AT-1202

May 2010

Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
AIR SHIFT ASSY .................................................................................................................................................................................... 4
CASE (AUX) ............................................................................................................................................................................................ 5
CASE (FRONT) ....................................................................................................................................................................................... 7
COUNTERSHAFT ASSY ....................................................................................................................................................................... 9
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................ 10
KITS & ASSEMBLIES ......................................................................................................................................................................... 11
MAINSHAFT ASSY .............................................................................................................................................................................. 12
MECHANICAL SHIFT ASSY ............................................................................................................................................................. 13
MISCELLANEOUS .............................................................................................................................................................................. 14
Appendix ................................................................................................................................................................................................. 15

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature
For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's)
Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: AIR SHIFT ASSY

AIR SHIFT ASSY

Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
49
50
51
61
64
64
65
65

14644
17413
S-1265
17418
62518
14621
18542
17414
17415
X-3-600
X-8-679
17411
3220
14347
12845
18634
4305767
18555
18633

-O- RING
SHIFT CYLINDER
SHIFT PISTON ASSY
-O- RING
ROLL PIN
-O- RING
YOKE BAR
CYLINDER COVER
GASKET
LOCKWASHER
CAPSCREW
SHIFT YOKE
LOCKSCREW
GASKET
ELBOW
AIR VALVE
AIR VALVE
VALVE PLATE
NO LONGER AVAILABLE

Replaced Part

17417

18554

Qty.
1
1
1
1
1
1
1
1
1
4
4
1
1
1
3
1
1
1
1

Notes

Kits/Assys Where
Needed
K-1552

K-1552
S-1265
K-1552

3/8"
3/8"-16X1-3/4"

K-1479
1/8"
USE W/O NEUTRAL SWITCH
USE W/NEUTRAL SWITCH
USE W/NEUTRAL SWITCH
USE W/O NEUTRAL SWITCH

Group: CASE (AUX)

CASE (AUX)
Item

Current Part

Description

Replaced Part

Qty.

28

S-1347

REAR HOUSING ASSY

17548 ,18736 ,18757

,18784 ,19100

29
30
30
30
31
32
33
35

14335
X-8L-602
X-8L-605
X-8L-614
16784
16770
X-8L-602
15532

GASKET
CAPSCREW
CAPSCREW
CAPSCREW
GASKET
REAR BEARING COVER
CAPSCREW
GASKET

36

S-2119

REAR BRG COVER ASSY

36
38
38
39
42
43
43
57
58
67
68

S-2151
X-8L-605
X-8L-611
7992
X-8-682
20920
K-2262
4304602
X-12-404
20224
13679

REAR BRG COVER ASSY

CAPSCREW
CAPSCREW
BUSHING
CAPSCREW
OIL SEAL
OIL SEAL W/SLINGER
BREATHER
PIPE PLUG
PLUG-MAGNETIC
-O- RING

1
16
1
2
2
2
8
1
20048 ,22045 ,4302009
,4302031 ,S - 1558 S 1560
S - 1429

15087
19109 ,20807 ,20808
23605

1
5
5
1
1
1
1
1
1
2
1

Notes

Kits/Assys Where
Needed

K-1479
3/8"-16X1-1/2"
3/8"-16X3"
3/8"-16X2"
K-1479
3/8"-16X1-1/2"
K-1479,K-2256,K2262,S-2119,S-2151
EXTENDED

3/8"-16X3", USE W/S-2151 COVER

3/8"-16X3-1/4", USE W/S-2119 COVER
S-2119,S-2151
3/8"-16X3"
3-1/2" I.D.
"FOR MECHANICAL COVER"
1/4" NPT
1/4" NPT
S-2119,S-2151
USE W/OEM SUPPLIED
ADJUSTABLE SPEEDOMETER

Item

Current Part

Description

Replaced Part

Qty.

68

20225

-O- RING

68
69

4301954
17106

SENSOR SEAL
GASKET

2
1

70
71
73

20815
X-8L-609
19709

LIFTING EYE
CAPSCREW
COLLAR

75
76
80
82

14142
20226
K-2262
K-3651

-O- RING
PLUG-MECHANICAL
OIL SEAL W/SLINGER
OIL SEAL TOOL KIT

17105

2237
19109 ,20807 ,20808

1
1
1
1
1
1
1

Notes
SENSOR NOT TO BE USED WITH
4301954 SEAL
USE W/20224 PLUG OR OEM
SUPPLIED NON-ADJUSTABLE
SPEEDOMETER SENSOR NOT TO
BE USED WITH 4301954 SEAL
O-RING NOT REQUIRED

Kits/Assys Where
Needed

S-2119,S-2151
K-2256,K-2262,S2119,S-2151

3/8"-16X1-3/4"
K-2256,K-2262,S2119,S-2151
S-2119,S-2151
S-2119,S-2151
"FOR MECHANICAL COVER"

Group: CASE (FRONT)

CASE (FRONT)
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
8
9
10
11

S-1264
X-8-686
4305309
14575
4305310
4302809
X-8-725
X-12-1207
X-1-1012
X-10-1005

CASE ASSY
CAPSCREW
GASKET
PTO COVER
GASKET
PTO COVER
CAPSCREW
PIPE PLUG
HEX NUT
WASHER

17400 ,18545

1
6
1
1
1
1
8
1
4
4

12
13
14
15
16
17
17
18
19
22
23
24
25
26
27
59
60

14554
X-1-800
X-3-801
23592
14373
7935
X-12-208
X-12-2007
X-12-802
18128
17423
17422
X-8L-600
4881
4886
4303655
17179

STUD
NUT
LOCKWASHER
STUD
MAGNET
BREATHER
PIPE PLUG
PIPE PLUG
PIPE PLUG
PIN
SEAL
OIL SEAL
CAPSCREW
COVER
GASKET
PLUG
GASKET

