Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
LAWN TRACTORS
MODEL YEAR PAGE
208-4SB, 211-5SB, 211-4 & 212-5 . . . . . . 1988 - 1989 . . . . . . . . . . . . . . 5-1
210-5 & 210-H . . . . . . . . . . . . . . . 1990 . . . . . . . . . . . . . . . . . 5-1
210-5 & 210-H . . . . . . . . . . . . . . . 1991 & 1993 - 1995 . . . . . . . . . 5-7
212-H . . . . . . . . . . . . . . . . . . . . 1992 . . . . . . . . . . . . . . . . . 5-7
210-5 & 210-H . . . . . . . . . . . . . . . 1992 . . . . . . . . . . . . . . . . . 5-11
212-5 & 212-H . . . . . . . . . . . . . . . 1991 . . . . . . . . . . . . . . . . . 5-15
212-5 & 212-H . . . . . . . . . . . . . . . 1990 . . . . . . . . . . . . . . . . . 5-21
212-5 . . . . . . . . . . . . . . . . . . . . 1992 . . . . . . . . . . . . . . . . . 5-27
212-6 . . . . . . . . . . . . . . . . . . . . 1988 . . . . . . . . . . . . . . . . . 5-31
212-6 . . . . . . . . . . . . . . . . . . . . 1987 . . . . . . . . . . . . . . . . . 5-37
10-32XL & 12-38XL . . . . . . . . . . . . . 1993 . . . . . . . . . . . . . . . . . 5-43
12-32XL & 12-38HXL . . . . . . . . . . . . 1993 - 1995 . . . . . . . . . . . . . 5-43
Demystification Guide i
TABLE OF CONTENTS
LAWN TRACTORS (continued)
MODEL YEAR PAGE
13-38HXL . . . . . . . . . . . . . . . . . 1994 . . . . . . . . . . . . . . . . . 5-43
13-38HXL & 15-44HXL . . . . . . . . . . . 1995 . . . . . . . . . . . . . . . . . 5-47
XL . . . . . . . . . . . . . . . . . . . . . . 1996 - 1998 . . . . . . . . . . . . . 5-47
XL . . . . . . . . . . . . . . . . . . . . . . 1999 - 2001 . . . . . . . . . . . . 5-50A
252-H . . . . . . . . . . . . . . . . . . . . 1988 . . . . . . . . . . . . . . . . . 5-51
257-H . . . . . . . . . . . . . . . . . . . . 1988 . . . . . . . . . . . . . . . . . 5-57
GARDEN TRACTORS
MODEL YEAR PAGE
308-8 . . . . . . . . . . . . . . . . . . . . 1988 . . . . . . . . . . . . . . . . . 7-1
310 . . . . . . . . . . . . . . . . . . . . . 1989 - 1991 . . . . . . . . . . . . . 7-5
310-8 . . . . . . . . . . . . . . . . . . . . 1988 . . . . . . . . . . . . . . . . . 7-11
312-8 . . . . . . . . . . . . . . . . . . . . 1998 . . . . . . . . . . . . . . . . . 7-17
ii Demystification Guide
TABLE OF CONTENTS
GARDEN TRACTORS (continued)
MODEL YEAR PAGE
312-8 . . . . . . . . . . . . . . . . . . . . 1999 - 2001 . . . . . . . . . . . . 7-22A
310-8 . . . . . . . . . . . . . . . . . . . . 1992 - 1993 . . . . . . . . . . . . . 7-23
312-8 . . . . . . . . . . . . . . . . . . . 1992 - 1997 . . . . . . . . . . . . . 7-23
314-8 . . . . . . . . . . . . . . . . . . . . 1993 . . . . . . . . . . . . . . . . . 7-23
312-8 . . . . . . . . . . . . . . . . . . . . 1989 . . . . . . . . . . . . . . . . . 7-27
312-8 . . . . . . . . . . . . . . . . . . . . 1987 - 1988 . . . . . . . . . . . . . 7-33
312-H & 312-8 . . . . . . . . . . . . . . . . 1990 - 1991 . . . . . . . . . . . . . 7-39
312-A & 312-8 . . . . . . . . . . . . . . . 1986 . . . . . . . . . . . . . . . . . 7-45
312-H . . . . . . . . . . . . . . . . . . . 1992 . . . . . . . . . . . . . . . . . 7-53
314-H . . . . . . . . . . . . . . . . . . . 1993 - 1997 . . . . . . . . . . . . . 7-53
314-8 . . . . . . . . . . . . . . . . . . . . 1994 - 1997 . . . . . . . . . . . . . 7-53
314-8 . . . . . . . . . . . . . . . . . . . . 1999 - 2001 . . . . . . . . . . . . 7-56A
416-8 . . . . . . . . . . . . . . . . . . . . 1992 - 1997 . . . . . . . . . . . . . 7-57
416-H . . . . . . . . . . . . . . . . . . . 1992 - 1997 . . . . . . . . . . . . . 7-57
416-H & 416-8 . . . . . . . . . . . . . . . 1990 - 1991 . . . . . . . . . . . . . 7-61
416-8 . . . . . . . . . . . . . . . . . . . 1989 . . . . . . . . . . . . . . . . . 7-67
416-8 . . . . . . . . . . . . . . . . . . . 1986 . . . . . . . . . . . . . . . . . 7-71
416-8 . . . . . . . . . . . . . . . . . . . 1985 . . . . . . . . . . . . . . . . . 7-77
414-8 . . . . . . . . . . . . . . . . . . . 1989 . . . . . . . . . . . . . . . . . 7-81
414-8 & 416-8 . . . . . . . . . . . . . . . 1987 - 1988 . . . . . . . . . . . . . 7-87
414-8 . . . . . . . . . . . . . . . . . . . 1986 . . . . . . . . . . . . . . . . . 7-91
520-H . . . . . . . . . . . . . . . . . . . 1991 - 1997 . . . . . . . . . . . . . 7-97
520-H . . . . . . . . . . . . . . . . . . . 1990 . . . . . . . . . . . . . . . . 7-105
520-8 . . . . . . . . . . . . . . . . . . . 1990 . . . . . . . . . . . . . . . . 7-113
518-H & 520-H . . . . . . . . . . . . . . . 1988 - 1989 . . . . . . . . . . . . 7-119
516-H & 520-HC . . . . . . . . . . . . . . 1988 - 1989 . . . . . . . . . . . . 7-127
518-xi . . . . . . . . . . . . . . . . . . . 1998 . . . . . . . . . . . . . . . . 7-133
518-xi . . . . . . . . . . . . . . . . . . . 1999 - 2001 . . . . . . . . . . . . 7-138A
520-xi & 522-xi . . . . . . . . . . . . . . . 1998 . . . . . . . . . . . . . . . . 7-139
520-xi & 522-xi . . . . . . . . . . . . . . . 1999 - 2001 . . . . . . . . . . . . 7-146A
520L-xi . . . . . . . . . . . . . . . . . . . 1998 . . . . . . . . . . . . . . . . 7-149
520L-xi . . . . . . . . . . . . . . . . . . . 1999 - 2001 . . . . . . . . . . . . 7-155
iv Demystification Guide
SAFETY INFO
Table Of Contents
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Additional information is
called out beneath the
title in parenthesis.
1 Checking Voltage
Use the AC scales to measure
unrectified voltage straight from an
Battery voltage is always D.C.
Using a VOM
Always start by selecting the proper
scale. For instance, on this meter we
selected the 25 volt scale.
AC
Wh A B Re Re Re Re Bk
B+
AC
Fuse Battery
Alternator Regulator Ignition Switch (25 amp) (12 volt)
(15 amp) Rectifier (in "run") If you measure from ground to ground
or have an open circuit, your reading 10026
will be 0.
Checking Resistance
3
Using a VOM
AC
Wh A B Re Re Re Re Bk
B+
AC
Fuse Battery
Alternator Regulator Ignition Switch (25 amp) (12 volt)
(15 amp) Rectifier (in "run")
10026
Sample Problem: This 244 won't turn over. The customer parked it in the
garage and turned it off. When he tried to start it a week
later, he heard one click. After that , nothing would
Troubleshooting Short Circuits
2 - 10 Demystification Guide
TIME SAVERS
Demystification Guide 2 - 11
TIME SAVERS
Conclusion:
Troubleshooting Short Circuits
2 - 12 Demystification Guide
GLOSSARY
Glossary Contents
(by description) Cross-
Part Referenced
Description Number From Page
Alternator, 15 Amp (Kohler) . . . . . . . . . KH10091 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Alternator, 20 Amp (with terminals - Onan) . 57-9440 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
92-0967
Clutch, Electric . . . . . . . . . . . . . . . . 78-6990 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
113997
92-6885
93-3160
115629
116277
119930
Coil, Ignition . . . . . . . . . . . . . . . . . 71-6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Coil, Ignition (Kohler) . . . . . . . . . . . . . KH10321 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Coil, Ignition . . . . . . . . . . . . . . . . . NN10730 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Condenser (capacitor) . . . . . . . . . . . . 59-1180 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Diode (replacement kit) . . . . . . . . . . . 78-1630 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Diode (with leads - Kohler) . . . . . . . . . . KH10315 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Gauge, Hourmeter . . . . . . . . . . . . . . 78-0020 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
113469
94-3723
Gauge, Tachometer . . . . . . . . . . . . . 113476 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
78-0060
Gauge, Voltmeter . . . . . . . . . . . . . . . 78-0030 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Horn . . . . . . . . . . . . . . . . . . . . . 116749 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Light, Oil Level Indicator . . . . . . . . . . . 117185 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Glossary
Module, Interlock . . . . . . . . . . . . . . . 28-7890 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
95-0659
Module, Light Circuit . . . . . . . . . . . . . 114825 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
115207
79-2130
Module, Trigger (Onan) . . . . . . . . . . . 71-6380 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
NN10444
Regulator/Rectifier (20 amp - Onan) . . . . . 57-9430 . . . . . . . NN10261 . . . . . . . . . . . . . 3-15
Regulator/Rectifier (Kohler) . . . . . . . . . KH10215 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Relay . . . . . . . . . . . . . . . . . . . . . 48-4700 . . . . . . . . . 116397 . . . . . . . . . . . . . 3-16
116397
Rotor, Ignition . . . . . . . . . . . . . . . . . 71-6010 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Sender, Fuel Level . . . . . . . . . . . . . . 113358 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Solenoid . . . . . . . . . . . . . . . . . . . 47-1910 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Glossary Contents
(by description)
Cross-
Part Referenced
Description Number From Page
Glossary Contents
(by part number)
Cross-
Part Referenced
Number From Description Page
Glossary
116716 . . . . . . . . . . . . . . . . . . . . . . . . Switch, PTO/Clutch . . . . . . . . . . . . . . . . 3-35
116749 . . . . . . . . . . . . . . . . . . . . . . . . Horn . . . . . . . . . . . . . . . . . . . . . . . . 3-11
116752 . . . . . . . . . . . . . . . . . . . . . . . . Switch, Test . . . . . . . . . . . . . . . . . . . . 3-37
116796 . . . . . . . . . . . . . . . . . . . . . . . . Switch, Test . . . . . . . . . . . . . . . . . . . . 3-38
116822 . . . . . . . . . . . . . . . . . . . . . . . . Switch, Neutral/Parking Brake . . . . . . . . . . 3-32
117185 . . . . . . . . . . . . . . . . . . . . . . . . Light, Oil Level Indicator . . . . . . . . . . . . . 3-11
117292 . . . . . . . . . . . . . . . . . . . . . . . . Switch, Ignition . . . . . . . . . . . . . . . . . . 3-29
119930 . . . . . . . . . . . . . . . . . . . . . . . . Clutch, Electric . . . . . . . . . . . . . . . . . . . 3-6
23-0660 . . . . . . . . . . . . . . . . . . . . . . . . Switch, Ignition . . . . . . . . . . . . . . . . . . 3-29
28-4250 . . . . . . . . . . . . . . . . . . . . . . . . Switch, Neutral . . . . . . . . . . . . . . . . . . 3-31
28-7890 . . . . . . . . . . . . . . . . . . . . . . . . Module, Interlock . . . . . . . . . . . . . . . . . 3-12
38-1420 . . . . . . . . . . . . . . . . . . . . . . . . Switch, Interlock . . . . . . . . . . . . . . . . . 3-30
