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Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev.

Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

INTRODUCTION - DESCRIPTION AND OPERATION


1. General The Electrical Standard Practices Manual (ESPM) gives descriptive data and procedures for the electrical installations on all aircraft of the AIRBUS family. The standard practices information in this manual tells you how to do maintenance and repairs on the standard electrical items and thus ensure the continued airworthiness of the aircraft. NOTE: For the obsolescence/interchangeability status of the tools, refer to the Tool Equipment Manual. (TEM) NOTE: The Electrical Standard Practices data related to Power Plant is shown in the AMM 70-71-XX. NOTE: There are several Chapter 20, depending on the vendor responsible for the system (ECE, Honeywell, etc.) but whatever the vendor, their chapter 20 follows the same layout. NOTE: For users of this manual If you cannot find the data or a procedure you need to ensure the continued airworthiness of the aircraft, or if you think that the information given is not complete, contact Airbus. The ESPM is broken down in two main chapters: Chapter 00 (common part) with: - General, How to use (00-INTRO) - Indexes Chapter 20 with: - Safety Practices (20-10-00) - Tools (20-25-XX) - Subjects related to standard rules and recommendations (20-3X-XX): Specific areas (20-31-XX) . Identification/marking (20-32-XX) Wire harnesses (20-33-XX) - Subjects related to standard electrical items and connecting parts with their description (P/N identification and characteristics) and their related processes (connection procedure or connection table) (20-4X-XX): Sleeves, End Caps and Ferrules (20-42-XX) . Splices and Pressure Seals (20-43-XX) Connectors and Terminal Blocks (20-44-XX) Miscellaneous Electrical Items (20-45-XX) Circuit breaker, Relay and Relay Base (20-46-XX) Terminals and Contacts (20-48-XX) - Subjects related to maintenance processes (20-5X-XX): Standard Processes (20-51-XX) . Inspection/Check and Test (20-52-XX) Repair Processes (20-53-XX) Protection during Maintenance Checks (20-54-XX) Cleaning (20-55-XX) If any part or all of the ESPM is translated, the official version is the original English-language version produced by AIRBUS. 2. Correspondence Correspondence concerning this publication should be directed to: ----------------------------------------------------------------AIRBUS SAS Technical Data Support and Services 1 Rond Point Maurice BELLONTE 31707 Blagnac Cedex FRANCE Page 1 of 44

Print date : April 24, 2013

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

----------------------------------------------------------------Or by the "Request for Information/Revision" form. 3. Definitions A. Definition of Terms The terms below are used in the ESPM and are defined as follows: Standard Practices: Standard industry practices that are not specific to AIRBUS aircraft. Procedures specific to AIRBUS aircraft and applicable to several systems. Torque: Term used when a procedure requires a specific torque value. Tighten: Term used when no specific torque value is required. WARNING: Calls attention to use of materials, processes, methods, procedures or limits that you must obey precisely to prevent injury or death to persons. CAUTION: Calls attention to methods and procedures that you must obey to prevent damage to equipment. NOTE: Calls attention to methods which make the job easier or give supplementary or explanatory information. Part Number (P/N) Construction It is only with a P/N (not with a FIN) that you can access to the ESPM information. The P/Ns listed in the ESPM are made up of two parts: - A basic element which is the standard number/family. - A suffix which defines the item. e.g. Basic element (standard) + suffix(item) = NSA936504 TC0607 ASNE0261 CF24

B.

Full P/N NSA936504TC0607 E0261CF24

NOTE: For ASNE standards, the 3 letters "A, S, N" are omitted in the P/N. For clarity, only the suffix (item) (e.g. E0617 for ASNE0617) is shown in the tables. However, you can identify the full P/N because the applicable standard number is always shown on the page. (In the title or/and on top of the table) NOTE: For tool military part number (MIL), the P/N consists of the letter M and of the basic specification number. e.g.: M 81969 / 01-01 - ------ -| | | | | | | ----| | -------| -------------------------------

Dash number from specification sheet Specification sheet number General specification number "M" Military part number indicator

4.

Units of Measurement A. Abbreviations AIRBUS Technical Publications use the metric and non-metric systems of measurement. The system used in the original reference documents is shown first, followed by the conversion into the other system in brackets. ------------------------------------------------------------------------------| U.S. CUSTOMARY SYSTEM | SI-METRIC MEASUREMENT SYSTEM | |------------------------------------|----------------------------------------| | ABBREVIATION | DEFINITION |ABBREVIATION | DEFINITION | |---------------|--------------------|-------------|--------------------------| | deg.F | Degrees Fahrenheit | deg.C | Degrees Celsius | | ft. | Foot | m | Meter | | USgal | US Gallon | l | Liter | | USquart | US Quart | l | Liter | Page 2 of 44

Print date : April 24, 2013

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

| in. | Inch | mm | Millimeter | | in.2 | Square Inch | mm2 | Square Millimeter | | in.2 | Square Inch | cm2 | Square Centimeter | | lb | Pound | kg | Kilogram | | lbf | Pound force | daN | Deca Newton | | lbf.in. | Pound Force-Inch | m.daN | Meter deca Newton | | | (Torque) | | | | lbf.ft | Pound Force-Foot | m.daN | Meter deca Newton | | | (Torque) | | | | in.Hg | Inch of Mercury | hPa | Hecto Pascal | | oz | Ounce (Weight) | g | Gram | | psi | Pound Square Inch | bar | Bar | | lb.min | Pound per minute | kg.min | Kilogram per minute | | USgal.min | US Gallon per | l.min | Liter per minute | | | | W/dm2 | Watt per square decimeter| | | | cc | Cubic Centimeter | ------------------------------------------------------------------------------B. Conversion Tables Temperature conversion from degrees Celsius (deg.C) to degrees Fahrenheit (deg.F): deg.F = 1.8 x deg.C + 32. ------------------------------------------------------------------------------FROM: S.I.Measurement System TO: US Customary System ------------------------------------------------------------------------------1 bar = 14.5037 psi 1 mm2 = 0.0016 in.2 1 cm2 = 0.1550 in.2 1 daN = 2.2481 lbf 1 g = 0.0353 oz 1 hPa = 0.0295 in.Hg 1 kg = 2.2046 lb 1 kg.min = 2.2046 lb.min 1 l = 0.2641 USgal 1 l = 1.057 USquart 1 l.min = 0.2641 USgal.min 1 m.daN = 88.4956 lbf.in 1 m.daN = 7.3801 lbf.ft 1 m = 3.2809 ft 1 mm = 0.0394 in 1 cm3 = 0.06102 in3 1 hPa = 0.0145 psi -------------------------------------------------------------------------------------------------------------------------------------------------------FROM: US Customary System TO: S.I.Measurement System ----------------------------------------------------------------------------1 psi = 0.0689 bar 1 in.2 = 645.1600 mm2 1 in.2 = 6.4516 cm2 1 lbf = 0.4448 daN 1 oz = 28.3495 g 1 in.Hg = 33.8640 hPa 1 lb = 0.4536 kg 1 lb.min = 0.4536 kg min 1 USgal = 3.7854 l 1 USgal.min = 3.7854 l.min Page 3 of 44

Print date : April 24, 2013

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

1 USquart = 0.9464 l 1 lbf.in = 0.0113 m.daN 1 lbf.ft = 0.1356 m.daN 1 ft = 0.3048 m 1 in = 25.4 mm 1 in3 = 16.3871 cm3 1 in.Hg = 0.491 psi ----------------------------------------------------------------------------Temperature conversion from degrees Fahrenheit (deg.F) to degrees Celsius (deg.C): deg.C = 0.5555 x (deg.F - 32) 5. Glossary of Abbreviations used in the ESPM SIGNIFICATION Amber Alternate Aircraft Alternating current Automatic Direction Finder The European Association of Aerospace Industries Silver Aircraft Information Network System Aluminum Auxiliary Power Unit Aeronautical Radio INCorporated Airport American Standard Code for Information Interchange Aircraft Schematics Manual Assembly Air Transport Association of America Air Traffic Control Automatic Test Equipment Abbreviated Test Language for All Systems Automatic Auxiliary Available Avionics Aircraft Wiring Manual Airway Blue Black Brown Busbar Close Clear Celsius Centigrade Circuit Breaker Check List Cabin Cabin Information Network System Carbon Dioxide

ABBREVIATION A A A/C AC ADF AECMA Ag AINS Al APU ARINC ARPT ASCII ASM ASSY ATA ATC ATE ATLAS AUTO AUX AVAIL AVNCS AWM AWY B AWY BK BR BUS C C C C C/B C/L CAB CINS CO

Print date : April 24, 2013

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Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

ABBREVIATION COM COMSAT CSK Cu Cw DC D/O DIA DME DNC EFCS ELEC ELT EMC ES ETFE EU EQPT EWIS F FEP FIG FIN FR FWD G GB GND GPS GY H HF IDENT IDG IPC ISO ISOL IT L L/G LED LOC MAG MAINT MAN MAX MED MID MIL

SIGNIFICATION Communication Communication Satellite Countersinks Copper Clockwise Direct Current Description and Operation Diameter Distance Measuring Equipment Do not Connect Electrical Flight Control System Electric, Electrical, Electricity Emergency Locator Transmitter Electromagnetic Compatibility Spain Ethylene-Tetrafluorethylene Europe Equipment Electrical Wiring Interconnection System Fahrenheit Perfluorethylenepropylene Figure Functional Item Number France Forward Green Great Britain Ground Global Positioning System Grey Hot (Electrical Point) High Frequency Identification, Identifier, Identify Integrated Drive Generator Illustrated Parts Catalog International Standardization Organization Isolated Italy Length Landing gear Light Emitting Diode Localizer Magnetic Maintenance Manual Maximum Medium Middle Military Standard

