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CONTROL DE CAMPAAS

PROCESO : F.L.S. - LVS


ENFRIADOR : Satlites

DIAMETRO :
LONGITUD :

Refralusit 63 ISO 620/320

Concreto Kastal 06
REFRATHERM 150 AISLANTE N1 64mm
REFRATHERM 150 AISLANTE 50 MM

Reframag AF 620/320

CLIENTE :

Parada

2004

Partida

Marcha

Duracin Satelite Cono

3dias

Dic 2004 Emergencia

30-Dec

2dias

Ener2005 Parada Pta.

24-Jan

4dias

Abr 2005 Emergencia

7-Apr

1dia

May2005 Emergencia

15-May 2dias

Jun2005 Parada Pta.

15-Jun

Abr2006 Parada Pta.

20-Apr

Abr2007 Parada Pta.

18-Apr

Abr2008 Parada Pta.

7-Apr

Mayo2008
Mayo2008
Julio2008
Apr-09

15dias
7 dias
9 dias
10dias

Emergencia

2-May

Emergencia

7-May

Emergencia

22-May

Emergencia

7-Jul

Parada Pta.

18-Apr

5 dias

Tn/da

Posicin en mts.
2
3
4

10,7

41,64 72,06 102,4

Kronex 40 318/618
Kronex 40 420/620
Nidos en ladrillos

Concreto Refraclay 40 LCC

RHI 620/320
Refralusit 63 622/422

PAIS: Chile

30,42mts

30,34 mts

Espesor residual (cm)

10

20

Zona de Calcinacin
Refratherm 150 50 mm esp

31-Oct

Llantas
Posicin

Tablilla Aislante M Extra E 230x114x64 mm

Ladrillo A35 t ISO 318/618

Refralusite 63 200 mm espesor

Oct2004 Parada Pta.

Mayo2008

Lainas

30,94mts

Espesores residuales (mm)


Noviembre de 2011

AO

FABRICANTE:
CAPACIDAD:

Celulosa Arauco Horno Cal Planta Valdivia

10,7mts

4,25mts
115mts

- HORNO DE CAL

30

40

50

60

70

Zona Intermediaria

80

90

Zona de Secado (Lifters)


Ladrillo A 35 t (35% Alumina) 180 mm espesor

DSF CEMLITE 44P 425/625

Refralusit 63 622/422

100

ers)

110

Zona de cadenas

Entrada

Refraclay 40 LCC

COTA
Derecha
Dec-04 Izquierda

Apr-07

COTA
Derecha
Izquierda

Apr-08

COTA
Derecha
Izquierda

3
4
5
6
7
8
9
9
9
8.25
9
9
9
9
9
8.25
9
9
22.86 22.86 22.86 20.96 22.86 22.86
3
4
5
6
7
8
7
7
7.5
7
7
6.5
17.78 17.78 17.78

9
7.75
7.75
19.69
9
6
6.5
15.88

10
11
12
13
8.5
6
7.75
7
8.5
6
7.75
7
21.59 15.24 19.69 17.78
10
11
12
13
6.75
7
7.5
8.25
6.75
7
7.5
8.25
17.145 17.78 19.05 20.96
10
11
12
13
6.5
7.5
8
8.5
7
6
6.5
8
17.145 17.15 18.42 20.96

14
6.25
6.25
15.88
14
8.25
8.25
20.96
14
7.5
8.5
20.32

15
16
17
18
19
20
21
22
23
24
25
26
27
28
7.5 6.75
6.5
7
7.25 8.75 8.75 8.75 8.75 8.75
9
9
9
9
7.5 6.75
6.5
7
7.25 8.75 8.75 8.75 8.75 8.75
9
9
9
9
19.05 17.15 16.51 17.78 18.42 22.23 22.23 22.23 22.23 22.23 22.86 22.86 22.86 22.86
15
16
17
18
19
8.25
7.5
8
9
9
8.25
7.5
8
9
9
20.96 19.05 20.32 22.86 22.86
15
16
17
18
19
20
7.5
8.5 7.5
8
7.5
7.5
7.5
8.5 7.5
7.5
8
8
19.05 21.59 19.05 19.69 19.69 19.69

