Está en la página 1de 176

Industrial Hydraulics

Product Range Information


The Drive & Control Company

Hydraulic and Electronic Components

Publisher

Bosch Rexroth AG Zum Eisengieer 1 D-97816 Lohr a. Main Phone Fax Telex +49 (0) 93 52/18-0 +49 (0) 93 52/18-23 58 6 89 418-0

eMail documentation@boschrexroth.de Internet www.boschrexroth.de

Document no.

RE 00208/08.08 Replaces: 07.06 For further advanced information on the products mentioned, please contact your pertinent marketing partner or refer to http://www.boschrexroth.com/bri on the Internet. For your pertinent marketing partner, please refer to our global address directory under http://www.boschrexroth.com/various/utilities/location/index.jsp Reprinting or translation, either in whole or in part, only with the publisher's permission. Subject to revision.

You are looking for quality? Rely on Rexroth products!

As a leading provider of industrial hydraulics, Rexroth takes a top position with its parts, systems and specially customized electronic components. In the hydraulics sector, we provide the widest range of standard products as well as applicationrelated systems and customerspecific special solutions of first quality. When choosing Rexroth products, you will benefit from the competence and experience of this international market leader who succeeded in increasing the capacity of its hydraulic drive

components significantly by integrating microelectronics in all drive and control solutions. You, as a manufacturer of machines, systems and plants, will be provided with products which are setting high efficiency standards. Our comprehensive quality management systems ensure maximum safety and reliability worldwide, even under hard conditions in practice. Our products comply with applicable national and international standards and can be incorporated in machine concepts without any difficulties.

In addition, certificates have been issued by international automotive manufacturers and numerous classification societies for a multitude of products. Rexroth lays particular emphasis on highly efficient products with a low noise emission. This high product standard is ensured by the most modern test procedures as well as current calculation and simulation methods for the analysis of vibrations and component deformations and the testing and optimization of prototypes.

Contents

Hydraulics

Bosch Rexroth AG

Page

6
8 21 24 27 29 30

Pumps
Axial piston pumps External gear pumps Internal gear pumps Vane pumps Radial piston pumps Combination pumps

31
32 37 38

Motors
Axial piston units External gear motors Radial piston motors

39
40 41

Cylinders
Tie rod cylinders Mill type cylinders

43
44 49 56 69 73

On/off valves
Check valves Directional valves Pressure control valves Flow control valves 2-way cartridge valves

75
76 82 93 97 108 109

Proportional, high-response and servo-valves


Proportional directional valves Proportional pressure control valves Proportional flow control valves High-response valves Servo-valves Accessories for proportional, high-response and servo-valves

Bosch Rexroth AG

Hydraulics

Contents

Page

G U

111
112 124 127 135 138 141

Electronics
Amplifiers Command value conditioning Open and closed-loop control electronics Sensors and signal transducers Electronic accessories Electrohydraulic systems

149
150 151 152 153

Control blocks and plates


Multi-station manifold plates Control modules Modular plate systems Control blocks

155
156 158

Accumulators and accessories


Accumulator assemblies Accumulator safety valves

159
160 161 163 164 165 166 168 170 171

Power units and accessories


Oil reservoirs Standard power units Whispering power units Primary power units Pump/motor groups Clamping and drive modules Power unit accessories Filters Cooling and heating elements

Pumps
Axial piston pumps
Axial piston pumps in swashplate and bent-axis design are designed for the medium and high-pressure ranges. Variations in design, output range and control options ensure optimum solutions for stationary applications. Performance profile n Displacement 5 to 1000 cm n Nominal pressure up to 400 bar n Maximum speed up to 5600 rpm n Maximum power 933 kW n Modular controllers: hydromechanical and electrohydraulic controllers

External gear pumps


Gear pumps are classic in the field of hydraulics. Solo-pumps, multiple pumps and low-noise "silence" pumps in seven series offer a multitude of application possibilities.

Performance profile n Displacement 1 to 63 cm (up to 100 cm on inquiry) n Nominal pressure up to 280 bar n For optimum efficiency: Pressurerelated gap sealing and high manufacturing precision n Design variants with different flanges, shafts, built-on valves and multiple-pump combinations

Internal gear pumps


Internal gear pumps are suitable for operation at a continuous pressure of up to 315 bar (depending on size). Compact design with particularly high energy density and minimum space requirements.

Vane pumps
Our vane pump frame sizes are mainly used in the low and medium pressure ranges.

Radial piston pumps


Radial piston pumps are used for the high-pressure range (operating pressures up to 700 bar). Valvecontrolled, self-priming pumps with a fixed displacement.

Performance profile n Displacement 1.7 to 250 cm n Continuous pressure up to 315 bar n Pumps can be combined with each other n Low flow pulsation and low-noise operation n Excellent volumetric efficiency

Performance profile Fixed displacement pumps: n Displacement 18 to 193 cm n Continuous pressure up to 210 bar n Dual-flow pumps, maintenancefriendly, low operating noise Variable displacement pumps: n Displacement 10 to 150 cm n Continuous pressure up to 160 bar n Multiple pump combinations n Pressure controllers, direct or pilot operated

Performance profile n Displacement 0.40 to 20 cm n Operating pressure up to 700 bar n Hydrostatic bearing relief for a long service life n Multiple pump combinations

Pumps

Hydraulics

Bosch Rexroth AG

Fixed displacement pumps


n n n n n n n

Sizes NG5 to 1000 Axial tapered piston bent-axis design Open circuit Series 6 Standard fixed displacement pumps for any application Line connections: SAE flanges or female threads Long-life bearing possible (sizes 250 to 1000)

Type A2FO
Detailed information: RE 91401 Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power Torque Weight (approx.) Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power Torque Weight (approx.) Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power Torque
1)

5 pN pmax Vg nmax at nmax p = 315 bar p = 400 bar p = 315 bar p = 400 bar qV max Pmax Pmax Tmax Tmax m bar bar cm rpm l/min kW kW Nm Nm kg 315 350 4.93 5600 27.6 14.5 24.7 2.5 56 pN pmax Vg nmax at nmax p = 400 bar p = 400 bar qV max Pmax Tmax m bar bar cm rpm l/min kW Nm kg 400 450 56.1 2000 112 75 356 18

10 400 450 10.3 3150 32.4 21.6 65 6 63 400 450 63 2000 126 84 400 18

12 400 450 12 3150 37.8 25 76 6 80 400 450 80.4 1800 144 96 511 23 200

16 400 450 16 3150 50 34 101 6 90 400 450 90 1800 162 108 572 23 250 350 400 250 1500 375 219 1393 73

23 400 450 22.9 2500 57 38 145 9.5 107 400 450 106.7 1600 170 114 678 32 355 350 400 355 1320 469 273 1978 110

28 400 450 28.1 2500 70 47 178 9.5 125 400 450 125 1600 200 133 795 32 500 350 400 500 1200 600 350 2785 155

32 400 450 32 2500 80 53 203 9.5 160 400 450 160.4 1450 232 155 1020 45 710 350 400 710 1200 826 497 3955 322

45 400 450 45.6 2240 102 68 290 13.5 180 400 450 180 1450 261 174 1145 45 1000 350 400 1000 950 950 554 5570 336

pN pmax Vg nmax at nmax p = 350 bar p = 400 bar p = 350 bar p = 400 bar qV max Pmax Pmax Tmax Tmax m

bar bar cm rpm l/min kW kW Nm Nm kg

400 450 200 1550 310 207 1272 66

The values are valid at an absolute pressure of 1 bar in suction port S.

Weight (approx.)

Bosch Rexroth AG

Hydraulics

Pumps

Fixed displacement pumps


n n n n n n n n

Sizes NG16 to 500 Axial piston swashplate design Open circuit Series 1 (size 71) Series 3 (sizes 16 to 40 and 125 to 500) Further pumps of up to the same size can be mounted to the through-drive Operation with HF fluids possible with reduced technical data (sizes 71 to 500) Sizes NG250 and 500 also available in high-speed version

Type A4FO
Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power Torque Weight (approx.) Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power Torque Weight (approx.) at nmax p = 350 bar p = 350 bar pN pmax Vg nmax qV max Pmax Tmax m bar bar cm rpm l/min kW Nm kg at nmax p = 400 bar p = 400 bar pN pmax Vg nmax qV max Pmax Tmax m bar bar cm rpm l/min kW Nm kg 16 400 450 16 4000 64 43 102 13.5 71 350 400 71 2200 152 91 395 34 22 400 450 22 3600 79 53 140 13.5 125 350 400 125 1800 225 131 696 61 28 400 450 28 3000 84 56 178 13.5 250 350 400 250 1500 375 219 1391 120 40 400 450 40 2750 110 73 254 16.5 500 350 400 500 1320 660 385 2783 220
1)

Detailed information: RE 91455

The values are valid at an absolute pressure of 1 bar in suction port S.

Pumps

10

Hydraulics

Bosch Rexroth AG

Variable displacement pumps


n n n n n n n n

Sizes NG40 to 1000 Axial piston swashplate design Open circuit Series 1 and 3 Long bearing life Further pumps of up to the same size can be mounted to the through-drive Operation with HFC fluids optionally possible with the same performance data as with operation with mineral oil (NG125, 180, 250 to 355) Sizes NG250, 355 and 500 also available in high-speed version

Type A4VSO
Detailed information: RE 92050 Pump for HFC fluids: RE 92053 Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power Torque Weight (approx.) Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power
1)

40 pN pmax Vg max nmax at nmax p = 350 bar p = 350 bar qV max Pmax Tmax m bar bar cm rpm l/min kW Nm kg 350 400 40 2600 104 61 223 39

71 350 400 71 2200 156 91 395 53 355

125 350 400 125 1800 225 131 696 88 500 350 400 500 1320 660 385 2783 320

180 350 400 180 1800 324 189 1002 102 750 350 400 750 1200 900 525 4174 460

250 350 400 250 1500 375 219 1391 184 1000 350 400 1000 1000 1000 583 5565 605

pN pmax Vg max nmax at nmax p = 350 bar p = 350 bar qV max Pmax Tmax m

bar bar cm rpm l/min kW Nm kg

350 400 355 1500 533 311 1976 207

The values are valid at an absolute pressure of 1 bar in suction port S.

Torque Weight (approx.)

Bosch Rexroth AG

Hydraulics

11

Pumps

Overview of control and adjustment devices


DR (RE 92060) Pressure controller
pB

DP (RE 92060) Pressure controller for parallel operation


pB

FR (RE 92060) Flow controller


pB

DFR (RE 92060) Pressure and flow controller


pB

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

LR2 (RE 92064) Power controller


pB

LR3 (RE 92064) Remote-controlled power controller


pB

MA (RE 92072) Manual control


s

EM (RE 92072) Electromotive control


s

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

HS/HS4 (RE 92076) Hydraulic displacement control (servo-/proportional valve)


U Vg max + Vg max U

EO1/EO2 (RE 92076) Hydraulic displacement control (proportional valve)


U Vg max + Vg max U

HD (RE 92080) Hydraulic control, pilot pressure-related


pSt

LR2N (RE 92064) Power controller, pilot pressure-related


pB

Vg min

Vg max

V g min

V g max

DFE1 (RE 92088) Electrohydraulic control system


pB

V g min

V g max

Vg pB pSt s U

= = = = =

Displacement Operating pressure Pilot pressure Actuator travel Control voltage

Pumps

12

Hydraulics

Bosch Rexroth AG

Variable displacement pumps


n n n n n n

Sizes NG10 to 140 Axial piston swashplate design Open circuit Series 31 (sizes 18 to 140) Series 52 (size 10) Further pumps of up to the same size can be mounted to the through-drive (not with NG10)

Type A10VSO (series 31 and 52)


Detailed information: NG10: RE 92703 NG18: RE 92712 NG28 to 140: RE 92711 Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power Torque Weight (approx.) Size Nominal pressure Peak pressure Displacement Speed Flow Power
1) 1)

10 pN pmax Vg max nmax at nmax p = 250 bar p = 280 bar p = 250 bar p = 280 bar qV max Pmax Pmax Tmax Tmax m bar bar cm rpm l/min kW kW Nm Nm kg 250 315 10.5 3600 38 16 42 8

18 280 350 18 3300 59 28 80 12 71

28 280 350 28 3000 84 39 125 15 100 280 350 100 2000 200 93 445 45

45 280 350 45 2600 117 55 200 21 140 280 350 140 1800 252 118 623 60

pN pmax Vg max nmax at nmax p = 280 bar p = 280 bar qV max Pmax Tmax m

bar bar cm rpm l/min kW Nm kg

280 350 71 2200 156 73 316 33

The values are valid at an absolute pressure of 1 bar in suction port S.

Torque Weight (approx.)

Bosch Rexroth AG

Hydraulics

13

Pumps

Overview of control and adjustment devices


DR Pressure controller
pB

DFR Pressure and flow controller


pB

DFLR Pressure, flow and power controller


pB

DFE Pressure and flow controller, electronic


Vg; pB

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

pSoll

FHD Displacement controller, pilot pressure-related, with pressure control


pSt

ED (RE 92707) Electrohydraulic closedloop pressure control

pB

Vg min

Vg max

Vg pSt pB I U

= = = = =

Displacement Pilot pressure Operating pressure Control current Control voltage

Pumps

14

Hydraulics

Bosch Rexroth AG

Variable displacement pumps


n n n n n n n n

Sizes NG71 to 140 Axial piston swashplate design Open circuit Series 32 Low noise High efficiency High reliability Universal through-drive

Type A10VSO (series 32)


Detailed information: RE 92714 Size Nominal pressure Peak pressure Displacement Speed 1)
1)

71 pN pmax Vg max nmax at nmax p = 280 bar p = 280 bar qV max Pmax Tmax m bar bar cm rpm l/min kW Nm kg 280 350 71.1 1800 128 59.7 317 47

100 280 350 100 1800 180 84 446 69

140 280 350 140 1800 252 118 624 73

For NG71 and NG100 the maximum speed values are valid at 0.8 bar, for NG140 at 1 bar absolute pressure in suction port S.

Flow Power Torque Weight (approx.)

Overview of control and adjustment devices


DR Pressure controller
pB

DRF/DRS Pressure and flow controller


pB

LA Pressure, flow and power controller


pB

DFE Pressure and flow controller, electronic


V g ; pB

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

pSoll

ED (RE 92707) Electrohydraulic closedloop pressure control

pB

Vg pSt pB I U

= = = = =

Displacement Pilot pressure Operating pressure Control current Control voltage

Bosch Rexroth AG

Hydraulics

15

Pumps

Variable displacement pumps


n n n n n n n n

Sizes NG28 to 1000 Axial piston bent-axis design Open circuit Series 6 Robust, for versatile use in open-circuit applications Hyperbolic power controller Long-life bearings possible for prolonged service life (sizes 250 to 1000) Visual or electrical swivel angle indicator on request (sizes 250 to 1000)

Type A7VO
Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power Torque Weight (approx.) Size Nominal pressure Peak pressure Displacement Speed 1) Flow Power Torque Weight (approx.) at nmax p = 350 bar p = 350 bar pN pmax Vg max nmax qV max Pmax Tmax m bar bar cm rpm l/min kW Nm kg at nmax p = 350 bar p = 350 bar pN pmax Vg max nmax qV max Pmax Tmax m bar bar cm rpm l/min kW Nm kg 28 350 400 28.1 3150 89 52 156 17 55 350 400 54.8 2500 137 80 305 25 250 350 400 250 1500 375 212 1391 102 80 350 400 80 2240 179 105 446 40 355 350 400 355 1320 469 265 1976 173 107 350 400 107 2150 230 134 596 49 500 350 400 500 1200 600 340 2783 234 160 350 400 160 1900 304 177 891 71 1000 350 400 1000 950 950 538 5565 450
1)

Detailed information: NG28 to 160: RE 92202 NG250 to 1000: RE 92203

The values are valid at an absolute pressure of 1 bar in suction port S.

Overview of control and adjustment devices


LR Power controller
pB

DR Pressure controller
pB

EP Electrical control, with proportional solenoid


I

HD Hydraulic control, pilot pressure-related


pSt

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg pB pSt I

= = = =

Displacement Operating pressure Pilot pressure Control current

Pumps

16

Hydraulics

Bosch Rexroth AG

Variable displacement pumps


n n n n n n

Sizes NG40 to 1000 Axial piston swashplate design Closed circuit Series 1 and 3 Valve block for safeguarding the circuit Further pumps of up to the same size can be mounted to the through-drive

Type A4VSG
Detailed information: RE 92100 Size Nominal pressure Peak pressure Displacement Speed Flow Power Torque Weight (approx.) Size Nominal pressure Peak pressure Displacement Speed Flow Power Torque Weight (approx.) at nmax p = 350 bar p = 350 bar EO+valve block pN pmax Vg max nmax qV max Pmax Tmax m bar bar cm rpm l/min kW Nm kg at nmax p = 350 bar p = 350 bar EO+valve block pN pmax Vg max nmax qV max Pmax Tmax m bar bar cm rpm l/min kW Nm kg 40 350 400 40 3700 148 86 223 47 71 350 400 71 3200 227 132 395 60 355 350 400 355 2000 710 414 1976 237 125 350 400 125 2600 325 190 696 100 500 350 400 500 1800 900 525 2783 350 180 350 400 180 2400 432 252 1002 114 750 350 400 750 1600 1200 700 4174 500 250 350 400 250 2200 550 321 1391 214 1000 350 400 1000 1600 1600 933 5565 630

Bosch Rexroth AG

Hydraulics

17

Pumps

Overview of control and adjustment devices


FR (RE 92060) Flow controller
pB

MA (RE 92072) Manual control


s V g max + V g max

EO1/EO2 (RE 92076) Hydraulic displacement control (proportional valve)


U Vg max + Vg max U

DR (RE 92060) Pressure controller


pB

Vg min

Vg max

Vg min

Vg max

DFR (RE 92060) Pressure and flow controller


pB

EM (RE 92072) Electromotive control

HS/HS4 (RE 92076) Hydraulic displacement control (servo-/proportional valve)


U Vg max

HD (RE 92080) Hydraulic control, pilot pressure-related


p St V g max

V g max + V g max

+ Vg max U

+ V g max p St

Vg min

Vg max

DP (RE 92060) Pressure controller for parallel operation


pB

EP (RE 92084) Electrohydraulic displacement control with proportional solenoid


I V g max + V g max

Vg min

Vg max

Pumps

18

Hydraulics

Bosch Rexroth AG

Variable displacement pumps (compact units)


n n n n n n n

Sizes NG250 to 750 Axial tapered piston bent-axis design Closed circuit Series 3 Integrated boost pump and valve technology Compact design Through-drive and pump combination possible even with integrated auxiliary pump

Type A4CSG
Detailed information: RE 92105 Size Nominal pressure Peak pressure Displacement Variable displ. Integr. auxiliary pump Speed Flow 1) Power Torque 1) Weight (ca.) 2) Max. speed Min. speed
1)

250 pN pmax Vg max Vg H nmax nmin qV max Pmax Tmax m bar bar cm cm rpm rpm l/min kW Nm kg 350 400 250 63 2200 800 550 321 1391 214

355 350 400 355 80 2000 800 710 414 1976 237

500 350 400 500 98 1800 800 900 525 2783 350

750 350 400 750 143 1600 800 1200 700 4174 500

2)

Variable displacement pump without auxiliary pump Pump with EP control and integrated auxiliary pump

at nmax p = 350 bar p = 350 bar

Overview of control and adjustment devices


HM 1/2/3 (RE 92076) Hydraulic displacement control, flow-related
s () Vg max + Vg max s () Vg max + Vg max s ()

MA (RE 92072) Manual control


s ()

EM (RE 92072) Electromotive control


s () Vg max + Vg max s ()

EO1/EO2 (RE 92076) Hydraulic displacement control (proportional valve)


U Vg max + Vg max U

HS/HS4 (RE 92076) Hydraulic displacement control (servo-/proportional valve) Displacement Pilot pressure Actuator travel Angular position of the rotary pin U = Control voltage I = Control current Vg pSt s = = = =
U Vg max + Vg max U

HD (RE 92080) Hydraulic control, pilot pressure-related


pSt

EP (RE 92084) Electrohydraulic displacement control with proportional solenoid


pSt

Vg min

Vg max

Vg min

Vg max

Bosch Rexroth AG

Hydraulics

19

Pumps

Variable displacement pumps


n n n n n n n n n n

Sizes NG12 to 107, series 1 and 4 (type A2VK) Sizes NG12 and 28, series 10 (type A7VK) Axial piston bent-axis design Open and closed circuits High-pressure pump for delivering polyurethane components High dosing accuracy of the delivery volumes Enhanced corrosion protection Manual control with precision indicator and clamping device Dual shaft seal made of special material Good volumetric efficiency

Type A2VK/A7VK
Type A2VK Size Nominal pressure Peak pressure Displacement Flow Power p = 250 bar Weight (approx.) Type A7VK Size Nominal pressure Peak pressure Displacement Flow Power p = 250 bar Weight (approx.) n = 1500 rpm n = 1800 rpm n = 1500 rpm n = 1800 rpm pN pmax Vg max qV max qV max Pmax Pmax m bar bar cm l/min l/min kW kW kg 12 250 315 11.6 17.4 20.9 7.3 8.7 12.5 28 250 315 28.1 42.2 50.6 17.6 21.1 22.1 n = 1500 rpm n = 1800 rpm n = 1500 rpm n = 1800 rpm pN pmax Vg max qV max qV max Pmax Pmax m bar bar cm l/min l/min kW kW kg 12 250 315 11.6 17.4 20.9 7.3 8.7 19 28 250 315 28.1 42.2 50.6 17.6 21.1 36 55 250 315 54.8 82.2 98.6 34.3 41.1 64 107 250 315 107 160.5 192.5 66.9 80.3 117 Detailed information: Type A2VK: RE 94001 Type A7VK: RE 94010

Pumps

20

Hydraulics

Bosch Rexroth AG

Electronics for axial piston units


Overview of electronic components and systems suitable for axial piston units in stationary applications

Detailed information: RE 29904 RE 30111 RE 29935

Type of component Open-loop control electronics, analog VT 2000 VT-VSPA1(K)-1 VT 3000 Amplifier for proportional valves Amplifier module for flow control Amplifier for proportional valves

For controlling A10VS / A4VS A10VS / A4VS A10VS / A4VS DRG DRG DRG

Closed-loop control electronics, analog RE 29955 RE 29763 RE 29993 RE 30024 RE 30027 RE 30030 RE 30624 RE 30627 RE 30630 RE 30241 VT 5035 VT 11019 VT-SR7 SYDFE1-2X SYDFEC-2X SYDFEE-2X SYDFE1-3X SYDFEC-3X SYDFEE-3X VT 5041 Amplifier module for flow control Amplifier module for flow control Amplifier module for flow control Closed-loop control systems for A10VSO Closed-loop control systems for A10VSO Closed-loop control systems for A10VSO Closed-loop control systems for A10VSO Closed-loop control systems for A10VSO Closed-loop control systems for A10VSO External control electronics for A10VSO... A4VS A10VS A4VS EO FE HS DFE DFE DFE DFE DFE DFE DFE1

Closed-loop control electronics, digital RE 30028 VT-VPCD Accessories RE 30103 RE 29768 RE 29929 On inquiry VT 12302 VT 19101 ... 19110 VT-NE30 ... VT-NE32 BODAC Enclosed card holder 19" racks Compact power supply units PC program for digital amplifier cards Closed-loop control system for A4VS...HS4

Bosch Rexroth AG

Hydraulics

21

Pumps

External gear pumps


n n n n n n n

Sizes NG1 to 28 Series B and F Plain bearings for high loads Drive shafts according to ISO or SAE and customer-specific standards Combination of several pumps possible Line connections: connecting flanges or female threads Pumps with threaded connections have reduced admissible pressures

Type AZP
Series B, component series 1X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at p2 NG Vg max p1 max p2 n n NG Vg max p1 max p2 n n NG Vg max p1 max p3 n n NG Vg max p1 max p3 n n cm bar bar rpm rpm cm bar bar rpm rpm cm bar bar rpm rpm cm bar bar rpm rpm 1 1 250 280 6000 750 4 4 250 280 4000 700 4 4 250 280 2 2 250 280 5000 750 5 5.5 250 280 4000 700 5 5.5 250 280 2.5 2.5 250 280 5000 750 8 8 250 280 4000 700 8 8 250 280 3 3.15 250 280 4000 750 11 11 250 280 3500 600 11 11 250 280 14 14 250 280 1 1 210 230 6000 1000 4 4 250 280 4000 750 14 14 250 280 3000 500 16 16 250 280 2 2 210 230 5000 850 4.5 4.5 250 280 4000 750 16 16 250 280 3000 500 19 19 250 280 3 3 210 230 4000 750 5 5 250 280 4000 750 19 19 210 230 3000 500 22 22.5 220 250 4 3.8 190 210 4000 750 6 6.3 225 255 3500 750 22 22.5 180 210 2500 500 25 25 195 225 5 4.6 140 160 4000 750 7 7.1 200 200 3500 750 22 1) 22.5 210 230 3000 500 28 28 170 200 Note: The maximum pressures of versions with claw are sometimes reduced! - Applicable to an oil viscosity of 25 mm2/s and an oil temperature of 55 C with HLP 46. - The pressure in the suction port is 0.7 bar min and 3 bar max absolute. 1) With extended bearings Detailed information: RE 10087 RE 10089

Series B, component series 2X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at p2

Series F, component series 1X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at p2

Series F, component series 2X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at p2

4000 4000 4000 3500 3000 3000 3500 3500 3000 3000 700 700 700 600 500 500 500 500 500 500

Pumps

22

Hydraulics

Bosch Rexroth AG

External gear pumps


n n n n n n n

Sizes NG20 to 100 Series N and G Plain bearings for high loads Drive shafts according to ISO or SAE and customer-specific standards Combination of several pumps possible Line connections: connecting flanges or female threads Pumps with threaded connections have reduced admissible pressures

Type AZP
Detailed information: RE 10091 RE 10093 Series N; component series 1X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at p2 NG Vg max p1 max p2 n n NG Vg max p1 max p2 n n n NG Vg max p1 max p2 n n NG Vg max p1 max p2 n n n NG Vg max p1 max p2 n n n cm bar bar rpm rpm rpm cm bar bar rpm rpm rpm cm bar bar rpm rpm 22 22.5 250 280 3000 3500 600 cm bar bar rpm rpm rpm cm bar bar rpm rpm 20 20 230 250 3000 500 20 20 250 280 3000 3500 500 22 22.5 210 250 3000 800 25 25 250 280 3000 3500 600 50 50 220 250 2600 3000 500 22 22.5 230 250 3000 500 22 22.5 250 280 3000 3500 500 28 28 210 250 3000 800 28 28 250 280 3000 3500 500 56 56 195 225 2300 2600 500 25 25 230 250 3000 500 25 25 250 280 3000 3500 500 32 32 210 250 3000 800 32 32 250 280 2800 3200 500 63 63 170 200 2300 2600 500 28 28 210 230 2800 500 28 28 230 260 2800 3500 500 38 38 200 250 2800 800 36 36 250 280 2800 3200 500 70 70 120 150 2200 2500 500 32 32 180 200 2800 500 32 32 210 240 2800 3200 500 45 45 180 230 2600 800 40 40 250 280 2800 3200 500 80 80 90 120 2000 2300 600 36 36 160 180 2800 500 36 36 180 210 2800 3000 500 56 56 160 200 2300 800 45 45 250 280 2600 3000 500 100 100 70 100 1700 1900 800

Series N; component series 2X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at 10 bar at p2

Series G; component series 1X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at p2

Series G; component series 2X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at 10 bar at p2

Note: The maximum pressures of versions with claw are sometimes reduced! - Applicable to an oil viscosity of 25 mm2/s and an oil temperature of 55 C with HLP 46. - The pressure in the suction port is 0.7 bar min and 3 bar max absolute.