Print date : April 24, 2013

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Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

ABBREVIATION MIN MISC MLS MS NAS NAS Ni NiAl NiCu NL No O OK OPT P PA P/B P/BSW PCB PE PFA PI PK P/N PTFE PVC R RCPT REF RF RFI RH S SATCOM SHLD SI Sn SPCW St STD SW TACS TCAS TEMP TFTS TX UHF US V

SIGNIFICATION Minimum Miscellaneous Microwave Landing System Military Standard Navy and Army Standard National Aerospace Standard Nickel Alumel Chromel Netherland Number Orange Correct Optional Purple Polyamide Pushbutton Pushbutton Switch Print Circuit Board (idem LRM) Polyethylene Perfluoroalkoxy-Copolymere Polyimide Pink Part Number Polytetrafluorethylene Polyvinylchloride Red Receptacle Reference Radio Frequency Radio Frequency Interference Right Sensitive (or Safety) Satellite Communication Shield Silicone Tin Silver plated copperweld Steel Standard Switch Taxiing Aid Camera System Traffic Alert and Collision Avoidance System Temperature Terrestrial Flight Telephone System Transmission (TCAS to transponder) Ultra High Frequency United States Violet

Print date : April 24, 2013

Page 6 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

ABBREVIATION VHF VM VOR UV W W WARN XL-ETFE Y 6.

SIGNIFICATION Very High Frequency Voltmeter VHF Omnidirectional Range Ultraviolet Weight White Warning Cross linked Ethylene-Tetrafluorethylene Yellow

Effectivity The effectivity of a page is given in the effectivity (Selected effectivity) statement in the top right hand corner of the page. For the ESPM, this effectivity is always 'ALL' because ESPM is a generic manual.Thus, the effectivity statement of each page is ALL. Revision Service A. General The revision service is on a six-month basis. You can acces to ESPM data in the digital format products that follow: AirNav/Maintenace (DVD) AirNav/Associated data (DVD) SGML The Temporary Revision (TR) service to the ESPM is issued as necessary to alert the customer on a major technical data change and give temporary instructions before the next regular revision. Each temporary revision will be usually incorporated into the ESPM in the next regular revision. Filing Instructions There are no filing instructions with AirNav because the manual is not page- oriented. - Highlights (HL) are shown at the front of ESPM (and not at chapter level), and give a list of chapters or illustrations which have been modified at the revision. Revision Indication In the current revision of ESPM, the revision changes are identified by a yellow background on the screen to highlight the changes between two revisions. Temporary Revisions (TR) For AirNav/Maintenance or AirNav Associated Data, the revisions are given in digital format via Airbus world and in CD format. You must load these TRs as soon as you received them. At each revision, all TR(s) is (are) incorporated in the ESPM, there is no more persistent TR(s) between two revisions. However, in case of non incorporation, new TR(s) superseding the previous one(s) will be sent.

7.

B.

C.

D.

8.

Interfaces with other manuals: The Standards Manual (SM) and the Illustrated Parts Catalog (IPC): These manuals help the user find characteristics and complementary information (Supplier, equivalent P/N) for the required P/N. The Additional Cross Reference Tables (ACRT): The purpose of this manual which supplements the IPC is to: - Give the list of Optional PNs (Part number) and Vendors. - Facilitate cross-reference of data contained in the IPC and the other A/C manufacturer manuals such as the WDM and AMM. - List raw materials required for local manufacture of items. - Give identification for lamps and fuses. - Give information related to the interchangeability condition of the PNs. (ICD: Interchangeability Condition Document) The Process and Material Specification (PMS): This manual helps the user prepare shop processes. The Aircraft Wiring List (AWL): This manual gives the status of the items of equipment, semi-equipment and related wiring. It gives the P/N related to a given FIN and the cable type for a given cable number. Page 7 of 44

Print date : April 24, 2013

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

The Aircraft Wiring Manual (AWM): This manual gives wiring diagrams of the electrical installations. The Aircraft Schematics Manual (ASM): This manual gives schematic diagrams of the electrical installations with sufficient data for aircraft fault isolation. The Aircraft Maintenance Manual (AMM): This manual contains the information required to service, repair, replace, adjust, do an inspection and check of equipment and systems of the aircraft normally done on the ramp or in the maintenance hangar. Component Maintenance Manual Vendor or Manufacturer (CMMV or CMMM): Information related to equipment on the aircraft is contained in these manuals. The Trouble Shooting Manual (TSM) This manual gives information required for trouble shooting.

NOTE: When the customer adds an item on the aircraft, he will give it a number from 9000 to 9999. Example: Repair of the cables. A FIN in the 9XXXVS series will identify the splice. (For example 9001VS for the first splice that the customer installs on the aircraft) The customer will install a sleeve on each side of the splice with the 9XXXVS series number printed on it, in accordance with the splice FIN. The customer will raise a Customer Originated Change (COC) to include the identified VS in the WDM. (AWM/ASM/AWL) 9. How To Use: This part of the ESPM gives the user basic information on how to use the manual efficiently. A. Manual Structure (1) Preliminary pages at the beginning of the ESPM (a) Record of Revisions This record gives the ESPM revision numbers and issue dates and is updated by the operator. (b) Highlights (HL) The Highlights give the reason for revision changes. (c) List of Temporary Revisions This is the list of the temporary revisions (related to all chapters) which must be removed from the manual or which still stay effective.

(2) Preliminary pages at the beginning of each chapter (a) Table of Contents (TOC) Each chapter in the ESPM begins with a Table of Contents. The Table of Contents shows each section in the chapter and the subject material within the section. (b) Record of Temporary Revision (ROTR) The ROTR is not available on DVD and is superseded by the TR list paragraph, located in the Manual Front Matter (3) Manual Breakdown Chapter breakdown is based on a 6-digit numbering system. Each chapter (XX) is broken down into sections (XX-Y). Each section (XX-Y) is broken down into subsections (XX-YY). Each subsection (XX-YY) is broken down into subjects and sub-subjects (XX-YY-NZ). B. How to get access to the information? The entry points below help you find the information you need: (1) The Table of Contents (TOC) This part gives a list of the topics contained in the chapter and the title of a subject covered in each topic. (2) The alphabetical index (CHAPTER 00 - INDEXES) This part gives an alphabetical list of keywords and tells you which topics contain these keywords.

Print date : April 24, 2013

Page 8 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(3) The standard P/N index (CHAPTER 00 - INDEXES) The standard P/N indexes (one for each family of standard P/Ns) tell you which topics contain data related to the P/N. (4) The equivalence tables (CHAPTER 00 - INDEXES) NOTE: The ESPM does not cover all the electrical P/Ns, e.g.: old generation P/Ns that are no longer used for repair and P/Ns that are not frequently used, are not covered. For P/Ns not covered in the ESPM, you can refer to the Standards Manual (SM) which gives the specification of the standard P/N or an equivalent P/N you can use. You can then refer back to the ESPM for information related to that equivalent P/N given in the SM. C. Presentation Of Each Chapter (1) 20-42-XX: Sleeves and Ferrules (Ref. Fig. 001)
(1) How to install a sleeve You have to install a sleeve

NSA937493 on a CF type, gauge 14 cable

YOU MUST: - Define the sleeve P/N - Select the applicable tool P/N

Sleeve

NSA937493

Step 1: Consult the cross reference tables (in: Manual Front Matter/indexes).

NSA NSA937493

TOPIC NUMBER 20-42-12

INDEX

Step 2: Correlate the

CABLE TYPE with the GAUGE in the table.


NSA937493-XXX CABLE TYPE CABLE GAUGE 14 12 10 8 6

Sleeve P/N to be completed with the suffix in the table to make up the full P/N

AK AKB BE PD QD RD SG CF QF RF

001

001

001

001

001

002

Shrink Sleeves - Allocation Table for cables NSA937493 For cable type and gauge CF14, the sleeve P/N to be used is: NSA937493-001. Note: In few cases, more than one reference may be applicable, therefore the selection of the sleeves will be made according to the location, the temperature range or/and the color, as required.
L_ES_000000_0_AAM0_01_01

20 . 42 . 12

Figure 001 - How to Use - Example for Sleeves Print date : April 24, 2013 Page 9 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 002)

(1) How to install a sleeve (Contd)

Step 3 : Identify the tool P/N.

Sleeve P/N:

NSA937493-001

NSA937493

001 DIAMETER CODE STANDARD P/N

NSA937493-XXX DIAMETER CODE INNER DIAMETER (mm) BEFORE SHRINKING AFTER SHRINKING SHRINKING TOOL

NORM

P/N

HEAD
PR13

001 002 003 003

3.8 (0.150) 6.4 (0.252) 8.9 (0.350) 9.5 (0.374)

0.5 (0.019) 1.5 (0.059) 3 (0.118) 4.5 (0.177) RAYCHEN 695-01-A4-433 OR CV1981-42V-960W

PR12

Shrink Sleeves - P/N Characteristics and Shrinking Tools E0178, NSA937493 and NSA937494

20 .42 . 12
For sleeve NSA937493-001 the shrinking tool to be used is 695-01-A4-433 or CV1981-42V-960W with shrinking head PR13.

L_ES_000000_0_ACM0_01_01

Figure 002 - How to Use - Example for Sleeves Print date : April 24, 2013 Page 10 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 003)

(1) How to install a sleeve (Contd)

STEP 4: Where to find information about these tools? Consult the cross reference table (Tool References index). - Shrinking tool 20-25-31.