Feed head
Tipo Ladrillo refractario
Tipo cemento refractario
Altura ladrillo refractario
Espesor cemento
refrac./insulating brick
Mts. lineales
Dimetro
Cantidad total (c/u)

Feeding flights

Refra Clay 40 LCC

Refra Clay 40 LCC

100

120
3.353
4010
12310 kg

20580 kg

Oxido de Hierro Fe2O3


Alcalis K2O + Na2O
Propiedades Fiscas
Densidad Aperente (g/cm3)
Porosidad Aparente (%)
Conduct. Term. (W/mK) a 1000C

Resist. A Compresin (N/mm2)

Chain zone
A 35 t 318

A 35 t 618

Heating zone
A 35 t P181

Refra Clay 40 LCC


180
120
8.7
4010
31970 kg

14850

19170

Comparacin Ladrillo Semi Aislante


Comp. Quimica (%)
Alumina Al2O3
Silice SiO2
Oxido de Hierro Fe2O3
Alcalis K2O + Na2O
Propiedades Fiscas
Densidad Aperente (g/cm3)
Porosidad Aparente (%)
Conduct. Term. (W/mK) a 1000C

Resist. A Compresin (N/mm2)

Refratechnik

DSF

Refratherm 150
22 - 26
65 - 69
2,5

Cemlite 36
38,2
53,1
3,48
2,13

1,60 - 1,75
25 - 35
0,6
20

1,69
30,4
0,84
24

64
53.869
3762
540

Heating zone
A 35 t P+181

M-Extra-E 64x114x230

A 35 t 318

A 35 t 618

Intermediate zone
A 35 t P181

180

180

64
53.869
3762

64
11.4
3762
114

540

27270

3135

4047

mediate zone

Burning zone
A 35 t P+181

M-Extra-E 64x114x230

Refralusit 63 320

Refralusit 63 620

180

200

64
11.4
3762

50
32
TRUE
114

5757

8800

11520

Burning zone
Refralusit 63 P20

Refralusit 63 P+20

Refratherm 150 2-50 Refralusit 63220

Refralusit 63320

200
50
32
TRUE
320

320

13568

264

475

O
Outlet dam
Refralusit 63620 Refralusit 63225 Refralusit 63325 Refralusit 63625 Refralusit 63220L Refralusit 63620L
200

200

50

50

3750
576

48

3750
104

194

48

38

Outlet end
Refratherm 150 2-50 Refralusit 63220

Discharge end
Refralusit 63220L
Refralusit 63620L

Refralusit 63620

6.138
990

197

128

53

20

Firing hood
Refaclay 40 M-Extra-E 64x114x230

Refralusit 63230 Refralusit 63630

46

42

320

Medicin de Espesores por Sondeo Horno de Cal, Valdivia


Zona de calcinacin
Zona intermedia
Dec-04
Med. Esp. (mm)
Cota (mts)
Norte
Sur
Prom nominal
1
2
3
4
250
5
250
6
250
7
250
8
250
9
250
10
215.9 215.9 215.9
250
11
152.4 152.4 152.4
250
12
196.85 196.9 196.9
250
13
177.8 177.8 177.8
250
14
158.75 158.8 158.8
250
15
190.5 190.5 190.5
250
16
171.45 171.5 171.5
250
17
165.1 165.1 165.1
250
18
177.8 177.8 177.8
250
19
184.15 184.2 184.2
250
20
222.25 222.3 222.3
250
21
222.25 222.3 222.3
250
22
222.25 222.3 222.3
250
23
222.25 222.3 222.3
250
24
222.25 222.3 222.3
250
25
228.6 228.6 228.6
250
26
228.6 228.6 228.6
250
27
228.6 228.6 228.6
250
28
228.6 228.6 228.6
250
29
250
30
250
31
250
32
250
33
244
34
244
35
244
36
244
37
244
38
244
39
244
40
244
41
244
42
244
43
244
44
244
45
244
46
244

