Está en la página 1de 52

10-1831-T

2005 Edition
Student
Test Packet
Automotive
Technology
Curriculum
Automotive
Technology
Curriculum
Module 1: Introduction to
Automotive Technology
Module 1: Introduction to
Automotive Technology
70-1801-W
2006 Edition
Student
Workbook

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY

Automotive Technology
Module 1: Introduction to Automotive Technology
Student Workbook
ProducedbytheInstructionalMaterialsLaboratory
1400RockQuarryCenter
UniversityofMissouri-Columbia
Columbia,MO65211
(800)669-2465
2006Edition
Catalogno.70-1801-W
2006.TheCuratorsoftheUniversityofMissouri.
AllRightsReserved.
Technical
Consultants:
KenEstes
RobinFerguson
SteveReese
Project
Coordinator:
EricaKassel
Editor:
JanisLevsen
Graphic
Artists:
ChrisBenedict
JacquelineCraig
AUTOMOTIVE TECHNOLOGY

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY

Name:
MODULE 1: INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
STUDENT WORKBOOK TRACKING SHEET
Assignment
Sheet
Title of Assignment Sheet
Instructor
Guide
Page #
Student
Workbook
Page #
Date
Instructors
Initials
AS1-L1-UI AutomotiveTechnologyField 1114 W12
AS1-L1-UII WorkSafetyintheShop 4750 W34
AS1-L2-UII SafetyFeaturesandEmergencyProcedures
intheShop
5962 W78
AS2-L2-UII ShopSafetyInspectionChecklist 6366 W910
AS1-L3-UII LiftingandSupportingVehicles 7578 W1112
AS1-L4-UII HazardousMaterialRegulations 9194 W1516
AS1-L1-UIII SolventsandSoaps 121124 W1718
AS1-L2-UIII LubricantsandSpecialtyChemicals 133136 W1920
AS1-L3-UIII Gases,Dust,andAcid 143146 W2122
AS1-L1-UIV Wrenches 169172 W2324
AS1-L2-UIV ScrewdriversandPliers 179182 W2526
AS1-L3-UIV Hammers,Punches,andChisels 187190 W2728
AS1-L1-UV SpecialtyToolUses 213216 W2930
AS1-L2-UV CommonVehicleFasteners 227230 W3132
AS1-L3-UV UseandCareofMeasuringTools 237240 W3334
AS1-L1-UVI PowerToolsandTheirUses 265268 W3536
AS1-L2-UVI ShopEquipmentUse 279282 W3738
AS1-L1-UVII Vehicle Information and Identifcation 301304 W3940
AS1-L1-UVIII CustomerService,WorkOrders,andVehicle
Preparation
319322 W4142
Job Sheet Title of Job Sheet
Instructor
Guide
Page #
Student
Workbook
Page #
Date
Instructors
Initials
JS1-L1-UII IdentifyVehiclesEquippedWitha
SupplementalRestraintSystem(SRS)and
AntilockBrakeSystem(ABS)
5152 W56
JS1-L3-UII LiftaVehicle 7980 W1314
JS1-L1-UVIII CompleteaWorkOrderWithConcern,
Cause,andCorrection
323324 W4344
JS2-L1-UVIII PerformaGeneralDiagnosis 325326 W4546
AUTOMOTIVE TECHNOLOGY
v
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 1
as1-l1-uI
automotIve technology fIeld
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Inwhichthreetypesofbusinessesarethemajorityofautomotive
techniciansemployed?
A.
B.
C.
2. Namesixcareeropportunitiesdirectlyrelatedtotheautomotivetechnology
feld.
A.
B.
C.
D.
E.
F.
3. Whatkindoftrainingisrequiredformostjobsintheautomotive
technology feld?
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 2
4. AnswerthefollowingquestionsaboutASE.
A. WhatdoesASEstandforandwhatistheorganizationspurpose?
B. Whataretheeightautomotiveareasthatanautomotivetechnician
can be certifed in by ASE?








