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COLOR TELEVISION
Service Manual
PART # TV-8888-03
1
Table Of Contents
Contents 2
Features 4
Safety Precaution 6
Net Dimension 12
Program Diagram 15
Circuit Explanation 23
Adjustment 26
2
Product Code Explanation and Series Introduction
3
Features
PICTUR SOFTWARE X
1 24
E Main IC 76814 Digital curtain
2 CRT Flat square 25 Slow fading on & off X
Semitransparent X
3 NTSC 26
Color system menu
Non-flashing channel X
4 M 27
Audio system changing
Number of X
5 181 28
channels ZOOM
OSD P X
6 E F S 29
language 16:9 mode
Multi-picture U
7 30
modes Games
8 AUDIO AV stereo 31 Calendar
U
4
670×515×
47
Net dimension (MM) 61 5
Packaged dimension 800X665X
48
(MM) 73 5
Quantity for 20'
49
container
Quantity for 40'
50
container
Quantity for 40' high
51
container
5
Safety Precautions
The parts identified by many electrical and mechanical parts in this chassis have
special safety-related characteristics in the Schematic Diagram and Replacement
Parts List.
It is essential that these special safety parts be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
General Guidance
An Isolation Transformer should always be used during the servicing of a receiver
whose chassis is not isolated from the AC power line. Use a transformer of adequate
power rating as this protects the technician from accidents that might result in
personal injury caused by electrical shocks.
It will also protect the receiver and it’s components from being damaged by accidental
shorts of the circuitry that might be inadvertently introduced during the service
operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with a specified
one.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the
resistor 10mm away from PCB.
Due to the high vacuum and large surface area of the picture tube, extreme care
should be taken in handling the Picture Tube. Do not lift the Picture Tube by its Neck.
X-RAY RADIATION
Warning:
The source of X-RAY RADIATION in this TV receiver is the high Voltage Section and the
Picture Tube.
For continued X-RAY RADIATION protection, the replacement tube must be of the
same type as specified in the Replacement Part List.
Before returning the receiver to the customer, always perform an AC leakage current
check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc.,
to make sure that the set is safe to operate without any danger of electrical shock.
6
Warning and Caution
1. When you clean the TV set, please pull 4. To prevent the TV set from firing and electric
out the power plug from AC outlet. Don’t shock, don’t leave the
clean the cabinet and the screen with TV set in the rain or
benzene, petrol and other chemicals. moisture areas.
2. In order to prolong the life of the TV set, 5. Don’t open the back cover, otherwise it is
please place it on a ventilated place. possible to damage the components in the TV set
and harm you.
3. Don’t place the 6. When the TV set isn’t going to be used for a
TV set in the long time or there is thunder and lightening,
sunshine or near please pull out the plug from the AC’s outlet and
a heat source. the antenna plug from the cover of the TV set.
7
Generally, it is not needed to clean the tube surface. However, if necessary, its surface can be
cleaned with a dry cotton cloth after cutting off the power. Don’t use any cleanser. If using hard
clothe, the tube surface will be damaged.
CAUTION: Before servicing receivers covered by this service manual and its supplements and
addenda, read and follow the SAFETY PRECAUTIONS.
8
damage caused by static electricity
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape
that will maintain tip temperature within the range of 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40
parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire bristle (0.5 inch, or
1.25cm) brush with a metal handle. Do not use freon-propelled spay-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature. (500 °F to 600 °F)
b. Heating the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static suction-type solder removal
device that has solder braid.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
9
c. Quickly move the soldering iron tip to the junction of the component lead and the
printed circuit foil, and hold it there only until the solder flows onto and around
both components. ie. lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or splashed solder with a
small bristle wire brush.
Remove /Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are
inserted and then bent flat against the circuit foil. When holes are of slotted type, the
following technique should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique as outlined.
Removal
Remove solder and straighten each IC lead in one operation by gently prying up on the
lead with the soldering iron tip as the solder melts.
Draw away the melted solder with an anti-static suction-type solder removal device (or
with solder braid) before removing the IC.
Replacement
Carefully insert the replacement IC in the circuit board.
