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3CD CHANGER
DVD KARAOKE SYSTEM
SERVICE MANUAL
MODEL: LM-U1050A,LMS-U1050
[CONTENTS]
❍ SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
- 1-1 -
SECTION 1. GENERAL
❏ SERVICING PRECAUTIONS
• NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Magnet
Pressure
Cotton swab
Conductive Sheet
- 1-2 -
• NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M Ω)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta-
tic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 Mohm)
Resistor
Conductive
(1 Mohm)
Sheet
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
VOLUME
UP RESET jump wire
VOLUME KNOB
DOWN
- 1-3 -
❏ ESD PRECAUTIONS
• Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-
erate static electricity sufficient to damage an ESD device).
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO
ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT
MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PER-
SONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
- 1-4 -
❏ SPECIFICATIONS
NOTE : Specification are subject to change without notice in the course of product improvement.
- 1-5 -
- 1-6 -
SECTION 2. ELECTRICAL
❏ TROUBLESHOOTING GUIDE
NO
YES
Refer to SMPS Troubleshooting
NO
YES
CN701 contact condition check
YES
MAIN PCB CN301 4PN 5V check MAIN PCB PATTERN disconnection check
YES
YES
VKK CHECK
- 2-1 -
Muting circuit Troublrshooting (MUTE condition)
NO
YES c-COM operation status check
NO
YES c-COM 2PIN(A-MUTE) LINE check
YES
YES NO
Replace each related TR
MUTE
Unfelt voice
NO
YES
Check input and operation status for each function
NO
YES
Refer to IC401(NJW1190) IC specification
NO
YES
c-COM check and (CLK/DATA check)
NO
YES
Check IC401 24PIN cover 8V and power circuit
YES
NORMAL
Power operation staus check
YES NO
CN942/CN701 connection status
check
- 2-2 -
Specific FUNCTION MODE unfelt voice
TAPE
Refer to IC201 Troubleshooting
IC201 input check (HAED input) “A” DECK 32,39 “B” DECK 34,37
NO NO
YES DECK HEAD WIRE connection status check A
IC201 output check (5, 26PIN)
NO
YES IC202 9PIN (PB MUTE) operation check
YES
NO
Replace IC202
YES
NO
Replace Q213(C103)
YES
NO
Q212(A101) EMITTER 5V check
YES
- 2-3 -
AUX
YES
YES
CD
YES
NO
YES MAIN PCB PATTERN check
TUNER
YES
Refer to TUNERMODULE
YES
MIC
YES
YES
- 2-4 -
B
MIC PCB
NO MIC input pattern disconnection check and NO Check PN401 connection status
YES
after MIC insertion and IC301 20PIN status check
NO
YES MIC MUTE operation status check
NO NO
YES IC406 7PIN output check Replace IC406
YES
NORMAL
IC301 Troubleshooting
NO
YES
SMPS power 5V check
NO
YES
PN301 4PIN 5V P-SENS terminal check
NO
YES
Replace X301
NO
YES
Reset circuit check
YES
Replace IC301
Q302(C102M) operation staus check
YES NO
Q302 collector HIGH operation
check
NORMAL
- 2-5 -
IC302, 202 (BU2090) Troubleshooting
NO
YES
SMPS power check
NO
YES
IC301 95,34,4PIN data check(When switching CD, TAPE FUNCTION)