5. Whatisthegovernmentspredictionforthenumberofjobopportunitiesin
automotivetechnologyintheyearsthrough2014?
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 3
as1-l1-uII
work safety In the shop
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Namethetwofederalagenciesthatissuesafetyguidelinesforthe
workplaceanddescribethefocusofeachagency.
A.
B.
2. Writethereasonforeachsafetyrulebelow.
A. Donotwearjewelryintheshop.
B. Donotrunavehicleengineinsideaclosedgarageunlesshookedup
toexhaustventilationequipment.
C. Wearaparticlemaskwhendoingcleaningworkonbrakesorclutch
parts.
D. Discard,repair,orreplaceworntools.
E. Donotuseanelectrodeholderthathasdamagedinsulation.
F. Handleacetyleneandoxygencylinderswithcare.
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 4
3. Matchthepersonalprotectiveequipment(PPE)ontherightthatismost
appropriateforthedescriptionontheleft.AllthePPEchoiceswillnotbe
used.
_____A. Loudnoisecreatedbygrinder
_____B. Handlingofcausticchemicals
_____C. Streetclothescouldgetsoiled
_____D. Potentialforbreathingdust
_____E. Weareverydayintheshop
_____F. Potentialforchemicals
splashingineyes
_____G. Workingaroundtoxicfumes
_____H. Flyingobjectscouldinjure
theface
1. Air-supplied
respirator

2. Apron
3. Earmuffs
4. Faceshield
5. Leathergloves
6. Protectiveeyewear
7. Respiratorymask
8. Rubbergloves
9. Shopcoat
10. Splash-resistant
goggles
11. Tintedgoggles
4. WhymusttheSRSbedisabledbeforeworkingonoraroundtheairbags?
5. WhatcanhappenifanABScomponentthatissupposedtobereplacedas
anassemblyisdisassembled?
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 5
nAME(S):
dATE:
Evaluation

Js1-l1-uII
IdentIfy vehIcles equIpped wIth a supplemental
restraInt system (srs) and antIlock brake system (abs)
Equipment:
Personalprotectiveequipment(PPE)
Procedure:
1. WearPPEwhileperformingtheproceduresonthisjobsheet.
2. Researchapplicablevehicleserviceinformationsuchasvehicleservice
history, VIN, certifcation labels, and calibration decals. Record the
necessaryinformationinthefollowingspace.
3. Inthespacebelow,recordthedigitsintheVINthatindicateifthevehicleis
equippedwithanSRSandABS.
4. Inthespacebelow,recordanyotherindicatorssuchassymbolsonthe
vehicleorwarningschematicsthatindicateifthevehicleisequippedwith
anSRSandABS.
NOTE: An oversized steering wheel hub is not suffcient evidence that the
vehicleisequippedwithanSRS.
Averageoftheaboveevaluations
AUTOMOTIVE TECHNOLOGY
W 6
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 7
as1-l2-uII
safety features and emergency procedures In the shop
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Anautomotivetechnicianshouldknowthelocationofcertainareasor
safety-relateditemsinashop.Nameeightofthese.
A.
B.
C.
D.
E.
F.
G.
H.
2. Should a fre blanket be used on a burning person wearing synthetic
clothing?Explainwhyorwhynot.

3. List the type of fre for the following classes of fres.


A. ClassA
B. ClassB
C. ClassC
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 8
D. ClassD
4. Which type of fre extinguisher should be used for the following classes of
fres?
A. ClassA
B. ClassB
C. ClassC
D. ClassD
5. Whatshouldbedonewhensomeonereceivesanimmobilizingelectrical
shock?