Carefully bend each IC lead against the circuit foil pad and solder it.
Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply
acrylic coating to the areas).
Diode Removal/Replacement
Remove defective diode by clipping its leads as close as possible to diode body.
Bend the two remaining leads perpendicularly to the circuit board.
Observing diode polarity, wrap each lead of the new diode round the corresponding
lead on the circuit board.
Securely crimp each connection and solder it.
Inspect (on the circuit board copper side) the solder joints of the two “original” leads.
If they are not shiny, reheat them and if necessary, apply additional solder.
10
Fuse and Conventional Resistor
Removal/Replacement
1) Clip each fuse or resistor lead at top of the circuit board hollow stake.
2) Securely crimp the leads of replacement component around notch at stake top.
3) Solder the connections
CAUTION: Maintain original spacing between the replaced component and adjacent
components and the circuit board to prevent excessive component temperatures.
At IC Connections
To repair a defective copper pattern at IC connections, use the following procedure to
install a jumper wire on the copper pattern side of the circuit board. (Use this
technique only on IC connections).
1) Carefully remove the damaged copper pattern with a sharp knife. (Remove only as
much copper as absolutely necessary).
2) Carefully scratch away the solder resist and acrylic coating (if used) from the end
of the remaining copper pattern.
3) Bend a small “U” in one end of a small gauge jumper wire and carefully crimp it
around the IC pin.
Solder the IC connection.
4) Route the jumper wire along the path of the out-away copper pattern and let it
overlap the previously scraped end of the good copper pattern. Solder the
overlapped area and clip off any excess jumper wire.
Use the following technique to repair the defective copper pattern at connections other
than IC Pins.
This technique involves the installation of a jumper wire on the component side of the
circuit board.
1) Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to insure that a hazardous condition will not
exist if the jumper wire opens.
2) Trace along the copper pattern from both sides of the pattern break and locate the
nearest component that is directly connected to the affected copper pattern.
3) Connect insulated 20-gauge jumper wire from the lead of the nearest component
on one side of the pattern break to the lead of the nearest component on the other
side. Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so that it does not touch
components or sharp edges.
11
Net Dimension
242.1 in
263.8 in 202.8 in
12
Parts and Functions
HTF27R11-27 ‘TV
13
Remote Control Function
Remote Features
14
Program Diagram
Insert the power plug into the power line socket and insert the antenna plug into the
antenna socket on the rear panel. Press down the power switch of the TV set. The red
indicator light goes on.
Program preset
A. 1) Auto searching and storing program
Press MENU button on the remote controller to call up the “PREST” menu on the
screen. Use the "Ð" key to select the bar “auto search” then press the
"Î" to make sure. If you want to stop, press the "Î" key.
2) Deleting channel number
Press channel up/down buttons to select a channel to skip. Press MENU to call up
the “PREST” menu on to the screen. Then Press the "Ð" item to select the bar
“Add/Delete” then use the "Î" key to select Add or Delete.
B. Volume tuning
Press VOLUME buttons VOL- to decrease and VOL+ to increase the volume.
Press P.STD repeatedly to change among Personal, Standard, Vivid, and Soft to
change the Picture Mode.
15
Maintenance Service and Troubleshooting
16
10 DIGITAL OSD Digital OSD setting (0:anlyos 1:digital)
11 OSD CONT. OSD contrast (0-127)/LA76814 (0-3)
12 GRAY MOD Gray mode (0/1)
13 B.GAM.SEL Blue select (0-3)
14 RG.GAM.DEF Red green definer (0/1)
15 FBPBLK.SW FBPBLK.SW (0/1)
16 BRIGHT ABL.TH “Bright. abl. threshold”(0-7)
17 EMG.ABL.DEF “Emg.abl.def”
STEREO
36 0 No stereo 1 Stereo
OPTION
37 WOOF/H.PHONE No used No used
38 WOOF VOL.OPT No used No used
39 SENSITIVITY No used No used
17
40 V.MUTE P.OFF 0 Before POWER OFF, don’t cut off 1 Before POWER OFF,
video input cut off video input
41 CCD OPTION 0 No CCD 1 CCD
42 V-CHIP OPTION 0 No V-CHIP 1 V-CHIP
PASSWORD
43 0 No V-CHIP password 1 V-CHIP password
OPTS.
