STRENGTH CALCULATION AS PER IBR

CUSTOMER

: SESHASAYEE PAPER & BOARDS LTD.

UNIT

: ERODE - INDIA.

DRAIN PIPING FOR RWLI, DWLI & LEVEL SWITCH

A)

Calculation of Max. Allowable Working Pressure as per IBR 350 (a)

---------------------------------------------------------------PIPE DIA. 33.4 X 3.38, CONCENTRIC REDUCER; NB25;SCH.40
-----------------------------------------------------DRAWING No.
ITEM No.
EXTERNAL DIA. OF THE TUBE
PROVIDED NOMINAL THICKNESS
NEGATIVE TOLERANCE
MINIMUM THICKNESS
MAXIMUM METAL WORKING TEMPERATURE
MATERIAL SPECIFICATION
MAX. ALLOWABLE SRESSS VALUE
(As per ASME Sec. II)
'C' VALUE
DESIGN PRESSURE
EFFICIENCY FACTOR

=
=
=
=
=
=
=
=
=

10-20-10-3027
01&10
33.4 mm
3.38 mm
12.5 %
2.95 mm
324 DEG. C
SA 106 GR B
1202.25 Kg/sq cm

=
=
=

0.75
121 Kg/sq cm
1

D
T

2 x F x Ex (T - 0.75)
MAX.ALLOWABLE WORKING PRESSURE = -----------------(D - T + C)
=
=
REMARKS

2 x 1202.25 x 1 x (2.95 - 0.75)

-----------------------------( 33.4 - 2.95 + 0.75 )
169.54 Kg/sq cm

: 169.54 > 121

HENCE SATISFACTORY
------------------

B)

Calculation of Max. Allowable Working Pressure as per IBR 350 (a)

---------------------------------------------------------------PIPE DIA. 21.3 X 2.77, CONCENTRIC REDUCER; NB25;SCH.40
-----------------------------------------------------DRAWING No.
ITEM No.
EXTERNAL DIA. OF THE TUBE
D
PROVIDED NOMINAL THICKNESS
NEGATIVE TOLERANCE
MINIMUM THICKNESS
T
MAXIMUM METAL WORKING TEMPERATURE

=
=
=
=
=
=
=

10-20-10-3027
02&10
21.3 mm
2.77 mm
12.5 %
2.42 mm
324 DEG. C

Page 1 of 5

MATERIAL SPECIFICATION
MAX. ALLOWABLE SRESSS VALUE
(As per ASME Sec. II)
'C' VALUE
DESIGN PRESSURE
EFFICIENCY FACTOR

=
=

SA 106 GR B
1202.25 Kg/sq cm

=
=
=

0.75
121 Kg/sq cm
1

2 x F x Ex (T - 0.75)
MAX.ALLOWABLE WORKING PRESSURE = -----------------( D - T + C )
=
=
REMARKS

2 x 1202.25 x 1 x (2.42 - 0.75)

-----------------------------(21.3 - 2.42 + 0.75 )
204.56 Kg/sq cm

: 204.56 > 121

HENCE SATISFACTORY
------------------

C)

Calculation of Max. Allowable Working Pressure as per IBR 350 (a)

---------------------------------------------------------------90 ELBOW, 45 ELBOW, FULL COUPLING; NB 25; SW; 3000#
----------------------------------------------------DRAWING No.
ITEM No.
EXTERNAL DIA. OF THE TUBE
PROVIDED NOMINAL THICKNESS
NEGATIVE TOLERANCE
MINIMUM THICKNESS
MAXIMUM METAL WORKING TEMPERATURE
MATERIAL SPECIFICATION
MAX. ALLOWABLE SRESSS VALUE
(As per ASME Sec. II)
'C' VALUE
DESIGN PRESSURE
EFFICIENCY FACTOR

=
=
=
=
=
=
=
=
=

10-20-10-3027
03,05&08
44.26 mm
4.98 mm
0 %
4.98 mm
324 DEG. C
SA 105
1280.83 Kg/sq cm

=
=
=

0.75
121 Kg/sq cm
1

D
T

2 x F x Ex (T - 0.75)
MAX.ALLOWABLE WORKING PRESSURE = -----------------(D - T + C)

REMARKS

2 x 1280.83 x 1 x (4.98 - 0.75)

------------------------------(44.26 - 4.98 + 0.75)

270.69 Kg/sq cm

: 270.69 > 121

HENCE SATISFACTORY
------------------

Page 2 of 5

D) Calculation of Max. Allowable Working Pressure as per IBR 350 (a)

---------------------------------------------------------------90 ELBOW, 45 ELBOW, EQUAL TEE, FULL COUPLING; NB 15; SW; 3000#
---------------------------------------------------------------DRAWING No.
ITEM No.
EXTERNAL DIA. OF THE TUBE
PROVIDED NOMINAL THICKNESS
NEGATIVE TOLERANCE
MINIMUM THICKNESS
MAXIMUM METAL WORKING TEMPERATURE
MATERIAL SPECIFICATION
MAX. ALLOWABLE SRESSS VALUE
(As per ASME Sec. II)
'C' VALUE
DESIGN PRESSURE
EFFICIENCY FACTOR

