CT Series 24x36 Jaw Crusher Manual

TRIO
E N G I N E E R E D
P R O D U C T S
Trio Engineered Products, Inc. 12823 Schabarum Ave. Irwindale, CA 91706 Telephone 626-851-3966 Fax 626-851-9526
Parts and Operation Manual
CT Series
24 x36
Jaw Crusher
Size:
24 x 36
Serial Number:
CT2436 Jaw Crusher Manual
HAZARD WARNING
Any machinery may be hazardous to the user if it is not maintained and operated
properly. The following precautions should always be observed:
CRUSHING MACHINERY
1. Take special care to see that all parts of your body are clear of moving parts and
pinch points before starting or operating machinery.
2. Make sure that all rotating sheaves, pulleys and belts are properly guarded to
prevent being caught by them.
3. Be sure that the feed and discharge systems for material processing equipment are
designed and maintained so that processed materials (rocks, gravel, coal, etc.) are
retained within the system. Do not allow any part of your body to enter in or near
the material flow.
4. Never sit or stand on any component of the machinery while it is in operation to
prevent injuries arising from vibration.
5. Verify that the supporting structure(s) provided by your company for the machinery
is sufficient to support both the total weight of the equipment and the dynamic
load and stresses created by the equipment.
CONVEYING MACHINERY
1. Be sure that all parts of your body are kept clear of moving conveyor belts,
especially at pinch points.
2. Do NOT lubricate machinery while it is in motion.
3. Never lean over a moving conveyor belt, or ride on a conveyor belt intended only
for material transport.
4. Always keep clear of feed or discharge points of all material conveyor systems.
5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts
before and during equipment operation.
SAFETY EQUIPMENT
Trio Engineered Products, Inc. provides only such safety equipment and guards as are
specified by the Purchaser on the Shop Order or the Customer Order
Acknowledgment. The Purchaser must furnish all other required safety devices.
GENERAL SAFETY PRACTICES

Safety Practices affect everyone. Any and all personnel who operate or maintain your
equipment are expected to comply with the basic safety practices that follow.
This manual contains the best available information on proper installation, operation
and maintenance of the equipment that it addresses. It does NOT replace or
supersede applicable federal, state, or local regulations, your company safety rules, or
insurance carrier requirements. It definitely is not intended to replace good judgment
or common sense!
Equipment operators, plant management and safety engineers are required and
expected to be aware of potential hazards that may exist in the specific workplace
where the equipment is installed and operated. All personnel are expected to
develop, implement and maintain a safe work environment compatible with
operating conditions, requirements, and practices.
Additional safety precautions suited to the specific conditions of the work site and the
equipment installations are the responsibility of the user.
Experience has demonstrated that the greatest numbers of workplace accidents are
caused by failure to follow established safety rules. Be sure that you are fully familiar
with the safety program requirements applicable to operating this type of equipment.
Consult your supervisor concerning any operating procedure that you are not sure
about before operating or working on this equipment.
Note: It is strongly recommended that properly constructed and guarded access
platforms be erected at convenient locations on the equipment installation site to
allow safe inspection, adjustment, maintenance and repair of the equipment
described in this manual. It is the responsibility of the purchaser of this equipment to
ensure that such platforms comply with applicable federal, state, and local standards
and regulations.
PERSONAL SAFETY PRACTICES

ARRANGEMENTS FOR EMERGENCY SITUATIONS
Supervisory and operating personnel should develop an emergency response profile
for possible emergencies on the worksite. All personnel should know the location of
fire-extinguishers, where to obtain first-aid assistance and supplies, emergency report
telephone numbers, power shut-off points, and other equipment shut-down control
locations. Appropriate tools and equipment should be available to allow immediate
response to emergency situations. Always follow the requirements and regulations of
your companys Emergency Action Plan.
SAFE MACHINERY INSTALLATION

1. Read and understand all parts of this manual including General Dimension
Drawings.
2. Review your Plant Engineers Installation Drawings for this equipment.
3. Select, Assemble, and Test the correct hoisting and rigging equipment required to
move the equipment to the installation site in your family.
If there is any question regarding the proper rigging of the equipment or necessary
hardware to make the lift/movement of the equipment to its designated mounting
location, contact your local representative or Trio Engineered Products, Inc. to resolve
the questions prior to beginning installation activities.
KNOW AND UNDERSTAND HOW THE EQUIPMENT WORKS

It is absolutely essential that machine operators understand completely how the
crusher works. The operator must know the location and function of all controls,
gauges, indicators and alarms included with the unit. Operators and maintenance
personnel must be completely familiar with maintenance procedures and schedules.
Only if the equipment is given maintenance on the prescribed schedule can costly
and time-consuming breakdowns be prevented.
DO NOT OPERATE THE MACHINE WHEN ITS PARTS ARE WORN BEYOND DESIGNATED TOLERANCES. REPAIR
OR REPLACE THEM BEFORE TROUBLE OCCURS.
READ THE MANUAL AND UNDERSTAND YOUR MACHINERY

Have everyone READ THE MANUAL (and all related literature) furnished with your equipment to learn its
operating and maintenance characteristics, capacities, and limitations. Learn the location and function of
ALL CONTROLS, indicators, warning devices and WARNING instructions.
READ AND OBSERVE THE SAFETY DECALS! REPLACE THE DECALS WHEN IT BECOMES NECESSARY
INSPECT YOUR MACHINE BEFORE START-UP

Make a visual inspection of the machine for loose, worn, or damaged parts or faulty
safety devices. Inspect all drive belts and pulleys for excessive wear. Test alarm
systems and check fluid levels. Make sure that hydraulic, air, and lubrication systems
and their respective valves, drains, and fittings are in proper working order. Report or
repair any problem before starting the machine.
FOLLOW THE RECOMMENDED EQUIPMENT START-UP INSTRUCTIONS

Be sure that control systems and alarms are working properly. Check gauges for
proper readings. Check for any unusual noises that may indicate bearing failure or
other mechanical problems. Check for sudden rises in lubricant temperature. Shut
the equipment down immediately if problems are detected, and report the
problem(s) to your supervisor. Always refer to the Operating Section of this manual if
you are unsure about a start-up procedure or for additional information.
STOP THE MACHINE PROPERLY AND SAFELY

The machine must be completely stopped with power off and locked-out with controls
tagged before any cleaning, repairs, adjustments, or service is performed. All
provisions of your companys Control of Hazardous Energy (Lock-Out/Tag-Out)
program must be followed.
REPORT THE NEED FOR NECESSARY REPAIRS IMMEDIATELY

Report any situation involving the need for repair, replacement or adjustment of an
equipment component immediately. Remember, the most minor defect could result
in injuries to yourself or others or serious damage to the machinery if it is not corrected
promptly.
Do NOT work on the equipment unless you have been properly and completely
trained to do the work involved.
PREVENT FIRE HAZARDS

Never weld or use a cutting torch near open or exposed fuels, lubricants, or other
flammable materials. Follow your companys Hot Work Policy.
Do not let greasy or oily rags accumulate in poorly ventilated areas. Store oily rags
and other combustible materials in an approved storage container and dispose of
them properly.
Never use an open flame to check for fluid leaks in the equipment. Use an approved
low voltage electric light or flashlight.
Never smoke in undesignated areas. Follow your companys Smoking Rules. Always
extinguish smoking materials properly. Know where the nearest fire extinguisher is
located, how to operate it, and what types of fires it can be used to extinguish. Make
sure that fire extinguishers are in place, are in proper working condition, and have a
current, valid inspection tag. If a fire extinguisher is not readily available, or does not
meet these requirements, report the situation to your supervisor.
KEEP YOUR WORK AREA CLEAN

