Project: Engineers sliding T bevel plan Page 1 of 7
Engineer's sliding T bevel plan
The sliding T bevel differs from the try square in having a movable blade. This blade may be set at any desired angle from 0 to 180 degrees. It consists of a stock with a slotted blade that can be set and locked at any angle.
The sliding bevel is used for laying out angles other than 90 degrees and for testing constructed angles.
The measurements are given in millimeters, while the measurements given in inches are in brackets (1 inch = 25, 4 mm).
Project from www.craftsmanspace.com/ Project: Engineers sliding T bevel plan Page 2 of 7 Engineer's sliding T bevel plan - Parts list
Project from www.craftsmanspace.com/ Project: Engineers sliding T bevel plan Page 3 of 7 Engineer's sliding T bevel plan - Assembly 2D drawings
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Project from www.craftsmanspace.com/ Project: Mortise gauge plan - Locking screw version Page 1 of 15
Mortise gauge plan - Locking screw version
This design consist of a single stem which has a groove cut out of one side. A small wooden slider, carrying a spur, fits into the groove, and can be locked in any position along the lenght of the stem. The groove is filled in at one end by a small block of wood. The second spur is hammered through the block.
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - Locking screw version Page 2 of 15 Parts list
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - Locking screw version Page 3 of 15 Assembly drawing
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - Locking screw version Page 4 of 15 1. Stem
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - Locking screw version Page 5 of 15 2. Fence
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3. Shoe
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4. Threaded inserts - Standard part
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - Locking screw version Page 8 of 15
5. Wing Screw M6x20mm - Standard part
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6. End Block
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7. Wooden Slider
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8. Nail D2x18mm - Standard part (D maximum 2mm)
Assemblage instructions
1. Mark the centre of the top of the fence, and drill a D8mm pilot hole right through. Use a screwdriver to screw the threaded inserts and the wing screw M6x20mm into the pilot hole.
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - Locking screw version Page 12 of 15
2. Drill a holes (on the Wooden slider and the End block), slightly smaller than the diameter of the nails. Drilling the holes first prevents the wood from splitting. Hammer the nails into the holes. Sharpen the ends with a file.
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - Locking screw version Page 13 of 15
3. Fit and glue End block into the groove at the end of the stem. Fit the two subassemblies of the stem together and if necessary trim the ends with a chisel or sharp knife so that the distance between the spurs is 6mm.
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - Locking screw version Page 14 of 15 4. Fit the Shoe into the groove.
5. Assemble the gauge
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Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 1 of 11
Mortise gauge plan - wedge version
Mortise gauges are made with two spurs (nails) which mark two lines parallel to the edge of a workpiece, showing the position of a tenon or mortise or a similar joint. This avoids having to score two lines separately, and makes for greater accuracy. The spurs must be able to move independently, and be locked in any position by the fence. The spurs are made from nails cut down and hammered into the ends of each half of the stem.
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 2 of 11 Parts List
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 3 of 11
Assembly drawing
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 4 of 11 1. Main Stem
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 5 of 11 2. Fence
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 6 of 11 3. Wedge
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 7 of 11 4. Nail D2x28mm (D maximum 2mm) - Standard part
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 8 of 11 5. Stem
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 9 of 11 6. Nail D2x18mm (D maximum 2mm) - Standard part
Assemblage instructions
1. Drill a holes (on the main stem and the stem), slightly smaller than the diameter of the nails. Drilling the holes first prevents the wood from splitting. Hammer the nails into the holes. Sharpen the ends with a file.
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 10 of 11
2. Fit the two parts of the stem together and if necessary trim the ends with a chisel or sharp knife so that the distance between the spurs is 6mm.
3. Assemble the gauge.
Project from WWW.CRAFTSMANSPACE.COM Project: Mortise gauge plan - wedge version Page 11 of 11
Project from WWW.CRAFTSMANSPACE.COM Project: Try square Page 1 of 7
Try square
Try squares made of wood are very practical pieces of equipment, and are quick and easy to make. They can be made to any size up to a metre in length. Use the dimension given here only as a guide. When making this tool it is most important that the straight edge and the stock are glued up perfectly square, otherwise all the woork done with it will be inaccurate.
