777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S...

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Cerrar SIS Pantalla anterior

Producto: TRUCK Modelo: 777F TRUCK JRP Configuracin: 777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine

Instruccin Especial
Cross-Reference for Electrical Connectors{7553}
Nmero de medio -REHS0970-04 Fecha de publicacin -17/12/2008 Fecha de actualizacin -17/12/2008

i03402800

Cross-Reference for Electrical Connectors{7553}

SMCS - 7553-WW Agricultural Tractor: All Articulated Truck: All Asphalt Paver: All Backhoe Loader: All Challenger: All Cold Planer: All Combine: All Compact Wheel Loader: ALL Earthmoving Compactor: All Electric Power Generation: All Engine:Commercial All Engine: All Commercial Gas Engines Engine:Truck All Excavator: All Forest Products: All Integrated Toolcarrier: All Landfill Compactor: All Machine Engines: All Mini Hydraulic Excavator: All Motor Grader: All Off-Highway Truck/Tractor: All Paving Compactor: All Pipelayer: All Road Reclaimer/Soil Stabilizer: All Skid Steer Loader: All Soil Compactor: All Telehandler: All Track-Type Loader: All Track-Type Skidder: All Track-Type Tractor: All Underground Articulated Truck: All Wheel Loader: All Wheel Skidder: All Wheel Dozer: All

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Wheel Tractor-Scraper: All

Introduction
ReferenceSpecial Instruction, SEHS9615, "Servicing DT Connectors" This Special Instruction provides a listing of Electrical Connectors and the corresponding Caterpillar part numbers. The electrical connectors that are listed in this Special Instruction are grouped by the type of connector and the number of pins that are used in each connector.

DT Type Connectors - 2 Pin

Table 1 DT Type Connectors - 2 Pin DT Type Part Number DT Type that is Molded/Printed Modifier (1) on the Connector or the Part DT06-2S -EP06 Service Replaced By Caterpillar Part Number 155-2270 Connecting Plug Kit 176-2943 Plug Kit 102-8802 Receptacle Kit Illustration Number

Description

Two-pin plug with end cap Two-pin plug J1939 lite Two-pin receptacle with end cap Two-pin receptacle with end cap (reduced wire seal) Two-pin receptacle (90 flange through bulkhead)

DT06-2S

-EP11

DT04-2P

-E005

DT04-2P

-CE03

151-9272 Receptacle Kit

DT04-2P

-N006

9X-0352 Receptacle As

(1)

This modifier does not appear on the connector or part.

DT Type Connectors - 2 Pin (Model Views)

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Illustration 1 155-2270 Connecting Plug Kit

g00777731

Illustration 2 176-2943 Plug Kit

g00777745

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Illustration 3 102-8802 Receptacle Kit

g00777768

Illustration 4 151-9272 Receptacle Kit

g00777776

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Illustration 5 9X-0352 Receptacle As

DT Type Connectors - 3 Pin

Table 2 DT Type Connectors - 3 Pin DT Type Part Number Molded/Printed on Connector or Part DT Type Modifier (1) Service Replaced By Caterpillar Part Number 155-2260 Connecting Plug Kit 174-0503 Connecting Plug Kit 174-3016 Plug Illustration Number

Description

DT06-03

-EP06

Three-pin plug with endcap Three-pin plug J1939 Three-pin plug J1939 with resistor Three-pin receptacle with endcap Three-pin receptacle J1939 Three-pin receptacle J1939 with resistor

DT06-3S

-EP11

DT06-3S

-PP01

DT04-3P

-E005

102-8803 Receptacle Kit 133-0973 Receptacle As

DT04-3P

-EE01

10

DT04-3P

-EP10

134-2540 Receptacle As

11

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DT04-3P
(1)

-P007

133-0970 Receptacle As

Three-pin receptacle J1939 tee

12

This modifier does not appear on the connector or part.

DT Type Connectors - 3 Pin (Model Views)

Illustration 6 155-2260 Connecting Plug Kit

Illustration 7 174-0503 Connecting Plug Kit

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Illustration 8 174-3016 Plug

Illustration 9 102-8803 Receptacle Kit

Illustration 10 133-0973 Receptacle As

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Illustration 11 134-2540 Receptacle As

Illustration 12 133-0970 Receptacle As

DT Type Connectors - 4 Pin

Table 3 DT Type Connectors - 4 Pin DT Type Part Number Molded/Printed on Connector or Part DT06-4S DT Type Modifier (1) Service Replaced By Caterpillar Part Number 155-2271 Connecting Plug Kit Illustration Number

Description

-EP06

Four-pin plug with endcap

13

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DT06-4S

-CE05

176-2947 Plug Kit

Four-pin plug with endcap (reduced wire seal) Four-pin receptacle with endcap Four-pin receptacle with endcap (reduced wire seal) Four-pin receptacle with endcap (inside bulkhead mount)

14

DT06-4P

-E005

102-8804 Receptacle Kit

15

DT06-4P

-CE03

151-9274 Receptacle Kit

16

DT06-4P

-LE13

113-4630 Receptacle As

17

(1)

This modifier does not appear on the connector or part.

DT Type Connectors - 4 Pin (Model Views)

Illustration 13 155-2271 Connecting Plug Kit

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Illustration 14 176-2947 Plug Kit

Illustration 15 102-8804 Receptacle Kit

Illustration 16 151-9274 Receptacle Kit

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Illustration 17 113-4630 Receptacle As

DT Type Connectors - 6 Pin

Table 4 DT Type Connectors - 6 Pin DT Type Part Number Molded/Printed on Connector or Part DT06-6S DT Type Modifier (1) Service Replaced By Caterpillar Part Number 155-2274 Connecting Plug Kit 102-8805 Receptacle Kit 151-9275 Receptacle Kit Illustration Number

Description

-EP06

Six-pin plug with endcap Six-pin receptacle with endcap Six-pin receptacle without endcap (reduced wire seal)

18

DT06-6P

-E005

19

DT06-6P

-CE03

20

(1)

This modifier does not appear on the connector or part.