40-8200 . . . . . . . . . . . . . . . . . . . . . . . . Switch, Micro . . . . . . . . . . . . . . . . . . . 3-31
47-1910 . . . . . . . . 110167 . . . . . . . . . . . Solenoid . . . . . . . . . . . . . . . . . . . . . 3-18
48-4700 . . . . . . . . 116397 . . . . . . . . . . . Relay . . . . . . . . . . . . . . . . . . . . . . . 3-16
Glossary Contents
(by part number)
Cross-
Part Referenced
Number From Description Page
57-9430 . . . . . . . . NN10261 . . . . . . . . . . Regulator/Rectifier (20 amp - Onan) . . . . . . . 3-15
57-9440 . . . . . . . . . . . . . . . . . . . . . . . . Alternator, 20 Amp (with terminals - Onan) . . . . 3-5
59-1180 . . . . . . . . . . . . . . . . . . . . . . . . Condenser (capacitor) . . . . . . . . . . . . . . . 3-8
62-2710 . . . . . . . . . . . . . . . . . . . . . . . . Starter, Electric . . . . . . . . . . . . . . . . . . 3-19
71-6000 . . . . . . . . . . . . . . . . . . . . . . . . Coil, Ignition . . . . . . . . . . . . . . . . . . . . 3-6
71-6010 . . . . . . . . . . . . . . . . . . . . . . . . Rotor, Ignition . . . . . . . . . . . . . . . . . . 3-17
71-6040 . . . . . . . . NN10268 . . . . . . . . . . Starter, Electric . . . . . . . . . . . . . . . . . . 3-19
71-6380 . . . . . . . . . . . . . . . . . . . . . . . . Module, Trigger (Onan) . . . . . . . . . . . . . 3-13
78-1630 . . . . . . . . . . . . . . . . . . . . . . . . Diode (replacement kit) . . . . . . . . . . . . . . 3-8
78-3030 . . . . . . . . . . . . . . . . . . . . . . . . Switch, PTO/Clutch . . . . . . . . . . . . . . . 3-36
78-9670 . . . . . . . . . . . . . . . . . . . . . . . . Switch, PTO/Clutch . . . . . . . . . . . . . . . 3-36
78-6990 . . . . . . . . . . . . . . . . . . . . . . . . Clutch, Electric . . . . . . . . . . . . . . . . . . . 3-6
79-2130 . . . . . . . . . . . . . . . . . . . . . . . . Module, Light Circuit . . . . . . . . . . . . . . . 3-12
79-6570 . . . . . . . . . . . . . . . . . . . . . . . . Starter, Electric . . . . . . . . . . . . . . . . . . 3-19
92-0967 . . . . . . . . . . . . . . . . . . . . . . . . Alternator, 20 Amp (with terminals - Onan) . . . . 3-5
92-9844 . . . . . . . . . . . . . . . . . . . . . . . . Switch, Light . . . . . . . . . . . . . . . . . . . 3-30
92-6885 . . . . . . . . . . . . . . . . . . . . . . . . Clutch, Electric . . . . . . . . . . . . . . . . . . . 3-6
93-3160 . . . . . . . . . . . . . . . . . . . . . . . . Clutch, Electric . . . . . . . . . . . . . . . . . . . 3-6
94-3723 . . . . . . . . . . . . . . . . . . . . . . . . Gauge, Hourmeter . . . . . . . . . . . . . . . . . 3-9
95-0659 . . . . . . . . . . . . . . . . . . . . . . . . Module, Interlock . . . . . . . . . . . . . . . . 3-12
78-0060 . . . . . . . . . . . . . . . . . . . . . . . . Gauge, Tachometer . . . . . . . . . . . . . . . 3-10
78-0030 . . . . . . . . . . . . . . . . . . . . . . . . Gauge, Voltmeter . . . . . . . . . . . . . . . . 3-10
Glossary
(Kohler) Purpose
The stator generates 15 amps of alternating current.
How It Works
Whenever a magnet passes by a coil of wire on an iron core, electricity is
produced. The amount will depend on the thickness of the wire, the
number of windings on each coil, the strength of the magnet, and the
speed at which the magnet is moving.
Stator Output* Stator Resistance Note: This stator kit comes with mounting screws and terminals so that it
will retrofit to a number of different Kohler engines.
more than 28 .1 - .2 Ohms
VDC @ 3600 rpm Testing
1. Remove the connector from the regulator rectifier. Measure the voltage
*With regulator/rectifier disconnected
across the two A.C. Ieads on the alternator side of the connector with
the engine running at 3600 rpm. If voltage is less than 28 volts,
proceed to the next step. Otherwise, stator is OK.
2. With the stator still disconnected and the engine off, measure the
resistance across the two A.C. Ieads running to the stator. The
resistance should be .1 to .2 ohms. If not, replace the stator.
Glossary
number of windings on each coil, the strength of the magnet, and the
speed at which the magnet is moving.
This particular coil has 18 poles to produce 20 amps at 57 volts A.C. when
the engine is running at 3600 rpm. The current produced is alternating
current since no diode or rectifier is internal to the stator.
The coil is actually two separate coils of wire wrapped around a common
iron core. One coil, the primary, has fewer windings and thicker wire. The
other coil, the secondary, has many windings, and uses a much finer wire.
With this arrangement, whenever a small voltage change is made to the pri-
mary, a large voltage change results in the secondary. There is a catch,
though. The coil can only produce large “spikes” in the secondary when
there is a rapid change in the primary.
Therefore, the coil relies on the trigger module to produce this change by
quickly opening the primary circuit at the precise moment the plugs are
supposed to fire.
Testing
1. Test the resistance of the primary winding by connecting an ohmmeter
across the “+” and “-” terminals on the coil. The resistance should
read between 2.90 and 3.60 ohms.
2. Check the resistance of the secondary coil by connecting one VOM
lead in each of the two spark plug wire cable holes. The resistance
should read between 14,500 and 19,800 ohms.
3. If either of the above readings were out of specification, replace the
coil.
3-6 Demystification Guide
GLOSSARY
Glossary
How It Works
The coil is actually two separate coils of wire wrapped around a common
iron core. One coil, the primary, has fewer windings and thicker wire. The
other coil, the secondary, has many windings and uses a much finer wire.
With this arrangement, whenever a small voltage change is made to the pri-
mary, a large voltage change results in the secondary. There is a catch,
though. The coil can only produce large “spikes” in the secondary when
there is a rapid change in the primary.
Therefore, the coil relies on the trigger module (packed inside the coil) to
Ignition Coil produce this change by quickly opening the primary circuit at the precise
moment the plug is supposed to fire.
Testing
1. Verify that the air gap is .020".
2. Disconnect the kill wire and the spark plug connectors.
3. Check the primary coil resistance by measuring across the kill wire and
the core. The resistance should be 1.0 ohms.
4. Check the secondary coil resistance by placing on the spark plug cable
and the core. You should get approximately 9,500 ohms. If either meas-
urement is out of specification, replace the coil.
The turning on and off of the primary can be hard on some of the
components in the trigger. The condenser (capacitor) lowers the “spikes”
seen in the primary and enhances trigger module life.
Testing
There is really no way to easily test this .3 micro farad, 200 volts A.C.
capacitor. However, if you have experienced a trigger module failure,
replacing the condenser is recommended because of the nominal cost.
When you read 14 volts, keep in mind that the peak voltage is closer to 20
volts. IMPORTANT: The silver band must be oriented as shown in diagram
3. Otherwise, current will feed back through the alternator.
Testing
1. Disconnect the diode assembly from the wiring harness.
2. Check terminals “a” and “b” for continuity with a VOM. Note the result.
3. Reverse the VOM attached to “a” and “b” and again note the
results. You should have found continuity in one direction, but not the
other. If not, replace the diode assembly.
Glossary
Gauge Part Numbers
Hourmeter 78-0020, 113469, 94-3723
Purpose
The hourmeter keeps track of how long the key has been in the “run”
position.
How It Works
Since a normal clock might be affected by variations in voltage and
current, the hourmeter is made up of a combination of an electric “winder”
and a mechanical clock movement. When power is applied, a relay is
energized. The contact moves far enough to wind the movement. The
movement unwinds in about two seconds. As it finishes its rotation, it
re-energizes the relay so that the cycle can start over.
Testing
Verify that 12 volts is present across the two terminals when the key is on. If
so, and the meter is not running, replace the meter. It is a permanently
sealed unit.
Part Numbers
Gauge 113476, 78-0060
Tachometer Purpose
This gauge indicates engine speed.
How It Works
The tachometer measures the number of rotations of the crankshaft by
monitoring the B+ terminal of the voltage regulator. The alternating current
produced by the alternator allows the circuitry to “count” the revolutions,
then deflect the meter movement appropriately. Keep in mind that this
tachometer does not key off the ignition coil, but rather the charging coil.
Testing
1. With the tachometer still connected to the harness, start the engine.
2. Using a known good electronic tachometer or “Vibratach”, determine
the actual engine speed. Compare it to the tachometer in the
equipment.
3. If they are not within 10%, check for loose connections, a bad stator, or
flywheel magnet.
4. If no problems are found, the gauge must be replaced as it is not
serviceable.
Part Numbers
78-0030
Gauge
Purpose
Voltmeter This gauge indicates the voltage across the battery.
How It Works
The meter movement moves proportional to the voltage level across the
two terminals of the battery. This is accomplished by placing a resistor in
parallel with the meter movement.
Testing
Glossary
1. With the meter still connected to the harness, turn the key to the “run”
position.
2. Verify the conditions in the table. If they are not met, replace the
voltmeter, as it is not serviceable.
Terminal Condition
I 12 volts DC ± 20%
G 0 volts DC ± 20%
Table 1
3 - 10 Demystification Guide
GLOSSARY
Part Numbers
Light 117185
0il Level Indicator Purpose
This simple incandescent bulb is used to indicate to the operator that a low
oil level has been detected during starting.
How It Works
The filament glows when 12 volts is applied. There is no polarity although
the lamp comes with a ground ring and male terminal already attached.
Testing
1. Disconnect the lamp from the wiring harness.
2. Apply 12 volts from a known good source. If the lamp does not light,
replace it.
Glossary
Demystification Guide 3 - 11
GLOSSARY
The following steps assume your unit does not produce spark. (If the unit
runs in an unsafe mode, check to ensure that the module has a good
ground to the chassis and that the kill wire is not broken.)