CV1981-42V-960W

WITH SHRINKING HEAD PR13 is descripted WDM chapter

C. TYPE CV1981 HEAT GUNS THERE ARE FOUR GENERATORS OF THIS TYPE:

GENERATOR P/N CV 1981-220V-1460W CV 1981-42V-960W

SUPPLY (V) 220 42

POWER (W) 1460

SELECTOR POSITION

SWITCH 0

SWITCH 1

0 to 10 906

OFF

ON

VARIOUS REFLECTORS ARE USED ACCORDING TO THE SLEEVE TO SHRINK: PR12, PR13 , PR13C ETC.

20 . 25 . 31

PR13 SHRINK SLEEVES DIA 0 TO 6 mm (0 TO 2.36 in)

PR13C SOLDER SLEEVES (LONG LENGTH)

SHRINKING TOOLS - HOT AIR GENERATOR REFLECTORS PR12 TO PR26

20 . 25 . 31
L_ES_000000_0_AEM0_01_01

Figure 003 - How to Use - Example for Sleeves Print date : April 24, 2013 Page 11 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

The selection is done according to: - The type of terminal on which the sleeve is installed. - The type and gauge of the cable. (2) 20-43-1X: Splices (Ref. Fig. 004)

(1) How to install a sleeve You have to install a splice E0360 on a high temperature cable, gauge 14. You must: - Define the splice P/N - Select the appropriate tool P/N Step 1: Consult the cross reference tables (Manual Front Matter/index). Splice E0360 ASN E0360 TOPIC NUMBER 20-43-11

INDEX Step 2: Consult in text part the

CHARACTERISTICS and the CONNECTION PROCEDURE .

BUTT SPLICES - DESCRIPTION AND OPERATION 1. General Butt plices installed on the aircraft have the codes that follow: - ABS0249 Butt splice - E0360RK Hight temperature butt splice - E0541 Butt Splice - NSA936803RA Hight temperature butt splice for copper cables - NSA936805RE Low temperature butt splice for copper cables. - NSA936807RB Butt splice for aluminum cables - NSA936813RH Butt splice for aluminium cables and for copper/aluminum cables. 2. E0360 A. P/N IDENTIFICATION E0360 - RK2220 Reference No. Standard P/N B. P/N CHARACTERISTICS NOTE : E0360 IS AN ASSEMBLY WHICH HAS: - 2 SLEEVES NSA937210MBXXXX - 1 SPLICE NSA936812.XX THREE TYPES OF BARRELS CAN BE AVAILABLE. THE INSTALLATION IS THE SAME. (1) TEMPERATURE MINIMUM OPERATING TEMPERATURE IS -55 DEG.C (-67.00 DEG.F). MAXIMUM OPERATING TEMPERATURE IS 260 DEG.C (500.00 DEG.F). C. CONNECTION PROCEDURE (REF. FIG. 002) (1) INSULATION DO THE INSULATION WITH SHRINKABLE SLEEVES. Install these sleeves on the cables before stripping. Shrinking is done after crimping. R = Splice Code K = Type 22 = Sequence No. 20 = Size Code

20 . 43 . 11
L_ES_000000_0_AFM0_01_01

Figure 004 - How to Use - Example for Splices Print date : April 24, 2013 Page 12 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 005)

(2) How to install a splice (contd) Step 3 : Identify the full splice P/N with the wire gauge. Splice P/N: E0360RK1614 Identify the tool the P/N.
E0360 NSA936812 SPLICE CABLE BARREL TYPE 1 NSA937210MB SLEEVE 1 NSA937210MB SLEEVE 2 CABLE

BARREL TYPE 2

BARREL TYPE 3

EO360 R K 24 24 SIZE CODE SEQUENCE No. TYPE SPLICE CODE STANDARD P/N

E0360RKXXXX
STRIPPING SPLICE RK2424 RK2220 RK1816 LENGTH "A" mm (in) 4 (0.157) 5 (0.197) 5.8 (0.228) TOOL NORM S T R I P M A S T E R P/N COLOR 1 MB0130 45-2020-1 BLUE MB0230 MB0340 SLEEVE 2 MB0140 MB0240 MB0350 RAYCHEM MB0350 MB0350 MB0450 NORM CV1981-42V-960W + HEAD PR13

RK1614
RK1210

5.8 (0.228)
7.6 (0.299)

45-1939-1

RED

MB0340 MB0340 MB0450

CV1981-42V-960W + HEAD PR13

E0360RKXXXX SPLICE WIRE GAUGE 26-24 22-20 18-16 TOOL NORM P/N CRIMPING TOOL HEAD HANDLE NORM P/N COLOR DIE NORM P/N

RK2424 RK2220 RK1816

45730 YELLOW OR 0-069363-0 WHITE 46467 46468 RED BLUE YELLOW

RK1614
RK1210

16-14
12-10

46469
46470

AMP
RK0808 8

69355 69064 OR 69120 OR 781019 69064 OR 69120 OR 781019

AMP AMP

69099 AMP 69216

RK0606

69099 AMP 69217

20 . 43 . 11
For splice E0360RK1614: - The length to be stripped is 5.8 mm with stripmaster tool 45-1939-1, - The shrinking tool to be used is CV1981-42V-960W with shrinking head PR13, - The crimping tool P/N is AMP 46469 Blue (in this case, there is no crimping head or die).
L_ES_000000_0_ALM0_01_01

Figure 005 - How to Use - Example for Splices Print date : April 24, 2013 Page 13 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 006)

(1) How to install a sleeve Step 4 (contd) Where to find information about these tools? Consult the cross reference tables (Tool/Reference index). - Stripmaster Stripping tool 45-1939-1 is described in WDM chapter 20-25-11

STRIPPING DIES CABLE CLAMPING JAWS

DIES FOR THE TWO TYPES OF PLIERS ARE DESIGNED FOR METRIC SERIES CABLES

COLORED HANDLES

STRIPPING TOOLS - STRIPMASTER 45-2020, 45-1939, 45-1773 AND 45-1774 - AMP Crimping tool

20 . 25 . 31

46469 is described in WDM chapter 20-25-22

HAND CRIMPING TOOLS - AMP 45730, 46467, 46468, 46469 AND 46470

20 . 25 . 22
L_ES_000000_0_ANM0_01_01

Figure 006 - How to Use - Example for Splices Print date : April 24, 2013 Page 14 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 007)

(2) How to install a splice (Contd) Step 4 (Contd)

- Shrinking tool CV1981-42V-960W WITH SHRINKING HEAD PR13 is described in WDM chapter 20-25-31

C. TYPE CV1981 HEAT GUNS THERE ARE FOUR GENERATORS OF THIS TYPE:

GENERATOR P/N CV 1981-220V-1460W CV 1981-42V-960W

SUPPLY (V) 220 42

POWER (W) 1460 906

SELECTOR POSITION 0 to 10

SWITCH 0 OFF

SWITCH I ON

VARIOUS REFLECTORS ARE USED ACCORDING TO THE SLEEVE TO SHRINK: PR12, PR13, PR13C ETC. SUPPLY 20 (V)

. 25 . 31

PR 13 SHRINK SLEEVES DIA 0 TO 6 mm (0 TO 2.39 in)


SHRINKING TOOLS - HOT AIR GENERATOR REFLECTORS PR12 TO PR26

20 . 25 . 31
L_ES_000000_0_APM0_01_01

Figure 007 - How to Use - Example for Splices Print date : April 24, 2013 Page 15 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

The selection is done according to the type of cable to which the splice is to be connected. Use the splice allocation table (Ref. 20-53-29) to select the splice for cable repair purposes. NOTE: When splices are added on cables, we recommend to start a COC procedure to update the related wiring diagram. (WDM) (3) 20-44-XX: Connectors (Ref. Fig. 008)

(3) How to replace a contact on a connector The following information is available: - The connector FIN is know from the - The

AWM or from the aircraft itself. CABLE TYPE and GAUGE are known from the AWM . - The connector P/N is retrieved via the FIN, from the AWL equipment list .
or from the IPC Additional Cross Reference Table or from the aircraft itself.

"AWM: "
AC 7K A 91-20-12 7H 7J AC 7C 7A 7B B A B 91-20-12 FCSC-2 BO 812VU 18 Y G 1018 1207VT 120STA1080 915VU 91-71-24 DC1 1243VG 120STA1080 915VU 1019 CF24 CF24 1205VC A 915VU 120 STA1080 19 38 R 388 B A B 382 PF28 1374 CF24 11 C M T 11 E M R V 14 D B L D 2809VT 121STA1380 841VU 1378 CF24 17 1377

CF24

A
C J

16 388 39 2603VC A 801VU 121 STA1380

A 388 B

1375 382 PF28

CF24

1358

CF24

18 37

R 1346 B B

3CE1 FCSC-1 120STA1080 915VU

18CE

18CE RATE GYRO UNIT 122STA1020

"AWL equipment list"

The connector installed on this equipment has the following P/N: E0052R14B19SNF

L_ES_000000_0_ARM0_01_01

Figure 008 - How to Use - Example for Connectors Print date : April 24, 2013 Page 16 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 009)

(2) How to replace a contact on a connector (Contd)

YOU MUST: - Define the contact P/N - Select the appropriate P/N for the: . Insertion / Extraction tool . Crimping tool

Connector P/N: Step 1:

E0052R14B19SNF, cable type and gaugeCF24

Consult the cross reference tables (Manual Front Matter/index). ASN E0048 E0052 E0053 TOPIC NUMBER 20-46-50 20-44-11 20-44-11

INDEX
Step 2 : Define the contact size. Correlate the connector P/N with the contact arrangement code. Connector P/N:

E0052R14B19SNF
14 19

SHELL SIZE CONTACT ARRANGEMENT

16 8

16 21

M L J H N K U T

A B P V S G F R E C D G H F E

A B C D N M

R A B C X V S Y T U J H G D E F

L K

20

NUMBER OF CONTACTS CONTACT SIZE

19#20

8#16

16#20 5#16

Type NSA1599 Connectors - Contact Arrangements ARS0497, E0052 and NSA938000 Plugs

20 . 44 . 11
L_ES_000000_0_ATM0_01_01

For connector E0052R14B19SNF, the contact size is 20.