Become fully familiar with the worksite where the equipment is installed. Inspect the
area daily and see that unsafe conditions are corrected. Make sure that all
equipment guards are securely fastened in place, that steps, stairways, work platforms
and barrier rails are sound and free of spills or obstructions. Keep the floor/work
surface clean and free of oil, greasy rags, cables, chains, buckets and other
obstructions. Keep tools and loose parts in a toolbox or appropriate storage areas.
Use high flashpoint/low toxicity solutions for cleaning.
HANDLE TOOLS, HEAVY PARTS, AND MACHINE COMPONENTS PROPERLY

Do not toss parts or tools or drop them off platforms. Do not lower or swing electric or
air power tools by their power cords or air lines. Use a suitable rope and/or container
to lower tools or parts to the floor. Review job activities and arrange to get help
before you attempt to lift, carry or move heavy parts. For heavy or awkward lifts use
proper hoisting devices.
DRESS PROPERLY FOR THE JOB AND USE APPROPRIATE PERSONAL PROTECTIVE
EQUIPMENT
Follow your company Personal Protective Equipment Policy.
Discuss personal
protective equipment requirements with your supervisor before operating equipment
or performing service, repair or adjustment work. Dont wear loose clothes or jewelry,
and restrain long hair.
FOLLOW YOUR COMPANY SUBSTANCE ABUSE CONTROL POLICY

Report any use of prescription or over-the-counter medications to your supervisor prior
to operating this equipment or making any adjustments or repairs to it.
ALCOHOL OR OTHER CONTROLLED SUBSTANCES SHOULD NOT BE USED PRIOR TO OR DURING WORK ON
THIS EQUIPMENT.
AVOID SERIOUS EYE/SKIN INJURIES

Hydraulic fluid or compressed air can penetrate or burn the skin or damage the eyes
causing serious injury, blindness, or death.
Mineral-based hydraulic oil is hazardous. Always wear goggles when working with
hydraulic fluid. Flush your skin or eyes thoroughly with water if you spill or splash
hydraulic fluid on yourself. Remove clothing on which hydraulic fluid has splashed.
Get immediate assistance and report the matter to your supervisor. Get appropriated
medical care. Wear appropriate personal protective equipment as set forth in your
companys Personal Protective Equipment Policy when handling hydraulic fluid. Wash
your hands with soap and water after handling hydraulic fluid. Never eat, drink or
smoke while handling hydraulic fluid.
Make sure that all compressed air lines and couplings are in proper operating
condition at all times. Be sure that all compressed air lines intended for chip or dust
removal are fitted with OSHA compliant pressure relief nozzles. Never use compressed
air to clean your clothing or any part of your body.
DISPOSE OF ALL WASTE MATERIALS PROPERLY

Dispose of all waste materials such as fuels, lubricants, hydraulic fluid, etc. in
accordance with your company waste management policies, and federal, state, and
local regulations. If you have a question concerning proper procedures to be
followed, consult with your supervisor, or the company safety administrator.
SAFETY AND MAINTENANCE PRACTICES

REPLACE LOOSE OR DEFECTIVE PARTS
Keep the equipment clean and free of dirt and oil so that loose, broken, defective, or
worn parts can be easily identified. Make daily visual checks for missing, cracked, or
frayed V-belts. Also check daily for frayed, broken or kinked cables. Inspect end
connections for wear. Replace sheaves with cracked rims or spokes immediately.
Report suspected defects to your supervisor.
PROPERLY GROUND MACHINE ELECTRICAL COMPONENTS

Check frequently to ensure that the equipment is properly grounded as stipulated in
your company electrical safety rules. Prevent any electric cable from coming in
contact with water in puddles, drainage channels, etc. Protect power cables from
vehicular traffic such as forklifts and other motor vehicles. Power cables should be
bridged over traffic lanes. All permanent electric cables should be in proper conduit
or other approved insulation. Follow your company electrical safety rules with regard
to periodic inspection of the condition of electric line insulation and couplings. Do
NOT use portable, flexible electric cords to deliver electric power to the equipment.
CONTROL OF HAZARDOUS ENERGY (LOCK-OUT/TAG-OUT)

PROGRAM
CAUTION: Purchaser must implement a Control of Hazardous Energy (Lock-Out/TagOut) Program that complies with 29 CFR 1910.147 and 133 regulations.
It is the responsibility of the purchaser to provide a suitable Control of Hazardous
Energy program for the protection of its employees while they are engaged in the
installation, maintenance, repair, or modification of equipment powered by electricity,
hydraulic, pneumatic or mechanical energy in order to meet the regulations of the
U.S. Dept. of Labor, Occupational Health and Safety Administration (OSHA).
Under certain conditions and in certain operating environments, the Federal Mine
Safety and Health Administration (MSHA) governs regulations concerning this subject.
Certain state, county, or local regulations may also apply. Assistance in establishing
regulatory obligations may be obtained from regulatory agencies, insurance carriers,

or private consultants.
Specific information concerning electrical operating characteristics such as output,
rated capacity, etc. of electrical motors supplied with the equipment may be
obtained by review of the technical data contained in this manual or from the
specific equipment supplier stipulated in the Shop Order.
OBTAINING CONTROL OF HAZARDOUS ENERGY PROGRAM MATERIALS

Listed below are three possible suppliers of materials to aid you in development,
documentation and maintenance of your program. Inclusion of the names of these
firms in this manual does not represent an endorsement of them by Trio Engineered
Products, Inc.. These firms provide some of the materials required for a comprehensive
program.
1.
SETON Name Plate Company

P. O. Box BD - 1331
New Haven, CT 06505-9770
Telephone
203-488-8059
Toll Free
Fax Toll Free
800-243-6624
800-345-7819
2.
EMED Co., Inc. Telephone

Graphic Communications Products
Buffalo, NY 14240-0369
P. O. Box 369
Toll Free
800-442-3363
Fax Toll Free 800-344-2578
3.
D & G Sign and Label

