DR ZX

Dr.
ZX
Operation Manual
Hitachi Construction Machinery Co. Ltd.
2004 Hitachi Construction Machinery Co., Ltd. All rights reserved
EPVC_Large
Diagnostic / Monitoring / Adjusting tools for following excavators. Hitachi EX-1 (550), EX-3 (400 to 600), EX-5 (400 to 800), ZAXIS (450 to 850) Fiat Hitachi FH450-3, EX455, EX456
EPVC_Mid
Diagnostic / Monitoring / Adjusting tools for following excavators. Hitachi EX-1 (USE series), EX-2 (60 to 300), EX-3 (60 to 310) EX-5 (60 to 370), ZAXIS (70 to 380) Fiat Hitachi FH-2 series, FH-3 series, EX series (less than 40 tons)
EPVC_Mini
Diagnostic / Monitoring / Adjusting tools for following excavators. Hitachi EX33Mu & EX58Mu
HMS_LargeMid
Monitoring data download / Data logger setting following excavators. Hitachi ZAXIS (70 to 850) John Deere C series (80C to 800C)
MIC_Mining
Monitoring data download / Data logger setting / Monitoring / Diagnostic following excavators.
Hitachi EX1200-5/5C, EX1900-5, EX2500-1/5, EX3500-1/2/3, EX3600-5, EX5500-5
EPVC_LARGE
Operation Manual
NOTE This manual is based on Hitachi ZX series. Screen / Function / Procedure are vary by model.
1. Necessary Tools & Cable Connection 2. MODE OPERATION MODE 3. Operation Mode How to Start Dr.ZX with Operation Mode 4. Operation Mode Self-Diagnostic 5. Operation Mode Monitoring 6. Operation Mode Special Function (WU Deactivation) 7. Operation Mode Special Function (ECO Deactivation) 8. Operation Mode Special Function (Pump Adjustment) SERVICE MODE 9. Service Mode How to Start Dr.ZX with Service Mode 10. Service Mode Learning Data Display 11. Service Mode Monitor Panel LCD Control 12. Service Mode Parameter Change 13. Service Mode Act/Deact of Parameters STAND ALONE MODE 14. Stand Alone 15. Stand Alone 16. Stand Alone 17. Stand Alone
Mode Mode Mode Mode
- How to Start Dr.ZX with Stand Alone Mode Change Password View Manuals Play Recorded Data
1. Necessary Tools & Cable Connection

Necessary tools (a) Palm OS PDA (b) Serial cable (c) Dr.ZX communication cable
Dr.ZX must be installed. Hitachi recommends following models. SONY Clie PEG-TJ25 PalmOne Inc. m125 / 130 / 500 / 505 / 515 Tungsten T2 / T3 / C Cable connection Dr.ZX cable
For SONY Clie PEG-TJ25 Purchase from CPD. P/no. is 4629330 (Hitachi unique parts). For PalmOne PDAs Purchase from local market. Product name is HotSync serial
This is Hitachi unique part. Make an order to your parts ordering channel. Hitachi part no. is 4476512.
Serial cable
Palm OS PDA
Palm
Serial cable
Connect Dr.ZX connector.
to
Dr.ZX cable
Equipment
2. Mode
EPVC_Large
NOTE For non-current models (such as EX-2/-3/-5), operation & stand-alone mode will apply Self-Diagnostic Monitoring / Recording Sensor out-put signal WU (Warming-up function) Deactivation ECO (Economy function) Deactivation Pump (Angle sensor) Adjustment Start Dr.ZX with Operation Mode
Check Engine Learning Data Monitor Engine Speed & Hydraulic Oil Temperature Change Parameter(s), such as follows Engine RPM Auto-Lub. Interval Pump Max. Displacement Pump Max. Torque Pump Cut-off Pressure Activate or Deactivate Changed Parameters
Start Dr.ZX with Service Mode.
Change Password Replay Recorded Monitoring Data Refer Instant Operation Manual
Stand-alone Mode (No need to hock up with equipment)
3. Operation Mode How to Start Dr.ZX with Operation Mode (1/4)

Turn key switch OFF. Check engine learning switch is OFF. Connect Dr.ZX to equipment. Turn key switch ON. Switch on Palm.
Start Dr.ZX.
Select EPVC_Large.
Start operation mode.
Operation mode menu.
Self - Diagnostic
Monitoring View / Recording
Special Function

(a) Turn key switch OFF (b) Check Engine learning switch is OFF Fuse box
OFF
Stamp
(c) Connect Dr.ZX to equipment.

(d) Turn key switch ON (e) Switch ON Palm (f) Start Dr.ZX
Main switch is vary by Palm model. Above shows Palm m500 / 505 / 515.
Tap Dr.ZX icon on Palm.
(g) Select EPVC_Large.
(h) Start operation mode
(i) Model / Version information
Tap of EPVC_Large.
Tap START.
Check model. If model is correct, tap correct, if not tap ESC and contact to your dealer.

(j) Operation mode main menu
4. Operation Mode Self-Diagnostic (1/3)

Start Dr.ZX with Operation mode. Select Self-diagnostic. No detected. error Message display. will
Error(s) detected.
are
Error code(s) will display.
Tap ESC.
Carry Retry.
out
No detected.
error
Message display.
will
Still error(s) are detected
Tap Details for check detail of each error code.

(a) Start self-diagnostic (b) No error detected
Tap of Self-Diagnostic.
If Dr.ZX could not detect any error(s), above message will display. Tap ESC.
(c) Error(s) detected
(d) Retry
(e) No error detected
Error code(s) that detected will display to Palm. Tap ESC for retry.
Tap Retry B for retrying.

(f) Still error(s) detected (g) Explanation of each code (h) Explanation of each code
If Dr.ZX still detect any error(s) , error code(s) will display. Tap Details for check error(s).
Message will show meanings of each code, and corrective action. Tap Next for view additional information or other code.
Tap ESC fir quit self-diagnostic.
NOTE Refer service troubleshooting.
manuals
for
5. Operation Mode Monitoring (1/5)

Operation mode menu. Select display. Monitor Enter model code & serial no. Select item. (Max. four items) Start monitoring.
Start recording.
Select data bank that store recorded data.
If data bank isnt empty, Dr.ZX will ask overwrite.
Write data bank.
recorded to data
Enter comment if you want.
NOTE If you did not enter model code & equipment serial no., you cant record monitoring data to Palm.

(a) Start Monitoring (b) Enter model code & s/no.
TIP You can use keyboard to enter model code & serial no. by tap abc or 123 on GRAFFITI area. Tap of Monitor Display Tap columns and enter model code & serial no. If you did not enter model code & serial no., you cant record monitoring data.
(c) Tap OK
(d) Select monitoring item(s)
Selected item
Item changeover button
After enter model & serial no., tap OK. If you dont need to record monitoring data, no need to enter model code & serial no. Just tap OK.
Tap of item you want monitor. You can monitor four items in once. Clear item(s). selected
Number of selected item(s).

(e) Start display data (f) Start display monitoring data
After selecting item(s), tap Start for display monitoring data.
Item(s) will display. Screen will vary by selected items. Tap Hold for pause data. If you want quit, tap ESC.
(g) Start Recording
(h) Recording
Tap Record for record monitoring data. Dr.ZX will record data for three (3) seconds.
NOTE If you did not enter model code & serial no., Record button shall not appear.
During recording, above screen will display.