DT Type Connectors - 6 Pin (Model Views)

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Illustration 18 155-2274 Connecting Plug Kit

Illustration 19 102-8805 Receptacle Kit

Illustration 20 151-9275 Receptacle Kit

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DT Type Connectors - 8 Pin

Table 5 DT Type Connectors - 8 Pin DT Type Part Number Molded/Printed on Connector or Part DT06-8S DT Type Modifier (1) Service Replaced By Caterpillar Part Number 155-2265 Connecting Plug Kit 102-8806 Receptacle Kit Illustration Number

Description

A-EP08

Eight-pin plug with endcap Eight-pin receptacle with endcap Eight-pin receptacle with endcap (reduced wire seal) Eight-pin receptacle with endcap (unsealed bulkhead mount)

21

DT06-8S

A-E005

22

DT06-8S

A-CE03

160-3518 Receptacle Kit

23

DT06-8S

A-LE11

194-4254 Receptacle Kit

24

(1)

This modifier does not appear on the connector or part.

DT Type Connectors - 8 Pin (Model Views)

Illustration 21 155-2265 Connecting Plug Kit

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Illustration 22 102-8806 Receptacle Kit

Illustration 23 160-3518 Receptacle Kit

Illustration 24

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194-4254 Receptacle Kit

DT Type Connectors - 12 Pin

Table 6 DT Type Connectors - 12 Pin DT Type Part Number Molded/Printed on Connector or Part DT06-12S DT Type Modifier (1) Service Replaced By Caterpillar Part Number 155-2255 Connecting Plug Kit 155-2256 Connecting Plug Kit 155-2257 Connecting Plug Kit 102-8801 1028801 190-7614 Receptacle Kit 190-7615 Receptacle Kit Illustration Number

Description

A-EP08

Twelve-pin plug with endcap (A key) Twelve-pin plug with endcap (B key) Twelve-pin plug with endcap (C key) Twelve-pin receptacle with endcap (A key) Twelve-pin receptacle with endcap (B key) Twelve-pin receptacle with endcap (C key) Twelve-pin receptacle with endcap (unsealed bulkhead mount - A key) Twelve-pin receptacle with endcap (inside sealed mount - A key) Twelve-pin receptacle with endcap (outside sealed mount - A key)

25

DT06-12S

B-EP06

26

DT06-12S

C-EP06

27

DT04-12P

A-E005

28

DT04-12P

B-EP04

29

DT04-12P

C-EP04

30

DT04-12P

A-LE14

166-5229 Receptacle Kit

31

None

A-LE10

103-8133 Receptacle Kit

32

DT04-12P

A-LE09

103-8134 Receptacle Kit

33

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(1)

This modifier does not appear on the connector or part.

DT Type Connectors - 12 Pin (Model Views)

Illustration 25 155-2255 Connecting Plug Kit

Illustration 26 155-2256 Connecting Plug Kit

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Illustration 27 155-2257 Connecting Plug Kit

Illustration 28 102-8801 Receptacle Kit

Illustration 29 190-7614 Receptacle Kit

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Illustration 30 190-7615 Receptacle Kit

Illustration 31 166-5229 Receptacle Kit

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Illustration 32 103-8133 Receptacle Kit

Illustration 33 103-8134 Receptacle Kit

DT Replacement Terminals
Table 7 DT Replacement Terminals SizeX 18 and 16 AWG 14 AWG 18 and 16 AWG 14 AWG 18 and 16 AWG 14 AWG DT Type Part Number Molded/Printed on Connector or Part None Service Replaced By Caterpillar Part Number 8T-8729 Connector Pin 9W-0852 Connector Pin 9X-3401 Connector Pin 126-1767 Pin Connector 8T-8730 Connector Socket 9W-0844 Connection Socket Nickel Plated Socket N/A Description Illustration Number

N/A Nickel Plated Pin N/A

None

None

N/A Gold Plated Pin 34

None

None

N/A

None

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18 and 16 AWG 14 AWG 18 and 16 AWG

None

9X-3402 Connector Socket 126-1768 Connector Socket Gold Plated Socket

N/A

None

35 J1939 Extended Gold Plated Socket

None

133-0969 Socket Connector

36

Illustration 34 126-1767 Pin Connector

Illustration 35 126-1768 Connector Socket

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Illustration 36 133-0969 Socket Connector

DT Sealing
Table 8 DT Sealing DT Type Part Number Molded/Printed on Connector or Part None None Service Replaced By Caterpillar Part Number 8T-8737 Seal Plug 033-6034 O-Ring Seal 5L-4019 Retaining Ring Description Sealing plug 4 pin DT, inside mount Oring (for 113-4630) 4 pin DT, inside mount mounting ring (for 1134630)

None

DT Service Tools
Table 9 DT Service Tools Manufacturer's Part Number 147-6456 HDT-48-00 Service Replaced By Caterpillar Part Number 147-6456 Wedge Removal Tool Description Wedge removal tool Contact crimp tool (machined terminals only)

1U-5804 Crimp Tool

DT Miscellaneous

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Table 10 DT Miscellaneous Manufacturer's Part Number N/A N/A 130-5300 Service Replaced By Caterpillar Part Number 179-1500 Retainer 178-0565 Retainer 130-5300 Clip Description Two-pin plug retainer clip Two-pin plug retainer clip (special) Connector mounting clip (DT2, DT3, DT4, DT6, and DT12) - 0.375 inch bolt mount Connector mounting clip (DT2, DT3, DT4, DT6, and DT12) - 0.500 inch bolt mount Connector service kit Wire splice (1)

130-5301

130-5301 Clip 175-3700 Connector Repair Kit 115-8109 Wire Splice

(2)

N/A N/A
(2) (1)

Uses the 8T-8729 Connector Pin and the 8T-8730 Connector Socket Refer to Service Magazine, SEPD0342 January, "Field Repair of Single Wire Breaks in Harnesses"

CE Type Connectors - 32 Pin

Table 11 CE Type Connectors - 32 Pin Deutsch Part Number Caterpillar Part Number Description CE 32-37 Receptacle (STD (1)) CE 32-37 Plug (STD) CE 32-37 Receptacle (REV (2)) CE 32-37 Plug (REV) CE 32-37 Receptacle (STD) - Mates with 8N-1514 Connector Plug CE 32-25 Receptacle (STD) CE 32-25 Plug (STD) 37 38 39 40 41 42 43 Illustration Number