NO
YES Refer to IC301 Troubleshooting
CONTROL function check
Pattern check between IC301 and IC501
YES
NO
Replace IC302, 202
NORMAL
NO
YES
Refer to SMPS power check
IC401 22,23 Pulse waveform check (VOL UP,DOWN check while rotating VOL UP, DOWN
NO
YES
IC301 10,8PIN check
NO
YES IC301 Troubleshooting
IC401 20,25 PIN waveform output check
MICOM(10,8) - IC601(21,22) PATTERN check
YES
NO
Replace IC601
YES NO
TAPE Troubleshooting
YES NO
TUNER module replacement
YES NO
CD Troubleshooting
NO
Replace IC401
Nomal
- 2-6 -
AMP MODULE Troubleshooting
NO
YES CS5340 2PIN MCLK/PS9813 48CLK_IN
YES NO
SMPS power check
YES NO
SMPS power check
YES
YES NO
SMPS 36V power check
YES NO
IC301 79,81 PN301 12,14PIn check
NORMAL
Play check
YES NO
Replace Deck Mecha
Replace IC201
- 2-7 -
Rec check (Q252, Q202 ON :R273, R223 High)
YES
DECK replacement
Q203 replacement
NO
YES L203 replacement
NORMAL
- 2-8 -
Dubbing check (“NORMAL or REC”//“HIGH”)
YES
- 2-9 -
❏ INTERNAL BLOCK DIAGRAM of ICs
• TAS5142
BLOCK DIAGRAM
/OTW
/SD
BST_A
PWM_A
OUT_A
Channel
H-Bridge1
L-C Output
Output
TAS50XX
Right
Filter for
Output
OUT_B 4 ohm
PWM_B each 1/2
2-Channel Bridge
H-BRIDGE
VALID_CD BTL Model
L-C output
Channel
Output
GND_A, B, C, D
M1 BST_C
Hardwire Bootstrap
OC_ADJ
M2
VREG
Mode
AGND
BST_D Caps
4
4 4
GND
- 2-10 -
• HA12237F
BLOCK DIAGRAM
- 2-11 -
• CS5340
BLOCK DIAGRAM
• NJW1190
BLOCK DIAGRAM
- 2-12 -
PIN FUNCTION (QFP48-P1)
- 2-13 -
• TAS5152
SYSTEM BLOCK DIAGRAM
- 2-14 -
FUNCTIONAL BLOCK DIAGRAM
- 2-15 -
• PS9813
BLOCK DIAGRAM
• Pin Assignment
PLL_DVDD 1 48 CLK_IN
PLL_AVDD 2 47 N.C.
PLL_EXT_LPF 3 46 DVDD3
PLL_AGS 4 45 DVSS3
PLL_AVSS 5 44 PWM_CH1_P
PLL_DVSS 6 43 PWM_CH1_M
SA 7 42 PWM_CH2_P
SCL 8 41 PWM_CH2_M
SDA 9 40 PWM_CH3_P
NRESET 10 39 PWM_CH3_M
CVDD1 11 38 CVDD2
VSS 12 37 VSS
PS9813
DVDD1 13 36 EPD_ENA
MLRCK 14 35 OVERLOAD
MBCK 15 34 PWM_LOL_P
MSDIN 16 33 PWM_LOL_M
SLRCK 17 32 PWM_LOR_P
SBCK 18 31 PWM_LOR_M
SSDIN 19 30 DVSS2
DVSS1 20 29 PWM_HP_L
MCLK 21 28 PWM_HP_R
MIC_LRCK 22 27 DVDD2
MIC_BCK 23 26 TEST_MODE2
MIC_SDIN 24 25 TEST_MODE1
- 2-16 -
Pin Descriptions
- 2-17 -
- 2-18 -
• OTi-6888 (IC805)
BLOCK DIAGRAM
- 2-19 -
• AM5810 (IC802)
BLOCK DIAGRAM
Pin configuration
- 2-20 -
Pin Description
- 2-21 -
Application
- 2-22 -
• OTi-6888
PIN CONFIGUARTION
DMNS_IO
GPIOB[3]
GPIOB[1]
DPLS_IO
ext_int5
REQ
gnd
SID
SIC
vdd
NC
NC
48
47
46
45
44
43
42
41
40
39
38
37
GPIOA[7] 1 36 GPIOB[2]
GPIOA[6] 2 35 NC
NC 3 34 GPIOB[0]
NC 4 33 sda
NC 5 32 scl
NC 6 31 NC
LQFP-48
gnd 7 30 vdd
vdd 8 29 xtal2
LED1_out 9 28 xtal1
NC 10 27 gnd
GPIOA[5] 11 26 reset_b
GPIOA[4] 12 25 NC
13
14
15
16
17
18
19
20
21
22
23
24
GPIOA[3]
GPIOA[2]
NC
NC
NC
gnd
vdd
NC
NC
NC
GPIOA[1]
GPIOA[0]
- 2-23 -
- 2-24 -
PIN DESCRIPTION
OTi-6888 has two different kinds of package, 48-pin and 64-pin. OTi-6888 with 48-pin pack-
age provides fundamental USB host function, however, it can provide external ROM func-
tions if you choose 64-pin package.