44 COMB.OPTION 0 NOTHING 1 NOTHING
PHILIP UV1336B
45 TUNER OPTION 0 TDF-3M3 tuner 1
tuner
46 GAME OPTION 0 No game 1 Game
SCREEN
47 0:no curtain effect 1: curtain for on effect 2:curtain for off
OPTION
Effect 3:curtain for on/off effect
18
Maintenance service and Troubleshooting
19
Circuit Diagram
20
Block Diagram Circuit
NO: M-AM-US-27R11-76814
Edition: 2002.12.30
21
Circuit Diagram
22
Circuit Explanation
IC reference data:
Pin Pin
Function Voltage V Function Voltage V
No. No.
1 22 R-input 0.06
n.c
Connect to Via a
2 5V resistor 5.03 23 G-input 0.06
Connect to Via a
3 5V resistor 5.03 24 B-input 0.07
Connect to Via a
4 5V resistor 5.04 25 Blank 0.15
Connect to 5V Via a
10 Scl 1.47 31 resistor 5.03
Connect to 5V via a
11 Sly 2.2 32 connect to 5V via a 5.04
resistor
Connect to 5V Via a
12 Power supply 4.99 33 resistor 5.03
Connect to 5V Via a
15 AGC in 1.7 36 resistor 5.01
16 1.7 37 0.11
n.c. Mute
23
17 Reset 4.99 38 AV select 0.02
Connect to 5V Via a
18 Filter 3.13 39 resistor 5.02
Connect to 5V Via a
21 H sync input 4.12 42 resistor 5.02
24
17 Fast blanking input 0.08 44 Int. Video input 2.77
25
Adjustment
IF alignment:
3). Alignment
a. Connect 45.75MHz sweep generator to IF test top in PCB
b. Adjust T101 and make digital multi-meter display 3.6V±0.05V.
(PIF-TP top can only connect to multi-meter).
Stereo adjustment:
Adjustment: Receive stereo signal (recommended audio: L 300Hz, R: 3KHz). Connect
two inputs of double trace oscillograph into XS601, XS602 (note: don’t make XS601,
XS602 outputs short.) Press FACTORY button on the service remote controller, enter
“ADJUST” service mode. Press “CH+” or “CH-” select “WIDEBAND” item and adjust low
frequency separation. (See figure 1) and make it Optimal (see figure)
Figure 1 Figure 2
Figure 3 Figure 4
26
Adjustment
At last press “CH+” or “CH-” and select “SPECTRAL” item, adjust high frequency
separation. (See figure 3) and make it optimal see figure 4. If effect isn’t good, you
can repeat above steps till it is optimal.
AGC ALIGNMENT:
Receive a color bar signal, 60dB, NTSC M color bar pattern, and check if there is noise
in the picture, if there is noise, press FACTORY button and enter service mode, adjust
RF.AGC value and make the noise just disappear, press FACTORY button and exit
service mode.
FOCUS ALIGNMENT
Receive crosshatch (N system) pattern; Adjust focus-variable resistor on the FBT,
make picture is the sharpest.
27
Adjustment
GEOMETRIC ALIGNMENT:
Receive the monochrome circle pattern (NTSC system):
Check vertical center and horizontal center and H-linearity. If they are not standard,
press FACTORY button to enter service mode, and adjust vertical size, vertical
linearity, vertical center, horizontal center, make them standard.
CAPACITORS
RESISTORS & CAPACITORS-PARTS NO.CODE
28
Numbering system of Capacitor
Example
RESISTOR
PART NAME & DESCRIPTION
TYPE ALLOWANCE PART NAME & DESCRIPTION
T Carbon F 1% TYPE ALLOWANCE
C Ceramic J 5%
S Solid J 5% T Ceramic K 10%
J K L Film L 15%
Metal 10%
D Electrolytic M 20%
Y Oxide M 20% A Tantalum P +100%-0%
F Fuse G 2% Z +80%-0%
CAPACITORS
29
30