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 9
as2-l2-uII
shop safety InspectIon checklIst
Directions Performasafetyinspectionoftheschoolshoporanothershop
specifed by the instructor. Use the checklist below to guide the inspection and
record the fndings.
Shop Layout and Emergency Procedures
YES NO
Exits are clearly identifed and visible?
Exitsareclearofobstructions?
Specifc work areas (e.g., welding, grinding, painting) are
clearlymarked?
Instructorandstudentsknowemergencyevacuation
routesandprocedure?
Emergencyphoneandnumbersarereadilyavailable?
Notes:
Shop Cleanliness and Order
Pathways,especiallytoexits,areclear?
Floor,walls,andothersurfacesarefreeofpaintspills,
grease,andoil?
Workareasarefreeoftrashanddebris?
Oilyragsaredisposedofinthepropercontainer?
Notes:
Fire Protection
Fireblanketisreadilyavailable?
An adequate number of fre extinguishers are available?
The correct types of fre extinguishers are available?
Fireextinguishersareproperlymarkedandnotblockedby
obstructions?
Fireextinguishersarefullycharged?
Instructor and students are trained in using fre
extinguishers?
Firealarmsareclearlymarkedandreadilyaccessible?
Notes:
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 10
Hazardous Wastes and Materials
YES NO
Storagecontainersforhazardouswastesareclearly
marked?
An MSDS is on fle and readily available for every
hazardousmaterialintheshop?
Eyewashstationisavailableandoperational?
Notes:
Tools and Equipment
Toolsandequipmentareproperlystoredwhennotin
use?
Toolsandequipmentareproperlymaintained?
Safetyshields/guardsarepresentandintheproper
position?
Cords,hoses,andpowerconnectionsareingood
condition?
Electricalequipmentisproperlygrounded?
Notes:
First Aid
Firstaidstationisclearlymarkedandreadilyaccessible?
Firstaidkitisfullystocked?
Instructorandstudentsareawareofsuppliesavailable
andknowhowtousethem?
Notes:
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 11
as1-l3-uII
lIftIng and supportIng vehIcles
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Defne the following lift or support devices.
A. Jack
B. Lift
C. Safetystand
2. Listthreesafetyrulesforraisingavehiclewithalift.
A.

B.

C.

nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 12
3. List fve safety rules for raising a vehicle with a hydraulic foor jack.
A.

B.

C.
D.
E.
4. Whataretorqueboxareas?
5. Chooseavehiclemakeandmodelandapieceofliftingequipmentfor
raisingthevehicle.Refertoserviceinformationforthevehicleand
equipment specifcations for the lifting equipment to complete the
information below. Please be specifc.
Makeandmodel:____________________
Device(s)usedtoraisethevehicle:
Properliftpointsonthevehiclefortheliftdevice:
Supportdevice(s)usedandproperlocations:

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY


W 13
nAME(S):
dATE:
Evaluation

Js1-l3-uII
lIft a vehIcle
Equipment:
Personalprotectiveequipment(PPE)
Vehicleliftingequipment
Procedure:
CAUTION: When lifting a vehicle, always use proper lifting equipment and
observe all safety precautions.
CAUTION: Identifcation of proper lifting points is extremely important.
Damage caused by improper lifting can be severe. Common sense, along with
an understanding of vehicle construction and vehicle supporting techniques,
must be used in each repair instance.
CAUTION: Never crawl under a vehicle held up only by a jack, either
hydraulic or pneumatic. Always use safety stands to support the vehicle.
1. WearPPEwhileperformingtheproceduresonthisjobsheet.
2. Usingserviceinformation,locateaprocedureforliftingavehicle.Make
suretheprocedureisappropriateforthemakeandmodelofthevehicle.
Havetheinstructorchecktheboxtoapprovetheprocedure.
Usingtheprocedure,liftthevehicle.
Averageoftheaboveevaluations
AUTOMOTIVE TECHNOLOGY
W 14
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 15
as1-l4-uII
hazardous materIal regulatIons
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Defne the following terms.
A. Hazardousmaterial
B. Toxic
C. Flammable
D. Corrosive

E. Reactive
2. Listthreethingsemployeesmustknowwhenworkinginashopwith
hazardousmaterials.
A.
B.
C.
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 16
3. DescribethepurposeofMSDSsandwheretheycanbefound.
4. Namethethreecategoriesofhazardouswastegenerators.
A.
B.
C.
5. Which category of hazardous waste generators does the typical shop ft in?
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 17
as1-l1-uIII
solvents and soaps
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. List the fve general rules for using chemicals.
A.
B.
C.