8N1513-32-37P 8N-1513 Receptacle As 8N1514-32-37S 8N-1514 Connector Plug 3T3410-32-37S 3T3412-32-37P 3T7407-32-37P 3T-3410 Receptacle As 3T-3412 Connector Plug 3T-7407 Receptacle As

8N1517-32-25P 8N-1517 Receptacle As 8N1518-32-25S 8N-1518 Connector Plug

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3T3043-32-25S 3T3044-32-25P

3T-3043 Receptacle As 3T-3044 Connector Plug

CE 32-25 Receptacle (REV) CE 32-25 Plug (REV) CE 32-24 Receptacle (STD) CE 32-24 Plug (STD) CE 32-12 Receptacle (STD) CE 32-12 Plug (STD)

44 45 46 47 48 49

8N1515-32-24P 8N-1515 Receptacle As 8N1516-32-24S 8N-1516 Connector Plug 8N1519-32-12P 8N-1519 Receptacle As 8N1520-32-12S 8N-1520 Connector Plug
(1) (2)

STD - Standard: Plugs (Sockets)/Receptacles (Pins) REV - Reverse: Plug(Pins)/Receptacle(Sockets)

CE Type Connectors - 32 Pin (Model Views)

Illustration 37 8N-1513 Receptacle As

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Illustration 38 8N-1514 Connector Plug

Illustration 39 3T-3410 Receptacle As

Illustration 40 3T-3412 Connector Plug

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Illustration 41 3T-7407 Receptacle As

Illustration 42 8N-1517 Receptacle As

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Illustration 43 8N-1518 Connector Plug

Illustration 44 3T-3043 Receptacle As

Illustration 45 3T-3044 Connector Plug

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Illustration 46 8N-1515 Receptacle As

Illustration 47 8N-1516 Connector Plug

Illustration 48 8N-1519 Receptacle As

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Illustration 49 8N-1520 Connector Plug

CE Type Connectors - 24 Pin

Table 12 CE Type Connectors - 24 Pin Deutsch Part Number Caterpillar Part Number Description CE 24-20 Receptacle (STD (1)) CE 24-20 Plug (STD) CE 24-20 Receptacle (REV (2)) CE 24-20 Plug (REV) CE 24-20 Receptacle (STD) - Mates with 8N-1525 Connector Plug CE 24-20 Receptacle (STD) - Mates with 8N-1525 Connector Plug CE 24-15 CE 24-15 Plug (STD) CE 24-14 Receptacle (STD) 50 51 52 53 54 55 56 57 58 Illustration Number

8N1534-24-20P 8N-1534 Receptacle As 8N1525-24-20S 8N-1525 Connector Plug 3T0204-24-20S 3T0203-24-20P 3T3972-24-20P 3T-0204 Receptacle As 3T-0203 Connector Plug 3T-3972 Receptacle As

7X1167-24-20P 7X-1167 Receptacle As 8N1526-24-15P 8N-1526 Receptacle As 8N1527-24-15S 8N-1527 Connector Plug 8N1528-24-14P 8N-1528 Receptacle As

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8N1529-24-14S 8N-1529 Connector Plug 9X9585-24-14P 9X-9585 Receptacle As 8N1530-24-12P 8N-1530 Receptacle As 8N1531-24-12S 8N-1531 Connector Plug 8N1532-24-7P 8N1533-24-7S
(1) (2)

CE 24-14 Plug (STD) CE 24-14 Receptacle (STD) - Mates with 8N-1529 Connector Plug CE 24-12 Receptacle (STD) CE 24-12 Plug (STD) CE 24-7 Receptacle (STD) CE 24-7 Plug (STD)

59 60 61 62 63 64

8N-1532 Receptacle As 8N-1533 Connector Plug

STD - Standard: Plugs (Sockets)/Receptacles (Pins) REV - Reverse: Plug(Pins)/Receptacle(Sockets)

CE Type Connectors - 24 Pin (Model Views)

Illustration 50 8N-1534 Receptacle As

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Illustration 51 8N-1525 Connector Plug

Illustration 52 3T-0204 Receptacle As

Illustration 53 3T-0203 Connector Plug

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Illustration 54 3T-3972 Receptacle As

Illustration 55 7X-1167 Receptacle As

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Illustration 56 8N-1526 Receptacle As

Illustration 57 8N-1527 Connector Plug

Illustration 58 8N-1528 Receptacle As

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Illustration 59 8N-1529 Connector Plug

Illustration 60 9X-9585 Receptacle As

Illustration 61 8N-1530 Receptacle As

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Illustration 62 8N-1531 Connector Plug

Illustration 63 8N-1532 Receptacle As

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Illustration 64 8N-1533 Connector Plug

CE Terminals, Plugs, & Caps

CE Terminals
Table 13 CE Terminals Deutsch Part Number 4060-001-16141 4062-001-16141 N/A N/A 4060-002-12141 4062-002-12141 4060-004-08141 4062-003-08141 4060-003-08141 4062-004-08141 4060-006-04141 4062-005-04141 4060-005-04141 4062-006-04141 Caterpillar Part Number 9X-6856 Connector Pin 9X-6857 Connection Socket 3E-5468 Connector Pin 3E-5469 Connector Socket 8N-1540 Connector Pin 8N-1541 Connection Socket 8N-1542 Connector Pin 8N-1543 Connection Socket 8N-1544 Connector Pin 8N-1545 Connection Socket 8N-1546 Connector Pin 8N-1547 Connection Socket 8N-1548 Connector Pin 8N-1549 Connection Socket Description CE 16-18 Pin (machined) CE 16-18 Socket (machined) CE 16-18 Pin (stamped and formed) CE 16-18 Socket (stamped and formed) CE 12-14 Pin CE 12-14 Socket CE 10 Pin CE 10 Socket CE 8 Pin CE 8 Socket CE 6 Pin CE 6 Socket CE 4 Pin CE 4 Socket

CE Wire Cavity Sealing Plug

Table 14 CE Wire Cavity Sealing Plug

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Deutsch Part Number 7G7917-16 7G7918-12 7G7918-8 7G7920-6

Caterpillar Part Number 7G-7917 Seal Plug 7G-7918 Seal Plug 7G-7919 Seal Plug 7G-7920 Seal Plug

Description CE 16-18 Sealing Plug CE 12-14 Sealing Plug CE 8-10 Sealing Plug CE 4-6 Sealing Plug