(i) Select data bank (j) Data bank is not empty (k) Data bank is empty
Tap data bank (figure) that you want to store recorded data.
If selected data bank already has data, above screen will appear. Tap OverWrite for store recorded data, tap ESC for back to previous menu.
If selected data bank is empty, above screen will display. Tap Write for store recorded monitoring data.
(l) Confirmation
(l) Enter comment
TIP You can use keyboard to enter comment. Tap abc on GRAFFITI are.
After data stored, confirmation screen will display. Tap ESC to quit, or if you want enter comment, tap Comment.
Tap comment column, and enter comment. After entering, tap OK.
NOTE Click here for recorded data.
how
to
repaly

Items can be monitored (vary by model)
6. Operation Mode Special Function (WU Deactivation 1/2)

Select Special Function. Special function menu Select WU Deactivation Execute WU has deactivated.
WU Function. WU stands for Warming-Up. This function is, when start engine while hydraulic oil temperature is less than zero (0) Celsius, computer will increase low idle rpm for warm hydraulic oil quickly.

(a) Select special function (b) Select WU deactivation (c) Select WU deactivation
Tap of Special Function.
Tap of WU Deactivation..
Tap Execute for Deactivation. If you want back to previous menu, tap ESC.
(d) Confirmation
After deactivation, above message will display. Tap ESC for quit.
NOTE WU (Warming-up function) will re-activate when key switch is turned OFF.
7. Operation Mode Special Function (ECO Deactivation 1/2)

Select Special Function. Special function menu Select ECO Deactivation Execute ECO has deactivated.
ECO Function ECO stands for ECOnomy. This function is, when all levers are in neutral position, computer will reduce engine rpm to 1600min-1 gradually. If any lever(s) are operated, engine rpm will back.

(a) Select special function (b) Select ECO deactivation (c) Select WU deactivation
Tap of ECO Deactivation..
(d) Confirmation
NOTE ECO (Economy function) will re-activate when key switch is turned OFF.
8. Operation Mode Special Function (Pump Adjustment 1/9)

Switch Palm. OFF Turn key switch OFF. Remove both angle sensors from pump. Confirm sensors are connecting to harness. Check engine learning switch is OFF.
Connect Dr.ZX to equipment.
Start engine.
Confirm engine is running with low idle.
Switch on Palm.
Start Dr.ZX.
Start EPVC_Large.
Continue to next page.

Select Special Function. Select Max. Disp. Holding. Wait more than five (5) seconds. Adjust shaft. sensor
From previous
Apply a film of grease.
Install angle sensors to pump.
Adjust sensors.
angle
Tighten bolts & washers.

(a) Switch off Palm (b) Turn key switch off
(c) Remove A (angle) sensors from pump Engine Loose Bolts Pump-2 sensor Pump-1 sensor
Remove two (2) angle sensors from pump. When removing, take care not to lose internal spacer & fastener spring.
Pump-2 sensor
Pump-1 sensor
ZX450 & ZX500
ZX600 & ZX800

(d) Confirm connection (e) Check Engine learning switch is OFF Fuse box
Connect harness
to
OFF
Confirm sensors are connecting to harness.
Stamp
(f) Confirm Dr.ZX is connecting to equipment.

(g) Start engine (h) Run engine at low idle (i) Switch on Palm
Confirm engine control dial position lowest engine speed.
(j) Start Dr.ZX
(k) Select EPVC_Large.
(l) Start operation mode
Tap of EPVC_Large.
Tap START.

(m) Model / Version information (n) Select special function (o) Select pump adjustment
Check model. If model is correct, tap correct, if not tap ESC and contact to Hitachi.
Tap of pump adjustment.
(p) Select Max. Disp. Holding
(q) Sensor signal displayed
Tap of pump adjustment.
NOTE After tap Max. Disp. Holding, wait more than five (5) seconds. Computer will operate main pump to maximum displacement position.
Return signals (voltage) from angle sensors will display.

(r) Adjust sensor shaft With the punch mark on the angel sensor shaft, towards the opposites side of the harness, and adjust (turn) shaft that signal voltage is as following specification. ZX450 & ZX500 Pump-1 angle sensor; 1.60V Pump-2 angle sensor; 3.40V ZX600 & ZX800 Pump-1 angle sensor: 1.60V Pump-2 angle sensor; 1.60V A Sensor Main pump
Punch Mark
Feedback Shaft
(s) Apply grease Apply a film of grease to the surface of fastener spring, and install I into the cavity on the feedback shaft.
Fastener Spring

(s) Adjust sensors Install sensors to main pump. Set signal voltage as following specifications, by adjusting the holes of A (angle) sensor. ZX450 & ZX500 Pump-1 angle sensor; 1.60V +0.02/-0.02 Pump-2 angle sensor; 3.40V +0.02/-0.02 ZX600 & 800 Pump-1 angle sensor; 1.60V +0.02/-0.02 Pump-2 angle sensor; 1.60V +0.02/-0.02
ZX450 & ZX500 Angle Sensors Location Pump-2 sensor Pump-1 sensor Pump-2 sensor
ZX450 & ZX500 Angle Sensors Location Engine
Pump-1 sensor
Harness Side
Harness Side
Harness Side
Harness Side

(t) Tighten bolts (u) Quit pump adjustment
Tighten bolts & washers.
Tighten bolts & washers to 9.8Nm (1.0 kgf-m, 7.2 lbf-ft).
Tap ESC for quit pump adjustment.
9. Service Mode How to Start Dr.ZX with Service Mode (1/4)

Turn key switch OFF. Wait more than ten(10) seconds. Connect Dr.ZX to equipment. Switch on the engine-learning switch. Turn key switch ON.
Switch on Palm.
Start Dr.ZX.
Select EPVC_Large.
Start mode.
service
Confirm model.
Confirm current Dr.ZX mode.
Select Special function.
Service menu.
mode
Check Engine Learning Data
Monitor Panel LCD (Liquid Crystal Display) Control
Change Parameter.
Activate or Deactivate Changed Parameters

(a) Turn key switch OFF (b) Switch on Engine-learning switch Fuse box
NOTE Wait more than ten (10) seconds, after key switch is turned off. Stamp
ON

NOTE Shall not start engine.
(g) Select EPVC_Large
(h) Start service mode
Tap of EPVC_Large.
Tap START.

(j) Service mode confirmation (k) Select Special Function (l) Service mode menu
Tap Rechecked.
10. Service Mode Learning Data Display (1/2)

Data shows EC motor position when engine stop or engine running on maximum speed. Service menu. mode Select Learning Data Display. Select Engine Stop Position. Position display. will
Select Engine Stop Position.
Position display/.
will

(a) Select Learning Data Display. (b) Select item (c) Engine stop position
Tap of Learning Data Display in service mode menu.
Tap of item you want to view.
EC Motor position will display. Tap ESC for quit.
(c) Engine max. speed position
11. Service Mode Monitor Panel LCD Control (1/2)

This function is able or disable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid Crystal Display). LCD (Liquid Crystal Display) Display Select Switch This switch will changeover
Monitor Panel
Service menu.
mode
Select Monitor Display.
Select Engine Actual Speed.
Select display or not to display.
Select Execute.
Select Hydraulic Oil Temp..
Select Execute.

(a) Select Monitor Display. (b) Select item (c) Select control
Tap of Monitor Display in service mode menu.
Tap of item you want to view on monitor panel.
Tap Disp for allow to display information, and tap NoDisp for not allow to display information.
(c) Execute
(c) Quit
Tap Execute for activate control.
If execution is completed, above message will display. Tap ESC for quit.
12. Service Mode Parameter Change (1/4)

Please click here for view items can be changed parameters. Service menu. mode Select Parameter Change. Select item. Enter parameter. Select Execute.
Confirmation screen.
Tap Execute.
End message.
Tap ESC.
NOTE You have to carry out Act/Deact of Parameters function after changing parameters. Otherwise changed parameter(s) shall not transfer to equipment main computer.