D.
E.
2. Nametwowaysthataqueous-basedpartswasherislesshazardousthan
petroleum-basedpartswasher.
A.
B.
3.Onwhattypeofpartsisitsafetousedigestive-typecarburetorcleanerand
why?
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 18
4. Listtworeasonswhygasolineshouldneverbeusedasasolvent.
A.
B.
5. Whattypeoftowelshouldbeusedwithglasscleanerorwindshieldwasher
fuid? Why?

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 19
as1-l2-uIII
lubrIcants and specIalty chemIcals
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Listthreereasonswhyoilisahazardouschemical.
A.
B.
C.
2. Whatarelightoilsusedforandwhatistheiradvantage?

3. Howdoestheviscosityofgearlubecomparetomotoroil?Whatvehicle
componentsarelubricatedwithgearlube?

4. Inwhatsituationsisgreaseusedtolubricateautomotivepartsinsteadof
oil?
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 20
5. Whatisthedifferencebetweenanaerobicandanaerobicsealer?
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 21
as1-l3-uIII
gases, dust, and acId
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Whatarethreeharmfulgasespresentingasolineengines?

A.
B.
C.
2. Whattypeofcontainermustgasolinebestoredin?
3. A. WhatisFreon?
B. WhatisR-134a?
4. Whatmaterialcontainedinbrakeandclutchliningscancauselungcancer?
5. Whyisbatteryacidhazardous?
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 22
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 23
nAME:
dATE:
as1-l1-uIv
wrenches
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Matchthetoolwithitsnamebyplacingtheappropriatenumberinthe
blank.Alltheillustrationswillnotbeused.
____A. Boxwrench
____B. Breakerbar
____C. Pipe
wrench
____D. Ratchet
____E. Swivel
socket
____F. Torque
wrench
____G. Tubing
wrench

1.

2.


3.

4.

5.

6.

7.

8.


9.
AUTOMOTIVE TECHNOLOGY
W 24
2. Whatistheunitofmeasurementforthejawopeninginametricwrench
andaUSCSwrench?
3. Answerthefollowingquestionsaboutcommonwrenches.
A. Whichtypeofcommon,nonadjustablewrenchgripsboltsonall
sides?
B. Which wrench is used for loosening or tightening steel line fttings?
4. Answerthefollowingquestionsaboutsocketwrenchesandtorque
wrenches.
A. Whatarethetwobasicpartsofasocketwrench?
B. Whattwoadvantagesdosocketwrencheshaveovercommon
wrenches?
C. Whichtypeofsockethandleprovidesmaximumleveragetoloosena
bolt?
D. Whenaretorquewrenchesnecessaryinautomotivetasks?
E. Whatcanhappeniftoomuchortoolittletorqueisapplied?
5. Nameadisadvantageofanadjustablewrench.

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 25
nAME:
dATE:
as1-l2-uIv
screwdrIvers and plIers
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Matchthetoolwithitsnamebyplacingtheappropriatenumberinthe
blank.Alltheillustrationswillnotbeused.
____A. Adjustable-
jointpliers
____B. Locking
pliers
____C. Long-nose
pliers
____D. Nutdriver
____E. Phillips
screwdriver
____F. Slip-joint
pliers
____G. Snap-ring
pliers
____H. Standard
Screwdriver

1.

2.


3.

4.

5.

6.

7.

