KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description JSA No Type of JSA : / : Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 New Revised Purpose of JSA : Functional Area: 275kV Kolopis switchyard Specific Area:

Non Routine Work

Routine Work

Turnaround

Projects

Other

Prepared by : Name
LUQMAN OSMAN

Position
HSE SV

Company ABB ABB

Signature

Date 16.05.13
16.05.13

Name Reviewed by CTCI: 1 2 3 2. Approved by KPSB:

CTCI & KPSB Position Company

Signature

Date

Reviewed by: SAFETY ADVISOR 1 SHAH NAWAZ 2 3 1. Approved for Submission: 1

Workers : I acknowledge receiving these instruction, understand the instruction, and fully comply with the JSA Comp Name Signature I/C No. Date Company Name any

Signature

I/C No.

Date

Potential Hazard Example for Specific Categories : Worker Slip/ Trip/ Fall Struck/ Against Overhead Work Burn (Heat/ Chemical) Eye Injury Radiation Hazard Sharp Objects Back Injury Hazardous Chemical Containment Contacted by/ with Caught/ in/ on/ between Strains Electrical Hazard Equipment Fire Damage (Physical) Loss of Production Explosion Environment Gas Release (HC / H2S) Spill or Loss of Dusty Off-Site Impact Severity: Extreme

RISK RATING Multiple facilities, extensive damage or prolong loss of production > RM 200M High Single Fatality, major injury, > 1 lost Time Injury (LTI) major and loss of production (between RM 8M to RM 200M). Medium Major & minor injury loss of production (between RM 2 M to RM 8M) Low No injury, slight damage to equipment and no loss to production. Likelihood: High Probable, likely to occur (0-0.5 year). Medium Possible could occur (0.5-4 year). Low Remote, unlikely to occur (4-30 year). Severity Low Med High Low L L M Likelihood Med High L M M H H EX

Low Med High Extreme

Mitigation Safe working practices OPP, PTW, HSEMS OPP, HSEMS, PTW, HSE awareness, Special procedure, HSE awareness, OSH program

Page 1 of 9

KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 Functional Area: 275kV Kolopis switchyard Specific Area:

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env) Person/Equipment

Risk Rating L 1.1.1 1.1.2 1.1.3 1.1.4

CONTROLS

Action Party Supervisor

1.0 Transportation of material to site

1.1 Narrow road/ collision or topple

Ensure valid vehicle driving license Observe proper traffic control and speed limit Equipment or material should be properly secure Warning signs shall be erected as means of warning where applicable. Properly secure the equipment and material Ensure right position of the equipment and material is properly set on the vehicle No person allowed to sit/present on the back of truck lorry

1.2 Insecure instrument on vehicle

Person/Equipment

1.2.1 1.2.2 1.2.3

Supervisor

Page 2 of 9

KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 Functional Area: 275kV Kolopis switchyard Specific Area:

BASIC JOB STEP

POTENTIAL HAZARDS 2.1 Improper manual handling method

2.0 Loading and unloading of material

Who or What might be harmed (Person/Equip/ Env) Person (slip/trip)

Risk Rating L 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5

CONTROLS Toolbox briefing Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping Work related PPE to be worn.

Action Party Supervisor

2.2 Falling load

Person (falling from height/ falling object)

2.2.1 Toolbox briefing drop object and lifting 2.2.2 use tagline during lifting 2.2.3 provide signalman 2.2.4 Provide signages 2.2.5 Only competent operator are allowed to operate the crane 2.2.6 Crane functional test to be done before commencing the work 2.2.7 all lifting gear will be inspected before use 2.2.8 Will isolate the working area to ensure public safety 2.2.9 Work related PPE to be worn.

Supervisor

2.3 Pinch Point / sharp edges

Person

L 2.3.1 2.3.2 2.3.3 Toolbox briefing Pinch point. Using Proper PPE (hand glove/ long sleeve jacket) Proper handling method

Supervisor

3.0 Preparing the foundation and material at respective

3.1 Pinch Point / sharp edges

Person

3.1.1 Toolbox briefing Pinch point. 3.1.2 Using Proper PPE (hand glove/ long sleeve

Supervisor

Page 3 of 9

KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 Functional Area: 275kV Kolopis switchyard Specific Area:

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env)

Risk Rating jacket)