1. Disconnect the module from the wiring harness. Jump from the light
blue wire on the module, to the light blue wire on the harness. This
allows the module to control spark. Verify now that the unit will not
produce spark when attempting to start.
2. Simulate a safe deck and transmission circuit by jumping across the
yellow and orange wires. The unit should now produce spark.
3. Disconnect the jumper from step 2 and simulate an operator on the
seat by connecting a jumper from the orange wire to the chassis. The
unit should produce spark. If the module failed any of these three
Glossary
3 - 12 Demystification Guide
GLOSSARY
Important! All tractor electrical systems will operate normally with the light
circuit module completely disconnected.
Part Numbers
Module 71-6380, NN10444
Trigger Purpose
The ignition control opens the primary circuit as the magnet passes by to
(Onan) induce spark at the proper time.
How It Works
This engine is equipped with an electronic battery ignition system. Both
Trigger spark plugs fire simultaneously, thus the need for a distributor is
Ring
eliminated. The electronic ignition module is located on the engine gear
cover behind the flywheel. The module receives a timing signal from
magnets within the trigger ring which rotates with the engine crankshaft
(Figure 1). If the electronic ignition is suspected of malfunctioning, proceed
as follows.
Glossary
Testing
1. Check all electrical connections to be sure they are clean and tight. If
all connections are good and wiring is intact, go to Step 2.
Warning: The electronic ignition will deliver full voltage to the spark
plugs even when rotated by hand. Care should be taken to avoid an
electrical shock.
Ignition
Module Warning: Failure to remove spark plugs before turning the engine
over may result in engine starting and may cause severe personal
Figure 1
injury.
Warning: Failure to ground spark tester away from the spark plug
hole may result in ignition of cylinder gases and may cause severe
personal injury.
Demystification Guide 3 - 13
GLOSSARY
2. Pull spark plug wires off spark plugs and remove spark plugs. Connect
an approved spark tester to each of the spark plug wires and ground
them away from the spark plug hole. Turn the key on and crank the
engine over for 5 seconds while watching for spark. If a spark occurs
regularly, the problem is not in the ignition system. If no spark occurs,
go to step 3.
Flywheel Caution: Never put jumper lead to the coil negative terminal. This will
Timing cause failure of the electronic ignition module.
Mark
3. Connect a jumper lead directly from the positive battery terminal to the
positive (+) coil terminal (smaller diameter of the two threaded posts).
Crank the engine over while watching for spark. If spark occurs, the
Blower Housing problem is in the low oil pressure cut out switch (if equipped) or
Timing Marks relating wiring, the lubricating system (low oil pressure), or in the other
circuitry bringing voltage to the coil. If no spark occurs, go to step 4.
4 . Refer to IGNITION COIL section to test coil for proper resistance. If coil
checks out good, go to step 5.
5. Connect positive side of voltmeter to negative (-) coil terminal (larger
diameter of the two threaded posts) and negative side of voltmeter to
engine ground. Turn the key on and rotate flywheel slowly by hand
while observing voltmeter. Voltage should switch between battery
voltage and 1-1.5 for each revolution. If voltage does not switch
properly, replace ignition module.
Caution: Never put B+ lead to the coil negative terminal. This will
cause failure of the electronic ignition module.
6. Install spark plugs and wires. If ignition module is being replaced, be
sure to connect red lead from new ignition module to positive (+)
terminal of coil, black lead from module to negative (-) terminal of coil.
Glossary
3 - 14 Demystification Guide
GLOSSARY
Glossary
20 amp stator resistance 0.10 to 0.19 Ohms
Regulator/rectifier output 13.6 to 14.7 volts
Table 1
Demystification Guide 3 - 15
GLOSSARY
Testing
1. Make sure that the battery is fully charged. (The voltage across the
battery terminals should be 13.6 volts or more.)
2. Insert an ammeter (capable of measuring 20 amps) in series with the
B+ lead coming from the voltage regulator.
3. Observe the charging current with the engine running at 3600 rpm (it
should be low).
4. Attach a 2.5 ohm, 100 watt resistor across the battery terminals to
simulate a load. If the reading on the ammeter goes up, the charging
system is OK, otherwise proceed to the next step.
5. Remove the connector from the rectifier/regulator. With the engine
running at 3600 rpm, measure the voltage across the stator terminals.
If the voltage is greater than 28 volts, the stator is OK and the regulator
is bad. Otherwise, see the alternator section for further testing
information.
BATTERY CHARGES CONTINUOUSLY AT HIGH RATE: Measure the
voltage from B+ to ground using a VOM on D.C. scale. If the voltage is
more than 14.7 volts, replace the regulator.
How It Works
A relay is actually two simpler parts working together.
1. Coil: Terminals 85 and 86 are connected to a coil. Applying 12 volts to
these terminals energizes the coil turning it into an electromagnet.
2. SPDT Switch: Terminals 30, 87, and 87a are all actually part of a single
Coil Terminals Terminals pole, double throw switch. Terminal 30 is the common lead. The switch
30 + 87 30 + 87a
is spring loaded so that 30 and 87a are closed when the coil is not
Not Open Closed energized. When the coil is energized, the switch is “thrown” and 30
Energized
and 87 connected. For a simpler explanation, see below:
Energized Closed Open
Table 1 Testing
1. Disconnect the relay from the circuit.
2. Verify the “not energized’’ conditions above with a VOM.
3. Apply 12 volts to terminals 85 and 86 to energize the coil.
4. Verify the “energized” conditions above with a VOM.
5. Replace relay if any of the conditions in Table 1 were not met.
3 - 16 Demystification Guide
GLOSSARY
Part Numbers
71-6010
Rotor
Purpose
Ignition
It is part of the system that tells the coil when to fire.
How It Works
Any time a magnet passes by a coil of wire on an iron core, electricity is
produced. The “ignition rotor” is simply two magnets molded into a plastic
housing which properly positions it on the crankshaft. As the crankshaft
rotates, the magnets pass by the “ignition control” which houses a coil and
the “trigger” circuitry. This generates the small amount of electricity
needed to run the ignition control. In addition, the orientation of the
magnets on the crankshaft provides “timing” for the engine.
Testing
Two simple tests can be performed with a flat bladed screwdriver:
1. Pinch the handle end of a flat bladed screwdriver between your thumb
and forefinger so that the screwdriver dangles. Bring the flat part of
the blade to within 1/4 inch of one of the magnets. The screwdriver
should be drawn toward the rotor.
2. With the rotor removed, each magnet should be able to support the
weight of the rotor when hung from the blade of a flat bladed
screwdriver. If the rotor fails either test, the magnet has lost its
strength and should be replaced.
Glossary
A float is attached to a pivoting lever. This lever rotates a potentiometer (a
device much like the volume control on your stereo) to vary the resistance.
The resistance will be 25 to 200 ohms, plus or minus 20%.
Testing
1. Before removing the unit, verify that the float has not sunk. Replace the
float if it has sunk.
Float Position Resistance
2. Disconnect the sender unit from the wiring harness, and remove it from
Full 25W ± 20% the tank.
Empty 200W ± 20%
3. Verify that it matches the resistances in the table.
Table 1
Demystification Guide 3 - 17
GLOSSARY
3 - 18 Demystification Guide
GLOSSARY
Glossary
Demystification Guide 3 - 19
GLOSSARY
Testing
Starter (USE TESTING SECTION FROM ONAN MANUAL, PAGES 9-3 THROUGH
9-5.)
Electric
Commutator Bars
Inspect the starter components for mechanical defects before testing for
grounds or shorts.
Brushes: Clean around brushes and holders, wiping off all brush dust and
Glossary
Brushes dirt. If brushes are worn shorter than .4528 inch (11.5 mm), replace them
(Figure 3).
Check for shorts between positive side of brush holder and brush holder
base. If there is continuity, replace holder assembly. Check for free
.4528 inch movement of brushes. All brushes should move freely in the brush holders.
(11.5 mm)
Wear Limit
Figure 3
3 - 20 Demystification Guide
GLOSSARY
Overrunning Clutch: Inspect pinion and spline teeth for wear or damage.
Overrunning
Clutch If pinion gear is worn or damaged, inspect flywheel ring gear also. Rotate
pinion. It should turn free when turned in one direction and locked when
turned in the opposite direction.
Figure 4
Solenoid: Push solenoid plunger in and release it. The plunger should
Solenoid return to its original position. While holding plunger all the way in, check
for continuity between terminals “M” and “B”. If there is no continuity,
Terminal “B” replace the solenoid (Figure 4). After replacing solenoid check pinion
Terminal “S”
clearance.
Remove front bushing by tapping bushing from inside with a 6/16 inch tap.
Do not remove cap from front bracket. Thread cap screw, same size as
Terminal “M” tap, into bushing. Using a slide hammer, remove bushing from front
Figure 5 bracket. Press new bushing into front bracket. Use care not to distort
inside diameter of bushing.
Glossary
Demystification Guide 3 - 21
GLOSSARY
How It Works
The starter motor is really just a collection of simple parts:
Troubleshooting Guide
PROBLEM POSSIBLE FAULT CORRECTION
3 - 22 Demystification Guide
GLOSSARY
Through
Magnet Switch Bolts
Mounting Nuts
Glossary
Starter Drive
Housing
Connecting
Lead
End Frame
Insulator
Brush Spring
Brush Holder
Starter Body
Brush
Demystification Guide 3 - 23
GLOSSARY
Starter SOLENOID
Electric Inspection/Service
(continued)
Commutator Attraction Test: Connect a jumper lead from the ST terminal to the positive
Segments
terminal of a 6 volt battery. Connect a jumper lead between the C terminal
and negative terminal of a 6 volt battery. If the plunger pulls in and holds
strongly, the solenoid is good. If it doesn’t, replace the solenoid.
Retention Test: Connect a jumper lead from the ST terminal to the positive
terminal of a 6 volt battery. Connect a jumper lead between the solenoid
body and negative terminal of a 6 volt battery. Push the plunger in and
release it. If the plunger stays in, the solenoid is good. If it doesn’t, replace
Figure 1 the solenoid.
ARMATURE
Armature
Coil Core
Inspection/Service
bushing.
Pinion side of
Armature Shaft Table 1
Figure 5
3 - 24 Demystification Guide
GLOSSARY
Inspection/Service
Mica: Refer to Figure 7. Measure the mica undercut depth. If the undercut
Segment
Edges is less than that specified in Table 1, use a saw blade to increase the depth
and then chamfer the segment edges.
Mica
undercut
depth OVERRUNNING CLUTCH
Inspection/Service
Saw CAUTION: Do not clean overrunning clutch in liquid cleaning solutions. as
Blade
it will damage the starter.
Figure 7 Refer to Figure 8. Inspect the pinion and spline teeth for wear and
damage. If wear or damage exists, replace pinion. Rotate the pinion
clockwise and see if it turns freely. Replace pinion if it doesn’t. Rotate the
Pinion pinion counterclockwise to see if it locks. Replace pinion if it doesn’t.
BRUSHES
Inspection/Service
Refer to Figure 9. Clean the brush face with sandpaper. Measure the brush
Figure 8 length. If the length is not as specified in Table 1, replace the starter body
and brush holder.