Series G; component series 2X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at 10 bar at p2

Bosch Rexroth AG

Hydraulics

23

Pumps

External gear pumps (silence version)


n n n n n n n n

Size NG4 to 63 Series S, T and U Plain bearings for high loads Drive shafts according to ISO or SAE and customer-specific standards Combination of several pumps possible Line connections: connecting flanges or female threads Optimized pressure pulsation Extended service life due to reinforced design

Type AZP
Series S Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at p2 NG Vg max p1 max p2 n n NG Vg max p1 max p2 n n n NG Vg max p1 max p2 n n n cm bar bar rpm rpm rpm cm bar bar rpm rpm rpm 22 22.5 250 280 25 25 250 280 28 28 250 280 32 32 250 280 cm bar bar rpm rpm 4 4 250 280 5 5.5 250 280 8 8 250 280 11 11 250 280 14 14 250 280 16 16 250 280 19 19 250 280 22 22.5 220 250 25 25 195 225 28 28 170 200 Detailed information: RE 10095 RE 10092 RE 10098

4000 4000 4000 3500 3000 3000 3500 3500 3000 3000 700 700 700 600 500 20 20 250 280 500 22 22.5 250 280 500 25 25 250 280 500 28 28 230 260 500 32 32 210 240 500 36 36 180 210

Series T, component series 2X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at 10 bar at p2

3000 3000 3000 3000 2800 2600 3500 3500 3500 3500 3200 3000 500 36 36 250 280 500 40 40 250 280 500 45 45 250 280 500 50 50 220 250 500 56 56 195 225 500 63 63 170 200

Series U, component series 2X Displacement Operating pressure, continuous Operating pressure, intermittent Max. speed Min. speed at p2 at 10 bar at p2

3000 3000 3000 2800 2800 2800 2600 2600 2300 2300 3500 3500 3500 3200 3200 3200 3000 3000 2600 2600 600 600 500 500 500 500 500 500 500 500 Note: - The pressure in the suction port is 0.7 bar min and 3 bar max absolute.

Pumps

24

Hydraulics

Bosch Rexroth AG

Internal gear pumps


n n n n n n n

Sizes NG1.7 to 40 Frame sizes 1 to 3 Low operating noise Low flow pulsation High efficiency through sealing gap compensation Combination of several pumps possible Can be combined with axial piston pumps and vane pumps

Type PGF
Detailed information: RE 10213 Frame size 1 Displacement Operating pressure, continuous Operating pressure, intermittent Power 1) Speed range Weight (approx.) Frame size 2 Displacement Operating pressure, continuous Operating pressure, intermittent Power 1) Speed range Weight (approx.) Frame size 3 Displacement Operating pressure, continuous Operating pressure, intermittent Power 1)
1)

NG Vg max pmax pmax P nmax m NG Vg max pmax pmax P nmax m NG Vg max pmax pmax P nmax m cm bar bar kW rpm kg cm bar bar kW rpm kg cm bar bar kW rpm kg 6 6.5 210 250 4 3600 2.1

1.7 1.7 180 210 1.2 4500 0.8 8 8.2 210 250 5.1 3600 2.2

2.2 2.2 210 250 1.8 3600 0.9 11 11 210 250 6.6 3600 2.4 20 20.6 210 250 11.7 3600 3.3

2.8 2.8 210 250 2 4000 1 13 13.3 210 250 8 3600 2.6 22 22.2 210 250 12.5 3400 3.7

3.2 3.2 210 250 2.2 3600 1 16 16 210 250 9.3 3600 2.7 25 25.4 210 250 14.1 3200 4.1

4.1 4.1 210 250 2.6 3600 1.1 19 18.9 210 250 10.9 3600 2.9 32 32.5 210 250 18.1 3000 4.5

5 5 180 210 3.1 3600 1.3 22 22 180 210 12.4 3000 3.1 40 40.5 180 210 20 2500 4.9

At maximum continuous operating pressure and n = 1450 rpm.

Speed range Weight (approx.)

Bosch Rexroth AG

Hydraulics

25

Pumps

Internal gear pumps


n n n n n

Sizes NG5 to 50 Frame sizes 2, 3 and 4 (component series 2X) High-pressure pump with very low operating noise High efficiency at low speed due to sealing gap compensation Combination of several pumps is possible, even vane pumps and axial piston pumps

Type PGH
Frame size 2 Displacement Operating pressure, continuous Operating pressure, intermittent Power 1) Speed Weight (approx.) Frame size 3 Displacement Operating pressure, continuous Operating pressure, intermittent Power 1) Speed Weight (approx.) Frame size 4 Displacement Operating pressure, continuous Operating pressure, intermittent Power 1) Speed Weight (approx.) NG Vg max pmax pmax P nmin nmax m NG Vg max pmax pmax P nmin nmax m NG Vg max pmax pmax P nmin nmax m cm bar bar kW rpm rpm kg cm bar bar kW rpm rpm kg 20 20.1 315 350 13 200 3000 14 25 25.3 315 350 16.5 200 3000 14.5 cm bar bar kW rpm rpm kg 5 5.2 315 350 4.6 600 3000 4.3 11 11 315 350 9.1 600 3000 4.8 32 32.7 315 350 21 200 3000 15 6.3 6.5 315 350 5.6 600 3000 4.4 13 13 315 350 11.2 600 3000 5 40 40.1 315 350 25 200 3000 16 8 8.2 315 350 7.2 600 3000 4.6 16 16 315 350 13.5 600 3000 5.3 50 50.7 315 350 33 200 3000 17
1)

Detailed information: RE 10223

At maximum continuous operating pressure and n = 1450 rpm.

Pumps

26

Hydraulics

Bosch Rexroth AG

Internal gear pumps


n n n n n n

Sizes NG20 to 250 Frame sizes 4 and 5 (unit 3X) High-pressure pump with very low operating noise High efficiency at low speed due to sealing gap compensation All frame sizes and sizes can be combined with each other Can be combined with vane pumps and axial piston pumps

Type PGH
Detailed information: RE 10227 Frame size 4 Displacement Operating pressure, continuous Operating pressure, intermittent Power 1) Speed Weight (approx.) Frame size 5 Displacement Operating pressure, continuous Operating pressure, intermittent Speed
1)

NG Vg max pmax pmax P nmin nmax m NG Vg max pmax pmax nmin nmax m cm bar bar rpm rpm kg cm bar bar kW rpm rpm kg 63 64.7 315 350 200 3000 42 80 81.4 315 350 200 3000 43.5

20 20.1 315 350 13 200 3000 14 100 100.2 315 350 200 3000 45.5

25 25.3 315 350 16.5 200 3000 14.5 125 125.3 315 350 200 3000 48

32 32.7 315 350 21 200 3000 15 160 162.8 210 260 200 3000 52

40 40.1 315 350 25 200 3000 16 200 200.4 170 210 200 3000 55.5

50 50.7 315 350 33 200 3000 17 250 250.5 135 170 200 3000 60.5

At maximum continuous operating pressure and n = 1450 rpm.

Weight (approx.)

Bosch Rexroth AG

Hydraulics

27

Pumps

Vane pumps, fixed displacement


n n n n n n n

Sizes NG18 to 193 Frame sizes 1 to 5 Low operating noise Good efficiency Long bearing life through hydraulic relief of the shaft Also available as double pump Can be combined with axial piston pumps and internal gear pumps

Type PVV, PVQ


Frame size 1 Displacement Operating pressure, continuous Power 1) Speed Weight (approx.) Frame size 2 Displacement Operating pressure, continuous Power Speed Weight (approx.) Frame size 4 Displacement Operating pressure, continuous Power Speed Weight (approx.) Frame size 5 Displacement Operating pressure, continuous Power 1) Speed Weight (approx.) Type PVV Type PVQ Type PVV Type PVQ Type PVV Type PVQ Type PVV Type PVQ Type PVV Type PVQ Type PVV Type PVQ Type PVV Type PVQ Type PVV Type PVQ Type PVV Type PVQ Type PVV Type PVQ NG Vg max pmax pmax P nmax nmax m NG Vg max pmax pmax Phyd Phyd nmax nmax m NG Vg max pmax pmax Phyd Phyd nmax nmax m NG Vg max pmax pmax P nmax nmax m cm bar bar kW rpm rpm kg cm bar bar kW kW rpm rpm kg cm bar bar kW kW rpm rpm kg cm bar bar kW rpm rpm kg 18 18 210 210 11 1800 2700 12 40 40 175 210 19 22 1800 2700 14.8 69 69 175 210 31 38 1800 2500 23 139 139 175 175 69 1800 2200 34 27 27 210 210 16 1800 2700 12 45 45 175 210 22 26 1800 2700 14.8 82 82 175 210 33 45 1800 2500 23 154 154 175 175 75 1800 2200 34 36 36 210 210 21 1800 2700 12 55 55 175 210 26 32 1800 2500 14.8 98 98 175 210 45 55 1800 2500 23 162 162 175 175 80 1800 2200 34 40 40 160 160 18 1800 2700 12 60 60 175 210 28 34 1800 2500 14.8 113 113 175 210 50 60 1800 2400 23 183 183 175 175 90 1800 2200 34 46 46 140 140 18 1800 2700 42 68 68 175 210 31 37 1800 2500 14.8 122 122 175 210 55 65 1800 2400 23 193 193 175 175 95 1800 2200 34
1)

Detailed information: RE 10335

At maximum continuous operating pressure and n = 1450 rpm.

Pumps

28

Hydraulics

Bosch Rexroth AG

Vane pumps, pilot operated


n n n n n n n

Sizes NG14 to 150 Variable displacement Low operating noise Pressure and flow can be controlled Low hysteresis Very short control times Can be combined with internal gear, external gear, axial piston and radial piston pumps

Type PV7
Detailed information: RE 10515 Frame size Size Displacement Operating pressure Power 1) Speed Weight (approx.) Frame size Size Displacement Operating pressure
1)

10 NG Vg max pmax P n m cm bar kW rpm kg 12.5 40 NG Vg max pmax P n m cm bar kW rpm kg 30 45 45 160 20.5 14 14 160 6.3

10 20 20 100 5.8 12.5 40 71 71 80 17 30

16 20 20 160 10 17 63 71 71 160 34 37

16 30 30 80 7.1 17 63 94 94 80 22 37

25 30 30 160 13.7 21 100 118 118 160 54 56

25 45 45 80 10.5 21 100 150 150 80 35 56

900 to 1800

At maximum continuous operating pressure and n = 1450 rpm.

Power 1) Speed Weight (approx.)

900 to 1800

Vane pumps, direct operated


n n n n n

Sizes NG10 to 25 Variable displacement Very short control times Low operating noise Low zero stroke power

Type PV7...A
Detailed information: RE 10522 Frame size Size Displacement Operating pressure
1)

6 NG Vg max pmax P n m cm bar kW rpm kg 6.3 10 10 100 2.5

6 14 14 70 2.7 900 to 1800 6.3

20 20 20 100 5 11.4

20 25 25 100 6 11.4

At maximum continuous operating pressure and n = 1450 rpm.

Power 1) Speed Weight (approx.)

Bosch Rexroth AG

Hydraulics

29

Pumps

Radial piston pumps, fixed displacement


n n n n n n

Sizes NG0.4 to 2.0 Radial piston pump with 3 pistons Very compact build Self-priming, valve-controlled Long service life due to hydro-dynamically lubricated plain bearings Optional combination with variable displacement vane pumps

Type PR4-Mini
Size Displacement Operating pressure Power 1) Speed Weight (approx.) NG Vg max pmax P n m cm bar kW rpm kg 0,4 0.4 700 0.66 3400 2.6 0,63 0.63 700 1.15 3000 2.6 1 1 450 1.14 2000 2.6 1,6 1.6 250 1.06 2000 2.6 2 2 175 0.86 2000 2.6
1)

Detailed information: RE 11260

At maximum continuous operating pressure and n = 1450 rpm.

Radial piston pumps, fixed displacement


n n n n n

Sizes NG1.6 to 20.0 Radial piston pump with 3, 5 or 10 pistons Self-priming, valve-controlled Long bearing life due to hydro-dynamically lubricated plain bearings Optional combination with variable displacement vane and axial piston pumps

Type PR4
Size Displacement Operating pressure Power 1) Speed Weight (approx.) Size Displacement Operating pressure Power 1) Speed Weight (approx.) Vg max pmax P n m cm bar kW rpm kg 9.2 9.2 9.2 Vg max pmax P n m cm bar kW rpm kg 9.2 3,15 3.39 500 4.7 9.2 5,0 4.82 500 6.7 9.2 6,3 5.83 500 7.9 1,6 1.51 700 2.9 2,0 2.14 700 4.1 2,5 2.59 700 4.9 3,15 3.57 700 6.8 1000 to 2000 12.4 8,0 8.03 500 10.9 1000 to 2000 12.4 12.4 16.4 16.4 12.4 10,0 9.71 500 12.9 16.4 16,0 16.07 500 21.2 16.4 20,0 19.43 500 25.3
1)

4,0 4.32 700 8.1

6,3 7.14 700 13.6

8,0 8.63 700 16.1

Detailed information: RE 11263

At maximum continuous operating pressure and n = 1450 rpm.

Pumps

30

Hydraulics

Bosch Rexroth AG

Pump combinations
n n n

Fixed displacement pump + fixed displacement pump Variable displacement pump + fixed displacement pump Variable displacement pump + variable displacement pump

Numerous optional combinations

Detailed information: See data sheet of front pump

Front pumps PV7 PV7 PGH/PGF PGH/PGF PR4

Rear pumps PR4-Mini AZP A10 PVV, PVQ

= Currently available = Not available Multiple combinations on inquiry

PR4 AZP A10

Notes

Motors
Axial piston units
Axial piston units in swashplate and bent-axis design for medium and high-pressure ranges. Hydrostatic drives for stationary applications have a long service life, low noise emission and high efficiency values. Performance profile n Swept volume 5 to 1000 cm n Nominal pressure up to 400 bar n Max. speed up to 10000 rpm n Torque up to 5570 Nm

External gear motors


External gear motors in 4 series (B, F, N, G) have different swept volumes classified by various gear widths. Different motor design variants, with different flanges, shafts, and built-on valves. Performance profile n Swept volume 2.5 to 45 cm n Nominal pressure up to 280 bar n Max. speed up to 5000 rpm n Reversible motors for 2- and 4quadrant operation

Radial piston motors


Radial piston motors of types MR.. are externally pressurized hydraulic motors with constant swept volume. The direction of rotation can be clockwise, anti-clockwise or reversible. Performance profile n Swept volume up to 3238.58 in3 n Max. speed up to 800 rpm n Continuous power up to 250 kW n Torque up to 32500 Nm

Motors

32

Hydraulics

Bosch Rexroth AG

Fixed displacement motors


n n n n n n n n

Sizes NG5 to 1000 Axial tapered piston bent-axis design Open and closed circuits Series 6 Counterbalance valve attachment possible Option: integrated flushing and boost pressure valve Suitable for pump operation in the closed circuit Long-life bearing possible (sizes 250 to 1000)

Type A2FM
Detailed information: RE 91001 Size Nominal pressure Peak pressure Swept volume Speed Inlet flow Torque Weight (approx.) Size Nominal pressure Peak pressure Swept volume Speed Inlet flow Torque Weight (approx.) Size Nominal pressure Peak pressure Swept volume Speed Inlet flow Torque Weight (approx.) Size Nominal pressure Peak pressure Swept volume Speed Inlet flow Torque NG5 at p = 315 bar Torque Weight (approx.) p = 350 bar pN pmax Vg nmax qV max T m bar bar cm rpm l/min Nm kg p = 400 bar p = 350 bar pN pmax Vg nmax qV max T T m bar bar cm rpm l/min Nm Nm kg p = 400 bar pN pmax Vg nmax qV max T m bar bar cm rpm l/min Nm kg p = 400 bar pN pmax Vg nmax qV max T m bar bar cm rpm l/min Nm kg 5 315 350 4.93 10000 49 24.7 2.5 32 400 450 32 6300 201 204 9.5 107 400 450 106.7 4000 427 680 32 10 400 450 10.3 8000 82 65 5.4 45 400 450 45.6 5600 255 290 13.5 125 400 450 125 4000 500 796 32 12 400 450 12 8000 96 76 5.4 56 400 450 56.1 5000 280 356 18 160 400 450 160.4 3600 577 1016 45 355 350 400 355 2240 795 1978 110 16 400 450 16 8000 128 100 5.4 63 400 450 63 5000 315 400 18 180 400 450 180 3600 648 1144 45 500 350 400 500 2000 1000 2785 155 23 400 450 22.9 6300 144 144 9.5 80 400 450 80.4 4500 360 508 23 200 400 450 200 2750 550 1272 66 710 350 400 710 1600 1136 3955 322 28 400 450 28.1 6300 176 178 9.5 90 400 450 90 4500 405 572 23 250 350 400 250 2700 625 1393 73 1000 350 400 1000 1600 1600 5570 336

Bosch Rexroth AG

Hydraulics

33

Motors

Fixed displacement motors


n n n n n n n

Sizes NG18 to 63 Axial piston swashplate design Open and closed circuits Series 52 SAE version Low noise emission and long service life Optional: integrated coasting valve, e. g. for fan drives

Type A10FM
Size Nominal pressure Peak pressure Swept volume Speed Inlet flow Torque Weight (approx.) p = 280 bar pN pmax Vg nmax qV max T m bar bar cm rpm l/min Nm kg 18 280 350 18 4200 76 80 6.5 23 280 350 23.5 4900 115 105 12 28 280 350 28.5 4700 134 127 12 37 280 350 36.7 4200 154 163 17 45 280 350 44.5 4000 178 198 17 58 280 350 58 3600 209 258 22 63 280 350 63.1 3400 215 281 22 At speed nmax, a pressure of 18 bar is required on the low pressure side. Detailed information: RE 91172

Motors

34

Hydraulics

Bosch Rexroth AG

Fixed displacement motors


n n n n n n n

Sizes NG22 to 500 Axial piston swashplate design Open and closed circuits Series 1 (size 71) Series 3 (sizes 22 to 56 and sizes 125 to 500) Small installation height Operation with HF fluids possible with reduced technical data (sizes 71 to 500)

Type A4FM
Detailed information: RE 91120 Size Nominal pressure Peak pressure Swept volume Speed Inlet flow Torque Weight (approx.) Size Nominal pressure Peak pressure Swept volume Speed Inlet flow Torque Weight (approx.) p = 350 bar pN pmax Vg nmax qV max T m bar bar cm rpm l/min Nm kg p = 400 bar pN pmax Vg nmax qV max T m bar bar cm rpm l/min Nm kg 22 400 450 22 4250 93 140 11 71 350 400 71 3200 227 395 34 28 400 450 28 4250 119 178 11 125 350 400 125 2600 325 696 61 40 400 450 40 4000 160 255 15 250 350 400 250 220 550 1391 120 56 400 450 56 3600 202 356 21 500 350 400 500 180 900 2783 260

Bosch Rexroth AG

Hydraulics

35

Motors

Variable displacement motors


n n n n n n n n n

Sizes NG28 to 1000 Axial piston bent-axis design Open and closed circuits Series 6 Motor available as standard version (A6VM) or plug-in version (A6VE) Wide control range (can be swiveled over zero) High speeds and high torque Optional: Counterbalance valve, flushing and boost pressure valve A6VE: for compact installation into mechanical gearboxes

Type A6VM and A6VE


Size Nominal pressure Peak pressure Swept volume Speed 1) Inlet flow Torque 2) Weight (approx.) Size Nominal pressure Peak pressure Swept volume Speed 1) Inlet flow Torque 2) Weight (approx.) at Vg max at Vg < Vg max at nmax p = 350 bar p = 400 bar at Vg max at Vg < Vg max at nmax p = 350 bar p = 400 bar A6VM/A6VE pN pmax Vg max nmax nmax qV max T T m A6VM pN pmax Vg max nmax nmax qV max T T m bar bar cm rpm rpm l/min Nm Nm kg bar bar cm rpm rpm l/min Nm Nm kg 28 400 450 28.1 5550 8750 156 179 16 55 400 450 54.8 4450 7000 244 349 26 140 400 450 140 3250 5150 455 891 60 80 400 450 80 3900 6150 312 509 34 200 400 450 200 2900 4600 580 1273 80 107 400 450 107 3550 5600 380 681 47 355 350 400 355 2240 2950 795 1978 170 160 400 450 160 3100 4900 496 1019 64 500 350 400 500 2000 2650 1000 2785 210 250 350 400 250 2700 3600 675 1391 90 1000 350 400 1000 1600 2100 1600 5571 430
1) 2)

Detailed information: A6VM: RE 91604 A6VE: RE 91606

While adhering to qV max Torque at Vg max

Overview of control and adjustment devices


HD / EP Hydr. control, pilot pressure-related / el. control with proportional solenoid
pSt / I

HZ / EZ Hydraulic / electrical twopoint control


pSt / I

HA Automatic control, highpressure-related


pB

DA Hydr. control, speed-related

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

pB pSt I Vg

= = = =

Operating pressure Pilot pressure Control current Swept volume

Motors

36

Hydraulics

Bosch Rexroth AG

Two-speed motors
n n n n n

Sizes NG28 to 85 Axial piston swashplate design Open and closed circuits Series 5 Hydraulic or electrical two-point control

Type A10VM
Detailed information: RE 91703 Size Nominal pressure Peak pressure Swept volume Speed At speed nmax, a pressure of at least 18 bar is required on the low pressure side. Inlet flow Torque Weight (approx.) at Vg max at Vg min at nmax p = 280 bar pN pmax Vg max nmax nmax qV max Tmax m bar bar cm rpm rpm l/min Nm kg 28 280 350 28 4700 5400 131.6 125 14 45 280 350 45 4000 4600 180 200 18 63 280 350 62 3300 3900 205 276 26 85 280 350 87 3100 3560 270 387 34

Overview of control and adjustment devices


EZ1 Electrical two-point control
I

HZ Hydraulic two-point control


pSt

DG Direct-controlled two-point control

Vg = Swept volume pSt = Pilot pressure I = Control current

Vg min

Vg max

Vg min

Vg max

Bosch Rexroth AG

Hydraulics

37

Motors

External gear motors


n n n n n n n n

Sizes NG2.5 to 45 (sizes 5 on request) High pressures with small installation space and low weight Wide speed ranges Wide viscosity and temperature ranges Reversible motors for 2- and 4-quadrant operation Plain bearings for high loads Consistently high quality owing to large-scale production Many design variants available

Type AZM
Series B, component series 2X Swept volume Max. continuous pressure Max. starting pressure Max. speed Min. speed Series F, component series 1X Swept volume Max. continuous pressure Max. starting pressure Max. speed Min. speed Series F, component series 2X Swept volume Max. continuous pressure Max. starting pressure Max. speed Min. speed Series G; component series 1X Swept volume Max. continuous pressure Max. starting pressure Max. speed Min. speed Series N, component series 1X, 2X Swept volume Max. continuous pressure Max. starting pressure Max. speed Min. speed at p1 at p1 at p1 at p1 at p1 NG Vg p1 p3 n n NG Vg p1 p3 n n NG Vg p1 p3 n n NG Vg p1 p3 n n NG Vg p1 p3 n n cm bar bar rpm rpm cm bar bar rpm rpm cm bar bar rpm rpm 22 22.5 180 210 3000 500 20 20 250 280 3000 500 22 22.5 210 240 3000 500 28 28 200 230 3000 500 25 25 210 240 3000 500 cm bar bar rpm rpm cm bar bar rpm rpm 2.5 2.5 250 280 5000 750 5 5.5 250 280 4000 500 3 3.15 250 280 4000 750 8 8 250 280 4000 500 4 4 250 280 4000 750 11 11 250 280 3500 500 4.5 4.5 250 280 4000 750 14 14 250 280 3000 500 19 19 250 280 3500 500 32 32 180 210 2800 500 28 28 200 230 3000 500 5 5 250 280 4000 750 16 16 250 280 3000 500 22 22.5 220 250 3500 500 38 38 180 210 2600 500 32 32 180 210 3000 500 6 6.3 225 255 3500 750 19 19 180 210 3000 500 25 25 195 225 3000 500 7 7.1 200 230 3500 750 22 22.5 180 210 3000 500 28 28 170 200 3000 500 45 45 180 210 2600 500 36 36 160 190 3000 500 NG5, series F available only on inquiry Detailed information: RE 14026

Motors

38

Hydraulics

Bosch Rexroth AG

Radial piston motors


n n n n n n

Sizes NG33 to 8200 Smooth running even at very low speeds High temperature shock resistance Ideal for closed-loop controlled drives Rolling bearings for extremely long service life Very low operating noise

Type MR, MRE


Detailed information: RE 15228 Size Swept volume Operating pressure, continuous Power Speed Torque Weight (approx.) Size Swept volume Operating pressure, continuous Power Speed Torque Weight (approx.) Size Swept volume Operating pressure, continuous Power Speed Torque Weight (approx.) Size Swept volume Operating pressure, continuous Power Speed Torque Weight (approx.) (MR) Vg pmax pmax nmax Tmax m (MR) Vg pmax pmax nmax Tmax m (MR) Vg pmax pmax nmax Tmax m (MRE) Vg pmax pmax nmax Tmax m cm bar kW rpm Nm kg cm bar kW rpm Nm kg 330 332.4 210 49 750 1250 50 cm bar kW rpm Nm kg cm bar kW rpm Nm kg 33 32.1 250 10 1400 103 30 250 251 250 48 800 1120 50 57 56.4 250 17 1300 195 30 300 304 250 53 750 1380 50 1800 1810 250 153 250 8240 209 500 498 210 70 600 1880 77 73 72.6 250 20 1200 310 38 350 349 250 62 600 1560 77 2400 2393 250 183 220 10650 325 800 804 210 93 450 3020 97 93 92.6 250 25 1150 380 38 450 452 250 75 600 2030 77 2800 2792 250 194 215 12650 325 1400 1369 210 102 280 5160 145 110 109 250 28 1100 445 38 600 608 250 84 500 2720 97 3600 3637 250 185 180 16350 508 2100 2091 210 148 250 7850 221 125 124.7 250 25 900 550 46 700 707 250 97 500 3170 97 4500 4503 250 210 170 20250 508 3100 3104 210 190 200 11700 329 160 160 250 30 900 720 46 1100 1126 250 119 330 5100 140 6500 6460 250 240 130 29450 800 5400 5401 210 210 160 20600 512 190 192 250 36 850 870 46 1600 1598 250 144 260 7400 209 7000 6967 250 250 130 32000 800 8200 8226 210 250 130 32500 810

Notes

Cylinders
Rexroth cylinders are characterized by high quality and innovative concepts such as precisely guided piston rods in conjunction with advanced sealing technology, selfadjusting or variable end position cushioning and safety bleeding. Proximity switches and integrated position measuring systems in conjunction with built-on control blocks and high-response valves allow the realization of complete hydraulic axes.

