Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Project 1
4 5 6
Engine paper oil Engine moving Loss of lubricating
filter swells and parts get rusted properties of oil which
has to be may result even in
replaced engine seizure
History of problem
Step 2 : Observation
1.Observation of the
process
2.Observation of
symptoms
3.Observation of
variation
Observation of the process
Observation of the process
Observation of symptoms
•Air leakage observed from breather pipe joint in three cases –2 KOEL engines & 1
SEL engines.
•Air leakage observed oil filler cape in one case - SEL
•Air leakage observed from dipstick one case – ASSEMBLY
Observation of variation
Step 3: Analysis
1.Possible causes
2.Testing of probable causes
Possible causes
Testing of Probable causes
Testing of Probable causes
Testing of Probable causes
Testing of Hypothesis
Testing of Hypothesis
Testing of Hypothesis
Testing of Probable causes
Testing of Probable causes
Testing of Probable causes
Dipstick
Root causes identified
Project 2
1.Observation of the
process
2.Observation of
symptoms
3.Observation of
variation
Observation of the process
Brief Description
Fuel cock assembly is used in fuel line of the tractor assembly. Its main function is
to cut-off or release the fuel to the fuel line. Fuel cock assembly is consists of main
parts like body, knob, and rubber sealing ring. Fuel cock is fitted to the main tank
with rubber ring . Fuel pipe is fitted with fuel cock with banzo and aluminum
washer.
Fuel Cock
Assy
Upper leakage
point AL
washer
Interface of Fuel
Cock & Fuel
Tank Assembly
1. I5 cases of Diesel leakage from PDI area & 5 cases from tractor re-work
area were studied. In 15 Cases leakage was observed from bottom face of
banjo bolt ,in 4 case mountings with tank & 1 case from Fuel cock knob.
2. Leakage from the bottom face of the banjo bolts
3. This defect observed in all models of tractors.
4. Torque value of 18 lbsft for banjo bolt tightening was observed under
torque with dial type torque wrench. In other 4 cases leakage found from
interface of Fuel cock Assembly & Fuel Tank Assembly. In one case
leakage was observed from Fuel Cock knob.
Step 3: Analysis
1.Possible causes
2.Testing of probable causes
Possible causes
Testing of Probable causes
Testing of Probable causes
Testing of Probable causes
Testing of Probable causes
Testing of Probable causes
Root causes identified