STARTER BODY
Inspection/Service
Glossary
Refer to Figure 10. Check for continuity across the starter body and
brushes. There are four brushes in the starter body. The two that are not
grounded are 180° apart starting at the terminal which connects to the
solenoid. The two that are grounded are located 90° from the non-
grounded terminals. If continuity exists at the non-grounded terminals,
Brush
replace the starter body. If continuity does not exist at the grounded
terminals, replace the starter body.
Figure 9
Assembly
Grounded Non-Grounded Assemble the starter in the reverse of disassembly, but apply grease to the
Terminal Terminal parts indicated.
(hidden)
Brush • solenoid joint
• drive lever
• pinion gear teeth
Starter • armature shaft
body
Figure 10
Demystification Guide 3 - 25
GLOSSARY
3 - 26 Demystification Guide
GLOSSARY
Part Numbers
Switch 103990
Glossary
Ignition Purpose
This component provides the proper switching for the starter, ignition, PTO,
safety, and accessory circuits if so equipped.
How It Works
Detents inside the switch give it three positions: off, run, and start. The start
position is spring loaded so the cylinder automatically returns to run once
the key is released.
Testing
1. Disconnect the switch from the wiring harness.
2. Verify the conditions in the table.
Position Condition
3. Check each of the terminals to ground. There should be no
Off None continuity.
Run B+I+A+R
Start B+S+I+R
Demystification Guide 3 - 27
GLOSSARY
Part Numbers
Switch 103991
Ignition Purpose
This component provides the proper switching for the starter, ignition, PTO,
safety, and accessory circuits.
How It Works
Detents inside the switch give it three positions: off, run, and start The start
position is spring loaded so the cylinder automatically returns to run once
the key is released.
Note: The letters shown in the illustration are written on the side of the
terminals.
Position Condition
Testing
Off G+M+A 1. Disconnect the switch from the wiring harness.
Run B+A+R
2. Verify the following conditions in the table.
Start B+S
3. Check for continuity between each of the terminals and the switch case.
Only the ground terminal should show continuity.
Note that this switch does not come with a key. The case is connected to
the ground terminal.
Glossary
Position Condition
Off G+M Testing
1. Disconnect the switch from the wiring harness.
Run B+L
Start B+L+S1 2. Verify the conditions in the table.
Note: The letters stamped on the switch terminals may not be correct. Use
the diagram at the left to identify the individual terminals.
3 - 28 Demystification Guide
GLOSSARY
Position Condition Note: This switch does not have the labels shown at the left and does not
Off M+G come with a key.
Run B+A Testing
Start B+A, S1+S2 1. Disconnect the switch from the wiring harness.
2. Verify the conditions in the table.
3. Check for continuity between each of the terminals and the switch case.
There should be no continuity.
Part Numbers
Switch 23-0660
Ignition Purpose
23-0660 provides the proper switching for the starter, ignition, and safety
interlock circuits.
How It Works
Detents inside the switch give it three positions: off, run, and start. The start
position is spring loaded so that the cylinder automatically returns to “run".
Note: This switch does not come with a key. The case is connected to the
ground terminal.
Testing
Glossary
1. Disconnect the switch from the wiring harness.
Position Condition
Off G+M 2. Verify the conditions in the table.
Run B+L 3. Check each of the terminals to the switch body. There should be no
Start B+S continuity except for the ground (G) terminal.
Demystification Guide 3 - 29
GLOSSARY
Part Numbers
Switch 102138
Light Purpose
Typically used to provide switching for the lights.
How It Works
Contacts inside the switch physically connect the two terminals to provide
continuity. It is an SPST switch with a load capacity of 3 Amps at 250 V, and
6 amps at 125 V.
Testing
1. Remove the switch from the wiring harness.
2. Using a VOM or test lamp, test the switch with the lever in one position
and note whether or not there is continuity.
3. Flip the switch, then recheck to ensure that the status has changed.
Glossary
Part Numbers
Switch 113191, 92-9844
Light Purpose
This rocker switch is typically used to provide switching for lights.
How It Works
The switch has contacts inside which connect the two terminals in one
position while disconnecting them in the other. It is an SPST type rocker
switch with 8 amp capacity at 12 volts.
Testing
1. Disconnect the switch from the wiring harness.
2. Verify the following:
a. the terminals are not continuous when off.
b. the terminals are continuous when the switch is on.
3 - 30 Demystification Guide
GLOSSARY
Part Numbers
Switch 28-4250
Neutral Purpose
This switch monitors whether the transmission in in neutral or in gear.
How It Works
This unique SPST switch is actuated by a ball that rides against a pivoting
bracket. When the transmission is in neutral, the ball falls into a hole which
closes the switch. When the transmission is in gear, the bracket depresses
the ball which, in turn, opens the switch.
Testing
1. Disconnect the switch from the wiring harness, but do not remove.
2. Check first to ensure that there is NO continuity between either terminal
and ground. (This type failure can produce some VERY unusual
symptoms.)
3. With the transmission in neutral, verify that the terminals have continuity.
4. With the transmission in gear, make sure that the terminals are not
Glossary
continuous.
5. If the switch failed step 3 or 4, remove the switch and depress the ball
manually to test. If the switch passes, the shift bracket is probably the
source of the difficulty.
Demystification Guide 3 - 31
GLOSSARY
Part Numbers
Switch 116237
Neutral/Parking Brake Purpose
To ensure that the parking brake is on when 1. starting 2. the operator
leaves the seat.
How It Works
Two small mercury switches inside the potted container provide continuity
when the parking brake is engaged. When disengaged, the assembly is
rotated to another position which opens both switches inside. This is a
DPST switch.
Testing
1. Disconnect the switch from the wiring harness, but DO NOT REMOVE IT
from the parking brake bracket.
2. With the parking brake on, verify that there is continuity across the two
terminals in each connector.
3. With the parking brake off, there should be no continuity across the
terminals in each connector.
Part Numbers
Switch 116822
Neutral/Parking Brake Purpose
To insure that the parking brake is on when 1. starting 2. the operator
leaves the seat.
How It Works
Two small mercury switches inside the potted container are oriented to
provide one open and one closed switch when the parking brake is
engaged. When disengaged, the assembly is rotated to another position
which reverses the switch conditions.
Brake Male Female Note: This switch is similar in construction to 116237, except that the
Position Pins Pins switches provide opposing conditions rather than the same. This is
Glossary
On Closed Open
necessary because the Briggs and Stratton engine uses mag style ignition
instead of the coil type in the Onan’s.
Off Open Closed
Testing
1. Disconnect the switch from the wiring harness, but do not remove it
from the parking brake bracket.
2. With the parking brake on, verify the conditions in the table.
Note: The male pins connect with the orange and white wires on the
harness, while the female pins connect with the purple and light blue pins.
3 - 32 Demystification Guide
GLOSSARY
Part Numbers
Switch NN10520
Oil Pressure Purpose
The oil pressure switch on the 724 turns on the hourmeter. This ensures
that the hourmeter is not accidentally left running.
How It Works
When the engine is not running, the switch is open. Once the engine has
been started, oil enters through a small hole on the threaded end. This
presses on a diaphragm which moves a switch contact on the dry side of
the diaphragm. When pushed far enough, the contacts close. Note: The
contact is adjustable so that the switching pressure can be varied. It is set
to close from the factory at 5 psi + 2 psi.
Engine Switch
No Oil Pressure Open Testing
1. Disconnect the switch from the system.
Oil Pressure OK Closed
2. Verify the conditions in the table.
3. If the switch is opening when the machine is idling, verify that you have
proper oil pressure at idle (consult your engine manual.) If so, slowly
rotate the adjusting screw on the back of the switch until the switch
just closes.
4. If the switch is operating intermittently, check for a loose electrical wire,
or an obstruction to the orifice on the threaded end of the switch.
Glossary
moves the diaphragm which moves a switch contact on the dry side of the
diaphragm. When pushed far enough, the switch contacts close. Note:
The contact is adjustable by turning the small set screw at the base of the
terminal. It is set to close at 1 psi ± ½ psi from the factory.
Engine Switch
Testing
No Oil Pressure Open
1. Disconnect the switch from the system.
Oil Pressure OK Closed
2. Verify the conditions in the table.
3. If the switch is opening when the machine is idling, verify that you have
proper oil pressure at idle (consult your engine manual.) If so, slowly
rotate the adjusting screw on the back of the switch until the switch
just closes.
4. If the switch is operating intermittently, check for a loose electrical wire,
or an obstruction to the orifice on the threaded end of the switch.
Demystification Guide 3 - 33
GLOSSARY
Part Numbers
Switch NN10824
Oil Pressure Purpose
The low oil pressure switch turns off the oil pressure indicator light and
turns on the hourmeter.
How It Works
The mechanism inside the switch is simply a lever that is moved by a
diaphragm. When there is no oil pressure, the NO switch is open, and the
NC switch is closed. Once oil pressure is present at the pressure switch
orifice, the diaphragm moves the lever and reverses the status of each of
the switches. The switch should change status at 5 psi ± 2 psi.
Oil Pressure NC Switch NO Switch Testing
No Pressure Closed Open 1. Disconnect the harness from the switch.
Pressure OK Open Closed 2. Verify the conditions in the table.
3. If the switch is failing intermittently, verify proper oil pressure at idle
(consult your engine manual.) The switch is set to change status at 5
psi ± 2 psi. Also check to ensure that nothing is obstructing the orifice
on the threaded end of the switch.
4. If one or both switches are switching at the incorrect pressure, the
contacts can be adjusted. Use the set screws at the base of each
terminal to get the desired results. Once adjusted, prevent undesired
rotation by sealing with a small amount of fingernail polish.
Part Numbers
Switch 116716
PTO/Clutch Purpose
Typically used to turn on the electric blade clutch and to function as part of
the safety interlock system.
How It Works
Contacts inside this DPDT switch electrically connect various terminals. It
Glossary
is actually just two SPDT switches tripped by a single lever. One of the
SPDT switches is connected to the electric PTO clutch. When in the off
position, this side of the switch is open. The other half of the switch is
Lever Condition used by the safety interlock system. When the clutch is off, this side of the
Up Open switch is closed. This allows current to keep the kill relay energized so that
Down Closed the mag is not grounded out.
Testing
1. Disconnect the switch from the wiring harness.
2. Verify the conditions in the table.
3 - 34 Demystification Guide
GLOSSARY
Part Numbers
116716
Switch
Purpose
PTO/Clutch Typically used to turn on the electric blade clutch and to function as part of
the safety interlock system.
How It Works
Contacts inside this DPDT switch electrically connect various terminals. It
is actually just two SPDT switches tripped by a single lever. One of the
SPDT switches is connected to the electric PTO clutch. When in the off
position, this side of the switch is open. The other half of the switch is used
by the safety interlock system. When the clutch is off, this side of the switch
is closed. This allows current to keep the kill relay energized so that the
mag is not grounded out.
Testing
1. Disconnect the switch from the wiring harness.
Glossary
2. Verify the conditions in the table.
Demystification Guide 3 - 35
GLOSSARY
side of the switch is used to ensure that the PTO switch is in the “off”
position during starting. The other side is used to turn on the clutch and to
prevent spark if the operator is out of the seat when the switch is in the
“on” position.