P. O. Box LA - 157
Toll Free
800-356-9269
Northford, CT 06472
Telephone
203-483-0491
Fax
203-488-4770
The Purchaser has sole responsibility for safe operation of this equipment. The
Purchaser is responsible for ensuring that on-site machine operation is in compliance
with any and all applicable federal, state, county or city safety standards and
regulations.
The equipment may be moved from one site to another a number of times by various
purchasers, lessees, etc. Consequently, responsibility for compliance with applicable
safety and environmental codes lies with the entity responsible for operating the
equipment within each jurisdiction.
Purchaser is wholly responsible for any ancillary or support equipment such as, but not
limited to, processed material receiving devices, and inspection or service platforms.
Purchaser is required to perform periodic maintenance of the type and on the
recommended schedules set forth in this manual. Maintenance shall include, but is
not limited to safety devices delivered with the equipment set forth in the Shop Order,
and Warning and Instruction labels affixed to the equipment. Replacement parts
including warning and instructional labels are available from Trio Engineered Products,
Inc.. Purchaser is invited to call for availability and current price of such parts and
labels at 1-626-851-3966.
Any modifications or machinery as designed, manufactured, and delivered by Trio
Engineered Products, Inc. without the express written approval and consent of Trio
Engineered Products, Inc. will void all warranties and remove all responsibility of Trio
Engineered Products, Inc. for any and all damages to persons or property.
Forward
This parts section of this manual is intended to assist the informed installer and user of this jaw
crusher in identifying wear and replacement parts that will be required during the operating of
this equipment. Because of the extreme nature of crushing, parts replacement is an expected
occurrence. The prepared operator should have certain parts on hand to minimize operating
down time.
Specific questions regarding the operation and maintenance should be addressed to your
distributor. The manufacturer will constantly try to improve their equipment and there will
therefore be changes from time to time that may require you to request up dates from the
factory or your local representative.
Safety
The manufacturer may not always know exactly how their equipment is installed, applied and
used, and cautions all prospective operators that they must exercise the greatest care for the
safety of individuals that happen in and around the machinery. Equipment used in the United
States must be installed and operated with regard to safety either, per OSHA or MSHA
regulations, or both.
Operating the equipment beyond its published ratings or without the proper guards and
protection for personnel is foolhardy and subjects the operator to potentially numerous
penalties or imprisonment or both.
General Information
This Operation and Maintenance Manual has been prepared to assist in the installation,
operation, and maintenance of Trio jaw crushers. The information contained in this manual is
intended to familiarize the operator with the general configuration and assembly of this
equipment. It should aid in providing the necessary information for efficient operation and
maintenance of this machine.
Each crusher is delivered with this manual that illustrates the specific components comprising
the jaw crusher. When ordering parts, please have the following information available:
Crusher Size
Crusher Serial Number
Part name and reference number (from appendix)

Complete shipping instructions (type of shipping required)
Number of parts required
Recommended Spare Parts

The following parts are recommended to have on hand for problems resulting from normal
wear and tear on the machine.
Stationary Jaw
Movable Jaw
Stationary Jaw Bolts
Movable Jaw Wedges & Bolts
Cheek Plates & Bolts
Toggle Plates
Recommended Tools
The following tools are recommended for storage with the crusher, as they will be required for
use during normal maintenance and repair.
Jaw Lifting Cable
Metric Allen Head Wrenches
Hydraulic Jack
Box Wrench
Complete Set of Metric Tools
Machine Shipping Condition

The crusher is assembled prior to delivery. However, a careful inspection of the machinery
should be performed upon delivery in order to identify any damage that may have occurred
during transportation.
The following checklist should be reviewed to ensure that the crusher is received in proper
operating condition.
Examine the crusher for significant damage.
There should not be any abnormal conditions, such as scarring and wear on all
frictional surfaces.
Verify that all removable plates are fastened tightly. Verify that the toggle plate is
seated correctly.
Verify that the shims are seated correctly and that the pull rod bolt is adequately
tightened.
Rotate the flywheel to determine if rotation appears trouble free, the pulley and
flywheel should turn smoothly.
Verify that the eccentric shaft and associated bearings are adequately lubricated.
10
General Installation Information

Crusher Component Weights (Lbs)
Complete
Crusher
Frame,
Cheek Plates,
Fixed Jaw
Die and
Rear. Front
Wedge For
Discharge
Adjustment
Fixed
Jaw
Die
Swing
Jaw
Die
Cheek
Plates
(Total)
Pitman
Eccentric
Shaft
Toggle
Plate
Flywheel
and Sheave
(Total)
Pitman,
Eccentric
Shaft,
Bearings and
Swing Jaw
Die
30,900
13,541
1892
1,597
981
5,236
1,309
312
5,801
10,943
Horsepower Requirements
Electric motors are available for special duty crusher applications and are recommended over
standard frame motors.
MODEL
CT24x36
POWER
OPERATING SPEED
(FULL LOAD RPM)
HP
KW
250
100
75
Flywheel Rotation Direction
11
CT Jaw Capacity (TPH) Analysis for Given Closed Side Setting of Crusher
Model
C.S.S. (Inch)
C.S.S. (mm)
1"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
5"
6"
7"
8"
9"
10"
12"
25
40
50
63
75
90
100
125
150
180
200
230
250
300
10x20
1"--3-1/2"
25-90
12
15
22
26
32
35
10x30
1"--3-1/2"
25-90
17
22
27
32
39
45
10x40
1"--3-1/2"
25-90
23
30
37
43
52
63
10x48
1"--3-1/2"
25-90
28
35
44
52
64
76
12x52
1"--3-1/2"
25-90
50
63
77
90
105
130
17x26
1-1/2"--5"
40-125
35
45
55
70
95
105
135
20x36
2"--5"
50-130
80
92
110
133
148
180
24x36
3"---6"
75-160
120
147
165
190
230
275
30x42
3"---7"
75-180
190
220
280
340
36x48
4"---9"
100-220
240
295
360
450
500
570
42x54
5"---9"
125-240
330
390
515
575
630
700
650
740
800
47x63
6"---12"
150-300
500
590
26x46
2"---7"
50-180
90
103
125
155
175
210
250
340
32x54
4"---7"
90-180
105
118
135
170
185
235
310
420
950
1.
The above information is based on average feed material that weighs approximately 100 lbs/ft crushed of a size which is readily fed into the crushing chamber without clogging.
2.
Capacities shown may vary depending on the type, size, moisture content, and clay content of material, the bulk density, method of material feeding. Undersize material should be
removed from the crusher feed to eliminate packing and excess wear.
SETTINGS GREATER THAN INDICATED ARE WITHIN DESIGN CAPABILITIES OF THE MACHINES BUT ARE NOT SHOWN DUE TO ANTICIPATED HIGHER OPERATING
COSTS.
The above tables are based on results obtained during actual operation and could vary depending on the type of material, gradation of feed, method of feeding, moisture and clay
content, and other material characteristics. The indicated top size, also influenced by the above conditions, is provided to assist in the selection of the crushing equipment to follow.
Contact your dealer for more details.
12
CT Jaw Product Grading Analysis (% Passing) for Given Closed Side Setting of Crusher
Product Size
>250mm
>10"
250
10"
225
9"
200
8"
180
7"
150
6"
125
5"
100
4"
1"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
5"
6"
7"
8"
9"
10"
12"
25mm
40mm
50mm
63mm
75mm
90mm
100mm
125mm
150mm
180mm
200mm
230mm
250mm
300mm
100
100
100
100
100
100
100
90
85
75
65
90
83
75
70
60
100
90
83
75
70
65
55
90
83
75
70
63
60
52
100
95
83
75
68
63
58
55
47
100
90
85
75
68
60
58
48
45
40
100
90
83
75
65
60
55
48
45
40
35
90
3-1/2"
75
3"
63
2-1/2"
50
2"
90
75
65
58
55
50
40
35
30
25
22
20
17
45
1-3/4"
85
70
60
55
50
45
35
30
25
22
20
17
13
40
1-1/2"
100
75
65
55
50
45
40
30
25
22
20
17
12
10
30
1-1/4"
95
70
55
50
40
35
30
25
22
20
17
15
10
25
1"
75
65
45
43
35
30
25
20
17
15
12
10
20
3/4"
70
55
40
30
25
22
20
17
15
12
10
100
95
83
75
70
60
55
50
45
40
35
30
100
83
75
70
65
55
50
45
35
30
25
25
90
75
68
60
55
50
42
35
30
25
22
22
15
5/8"
60
45
35
25
20
17
15
13
10
10
3/8"
45
30
25
20
15
13
10
3/16"
30
20
15
10
THE ABOVE TABLES ARE BASED ON RESULTS OBTAINED DURING ACTUAL OPERATION AND COULD VARY DEPENDING ON THE TYPE OF MATERIAL, GRADATION OF FEED, METHOD OF FEEDING,
MOISTURE AND CLAY CONTENT, AND OTHER MATERIAL CHARACTERISTICS. THE INDICATED TOP SIZE, ALSO INFLUENCED BY THE ABOVE CONDITIONS, IS PROVIDED TO ASSIST IN THE SELECTION OF
THE CRUSHING EQUIPMENT TO FOLLOW. CONTACT YOUR DEALER FOR MORE DETAILS. Jaw crushers reduce large rock to smaller stone using exceptional force. The
foundation therefore must be substantial enough to support the crusher without distortion.
13
Jaw crushers reduce large rock to smaller stone using exceptional force. The foundation therefore must
be substantial enough to support the crusher without distortion.
Jaw crushers may be installed on permanent concrete or steel structures or mobile equipment.
Regardless of the application the foundation must withstand the forces of material impact and drive line
loads. The design task is usually best handled by a qualified engineer.
The interface between the crusher and foundation must be flat so that the crusher is given proper
support. Where a flat surface cannot be obtained it may be necessary to use machinery grout between
the two surfaces. The grout used of course must be adequate to the task when considering the impact
and dimensional requirements.
The installer will have to consider the configuration of chutes, hoppers, structural supports, etc., when
designing the crusher foundation. In order to minimize the noise and vibration to the surrounding
buildings as a result of the operating machinery, it maybe advisable to insert wooden planks, rubber
sheets or other padding materials between the crusher and its foundation.
Feed Configuration
In order to achieve the maximum operating efficiency for the crusher, an optimal feed arrangement must
be utilized. This crusher can reach its maximum efficiency only when the feed is supplied in the correct
amount and distributed evenly into the crushing chamber. The feed equipment should also allow for easy
access to the crushing chamber in the event of material blockage, part replacement, or other
maintenance.
Discharge Configuration
The crusher discharge compartment can be manufactured out of metal or wood. The compartment should
be readily accessible for cleaning, maintenance, and inspection. The compartment should also have a
shelf or ledge to provide a bed of crushed material for falling material to impact on. This bed will absorb
much of the impact of the falling material before it reaches the conveying belt. If a discharge chute is
used, its slope must be at least 45 from the horizontal and increased if the material is sticky in nature.
V-Belt Drive Installation