Performance profile n Standard, industry-specific and project-related cylinders n Operating pressures up to 4000 bar n Installation dimensions according to ISO, DIN, NFPA, etc. n Piston diameter 25 to 1500 mm n Stroke length up to 944.88 in n Highly advanced seal systems n Integrated position measuring systems n Integrated proximity switches

Cylinders

40

Hydraulics

Bosch Rexroth AG

Tie rod cylinders


n n n n n

Mounting of head and cap according to the tie rod principle Service-friendly modular system Small installation dimensions Interchangeability due to standardization Industry-specific and project-related cylinders on inquiry

Detailed information: CD/CG/CST3...F: RE 17039 CDT1: RA 17038 CDT4: RA 17041 CD/CG70: RE 17016 CD/CG210: RE 17017 HVBS/HVBD: RE 17047 Mounting elements: RE 17042

Series Nominal pressure Piston Piston rod Mounting types Max. stroke length Max. stroke speed Series Nominal pressure Piston Piston rod Mounting types Max. stroke length Max. stroke speed Series Nominal pressure Piston Piston rod Mounting types Max. stroke length Max. stroke speed Series Nominal pressure psi inch inch inch inch/s mm m/s bar mm mm mm m/s bar mm mm mm m/s bar mm mm

CDT3F 1) 160 25 to 200 12 to 140 13 2700 0.5 CD70 2) 70 25 to 200 12 to 140 16 3000 0.5 CG210 2) 210 40 to 200 16 to 140 9 3000 0.5

CGT3...F 1) 160 25 to 200 12 to 140 7 2700 0.5 CG70 2) 70 25 to 200 12 to 140 9 3000 0.5 HVBS 3) 200 25 to 125 16 to 70 4 160 0.2 CDT1 2) 1500 1.00 to 8.00 1.00 to 8.00 18 120 20

CST3...F 160 40 to 200 28 to 140 5 2700 0.5 CD210 2) 210 40 to 200 16 to 140 16 3000 0.5 HVBD 3) 200 25 to 125 16 to 70 1 160 0.2 CDT4 2) 3000 1.50 to 8.00 0.63 to 5.50 19 120 20

1)

2) 3)

Installation dimension acc. to ISO 6020/2, DIN 24554 and NF/ISO 6020/2 Inst. dimensions acc. to NFPA acc. to CNOMO E05.22.815.N

Piston Piston rod Mounting types Max. stroke length Max. stroke speed

Bosch Rexroth AG

Hydraulics

41

Cylinders

Mill type cylinders


n n n n n

Mill type design for applications even under extreme conditions Service-friendly modular system Various mounting types Interchangeability due to standardization Industry-specific and project-related cylinders on inquiry

Series Nominal pressure Piston Piston rod Mounting types Max. stroke length Max. stroke speed Series Nominal pressure Piston Piston rod Mounting types Max. stroke length Max. stroke speed Series Nominal pressure Piston Piston rod Mounting types Max. stroke length Max. stroke speed Series Nominal pressure Piston Piston rod Mounting types Max. stroke length Max. stroke speed mm m/s bar mm mm mm m/s bar mm mm mm m/s bar mm mm mm m/s bar mm mm

CDM1 1) 160 25 to 200 14 to 140 8 3000 0.5 CDH1 2) 250 40 to 320 22 to 220 6 6000 0.5 CGH2 2) 250 40 to 320 25 to 220 3 6000 0.5

CGM1 1) 160 25 to 200 14 to 140 4 3000 0.5 CGH1 2) 250 40 to 320 22 to 220 3 6000 0.5 CDH3 2) 350 40 to 320 28 to 220 6 6000 0.5

CSM1 1) 160 40 to 200 28 to 140 6 3000 0.5 CDH2 2) 250 40 to 320 25 to 220 6 6000 0.5 CGH3 2) 350 40 to 320 28 to 220 3 6000 0.5 CDL1 2) 160 25 to 200 14 to 110 5 3000 0.5

Detailed information: CDL1: RE 17325 CD/CG/CSM1: RE 17329 CD/CGH1: RE 17331 CD/CGH2: RE 17334 CD/CGH3: RE 17337 Mounting elements: RE 17042

1) 2)

Installation dimensions according to ISO 6020/1 Installation dimensions according to Rexroth standard

Notes

42

Hydraulics

Bosch Rexroth AG

Notes

On/off valves
Directional valves Pressure, flow and isolator valves
Apart from pressure, flow control, isolator valves and pressure switches, this product segment also includes accessories such as subplates.

2-way cartridge valves

For applications in hydraulic systems, we offer direct and pilot operated directional valves with pressure-tight solenoids and hydraulic, pneumatic or mechanical actuation. Performance profile n NG6 and 10, direct operated: Maximum operating pressure 350 bar Maximum flow 120 l/min n NG10 to 32, pilot operated: Maximum operating pressure 350 bar Maximum flow 1100 l/min n Porting pattern internationally standardized n Numerous spool symbols and types of actuation

2-way cartridge valves are elements designed for compact block designs. The power part is mounted in the control block in a cavity standardized in accordance with DIN ISO 7368 and closed with a cover. Performance profile n NG16 to 160 n Maximum operating pressure 420 bar n Directional function n Pressure function

Performance profile n NG6 to 32 and valves for in-line mounting: Maximum operating pressure 630 bar n Pressure valves: pressure relief valves pressure reducing valves Pressure sequencing and pressure cut-off valves n Flow control valves: Throttle valves Flow control valves n Isolator valves: Check valves Pilot operated check valves

On/off valves

44

Hydraulics

Bosch Rexroth AG

Check valves of sandwich plate design


Sizes NG6 and 10 Porting pattern according to DIN 24340 form A and ISO 4401 n Various isolating functions n Various cracking pressures n Size 6 (component series 4X): Check valve made of carbon fiber-reinforced plastic Improved tightness as compared with previous version with metal seal Excellent compatibility with various hydraulic fluids n Size 10 (component series 3X): Optionally with n Metal seal ("-") n Soft seal ("W4") (Please note restrictions with regard to flow volume!)
n n

Type Z1S
Detailed information: NG6: RE 21534 NG10: RE 21536 Size Operating pressure Cracking pressure Flow qV max pmax bar bar l/min 6 350 0.5; 1.5; 3; 5 40 10 315 0.5; 3; 5 100

Check valves
n n n n n n

Sizes NG6 to 30 For threaded connection Leak-free isolation in one direction Various cracking pressures Optional surface coating Special media (e.g. emulsion, water) on request

Type S
Detailed information: RE 20375 Size Operating pressure Cracking pressure Flow qV max pmax bar bar l/min 18 36 6 315 8 315 10 315 60 15 315 150 20 315 250 25 315 350 30 315 450

Without spring; 0.5; 1.5; 3; 5

Bosch Rexroth AG

Hydraulics

45

On/off valves

Cartridge check valves


n n


n n n n

Sizes NG6 to 30 For block installations: Right-angled valve ("KE") Straight valve ("KD") Leak-free isolation in one direction Plug screw with pipe thread or metric ISO thread Various cracking pressures Special media (e.g. emulsion, water) on request

Type M-SR
Size Operating pressure Cracking pressure Flow "KE" "KD" qV max qV max pmax bar bar l/min l/min 15 35 30 6 315 8 315 10 315 50 50 15 315 120 120 20 315 200 200 25 315 300 300 30 315 400 400 Detailed information: NG6 to 30: RE 20380 NG52 to 150: on request

Without spring; 0.2; 0.5; 1.5; 3; 5

On/off valves

46

Hydraulics

Bosch Rexroth AG

Piloted-to-open check valves in sandwich plate design


n n n n n

Sizes NG6 to 22 Porting pattern according to DIN 24340 form A and ISO 4401 For the leak-free isolation of one or two consumer ports Various cracking pressures With external actuation, optional

Type Z2S
Detailed information: NG6: RE 21548 NG10: RE 21553 NG16: RE 21558 NG22: RE 21564 Size Component series Operating pressure Cracking pressure Flow qV max pmax bar bar l/min 6 6X 315 1.5; 3; 7 60 10 3X 315 1.5: 3; 6; 10 120 16 5X 315 3; 5; 7.5; 10 300 22 5X 315 3; 5; 7.5; 10 450

Hydraulically piloted-to-open check valves


n n


n n n n

Sizes NG6 to 32 For subplate mounting ("P"): NG6: Porting pattern to ISO 4401 NG10 to 32: Porting pattern to ISO 5781 For threaded connection ("G") (NG10 to 32) With optional external leakage oil port (NG6 to 10) With optional pre-decompression (NG10 to 32) Various cracking pressures

Type SV and SL
Detailed information: NG6: RE 21460 NG10 to 32: RE 21468 Size Component series Operating pressure Pilot pressure Cracking pressure Flow "G" "P" Size Component series Operating pressure Pilot pressure Cracking pressure Flow "G" "P" qV max qV max pmax pSt bar bar bar l/min l/min qV max qV max pmax pSt bar bar bar l/min l/min 6 6X 315 5 to 315 1.5; 3; 7; 10 60 20 4X 315 5 to 315 2.5; 5; 7.5; 10 350 350 10 4X 315 5 to 315 1.5: 3; 6; 10 150 150 25 4X 315 5 to 315 2.5; 5; 8; 10 550 16 4X 315 5 to 315 2.5; 5; 7.5; 10 350 32 4X 315 5 to 315 2.5; 5; 8; 10 550 550

Bosch Rexroth AG

Hydraulics

47

On/off valves

Pre-fill valves
n n

Sizes NG32 to 160 Hydraulically piloted-to-open pre-fill valve (check valve) in sandwich plate design for: Flanged connection In-line installation Optional: - Unloading via built-on directional valve (type ZSFW), some versions with HD port and pre-decompression

Type ZSF and ZSFW


Size Operating pressure pmax bar 32 to 160 350 Detailed information: RE 20478

Pre-fill valves
n n

Sizes NG25 to 100 Hydraulically piloted-to-open pre-fill valve (check valve) for: Block installation ("P") Integration into cylinders ("Z") Matching cover type LFF

Type SFE
Size Operating pressure pmax bar 25 to 100 350 Detailed information: RE 20745

Pre-fill valves, actively switching


n n

Sizes NG200 to 300 Hydraulically active-switching pre-fill valve (check valve) for: Flanged connection Reduced switching noise due to integrated end position cushioning

Type SFS
Size Operating pressure pmax bar 200 to 300 350 Detailed information: RE 20473

On/off valves

48

Hydraulics

Bosch Rexroth AG

Pre-fill valves
n n


n n n

Sizes NG25 to 80 Hydraulically piloted-to-open pre-fill valve (check valve) For threaded connection (sizes 25 and 32) For flanged connection (sizes 40 and greater) For mounting directly onto the working cylinder With or without pre-decompression Integrated high-pressure port

Type SFA
Detailed information: RE 20485 Size Operating pressure pmax bar 25 to 80 350

Pre-fill valves
n n


n n n

Sizes NG125 to 500 Hydraulically piloted-to-open pre-fill valve (check valve) for: Flanged connection ("A") Tank installation ("B") Block installation ("K") With or without pre-decompression Pressure ratings 420 and 500 bar on inquiry Spool position monitoring on inquiry

Type SF
Detailed information: RE 20482 Size Operating pressure pmax bar 125 to 500 350

Bosch Rexroth AG

Hydraulics

49

On/off valves

Directional poppet valves, directly operated, with solenoid actuation


n n n n n n

Sizes NG6 and 10 Porting pattern according to DIN 24340 form A and ISO 4401 Blocked port is leak-free closed Solenoids with detachable coil Pressure-tight chamber does not have to be opened for changing the coil (type SED) Reliable switching when under pressure over longer periods of standstill

Type SED and SEW


Type SED Size Operating pressure Flow Type SEW Size Operating pressure Flow pmax qV max bar l/min 6 420/630 25 10 420/630 40 pmax qV max bar l/min 6 350 25 10 350 40 Detailed information: NG6 Type SED: RE 22049 Type SEW: RE 22058 NG10 Type SED: RE 22045 Type SEW: RE 22075

Directional poppet valves, direct operated, with solenoid actuation, for water emulsion and water
n n n n n

Size NG6 Porting pattern according to ISO 4401 Blocked port is leak-free closed Solenoids with detachable coil Reliable switching when under pressure over longer periods of standstill

Type SE
Size Operating pressure Flow pmax qV max bar l/min 6 420/630 25 Detailed information: RE 22042

On/off valves

50

Hydraulics

Bosch Rexroth AG

Directional poppet valves, direct operated with mechanical or fluidic actuation


n n n n n

Sizes NG6 and 10 Manual lever operation (type SMM) Roller plunger operation (type SMR) Hydraulic operation (type SH) Pneumatic operation (type SP)

Type SMM, SMR, SH and SP


Detailed information: RE 22340 Size Operating pressure Flow pmax qV max bar l/min 6 420/630 25 10 420/630 40

Directional poppet valves, direct operated, with solenoid actuation (high performance)
n n n n n n n

Sizes NG1 and 8 Leak-free isolation of closed port Reliable switching even after longer periods of standstill Wet-pin DC solenids Turnable solenoid coil With concealed manual override, optional (size 1) Leak-free on both sides

Type KSDER and KSDEU


Detailed information: NG1 2/2: RE 18136-20 3/2: RE 18136-21 NG8 2/2: RE 18136-12 Size Version Type Operating pressure Flow pmax qV max bar l/min 1 2/2 KSDER 350 20 1 2/2 KSDEU 500 12 8 2/2 KSDER 350 5 8 2/2 KSDEU 500 3 1 3/2 KSDER 350 12 1 3/2 KSDEU 500 6

Bosch Rexroth AG

Hydraulics

51

On/off valves

Directional poppet valves, pilot operated, with solenoid actuation


n n n n

Sizes 06, 10A, 12A, 16A and 16 Leak-free isolation of closed port Isolating on one or on both sides UNF installation space

Type VEI
Size Operating pressure Flow pmax qV max bar l/min 06 350 40 10A 350 70 12A 350 150 16A 350 200 16 350 260 Detailed information: RE 00162-02

Shut-off valves in sandwich plate design


n n n n n n

Sizes NG6 to 25 Directional spool valve, direct or pilot operated Porting pattern according to ISO 4401 Functioning as shut-off through valve or shut-off short-circuit through valve Electrohydraulic actuation (type Z4WEH), hydraulic actuation (type Z4WH) Wet-pin DC solenoid

Type Z4WEH, Z4WH and Z4WE


Types Z4WEH and Z4WH Size Operating pressure Flow Type Z4WE Size Operating pressure Flow pmax qV max bar l/min 6 315 50 pmax qV max bar l/min 10 315 160 16 315 300 25 315 650 Detailed information: NG6 Type Z4WE: RE 23193 NG10 Types Z4WEH and Z4WH: RE 24753 NG16 Types Z4WEH and Z4WH: RE 24761 NG25 Types Z4WEH and Z4WH: RE 24768

On/off valves

52

Hydraulics

Bosch Rexroth AG

Directional spool valves, direct operated, with solenoid actuation


n n n n n n n

Sizes NG6 to 10 For subplate mounting: Porting pattern according to DIN 24340 form A and ISO 4401 Wet-pin AC or DC solenoids Solenoids with detachable coil Electrical connection as individual connection or central connection Optional spool position monitoring (RE 24830) Smooth switching characteristics 3)

Type WE
Detailed information: NG6 1) RE 23164 2) RE 23178 3) RE 23183 4) RE 23178-00 NG10 RE 23183 5) RE 23327 6) RE 23351
3)

Size Version

6 Standard valve (DC solenoid only) 1) pmax qV max bar l/min 315 60

6 Heavy-duty valve 2)

6 Smoothly switching valve 3)

6 Reduced electrical power consumption (8 W) 4) 315 60 10 5-chamber version (DC solenoid only) 6) 315 120

Operating pressure Flow Size Version

350 80 10 Smoothly switching valve 3)

350 60 10 Standard valve 5)

Operating pressure Flow

pmax qV max

bar l/min

315 100

315 120

Directional spool valves, direct operated, with solenoid actuation (high performance)
n n n n n n

Sizes NG1 and 8 Fluid can flow through the valves in both directions Positive overlap prevents switching shocks Wet-pin DC solenids Turnable solenoid coil With concealed manual override, optional

Type KKDER
Detailed information: NG1 2/2: RE 18136-06 3/2: RE 18136-04 4/2: RE 18136-05 NG8 2/2: RE 18136-08 3/2: RE 18136-09 Size Version Operating pressure Flow pmax qV max bar l/min 1 2/2 350 55 1 3/2 350 60 1 4/2 350 40 8 2/2 350 45 8 3/2 350 30

Bosch Rexroth AG

Hydraulics

53

On/off valves

Directional spool valves, direct operated, with solenoid actuation (standard performance)
n n n n n

Size NG8 Fluid can flow through the valves in both directions Positive overlap prevents switching shocks Wet-pin DC solenids Turnable solenoid coil

Type KKDEN
Size Version Operating pressure Flow pmax qV max bar l/min 8 2/2 250 25 8 3/2 250 20 Detailed information: 2/2: RE 18136-16 3/2: RE 18136-17

Directional spool valves, direct operated, with fluidic actuation


n n n n n n

Sizes NG6 to 32 Porting pattern according to DIN 24340 form A and ISO 4401 Optional stroke adjustment (types H-WH, WH; size 10) Spool position monitoring by means of inductive position switch, optional (RE 24830) Hydraulic operation (types WH, WHZ and WHD) Pneumatic operation (types WN, WP and WPZ)

Type WH, WHZ, WHD, WN, WP and WPZ


Size Type Operating pressure Flow Size Type Operating pressure Flow pmax qV max bar l/min pmax qV max bar l/min 6 WH, WP 315 60 16 H-4WH, 4WH 350/280 300 6 WHZ, WPZ 315 60 (22) H-4WH, 4WH 350/280 450 10 WHD, WP, WN 315 120 25 H-4WH 350 650 10 H-4WH, 4WH 350/280 160 32 H-WH, 4WH 350/280 1100 Detailed information: NG6 Type WH, WHZ, WP, WPZ: RE 22282 NG10 Type WHD, WP, WN: RE 22331 NG10 to 32 Type H-4WH, 4WH: RE 24751

On/off valves

54

Hydraulics

Bosch Rexroth AG

Directional spool valves, direct operated, with mechanical or manual actuation


n n n n

Sizes NG6 to 32 Porting pattern according to DIN 24340 form A and ISO 4401 Optional spool position monitoring (RE 24830) Operation by means of Manual lever (type WMM) Roller plunger (type WMR, WMRZ, WMU) Rotary knob (type WMD) Rotary knob, lockable (type WMDA)

Detailed information: NG6: RE 22280 NG10: RE 22331 NG16 and 32: RE 22371

Size Type Operating pressure Flow Size Type Operating pressure Flow pmax qV max bar l/min pmax qV max bar l/min

6 315 60

10 350 120 22 H-WMM 350 450

16 H-WMM 350 300 32 H-WMM 350 1100

Bosch Rexroth AG

Hydraulics

55

On/off valves

Directional spool valves, pilot operated, with electrohydraulic actuation


n n n n n n n n n n n n n

Sizes NG10 to 102 Porting pattern according to DIN 24340 form A and ISO 4401 Wet-pin AC or DC solenoids Spring and/or pressure return of the main spool to its initial position Spring centering (NG10) Spring or pressure centering (sizes 16, 25 and 32) Optional auxiliary operating device Electrical connection as individual connection or central connection Optional switching time adjustment Stroke limitation of the main spool, optional Stroke limitation and/or end position control (NG16, 25 and 32), optional Optional spool position monitoring (RE 24830) Preload valve in the P channel of the main valve for sizes 16, 25 and 32

Type H-4WEH
Size Type Operating pressure Flow Size Type Operating pressure Flow pmax qV max bar l/min pmax qV max bar l/min 10 H-4WEH, 4WEH 350/280 160 16 H-4WEH, 4WEH 350/280 300 52 H-4WEH 350 2000 (22) H-4WEH, 4WEH 350/280 450 62 H-4WEH 350 3000 25 H-4WEH 350 650 82 H-4WEH 350 4500 32 H-4WEH, 4WEH 350/280 1100 102 H-4WEH 350 7000 Detailed information: NG10 to 32: RE 24751 NG52 to 102: On inquiry Spool position monitoring: RE 24830

Spool position monotoring for directional valves


n n n n n n n

Sizes NG6 to 32 For directional poppet valves type SED, SEW, SH, SP, SMM and SMR For diectional spool valves type WE, Z4WE, WMM, WMR, WH, WP, WEH and Z4WEH Inductive position switch and proximity sensors Direct monitoring of the spool position High reliability Long service life

Size Operating pressure Flow pmax qV max bar l/min

6 350 80

10 350 160

16 350 300

25 350 350

32 350 1100

Detailed information: RE 24830 NG52 to 102: on request

On/off valves

56

Hydraulics

Bosch Rexroth AG

Pressure relief valves in sandwich plate design, direct operated


n n n n

Sizes NG6 and 10 Porting pattern according to ISO 4401 3 pressure ratings: 80, 160, 315 bar 5 pressure relief functions: A - T, P - T, B - T, A - T as well as B - T, A - B and B - A 2 optional adjustment types: Sleeve with hexagon Lockable rotary knob with scale

Type ZDBY and Z2DBY


Detailed information: RE 25722 Size Operating pressure Flow pmax qV max bar l/min 6 315 60 10 315 120

Pressure relief valves, direct operated


n n n n n n

Sizes NG4 to 30 For subplate mounting ("P") For threaded connection ("G") As cartridge valve ("K") Type-tested safety valves in accordance with Pressure Equipment Directive 97/23/EC 3 optional adjustment types: Sleeve with hexagon socket and protective cap Rotary knob / hand wheel Lockable rotary knob

Type DBD
Detailed information: NG4: RE 25710 NG6 to 30: RE 25402 Size Version Operating pressure Flow Size Version Operating pressure Flow pmax qV max bar l/min pmax qV max bar l/min 4 "K" 500 20 15 "G" 400 250 6 "P,G,K" 400 50 20 "P,G,K" 400 250 8 "G" 400 120 25 "G" 315 330 10 "P,G,K" 630 120 30 "P,G,K" 315 330

Bosch Rexroth AG

Hydraulics

57

On/off valves

Pressure relief valves, direct operated


n n n n n

Size NG6 For subplate mounting As sandwich plate valve (type ZDBT) Use as pilot control valve 5 optional adjustment types: Hand wheel and locknut Square bolt with locknut Square bolt with locknut and protective cap Lockable rotary knob with scale Rotary knob with scale