Project from WWW.CRAFTSMANSPACE.COM Project: Try square Page 2 of 7 Parts list
Project from WWW.CRAFTSMANSPACE.COM Project: Try square Page 3 of 7
Assembly drawing
Project from WWW.CRAFTSMANSPACE.COM Project: Try square Page 4 of 7
1. Stock
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2. Straight Edge
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3. Dowel
Project from WWW.CRAFTSMANSPACE.COM Project: Try square Page 7 of 7 Assemblage instructions
Glue the straight edge into the stock and, before the glue dries, make sure the straight edge and stock are square. Leave the assembly to dry. When the glue is dry drill a D8mm hole in the centre of the joint. Drive in a D8mm dowel. Smooth up the ends of the dowel.
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 1 of 13
Cutting gauge
Cutting gauges are very similar to marking gauges, but instead of a metal spur, the stem carries a small knife blade held in position by a wedge. In the drawing the fence is fixed to the stem, using a M6 wing screw as a locking screw. The cutting gauge is used for scoring deep lines parallel to the edge, especially across the grain when marking long shoulders of joints. It can also be used for cutting the sides of small grooves, or for splitting thin wood into strips.
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 2 of 13 Parts List
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 3 of 13 Assembly Drawing
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 4 of 13 1. Stem
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 5 of 13 2. Fence
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 6 of 13 3. Shoe
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 7 of 13 4. Threaded Inserts - Standard Part
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 8 of 13 5. Wing Screw M6x25mm - Standard Part
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 9 of 13 6. Knife Blade
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 10 of 13 7. Wedge
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 11 of 13 Assemblage instructions
1. Mark the centre of the top of the fence, and drill a D8mm pilot hole right through. Use a screwdriver to screw the threaded inserts and the wing screw M6x25mm into the pilot hole.
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 12 of 13 2. Assemble the marking gauge by sliding the stem through the fence. If it does not fit check that the sides of the mortise are straight, or plane the stem down very carefully. Don't forget to put Shoe into the groove.
Project from WWW.CRAFTSMANSPACE.COM Project: Cutting gauge Page 13 of 13
3. Fit the blade and the wedge into the mortise.
Using the cutting gauge
Set the distance from the blade to the fence, and tighten the wing screw. To tighten the blade tap the top of the wedge with a small hammer or a piece of wood. To loosen the blade tap the end of the stem, and remove the blade with your fingers. Project from WWW.CRAFTSMANSPACE.COM Project: Wooden Mallet Page 1 of 6
Wooden Mallet
The wooden mallet is one of the easiest tools to make, and is essential for all joinery and furniture making. Choose the hardest and heaviest timber available for the head. If it is a problem to find a piece the right thickness, glue two ot three pieces together. The handle can be made from any suitable hardwood. The dimensions given are for a medium-sized mallet.
Project from WWW.CRAFTSMANSPACE.COM Project: Wooden Mallet Page 2 of 6 Parts List
Project from WWW.CRAFTSMANSPACE.COM Project: Wooden Mallet Page 3 of 6
Assembly Drawing
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1. Handle
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2. Head
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Assemblage instructions
Push the bottom of the handle through the top of the head and tap it down on a piece of wood.
Project from WWW.CRAFTSMANSPACE.COM Project: Sliding bevel square Page 1 of 6
Sliding bevel square
A sliding bevel square, which is an essential tool for marking out dovetails and other joints with angles, can be made on the same lines as the try square . Again the dimension given are only for guidance.
Project from WWW.CRAFTSMANSPACE.COM Project: Sliding bevel square Page 2 of 6 Parts list
Project from WWW.CRAFTSMANSPACE.COM Project: Sliding bevel square Page 3 of 6 Assembly drawing
Project from WWW.CRAFTSMANSPACE.COM Project: Sliding bevel square Page 4 of 6 1. Stock
Project from WWW.CRAFTSMANSPACE.COM Project: Sliding bevel square Page 5 of 6 2. Straight Edge
Project from WWW.CRAFTSMANSPACE.COM Project: Sliding bevel square Page 6 of 6 Standard parts
Assemblage instructions
1. Mark a central point 20mm from the end of the stock and drill a D6mm hole. Fit the straight edge into the socket.
2. Pass the screw through this hole and the two washers and tighten the wing nut.
Project from WWW.CRAFTSMANSPACE.COM Project: Panel Gauge Page 1 of 8
Panel Gauge
This is a large wooden gauge with a wide fence and a stem anything up to a metre long. Instead of the workpiece being marked with a metal spur, the stem carries a pencil, located in a hole at the one end. The fence and the stem are locked together by a wedge. This type of gauge is used for marking out wide panels of timber or plywood. The lower edge of the fence is rabated on one side, which helps to keep it firmly in contact with the edge of the board to be marked.