8.
9. 10.
AUTOMOTIVE TECHNOLOGY
W 26
2. Whataretwothingstocheckwhenevaluatingifascrewdriverisrightfora
job?
A.
B.
3. Whatsafetyfeatureshouldscrewdriversorpliershavewhenusingthem
nearelectricalequipment?
4. Whichtypeofpliershasalongslotwithmanyadjustmentpositions?
5. Whichtypeofpliersis bestforgrippingtinypinsandparts?
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 27
as1-l3-uIv
hammers, punches, and chIsels
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Matchthetoolwithitsnamebyplacingtheappropriatenumberinthe
blank.Alltheillustrationswillnotbeused.
____A. Ballpeen
hammer
____B. Diamond-
pointchisel
____C. Plastic-tip
hammer
____D. Rubber
mallet
____E. Sledge-
hammer
____F. Standard
chisel
____G. Starting
punch
nAME:
dATE:
1. 2.


3.

4.

5.

6.

7.

8.
9.
AUTOMOTIVE TECHNOLOGY
W 28
2. Whichhammerisusedmostfordrivingchiselsandpunches?
3. Whichhammeriscommonlyusedforinstallingwheelcovers?
4. Whichpunchisusedformarkingthepositionofholesbeforedrilling?
5. Providetworeasonswhyitisunsafetouseapunchorchiselwitha
mushroomedhead?
A.
B.
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 29
as1-l1-uv
specIalty tool uses
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Listthefunctionofthefollowingspecialcuttingtools.
A. Hacksaw
B. Tubingcutter
C. Handreamer
D. File
2. Listtheuseofeachelectricalsystemtoolbelow.
A. DMM
B. Scantool

C. Oscilloscope
D. Continuitylight

E. Timinglight
F. Remotestarterswitch
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 30
3. Listthefunctionofthefollowingtoolsforbatterywork.
A. Cablepuller
B. Terminalandpostcleaner
C. Batteryliftingtoolandcarryingstrap
4. Describetheuseofeachlubricationtoollistedbelow.
A. Transmissionfunnel
B. Oil flter removing tool
C. Greasegun
5. Listthefunctionofthefollowingspecialtytoolsbelow.
A. Blowgun
B. C-clamp
C. Pullerset
D. Pressuregauges
E. Vacuumgauges
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 31
as1-l2-uv
common vehIcle fasteners
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Matchthefastenerwithitsnamebyplacingtheappropriatenumberinthe
blank.Alltheillustrationswillnotbeused.
____A. External
snapring
____B. Machine
screw
____C. Metricbolt
____D. PlainFlat
Washer
____E. Rivet
____F. Self-tapping
screw
____G. Stud
nAME:
dATE:
5.

6.

7.

8.

3.

4.

1. 2.

9.

10.
AUTOMOTIVE TECHNOLOGY
W 32
2. AnswerthefollowingquestionsaboutUSCSandmetricbolts.
A. HowisthethreadsizedeterminedforUSCSandmetricbolts?
B. HowisboltstrengthindicatedforUSCSandmetricbolts?
3. Matchthedescriptionattherightwiththefastenerontheleft.Allthe
descriptionswillnotbeused.
____A. Adhesive

____B. Internal
snapring
____C. Self-tapping
screw
____D. Stud
____E. Washer
1. Makesitsownthreadswhendrivenintoa
surface
2. Preventsnutfromdamagingthepartsurface
3. Bondstwosurfacestogether
4. Usefulforachievingaccuratealignmentof
parts
5. Fitsinagrooveinsideanopening
6. Fitsinagrooveoutsideofapart
7. Duringinstallation,headlessendis
hammereduntilrounded
4. Whatisthefunctionofatap?
5. Whatisthefunctionofadie?

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY


W 33
as1-l3-uv
use and care of measurIng tools
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Matchtheuseattherightwiththemeasuringtoolattheleft.Alltheuses
willnotbeused.
_____A. Dialindicator
_____B. Feelergauge
_____C. Inside
micrometer
_____D. Outside
micrometer
_____E. Depth
micrometer
nAME:
dATE:
1. Usedforpreciseoutsidemeasurementof
parts
2. Usedforinside,outside,anddepth
measurements
3. Measurespartmovement
4. Measureshowdeepaholeorcavityis
5. Measuresairgapsandclearancebetween
movingparts
6. Measuresdiameterofahole
2. Listthebasicstepsinusingadialindicator.