(a) Select Parameter Change (b) Select item Tap or changeover items. to
Tap of Parameter Change in service mode menu.
(c) Enter figures
(c) Tap Execution
Tap entering column, figures to be adjusted.
and
enter
TIP You can use keyboard to enter figures. Tap 123 on GRAFFITI are.

(c) Confirmation screen (c) Quit
Confirmation screen will display. If figures are correct, tap Execute.
Tap ESC to quit.

Items can be changed parameters (vary by model)
13. Service Mode Act/Deact of Parameters (1/2)

Service menu. mode Select Act/Deact Parameters. Tap Act. of Changed parameter(s) will reflect to computer.
Tap Deact.
Will deact changed parameter(s) in computer
13. Service Mode Act/Deact of Parameters (2/2)

(a) Select Parameter Change (b) Select Act or Deact. (c-1) Activation
Select activation deactivation.
or
Tap Execute, and tap ESC to quit.
(c-1) Deactivation
Tap Execute, and tap ESC to quit.
14. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode (1/2)
Switch on Palm. Start Dr.ZX. Start EPVC_Large. Main screen. Change password
View manuals.
Play recorded monitoring data.
(a) Switch ON Palm (b) Start Dr.ZX
NOTE No need to hook up with equipment.
(c) Select EPVC_Large
(d) Main screen
Tap of EPVC_Large.
15. Stand Alone Mode Change Password (1/3)

Main screen. Tap Password. Enter current password. Enter password. new Re-enter password. new
New password will apply.
NOTE New password will apply to all Dr.ZX function.

(a) Main screen (b) Enter current password
TIP You can use keyboard to enter password. Tap abc on GRAFFITI are. Tap Password. Enter current password. password is zx2000. Default
(c) Tap Execute
(d) Enter new password
(e) Tap Execute

(f) Re-enter new password (g) Tap Execute (h) Tap ESC
Password has been changed.
16. Stand Alone Mode View Manuals (1/2)

Main screen. Tap Op Manual. Select Manual. View operation mode manual.
View service mode manual.
View learning manual.
engine mode

(a) Main screen (b) Select Manual
Tap Op. Manual.
Tap of mode that you want to view manual.
(c) Operation mode manual
(d) Service mode manual
(e) Engine learning mode manual
Tap ESC to quit.
17. Stand Alone Mode Play Recorded Data (1/2)

Main screen. Tap Disp. Record Select data bank. Play data. recorded
NOTE To play recoded data, you have to record monitoring data before.

(a) Main screen (b) Select data bank (c) Recoded data
Tap Record Disp.
Tap number of data bank that you want to play, and tap Play Back.
Recorded monitoring data will display. Tap ESC to quit.
EPVC_MID
Operation Manual
1. Necessary Tools & Cable Connection 2. MODE OPERATION MODE 3. Operation Mode How to Start Dr.ZX with Operation Mode 4. Operation Mode Self-Diagnostic 5. Operation Mode Monitoring 6. Operation Mode Special Function (WU Deactivation) 7. Operation Mode Special Function (ECO Deactivation) SERVICE MODE 8. Service Mode How to Start Dr.ZX with Service Mode 9. Service Mode Learning Data Display 10. Service Mode Monitor Panel LCD Control 11. Service Mode Parameter Change STAND ALONE MODE 12. Stand Alone 13. Stand Alone 14. Stand Alone 15. Stand Alone
Mode Mode Mode Mode
- How to Start Dr.ZX with Stand Alone Mode Change Password View Manuals Play Recorded Data

Serial cable
Palm OS PDA
Palm
Serial cable
to
Dr.ZX cable
Equipment
2. MODE
Dr.ZX
NOTE For non-current models (such as EX-2/-3/-5), operation & stand-alone mode will apply Self-Diagnostic Monitoring / Recording Sensor out-put signal WU (Warming-up function) Deactivation ECO (Economy function) Deactivation Start Dr.ZX with Operation Mode
Check Engine Learning Data Monitor Engine Speed & Hydraulic Oil Temperature Change Parameter(s), such as follows Engine RPM Auto-Lub. Interval Pump Max. Displacement Pump Max. Torque Pump Cut-off Pressure
Start Dr.ZX with Service Mode.
Change Password Replay Recorded Monitoring Data Refer Instant Operation Manual
Stand-alone Mode (No need to hock up with equipment)

Turn key switch OFF. Check engine learning switch is OFF. Connect Dr.ZX to equipment. Turn key switch ON. Switch on Palm.
Start Dr.ZX.
Select EPVC_Mid.
Self - Diagnostic
Monitoring View / Recording
Special Function
3. Operation Mode How to Start Dr.ZX with Operation (2/5)

(a) Turn key switch OFF (b) Check Engine learning switch is OFF
Stamp
Hitachi ZAXIS110 & up
Hitachi ZAXIS70, 80, 75US, 75UR, 135US, 225US
3. Operation Mode How to Start Dr.ZX with Operation (3/5)


(g) Select EPVC_Mid
(h) Start operation mode
Tap of EPVC_Mid.
Tap START.
Check model. If model is correct, tap correct, if not tap ESC and contact to your dealer.

(j) Operation mode main menu

Start Dr.ZX with Operation mode. Select Self-diagnostic. No detected. error Message display. will
Error(s) detected.
are
Tap ESC.
Carry Retry.
out
No detected.
error
Message display.
will
Still error(s) are detected
Tap Details for check detail of each error code.

(a) Start self-diagnostic (b) No error detected
Tap of Self-Diagnostic.
(c) Error(s) detected
(d) Retry
(e) No error detected
Error code(s) that detected will display to Palm. Tap ESC for retry.
Tap Retry B for retrying.

(f) Still error(s) detected (g) Explanation of each code (h) Explanation of each code
If Dr.ZX still detect any error(s) , error code(s) will display. Tap Details for check error(s).
Message will show meanings of each code, and corrective action. Tap Next for view additional information or other code.
Tap ESC fir quit self-diagnostic.
NOTE Refer service troubleshooting.
manuals
for

Operation mode menu. Select display. Monitor Enter model code & serial no. Select item. (Max. four items) Start monitoring.
Start recording.
Select data bank that store recorded data.
If data bank isnt empty, Dr.ZX will ask overwrite.
Write data bank.
recorded to data
Enter comment if you want.
NOTE If you did not enter model code & equipment serial no., you cant record monitoring data to Palm.

(a) Start Monitoring (b) Enter model code & s/no.
TIP You can use keyboard to enter model code & serial no. by tap abc or 123 on GRAFFITI area. Tap of Monitor Display Tap columns and enter model code & serial no. If you did not enter model code & serial no., you cant record monitoring data.
(c) Tap OK
(d) Select monitoring item(s)
Selected item
After enter model & serial no., tap OK. If you dont need to record monitoring data, no need to enter model code & serial no. Just tap OK.
Tap of item you want monitor. You can monitor four items in once. Clear item(s). selected
Number of selected item(s).

(e) Start display data (f) Start display monitoring data
After selecting item(s), tap Start for display monitoring data.
Item(s) will display. Screen will vary by selected items. Tap Hold for pause data. If you want quit, tap ESC.
(g) Start Recording
(h) Recording
Tap Record for record monitoring data. Dr.ZX will record data for three (3) seconds.
NOTE If you did not enter model code & serial no., Record button shall not appear.
During recording, above screen will display.