Figure 009 - How to Use - Example for Connectors Print date : April 24, 2013 Page 17 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 010)

(2) How to replace a contact on a connector (Contd) Step 3 : Define the contact standard P/N. Correlate the connector P/N with the appropriate contact type in the connection table which appears in the last page of the chapter.

Connector P/N:

E0052R14B19SNF S : Socket / P : Pin

ELEMENTS E0039 E0052** NSA938000 PLUGS

CONNECTION PROCEDURE XREF BY CONTACTS BY COAXIAL CONTACTS NSA938151PXXXXX NSA938152SXXXXX NSA938171PL1600 NSA938172SL1600 20-48-21 20-48-33

Type NAS1599 Connectors - Connection Table Figure 007

20 . 44 . 11

The contact standard P/N is NSA938152SXXXXX. Data related to this contact is contained in 20-48-21.

L_ES_000000_0_AVM0_01_00

Figure 010 - How to Use - Example for Connectors Print date : April 24, 2013 Page 18 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 011)

(2) How to replace a contact on a connector (contd) Step 4: Define the complete contact P/N when you have the following information: - Topic to consult:

20-48-21. (Socket type)

- Contact standard P/N: NSA938152SXXXXX. - Cable type and gauge: CF24 . - Contact size: 20 .

Correlate the above information to select the appropriate contact suffix.

Contact P/N to be completed


with the suffix in the table

A : Copper alloy type (gold finish). B: specific for Chromel cable type C: specific for Alumel cable type

to make up the full P/N.

SOCKET: NSA938152SXXXXX CONTACT PIN


CONTACT SIZE

COLOR IDENTIFICATION SPECIFICATION ISO 8843 MIL-C-39029/9 ISO 8843 ISO 8843 MIL-C-39029/9 MIL-C-39029/9 ISO 8843 ISO 8843 ISO 8843 ISO 8843 ISO 8843 ISO 8843 RING A RED BROWN RED BLUE GREEN GREEN BLUE BLUE BLUE BLUE YELLOW YELLOW RING B RING C OR DOT VIOLET ORANGE GREEN RED YELLOW BLUE RED RED RED BROWN ORANGE VIOLET RED YELLOW RED BLACK YELLOW VIOLET -

SOCKET

ADMISSIBLE CABLE GAUGE 24 TO 18

PA2000 SA2000 PB2000 SB2000 PA1600 PA1601 PA1602 PA1200 SA1600 SB1600 SC1600 SA1601 SA1602 SB1602 SC1602 SA1200 SA1202

20 TO 16 18 TO 14 24 TO 18 24 TO 20 14 AND 12 24 TO 18

Normal Contacts - P/N Characteristics NSA938151 AND NSA938152

20 . 48 . 21

For connector E0052 with CF24 cable type and gauge, the complete contact P/N (Socket type) is NSA938152SA2000. The steps 2, 3 & 4 are not necessary since the complete contact P/N is provided in the hook-up lists of the AWL. (entry point: Connector FIN)
L_ES_000000_0_AXM0_01_01

Figure 011 - How to Use - Example for Connectors Print date : April 24, 2013 Page 19 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 012)

(2) How to replace a contact on a connector (contd) Step 5: Define the insertion/extraction tool P/N when you have the following information: - Contact P/N: - Contact

NSA938152SA2000, WIRED ,

Correlate the contact P/N and the applicable characteristics (wired in the present case) in the table to obtain the tool P/N.

SOCKET: NSA938152SXXXXX CONTACT PIN SOCKET CHARACTERISTICS


WIRED

INSERTION/EXTRACTION TOOLS NORM P/N COLOR

PA2000 SA2000 PB2000 SB2000 PC2000 SC2000 PA1600 PA1601 PA1602 SA1600 SB1600 SC1600 SA1601 SA1602 SB1602 SC1602

UNWIRED

WIRED

UNWIRED

RED/WHITE MIL 81969/14-02 MIL 81969/30-05 RED/SILVER SOURIAU 8522-56 RED CANNON CET 20-24 RED M15571 DEUTSCH RED +105910 MIL 81969/14-03 BLUE/WHITE MIL 81969/30-06 BLUE/SILVER SOURIAU 8522-57 BLUE CANNON CET 16-21 BLUE DEUTSCH M15571 +105911 BLUE

WIRED PA1200 SA1200 UNWIRED SA1202

MIL 81969/14-04 YELLOW/WHITE MIL 81969/30-07 YELLOW/SILVER SOURIAU 8522-58 YELLOW CANNON CET 12-16 YELLOW M15571 DEUTSCH YELLOW +105912

Normal Contact - Insertion/Extraction Tools for NSA938151 and NSA938152

20 . 48 . 21

For wired contact NSA938152SA2000 the Insertion/Extraction tool P/N is MIL81969/14-02.


L_ES_000000_0_AZM0_01_00

Figure 012 - How to Use - Example for Connectors Print date : April 24, 2013 Page 20 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 013)

(3) How to replace a contact on a connector (contd) Step 6 : Define the stipping characteristics when you have the following information: - Cable type and gauge: CF24 . - Contact size: Correlate the above information in the table to obtain the stripping characteristics.

STRIPPING CHARACTERISTICS CONTACT SIZE CABLE LENGTH GAUGE A mm (in) NORM S 4.8 T 2 x 24 (0.189) R I P 4.5 24 TO 18 M (0.177) A S T 7 24 TO 14 E (0.275) R STRIPPING TOOL P/N COLOR

20

45-2020-1

BLUE

16

NORMAL CONTACTS - STRIPPING CHARACTERISTICS AND TOOLS NSA938151 AND NSA938152

For CF24 cable type and gauge and contact size 20, the stripping length is 4.5 mm with stripmaster tool 45-20201.

L_ES_000000_0_BAM0_01_01

Figure 013 - How to Use - Example for Connectors Print date : April 24, 2013 Page 21 of 44

CABLE GAUGE

CONTACT SIZE

Print date : April 24, 2013 (Ref. Fig. 014)


Step 7:
CABLE TYPE
PIN SOCKET

- Contact P/N :

CF SJ TK UD BF
PF QF RF DK ST TT UE PG QG RH AK SF TJ UK BE SG PD QD RD DE SE TG UG PE QE RE

24
PA2000 PA2000 PB2000 PC2000 PA2000 PB2000 PC2000 PA2000 PL1600 PA1600 B D D B A A A A A A A A D D C D C D C D C D C D C D C D C D D D D D D D D D D D D D D D C D C C C A A A A A A A A A C C C A A C C C A A C C C A A C C C A A C C C A A C C C A A C C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B B B B B B B B B B B B D D D D D D D D D D D D D D B B B B B B B B B B B B B B PA1602 PA1602 PA1600 PA1600 PA1602 PA1600 PA1601 PA1602 PA1600 PA1601 PA1601 PA1200 PA1200 PA1200 PA1200 PA1200 SA1200 A A A SA1200 A A A A SA1202 SA1200 C D D C D D C D D C D D SA1200 SA1200 SA1202 SA1202 SA1202 SA1601 SA1601 SA1600 SA1602 SA1601 SA1600 SA1602 SA1600 SA1600 SA1602 SA1602 SL1600 SA1600 SA2000 A A A A A A A A A A A A A A SC2000 SB2000 SA2000 A A A A A A A A A A A A A A SC2000 SB2000 SA2000 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A

SA2000

- Cable type and gauge : - Contact size : 20 .

22

20

20

18

(3) How to replace a contact on a connector (contd)

NSA938152SA2000. CF24 .

24

22

20

16

Define the sleeve allocation when you have the following information:

18

16

Correlate the above information in the table to obtain the sleeve allocation.

14

24 22

NORMAL CONTACTS - SLEEVE ALLOCATION NSA938151 AND NSA938152


C D D C D D C D D

20

12

18

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

Figure 014 - How to Use - Example for Connectors


FOR LEGEND , SEE FIGURE ON SLEEVE SHRINKING CHARACTERISTICS. (SEE ON NEXT ILLUSTRATION)

16

14

20 . 48 . 21

L_ES_000000_0_BCM0_01_01

12

Page 22 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 015)

(3) How to replace a contact on a connector (contd) Step 7 (contd): For cable CF24, socket type SA2000, size 20, the code is It corresponds to a contact installed without sleeve.