The crusher is powered by conventional 8V or C section V-Belts. The drive sheaf on the machine
carries the correct number of grooves to transmit the maximum allowable horsepower for the crusher.
The size and number of belts should not be reduced. Refer to a table of electrical power requirements for
recommended horsepower ratings.
The crusher installer will determine the V-Belt drive installation, so the following notes are provided for
general reference only.
Clean all oil, dirt, grease or rust from the sheaf grooves.
Verify the proper alignment of the sheaves and that the shafts are parallel.
Shorten the center distance until the belts can be slipped on easily.
Determine the minimum allowances for shortening or lengthening the center distance between
sheaves after referencing and a V-belt installation manual.
Always used a match set of belts from the same manufacturer. Never use a combination of warn
and new belts.
After placing the belts on the sheaves, run the drive for a few minutes. Tension the drive until only slight
sag appears on the slack side of the belts when the drive is running. The slack side depends on the
motor position and rotation of the crusher.
14
V-Belt Precautions
V-Belt stretching and wear are potential problems for the user and frequent careful inspections are
recommended in order to identify problem belts before the belts fail. This will serve to reduce the potential
injuries that could result when belts break and give way.
Rust Protection
A crusher is comprised of iron and steel parts; it is particularly vulnerable to rust corrosion. Once rust
develops, the resulting porosity on the metal surfaces can cause an increased degradation of the crusher
due to water and moisture collection. Rust could be a major cause of downtime, high maintenance costs,
production loss, production waste, and short equipment life. It also could cause a potential safety risk to
operating personnel.
Because of the significant effects of rust on this machines operation, good service maintenance should
be practiced. If the crusher is in storage or not being used for more than a significant period of time, the
crusher should be operated for at least 10 minutes on a monthly basis. If there is no power supply to the
crusher during this period, the flywheel must be manually rotated 5 to 10 times to ensure that the
bearings to not deform and to ensure a proper disbursement of bearing grease.
Moisture condensation will cause corrosion at the contact point between the bearing rollers and the inner
and outer rings. This will degrade the finished surfaces of both the rollers and rings. When the crusher is
operating, this surface wear will cause the bearings to become rough and fail prematurely.
Tension Rod and Toggle Plate Information

The closed side setting of a Jaw Crusher is determined by the position of the toggle seat located within
the transverse header. The toggle seat may be positioned closer or further away from the pitman by the
hydraulic controlled adjustment wedges. Please refer to Appendix A: Discharge Setting Adjusting
Procedure.
Since the toggle plate is not mechanically attached to the pitman or the toggle seat tension rods and
springs are used to hold it in position. The spring free length is 345mm (13 9/16). It should be
compressed 35mm (1 3/8) after completed assembled. Therefore the assembled spring length is
310mm (12 3/16). In operation the toggle plate acts like a pivot that holds the closed side setting
relatively fixed as the top of the pitman opens or closes by the amount of pitman eccentric.
Initial Assembly
The toggle plate, toggle seat, buffer plates and tension rod assembly, as shipped, will be installed in the
frame and should require no further attention other than final adjustment as explained in the operating
instructions section of this manual.
The toggle plate protects the pitman from the serious damage that could result if an uncrushable object
enters the crushing chamber. The toggle plate is intended to bend or fracture when an overload occurs
against the pitman die plate. The failure will result in an increase in the size discharge chute that will
allow the uncrushable object to pass through the chamber.
The tension spring on the toggle plate supplies the force required to prevent the pitman from pulling away
from the toggle plate upon reaching its furthest point forward.
Removal and Installation

During normal operation, the toggle plate, tension rod, or any of their respective components may require
repair or replacement. Care should be taken when removing those parts to ensure that no personal injury
results from the procedure.
15
Flywheel and Pitman Information

Maintenance personnel that are familiar with large diameter spherical roller bearings should accomplish
removal and replacement of the flywheels and pitman. Work should be performed in a clean environment
free of dust and moisture. Smart tips include:
1. Plan ahead and have all necessary tools on hand before work begins in order to minimize the
bearings exposure to moisture and dirt.
2. Have all the required parts on hand as well.
3. Make sure that all shaft surfaces are clean and free of scarring or nicks.
4. Do not remove the bearing packaging until you are ready for immediate installation.
Jaw Dies and Side Plates