(i) Select data bank (j) Data bank is not empty (k) Data bank is empty
Tap data bank (figure) that you want to store recorded data.
If selected data bank already has data, above screen will appear. Tap OverWrite for store recorded data, tap ESC for back to previous menu.
If selected data bank is empty, above screen will display. Tap Write for store recorded monitoring data.
(l) Confirmation
(l) Enter comment
TIP You can use keyboard to enter comment. Tap abc on GRAFFITI are.
After data stored, confirmation screen will display. Tap ESC for quit, or if you want enter comment, tap Comment.
Tap comment column, and enter comment. After entering, tap OK.
NOTE Click here for recorded data.
how
to
replay

Items can be monitored (vary by model)

Select Special Function. Special function menu Select WU Deactivation Execute WU has deactivated.
WU Function. WU stands for Warming-Up. This function is, when start engine while hydraulic oil temperature is less than zero (0) Celsius, computer will increase low idle rpm for warm hydraulic oil quickly.

(a) Select special function (b) Select WU deactivation (c) Select WU deactivation
Tap of WU Deactivation..
(d) Confirmation
NOTE WU (Warming-up function) will re-activate when key switch is turned OFF.

Select Special Function. Special function menu Select ECO Deactivation Execute ECO has deactivated.
ECO Function ECO stands for ECOnomy. This function is, when all levers are in neutral position, computer will reduce engine rpm to 1600min-1 gradually. If any lever(s) are operated, engine rpm will back.

(a) Select special function (b) Select ECO deactivation (c) Select WU deactivation
Tap of ECO Deactivation..
(d) Confirmation
NOTE ECO (Economy function) will re-activate when key switch is turned OFF.

Turn key switch OFF. Wait more than ten(10) seconds. Connect Dr.ZX to equipment. Switch on the engine-learning switch. Turn key switch ON.
Switch on Palm.
Start Dr.ZX.
Select EPVC_Mid.
Start mode.
service
Confirm model.
Confirm current Dr.ZX mode.
Select Special function.
Service menu.
mode
Check Engine Learning Data
Monitor Panel LCD (Liquid Crystal Display) Control
Change Parameter.
Activate or Deactivate Changed Parameters

(a) Turn key switch OFF (b) Switch on the Engine-learning switch
Stamp
NOTE Wait more than ten (10) seconds, after key switch is turned off.
ZX110 & up, 120C & up
ZX70/80/75US/75UR & 80C


(g) Select EPVC_Large
(h) Start service mode
Tap of EPVC_Mid.
Tap START.

(j) Service mode confirmation (k) Select Special Function (l) Service mode menu
Tap Rechecked.

Data shows EC motor position when engine stop or engine running on maximum speed. Service menu. mode Select Learning Data Display. Select Engine Stop Position. Position display. will
Select Engine Stop Position.
Position display/.
will

(a) Select Learning Data Display. (b) Select item (c) Engine stop position
Tap of Learning Data Display in service mode menu.
NOTE Boom Angle Sensor Correction Value & Arm Angle Sensor Correction Value are used for equipment which has lifting load monitor (option item).
(c) Engine max. speed position

This function is able or disable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid Crystal Display). LCD (Liquid Crystal Display) Display Select Switch This switch will changeover
Monitor Panel
Service menu.
mode
Select Monitor Display.
Select Engine Actual Speed.
Select Execute.
Select Hydraulic Oil Temp..
Select Execute.

(a) Select Monitor Display. (b) Select item NOTE Over Load Alarm only apply to equipment which has lifting load monitor (option). Hyd. Oil Filter LED only applies to equipment which has high specification full-flow filter (option)
Tap of Monitor Display in service mode menu.
Tap of item you want to view on monitor panel.
(c) Select control
(c) Execute
(c) Quit
Tap Disp for allow to display information, and tap NoDisp for not allow to display information.
Tap Execute for activate control.
If execution is completed, above message will display. Tap ESC for quit.

Please click here for view items can be changed parameters. Service menu. mode Select Parameter Change. Select item. Enter parameter. Select Execute.
Confirmation screen.
Tap Execute.
End message.
Tap ESC.

(a) Select Parameter Change (b) Select item Tap or changeover items. to
(c) Enter figures
(d) Tap Execution
Tap entering column, figures to be adjusted.
and
enter
TIP You can use keyboard to enter figures. Tap 123 on GRAFFITI are.

(e) Confirmation screen (f) Quit
Confirmation screen will display. If figures are correct, tap Execute.
Tap ESC for quit.
NOTE Changed parameter will reflect to computer immediately after quit.

Items can be changed parameters (vary by model)
Switch on Palm. Start Dr.ZX. Start EPVC_Large. Main screen. Change password
View manuals.
Play recorded monitoring data.
(a) Switch ON Palm (b) Start Dr.ZX
NOTE No need to hook up with equipment.
(c) Select EPVC_Mid
(d) Main screen
Tap of EPVC_Large.

Main screen. Tap Password. Enter current password. Enter password. new Re-enter password. new
New password will apply.

(a) Main screen (b) Enter current password
TIP You can use keyboard to enter password. Tap abc on GRAFFITI are. Tap Password. Enter current password. password is zx2000. Default
(c) Tap Execute
(d) Enter new password
(e) Tap Execute

(f) Re-enter new passwrod (g) Tap Execute (h) Tap ESC
Password has been changed.

Main screen. Tap Op Manual. Select Manual. View operation mode manual.
View service mode manual.
View learning manual.
engine mode

(a) Main screen (b) Select Manual
Tap Op. Manual.
Tap of mode that you want to view manual.
(c) Operation mode manual
(d) Service mode manual
(e) Engine learning mode manual
Tap ESC to quit.

Main screen. Tap Disp. Record Select data bank. Play data. recorded
NOTE To play recoded data, you have to record monitoring data before.

(a) Main screen (b) Select data bank (c) Recoded data
Tap Record Disp.
Tap number of data bank that you want to play, and tap Play Back.
Recorded monitoring data will display. Tap ESC to quit.
EPVC_Mini
Operation Manual
1. 2. 3. 4. 5. 6. 7. 8. 9.
Necessary Tools & Cable Connection Function How to Start EPVC_Mini Displaying & Deleting Fault Code History Troubleshooting Fault Codes List Zone check Monitoring Current Correction

Serial cable
Palm OS PDA
Palm
Serial cable
to
Dr.ZX cable
Equipment
2. Function
EPVC_Mini Fault Code Disp & Del
This function will show or delete fault code & operation history that memorized in controller. Controller can keep 59 records. If more than 59 fault code and/or operation occurred, controller would overwrite latest information to oldest record. Computer will
Troubleshooting This function will display fault code that controller is sensing. If any trouble is occurring, PDA will shoe fault code. If PDA could not detect any fault, PDA will display 00 on each items.
ZONE Check This function will display current boom & swing position.
Monitor Display This function allows monitoring item. You can check four items in once.
Current Correction This function allows to correct following items (a) Boom & swing deceleration currency (adjusting range is +/- 100 mA) Use this function when you feel deceleration speed is too slow. (b) Boom stop position (adjusting range is +/- 20 degree) Use this function when you feel boom stop position it too close or far.
3. How to Start EPVC_Mini -1/3

Turn key switch OFF. Connect Dr.ZX to equipment. Turn key switch ON. Switch on PDA Start Dr.ZX.
Kind menu will display. Select EPVC_Mini.
Main menu will display. Select Mu type.
Software version will display. Select Start.
Equipment information will display. Select OK.
Main menu will display.

(a) Turn key switch OFF (b) Connect cable to equipment Remove small oval-shape plastic cap locate on right side of cab. Pull connector from hole, and connect PDA. (c) Turn key switch ON
(d) Switch on PDA
(e) Start Dr.ZX
(f) Kind menu
Above shows PalmOne m500. Switch location is vary by model.
Tap Dr.ZX icon.
Tap of EPVC_Mini.