Testing
1. Disconnect the switch from the wiring harness.
2. Verify the conditions in the table.
3 - 36 Demystification Guide
GLOSSARY
Button Condition
At Rest a+b
Depressed c+d
Glossary
2. Check the two terminals for continuity. There should be none.
3. Hold the rocker and verify that the two terminals are now continuous.
Demystification Guide 3 - 37
GLOSSARY
3 - 38 Demystification Guide
rev. 4-03
rev. 4-03
rev. 4-03
rev. 4-03
1989 - 1992 825
rev. 4-03
Spark Circuit
(ignition switch in “start” or “run”)
Kill Circuit
(ignition switch “off”)
rev. 4-03
Demystification Guide 4 - 8A
825 RER 1993 - 1995
(70040 & 70060)
4 - 8B Demystification Guide
1993 - 1995 825 RER
(70040 & 70060)
Demystification Guide 4 - 8C
825 RER 1993 - 1995
(70040 & 70060)
4 - 8D Demystification Guide
1993 - 1995 825 RER
(70040 & 70060)
Demystification Guide 4 - 8E
825 RER 1993 - 1995
(70040 & 70060)
4 - 8F Demystification Guide
1996 - 1997 825 RER
(70040 & 70060)
1998 (70040)
rev. 4-03
Demystification Guide 4 - 8G
825 RER 1996 - 1997
(70040 & 70060)
(70040) 1998
4 - 8H Demystification Guide
1996 - 1997 825 RER
(70040 & 70060)
1998 (70040)
Demystification Guide 4 - 8I
825 RER 1996 - 1997
(70040 & 70060)
(70040) 1998
4 - 8J Demystification Guide
1996 - 1997 825 RER
(70040 & 70060)
1998 (70040)
Demystification Guide 4 - 8K
825 RER 1996 - 1997
(70040 & 70060)
(70040) 1998
4 - 8L Demystification Guide
1998 825 RER
(70041 & 70060)
rev. 4-03
Demystification Guide 4 - 8M
825 RER 1998
(70041 & 70060)
4 - 8N Demystification Guide
1998 825 RER
(70041 & 70060)
Demystification Guide 4 - 8O
825 RER 1998
(70041 & 70060)
4 - 8P Demystification Guide
1998 825 RER
(70041 & 70060)
Demystification Guide 4 - 8Q
825 RER 1998
(70041 & 70060)
4 - 8R Demystification Guide
1999 - 2001 825 - RER
rev. 4-03
4 - 10 Demystification Guide
1999 - 2001 825 - RER
Demystification Guide 4 - 11
825 - RER 1999 - 2001
4 - 12 Demystification Guide
1999 - 2001 825 - RER
Demystification Guide 4 - 13
825 - RER 1999 - 2001
4 - 14 Demystification Guide
1994 - 1995 10-32 & 12-32
rev. 4-03
rev. 4-03
rev. 4-03
Demystification Guide 4 - 15
rev. 4-03
rev. 4-03
This page intentionally left blank
4 - 18 Demystification Guide
1993 832 RER
(70042)
rev. 4-03
Information List
108-4, 108-5, & 111-6 Information List (1988)
Demystification Guide 4 - 19
108-4, 108-5, & 111-6 1988
Wiring Diagram
Wiring Diagram
4 - 20 Demystification Guide
1988 108-4, 108-5, & 111-6
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 4 - 21
108-4, 108-5, & 111-6 1988
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Circuits
Gauge Circuit
(ignition switch in “run”)
4 - 22 Demystification Guide
1988 112-C
Information List
112-C Information List (1988)
Demystification Guide 4 - 23
112-C 1988
Wiring Diagram
Wiring Diagram
4 - 24 Demystification Guide
1988 112-C
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 4 - 25
112-C 1988
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Circuits
Gauge Circuit
(ignition switch in “run”)
4 - 26 Demystification Guide
1996 - 1998 11-32 & 13-32
rev. 4-03
Demystification Guide 4 - 27
rev. 4-03
rev. 4-03
11-32 & 13-32 1996 - 1998
Charging Circuit
4 - 30 Demystification Guide
1999 - 2001 12-32 - RER
rev. 4-03
Demystification Guide 4 - 31
12-32 - RER 1999 - 2001
4 - 32 Demystification Guide
1999 - 2001 12-32 - RER
Demystification Guide 4 - 33
12-32 - RER 1999 - 2001
4 - 34 Demystification Guide
1999 - 2001 12-32 - RER
Charging Circuit
Demystification Guide 4 - 35
This page intentionally left blank
4 - 36 Demystification Guide
1988 - 1989 208-4SB, 211-5SB, 211-4, & 212-5
1990 210-5 & 210-H
Information List
Information List
Wiring Diagram
Wiring Diagram
Spark Circuit
(ignition switch in “start”)
Legend
Circuits
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Spark Circuit
(ignition switch in “run”)
Charging Circuit
Legend
(ignition switch in “run”) Black
Blue
Bk
Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Circuits
Yellow Ye
Electric Clutch
(ignition switch in “run”)
Light Circuit
(ignition switch in “run”)
Voltmeter Circuit
(ignition switch in “run”)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Circuits
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Charging Circuit
Electric Clutch
(ignition switch in “run”)
5 - 10 Demystification Guide
1992 210-5
Information List
210-5 & 210-H Information List (1992)
Demystification Guide 5 - 11
210-5 1992
Wiring Diagram
Wiring Diagram
5 - 12 Demystification Guide
1992 210-5
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 5 - 13
210-5 1992
Spark Circuit
(ignition switch in “run”)
Charge Circuit
(ignition switch in “run”)
5 - 14 Demystification Guide
1991 212-5 & 212-H
Information List
212-5 & 212-H Information List (1991)
Demystification Guide 5 - 15
212-5 & 212-H 1991
Wiring Diagram
Wiring Diagram
5 - 16 Demystification Guide
1991 212-5 & 212-H
Spark Circuit
(ignition switch in “start”)
Circuits
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Demystification Guide 5 - 17
212-5 & 212-H 1991
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Electric Clutch
Circuits
5 - 18 Demystification Guide
1991 212-5 & 212-H
Light Circuit
(ignition switch in “run”)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Circuits
Demystification Guide 5 - 19
This page intentionally left blank
5 - 20 Demystification Guide
1990 212-5 & 212-H
Information List
212-5 & 212-H Information List (1990)
Demystification Guide 5 - 21
1990 212-5 & 212-H
Spark Circuit
(ignition switch in “start”)
Spark Circuit
(ignition switch in “run”)
Legend
Circuits
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Demystification Guide 5 - 23
212-5 & 212-H 1990
Charging Circuit
Electric Clutch
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run”)
Circuits
5 - 24 Demystification Guide
1990 212-5 & 212-H
Light Circuit
(ignition switch in “run”)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Circuits
Demystification Guide 5 - 25
This page intentionally left blank
5 - 26 Demystification Guide
1992 212-5
Information List
212-5 Information List (1992)
Demystification Guide 5 - 27
212-5 1992
5 - 28 Demystification Guide
1992 212-5
Spark Circuit
(ignition switch in “start”)
Demystification Guide 5 - 29
212-5 1992
Charging Circuit
5 - 30 Demystification Guide
1988 212-6
Information List
212-6 Information List (1988)
Demystification Guide 5 - 31
212-6 1988
Wiring Diagram
Wiring Diagram
5 - 32 Demystification Guide
1988 212-6
Spark Circuit
(ignition switch in “start”)
Spark Circuit
(ignition switch in “run”)
Circuits
Demystification Guide 5 - 33
212-6 1988
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run”)
Circuits
5 - 34 Demystification Guide
1988 212-6
Circuits
Demystification Guide 5 - 35
This page intentionally left blank
5 - 36 Demystification Guide
1987 212-6
Information List
212-6 Information List (1987)
Demystification Guide 5 - 37
1987 212-6
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 5 - 39
212-6 1987
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Circuits
5 - 40 Demystification Guide
1987 212-6
Light Circuit
(ignition switch in “run”)
Circuits
Demystification Guide 5 - 41
212-6 1987
Gauge Circuit
(ignition switch in “run”)
5 - 42 Demystification Guide
1993 10-32XL & 12-38XL
1993 - 1995 12-32XL & 12-38HXL
1994 13-38HXL
rev. 4-03
Demystification Guide 5 - 43
1995 13-38HXL & 15-44HXL
1996 - 1998 ALL XL UNITS
Information List
Information List
Demystification Guide 5 - 47
13-38HXL & 15-44HXL 1995
ALL XL UNITS 1996 - 1998
Wiring Diagram
Wiring Diagram
5 - 48 Demystification Guide
1995 13-38HXL & 15-44HXL
1996 - 1998 ALL XL UNITS
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 5 - 49
13-38HXL & 15-44HXL 1995
ALL XL UNITS 1996 - 1998
Spark Circuit
(ignition switch in “run”)
Charging Circuit
Headlight Circuit
(ignition switch in “start”)
Circuits
5 - 50 Demystification Guide
1999 - 2001 XL
rev. 4-03
Charging Circuit
Information List
252-H Information List (1988)
Demystification Guide 5 - 51
252-H 1988
Wiring Diagram
Wiring Diagram
5 - 52 Demystification Guide
1988 252-H
Spark Circuit
(ignition switch in “start”)
Spark Circuit
Circuits
(ignition switch in “run”)
Demystification Guide 5 - 53
252-H 1988
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run”)
Circuits
5 - 54 Demystification Guide
1988 252-H
Circuits
Demystification Guide 5 - 55
This page intentionally left blank
5 - 56 Demystification Guide
1988 257-H
Information List
257-H Information List (1988)
Demystification Guide 5 - 57
1988 257-H
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 5 - 59
257-H 1988
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Circuits
5 - 60 Demystification Guide
1988 257-H
Light Circuit
(ignition switch in “run”)
Circuits
Demystification Guide 5 - 61
257-H 1988
Gauge Circuit
(ignition switch in “run”)
5 - 62 Demystification Guide
1993 244
1992 246-H
rev. 4-03
Information List
264-6 Information List (1994 - 1995)
Wiring Diagram
Wiring Diagram
Spark Circuit
(ignition switch in “start”)
Circuits
Charging Circuit
(ignition switch in “run”)
6 - 10 Demystification Guide
1994-1995 264-6
Hourmeter Circuit
(ignition switch in “run”)
Demystification Guide 6 - 11
264-6 1994-1995
6 - 12 Demystification Guide
1994-1995 264-6
Circuits
Demystification Guide 6 - 13
This page intentionally left blank
6 - 14 Demystification Guide
1994 - 1998 264-H & 265-H
Information List
264-H & 265-H Information List (1994 - 1998)
Demystification Guide 6 - 15
264-H & 265-H 1994 - 1998
Wiring Diagram
Wiring Diagram
6 - 16 Demystification Guide
1994 - 1998 264-H & 265-H
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 6 - 17
264-H & 265-H 1994 - 1998
Charging Circuit
(ignition switch in “run”)
6 - 18 Demystification Guide
1994-1995 264-6
Hourmeter Circuit
(ignition switch in “run”)