Type DBT
Size Operating pressure Flow pmax qV max bar l/min 6 315 3 Detailed information: RE 25724

Pressure relief valves, direct operated


n n n

Size NG6 For subplate mounting 3 optional adjustment types: Sleeve with hexagon Lockable rotary knob with scale Rotary knob with scale

Type DB
Size Operating pressure Flow pmax qV max bar l/min 6 315 60 Detailed information: RE 25408

On/off valves

58

Hydraulics

Bosch Rexroth AG

Pressure relief valves, direct operated, with mechanical actuation (standard performance)
n n n n

Size NG0 High power density Various pressure ratings: 75, 150, 250, 350 bar Versatile use for simple pressure limitation function

Type KBD
Detailed information: RE 18105-01 Size Operating pressure Flow pmax qV max bar l/min 0 350 40

Pressure relief valves in sandwich plate design, pilot operated


n n n n

Sizes NG6 and 10 Porting pattern according to DIN 24340 form A and ISO 4401 4 pressure ratings: 50, 100, 200, 315 bar 5 pressure relief functions: A - T, P - T, B - T, A - T as well as B - T, A - B and B - A 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale

Type ZDB and Z2DB


Detailed information: NG6: RE 25751 NG10: RE 25761 Size Operating pressure Flow pmax qV max bar l/min 6 315 60 10 315 100

Bosch Rexroth AG

Hydraulics

59

On/off valves

Pressure relief valves, pilot operated


n n n

Size NG6 For subplate mounting: Porting pattern according to ISO 6264 2 optional adjustment types: Sleeve with hexagon Lockable rotary knob with scale

Type DBV
Size Operating pressure Flow pmax qV max bar l/min 6 315 60 Detailed information: RE 25726

Pump safety blocks, pilot operated


n n n n n n n

Sizes NG16 to 32 For direct mounting to the SAE pressure port of the pump Zero-pressure start-up and circulation of the pump Solenoid-operated unloading via built-on directional spool valve or directional poppet valve Electrical monitoring of the set pressure Proportional pressure limitation and unloading using external or integral control electronics Type-tested safety valves in accordance with Pressure Equipment Directive 97/23/EC

Type DBA, DBAW and DBAE


Size Operating pressure Flow pmax qV max bar l/min 16 350 300 25 350 400 32 350 400 Detailed information: RE 25890

On/off valves

60

Hydraulics

Bosch Rexroth AG

Pump safety blocks, pilot operated


n n n n n n n n

Sizes NG32 and 40 For direct mounting to the SAE pressure port of the pump Zero-pressure start-up and circulation of the pump With integrated check valve, optional Solenoid-operated unloading via built-on directional spool valve or directional poppet valve Switching shock damping, optional (type DBAW only) Type-tested safety valves in accordance with Pressure Equipment Directive 97/23/EC 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale

Type DBA and DBAW


Detailed information: RE 25880 Size Operating pressure Flow Without check valve With check valve pmax qV max qV max bar l/min l/min 32 350 600 350 40 350 650 450

Bosch Rexroth AG

Hydraulics

61

On/off valves

Pressure relief valves, pilot operated


n n n n n n n n n n

Sizes NG6 to 30 For subplate mounting ("P"): Porting pattern according to ISO 6264 For block installation ("C") For threaded connection ("G") For flanged connection ("F") As cartridge valve ("K") Solenoid-operated unloading via built-on directional spool valve or directional poppet valve Switching shock damping, optional (type DBAW only) Type-tested safety valves in accordance with Pressure Equipment Directive 97/23/EC 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale

Type DB and DBW


Size Component series Operating pressure Flow "P" "G" "C" Size Component series Operating pressure Flow "K" "P" "G" Size Component series Operating pressure Flow "K" "P" "F" pmax qV max qV max qV max bar l/min l/min l/min pmax qV max qV max qV max bar l/min l/min l/min pmax qV max qV max qV max bar l/min l/min l/min 10 5X 350 250 250 215 6 4X 315 60 15 5X 350 500 10 4X 315 100 20 5X 350 500 500 10 4X 350 200 150 25 5X 350 500 15 4X 350 300 20 1X 350 300 30 5X 350 650 650 650 20 4X 350 400 300 52 3X 315 2000 2000 Detailed information: Component series 5X NG10 to 30: RE 25802 Component series 4X NG6 and 10 ("K"): RE 25731 NG10, 15, 20: RE 25818 Component series 3X NG52: RE 25850 Component series 1X NG20: RE 25818

On/off valves

62

Hydraulics

Bosch Rexroth AG

Pressure-reducing valves in sandwich plate design, direct operated


n n n n n

Sizes NG6 and 10 Porting pattern according to DIN 24340 form A and ISO 4401 Pressure reduction in channel A, B or P 4 pressure ratings: 25, 75, 150, 210 bar 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional

Type ZDR.D
Detailed information: NG6: RE 26570 NG10: RE 26585 Size Component series Operating pressure Flow pmax qV max bar l/min 6 4X 210 50 10 5X 210 80

Pressure-reducing valves, direct operated


n n


n n

Sizes NG6 and 10 Porting pattern NG6 according to DIN 24340 form A and ISO 4401 NG10 according to ISO 5781 5 pressure ratings: 25, 75, 150, 210, 315 bar 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional

Type DR.DP
Detailed information: NG6: RE 26564 NG10: RE 26580 Size Component series Secondary pressure, adjustable Flow pmax qV max bar l/min 6 5X 315 60 10 4X 210 80

Bosch Rexroth AG

Hydraulics

63

On/off valves

2-way pressure-reducing valves, direct operated (high-performance)


n n n n

Size NG2 Mounting cavity according to R/ISO 7789-27-01-1-98 3 pressure ratings: 100, 210, 315 bar Versatile use for simple pressure-reducing functions without leakage oil drain

Type KRD
Size Component series Operating pressure Secondary pressure, adjustable Flow pmax pmax qV max bar bar l/min 2 B 400 315 25 Detailed information: RE 18111-03

Pressure-reducing valves, direct operated, with pressure monitoring


n n n n n n n n

Size NG6 For subplate mounting ("P"): Porting pattern according to DIN 24340 form A and ISO 4401 As sandwich plate valve ("Z") Clamping pressure adjustment and monitoring in a single unit Common adjustment for clamping and monitoring pressure Pressure monitoring, internal or optionally external on consumer Adjustable switching distance between reduced pressure and monitored pressure Limitation of the max. monitored pressure and secondary pressure

Type DRHD and ZDRHD


Size Operating pressure Secondary pressure, adjustable Flow pmax pmax qV max bar bar l/min 6 200 100 40 Detailed information: RE 26576

On/off valves

64

Hydraulics

Bosch Rexroth AG

Pressure reducing valves in sandwich plate design, pilot operated


n n n n n

Size NG10 Porting pattern according to ISO 4401 Pressure reduction in channel A, B or P 4 pressure ratings: 50, 100, 200, 315 bar 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional

Type ZDR
Detailed information: RE 26861 Size Operating pressure Flow pmax qV max bar l/min 10 315 100

Pressure reducing valves in sandwich plate design, pilot operated


n n n n n n

Size NG10 Porting pattern according to ISO 4401 Pressure reduction in channel A, B or P 4 pressure ratings: 30, 80, 160, 315 bar Pressure gauge connection 2 optional adjustment types: Sleeve with hexagon socket Lockable rotary knob with scale Check valve, optional

Type ZDRY
Detailed information: RE 26868 Size Operating pressure Flow pmax qV max bar l/min 10 315 120

Bosch Rexroth AG

Hydraulics

65

On/off valves

Pressure reducing valves, pilot operated


n n n n

Sizes NG10 and 16 For subplate mounting ("P"): Porting pattern according to ISO 4401 4 pressure ratings 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale

Type 3DR
Size Operating pressure Flow pmax qV max bar l/min 10 315 120 16 250 220 Detailed information: NG10: RE 26915 NG16: RE 26928

3-way pressure reducing valves, direct operated (high-performance)


n n n n n

Size NG1 Mounting cavity R/KTV.1 4 pressure ratings: 50, 100, 210, 315 bar Versatile use for pressure-reducing functions Low control deviations in the p-qV characteristics

Type KTV
Size Component series Operating pressure Secondary pressure, adjustable Flow pmax pmax qV max bar bar l/min 1 A 350 315 100 Detailed information: RE 18111-02

On/off valves

66

Hydraulics

Bosch Rexroth AG

Pressure reducing valves, pilot operated


n n n n n n n

Sizes NG10 to 32 For subplate mounting ("P"): Porting pattern to ISO 5781 For block installation ("C") For threaded connection ("G") As cartridge valve ("K") 4 pressure ratings: 50, 100, 200, 315 bar 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Optional check valve ("P only")

Type DR
Detailed information: Component series 3X NG10 ("K"): RE 26850 Component series 4X NG10 and 25: RE 26893 Component series 5X NG10 to 32: RE 26892 Size Component series Secondary pressure, adjustable Flow "P" "G" Size Component series Secondary pressure, adjustable Flow "P" "G" "C" pmax qV max qV max qV max bar l/min l/min l/min pmax qV max qV max bar l/min l/min Size Component series Secondary pressure, adjustable Flow "P" "G" "K" pmax qV max qV max qV max bar l/min l/min l/min 10 3X 315 100 10 5X 350 150 150 10 4X 315 80 80 80 15 5X 350 300 25 5X 350 400 25 4X 315 160 160 160 20 5X 350 300 300 32 5X 350 400 400 400

Bosch Rexroth AG

Hydraulics

67

On/off valves

Pressure sequencing valves, direct operated


n n

Sizes NG6 and 10 Porting pattern NG6 according to DIN 24340 form A and ISO 4401 NG10 according to ISO 5781 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional

Type DZ.D
Size Sequencing pressure Flow pmax qV max bar l/min 6 315 60 10 210 80 Detailed information: NG6: RE 26076 NG10: RE 26099

Pressure sequencing valves, pilot operated


n n n n n

Sizes NG10 to 32 For subplate mounting ("P"): Porting pattern to ISO 5781 For block installation ("C") Suitable for use as preload, sequencing and changeover valve 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional

Type DZ
Size Version Sequencing pressure Flow pmax qV max bar l/min 10 "P" 315 200 25 "P" 315 400 32 "P,C" 315 600 Detailed information: RE 26391

On/off valves

68

Hydraulics

Bosch Rexroth AG

Pressure cut-off valves, pilot operated (high-performance)


n n n n n n n

Size NG2 Mounting cavity R/KAV.2 4 pressure ratings: 50, 100, 210, 315 bar High switching capacity Infinitely variable switching pressure differential Pilot unit with main spool Hexagon with protective cap

Type KAV
Detailed information: RE 18107-01 Size Component series Operating pressure Flow pmax qV max bar l/min 2 A 350 140

Pressure cut-off valves, pilot operated


n n n n n n

Sizes NG6 to 30 For subplate mounting ("P"): Porting pattern according to ISO 4401 For block installation ("C") As cartridge valve ("K") Solenoid-operated unloading via built-on directional valve (sizes 10, 20, 30) 4 optional adjustment types: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale

Type DA
Detailed information: NG6: RE 26404 NG10, 25, 32: RE 26411 Size Version Component series Cut-off pressure Flow Switching pressure diff. 10 % Switching pressure diff. 17 % pmax qV max qV max qV max bar l/min l/min l/min 6 "P, K" 4X 315 30 10 "P" 5X 315 40 60 25 "P" 5X 315 80 120 32 "P, C" 5X 315 120 240

Bosch Rexroth AG

Hydraulics

69

On/off valves

Throttle check valves in sandwich plate design


n n n n n

Sizes NG6 to 25 Porting pattern according to DIN 24340 form A and ISO 4401 For limiting the main or pilot flow of one or two consumers Meter-in or meter-out throttling 4 optional adjustment types: Setscrew with locknut Lockable rotary knob with scale Rotary knob with scale Spindle with hexagon socket and scale

Type Z2FS
Size Operating pressure Flow pmax qV max bar l/min 6 315 80 10 315 160 16 350 250 25 350 360 Detailed information: NG6: RE 27506 NG10: RE 27518 NG16: RE 27526 NG25: RE 27536

Throttle valves in sandwich plate design


n n n n

Sizes NG6 and 10 Porting pattern according to ISO 4401 For limiting the main or pilot flow of two consumer ports Adjustment type: Spindle with hexagon socket

Type Z.FG
Size Operating pressure Flow pmax qV max bar l/min 6 315 70 10 315 160 Detailed information: NG6: RE 27510 NG10: RE 27524

On/off valves

70

Hydraulics

Bosch Rexroth AG

Throttle valves and throttle check valves


n n n n n

Sizes NG6 to 102 For in-line installation Related to pressure and viscosity Type MG: Throttling in both directions of flow Type MK: Throttling in only one direction of flow, free flow in the opposite direction (cracking pressure 0.5 bar)

Type MG and MK
Detailed information: NG6 to 30: RE 27219 NG52 to 102: On inquiry Size Operating pressure Flow Size Operating pressure Flow pmax qV max bar l/min pmax qV max bar l/min 6 315 15 8 315 30 30 315 400 10 315 50 52 315 700 15 315 120 62 315 1100 20 315 200 82 315 1800 25 315 300 102 315 3000

Fine throttle
n n n n n n

Sizes NG5 to 10 For subplate mounting For threaded connection (NG5 und 10) For block installation (NG5 und 10) Lockable rotary knob (NG5 and 10) Hexagon socket with counter nut (NG6)

Type F
Detailed information: NG5 and 10: RE 27761 NG6: RE 27763 Size Operating pressure Flow pmax qV max bar l/min 5 210 20 6 315 60 10 210 80

Bosch Rexroth AG

Hydraulics

71

On/off valves

2-way flow high response valves in sandwich plate design


n n n

Size NG6 Porting pattern according to DIN 24340 form A and ISO 4401 With flow control in channel A, B, A and B or T (P)

Type Z2FRM
Size Operating pressure Flow Pmax qV max bar l/min 6 315 32 Detailed information: RE 28164

2-way flow control valves


n n


n n n n n n n n n

Sizes NG6 to 16 For subplate mounting: NG6: Porting pattern according to DIN 24340 Form A and ISO 4401 NG10 und 16: Porting pattern according to ISO 6263 Manual actuation (type 2FRM) Hydraulic actuation (type 2FRH) Electrohydraulic actuation (type 2FRW) Flow control in both directions through rectifier sandwich plate, optional (type Z4S) Stroke limitation of the toothed piston drive that can be adjusted on both ends (types 2FRH and 2FRW) With actual value potentiometer for continuous monotoring of the throttle orifice setting, optional (type 2FRH and 2 FRW) With external closure of the pressure compensator, optional (size 6) Check valve, optional (size 6) Pressure compensator stroke limitation for reducing start-up jumps, optional (sizes 10 and 16)

Type 2FRM, 2FRH and 2FRW


Size Type Operating pressure 1) Pilot pressure Flow Pmax pSt qV max bar bar l/min 6 2FRM 315 32 10 2FRM, 2FRH, 2FRW 315 315 50 16 2FRM, 2FRH, 2FRW 315 315 160 Detailed information: NG6: RE 28163 NG10 and 16: RE 28389

1)

NG6 with rectifier sandwich plate up to 210 bar

On/off valves

72

Hydraulics

Bosch Rexroth AG

2-way flow control valves


n n n n

Sizes NG6 and 10 As cartridge valve ("K") With integrated check valve Low start-up jump

Type 2FRM.K
Detailed information: RE 28155 Size Operating pressure Flow Pmax qV max bar l/min 6 315 32 10 210 60

Rectifier sandwich plates (Graetz circuit) for combination with flow control valves
n n n

Sizes NG6 to 16 For ensuring a rectified flow through a built-on flow control valve Can be used for supply and return flow

Type Z4S
Detailed information: NG6: RE 28163 NG10 and 16: RE 28389 Size Component series Operating pressure Flow pmax qV max bar l/min 6 1X 210 32 10 3X 315 50 16 2x 315 160

Bosch Rexroth AG

Hydraulics

73

On/off valves

2-way cartridge valves with directional function


n n n n n n n


n n n n

Sizes NG16 to 160 Standardized installation according to DIN ISO 7368 (up size 100) Standard area ratios 2:1 and 14.3:1 "High flow" as a standard Valve poppet with and without damping nose Various cracking pressures Control cover, optionally with Integrated poppet/shuttle valve Build-on possibility for directional poppet/spool valve or combination Limit switch monitoring Stroke limitation Variable fitting of nozzles Shaft sealing, optional High-pressure version on request Special media (e.g. emulsion, water) on request

Type LC..A, LC..B (cartridge) and LFA (control cover)


Size Operating pressure 1) Flow 2) Size Operating pressure 1) Flow 2) pmax qV max bar l/min pmax qV max bar l/min 16 420 320 63 420 4000 25 420 800 80 420 6200 32 420 1300 100 420 10600 40 420 2200 125 420 16000 50 420 2900 160 420 25000 Detailed information: RE 21010

1) 2)

Depending on variant p 10 bar, without damping nose

On/off valves

74

Hydraulics

Bosch Rexroth AG

2-way cartridge valves with pressure function


n n n n


n n n n n n n

Sizes NG16 to 100 Standardized installation according to DIN ISO 7368 Implementation of unloading, isolating and pressure relief, pressure reducing and pressure sequencing functions possible Installation kit optionally with Poppet Poppet/spool plunger Directional spool Manual and/or electrical-proportional pressure adjustment possible Integrated in the control cover Separate pilot control valve Various combination options Various cracking pressures Pressure ratings ranging from 25 to 400 (420) bar (depending on the pilot control valve) Various adjustment elements for manual pressure adjustment Variable fitting of nozzles Shaft sealing, optional High-pressure version on request Special media (e.g. emulsion, water) on request

Type LC..D.: (cartridge) and type LFA..DB (control cover)


Detailed information: RE 21050 Type LC..DB (cartridge) and type LFA..DB (control cover) Size Operating pressure Flow 1) pmax qV max bar l/min 16 420 250 25 420 400 32 420 600 40 400 1000 50 400 2000 63 400 2500 80 400 5500 100 400 9500

Type LC..DR (cartridge) and type LFA..DB (control cover) Size Operating pressure Flow 2) pmax qV max bar l/min 16 315 150 25 315 300 32 315 450 40 315 1000 50 315 1300 63 315 2000 80 315 2800

Type LC..DB (cartridge) and type LFA..DR (control cover) Size Operating pressure Flow 3) Size Operating pressure Flow 3) pmax qV max bar l/min pmax qV max bar l/min 16 315/350 175 50 315/350 1400 25 315/350 320 63 315/350 1750 32 315/350 500 80 315/350 3200 40 315/350 700 100 315/350 4900

1) 2) 3)

Poppet plunger ("E") Directional spool ("D") Poppet/spool plunger ("E")

Notes

Proportional, high-response and servovalves


Proportional valves
Proportional valves are used as directional, pressure and flow control valves. Using integrated electronics (OBE), they reduce the cabling effort and simplify handling while offering exact reproducibility and low manufacturing tolerances. Performance profile n Sizes 6 to 52 n Flow up to 2800 l/min n Maximum operating pressure 350 bar n Proportional solenoid with position control n Rugged electronics for stationary and mobile applications

High-response valves
High-response valves are compact and robust. They are convincing in their high dynamics and control accuracy with closed-loop control of position, velocity, pressure and force.

Servo-valves
Servo-valves are hydraulically pilotoperated 2- or 3-stage directional valves. Because of their high dynamics they are used predominantly for the closed-loop controls of position, force or pressure, and velocity. Performance profile n Sizes NG6 to 32 n Flow up to 1800 l/min n Maximum operating pressure 315 bar n Integral electronics

Performance profile n Sizes NG6 to 160 n Flow up to 18000 l/min n Maximum operating pressure 420 bar n Integral electronics, also as complete axis controller with control functions

Proportional, high-response and servo-valves

76

Hydraulics

Bosch Rexroth AG

Proportional directional valves, direct operated, without electrical position feedback


n n n n n n n

Sizes NG6 and 10 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow Proportional solenoid operation Spring-centered control spool Different spool overlaps possible Integral electronics (OBE) for type 4WRAE

Type 4WRA and 4WRAE


Detailed information: RE 29055 Size Operating pressure Nominal flow Maximum hysteresis Step response Operating voltage Comm. value signal Control electronics 0 to 90 % OBE OBE Type 4WRA Tu+Tg U U I Ports A, B, P p = 10 bar pmax qV nom bar l/min % ms V V mA 6 315 7, 15, 30 5 < 40 24 10 4 to 20 VT-VSPA2-1 VT-VSPD-1 VT-MSPA2-1 10 315 30, 60 5 < 140 24 10 4 to 20

Card, analog Card, digital Module, analog

Bosch Rexroth AG

Hydraulics

77

Proportional, high-response and servo-valves

Proportional directional valves, direct operated, with electrical position feedback


n n n n n n n

Sizes NG6 and 10 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow Proportional solenoid operation Spring-centered control spool Different spool overlaps possible Integral electronics (OBE) for type 4WREE

Type 4WRE and 4WREE


Size Operating pressure Nominal flow Maximum hysteresis Step response Operating voltage Comm. value signal Control electronics 0 to 90 % OBE OBE Type 4WRE 4/3-way version Tu+Tg U U I Ports A, B, P p = 10 bar pmax qV nom bar l/min % ms V V mA 6 315 8, 16, 32 0.1 20 24 10 4 to 20 VT-VRPA2-1 VT-VRPD-2 VT-MRPA2-1 VT-MRPA1-1 VT-MRPA2-2 VT-MRPA1-2 10 315 25, 50, 75 0.1 40 24 10 4 to 20 VT-VRPA2-2 Detailed information: RE 29061

Card, analog Card, digital Module, analog

4/2-way version

Card, analog

Proportional directional valves, direct operated, with integrated electronics (OBE), electrical position feedback and spool position monitoring
n n n n n n

Sizes NG6 and 10 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow Proportional solenoid operation Spring-centered control spool Optional deadband compensation

Type 4WREEM
Size Operating pressure Nominal flow Maximum hysteresis Step response Operating voltage Comm. value signal 0 to 90 % OBE OBE Tu+Tg U U Ports A, B, P p = 10 bar pmax qV nom bar l/min % ms V V 6 315 4, 8, 16, 32 0.1 20 24 10 10 315 25, 50, 75 0.1 40 24 10 Detailed information: RE 29064

Proportional, high-response and servo-valves

78

Hydraulics

Bosch Rexroth AG

4/3 proportional directional valve with integral digital electronics and field bus interface (IFB-P)
n n n n n

Sizes NG6 and 10 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow Analog or bus interface for command value Field bus connection CAN bus with CANopen protocol DS408 PROFIBUS DP V0/V1 Quick start-up via PC and commissioning software

Type 4WREF
Detailed information: RE 29048 Size Operating pressure Nominal flow Maximum hysteresis Operating voltage Comm. value signal OBE OBE U U I field bus Ports P, A, B p = 10 bar pmax qV nom bar l/min % V V mA 6 315 8, 16, 32 0.1 24 10 4 to 20 CAN-Bus, PROFIBUS DP 10 315 25, 50, 75 0.1 24 10 4 to 20 CAN-Bus, PROFIBUS DP

2/2 proportional directional valves, direct operated (highperformance)


n n n n n

Size 1 Direct operated proportional valve for controlling the magnitude of a flow Actuation by proportional solenoid with central thread and detachable coil Turnable solenoid coil Flow in both directions

Type KKDS
Detailed information: RE 18139-06 Frame size Version Component series Operating pressure Nominal flow Maximum hysteresis Step response Control electronics 0 to 100 % 100 to 0 % Tu+Tg Tu+Tg 1 2 2 1 pmax qV nom qV nom bar l/min l/min % ms ms 1 N B 350 38 34 5 < 65 < 65 VT-MSPA1-100 VT-SSPA1-100 1 P B 350 32 45 5 < 65 < 65

Card, analog Connector, analog

Bosch Rexroth AG

Hydraulics

79

Proportional, high-response and servo-valves

Proportional directional valves, pilot operated, without electrical position feedback


n n n n n n n

Sizes NG10 to 52 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow Pilot control via 3-way pressure reducing valve Spring centering and anti-rotation feature of the main spool Different spool overlaps possible Integral electronics (OBE) for type 4WRZE

Type 4WRH, 4WRZ and 4WRZE


Size Operating pressure Nominal flow Maximum hysteresis Step response Operating voltage Comm. value signal Control electronics 0 to 90 % OBE OBE Type 4WRZ Tu+Tg U U I Port P p = 10 bar pmax qV nom bar l/min % ms V V mA 10 315 25, 50, 85 6 40 24 10 4 to 20 16 350 25 350 32 350 52 350 1000 6 450 24 10 4 to 20 Detailed information: RE 29115

100, 150 220, 325 360, 520 6 70 24 10 4 to 20 6 90 24 10 4 to 20 VT-VSPA2-1 VT-VSPD-1 VT 11118 6 170 24 10 4 to 20

Card, analog Card, digital Module, analog

Proportional, high-response and servo-valves

80

Hydraulics

Bosch Rexroth AG

Proportional directional valve, pilot operated, without electrical position feedback, with position indication
n n n n n n

Sizes NG10 to 25 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow In connection with contacted switch-off, meets the requirements for safety-relevant parts of a controller according to category 1, EN ISO 13849-1:2006 Suitable for use in safety-relevant parts of controls of category 4, EN ISO 13849-1:2006 Integral electronics (OBE) for type 4WRZEM