(g) Main menu (h) Software version (i) Equipment information
Tap of Mu Type. Tap Kind Menu to back to kind menu.
Software version will display. Tap Start to continue. Tap Exit to back to main menu.
Equipment information will display. Tap OK to continue. Tap Model Menu to back to software version display screen.
(j) Item menu
Item menu will display.
4. Displaying & Deleting Fault Code History -1/3

.Select Fault Code Disp & Del in item menu. No fault code are detected. Message display. will
Fault (s) detected.
are
Fault code(s) will display.
Tap Info.
Content of fault will display.
Tap Delete
All Fault history will delete.
Tap Exit
Will Back to item menu.

(a) Item menu (b) No faults detected
Tap of Fault Code Disp & Del.
If there arent any fault recorded in controller, above message will display. Tap Exit to
(c) Faults detected
(e) Check meaning of code
(f) Meanings
Fault codes will display (max. 59 or to faults). Tap changeover screen.
Tap Info.
Meaning of each code will display. Tap or to check other code. Tap Exit to back to fault code list.

(g) Delete codes (h) Confirmation screen (c) End message
Tap Delete. This will clear all fault code history recording in controller.
Tap Yes to delete code. Tap NO to back to code list.
When clearing is finished, end message will display. Tap OK to back to item menu.
5. Troubleshooting
(a) Item menu (b)List of fault codes (c) Check meaning of fault code
Tap of Troubleshooting in item menu.
If any faults are occurring, fault code will display. If no faults are occurring, code will display as 00. Tap HOLD to check content of fault.
Tap Info. to show meaning of each code. Tap Exit to back to item menu.
(d) Meaning of fault code
Meaning will display. Tap Exit to back to list of fault code.
6. Fault Codes List

List of Codes Code Description 10 11 12 18 19 1A 1B 1C 1D 20 40 41 43 50 51 54 55 60 62 64 66 70 71 74 Abnormal CPU condition code register Abnormal CPU General Register Abnormal CPU mode diagnosis Abnormal Interruption test Abnormal 16 bit timer (CH1) Abnormal 16 bit timer (CH2) Abnormal 16 bit timer (CH3) Abnormal 8 bit timer Abnormal internal watch dog Abnormal RAM read / write Abnormal boom-up solenoid Abnormal swing-right solenoid Abnormal pilot shut-off relay Abnormal boon sensor (0V side) Abnormal swing sensor (0V side) Abnormal boon sensor (5V side) Abnormal swing sensor (5V side) Faulty boom sensor initial set value (Lower limit) Faulty swing sensor initial set value (Lower limit) Faulty boom sensor initial set value (Upper limit) Faulty swing sensor initial set value (Upper limit) Excessive boom sensor output signal (0V side) Excessive swing sensor output signal (0V side) Excessive boom sensor output signal (5V side) Code 75 80 81 84 85 A0 A1 F0 F1 F2 F3 F4 F5 F6 Excessive swing sensor output signal (5V side) Abnormal boom angle sensor (0V side) Abnormal swing angle sensor (0V side) Abnormal boom angle sensor (5V side) Abnormal swing angle sensor (5V side) Abnormal 12V power voltage (Less than 10V) Abnormal 12V power voltage (More than 16V) Initial setting has been done properly Deactivate auto boom stop Activate auto boom stop Boom entered to critical zone with deactivating auto boom stop Boom entered to critical zone with activating auto boom stop Boom moved out from critical zone Boom moved doper in the critical zone.
7. Zone check -1/3

(a) Item menu (a) Item menu
Tap of Zone Check.
Current boom & swing position will display. Tap Exit to back to item menu.
7. Zone check -2/3

Boom Deceleration / Stop Zone Max boom up Boom lower
Max. swing (Right side) Right swing
BJL1
BJL2
B1
B2 Center swing Position

BJL3 BJL4
B4
B7
BJL6
Left swing Max. swing (Left side)
B3
B5
B6
Code BJL B1 B2 B3 B4
Description Zone judging line by boom angle. Boom up critical zone Boom up stop zone Boom up deceleration zone Boom up deceleration zone (front of operator)
Code B5 B6 B7
Description Boom up deceleration zone Boom up normal zone Boom up deceleration zone (Height limit)
7. Zone check -3/3

Swing Deceleration / Stop Zone Max boom up Boom lower
Max. swing (Right side) Right swing S1

SJL5
S6
SJL4
S2 Center swing Position S3

SJL3 SJL2
Left swing Max. swing (Left side)
S4
Code BJL SJL S1 S2
Description Zone judging line by boom angle. Zone judging line by swing angle. Right swing critical zone Right swing stop zone
Code S3 S4 S5 S6
Description Right swing deceleration zone Right swing deceleration zone Right swing normal zone Right swing deceleration zone (End of right swing)
8. Monitoring
(a) Item menu (b) Item menu
Selected item
Tap of Monitoring Display.
Tap of item you want monitor. You can monitor four items in once. Clear item(s). selected Number of selected item(s).
(c) Start monitoring
(d) Monitoring
Tap Start to start monitoring.
Item(s) that you selected will display (information will vary by item). Tap Hold to pause data, and tap Exit to quit monitoring.
9. Current Correction 1/2

(a) Item menu (b) Item menu (c) Changing value
Tap of Current Correction.
Tap of item you want change current.
Tap figures you want to change, and tap OK. To find figures tap or . If you selected boom stop position unit will be degree.
(d) Confirmation screen
(e) Enter password
TIP You can use keyboard to enter password. Tap abc on GRAFFITI area.
Confirm figures you changed, and tap OK. If you want to correct, tap Exit.
To send figures to computer in equipment, you have to enter password. Tap password area, and enter FF.
9. Current Correction 2/2

(f) Enter password (g) End message
After entering password, tap OK.
End message will display. Tap Exit to quit.
HMS_LargeMid
Operation Manual
NOTE This manual is based on Hitachi ZX series. Screen / Function / Procedure are vary by model. Downloaded data will belong to customer. Shall not disclose data to third parties, or to even internal personnel, if they arent authorized.
1. Necessary Tools & Cable Connection 2. Function ICX INITIALIZING 3. ICX Initializing How to start Dr.ZX 4. ICX Initializing General Flow 5. ICX Initializing Set Time Difference from GMT 6. ICX Initializing Set Local Time 7. ICX Initializing Synchronize Service-meter 8. ICX Initializing Model Code & Serial No. Setting DOWNLOADING 9. Data Downloading How to Start Dr.ZX 10. Data Downloading Download 11. Data Downloading Check Downloaded Data ICX DIAGNOSIS 12. ICX Self Diagnoses Flow 13. ICX Self Diagnoses Operation CHANGE PASSWORD 14. Change Password Flow 15. Change Password Operation

Serial cable
Palm OS PDA
Palm
Serial cable
to
Dr.ZX cable
Equipment
2. Function
HMS_LargeMid
NOTE HMS_LargeMid only apply to ZX & C series excavators. ICX Initializing Set Time Difference from GMT Set Local Time Synchronize Service-Meter Reading Set Model Code & Serial No. Clear ICX Internal Memory Perform this function when following cases occur. (a) Deliver new equipment to customer. (b) Replace ICX. (c) Error on downloaded data.
Data Downloading Data Download Save Data Check
Perform this function when you want to download data from equipment.
ICX Self Diagnosis
Perform this function when error(s) on downloaded data.
Change Password
Perform this function when you want to change password.
3. ICX Initializing - How to start Dr.ZX -1/5

Turn key switch OFF. Confirm the engine-learning switch is OFF. Connect Dr.ZX to equipment. Turn key switch ON. Switch on Palm.
Start Dr.ZX.
Select HMS_LargeMid .
Select Communication Start.
Select Set-ICX.
Enter password.
Tap Start.
Select ICX Initial Setting.