Demystification Guide 6 - 19
264-H & 265-H 1994 - 1998
6 - 20 Demystification Guide
1994 - 1998 264-H & 265-H
Circuits
Demystification Guide 6 - 21
This page intentionally left blank
6 - 22 Demystification Guide
1996-1998 265-6
Information List
265-6 Information List (1996 - 1998)
Demystification Guide 6 - 23
1996-1998 265-6
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 6 - 25
265-6 1996-1998
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Circuits
Hourmeter Circuit
(ignition switch in “run”)
6 - 26 Demystification Guide
1996-1998 265-6
Light Circuit
(ignition switch in “run”)
Circuits
Demystification Guide 6 - 27
This page intentionally left blank
6 - 28 Demystification Guide
1999 - 2000 265-6
rev. 4-03
6WDUWHU0RWRU&LUFXLW
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Starter Motor
(energized)
Starter Solenoid
Bn (energized)
Gy Y Y T Or Or Gn
Kill Relay
(energized)
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Trigger
module
Ignition Coil
Dashed lines do not carry current
&LUFXLWV
Bk
Gy Y Y
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
'HP\VWLILFDWLRQ*XLGH (
5XQ)RUZDUG
372´RQµ
Trigger Trigger
module module
Bu Bn Bk
PTO Clutch
(engaged)
Bu W
PTO Switch
Legend (engaged)
W Bk
Bu
Black Bk
Blue Bu
PTO Light
Brown Bn
(on)
Green Gn
Grey Gy
Orange Or
Pink Pk No Mow In Reverse Module
Red Re (NMIR)
Tan T
Violet Vio
White W Gn
Yellow Y
&LUFXLWV
Reverse Switch
(in forward)
Bk
) 'HP\VWLILFDWLRQ*XLGH
5XQ5HYHUVH
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Trigger
module
Ignition Coil
Dashed lines do not carry current
Fuse
W
(25 amp)
A Vio Bk
Re Re
Pk Pk
B T Or
L Pk Y Bk
Battery Fuse
Ignition Fuse Seat Switch Park Switch
(30 amp)
Switch (10 amp) (operator on) (park brake Kill Relay
(in run) not engaged) (energized)
Interlock Realy
(not energized)
Bu Bn Bk
PTO Clutch
(engaged)
Bu W
Legend
Black Bk PTO Switch
Blue Bu (engaged)
W Bk
Brown Bn Bu
Green Gn
Grey Gy PTO Light
Orange Or (on)
Pink Pk
Red Re
Tan T No Mow In Reverse Module
Violet Vio
White W
(NMIR)
Yellow Y
Gn T Bk
&LUFXLWV
Reverse Switch
(in reverse)
Bk T
Bk Bk
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
'HP\VWLILFDWLRQ*XLGH *
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Voltage Or Pk
Comparator
Battery Light
Pk
B+
Bk
Pk
AC I B
Re
Vio Vio
B+ R
AC
Fuse Battery
Fuse Ignition (30 amp)
Alternator Regulator/Rectifier (25 amp) Switch
(in run)
Fuel Solenoid
(energized)
/LJKW&LUFXLW
Re Re Or Or Bk
B L
Battery Fuse Fuse
(30 amp) Ignition (10 amp)
Switch
(in run/lights) Headlights
&LUFXLWV
(on)
+ 'HP\VWLILFDWLRQ*XLGH
2000 - 2001 265-H
rev. 4-03
Spark Circuit
(ignition switch in “start”)
Light Circuit
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6WDUWHU0RWRU&LUFXLW
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Starter Motor
(energized)
Starter Solenoid
Bn (energized)
Gy Y Y T Or Or Gn
Kill Relay
(energized)
6SDUN&LUFXLW
LJQLWLRQVZLWFKLQ´VWDUWµSRVLWLRQ
Trigger
module
Ignition Coil
Dashed lines do not carry current
Gy Y
Gy Brake Switch
Bu (brake applied)
I Pk Pk
Re Re Bk
Bn Bu
B Fuse
S
Battery Fuse (10 amp) PTO Switch
(30 amp) Ignition Y
Switch (disengaged)
(in start) Kill Relay
(energized)
&LUFXLWV
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
'HP\VWLILFDWLRQ*XLGH (
+
5XQ)RUZDUG
372´RQµ
Trigger Trigger
module module
Bu Bn Bk
PTO Clutch
(engaged)
Bu W
PTO Switch
Legend (engaged)
W Bk
Bu
Black Bk
Blue Bu
PTO Light
Brown Bn
(on)
Green Gn
Grey Gy
Orange Or
Pink Pk No Mow In Reverse Module
Red Re (NMIR)
Tan T
Violet Vio
White W Gn
Yellow Y
&LUFXLWV
Reverse Switch
(in forward)
Bk
) 'HP\VWLILFDWLRQ*XLGH
+
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Trigger
module
Ignition Coil
Dashed lines do not carry current
Fuse
W
(25 amp)
A Vio Bk
Re Re
Pk Pk
B T Or
L Pk Y Bk
Battery Fuse
Ignition Fuse Seat Switch Park Switch
(30 amp)
Switch (10 amp) (operator on) (park brake Kill Relay
(in run) not engaged) (energized)
Interlock Realy
(not energized)
Bu Bn Bk
PTO Clutch
(engaged)
Bu W
Legend
Black Bk PTO Switch
Blue Bu (engaged)
W Bk
Brown Bn Bu
Green Gn
Grey Gy PTO Light
Orange Or (on)
Pink Pk
Red Re
Tan T No Mow In Reverse Module
Violet Vio
White W
(NMIR)
Yellow Y
Gn T Bk
&LUFXLWV
Reverse Switch
(in reverse)
Bk T
Bk Bk
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+
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Voltage Or Pk
Comparator
Battery Light
Pk
B+
Bk
Pk
AC I B
Re
Vio Vio
B+ R
AC
Fuse Battery
Fuse Ignition (30 amp)
Alternator Regulator/Rectifier (25 amp) Switch
(in run)
Fuel Solenoid
(energized)
/LJKW&LUFXLW
Re Re Or Or Bk
B L
Battery Fuse Fuse
(30 amp) Ignition (10 amp)
&LUFXLWV
Switch
(in run/lights) Headlights
(on)
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
+ 'HP\VWLILFDWLRQ*XLGH
1995 266-H
Information List
266-H Information List (1995)
Demystification Guide 6 - 33
266-H 1995
Wiring Diagram
Wiring Diagram
6 - 34 Demystification Guide
1995 266-H
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 6 - 35
266-H 1995
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Circuits
6 - 36 Demystification Guide
1995 266-H
Light Circuit
(ignition switch in “run”)
Circuits
(parking brake applied)
Demystification Guide 6 - 37
266-H 1995
6 - 38 Demystification Guide
1995 266-H
Circuits
Demystification Guide 6 - 39
This page intentionally left blank
6 - 40 Demystification Guide
1994 266-H
Information List
266-H Information List (1994)
Demystification Guide 6 - 41
266-H 1994
Wiring Diagram
Wiring Diagram
6 - 42 Demystification Guide
1994 266-H
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 6 - 43
266-H 1994
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
6 - 44 Demystification Guide
1994 266-H
Light Circuit
(ignition switch in “run”)
Hourmeter Circuit
(ignition switch in “run”)
Circuits
(ignition switch in “run”)
Demystification Guide 6 - 45
266-H 1994
6 - 46 Demystification Guide
1994 266-H
Circuits
Demystification Guide 6 - 47
This page intentionally left blank
6 - 48 Demystification Guide
2001 266-H
rev. 4-03
Spark Circuit
(ignition switch in “start”)
Information List
267-H Information List (1996 - 1998)
Demystification Guide 6 - 49
1996 - 1998 267-H
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 6 - 51
267-H 1996 - 1998
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
6 - 52 Demystification Guide
1996 - 1998 267-H
Light Circuit
(ignition switch in “run”)
Circuits
(parking brake applied)
Demystification Guide 6 - 53
267-H 1996 - 1998
Hourmeter Circuit
(ignition switch in “run”)
6 - 54 Demystification Guide
1996 - 1998 267-H
Circuits
Demystification Guide 6 - 55
This page intentionally left blank
6 - 56 Demystification Guide
+
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1999 268-H
6WDUWHU0RWRU&LUFXLW
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Starter Motor
(energized)
Starter Solenoid
Bn (energized)
Gy Y Y T Or Or Gn
Kill Relay
(energized)
6SDUN&LUFXLW
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Trigger Trigger
module module
Gy Y
Gy Brake Switch
Bu (brake applied)
I Pk Pk
Re Re Bk
Bn Bu
B Fuse
S
Battery Fuse (10 amp) PTO Switch
(30 amp) Ignition Y
Switch (disengaged)
(in start) Kill Relay
(energized)
&LUFXLWV
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
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+
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LJQLWLRQVZLWFKLQ´UXQµ
Pk
Re Re Pk Y T
B I Pk Y
Battery Fuse
(10 amp) Ignition Bu Pk
Cruise Relay
Switch
(in run) (energized) Momentary Switch
(energizes cruise relay)
Bu
Bk
Bu Bu
Cruise Lamp
Cruise Switch (on)
Bu
(energized)
T
Cruise Magnet
(energized) Cruise Disengage Switch
Bk (opens when brake is depresed)
Bk Bk
&KDUJLQJ&LUFXLW
Voltage Or Pk Legend
Comparator
Black Bk
Battery Light Blue Bu
Pk
B+ Brown Bn
Green Gn
Bk Grey Gy
Orange Or
Pink Pk
Red Re
Battery Light Module Tan T
Violet Vio
White W
&LUFXLWV
Yellow Y
Pk
AC I B
Re
Vio Vio
B+ R
AC
Fuse Battery
Fuse Ignition (30 amp)
Altenator Regulator/Rectifier (25 amp) Switch
(in run)
Fuel Solenoid
(energized)
+ 'HP\VWLILFDWLRQ*XLGH
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Re Re Or Or Bk
B L
Battery Fuse Fuse
(30 amp) Ignition (10 amp)
Switch
(in run/lights) Headlights
(on) Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
&LUFXLWV
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This page intentionally left blank
- 'HP\VWLILFDWLRQ*XLGH
2000 - 2001 268-H
rev. 4-03
Spark Circuit
(ignition switch in “start”)
Charging Circuit
Light Circuit
Re Re Or Or Bk
B L
Battery Fuse Fuse
(30 amp) Ignition (10 amp)
Switch
(in run/lights) Headlights
(on) Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
Circuits
Information List
269-H Information List (1996 - 1998)
Demystification Guide 6 - 59
1996 - 1998 269-H
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 6 - 61
269-H 1996 - 1998
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”
Circuits
6 - 62 Demystification Guide
1996 - 1998 269-H
Light Circuit
(ignition switch in “run”)
Hourmeter Circuit
(ignition switch in “run”)
Circuits
Demystification Guide 6 - 63
269-H 1996 - 1998
Pump Circuit
(ignition switch in “run”)
Circuits
6 - 64 Demystification Guide
1996 - 1998 269-H
Circuits
Demystification Guide 6 - 65
269-H 1996 - 1998
6 - 66 Demystification Guide
2001 270-H
rev. 4-03
Run Circuit
(operator “on”)
Lift Circuit
Light Circuit
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Starter Motor
(energized)
Starter Solenoid
Bn (energized)
Gy Vio Or T Or Or Gn
Kill Relay
(energized)
6SDUN&LUFXLW
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Trigger Trigger
module module
Gy Vio Or
Gy Brake Switch Y Or
Bu (brake applied)
I Pk Pk Neutral Switch
Re Re Bk
Bn Bu (in neutral)
B Fuse
S
Battery Fuse (10 amp) PTO Switch
(30 amp) Ignition Y
Switch (disengaged)
(in start) Kill Relay
