features
Adjustable Seat
Reach Bubble
Value 81 7m 30.25 m
Parameter Tube Outer Diameter mm Thickness of tube (mm) Weight of tubing (Kg)
Rulebook Conformance
Parameter Maximum vehicle width (inches)
Allowable Value 64
Designed value 62
108
29 Steel alloys 8 -14 Maximum 20 Less than 5 inches Angle- Greater than 20 deg Less than 45 deg
87
41 AISI 4130 9.8 10 4 inches 35 deg 23.191 deg
Binocular Vision
SIDE IMPACT
Weight of vehicle Maximum Force (kN) 300 kg Impact time Maximum Force (g) 0.2
23.25
7.9
9.27
3.15
124.7 4.31
Factor of Safety
3.69
REAR IMPACT
Weight of vehicle 300 kg Impact time(sec) 0.2
ROLL OVER
Weight of vehicle Maximum Force (kN) 300 kg Impact time Maximum Force (g) 0.2
23.25
7.9
7.12
2.149
SUSPENSIONS
Vehicle Dynamics Front Suspensions
Parameter
Value
Parameter
Value
Toe in
Camber gain Caster gain Weight transfer Static camber set zero
2.0 deg
2.3 deg 7.3 deg 111.3kg zero
10.64 in
1.76g 33 cm 5deg 2.53 in.
Rear Suspensions
Suspension Specifications
Parameter
Length of Spring Total Length Max.travel spring
Front
300 mm 450 mm 192 mm
Rear
250 mm 450 mm 96.8 mm
Spring Stiffness
Types Roll Centre Height
40.23N/mm2
Square grounded 10.4 in.
31.54N/mm2
Square grounded 10 in.
Boundary conditions
Front - 3g bump
Rear - 4g bump
STEERING SPECIFICATIONS
Parameter Length of rack Ratio rack and pinion Axial pitch of rack bar Column inclined No. of tie rods Value 144 mm 12:1 6mm 45 deg 2 Parameter Pitch circle diameter Moment ratio No. of universal joints Teeth on rack Length of tie rod Value 26 mm 12:1 2 36 10.18 inch
475
Scrub radius
2.53 inch
9.73:1
Steering effort
6.23kgf
BRAKES CONFIGURATIONS
Parameter
Disc Disc outer Diameter(mm) Braking Torque(Nm) Caliper Suzuki GS 150 R 26
Type/value
Honda Dazzler 20 115.08 Pulsar 220
Parameter
Leverage Pedal force (N) Dynamic Weight Transfer Stopping Distance (m)
Value
4.75 160 61.92 kg 17.6
Diameter of piston(mm)
25.6
Radius of gyration(m)
0.198 m
Maruti 800
Moment of inertia(kg.m2)
.390
Diameter of piston(mm)
20
Temperature rise(deg c)
37
POWER TRAIN
Input Parameters
Max Power = 10 HP@3250 rpm Max Torque = 19.66Nm@2800 rpm Tire Rolling Radius = 0.286 m Rolling Coefficient = 0.1 Drag Coefficient = 0.9 Max Gradient = 26.7
Optimization
Tire Size
Gearbox Mahindra Alfa pickup Mahindra Alfa passenger Tata Ace zip Acceleration (m/s) 4.46 3.36 3.52
23
Top Speed (Time) 52.3(22) 67(32) 63(30)
Tire Size
Acceleration (m/s) 3.97 3.07 3.17
25
Top Speed (kmph) (s) 57.3(36) 72(42) 68(38)
Coupling Dimensions Diameter of shaft Diameter of outer hub Length of hub No of bolts
Allowable Value
Minimum 6 Minimum 3
8 8.7
Behind the plane of AF(RL) and RF(RL) Minimum 0.02 S.F.I. Specifications 0.2
Binocular Vision
ELECTRICALS
Reach Bubble
FACILITIES AVAILABLE
System Description
Particulars
Cost
1. Raw Material & Fabrication Tubes (80Kg) Labour Cost Welding Cost Painting Cost Total (A) @ Rs 100/ Kg At Institute At Institute At Institute 8000/00 00 00
Power Train
a) Engine b) Transmission System c) Miscellaneous Total (B)
Lathe
Drilling
CNC
81000/@ Rs 3500 / item @ Rs 1000/ item @ Rs 4000/ item To be purchased To be purchased 14000/4000/16000/10000/5000/-
3.
Arc Welding
UTM
4.
Gas welding
87000/30,000/-
5.
Miscellaneous
Total (E)
30,000/-
255000/-
Millling ,machine
TEAM ORGANISATION
Faculty Advisor : Mr. Amit Kumar Marwah
Transmission
Steering
Suspension
Brakes
Akshay Poal
Shreyansh Sharma
Darshan Upasani
Akshat Sharma
Ashray Pawar
Rajeet Ojha
Siddharth Shrivastava
Rohan Saxena
Shantanu Dwivedi
Palak Vyas
Sudheer kumar
Pratik Mishra
Harsh Khardekar
Asmit Jain
Vishwas Parmar
Shreya Dwivedi
Rahul Awate
Kumaril Bhatt
Ankit Kalore
Akshay Upadhyay
Sharat Reddy
Aditi Dange
Shrey Arodia
PROJECT PLAN
TASK Interviews Task submissions & HOD determination Prilimanary Meetings Workshops And Member Training No. Of Day(s) 5 2 7 Dates 2/3/2013 7/3/2013 9/3/2013 16/3/13 10/4/2013 20/4/13 28/4/2013 13/05/13 20/07/13 30/06/13 3/7/2013 6/7/2013 9/7/2013 13/07/13 20/07/13 24/07/13 15/08/13 20/08/13 30/08/13 9/9/2013 10/9/2013 20/09/13 30/09/13 5/10/2013 10/10/2013 13/10/13 17/10/13 20/10/13 1/11/2013 10/11/2013 20/11/13 30/11/13
Fabrication
Material Procurement & Sponsorships Prototype Modelling Fabrication Of Rollcage Sub Assembly Delivery & Installation Suspension & A arm Power Train Steering Engine And Tyre Mounting Elecrical System Final Assembly+ Accessories
TESTING
1st Build test and Modifications 2nd Build test and Modifications Final test Drive Technical Inspection
No
Item
Severity (S)
8
Causes of Failure
rence
tion
(O)
Heavy impact or improper welding 2
(D)
9
Recommended Actions
After Actions
O D
RP N
72
1.
Roll cage
2.
3. 4.
Brake system
Suspension system Transmission System
Failure of brakes
Failure of ball joint Bending of drive shaft
7
7 6
5
4 3
7
8 8
245
224 144
7
7 6
2
2 2
7
8 8
98
116 96
5.
6. 7.
4
2 5
6
8 3
7
8 3
168
128 45
4
2 5
3
5 2
6
8 3
72
80 30
8.
Wheel Axle
Bends in axle
84
56
Test Responsibility
Akshat Sharma
Result
1.
Brake system
2.
Suspension
5 cm
5.4 cm
Darshan upasani
3.
Transmission
55 kmph
52 kmph
Shreyansh Sharma
4.
Steering
< 3.5m
3.19m
Akshat Sharma
5.
Roll Cage
<= 10mm
5.7mm
6. 7. 8. 9.
10.
Vehicle
Vehicle weight
220 kg
250 kg
Rajeet Ojha
THANK YOU
QUESTIONS PLEASE..