AUTOMOTIVE TECHNOLOGY
W 34
3. Givethecorrectmicrometerreadingforeachexamplebelow.The
micrometershownmeasuresfrom0into1in.

4. Whenusingprecisionmeasuringtools,howshouldtheybehandled?
5. Howshouldprecisionmeasuringtoolsbestored?

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 35
as1-l1-uvI
power tools and theIr uses
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Matchthepowertoolwithitsnamebyplacingtheappropriatenumberin
theblank.Alltheillustrationswillnotbeused.
____A. Airchisel
____B. Airratchet
____C. Electricdrill
____D. Heatgun
____E. Impact
wrench
____F. Tire
burnishing
tool
nAME:
dATE:
7.

8.

5.

6.
1.

2.

3. 4.
AUTOMOTIVE TECHNOLOGY
W 36
2. Explainhowelectric,pneumatic,cordless,andhydraulictoolsare
powered?
3. Nametwoadvantagesthatpneumatictoolshaveoverelectrictools.
A.
B.
4. Matchthepowertoolstotheiruses.Alltheuseswillnotbeused.
____A. Airchisel
____B. Blowgun
____C. Heatgun
____D. Impact
wrench
____E. Minidie
grinder
____F. Powerdrill
____G. Tire
burnishing
tool
1. Drillsholesorremovesrust
2. Usedwithimpactsocketstoloosenor
tightennutsandbolts
3. Usesstandardsocketstoloosenand
tightennutsandbolts
4. Breaksweldsloose,cutsrivets,and
punchesholes
5. Softens,loosens,orthawsvehicle
components
6. Preparesrubberforpatching
7. Cleansdustfromshopequipment
8. Cutsmetalandremovesgasketmaterial

5. Whatshouldtheoperatordoifanelectricorpneumaticdrilljams?
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 37
as1-l2-uvI
shop equIpment use
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Matchtheusewiththeshopequipmentbyplacingtheappropriatenumber
intheblank.Alltheuseswillnotbeused.
____A. Benchgrinder
____B. Drillpress
____C. Floorjack
____D. Hoist
____E. Hydraulic
press
____F. Lift
____G. Tiremachine
____H. Wheel
balancer
nAME:
dATE:
1. Distributesweightequallyaroundthe
wheel
2. Maintainstoolsthathavebecomedull
3. Drillsholesinmetalparts
4. Suppliescompressedairforpneumatic
tools
5. Removestiresfromwheels
6. Raisesthefront,rear,orsideofavehicle
7. Raisestheentirevehicle
8. Raisesheavyvehicleparts
9. Forcespartsontoandoffofshafts
2. Toavoidelectricshock,anoperatorofelectricalshopequipmentshouldnot
standon___________________________________________________.
3. Thefrontofeachwheelofabenchgrindershouldbeequippedwithwhat
threeparts?
A.
B.
C.
AUTOMOTIVE TECHNOLOGY
W 38
4. Howdoesadrillpressoperatorkeepthepartsbeingdrilledfromspinning
outofcontrolandcuttingthehands?
5. Whichpieceofequipmentneedstheadditionalsupportofsafetystands
beforeatechniciancanworkunderthevehicle?
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 39
as1-l1-uvII
vehIcle InformatIon and IdentIfIcatIon
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Whichsourceisthemostcomprehensiveandthebestsourceofinformation
for a specifc vehicle?
2. Whataretechnicalservicebulletins(TSBs)?
3. Listthreeguidelinesforusingserviceinformation.
A.
B.
C.
4. Nametwovehiclecodes.
A.
B.
5. ListtwocommonplacesthataVINisfoundonavehicle.
A.
B.
nAME:
dATE:
AUTOMOTIVE TECHNOLOGY
W 40
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 41
as1-l1-uvIII
customer servIce, work orders, and vehIcle
preparatIon
Directions Answerthefollowingquestionsbywritingallresponsesonthis
sheet.
1. Whydoesashoprequireautomotivetechnicianstotreatcustomersina
friendly,courteousmanner?
2. Howshouldanautomotivetechnicianrefertoacustomerwhenaddressing
himorher?
3. Explainwhatistypicallyinvolvedintheproceduresbelow.
A. Preparingthevehicleforservice
B. Preparingthevehicletoreturnittothecustomer
4. Listthreefunctionsofaworkorder.
A.
B.