(energized)
&LUFXLWV
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
'HP\VWLILFDWLRQ*XLGH
+
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Trigger Trigger
module module
Bu Bn Bk
PTO Clutch
(engaged)
Bu W
Reverse Switch
(in forward)
Bk
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+
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Trigger Trigger
module module
Fuse
W
(25 amp)
A Vio Bk
Re Re
Pk Pk
B T Or
L Pk Y Bk
Battery Fuse
Ignition Fuse Seat Switch
(30 amp) Park Switch
Switch (10 amp) (operator on) (park brake Kill Relay
(in run) (energized)
Interlock Realy not engaged)
(not energized)
Legend Bu Bn Bk
Black Bk PTO Clutch
Blue Bu (engaged)
Bu W
Brown Bn
Green Gn PTO Switch
Grey Gy (engaged)
Orange Or W Bk
Bu
Pink Pk
Red Re PTO Light
Tan T (on)
Violet Vio
White W
Yellow Y
No Mow In Reverse Module
(NMIR)
Gn T Bk
&LUFXLWV
Reverse Switch
(in reverse)
Bk T
Bk Bk
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Pk
Re Re Pk Y T
B I Pk Y
Battery Fuse
(10 amp) Ignition Bu Pk
Cruise Relay
Switch
(in run) (energized) Momentary Switch
(energizes cruise relay)
Bu
Bk
Bu Bu
Cruise Lamp
Cruise Switch (on)
Bu
(energized)
T
Cruise Magnet
(energized) Cruise Disengage Switch
Bk (opens when brake is depresed)
Bk Bk
/LIW3XPS&LUFXLW
Or
Bu
Bk
Re Re Pk Bu Lift Pump
B I Bk (Energized)
Battery Fuse Fuse
(30 amp) Ignition (25 amp) Bu
Switch
(in run) W
Lift Switch
&LUFXLWV
(in operation)
Bk
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
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&KDUJLQJ&LUFXLW
Voltage Or Pk
Comparator
Battery Light
Pk
B+
Bk
Fuse
Battery Light Module (10 amp)
Pk
AC I B
Re
Vio Vio
B+ R
AC
Fuse Battery
Fuse Ignition (30 amp)
Alternator Regulator/Rectifier (25 amp) Switch
(in run)
Fuel Solenoid
(energized)
/LJKW&LUFXLW
Re Re Or Or Bk
B L
Battery Fuse Fuse
Ignition
&LUFXLWV
(30 amp) (10 amp)
Switch
(in run/lights) Headlights
(on)
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
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&LUFXLW'LDJUDPV
6WDUWHU0RWRU&LUFXLW
6SDUN&LUFXLW
5XQ)RUZDUG
5XQ5HYHUVH
&UXLVH&RQWURO&LUFXLW
/LIW3XPS&LUFXLW
&KDUJLQJ&LUFXLW
/LJKW&LUFXLW
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LJQLWLRQVZLWFKLQ´VWDUWµ
Starter Motor
(energized)
Starter Solenoid
Bn (energized)
Gy Y Y T Or Or Gn
Kill Relay
(energized)
6SDUN&LUFXLW
LJQLWLRQVZLWFKLQ´VWDUWµ
Trigger Trigger
module module
Gy Y
Gy Brake Switch
Bu (brake applied)
I Pk Pk
Re Re Bk
Bn Bu
B Fuse
S
Battery Fuse (10 amp) PTO Switch
(30 amp) Ignition Y
Switch (disengaged)
(in start) Kill Relay
(energized)
&LUFXLWV
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
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+
5XQ)RUZDUG
372´RQµ
Trigger Trigger
module module
Bu Bn Bk
PTO Clutch
(engaged)
Bu W
Reverse Switch
(in forward)
Bk
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5XQ5HYHUVH
372´RQµ10,5RYHUULGH
Trigger Trigger
module module
Fuse
W
(25 amp)
A Vio Bk
Re Re
Pk Pk
B T Or
L Pk Y Bk
Battery Fuse
Ignition Fuse Seat Switch
(30 amp) Park Switch
Switch (10 amp) (operator on) (park brake Kill Relay
(in run) (energized)
Interlock Realy not engaged)
(not energized)
Legend Bu Bn Bk
Black Bk PTO Clutch
Blue Bu (engaged)
Bu W
Brown Bn
Green Gn PTO Switch
Grey Gy (engaged)
Orange Or W Bk
Bu
Pink Pk
Red Re PTO Light
Tan T (on)
Violet Vio
White W
Yellow Y
No Mow In Reverse Module
(NMIR)
Gn T Bk
&LUFXLWV
Reverse Switch
(in reverse)
Bk T
Bk Bk
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+
&UXLVH&RQWURO&LUFXLW
LJQLWLRQVZLWFKLQ´UXQµ
Pk
Re Re Pk Y T
B I Pk Y
Battery Fuse
(10 amp) Ignition Bu Pk
Cruise Relay
Switch
(in run) (energized) Momentary Switch
(energizes cruise relay)
Bu
Bk
Bu Bu
Cruise Lamp
Cruise Switch (on)
Bu
(energized)
T
Cruise Magnet
(energized) Cruise Disengage Switch
Bk (opens when brake is depresed)
Bk Bk
/LIW3XPS&LUFXLW
Or
Bu
Bk
Re Re Pk Bu Lift Pump
B I Bk (Energized)
Battery Fuse Fuse
(30 amp) Ignition (25 amp) Bu
Switch
(in run) W
Lift Switch
&LUFXLWV
(in operation)
Bk
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
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+
&KDUJLQJ&LUFXLW
Voltage Or Pk
Comparator
Battery Light
Pk
B+
Bk
Fuse
Battery Light Module (10 amp)
Pk
AC I B
Re
Vio Vio
B+ R
AC
Fuse Battery
Fuse Ignition (30 amp)
Alternator Regulator/Rectifier (25 amp) Switch
(in run)
Fuel Solenoid
(energized)
/LJKW&LUFXLW
Re Re Or Or Bk
B L
Battery Fuse Fuse
Ignition
&LUFXLWV
(30 amp) (10 amp)
Switch
(in run/lights) Headlights
(on)
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
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'HP\VWLILFDWLRQ*XLGH
1988 308-8
Information List
308-8 Information List (1988)
Wiring Diagram
Wiring Diagram
Spark Circuit
(ignition switch in “start”)
Circuits
Charging Circuit
(ignition switch in “run”)
Hourmeter Circuit
(ignition switch in “run”
Light Circuit
(ignition switch in “run”)
Circuits
Information List
310 Information List (1989 - 1991)
Wiring Diagram
Wiring Diagram
Spark Circuit
(ignition switch in “start” or “run” position)
Circuits
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Charging Circuit
(ignition switch in “run”)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Oil Circuit
(with ignition switch in “start”)
(prevents starting if oil is low)
Accessories Circuit
(including lights, voltmeter and optional hourmeter) -
(ignition switch in “run)
Circuits
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
7 - 10 Demystification Guide
1988 310-8
Information List
310-8 Information List (1988)
Demystification Guide 7 - 11
310-8 1988
Wiring Diagram
Wiring Diagram
7 - 12 Demystification Guide
1988 310-8
Spark Circuit
(ignition switch in “run” or “start”)
Circuits
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Demystification Guide 7 - 13
310-8 1988
Charging Circuit
(ignition switch in “run”)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
7 - 14 Demystification Guide
1988 310-8
Oil Circuit
(ignition switch in “start”)
(prevents starting if oil is low)
Accessories Circuit
(including lights, voltmeter, and optional hourmeter) -
(ignition switch in “run")
Circuits
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Demystification Guide 7 - 15
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7 - 16 Demystification Guide
1998 312-8
Information List
312-8 Information List (1998)
Demystification Guide 7 - 17
1998 312-8
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 7 - 19
312-8 1998
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Hourmeter Circuit
(ignition switch in “run”)
Circuits
7 - 20 Demystification Guide
1998 312-8
Light Circuit
(ignition switch in “run”)
Circuits
Demystification Guide 7 - 21
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7 - 22 Demystification Guide
1999 - 2001 312-8
rev. 4-03
Spark Circuit
(ignition switch in “start”)
Light Circuit
rev. 4-03
Demystification Guide 7 - 23
310-8 - - - - - - - - - - 1992-1993 314-8 - - - - - - - - - - 1993
312-8 - - - - - - - - - - 1992-1997
7 - 24 Demystification Guide
310-8 - - - - - - - - - - 1992-1993 314-8 - - - - - - - - - - 1993
312-8 - - - - - - - - - - 1992-1997
rev. 4-03 Starter Motor Circuit
(ignition switch in “start” with low oil level)
Spark Circuit
(ignition switch in “start”)
Demystification Guide 7 - 25
310-8 - - - - - - - - - - 1992-1993 314-8 - - - - - - - - - - 1993
312-8 - - - - - - - - - - 1992-1997
Charging Circuit rev. 4-03
(ignition switch in “run”)
Light Circuit
(ignition switch in “run”)
Hourmeter Circuit
(ignition switch in “run”)
7 - 26 Demystification Guide
1989 312-8
Information List
312-8 Information List (1989)
Demystification Guide 7 - 27
312-8 1989
Wiring Diagram
Wiring Diagram
7 - 28 Demystification Guide
1989 312-8
Spark Circuit
(ignition switch in “start”)
Circuits
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Demystification Guide 7 - 29
312-8 1989
Gauge Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Light Circuit
Circuits
7 - 30 Demystification Guide
1989 312-8
Oil Circuit
(with ignition switch in “start”)
(prevents starting if oil is low)
Circuits
Demystification Guide 7 - 31
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7 - 32 Demystification Guide
1987 - 1988 312-8
Information List
312-8 Information List (1987 - 1988)
Demystification Guide 7 - 33
312-8 1987 - 1988
Wiring Diagram
Wiring Diagram
7 - 34 Demystification Guide
1987 - 1988 312-8
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 7 - 35
312-8 1987 - 1988
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run”)
Light Circuit
(ignition switch in “run”)
Circuits
7 - 36 Demystification Guide
1987 - 1988 312-8
Oil Circuit
(with ignition switch in “start”)
(prevents starting if oil is low)
Circuits
Demystification Guide 7 - 37
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7 - 38 Demystification Guide
1990 - 1991 312-H & 312-8
Information List
312-H & 312-8 Information List (1990 - 1991)
Demystification Guide 7 - 39
312-H & 312-8 1990 - 1991
Wiring Diagram
Wiring Diagram
7 - 40 Demystification Guide
312-H & 312-8 1990 - 1991
Spark Circuit
(ignition switch in “start”)
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
Circuits
7 - 42 Demystification Guide
1990 - 1991 312-H & 312-8
Light Circuit
(ignition switch in “run”)
Circuits
Demystification Guide 7 - 43
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7 - 44 Demystification Guide
1986 312-A & 312-8
Information List
312-A & 312-8 Information List (1986)
Demystification Guide 7 - 45
1986 312-A & 312-8
Circuits
Demystification Guide 7 - 47
312-A & 312-8 1986
Spark Circuit
(ignition switch in “start”)
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run”)
Circuits
7 - 48 Demystification Guide
1986 312-A & 312-8
Light Circuit
(ignition switch in “run”)
Circuits