A:

A: PIN AND SOCKET INSTALLED WITHOUT SLEEVE 1 B: USE E0718-20 SLEEVE OR A NSA937210MB01 SLEEVE AND DOUBLE OVER THE CONDUCTOR OF THE GAUGE # 24 AND # 22 CABLES IN THE GAUGE # 16 CONTACTS C: USE E0718-01 SLEEVE OR A NSA937210MB02 SLEEVE AND DOUBLE OVER THE CONDUCTOR OF THE GAUGE # 16, 18 AND # 20 CABLES IN THE GAUGE # 12 CONTACTS

D: IF SEALING IS NECESSARY, USE ONE OR SEVERAL HEAT-SHRINKABLE SLEEVES. SEE THE TABLE BELOW 1 FOR THE NSA937210MB01 AND MB02 SLEEVES, USE THE TOOL CV1981-42V-960W WITH THE HEAD PR13. FOR DETAILS, SEE FIGURE ON SLEEVES ALLOCATION. CABLE TYPE CAVITY SIZE SHRINKABLE SLEEVE E0718-XX-XX 01-XX 023-XX SHRINKING TOOL NORM P/N

GAUGE 20 16 12 20-XX

20 18 X 24 X X

X X 1 X 2

2 1 RAYCHEM 1 1
+

CV1981-42V-960W +HEAD PR13

CF

22 20 18 16

X X X X X

2 2 1 1 1

WF

24

NORMAL CONTACTS - SLEEVE SHRINKING NSA938151 AND NSA938152

20 . 48 . 21
L_ES_000000_0_BEM0_01_01

Figure 015 - How to Use - Example for Connectors Print date : April 24, 2013 Page 23 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 016)

(2) How to replace a contact on a connector (contd) Step 8: Define the crimping tool P/N when you have the following information: - Contact P/N:

NSA938152A2000. - Cable gauge: 24.

Correlate the contact P/N and the cable gauge in the table to obtain the crimping tool P/N.

PIN: NSA938151PXXXXX SOCKET: NSA938152SXXXXX


HAND CRIMPING TOOL CONTACT WIRE GAUGE NORM 2 x 24 PA2000 SA2000 PB2000 SB2000 PC2000 SC2000 TOOL P/N 22520/2-01 22520/7-01 22520/1-01 24 22520/2-01 22520/7-01 22520/1-01 22 22520/2-01 22520/7-01 22520/1-01 20 22520/2-01 22520/7-01 22520/1-01 18 * 22520/2-01 22520/7-01 22520/2-01 22520/7-01 22520/1-01 22520/7-01 22520/1-01 NORM TURRET/LOCATOR P/N 22520/2-02 22520/7-02 22520/1-02 22520/2-02 22520/7-02 22520/1-02 22520/2-02 22520/7-02 22520/1-02 22520/2-02 22520/7-02 22520/1-02 22520/2-02 22520/7-02 22520/1-02 SC1602 20 18 * PA1200 SA1200 16 14 12 24 22 20 18 22520/7-03 22520/2-02 22520/7-03 22520/2-02 BLUE BLUE YELLOW COLOR SELECTOR POSITION 6 5 2 5 4 3 6 5 4 7 6 5 8 7 4 6 5 7 6 7 8 2 22520/1-01 22520/2-02 YELLOW 3 4 5

SA1202

* ONLY FOR CONTACTS NSA935151PAXXXX OR NSA938152SAXXXX

Normal Contact - Crimping Tools For NSA9358151 And NSA938152

20 . 48 . 21
For contact P/N NSA938152SA2000 with cable gauge 24, the crimping tool is: M22520/2-01 with turret M22520/1-02 selector position 2. Or M22520/2-01 with turret M22520/2-02 selector position 5. Or M22520/7-01 with turret M22520/7-02 selector position 4.
L_ES_000000_0_BGM0_01_01

Figure 016 - How to Use - Example for Connectors Print date : April 24, 2013 Page 24 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 017)

(3) How to replace a contact on a connector (contd)


Step 9: Where to find information about these tools? Consult the cross reference table (Tool Reference index). - Stripmaster stripping tool 45-2020-1 is described in WDM chapter 20-25-11

STRIPPING DIES CABLE CLAMPING JAWS

COLORED HANDLES

STRIPPING TOOLS - STRIPMASTER


45-2020, 45-1939, 45-1773 AND 45-1774

20 . 25 . 11

- Mil crimping tools M22520/2-01

OR M22520/7-01 are described in the WDM Chapter 20-25-22

P O H S S I U T P E 9 T 0 I A T T O R

N D A R E N L A I T S OI N O
6

SELECTOR KNOB
8

HOLE FOR LOCKING CLIP LOCKING RING HAND CRIMPING TOOL - DANIELS M22520/2-01

Figure 017 - How to Use - Example for Connectors Print date : April 24, 2013 Page 25 of 44

5
4

20 . 25 . 22
L_ES_000000_0_BJM0_01_01

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 018)

(3) How to replace a contact on a connector (contd)

Step 9 (contd) Insertion/extraction tool

MIL81969/14-02

is described in ESPM Chapter 20-25-41

M81969/14-02 COLOR: WHITE/RED * SIZE: 20

INSERTION/EXTRACTION TOOLS - EXAMPLES OF TOOLS M81969/14

20 . 25 . 41

L_ES_000000_0_BLM0_01_00

Figure 018 - How to Use - Example for Connectors Print date : April 24, 2013 Page 26 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

The search for connectors generally comes from the need to repair, replace or install a connector. Therefore, at least the FIN is known and you can retrieve the related P/N with the help of the IPC or AWL. This chapter helps the user define the characteristics of the required connector, its contacts and the related connection procedure. (a) In Aircraft On Ground (AOG) situation If a spare connector is not available, it can be possible to temporarily use the unused cavities of the damaged connector if AIRBUS agrees. You must contact AIRBUS to get a written agreement to use the unused cavities. AIRBUS will make an analysis of: Compliance with the applicable electrical segregation rules. The condition of the connector and type of damage. The general environnement of the connector. The status of the unused cavities of the specific aircraft. (There is no EO or STC that uses these cavities) If you think that the damage can have an effect on the integrity of the connector, you must not use the unused cavities. This modification of the connector writing must have the agreement of AIRBUS and can only be temporary. AIRBUS will specify the limitation time for each change. (4) 20-44-5X: Terminal Blocks (Ref. Fig. 019)
(4) How to install a terminal lug on a terminal block The following information is available: - The terminal block FIN is know from the - CABLE - The

AWM . TYPE and GAUGE are known from the AWM . terminal block P/N is retrieved via the FIN from the AWL equipment list

or from the IPC Additional Cross Reference Table.

1086 1176

1 1 1

2 2 2 2 2 2 2

EQPT DES 3CG 3GB 119GB 1KG 10CV 9CV 2ES

LOC V63 U53 U52

DESCRIPTION FLT CTL AIL TRIM HYD-L/G PROX DET/RELAY SYS 1 GEAR DN/CTR PNL POS IND HYDRAULIC-L/G PROX DET AND RELAYS SYS 1 FLT/GND HYDRAULIC-L/G SYS 1 RELAYS AND STRG FLT CTL-SFCC FLAPS SYS 1 FLT CTL-SFCC LAND RECOV SLATS SYS 1 ENGINES-OIL ENG 2 LO PRESS

REF TO CH-SE SC W 27-12 01 01 32-61 32-61 32-62 32-61 32-62 32-51 32-42 02 01 02 01

"AWM: "
1043PP 49-61 49-60 APU-FIRE DET LOOP B 7WF 1041PP 1 1 1 1087 2 2 2 2WF 4WF 2QF A60 A61 A62 A63 APU-FIRE EXTING-SQUIB TEST APU-FIRE EXTING-SQUIB B APU-FUEL LP VALVE CTL APU-FUEL LP VALVE SUPPLY 26-13 26-22 26-22 26-22 49-33 49-30 01 1000 1000 01 01 01 01 01 01 01 01 04 02 01

1 1 1 1

R67 R66 Q72

03 02 01 01 03 02

133VU REAR CIRCUIT BREAKER PANEL

131VU REAR CIRCUIT BREAKER PANEL


1 1 1 1 2 2

305PP 28VDC ESS BUS


5 G2 6

24-55-01 (24-55 SCH2)

180VT CF10 GAUGE

120VU REAR PANEL 212STA995

NOTE :

UNLESS OTHERWISE SPECIFIED PREFIX ALL WIRE IDENTIFICATION WITH ATA 2459 UNLESS OTHERWISE SPECIFIED ALL WIRES ARE UNLESS OTHERWISE SPECIFIED ALL ROUTES ARE 4P

ELEC PWR DC DISTRIBUTION 305PP ESS BUS 28VDC

24.59 .18

"AWL equipment list"

The cable type and gauge cf 10 is connected to the terminal block P/N: NSA937905A10.
L_ES_000000_0_BNM0_01_01

Figure 019 - How to Use - Example for Terminal Blocks Print date : April 24, 2013 Page 27 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 020)

(4) How to install a terminal lug on a terminal block (contd)

YOU MUST: - Define the terminal lug P/N - Select the applicable tool P/N

Terminal block P/N Step 1:

NSA937905A10 , cable type and gauge CF10

Consult the cross reference tables (Manual Front Matter/indexes). NSA NSA937904 NSA937905 NSA937906 NSA937910 TOPIC NUMBER 20-44-52 20-44-52 20-44-52 20-48-20 INDEX Step 2: Find the terminal block P/N in the connection table to define the terminal lug P/N. MAINTENANCE PROCEDURE XREF ELEMENT P/N E0421 E0647 NSA937905 CONNECTION BY TERMINALS TYPE CONNECTION TYPE CONNECTION P/N E0422TR-E0466TS ATA REF 20-48-12

E0422TR-E0466TS NSA936501TA NSA936504TC NSA936507TG

20-48-12

20-48-11

CAUTION: TERMINALS MUST BE SELECTED DEPENDING ON CABLE AND AIRCRAFT TYPE: - FOR YV CABLE: ON A330/A340 USE ASNE0422TRXXXX ON A319/320/321 USE ASNE0466TSXXXX - FOR DG CABLE: GAUGE 26 TO 10 USE NSA936501TAXXXX GAUGE 8 TO 0000 USE NSA936507TGXXXX - FOR Y AND YU CABLES: GAUGE 0000 USE ASNE0223TLXXXX NOTE: NSA936507TG REPLACES NSA936504TC CONNECTION TABLE

20 . 44 . 52

For terminal block P/N NSA937905, the connection P/N is NSA936501 or NSA936504TC or NSA936507TG. Data related to this terminal lug is contained in 20-48-11 L_ES_000000_0_BPM0_01_01

Figure 020 - How to Use - Example for Terminal Blocks Print date : April 24, 2013 Page 28 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 021)

(4) How to install a terminal lug on a terminal block (contd) Step 3: Define the complete terminal lug P/N, when you have the following information:

20-48-11 . NSA936501. - Cable type and gauge: CF10 .