Stamp
Hitachi ZAXIS110 & up John Deere 120C & up
Hitachi ZAXIS70, 80, 75US, 75UR, 135US, 225US John Deere 80C, 135CRTS, 225CCL RTS

Connect Hitachi ZAXIS110 & up John Deere 120C & up
Connect
Hitachi ZAXIS70, 80, 75US, 75UR, 135US, 225US John Deere 80C, 135CRTS, 225CCL RTS

(g) Select HMS_LargeMid
(h) Select Communication Start
(i) Select Set-ICX.
Tap of HMS_LargeMid.
Tap of Communication Start.
Tap of Set-ICX.

(f) Enter password. (g) Tap OK
TIP You can use keyboard to enter password. by tap abc or 123 on GRAFFITI area. Tap entering column, and enter password. Default password is zx2000. After enter password, tap OK.
(i) Tap Start
(j) Select ICX Initial Setting
(j) ICX initializing menu
Tap of ICX Initial Setting. If ICX Initial Setting is not in menu, tap or to changeover menus.
4. ICX Initializing General Flow

NOTE Perform ICX initialization on following cases. (a) When delivered new equipment to customer. (b) When replaced ICX. (c) When error(s) on downloaded data.
Set time-difference from GMT.
Set local time.
Synchronize service meter reading.
Set model code & serial no.
5. ICX Initializing Set Time Difference from GMT -1/2

(a) Select enter Time Diff. from UTC (b) Check current time difference (c) Select time difference
Tap of Enter Time Diff. from UTC. If item is not in menu, tap or to changeover menus.
Check current time difference. If it is correct tap ESC, if you want to correct, tap Correct. Time difference table is on next page.
Tap up-arrow or down-arrow to find correct time difference.
(d) Set time difference
(e) Confirmation screen
If you find correct time difference, tap OK.
Tap OK
5. ICX Initializing Set Time Difference from GMT 2/2
6. ICX Initializing Set Local Time -1/2

(a) Select Enter Date and Time (b) Check local time
NOTE Please carry out this setting, after set time difference from GMT.
Tap of Enter Date and Time. . If item is not in menu, tap or to changeover menus.
Check local time. If it is wrong, tap Correct for correction.
(c) Correct local time
TIP You can use keyboard to enter password. by tap abc or 123 on GRAFFITI area. Tap entering column current local time. and enter
6. ICX Initializing Set Local Time -2/2

(d) Tap OK (e) Check local time (f) Confirmation screen
After entering local time, tap OK.
If local time is correct, tap OK for set. If not correct, tap NG to re-enter.
Tap OK
7. ICX Initializing Synchronize Service-meter

(b) Select Hour Meter Setting (c) Check current service meter (d) Confirmation screen
Tap of Initial Hour Meter Setting. . If item is not in menu, tap or to changeover menus.
If figures are difference, tap Set for synchronizing. ICX will set it hour meter as external hour meter.
Tap OK.
8. ICX Initializing Model Code & Serial No. Setting -1/2

(b) Select Enter Model & Serial no. (c) Tap OK (d) Tap Correct
Tap of Enter Model and Serial No.. If item is not in menu, tap or to changeover menus.
Even if model code & Serial no. are correct, tap Correct.
(e) Enter model code
NOTE-1 If PIN code is HCM 1G600 L 00123456 Model code is 1G6. Serial no. is 123456.
TIP You can use keyboard to enter password. by tap abc or 123 on GRAFFITI area.
If model code and/or serial no. are incorrect, tap column, and enter correct model code and/or serial no. Equipment model code & serial no. are stamp on name plate.
NOTE-2 When entering model code, you have to add 0 (zero) in front of model code. For example, if model code is 1G6, you have to enter 01G6.
8. ICX Initializing Model Code & Serial No. Setting -2/2

(f) Tap OK (g) Confirmation screen (h) Internal memory clear
After correcting, tap OK.
Tap OK
When initialize ICX, you have to clear ICX internal memory. Otherwise you cant view data in some cases.
(i) Memory clearing
(j) Tap OK
NOTE Shall not download immediately after memory clear, because data is empty (Dataviewer could not recognize empty data as downloaded data. Operate equipment at least an hour, and download data.
9. Data Downloading How to Start Dr.ZX -1/5

Start Dr.ZX.
Select Data Download.
Select Data Download.
Download Menu

Stamp
ZX110 & up, 120C & up
ZX70/80/75US/75UR & 80C

Connect ZX110 & up, 120C & up
Connect
ZX70/80/75US/75UR & 80C

(i) Select Set-ICX.
Tap of Data Download

(d) Download menu
10. Data Downloading Download

Flow Select Data Download Select Data Download Downloading. Quit downloading.
Palm Operation (a) Select Data Download (b) Downloading (c) Quit download
Tap of Data Download.
Download will start automatically after selecting data download. If you want to cancel download, tap Cancel.
Download will start automatically after selecting data download. If you want to cancel download, tap Cancel.
11. Data Downloading Check Downloaded Data

Flow Select Save Data Check. View data.
Palm Operation (a) Select SaveDataCheck (b) View data
Tap of SaveDataCheck.
Download data have not uploaded to PC will display. Tap OK to quit.
12. ICX Self Diagnoses Flow

Start Dr.ZX.
Select Set-ICX.
Enter password.
Tap Start.
Select ICX Diagnosis.
If errors shown, Retry.
are tap
13. ICX Self Diagnoses Operation -1/5

Stamp
ZX110 & up, 120C & up
ZX70/80/75US/75UR & 80C

Connect
ZX70/80/75US/75UR & 80C

(i) Select Set-ICX.
Tap of Set-ICX.

(i) Tap Start
(j) Select ICX Diagnosis
Tap of ICX Initial Setting. If ICX Initial Setting is not in menu, tap or to changeover menus.

(f) No error(s) detected
If errors have not detected, above message will display. Tap ESC to quit.
(g) Error(s) detected
(h) Still error has detected
(h) Still error has detected
If any errors have detected, error code will display. Tap Retry for confirmation.
If still errors have detected, error code will display. Tap Detail to check content of each error.
Content of error will display. Tap or to changeover error. Tap ESC to quit.
14. Change Password Flow

Start Dr.ZX.
Select Set-ICX.
Enter password.
Tap Password.
Change password.
15. Change Password Operation -1/5

Stamp
ZX110 & up, 120C & up
ZX70/80/75US/75UR & 80C

Connect
ZX70/80/75US/75UR & 80C

(i) Select Set-ICX.
Tap of Set-ICX.

(i) Tap Password
(b) Enter current password
TIP You can use keyboard to enter password. Tap abc on GRAFFITI are. Enter current password. password is zx2000. Default

(c) Tap Execute (d) Enter new password (e) Tap Execute
(f) Re-enter new password
(g) Tap Execute
(h) Tap ESC
MIC Mining
Super Large Excavators (EX1200-5 & up) Monitoring System
Operation Manual
1. Necessary Tools & Cable Connection 2. Connector Location on Equipment for Monitoring 3. How to start MIC_Mining 4. Using CODE by Situation CODE 5. Code SAD-P 6. Code SAI-P 7. Code DDL-P 8. Code MEC-P 9. Code SEC-P 10. Code SEC-P

Necessary tools (b) HotSync Serial cable (c) Download cable
Dr.ZX must be installed. Hitachi recommends following models. SONY CLIe PEG-TJ25 PalmOne Inc. m125 / 130 / 500 / 505 / 515 Tungsten T2 / T3 / C
Purchase from local market. Provide cable that adapt to your Palm.
Palm
Serial cable
Download cable
Equipment
2. Connector Location on Equipment for Monitoring

(a) EX1200-5 (b) EX1200-5C (c) EX1900-5 & up
3. How to start MIC_Mining 1/3

Turn key switch to off position. Connect cable equipment. to Check lamp on download cable is off. Check jumper connector is not connecting to cable.
Turn key switch to on position.
Check lamp download cable blinking.
on is
Switch on a PDA.
Start Dr.ZX
Start MIC_Mining.