CE Caps
Table 15 CE Caps Deutsch Part Number N/A N/A N/A N/A N/A N/A 4010-002-2406 4010-002-3206 Caterpillar Part Number 6V-1827 Protection Cap 5P-8922 Protection Cap 6V-1830 Protection Cap 6V-1824 Protection Cap 9G-4360 Connector Cap 9G-4361 Protection Cap 6T-0453 Gasket 3T-3368 Gasket Description Cap - Dust (CE 32 Receptacle) Cap - Dust (CE 32 Plug) Cap - Dust (CE 24 Receptacle) Cap - Dust (CE 24 Plug) Cap - Locking (CE 24 Receptacle) Cap - Locking (CE 24 Plug) Gasket (CE 24) Gasket (CE 32)

CE Hardware and Service Tools

CE Hardware
Table 16 CE Hardware Deutsch Part Number 8N1521-32 8N1535-24 N/A N/A N/A 8N1522-32 Caterpillar Part Number 8N-1521 End Bell Assembly 8N-1535 End Bell Assembly 9X-6772 Cable Strap 8N-1523 Lockwasher 8N-1537 Lockwasher 8N-1522 Nut Description CE 32 Endbell CE 24 Endbell CE Tie Strap CE 32 Lockwasher CE 24 Lockwasher CE 32 Jam Nut

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8N1536-24 N/A N/A

8N-1536 Nut 6V-2693 Washer 6V-2694 Washer

CE 24 Jam Nut CE 32 Washer-Seal CE 24 Washer-Seal

CE Service Tools
Table 17 CE Service Tools Deutsch Part Number 4011-204-1600 4011-203-1200 4011-202-0800 4011-201-0400 HDT-10-RT HDT-48-00 HDT-04-10 Caterpillar Part Number 4C-4074 Contact Removal Tool 4C-4073 Contact Removal Tool 4C-4072 Contact Removal Tool 4C-4071 Contact Removal Tool 8T-5319 Connector Tool Group 1U-5804 Crimp Tool 4C-4075 Crimp Tool Description CE 16 Removal Tool CE 12 Removal Tool CE 8 Removal Tool CE 4 Removal Tool CE Removal Tool Kit (includes 1 each of the above tools) Hand Crimp Tool (DT, HD10, DRC, CE12, CE14, and CE16) Hand Crimp Tool (CE4, CE6, CE8, and CE10)

MS 3102 Type Connectors

Table 18 MS 3102 Type Connectors Amphenol Part Number 10-584642-04P ITT-Cannon Part Number CA3102R10SL-4P (A206) Caterpillar Part Number 9X-3406 Receptacle As 65 Illustration Number

MS 3102 Type Connectors (Model Views)

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Illustration 65 9X-3406 Receptacle As

Straight MS Plugs
Table 19 Straight MS Plugs Amphenol Part Number 10-584422-03S 10-584422-04S 10-584427-01S 10-584452-04S 10-584453-03S 10-584455-02S 10-584455-05S 10-584455-05S 10-584455-06S 10-584457-04P ITT-Cannon Part Number CA06R10SL-3S (F85) (A206) CA06R10SL-4S (F85) (A206) CA06R16S-1S (F85) (A206) N/A CA3106R12S-3S (F85) (A206) CA3106R14S-2S (F85) (A206) CA3106R14S-5P (F85) (A206) CA3106R14S-5S (F85) (A206) CA3106R14S-6S (F85) (A206) CA3106R16S-4P (F85) (A206) Caterpillar Part Number 9D-3955 Connector 5S-7433 Connector 3E-6493 Connector Plug 3E-6488 Connector Plug 6T-7364 Connector 9D-5424 Connector 6D-5457 Plug 9D-5426 Connector 9X-4385 Connector Plug 9X-4745 Connector Plug 66 67 68 69 N/A N/A N/A N/A N/A N/A Illustration Number

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10-584459-01P 10-584459-01S 10-584460-27P

MS3106E 18-1P CA3106R18-1S (F85) (A206) CA3106R20-27P (F85) (A206)

3E-6486 Connector Plug 6D-8149 Connector 6D-5256 Plug

N/A 70 71

Straight MS Plugs (Model Views)

Illustration 66 9D-3955 Connector

Illustration 67 5S-7433 Connector

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Illustration 68 3E-6493 Connector Plug

Illustration 69 3E-6488 Connector Plug

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Illustration 70 6D-8149 Connector

Illustration 71 6D-5256 Plug

Right Angle MS Plugs

Table 20 Right Angle MS Plugs

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Amphenol Part Number 10-584263-03S 10-584942-03S 10-584945-02S 10-584950-27S 10584969-09S

ITT-Cannon Part Number CA3108R12S-3S (F85)(A206) CA3108E10SL3S (F85)(F137) (A206) CA3108E14S-2S (F85)(F137) (F152)(A206) CA3108E20-27S (F85)(F137) (A206) CA3108E18-9S (F137)(A206)

Caterpillar Part Number 7W-5193 Connector 72

Illustration Number

9X-0482 Connector N/A Plug 8L-8424 Connector 7W-6617 Connector 3E-1802 Connector Plug N/A 73 74

Right Angle MS Plugs (Model Views)

Illustration 72 7W-5193 Connector

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Illustration 73 7W-6617 Connector

Illustration 74 3E-1802 Connector Plug

TYCO Electronics/AMP Inc. Connectors (ADEM III)

Table 21 TYCO Electronics/AMP Inc. Connectors (ADEM III)

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Amp Part Number 638058-1 638058-2 638058-3 638058-4 638058-5 638058-6 638055-1 776241-1 776241-2 776241-3 776241-4 776241-5 776241-6 776241-7 638089-1 776186-7

Caterpillar Part Number 150-6764 Plug 150-6765 Connector Plug 150-6766 Connector Plug 150-6767 Connector Plug 150-6768 Connector Plug 150-6769 Connector Plug 143-9715 Receptacle As 160-7689 Connector Plug 160-7690 Connector Plug 147-1443 Connector Plug 147-1444 Connector Plug 147-1445 Connector Plug 147-1446 Connector Plug 133-8750 Connector Plug 141-3353 Connector Plug 133-8753 Receptacle As