Demystification Guide 7 - 49
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7 - 50 Demystification Guide
312-H . . . 1992 314-8 . . . 1994 - 1997
314-H . . . 1993 - 1997
rev. 4-03
Demystification Guide 7 - 53
312-H . . . 1992 314-8 . . . 1994 - 1997
314-H . . . 1993 - 1997
Wiring Diagram rev. 4-03
7 - 54 Demystification Guide
312-H . . . 1992 314-8 . . . 1994 - 1997
314-H . . . 1993 - 1997
rev. 4-03 Starter Motor Circuit
(ignition switch in “start”)
Spark Circuit
(ignition switch in “start”)
Demystification Guide 7 - 55
312-H . . . 1992 314-8 . . . 1994 - 1997
314-H . . . 1993 - 1997
Spark Circuit rev. 4-03
(ignition switch in “run”)
Charging Circuit
Light Circuit
(ignition switch in “run”)
7 - 56 Demystification Guide
1999 - 2001 314-8
rev. 4-03
Spark Circuit
(ignition switch in “start”)
Light Circuit
Demystification Guide 7 - 57
416-8 1992-1997
416-H 1992-1997
7 - 58 Demystification Guide
416-8 1992-1997
416-H 1992-1997
rev. 4-03 Starter Motor Circuit
(ignition switch in “start”)
Spark Circuit
(ignition switch in “start”)
Charging Circuit
Demystification Guide 7 - 59
416-8 1992-1997
416-H 1992-1997
Oil Pressure Switch Circuit rev. 4-03
(ignition switch in “run”)
Voltmeter Circuit
(ignition switch in “run”)
7 - 60 Demystification Guide
1990 - 1991 416-H & 416-8
Information List
416-H & 416-8 Information List (1990 - 1991)
Demystification Guide 7 - 61
416-H & 416-8 1990 - 1991
Wiring Diagram
Wiring Diagram
7 - 62 Demystification Guide
1990 - 1991 416-H & 416-8
Spark Circuit
(ignition switch in “start” or “run”)
Demystification Guide 7 - 63
416-H & 416-8 1990 - 1991
Light Circuit
(ignition switch in “run”)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
7 - 64 Demystification Guide
1990 - 1991 416-H & 416-8
Circuits
PTO and Neutral/Clutch Circuit
(ignition switch in “start”)
(lights when BOTH the PTO is engaged and unit is not clutched or in neutral)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Demystification Guide 7 - 65
416-H & 416-8 1990 - 1991
Hourmeter Circuit
(ignition switch in “run”)
Circuits
Voltmeter Circuit
(ignition switch in “run”)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
7 - 66 Demystification Guide
1989 416-8
Information List
416-8 Information List (1989)
Demystification Guide 7 - 67
416-8 1989
Wiring Diagram
Wiring Diagram
7 - 68 Demystification Guide
1989 416-8
Spark Circuit
(ignition switch in “start”)
Circuits
Charging Circuit
Demystification Guide 7 - 69
416-8 1989
Gauge Circuit
(ignition switch in “run”
Light Circuit
(ignition switch in “run”)
Circuits
7 - 70 Demystification Guide
1986 416-8
Information List
416-8 Information List (1986)
Demystification Guide 7 - 71
1986 416-8
Circuits
Demystification Guide 7 - 73
416-8 1986
Spark Circuit
(ignition switch in “start”)
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run”)
Circuits
7 - 74 Demystification Guide
1986 416-8
Light Circuit
(ignition switch in “run”)
Circuits
Demystification Guide 7 - 75
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7 - 76 Demystification Guide
1985 416-8
Information List
416-8 Information List (1985)
Demystification Guide 7 - 77
416-8 1985
Wiring Diagram
Wiring Diagram
7 - 78 Demystification Guide
1985 416-8
Spark Circuit
(ignition switch in “start”)
Circuits
Charging Circuit
Demystification Guide 7 - 79
416-8 1985
Gauge Circuit
(ignition switch in “run”)
Lights Circuit
(with engine running)
Circuits
7 - 80 Demystification Guide
1989 414-8
Information List
414-8 Information List (1989)
Demystification Guide 7 - 81
414-8 1989
Wiring Diagram
Wiring Diagram
7 - 82 Demystification Guide
1989 414-8
Spark Circuit
(ignition switch in “start”)
Circuits
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Demystification Guide 7 - 83
414-8 1989
Light Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run”)
Circuits
Charging Circuit
(ignition switch in “run”)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
7 - 84 Demystification Guide
1989 414-8
Oil Circuit
(with ignition switch in “start”)
(prevents starting if oil is low)
Legend
Black Bk
Blue Bu
Brown Br
Dark Blue Dk Bu
Dark Green Dk Gn
Green Gn
Gray Gy
Light Blue Lt Bu
Orange Or
Pink Pi
Purple Pu
Red Rd
Tan Ta
White Wh
Yellow Ye
Demystification Guide 7 - 85
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7 - 86 Demystification Guide
1987 - 1988 414-8 & 416-8
Information List
414-8 & 416-8 Information List (1987 - 1988)
Demystification Guide 7 - 87
414-8 & 416-8 1987 - 1988
Wiring Diagram
Wiring Diagram
7 - 88 Demystification Guide
1987 - 1988 414-8 & 416-8
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 7 - 89
414-8 & 416-8 1987 - 1988
Charging Circuit
Gauge Circuit
(ignition switch in “run”)
Light Circuit
(ignition switch in “run”)
Circuits
7 - 90 Demystification Guide
1986 414-8
Information List
414-8 Information List (1986)
Demystification Guide 7 - 91
414-8 1986
Wiring Diagram
Wiring Diagram
7 - 92 Demystification Guide
1986 414-8
Spark Circuit
(ignition switch in “start”)
Circuits
Demystification Guide 7 - 93
414-8 1986
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run”)
Light Circuit
(ignition switch in “run”)
Circuits
7 - 94 Demystification Guide
1986 414-8
Circuits
Demystification Guide 7 - 95
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7 - 96 Demystification Guide
1990 520-H
Information List
520-H Information List (1990)
Wiring Diagram
Wiring Diagram
Circuits
(ignition switch in “run”)
Hourmeter Circuit
(ignition switch in “start”)
Headlight Circuit
(headlight “on”)
Fuel Gauge
(ignition switch in “start”)
Circuits
Tachometer Circuit
(ignition switch in “start”)
Circuits
Information List
520-8 Information List (1990)
Wiring Diagram
Wiring Diagram
Spark Circuit
(ignition switch in “start”)
Charging Circuit
Circuits
Circuits
Hourmeter Circuit
(ignition switch in “start”)
Headlight Circuit
(headlight “on”)
Information List
518-H & 520-H Information List (1988 - 1989)
Wiring Diagram
Wiring Diagram
Tachometer Circuit
(ignition switch in “run”)
Circuits
Hourmeter Circuit
(ignition switch in “run”)
Voltmeter Circuit
(ignition switch in “run”)
Circuits
Information List
516-H & 520-HC Information List (1988 - 1989)
Wiring Diagram
Wiring Diagram
Charging Circuit
AC
Bk Bk
B+
AC Fuse Battery
Alternator Regulator/Rectifier (30 amp) (12 Volt)
Fuel Gauge
(ignition switch in “run”)
Circuits
Light Circuit
(ignition switch in “run”)
Circuits
Hourmeter Circuit
(ignition switch in “start”)
Tachometer Circuit
(ignition switch in “start”)
Circuits
Information List
518xi Information List (1998)
Wiring Diagram
Wiring Diagram
Spark Circuit
(ignition switch in “start” position)
Spark Circuit
Circuits
(ignition switch in “run” position, operator on)
Spark Circuit
(ignition switch in “run” position, operator off)
Charging Circuit
(Ignition Switch in “run”)
Light Circuit
(ignition switch in “run/lights”)
Circuits
Hourmeter Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run”)
Circuits
rev. 4-03
Run Circuit
(operator “on”)
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run” )
Hourmeter Circuit
(ignition switch in “run” )
Information List
520xi & 522xi Information List (1998)
Wiring Diagram
Wiring Diagram
Spark Circuit
(ignition switch in “start”)
Circuits
Spark Circuit
(ignition switch in “run” position, operator on)
Spark Circuit
(ignition switch in “run” position, operator off)
Circuits
Charging Circuit
(ignition switch in “run”)
Electric Clutch
(ignition switch in “run”)
Light Circuit
(ignition switch in “run/lights”)
Circuits
Hourmeter Circuit
(ignition switch in “run”)
Circuits
Gauge Circuit
(ignition switch in “run”)
Circuits
(ignition switch in “run”)
rev. 4-03
Run Circuit
(operator “on”)
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run” )
Hourmeter Circuit
(ignition switch in “run” )
Information List
520Lxi Information List (1998)
Wiring Diagram
Wiring Diagram
Spark Circuit
(ignition switch in “start”)
Circuits
Spark Circuit
(ignition switch in “run”)
Charging Circuit
(ignition switch in “run”)
Circuits
Light Circuit
(ignition switch in “run/lights”)
Gauge Circuit
(ignition switch in “run”)
Circuits
Hourmeter Circuit
(ignition switch in “run”)
rev. 4-03
Run Circuit
(operator “on” )
Charging Circuit
(ignition switch in “run” )
Gauge Circuit
(ignition switch in “run”)
Information List
523Dxi Information List (1998)
Wiring Diagram
Wiring Diagram
Circuits
Injection Pump Circuit
(ignition switch in “start”)
Charging Circuit
(ignition switch in “run”)
Light Circuit
Circuits
Gauge Circuit
(ignition switch in “run”)
Circuits
Hourmeter Circuit
(ignition switch in “start” )
Circuits
Circuits
rev. 4-03
Run Circuit
(operator “on”)
Charging Circuit
(ignition switch in “run”)
Gauge Circuit
(ignition switch in “run” )
Hourmeter Circuit
(ignition switch in “run” )
Information List
TimeCutter Z (2001)
Wiring Diagram
Wiring Diagram
Wiring Diagram
Wiring Diagram
Starter Motor
Solenoid (energzized)
(energized)
S Pk
Re Re W
Bu
B
I
Battery Fuse
(30 amp) Ignition
Y
Switch
(in start)
PTO Brake Switch Neutral Switch Neutral Switch
Switch (parking brake (in neutral) (in neutral)
Kill Relay
(off) engaged) (energized)
Run Circuit
(PTO engaged)
Pk
Trigger
Fuel Solenoid module
(energized)
Ignition Coil
Bk
W
PTO Switch PTO Clutch
(pto on) (engaged)
I
Pk
Re Re Y
B Or
X
Battery Fuse Y Y Bk
(30 amp) Ignition
Or Vio
Switch
Circuits
Brake Switch
(parking brake
disengaged)
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Tan T
Violet Vio
White W
Yellow Y
Charging Circuit
(Kohler)
AC
Vio Vio Re Re
B+
AC A B
Fuse Fuse
Alternator Battery
Voltage Regulator (25 amp) Ignition (30 amp)
Switch
(in run)
Charging Circuit
(Briggs & Stratton)
Legend
Black Bk
Blue Bu
Brown Bn
Green Gn
Grey Gy
Orange Or
Pink Pk
Red Re
Circuits
Tan T
Violet Vio
White W
Yellow Y
Form No.