Type 4WRHM, 4WRZM, 4WRZEM


Detailed information: RE 29117 (in preparation) Size Operating pressure Nominal flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE Type 4WRZM U U I Port P p = 10 bar pmax qV nom bar l/min % V V mA 10 315 25, 50, 85 6 24 10 4 to 20 16 350 100, 150 6 24 10 4 to 20 VT-VSPA2-1 VT-VSPD-1 VT 11118 25 350 220, 325 6 24 10 4 to 20

Card, analog Card, digital Module, analog

Proportional directional valve, pilot operated, without electrical position feedback, with position indication
n n n n n

Size NG32 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow Suitable for use in safety-relevant parts of controls of category 4, EN ISO 13849-1:2006 Integral electronics (OBE) for type 4WRZE...402

Type 4WRH...402, 4WRZ...402, 4WRZE...402


Detailed information: RE 29118 (in preparation) Size Operating pressure Nominal flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE Type 4WRZ...402 U U I Port P p = 10 bar pmax qV nom bar l/min % V V mA 32 350 360, 520 6 24 10 4 to 20 VT-VSPA2-1 VT-VSPD-1 VT 11118

Card, analog Card, digital Module, analog

Bosch Rexroth AG

Hydraulics

81

Proportional, high-response and servo-valves

Proportional directional valves, pilot operated, with integral electronics (OBE) and electrical position feedback
n n n n n

Sizes NG10 to 35 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow Pilot control via 3-way proportional directional valve without position feedback Spring-centering of the main spool

Type 4WRKE
Size Operating pressure Nominal flow Maximum hysteresis Step response Operating voltage Comm. value signal 0 to 90 % OBE Tu+Tg U U I p = 10 bar pmax qV nom bar l/min % ms V V mA 10 315 25, 50, 100 1 20 24 10 16 350 125, 200 1 30 24 10 25 350 220, 350 1 50 24 10 27 210 500 1 50 24 10 32 350 400, 600 1 80 24 10 35 350 1000 1 120 24 10 Detailed information: RE 29075

4 to 20, 10

Proportional, high-response and servo-valves

82

Hydraulics

Bosch Rexroth AG

Proportional pressure relief valves, direct operated


n n n n n n n n

Size NG6 Porting pattern according to DIN 24340 form A and ISO 4401 Valve for limiting a system pressure Proportional solenoid operation For subplate mounting Linearized pressure/command value characteristic curve Also available as screw-in cartridge valve Integral electronics (OBE) for type DBETE

Type DBET and DBETE


Detailed information: RE 29162 Size Operating pressure Flow Maximum hysteresis Step response Operating voltage Comm. value signal Control electronics 0 to 100 % 100 to 0 % OBE OBE Tu+Tg Tu+Tg U U I Type DBET pmax qV max bar l/min % ms ms V V mA 6 420 2 <4 70 70 24 0 to 10 4 to 20 VT-VSPA1-2-1X VT-VSPD-1-2X VT-MSPA1-1-1X VT-SSPA1-1-1X

Card, analog Card, digital Module, analog Connector, analog

Bosch Rexroth AG

Hydraulics

83

Proportional, high-response and servo-valves

Proportional pressure relief valves, direct operated, with position feedback


n n n n n

Size NG6 Porting pattern according to ISO 4401 Proportional solenoid operation Adjustable by specifying the position of the solenoid armature Integral electronics (OBE) for type DBETBEX

Type DBET
Size Type Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE U U I Type DBETBX Port P Port T pmax pmax qV max bar bar l/min % V V mA 6 DBETBX 315 2 2 0.3 VT-VRPA1-537 6 DBETBEX 315 250 2 0.2 24 0 to 10 4 to 20 VT-VRPA1-537 Detailed information: Type DBETBX: RE 29150 Type DBETBEX: RE 29151

Card, analog

Proportional pressure relief valves, direct operated (high-performance)


n n n n n n n n

Size 8 Pilot valve Direct operated valve for limiting a system pressure Proportional solenoid operation Proportional solenoid with central thread and detachable coil Screw-in cartridge valve Fine-balancing of the command value/pressure characteristic curve externally on the control electronics In the event of a power failure, the minimum set ("A") or maximum ("B") pressure will be reached.

Type KBPS
Frame size Component series Operating pressure Flow Maximum hysteresis Step response Control electronics 0 to 100 % 100 to 0 % Tu+Tg Tu+Tg pmax qV max bar l/min % ms ms 8 A 420 2 4 < 70 < 70 VT-SSPA1-5 Detailed information: Version "A": RE 18139-04 Version "B": RE 18139-05

Connector, analog

Proportional, high-response and servo-valves

84

Hydraulics

Bosch Rexroth AG

Proportional pressure relief valves, pilot operated


n n n n n n n n

Size NG6 Porting pattern according to DIN 24340 form A and ISO 4401 Valve for limiting a system pressure Proportional solenoid operation For subplate mounting, types DBE and DBEE Sandwich plate version, types ZDBE and ZDBEE Linearized pressure/command value characteristic curve Integral electronics (OBE) for types DBEE and ZDBEE

Type (Z)DBE and (Z)DBEE


Detailed information: RE 29158 Size Operating pressure Flow Maximum hysteresis Step response Operating voltage Comm. value signal Control electronics 10 to 90 % 90 to 10 % OBE OBE Type (Z)DBE Tu+Tg Tu+Tg U U pmax qV max bar l/min % ms ms V V 6 315 30 1.5 80 50 24 0 to 10 VT-VSPA1-1 VT-VSPD-1 VT 11131

Card, analog Card, digital Module, analog

Bosch Rexroth AG

Hydraulics

85

Proportional, high-response and servo-valves

Proportional pressure relief valves, pilot operated


n n n n n n n n

Sizes NG10 to 32 Porting pattern according to DIN 24340 form E Valve for limiting a system pressure Proportional solenoid operation For subplate mounting Maximum pressure relief function with types DBEM and DBEME Linearized pressure/command value characteristic curve (sizes 10 and 25) Integral electronics (OBE) for types DBEE and DBEME

Type DBE(M) and DBE(M)E


Size Operating pressure Flow Maximum hysteresis Step response Operating voltage Comm. value signal Control electronics 0 to 100 % 100 to 0 % OBE OBE Type DBE Tu+Tg Tu+Tg U U pmax qV max bar l/min % ms ms V V 24 0 to 10 VT-VSPA1-1 VT-VSPD-1 VT 11131 10 350 200 1.5 25 350 400 1.5 150 150 24 0 to 10 VT-VSPA1-1 VT-VSPD-1 VT 11131 24 0 to 10 VT-VSPA1-1 VT-VSPD-1 VT 11030 32 350 600 1.5 Detailed information: NG10 and 25: RE 29160 NG32: RE 29142

Card, analog Card, digital Module, analog

Proportional, high-response and servo-valves

86

Hydraulics

Bosch Rexroth AG

Pressure relief valves with direct current motor operation, pilot operated
n n n n n n n

Sizes NG8 to 32 Porting pattern according to ISO 6264 For subplate mounting, threaded connection and block installation Valve for limiting a system pressure Direct current motor operation With actual value potentiometer or limit switch Self-locking in case of power failure

Type DBG
Detailed information: RE 29139 Size Operating pressure Flow Maximum hysteresis Control electronics Size Operating pressure Flow Maximum hysteresis Control electronics pmax qV max bar l/min % Module, analog pmax qV max bar l/min % Module, analog 8 315 100 5 VT-VRM1-1 20 315 400 5 VT-VRM1-1 10 315 200 5 VT-VRM1-1 25 315 400 5 VT-VRM1-1 16 315 200 5 VT-VRM1-1 32 315 600 5 VT-VRM1-1

Bosch Rexroth AG

Hydraulics

87

Proportional, high-response and servo-valves

Proportional pressure relief valves, pilot operated


n n


n n n n

Sizes NG6 and 10 Porting pattern: NG6: according to ISO 4401 NG10: according to ISO 5781-AG-06-2-A Valve for limiting the system pressure Proportional solenoid operation Adjustable by specifying the position of the solenoid armature Integral electronics (OBE) for type DBEBE

Type DBE
Size Type Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE U U I Type DBE Port P Port T pmax pmax qV max bar bar l/min % V V mA 6 DBE6X 315 250 40 4 VT-VSPA1508(525) VT-VSPD-1 VT-MSPA1508(525) VT-SSPA1508(525) 10 DBE10Z Port P Port T Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE U U I Type DBE pmax pmax qV max bar bar l/min % V V mA 315 2 120 5 VT-VSPA1-508 VT-MSPA1-508 VT-SSPA1-508 10 DBEB10Z 315 2 120 1 VT-VSPA-537 6 DBEBE6X 315 250 40 1 24 0 to 10 4 to 20 Detailed information: NG6 Type DBE6X: RE 29156 Type DBEBE6X: RE 29159 NG10 Type DBE10Z: RE 29140 Type DBEB10Z: RE 29141 Type DBEBE10Z: RE 29163

Card, analog Card, digital Module, analog Connector, analog

Size Type Operating pressure

10 DBEBE10Z 315 2 120 1 24 0 to 10 4 to 20

Card, analog Module, analog Connector, analog

Proportional, high-response and servo-valves

88

Hydraulics

Bosch Rexroth AG

Proportional pressure relief valves, pilot operated (high-performance)


n n n n n n

Size 3 Pilot operated valves for limiting a system pressure Proportional solenoid operation Proportional solenoid with central thread and detachable coil Screw-in cartridge valve In the event of a power failure, the minimum set ("A") or maximum ("B") pressure will be reached.

Type KBVS
Detailed information: Version "A": RE 18139-08 Version "B": RE 18139-07 Frame size Component series Operating pressure Flow Maximum hysteresis Step response Control electronics 0 to 100 % 100 to 0 % Tu+Tg Tu+Tg pmax qV max bar l/min % ms ms 3 A 350 200 <6 100 100 VT-SSPA1-5...24

Connector, analog

Proportional pressure reducing valves, direct operated


n n n n n n

Size NG6 Porting pattern according to DIN 24340 form A and ISO 4401 Valve for reducing a system pressure Proportional solenoid operation For subplate mounting Integrated electronics (OBE) for type 3DREPE

Type 3DREP and 3DREPE


Detailed information: RE 29184 Size Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE U U I Type 3DREP pmax qV max bar l/min % V V mA 6 100 15 5 24 10 4 to 20 VT-VSPD1 VT 11118

Card, digital Module, analog

Bosch Rexroth AG

Hydraulics

89

Proportional, high-response and servo-valves

Proportional pressure reducing valves, pilot operated


n n n n n n n n

Sizes NG6 and 10 Porting pattern according to DIN 24340 form A and ISO 4401 Valve for reducing a system pressure Proportional solenoid operation Types (Z)DRE 6 for subplate mounting and in sandwich plate design Type ZDRE(E) 10 possible only in sandwich plate version Linear pressure/command value characteristic curve Integral electronics (OBE) for type ZDREE 10

Type (Z)DRE 6 and ZDRE(E) 10


Size Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE U U I Type (Z)DRE pmax qV max bar l/min % V V mA 6 210 30 2 VT-VSPA1(K)-1 VT-VSPD-1 VT 11132 10 315 80 3 24 0 to 10 4 to 20 VT-VSPA1-11 VT-VSPD-1 VT-MSPA1-11 Detailed information: NG6: RE 29175 NG10: RE 29279

Card, analog Card, digital Module, analog

Proportional pressure reducing valves, pilot operated


n n n n n n n n n

Sizes NG10 to 32 Position of the ports according to DIN 24340 form D Valve for reducing a system pressure Proportional solenoid operation For subplate mounting Linear pressure/command value characteristic curve Maximum pressure relief function with types DREM and DREME Optional check valve between ports A and B Integral electronics (OBE) for types DREE and DREME

Type DRE(M) and DRE(M)E


Size Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE Type DRE(M) U U pmax qV max bar l/min % V V 10 315 200 2.5 24 0 to 10 VT-VSPA1(K) VT-VSPD-1 VT 11724 25 315 300 2.5 24 0 to 10 VT-VSPA1(K) VT-VSPD-1 VT 11724 32 315 300 2.5 24 0 to 10 VT-VSPA1(K) VT-VSPD-1 VT 11030 Detailed information: NG10 and 25: RE 29176 NG32: RE 29178

Card, analog Card, digital Module, analog

Proportional, high-response and servo-valves

90

Hydraulics

Bosch Rexroth AG

Proportional pressure reducing valves, pilot operated


n n


n n n n

Sizes NG6 and 10 Porting pattern: NG6: according to ISO 4401 NG10: according to ISO 5781-AG-06-2-A Valve for reducing a system pressure Proportional solenoid operation Adjustable by specifying the position of the solenoid armature Integral electronics (OBE) for type DREBE

Type DRE
Detailed information: NG6 Type DRE6X: RE 29177 Type DREB6X: RE 29182 Type DREBE6X: RE 29195 NG10 Type DRE10Z: RE 29197 Type DREB10Z: RE 29198 Type DREBE10Z: RE 29199 Size Type Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE U U I Type DRE Port P Port T pmax pmax qV max bar bar l/min % V V mA 6 DRE6X 315 250 40 4 VT-VSPA1-508 VT-MSPA1-508 VT-SSPA1-508 6 DREB6X 315 250 40 1 VT-VRPA1-527 6 DREBE6X 315 250 40 1 24 0 to 10 4 to 20

Card, analog Module, analog Connector, analog

Size Type Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE U U I Type DRE Port P Port T pmax pmax qV max bar bar l/min % V V mA

10 DRE10Z 315 2 120 5 VT-VSPA1-508 VT-MSPA1-508 VT-SSPA1-508

10 DREB10Z 315 2 120 1 VT-VRPA1-537

10 DREBE10Z 315 2 120 1 24 0 to 10 4 to 20

Card, analog Module, analog Connector, analog

Bosch Rexroth AG

Hydraulics

91

Proportional, high-response and servo-valves

Proportional pressure reducing valves in 3-way version, pilot directed


n n n n n n

Sizes NG10 and 16 Porting pattern according to DIN 24340 form A and ISO 4401 Valve for reducing a system pressure Proportional solenoid operation For subplate mounting Integrated electronics (OBE) for type 3DREE and 3DREME

Type 3DRE(M) and 3DRE(M)E


Size Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE U U I Type 3DRE(M) pmax qV max bar l/min % V V mA 10 350 125 3 24 0 to 10 4 to 20 VT-VSPA1-11 VT-VSPD-1 VT-MSPA1-11 16 315 300 3 24 0 to 10 4 to 20 VT-VSPA1-11 VT-VSPD-1 VT-MSPA1-11 Detailed information: RE 29286

Card, analog Card, digital Module, analog

Proportional pressure-reducing valves, pilot operated, with direct current motor operation
n n n n n n n n

Size NG6 Porting pattern according to ISO 4401 Valve for reducing a system pressure with pressure relief function Direct current motor operation For subplate mounting As sandwich plate valve Integrated pressure monitoring, optional Self-locking in case of power failure

Type DRS and ZDRS


Size Operating pressure Flow Maximum hysteresis Actuating time Control electronics 0 to 100 % Port P pmax qV nom bar l/min % ms Module, analog 6 210 30 2 500 VT-MRMA1-1 Detailed information: RE 29173

Proportional, high-response and servo-valves

92

Hydraulics

Bosch Rexroth AG

Pressure relief valves with direct current motor operation, pilot operated
n n n n n n n n

Sizes NG8 to 32 4 pressure ratings per size Position of the ports according to DIN 24340-D and ISO 5781 For subplate mounting, threaded connection and block installation Valve for reducing a system pressure Direct current motor operation With actual value potentiometer or limit switch Self-locking in case of power failure

Type DRG
Detailed information: RE 29145 Size Operating pressure Flow Maximum hysteresis Control electronics Size Operating pressure Flow Maximum hysteresis Control electronics pmax qV max bar l/min % Module, analog pmax qV max bar l/min % Module, analog 8 315 80 5 VT-VRM1-1 20 315 200 5 VT-VRM1-1 10 315 80 5 VT-VRM1-1 25 315 200 5 VT-VRM1-1 16 315 200 5 VT-VRM1-1 32 315 300 5 VT-VRM1-1

Bosch Rexroth AG

Hydraulics

93

Proportional, high-response and servo-valves

Proportional throttle valves, pilot operated


n n n n n n

Size NG16 Installation dimensions according to DIN ISO 7368-BA-06-2-A 2-way version as cartridge valve Orifice spool position is electrically position-controlled Flow direction from A to B Integral electronics (OBE) for type FEE

Type FE and FEE


Size Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal Control electronics OBE OBE Type FE U U I Port P pmax qV max bar l/min % V V mA 16 315 190 0.2 24 0 to 10 4 to 20 VT-VRPA1-50 Detailed information: RE 29202

Card, analog

Proportional, high-response and servo-valves

94

Hydraulics

Bosch Rexroth AG

Proportional throttle valves, pilot operated


n n n n n n n n n n

Sizes NG25 to 63 Installation dimensions according to DIN ISO 7365 2-way version as cartridge valve Proportional solenoid operation Can be used for pressure-compensated closed-loop flow control in conjunction with a pressure compensator Excellent dynamics and hysteresis, leakage-free isolation Orifice spool position is electrically position-controlled Flow characteristics optionally linear or progressive Flow possible in both directions Integral electronics (OBE) for type FESE

Type FES and FESE


Detailed information: RE 29209 Size Operating pressure Flow p = 10 bar Maximum response sensitivity Maximum range of inversion Step response Operating voltage Comm. value signal Control electronics 0 to 100 % 100 to 0 % OBE OBE Type FES Tu+Tg Tu+Tg U U I pmax qV max bar l/min % % ms ms V V mA 25 315 360 0.1 0.15 50 70 24 0 to 10 4 to 20 VTVRPA150 VT 11037 32 315 480 0.1 0.15 80 120 24 0 to 10 4 to 20 VTVRPA151 40 315 680 0.1 0.15 100 160 24 0 to 10 4 to 20 VTVRPA151 50 315 1400 0.1 0.15 200 250 24 0 to 10 4 to 20 VTVRPA152 63 315 1800 0.1 0.15 400 500 24 0 to 10 4 to 20 VTVRPA152

Card, analog

Module, analog

Bosch Rexroth AG

Hydraulics

95

Proportional, high-response and servo-valves

Proportional throttle valves, pilot operated


n n n n n n n n

Sizes NG16 to 50 Installation dimensions according to DIN 24342 and ISO 7368 Proportional solenoid operation Excellent dynamics and hysteresis, leak-free isolation Main stage with position control Flow characteristics, linear Flow possible in both directions Integral electronics (OBE) for type FESXE

Type FESX und FESXE


Size Operating pressure Flow Maximum hysteresis Step response Operating voltage Comm. value signal Control electronics 0 to 100 % 100 to 0 % OBE OBE Type FESX Tu+Tg Tu+Tg U U pmax qV max bar l/min % ms ms V V 16 315 350 0.2 < 70 < 70 24 0 to 10 25 315 600 0.2 < 70 < 70 24 0 to 10 32 315 1000 0.2 < 90 < 90 24 0 to 10 VT-VRPA1-527-2X 40 315 1500 0.2 < 90 < 130 24 0 to 10 50 315 3000 0.2 < 110 < 300 24 0 to 10 Detailed information: Type FESX: RE 29215 Type FESXE: RE 29216

Card, analog

Proportional flow control valves, direct operated, 2-way version


n n


n n n n

Sizes NG6 to 16 Porting pattern: NG6: according to DIN 24340 form A and ISO 4401 NG10 and 16: to DIN 24340 form G Proportional solenoid operation Valve with pressure compensator for pressure-compensated controlling of a flow Metering orifice position-controlled via an inductive position transducer, with electrical position control for the metering orifice Flow control in both directions through rectifier sandwich plate

Type 2FRE
Size Operating pressure Flow Maximum hysteresis Step response Control electronics 0 to 100 % 100 to 0 % Tu+Tg Tu+Tg Module, analog p = 8 bar pmax qV max bar l/min % ms ms 6 210 60 1 60 70 VT-VRPA1 - 150 VT-MRPA1 - 150 10 315 100 1 90 100 VT-VRPA1 - 151 VT-MRPA1 - 151 16 315 160 1 130 90 VT-VRPA1 - 151 VT-MRPA1 - 151 Detailed information: NG6: RE 29188 NG10 and 16: RE 29190

Card, analog

Proportional, high-response and servo-valves

96

Hydraulics

Bosch Rexroth AG

Proportional flow control valves, direct operated


n n n n

Sizes NG6 and 10 Porting pattern according to ISO 4401 With or without position transducer Integrated electronics (OBE) for type 3FREEZ

Type 3(2)FRE. and 3FREEZ


Detailed information: Type FREX: RE 29219 Type FREZ: RE 29220 Type FREEZ: RE 29221 Size Operating pressure Flow Maximum hysteresis Actuating time Operating voltage Comm. value signal Control electronics 0 to 100 % OBE OBE Type FREX U U Module, analog Connector, analog Type FREZ Card, analog Port P pmax qV max bar l/min % ms V V 6 250 35 1 25 24 0 to 10 VT-VSPA1-525 VT-MSPA1-525 VT-SSPA1-525 VT-VRPA1-527 10 250 80 1 35 24 0 to 10

Card, analog

Bosch Rexroth AG

Hydraulics

97

Proportional, high-response and servo-valves

High-response directional valves, direct operated, with electrical position feedback


n n n n n n n n n

Sizes NG6 and 10 Porting pattern according to DIN 24340 form A and ISO 4401 Control of the direction and magnitude of a flow Use for position, velocity and pressure control Actuation through control solenoid Position sensing of the control spool via an inductive position transducer Characteristic curves with and without inflection Spool and sleeve in in servo-type quality Integral electronics (OBE) for type 4WRPEH

Type 4WRPH and 4WRPEH


Size Operating pressure Nominal flow Maximum hysteresis Frequency Operating voltage Comm. value signal Control electronics Phase response -90 OBE OBE Type 4WRP f U U I p = 70 bar pmax bar % Hz V V mA qV nom l/min 6 315 2 to 40 <0.2 120 24 10 4 to 20 VT-VRRA1-527 10 315 50 to 100 <0.2 60 24 10 4 to 20 VT-VRRA1-537 Detailed information: NG6 Type 4WRPH: RE 29026 RE 29028 RE 29030 Type 4WRPEH: RE 29035 NG10 Type 4WRPH: RE 29026 RE 29032 Type 4WRPEH: RE 29037

Card, analog

High-response directional valves, direct operated, with electrical position feedback


n n n n n n n n

Size NG10 Porting pattern according to DIN 24340 form A and ISO 4401 Control of the flow P - A / A - T Application for closed-loop velocity and pressure controls Actuation through control solenoid Position sensing of the control spool via an inductive position transducer Linear characteristic curves Integral electronics (OBE) for type 5WRPE

Type 5WRP and 5WRPE


Size Operating pressure Nominal flow Maximum hysteresis Frequency Operating voltage Comm. value signal Control electronics Phase response -90 OBE OBE Type 5WRP f U U p = 11 bar pmax bar % Hz V V qV nom l/min 10 210 70 <0.3 70 24 10 VT-VRPA1-537 Detailed information: Type 5WRP: RE 29043 Type 5WRPE: RE 29045

Card, analog

Proportional, high-response and servo-valves

98

Hydraulics

Bosch Rexroth AG

High-response directional valves, direct operated, with electrical position feedback


n n n n n n n n

Size NG6 Porting pattern according to DIN 24340 form A and ISO 4401 Control of the direction and magnitude of a flow Use for closed-loop controls with high dynamics Actuation through double-stroke control solenoid Position sensing of the control spool via an inductive position transducer Integral electronics (OBE) Characteristic curves with and without inflection

Type 4WRREH
Detailed information: RE 29041 Size Operating pressure Nominal flow Maximum hysteresis Frequency Operating voltage Comm. value signal Phase response -90 OBE OBE f U U p = 70 bar pmax bar % Hz V V qV nom l/min 6 315 8 to 40 <0.2 250 24 10

High-response directional valves, direct operated, with electrical position feedback


n n n n

Sizes NG6 and 10 Porting pattern according to DIN ISO 4401 Positive overlap Integral electronics (OBE) for type 4WRPE

Type 4WRP and 4WRPE


Detailed information: Type 4WRP: RE 29020 Type 4WRP: RE 29022 Type 4WRPE: RE 29024 Type 4WRPE: RE 29025 Size Operating pressure Flow Maximum hysteresis Actuating time Operating voltage Comm. value signal Control electronics 0 to 100 % OBE OBE Type 4WRP...EA Type 4WRP...E...W U U I Ports P, A, B pmax qV max bar l/min % ms V V mA 6 315 40 0.2 12 24 0 to 10/10 4 to 20 VT-VRPA1-527...QV VT-VRPA2-527 10 315 100 0.2 25 24 0 to 10/10 4 to 20

Card, analog Card, analog

Bosch Rexroth AG

Hydraulics

99

Proportional, high-response and servo-valves

High-response directional valves, direct operated, with integral electronics (OBE)


n n n n

Sizes NG6 and 10 Porting pattern according to DIN 24340 form A and ISO 4401 Suitable for position and velocity control Spool and sleeve in servo-type quality with type 4WRSEH

Type 4WRSE and 4WRSEH


Size Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal OBE OBE U U I Ports P, A, B pmax qV max bar l/min % V V mA 6 315 80 0.05 24 10 4 to 20 10 315 180 0.05 24 10 4 to 20 Detailed information: Type 4WRSE: RE 29067 Type 4WRSEH: RE 29069

Proportional, high-response and servo-valves

100

Hydraulics

Bosch Rexroth AG

High-response directional valves with integrated axis controller and field bus interface
n n