Zona de secado
Apr-07

Desgaste (mm)
Norte
Sur

34.1
97.6
53.15
72.2
91.25
59.5
78.55
84.9
72.2
65.85
27.75
27.75
27.75
27.75
27.75
21.4
21.4
21.4
21.4

34.1
97.6
53.15
72.2
91.25
59.5
78.55
84.9
72.2
65.85
27.75
27.75
27.75
27.75
27.75
21.4
21.4
21.4
21.4

Prom

34.1
97.6
53.15
72.2
91.25
59.5
78.55
84.9
72.2
65.85
27.75
27.75
27.75
27.75
27.75
21.4
21.4
21.4
21.4

Med. Espesor (mm)


Norte Sur Prom

229
229
229
210
229
229
197
171
178
191
210
210
210
191
203
229
229

229
229
229
210
229
229
197
171
178
191
210
210
210
191
203
229
229

171.5
177.8
190.5
209.6
209.6
209.6
190.5
203.2
228.6
228.6

nominal

250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250

244
244
244
244
244
244
244
244
244
244
244
244
244
244

47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101

244
244
244

244
244
244

244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244

244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244

102
103

244
244

244
244

Apr-07

Apr-08
Desgaste (mm)
Sur
Norte

78.55
72.2
59.5
40.45
40.45
40.45
59.5
46.8
21.4
21.4

78.55
72.2
59.5
40.45
40.45
40.45
59.5
46.8
21.4
21.4

Prom

78.55
72.2
59.5
40.45
40.45
40.45
59.5
46.8
21.4
21.4

Med. Espesor (mm)


Norte Sur Prom

178
178
191
152
165
191
203
216
191
191
216
191
203
191
191

178
178
165
165
178
152
165
203
216
191
216
191
191
203
203

177.8
177.8
177.8
158.8
171.5
171.5
184.2
209.6
203.2
190.5
215.9
190.5
196.9
196.9
196.9

nominal

250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250

244
244
244
244
244
244
244
244
244
244
244
244
244
244

Apr
Desgaste (mm)
Sur
Norte

72.2
72.2
59.5
97.6
84.9
59.5
46.8
34.1
59.5
59.5
34.1
59.5
46.8
59.5
59.5

72.2
72.2
84.9
84.9
72.2
97.6
84.9
46.8
34.1
59.5
34.1
59.5
59.5
46.8
46.8

Prom

Med. Espesor (mm)


Norte Sur

72.2 152 178


72.2 203 203
72.2 203 203
91.25 152 178
78.55 140 178
78.55 140 135
65.85 152 99
40.45 140 102
46.8 73.7 71
59.5 203 160
34.1 203 203
59.5 178 178
53.15 203 188
53.15 188 191
53.15 188 178

244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244

244
244

Apr-09
Prom

165.1
203.2
203.2
165.1
158.8
137.2
125.7
120.7
72.39
181.6
203.2
177.8
195.6
189.2
182.9

nominal

270
270
270
270
270
270
270
270
270
270
270
270
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250

244
244
244
244
244
244
244
244
244
244
244
244
244
244

Mar-10
Desgaste (mm)
Sur
Norte

117.6
66.8
66.8
117.6
130.3
130.3
117.6
130.3
196.34
66.8
46.8
72.2
46.8
62.04
62.04

92.2
66.8
66.8
92.2
92.2
135.38
170.94
168.4
198.88
109.98
46.8
72.2
62.04
59.5
72.2

Prom

Med. Espesor (mm)


Norte Sur Prom

91.4
244
244
213
193
244

97
254
254
234
229
193

93.98
248.9
248.9
223.5
210.8
218.4

104.9
66.8
66.8
104.9
111.25
132.84
144.27
149.35
197.61
88.39 234 244 238.8
46.8 234 234 233.7
72.2 234 234 233.7
54.42 234 234 233.7
60.77 234 234 233.7
67.12 234 218 226.1

nominal

270
270
270
270
270
270
270
270
270
270
270
270
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250