CONTROLS

Action Party

installation point 3.2 Manual Handling. Person M

3.2.1 Ensure proper handling on tools before performing the job 3.2.2 Trained the workers correct way to lift material 3.2.3 Ensure all workers follow the correct procedure 3.2.4 Clearance of loose material 3.2.5 Post Signages as a way to increase awareness

Supervisor

4.1 Pinch Point / sharp edges 4.0 Assembly of material

Person

4.1.1 Toolbox briefing Pinch point. 4.1.2 Using Proper PPE (hand glove/ long sleeve jacket)

Supervisor

4.2 Sharp object

Person

Supervisor 4.2.1 Will install edge protector 4.2.2 Proper PPE to be worn 4.2.3 Put warning signages 4.2.4 Barricade all protrusion hazard

Page 4 of 9

KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 Functional Area: 275kV Kolopis switchyard Specific Area:

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env)

Risk Rating

CONTROLS

Action Party

5.0 Installation of steel structure

5.1 Falling load

Person

5.2.1 Toolbox briefing drop object and lifting 5.2.2 use tagline during lifting 5.2.3 provide signalman 5.2.4 Provide signages 5.2.5 Only competent operator are allowed to operate the crane 5.2.6 Crane functional test to be done before commencing the work 5.2.7 all lifting gear will be inspected before use 5.2.8 Will isolate the working area to ensure public safety 5.2.9 Work related PPE to be worn.

Supervisor

5.2 Pinch Point / sharp edges

Person M 5.2.1 5.2.2 5.2.3 Posting Warning Signage Toolbox briefing Pinch point. Using Proper PPE (hand glove/ long sleeve jacket)

Supervisor

5.3 Manual Handling.

Person

5.3.1 5.3.2 5.3.3 5.3.4

Toolbox briefing Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping

Supervisor

Page 5 of 9

KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 Functional Area: 275kV Kolopis switchyard Specific Area:

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env) Person

Risk Rating M 5.3.5 5.4.1 5.4.2 5.4.3

CONTROLS Work related PPE to be worn. wear full body harness Close supervision by supervisor Provide suitable working platform

Action Party

5.4 Working at height

6.0 Bolt tightening and alignment work

6.1 Working at height (Bad weather) Person M

6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9

Toolbox briefing Working at height Inspect safety harness before use Ensure workers are using correct tools Tight supervision from supervisor Use skylift to tighten the bolt Provide safe working platform Stop the work Outrigger fully extend Training of personnel

Supervisor

6.2 Pinch Point / sharp edges Person M 6.2.1 Posting Warning Signage 6.2.2 Toolbox briefing Pinch point. 6.2.3 Using Proper PPE (hand glove/ long sleeve jacket) 6.3 Manual Handling. Person 6.1.1 Toolbox briefing

Supervisor

Page 6 of 9

KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 Functional Area: 275kV Kolopis switchyard Specific Area:

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env)

Risk Rating M 6.1.2 6.1.3 6.1.4 6.1.5

CONTROLS Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping Work related PPE to be worn.

Action Party Supervisor

7.0 Housekeeping

7.1 Manual handling

Person

7.1.1 7.1.2 7.1.3 7.1.4 7.1.5

Toolbox briefing Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping Work related PPE to be worn.

Supervisor

7.2 Pinch Point / sharp edges

Person

7.2.1 Posting Warning Signage 7.2.2 Toolbox briefing Pinch point. 7.2.3 Using Proper PPE (hand glove/ long sleeve jacket)

Supervisor

Page 7 of 9

KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 Functional Area: 275kV Kolopis switchyard Specific Area:

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env) Person

Risk Rating

CONTROLS

Action Party

7.3 Slippery surfaces

6.1.1 6.1.2

Toolbox briefing Wear appropriate PPE

Supervisor

GENERAL NOTES Basic PPE (Safety Helmet @ Hard Hat, Safety Shoes, Safety Glass and Long Sleeve Jacket) shall be worn at all the time. Set up barricades around work area and display warning signs. All equipment / machinery to be inspected by CTCI before any work commences. All PTW and supporting permits must be valid before any works begins. On hearing of emergency siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point. Vehicle to exit immediately to designated parking area after delivery of material. No eating and resting on site. Use designated eating and resting area. All pressure gauges used must be calibrated and tagged with valid calibration sticker. All scaffolding must have a green "safe to use" tag before put into service.

Page 8 of 9

KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 Functional Area: 275kV Kolopis switchyard Specific Area:

Maintain good housekeeping daily at all the work places. Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.

Page 9 of 9