Sizes NG6 and 10 Integrated digital axis control functionality (IAC-R) for: Flow control Positon control Pressure control p/Q function Alternating position/pressure and position/force controls NC functionality Analog and digital interfaces for command and actual values 4 x analog sensors (10 V or 4 to 20 mA) or 1 x length measuring system (1Vss or SSI) and 2 analog sensors Field bus connection CAN bus with CANopen protocol DS408 PROFIBUS DP V0/V1 Quick start-up via PC and commissioning software

Type 4WRPNH
Detailed information: RE 29191 Size Operating pressure Flow Maximum hysteresis Actuating time Operating voltage Comm. value signal 0 to 100 % OBE OBE U U I field bus Ports P, A, B pmax qV max bar l/min % ms V V mA 6 315 40 0.2 10 24 10 4 to 20 CAN-Bus, PROFIBUS DP 10 315 100 0.2 25 24 10 4 to 20 CAN-Bus, PROFIBUS DP

Bosch Rexroth AG

Hydraulics

101

Proportional, high-response and servo-valves

Proportional directional valve, direct operated, with pQ functionality


n n n


n n

Sizes NG6 and 10 Porting pattern according to ISO 4401 Integrated digital closed-loop control electronics (IAC-P) for: Flow control Pressure control Analog interfaces for command and actual values Field bus connection CAN bus with CANopen protocol DS408 PROFIBUS DP V0/V1 Quick start-up via PC and commissioning software

Type STW0195 and STW0196


Size Operating pressure Nominal flow Maximum hysteresis Operating voltage Comm. value signal OBE OBE U U I field bus Ports P, A, B p = 5 bar pmax bar % V V mA qV nom l/min 6 (STW0195) 250 20 0.1 24 10 4 to 20 CAN-Bus, PROFIBUS DP 10 (STW0196) 250 65 0.1 24 10 4 to 20 CAN-Bus, PROFIBUS DP Detailed information: RE 29014

Proportional directional valve, direct operated, with pQ functionality


n n n


n n n

Sizes NG6 and 10 Porting pattern according to ISO 4401 Integrated digital closed-loop control electronics (IAC-P) for: Flow control Pressure/force control Analog interfaces for command and actual values Integrated pressure sensor plate (optional) Field bus connection CAN bus with CANopen protocol DS408 PROFIBUS DP V0/V1 Quick start-up via PC and commissioning software

Type 4WREQ
Size Operating pressure Nominal flow Maximum hysteresis Operating voltage Comm. value signal OBE OBE U U I field bus Ports P, A, B p = 5 bar pmax bar % V V mA qV nom l/min 6 315 3, 16, 32 0.1 24 10 4 to 20 CAN-Bus, PROFIBUS DP 10 315 25, 50, 75 0.1 24 10 4 to 20 CAN-Bus, PROFIBUS DP Detailed information: RE 29050

Proportional, high-response and servo-valves

102

Hydraulics

Bosch Rexroth AG

High-response directional valves, pilot operated, with electrical position feedback


n n n n n n n

Sizes NG10 to 35 Porting pattern according to DIN 24340 form A and ISO 4401 Control of the direction and magnitude of a flow Use for force control, position control, velocity control and pressure control purposes Pilot control valve and main stage are position-controlled Characteristic curves with and without inflection Integral electronics (OBE) for type 4WRLE

Type 4WRL and 4WRLE


Detailed information: Type 4WRL: RE 29086 Type 4WRL: RE 29087 Type 4WRLE: RE 29088 Type 4WRLE: RE 29089 Size Operating pressure Nominal flow Maximum hysteresis Frequency Operating voltage Comm. value signal Control electronics
1) 2)

10 pmax p = 10 bar Phase response -90 OBE OBE Type 4WRL...V Type 4WRL...E(W) bar % f U U I Hz V V mA 350 55, 80 0.1 45 24 10 4 to 20 qV nom l/min

16 350 120, 200 0.1 45 24 10 4 to 20

25 350 370 0.1 50 24 10 4 to 20

35 2) 350 1000 0.1 20 24 10 4 to 20

Card, analog Card, analog

VT-VRRA1-527-20/V0/2STV, VT-VRRA1-527-20/V0/K40-AGC-2STV VT-VRRA1-527-20/V0/2STV, VT-VRPA1-527-20/V0/RTS-2STV

At 100 bar Port diameter 50

High-response directional valves, pilot operated, with electrical position feedback


n n n n n n

Sizes NG10 to 25 Porting pattern according to DIN 24340 form A and ISO 4401 Control of the direction and magnitude of a flow Use for closed-loop controls with high dynamics Characteristic curves with and without inflection Integral electronics (OBE)

Type 4WRVE
Detailed information: RE 29077 Size Operating pressure Nominal flow Maximum hysteresis Frequency Operating voltage Comm. value signal Phase response -90 OBE OBE f U U p = 10 bar pmax bar % Hz V V qV nom l/min 10 350 55, 80 0.1 100 24 10 16 350 120, 200 0.1 100 24 10 25 350 370 0.1 55 24 10

Bosch Rexroth AG

Hydraulics

103

Proportional, high-response and servo-valves

High-response directional valves, pilot operated, with electrical position feedback


n n n n n n n n

Sizes NG10 to 25 Porting pattern according to DIN 24340 form A Control of the direction and magnitude of a flow Suitable for force, position, velocity and pressure control purposes Pilot control via a 3-way high-response valve with position feedback Self-centering of the main stage Position sensing of the main spool via an inductive position transducer Integral electronics (OBE)

Type 4WRGE
Size Operating pressure Nominal flow Maximum hysteresis Frequency Operating voltage Comm. value signal Phase response -90 OBE OBE f U U I p = 10 bar pmax bar % Hz V V mA qV nom l/min 10 315 50, 100 0.1 100 24 10 10 16 350 125, 200 0.1 65 24 10 10 25 350 250, 350 0.1 60 24 10 10 Detailed information: RE 29070

Proportional, high-response and servo-valves

104

Hydraulics

Bosch Rexroth AG

High-response directional valves, pilot operated, with electrical position feedback


n n n n

Sizes NG10 to 35 Porting pattern according to ISO 4401 Suitable for position, velocity, pressure and force control purposes Integral electronics (OBE)

Type 4WRTE
Detailed information: RE 29083 Size Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal OBE OBE U U I Size Operating pressure Flow Maximum hysteresis Operating voltage Comm. value signal OBE OBE U U I Ports P, A, B pmax qV max bar l/min % V V mA Ports P, A, B pmax qV max bar l/min % V V mA 10 315 170 0.1 24 10 4 to 20 27 210 1000 0.1 24 10 4 to 20 16 350 460 0.1 24 10 4 to 20 32 350 1600 0.1 24 10 4 to 20 25 350 870 0.1 24 10 4 to 20 35 350 3000 0.1 24 10 4 to 20

High-response directional valves, pilot operated, with electrical position feedback


n n n n

Sizes NG10 to 25 Porting pattern according to ISO 4401 Main stage in servo-type quality Flow characteristics Progressive and fine-control edge ("M") Inflected characteristic curve ("P") Ruggedized design

Type 4WRL...750
Detailed information: RE 29084 Size Operating pressure Flow Maximum hysteresis Actuating time Control electronics 0 to 100 % Ports P, A, B pmax qV max bar l/min % ms Card, analog 10 350 170 0.1 25 16 350 450 0.1 40 25 350 900 0.1 45

VT-VRRA1-527-20 / V0/2STV, VT-VRRA1-527-20 / V0/K40-AGC-2STV

Bosch Rexroth AG

Hydraulics

105

Proportional, high-response and servo-valves

High-response directional valves, pilot operated, with electrical position feedback


n n n n n n n

Sizes NG10 to 32 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow Suitable for force, position, velocity and pressure control purposes Pilot control via a 2-stage servo-valve Position sensing of the main spool via an inductive position transducer Integral electronics (OBE)

Type 4WRDE
Size Operating pressure Port P 1) Port P 2) Port X 2) Nominal flow Maximum hysteresis Frequency Operating voltage Comm. value signal Phase response -90 OBE OBE f U U p = 10 bar pmax pmax pmax bar bar bar 10 250 315 250 50, 100 0.2 150 24 10 16 250 350 250 125, 200 0.2 140 24 10 25 250 350 250 220, 350, 500 0.2 130 +24 10 27 250 350 250 500 0.2 130 24 10 32 250 350 250 600 0.2 90 24 10 Detailed information: RE 29093

qV nom l/min % Hz V V

1) 2)

Internal pilot oil External pilot oil

Proportional, high-response and servo-valves

106

Hydraulics

Bosch Rexroth AG

High-response directional valves (block installation), pilot operated, with integral electronics (OBE) and electrical position feedback
n n n n n n n n

Sizes NG32 to 50 Component series 2X Installation dimensions according to DIN ISO 7368 (type 2WRCE) Suitable for position, velocity and pressure control purposes Controlling via proportional valve Robust design Position sensing of the control spool via an inductive position transducer Sizes 63 and 80 on request

Type 2WRCE/P and 3WRCE/P


Detailed information: RE 29137 Size Operating pressure Nominal flow p = 5 bar Maximum hysteresis Repeatability Operating voltage Comm. value signal Control electronics OBE Type 2WRCE Type 3WRCE Type .WRC U U U 2-way 3-way 2-way 3-way pmax pmax bar bar 32 420 315 650 290 <0.2 0.2 24 0 to 10 10 VT-SR31 40 420 315 1000 460 <0.2 0.2 24 0 to 10 10 VT-SR32 50 420 315 1600 720 <0.2 0.2 24 0 to 10 10 VT-SR33

qV nom l/min qV nom l/min % % V V V

High-response directional valves (block installation), pilot operated, with electrical position feedback
n n n n n n n n n

Sizes NG25 to 50 Component series 1X For block installation, 3/2-way symbol, control edges P-A / A-T Control spool with anti-rotation feature and control edges in servo-type quality Pilot line A-X generally required Dynamic return (BZ) is possible with size 25 and size 50 With inductive position transducer, position-controlled through the external pilot control valve and the valve electronics Pilot valve provided externally on control block Flow characteristics progressive with fine control edge

Type 3WRCBH
Detailed information: RE 29217 Size Operating pressure Flow Maximum hysteresis Actuating time 0 to 100 % Ports P, A, T, X, Z pmax qV max bar l/min % ms 25 315 190 0.1 33 32 315 380 0.1 28 50 315 750 0.1 60

Bosch Rexroth AG

Hydraulics

107

Proportional, high-response and servo-valves

High-response directional valves (block installation), pilot operated, with electrical position feedback
n n n n n n n

Sizes NG32 to 160 Installation dimensions to DIN ISO 7368 (type 2WRC) Suitable for position, velocity and pressure control purposes Controlling via servo-valve Very short switching times, low hysteresis Position sensing of the control spool via an inductive position transducer Integral electronics (OBE) for type .WRCE

Type 2WRC(E)/S and 3WRC(E)/S


Size Operating pressure Nominal flow p = 5 bar Maximum hysteresis Repeatability Operating voltage Comm. value signal Control electronics Size Operating pressure Nominal flow p = 5 bar Maximum hysteresis Repeatability Operating voltage Comm. value signal Control electronics OBE Type 2WRCE Type 3WRCE Type .WRC U U U 2-way 3-way 2-way 3-way pmax pmax bar bar OBE Type 2WRCE Type 3WRCE Type .WRC U U U 2-way 3-way 2-way 3-way pmax pmax bar bar 32 420 315 650 290 <0.2 0.2 24/ 15 0 to 10 10 VT-SR31 80 420 315 4350 2000 <0.2 0.2 24/ 15 0 to 10 10 VT-SR35 40 420 315 1000 460 <0.2 0.2 24/ 15 0 to 10 10 VT-SR32 100 420 315 7200 3000 <0.2 0.2 24/ 15 0 to 10 10 VT-SR36 50 420 315 1600 720 <0.2 0.2 24/ 15 0 to 10 10 VT-SR33 125 420 315 11500 4500 <0.2 0.2 24/ 15 0 to 10 10 VT-SR37 63 420 315 2800 1250 <0.2 0.2 24/ 15 0 to 10 10 VT-SR34 160 420 315 18000 7500 <0.2 0.2 24/ 15 0 to 10 10 VT-SR38 Detailed information: NG32 to 50 Component series 2X: RE 29136 NG63 to 160 Component series 1X: RE 29135

qV nom l/min qV nom l/min % % V V V

qV nom l/min qV nom l/min % % V V V

Proportional, high-response and servo-valves

108

Hydraulics

Bosch Rexroth AG

2-stage directional servo-valves, mechanical and electrical feedback


n n n n n n n n n

Sizes NG6 to 16 Porting pattern according to DIN 24340 form A Control of the direction and magnitude of a flow Suitable for force, position, velocity and pressure control purposes 1st stage nozzle/flapper plate amplifier Dry torque motor Wear-free connection of the spool to the feedback element Position sensing of the main spool via an inductive position transducer for valves with electrical feedback (size 10) Integrated electronics (OBE) for type 4WSE2E.

Type 4WS.2E.
Detailed information: NG6: RE 29564 NG10: RE 29583 NG16: RE 29591 Size Operating pressure Nominal flow Maximum hysteresis Corner frequency 1) Operating voltage Comm. value signal Control electronics Phase response -90 OBE OBE Type 4WS2E. U U I
1)

6 pmax p = 70 bar bar 315 2, 5, 10, 15, 20, 25 1.5 250 15 10 10 VT-SR2 VT 11021 qV nom l/min % Hz V V mA

10 315 20, 30, 45, 60, 75, 90 1.5 180 15 10 10 VT-SR2 VT 11021

16 315 100, 150, 200 1.5 95 15 10 10 VT-SR2 -

Command value signal, 25% pilot pressure 315 bar

Card, analog Module, analog

3-stage directional servo-valves, electrical feedback


n n n n n n n

Sizes NG16 to 32 Porting pattern according to ISO 4401 Control of the direction and magnitude of a flow Suitable for force, pressure or position control purposes High response sensitivity, very low hysteresis and zero point drift Position sensing of the main spool via an inductive position transducer Integral electronics (OBE)

Type 4WSE3E
Detailed information: NG16: RE 29620 NG25: (in preparation) NG32: RE 29622 Size Operating pressure Nominal flow Maximum hysteresis Corner frequency 1)
1)

16 pmax p = 70 bar bar 350 105, 150, 200, 260 0.1 150 24/ 15 10 10 qV nom l/min % Phase response -90 U U I Hz V V mA

25 315 300, 385, 455 0.1 130 24/ 15 10 10

32 315 500, 670, 890 0.1 100 24/ 15 10 10

Command value signal, 25% pilot pressure 315 bar

Operating voltage Comm. value signal

Bosch Rexroth AG

Hydraulics

109

Proportional, high-response and servo-valves

Meter-in pressure compensator, direct operated, sandwich plate design


n n n n

Sizes NG10 to 32 Porting pattern according to ISO 4401 For load compensation For volume flow control in connection with proportional directional valve

Type ZDC
Size Operating pressure Flow pmax qV max bar l/min 10 350 85 16 350 150 25 350 325 32 350 520 Detailed information: RE 29224

Meter-out check-Q-meter, sandwich plate design


n n n n

Sizes NG10 to 32 Porting pattern according to ISO 4401 For load-compensated flow control Brake valve function (type SCB only)

Type SCA und SCB


Type SCA Size Operating pressure Flow Type SCB Size Operating pressure Flow pmax qV max bar l/min 32 315 700 pmax qV max bar l/min 16 315 130 25 315 325 32 350 700 Detailed information: NG16 and 25: RE 29247 NG32: RE 29249

Notes

110

Hydraulics

Bosch Rexroth AG

Notes

Electronics
Adjusted to the particular valve system, the appropriate analog or digital amplifier cards in Eurocard format as well as analog amplifiers in modular design and plug-in design are available for open or closed-loop controlled drives. Rexroth provides a unique, complete and scalable portfolio of digital control electronics ranging from 1-axis controllers to high-performance multi-axis controls. The latter can be used to combine almost any number of axes with each other through cross-communication.
n

The integrated software takes account of the physical special features of the hydraulic system and allows start-up, parameterization and diagnostics

Performance profile n Amplifiers for proportional, highresponse and servo-valves n Command value conditioning for generating, linking and normalizing signals n Open and closed-loop controlling of machine axes to be controlled in a closed loop n Sensors and signal transducers

Performance profile Card holders and racks Power supply technology Test and service devices Electrohydraulic systems Closed-loop control systems with axial piston pumps as complete units comprising pump and electronics

Customer-specific solutions in control and automation technology

Electronics

112

Hydraulics

Bosch Rexroth AG

Analog amplifiers for proportional valves without electrical position feedback


n n n n n n n

Analog amplifiers in Eurocard format Voltage stabilization, partially with raised measuring zero point Command value inputs for voltage and current Internal command value adjustment by means of 4 trimming potentiometers, call-up via relays, with LED indicator lamp (on some versions) Ramp generator, ramp times adjustable Jump function for quickly passing through overlaps of directional valves Enable input (on some versions)

Technical data Operating voltage Command value, depending on type Output amplifier Type of connection Card dimensions Ambient temperature range Detailed information: RE 30110 RE 30111 RE 30115 RE 30109 Type VT-VSPA2-1-2X VT-VSPA1-1-1X VT-VSPA1-2-1X VT-VSPA1-525.../RTP mm C Suitable for valve type 4WRA...2X; 4WRZ...7X DBE(M), (Z)DBE, (Z)DRE10, 3DRE(M) DBET...6X DBETX...25, DBE6X...25, DRE6X...25, DBE10Z-...-25, DRE10Z-...-25, 2FREX6, 2FREX10, 3FREX6, 3FREX10, 4WRBA..EA DBETX...8, DBE6X...8, DRE6X...8, DBE10Z...8, DRE10Z...8 U U I VDC V mA 24 0 to 10, 10 4 to 20; 0 to 20 Current-regulated, clocked 32-pin or 48-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50 (+70)

RE 30109

VT-VSPA1-508.../RTP

Bosch Rexroth AG

Hydraulics

113

Electronics

Digital amplifier for proportional valves without electrical position feedback


n n n n n n n n

Digital amplifier in Eurocard format Powerful microcontroller Command value inputs for voltage and current Ramp generator Enable input and fault output Free programmability of output stage frequency, biasing, step-change and final current, characteristic curve correction with a maximum of 8 interpolation points Display (option) for diagnostics, as well as complete configuration and parameterization Configuration and parameterization using PC software BODAC

Technical data Operating voltage Comm. value signal Output amplifier Scanning time Serial interface Type of connection Card dimensions Ambient temperature range Type VT-VSPD-1-2X mm C Suitable for valve type 4WRA...2X 4WRZ...5X to 7X (Z)DBE 6...1X DBE(M)T...5X DBE(M) 10(25)...5X DBE(M) 32...3X DBEP 6...1X DRE 4 K...3X DRE(M) 10(25)...5X (Z)DRE 6...1X ZDRE 10...1X and 2X 3DRE(M) 10(16) P...6X and 7X DRE(M) 32...4X 3DREP 6...1X and 2X DBET 6...6X T m/s U U I VDC V mA 24 10 4 to 20 Current-regulated, clocked 2 RS 232 64-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50 Detailed information: RE 30523

Electronics

114

Hydraulics

Bosch Rexroth AG

Analog amplifiers in modular design for proportional valves without electrical position feedback
n n n n n

Analog compact amplifiers in plastic housing for snapping onto top-hat rails DC-DC converters for internal voltage supply Differential input Ramp generator (on some versions) Jump function for quickly passing through overlaps of directional valves

Technical data Operating voltage Command value, depending on type Output amplifier Type of connection Ambient temperature range Detailed information: RE 29865 RE 29865 RE 29870 RE 30226 RE 29866 RE 30223 RE 30223 RE 30225 RE 30222 Type VT 11131 VT 11132 VT 11550 to VT 11554 VT 11004; VT 11015; VT 11026 VT 11724 VT-MSPA1-1 VT-MSPA1-11 VT-MSPA1-50 VT-MSPA1-525 C Suitable for valve type DBE(M) 10(20) 5X, (Z)DBE 6...1X, ZDRE 10...1X, 3DRE(M) 10(16)...6X (Z)DRE 6...1X DRE 4 K...3X (+3WE 4) DRE 4 K...3X DRE(M) 10(20) 5X DBET 3DRE(M) 10...7X, ZDRE 10...7X Valves with solenoid 2.5 A DBETX...25, DBE6X...25, DRE6X...25, DBE10Z-...-25, DRE10Z-...-25, 2FREX6, 2FREX10, 3FREX6, 3FREX10, 4WRBA..EA DBETX...8, DBE6X...8, DRE6X...8, DBE10Z...8, DRE10Z...8 4WRA...2X U U VDC V 24 0 to 10, 10 Current-regulated, clocked Screw terminals 0 to +50 (+70)

RE 30222

VT-MSPA1-508

RE 30228

VT-MSPA2

Bosch Rexroth AG

Hydraulics

115

Electronics

Plug-in proportional amplifiers for proportional valves without electrical position feedback
n n n n

Analog amplifier in plug-in design for controlling proportional valves Differential input with optional current input Integrated ramp generator Proportional command value / current characteristic curve

VT-SSPA1
Technical data Type Operating voltage Comm. value signal Output amplifier Type of connection Ambient temperature range Type VT-SSPA1-525 C 20 to +70 U U I VDC V mA VT-SSPA1-525 / VT-SSPA1-508 10.2 to 31 0 to 10 4 to 20 VT-SSPA1-5 / VT-SSPA1-100 24 (12) 0 to 10 (0 to 5) 4 to 20 Current-regulated, clocked Screw terminals 25 to +85 25 to +85 Detailed information: RE 30264 VT-SSPA1-1 / VT-SSPA1-50 24 0 to 10 4 to 20

Suitable for valve type DBETX...25, DBE6X...25, DRE6X...25, DBE10Z-...-25, DRE10Z-...-25, 2FREX6, 2FREX10, 3FREX6, 3FREX10, 4WRBA..EA DBETX...8, DBE6X...8, DRE6X...8, DBE10Z...8, DRE10Z...8 KBPS8 KKDSR DBET-6X Valves with solenoid 2.5 A

VT-SSPA1-508

RE 30264

VT-SSPA1-5 VT-SSPA1-100 VT-SSPA1-1 VT-SSPA1-50

RE 30116 RE 30116 RE 30265 RE 30265

Electronics

116

Hydraulics

Bosch Rexroth AG

Analog amplifiers for proportional valves with electrical position feedback


n n n n n n n n n

Analog amplifiers in Eurocard format Voltage stabilization, partially with raised measuring zero point Differential input Internal command value adjustment by means of 4 trimming potentiometers, call-up via relays, with LED indicator lamp (on some versions) Ramp generator that can be switched off Jump function for quickly passing through overlaps of directional valves Oscillator/demodulator for electrical position feedback PID-controller for controlling the control spool position Cable break detection with LED indicator lamp for position transducer; in the event of a cable break, the output amplifier is de-energized

Technical data Operating voltage Command value, depending on type Output amplifier Oscillator frequency Type of connection Card dimensions Ambient temperature range Detailed information: RE 30117 RE 30118 RE 30119 RE 30119 Type VT-VRPA1-50 ... 52 VT-VRPA1-100 VT-VRPA2-1 VT-VRPA2-2 mm C Suitable for valve type FE 16, FES 25 to FES 63 DBETR; 2FRE 4WRE 6...2X 4WRE 10...2X f kHz U U I VDC V mA 24 0 to (6)9; 0 to 10; 10 4 to 20; 0 to 20 Current-regulated, clocked approx. 2.5 32-pin or 48-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50

Bosch Rexroth AG

Hydraulics

117

Electronics

Digital amplifiers for proportional valves with electrical position feedback


n n n n n n n n n n n

Digital amplifier in Eurocard format Presetting of all parameters for the following valves: 4WRE, sizes 6 and 10 (component series 2X) Powerful microcontroller Command value inputs for voltage and current Variable gain and offset correction for command value input Ramp generator Optional sequence control and overlap compensation Digital inputs for calling up preset command value parameters Enable input and fault output Function indicators by means of LEDs; test sockets for command and actual values Configuration and parameterization using PC software BODAC

Type VT-VRPD-2
Technical data Operating voltage Comm. value signal Output amplifier Oscillator frequency Scanning time Serial interface Type of connection Card dimensions Ambient temperature range Type VT-VRPD2-2 mm C Suitable for valve type 4WRE...2X f T kHz m/s U U I VDC V mA 24 10 4 to 20 Current-regulated, clocked 5.7 2 RS 232 64-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50 Detailed information: RE 30126

Electronics

118

Hydraulics

Bosch Rexroth AG

Analog amplifiers in modular design for proportional valves with electrical position feedback
n n n n n n

Analog compact amplifiers in plastic housing for snapping onto top-hat rails DC-DC converters for internal voltage supply Differential input Ramp generator (on some versions) Jump function for quickly passing through overlaps of directional valves Oscillator/demodulator for electrical position feedback

Technical data Operating voltage Command value, depending on type Output amplifier Type of connection Ambient temperature range Detailed information: RE 30221 RE 30221 RE 30221 RE 30219 RE 30219 RE 30214 Type VT-MRPA1-100 VT-MRPA1-150 VT-MRPA1-151 VT-MRPA2-1 VT-MRPA2-2 VT-MRMA1-1 C Suitable for valve type DBETR...1X 2FRE 6...2X 2FRE 10...4X, 2FRE 16...4X 4WRE 6...2X 4WRE 10...2X (Z)DRS 6...1X U I VDC mA +24 0 to 10, 10 Current-regulated, clocked Screw terminals 0 to +50 (+70)

Bosch Rexroth AG

Hydraulics

119

Electronics

Analog amplifiers for proportional valves for adjusting the flow of axial piston pumps
n n n n n n n n