- Topic to be consulted -Terminal lug P/N: Correlate the terminal standard P/N with the stud diameter and cable gauge to define the complete terminal lug P/N.

Terminal lug P/N to be completed with the suffix in the table to make up the full P/N. A INSULATING COLORED SLEEVE
STUD DIA B

CABLE NSA936501 TA 22 05 RANGE CABLE GAUGE TYPE CODE STANDARD P/N

NSA936501TAXXXX TERMINAL TA2201 TA2202 TA2203 TA1407 TA1001 TA1002 TA1003 TA1004 TA1005 TA1006 TA1007 CABLE GAUGE 24 TERMINAL DIMENSION B US mm #4 2.8 #6 3.5 5/16 3/8 #4 #6 #8 #10 1/4 5/16 3/8 7.9 9.5 2.8 3.5 4.2 4.8 6.3 7.9 9.5 SLEEVE COLOR

10 AND 12

BLACK

Stratotherm Terminals for Copper Cables - Allocation table NSA936501 The completel terminal lug P/N to be fitted on a cable gauge 10, on a 4.8 mm DIA terminal stud is: NSA936501TA1004.
L_ES_000000_0_BRM0_01_01

20 . 48 . 11

Figure 021 - How to Use - Example for Terminal Blocks Print date : April 24, 2013 Page 29 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 022)

(3) How to install a terminal lug on a terminal block (Contd) Step 4 Define the tooling data when you have the following information: - Cable type and gauge:CF10. - Terminal lug P/N

NSA936501TA1004.

Correlate the above information in the table to obtain the tool P/N.
NSA936501TAXXXX
CRIMPING TOOLS TERMINAL CABLE GAUGE TERMINAL SLEEVE COLOR NORM P/N HAND TOOLS HANDLE COLOR BLACK/ BROWN GREY/ BROWN BLACK/ BLACK BLACK DIE NORM P/N 576711 COLOR BROWN AMP 69365 P/N P/N 576711 COLOR BROWN PNEUMATIC TOOL DOT DIE

576778 TA22XX 24 OR 22 BROWN 69710 734535-1

2 X 16 2 X 14 OR 10 2 X 14 OR

AMP

576784

576723 OR 69735 69735

576723 OR 69375 69735

BLACK

69710 69694-1

BLACK BLACK

AMP AMP

69365 69365

BLACK BLACK

TA10XX

10

69710

NSA936501TAXXXX STRIPPING TERMINAL WIRE GAUGE LENGTH "A" TOOL NORM P/N COLOR

(mm) 0.3

24 TA22XX 22 TA20XX TA16XX 16 2 X 18 TA14XX 14 12 2 X 14 9 6 STRIPMASTER 20 45-2020-1 18 6 BLUE

45-1939-1

RED

TA10XX

12

10

Stratotherm Terminals for Copper Wires - Tools for NSA936501

20 . 48 . 11

For terminal lug P/N NSA936501TA1004 the crimping tool P/N is: AMP 69710 with one dot on the die. The stripping tool is: STRIPMASTER 45-1939-1 (RED)

L_ES_000000_0_BTM0_01_01

Figure 022 - How to Use - Example for Terminal Blocks Print date : April 24, 2013 Page 30 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 023)

(4) How to install a terminal lug on a terminal block (Contd) Step 5:


Where to find information about these tools? Consult the cross reference tables (miscellaneous P/N index). Stripmaster Stripping tool

45-1939-1

is described in ESPM chapter 20-25-11

STRIPPING DIES CABLE CLAMPING JAWS

DIES FOR THE TWO TYPES OF PLIERS ARE DESIGNED FOR METRIC SERIES WIRES STRIPPING TOOLS - STRIPMASTER 45-2020,45-1939,45-1773 AND 45-1774

COLORED HANDLES

20 . 25 . 11

- AMP Crimping tools

69710

are described in ESPM chapter 20-25-22

HAND CRIMPING TOOLS - AMP 69710

20 . 25 . 22
NOTE: If several lugs are installed on a simple stud, see the chapter describing terminal stacking.
L_ES_000000_0_BVM0_01_01

Figure 023 - How to Use - Example for Terminal Blocks Print date : April 24, 2013 Page 31 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

For the selection of terminal block P/Ns, do as for the connectors, but you must do the allocation of terminals in relation to the type of cable and the type of equipment, and obey, in addition, the terminal stacking rules. (Ref. 20-51-40) (5) 20-46-5X: Relays and Relay Bases (Ref. Fig. 024)

(5) How to install relays You have to install two relays

NSA932804

and

NSA932806 .

You must: - define the connection P/N

Relays Step 1:

NSA932804

and

NSA932806 .

Consult the cross reference tables.

NSA NSA932804 NSA932805 NSA932806

TOPIC NUMBER 20-46-50 20-46-50 20-46-50 INDEX

Step 2: Define the connection type: Find the

RELAY

P/Ns in the table to get the corresponding relay base P/NS

RELAY P/N NSA932801 NSA932803 TYPE CONNECTION CONNECTION CONNECTION CONNECTION CONNECTION CONNECTION

MAINTENANCE PROCEDURE XREF CONNECTION TYPE BY RELAY BASE BY RELAY BASE RELAY BASE P/N NSA932805 NSA932805 ATA REF. 20-46-50 20-46-50 20-46-50 20-46-50 20-46-50 20-46-50

NSA932804 NSA932806
NSA932807 NSA932810

BY RELAY BASE NO RELAY BASE


NO RELAY BASE BY RELAY BASE

NSA932805 NSA932815

RELAYS/RELAY BASES - ALLOCATION TABLE

20 . 46 . 50
For relay NSA932806, there is no relay base. For relay NSA932804, the relay base is NSA932805.
L_ES_000000_0_BXM0_01_00

Figure 024 - How to Use - Example for Relays Print date : April 24, 2013 Page 32 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 025)

(5) How to install relays (contd) STEP 3: Define the connection/contact arrangements NSA932805 and

NSA932806

POLARIZATION PIN

POLARIZATION PIN NSA932805 NSA932805

RELAY BASES - CONTACT ARRANGEMENTS

E0673, E0745, E0746, NSA932805 NSA932815 AND NSA932816

20 46 50

NSA932806

RELAYS - CONNECTION ARRANGEMENTS NSA932806 AND NSA932807

20 46 50
NOTE: The contact/connection arrangement can be used to identify The exact location of the concerned connection point.
L_ES_000000_0_BZM0_01_00

Figure 025 - How to Use - Example for Relays Print date : April 24, 2013 Page 33 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 026)

(5) How to install relays (contd) Step 4


Define the connection P/N: Correlate the relay/relay base P/N with the appropriate contact type In the connection table wich appears on the last page of the page of the chapter.

- Relay base P/N: - Relay P/N:

NSA932805

NSA932806
MAINTENANCE PROCEDURE XREF TYPE CONNECTION CONNECTION CONNECTION CONNECTION SEALING CONNECTION CONNECTION CONNECTION CONNECTION CONNECTION TYPE CONNECTION P/N ATA REF. 20-48-25 20-48-25 20-48-41 20-48-25 20-48-25 20-48-41 20-48-41 20-48-25 20-48-25 20-48-25 20-48-23 20-48-25 20-48-41

RELAY BASE P/N

NSA932805
NSA932815 NSA932816 NSA932818 NSA932823 NSA932825 NSA932827

BY CONTACTS
SOLDERED SOLDERED BY CONTACTS BLANKING PLUG SOLDERED SOLDERED SOLDERED BY CONTACTS BLANKING PLUG BY CONTACTS SOLDERED BY CONTACTS BY DUMMY CONTACTS BY CONTACTS BLANKING PLUG

E0078
NSA932833DB1600 NSA938153BA1600 NSA932829DA1600 NSA932829DA1200 NSA938153BA1600 NSA938153BA1200 NSA932833DB1600 NSA932833DB1601 E0078 NSA938188 E0078 NSA938153

NSA932829 SEALING NSA932833 NSA932838 NSA932844 NSA932847 CONNECTION CONNECTION CONNECTION SEALING CONNECTION SEALING

RELAY P/N

MAINTENANCE PROCEDURE XREF TYPE CONNECTION TYPE CONNECTION P/N ATA REF.

NSA932806
NSA932807 NSA932819 NSA932820
CONNECTION

BY TERMINALS

NSA936501

20-48-11

RELAYS AND RELAY BASES - CONNECTION TABLE

20 . 46 . 50
For relay NSA932805, the contact P/N to be used is: E0078. Data related to this contact is contained in 20-48-25. For relay NSA932806, the contact P/N to be used is: NSA936501 Data related to this terminal is contained in 20-48-11.