1684
4302254
4302810
16596
X 8 724
X12 1202 ,X12 1206
X-1-1005
X 3 1000 ,X10 1000
,X10 1004
1632 ,6579

12022

X12 2006
X12 800

17178

4
6
6
6
1
1
1
1
1
2
1
1
8
2
2
1
1

Notes

Kits/Assys Where
Needed

3/8"-16X3/4"
K-1479
K-1479
7/16"-14X7/8"
3/4" MAGNETIC
.625-18
1.23 X 6.60
5/8" X 2-3/16"
1/2"-20
1/2"
S-1264
1/8" NPT
1/2"
USE W/MANUAL SHIFT
USE W/MANUAL SHIFT
3/8"-16X1"

USE W/MANUAL SHIFT

K-1479
S-1264
S-1264

Item

Current Part

Description

Replaced Part

Qty.

Notes

61

22941

NEUTRAL LIGHT SWITCH

12639

62
63
70
72

15899
13359
20815
X-8L-604

PIN
EXPANSION PLUG
LIFTING EYE
CAPSCREW

SWITCH NORMALLY OPEN USE

W/AIR SHIFT
USE W/AIR SHIFT
USE W/AIR SHIFT

17105

1
1
1
1

3/8"-16X1-1/4"

Kits/Assys Where
Needed

Group: COUNTERSHAFT ASSY

COUNTERSHAFT ASSY
Item

Current Part

Description

24
25

6488
A-4286

26
27

81012
11364

BEARING
WELDED
COUNTERSHAFT ASSY
BEARING
SNAP RING

Replaced Part

Qty.

Notes

2
2

C/S 17408 - D/G 17409

Kits/Assys Where
Needed

2
2

Group: INPUT SHAFT & DRIVE GEAR

INPUT SHAFT & DRIVE GEAR

Item

Current Part

Description

Replaced Part

Qty.

1
3
3
4
5
6
7
8
9
10
11
12
13
14
15

22254
17425
18408
15241
4303920
S-1005
17395
17396
X-7-650
81559
17397
17398
17399
17505
17402

NUT
OIL SEAL
OIL SEAL
SNAP RING
BEARING
HOUSING ASSY
INPUT SHAFT
MAINSHAFT
CAPSCREW
BEARING
SNAP RING
DRIVE GEAR
SNAP RING
PLUG
GASKET

11956

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

10

81042
17401

Notes

Kits/Assys Where
Needed

3-1/2" I.D.
3-3/4" I.D.

S-1005
K-1479

KITS & ASSEMBLIES

Item

Current Part

Description

K-1479
K-1552
K-2256
K-2262
K-3651
S-1005
S-1264
S-1265
S-1347

GASKET KIT
-O- RING KIT
OIL SEAL KIT
OIL SEAL W/SLINGER
OIL SEAL TOOL KIT
HOUSING ASSY
CASE ASSY
SHIFT PISTON ASSY
REAR HOUSING ASSY

S-2119

REAR BRG COVER ASSY

S-2151

REAR BRG COVER ASSY

Replaced Part

14337 ,19109 ,21036

19109 ,20807 ,20808
17401
17400 ,18545
17417
17548 ,18736 ,18757
,18784 ,19100
20048 ,22045 ,4302009
,4302031 ,S - 1558 S 1560
S - 1429

Qty.
1
1
1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed

FOR AIR SHIFT ASSY

"FOR MECHANICAL COVER"

EXTENDED

11

Group: MAINSHAFT ASSY

MAINSHAFT ASSY
Item

Current Part

Description

Replaced Part

Qty.

16
17
18
19
20
21
23
24
25

18543
17403
17405
17406
17410
17407
22254
15260
20191

SLIDING CLUTCH
MAINSHAFT
REDUCTION GEAR
BEARING
SNAP RING
WASHER
NUT
BEARING
ROTOR

17404

1
1
1
1
1
1
1
1
1

12

11956

Notes

Kits/Assys Where
Needed

Group: MECHANICAL SHIFT ASSY

MECHANICAL SHIFT ASSY

Item

Current Part

Description

45
46
47
48
49
50
51
52
53
54
55
56
84

1884
X-1-700
18635
17421
17411
3220
14347
17419
17412
X-8L-604
15918
X-14-800
4696

EYE ROD END

NUT
YOKE BAR
SPACER
SHIFT YOKE
LOCKSCREW
GASKET
SHIFT CYLINDER
PLUG
CAPSCREW
SPRING
STEEL BALL
NLA-SPACER

Replaced Part

17420

Qty.
1
1
1
1
1
1
1
1
1
4
1
1
1

Notes

Kits/Assys Where
Needed

7/16"-20

K-1479

3/8"-16X1-1/4"
1/2"
TO BLOCK OUT LOW AND
NEUTRAL

13

MISCELLANEOUS
Item

14

Current Part

Description

18457
18524
18544
71203
71204
71205
71206

WARNING LABEL
WARNING LABEL
WARNING LABEL
SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE

Replaced Part

Qty.

Notes

1
1
1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE

0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)

Kits/Assys Where
Needed

K-1552

Appendix

15

16

17

18