Analog amplifiers in Eurocard format Voltage stabilization, with raised measuring zero point Differential input Internal command value adjustment by means of 4 trimming potentiometers, call-up via relays, with LED indicator lamp Ramp generator Oscillator/demodulator for inductive transducer PID-controller for controlling the swivel angle Cable break detection with LED indicator lamp for swivel angle transducer; in the event of a cable break, the output amplifier is de-energized

Technical data Operating voltage Command value, depending on type Output amplifier Oscillator frequency Type of connection Card dimensions Ambient temperature range Type VT 5035 mm C Suitable for pump type A4VSO f kHz U U I VDC V mA 24 0 to (5)10; 10 4 to 20; 0 to 20 Current-regulated, short-circuit-proof approx. 2.5 32-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50 Detailed information: RE 29955

Electronics

120

Hydraulics

Bosch Rexroth AG

Analog amplifiers in modular design for adjusting the flow of axial piston pumps
n n n n n n n

Analog compact amplifiers in plastic housing for snapping onto top-hat rails DC-DC converters for internal voltage supply Differential input Ramp generator Oscillator/demodulator for inductive position feedback PD-controller for controlling the control spool position Cable break detection with LED indicator lamp for swivel angle transducer; in the event of a cable break, the output amplifier is de-energized

Technical data Operating voltage Comm. value signal Output amplifier Type of connection Ambient temperature range Detailed information: RE 29763 Type VT 11019 C Suitable for pump type A10VSO...FE U U VDC V 24 0 to 10 Current-regulated, clocked Screw terminals 0 to +50

Bosch Rexroth AG

Hydraulics

121

Electronics

Analog amplifiers for high-response valves


n n n n n n n n n

Analog amplifiers in Eurocard format Controlled output stage Enable input Short-circuit-proof outputs Adjustment options: Valve zero point Cable break detection for actual value cable Area adjustment of single-rod cylinders (on some versions) Amplification in the small signal range (on some versions) Closed-loop position control with PID characteristics

Technical data Operating voltage Command value, depending on type Type of connection Card dimensions Ambient temperature range Type VT-VRRA1-527-2X/V0 VT-VRRA1-537-2X/V0 VT-VRPA1-537-1X/V0 VT-VRRA1-527-2X/V0/K40-AGC VT-VRRA1-527-2X/V0/K60-AGC VT-VRRA1-537-2X/V0/K40-AGC VT-VRRA1-527-2X/V0/K40-AGC-2STV VT-VRRA1-527-2X/V0/2STV VT-VRPA1-527-2X/V0/RTS-2TV VT-VRRA1-527-2X/V0/KV-AGC VT-VRRA1-537-2X/V0/KV-AGC VT-VRPA1-5 VT-VRPA1-5RTP VT-VRPA1-5RTS VT-VRPA2-527-1X/V0/RTS VT-VRPA2-537-1X/V0/RTS VT-VRPA2-527-1X/V0/RTP VT-VRPA2-537-1X/V0 VT-VRRA1-527-1X/V0/RTS VT-KRRA2-527-1X/V0/2ch VT-KRRA2-537-1X/V0/2ch mm C Suitable for valve type 4WRPH 6 L-2X 4WRPH 10 L-2X 5WRP 10 L-2X 4WRPH 6 P-2X 4WRPH 6 P-2X 4WRPH 10 P-2X 4WRL P-3X 4WRL M-3X; 3WRCB, NG25 to 50 4WRL M-3X 4WRPH 6 P-2X 4WRPH 10 P-2X DBETFX; DBEB; DREB6X; 4WRP; 3FREZ DBETFX; DBEB; DREB6X; 4WRP; 3FREZ DBETFX; DBEB; DREB6X; 4WRP; 3FREZ 4WRP 6 P-1X 4WRP 10 P-1X 4WRP 6 P-1X 4WRP 10 P-1X 4WRPH 6 -1X 4WRPH 6 L-2X 4WRPH 10 L-2X U U VDC V 24 0 to 10, 10 32-pin male connector Eurocard 100 x 160, DIN 41494 0 to +70 Detailed information: RE 30041 RE 30041 RE 30041 RE 30040 RE 30040 RE 30040 RE 30043 RE 30045 RE 30044 RE 30046 RE 30046 RE 30052 RE 30054 RE 30056 RE 30047 RE 30047 RE 30048 RE 30047 RE 30042 RE 30049 RE 30049

Electronics

122

Hydraulics

Bosch Rexroth AG

Analog amplifiers for servo-valves


n n n n n n n

Analog amplifiers in Eurocard format Symmetric voltage controller (optional) PD controller for controlling the valve spool position (on some versions) PID controller for free component placement (optional) PID controller for controlling the swivel angle, always provided for pump controls Oscillator/demodulator for inductive feedback (on some versions) Output amplifier with current regulation and dither generator

Technical data Operating voltage Comm. value signal Output amplifier Oscillator frequency, depending on type Output current, depending on type Dither signal, depending on type Type of connection Card dimensions Ambient temperature range Detailed information: RE 29979 RE 29980 Type VT-SR1 VT-SR2 mm C Suitable for valve type 4WS2EE 10 4WS2EM 6(10, 16) 4WS2EB 10 4DS1EO 2 3DS2EH 10 .WRC 32 .WRC 40 .WRC 50 Suitable for pump type A4VS..HS f I f kHz mA Hz U U V V 22 to 28 10 Current-regulated ca. 2.5; 5 60 / 100 340; 380 32-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50

RE 30209 RE 30209 RE 30209 Detailed information: RE 29993

VT-SR41 VT-SR42 VT-SR43 Type VT-SR7

Bosch Rexroth AG

Hydraulics

123

Electronics

Analog amplifiers in modular design for servo-valves


n n n n

Analog compact amplifier in plastic housing for snapping onto top-hat rails DC-DC converters for internal voltage supply Differential input Output amplifier with current regulation and dither generator

Technical data Operating voltage Comm. value signal Output amplifier Output current Dither signal Type of connection Ambient temperature range Type VT 11021 C Suitable for valve type 4WSEM 6, 4WSEM 10 I f mA Hz U U VDC V 24 10 Current-regulated 60 340 Screw terminals 0 to +50 Detailed information: RE 29743

Electronics

124

Hydraulics

Bosch Rexroth AG

Analog command value conditioning


n n n n n n n

Analog command value card for controlling proportional amplifiers or valves with integral electronics Generating, linking and normalizing command value signals Configuration and parameterization of the command value card using potentiometers Inversion of the internal command value signal via 24V input or by means of jumpers Ramp functions Characteristic curve correction through separately adjustable step-change heights and maximum values Ramp time selection through calls or quadrant recognition

Type VT-SWKA-1
Detailed information: RE 30255 Technical data Operating voltage 4 call-up command value inputs 2 command value inputs 2 outputs Type of connection Ambient temperature range C Differential input Current input Voltage output Current output U U U I U I VDC V V mA V mA 24 0 to 10 0 to 10 4 to 20 0 to 10 4 to 20 64-pin male connector 0 to +50

Analog command value conditioning


n n n n

Analog command value card for controlling proportional amplifiers or valves with integral electronics Generating, linking and normalizing command value signals Configuration and parameterization of the command value card using potentiometers Inversion of the internal command value signal via 24V input

Type VT-SWKA-1-5
Detailed information: RE 30282 Technical data Operating voltage 2 x 4 Internal command values for call-up 2 x 1 command value input 2 x 1 voltage output Type of connection Ambient temperature range C U U U U VDC V V V 24 0 to 10 0 to 10 0 to 10 32-pin male connector 0 to +70

Bosch Rexroth AG

Hydraulics

125

Electronics

Analog command value conditioning


n n n n n n

Analog command value module for snapping onto top-hat rails For controlling valves with integrated electronics Implementation of simple hydraulic functions via digital controls Differential input Actuating signal output Power supply unit without raised zero point

Type VT-SWMA-1
Technical data Operating voltage Command value Output signal (control variable) Type of connection Module dimensions Ambient temperature range mm C UB U U VDC V V 24 10 0 to 10 Screw terminals 79 x 85.5 (height x depth) 0 to +50 Detailed information: RE 29902

Fieldline module with field bus interface for the actuation of hydraulic on/off valves
n n n n n

Fast and ideal connection of Rexroth on/off valves 16 digital ports parameterizable as inputs or outputs Inputs with break-contact and make-contact function Pulse width modulated (PWM) actuator supply outputs for the targeted power supply for switching on and subsequent reduction of the power consumption. Field bus systems: PROFIBUS DP, CANopen

Type VT-ZBUSV-1
Technical data Operating voltage Signal / diagnostic input voltage Signal output voltage Max. signal output current Type of connection Module dimensions Ambient temperature range Type of protection according to EN 60529 mm C U U U I VDC V V A 24 24 0 to 24 (PWM) 2 (9 A per module) Round plug-in connector 225 x 63 x 39 0 to +70 IP 67 Detailed information: RE 30250

Electronics

126

Hydraulics

Bosch Rexroth AG

Plug-in switching amplifier


n n n

Controlling of on/off valves with direct current DC solenoid acuation through electrical signals with low control power Sustained short-circuit-proof output Status indication of switching condition with LED

Type VT-SSV-1
Detailed information: RE 30262 Technical data Operating voltage Control signal On Control signal Off Control current Output current Type of connection Ambient temperature range C U U U I I VDC V V mA A 24 10 to 35 0 to 6 3 2 Screw terminals -20 to +70

Bosch Rexroth AG

Hydraulics

127

Electronics

Analog controllers
n n n n n n

Analog controllers in Eurocard format p/Q and p/Q controllers Cable break detection for pressure transducer connection Short-circuit-proof outputs External switch-off for controllers Ramp generator

VT-VACAP, VT-VACAF and VT-VARAP1


Technical data Type Controller type Operating voltage Command value signal Q Command value signal p Output signal Output amplifier Type of connection Card dimensions Ambient temperature range Type VT-VACAP-500-20/V0... VT-VACAF-500-10/V0 VT-VARAP1-527... VT-VARAP1-537... VT-VARAP1-527-20/3/2VAX mm C Suitable for valve type Control valves with integral electronics (OBE) Control valves with integral electronics (OBE) 4WRPH 6, 4 WRL 4WRPH 10, 5WRP 10, 4 WRL 3WRCBH with 4WRPH6 as pilot-controlled valve U U U U VDC V V V VT-VACAP p/Q 24 10 0 to 10 10 VT-VACAF p/Q 24 10 10 10 32-pin male connector Eurocard 100 x 160, DIN 41494 0 to +70 Detailed information: RE 30134 RE 30136 RE 30058 RE 30058 RE 30058 VT-VARAP1 p/Q 24 10 0 to 10 Current-regulated, clocked

Electronics

128

Hydraulics

Bosch Rexroth AG

Analog position and velocity controller


n n n n n n n

Analog controller in modular design Enable input Cable break detection for actual value cable Short-circuit-proof interfaces Compensation jump can be switched off Position and velocity control Area matching of cylinders

VT-MACAS
Technical data Operating voltage Comm. value signal Output signal Type of connection Card dimensions Ambient temperature range Detailed information: RE 30050 RE 30050 Type VT-MACAS-500-1X/V0/ VT-MACAS-500-1X/V0/I mm C Suitable for valve type Valves with integral electronics, voltage interface Valves with integral electronics, current interface U U I U I VDC V mA V mA 24 0 to 10, 10 4 to 20 10 4 to 20 13-pin screw terminal 86 x 110 x 95 0 to +70

Bosch Rexroth AG

Hydraulics

129

Electronics

Freely configurable digital command value and controller cards


n n n n n n n n n n

Assemblies in Eurocard format Use as command value card for generating, linking and normalizing signals Use as controller card for closed control loops with PIDT1 controller and state feedback Alternating control possible (e.g. position control with superimposed pressure control) Special control algorithms for hydraulic drives Digital SSI or incremental position measuring system Possibility of sequence control through block call-ups with command values, ramp times and controller parameters Front display with keys for displaying and changing parameters as well as for diagnostic purposes PC software BODAC for configuration, parameterization and diagnostics Field bus systems: PROFIBUS DP V0, DeviceNet, CANopen

Type VT-HACD-1
Technical data Operating voltage Comm. value signal Output signal Scanning time Serial interface Type of connection Card dimensions Ambient temperature range mm C U U I U I T Output amplifier for valves 4WRE...2X (optional) VDC V mA V mA m/s 24 0 to 10, 10 0 to 20; 4 to 20 10 4 to 20 2 Current-regulated, clocked RS 232 64-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50 Detailed information: RE 30143

Electronics

130

Hydraulics

Bosch Rexroth AG

Digital positioning cards for position-dependent braking


n n n n n n n n n n

Assemblies in Eurocard format Position-dependent braking of a hydraulic axis Braking characteristics linear or root-shaped, adjustable Traversing profile separately adjustable for A to B and B to A Adjustable start-up ramp with rounding option (S-components) Setup mode Digital SSI position measuring system Special control algorithms for hydraulic drives Front display with keys for displaying/changing parameters as well as for diagnostic purposes PC software BODAC for configuration, parameterization and diagnostics

Type VT-HACD-B
Detailed information: RE 30144 Technical data Operating voltage Comm. value signal Output signal Scanning time Serial interface Type of connection Card dimensions Ambient temperature range mm C U U I U I T Output amplifier for valves 4WRE...2X (optional) VDC V mA V mA m/s 24 0 to 10, 10 0 to 20; 4 to 20 10 4 to 20 2 Current-regulated, clocked RS 232 64-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50

Bosch Rexroth AG

Hydraulics

131

Electronics

Digital injection control electronics for injection molding machines


n n


n n n n

Assemblies in Eurocard format Open or closed-loop controlling of the injection process / closing axis Injection control with superimposed pressure control / mold closing Pack-and-hold pressure / building up the clamping force Backpressure / clamping force holding Worm return / mold opening Command value provision optionally analog or command value profile Sensor interfaces analog or SSI PC software BODAC for configuration, parameterization and diagnostics Field bus systems: DeviceNet, CANopen

Type VT-HACD-DPQ and VT-HACD-DPC


Technical data Operating voltage Comm. value signal Output signal Scanning time Serial interface Type of connection Card dimensions Ambient temperature range Type VT-HACD-DPQ VT-HACD-DPC mm C Suitable for Injection process control for injection molding machines Hydraulic clamp U U I U I T Output amplifier for valves 4WRE...2X (optional) VDC V mA V mA m/s 24 0 to 10, 10 0 to 20; 4 to 20 10 4 to 20 2 Current-regulated, clocked RS 232 64-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50 Detailed information: RE 30146 RE 30147

Electronics

132

Hydraulics

Bosch Rexroth AG

Digital axis control


n n n n n n

New component series 3X Programmable NC control for up to four closed-loop controlled hydraulic axes Use in rough industrial environments Communication with the higher-level control via PROFIBUS DP, CANopen or SERCOS II Programming and process visualization with WIN-PED 6 Fields of application: Machine tools Plastics processing machines Special machines Presses Transfer lines

Type VT-HNC 100


Detailed information: RE 30139 Technical data Operating voltage Position measuring system Position measuring system Control variable Serial interface Type of connection Ambient temperature range C U I U I V mA V mA U VDC 24 Incremental or absolute (SSI) 10 4 to 20 10 4 to 20 RS 232 Plug-in connector 0 to +50

Programming Process interfacing Control

User programming with PC NC language with subprogram technology and conditional jumps Digital and analog inputs and outputs PROFIBUS DP, CANopen or SERCOS II Position controller Pressure / force controller Velocity controller Alternating control (position/pressure) Synchronization controller for up to 4 axes

Bosch Rexroth AG

Hydraulics

133

Electronics

Digital controller assembly for the secondary control of axial piston units
n n n n n n n

Digital controller assembly with software tailored to secondary control for open and closedloop control and monitoring functions Assembly in RF-proof housing for wall mounting or as insert for 19" racks Permanent storage of the system parameters in a EEPROM Parameterization and process visualization with the Rexroth software WIN-PED 5 Two modules with monitoring function for the evaluation of the signals of inductive swivel angle transducers Configured process routine for on/off sequence Monitoring functions with output of error code for improved diagnostics

Type VT-HNC 100-SEK


Technical data Operating voltage Comm. value signal Position measuring system Control variable Serial interface Type of connection Ambient temperature range C U V U U I VDC V mA 24 10 0 to 20 Incremental 10 RS 232 Plug-in connector, terminals 0 to +50 Detailed information: RE 30141

Programming Process interfacing Control

User programming with PC Digital and analog inputs and outputs PROFIBUS DP, CANopen Speed controller Torque controller

Electronics

134

Hydraulics

Bosch Rexroth AG

Digital multi-axis NC control


n n n n n n n

Closed-loop control of 2 to 32 electrohydraulic or electromechanical axes, freely programmable Can be networked with further MAC8 units via local Ethernet Communication with the higher-level control via Profibus-DP, CANopen or Ethernet Special hydraulic control characteristics and PLC functionality for independent control of machines or machine parts Various process connection options User programming with PC Fields of application: Presses Materials handling Steelwork and rolling mill technology Testing technology Special machines

Type VT-MAC8
Detailed information: RE 30156 Technical data Operating voltage Position measuring system Position measuring system Control variable Serial interface Ambient temperature range C U I U I V mA V mA U VDC 24 Incremental or absolute (SSI) 10 4 to 20; 10; 20 10 4 to 20; 10; 20 RS 232 0 to +50

Programming

User programming with PC Comprehensive diagnostic and debugging tools Comfortable data management on a PC High-level-language-oriented 32 NC programs can be executed at the same time High execution speed owing to compiled programs Quick integer and real arithmetics Exponential and angle functions

Process interfacing Connection / visualization

32 digital inputs, 24 digital outputs, Profibus-DP, CANopen, TCP-IP By means of "OPC server" By means of "ActiveX" elements Interfaces: RS 485 or Ethernet

Control

Following controller State controller Position-related braking Synchronization controller for up to 32 axes (various versions) Pressure / force controller

Bosch Rexroth AG

Hydraulics

135

Electronics

Pressure transducer
n n n n n

Measurement of static or dynamic pressures and conversion of the measured signals into electrical signals Sensor in thin-film technology Integrated voltage regulator with reverse polarity and overvoltage protection Measuring amplifier with voltage or current output G 1/4 connection thread

Type HM 17 and HM 18
Technical data Type Operating voltage Accuracy class Output signal (alternative) Type of connection Pressure range Medium temperature range Ambient temperature range p bar C C U I V mA U VDC HM 17 19 to 36 0.5 0 to 5; 0.1 to 10 4 to 20 M12 plug-in connection 50 to 600 -40 to +90 -10 to +80 HM 18 19 to 36 0.5 0 to 5; 0 to 10; 1 to 6 4 to 20 Round plug connection 60 to 400 +10 to +70 -10 to +80 Detailed information: Type HM 17: RE 30269 Type HM 18: RE 30271

Programmable electronic pressure switches


n n n n n n

Measurement of static or dynamic pressures and conversion of the measured signals into electrical signal values and their display Programming options (hysteresis/window, make-contact/break-contact; pick-up/drop-out delay; damping, unit) 4-digit alphanumerical display Due to EMC properties also suitable for critical applications Sensor ceramic/capacitive G 1/4 connection thread

Type HEDE 10
Technical data Type Operating voltage Accuracy class Switching output Output signal Type of connection Pressure range Medium temperature range Ambient temperature range p bar C C I U I mA V mA U VDC HEDE10/1/ 18 to 36 1 250 0 to 10 4 to 20 M12 plug-in connection 100/250/400/600 20 to +80 20 to +80 HEDE10/2/ 18 to 36 1 2 x 250 M12 plug-in connection 100/250/400/600 20 to +80 20 to +80 Detailed information: Type HEDE10/1/: RE 30276 Type HEDE10/2/: RE 30278

Electronics

136

Hydraulics

Bosch Rexroth AG

Electronic pressure switch with two switching outputs


n n n n n

Simple switchpoint setting via two adjusting rings Two antivalent switching outputs High long-term stability High bursting pressure range G 1/4 connection thread

Type HEDE 11A1


Detailed information: RE 30279 Technical data Operating voltage Accuracy class Switching output Type of connection Pressure range Medium temperature range Ambient temperature range p bar C C I mA U VDC 18 to 36 2.5 2 x 250 M12 plug-in connection 100/400 -25 to +80 -20 to +80

Piston type pressure switches


n n n n

For subplate mounting ("OP") For in-line installation ("OA") For female thread ("OK") 5 pressure ratings: 50, 100, 210, 350, 630 bar

Type HED 5
Detailed information: RE 50055 Technical data Contact load, resistive Type of connection Pressure range Medium temperature range Ambient temperature range Switching frequency p f bar C C 1/h U (I) VDC (A) VAC (A) 250 (0,02), 40 (1) 250 (3) Plug-in connection 50 to 630 -30 to +80 -20 to +50 4800

Bosch Rexroth AG

Hydraulics

137

Electronics

Piston type pressure switches


n n n n n n

For subplate mounting ("OP") For in-line installation ("OA") As vertical stacking element in horizontal stacking systems ("OH") With check lamp, optional (only in conjunction with large plug-in connector) Optionally with lockable rotary knob Pressure ratings: Version "OP" and "OA": 50, 100, 200, 350, 630 bar Version "OH": max. 50, 100, 200, 350 bar

Type HED 8
Technical data Contact load, resistive Type of connection Pressure range Medium temperature range Ambient temperature range Switching frequency p f bar C C 1/h U (I) VDC (A) VAC (A) 24 (2) 250 (2) Plug-in connection 50 to 630 -25 to +80 -25 to +50 7200 Detailed information: RE 50061

Electronic signal encoders


n n n n n n

Manually operated command value encoders for controlling valves and pumps via valve amplifier modules or cards Sensitive control due to low operating forces Integrated impedance converters for load-independent linearization of characteristic curves Reverse polarity protection Replaceable bellows Options: Deadman contact Direction and zeroing contacts Spring centering or locking in any position by means of friction brake

Type VT 10468, VT 10406 and VT 10399


Technical data - pressure transducer Operating voltage Output signal Contact load, resistive Ambient temperature range Type VT 10468 VT 10406 VT 10399 1 control axis 2 control axes 3 control axes U U I U (I) VDC V mA VDC (A) C 15 10 5 30 (2) 25 to +70 Detailed information: RE 29753 RE 29754 RE 29755

Electronics

138

Hydraulics

Bosch Rexroth AG

Racks and card holders


n n

19" racks for accommodating electronic assemblies in Eurocard format Universal housing for 2 or 4 printed circuit boards in Eurocard format DIN 41612 External connections with screw terminals Contact load of connections up to 4 A Slots that are not required can be covered by dummy plates Card holders for the installation of electronic assemblies in Eurocard format (single and double)

Detailed information: RE 29768 RE 29768 RE 29768 RE 30105 RE 29928 RE 30103

Type VT 19101 VT 19102 VT 19103 VT 10812 VT 3002 VT 12302 Rack 1 x 3HE for 100 x 160 mm cards, with or without connector backpanel Rack 2 x 3HE for 100 x 160 mm cards, with or without connector backpanel Rack 3 x 3HE for 100 x 160 mm cards, with or without connector backpanel Connection adapter with 32-, 48- or 64-pin socket connector for VT 19101 to VT 19103 without connector backpanel Open card holder with 32-, 48- or 64-pin socket connector Enclosed card holder with 64-pin socket connector

Power supply and stabilizing units


n n

Smoothed or regulated output voltages Stabilization of smoothed voltages

Detailed information: RE 29929 RE 29929 RE 29929

Type VT-NE30 VT-NE31 VT-NE32 Input voltage: Output voltage: Input voltage: Output voltage: Input voltage: Output voltage: 115/230 VAC +26 VDC/4.0 A 115/230 VAC 24 VDC/2 x 0.25 A 115/230 VAC +25 VDC/+24 x 2.5 A and +24 VDC/1 A (controlled)

Bosch Rexroth AG

Hydraulics

139

Electronics

Capacitor module
n n n

Smoothening of supply voltages up to 36 VDC Reverse polarity protection Overvoltage protection

Type VT 11073

Type VT 11073 Capacitor module

Detailed information: RE 29750

Service cases with test unit for proportional, high-response and servo-valves
n n

Actuation and functional test of proportional, high-response and servo-valves Comprehensive function monitoring

Type VT-VETSY-1, VT-PPV

Type VT-VETSY-1 VT-PPV For proportional, high-response and servo-valves with integral electronics For proportional pressure reducing valves without electrical position feedback

Detailed information: RE 29685 RE 29687

Electronics

140

Hydraulics

Bosch Rexroth AG

Test boxes for proportional and high-response valves


n n n n

For functional testing and commissioning of proportional and high-response valves and related electronics Command values can be provided internally/externally Measuring points for inputs and outputs Connection cable included in the delivery

Type VT-PE-TB
Detailed information: RE 30063 RE 30064 RE 30065 Type VT-PE-TB1 (test box I) VT-PE-TB2 (test box II) VT-PE-TB3 (test box III) For direct operated proportional valves without integrated electronics For pilot operated proportional and high-response valves with external amplifier For valves with integrated electronics and voltage interface

Service cases with test unit for servo-valves without integrated electronics
n n

Commissioning and servicing of hydraulic systems with servo-valves without integral electronics Fault localization without disassembly of the servo-valve

Type VT-SVTSY-1
Detailed information: RE 29681

Bosch Rexroth AG

Hydraulics

141

Electronics

Closed-loop control systems with A4VSO variable displacement axial piston pump
n n n n n n n n n

Pump sizes NG125 to 355 Infinitely variable control of flow and pressure Additional power limitation possible High reproducibility of flow and pressure due to closed control loop Dynamics of flow control corresponds to dynamics of control with proportional valves due to short adjustment times of the pump Prevention of throttling losses due to central flow and pressure control (energy-saving) Matching of the pressure controller to the consumer possible through parameter settings Integrated analog control electronics with type SYHDFEE Integrated digital control electronics with CAN for type SYHDFEC