Note: OTi-6888 with 48-pin package does not external ROM function.
Pin No. Pin Name Attribute Description
1 GPIOA[7] I/O GPIO
2 GPIOA[6] I/O GPIO
3 NC NC
4 NC NC
5 NC NC
6 NC NC
7 gnd I gnd
8 vdd I vdd
9 LED1_out O Status indication
10 NC NC
11 GPIOA[5] I/O GPIO
12 GPIOA[4] I/O GPIO
13 GPIOA[3] I/O GPIO
14 GPIOA[2] I/O GPIO
15 NC NC
16 NC NC
17 NC NC
18 gnd I gnd
19 vdd I vdd
20 NC NC
21 NC NC
22 NC NC
23 GPIOA[1] I/O GPIO
24 GPIOA[0] I/O GPIO
25 NC O NC
26 reset_b I Power on reset input , low active
27 gnd I gnd
28 xtal1 I Crystal input
29 xtal2 O Crystal output
30 vdd I vdd
31 NC NC
32 scl O The clock pin for I2C
33 sda I/O The data pin for I2C
34 GPIOB[0] I/O GPIO
35 NC NC
36 GPIOB[2] I/O GPIO
37 NC NC
38 SIC O The clock pin for bit stream
39 REQ I The request pin for bit stream
40 SID O The data pin for bit stream
41 NC O NC
42 vdd I vdd
43 DPLS_IO I/O USB D+
44 DMNS_IO I/O USB D-
45 gnd I gnd
46 GPIOB[1] I/O GPIO
47 ext_int5 I External interrupt input
48 GPIOB[3] I/O GPIO
- 2-25 -
Note : OTi-6888 with 64-pin package with External ROM functions.
- 2-26 -
❏ BLOCK DIAGRAM
2-27 2-28
❏ SCHEMATIC DIAGRAMS
• MAIN SCHEMATIC DIAGRAM
2-29 2-30
• FRONT SCHEMATIC DIAGRAM
2-31 2-32
• DECK SCHEMATIC DIAGRAM
2-33 2-34
• POWER SCHEMATIC DIAGRAM
2-35 2-36
• CDP SCHEMATIC DIAGRAM
2-37 2-38
• AMP SCHEMATIC DIAGRAM
2-39 2-40
• MIC SCHEMATIC DIAGRAM
2-41 2-42
❏ WIRING DIAGRAM
2-43 2-44
❏ PRINTED CIRCUIT DIAGRAMS
• MAIN P.C. BOARD (SOLDER SIDE)
2-45 2-46
• MAIN P.C. BOARD (COMPONENT SIDE)
2-47 2-48
• FRONT P.C. BOARD(COMPONENT SIDE)
2-49 2-50
• FRONT P.C. BOARD(SOLDER SIDE)
2-51 2-52
• CDP P.C. BOARD (COMPONENT SIDE)
2-53 2-54
• CDP P.C. BOARD (SOLDER SIDE)
2-55 2-56
• AMP P.C. BOARD (SOLDER SIDE)
2-57 2-58
• AMP P.C. BOARD (COMPONENT SIDE)
2-59 2-60
• SMPS P.C. BOARD (SOLDER SIDE) • SMPS P.C. BOARD (COMPONENT SIDE)
2-61 2-62
SECTION 3. EXPLODED VIEWS
❏ CABINET AND MAIN FRAME SECTION
MD ASSY
A26
Caution point
A43: Front + MIC + USB + Headphone 279
array assembly pcb
266
265 267
355
250
A51
281
264
269 301
260
271 A46
261 A43
259
A48
258 257