Description 26-Pin Plug (Key 1) 26-Pin Plug (Key 2) 26-Pin Plug (Key 3) 26-Pin Plug (Key 4) 26-Pin Plug (Key 5) 26-Pin Plug (Key 6) 26-Pin Receptacle, Inside Mount, PC Pin (Key 1) 70-Pin Plug (Key 1) 70-Pin Plug (Key 2) 70-Pin Plug (Key 3) 70-Pin Plug (Key 4) 70-Pin Plug (Key 5) 70-Pin Plug (Key 6) 70-Pin Plug (Key 7) 70-Pin Plug, -TXL Wire (General Motors Use) (Key 1) 70-Pin Receptacle, In-line, Universal 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

Illustration Number

TYCO Electronics/AMP Inc. Connectors (ADEM III) (Model Views)

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Illustration 75 150-6764 Plug

Illustration 76 150-6765 Connector Plug

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Illustration 77 150-6766 Connector Plug

Illustration 78 150-6767 Connector Plug

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Illustration 79 150-6768 Connector Plug

Illustration 80 150-6769 Receptacle

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Illustration 81 143-9715 Receptacle As

Illustration 82 160-7689 Connector Plug

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Illustration 83 160-7690 Connector Plug

Illustration 84 147-1443 Connector Plug

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Illustration 85 147-1444 Connector Plug

Illustration 86 147-1445 Connector Plug

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Illustration 87 147-1446 Connector Plug

Illustration 88 133-8750 Connector Plug

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Illustration 89 141-3353 Connector Plug

Illustration 90 133-8753 Receptacle As

TYCO Electronics/AMP Inc. Contacts (ADEM III)

Table 22 TYCO Electronics/AMP Inc. Contacts (ADEM III) Amp Part Number Caterpillar Part Number Description #16/18 (SXL), #14/16/18 (GXL), S&F (Gold)

638078-1

144-1636 Connector Pin

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9X-3401 Connector Pin 9X-3402 Connector Socket 126-1767 Pin Connector 126-1768 Connector Socket

#16/18 (SXL/GXL) Pin, Machined (Gold) #16/18 (SXL/GXL) Socket, Machined (Gold) #14 (SXL) Pin, Machined (Gold) #14 (SXL) Socket, Machined (Gold)

TYCO Electronics/AMP Inc. Connector Accessories

Table 23 TYCO Electronics/AMP Inc. Connector Accessories Amp Part Number Caterpillar Part Number 8T-8737 Seal Plug 159-9322 O-Ring Seal 151-6320 Wire Removal Tool 1U-5804 Crimp Tool 95-6901-5-2 776098-1 126-1774 Cover 126-1773 Connector Cap Description Sealing Plug #14, 16, 18 Seal O-Ring (Plug As.) - Blue #16 Size Removal Tool (Red) Hand Crimp Tool, Machined Contacts Only Endbell, 70-Pin Cap 70-Pin Receptacle (Sealed)

Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV)

Table 24 Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV) Caterpillar Part Number 224-2734 Connector Receptacle As 224-2735 Receptacle As 283-9493 Receptacle As 283-9494 Connector Receptacle As Description 70 Pin Receptacle, Flange Mount, Key 1 70 PIn Receptacle, Flange Mount, Key 2 70 Pin Receptacle, Flange Mount, Key 3 70 Pin Receptacle, Flange Mount, Key 4 91 92 93 94 Illustration Number

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214-4208 Connector Receptacle As 264-5732 Connector Plug As

70 Pin Receptacle, Flange Mount, Universal 120 Pin Plug

95 96

Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV) Model Views

Illustration 91 224-2734 Connector Receptacle As

Illustration 92

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224-2735 Receptacle As

Illustration 93 283-9493 Receptacle As

Illustration 94 283-9494 Connector Receptacle As

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Illustration 95 214-4208 Connector Receptacle As

Illustration 96 264-5732 Connector Plug As

Tyco Electronic/AMP Inc. Connectors (Ampseal 16) Reduced Wire Seals

Table 25

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Tyco Electronic/AMP Inc. Connectors (Ampseal 16) Reduced Wire Seals Caterpillar Part Number 240-7874 Connector Plug As 240-7876 Connector Plug As 240-7877 Connector Plug As 281-3115 Connector Plug As 264-7029 Connector Seal 273-3288 Connector Receptacle As 281-3116 Connector Receptacle As 281-3117 Connector Receptacle As 281-3118 Connector Receptacle As 240-7878 Connector Plug As 240-7879 Connector Plug As 281-3119 Connector Plug As 281-3120 Connector Plug As 264-7030 Connector Seal 281-3121 Connector Receptacle As 281-3122 Connector Receptacle As 281-3123 Connector Receptacle As 281-3124 Connector Receptacle As Description 2 position plug (key 1) 2 position plug (key 2) 2 position plug (key 3) 2 position plug (key 4) 2 position service seal 2 position receptacle (key 1) 2 position receptacle (key 2) 2 position receptacle (key 3) 2 position receptacle (key 4) 3 position plug (key 1) 3 position plug (key 2) 3 position plug (key 3) 3 position plug (key 4) 3 position service seal 3 position receptacle (key 1) 3 position receptacle (key 2) 3 position receptacle (key 3) 3 position receptacle (key 4) TPA Color Illustration Number

Red Gray Yellow Green N/A Red Gray 98 Yellow Green Red Gray Yellow Green N/A Red Gray 100 Yellow Green 99 97

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261-0524 Connector Plug As 281-3125 Plug As 281-3126 Connector Plug As 281-3127 Connector Plug As 264-7031 Connector Seal 261-0525 Connector Receptacle As 281-3128 Connector Receptacle As 281-3129 Connector Receptacle As 281-3130 Connector Receptacle As 281-3132 Connector Plug As 281-3133 Connector Plug As 281-3134 Connector Plug As 264-7032 Connector Seal 281-3136 Connector Receptacle As 281-3137 Connector Receptacle As 281-3139 Connector Receptacle As 281-3388 Connector Plug As 281-3389 Connector Plug As 281-3390 Connector Plug As 281-3391 Connector Plug As 264-7033 Connector Seal