244
244
244
244
244
244
244
244
244
244
244
244
244
244

Desgaste (mm)
Sur
Norte

178.56
26.16
26.16
56.64
76.96
26.16

173.48
16
16
36.32
41.4
76.96

36.32
16.32
16.32
16.32
16.32
16.32

26.16
16.32
16.32
16.32
16.32
31.56

244
244
244

244
244
244

244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244

244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244

244
244

244
244

Nov-10
Prom

176.02
21.08
21.08
46.48
59.18
51.56

31.24
16.32
16.32
16.32
16.32
23.94

Med. Espesor (mm)


Norte Sur Prom

245
200
220
255
245
215
205
250
215
145
195
200
132
160
200
180
200
200
200
210
220
220
215
0

220
215
210
250
250
205
205
230
210
200
170
200
120
160
155
185
180
190
200
210
235
200
200
235

232.5
207.5
215
252.5
247.5
210.1
205
240
212.6
172.5
182.5
199.9
125.9
160
177.4
182.5
190

nominal

270
270
270
270
270
270
270
270
270
270
270
270
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250

244
244
244
244
244
244
244
244
244
244
244
244
244
244

Desgaste (mm)
Sur
Norte

24.89
70.102
50.036
14.984
24.89
54.862
65.022
20.064
54.862
124.966
74.928
70.102
118.174
89.98
50.102
69.914
50.102
50.102
50.102
39.942
30.036
30.036
34.862
250

37.463
62.482
54.989
17.524
22.477
59.942
65.022
29.97
57.402
97.534
87.501
70.102
124.143
89.98
72.581
67.501
60.008
250
250
250
250
250
250
250

Prom

66.292
52.5125
16.254
23.6835
57.402
65.022

70.102
121.159
89.98
61.3415
68.7075
55.055

Nov-11
Med. Espesor (mm)
Norte
Sur
Prom nominal

210.0
200.0
200.0
240.0
240.0
200.0
200.0
240.0
240.0
175.0
240.0
260.0
270.0
270.0
270.0
260.0
270.0
270.0
200.0
200.0
210.0
220.0
220.0
210.0
240.0

220.0
200.0
190.0
240.0
250.0
195.0
210.0
200.0
200.0
185.0
250.0
260.0
270.0
250.0
270.0
275.0
270.0
270.0
195.0
210.0
210.0
225.0
215.0
220.0
225.0

215
200
195
240
245
197.5
205
220
220
180
245
260
270
260
270
267.5
270
270
197.5
205
210
222.5
217.5
215
232.5

270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
250
250
250
250
250
250
250
250
250
250
250

244
244
244
244
244
244
244
244
244
244
244
244
244
244

244
244
244

244
244
244

244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244

244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244

244
244

244
244

Nov-11
Desgaste (mm)
Sur
Norte

60
70
70
30
30
70
70
30
30
95
30
10
0
0
0
10
0
0
50
50
40
30
30
40
10

50
70
80
30
20
75
60
70
70
85
20
10
0
20
0
-5
0
0
55
40
40
25
35
30
25

Prom

55
70
75
30
25
72.5
65
50
50
90
25
10
0
10
0
2.5
0
0
52.5
45
40
27.5
32.5
35
17.5

Nov-12
Med. Espesor (mm)
Desgaste (mm)
Norte Sur
Prom nominal Sur Norte Prom

170.0
210.0
200.0
160.0
160.0
130.0
120.0
130.0
90.0
150.0
140.0
130.0
130.0
140.0
170.0
220.0

180.0
245.0
220.0
180.0
140.0
140.0
130.0
130.0
130.0
130.0
130.0
120.0
120.0
50.0
130.0
220.0

0
0
175
227.5
210
170
150
135
125
130
110
140
135
125
125
95
150
220
0
0
0
0
0
0
0

270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
250
250
250
250
250
250
250
250
250
250
250

244
244
244
244
244
244
244
244
244
244
244
244
244
244

270
270
100
60
70
110
110
140
150
140
180
120
130
140
140
130
100
50
250
250
250
250
250
250
250

270
270
90
25
50
90
130
130
140
140
140
140
140
150
150
220
140
50
250
250
250
250
250
250
250

270
270
95
42.5
60
100
120
135
145
140
160
130
135
145
145
175
120
50
250
250
250
250
250
250
250

244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244

180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180

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