Fixed Jaw Die Replacement
The stationary jaw die plate is reversible and can be rotated 180 in order to distribute the wear over both
ends that will extend the total life of the plate. The plate should be rotated before excessive wear on the
lower end occurs.
Swing Jaw Die Replacement
Similar to the stationary plate, the movable jaw die plate, mounted on the pitman is reversible and can be
rotated 180 to distribute wear across the entire plate.
Lubrication
Lubrication procedures are performed primarily to deliver grease or oil to rotating or sliding surfaces to
reduce friction and carry away heat. Pressure lubrication is also used to expel contaminants from seals
and other openings. Certain lubricants are used to protect parts from corrosion.
When grease lubrication is used, the grease should be packed into the bearing making sure it gets
between the rollers and the cage not just on the outside of these parts. When hand-packing bearings,
force grease through the bearing under the cage from the large end to the small end to ensure proper
grease distribution. Mechanical grease packers are also available which force grease through the
bearing, filling the space between the roller and the cage. Grease should also be smeared on the outside
of the rollers.
Basic Lubricant Functions
Lubrication can be defined as the control of friction and wear between adjacent bearing surfaces by the
development of a lubricant film between them.
A bearing lubricant must perform three fundamental functions:
1. To provide a suitable film which separates the moving parts in a bearing.
2. As a heat transfer medium (to carry away heat)
3. To protect the bearing surfaces from corrosion and contamination.
Lube Recommendation
Trio recommends daily lubrication application at the close of the shift (Refer to the appendix B); the
grease will flow smoothly and allow easy purging around seals or out of the drain plug.
NEW CRUSHER lubrication It is recommended to completely purge bearings after the first 200 hrs.
after that 10 hr. intervals or shift intervals should be followed. Trio recommends a maintenance book be
used to keep a good account of activity on all aspects of the crusher.
16
Self-Aligning Spherical Roller Bearing
Lubrication of the spherical roller bearings is accomplished by using a manual type grease gun or an
automatic lubricating system through four grease fittings. One grease fitting is located on each of the
side bearing housings and two grease fittings are located on the pitman, one at each pitman bearing.
If the grease gun method of lubrication is used, add the grease immediately after shut down while the
bearings are still warm.
Normally, a manual type grease gun requires 20 strokes to discharge one ounce of grease.
AVOID USING TOO MUCH GREASE AS EXCESSIVE GREASE WILL CAUSE OVERHEATING AND
SHORTEN THE BEARING LIFE.
Grease Specifications
Trio recognizes there are many factors that go into choosing a grease, a brand and a supplier, what we
wish to do is select the proper grade and additive that best fits the machinery and application. The brand,
the supplier (i.e. Texaco, Shell and so on) and the type (i.e. synthetic vs. non-synthetic) we will leave to
the end user.
Bearing greases must withstand high pressures and temperatures. Some bearing manufacturers can
supply a high quality premium grease that may prolong the life of the equipment, however satisfactory
performance can be obtained by using an NLGI #2. Choose type EP rated, ASTM D2509. Use the
proper grade for the ambient temperature expected.
The selection of the correct lubricant for ant application requires careful study of operational and
environmental conditions. In the selection of the proper lubricant there are trade-offs and concerns other
than fatigue life to consider. For instance changing lubricant viscosities will affect the bearing operating
temperature.
When severe operating conditions are anticipated the use of a lubricant with an extreme pressure
additive may help prevent scoring damage in the cone-rib / roller-end contact area. EP additives are
chemically complex material which, when activated by localized high temperatures, forms a low shear
strength film at the contact area on the bearing thus preventing scoring.
Grease life is dependent upon such factors as speed, environmental conditions and operating
temperature. The higher the temperature the more rapid is the grease oxidation. Grease life is reduced by
approximately one-half for every 18 degrees Fahrenheit rise in temperature. Therefore the higher the
operating temperature the often the grease must be replenished. Past experience is the best guide to
17
republication frequency. Obviously, seal leakage will dictate frequent relubrication and every attempt
should be made to maintain seals at top efficiency.
Bearing Temperature
A properly adjusted bearing should run at about 140 to 160 degrees Fahrenheit. If a bearing is suspected
of running to hot it should be checked with a surface mount thermometer and checked to see if it is over
165 degrees Fahrenheit. A bearing that develops high temperature after it has been running satisfactorily
for some time may be caused by over greasing. A newly installed bearing that overheats is usually
caused by improper adjustments of the running clearance. A failed bearing that is overheating will
probably be accompanied by some other indication such as grinding noises.
Dust Seals
As stated above the bearings are protected from outside contamination by labyrinth seals that depend on
sloughing grease to shed the dust, dirt and moisture.
Operating Instructions
Pre-Starting Instructions
Adhering to strict inspection habits will serve to help insure years of successful operation of this crusher.
Memory alone will not ensure that proper maintenance is performed. Consequently, a written record book
is recommended. By regularly performing pre-startup maintenance inspections, the operator will minimize
down time and prolong the crushers useful life. Before starting the crusher, the following steps should be
followed:
1. Check that the correct hydraulic oil is being used and is correctly installed in the hydraulic adjustment
assembly.
2. Inspect to ensure that the crusher is free of tools and other potential mechanical obstructions.
3. Verify that all joints, bolts and fasteners are tightened properly and that there are no leakages in the
lubricant system.
4. Before starting, pump several ounces of fresh grease into each bearing. Let the machine run for one
half hour and add grease in intervals until grease appears on the bearing grease seals.
5. Listen carefully for any unusual sounds. When satisfied that all parts are running correctly, begin
feeding a small amount of material and begin increasing the feed rate until the crusher is operating at
its full capacity.
6. During this startup period, check the bearing temperature frequently. If temperatures are above the
recommended levels, lubricate according to the instructions provided in the lubrication section.
7. Check to ensure that the tension spring on the crusher does not need re-adjustment. If an adjustment
is required, make sure that all necessary parts are available.
8. After all of these steps have been followed, start the crusher according to the crusher start-up
section.
Crusher Speed
The correct speed (revolutions per minute - RPM) is very important for proper crusher operation. The
sheave sizes recommended for driving the crusher are designed for maximum load operation -- therefore
the crusher speed may be somewhat higher during lessened load periods.
By operating at the recommended speeds, the crusher will produce its maximum output with uniform
production size.
18
Parts: Tension Rod and Toggle Plate Assembly

Illustration
The following illustration identifies the essential parts comprising the tension rod and
toggle seat assembly.
19
Parts List
Item
18
19
20
21
25
26
27
30
31
32
33
34
35
36
37
38
39
22
23
40
41
42
43
44
45
46
47
48
49
50
51
Part #
GB5782/M12x35
GB93/12
T6090-11
T6090-12
GB878/20x50
T6090-14
T6090-15
T6090-15JC
T7510-38
GB91/8x90
T6090-18
GB5782/M16x45
GB93/16
T6090-19
GB5782/M24x80
GB7244/24
T6090-20
T6090-21
T6090-13
GB70/M20x65
T6090-22
T6090-23
T6090-24
T6090-25
GB5782/M12x40
GB93/12
T6090-26A
T6090-27
GB6170/M42
T6090-28
GB5782/M20x60
GB93/20
Description
Bolt For Rubber Dust Apron
Lock Washer For Rubber Dust Apron
Clamp Plate For Rubber Dust Apron
Buffer (Lower)
Screw Pin 20X50
Rubber Dust Apron
Toggle Plate
Longer Toggle Plate (Optional)
Pin For Tension Rod
Split Cotter For Tension Rod
Limit Plate
Bolt M16 X 45
Lock Washer 16
Upper Guider
Bolt M24X 80
Lock Washer 24
Lower Guider
Buffer (Upper)
Toggle Retainer For Buffer (Upper)
Bolt For Buffer (Upper)
Spring Keeper (Lower)
Spring
Rubber Dust Cover
Clamp Plate For Rubber Dust Cover
Bolt For Rubber Dust Cover
Lock Washer For Rubber Dust Cover
Spring Keeper (Upper)
Tension Rod
Nut For Tension Rod
Guard
Bolt For Guard
Lock Washer For Guard
QTY
4
4
1
1
1
1
1
1
2
2
2
2
2
2
8
8
2
1
2
2
2
2
1
1
4
4
2
2
4
2
4
4
For more information about toggle plate see Appendix C please.
20
Parts: Bearings and Eccentric Shaft Assembly