L_ES_000000_0_CAM0_01_00

Figure 026 - How to Use - Example for Relays Print date : April 24, 2013 Page 34 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

For the selection of relay P/Ns, do as for the connectors. The only difference is to know if the relay is connected with or without a relay base. (6) 20-53-XX: Repair Processes (Ref. Fig. 027)

(6) How to repair a cable Define the cable or its P/N to repair: You have to repair an . Gauge 14 cable. ELECTRICAL STANDARD CABLE, E0261CF

You must: - Select the appropriate repair procedure - Define the standard item P/N necessary for the repair. Step 1: Consult the alphabetical index.

REPAIR

Backshells Braided Conduits Bundle Attachments - General Bundle Protections - General Cable Cable Supports

(Ref. 20-53-45) (Ref. 20-53-32) (Ref. 20-53-40) (Ref. 20-53-30) (Ref. 20-53-20) (Ref. 20-53-41) (Ref. 20-53-41) (Ref. 20-53-41) (Ref. 20-53-27) (Ref. 20-53-20) (Ref. 20-53-54) (Ref. 20-53-25) (Ref. 20-53-26) (Ref. 20-53-29) (Ref. 20-53-34) (Ref. 20-53-32) (Ref. 20-53-33) (Ref. 20-53-55) (Ref. 20-53-28) (Ref. 20-53-43) (Ref. 20-53-22) (Ref. 20-53-53) (Ref. 20-53-21) (Ref. 20-53-50)

EFCS and Sensitive Cables Electrical Cables Electrical Components and Grounding Modules Feeder Cables Fire-Resistant Cables General Processes for cables Heat shrinkable conduits Metallic Conduits Miscellaneous conduits Normal Contacts Optical Fiber Cables Raceway Assemblies Screened Cables Splices Standard Cables Standard Electrical Items

or Consult the cross reference table index. Cable P/N E0261

INDEX

ASN E0261

TOPIC NUMBER 23-53-21

INDEX
The repair processes for electrical cable are in the chapter 20-53-20.
L_ES_000000_0_CCM0_01_01

Figure 027 - How to Use - Example for Repair Print date : April 24, 2013 Page 35 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 028)

(6) How to repair a cable (contd) Step 2: 20-53-20: Electrical cable repair processes. Consult this chapter for general information. Correlate the cable type with the apropriate sub chapter. ELECTRICAL CABLE REPAIR PROCESSES - DESCRIPTION AND OPERATION
WARNING: MAKE SURE THAT NO AC OR DC POWER SOURCE IS CONNECTED TO THE AIRCRAFT ELECTRICAL CIRCUITS. THERE IS A RISK OF ELECTROCUTION IF THE AC OR DC POWER STAYS CONNECTED. CAUTION: DO NOT USE THESE PROCESSES FOR THE CABLES IN HARNESSES IDENTIFIED BY A PART NUMBER (CABLES FOR ENGINES, LANDING GEAR, FUEL TANKS, APU, ETC., BUT NOT FOR THE A380 PEPDC OR SEPDCS). REFER TO THE RELATED VENDOR (OR MANUFACTURERS) DOCUMENTATION. 1. General When a cable is damaged or broken, the standard procedure is to replace it with a cable that has the same P/N.

NOTE: If applicable, the cable type for repair could be either the cable drawing type (CF, DK, DM) or the new DR IF APPLICABLE, THE CABLE TYPE FOR REPAIR could be either the part (refer to chapter 20-32-21) The chapters that rorrow give for repair could be either

2. Terminology Conductor: The conductor is conducting element of the cable formed from one or more strands.

3. Repair steps When a standard electrical item is damaged, do these steps: - Find the damaged cable and its identification. (P/N, type, sensitive/EFCS) - Find and correct the cause(s) of the damage. the WDM. (AWM/ASM/AWL).

4. Structure of the Chapters Repair of Standard Cables (Ref. 20-53-21) Repair of Screened Cables Ref. 20-53-22) Repair of Coaxial and Quad Cables (Ref. 20-53-23) Repair of Thermocouple Cables (Ref. 20-53-24) Repair of Aluminum Cables (Ref. 20-53-25) Repair of Fire-Resistant Cables (Ref. 20-53-26) Repair of EFCS and Sensitive Cables (Ref. 20-53-27) Repair of Optical Fiber Cables (Ref. 20-53-28) General Repair Procedure (Ref. 20-53-29)

20 . 53 . 20
The repair processes for E0261CF standard cable are in the chapter 20-53-21.

L_ES_000000_0_CFM0_01_01

Figure 028 - How to Use - Example for Repair Print date : April 24, 2013 Page 36 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 029)

(6) How to repair a cable (contd)


Step 3: 20-53-21: Repair of standard cable. Consult this chapter to define the appropriate repair procedure. Cable P/N:

E0261CF
REPAIR OF STANDARD CABLES - DESCRIPTION AND OPERATION 1. GENERAL

This chapter gives the technical requirements for repair of the single-core And multi-core unscreened cables: - Single-Core Cables for Panels Boxes, Low-Temperature 200 deg.C (392.00 deg.F) These cables found only in panels or in boxes have P/Ns: E0260 BF NSA935041 BE - Single-Core or Multi-Core Cables, Unscreened, Low-Temperature 200 deg.C (392.00 deg.F) These cables installed on aircraft have P/Ns: E0261 or EN2266-003A CF, E0261 or EN2266-004A CF-C, E0261 or EN2266-005A CF-U E0264 or EN2266-003B PF E0266 or EN2266-003C QF E0268 or EN2266-003D RF

2. DAMAGE CHECK PROCEDURE: A. Single-Core Cables for Panels and Boxes, Low-Temperature 200 deg.C (392.00 deg.F) (1) Cable layout (Ref. Fig. 001) (2) Table for damage assessment (Ref. Fig. 001) B. Single-Core or multi-Core Cables, Unscreened, Low-Temperature 200 deg.C (392.00 deg.F) (1) Cable layout (Ref. Fig. 002) (2) Table for damage assessment (Ref. Fig. 002) (3) When the repair type is selected, refer to: (a) Para. 3 Repair Procedure for the general description and conditions of application. (b) 20-53-29 GENERAL REPAIR PROCEDURE for more data.

20 . 53 . 21

L_ES_000000_0_CJM0_01_01

Figure 029 - How to Use - Example for Repair Print date : April 24, 2013 Page 37 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 030)

(6) How to repair (contd) Step 3 (contd): Define the appropriate repair procedure: - Make an accurante estimate of the type of damage. For example: Deep Nicks on Insulation . - Refer to the table of damage cases.

Cable type: CF14

TYPE: AKA, AKB, CF , CF-C, CF-U, PD, QD, RD, RF, AK(150C/302F) COATING: SINGLE: WHITE ** OR DOUBLE (ONLY CF-C) DARK + WHITE ** INSULATION: POLYMIDE TAPES AMBER COLOR CONDUCTOR: Cu Ni OR Cu Ni ALLOY ACCORDING TO GAUGE METAL COLOR

** IN SOME CASES, THE COATING CAN HAVE A DIFFERENT COLOR REPAIR SCHEME (ORDER OF PRIORITY)

DAMAGE LOCATION COATING:

DAMAGE ASSESSMENT - SURFACE SCRATCHES - OUTER COATING YOU CAN SEE POLYIMIDE INSULATION BUT BUT THE COATING IS NOT DAMAGED

GRADE

INSULATION:

- SURFACE NICKS IN POLYIMIDE: YOU CANNOT SEE THE CONDUCTOR. - DEEP NICKS IN POLYIMIDE: YOU CAN SEE THE CONDUCTOR BUT IT IS NOT DAMAGED.

1-B 1-C 1-D 1-E

1*

LOW TEMPERATURE CABLES -

LAYOUT AND TABLE OF DAMAGE CASES

AK, , PD, PF, QD, QF, RD AND RF CF

20 . 53 . 21
Depending on the length of the damage, the repair scheme is 1-C, 1-D or 1-E Refer to the para repair procedure.

L_ES_000000_0_CMM0_01_01

Figure 030 - How to Use - Example for Repair Print date : April 24, 2013 Page 38 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 031)

(6) How to repair a cable (contd) Step 3 (contd): Consult the appropriate repair schema. For example: repair scheme

1-C

REPAIR TYPE A 1 B

GENERAL DESCRIPTION - WRAP WITH PTFE TAPE No 05-116

CONDITIONS OF APPLICATION - DAMAGE CASE 300 mm (11.8110 in)

- DISCONNECT THE CABLE TERMINATION - LENGTH MUST BE EASY TO REMOVE - INSTALL THE APPLICABLE HEAT-SHRINK SLEEVE ON THE DAMAGE (REF. SLEEVES - DAMAGE 300 mm (11.8110 in) ALLOCATION TABLE) - CUT THE WIRE AT THE DAMAGE - LENGTH OF DAMAGE IS LESS THAN LENGTH OF THE SPLICE - ENGAGE THE APPLICABLE HEAT-SHRINK SLEEVE OR STANDARD SLEEVE ON THE - IF THERE ARE MORE THAN 3 REPAIR CABLE (REF. REPAIR SPLICES SPLICES ON THE SAME WIRE, ALLOCATION TABLE) REPLACE THE CABLE - INSTALL THE APPLICABLE SPLICE ON THE DAMAGE (REF. REPAIR SPLICES ALLOCATION TABLE) - INSTALL THE SLEEVE ON THE SPLICE DAMAGE

SPLICE + INSULATION (REF. REPAIR SPLICES ALLOCATION TABLE)

REPAIR OF STANDARD CABLES-

REPAIR PROCEDURE

20
The repair to do is with a splice protected by a sleeve.

53

21

L_ES_000000_0_CPM0_01_01

Figure 031 - How to Use - Example for Repair Print date : April 24, 2013 Page 39 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 032)

(6) How to repair a cable (contd) Step 4 Define the sleeve full P/N: - Consult the repair sleeves allocation table. - Correlate the cable type with the cable gauge in the table.