(01) Turn key switch OFF (02) Connect cable to equipment Connect cable to equipment. Make sure that key switch is at of position. Otherwise there is a possibility that fuse will burn out. (03) (c) Check Turn key Jumper switch connector ON
Make sure that nothing is connected to jumper connector on download cable.
(c) Turn (04) Turn key key switch switch ON ON
(05) Check lamp is blinking
(06) Switch on PDA
Check lamp on cable is blinking at a certain interval.
Above shows PalmOne m500. Switch location is vary by model.

(07) Start Dr.ZX (08) Kind menu (09) Main screen
Tap Dr.ZX icon.
Tap of EPVC_Mini.
(10) Quit MIC_Mining
Tap home icon.
4. Using CODE by Situation

When deliver equipment to customer. SAD-P Initialize DLU
When replace DLU.
SAI-P
Set equipment serial no. recorded in DLU & initializing.
Download data from equipment.
DDL-P
When data could not view on data viewer.
MEC-P
Clear DLU internal memory.
Troubleshooting
SEC-P
Check communication line between sensor & controller.
CMC-P
Check communication line between controller & DLU.
5. Code SAD-P 1/9

When perform this code Perform this code, when you deliver equipment to customer. Otherwise DLU would not record monitoring data properly, and also you or your customer could not view monitoring data by viewer.
Flow of this code Set time difference from GMT. Set local date & time. Set service reading. meter Check equipment serial no. recorded in Data logger.
Clear memory in data logger.
Check information recorded in data logger.
Confirmation
5. Code SAD-P 2/9

(01) Set time difference (02) Date & Time adjustment (03) Date & Time adjustment
Tap to set time difference between GMT. List of time difference is at Code SAD-P 9/9.
Tap menu icon.
Tap SettingAdjustment menu.
in
tools
(04) Date & Time adjustment TIP You can use keyboard to enter password. Tap abc or 123 on GRAFFITI area.
(05) Date & Time adjustment
Enter name of person who will set date & time at name column, and enter clock at work code column.
Tap Next.
5. Code SAD-P 3/9

(06) Date & Time adjustment (07) Date & Time adjustment te (08) Date & Time adjustment
Date & time current recorded in DLU will display. If you have to adjust, tap Change, if no need to change, tap Set.
Tap Date.
Tap Today. Date & year will set automatically. Before setting date, confirm date on Palm is same as local.
Tap Time.
Tap hour and adjust to local by tapping .
Tap minute and adjust to local by tapping .
5. Code SAD-P 4/9

(12) Date & Time adjustment (13) Date & Time adjustment (14) Date & Time adjustment
If date & time are same as local, tap Set.
Message will display. Tap Ok to set date & time. Tap Back to correct date & time.
(15) Service meter adjustment
Main screen
Tap menu icon.
in
tools
5. Code SAD-P 5/9

(18) Service meter adjustment TIP You can use keyboard to enter password. Tap abc or 123 on GRAFFITI area. (19) Service meter adjustment
Enter name of person who will set service meter at name column, and enter run at work code column.
Tap Next.
If service meter reading is not match to equipment, tap Change.
Tap , and adjust service meter reading to actual equipment.
5. Code SAD-P 6/9

(23) Service meter adjustment (24) Serial no. check (25) Serial no. check
Message will display. Tap Ok to set service meter reading. Tap Back to correct service meter reading.
Main screen
Tap menu icon.
(26) Serial no. check
(27) Serial no. check TIP You can use keyboard to enter password. Tap abc or 123 on GRAFFITI area.
in
tools
Enter name of person who will check serial no. at name column, and enter serial-no at work code column.
5. Code SAD-P 7/9

(28) Serial no. check (29) Serial no. check. (30) Serial no. check
Tap Next.
If serial no. does not match to equipment, carry out SAI-p. Tap Set.
Tap Ok.
(32) Confirmation
Even serial no. is correct, please carry out memory clear, when deliver new equipment to customer. Otherwise data will corrupt.
Tap Ok.
Main screen
5. Code SAD-P 8/9

(33) Confirmation (34) Confirmation (35) Confirmation
Tap menu icon.
Tap SystemCheck in tools menu.
Confirm every information on this screen are correct. If not, please re-adjust. If serial no. doesnt match, perform SAI-P.
5. Code SAD-P 9/9
6. Code SAI-P 1/9

When perform this code Perform this code, when you replaced DLU. Otherwise you cant view monitoring data on data viewer.
Flow of this code Set no. equipment serial Clear memory in data logger. Set time difference from GMT. Set local date & time.
Set service reading.
meter
Check equipment serial no. recorded in Data logger.
Clear memory in data logger.
6. Code SAI-P 2/9

(01) Serial no. correcting (02) Serial no. correcting (03) Serial no. correcting
Main screen
Tap menu icon.
in
tools
(04) Serial no. correcting TIP You can use keyboard to enter password. Tap abc or 123 on GRAFFITI area.
(05) Serial no. correcting
Enter name of person who will set serial no. at name column, and enter serial-no at work code column.
Tap Next.
6. Code SAI-P 3/9

(06) Che Serial no. correcting (07) Serial no. correcting. TIP You can use keyboard to enter password. Tap abc or 123 on GRAFFITI area.
Serial no. currently recorded in DLU will display. Tap Change.
Tap serial no. column, and enter correct serial no.
After entering correct serial no., tap Set.
If serial no. you entered is correct, tap Ok. If you want to re-enter serial no., tap Back.
Tap Yes to clear DLU internal memory. Otherwise data will corrupt.
6. Code SAI-P 4/9

(11) Serial no. correcting (12) Set time difference (13) Date & Time adjustment
Tap Ok.
Tap to set time difference between GMT. List of time difference is at Code SAI-P 9/9.
Tap menu icon.
(15) Date & Time adjustment TIP You can use keyboard to enter password. Tap abc or 123 on GRAFFITI area.
in
tools
Enter name of person who will set data & time at name column, and enter clock at work code column.
6. Code SAI-P 5/9

(16) Date & Time adjustment (17) Date & Time adjustment (18) Date & Time adjustment te
Tap Next.
Date & time current recorded in DLU will display. If you have to adjust, tap Change, if no need to change, tap Set.
Tap Date.
Tap Today. Date & year will set automatically. Before setting date, confirm date on Palm is same as local.
Tap Time.
Tap hour and adjust to local by tapping .
6. Code SAI-P 6/9

(22) Date & Time adjustment (23) Date & Time adjustment (24) Date & Time adjustment
If date & time are same as local, tap Set.
Message will display. Tap Ok to set date & time. Tap Back to correct date & time.
Main screen
Tap menu icon.
6. Code SAI-P 7/9

(28) Service meter adjustment (29) Service meter adjustment TIP You can use keyboard to enter password. Tap abc or 123 on GRAFFITI area.
in
tools
Enter name of person who will set service meter at name column, and enter run at work code column.
Tap Next.
If service meter reading is not match to equipment, tap Change.
Tap , and adjust service meter reading to actual equipment.
6. Code SAI-P 8/9