Project from WWW.CRAFTSMANSPACE.COM Project: Panel Gauge Page 2 of 8 Parts list
Project from WWW.CRAFTSMANSPACE.COM Project: Panel Gauge Page 3 of 8 Assembly drawing
Project from WWW.CRAFTSMANSPACE.COM Project: Panel Gauge Page 4 of 8 1. Stem
Project from WWW.CRAFTSMANSPACE.COM Project: Panel Gauge Page 5 of 8
2. Fence
Project from WWW.CRAFTSMANSPACE.COM Project: Panel Gauge Page 6 of 8
3. Wedge
Project from WWW.CRAFTSMANSPACE.COM Project: Panel Gauge Page 7 of 8 4. Pencil
Project from WWW.CRAFTSMANSPACE.COM Project: Panel Gauge Page 8 of 8 Assemblage instructions
Assemble the gauge by first inserting the wedge and then the stem into the mortise.
Using the Panel gauge
Set the distance between the pencil and the fence with a ruler. Tighten the fence by hitting the back of the wedge with a piece of wood or a small hammer. Loosen the fence by hitting the front of the wedge. Project from WWW.CRAFTSMANSPACE.COM Project: Marking gauge Page 1 of 8
Marking gauge
Marking gauges consist of two main parts, a fence and a stem. The stem carries a pointed metal spur at the end. The fence can be fixed to any position along the stem by a wedge. Marking gauge is an essential tool for basic carpentry and joinery. It is used to score a single line parallel to the face side or face edge, when planning a piece of timber to size, and for marking out rabates and simple joints. The spur is simply a nail with its head cut off and hammered into the end of the stem.
Project from WWW.CRAFTSMANSPACE.COM Project: Marking gauge Page 2 of 8 Parts List
Project from WWW.CRAFTSMANSPACE.COM Project: Marking gauge Page 3 of 8
Assembly Drawing
Project from WWW.CRAFTSMANSPACE.COM Project: Marking gauge Page 4 of 8 1. Stem
Project from WWW.CRAFTSMANSPACE.COM Project: Marking gauge Page 5 of 8 2. Fence
Project from WWW.CRAFTSMANSPACE.COM Project: Marking gauge Page 6 of 8 3. Wedge
Project from WWW.CRAFTSMANSPACE.COM Project: Marking gauge Page 7 of 8
4. Spur
Assemblage instructions 1. Drill a hole with a bit slightly smaller than the diameter of the nail you will use as the spur. Cut the head off a nail and drive it right through the stem.
Project from WWW.CRAFTSMANSPACE.COM Project: Marking gauge Page 8 of 8 2. Assemble the marking gauge by fitting the wedge into its groove and sliding the stem through the fence. If it does not fit check that the sides of the mortise are straight, or plane the stem down very carefully.
Using the Marking gauge
To use the gauge first set the distance from the spur to the fence. Tighten the fence to the stem by tapping the back of the wedge with a piece of wood. Check the setting and make final adjustments by tapping either end of the stemon the bench top. To loosen the fence tap the front of the wedge.
Project from WWW.CRAFTSMANSPACE.COM Project: Bevel Square Page 1 of 7 Bevel Square A bevel square, which is an essential tool for marking out dovetails and other joints with angles, greater or smaller than 90 degrees, can be made on the same lines as the try square. Again the dimension given are only for guidance.
Project from WWW.CRAFTSMANSPACE.COM Project: Bevel Square Page 2 of 7 Parts List
Project from WWW.CRAFTSMANSPACE.COM Project: Bevel Square Page 3 of 7
Assembly Drawing
Project from WWW.CRAFTSMANSPACE.COM Project: Bevel Square Page 4 of 7 1. Stock
Project from WWW.CRAFTSMANSPACE.COM Project: Bevel Square Page 5 of 7 2. Staright Edge
Project from WWW.CRAFTSMANSPACE.COM Project: Bevel Square Page 6 of 7
Standard Parts
Assemblage instructions
1. Fit the straight edge into the socket so there are no overlaps. Mark a central point 20mm from the end of the stock and drill a D6mm hole right through both pieces of wood.
Project from WWW.CRAFTSMANSPACE.COM Project: Bevel Square Page 7 of 7
2. Pass the screw through this hole and the two washers and tighten the wing nut.