4 position plug (key 1) 4 position plug (key 2) 4 position plug (key 3) 4 position plug (key 4) 4 position service seal 4 position receptacle (key 1) 4 position receptacle (key 2) 4 position receptacle (key 3) 4 position receptacle (key 4) 6 position plug (key 1) 6 position plug (key 2) 6 position plug (key 3) 6 position service seal 6 position receptacle (key 1) 6 position receptacle (key 2 6 position receptacle (key 3) 8 position plug (key 1) 8 position plug (key 2) 8 position plug (key 3) 8 position plug (key 4) 8 position service seal

Red Gray Yellow Green N/A Red Gray 102 Yellow Green Red Gray 103 Yellow N/A Red Gray Yellow Red Gray Yellow Green N/A 105 104 101

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260-6727 Receptacle As 281-3392 Connector Receptacle As 281-3393 Connector Receptacle As 281-3394 Connector Receptacle As 281-3395 Connector Plug As 281-3396 Connector Plug As 281-3397 Connector Plug As 281-3398 Connector Plug As 264-7034 Connector Seal 260-6728 Connector Receptacle As 281-4033 Connector Receptacle As 281-4034 Connector Receptacle As 281-4035 Connector Receptacle As

8 position receptacle (key 1) 8 position receptacle (key 2) 8 position receptacle (key 3) 8 position receptacle (key 4) 12 position plug (key 1) 12 position plug (key 2) 12 position plug (key 3) 12 position plug (key 4) 12 position service seal 12 position receptacle (key 1) 12 position receptacle (key 2) 12 position receptacle (key 3) 12 position receptacle (key 4)

Red Gray 106 Yellow Green Red Gray Yellow Green N/A Red Gray 108 Yellow Green 107

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Illustration 97 Connector plug assembly

Illustration 98 Connector receptacle assembly

Illustration 99 Connector plug assembly

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Illustration 100 Connector receptacle assembly

Illustration 101 Connector plug assembly

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Illustration 102 Connector receptacle assembly

Illustration 103 Connector plug assembly

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Illustration 104 Connector receptacle assembly

Illustration 105 Connector plug assembly

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Illustration 106 Connector receptacle assembly

Illustration 107 Connector plug assembly

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Illustration 108 Connector receptacle assembly

Tyco Electronic/Amp Inc. Connectors (Ampseal 16) Standard Wire Seals

Table 26 Tyco Electronic/Amp Inc. Connectors (Ampseal 16) Standard Wire Seals Caterpillar Part Number 230-4011 Connector Plug As 238-8245 Connector Plug As 238-8247 Connector Plug As 281-8801 Connector Plug As 230-4012 Connector Receptacle As 238-8246 Receptacle As 238-8248 Receptacle As Description 2 position plug (key 1) 2 position plug (key 2) 2 position plug (key 3) 2 position plug (key 4) 2 position receptacle (key 1) 2 position receptacle (key 2) 2 position receptacle (key 3) TPA Color Illustration Number

Red Gray 109 Yellow Green Red Gray Yellow 110

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281-8802 Connector Receptacle As 264-7029 Connector Seal 230-4013 Connector Plug As 237-0227 Connector Plug As 281-8803 Connector Plug As 281-8804 Connector Plug As 264-7030 Connector Seal 230-4014 Connector Receptacle As 237-0228 Connector Receptacle As 281-8805 Connector Receptacle As 281-8806 Connector Receptacle As 230-5008 Connector Plug As 239-7349 Connector Plug As 281-8807 Connector Plug As 281-8808 Connector Plug As 264-7031 Connector Seal 230-5009 Connector Receptacle As 239-7350 Connector Receptacle As 281-8809 Connector Receptacle As 281-8810 Connector Receptacle As

2 position receptacle (key 4) 2 position service seal 3 position plug (key 1) 3 position plug (key 2) 3 position plug (key 3) 3 position plug (key 4) 3 position service seal 3 position receptacle (key 1) 3 position receptacle (key 2) 3 position receptacle (key 3) 3 position receptacle (key 4) 4 position plug (key 1) 4 position plug (key 2) 4 position plug (key 3) 4 position plug (key 4) 4 position service seal 4 position receptacle (key 1) 4 position receptacle (key 2) 4 position receptacle (key 3) 4 position receptacle (key 4)

Green N/A Red Gray Yellow Green N/A Red Gray 112 Yellow Green Red Gray Yellow Green N/A Red Gray 114 Yellow Green 113 111

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230-5010 Connector Plug As 239-7352 Connector Plug As 281-8811 Connector Plug As 264-7032 Connector Seal 230-5011 Connector Receptacle As 239-7353 Connector Receptacle As 281-8812 Connector Receptacle As 231-2295 Connector Plug As 231-2296 Connector Plug As 231-2297 Connector Receptacle As 231-2298 Plug As 264-7033 Connector Seal 231-2300 Connector Receptacle As 231-2301 Connector Receptacle As 231-2302 Connector Receptacle As 231-2303 Connector Receptacle As 230-4009 Connector Plug As 239-7356 Connector Plug As 241-8834 Connector Plug As 281-8813 Connector Plug As 264-7034 Connector Seal

6 position plug (key 1) 6 position plug (key 2) 6 position plug (key 3) 6 position service seal 6 position receptacle (key 1) 6 position receptacle (key 2 6 position receptacle (key 3) 8 position plug (key 1) 8 position plug (key 2) 8 position plug (key 3) 8 position plug (key 4) 8 position service seal 8 position receptacle (key 1) 8 position receptacle (key 2) 8 position receptacle (key 3) 8 position receptacle (key 4) 12 position plug (key 1) 12 position plug (key 2) 12 position plug (key 3) 12 position plug (key 4) 12 position service seal

Red Gray 115 Yellow N/A Red Gray Yellow Red Gray 117 Yellow Green N/A Red Gray 118 Yellow Green Red Gray Yellow Green N/A 119 116

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230-4010 Connector Receptacle As 239-7357 Connector Receptacle As 241-8835 Receptacle As 281-8814 Connector Receptacle As

12 position receptacle (key 1) 12 position receptacle (key 2) 12 position receptacle (key 3) 12 position receptacle (key 4)

Red Gray 120 Yellow Green

Illustration 109 Connector plug assembly

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Illustration 110 Connector receptacle assembly

Illustration 111 Connector plug assembly

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Illustration 112 Connector receptacle assembly

Illustration 113 Connector plug assembly

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Illustration 114 Connector receptacle assembly