=
=
=
=
=
=
=
=
=

10-20-10-3027
04,06,07&09
30.38 mm
4.09 mm
0 %
4.09 mm
324 DEG. C
SA 105
1280.83 Kg/sq cm

=
=
=

0.75
121 Kg/sq cm
1

D
T

2 x F x Ex (T - 0.75)
MAX.ALLOWABLE WORKING PRESSURE = -----------------(D - T + C)

REMARKS

2 x 1280.83 x 1 x (4.09 - 0.75)

---------------------------------(30.38 - 4.09 + 0.75)

316.41 Kg/sq cm

: 316.41 > 121

HENCE SATISFACTORY
------------------

E)

Calculation of Max. Allowable Working Pressure as per IBR 350 (a)

---------------------------------------------------------------M/c Reducing Coupling
--------------------DRAWING No.
ITEM No.
EXTERNAL DIA. OF THE TUBE
PROVIDED NOMINAL THICKNESS
NEGATIVE TOLERANCE
MINIMUM THICKNESS
MAXIMUM METAL WORKING TEMPERATURE
MATERIAL SPECIFICATION
MAX. ALLOWABLE SRESSS VALUE
(As per ASME Sec. II)
'C' VALUE
DESIGN PRESSURE
EFFICIENCY FACTOR

=
=
=
=
=
=
=
=
=

10-20-10-3027
11
32 mm
4.35 mm
0 %
4.35 mm
324 DEG. C
SA 105
1280.83 Kg/sq cm

=
=
=

0.75
121 Kg/sq cm
1

D
T

2 x F x Ex (T - 0.75)
MAX.ALLOWABLE WORKING PRESSURE = -----------------Page 3 of 5

(D - T + C)

REMARKS

2 x 1280.83 x 1 x (4.35 - 0.75)

---------------------------------(32 - 4.35 + 0.75)

324.71 Kg/sq cm

: 324.71 > 121

HENCE SATISFACTORY
------------------

F)

Calculation of Max. Allowable Working Pressure as per IBR 350 (a)

---------------------------------------------------------------M/c Reducing Coupling
--------------------DRAWING No.
ITEM No.
EXTERNAL DIA. OF THE TUBE
PROVIDED NOMINAL THICKNESS
NEGATIVE TOLERANCE
MINIMUM THICKNESS
MAXIMUM METAL WORKING TEMPERATURE
MATERIAL SPECIFICATION
MAX. ALLOWABLE SRESSS VALUE
(As per ASME Sec. II)
'C' VALUE
DESIGN PRESSURE
EFFICIENCY FACTOR

=
=
=
=
=
=
=
=
=

10-20-10-3027
11
22 mm
3.15 mm
0 %
3.15 mm
324 DEG. C
SA 105
1280.83 Kg/sq cm

=
=
=

0.75
121 Kg/sq cm
1

D
T

2 x F x Ex (T - 0.75)
MAX.ALLOWABLE WORKING PRESSURE = -----------------(D - T + C)

REMARKS

2 x 1280.83 x 1 x (3.15 - 0.75)

---------------------------------(22 3.15 + 0.75)

313.67 Kg/sq cm

: 313.67 > 121

HENCE SATISFACTORY
------------------

G)

Calculation of Max. Allowable Working Pressure as per IBR 350 (a)

---------------------------------------------------------------1 / 4 NPT (M) Pipe Nipple
--------------------------DRAWING No.
ITEM No.
EXTERNAL DIA. OF THE TUBE
PROVIDED NOMINAL THICKNESS

=
=
=
=

10-20-10-3027
12
13.7 mm
2.24 mm

Page 4 of 5

NEGATIVE TOLERANCE
MINIMUM THICKNESS
T
MAXIMUM METAL WORKING TEMPERATURE
MATERIAL SPECIFICATION
MAX. ALLOWABLE SRESSS VALUE
F
(As per ASME Sec. II)
'C' VALUE
DESIGN PRESSURE
EFFICIENCY FACTOR
E

=
=
=
=
=

12.5 %
1.96 mm
324 DEG. C
SA 106 GR.B
1202.25 Kg/sq cm

=
=
=

0.75
121 Kg/sq cm
1

2 x F x Ex (T - 0.75)
MAX.ALLOWABLE WORKING PRESSURE = -----------------(D - T + C)

REMARKS

2 x 1202.25 x 1 x (1.96 - 0.75)

---------------------------------(13.7 1.96 + 0.75)

232.94 Kg/sq cm

: 232.94 > 121

HENCE SATISFACTORY
------------------

Page 5 of 5