272
303
252
454 A47
256 A00
253
305
302
3-1 3-2
• TAPE DECK MECHANISM (A/R & A/S : RIGHT A/R DECK)
006 021
037 505
001 506 020
019
007 018
016 LOCA. NO. LG PART NO. DESCRIPTION SPECIFICATION
402 017 A00 6720AG0008A DECK,AUDIO CWN42FR04 TOKYO PIGEON L-DOUBL
008
A01 6768R-UP04A DECK MECHANISM PARTS 50-093-41285 PIGEON UNIT
002 401 A02 6768R-EP05A DECK MECHANISM PARTS 50-093-41234 PIGEON HEAD ASSY
001 6768R-BP03D DECK MECHANISM PARTS 02-083-4254 PIGEON BELT/FELT C
003 A01 002 6768R-BP03E DECK MECHANISM PARTS 02-083-4256 PIGEON BELT/FELT C
003 6768R-PP03A DECK MECHANISM PARTS 33-160-4309 PIGEON PRESS CASSE
402
006 6768R-QP04A DECK MECHANISM PARTS 50-093-41299 PIGEON MOTOR(ASSY
007 6768R-GP03B DECK MECHANISM PARTS 50-222-4578 PIGEON GEAR IDLER
008 6768R-SP01F DECK MECHANISM PARTS 01-082-4598 PIGEON SPRING CWL4
009 6768R-MP01C DECK MECHANISM PARTS 50-219-4014 PIGEON MOLD CWL44
015
011 6768R-SP01A DECK MECHANISM PARTS 01-081-4601 PIGEON SPRING CWL4
022
502 023 013 6768R-SP03A DECK MECHANISM PARTS 01-082-4686 PIGEON SPRING CRM4
507 015 6768R-AP01A DECK MECHANISM PARTS 50-268-3016 PIGEON ARM CWL44
009 016 6768R-GP01H DECK MECHANISM PARTS 50-093-4503 PIGEON GEAR CRL442
401 502 017 6768R-AP01C DECK MECHANISM PARTS 50-239-4072 PIGEON ARM CWL44
501 018 6768R-GP01J DECK MECHANISM PARTS 50-222-4428 PIGEON GEAR CRL442
019 6768R-SP01P DECK MECHANISM PARTS 01-081-4678 PIGEON SPRING CRL4
3-3 3-4
• TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK)
021
019 505
018 020
007
017
008 016
3-5 3-6
• CD MECHANISM
416
151
159
156
163 168 155 4681RBA001B MOTOR ASSEMBLY HOME TRAY (CDM-H1503) MABUCHI
156 6871RF9211A PWB(PCB) ASSEMBLY,FRONT 1503 T/D SENSOR
162
159 3390RB0001A TRAY LOADING(CDM-H1503)
417 162 4400R-0012A BELT DECK/MECHA MAIN CDM-H1503V OTH
169 163 4470R-0190A GEAR DECK/MECHA PULLEY CDM-H1503V M
166
164 4470RB0003A GEAR LOADING (CDM-H1503)
417 166 4470RB0006A GEAR PU UP (CDM-H1503)
3-7 3-8
SECTION 4. SPEAKER SECTION
❏ MODEL: LMS-U1050
859 LEFT
860 RIGHT
852
863 856
865
854
853
855
858
862
861
857
LEFT 850
RIGHT 851
- 4-1 -
- 4-2 -