Illustration 115 Connector plug assembly

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Illustration 116 Connector receptacle assembly

Illustration 117 Connector plug assembly

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Illustration 118 Connector receptacle assembly

Illustration 119 Connector plug assembly

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Illustration 120 Connector receptacle assembly

Tyco Electronic/Amp Inc. Connectors (Ampseal 16) UL94 VO Related Material

Table 27 Tyco Electronic/Amp Inc. Connectors (Ampseal 16) UL94 VO Related Material Caterpillar Part Number 297-5475 Connector Plug As 297-5476 Connector Plug As 297-5477 Connector Plug As 297-5478 Connector Plug As 264-7029 Connector Seal 297-5479 Connector Receptacle As 297-5480 Connector Receptacle As 297-5481 Connector Receptacle As Description 2 position plug (key 1) 2 position plug (key 2) 2 position plug (key 3) 2 position plug (key 4) 2 position service seal 2 position receptacle (key 1) 2 position receptacle (key 2) 2 position receptacle (key 3) TPA Color Illustration Number

Orange Purple Blue Tan N/A Orange Purple Blue 122 121

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297-5482 Connector Receptacle As 297-5484 Connector Plug As 297-5485 Plug As 297-5486 Connector Plug As 297-5487 Connector Plug As 264-7030 Connector Seal 297-5488 Connector Receptacle As 297-5489 Connector Receptacle As 297-5490 Connector Receptacle As 297-5491 Connector Receptacle As

2 position receptacle (key 4) 3 position plug (key 1) 3 position plug (key 2) 3 position plug (key 3) 3 position plug (key 4) 3 position service seal 3 position receptacle (key 1) 3 position receptacle (key 2) 3 position receptacle (key 3) 3 position receptacle (key 4)

Tan Orange Purple Blue Tan N/A Orange Purple 124 Blue Tan 123

Illustration 121 Connector plug assembly

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Illustration 122 Connector receptacle assembly

Illustration 123 Connector plug assembly

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Illustration 124 Connector receptacle assembly

Tyco Electronic/Amp Inc.

Table 28 Tyco Electronic/Amp Inc. Caterpillar Part Number (2) 283-0055 Connector Adapter 283-0056 Connector Adapter
(2)

Description 2 connector position 3 connector position

Illustration Number 125 126

Two halves must be ordered for each connector

Illustration 125 283-0055 Connector Adapter

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Illustration 126 283-0056 Connector Adapter

Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip
Table 29 Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip Caterpillar Part Number 243-4505 Connector Receptacle As 243-4506 Connector Receptacle As 243-4507 Connector Receptacle As 243-4509 Connector Receptacle As 243-4510 Connector Receptacle As Description 2 position receptacle, reverse mount (key 1) 3 position receptacle, reverse mount (key 1) 4 position receptacle, reverse mount (key 1) 6 position receptacle, reverse mount (key 1) 12 position receptacle, reverse mount (key 1)

Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip with Reduced Wire Seal Diameters
Table 30 Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip with Reduced Wire Seal Diameters Manufacturer's Part Number 1717975-2 Caterpillar Part Number 247-2693 Connector Receptacle As Description 6 position receptacle (key 2), reverse mounting, reduced diameter wire seal

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1717934-1 1717934-2

247-2694 Connector Receptacle As 247-2695 Connector Receptacle As

12 position receptacle (key 1), reverse mounting, reduced diameter wire seal 12 position receptacle (key 2), reverse mounting, reduced diameter wire seal

Ampseal Terminals for Repair

Table 31 DT Replacement Terminals SizeX 18 and 16 AWG 14 AWG 18 and 16 AWG 14 AWG 18 and 16 AWG 14 AWG 18 and 16 AWG 14 AWG 18 and 16 AWG DT Type Part Number Molded/Printed on Connector or Part None Service Replaced By Caterpillar Part Number 8T-8729 Connector Pin 9W-0852 Connector Pin 9X-3401 Connector Pin 126-1767 Pin Connector 8T-8730 Connector Socket 9W-0844 Connection Socket 9X-3402 Connector Socket 126-1768 Connector Socket Gold Plated Socket 128 J1939 Extended Gold Plated Socket Nickel Plated Socket N/A Description Illustration Number

N/A Nickel Plated Pin N/A

None

None

N/A Gold Plated Pin 127

None

None

N/A

None

None

N/A

None

None

133-0969 Socket Connector

129

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Illustration 127 126-1767 Pin Connector

Illustration 128 126-1768 Connector Socket

Illustration 129 133-0969 Socket Connector

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Ampseal Service Tools

Table 32 Ampseal Service Tools Manufacturer's Part Number 147-6456 HDT-48-00 N/A Service Replaced By Caterpillar Part Number 147-6456 Wedge Removal Tool Description Wedge removal tool Contact crimp tool (machined terminals only) Connector kit

1U-5804 Crimp Tool 270-5051 Repair Kit

DRC Connectors
Table 33 XDRC Connectors Deutsch Part Number DRC16-24SA DRC16-24SB DRC16-24SC DRC14-24PA DRC12-24PA DRC12-24PB DRC12-24PC DRC10-24PA DRC16-40S Caterpillar Part Number 7X-6222 Connector Plug 9X-7144 Connector Plug 9X-7146 Connector Plug 9X-0146 Receptacle As 9X-0145 Receptacle As 9X-7143 Receptacle As 9X-7145 Receptacle As 7X-6221 Receptacle As 8T-9834 Connector Plug Description Plug (Key A) Plug (Key B) Plug (Key C) Receptacle (Key A) Receptacle Flange Mt. (Key A) Receptacle Flange Mt. (Key B) Receptacle Flange Mt. (Key C) Receptacle - Outside MT. Solder Cup (Key A) Plug Illustration Number 130 131 132 133 134 135 136 137 138

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DRC18-40SAP013 DRC18-40SBP013 DRC18-40SCP013 DRC14-40PA DRC10-40P DRC10-40PA004 DRC12-40PA DRC12-40PB DRC16-70SA DRC16-70SB DRC16-70SD DRC12-70PA