Illustration
The following illustrations identify the essential parts of the bearing and eccentric shaft
assembly.
21
Parts List
Item
17
62
65
(81)
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
Part #
T6090-10A
T6090.4
T6090-36
GB1095/12x25
23152 CA/W33
GB32.1/M20x65
GB7244/20
GB343/ 3X1500
T6090-37B
T6090-38
T6090-39
GB1152/M10X1
T6090.5
23148 CK/W33
GB6584/AH3148
T6090-40
T6090-41A/Tr210x4
GB858/210
T6090-43
GB1095/12x25
GB5867/Z2-180x235
T6090-44
GB32.1/M20x80
GB7244/20
GB343/ 3x2000
GB32.1/M36x125/GD12.9
T6090-45
T6090-51
T6090-52
Description
Eccentric Shaft
Flywheel Assembly
Spacer
Key 12x25
Pitman Bearing 23152 CA/W33
Bolt M20X65
Lock Washer 20
Steel Lock Wire 3L=1500mm
Pitman Seal
Middle Labyrinth Seal
Bearing Housing
Grease Fitting
Sheave Assembly
Frame Bearing 23148 CK/W33
Adapter AH3148
Bearing Housing Seal
Round Nut Tr210x4
Lock Washer For Round Nut
Outer Labyrinth Seal
Key 12x25
Ringfeder Z2-180X235
Shaft Cover
Bolt For Shaft Cover
Lock Washer For Shaft Cover
Steel Lock Wire 3L=2000mm
Bolt For Bearing Housing
Washer For Bearing Housing
Shim 444x534x0.2
Shim 406x506x0.2
QTY
1
1
2
2
2
32
32
4
2
2
2
4
1
2
2
2
2
2
2
2
2
2
6
6
2
12
12
2
2
22
Parts: Jaw Dies and Cheek Plates

Illustration
The following illustrations identify the essential components comprising the jaw dies and
cheek plates.
23
Parts List
Item
1
2
3
5
97
98
6
7
8
(3)
4
(5)
97
9
10
11
12
13
14
15
(3)
16
95
Part #
T6090.1A
T6090.3A
GB6170/M30
GB7244/30
GB1972/63x31x3.5
T6090-53
T6090-2
T6090-3
T6090-4
GB6170/M30
T6090-1
GB7244/30
GB1972/63x31x3.5
T6090-5
T6090-6B
T6090-7A
T6090-8
GB5782/M24x75
GB7244/24
T6090-9A
GB6170/M30
T6090-49B
GB1972/71x36x4
Description
Frame
Wedge For Fixed Jaw Die
Nut For Fixed Jaw Die Wedge
Lock Washer For Fixed Jaw Die Wedge
Belleville Washer For Fixed Jaw Die Wedge
Washer For Fixed Jaw Die Wedge
Fixed Jaw Die
Upper Cheek Plate (LH & RH Each)
Bolt For Cheek Plate
Nut M30 For Cheek Plate
Washer For Cheek Plate
Lock Washer For Cheek Plate
Belleville Washer For Cheek Plate
Lower Cheek Plate (LH & RH Each)
Swing Jaw Die
Wedge For Swing Jaw Die
Pitman Protection Plate
Bolt For Pitman Protection Plate
Lock washer For Pitman Protection Plate
Bolt For Swing Jaw Wedge
Nut For Swing Jaw Wedge
Pitman
Belleville Washer For Swing Jaw Wedge
QTY
1
2
4
2
4
2
1
Total 2
8
8
8
8
16
Total 2
1
2
1
4
4
4
8
1
16
24
Parts: Lubrication
Illustration
The following illustration identifies the location of each grease fittings on the jaw
crushers.
Parts List
Item
16
28
29
93
Part #
T6090-49B
Q/ZB220-77/M24x2
T6090-16
T6090.7A
Description
Pitman
Drain Plug M24X2
Rubber Washer
Lubrication System
QTY
1
2
2
1
25
Lubrication System
T6090.7A
Parts List
Item
1
2
3
4
5
6
7
Part #
T6090.7A
1380.7.1
T6090.7-2A
GB1152/M10X1
1380.7A-4
GB1235/11X1.9
Description
Lubrication System
Connector
Hose ID= 8mm 10MPa L=1040mm
Hose ID= 8mm 10Mpa L=700mm
Distributor
Grease Fitting M10X1
Connector
O Ring
QTY
1
4
2
2
1
4
4
8
26
Appendix A: Discharge Setting Adjusting Procedure
27
Parts List
Item
52
53
54
55
56
57
58
59
60
61
63
64
92
94
Part #
T6090-29
T6090-30
GB5782/M16x45
GB7244/16
T6090-31
T6090-32
GB6170/M30
T6090-33
T6090-34
T6090-35
GB5867/Z2-90X130
T6090.8A
Description
Front Wedge For Discharge Adjustment
Guider (I)
Bolt M16X45
Lock Washer 16
Pin (I)
Washer
Nut M30
Hydra. Cylinder 404+162
Hydra. Cylinder 390+150
Guider (II)
Pin (II)
Rear Wedge For Discharge Adjustment
Ringfeder
Hydraulic System
QTY
1
1
12
12
2
4
4
1
1
1
2
1
2
1
28
Adjusting the Discharge Setting
Be sure the pump station is connected to the adjustment hydraulic cylinder properly (refer to
the diagram below).
Loosen the tension spring retainer nuts (item 48).
Switch the valve to the desired flow direction (Wedge Out Increase the discharge opening
or Wedge In Decrease the discharge opening).
Use pump through the hydraulic cylinders to push/pull the wedges out/in to the desired
discharge opening position.
Tighten the tension spring retainer nuts (item 48).
Switch the valve back to Hold position.
Hydraulic Control Connection Diagram
29
Checking the Closed Side Setting

The Jaw Crusher discharge setting (closed side setting) is the shortest distance
between the bottoms of the fixed and swing jaw dies measuring "peak to peak".
Jaw Crusher Top View

Note: While the crusher is at rest, the measurement taken is the crusher open side setting.
From the open side setting measurement taken, deduct the distance listed in the
table below to determine the crushers exact closed side setting.
INCHES
MM
Deduct the dimension in the
CT1030
0.394
10
table at right from your
CT1040
0.394
10
"peak to peak" open side
CT1048
0.394
10
CT1252
0.591
15
CT2036
1.000
25
CT2436
1.260
32
CT3042
1.417
36
NCT3042
1.181
30
CT3254
1.023
26
CT3648
1.929
49
CT4254
2.087
53
CT4763
1.653
42
measurement to arrive at
your crusher's closed side
setting.
30
Appendix B: Jaw Crusher Bearing Greased Quantity per Day (8 Hrs.)