Type SYHDFEE and SYHDFEC


Pump size Operating pressure Nominal flow n = 1500 rpm Step response 0 to 100 % (swivel angle control 100 bar) 100 to 0 % pmax qV nom Tu+Tg bar l/min ms 125 350 187 80 180 350 270 110 250 350 375 130 355 350 532 170 Detailed information: Type SYHDFEE: RE 30035 Type SYHDFEC: (in preparation)

Tu+Tg

ms

70

80

130

180

System scope

A4VSO variable displacement axial piston pump with built-on proportional valve and swivel angle transducer Integrated or external pressure transducer Integral electronics

Fields of application

Presses Plastics processing machines Test benches

Electronics

142

Hydraulics

Bosch Rexroth AG

Closed-loop control systems with A10VSO variable displacement axial piston pump
n n n n n n n n n n

Pump sizes NG18 to 140 Infinitely variable control of flow and pressure Additional power limitation possible High reproducibility of flow and pressure due to closed control loop Dynamics of flow control corresponds to dynamics of control with proportional valves due to short adjustment times of the pump Prevention of throttling losses due to central flow and pressure control (energy-saving) Matching of the pressure controller to the consumer possible through parameter settings External analog control electronics with type SYDFE1 Integrated analog control electronics with type SYDFEE Integrated digital control electronics with CAN for type SYDFEC

Type SYDFE1, SYDFEE and SYDFEC


Detailed information: Type SYDFE1: RE 30024 Type SYDFEC: RE 30027 Type SYDFEE: RE 30030 Pump size Operating pressure Nominal flow n = 1500 rpm Step response 0 to 100 % (swivel angle control 50 bar) 100 to 0 % Pump size Operating pressure Nominal flow n = 1500 rpm Step response 0 to 100 % (swivel angle control 50 bar) 100 to 0 % pmax qV nom Tu+Tg bar l/min ms pmax qV nom Tu+Tg bar l/min ms 18 250 27 60 28 250 42 65 45 250 68 65

Tu+Tg

ms

35 71 250 107 70

35 100 250 150 80

35 140 250 210 100

Tu+Tg

ms

40

45

60

System scope

A10VSO variable displacement axial piston pump with built-on proportional valve and swivel angle transducer Integrated or external pressure transducer SYDZ 0001 pre-load valve VT 5041 controller card (for SYDFE1 only) with power limitation and swivel angle indication

Fields of application

Plastics processing machines Presses Crane systems Broaching machines Shipbuilding Construction machinery

Bosch Rexroth AG

Hydraulics

143

Electronics

Closed-loop control systems with A10VSO.../32 variable displacement axial piston pump
n n n n n n n n n n

Pump sizes NG71 to 140 Infinitely variable control of flow and pressure Additional power limitation possible High reproducibility of flow and pressure due to closed control loop Dynamics of flow control corresponds to dynamics of control with proportional valves due to short adjustment times of the pump Prevention of throttling losses due to central flow and pressure control (energy-saving) Matching of the pressure controller to the consumer possible through parameter settings External analog control electronics with type SYDFE1 Integrated analog control electronics with type SYDFEE Integrated digital control electronics with CAN for type SYDFEC

Type SYDFE1, SYDFEE and SYDFEC


Technical data Pump size Operating pressure Nominal flow n = 1500 rpm Step response 0 to 100 % (swivel angle control 50 bar) 100 to 0 % pmax qV nom Tu+Tg bar l/min ms 71 250 107 70 100 250 150 80 140 250 210 100 Detailed information: Type SYDFE1: RE 30624 Type SYDFEC: RE 30627 Type SYDFEE: RE 30630

Tu+Tg

ms

40

45

60

System scope

A10VSO variable displacement axial piston pump with built-on proportional valve and swivel angle transducer Integrated or external pressure transducer SYDZ 0001 pre-load valve VT 5041 controller card (for SYDFE1 only) with power limitation and swivel angle indication

Fields of application

Plastics processing machines Presses Crane systems Broaching machines Shipbuilding Construction machinery

Electronics

144

Hydraulics

Bosch Rexroth AG

Pump pre-load valves for SYDFE control system


n n

Integrated pre-load and maximum pressure relief function Use for flow control at operating pressures of less than 12 bar and internal pilot oil supply

Type SYDZ 0001


Technical data Operating pressure Detailed information: RE 29255 RE 29255 RE 29255 RE 29255 Suitable for pump type A10VSO NG 18/28 A10VSO NG45 A10VSO NG71 A10VSO sizes 100/140 pmax bar 350

3/3 proportional directional valves for SYDFE control system


n n n

Pilot valve for the pressure and displacement control system SYDFE For controlling the swivel angle of a variable displacement pump of type A10VSODFE Operation through a proportional solenoid with electrical feedback

Type VT-DFP
Technical data Operating pressure Ambient temperature range Solenoid activation pmax bar C 350 20 to +60 Using external control electronics VT 5014 (for control system SYDFE1) Using integral, analog control electronics (for control system SYDFEE) Using integral, digital control electronics (for control system SYDFEC) Suitable for control system SYDFE1 (RE 30024) SYDFEC (RE 30027) SYDFEE (RE 30030)

Detailed information: RE 29016 RE 29016 RE 29016

Type VT-DFP VT-DFPC VT-DFPE

Bosch Rexroth AG

Hydraulics

145

Electronics

Digital closed-loop control amplifier for controlling A4VS... axial piston pumps with HS4 control and A2V... axial piston pumps with EO4 control
n n n n n n n n

Electrohydraulic control of swivel angle and pressure as well as limitation of the power of variable displacement axial piston pumps Pressure controller with subordinate swivel angle controller Analog inputs for command and actual values Adjustable power limitation Various diagnostic functions Master/Slave function Parameterization possible with PC and BODAC software Field bus systems: PROFIBUS DP V0, DeviceNet, CANopen

Type VT-VPCD
Technical data Operating voltage Comm. value signal Swivel angle Pressure Power Scanning time Output amplifier Serial interface Type of connection Card dimensions Ambient temperature range C U U I U I U T VDC V mA V mA V m/s 24 0 to 10, 10 4 to 20 0 to 10 4 to 20 0 to 10 2 Current-regulated, clocked RS 232 64-pin male connector Eurocard 100 x 160, DIN 41494 0 to +50 Detailed information: RE 30028

Electronics

146

Hydraulics

Bosch Rexroth AG

External control electronics for the DFE1 control of the A10VSO axial piston pump
n n n n n n

Integral part of the pressure and flow control system SYDFE1 (component series 1X and 2X) for activation of the A10VSO... axial piston unit with DFE1 control Pressure and swivel angle control, with optional power limitation Configuration of pressure controller adjustable to existing pressure fluid volume Controller for valve spool position Pressure-related leakage compensation (can be switched off) Actual pressure value input, which can be changed over

Type VT 5041
Detailed information: RE 30241 Technical data Operating voltage Comm. value signal Output amplifier Type of connection Ambient temperature range C Swivel angle Pressure, power U U U VDC V V 24 10 0 to 10 Current-regulated, clocked 32-pin male connector 0 to +50

Control and instrumentation technology for stage technology applications


n n n n n

Flexible, digital control and instrumentation system with optimum operating comfort Control and instrumentation technology tailored specifically to the requirements of stages and studios; complies with SIL3 according to IEC 61508 Adaptable to the requirements of small and large systems due to modular design High availability Real-time protocol via patented MR-10 bus

SYB2000
Detailed information: RE 30885

Bosch Rexroth AG

Hydraulics

147

Electronics

Control and automation technology for hydraulic systems


n n n


n n

Electrohydraulic systems from a single source Designed from the specification through to the finished system Complete package, including: Design, installation and commissioning Software Maintenance / service Complete design: Power electrics Programmable logic controls Visualization systems Minimization of the number of interfaces, on-site coordination Comprehensive documentation on CAD and programming systems

Detailed information: on request

Fields of application Steelworks and rolling mill technology Press construction and general mechanical engineering Test rig technology Shipbuilding and offshore applications Materials handling Stage technology Energy and environmental technology Water engineering Special technology

Notes

148

Hydraulics

Bosch Rexroth AG

Notes

Control blocks and plates


Control blocks and plates are integrated hydraulic controls combined with built-in or flanged-on function elements. They are based on circuit diagrams with specification of the position of ports and operating elements. Advantages of the block design over individual piping: n Low flow resistance / good efficiency n Fewer sealing points n Small frame size, therefore high power density n Industry-specific solutions n Cost reduction

Control blocks / plates

150

Hydraulics

Bosch Rexroth AG

Multi-station manifold plates


n n n

Compact design Large number of variants Separate actuator ports for each control circuit

Type HSR
Detailed information: NG4: RE 48102 NG6: RE 48107 NG10: RE 48110 NG16: on request Size Operating pressure pmax bar No. of ready-to-connect control circuits 4 210 8 6 315 10 10 315 8 16 315 6

Bosch Rexroth AG

Hydraulics

151

Control blocks / plates

Control modules
n n n n n n n n

Customer-specific requirements can be met with standard modules Directional valve modules can be combined with poppet valve modules Stationary and mobile applications Compact design Flexible and extendable Ready for connection No internal piping of the control IH15A and IH15B can be combined in one control

Type IH15A and IH15B


Technical data Operating pressure Flow pmax qV max bar l/min IH15A 500 14 IH15B 350 30 Detailed information: Type IH15A: RE 51144 Type IH15B: RE 51156

Control blocks / plates

152

Hydraulics

Bosch Rexroth AG

Modular plate systems


n n n n n

Compact design No piping of the control Ready for connection Large number of variants Wide field of application

Type IH20
Detailed information: On inquiry Technical data Operating pressure Flow pmax qV max bar l/min 320 500

Bosch Rexroth AG

Hydraulics

153

Control blocks / plates

Industry-specific and custom control blocks (individually manufactured, small series)


n n n

Individual control blocks according to the customer's requirements Modularized control blocks for machine tools and presses Control blocks for plastics processing and injection molding machines, foundry machines, power plants, etc.

Detailed information: On inquiry

Notes

154

Hydraulics

Bosch Rexroth AG

Notes

Accumulators and accessories


Hydraulic accumulators are mainly used to minimize the pump drive power, to compensate flows, to smooth pressure peaks, and as energy accumulators and pulsation dampers. Performance profile n Bladder type accumulators 1 to 50 liters n Diaphragm type accumulators 0.075 to 3.5 liters n Safety and shut-off blocks n Charging and testing kits n Mounting elements n Safety elements n Accumulator charging valve

Accumulators and accessories

156

Hydraulics

Bosch Rexroth AG

Hydro-pneumatic bladder-type accumulators


n n n n

Bladder-type accumulator (component series 4X) Nominal volume 1 to 50 Mounting elements Safety elements

Type HAB
Detailed information: RE 50170 Nominal capacity Effective gas volume Flow Operating pressure qV max pmax I I l/min bar 1 1.0 240 350 2.5 2.4 600 350 4 3.7 600 350 6 5.9 600 350 10 9.2 900 330 20 18.1 900 330 35 33.4 900 330 50 48.7 900 330

Hydro-pneumatic diaphragm accumulators


n n n n

Diaphragm accumulator (component series 1X; 2X) Nominal volume 0.075 to 3.5 Mounting elements Safety elements

Type HAD
Detailed information: RE 50150 Nominal capacity Effective gas volume Flow Operating pressure Nominal capacity Effective gas volume Flow Operating pressure qV max pmax qV max pmax I I l/min bar I I l/min bar 0.075 0.075 10 250 1 1.0 40 200 0.16 0.16 10 250 1.4 1.4 40 350 0.35 0.32 40 210 2 1.95 60 350 0.5 0.48 40 250 2.8 2.7 60 350 0.7 0.75 40 350 3.5 3.5 60 350

Bosch Rexroth AG

Hydraulics

157

Accumulators and accessories

Accumulator assemblies
n n n n n n

Accumulator assembly with safety block according to DIN 24552 Bladder or diaphragm accumulators Safety block with integrated shut-off valve, safety valve (type-tested) and unloading valve Unloading valve either manually or electrically operated Glycerine-filled pressure gauge with red marking of the pressure to be relieved Bracket for welding into place

Type ABSBG
Technical data Type of accumulator DN Operating pressure pmax I bar Bladder accumulator 1 to 50 Diaphragm accumulators 0.6 to 2.0 Accumulator safety blocks 10 to 30 330 Detailed information: RE 50135

Accumulators and accessories

158

Hydraulics

Bosch Rexroth AG

Accumulator safety blocks


n n n

Safeguarding, shutting off and relieving hydraulic accumulators Meet the requirements and safety regulations according to DIN 24552 pressure vessel regulations and the technical rules for pressure vessels (TRB 403 and TRB 404) Accumulator adapter available as optional extra for connecting the accumulator safety block to the accumulator

Type ABZSS
Detailed information: RE 50131 Size Operating pressure Weight pmax m bar kg 10 350 5.2 20 350 8.5 30 350 20.5

Accumulator safety blocks


n n n n n

Safeguarding, shutting off and relieving hydraulic accumulators Manual or electromagnetic unloading Large number of variants Compact design Accumulator adapter available as optional extra for connecting the accumulator safety block to the accumulator

Type 0532VAW
Detailed information: RE 50128 Size Operating pressure pmax bar DN20 330 DN32 330

Notes

Power units and accessories


Power units form the basis of a hydraulic system. Their dimensioning and concept are decisive for the environmental friendliness and efficiency of the entire system. With the combination of power unit, control block and accessories, Bosch Rexroth supplies the complete system from a single source! Performance profile Small standard power units n Oil tank with a capacity of 20 to 60 liters n Drive power 0.37 to 7.5 kW n Can be extended by stacking systems Standard power units n Oil tank with a capacity of 100 to 800 liters n Drive power 4 to 75 kW Whispering standard power units n Oil tank with a capacity of 100 to 1000 liters n Drive power 7.5 to 90 kW Individual power units n Engineered and manufactured according to customer requirements

Power units and accessories

160

Hydraulics

Bosch Rexroth AG

Oil reservoirs
n n n

Capacities of 1000 to 20000 liters Steel tank with high static and dynamic stiffness Variants with dividing wall or baffle

Type ABTSR
Detailed information: RE 51135

Bosch Rexroth AG

Hydraulics

161

Power units and accessories

Modular standard power units


n n n n n n

Capacity 20; 40 and 60 liters Stable aluminum tank Modular design Compact power unit design Individual adaptation possible Clear, maintenance-friendly arrangement

Type ABSKG
Type of pump Displacement Operating pressure El. motor power Vg max pmax P cm bar kW Radial piston pump (fixed displacement) 1.6 to 10 315 0.37 to 7.5 Gear pump (fixed displacement) 1.9 to 16 250 1.5 to 7.5 Detailed information: RE 51013

Modular standard power units


n n n n n n

Capacity 100; 160; 250; 400, 630 and 800 liters Tank design: Steel tank according to DIN 24339, form AN, cover form C Basic power unit with pump motor assembly, tank accessories, return line filter, float switch, thermostat Filter/cooler circulation circuits Modular design of controls, accumulator assemblies kits, cooler kits Pump/motor group

Type ABMAG
Type of pump Displacement Operating pressure El. motor power Vg max pmax P cm bar kW Vane pump / axial piston pump (variable displacement) 18 to 140 280 4 to 75 Detailed information: RE 51098

Power units and accessories

162

Hydraulics

Bosch Rexroth AG

Power units with high-level tanks


n n n n

Capacity 400, 630, 800 and 1000 liters Tank design: Steel tank with supports and frame Filter/cooler circulation circuits Good accessibility of all components

Type ABHSG
Detailed information: RE 51027 Type of pump Displacement Operating pressure El. motor power Vg max pmax P cm bar kW Axial piston pump (variable displacement) 45 to 250 315 7.5 to 132

Bosch Rexroth AG

Hydraulics

163

Power units and accessories

Hydraulic drive power units


n n n n

Capacity 100, 250, 630 and 1000 liters Very low operating noise Pump/motor group in horizontal arrangement Versatile use: General mechanical engineering Plastics processing machines Lifting equipment Press construction Laboratories, schools

Type ABFAG
Type of pump Displacement Operating pressure El. motor power Vg max pmax P cm bar kW Axial piston pump (variable displacement) 28 to 140 280 7.5 to 90 Detailed information: RE 51096

Hydraulic drive power units


n n n n n

Capacity 160, 250, 400, 630, 800 and 1000 liters Very low operating noise Pump/motor group in vertical arrangement Small erection space required Versatile use: General mechanical engineering Plastics processing machines Lifting equipment Press construction Laboratories, schools

Type ABFAG-V
Type of pump Displacement Operating pressure El. motor power Vg max pmax P cm bar kW Axial piston pump (variable displacement) 28 to 140 280 7.5 to 90 Detailed information: RE 51094

Power units and accessories

164

Hydraulics

Bosch Rexroth AG

Hydraulic primary power units


n n n n n

Capacity 63, 100, 160, 250 and 400 liters For closed circuits Stable steel tank Good accessibility Versatile use in industrial applications: Shredder systems Stirring drives Mixers Centrifuges Winders

Type ABPAG
Detailed information: RE 51018 Type of pump Displacement Operating pressure El. motor power Vg max pmax P cm bar kW Axial piston pump (variable displacement) 28 to 250 360 15 to 160

Bosch Rexroth AG

Hydraulics

165

Power units and accessories

Pump/motor groups
n n n n n

With fixed displacement pumps, type PGH and PGF as well as variable displacement pumps, types A10VSO and PV7 Electric motor frame sizes 112 to 280, form B35 Pump mounted to the motor with pump mounting bracket and coupling Provided for mounting onto oil tanks, baseframe or separate installation Combination pumps possible for multi-circuit systems

Type ABAPG
Type of pump Internal gear pump (fixed displacement) Vg max pmax P cm bar kW 20 to 125 315 11 to 90 Axial piston pump (variable displacement) 18 to 140 315 4 to 90 Vane pump (variable displacement) 30 to 118 160 5.5 to 36 Detailed information: RE 51062

Displacement Operating pressure El. motor power

Pump/motor groups
n n n n n

With fixed displacement pumps type PVV Pump mounted to the electric motor with pump mounting bracket and coupling Electric motor, form B35 Provided for mounting onto oil tanks, baseframe or separate installation Specifically designed for the use in filtering/cooling/circulation circuits

Type ABUPG
Type of pump Displacement Max. operating pressure El. motor power Vg max pmax P cm bar kW Vane pump (fixed displacement) 18 to 193 10 0.75 to 7.5 Detailed information: RE 51066

Power units and accessories

166

Hydraulics

Bosch Rexroth AG

Clamping and drive modules


n n n n n n n n n n

Volume 2.9 liters Plastic tank with built-in motor Duty cycle, short-time operation S2 and intermittent operation S3 Compact design Low noise Wide field of application Large number of variants Complete hydraulic control possible No piping of the control Ready for connection

Type UPE 1
Detailed information: RE 51137 Control module: RE 51144 Type of pump Displacement Operating pressure El. motor power Vg max pmax P cm bar kW Radial piston pump (fixed displacement) 0.26 to 1.6 700 0.37

Clamping and drive modules


n n n n n n n n n n n

Volume 2.4 to 7.2 liters Aluminum tank with built-in motor Duty cycle, short-time operation S2 and intermittent operation S3 Compact design Low noise Wide field of application Large number of variants Complete hydraulic control possible No piping of the control External attachments possible Ready for connection

Type UPE 2
Detailed information: RE 51142 Control module: RE 51144 Type of pump Displacement Operating pressure El. motor power Vg max pmax P cm bar kW Radial piston pump (fixed displacement) 0.40 to 2.0 700 1.1 and 2.2 Gear pump (fixed displacement) 1.0 to 10.0 260 1.1 and 2.2

Bosch Rexroth AG

Hydraulics

167

Power units and accessories

Clamping and drive modules


n n n n n n n n n n

Volume 8.5 to 11 liters Aluminum tank with built-in motor Duty cycle, continuous operation S1 Compact design Low noise High cooling capacity Single and double pump Two separate hydraulic controls possible No piping of the control Ready for connection

Type UPE 3
Type of pump Displacement Operating pressure El. motor power Vg max pmax P cm bar kW Radial piston pump (fixed displacement) 0.67 to 1.67 700 3.0 and 4.0 Gear pump (fixed displacement) 1.0 to 10.0 260 3.0 and 4.0 Detailed information: RE 51147 Control module: RE 51144

Drive modules
n n n n n n n n n n

Volume 26 liters Aluminum tanks 100% duty cycle Compact design Low noise High cooling capacity Wide field of application Various mounting options Complete hydraulic control possible Ready for connection

Type UPE 5
Type of pump External gear pump (fixed displacement) Vg max pmax P cm bar kW 6.0 to 16.0 250 2.2 to 4.0 Internal gear pump (fixed displacement) 4.0 to 16.0 200 2.2 to 4.0 Vane pump (variable displacement) 10 to 20 250 2.2 to 4.0 Detailed information: RE 51145 Control module: RE 51156

Displacement Operating pressure El. motor power

Power units and accessories

168

Hydraulics

Bosch Rexroth AG

Pressure gauge (liquid filled)


n n n n n n

Housing made of stainless steel Design according to EN 873-1 Pressure display in bar/MPa or bar/psi Bi-colored scale Measuring connection at the back or bottom Mounting type with screws or brackets

Type ABZMM
Detailed information: RE 50205 Size Maximum operating pressure bar 40; 63; 100 1000

Pressure filters for installation in pressure lines with filter elements and installation dimensions according to DIN 24550
Filter elements based on inorganic fiber Adsorption of finest particles over a wide pressure differential range n High contamination retention capacity due to large specific adsorption surface n High bursting strength of filter elements (e.g. in the case of cold starts) n Filter ratings 10 m and 3 m absolute n Mechanical, visual and electrical clogging indicators
n n

Type ABZFD-S...-DIN and ABZFD-S...-SAE


Detailed information: RE 50086 Size Nominal pressure Flow pmax qV max bar l/min 63 to 1000 400 520

Bosch Rexroth AG

Hydraulics

169

Power units and accessories

Pressure filters for lateral flange-mounting to control blocks with filter elements according to DIN 24550
Filter elements based on inorganic fiber Adsorption of finest particles over a wide pressure differential range n High contamination retention capacity due to large specific adsorption surface n High bursting strength of filter elements (e.g. in the case of cold starts) n Filter ratings 10 m and 3 m absolute n Mechanical, visual and electrical clogging indicators
n n

Type ABZFD-L...-DIN and ABZFD-L...-SAE


Size Nominal pressure Flow pmax qV max bar l/min 63 to 400 315 330 Detailed information: RE 50087

Return flow filter according to DIN 24550 for direct tank installation
Filter elements based on inorganic fiber Adsorption of finest particles over a wide pressure differential range n High contamination retention capacity due to large specific adsorption surface n High bursting strength of filter elements (e.g. in the case of cold starts) n Filter ratings 10 m and 3 m absolute n Mechanical, visual and electrical clogging indicators
n n

Type ABZFR-S...-DIN and ABZFR-S...-SAE


Size Nominal pressure Flow pmax qV max bar l/min 40 to 1000 10 685 Detailed information: RE 50088

Power units and accessories

170

Hydraulics

Bosch Rexroth AG

Tank breather filter


Filter elements resistant to mineral oil, hardly inflammable and biological fluids Good retention rate with low pressure drop n High contamination retention capacity due to large specific adsorption surface n Filter ratings 10 m and 3 m absolute n Threaded, flanged or welded connection
n n

Type ELF, BF, and BL


Detailed information: RE 50070 Max. air flow lN/min 6000

Bosch Rexroth AG

Hydraulics

171

Power units and accessories

Oil/air cooler
n n n n n

Compact design Large number of variants Horizontal or vertical installation Low noise level 52 to 65 dB (A) Permitted operating pressure 26 bar

Type KOL; KOLP


Heat dissipation capacity P kW 3 to 120 Detailed information: RE 50111

Filtering/cooling/circulation circuits
n n n

Compact circulation circuit with circulation pump, attached low pressure filter according to DIN 24550 and plate type heat exchanger Electric motor frame sizes 80 to 132 Modular design

Type ABUKG
Heat dissipation capacity P kW 4 to 37 Detailed information: RE 50126

Pulsation damper
n n

Use in hydraulic units with displacer pumps Any installation position possible

Type SYPD0001 and SYPD0002


SYPD0001 Nominal pressure pmax bar 400 SYPD0002 300 Detailed information: RE 29253

Power units and accessories

172

Hydraulics

Bosch Rexroth AG

Pulsation damper
n n n

Pulsation damper for pump types A10VSO NG18 to 140 and A4VSO NG40 to 250 Use in hydraulic units with displacer pumps Screwed directly to the pressure port of the pump

Type PULSATION DAMPER


Detailed information: RE 50142 Nominal pressure pmax bar 300

Float switch
n

With two adjustable switching contacts and an optional fixed temperature contact

Type ABZMS-35
Detailed information: RE 50212 Max. switching point mm 400

Float switch
n n

With two adjustable switching contacts and an optional fixed temperature contact With resistance measuring chain (level) and resistance thermometer (temperature) with analog output

Type ABZMS-36
Detailed information: RE 50214 Max. switching point mm 1200

Bosch Rexroth AG

Hydraulics

173

Notes

Notes

174

Hydraulics

Bosch Rexroth AG

Bosch Rexroth AG Hydraulics Zum Eisengieer 1 97816 Lohr, Germany info@boschrexroth.de www.boschrexroth.com Tel.: +49(0)9352/18-0 Fax: +49(0)09352/18-40

Printed in Germany RE 00208/08.08 Replaces: 07.06

También podría gustarte