9X-0141 Connector Plug 9X-7147 Connector Plug 183-5784 Connector Plug 9X-1339 Receptacle As 8T-9833 Connector Receptacle 3E-9399 Receptacle As 9X-1343 Receptacle As 9X-7148 Receptacle As 9X-4391 Connector Plug 9X-0347 Plug 3E-6448 Connector Plug 103-0213 Receptacle As

Plug (Key A) Plug (Key B) Plug (Key C) Receptacle (Key A) Receptacle - Outside Mt. Solder Cup Receptacle - Outside Mt. - PC Pin Receptacle - Flange MT. (Key A) Receptacle - Flange MT. (Key B) Plug (Key A) Plug (Key B) Plug (Key D) Receptacle - Flange Mt. (Key A)

139 140 141 142 143 144 145 146 147 148 149 150

DRC Connectors (Model View)

Illustration 130 7X-6222 Connector Plug

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Illustration 131 9X-7144 Connector Plug

Illustration 132 9X-7146 Connector Plug

Illustration 133

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9X-0146 Receptacle As

Illustration 134 9X-0145 Receptacle As

Illustration 135 9X-7143 Receptacle As

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Illustration 136 9X-7145 Receptacle As

Illustration 137 7X-6221 Receptacle As

Illustration 138 8T-9834 Connector Plug

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Illustration 139 9X-0141 Connector Plug

Illustration 140 9X-7147 Connector Plug

Illustration 141 183-5784 Connector Plug

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Illustration 142 9X-1339 Receptacle As

Illustration 143 8T-9833 Connector Receptacle

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Illustration 144 3E-9399 Receptacle As

Illustration 145 9X-1343 Receptacle As

Illustration 146 9X-7148 Receptacle As

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Illustration 147 9X-4391 Connector Plug

Illustration 148 9X-0347 Plug

Illustration 149 3E-6448 Connector Plug

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Illustration 150 103-0213 Receptacle As

DTCE Connectors
Table 34 DTCE Connectors Deutsch Part Number DTCE06-1-4S-E003 DTCE04-1-4P-E003 DTCE06-1-8S-E003 DTCE04-1-8P-E003 DTCE06-1-12SE003 DTCE04-1-12PE003 Caterpillar Part Number 127-5483 Connector Plug 127-5484 Receptacle As 127-5485 Connector Plug 127-5486 Receptacle As 129-7163 Connector Plug 129-7164 Receptacle As Description 4/6 AWG Plug 4/6 AWG Receptacle 151 152 153 154 155 156 Illustration Number

8/10 AWG Plug 8/10 AWG Receptacle 12 AWG Plug 12 AWG Receptacle

DTCE Connectors (Model View)

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Illustration 151 127-5483 Connector Plug

Illustration 152 127-5484 Receptacle As

Illustration 153 127-5485 Connector Plug

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Illustration 154 127-5486 Receptacle As

Illustration 155 129-7163 Connector Plug

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Illustration 156 129-7164 Receptacle As

AEC Connectors
Table 35 AEC Connectors Deutsch Part Number AEC16-40SU AEC16-40SBT AEC16-40SAEK001 AEC14-40PA AEC14-40PB AEC14-40PC AEC14-40PAB Caterpillar Part Number 105-2081 Plug 114-4408 Connector Plug 126-7127 Plug 113-0580 Receptacle As 113-0581 Receptacle As 113-0582 Receptacle As 104-9655 Receptacle As Description Plug (Key-Universal) Plug (Key B) - GXL Wire Plug (Key A) - TXL Wire (GM only) Receptacle (Key A) Receptacle (Key B) Receptacle (Key C) Receptacle (Key AB) Illustration Number 157 158 159 160 161 162 163

AEC Connectors (Model Views)

Illustration 157 105-2081 Plug

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Illustration 158 114-4408 Connector Plug

Illustration 159 126-7127 Plug

Illustration 160

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113-0580 Receptacle As

Illustration 161 113-0581 Receptacle As

Illustration 162 113-0582 Receptacle As

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Illustration 163 104-9655 Receptacle As

HD-10 Connectors
Table 36 HD-10 Connectors Deutsch Part Number HD16-3-96S HD14-3-96P HD10-3-96P HD16-6-96P HD14-6-96P HD10-6-96P HD16-6-12SB010 HD10-6-12P HD16-9-96S HD14-9-96P HD10-9-96PB009 Caterpillar Part Number 8T-8731 Connector Plug 8T-8732 Connector Receptacle 9X-4813 Receptacle As 8C-3654 Connector Plug 7T-3272 Connector Receptacle 9X-4814 Connector Receptacle 7X-1873 Plug 115-3518 Receptacle 8T-8735 Connector Plug 8T-8736 Connector Receptacle 9W-1951 Connector Receptacle Plug Receptacle Receptacle (Bulkhead) Plug Receptacle Receptacle (Bulkhead) Receptacle (Bulkhead) Receptacle (Data Link) Description Illustration Number 164 165 N/A 166 N/A N/A 167 N/A 168 169 170

Plug Receptacle Receptacle (Bulkhead Special)

HD-10 Connectors (Model Views)

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Illustration 164 8T-8731 Connector Plug

Illustration 165 8T-8732 Connector Receptacle

Illustration 166 8C-3654 Connector Plug

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Illustration 167 7X-1873 Plug

Illustration 168 8T-8735 Connector Plug

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Illustration 169 8T-8736 Connector Receptacle

Illustration 170 9W-1951 Connector Receptacle

Delphi Packard Electric Systems Contact (A4E2)

Table 37 Delphi Packard Electric Systems Caterpillar Part Number 267-9572 Connection Socket Description # 20 (SXL). #20 (GXL) Socket, Machined

Delphi Packard Electric Systems (A4E2) (Model Views)

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Illustration 171 Ilustration 245-1042 Connector Plug As

Illustration 172 Illustration 245-1043 Connector Plug Gp

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Delphi Packard Electric Systems Connector Acessories (A432)

Table 38 Delphi Packard Electric Systems Caterpillar Part Number 245-1044 Connector Lock 245-1045 Cover 245-1048 Connector Plug 266-1683 Removal Tool (SOCKET) 267-7207 Special Bolt 267-7208 Retaining Ring 274-4990 Seal Description Terminal Lock (TPA) Connector Endbell Sealing Plug #20 Terminal Removal Tool Retaining Bolt Retaining Ring Interface Seal

Copyright 1993 - 2011 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.

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