C.
nAME:
dATE:
W 42
AUTOMOTIVE TECHNOLOGY
5. ExplainwhatthethreeCsmeanindiagnosingavehicleproblem.

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY


W 43
nAME(S):
dATE:
Evaluation

Js1-l1-uvIII
complete a work order wIth concern, cause, and
correctIon
Directions:
1. Theinstructorwilllistarepair.Completetheworkorderonthefollowing
pagefortherepair.
Toreceivecredit,allsectionsoftheworkordermustbecomplete.
Creditreceivedforcompletingworkorder
AUTOMOTIVE TECHNOLOGY
W 44
Smiths Automotive Repair
CustomersName: Date:__________ Invoice#: ______
Address: __ Phone: ______________
Year/Make: Model: VIN: ______ Mileage: ______
ServiceWriter: Technician:
CustomerAuthorizationSignature: _____
CustomerConcern:


VehicleServiceHistoryInformation:


RelatedTechnicalServiceBulletins:


DiagnosticProceduresPerformed:


Cause:


Correction:


Labor Procedures and Costs Estimated Actual
Outside Labor Procedures and Costs
Total Labor Costs
Parts Costs
Quantity Part # Description
Total Parts Costs
Labor Total
Parts Total
Sales Tax
GRAND TOTAL
INTRODUCTION TO AUTOMOTIVE TECHNOLOGY
W 45
Js2-l1-uvIII
perform a general dIagnosIs
Equipment:
Serviceinformationsource
Pen
Notebook
Personalprotectiveequipment(PPE)
Procedure:
1. WearPPEwhileperformingallproceduresonthisjobsheet.
2. Identifytheconcern.Ifpossible,asktheowner/driverthefollowing
questions.

a. Underwhatconditionsdoestheproblemoccur?
b. Arethereunusualsounds?
c. Howlonghastheproblemexisted?Isitgettingworse?
3. Prepare the vehicle for service (fender covers, foor protectors, etc.)
accordingtotheinstructorsdirections.
4. Obtaintheinstructorspermissiontoperformaroadtest.Havethe
instructorchecktheboxtoapprovetheroadtest.
5. Testdrivethevehicleundertheconditionsthattheproblemhas
beenobserved.
CAUTION: Always obtain instructors approval before conducting a
road test. Conduct the road test in an area with little or no traffc. Never
exceed the legal speed limit during the road test. Always wear safety
belts. An assistant should record all observations made during the road
test. Do not attempt to drive and record results at the same time.
nAME(S):
dATE:
Evaluation

AUTOMOTIVE TECHNOLOGY
W 46
6. Isolatethecauseoftheproblem.
a. Locate and interpret vehicle and major component identifcation
numbers.
VIN
Vehicle certifcation labels
Calibrationdecals
b. Researchapplicablevehicleandserviceinformation.
Applicablecomponentsandtheiroperation
Vehicleservicehistory
Serviceprecautions
Technicalservicebulletins
c. Performavisualinspectionoftheapplicablesystem.
Lookfordamagedorbrokencomponents.
Lookforwornormisalignedcomponents.
Check fuid levels.
Inspectrelatedelectricalsensors,corrector,controls,andwiring.
d. Testthesystemsandcomponentsthatcouldcausetheproblem.
Eliminategoodcomponentsuntilthecauseisfound.
7. Determinethenecessaryaction.Describetheappropriateactionsbelow.
8. Preparethevehicletoreturnittothecustomer(removeprotectivecovers
andanydirtorgrease,etc.)accordingtotheinstructorsdirections.
Averageoftheaboveevaluations

También podría gustarte