Jaw Size
Grease for Pitman Bearing
Grease for Frame Bearing
Weight (Ounce)
Volume (Quart)
Weight (Ounce)
Volume (Quart)
CT10X30
0.44
0.015
0.44
0.015
CT10X40
0.44
0.015
0.44
0.015
CT10X48
0.50
0.018
0.50
0.018
CT12X52
0.94
0.033
0.94
0.033
CT20X36
0.70
0.025
0.61
0.021
CT24X36
0.89
0.031
0.72
0.025
CT30X42
1.62
0.057
1.55
0.055
NCT30X42
1.30
0.048
1.20
0.045
CT32X54
1.55
0.055
1.34
0.047
CT36X48
1.62
0.057
1.55
0.055
CT42X54
1.90
0.067
1.68
0.060
CT47X63
2.6
0.091
2.5
0.090
The grease is to be totally replaced when the machines have worked number of hours
respectively as shown below:
Jaw Size
Grease Replace Period (Hrs)
CT10X30
2,600
CT10X40
2,600
CT10X48
2,200
CT12X52
2,200
CT20X36
2,000
CT24X36
1,900
CT30X42
1,600
NCT30X42
1,650
CT32X54
1,700
CT36X48
1,600
CT42X54
1,600
CT47X63
1,500
The quantity is free room in the bearing housing.

31
Jaw Crusher Labyrinth Seal Grease Quantity per Month

Jaw Size
Grease For Middle Labyrinth Seal
Grease For Outer Labyrinth Seal
Weight (Ounce)
Volume (Quart)
Weight (Ounce)
Volume (Quart)
CT10X30
0.50
0.017
0.50
0.017
CT10X40
0.50
0.017
0.50
0.017
CT10X48
0.60
0.019
0.60
0.019
CT12X52
0.90
0.034
0.90
0.034
CT20X36
1.0
0.037
1.0
0.037
CT24X36
1.1
0.041
1.1
0.041
CT30X42
1.30
0.048
1.30
0.048
NCT30X42
1.20
0.045
1.20
0.045
CT32X54
1.50
0.055
1.50
0.055
CT36X48
1.60
0.059
1.60
0.059
CT42X54
1.80
0.063
1.80
0.063
CT47X63
2.00
0.071
2.00
0.071
32
Appendix C
CT Jaw CSS Range by Toggle Plates
Toggle Plate A
Machine
Adjustment Range
Total Jaw Dies

Worn Allowed
CT2036
75~130mm
70mm
CT2436
105~160mm
CT3042
Toggle Plate B
Adjustment Range
Total Jaw Dies

Worn Allowed
C2036-11 382mm
50~110mm
70mm
C2036-11JC 398mm
80mm
T6090-15 477mm
75~130mm
80mm
T6090-15JC497mm
105~180mm
80mm
T7510-11B 514mm
75~150mm
80mm
T7510-11JC544mm
CT3254
110~180mm
120mm
1380-16A 475.5mm
90~160mm
120mm
1380-16JC 500mm
CT3648
125~220mm
130mm
C3648H-16B 552mm
100~190mm
130mm
C3648H-16JC577mm
CT4254
140~240mm
140mm
C4254-31A 621mm
125~220mm
140mm
C4254-31JC 646mm
CT4763
190~300mm
140mm
C4763-43A 820mm
150~260mm
140mm
C4763-43JC 865mm
Toggle plate A =
Initial installed by the factory
Toggle plate B =
Longer toggle plate. It is OPTIONAL. You must contact Trio
Part # &length
Note:
sales to discuss the feed size and the material properties

before you place the order.
33
Part # &length
Appendix D
Bolts Torque Specifications
For Metric Bolts

Diameter
(mm)
(mm)
6
8
10
10
12
12
14
14
16
16
18
18
20
20
22
22
24
24
1.5
1.25
1.75
1.25
2
1.5
2
1.5
2.5
1.5
2.5
1.5
2.5
1.5
3
2
27
27
30
36
42
48
56
64
72
Grade 8.8
Pitch
3
2
Dry
FT-LBS
6.9
17.7
30
32
53
58
85
91
131
140
181
204
256
284
349
383
443
482
648
700
985
1716
2753
4156
6662
9954
14410
N-M
9.3
23.9
41
43
72
78
115
124
178
190
246
276
347
385
473
519
600
654
879
949
1335
2326
3732
5634
9032
13496
19536
Lube
FT-LBS
5.2
13.3
24
24
41
44
65
70
101
108
139
156
197
218
268
294
340
371
499
538
741
1290
2070
3124
5009
7484
10835
Grade 10.9
N-M
7
18
32
33
55
60
88
95
137
146
189
212
267
296
364
399
461
503
676
730
1004
1749
2806
4236
6791
10147
14689
Dry
FT-LBS
9.7
24.9
44
46
77
85
124
134
192
204
265
297
374
415
510
560
647
705
949
1023
1389
2419
3882
5860
9393
14035
20319
N-M
13.2
33.8
60
63
105
115
168
181
260
277
359
403
507
563
692
759
877
956
1286
1387
1883
3280
5263
7944
12735
19028
27547
Lube
FT-LBS
7.3
18.7
34
36
60
65
95
103
148
157
204
229
288
319
392
431
497
543
729
787
1044
1819
2919
4406
7063
10553
15277
N-M
9.9
25.4
46
49
81
88
129
139
200
213
276
310
390
433
532
584
674
736
989
1067
1416
2466
3957
5973
9575
14307
20712
ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.
34
Grade 12.9
Dry
Lube
FT-LBS
N-M
FT-LBS
11.6
15.7
8.7
29.8
40.4
22.4
52
71
40
55
74
42
91
123
70
99
134
76
145
196
111
156
212
120
225
305
173
240
325
184
311
421
239
349
473
268
439
595
338
487
660
375
599
812
460
657
891
505
759
1029
583
828
1122
637
1112
1200
1665
2900
4652
7023
11259
16822
24353
1508
1627
2257
3931
6307
9521
15264
22807
33016
856
923
1252
2180
3498
5280
8465
12648
18310
N-M
11.8
30.4
54
57
95
103
151
163
234
250
324
364
458
508
624
685
791
863
1160
1252
1697
2956
4742
7159
11477
17148
24824
For SAE (Inch) Bolts