(33) Service meter adjustment (34) Service meter adjustment (35) Confirmation
Message will display. Tap Ok to set service meter reading. Tap Back to correct service meter reading.
Main screen
(36) Confirmation
(37) Confirmation
(38) Confirmation
Tap menu icon.
Confirm every information on this screen are correct. If not, please re-adjust.
6. Code SAI-P 9/9
7. Code DDL-P 1/5

When perform this code Perform this code, when you attempt to download monitoring data from equipment
Flow of this code Enter name of person who will attempt to donwload. Set time difference from GMT. Start download. End message display will
NOTE Downloaded data will belong to customer. Shall not disclose data to third parties, or to even internal personnel, if they arent authorized.
7. Code DDL-P 2/5

(01) Enter name TIP You can use keyboard to enter password. Tap abc or 123 on GRAFFITI area. (02) Set time difference
Tap name column, and enter name who attempt to download. If you already registered, tap to find your name.
Tap to set time difference between GMT. List of time difference is at Code DDLP 3/5.
(03) Download
(04) Download
(05) Download
Tap Next.
Information will display. Tap OK to quit.
7. Code DDL-P 3/5
7. Code DDL-P 4/5

Caution Caution - 01 Caution - 02 Caution - 03
Do not terminate palm application while downloading. Otherwise data will corrupt.
Do not change key switch to any position while downloading. Otherwise data will corrupt.
Do not disconnect cables while downloading. Otherwise data will corrupt.
7. Code DDL-P 5/5

Errors If any error occurred, please take following procedure, and retry download. Turn key switch to off position. Disconnect cables. download Quit tools running on Palm. Connect cable equipment. to
Check lamp on download cable is off.
Check jumper connector is not connecting to cable.
Turn key switch to on position.
Check lamp download cable blinking.
on is
Switch on a PDA.
Retry code DDL-P.
8. Code MEC-P 1/3

When perform this code Perform this code, when you cant view data on data viewer, other information (such as equipment serial no., data & time, engine running hour) that recorded in DLU are correct.
Flow of this code Select SettingAdjustment menu. in Enter name & code serial-no. work Clear memory.
8. Code MEC-P 2/3

(01) Memory clear (02) Memory clear (03) Memory clear
Main screen
Tap menu icon.
in
tools
(04) Memory clear TIP You can use keyboard to enter password. Tap abc or 123 on GRAFFITI area.
(05) Memory clear
Enter name of person who will clear internal memory at name column, and enter serial-no at work code column.
Tap Next.
8. Code MEC-P 3/3

(06) Memory clear (07) Memory clear (08) Memory clear
Tap Set.
Tap Ok.
Tap Yes
(09) Memory clear
Tap Ok.
9. Code SEC-P 1/4

When perform this code Perform this code, when you want to check communication line between sensor to controller.
Flow of this code Select SystemCheck in tools menu. Select Conditions is System check menu. Select Sensor Faults in .system check menu.
9. Code SEC-P 2/4

(01) Sensor communication check (02) Sensor communication check (03) Sensor communication check
Main screen
Tap menu icon.
(04) Sensor communication check
System check main screen.
Tap menu icon.
Select Condition in system check menu.
9. Code SEC-P 3/4

(07) Sensor communication check (08) Sensor communication check (09) Sensor communication check
Equipment conditions will display/ Check figure(s) will change while operating. Information will vary by equipment models.
Tap menu icon.
Select Sensor Fault in system check menu.
If there is a NG on sensor, there will be communication fault in sensor and/or sensor line. Tap or to changeover sensor.
9. Code SEC-P 4/4

Sensors equip on each models EX1200-5/5C Hydraulic. Oil Temperature Sensor Fuel Temperature Sensor Operation Pressure Sensor Travel Pressure Sensor [R] Engine Speed Sensor [L] Engine Speed Sensor Intake Air Temperature Sensor 1 Intake Air Temperature Sensor 2 Front Swing Temperature Sensor Governor Angle Sensor Coolant Temperature Sensor Fast-fill Pressure Sensor Exhaust Temperature Sensor 1 Exhaust Temperature Sensor 2 O = Equip on equipment NA = Not available on equipment O NA O O O NA NA NA NA O NA NA O NA EX1900-5 O NA O O O NA NA NA NA O NA NA O O EX2500-5 O O O O O NA NA NA NA NA NA O NA NA EX3600-5 O NA NA O O NA O O O O O O O O EX5500-5 O O O O O O NA NA NA NA NA O NA NA
10. Code CEC-P 1/3

When perform this code Perform this code, when you want to check communication line between controller and DLU..
Flow of this code Select SystemCheck in tools menu. Select Conditions is System check menu.
10. Code CEC-P 2/3

(01) Communication condition (02) Communication condition (03) Communication condition
Main screen
Tap menu icon.
(04) Communication condition
System check main screen.
Tap menu icon.
Select Condition in system check menu.
10. Code SEC-P 3/3

Communication condition will display. If communication condition is not OK, please check line between controller and DLU.

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DR ZX

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Hitachi Construction Machinery Co. Ltd.

2004 Hitachi Construction Machinery Co., Ltd. All rights reserved

Mode Mode Mode Mode

1. Necessary Tools & Cable Connection

Connect Dr.ZX connector.

Start Dr.ZX with Service Mode.

Stand-alone Mode (No need to hock up with equipment)

3. Operation Mode How to Start Dr.ZX with Operation Mode (1/4)

Start operation mode.

Operation mode menu.

Monitoring View / Recording

3. Operation Mode How to Start Dr.ZX with Operation Mode (2/4)

(c) Connect Dr.ZX to equipment.

3. Operation Mode How to Start Dr.ZX with Operation Mode (3/4)

Tap Dr.ZX icon on Palm.

(g) Select EPVC_Large.

(h) Start operation mode

(i) Model / Version information

3. Operation Mode How to Start Dr.ZX with Operation Mode (4/4)

4. Operation Mode Self-Diagnostic (1/3)

Error code(s) will display.

Still error(s) are detected

Error code(s) will display.

Tap Details for check detail of each error code.

4. Operation Mode Self-Diagnostic (2/3)

(c) Error(s) detected

(e) No error detected

Tap Retry B for retrying.

4. Operation Mode Self-Diagnostic (3/3)

Tap ESC fir quit self-diagnostic.

NOTE Refer service troubleshooting.

5. Operation Mode Monitoring (1/5)

Select data bank that store recorded data.

If data bank isnt empty, Dr.ZX will ask overwrite.

Write data bank.

Enter comment if you want.

5. Operation Mode Monitoring (2/5)

(d) Select monitoring item(s)

Item changeover button

Number of selected item(s).

5. Operation Mode Monitoring (3/5)

After selecting item(s), tap Start for display monitoring data.

(g) Start Recording

During recording, above screen will display.

5. Operation Mode Monitoring (4/5)

(l) Enter comment

NOTE Click here for recorded data.

5. Operation Mode Monitoring (5/5)

6. Operation Mode Special Function (WU Deactivation 1/2)

6. Operation Mode Special Function (WU Deactivation 2/2)

Tap of Special Function.

7. Operation Mode Special Function (ECO Deactivation 1/2)

7. Operation Mode Special Function (ECO Deactivation 2/2)

Tap of Special Function.

Tap of ECO Deactivation..

8. Operation Mode Special Function (Pump Adjustment 1/9)

Connect Dr.ZX to equipment.

Confirm engine is running with low idle.

Start operation mode.

Operation mode menu.

Continue to next page.

8. Operation Mode Special Function (Pump Adjustment 2/9)