Cable type and gauge:

CF14

LOW-TEMPERATURE CABLE: TYPE AK/AKA/AKB, CF CF-C, CF-U MULTI-CORE: PD, PF, QD, QF, RD, RF CABLE GAUGE 26 24 22 20 18 16 14 12 10 SLEEVE NSA937210MB 01 01 01 OR 02 01 OR 02 01 OR 02 01 OR 02 OR 03 02 OR 03 02 OR 03 OR 04 03 OR 04 SLEEVE NSA937493 001 001 001 001 001 001 OR 002 001 OR 002 001 OR 002 001 OR 002 OR 003

NOTE: YOU CAN USE NSA937210MB OR NSA937493 OR EQUIVALENT HIGH-TEMPERATURE CABLE: TYPE DE, DK, DK-C, DK-U MULTI-CORE PE, PG, QE, QG, RE, RH

REPAIR SLEEVES - ALLOCATION TABLE

20
The sleeve P/N to protect a CF14 cable is: NSA937210MB02XX OR MB03XX or NSA937493-001 OR -002

53

21

NOTE: The length of the sleeve depends on the length of the damage.
L_ES_000000_0_CRM0_01_01

Figure 032 - How to Use - Example for Repair Print date : April 24, 2013 Page 40 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 033)

(6) How to repair a cable (contd) Step 5 Define the splice P/N: - Consult the allocation table for repair purposes. - Correlate the cable type with the cable gauge in the table. Cable type and gauge:

CF14

E0360RKXXXX COPPER CABLE LOW TEMPERATURE HIGH TEMPERATURE (200C/392F) (260C/500F) WIRE CABLE* WIRE CABLE* WIRE GAUGE SPLICE 26 24 RA2324

Splice P/N to be completed with the suffix in the table to make-up the full P/N.

HB/HC HG/MG AK/AKA/AKB DE SFA/SFB CF /CF-C/CF-U SJ/SJ-C/SJ-U DK/DK-C/DK-U PD/PF PE/PG TJA/TJB QD/QF

HA SE ST/ST-U TG TT/TT-U UE/UE-U

RA2324 RK2424 22-20 RA2322 RK2220 18-16 RA1816 RK1816 RA1314 14 RK1614 12 RA1112 RK1210

REPAIR SPLICES - ALLOCATION TABLE E0360 ,NSA936803 ,NSA936809 AND NSA936813

20 . 53 . 29
For CF14 cable, the splice P/N to be used is: E0360RK1614. NOTE: In few cases, more than one reference may be applicable, therefore The selection of the splice will be made according to the location. The temperature range, as required.
Step 6

Where to find information about the splice? Consult the cross reference tables (index). Splice

E0360
ASN E0360 TOPIC NUMBER 20-43-10 20-43-11

INDEX

The chapter 20-43-11 gives the tools and the procedure to connect this splice.
L_ES_000000_0_CUM0_01_01

Figure 033 - How to Use - Example for Repair Print date : April 24, 2013 Page 41 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

The selection is in relation to: - The type. - The P/N. - The gauge of the cable. A repair method is proposed in relation to the damage found. These chapters give repair processes: 20-53-2X Electrical Cable Repair Processes 20-53-3X Conduit Repair Processes 20-53-4X Bundles Attachments Repair Processes 20-53-5X Standard Electrical Item Repair Processes (7) Other topics: Find the full P/N (Ref. Fig. 034)
(7) How to constitute the complete P/N of a cable Find the cables P/N written on the cable or with the cables number on the AWL manual. You have to find the complete P/N for a DJ cable.

You must: - Find the cables type Step 1 Consult the alphabetical index.
D MAIN KEYWORD
DAN Daniels DE DAN DAN Detector Deutsch Deutsch Deutsch Deutsch DG P/N index Insertion/Extraction tools Cable Description and Identification Cable Repair - General Repair of Standard Cables Fire Plug Fastening wrench Harness shaping tools Insertion/Extraction tools Torque wrench Cable Description and Identification Cable Reapir - General Repair of Standard Cables Diode Diode DJ DJ Description description and Identification Cable Cable Description and identificaation Cable Repair General Repair of Fire-resistant Cables DJ20 DK, DK-C,DK-U Cable Specific Stripping Procedure Cable Description and Identification

SECONDARY KEYWORD

TOPIC NUMBER
(Ref. 20-00-00) (Ref. 20-25-41) (Ref. 20-32-21) (Ref. 20-53-23) (Ref. 20-53-21) (Ref. 20-45-90) (Ref. 20-25-56) (Ref. 20-25-56) (Ref. 20-25-41) (Ref. 20-25-56) (Ref. 20-32-21) (Ref. 20-53-20) (Ref. 20-53-21) (Ref. 20-45-90) (Ref. 20-32-21) Ref 20-32-21 (Ref. 20-53-20) (Ref. 20-53-16) (Ref. 20-25-13) (Ref. 20-32-21

or

I
MAIN KEYWORD
ICORE 16-803 ICORE 16-987 ICORE 19600 Identification Identification Hydraulic/pneumatic crimping tool Conduit expansion tool Crimping pliers component Electrical cable Electric cable Items Sleeves - Description Sleeve - Allocation Table Illuminated Pushbutton Switch Sealed switch

SECONDARY KEYWORD

TOPIC NUMBER
(Ref. 20-25-52) (Ref. 20-25-52) (Ref. 20-25-52) (Ref. 20-32-50)

Ref 20-32-20 (Ref. 20-32-20)


(Ref. 20-32-50) (Ref. 20-42-31) (Ref. 20-42-31) (Ref. 20-45-11) (Ref. 20-45-11)

The manufacturer identification method for cables is Described chapter 20-32-21


L_ES_000000_0_DAM0_01_01

Figure 034 - How to Use - Example for cable Identification Print date : April 24, 2013 Page 42 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

(Ref. Fig. 035)

Step 2:
20-32-21 Para. 1 P/N identification Consult this paragraph to understand how to constitute the complete P/N of a cable.

- GENERAL CASE: ABSXXXX XX XX EXXXX XX XX NSAXXXXXX XX XX CABLE GAUGE CABLE TYPE CODE STANDARD P/N (NOT WRITTEN ON THE CABLE)

20 . 32 . 21
A complete P/N in composed with standard P/N cable type and gauge.

Step 3:
20-32-21 Para. 4 Cable type table

TABLE 1-D CODE


DJ

TYPE 600V-260C (500F) 600V-260C (500F) DK-C DK-U DK-Y

INSULATOR PTFE-FIREPROOF SILICA PTFE-KAPTON-PTFE

SPECIFICATION AIR 4524

STANDARD P/N NSA935132 E0262 OR EN2267-003A EN2267-004A EN2267-005A EN2267-006A

DK

20
For the cable type DJ and gauge 22, The complete P/N is: NSA935132 DJ 22.

. 32 . 21

L_ES_000000_0_DDM0_01_01

Figure 035 - How to Use - Example for cable Identification Print date : April 24, 2013 Page 43 of 44

Customer : GEN Manual : ESPM Type : ALL Selected applicability : Rev. Date : Apr 01, 2013 INTRODUCTION - DESCRIPTION AND OPERATION

Sometimes the full P/N is not written on the electrical standard item (for example, for a cable only the cable type is shown), but for procurement the full P/N is necessary. You can find the full P/N in the other manuals (AWL, IPC, etc.) but for a cable it is necessary to refer to 20-32-21 to reconstitute the ful P/N. Figure 001 - How to Use - Example for Sleeves Figure 002 - How to Use - Example for Sleeves Figure 003 - How to Use - Example for Sleeves Figure 004 - How to Use - Example for Splices Figure 005 - How to Use - Example for Splices Figure 006 - How to Use - Example for Splices Figure 007 - How to Use - Example for Splices Figure 008 - How to Use - Example for Connectors Figure 009 - How to Use - Example for Connectors Figure 010 - How to Use - Example for Connectors Figure 011 - How to Use - Example for Connectors Figure 012 - How to Use - Example for Connectors Figure 013 - How to Use - Example for Connectors Figure 014 - How to Use - Example for Connectors Figure 015 - How to Use - Example for Connectors Figure 016 - How to Use - Example for Connectors Figure 017 - How to Use - Example for Connectors Figure 018 - How to Use - Example for Connectors Figure 019 - How to Use - Example for Terminal Blocks Figure 020 - How to Use - Example for Terminal Blocks Figure 021 - How to Use - Example for Terminal Blocks Figure 022 - How to Use - Example for Terminal Blocks Figure 023 - How to Use - Example for Terminal Blocks Figure 024 - How to Use - Example for Relays Figure 025 - How to Use - Example for Relays Figure 026 - How to Use - Example for Relays Figure 027 - How to Use - Example for Repair Figure 028 - How to Use - Example for Repair Figure 029 - How to Use - Example for Repair Figure 030 - How to Use - Example for Repair Figure 031 - How to Use - Example for Repair Figure 032 - How to Use - Example for Repair Figure 033 - How to Use - Example for Repair Figure 034 - How to Use - Example for cable Identification Figure 035 - How to Use - Example for cable Identification

End of document

Print date : April 24, 2013

Page 44 of 44

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