Diameter
(inches)
N
(threads/in
)
1/4
1/4
5/16
5/16
3/8
3/8
7/16
7/16
1/2
1/2
9/16
9/16
5/8
5/8
3/4
3/4
7/8
7/8
1
1
1 1/8
1 1/8
1 1/4
1 1/4
1 3/8
1 3/8
1 1/2
1 1/2
1 3/4
2
2 1/4
2 1/2
2 3/4
3
20
28
18
24
16
24
14
20
13
20
12
18
11
18
10
16
9
14
8
14
7
12
7
12
6
12
6
12
5
4.5
4.5
4
4
4
S.A. E. Grade 5
Dry
FT-LBS
8
10
17
19
31
35
49
55
75
85
109
121
150
170
266
297
430
473
644
704
794
891
1120
1241
1469
1673
1949
2194
2286
3438
5027
6875
9321
12313
N-M
11
14
23
26
42
47
66
75
102
115
148
164
203
231
361
403
583
641
873
955
1077
1208
1519
1683
1992
2269
2643
2975
3100
4662
6817
9323
12639
16696
Lube
FT-LBS
N-M
6
8
7
9
13
18
15
20
24
33
27
37
38
52
42
57
58
79
65
88
84
114
93
126
115
156
131
178
205
278
229
311
330
447
364
494
495
671
542
735
611
829
685
929
862
1169
954
1294
1130
1532
1287
1745
1500
2034
1687
2288
1758
2384
2644
3585
3867
5244
5288
7171
7170
9723
9472
12844
S.A. E. Grade 8
Dry
FT-LBS
12
14
25
27
44
49
70
78
106
120
154
171
212
240
376
420
606
668
909
995
1288
1445
1817
2012
2382
2712
3161
3557
4988
7500
10969
15000
17794
23507
N-M
16
19
34
37
60
66
95
106
144
163
209
232
287
325
510
570
822
906
1233
1349
1747
1959
2464
2728
3230
3677
4286
4823
6764
10170
14874
20340
24129
31875
Lube
FT-LBS
N-M
9
12
11
15
19
26
21
28
34
46
38
52
54
73
60
81
82
111
92
125
118
160
132
179
163
221
185
251
289
392
323
438
466
632
514
697
699
948
765
1037
990
1342
1111
1507
1398
1896
1548
2099
1832
2484
2086
2829
2432
3298
2736
3710
3837
5203
5769
7823
8438
11442
11538
15646
13688
18561
18082
24519
ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.
35
SAFETY DECAL KIT
Sample Figure
ITEM
NO.
PART NO.
DESCRIPTION
SDK-001
Safety Decal Kit and Charts
QTY.
1 Kit
(2 x 11 Stickers)
36
Warranty Terms and Conditions

Seller warrants all new equipment manufactured or imported by Trio Engineered Products, Inc.
(Trio) against defects in material or workmanship attributed to the original machine
manufacturing. No other warranties are expressed or implied.
Warranty claims must be made through the dealer or agent responsible for the original
equipment sale, as the equipment will have been registered with them at the time of sale from
Trio. Claims must be made within twelve (12) months or 2,000 working hours, whichever occurs
first, from the date of readiness for operation, but not more than fifteen (15) months from the
date of shipment from Trio. All parts claimed to be defective shall be returned to Trio, freight
prepaid, for inspection to determine that the said part or parts are defective.
If it is determined that the fault lies with Trio, Trio will ship a replacement part or parts at no cost,
but freight charges will be paid by customer. If it is determined that the fault does not lie with
Trio, a replacement part or parts will be shipped, freight collect, to the customer with the receipt
of a purchase order from the dealer or agent. Trio will not be responsible for freight costs
associated with warranty claims.
When petitioning for a warranty item, the serial number of the equipment must be referenced.
The serial number must be clearly identifiable on the Trio nameplate on the equipment. This
warranty is void if:
The serial number plate and/or other markings identifying the machine as Trio have
been altered or removed.
The machine was not sold under the Trio brand name or another brand name approved
by Trio.
Parts have been used other than those supplied by Trio.
Trio makes no warranty with respect to damages or defects in any product caused by improper
installation, operation, maintenance, and storage or caused by negligence or accident. In
addition, any product repaired or altered in any way as reasonably determined by Trio, that
affects the performance or purpose for which the equipment was originally manufactured, will
not be covered under this warranty.
Under this warranty, the buyer will not be entitled to any labor charges involving the repair of the
equipment involving warranty items, unless authorized by Trio in writing.
Warranties of merchantability or of fitness for any particular purpose or arising from the course
of dealing or usage of trade are specifically excluded. Any affirmation of fact, description of
goods, or sample or model referred to in this agreement or elsewhere, whether or not the same
relate to production or capability of the goods to perform, are not the basis of this agreement,
unless specifically made a party of the agreement in writing.
Under no circumstances will Trio be responsible for consequential or punitive damages of any
nature, whether based on contract or tort, including but not limited to lost profits, loss of
production, delays or other expenses. Under no circumstances shall the liability of Trio exceed
the purchase price of the equipment furnished.
The laws of the state of California shall govern the warranty. The parties agree that exclusive
jurisdiction for any claim for breach of this warranty shall rest in the Los Angeles County
37

CT Series 24x36 Jaw Crusher Manual

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TRIO

Parts and Operation Manual

CT2436 Jaw Crusher Manual

GENERAL SAFETY PRACTICES

PERSONAL SAFETY PRACTICES

SAFE MACHINERY INSTALLATION

KNOW AND UNDERSTAND HOW THE EQUIPMENT WORKS

READ THE MANUAL AND UNDERSTAND YOUR MACHINERY

CT2436 Jaw Crusher Manual

INSPECT YOUR MACHINE BEFORE START-UP

FOLLOW THE RECOMMENDED EQUIPMENT START-UP INSTRUCTIONS

STOP THE MACHINE PROPERLY AND SAFELY

REPORT THE NEED FOR NECESSARY REPAIRS IMMEDIATELY

PREVENT FIRE HAZARDS

KEEP YOUR WORK AREA CLEAN

HANDLE TOOLS, HEAVY PARTS, AND MACHINE COMPONENTS PROPERLY

FOLLOW YOUR COMPANY SUBSTANCE ABUSE CONTROL POLICY

AVOID SERIOUS EYE/SKIN INJURIES

DISPOSE OF ALL WASTE MATERIALS PROPERLY

SAFETY AND MAINTENANCE PRACTICES

PROPERLY GROUND MACHINE ELECTRICAL COMPONENTS

CONTROL OF HAZARDOUS ENERGY (LOCK-OUT/TAG-OUT)

regulatory obligations may be obtained from regulatory agencies, insurance carriers,

OBTAINING CONTROL OF HAZARDOUS ENERGY PROGRAM MATERIALS

SETON Name Plate Company

EMED Co., Inc. Telephone

D & G Sign and Label

Part name and reference number (from appendix)

Recommended Spare Parts

Stationary Jaw Bolts

Movable Jaw Wedges & Bolts

Cheek Plates & Bolts

Metric Allen Head Wrenches

Complete Set of Metric Tools

Machine Shipping Condition

Examine the crusher for significant damage.

CT2436 Jaw Crusher Manual

General Installation Information

Flywheel Rotation Direction

CT2436 Jaw Crusher Manual

CT2436 Jaw Crusher Manual

CT2436 Jaw Crusher Manual

V-Belt Drive Installation

CT2436 Jaw Crusher Manual

Tension Rod and Toggle Plate Information

Removal and Installation

CT2436 Jaw Crusher Manual

Flywheel and Pitman Information

Jaw Dies and Side Plates

CT2436 Jaw Crusher Manual

Self-Aligning Spherical Roller Bearing

CT2436 Jaw Crusher Manual

Parts: Tension Rod and Toggle Plate Assembly

CT2436 Jaw Crusher Manual

For more information about toggle plate see Appendix C please.

CT2436 Jaw Crusher Manual

Parts: Bearings and Eccentric Shaft Assembly

CT2436 Jaw Crusher Manual

CT2436 Jaw Crusher Manual

Parts: Jaw Dies and Cheek Plates

CT2436 Jaw Crusher Manual

CT2436 Jaw Crusher Manual

CT2436 Jaw Crusher Manual

CT2436 Jaw Crusher Manual